❖ Questions to be answered:

Q1: Identify types of Plastics, provide examples?

Q2: Clarify the difference between monomers and polymers, what are the types of polymers?

Q3 : How to identify the unknown plastic material , clarify the ways with examples .

Q4: Clarify the plastic additives and the impact of each one at plastic materials?

Q5: Identify the following: -

Kaizen

8 wastes & cost of poor quality and how to avoid it

5S

Takt time

Difference between 5 whys & Cause and effect analysis

Q6 : what is the difference between annealing process and plasma treatment for plastic materials ,
types and when we use each one ?

Q7 : When we use the following tools :-

-Quick changeover

-TPM

-Line balancing

-OEE

-Single piece flow

-Quality & error proofing

-Value stream future status

Q8: What are the polyolefins?

Q9: Identify the time management process, clarify some tools?

Q10: Identify the manage quality tools?

Remarks:

Estimated time for the pervious task is 07/04/2024

 ❖ Answer the following questions according to attached charts:

Problem 1:

Inputs:

• Available time for process = 7 hr/shift

• The time given in chart per 1 piece

Questions:

(Case A): Assume that the process with no rework.

1- After how long time will the 1st, 2nd and 3rd pieces be obtained?
2- How many products will be produced at the end of the shift according to given inputs?

(Case B): Assume that the process with rework.

1- After how long time will the 1st, 2nd and 3rd pieces be obtained (with rework for 1st &2nd pieces and with no
rework for 3rd piece)?
2- How many products will be produced at the end of the shift according to given inputs and considering that
the first 10 products in the process will be reworked?

Remarks:

Estimated time for the pervious task is 07/04/2024

 Problem 2:

Finished Product

(A),(B),(C),
(D),(E)

Inputs:

• Available time for process = 7 hr/shift

• The process time of every step as shown per products
• Note that: every sink consists of list of products as shown as they are placed together at the same stage.

Questions:

1- How many products will be produced at the end of the shift according to given inputs?

Remarks:

Estimated time for the pervious task is 07/04/2024