PGS,TS. NINH DUC TON - TS. 06 TRONG HUNG HUONG DAN Beate i ‘LAM BAI TAP DUNG ee HN CAC NGANHLCG ICT » ( DUNG CHO|SI ibsLOI NOI DAU Tai ligu ndy ding cho hoc sinh tham kiscio khi lim bai tap mon Co sé dung sai va tiéu chudn héa “xittp cho hoc sinh biét van dung nhimg kien thite da hoc dé’ gidi quyét ede nhiem vue cue thé trong thiét k Trong tai lien da sit dung cae tin chuciis mini stow Nhe Nuée Cong -hoa-XE-hoi-chitnghia Vier nam-ban kanheadtea tren cosé-tién-chudn-ISO. Khi bi tra cit cdn thiét, tao diéu kign thudn tign cho hoc soan, ching ti did 6" geing dui chiy chi cde being inte thc hién bai tap. Tailigwrndy con ding dé’ tham kh cho hoe sinh co khi hé chinh quy, hoc sink ctia cde truémg trung hoe kF thudt va nhitng ngiei lam cong tae thiét * ché tuo ca khi Hie ng-ldn-xudt-ban-nay ching ico sie cater ver hiéue chinh-d 1ai-liguphn:hop.hon, Hea ndi, thang 03 nam 2000 CAC TAC GIADE BAI TAP Cho bo phan lap nhw hinh vé (hinh 1). X4c dinh do chinh xac céc thong s6 hinh hoc cita cfc chi tiét va lap ghép. 1- Lap ghép bé mat tru tron. Lap ghép gitta banh ring véi truc ¢6 kich thude danh nghia li SOmm. 1.1 .Quyét dinh kiéu lip cho méi ghép véi diév kién Ng = 84m ; =-33 7m 1.2. Lap so d6 phan b6 dung sai cia lép ghép. 1.3. Xéc dinh xdc suat xuat hign do ha cia lap ghép. | 1.4. VE m6i ghép, vé ring timg chi tiét cha m6i ghép r6i ghi vao dé kich thude, ky higu lap ghép , ky higu sai lech bing chit va bing s6, 1.5. Thiét ké ca lip tho dé kiém tra kich thudée ciia cdc chi tiét trong lip ghép. 1.5.1- Lap so dé phan b6 mién dung sai ca Ifp. 1.5.2-Vé ca Iip ntit thg vA ca Ifp ham thg réi ghi vio dé nhan hiéu vi kich thuéc ché tao ca lip. | 2- Lap ghép 6 Ian véi truc va vo-hop 6 Jan sit dung trong bé phan lp (hinh 1) c6 ky hiéu 309 2.1 Xéc dinh cfc kich thuéc co bin cia 6 lin 2.2. Quyét dinh kiéu lap cho mé6i ghép 6 lan véi truc va vo hop may, véi diéu kién : - Vong trong cba 6 quay ciig truc, tai trong hudng ttm khong déi: - Dac tinh tai trong Ko < 1,5 - = Phan lye huéng tam tinh toén cba 6 R = 10000N. - Tai trong, huéng truc A =0; -Tys6 218 =0 Ty 86 ad ~ Vong chiu tai cuc bd lap khong théo trong qué trinh sit dung. 2.3- Vé bo phan lip 6 Ian & phfa phai hinh 1 (gém bac chin, truc, hop va néip) ghi vao dé kich thuéc va ky higu Kip ghép. 2.4- Phan tich dé quyét dinh kiéu lp gidia bac va truc gia nép va vd hop+ 2.5- Vé riéng truc, vé hdp, nap, bac chan r6i ghi vio d6 kich thuéc, ky, hiéu - ““isai Iéch bang chit va bing s6 ciia bé mat lap ghép. WS Ase Ars ADIN Hy Aze, | AES, 5 £ 3 s = — -4 E = a 2 2 ne Pe ‘ Is NY he £ Axt t. Te ere ah sing : P| at IW, +9, als fp eet gly laa, if sip Hinh 1 2.6-Quyét dinh cée sai Iéch hinh dang va do nhdm bé mat lip ghép r6i ghi vao ban vé céc chi tiét. 3. Lip ghép then : Lip'ghép then gitta banh rang va truc cé kfch thuéc co bin : b x-h= 14x 9. 3.1- Quyét dinh kiéu Ip cho mé6i ghép then véi truc va bénh rang, biét ving m6i ghép truyén luc thay déi chiéu, sin phdm sin xudt hang loat. 3.2. Lap so-d6 phan b6 mién dung sai olla lip ghép..3.3- Vé m6i ghép va vé riéng tig chi tiét cha m6i ghép, ghi ky hieu lap ghép, sai Ich bang chir va bing so. 4, Lap ghép then hoa : Lép ghép then hoa gitta puli va truc c6 kich thuéc danh nghia : 6 x 28 x 34 4.1- Phan tich dé quyét dinh kiéu lap cho m6i ghép. 7 4,2- Lap so dé phan b6 dung sai cia kiéu lap 46. 4.3- VE m6i ghép, vé rieng timg chi tiét, ghi ky hieu lap ghép, sai lech biing chit va bing sO. 5. Lap ghép ren. Lap ghép ren gitta bu long va dau truc c6 kich thude danh nghia IAM 10x 1 5.1- Quyét dinh kiéu lép cho méi ghép 46. 5.2-Lap.so-d6-phan-b6.mién dung. sai-ctia.céc.yéu t6-kich thude-ren dai-6c va bu long. 5.3- Céc 86 liu do duge cita ren dai 6c Dag = 9,535; 45 phi =16'; at tri = 14"; Sai s6 tich liy truéc AP = 6m. - Tinh dutmg kinh trung binh biéu kign cho ren dai 6c. - Két Iwan ‘ren dai 6c’e6 hgp yeu cau hay khong: - 6. Truyéri dong banh rang : Bénh rang trong bd phan lap (hinh 1 ) 1a bénh rang thing hinh try cita hop tc dd thong dung, lam viee véi van t6c v < 10m/s. CAc yéu 16 co ban cia bénh rang. =2,5;2 = 50:0 =20% B=0;X =0; ty s6 truyén i = 2,5 6.1- Quyét dinh cp chfnh xc cho mite chinh xéc dong hoc, mite 1m viée @m, mite tigp xtic mat rng, va chon dang d6i tiép mat ring. 6.2- Chon bd thong s6 kiém tra bénh ring, xéc dinh gié tri cho phép cia cdc thdng s6 46 trong diéu kién nha may c6 dung cu kiéth tra mor phia profin rang. 6.3- Vé ban vé ché tao banh rang.7 ©Ghi.kich thuéc cho ban vé chi tiét : ".V€ va ghi kich thuée cho chi tiét truc 1 cita bO phan méy (hinh 1). Truc 1 quay va duge dé:bang'hai 6 ln 4, lap trong vo hop 2. Banh rang 3 lap then trén truc, puli lap then hoa trén truc. Gid tri danh nghia céc kich thuée cho trén ban vé 1a : N, =Nj= 15mm ; N;= 10mm O,= O; Idy két qua & phéin 2 ; : T, =50mm; B= 15m (m 1a mo dun bénh rang) D=15mm; P=45mm. Céc yéu cu cia bd phan lap [a : Ag, = 0t9900 Asz = Laon Ap = ue An= An +0,200 Ags = 1940 Ay #157 Céc rlinh théat dao rong 3mm sau 0,5mm (Giai chudi kich thuéc theo phutong phdp déi In hdan toan, khau dé lai tinh 1a cae Kich thuée cia truc 1). . HUONG DAN LAM BAI TAP Dé hdan thanh t6t bai tap cla minh, méi hoc-sinh can thuc hién theo ding trinh ty huéng dan sau : 1. Lap ghép bé mat try tron : 1.1-Quyét dinh kiéu lép cho méi ghép tru tron phai dya vao dac tinh yéu cfu cba lap ghép (46 hd hoac do doi gidi han yéu cu). Theo bang 1, 2, 3 ta.c6 thé chon dugc kiéu lp cé dic tinh thoa min yéu cu dé ra. Dé bhi cho dic tinh yeu cfu cia lip ghép a :Noses =8p-mM; Najig = - 33M ‘Theo bang 2, ta chon duge kiéu lip $50 2 6 dtc tinh thod man yéu edu Js 1.2 - Vé so d6 phan bé mién dung sai cia lép ghép. Muén vé so dé phan b6 mién dung sai ta cfin xAc dinh céc tri 6 sai lech clia kich thuéc lip ghép: V6i kidu lap. 6 50 a theo bang.4 va 5.1a xéc dinh duce : ds . ES.= 425m. El=0 es.= +8 um ei = -8um L6-50°H7 { Truc $50-j,6 { ‘Theo-cdc-tri-s6-sai-léch-kfch thuéc, ta lap duge so dé phan b6 hinh 2. Can cit vao so 46 phan b6 mién dung sai, tinh 46 hd va 49 doi gidi han : Sus x= 50,025 - 49,992 = 0,033mm Nua = 50,008 - 50= 0,008mm 1,3- Xe dinh xéc suét xuat hien do hd (46 doi am) cia lép ghép. Hink2 Mu6n xéc dinh x4c sudt xudt hién dO hd, ta ‘phai thanh’lap dudng cong phan b6 d9 ha va do.doi ciia lap ghép. Dudng cong nay 1a duémg cong phan bo cia dai lugng ngdu nhién t6ng ciia hai dai lugng ngau nhien'dd¢ lap : kich thuée 18 (D) va kich thuéc truc (4). Theo ly thuyét xéc suat, sai-léch binh phuong trung binh eda dai Iuong ngdu nhién téng (Sholic N) duge tinh theo cng thie: | Sma Voto y..__ trong d6 : op , oy 1a sai Iéch binh phuong trung binh cita loat kich thude 16 kich thuée truc. IT _25 =-2==.: Conte. Pe TS Aer Thay vio tac6: ois) = Mién phan b6 dé hd - 49 doi cia m6i ghép 6 50H7/j,6 18 ; 60 5x) = 6x5 = 30pm Trung tam phan b6 cia do hé - dO d6i IA diém tng vdi gid tri do hd hoac d6 doi nhan duge khi kich thuéc 16 va kich thuéc truc cé xdc sudt 1én nhat (kich thuée ting véi trang tim mién dung sai) lép-véi nhau. Ti hinh 3 ta thay : kich thudc 16 c6 xdc sudt lén nhat 18 D,, = 50,0125mm. Kich thuéc truc c6 x4c suat 16n nhat 1a d,,= 50mm. Hai kich thuéc nay tao thanh lip ghép cé do hé, gid tri do ho: $= 50,0125im - 50mm = 0,0125mm Trung tam phan bé ting véi diém cé d6 ho S = 12,5 um. Theo céc gid tri di 2,5 Q os ous X xdc dinh, ta vé dung cong phan b6 46 ha - dO doi cia Jip ghép 50H7/,6 (hinh 3). True X biéu dién do hd ctia lp ghép, truc’x IA sai Iéch ctin do hé - 46 doi so véi trung tim phan b6. Nhu vay mién X ti 0 - 27,5 1a mién big thi x4¢ sudt hién do ho, Xe xudt xuat hién do ho duge tinhnhursan: Hinh 3 10P(x, = -12,5, x2 = 15) = P(Z; = “a »Z,= 3) = 6 (2.5) + 6(3) Theo bang 6, tng voi z = 2,5 tacé } (z= 2,5) = 0,4938 ; (z= 3) = 0;4986. P, = 0,4938 + 0,4986 = 0,992 hodc 99,2%. Xéc sudt nhan duge lép ghép cé d0 doi: Py = 1 - 0,992 = 0,008, hoac 0,8%. 1.4 Vé mé6i ghép va vé hai chi tiét dang & trang théi lip ghép véi nhau trén 46 ghi,kich thuéc danh nghia, céc sai lech gidi han cita kich thuéc lip ghép bingchit va bing s6 (cdc tri s6 sai léch-duge dat gitta dau ngoac, theo mm ‘nhw hinh (42). 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Orc+ | Olb+ : = slt- oO O6s+ | OIl- ao [ott O9r+ | O¢9+ OL 0 ozi+ O71 HEP COT HOd WPT seit | ose+ | Ore rie oze+ | oser | oct | orl | o9z+ [ois opps | 00oF 001 Uap 08 HOY LOT voz coc [09+ ene ost: | 0 Loost| so | 0 Joort ooe+ | osst | ov- 0 on 08 UEP $9 YOY WNT ost+ | ove [Ost | s6+ | o6i+ | o6c+ Osi | Over | 09+ + + 6+ ett (pest = — $9 Uap os uoY UDI O8I= ogi | oce* say | 0 [otv+ | os; | 0 | ost ove+_|_oge+ 0 ob+ 0s Upp oF YOY HoT szi+ | osz+ POLt | ost | oot+ | opz+ [oct | oct | olet ool+ | ogt+ e Ozr+ ogz+ | ove+ | OLp+ : Ob UEP OF UOY HOT sor | 0 | oe] so, | 0 | So [ort | ost | oor 0 oF e soi | orz+ | ose | sot | oct+ | sor+| ovz+ | 062+ | ocv+ vat | bet OF USP BE UOH AT 06- 0 | osi+ | ss; | 0 | ost | soe | osit | 06e+ 0 Ost os+ | ogt+ | oge+ | cst | ore |oot+| soz+ | o9z+'| oom+ out | ozi+ Oe ee Sl of ostt | sy | 0 | art | ost | osi* | Oact 0 Ore = sit | ost+ | ooe+ | sp+ | 06+ | oet+| o4t+ | ove+ | over ast | 96+ 01 usp 9 woW wor} 09- 0 [opi | ze | 0 | oe | oct | oie | Oler | v2; 0 oer - ost | ozi+ | ooze | cet | set [soit] spit | size | ser | vet |oarr | eee omPeny Os 0 Topit | os | 0 | act | 09+ | ovit | OLe+ | Oc: 0 Oz Sala oss | oo1+ | ovz+ | oc+ | 09+ | og+ | ozi+ | onze | oee+ | Oc | Ort | Oot £19P LOL ww rt “uy ws : wut at win | Zia | itr | tle la} uo ue uy or OLH ord es Sunp Upoz: | 0 [ove | or | 0 | cure | Oret Sonn r+ |_oszeg sec vou] nee Gser | Ose | oper | zor | sets | Sse oo oe wou wrt eee ee | ee | oe Oe | REE | er 007 U9P O8T HOY UpT| wo | o | oe | cer o | so | ope oer eet | o8- 0 | -spre |_O8t POST Hou HoT ose core | cect | ere | Of | OFF | 8 1 cor usp ori wou wrt ooz+ | oor+ Oper] seit | osc | sect oct | one | onre pas wif “UBY 1913 Yost res i at }aa} aa fos} im] ua} uo | ua | rv | orr | orm | ora | compyppy sugouy res Bunp upiw Faq APT 32bane § CHINH XAC LON HON 13 DEN 17 CHO CAC MIEN DUNG SATh YAH i Mign dung sai Kich the {13 [A13 [hia [H14 This [THiS [ni6é [H6 [hi7 [ Hi7 mm Sa ai Sai 1éch gi6i han, um a Of1407 07 +2507 Of +400] 0] +6n0[ OT +1000 -140| 0 |-250 0} -400 0} -600 0 | -1000, Oo ae Ofiso] Of +300/— of sa80] 0] +750[ Of +1200 -180| 0|-300| | -4s0j _0| -750] 0 | -1200 0 6 dén 10 0220 0} +360. 0} +580. O} +900: O} +1500 -220| _o|-360| 0} -sso| 0 | -900| _0| -1500 0 rodénis | F270, 0] +30 of +700; o}+i100[ Of +1800 -270| _0|-430| 0 | -700] _o|-1100| __0 | -1800. 4 ydén30-| ..0 F330, 0, +520, of +840] 0 [+1300 Of +2100! -330 0 | +840: 0 | +1300 | 21006 0 : Of390]} 0) +620] . Ofe1000; Of+i600] 0) +2500 a 30.48 50} 390" 0 |.620| 0 | 1000] 0} 1600} _0| -2500 0 5 . O60] 0] +740 0 [+1200 ‘0 [+1900 0] +3000; 0 : : Souet 8" “460 |" 0-740] 0 |-1200] 0 |-1900| 0 | 3000 0 BROGRIZO|~ OFSIO). Of B70]. OfeT40O}. O}+2200| 0] +3500 -540| 0 |-870| 0 | 1400] _0 | -2200 | “0 | -3500 0 1120+ 180 | 2,0 PRO] 07 TOO.” ofeTEO0} 0 f2500T 0} +4000 fe %630| 0 |io00| 0} -1600| _0|-2500] _0 | -4000 4 Of720} Ofeis0] —Of+i830] 0 /s2000| | +3600 Lon hon 180+ 250 | rol". of1150-|_ 0 -1950. 0 = az | 0 PBI0 - 011300 0 +5200 [Lon hom 250+ 315 | g10| 0 f1300| _0| -2100 0 ofa90) Ofis00, 0 +57) Lon hon 315+ 400 | goa| a |isoo| 0 | .2300 0 . ner 1 ine 6 Tri sé-cia ham $(2)= bins: | bine Ff x 0 1 aerated 3 8 a 0.0} 0000 | 0040 | 0080 | 0120 | O160 | O199 oud _|_0350_} 4 0398..] 0438..| 047K] 0517. | 357__| 0596 ans 02 [-a7o3 | _ows2_[on71 [0900 | 0048 | 0987 Toa} at 03 1255 | 1293 [1331 | 1368 vaso T1517, Os 1628 1736, RS i 03 1985 2088. 2190 1 06 2324 2429 2517 1 07 1642 22TH 2823 1 OR 2939, 3023 3106 [a3 a0 3212 3289 10 Fuusl 3531 11s 36R6. 30. 12 3888 3904 13 4066 TH td 4222 4265. EB 33aT ere A 1 2 . 2) = 2 dz Ti s6 cia him § (2) = = Je z Oe] a, 2 3 4 5 6 7 8 9 T.5_| 4332 | 4345 | 4357 | 4370 | 4382 [4394 [4406 | aais [4420 | 4441 16 4452 | 4463 | 4474 | 4484 | 4495 4505_| 4515 | 4525, 4535 4545 17 4554 | 4564 | 4573 |'4582 | 4591 4599 _| 4608 | 4616 4625 4633 LS | 4641_| 4649 | 4656-|-4604 | 4671 _| 4678 | 4686 | 4693 | 4699 | 4706 19 [471s _] 4719 | 4726 [4732 | 4738 | 4744 [4750 | 4756 | 4761 [4767 2,0 [4772_| 4778 | 4783 | 4788 | 4793 | 4798 | 4803 | asos [4812 [4817 2.1 4821 | 4826 | 4830 | 4834 | 4838 | 4842 | 4846 | 4850 | 4853 | 4857 2.2 | 4861 | 4865 | 4868 | 4e71 | 4875_| 4878 [asa [assed [ aus? [4800 2, 4893 | 4896 | 4898 | 4901 | 4904 | 4906 | 4909 | 4911 | aia | 4916 2.4 | 4918 | 4920 | 4922 [4925 | 4927 | a92y [403i | 932 | aaa [a0n0 2.5 | 4938 | 4940| 4941 | 4943 [494s [4946 | 494s [aoay [aos | 4952 2.6] 4953 | 4955 | 4956 | 4957 | 4959 | 4900 [4961 | vet | ay6a_ [4964 2.7 | 4965_| 4966 | 4967 | 4968 [4909 [4970 [4971 [4972 [ay7a_| 4975 28 | 4974 | 4975 | 4976 | 4977 |_4977_[ 4978 | 4979 [40790 | a080_| 4981 2.9 | 4981 _| 4982 | 4982 | 4983 | 4984 [4985 [498s [498s [4986 | 4986 3.0 | 9865_| 9869 | 9874 | 9878 | 9882 | 9886 _| 9889 | 9893 [9896 | 9900 Chit thich : Trong bing khong ghi i sO "0" cba (x) ; doi voi z= 3,0- 3,09 khong rj so 0,4 ota ghi tir sd thir hai sau daw phdy. Khi tra Q(x) voi z = 2.0 - 3,09 uude chit s0 trong bang 14.0.4. Vidu z= 3,05 (x) = 0.49886 1.5. Thiét ké ca lip kiém tra kich thude kip ghép § 50 H7/j,6 bé kiém tra kich thude 18 ta ding ca lip mit thy, kiém wa kich thude true ding calip him tho. Thiét ké'calip, & day chit yéu LA xée dinh do chinh xéc kich thude calip, cu tt 1a sai Ich va dung sai kich thuéc calfp. 1.5.1 = Lap so d6 phan bé mign dung sai va xée dinh kich thuée do cia ealip Mu6n lap so’dé phin bé mign dung sai calfp true hét ta phai xde dinh gia cée thong s6z, y (toa dO x4c dinh vi ttf kich thuée danh ngbia calip - xem hinh 5) dung sai kich thude calip - H. D6i véi 18 6 50 H7 va truc $ 50 j,6, theo bang 8, taxdc dinh duge : 7=3,5 um; y=3hm;H=4 ym ;a=0; + =3,5pm 5 y) = 3pm Hy = 4pm; a = 0. So dé phan b6 mién dung sai calip duigc vé nhu hinh 5. Xéc dinh kich thudée do cia calfp theo céc cong thife trong bing 7 va cde gid én hinh 5. - Calip ham thd dau qua ; 34Qmax = dmax = Z1 + a. 50,008 - 0,0035 + 0,002 = 50,0065 mm; Quin = dmnax = 21 ~ a = 50,008 - 0,0035 - 0,002 = 50,0025 mm; Qmnda = dmax + Ys = 50,008 + 0,003 = 50,011mm. : - Calip ham thg dau khong qua : : KQmax-= min a. 49,992 + 0,002 =49,994 mm, KQwin = Gin = ae 49,992 - 0,002 =49,990 mm; Sei Lich pam | = aLH ¢ 4 a es. o EE = tL] 3pginen min 8 % 2 Hinks - Calfp nit thg dau qua. Gnas = Din + 2+ “= 50 + 0,0035 + 0,002; Qunax = 50,0055 Qmin = Dmin + Z a. 50+ 0, 0035 + 0,002 ; Qmio = 50,0015mm ; 2 ~ y= 50 - 0,003 asaay 1s ac las Wn, ee KQ, = Daw + 4 @ S025 + OM, K Qe, = SOLT7 een; KQae = Dawe % = 5025-0002; KQug = S0.D23enm : Che Kc Gr aaa eae Qeste - KQee K Quer 6 th tra trong vee TCVN 2805-78. Tratng bop trong TCVN 2809-78 khong qui Genk tu ti 1? ven Khi dang sai céta sin phim khing ties chun i dang s2i calip dae 9) OF ify theo cfip chim xéc cao hon gin n6. _ 15.2. VE calfp né&t (hinb 6), calip hien (him 7) wa ghi trén 66 ich STE chic bé mat do. Khi ghi nén theo qui Gimh : + DGi ¥6i calip him, kich thutc danh fing Wi ich thee go EE nif. Sai lech du6i bling 0, sai léch trén bing dung sai mang dfs duong. + DGi v6i calip nit, kich thudc danh nghia tng voi kich thease goo: bas 1 eat sai itch trén bling 0 . sai lech du6i bing dung sai mang dfio am.Bang 7 - CONG THUC TINH K{CH THUGC BE MAT DO CUA CALIP Calfp ham kiém tra trac Calip nuit kiém tra 16 i Qmax =D min 2+ > Q Qhion-= D min.= ¥ + H in ® Diet Ze Ay- H i KQnar=4 nine SE + 04 KQnn=Dinaet Foe H Wl me es KQuin = win St KQuig= Dina FOr | Chi thich : = a = Qnngs Qmin 12 Kich thuée gidi han Ién nhét va bé nhat eta dau qua. pee = KQwnay KQnin A Kfch thuée gidi han Ién nba va bé nhat ciia daw khong qua = Quian kich thude-gidi han mdn-cita calip-- | - HHy-duing sai ‘kich thisée calffy nit va ‘calfp hisn. = Z,Z;,G, cy. Y, Y, chi din trong bang 8 véi kfch thuéc nhd hon hoje bang 180mm céc gid tri a = 0, = 0. 3738 $50, 0055 -o.00: Hinh 6 Hinh 7 50,0025 450,027 anDUNG SAI CALIP.p m * § Eg Sidon zn encalnan wneaera ages § ln wt QoaMan|Qoogtar|Yan 22a tu $89 Shegown-er-00 10.00.89 00 woleo.n ¢-21 SY e010} a.s0-2 & 0.00) Bee. lal 7 ee 28 Sowernreryroneer Yareeter + A =| , 2 10 4 . aun §EgRa]em ornmngor wangjlac of e- eee glSg Glam i medor dns wor goo ofee : ai 2 e282 a3 [ly Egg [ts emote wenalen eee 2/688 Qa Beate Gan ee tBlou + “4 § [Seg [itn Bede ase season on G8 ee nla tram Ge Saami ee Gaur. co GG Bg aan ages + 2 fgg oat Gaamadavanadle se anaal 3 ee “any “4 been 2“. Molen ei Ses | a8eg8a4 38 . we ae Ma AID ale EO. Me Ses |s|2 a343 at. oo nen Ge 33 an BING BWM aa Ble Q eg | 2230322 PZJam ram A | To on el Ne on n> Ze |aly> Snore mre Surg Me 8 Nx Be =r chinh xéc Capor 6 8 T Soeeec tae e alee cps 07 RL ol v1 OL g L 9 s v id = w st 4 oz gioy.sh | ev | ou 6 8 9 s ¢ a st a oz aefost | a jou 6 8 9 s y zu se oc | o st : : : a - - - : : 0 Q 0 0 0 0 0 0 0 0 0 0 ou. sq. | os sy. zw_|_sz_|_ sz 61 | ot | +t | za_| or or 6 8 L $ + € ‘calc |e Salws le ocd 07 sr or vl a ol 8 9 s v : - lt st 4 4 at | si | et 6 1.8 9 $ ’ ; fia st & oz sr | st | et 6 | 8 9 s ’ tat oz st si or : : : - : - - - : 0 0 0 0 0 0 0 0 0 0 0 0 ss os se ov zw | se | se | wz | 61 yj oF a_| o or 6 8 L $ + cease: (ose | te sr | st ol 6 8 L s ’ Cob Stel st. [ot - - SI 8I ot +1 a | ot 8 £ 9 s a € v1 €r ta ol 8 9 g v v t. st c v1 Ir 6 L 7 : - > : i : : : Olt 0 0 0 0 0 0 0 0 0 0 0 0 0 Le ze a ve ar | st | er | u 6 8 L s s or 6 8 Z $ v Co (asts lees] sie st | st | ev or}. 6 8 L s r és [osecd. sen [iz st : : 4 81 91 v1 a | or 8 L 9 s * € SI €1 z or 9 s y ¥ € st | st | @ 6LI 6 L 9 v . ” a . : - : : 7 0 0 0 0 0 0 a 0 0 0 0 0 0 za |. 82 ve. Iz ai | si | et | 6 8 L 9 s g 3upq dort 40: ; -wuiggT uoy upt opntn yop 92 98 BA QL 2s MPLA LUA Op gs res offo RAF RQ BP UROL WE UPTO Sof BA Q] BN Wgry dies eno Onur $b ugu op', x 41 Lrgy dypeo en wugry diqeo of) 94 tes Bun - dH i D dies eno yuyq 09° WOH OP réw 92 dyteo of suo res Bung - SH Bunn doyd oys ugui op quip 9px 'Z ‘Z ‘deo qo UgLA Hp UU OG" 'Z Z_— gL en wipLy dw of auO Yes Buniq - He gone ny : Mu 7 9] ea wp! 3 yey ~ ST €l a ol 8 9 s % ae € St st a dH Ov 9f ce 67 & Re 61 OL et I 6 * & SH £9 “s ws. od se oe st. {z 81 st a ol ‘H £9 us zs oF Or se oe st 1% 81 st a ol iH elu ss sp se St i. 2 - : - - es z ¢ 0 0 0 0 0 0 0 0 0 0 0 a 0 0 ARK Ol ool 06 08 09 vs sy ey oe we 4 Li4 4 ZZ. yeu aL 1 OT 6 es Te bla s Tak. hes Woe camer2.Lép ghép 6 lan 2.1- Theo TCVN 1479-74-TCVN 1516-74 hoac theo bang 9a, 6 lan 309 cé céc kfch thuéc co'ban sau : d= 45mm; D = 100mm ; B= 25mm ; r=2,5mm: 2.2- Dé bai da cho : Vong wong quay cling véi truc tai trong téc dung len 6 c6 phuong khong d6inen : - Vong trong chiu tai trong chu ky. - Vong ngoai chiu tai trong cuc bd. ~ Vong ngoai c6 kich thuée D = 100mm, lip v6i vd gang khong théo, chiu tai trong c6 va cham va rung dong vita phdi (K, $ 1,5) 6 lan cp chinh xéc 0 theo bang 10 ta chon kiéu lip G7 (néu 6 lan chfnh xéc hon, ta chon kiéu lap c6 caip chfnh x4c cao hon). - Vong trong chiu tai trong chu ky nen kiéu lap dugc chon theo cudng dé tai trong huéng tam Px. R. Pao Ge KeF Fa. trong 46 R 1a phan luc huéng:tam tinh todn ciia 6, dé bai cho R = LOO0ON. K,- hé s6 dong luc hoc cita lép thép tra theo bing 14. Ky= 1; F - hé s6 tinh dén mttc do gidm do doi cia lip ghép khi truc rong hodc hop cé thanh méng tra theo bang 12'khi truc dic F = 1. F, - hé sO phan b6-khong déu ciia tai trong hugng tam R, tra theo bang 13. Dé bai cho A = 0 nen F,= | ; B’ = B-2r Ia chiéu rong bé mat lip ghép, mm ; B var a tra & myc 2.1 tacé B’ = 25 - (2x2,5) = 20mm, ta cé : _ 10000 ~~ 20 Dya vio kich thuéc lép ghép d = 45mm va tri s6 Pg, theo bing 15 chon kiéa lap vong trong v6i truc 18 k6, Sai léch gidi han kich thuéc bé mat lép ghép tra theo bing 4 bang 5. R x1 x 1x 1=500N/mm = SOOKN/m Es= 447 um Lé9¢ soocr {es = 412m truc $ 45k6 { Trong mot s6 lap ghép quan trong c6 dQ chfnh x4c cao, sau khi chon kiéu lip cho vong chju tai chu ky, cfin kiém tra do hi huéng tam ban diu; Nghia 1a tinh ton lugng bién dang cia cdc vong Jan. Néu lugng bién dang d6 vugt qué do hi huéng tam ban d4u (theo tiéu chudin 6 Iain) thi cén chon kiéu lép khéc c6 9 doi nhé hon. 422,3 - VE bO phan cé lap 6 lan tic 1A vé mot bd phan lip gdm cé truc, vo hop 6 Jan, vong dém va nap tham gia. Ghi kich thud va ky hiéu lp ghép nhw hinh 8. 2.42 Chon kiéu lép gidta bac vA truc , gitta nip va v6 hop. Dé dim bio dé gia cong, doan truc lap vdi 6 va véi bac cé cling mot ich thuéc danh nghia nén 6 cing mién dung sai cé nghia 18 mién dung sai & phiin nay 1a k6, (4a chon & myc 2.2). Bac chi ding dé chan, céin tho lap dé dang nghia 18 m6i ghép cfin dO ha 1én. Dé chinh xdc 16 bac khong yeu cfu cao, ta thing sir dung mién-dung sais} ho§e-BI I. : Gitta bé mat nap va 15 hop ciing cfin c6 dg hé dé théo lip dé dang va dé bt triy sai s6 vi tri ciia cdc 16 ren trén than h6p khi day nap. Mién dung sai cia kich thuéc mip la dtl. . Nhu vay lip ghép gia truc va bac 1a : $45 D11/k6. DO ho nhé nhat ciia lip n= ghép> Spin = 62um-(hinh-9a). Lap ghép giifa nap va vo hop Ja : 6 100 G7/d11 d6 hé nhé nhat cia lip gnép [82 Sgig =132um (hinh 9b). a +o ae Ft 2 ee iH +48 i : ‘l 5 ii f 2 a, b d Hinh 8 Hinh9 2.5- Vé truc, vo hop, bac va nfp & trang thdi doc lap nhwr hinh 10 r6i ghi ky hieu sai Iéch bing chir va bing s6.2-6. Sai lech hinh dang bé mat I4p 6 lan durge xée dinh theo qui dinh cita tiéy chudn {sai s6 vé do con va 0 van cita bé mat truc va 1d hop khong duge vugt qué 1/2 dung sai dung kinh, 460i véi 6 cp chfnh xéc 0 va 6 ; khong vugt qué 1/4 dung sti dung kinh, 861 v6i 6 ctip chinh xéc 5 va 4), DQ nhdm bé mat xéc dinh theo bing 16. Cac gi tri cho phép céa sai léch hinh dang va 49 nhém bé mat duge ghi trén bin vé chi tiét nh hinh 10. ce eneertcttt) g ' Hinh 10 Baing9a : Kich thuée co bin cia 6 lan, mm i Kiéu én d D B r | 204 1204 | 60204 20 47 14 15 205 1205 | 60205 25 52 15 5 206 1206 | 60206 30 62 16 15 | 207 1207 | 60207 35 2 7 15 208 1208 | 60208 40 80 18 2 209 1209 | 60209 45 85 19 2 | 210 1210 | 60210 50 90 20 2 211 1211 | 6021 55 100 21 25 212 1212 | 60212 60 110 2 25 213 1213 60213 65 120 23 25 214 1214 | 60214 70 124 24 25 245 1215 | 60215 15 130 25 25 ; +216 1216 | 60216 80 140 26 3 217 1217, | 60217 85 150 28 3 218 1218 60218 90 160 30 3 219 1219 95 170 32 3,5 220 1220 | 60220 100 180 34 35 L304 1304 20 52 15 2 44Kiéu 6 lan. d D B r 305 1305 25 2 2 306 1306 30° 2 fF 13 2 307 1307 60307 35 80 21 2,5 308 1308 60308 40 90 23 2,5 309> 1309 60309" 45 100 25° 2,5- 310 1310 60310 50 110 27 3 31L 1311 60311 55- 120: 29 3 312 1312 60312_ 60. 130 31 3,5 313 1313 60313 65 140 33 35 314 1314> |. 60314~ 70 150 35° 35 315 1315 60315 15 160 37 35 316- 1316~ 80 170 39 3,5 317 1317 85 180 41 4 318 1318 90 190 43 4 319 1319 95 200 45 4 320 1320 100 215 47 4 Ghit..thich .: C4ch kich.thudc. d,.D, b, r cia 6 lan kiéu 36000, 46000, 80000, 66000,42000, 32000, = 55mm, D =120mm, B= 29mm, r = 3mm. 12000, 2000, 116000, 176000, 92000,1020000 ciing tra theo bang nay theo ba s6 sau cing tuong ting. Vi du 6 lan 92311 c6d Bang 9 : KICH THUGC'CO-BAN CUA O-LAN - Ky higu d D B Cc t ty 8 2007907.|. 35- 35 13 12 i 03 | 10-17 2007908-| - 40. 62 14 12. i 03 : 2007909 | 45 68 14 12 1 0,3 : 2007910'} °. 50 2 14 12 1 0,3 7 2007911 | 55 80 16 14 15 0,5 . 2007913 | 65 90 16 14 1,5 0,5 - 2007914 | 70 100 19 7 1,5 0,5 7 2007915 | 75 105 19 7 1,5 0,5 e 2007916 | 80. 110 2007917 | 85 120 22 19 2 08 2 2007918 | 90 125 2 19 2 08 7 2007919 | 95 130 22 19 2 08 7 2007920.}. 100. |. 140. |. 24 21 2 08 7 7204 20 47 14 12 1,5 05 12-16 7205-|° 25° 52 15) | 203) 1s- |. 05- |] - 7206 "| 30° 62° 16 14 1,5 0;5- : 7207:| |_35- TE 17 15: 2 -0,8 :7208H 40 7209 ie 80 18 16 2 08 : ooo 85 20 17 2 72010H-| 50 90 0 - = 2 72011} 55 1o | 3 1 20 | 08 : 720128 | 60 | 110 | 22 Pe eae lel Og : 72013 65 120 23 7 2,5 0,8 - 72014H 70 125 4 Er 23 0,8 2 72015H | 75 130 | 25 eae eye : 72016 | 80 140 25 2 3 ns : 72017 | 85 150 28 24 3 : i 72018H | 90 160 30 26 3 : ni 7019 | 95 | 170 | 32 | 27 | as | qh | 2 2020 TOOn I aa 180s |icragtall capoiai tart ait alas 7304H | 20 52 15 13 2 8 7 7305 | 25 62 17 b 2 eae 7308 | 28 Sele ee 68 18 16 2 08 7306 | 30 2 2 ’ : : 2 19 7 2 08 ‘ 73/32 | 32 5 20 17 2 os | - 7307 | 35 80 21 Isai 251 | hog 7 7308 | 40 90 | 23 2 | 25 | og | - 7309 | 45 100 | 25 2 | 25 | og ‘ 73108 | 50 | 110 | 37 2B 3 i “ mu | 55 120 | 29 25 3 1 - B12 | 60 130 | 31 mw 1 45 | 13 : 7313 | 65 140 33 28 315 12 | 10-14 mi4H | 70 | 150 | 35 3 |.45 |. 12 : 7315 |. 75 | 160 | 37 a Toes | 43 : 7316 | 80 | 170 | 39 145 7 i : 7317 | 85 130 | 41 35 4 U5 : 7318 | 90 | 190 | 43 36 4 15 719 | 95 | 200 | 45 39 4 15 : 7320 | 100 | 25 | 47 39 4 15 : 7604 | 20 52 2 | 15 | 2 08 | 11-15 y6n2 | 22 56 20 18 2 0,8 < 7605 | 25 62 24 21 2 0,8 ' 76728 | 28 68 24 2 2 os - 7606 | 30 n 27 23 2 , : 76/32 | 32 5 28 24 2 0.8 - - 7607 | 35 80 31 27 2,5 | 08 - 7608 | 40 90 3 28 25 | 08 : 7609 |" 45 | 100 | 36 31 25 | 08 - 710 | so | 110 | 40 34 3 1 : 7611H 55 120 43 35 3 1 : 72H | 60 | 130 | 46 37 35 | 12 : 46 *Tice bine 9 Ky hid d D Bo e r Ty B° 7613 | 65 140 48 41 35 12 . 7614 | 70 150 51 43 3,5 1.2 - 7615 | 75 160 55 46,5 3,5 1,2 - 7616H- 80. 170 58 48 3,5 -12 - 7617:|. 85 180 60. 50,5 4 1,5. - 7618 | 90 190 64 a 4 15 - 7619 | 95 200 67 37 4 1,5 - 7620 | 100 215 B 61,5 4 1,57 - 27305) 25 62 7 13- 2 0,8 - | 25-30° 27306 | 30 2 19 14 2 08 - 27307 | 35 80 21 15 2,5 0,8 : 27308 40 90 23 17 2,5 0,8 - 27309. 45. 100. 25. 18 2,5 0,8 - 27311 55 120 29 21 3 1 : 27312 | 60 130, ar 22 35 12 - 27313 | 65 140 33 23 3,5 12 - 27314H 70 150 35 25 3,5 1,2 . 27315.|. 75 160 37 26 3,5 12 - 27316 80 170 39 237 3,5 > 1,2 - 27317 | 85 180° | 41 30 35 12 - 27318H 90 190 43 30 4,0 1,5 e 27319H 95 200 45 32. 4,0 15 7 Bang-10-: CHON-LAP-GHEP.CHO VONG. CHIU. TALTRONG.CUC BO Kich thude dutng Lap ghép kinh kip ghép, mm Loai Lénhon | Dén | Véitruc [Véivo bing théphoicgang | 6 lan Khong thao]. c6 thio Tai trong tinh hodc cé va cham vivrung dong vita phai (Ky < 5) = 80. he. 7 80 260 |g f7 G7 HT Tat cA cdc 260 500 PT loai uit 500 1600 HB. kim dap Tai trong va dap va rung (Ke >1,5) : 80 Tht cA cfc loai « wir 80 260 h6 H7 3d Skim dap va’ 260. 500: 26- H7 c6n hai day 500 1600 TCVN-1510-74 7 120 h6 “6 con hai diy 120 1600 26 H7 41 a,5.2)] 2 <3) | Chock d d d Joai 6 lan = 04 I I T= 1 O4 0,7 1,2 14 1,6 i 0,7 08 15 17 2 14 0,8 - 2 23 3 18 d, D - Dudng kinh vong trong va vong ngoai 6 lan = djs- Dudng kinh 16 cia truc réng : D,s- duéng kinh ngoai cia vo hop cé thanh mong. Bang 13 : HE SOF, 4 = cot; 4 cotgs - Lén bon Dén : 0,2 I 0,2 0,4 12 04 0,6 14 0,6 1 16 1 2 Chié thich : Di véi 6 lan huéng kinh va 6 d& huéng kinh mot day F, = 1 48Bang 14: HE SODONG LUC HOC-CUA LAP GHEP Ky Dac.tinh.tai_trong — Tai trong c6 va cham va dao dong vira phai, qué tai dén 150%... Tai trong c6 va dap vA rung manh, qué tai dén 300%... Ky \ I g- Bang-15 : CUSNG DO TAI TRONG CHO PHEP.TALBE. MAT LAP GHEP CUA TRUC VA CUA HOP Dung kinh, mm Tri s6 cho phép Py, KN/m Vong. trong cla 6 Jan. Kiéu lap ghép voi truc Lén hon Dén 5,6 k6 m6 n6 18 80 Dén 300~ "| 300-1350* } 1350-1600 -f 1600-3000 80 180 - 550 | 550-2000 | 2000-2500 |. 2500-4000 180 360 = 700 | 700-3000 | 3000-3500 | 3500-6000 360 630 = 900 | 900-3400_| 3400-4500} 4500-8000 Bé mat ngoai cia vong Lap ghép vai hop ngoai Lén hon, Den K7 M7 N7 P? 50 180 Den 800 | 800-1000 | 1000-1300 | 1300-2500 180. 360. = 1000..} 1000-1500. } 1500-2000 | 2000-3300 360 630 = 1200 | 1200-2000 } 2000-2600 | 2600-4000 630 1600, = 1600 | 1600-2500 | 2500-3500 | 3500-5500 Bang 16 : BO NHAM BE MAT LAP 6 LAN Dudng kinh danh nghia, mm Bé mat lip ghép. |. Cp chinh xéc 6 Dén 80 Tren 80 Jan a. Dén'00- Nham bé mat R,, um Truc 0 1,25 25 6va 5s 0,63 - 1,25 4 0,63 0 2.5 Lé hop 6,5 va 4 1,25 Mat dau ciia vai 0 2.5 truc va cba 1S hop 6,5 va 4 2.5 49a Ree 3) Lp ghép then . 3-1- Chon kiéu Iép : theo diéu kien dau bai, m6i ghép chiu luc thay d6i chiéu, bénh rang Khong di trugt trén truc, qui m6 san xudt hang loat. Can cit vao bang 17 ta chon kiéu lép ; No f then véi rinh trén true : iw J,9 i * then véi ranh bac <= i ‘ 1 vi ranh bac 3.2- Lap so d6 phan b6 mign dung sai cita lap ghép. ‘ Dya vao. titu chudn (bang 4 va 5) ta tra dugc céc sai léch cita kich thuéc lip ghép : Chiéu rong then : 14 h9 { foe ef = ~43 um, ES =0 i 4 Chiéu rong ranh truc 14 N9 {er Lage ‘ : . ‘ES =+21um 1 Chiéu rong ranh bac : 14.J,9 S nae i Biéu dién cdc sai léch dé tren so dé hinh 11 ta duge so dé phan b6 mién dung sai lép ghép. 50 Hinh I a3.3. VE m6i ghép va vé riéng timg chi tigt tham gia vao ii m6i ghép.réi ghi ky higulép t — ghép, cdc ky hiéu sai léch kfch .thude bang chit va-bing:s6nhw = trén.hinh.12. Dor véi cde kich thuée khong than ziti fp -ghép~ c thy sai Ich" va dung. sai- due . x4c-dinh: thee- bang--18.- Vi du chiu cao then cé sai léch theo h IL, theo bang 4 ta tra dutge : oni Jes =0 | ef = - 90pm; Hinh 12 4) Lap ghép then hoa : ___ 44. Dé.quy6t.dinh-kiéu-lép.cho.ép.ghép.then, hoa. ta. phai.dua.vao.dic_tinh cia lap ghép. Dac tinh dé xéc dinh ti chite nang sit dung cla mi ghép. Theo dé bai, méi ghép then hoa cé dinh, tai trong ém, do chinh xdc déng tam khong yéu cau qué cao. Ta chon yéu t6 déng tam : D va theo bang 20 ta chon kiéu lép nhu sau : Kiéu lip theo yéu t6 déng tam D: a I Kiéu lip theo y€u {6 b : j7 Trong_trudng hop khéc néu yéu t6 déng tam ta chon IA d hodc b thi viée chon lip ghép phai dua theo bang 21 hoac 22. Nhur vay, kiéu Ip cita lép ghép then hoa di chon duge ky higu nhu sau : HT Fs D-6x 28x34 x7 — 6 AT (kich thudéc danh nghia ciia b tra theo bang 19). 4.2- Lap so d6 phan b6 mién dung sai kich thuée lip ghép. a) Lap ghép theo yéu t6 déng ttm D, v6i kich thuée danh nghia 34 kiéu lép a tra bing 4 vA 5 ta duge sai léch cita cde kich thuée : St.