Professional Documents
Culture Documents
DyStar Blue Sign
DyStar Blue Sign
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
1
July 2015
Reactive Dyeing
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
2
July 2015
Shade Selection for Reactive Process
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
3
July 2015
Conventional process – Pre-treatment – Dyeing – Wash Off
6 hours
1. Auxiliaries 4. Auxiliaries 7. Acetic acid 10 baths
NaOH 60 g/l Glauber Salt
H2O2 (50%)
8. Conventional soaping agent
5. 3.1 % Reactive Yellow 176
2. Acetic acid 1.3 % Reactive Red 239
1.8 % Reactive Black 5
3. ‘Peroxide Killer’
6. Alkali
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
4
July 2015
Sera® ECO WASH process
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
5
July 2015
Recommended dyes for Sera® ECO Wash Process
Process can be conveniently implemented with selected high performance Levafix/Remazol Dyes
No issues with e.g. metamerism
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
6
July 2015
Sera® ECO WASH process
T [°C]
20'
6'
pH 6.5
pH 7.5
4 h 20 min, 5 baths
t [min]
1. 0.5 g/l Sera® Lube NEO 4. 0.5 g/l Sera Lube NEO 7. 1.0 g/l Sera Fast C-RD
2.0 g/l Sera Fil SBS 1.5 g/l Sera Gal CFTR-H
2.0 g/l NaOH (100%) 45.0 g/l Glauber Salt
6.0 ml/l H2O2 (50%) 8. 0.2 ml/l acetic acid (98%)
5. 0.02% Remazol® Gold SAM
2. 0.8 ml/l acetic acid (98%) 1.56% Remazol Terra Cotta SAM
1.94% Remazol Space SAM
3. 0.2 g/l Sera Zyme C-SX
6. 15 g/l Soda ash
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
7
July 2015
Detailed bluesign® Blue Way calculations
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
8
July 2015
Results shown as in bluesign® Blue Way Tool
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
9
July 2015
bluesign® blueXpert – “Sera® Eco Wash process”
- 50 % - 49 % - 51 % - 28 % - 31% - 38 %
water energy CO2 emissions time chemicals costs
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
10
July 2015
Polyester Dyeing
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
11
July 2015
Optidye PES
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
12
July 2015
Optidye PES, Recipe & Process Optimization for Polyester Dyeing
Heating rate
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
13
July 2015
Optidye PES - Realization in Practice
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
14
July 2015
Optidye PES, Method for Determining the V Value of Polyester
V Scale
Dyeing:
0.33% Dianix® Red CC 0.25
1 g/l Sera® Sperse M-IS, pH 4.5, LR 40:1 Exhaust:
20 min at 105 °C Remaining liquor with new sample
(heating rate: as rapid as possible) 0.5 60 min at 130 °C
Visual determination
4
V = 0.5
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
15
July 2015
Optidye PES Examples of V Values in One Dye house
Dyeing
Exhaust
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
16
July 2015
Optidye PES - Temperature Programs for Different PES Fibres
140 6 min
20 min
130
90 min
120
Temperature [°C]
110
100
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
17
July 2015
Sustainable processes in disperse dyeing
Comparison for Polyester Black Shade for high end Active Wear
1. 1.0 g/l washing detergent 2. 2.0 g/l dispersing agent 1. 2.0 g/l Sera® Gal P-SDL (dispersing) 2. 0.38 % Dianix® Yellow Brown XF2
2.0 g/l soda ash 1.0 g/l lubricant 1.0 g/l Sera Lube M-CF (lubricant) 0.45 % Dianix Rubine XF2
2.0 g/l mild oxidant 2.0 g/l Sera Con P-NR (mild oxidant) 7.20 % Dianix Black XF2
3. dyestuff pH 4.5 sodium acetate/acetic acid pH 4.5 Sera Con M-TC (acid donor)
4. Alkaline reductive clear
5.0 ml/l caustic soda 50%
4. 5.0 ml/l caustic soda 50% 3. Alkaline reductive clear 4. pH 5 acetic acid
3.0 g/l Sera® Con P-RCN or or
3.0 g/l hydrosulfite 5.0 ml/l caustic soda 50%
3.0 g/l Sera Con P-RCN or Acid reductive clear
2.0 g/l Sera® Con P-ACT
5. pH 5 acetic acid Acid reductive clear
pH 3.5 - 4 V-value=1
2.0 g/l Sera Con P-ACT, pH 3.5 - 4
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
18
July 2015
bluesign® blueXpert – “Scour/Dyeing Optidye PES process”
- 50 % - 53 % - 54 % - 46 % - 28 %
water energy CO2 emissions time costs
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
19
July 2015
Notes on trademarks:
DyStar, econfidence, Sera, Levafix, Remazol, Dianix are
trademarks of DyStar Colours Distribution GmbH
Bluesign is a trademark of bluesign technologies ag
© DyStar Singapore Pte. Ltd. 1A International Business Park #10-01 Singapore 609933 www.DyStar.com
Marketing Coloration Fanny Vermandel
20
July 2015