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Oil System Removal and Inst
Oil System Removal and Inst
2 Dated 12/11/2017
MM 79-00-00
OIL SYSTEM - REMOVAL AND INSTALLATION
* * * FOR CT7-2E1
TASK 79-00-00-400-801
1. General Information.
A. This section provides instructions for removing and installing the oil
system components. Before starting any of the following procedures, read
ASSEMBLY AND DISASSEMBLY TECHNIQUES in Standard Practices Manual GEK 9250,
70-10-00.
WARNING: ELECTRICAL COMPONENTS
BE SURE THAT POWER SOURCE IS DISCONNECTED BEFORE WORKING WITH ELECTRICAL
COMPONENTS. DANGEROUS OR POSSIBLY FATAL VOLTAGE MAY BE PRESENT.
WARNING: ELECTRICAL SHOCK HAZARD
• PERSONS WORKING ON LINE ELECTRICAL SYSTEMS SHOULD HAVE PROPER TRAINING
BEFORE DOING SO. USE PROPER PERSONAL PROTECTIVE EQUIPMENT.
• USE CARE WHEN APPLYING INPUT POWER AND WHEN MEASURING VOLTAGE. DANGEROUS
OR POSSIBLY FATAL VOLTAGE MAY BE PRESENT.
CAUTION: ENSURE THAT ELECTRICAL POWER IS OFF BEFORE ATTEMPTING ANY ENGINE WORK
INVOLVING REMOVAL OF LRUs FROM ENGINE INSTALLED IN AIRCRAFT.
B. The following is a list of major line replaceable units (LRUs) that can be
removed and installed, per this section, with the engine installed on the
aircraft.
• Oil Cooler
• Oil and Scavenge Pump
• Scavenge Screens
• Oil Filter Bypass Sensor
• Oil Filter
• Oil Pressure Transmitter
• Cold Oil Relief Valve
• Electrical Chip Detector
• Oil Temperature Detector
• Low Oil Indicator Sensor
2. Oil Cooler
A. Removal
WARNING: REMOVING OIL COOLER IN COLD WEATHER
WHEN REMOVING THE OIL COOLER IN COLD WEATHER, WEAR GLOVES TO PREVENT
FROSTBITE BECAUSE FUEL FLOWS THROUGH OIL COOLER.
(1) Loosen three captive bolts (2, Figure 401).
NOTE: • Do not remove oil cooler seal (3) from cooler. Seal is reusable if
sealing material is not damaged.
• Be sure that bolt at 9 o'clock position on fuel filter (5) is not
disturbed.
(2) Remove oil cooler (1) with seal (3) attached.
(3) If oil cooler (1) will not be reinstalled within 48 hours, or if it will
be returned to overhaul or stored, preserve it (72-00-00, SERVICING).
B. Installation.
(1) Be sure that oil cooler seal (3, Figure 401) is properly positioned on
oil cooler (1).
(2) Position cooler (1) on gearbox mounting flange (4).
(3) Tighten three captive bolts (2). Torque bolts to 45-50 lb in.
(4) Be sure there is no gap between oil cooler mounting flange and seal (3),
and between seal (3) and gearbox mounting flange (4).
(5) Do required checks (72-00-00, TEST).
* * * FOR CT7-2E1
* * * FOR CT7-2E1
transmitter (1).
(e) Hand-tighten coupling nut (11) on tube (3) onto low oil indicator
sensor (12).
(f) Install bolt (10) through clamp (9). Torque bolt to 45-50 lb in.
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND
INSTALLING COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE
DAMAGED.
(g) Using two wrenches, tighten (60° wrench-arc) coupling nut (2).
(h) Using two wrenches, tighten (60° wrench-arc) coupling nut (11).
(i) Tighten scavenge screen (8) to 145-150 lb in.
(4) Do required checks (72-00-00, TEST).
* * * FOR CT7-2E1
(1) If oil pressure transmitter (3, Figure 404) is being replaced, do the
following:
(a) Remove union from transmitter (3).
(b) Remove and discard packing from union.
(c) Install new packing on union.
(d) Install union on new transmitter (3). Torque union to 45-50 lb in.
NOTE: Spacer is installed on transmitter so that transmitter seats on
accessory gearbox with electrical connector at 10 o'clock position. If
connector is not at the 10 o'clock position, it will interfere with the
installation of the B-sump delta pressure tube.
(2) Install spacer (4) and washer (5) onto oil pressure transmitter (3).
(3) Install packing (6) onto transmitter (3).
(4) Screw transmitter (3) into accessory gearbox port (9).
(5) Hand-tighten transmitter (3) until there is metal-to-metal contact
between transmitter and gearbox.
(6) Torque transmitter (3) to 250-300 lb in.
(7) Install B-sump delta pressure tube (17) (paragraph 5).
(8) Connect the electrical connector (1) to the transmitter (3) as follows:
(a) Remove the protective caps from the electrical connectors.
CAUTION: • DO NOT USE HARD-JAW PLIERS WHEN YOU TIGHTEN THE KNURLED COUPLING
RING ON THE ELECTRICAL CONNECTORS. DAMAGE TO THE CABLE ASSEMBLY
CAN OCCUR.
• DO NOT LUBRICATE THE ELECTRICAL CONNECTORS. DAMAGE TO THE
ELECTRICAL SYSTEM CAN OCCUR.
(b) Use your hand and thread the knurled coupling ring (on the cable
connector) onto the mating receptacle connector. If the coupling ring
is difficult to thread, do an inspection of the connectors for
crossed threads, bent pins, and damaged keys or slots.
(c) Alternately, push the backshell of the cable connector into the
receptacle, and turn the coupling ring with your hand until the
connector is firmly seated onto its mating connector (the colored
witness line is covered). Tighten the knurled coupling ring to its
maximum extent.
(d) If you cannot turn the knurled coupling ring beyond the colored
witness line or to its maximum extent, use soft-jaw pliers and turn
the knurled coupling ring to fully cover the colored witness line,
and to tighten the connector to its maximum extent.
(9) Do required checks (72-00-00, TEST).
* * * FOR CT7-2E1
* * * FOR CT7-2E1
* * * FOR CT7-2E1
* * * FOR CT7-2E1
14).
B. Installation.
(1) Install packings (13, 14, Figure 408) into packing grooves of low oil
indicator sensor (2).
(2) Install low oil indicator sensor (2) into port on gearbox assembly (15).
Using two lock nuts (12) secure sensor (2). Torque nuts to 45-50 lb in.
(3) Install B-sump delta pressure tube (3) (paragraph 5).
(4) Install the blue electrical cable (1) to the low oil indicator sensor
(2) as follows:
(a) Remove the protective caps from the electrical connectors.
CAUTION: • DO NOT USE HARD-JAW PLIERS WHEN YOU TIGHTEN THE KNURLED COUPLING
RING ON THE ELECTRICAL CONNECTORS. DAMAGE TO THE CABLE ASSEMBLY
CAN OCCUR.
• DO NOT LUBRICATE THE ELECTRICAL CONNECTORS. DAMAGE TO THE
ELECTRICAL SYSTEM CAN OCCUR.
(b) Use your hand and thread the knurled coupling ring (on the cable
connector) onto the mating receptacle connector. If the coupling ring
is difficult to thread, do an inspection of the connectors for
crossed threads, bent pins, and damaged keys or slots.
(c) Alternately, push the backshell of the cable connector into the
receptacle, and turn the coupling ring with your hand until the
connector is firmly seated onto its mating connector (the colored
witness line is covered). Tighten the knurled coupling ring to its
maximum extent.
(d) If you cannot turn the knurled coupling ring beyond the colored
witness line or to its maximum extent, use soft-jaw pliers and turn
the knurled coupling ring to fully cover the colored witness line,
and to tighten the connector to its maximum extent.
(5) Do required checks (72-00-00, TEST).
* * * FOR CT7-2E1
(1) Thread screen (5, Figure 409) onto electrical chip detector (2).
(2) Install packing (6) onto chip detector (2).
(3) Install chip detector into gearbox mounting flange (7).
(4) Tighten two captive bolts (3). Torque bolts to 45-50 lb in.
(5) Connect electrical connector (1) as follows:
(a) Remove the protective caps from the electrical connectors.
CAUTION: • DO NOT USE HARD-JAW PLIERS WHEN YOU TIGHTEN THE KNURLED COUPLING
RING ON THE ELECTRICAL CONNECTORS. DAMAGE TO THE CABLE ASSEMBLY
CAN OCCUR.
• DO NOT LUBRICATE THE ELECTRICAL CONNECTORS. DAMAGE TO THE
ELECTRICAL SYSTEM CAN OCCUR.
(b) Use your hand and thread the knurled coupling ring (on the cable
connector) onto the mating receptacle connector. If the coupling ring
is difficult to thread, do an inspection of the connectors for
crossed threads, bent pins, and damaged keys or slots.
(c) Alternately, push the backshell of the cable connector into the
receptacle, and turn the coupling ring with your hand until the
connector is firmly seated onto its mating connector (the colored
witness line is covered). Tighten the knurled coupling ring to its
maximum extent.
(d) If you cannot turn the knurled coupling ring beyond the colored
witness line or to its maximum extent, use soft-jaw pliers and turn
the knurled coupling ring to fully cover the witness line, and to
tighten the connector to its maximum extent.
(6) Do required checks (72-00-00, TEST).
* * * FOR CT7-2E1
B. Installation.
(1) Place two packings (2, Figure 410) on C-sump forward scavenge tube (6).
(2) Install scavenge tube (6). Install bolt (3). Do not torque. Connect
coupling nut to oil manifold; hand-tighten nut.
(3) Install clamp (5) and bolt (4). Torque bolt to 45-50 lb in.
(4) Place tube clamp (7) in position and secure it with two bolts (8).
Torque bolts to 45-50 lb in.
(5) Install torque and overspeed sensor (74-00-00).
(6) Torque bolt (3) to 70-75 lb in.
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(7) Using two wrenches, tighten (60° wrench-arc) coupling nut to oil
manifold.
(8) Do required checks (72-00-00, TEST).
* * * FOR CT7-2E1
Figure 410 (Sheet 1) Oil Scavenge Tubes, B-Sump Drain Tube and C-Sump
Oil Supply Tube - Removal and Installation
* * * FOR CT7-2E1
Figure 410 (Sheet 2) Oil Scavenge Tubes, B-Sump Drain Tube and C-Sump
Oil Supply Tube - Removal and Installation
14. C-Sump Aft Scavenge Tube.
A. Removal.
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(1) Using two wrenches, disconnect coupling nut on oil manifold from C-sump
aft scavenge tube (10, Figure 410, sheet 1).
(2) Remove Np sensor (74-00-00).
(3) Remove two bolts (8) from tube clamp (7).
(4) Remove clamp (7).
(5) Remove bolt (9) from flange of scavenge tube (10).
(6) Remove scavenge tube (10). Discard packings (11).
B. Installation.
(1) Place two packings (11, Figure 410, sheet 1) on C-sump aft scavenge tube
(10).
(2) Install aft scavenge tube (10). Connect tube to coupling nut and hand-
tighten nut. Install bolt (9) handtight.
(3) Place tube clamp (7) in position and secure it with two bolts (8).
Torque bolts to 45-50 lb in.
(4) Install Np sensor (74-00-00).
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(5) Torque bolt (9) to 70-75 lb in. Using two wrenches, tighten (60° wrench-
arc) coupling nut.
(6) Do required checks (72-00-00, TEST).
15. Seal Pressure and Scavenge Tube Assembly.
A. Removal.
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(1) Using two wrenches, disconnect coupling nut on seal pressure and
scavenge tube assembly (40, Figure 410, sheet 2) from mid C-sump
scavenge oil tube (27).
(2) Remove bolt (38) from cushioned clamp (39) and bracket (32).
(3) Remove clamp (39).
(4) Disconnect coupling nut on scavenge tube assembly (40) from forward seal
pressure tube (43).
(5) Remove bolts (41) from flange of scavenge tube assembly (40).
(6) Remove scavenge tube assembly (40). Discard packings (42).
B. Installation.
(1) Place two packings (42, Figure 410, sheet 2) on seal pressure and
scavenge tube assembly (40).
(2) Install scavenge tube assembly (40) into exhaust frame (44). Install
bolts (41) in scavenge tube assembly (40) flange. Do not torque bolts.
(3) Connect coupling nuts on scavenge tube assembly (40) to mid C-sump
scavenge oil tube (27) and to the forward seal pressure tube (43).
(4) Place cushioned clamp (39) in position on bracket (32) and secure it
with bolt (38). Torque bolt to 45-50 lb in.
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(5) Using two wrenches, tighten (60° wrench-arc) coupling nut that connects
tube assembly (40) to scavenge oil tube (27).
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(6) Using two wrenches, tighten (60° wrench-arc) coupling nut that connects
tube assembly (40) to pressure tube (43).
(7) Torque bolts (41) in flange to 70-75 lb in.
(8) Do required checks (72-00-00, TEST).
16. Mid C-Sump Scavenge Tube.
A. Removal.
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(1) Using two wrenches, disconnect coupling nut on mid C-sump scavenge oil
tube (27, Figure 410, sheet 2) from forward C-sump scavenge oil tube
(22, sheet 1).
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(2) Using two wrenches, disconnect coupling nut on seal pressure and
scavenge tube (40, sheet 2) from scavenge oil tube (27).
(3) Remove three bolts (24, 26, 29) from cushioned clamps (25, 28, 30).
(4) Remove scavenge oil tube (27).
B. Installation.
(1) Connect coupling nut on mid C-sump scavenge oil tube (27, Figure 410,
sheet 2) to forward C-sump scavenge oil tube (22, sheet 1) handtight.
(2) Position cushioned clamp (25, sheet 2) on bracket of oil manifold (20,
sheet 1). Thread bolt (24, sheet 2) thru clamp (25) several turns. Do
not tighten.
(3) Position cushioned clamp (28) on clip support of compressor-to-diffuser
flange. Thread bolt (26) thru clamp (28) several turns. Do not tighten.
(4) Install coupling nut on seal pressure and scavenge tube (40) to mid C-
sump scavenge oil tube (1) handtight.
(5) Position cushioned clamp (30) to the diffuser-to-midframe clip support.
Thread bolt (29) thru clamp (30) several turns. Do not tighten.
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(6) Using two wrenches, tighten (60° wrench-arc) coupling nuts.
(7) Torque bolts (24, 26, 29) to 45-50 lb in.
(8) Do required checks (72-00-00, TEST).
17. Forward C-Sump Scavenge Oil Tube.
A. Removal.
(1) Remove accessory gearbox (72-60-00).
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(2) Using two wrenches, disconnect coupling nut on mid C-sump scavenge oil
tube (27, Figure 410, sheet 2) from forward C-sump scavenge tube (22).
(3) Remove forward C-sump scavenge tube (22, sheet 1). Discard packings
(23).
B. Installation.
(1) Position forward C-sump scavenge oil tube (22, Figure 410, sheet 1)
between the scroll case and main frame.
(2) Install coupling nut on mid C-sump scavenge oil tube to forward C-sump
scavenge tube (22, sheet 1) handtight.
(3) Install accessory gearbox (72-60-00).
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(4) Using two wrenches, tighten (60° wrench-arc) coupling nut.
GE PROPRIETARY INFORMATION - Not to be used, disclosed to others or reproduced
Date Printed: without the express written consent of GE. Technical data is considered ITAR and/or Page
Jun 3, 2024 EAR controlled; transfer of this data to a Non-US Person, without USG authorization, 25 of 50
is strictly prohibited.
CT7-2E (GEK11204302) MAINTENANCE MANUAL Revision No. 2 Dated 12/11/2017
MM 79-00-00
OIL SYSTEM - REMOVAL AND INSTALLATION
* * * FOR CT7-2E1
Figure 411 C-Sump Oil Supply Tubes and Check Valve - Removal and
Installation
19. B-Sump Drain Tube.
A. Removal.
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(1) Using two wrenches, disconnect coupling nut on midframe and coupling nut
on exhaust frame (44) from B-sump drain tube (37, Figure 410, sheet 2).
(2) Remove bolt (35) and locknut (34) from clamp (36).
(3) Remove drain tube (37).
B. Installation.
(1) Position B-sump drain tube (37, Figure 410, sheet 2), and connect
forward coupling nut (at midframe) handtight.
NOTE: Be sure that clamp on compressor leakage discharge tube (45) is
GE PROPRIETARY INFORMATION - Not to be used, disclosed to others or reproduced
Date Printed: without the express written consent of GE. Technical data is considered ITAR and/or Page
Jun 3, 2024 EAR controlled; transfer of this data to a Non-US Person, without USG authorization, 27 of 50
is strictly prohibited.
CT7-2E (GEK11204302) MAINTENANCE MANUAL Revision No. 2 Dated 12/11/2017
MM 79-00-00
OIL SYSTEM - REMOVAL AND INSTALLATION
* * * FOR CT7-2E1
Figure 412 Oil Supply Tubes; Left-Hand and Right-Hand - Removal and
Installation
21. Oil Supply Tube (Left-Hand).
A. Removal.
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(1) Using two wrenches, hold B-sump oil inlet check valve (4, Figure 412)
with a wrench, and loosen coupling nut on oil supply tube (5).
(2) Loosen coupling nut at left-hand oil supply tube (3, Figure 413).
(3) Remove tube (5, Figure 412).
B. Installation.
(1) Position oil supply tube (5) as shown in Figure 412.
(2) Loosely connect coupling nuts to B-sump oil inlet check valve (4) and to
left-hand oil supply tube (3, Figure 413).
CAUTION: TWO WRENCHES (COUNTER-TORQUE) ARE REQUIRED FOR REMOVING AND INSTALLING
COUPLING NUTS; OTHERWISE, NUTS OR TUBES WILL BE DAMAGED.
(3) Using two wrenches, tighten (60° wrench-arc) coupling nuts. When
tightening coupling nuts, hold valve (4, Figure 412) with a wrench.
GE PROPRIETARY INFORMATION - Not to be used, disclosed to others or reproduced
Date Printed: without the express written consent of GE. Technical data is considered ITAR and/or Page
Jun 3, 2024 EAR controlled; transfer of this data to a Non-US Person, without USG authorization, 29 of 50
is strictly prohibited.
CT7-2E (GEK11204302) MAINTENANCE MANUAL Revision No. 2 Dated 12/11/2017
MM 79-00-00
OIL SYSTEM - REMOVAL AND INSTALLATION
* * * FOR CT7-2E1
(7) Remove and discard packing (4) from cap assembly (2).
(8) Remove and discard packing (8) from flapper valve (13) packing groove.
B. Installation.
(1) Install packing (4, Figure 414) into packing groove on cap assembly (2).
(2) Install packing (6) into packing groove on adapter (4).
(3) Install packing (8) into packing groove of flapper valve. Be sure
packing is properly seated in packing groove.
(4) Connect retaining cable (3) onto cap assembly (2) as follows:
(a) Spread ends of key ring (11) so that loop of retaining cable (3) can
be inserted.
(b) Insert loop of retaining cable (3) into key ring (11).
(5) Install adapter (5), with flapper end first, into opening of main frame
(12).
NOTE: When flapper valve is facing upward, retaining cable (8) is at 12
o'clock position.
(6) Position adapter (5) so that flapper valve (13) is facing toward the 12
o'clock position.
(7) Secure oil tank cap and adapter assembly (7) to main frame (12), using
four screws (9). Torque screws to 18-22 lb in.
(8) Install assembly (7) as follows:
(a) Turn locking lever (1) fully counterclockwise toward the OPEN
position.
(b) Seat cap assembly (2).
(c) Turn lever (1) fully clockwise toward the CLOSE position. This will
lock cap assembly (2). Do not press lever down.
(d) Grasp lever (1) and firmly pull upward. If properly installed, cap
assembly (2) will remain locked on tank.
(e) Press down lever (1). The two bars on lever must be flush with
surface of cap assembly (2) to ensure cap is locked.
(9) Do required checks (72-00-00, TEST).
* * * FOR CT7-2E1
Figure 414 Oil Tank Cap and Adapter - Removal and Installation
25. Main Frame Oil Strainer.
A. Removal.
(1) Remove safety wire from main frame oil strainer (2, Figure 415).
WARNING: DRAINING OF OIL TANK
TO PREVENT BEING BURNED BY HOT OIL, WEAR PROTECTIVE GLOVES WHEN
DRAINING OIL.
WARNING: LUBRICATING OIL
• IF OIL IS DECOMPOSED BY HEAT, TOXIC GASES ARE RELEASED.
• PROLONGED CONTACT WITH LIQUID OR MIST MAY CAUSE DERMATITIS AND
IRRITATION.
• IF THERE IS ANY PROLONGED CONTACT WITH SKIN, WASH AREA WITH SOAP AND
WATER. IF SOLUTION CONTACTS EYES, FLUSH EYES WITH WATER IMMEDIATELY.
REMOVE SATURATED CLOTHING.
• IF OIL IS SWALLOWED, DO NOT TRY TO VOMIT. GET IMMEDIATE MEDICAL
ATTENTION.
• WHEN HANDLING LIQUID, WEAR RUBBER GLOVES. IF PROLONGED CONTACT WITH
MIST IS LIKELY, WEAR APPROVED RESPIRATOR.
GE PROPRIETARY INFORMATION - Not to be used, disclosed to others or reproduced
Date Printed: without the express written consent of GE. Technical data is considered ITAR and/or Page
Jun 3, 2024 EAR controlled; transfer of this data to a Non-US Person, without USG authorization, 35 of 50
is strictly prohibited.
CT7-2E (GEK11204302) MAINTENANCE MANUAL Revision No. 2 Dated 12/11/2017
MM 79-00-00
OIL SYSTEM - REMOVAL AND INSTALLATION
(2) Place an empty 2-gallon (minimum) container under main frame (5); then
remove oil drain plug (para 27).
(3) Allow oil to drain into container for at least 10 minutes.
(4) Remove two self-locking nuts (1).
(5) Remove oil stainer (2). Remove and discard packing (4).
B. Installation.
(1) Place packing (4, Figure 415) on oil stainer (2).
(2) Install stainer (2) into main frame (5). Install two self-locking nuts
(1). Torque nuts to 45-50 lb in.
(3) Install oil drain plug (para 27).
(4) Using 0.032 inch safety wire, safety wire oil strainer (2).
(5) Service oil tank (72-00-00, SERVICING).
(6) Do required checks (72-00-00, TEST).
* * * FOR CT7-2E1
Figure 415 Main Frame Oil Strainer and Oil Level Indicator - Removal
and Installation
26. Oil Level Indicator.
A. Removal.
WARNING: DRAINING OF OIL TANK
TO PREVENT BEING BURNED BY HOT OIL, WEAR PROTECTIVE GLOVES WHEN
DRAINING OIL.
WARNING: LUBRICATING OIL
• IF OIL IS DECOMPOSED BY HEAT, TOXIC GASES ARE RELEASED.
• PROLONGED CONTACT WITH LIQUID OR MIST MAY CAUSE DERMATITIS AND
IRRITATION.
• IF THERE IS ANY PROLONGED CONTACT WITH SKIN, WASH AREA WITH SOAP AND
WATER. IF SOLUTION CONTACTS EYES, FLUSH EYES WITH WATER IMMEDIATELY.
REMOVE SATURATED CLOTHING.
* * * FOR CT7-2E1
Figure 416 Oil Drain Plug and Insert - Removal and Installation
28. Oil Drain Insert.
A. Removal.
(1) Remove safety wire from oil drain plug (1, Figure 416).
WARNING: DRAINING OF OIL TANK
TO PREVENT BEING BURNED BY HOT OIL, WEAR PROTECTIVE GLOVES WHEN
DRAINING OIL.
WARNING: LUBRICATING OIL
• IF OIL IS DECOMPOSED BY HEAT, TOXIC GASES ARE RELEASED.
• PROLONGED CONTACT WITH LIQUID OR MIST MAY CAUSE DERMATITIS AND
IRRITATION.
• IF THERE IS ANY PROLONGED CONTACT WITH SKIN, WASH AREA WITH SOAP AND
WATER. IF SOLUTION CONTACTS EYES, FLUSH EYES WITH WATER IMMEDIATELY.
REMOVE SATURATED CLOTHING.
* * * FOR CT7-2E1
* * * FOR CT7-2E1
* * * FOR CT7-2E1
(1) Align bracket (32, Figure 410, sheet 2) with boltholes 13 and 14 (Figure
419).
(2) Secure bracket (32, Figure 410, sheet 2) on forward side of flange with
bolts (31) and locknuts (33).
(3) Torque bolt to 45-50 lb in.
34. Oil Temperature Detector.
A. Removal.
CAUTION: DO NOT USE HARD-JAW PLIERS WHEN YOU LOOSEN THE KNURLED COUPLING RING
ON THE ELECTRICAL CONNECTOR. DAMAGE TO THE CABLE ASSEMBLY CAN OCCUR.
(1) Use your hand, and disconnect the electrical connector (1, Figure 420).
If the electrical connector is difficult to loosen, do as follows:
NOTE: The use of soft-jaw pliers (padded) is recommended to loosen the
electrical connector.
(a) Use soft-jaw pliers and loosen the knurled coupling ring on the
electrical connector of the cable.
(b) Use your hand and disconnect the electrical connector from the mating
connector on the oil temperature detector (2).
(c) Use protective caps and cover the electrical connectors.
(2) Remove oil temperature detector (2) from accessory gearbox housing (4).
(3) Remove and discard packing (3).
B. Installation.
(1) Install packing (3, Figure 420) onto oil temperature detector (2).
(2) Install detector (2) into accessory gearbox housing (4) handtight.
(3) Tighten (15° wrench-arc) detector.
(4) Connect the electrical connector (1) to detector (2) as follows:
(a) Remove the protective caps from the electrical connectors.
CAUTION: • DO NOT USE HARD-JAW PLIERS WHEN YOU TIGHTEN THE KNURLED COUPLING
RING ON THE ELECTRICAL CONNECTORS. DAMAGE TO THE CABLE ASSEMBLY
CAN OCCUR.
• DO NOT LUBRICATE THE ELECTRICAL CONNECTORS. DAMAGE TO THE
ELECTRICAL SYSTEM CAN OCCUR.
(b) Use your hand and thread the knurled coupling ring (on the cable
connector) onto the mating receptacle connector. If the coupling ring
is difficult to thread, do an inspection of the connectors for
crossed threads, bent pins, and damaged keys or slots.
(c) Alternately, push the backshell of the cable connector into the
receptacle, and turn the coupling ring with your hand until the
connector is firmly seated onto its mating connector (the colored
witness line is covered). Tighten the knurled coupling ring to its
maximum extent.
(d) If you cannot turn the knurled coupling ring beyond the colored
witness line or to its maximum extent, use soft-jaw pliers and turn
the knurled coupling ring to fully cover the colored witness line,
and to tighten the connector to its maximum extent.
* * * FOR CT7-2E1
(4) Insert drain fitting (1) with tube (4) into swirl frame port. Hand-
tighten drain fitting (1).
(5) Install drain tube (6) into nonmetallic hose (8), and secure with bottom
clamp (7).
(6) Install bolts (5) through cushioned clamps (3) to brackets (9). Hand-
tighten bolts.
(7) Tighten (60° wrench-arc) coupling nut and drain fitting (1).
(8) Torque bolts (5) to 45-50 lb in.
* * * FOR CT7-2E1