Intercooler Trial (06 IC 580 0000) - With step added at the

Tank LH Tank RH
(1500) (1600)
UNBC Serial no Welding method
Top Bottom Top Bottom
1.57 1.85 1.74 1.50
Sample - 1 06IC580#10#23#4 Condenser
2.40 1.99 2.24 1.37
mounting side 1st
2.01 1.75 2.30 2.20 Welded
Sample - 2 06IC580#10#23#2
2.22 1.80 2.20 2.20
2.16 1.40 2.03 1.33
Sample - 3 06IC580#10#23#3 Condenser
1.92 1.60 1.85 1.60
mounting Opposite
3.20 2.83 2.58 2.45 side 1st Welded
Sample - 4 06IC580#10#23#6
3.04 3.37 2.72 2.80
- With step added at the LH/RH Tank Ends 05.10.2023
Middle Condenser Bottom Condenser
855±1.50 855±1.50
Before Welding After Welding Shrinkage Before Welding After Welding

856.37 850.78 5.59 858.34 853.57

857.00 853.67 3.33 858.16 855.52

855.95 853.78 2.17 858.00 856.20

857.60 854.49 3.11 859.31 856.93

 05.10.2023
Condenser
±1.50
Shrinkage

4.77

2.64

1.80

2.38
 Intercooler Trial (06 IC 580 0000) - With step
added at the LH/RH Tank Ends 04.10.2023
UNBC Serial no Process wise Middle Condenser Bottom Condenser

Setting in Welding
fixture(Before Tack 857.20 857.50
welding)
After Tack welding in
857.26 857.32
Fixture

After Condenser
mounting side Run
854.89 856.28
Welding (Hot
condition)

After Condenser
06IC580#10#23#1 mounting side Run
854.22 856.00
Welding (Cold
condition)

After Condenser
mounting Back side
855.14 856.50
Run Welding (Hot
condition)

After Condenser
mounting Back side
854.80 856.20
Run Welding (Cold
condition)

2.40 1.30