LATHE AND OTHER TURNING MACHINES

Lathe Machine:
Lathe is a machine tool designed primarily to do turning, facing, and boring. Turning is carried
out on lathe which provides power to turn the part at a given rotational speed and to feed the tool at a
specified rate and depth of cut.

Types of Lathes and Other Turning Machines:

There are different types of lathe machines discussed below:
1. Engine Lathe 2. Toolroom Lathe 3. Speed Lathe
4. Turret Lathe 5. Chucking Machine 6. Automatic Screw Machine
7. Numerically Controlled Lathe

1. Engine Lathe:
The basic lathe used for turning and related operations is an engine lathe. It is a versatile machine
tool, manually operated, and widely used in low and medium production. The principle components
of an engine lathe are discussed below.

(i) Headstock: The headstock contains the drive unit to rotate the spindle, which rotates the
work.
(ii) Tailstock: Opposite the headstock is the tailstock, in which a center is mounted to support
the other end of the workpiece.
(iii) Spindle: The spindle carries the workholders. It has a hole extending through its length,
through which long bar stock can be fed.
(iv) Tool Post: The cutting tools for lathe work are held in the tool post on the compound rest,
which can translate and swivel.
(v) Ways: The ways are like tracks along which the carriage rides, and they are made with great
precision to achieve a high degree of parallelism relative to the spindle axis.
(vi) Carriage: The carriage is designed to slide along the ways of the lathe in order to feed the
tool parallel to the axis of rotation to perform straight turning.
(vii) Cross-slide: The cross-slide is mounted on the carriage and provides a means for moving the
lathe tool radially into the work to perform facing, form turning, or cutoff operations.
(viii) Bed: The bed is the base and backbone of the lathe, on which all the other basic components
are mounted. The ways are built into the bed of the lathe, providing a rigid frame for the
machine tool.
(ix) Leadscrew: The carriage is driven by a leadscrew that rotates at the proper speed to obtain
the desired feed rate.
2. Toolroom Lathe:
The toolroom lathe is smaller than the engine lathe and has a wider available range of speeds and
feeds. It is also built for higher accuracy, consistent with its purpose of fabricating components for
tools, fixtures, and other high-precision devices.

3. Speed Lathe:
The speed lathe is simpler in construction than the engine lathe. It has no carriage and cross-slide
assembly, and therefore no leadscrew to drive the carriage. The speeds are higher on a speed lathe,
but the number of speed settings is limited. Applications include wood turning, metal spinning, and
polishing operations.

4. Turret Lathe:
A turret lathe is manually operated lathe in which the tailstock is replaced by a turret that holds
up to six cutting tools. In addition, the conventional tool post used on an engine lathe is replaced by a
four-sided turret that is capable of indexing up to four tools into position. It is used for high-
production work that requires a sequence of cuts to be made on the part.

5. Chucking Machine:
A chucking machine (chucker) uses a chuck in its spindle to hold the workpart. The tailstock is
absent on a chucker, so parts cannot be mounted between centres. This restricts the use of chucking
machine to short, lightweight parts. Feeding actions of the cutting tools are controlled automatically
rather than by a human operator.

6. Automatic Screw Machine or Automatic Bar Machine:

A bar machine is similar to a chucking machine except that a collet is used (instead of a chuck),
which permits long bar stock to be fed through the headstock into position. At the end of each
machining cycle, a cutoff operation separates the new part. Since feeding the stock, indexing and
feeding the cutting tools is accomplished automatically, it is often called an automatic bar machine. It
is also called automatic screw machine as it is used in the production of screws.

7. Numerically Controlled Lathe:

The sequencing and actuation of the motions on screw machines and chucking machines have
traditionally been controlled by mechanical devices. The modern form of control is computer
numerical control (CNC), in which the machine tools operations are controlled by a program of
instructions. CNC lathes are especially useful for contour turning operations and close tolerance work.