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3406C Generator Set 9ES00001-UP(SEBP2752 - 15) - Document Structure Page 1 of 24

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Product: GENERATOR SET


Model: 3406C GENERATOR SET 9ES
Configuration: 3406C Generator Set 9ES00001-UP

Testing and Adjusting


VR6 Voltage Regulator
Media Number -RENR2480-04 Publication Date -01/12/2007 Date Updated -17/12/2007

i02654568

Wiring Diagrams
SMCS - 4467; 7566

The following wiring diagrams are shown below:

Table 1

No. of Generator Leads Voltage Sensing No. of Illustration


Excitation

Permanent Magnet (PM)


three-phase 1
10/12
single-phase 2
Self-Excited (SE)
three-phase 3
PM three-phase 4
4/6 single-phase 5
SE
three-phase 6
PM three-phase 7
Medium Voltage single-phase 8
SE
three-phase 9
Attachments
Series Boost Module 10
Cross Current Compensation 11
Manual Voltage Control for SE Generators 12

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Manual Voltage Control for PM Generators 13


VAR/PF Controller 14

The following notes are referred to throughout each illustration:

Table 2

Note
Comment

Note Connect the wire to terminal 5 for a 1 Ampere CT. Connect the wire to terminal 5A for a 5
1 Ampere CT. Do not use 1 ampere CT with a VAR/PF Controller.
Connect the remote voltage adjust potentiometer between terminals 6A and 7. Remove the
jumper between terminals 4 and 7. The remote voltage adjust potentiometer should be rated
at 10 K Ohm and 2 Watt.
Note
Place the jumper between terminals 6A and 8 for 1 V/Hz underfrequency slope. Remove the
2
jumper between terminals 6A and 8 for 2 V/Hz underfrequency slope. Place the jumper
between terminals 6A and 9 for three-phase sensing.
Remove the jumper between terminals 6A and 9 for single-phase sensing.
Note Connect terminals 2 and 3 to the VAR/PF controller. Short terminals 2 and 3 when the
3 VAR/PF controller is not used.
For three-phase voltage sensing, connect the wiring to the secondary winding. Phase rotation
Note with transformer T1 is important.
4 Connect terminal 22 to the PT on T1. Connect terminal 24 to the PT on T2. Connect terminal
20 to the PT on T3.
Note
Use twisted, shielded cables.
5
Note
Single-phase, 220 VAC to 240 VAC secondary transformer winding, 50 / 60 Hz, 3125 VA
6
Note
Three-phase, 63 VAC to 105 VAC, 50 / 60 Hz, 3125 VA
7
Connect jumper from terminal 28 to ground terminal on "Permanent Magnet" generators as
per the following qualifications.
Note 1) LS65-12 Revisions A through E
8 2) VR6 Revisions A through B
3) VR6 Revisions C and later have an internal jumper and do not require and external
jumper.

10/12 Lead Permanent Magnet (PM) Excited Generators with


Three-Phase Sensing

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Illustration 1 g01333122

(CR1-CR6) Rotating rectifiers

(CR7, CR8) Surge suppression diodes

(E1) Positive heat sink

(E2) Negative heat sink

(L1) Exciter field (stator)

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(L2) Exciter armature (rotor)

(L3) Revolving field (main rotor)

(L4) Main stator

(L5) PM exciter stator

(M) Rotating permanent magnet

(R2) Remote level potentiometer

(R5) Suppression resistor

(RFA) Revolving field assembly

(T1) Voltage droop transformer (option)

Note: Refer to Table 2 for notes.

10/12 Lead Self-Excited (SE) Generators with Single-Phase


Sensing

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Illustration 2 g00779534
(CR1-CR6) Rotating rectifiers

(CR7, CR8) Surge suppression diodes

(E1) Positive heat sink

(E2) Negative heat sink

(L1) Exciter field (stator)

(L2) Exciter armature (rotor)

(L3) Revolving field (main rotor)

(L4) Main stator

(R2) Remote level potentiometer

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(R5) Suppression resistor

(RFA) Revolving field assembly

(T1) Voltage droop transformer (option)

Note: Refer to Table 2 for notes.

10/12 Lead Self-Excited (SE) Generators with Three-Phase


Sensing

Illustration 3 g00779536

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(CR1-CR6) Rotating rectifiers

(CR7, CR8) Surge suppression diodes

(E1) Positive heat sink

(E2) Negative heat sink

(L1) Exciter field (stator)

(L2) Exciter armature (rotor)

(L3) Revolving field (main rotor)

(L4) Main stator

(R2) Remote level potentiometer

(R5) Suppression resistor

(RFA) Revolving field assembly

(T1) Voltage droop transformer (option)

Note: Refer to Table 2 for notes.

4/6 Lead Permanent Magnet (PM) Excited Generators with


Three-Phase Sensing

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Illustration 4 g01333154

(CR1-CR6) Rotating rectifiers

(CR7, CR8) Surge suppression diodes

(E1) Positive heat sink

(E2) Negative heat sink

(L1) Exciter field (stator)

(L2) Exciter armature (rotor)

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(L3) Revolving field (main rotor)

(L4) Main stator

(L5) PM exciter stator

(M) Rotating permanent magnet

(R2) Remote level potentiometer

(R5) Suppression resistor

(RFA) Revolving field assembly

(T1) Voltage droop transformer (option)

Note: Refer to Table 2 for notes.

4/6 Lead Self-Excited (SE) Generators with Single-Phase Sensing

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Illustration 5 g00847793
(CR1-CR6) Rotating rectifiers

(CR7, CR8) Surge suppression diodes

(E1) Positive heat sink

(E2) Negative heat sink

(L1) Exciter field (stator)

(L2) Exciter armature (rotor)

(L3) Revolving field (main rotor)

(L4) Main stator

(R2) Remote level potentiometer

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(R5) Suppression resistor

(RFA) Revolving field assembly

(T1) Voltage droop transformer (option)

Note: Refer to Table 2 for notes.

4/6 Lead Self-Excited (SE) Generators with Three-Phase Sensing

Illustration 6 g00847798

(CR1-CR6) Rotating rectifiers

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(CR7, CR8) Surge suppression diodes

(E1) Positive heat sink

(E2) Negative heat sink

(L1) Exciter field (stator)

(L2) Exciter armature (rotor)

(L3) Revolving field (main rotor)

(L4) Main stator

(R2) Remote level potentiometer

(R5) Suppression resistor

(RFA) Revolving field assembly

(T1) Voltage droop transformer (option)

Note: Refer to Table 2 for notes.

Medium Voltage Permanent Magnet Generators with Three-


Phase Sensing

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Illustration 7 g01333228

(CR1-CR6) Rotating rectifiers

(CR7, CR8) Surge suppression diodes

(E1) Positive heat sink

(E2) Negative heat sink

(L1) Exciter field (stator)

(L2) Exciter armature (rotor)

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(L3) Revolving field (main rotor)

(L4) Main stator

(L5) PM exciter stator

(M) Rotating permanent magnet

(R2) Remote level potentiometer

(R5) Suppression resistor

(RFA) Revolving field assembly

(T1) Voltage droop transformer (option)

Note: Refer to Table 2 for notes.

Medium Voltage Self-Excited Generators with Single-Phase


Sensing

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Illustration 8 g00779543
(CR1-CR6) Rotating rectifiers

(CR7, CR8) Surge suppression diodes

(E1) Positive heat sink

(E2) Negative heat sink

(L1) Exciter field (stator)

(L2) Exciter armature (rotor)

(L3) Revolving field (main rotor)

(L4) Main stator

(R2) Remote level potentiometer

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(R5) Suppression resistor

(RFA) Revolving field assembly

(T1) Voltage droop transformer (option)

Note: Refer to Table 2 for notes.

Medium Voltage Self-Excited Generators with Three-Phase


Sensing

Illustration 9 g00847804

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(CR1-CR6) Rotating rectifiers

(CR7, CR8) Surge suppression diodes

(E1) Positive heat sink

(E2) Negative heat sink

(L1) Exciter field (stator)

(L2) Exciter armature (rotor)

(L3) Revolving field (main rotor)

(L4) Main stator

(R2) Remote level potentiometer

(R5) Suppression resistor

(RFA) Revolving field assembly

(T1) Voltage droop transformer (option)

Note: Refer to Table 2 for notes.

Series Boost Module

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Illustration 10 g01441828
(1) Refer to Illustration 12.

Note: Refer to Table 2 for notes.

Cross Current Compensation

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Illustration 11 g01441832

Note: Refer to Table 2 for notes.

Note: Transformer T1 must be a 5 Ampere CT.

Manual Voltage Control for SE Generators

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Illustration 12 g01333375
(CR1-CR6) Rotating rectifiers

(CR7, CR8) Surge suppression diodes

(E1) Positive heat sink

(E2) Negative heat sink

(L1) Exciter field (stator)

(L2) Exciter armature (rotor)

(L3) Revolving field (main rotor)

(L4) Main stator

(R2) Remote level potentiometer

(R5) Suppression resistor

(RFA) Revolving field assembly

(T1) Voltage droop transformer (option)

Note: Refer to Table 2 for notes.

Manual Voltage Control for PM Generators

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Illustration 13 g01333600
(CR1-CR6) Rotating rectifiers

(CR7, CR8) Surge suppression diodes

(E1) Positive heat sink

(E2) Negative heat sink

(L1) Exciter field (stator)

(L2) Exciter armature (rotor)

(L3) Revolving field (main rotor)

(L4) Main stator

(L5) PM exciter stator

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(M) Rotating permanent magnet

(R2) Remote level potentiometer

(R5) Suppression resistor

(RFA) Revolving field assembly

(T1) Voltage droop transformer (option)

Note: Refer to Table 2 for notes.

VAR/PF Controller

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Illustration 14 g01441865

(CR1-CR6) Rotating rectifiers

(CR7, CR8) Surge suppression diodes

(E1) Positive heat sink

(E2) Negative heat sink

(L1) Exciter field (stator)

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(L2) Exciter armature (rotor)

(L3) Revolving field (main rotor)

(L4) Main stator

(R2) Remote level potentiometer

(R5) Suppression resistor

(RFA) Revolving field assembly

(T1) Voltage droop transformer (option)

Note: Refer to Table 2 for notes.

Copyright 1993 - 2010 Caterpillar Inc. Thu Jul 1 13:59:28 UTC+0530 2010
All Rights Reserved.
Private Network For SIS Licensees.

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