Report Shaft Drum v2-1

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Diketahui,

Pmotor = 3 kW Massatotal = 2000 kg = 19613.3 N

Nmotor = 1400 RPM Doutside = 98 mm

Ndrum = 35 RPM Dinside = 73,75 mm

Gear ratio = 1:40 Rplanetar = 43,52 mm

1 kgmm = 9.81 Nmm

1. Menghitung Torsi motor

P x 60
T=
2x π x n

3
3 x 10 x 60
T=
2 x π x 1400

T =20 , 46 Nm=2086 kgmm

2. Menghitung Torsi beban*


*Menggunakan katrol tetap sehingga F = F1 = F2 = F3 dst

T =r x (m x a)

−3
T =43 ,52 x 10 x (2000 x 10)

T =870 , 4 Nm=88756 kgmm

T
2 x π xn x
40
P=
60

870 , 4
2 x π x 1400 x
40
P=
60 x 1000

2 x π x 1400 x 21.76
P=
60000

P=3.1 kW

3. Menghitung diameter minimum

Tensile strength(σ ) = 569 N/mm2 = 58 kg/mm2


Sf1 = 2

Sf2 = 2

Kt = 1,5 (sedikit tumbukan / kejutan)

Cb = 1 (tidak ada beban lentur)

σ
Ta=
(Sf 1 x Sf 2)

58
Ta=
(2 x 2)
2
Ta=14.5 kg /mm

d=

3 5,1
Ta
x K t x Cb x T

d=

3 5,1
14 , 5
x 1 ,5 x 1 x 88756

d=36.044 mm

Berdasarkan perhitungan diatas, jika menggunakan material S45C, untuk beban seberat 2 Ton
dibutuhkan poros transmisi dengan diameter minimum 36.044 mm.

4. Menghitung beban maksimal untuk poros diameter 42 mm

d=

3 5,1
Ta
x K t x Cb x T

40=

3 5 ,1
14 ,5
x1,5x 1x T

3
40 x 4 , 83
T=
1, 5 x 5 , 1 x 1

T =1 40428.235 kgmm=1377 , 130 Nm

T =r x F

−3
1189,615=43 ,52 x 10 x F

F=27326 , 22 N

m=278649.894 kg
Sumber: Sularso. 1997. Dasar Perencanaan dan Pemilihan Elemen Mesin. Jakarta: Pradnya Paramita.
LAMPIRAN 1

Simulation of Detail 5-
1
Date: Friday, April 12, 2019
Designer: Solidworks
Study name: Static 1
Analysis type: Static

Table of Contents
Description...........................................1
Model Information..................................2
Units..................................................3
Material Properties.................................3
Loads and Fixtures..................................4
Study Results........................................5

Description
No Data

Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 4


Model Information

Model name: Detail 5-1

Current Configuration: Default

Solid Bodies
Document Name and Document Path/Date
Treated As Volumetric Properties
Reference Modified
Fillet2

I:\6. Production\4.
Mass:4.39449 kg
Production Support\8.
Volume:0.000563396 m^3
Others\MHN\Detail 5-1-
Solid Body Density:7800 kg/m^3
Static 1\Detail 5-
Weight:43.066 N
1.SLDPRT
Apr 12 15:51:06 2019

Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 5


Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/mm^2 (MPa)

Material Properties
Model Reference Properties Components
Name: 1.0503 (C45) SolidBody 1(Fillet2)(Detail 5-
Model type: Linear Elastic Isotropic 1)
Default failure Max von Mises Stress
criterion:
Yield strength: 580 N/mm^2
Tensile strength: 750 N/mm^2
Elastic modulus: 210000 N/mm^2
Poisson's ratio: 0.28
Mass density: 7.8 g/cm^3
Shear modulus: 79000 N/mm^2
Thermal expansion 1.1e-005 /Kelvin
coefficient:

Curve Data:N/A

Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 6


Loads and Fixtures
Fixture name Fixture Image Fixture Details
Entities: 1 face(s)
Type: Fixed Geometry

Fixed-4

Resultant Forces
Components X Y Z Resultant
Reaction force(N) 2460.75 -16.3253 -0.0783615 2460.8
Reaction Moment(N.m) 0 0 0 0

Load name Load Image Load Details


Entities: 1 face(s)
Reference: Face< 1 >
Type: Apply torque
Value: 870.4 N.m

Torque-3

Entities: 1 face(s)
Reference: Face< 1 >
Type: Apply torque
Value: -20.46 N.m

Torque-4

Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 7


Study Results

Name Type Min Max


Stress1 VON: von Mises Stress 2 N/mm^2 (MPa) 221 N/mm^2 (MPa)
Node: 1030 Node: 635

Detail 5-1-Static 1-Stress-Stress1

Name Type Min Max


Displacement1 URES: Resultant Displacement 0.000 mm 1.417 mm
Node: 39 Node: 126

Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 8


Name Type Min Max

Detail 5-1-Static 1-Displacement-Displacement1

Name Type Min Max


Strain1 ESTRN: Equivalent Strain 0.000 0.001
Element: 910 Element: 7618

Detail 5-1-Static 1-Strain-Strain1

Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 9


Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 10
LAMPIRAN 2

Simulation of Detail 5-
1
Date: Friday, April 12, 2019
Designer: Solidworks
Study name: Static 1
Analysis type: Static

Table of Contents
Description...........................................1
Model Information..................................2
Units..................................................3
Material Properties.................................3
Loads and Fixtures..................................4
Study Results........................................5

Description
No Data

Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 11


Model Information

Model name: Detail 5-1

Current Configuration: Default

Solid Bodies
Document Name and Document Path/Date
Treated As Volumetric Properties
Reference Modified
Fillet2

I:\6. Production\4.
Mass:4.39449 kg
Production Support\8.
Volume:0.000563396 m^3
Others\MHN\Detail 5-1-
Solid Body Density:7800 kg/m^3
Static 1\Detail 5-
Weight:43.066 N
1.SLDPRT
Apr 12 15:51:06 2019

Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 12


Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/mm^2 (MPa)

Material Properties
Model Reference Properties Components
Name: 1.0503 (C45) SolidBody 1(Fillet2)(Detail 5-
Model type: Linear Elastic Isotropic 1)
Default failure Max von Mises Stress
criterion:
Yield strength: 580 N/mm^2
Tensile strength: 750 N/mm^2
Elastic modulus: 210000 N/mm^2
Poisson's ratio: 0.28
Mass density: 7.8 g/cm^3
Shear modulus: 79000 N/mm^2
Thermal expansion 1.1e-005 /Kelvin
coefficient:

Curve Data:N/A

Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 13


Loads and Fixtures
Fixture name Fixture Image Fixture Details
Entities: 1 face(s)
Type: Fixed Geometry

Fixed-4

Resultant Forces
Components X Y Z Resultant
Reaction force(N) 5739.23 -36.8368 0.0489578 5739.35
Reaction Moment(N.m) 0 0 0 0

Load name Load Image Load Details


Entities: 1 face(s)
Reference: Face< 1 >
Type: Apply torque
Value: 2000 N.m

Torque-3

Entities: 1 face(s)
Reference: Face< 1 >
Type: Apply torque
Value: -20.46 N.m

Torque-4

Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 14


Study Results

Name Type Min Max


Stress1 VON: von Mises Stress 4 N/mm^2 (MPa) 507 N/mm^2 (MPa)
Node: 5819 Node: 635

Detail 5-1-Static 1-Stress-Stress1

Name Type Min Max


Displacement1 URES: Resultant Displacement 0.000 mm 3.255 mm
Node: 39 Node: 126

Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 15


Name Type Min Max

Detail 5-1-Static 1-Displacement-Displacement1

Name Type Min Max


Strain1 ESTRN: Equivalent Strain 0.000 0.002
Element: 910 Element: 7618

Detail 5-1-Static 1-Strain-Strain1

Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 16


Analyzed with SOLIDWORKS Simulation Simulation of Detail 5-1 17

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