SCRAP MANAGEMENT

PGDMS
Ms. Asha Jha (Roll No:11 )
Mr. Anil .A. Nalawade (Roll No:20 )
1 Welingkar college, Matunga
 Contents
DEFINITIONS
TYPES , CLASSIFICATION & SOURCES
REASONS FOR GENERATION OF SCRAP
RESPONSIBILITY OF DISPOSAL
SCRAP HIERARCY
PROCEDURE FOR DISPOSAL
TYPES OF CONTRACT
SALVAGING
RECLAMATION
CASE STUDY

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 What is scrap and what is scrap management ?

• Scrap - Waste that either has no economic value or only

the value of its basic material content recoverable
through recycling

• Scrap management - Manufacturers do not intend or plan to

make scrap, but depending on the industry and the product, scrap
is produced. But depending on the type of scrap, it may be re-
cycled back into the production process or sold as a revenue
generating product or simply non-recyclable and the enterprise
has to pay for an outside contractor to dispose of the product.

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 Definitions
Quantity more No longer
than stock usable

 Surplus
 Obsolete
 Obsolescence
 Salvage
 Reclamation
No longer
required but in
usable Saving
condition Bringing back material for
to original utilization
condition
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 Scrap Yard
It is a place where receiving or handling scrap is done

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 Categories Of Scrap
Ferrous Scrap Electronic / Metal

Pharmaceuticals waste Biological waste

6 Scrap are of 3 categories : Ferrous, Metal , Non metallic i.e., waste

 Few other types of waste…

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 Classification of Wastes
according to their Properties

Types of
waste

Non-
Biodegradable
biodegradable

Paper Plastics
Wood Old machines
Fruits Cans
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 Classification of waste according to their Effects
on Human Health and the Environment

Types of waste

Non
Hazardous
Hazardous

Unsafe to
Safe to use commercially,
use commercially,
industrially, agriculturally
industrially, agriculturally or
economically
or economically
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 Sources of Wastes

Household

Industries

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 Sources of Wastes

Agriculture

Fishery

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 Responsibility of Scrap Disposal

Primary Responsibility
Purchase Department

Secondary Responsibility
Operations Department
Maintenance Department
Stores Department

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 Reasons for Generation of Scrap

• Change in Design, Method or Product

• Mistakes in procurement
• Wrong planning decisions
• Wasteful processes in production
• Inevitable waste during the adjustment of the
equipment
• Overall absence of efficiency

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 Scrap Management

Prevention

Minimization

Reuse

Recycling

Disposal

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 Procedure for Scrap Disposal

Reuse

Return to supplier

Sale to another Company

Sale to Dealer

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 Types of Contract

Fixed Price

Varying Price

Specific Bids

Ab initio Negotiation

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 Salvaging

Meaning – Saving for advantageous use.

Salvage Operation
1. Collecting, Storing, Sorting
2. Ascertain, Restoring, Reviewing
3. Direct to Buyer from Shop-floor
4. Steps for disposal

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 Reclamation

Meaning – Brining back to original condition

Reclamation Operation
1. Knowledge of discarded material
2. Determining what can be reclaimed?
3. Deciding Method
4. Calculation of Cost
5. Determination of Economic aspect
6. Operating as Manufacturer

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 Case Study

Kelkar Group of Companies

S. H. Kelkar & Co. Pvt. Ltd. – Mulund & Khopoli

Keva Flavors Pvt. Ltd. – Khopoli
Keva Fragrances Pvt. Ltd. – Mulund
K. V. Arochem Pvt. Ltd. . – Vapi
PFW Aroma Chemical . – Netherland

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 S. H. Kelkar & Co. Pvt. Ltd. - Mulund

Plant Layout ETP Layout

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 Hazardous Waste
Used oil • Discarded containers

Chemical Sludge • Distillation residue

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 Handling of Hazardous Waste

FORM 7
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 Non-Hazardous Waste

Gunny bags
Cardamom residue
Wooden scrap
 Metal scrap
 Plastic
 Biological sludge
 Corrugated boxes

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 Scrap Control & Minimization
Solvent recovery in production
Addition of used acid layer in equalization tank
Preparation of low grade perfumes
Biological sludge as manure
Treated water for gardening
Separation of waste
Use of compost manure
Old paper as filler in packing
Use of paper bags
Recycling of waste paper

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 Solvent recovery in production

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 Addition of used acid layer
in equalization tank

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 Preparation of low grade perfumes

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 Biological Sludge as Manure

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 Treated Water from ETP to Gardening

29 Welingkar college, Matunga 11/28/12

 Separation of Waste

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 Compost Manure

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 Old paper as Filler in packing

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 Use of Paper Bags

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 THANKYOU
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