User Manual

Table of Contents
Chapter 1 Overview .................................................................................................................................. 1
Chapter 2 Wall-mounted charging cabinet ................................................................................................ 2
2.1 Features ..................................................................................................................................... 2
2.2 Technical indicators .................................................................................................................... 2
2.3 Electrical schematic diagram and installation structure .............................................................. 2
Chapter 3 Rectifier module ....................................................................................................................... 4
3.1 Working principle ........................................................................................................................ 4
3.2 Main characteristic of the module ............................................................................................... 4
3.3 Technical characteristics ............................................................................................................ 5
3.4 Operation instruction ................................................................................................................... 7
Chapter 4 Monitoring unit .......................................................................................................................... 9
4.1 Hardware description .................................................................................................................. 9
4.2 Interface definition ...................................................................................................................... 9
4.3 Operation instruction................................................................................................................. 10
4.3.1 Interface Introduction ..................................................................................................... 10
4.3.1.1 Home Page ........................................................................................................ 10
4.3.1.2 AC input information ........................................................................................... 10
4.3.1.3 Rectifier module information ............................................................................... 11
4.3.1.4 DC data information............................................................................................ 12
4.3.1.5 Feeder information ............................................................................................. 12
4.3.1.6 UPS information ................................................................................................. 12
4.3.1.7 Current alarm information ................................................................................... 13
4.3.1.8 Historical alarm information ................................................................................ 13
4.3.1.9 Operation record inquiry ..................................................................................... 14
4.3.2 System Settings ............................................................................................................. 14
4.3.2.1 Password authentication .................................................................................... 14
4.3.2.2 Main setting (System parameter settings) .......................................................... 15
4.3.2.3 Comm setting (Upper computer communication settings) .................................. 16
4.3.2.4 Battery Management (Charge and discharge parameter settings) ..................... 17
4.3.2.5 Lower device setting (Sampling unit settings) .................................................... 18
4.3.2.6 Power Module settings ....................................................................................... 20
4.3.2.7 System Alarm settings ........................................................................................ 20
4.3.2.8 NO/NC setting (Normally open and normally closed settings) ............................ 22
4.3.2.9 Relay Function (Relay contact output settings) .................................................. 22
4.3.2.10 Special Signal (Special contacts input settings) ................................................. 23
4.3.3 Module Control............................................................................................................... 23
4.3.4 Data acquisition module SPU-2 ..................................................................................... 23
Chapter 5 Troubleshooting...................................................................................................................... 26
5.1 General troubleshooting process .............................................................................................. 26
5.2 Troubleshooting of rectifiers ..................................................................................................... 26
5.3 Troubleshooting of controller .................................................................................................... 27
5.4 Troubleshooting of IMS ............................................................................................................. 27
5.5 Troubleshooting of AC distribution ............................................................................................ 27
5.6 Troubleshooting of DC distribution............................................................................................ 27
Chapter 6 Use environment .................................................................................................................... 28
Chapter 7 Wiring terminal diagram ......................................................................................................... 29
Chapter 8 Product sample ...................................................................................................................... 30
 Chapter 1 Overview

JR-GZDW series wall-mounted charging cabinet is specially designed by our company for
small-capacity DC power supply system, which is suitable for high-voltage power distribution
system in small switching stations, small substations and other places. It adopts an integrated
design idea and is composed of JR110D10NI-WL module, JRPMU07A-ZL monitor and
wall-mounted power box. The wall-mounted power system integrates AC/DC modules,
integrates monitoring, AC and DC power distribution, and is connected to an external battery
pack.

The system has the characteristics of small size, simple structure, elegant appearance, easy
installation, flexible assembly, etc. It is suitable for battery packs below 125V/200AH. Modular
design, can be smoothly expanded to meet the batteries of different capacities. The module
can be plugged and unplugged with power, which is safe and convenient to replace. The
monitoring function is perfect, highly intelligent, using large-screen touch LCD display, sound
and light alarm. The AC power distribution, rectifier module, DC feed and other components of
the system can realize full-parameter local and remote monitoring. The main monitoring
quantities include module on/off, charging mode, output voltage regulation, output current limit
setting, battery Circuit breaker trip alarm and battery charge automatic management.

Explanation:
This charging cabinet is suitable for nickel-cadmium battery bank and lead-acid battery bank.
The charging voltage will be set according to the battery bank it is equipped with before leaving
the factory.

1
 Chapter 2 Wall-mounted charging cabinet

2.1 Features
 Suitable for battery packs of 200AH/125V and below.
 Up to four JR110D10NI-WL natural cooling digital intelligent Rectifier Modules can be
installed.
 The monitor uses touch LCD display, which can realize system parameter setting, system
working parameter display, system fault indication, etc.
 The monitor has an automatic battery management function, which automatically controls
the equalization charge, float charge and regular maintenance equalization charge of the
battery pack, and has the battery charging temperature compensation function.
 The monitor monitors the load voltage, load current, battery voltage, battery current and
module status.
 Provide RS485 communication interface and MODBUS communication protocol, which
can realize connection with power plant automation system.
 Provide one-way single-phase AC input.
 With bus insulation monitoring function, fault alarm will be given when grounding.
 With battery circuit breaker trip alarm function.
 Enter and exit in the outlet mode. (Outlet aperture 4*Φ30)
 The module is hot swappable.

2.2 Technical indicators

 AC input: 240V +10% / -20%
 Power grid frequency: 60Hz±5%
 Module efficiency: ≥90%
 Output voltage: 90V-150V continuously adjustable
 Output current limit: 0.1A-rating (max 40A)
 Voltage regulation accuracy: ≤±0.5%
 Stable current accuracy: ≤±1%
 Ripple coefficient: ≤±0.5%
 Insulation resistance: ≥20MΩ
 Insulation strength: 2.1KVAC is applied to output to ground, input to ground, input to
output, no flashover or flashover in 1min.
 Relative humidity: ≤90%
 Ambient temperature: -10℃ - +40℃
 Audible noise: ≤50dB
 Dimensions: 510 (width) × 700 (height) × 350 (deep)

2.3 Electrical schematic diagram and installation structure

2.3.1 Electrical schematic diagram

2
 DC output branches
125V

Cable（mm 2） 2×4mm 2 2×4mm 2 2×4mm 2

Type BB2D BB2D BB2D
Circuit
breaker Rated current（A） 20A 20A 20A
Number of poles 2P 2P 2P
Feeder rated current（A）
Feeder number

To ZH (KM/HM V,Power)

To ZH
(KM I)

To ZH (SI)
To ZH (SI)

To ZH (COM)
To upper monitor
RS485 To ZH (COM)

Communication line
Monitor
Current equalizer line
To ZH
QM (Batt I)

To ZH (Batt V)
MK1 MK4 Discharge test
10A 10A

Connect battery + Connect battery -

GB

To ZH (AC V)

Note：
This drawing shows the maximum
AC power
capacity configuration.
240V+10%/-20% 60Hz

2.3.2 Installation notes

The installer should ensure that the installation height from the ground is reasonably planned under the
premise of easy maintenance and sufficient pedestrian access (so that the height of the monitor screen from
the ground is between 1.5 meters and 1.7 meters, preferably without affecting the aisle and with good
ventilation). Determine the hole position of the hanger as shown in the figure below, and drill holes with a
hammer drill. The specification of the expansion screw used is Φ6×80mm, the drill bit should be Φ6, the
punching depth should reach 60mm, the hole position should be perpendicular to the wall and prevent
eccentricity.
Mounting ear

MK1 MK2 MK3 MK4

RUN O.T. FAULT RUN O.T. FAULT RUN O.T. FAULT RUN O.T. FAULT

ENT ENT ENT ENT

HL1 HA1

AC power Monitor Alarm

Monitor

Mounting ear

2.3.3 Safety Instructions

The installation site is strictly prohibited to store flammable, explosive and other dangerous goods;
The building at the installation site should have reliable lightning protection measures;
There is high voltage and high current in the equipment, non-professionals should not operate to avoid electric
shock;
Avoid short circuit or reverse connection of positive and negative poles, otherwise it will cause electric shock,
fire and damage to the equipment.

3
 Chapter 3 Rectifier module

3.1 Working principle

Figure 3-1 Functional block diagram

3.2 Main characteristic of the module

 Modularization design.
 The friendly man-machine interface. Large screen to show, realize man-machine dialogue operate
really.
 RS-485 interface, realize “4 remote” function with monitor machine.
 High efficiency, ≥90%.
 Lightly and small.
 Function against reverse pour: each module has been added diode against reverse pour at output
terminal.
 LED digital screen, digital calibrate, stable current, fault alarm.
 Output overvoltage protection.
 To prevent the disastrous accident caused by outputting overvoltage to electric consumers, there is
overvoltage protection circuit in the module. After output overvoltage occurs, the module locks up
automatically, the relative module fault indication light is on, the faulty module quits work automatically
and doesn’t affect the normal operation of the entire system.
 Output current limiting protect.
 The output current cannot increase infinitely. The maximum value of the output current of each module
is limited to the rated output current 105%, in this range, the output current value of the module is
continuously adjustable. If the load output of the module, the module will play down the output voltage.
 Output short-circuit protection
When output short circuit, the module draws the output voltage to 0 immediately, limit the short circuit
current below 15%limit current point to protect the module. The module will not be damaged under short
circuit state for a long time, and can go back to work automatically after debugging.

4
 Figure 3-2 Output Characteristic

 Module parallel protection

There is parallel protection circuit in each module to ensure when the faulty module quits the system, the
normal work of other modules and the system is not affected.

Figure 3-3 Output of module parallel

 Over-temperature protection
Over-temperature protection is mainly for protecting large power converters, under normal operating
circumstance, the module design leaves enough margin, under special circumstance, when the module
detects that the temperature of the radiator is over 85℃, it will shut down automatically to protect itself.
When the temperature reduces below 75℃, the module will start up automatically.
 Output over-current protection
Because of the limit of the module output power, the output current cannot increase infinitely. In the range,
the output current value of the module is continuously adjustable. If overloaded, the module can reduce
output voltage automatically to make it not surplus the rated output limit point in order to protect the power
components. The overcurrent protection can be resumed automatically.

3.3 Technical characteristics

5
 Table 3-1 Technical parameter
Model
JR110D10NI-WL
Item
Output current（A） 10
Power（KW） 1.5
cooling method natural cooling
Min 192 VAC
Input voltage
Typical 240 VAC
range
Max 264 VAC
Output Min 90
Adjustable Typical 125
Voltage 150
Max
rang（VDC）
Voltage stabilization ±0.5%
Current stabilization ±1%
Charger efficiency
≥90%
（efficiency）

Audible Noise max（dB） 50

Storage Min -40
temperature Typical 25
（℃） Max 60
Working Min -10
temperature Typical 25
（℃） Max 40
uneven current in parallel
<±5%
operation
Start delay (s) 3S-8S
Ripple factor ≤0.5%
When output is over the limit value, the current output will not increase
Automatic current limiting
automatically and keep constant current output
Output over voltage When output voltage exceeds 151-152VDC, switch off output to prevent
protection the equipment broken.
Output short circuit
Start self-protection once short circuit and resume after trouble shooting
protection
Input to housing 1500VAC 1minute 3mA no breakdown, no flashover
Insulating strength Input to output 1500VAC 1minute 3mA no breakdown, no flashover
Output to housing 500VAC1minute 3mA no breakdown, no flashover

6
3.4 Operation instruction

Figure 3-4 Front panel

Digital display panel

The Digital display panel shows the information of voltage, current, alarm, shutdown. Switching button for
display shows the output voltage and current switching. There are 3 digitals can be displayed, the accuracy of
voltage is ±1V, the accuracy of current is ±0.1A. When the module alarms, the fault code can be displayed by
pushing the switching button. When the module shut down, the shutdown code can be displayed by pushing
the switching button.

Indication light
There are three indication lights on the module panel，table 3-2 shows the function of them.
Table 3-2
Marking instructions Normal State Abnormality State Abnormality Reasons
No input voltage resulted in the internal
Power indicator light
on off auxiliary power supply module does not
(green)
work
overtemperature light
off on Module internal overheating
(red)
Fault light (red) off on Module internal fault

Buttons for displaying switch

The Switching button is used to switch what LED displays. If the LED are displaying the output voltage, then
you push the button, there will be display output current, if you push the button again, then it will also display
the output voltage.

Introduction of operation
(1) When power on，default display is real time voltage value.

(2)Touch“▲”or“▼”button，choose the option of “real time voltage（voltage accuracy is 1V）

”, “real time current

（current accuracy is 0.1A）and “current failure code”

(3)Long press(hold down) “ENT” button，enter“Set”mode，default display “F01”，touch“▲”or“▼”button to choose

the options from “F01”to“F15”. If long press “ENT”button again, back to the display mode.
(4) Short press “ENT” button to enter parameter set mode, the set parameter will flicker. If long press “ENT”
button, return to display mode, without saving the parameter. After the selection of options, short press “ENT”,
finish setting and save, return to option selection interface.
(5) In the Set mode, if no button operation, it will return display mode in 15 seconds without saving the current
data set.
Table 3-3 Instruction and function for button code
Item Code function specs default Step size

1 F01 Working mode set 0-indenpent;1-manual;2-auto 2

2 F02 Module communication 0—Modbus；1—TH 0

protocol
3 F03 Over voltage alarm set under voltage alarm-max value 150V 1V

7
4 F04 Under voltage alarm set Min value-over voltage value 88V 1V
5 F05 Power on charge status 0—float charge;1—boost 0
charge
6 F06 Float charge voltage set Min value-boost charge 125V
1V
voltage
7 F07 Boost charge voltage set Float charge voltage-max 136V
1V
value
8 F08 Charging current limit set 10%—max value 100% rated
0.1A
value
9 F09 Current set from float current change into float 80% current
0.1A
charge to boost charge charge-max value limit value
10 F10 Current set change from 0.5—current change into boost 20% current
boost charge into float charge limit value 0.1A
charge
11 F11 tail current charging time 0—10hours 3h 1hour
12 F12 maximum charging time 0—99hours 10h
1 hour
set
13 F13 timing boost charging time 0—999days 180days
1day
set
14 F14 power on failure node 0—normally open；1—normally retain Hardware
status close not
outgoing
15 F15 Module’s address set 0—31 0

Fault display
Alarm information is displayed in the form of fault code in the LED. Then LED displays the fault code. The
voltage will be shown by pushing the switching button. Fault code as shown in Table 3-4.
Table 3-4
Item Code Fault illustration Red light display
1 E01 Output under voltage（alarm） flicker
2 E02 Output over voltage（alarm） flicker
3 E03 Output current limit（alarm） flicker
4 E04 Output over voltage（power off） Keep on always
5 E05 Over temperature（power off） Keep on always
6 E06 Input under/over voltage（power off） Keep on always
7 E07 Input phase failure（alarm,power limit） flicker

Communication function
The module can communicate with PC mode in RS485. It can send the output voltage and current, the module
protection and alarm information to a host computer, accepting and implementing the control orders issued by
the host computer.

8
 Chapter 4 Monitoring unit

4.1 Hardware description

Back view and interface:
Interface Description
Power Power input port. 24V DC±20%.
Communication interface for battery inspection module,
COM2(RS485) insulation monitoring module, switching module,
charging module, DC/DC module, and AC
measurement module.
COM4(RS485) Communication interface for UPS/INV module.
COM 6(RS485) Upper PC communication interface.
IRIG-B IRIG-B time-pairing interface. (Optional)
CAN Optional interface
SO0-SO1 Passive contact output, normally open. Capacity
AC220V/0.1A, DC30V/1A.
LAN0-LAN1 Optional interface
USB For U disk upgrade program.
Table 4-1 Monitor interface

Figure 4-1 Monitor back view

4.2 Interface definition

 COMM description
Function no. label description

7 RS485+ Downstream communication485A

8 RS485- Downstream communication 485B

Downstream
RTU
4 RS485+ Upper PC communication 485A
communication
9 RS485- Upper PC communication 485B

2 IRIG-B+ IRIG-B(DC)Time interface + (spare)

IRIG-B(DC)
3 IRIG-B- IRIG-B(DC)Time interface - (spare)

Table 4-2 Interface definition

 Power connection

9
 Figure 4-2 Power connection

4.3 Operation instruction

4.3.1 Interface Introduction
The monitor system is full graphic and shows the system structure and major measurements.
Operation password：0. Branches configuration password：99999999
4.3.1.1 Home Page

Figure 4-3 Home page

The system operation adopts menu hierarchical structure, which is simple, clear and convenient to operate.
The system enters the home page when it is powered on. This page displays the basic information of system
time, AC incoming voltage, battery voltage, battery current, busbar voltage, busbar current, and current status.
Click the corresponding icon to access each data.
Click MUTE to eliminate the warning sound.
Click Setting and enter the password to set the system parameters.
In the middle of MUTE and Setting, the system fault status is displayed, click it to check the current fault
information.
4.3.1.2 AC input information
When the system is configured with AC measurement module, click the dot after "AC" on the main page to
enter the AC input information query page as follows.

10
 Figure 4-4 AC input information 1

When the system is not configured with AC measurement module (only the integrated measurement module
collects AC voltage), click the dot after "AC" on the main page to enter the AC input information query page as
follows.

Figure 4-5 AC input information 2

4.3.1.3 Rectifier module information

Click the AC/DC icon on the home page to enter the module data query page.

Figure 4-6 Module information

11
4.3.1.4 DC data information
Click the battery icon on the home page to enter the DC data inquiry page, which displays information
including battery bank information and bus information.

Figure 4-7 DC information

4.3.1.5 Feeder information

Click the feeder icon on the home page to enter the feeder information inquiry page.

Figure 4-8 Feeder information

4.3.1.6 UPS information

Click the inverter icon on the home page to enter the UPS data inquiry page.

12
 Figure 4-9 UPS information

4.3.1.7 Current alarm information

Click the fault inquiry button on the home page (between "MUTE" and "SETTING") to enter the current alarm
information page.

Figure 4-10 Alarms

In this page, you can switch to query current alarms, historical alarms record, and operation record.

4.3.1.8 Historical alarm information

Enter the current alarm page, and click "Alarms Record" at the top to display historical alarm information.

13
 Figure 4-11 History alarms
In this page, you can switch to query current alarms, historical alarms record and operation record. Click
"Clear" and enter the password 0 to clear the records.

4.3.1.9 Operation record inquiry

Enter the current alarm page and click "Operation Record" at the top to display the operation record.

Figure 4-12 Operation records

In this page, you can switch to query current alarms, historical alarms record and operation record. Click
"Clear" and enter the password 0 to clear the records.

4.3.2 System Settings

The parameters have been set and debugged before the equipment leaves the factory, and generally no
changes are needed after it arrives at the site. Background communication parameters need to be set by the
background manufacturer on site.

4.3.2.1 Password authentication

Click the "Setting" button at the bottom right corner of the homepage to bring up the password verification
interface, then enter the password 0 and click "ENT" to enter the parameter setting page.

14
 Figure 4-13 Password authentication

After entering the setting page, click the icon ( ) in the upper right corner, the
functions are exporting the current configuration of the monitor, exporting the fault record, restoring the default
value of the system, saving the set parameters, and returning to the previous page.

Note: After the parameters are set, click the "Save" button in the upper right corner to
save them, and the monitor will be restarted after saving.
JRPMU17A supports importing and exporting configurations. (U disk format fat32,
individual U disk is not compatible)

4.3.2.2 Main setting (System parameter settings)

Figure 4-14 Parameter Setting

Instructions for setting system parameters

Serial
Parameters Instructions
No.
Number of integrated
1 SPU Count Range: 1
measurement unit SPU
Number of AC
2 AMU Count Range: 0-2
measurement unit AMU
Number of battery
3 BMU Count Range: 0-2
monitoring unit BMU

15
 Number of switch
4 DMU Count Range: 0-8
monitoring unit DMUs
Number of insulation
5 IMU Count Range: 0-2
monitoring unit IMU
Number of rectifier module
6 ACDC Count Range: 0-8
AC/DC
Number of communication
7 DCDC Count Range: 0-8
module DC/DC
8 UPS Count Number of UPS/INVERTER Range: 0-4
9 IRIG-B B-Code Timing Disable, Enable
10 Input Count Number of AC input Range: one, two
11 Input type AC input type Range: Single phase, Three phase
12 Sensor Sensor location setting Range: Load side, module side
Range: 5 minutes, 10 minutes, 15 minutes, 20
13 Screen saver Screen saver time
minutes, 25 minutes, 30 minutes
14 AC1 AC1 sampling selection Range: 1#AMU,2#AMU,SPU(AC1),SPU(AC2)
15 AC2 AC2 sampling selection Range: 1#AMU,2#AMU,SPU(AC1),SPU(AC2)
16 Language English, Chinese
17 Date Time The monitor display time can be set.
18 Password setting Change the password: 0-99999999

4.3.2.3 Comm setting (Upper computer communication settings)

This interface is used to set the parameters that enable communication with the upper computer.

Figure 4-15 Communication settings

Instructions for setting parameters of the serial port for communication with the upper computer
Serial
Parameters Instructions
No.
Communication
1 MODBUS-RTU
protocol
Communication
2 0-255
address
Communication
3 COM6
port
4 Baud rate 1200、2400、4800、9600
5 Check bit NONE、ODD、EVEN

Instructions for setting the parameters of the network port for communication with the upper
computer
Serial
Parameters Instructions
No.

16
 1 IP Address Default is 192.168.9.200
2 MASK Code Default is 255.255.255.0

4.3.2.4 Battery Management (Charge and discharge parameter settings)

Figure 4-16 Battery management 1

Figure 4-17 Battery management 2

Instructions for setting battery charge and discharge management parameters

Serial
Parameters Instructions
No.
Charge mode setting
Range: "Module current limiting", "Regulating voltage to limit
1 Charging tactics
current"
2 Fast adjustment range Range: 0.1-99.9A
3 Fast stepping Range: 0.1-99.9V Only works in "Regulating
4 Slow adjustment range Range: 0.1-99.9A voltage to limit current" mode
5 Slow stepping Range: 0.1-99.9V
6 Temperature compensation Range: Disable, Enable
7 Base temperature Range: 0-50℃
Range: 0.001-1 V/℃.
The current temperature is TCUR. Setting the temperature
8 Compensation coefficient compensation center is TSET. The temperature compensation factor
is f. The current float charge voltage is VF. Compensation voltage:
VF=VF+( TSET -TCUR)×f

17
 Charge parameter setting
9 Battery capacity Range: 10-2000 Ah
10 Boost charge voltage Range: 0-260V
11 Float charge voltage Range: 0-260V
12 Periodic boost charge enable Range: Disable, Enable
13 Boost charge period 1-999 days
14 Boost charge current Range: 1-600A
Range: 1-600A。
Note: It must have normal AC power, normal battery pack and
Float charge to boost charge
15 single cell (except undervoltage), no overvoltage at the bus, and
current
normal communication at the bottom before it can turn to boost
charge.
Boost charge to float charge
16 Range: 1-600A
current
17 Boost charge max time Range: 60-999 minutes
18 Extend the time to float charge Range: 0-99 minutes
Discharge parameter setting
19 Discharge end time Range: 60-999 minutes
20 Discharge end voltage Range: 90-260V
21 Single battery end voltage Range: 1.8-15V
22 Tail battery end voltage Range: 1.8-15V
23 Cyclic discharge enable Range: Disable, Enable
24 Cyclic discharge time 1-999 days

4.3.2.5 Lower device setting (Sampling unit settings)

Figure 4-18 Unit settings 1

18
 Figure 4-19 Unit settings 2

Instructions for setting SPU parameters

Serial
Parameters Instructions
No.
1 Start Address 32
2 Communication port COM2
3 Load current range Range: 50-1000A
4 Battery current range Range: 50-1000A
5 Control busbar show Range: Hide, Show
6 Control busbar voltage dropper Range: Disable, Enable
7 Control busbar voltage 90-260V settable
Instructions for setting IUM parameters
Serial
Parameters Instructions
No.
1 Start Address 47
2 Communication port COM2
3 Control bus 1 feeder quantity Range: 0-64
Range: 0-64 (The sum of the control bus feeder and the power bus
4 Power bus 1 feeder quantity
feeder cannot exceed 64)
5 Control bus 2 feeder quantity Range: 0-64
Range: 0-64 (The sum of the control bus feeder and the power bus
6 Power bus 2 feeder quantity
feeder cannot exceed 64)
Instructions for setting AUM parameters
Serial
Parameters Instructions
No.
1 Type AMU-1/2
2 Start Address 100
3 Communication port COM2
4 Current multiplication rate Range: 0-800
Instructions for setting BUM parameters
Serial
Parameters Instructions
No.
1 Start Address 64
2 Communication port COM2
3 Battery Type Range: BMU19(12V)、BMU55(2V)
4 Number of batteries for 1#BMU Range: 0-55
5 Number of batteries for 2#BMU Range: 0-55
6 Tail battery Range: Disable, Enable
Instructions for setting DUM parameters
Serial
Parameters Instructions
No.

19
 1 Start Address 80
2 Communication port COM2

4.3.2.6 Power Module settings

Figure 4-20 Module settings

Instructions for setting AC/DC module parameters

Serial
Parameters Instructions
No.
1 Type Default (ZE), Emerson (MODBUS)
2 Start Address Default: 0 , Range: 0-253
3 Communication port COM2, COM4
4 Rated current Range: 0-999
5 Overvoltage alarm Range: 60-300V
6 Undervoltage alarm Range: 60-300V
Instructions for setting DC/DC module parameters
Serial
Parameters Instructions
No.
1 Type Default (ZE), Emerson (MODBUS)
2 Start Address Default: 16 , Range:0-253
3 Communication port COM2, COM4
4 Rated current Range: 43-60V
5 Overvoltage alarm Range: 43-60V
Instructions for setting UPS module parameters
Serial
Parameters Instructions
No.
1 Type AWD, ECR, STK, BS
2 Start Address Range: 0-253
3 Communication port COM4

4.3.2.7 System Alarm settings

Alarm setting description
Overvoltage value setting: The monitor will alarm when the voltage value exceeds the overvoltage alarm
setting value.
Overvoltage recovery value setting: The monitor alarm will be eliminated when the voltage value is lower than
the overvoltage recovery value after the monitor overvoltage alarm.
Undervoltage value setting: When the voltage value is lower than the undervoltage alarm setting value, the
monitor will alarm.
Overvoltage recovery value setting: After the monitor under-voltage alarm, the monitor alarm will be eliminated
only when the voltage value is higher than the under-voltage recovery value.

20
 Figure 4-21
Figure 4-22
Instructions for setting AC alarm parameters
Serial
Parameters
No.
1 Overvoltage value
2 Undervoltage value
3 Overcurrent value
Instructions for setting DC alarm parameters
Serial
Parameters
No.
1 Power bus overvoltage value
2 Power bus undervoltage value
3 Control busbar overvoltage value
4 Control busbar undervoltage value Range: 0-300V. After it is the setting of the recovery value.
5 Overcurrent value
6 AC into DC overvoltage
7 Insulation warning value
8 Insulation alarm value
Instructions for setting battery alarm parameters
Serial
Parameters
No.
1 Overvoltage value
2 Undervoltage value
Alarm settings 1
Alarm settings 2
Instructions
Range: 176-450V. After it is the setting of the recovery value.
Range: 176-450V. After it is the setting of the recovery value.
Range: 0-9999A. After it is the setting of the recovery value.
Instructions
Range: 0-300V. After it is the setting of the recovery value.
Range: 0-300V. After it is the setting of the recovery value.
Range: 0-300V. After it is the setting of the recovery value.
Range: 0-9999A. After it is the setting of the recovery value.
Range: 10-100V. After it is the setting of the recovery value.
Range: 5-200kΩ
Range: 5-200kΩ
Instructions
Range: 0-300V. After it is the setting of the recovery value.
Range: 0-300V. After it is the setting of the recovery value.
21
 3 Overcurrent value
4 Overtemperature value
Instructions for setting the single battery alarm parameters
Serial
Parameters
No.
1 Overvoltage value
2 Undervoltage value
3 Tail cell overvoltage
4 Tail cell undervoltage
5 Overtemperature value
6 Internal resistance alarm value
Range: 0-9999A. After it is the setting of the recovery value.
Range: 0-100℃. After it is the setting of the recovery value.
Instructions
Range: 1-16V. After it is the setting of the recovery value.
Range: 1-16V. After it is the setting of the recovery value.
Range: 1-16V. After it is the setting of the recovery value.
Range: 1-16V. After it is the setting of the recovery value.
Range: 0-100℃. After it is the setting of the
This function is
recovery value.
reserved.
25-30mΩ

4.3.2.8 NO/NC setting (Normally open and normally closed settings)

The switch contacts connected to the SPU/DMU unit are normally open by default. If the connected contact is
normally closed, you can reverse the setting in this interface. First, select the unit to be used for the contact in
"Device Select", and then select the switch number to be reversed in "Reverse Configuration".

Figure 4-23 Normally open and normally closed settings

4.3.2.9 Relay Function (Relay contact output settings)

Figure 4-24 Relay contact output settings

This interface allows you to set the definition of the output dry contacts within the SPU/AMU/DMU unit. The
following can be defined: Integrated Fault, AC Fault, C-Bus Fault, P-Bus Fault, Insulation Fault, AC Injection,

22
Battery Fault, Feeder Fault, AC/DC Fault, DC/DC Fault, UPS-INV Fault, Battery Fuse fault, Arrester Fault,
Discharge start, Discharge Stop, Link with DI(It means the contact point associated to a certain input.), P-Bus
Overvoltage, P-Bus Undervoltage, C-Bus(Control bus) Overvoltage, C-Bus Undervoltage, Float Charge, Boost
Charge, and so on.

4.3.2.10 Special Signal (Special contacts input settings)

Figure 4-25 Special input signals

This function is to directly select the input contact position for battery fuse alarm, arrester alarm, discharge
start, and discharge stop, without the need to set the switching configuration again.

4.3.3 Module Control

Click "Charge Control" on the main page, the control button will pop up, click the corresponding button to
control the module to perform the corresponding action.

Figure 4-26 Module control

4.3.4 Data acquisition module SPU-2

4.3.4.1 Function
SPU-48V measures necessary data, and transfers to host controller by RS485.
 AC measure： one 3-phase input.
 DC measure： 3 DC voltage，2 current，1 temp
 Switch input： 24 switch input.
 Switch output：8 switch output

23
4.3.4.2 Assembly and wiring

综合测量模块ZHCL-2-48V
27 9
A 41 56
K1 42 K5 57 10
28 交流电压 开 11
B AC V 43 58
关
K2 44 K6 59 12
量
29 输 13
C 45 60
K3 46 K7 61 入 14
30 SI
+ 47 62
15
25
母线电压 K4 48 K8 63 16 COM
31 26
- KM V
1 17
32 49 A 64
+ 2 18
50
T
温度 B 65
33 Temp 3 开 19 RS485
+ 51
电池电压 - 4 关 20 A 66
Batt V 量
34
- 37 52 5 21 B 67
+ + 输
38 53 6 入 22
I 负载电流 I 电池电流
35
+ 直流电压
SI + 68
39 FZ I 54 Batt I 7 23 电源
HM V - -
Power
36
- 40
G
55
G 8 24 - 69

Figure 4-27 SPU-2

Mark Description
1 NO. 1 switch signal
SI … …
蓄电池I
24 NO. 24 switch signal
蓄电池II

交流输入
A
B 三相交流配电屏
C
N A B C N 系统输出-48

COM input signal COM

PE

系统输出工作地
C级防雷器
B级防雷
器

通信 通信
设备 设备
不小于
12m 保护地 保护地

机房地线排(网)

接地体

K1 Relay output 1，NO. Capacity AC250V/5A，DC30V/5A.

… …
K8 Relay output 8，NO. Capacity AC250V/5A，DC30V/5A.
AC AC voltage. Range：0~500VAC； measure precision in 304~456VAC≤±1.0%.
KM V Range：20~65VDC； measure precision in 30-65VDC ≤±0.5%.
DC input voltage. Range：0~300VDC；measure precision in 90%~130% rate voltage
HM V
≤±0.5%.
Batt V Battery voltage. Range：20~65VDC；measure precision in 40-65VDC≤±0.5%.
FZ I Range：0~100A.measure precision≤±1%. (20%~100% range)
Batt I Battery current. Range：0~100A.measure precision≤±1%. (20%~100% range)
Temp Battery temperature. Range：-10℃~+100℃.measure precision≤±3℃.
RS485 RS485 interface. Two ports
Power Power input，Range：40-60VDC. Power ≤40W

Table 4-1 SPU-2 wiring

4.3.4.3 Current sensor wiring
SPU-48V use close type hall current sensor, with good linearity and accuracy, low drift, quick response, wide
bandwidth, high insulation. Hole structure, no insert loss. Housing standards UL94-V0. Fig 3-2: 100A current
sensor HEC100-D6 , table 2-8 : HEC100-D6 specification

Table 4-2 HEC100-D6

Model Rate current Output current Rate Linearity Accuracy Power
HEC100-D6 100A 100MA 1：1000 0.1% 0.5% ±12V

24
 Figure 4-28 HEC100-D6

Figure 4-29 Sensor Wiring schematic

4.3.4.4 Temperature Sensor
蓄电池I 蓄电池II

交流输入
A
B 三相交流配电屏
C
N A B C N 系统输出-48
PE

系统输出工作地
C级防雷器
B级防雷
器

通信 通信
设备 设备
不小于
12m 保护地 保护地

机房地线排(网)

接地体

Figure 4-30 temp Sensor Wiring schematic

4.3.4.5 2.6.5.5 Switch input

Figure 4-31 Switch input Wiring schematic

4.3.4.6 Switch output
SPU offers 8 relay output，capacity AC250V/5A，DC30V/5A，DC220V/50mA.

25
 Chapter 5 Troubleshooting

5.1 General troubleshooting process

The controller will report alarms during the system installation and commissioning, and this is
considered as normal phenomena. The general troubleshooting process enables you to locate the
fault according to the symptom, in order to analyze and clear the fault.
The general troubleshooting process is shown in Figure 5-1.

Start

Read PCU alarm

information

Analyze the module type

of the alarm information

Query operation and

monitoring parameters
according to module type
and find the cause

Locate the
root fault

Replace the faulty part or

change parameter setting

End

Figure 5-1 General troubleshooting process

5.2 Troubleshooting of rectifiers

Rectifier protection
 The rectifier protection can be caused by rectifier AC input over-voltage, under-voltage, and
over-temperature. Confirm the cause according to the fault code.
 Poor ventilation design of the cabinet may well result in the rectifier over-temperature protection.
 Too high ambient temperature of the equipment room may also lead to the rectifier
over-temperature protection.
Rectifier fault
 Output over-voltage or IGBT over current may cause rectifier fault. Powering the rectifier off and
on again to reset the fault.
Rectifier communication interruption
 Incorrect address of rectifier may lead to communication interruption.
 The rectifier addresses must be set continuously from zero.
 Setting the addresses of two different power modules to the same address value will also cause
communication failure with controller.
 Incorrect setting of rectifier type will cause rectifier communication interruption.
 Rectifier poor PE connection or PE disconnected can cause rectifier communication interruption.
 Communication failure may occur to over-loaded rectifiers. When the grounding is good, you can
solve the problem by adding a communication adaptor.

26
 Rectifier half-loaded output
 Certain rectifiers are capable of half-loaded output protection upon input phase-failure. Check
the rectifier AC input voltage.
Unable to raise rectifier output voltage to rated voltage.
 Rectifier over-load will cause current limit, which makes the output voltage cannot be adjusted to
the preset voltage.
 Battery current detection fault will cause rectifier current limit, which makes the output voltage
cannot be adjusted to the preset value.

5.3 Troubleshooting of controller

Failing to set controller parameters
 Communication failure between controller and its downstream equipment
 Incorrect configuration
 Parameter value being set outside the setting range
Buzzer failure
 Buzzer fault
 The buzzer is set to Mute in the controller, which silences the buzzer when the fault indicator
turns on.
Failing to transfer to BC mode automatically
 Major faults such as rectifier communication interruption, AC input failure, battery branch
disconnection will trigger the fault protection, in which state there will be no switchover to BC.
 Battery current measurement fault
 Ensure that the battery management is in Auto state, because in Manual state, there will be no
auto-switchover

5.4 Troubleshooting of IMS

Controller display insulation fault
 Generally, there is one DC load grounded. Please find a professional staff to investigate.

5.5 Troubleshooting of AC distribution

AC voltage sampling inaccurate
 Serious distortion of AC power source curves will lead to incorrect AC voltage sampling. (This is
commonly seen in non-power industries such as mining, steel and oil.)
 The fault with controller will make AC voltage sampling incorrect.
AC input circuit breaker trip
 Short circuit at the AC input part could cause the AC input circuit breaker trip.

5.6 Troubleshooting of DC distribution

DC output tripping
 DC output circuit being shorted or over-loaded could cause the branch tripping
Over- or under-voltage alarm due to abnormal bus voltage
 The fault with the DVSB can cause the bus voltage sampling error, and lead to over/under
voltage alarm.
 Improper setting of over- or under-voltage alarm point.

27
 Chapter 6 Use environment

1. Work below 2000 meters above sea level.

2. The ambient temperature is not lower than -10℃ and not higher than +40℃. The storage ambient
temperature of the equipment is allowed to be -40℃～+60℃.
3. The maximum relative humidity of the environment does not exceed 90% (ambient temperature 25℃).
4. There is no conductive dust at the operation site, and there is no gas or steam that corrodes metals and
destroys insulation.
5. Used in indoor situations.
6. Special use units that do not meet the above conditions should be put forward when ordering to ensure
that this product can work reliably.

28
 UKJ-10

AC power terminal
L1 QF1-1/4
N
L2 QF1-3/4

To AC power 240V
UKJ-6

DC feeder

HK1-2/4
HK1-4/4
HK2-2/4
HK2-4/4
HK3-2/4
HK3-4/4

To 125V DC loads
UKJ-4

Signal contact

ZH-41/0.5 System alarm

29
ZH-42/0.5
ZH-43/0.5 Charger failure
ZH-44/0.5
ZH-45/0.5 Earth fault alarm
ZH-46/0.5
ZH-47/0.5 Battery alarm
ZH-48/0.5
ZH-56/0.5 Mains failure
ZH-57/0.5
A QM-4 RS485 interface to
B QM-9 background monitoring
Chapter 7 Wiring terminal diagram

UKJ-6
To SCADA

Discharge terminal

QF4-2/4
QF4-4/4
To discharge load
Chapter 8 Product sample

30