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Test specification

PV 0162 0092
Edition May 2014

Cleanliness of components
air and exaust leading components

Contents
1
Area of application
2 Other informable documents
3 Test

1 Area of application
The specification applies for testing the residual dirt of air and exaust leading components, if the drawing refers to this specification.

2 Other informable documents

ISO 16232 Part 1-10

VDA Volume 19 Inspection of technical cleanliness

3 Test

Testing is to be done on the base of following defaults.

If this is not possible the test procedure has to be validated with the department Component cleanliness
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Information about the component / Details of the component

Cleanliness is indicated per /

Part / Component
Cleanliness detail is carried out per

air or exhaust leading component

Part / Component

Cleanliness requirements:
See drawing K166 / see
drawing K166 The
following applies to
media areas with unmachined cast surfaces: They
may contain 2 particles that do not exceed the following size value.
MAXIMUM PARTICLE SIZE MULTIPLIES BY 2.
For Medium areas with unmachined casting surfaces it is acceptable:
2 Particles allowed with an maximum accepted value of.
MAXIMUM PARTICLE SIZE MULTIPLIED BY 2

Notes on the examination / indications for the examination

The permissible limit values for the number of particles, particle size and gravimetry are binding for this
component on the corresponding drawing. The permissible blank value for gravimetry is 10%. The largest
permissible particle is divided by two for the blank value in particle size. The particle class of the result and
all classes above it must not record any counts.

The acceptable limits for particle quantity, particle size and gravimetric are indicated at the
adequatedrawing.The Blind value for gravimetric is 10% of the max. allowable gravimetri. For the Blind
value of Partikelcounting, the biggest particle is divided with two. The Particle class ofthe result
and the overlaying classes are permitted for any countings.

Test liquid / test liquid

Designation: WBC 16 / Solvent WBC 16

aqueous cleaner / Watery cleaner

Solvent AIII / Solvent (class AIII)

Other / other
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Extraction procedure
Medium temperature always ambient temperature
Medium area / Medium area: Air or exhaust area / air or exaust area
spraying, Ultrasonic / Ultrasonic, Rinsing / Flushing, shaking
Quantity / Amount: see table / see graph ml Pressure: 3 bar

Rinsing without component / Post cleaning without component:

Menge / Amount: 5.000 ml Pressure: 3 bar

Mediumbereich / Medium area:

spraying, Ultrasonic / Ultrasonic, Rinsing / Flushing, shaking
Amount / Amount: ml pressure: bar

Rinsing without component / Post cleaning without component:

Amount / Amount: ml pressure: bar

Mediumbereich / Medium area:

spraying, Ultrasonic / Ultrasonic, Rinsing / Flushing, shaking
Amount / Amount: ml pressure: bar

Rinsing without component / Post cleaning without component:

Amount / Amount: ml pressure: bar

Mediumbereich / Medium area:

spraying, Ultrasonic / Ultrasonic, Rinsing / Flushing, shaking
Amount / Amount: ml pressure: bar

Rinsing without component / Post cleaning without component:

Amount / Amount: ml pressure: bar

Mediumbereich / Medium area:

spraying, Ultrasonic / Ultrasonic, Rinsing / Flushing, shaking

Amount / Amount: ml pressure: bar

Rinsing without component / Post cleaning without component:

Amount / Amount: ml pressure: bar

Filtration
overpressure / excess pressure, Negative pressure / vacuum
Cascade Yes no
Number of filters / Amount of filters

1 / Component / Components Nominal pore size / 1Nominal

/ pore size 100 µm 200
µm 45 min. at 110°C
5 µm
Trocknung / Drying:
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Gravimetrische Analyse / Gravimetric Analysis

Scales dissolving:
- 0,1 mg / , - 0,01 mg /, - 0,001 mg /

Microscopic analysis
Transmitted light

Auflicht / reflected light

Manual / Manual

Automated
Analyseablauf / Analysis course:
Labormikroskop / Laboratory microscope

Partikelzählung / Particle counting

Other (with description) / Other (with description)

Test liquid volume per component / test liquid volume per 1 part
Component for cast components / for aluminum components
aluminum
/ for cast
partsparts
2,000forml
weight / part 2,000 ml 3,000 ml 3,000 ml 6,000 ml 6,000 ml
is 0 to / to 1.5
kg 1.5 to / to 5
kg 5 to / to 25 kg

Diskpriptors:

This documents may not be passed on or
reproduced nor its content used or
disclosed without express permission.
Violations will be liable to claims for
damages. All rights reserved in the event of a
patent award or utility model registration.
Revision: validity adapted for “exaust leading Earlier edition: 2010
parts”, and extended with adaption of the test fluid
amounts in the graph, for casted and aluminum
parts.

DEUTZ AG – standards