2a Sogex Profile

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Producing Power Operation &

Maintenance Leader –
& Water IWPP, IPP, IWP

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SOGEX OMAN AT A GLANCE
✓ Company Type : Limited Liability Company
✓ Year of Establishment : In year 1971
500+ worldwide direct
✓ No. of Employees :
employees

✓ Capacity (Power–MW) : From 18 to 2,450 MW

✓ Capacity (Water–MLD) : From 6 to 300 MLD

✓ Currently Power &


: ~ 12 Nos
Water O&M in operation

Oman, Saudi, UAE, Kuwait,


✓ Countries spread over :
Algeria, Tanzania & India

✓ Certification : ISO 9001, 14001 & 45001


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PROCESS SAFETY MANAGEMENT
SYSTEM: LATEST MOVE

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PROCESS SAFETY MANAGEMENT
SYSTEM: LATEST MOVE WORLDWIDE

PSM Elements

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The Process Safety Management Funnel
Management Systems

All Hazards Workplace Safety

+
PSM – Lower Hazards Analysis
Lower Hazards
+
High Hazards PSM – High Hazards Analysis
+
The Few Very High Hazards Processes involving High High Hazard that
require Advanced Risk Analyses, etc.

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SOGEX MAJOR AREA OF BUSINESS

Developer of large Power & Water projects

Commissioning, Operation, Maintenance, Management,


Mothballing and De-commissioning/dismantling of Power and
Desalination (MSF & RO) Plants, Sewage Treatment Plants,
Water Transmission System and Sea Water Intake System

SOGEX OMAN holding excellent record in Operation and


Maintenance of Power and Desalination Plants over a period of
Fifty (50) years

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Outside Oman
KUWAIT
ALGERIA

UAE INDIA
SAUDI

OUTSIDE Tanzania

OMAN

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SOGEX STRENGTH
Supports from
Power & Water
Plant O&M Information
specialist System

Domestic Overseas
Sites Sites

Global Presence
LTSA Support
on 24 x 7 basis
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SOGEX STRENGTH
Inlet Guide Vane : Teething problem solved

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SOGEX STRENGTH
Gas & Air leakage : Teething problem solved

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SOGEX STRENGTH
Generator & BoP : Teething problem solved

Lube Oil System GSU Generator

Switchgear / MCC Starting Engine Fire Protection 11


SOGEX STRENGTH
De-commissioning / dismantling and
Mothballing projects
Ghubrah, Manah & Wadi Al Jizzi Plants:
De-commissioning & dismantling of :

➢ GE Frame 5 Gas Turbines : 3 Nos.


➢ GE Frame 6 Gas Turbines : 1 No.
➢ GE Frame 9 Gas Turbines : 2 Nos.
Mothballing of Manah Power Plant :
➢ GE Frame 9 Gas Turbines : 2 Nos.
Packing and shipping of heavy duty Gas Turbines
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SOGEX STRENGTH
De-commissioning / dismantling
of GE Frame 5 Gas Turbines

Dismantling of GE Frame 5 Gas Turbine Dismantling of GE Frame 5 Gas Turbine stack


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SOGEX STRENGTH
De-commissioning / dismantling
of GE Frame 6 Gas Turbines

Dismantling of GE Frame 6 Gas Turbine Air Inlet duct 14


SOGEX STRENGTH
Mothballing of GE Frame 9 Gas Turbines

Switchgear / MCC / HV system / Machine 15


SOGEX MAJOR O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS
Ghubrah Power & Desalination Plant (first plant)

1975 Commissioned Ghubrah Power & Desalination Plant in


Muscat, Sultanate of Oman

Main Contractor for Management, Operation, Maintenance and


EPC for minor extension of Ghubrah Power & Desalination Plant
for Thirty one (31) years (from 1975 to March 2007). Plant detail
as under:
– Plant Capacity:

o Power : 541.8 MW

o Water : 42 MIGD (MSF Desalination)


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Ghubrah Power & Desalination Plant

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Ghubrah Power & Desalination
Plants – Sultanate of Oman.

• Power: 541MW
• Water: 42MIGD (7 Units M.S.F.)
• O&M Operator for 31 years (contracted from 1975 to 2007).

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SOGEX O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS
Al Fujairah Power & Desalination Plant
Location : Emirate of Fujairah , UAE
– Capacity : 660 MW Combined cycle
Detail of Plant
a) Four (4) Frame 9E Simple cycle Gas Turbines each 105 MW
b) Two Steam Turbines each 120 MW
– MSF Sea water Desalination Capacity : 62.5 MIGPD
– RO Sea water Desalination Capacity : 37.5 MIGPD
– Potable water system.
– Potable water transmission of two lines of length 180 KM each
and Diameter 64 inch including pumping stations
– Term : From March 2003 to May 2007 19
Fujairah Power &Desalination Plant/ UAE

• Power: 660 MW
• Water: 100 MIGD (5MSF: 62.5 MIGPD & RO 37.5 MIGPD)

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SOGEX O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS

Arzew Power and Desalination Plant

Location : Arzew – ALGERIA


Detail of Plant:
– Capacity : 343 MW Co-generation Power & Water
Desalination Plant
(3 Nos. GE frame 9E Gas Turbines each 114 MW with
Waste Heat Steam Generators)
– Desalination capacity : 88,888 m3/day MSF plant
– Potable Water System
– Term : 14 years from March 2006
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Arzew Power and Desalination Plant- Al GERIA
•Power Capacity : 345 MW Gas Turbine & Waste Heat Steam Generator
•Water Capacity: 20 MIGD MSF

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SOGEX O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS

Barka Power & Desalination Plant Phase II


Location: Barka, Sultanate of Oman

Details of Plant:

• Power Capacity: 678 MW


• Fuel : Natural Gas (primary), Liquid fuel (secondary)
• Water Capacity: 26.4 MIGD (SWRO)
• Term: 15 Years
• COD : 2009

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SOGEX O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS
Sohar Power and Desalination Plant (phase I)

Location: Sohar, Sultanate of Oman

Detail of Plant:
Capacity: 585 MW Combined Cycle
a) Three Siemens Gas Turbines 365 MW
b) One Steam Turbine - 220 MW
Doosan MSF Sea water Desalination capacity : 32
MIGPD
Term: Fifteen years from 01/05/2007
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Sohar IWPP Power and Desalination Plant-Oman
JV Sogex with Tracteble (STOMO)
• Power: 585 MW
• Water: 33 MIGD M.S.F.

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SOGEX O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS

Rusail Power Plant:

Simple cycle Gas Turbine (GE Frame 9, Model 9E)


• Plant Capacity : 665 MW Site Rating

Detail of Plant
Eight (8) frame 9E Gas Turbines each 85 MW
Term : a) Eleven (11) years – From July 1986 to June 1997
(from May 2009 O&M in consortium with Tractebel for 14 yrs)
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SOGEX O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS

Manah Power Plant:

Simple cycle Gas Turbine


– Capacity : 267 MW
– Term : 13 years from 1996, 11 yrs from May 2009 in
consortium with Tractebel and again from 2020 onwards

Detail of Plant
a) Three (3) GE frame 6 Simple cycle Gas Turbines
b) Two (2) GE frame 9 Simple cycle Gas Turbines
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Manah Power Plant- Oman
• O&M by Sogex Oman 13 years from 1996; JV Sogex with eNGie
(STOMO) from 2009 to 2020 and from 2020 Independently
• Power: 267 MW Simple cycle Gas Turbines

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SOGEX O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS

Shuaibah III Power and Desalination Plant

Location: Shuaibah, Saudi Arabia

• Power Capacity: 1200 MW


• Fuel : Crude Oil
• Water Capacity: 880,000 m³/day
• Term: 20 Years (COD : 2010)

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Shuaibah III IWPP Power and Desalination Plant, Saudi Arabia
(Was as Lead Managing Partner with Acwa Power)
Power Capacity: 960 MW

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SOGEX O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS

Shuqaiq II Power and Desalination Plant

Location: Shuqaiq, Saudi Arabia

• Power Capacity: 1020 MW


• Fuel: Crude Oil
• Water capacity: 212,000 m³/d
• Term : 20 Years (COD : 2011)

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Shuqaiq II IWPP Power and Desalination Plant- Saudi Arabia
(Was as Lead Managing Partner with Acwa Power)
•Power Capacity: 850 MW, Water capacity: 47.5 MIGPD (RO)

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SOGEX O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS
Marafiq IWPP Power and Desalination Plant
Location: At Jubail – Saudi Arabia
• Power Capacity : 2743 MW Combined Cycle Gas Firing
• Water Capacity : 800,000.00 Cu M/day (174 MIGPD) MED
• O & M Term: Twenty (20) years
• Contract from : April 2010

Shuaibah IWP Expansion


Location : At Shuaibah, Saudi Arabia (110 KM South of Jeddah)
• Water Capacity: 150,000 Cu M/day (33 MIGDP) SWRO
• O & M Term : Twenty ( 20) years
• Contract Signed : July 2007 33
Marafique IWPP Power and Desalination Plant–Saudi Arabia
(Was as Lead Managing Partner with Acwa Power & Suez-Traactebel)
•Power Capacity : 2743 MW, Water Capacity : 800,000.00 Cu M/Day
(27 units of 6.59 MIGD Multiple Effect Distillation with Thermal Vapour
Compression, MED-TVC)

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Barge RO Plants–Saudi Arabia (Lead Managing Partner with Acwa)
•Plant capacity: Two Barges Each Cu M 25,000 SWRO
•Total Capacity : Cu Meter 50,000 Sea water RO

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SOGEX O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS
Daleel Petroleum Power Plant – O&G fields, Oman

Simple cycle Gas Turbines


– Capacity : 45 MW (O&M Term : 5 years – 1st contract over)
(Maintenance Term : 3 years - ongoing
Detail of plant:
5 Nos. Siemens SGT 300 Simple cycle Gas Turbine
Balance of Plant

❑ 5 years LTSA with Siemens for 5 Nos. SGT 300 Gas Turbines
❑ LTSA includes supply of all spares, services, consumables,
stringent KPI including 99 % availability & reliability
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SOGEX O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS

➢ Terga Power Plant. (Algeria) – IPP


Power capacity: 1200 MW, Water: 80000CuM/d.
Period: 20 years from 2010
➢ GSPC, Pipavav Power Co. Limited., (Gujarat, India.) – IPP
Power capacity: 2x351.43 MW = 702 MW Combined Cycle Power
Plant, GE frame 9FA Gas Turbines
Period : 10 years from 2012
➢ ONGC Tripura Power Co. Limited, (Tripura, India) – IPP
Power Capacity: 2 x 363.3 MW = 726.6 MW,
Combined Cycle Power Plant, GE frame 9FA Gas Turbines
Period: For Pre-comm from 2012 and for O&M 03 years from 2014
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ONGC Tripura Power Company Limited (Tripura, India)
2 x 363.3 MW = 726.6 MW, GE frame 9FA Gas Turbined based Combined Cycle Power Plant
Period: Pre-commissioning from 2012 and O&M for 3 years from 2014.

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GSPC Pipavav Power Company Limited (Gujarat, India)
Power capacity: 2x351.43 MW = 702 MW, GE frame 9FA Gas Turbine based
Combined cycle power plant
Period: 10 years, From 2012

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SOGEX O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS

➢ Koudiet Edmon Rough Power Plant, (Algeria) – IPP


Power capacity: 1200 MW,
Period: 20 years from 2011
➢ Barka Power Plant, Oman (Phase –III) – IPP
Power capacity: 745 MW
Period: 15 years from 2012
➢ ONGC Petro Additions Captive Power Plant (India) – CPP
Power Capacity 195 MW
Period: Ongoing since Nov 2014
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Terga Combined cycle Power Plant- Al GERIA
Plant capacity: 1200 MW
Kodiet Combined Cycle Power Plant - Al GERIA
Plant capacity: 1200 MW

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SOGEX O&M EXPERIENCE
POWER & WATER DESALINATION PLANTS
Wadi Al-Jizzi Power Plant
Simple cycle Gas Turbines
– Capacity : 308.95 MW (Term : 6 years – contract over)
Detail of plant:
A. One (1) Frame 5 Simple cycle Gas Turbine
B. Ten (10) Frame 6B Simple cycle Gas Turbines
Salalah Gas Turbine LM2500
– Capacity : 17.2 MW
– Term : 6 years – contract over
Oman cement CO. Power Plant
Simple cycle Gas Turbines
– Capacity: 29.57 MW (Term : 6 years – contract over)
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Development and / or O&M of IWP
projects in Sultanate of Oman
➢ Majis Seawater Desal Plant, Oman – IWP
Water capacity: 20 MLD (R.O.)
Period: 07 years From Nov 2014
➢ Sohar IV Independent Water Project, Oman – IWP
Water Capacity: 250 MIGD (R.O.)
Period: 20 years from COD on 31st August 2019
Co-developer for Independent Water Project (DBFOO model), Sohar,
Oman - Design, Build, Finance, Own & Operation / Maintenance of
Independent Water Plant (IWP) of capacity 250 MLD Sea Water
Desalination Plant awarded in November 2015 including O&M scope
for 20 years from COD on 31st August 2019
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Overview of Sohar IV IWP

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Production Process- Flowchart

Relevant Stages
Coagulant – Ferric Chloride Neutralisation – Sodium Bisulfide

DAF (Dissolved
Intake Gravity Filters LPP and CF RO Remineralisation
Air Flotation)

pH Reductor –
Sulphuric Acid
Flocculant Antiscalant
ETP
Treated Water Brine
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Production Process - Intake

RAW •WATER
Superficial Screening System - Majis.
• 2 + 1 Vertical Pumps / 24,000.00 m3/h
Type
• GRP Pipe 1,200 mm and 1,5 km.
• Chlorine Dosing System for shocking.
•Assets
Online Analysers: chlorine line, ORP,
Algae, Hidrocarbons, pH, temperature,
Conductivity, Turbidity. Redundancy in
all the elements.
Operation
Pumping Raw Water with continuous monitoring of
the suitability for RO process from the intake to the
raw water tank. Chlorine injection for disinfection
and cleanliness of the pipes.

DAF (Dissolved LPP & Cartridge


Intake Gravity Filters Reverse Osmosis Remineralisation
Air Flotation) Filters
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Productive Process – LPP & Cartridge Filters

Pump
Low the filtered
Pressure water
Pump from the tank to the osmosis feed,
System
performing a final safety filtering. As it is the last point before
osmosis, it is also the place used to dose antifouling and redox
neutralizer (sodium bisulphite).
Assets / Related Assets.

4 + 1 Low Pressure Pumps. 12 + 2 Cartridge Filters.


2 Static Mixers. 4+1 Anti scaling Pumps.
4 + 2 Sodium Bisulphite Pumps.

Operación

Low pressure pumps are responsible for maintaining a pressure of


2.5 bar throughout the osmosis intake manifold in all circumstances,
therefore their synchronization with the rest of the pumps is crucial.
In the case of cartridge filters, their presence provides additional
safety and their cleanliness significantly affects the specific
consumption of the plant.

DAF (Dissolved LPP & Cartridge


Intake Gravity Filters Reverse Osmosis Remineralisation
Air Flotation) Filters 47

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Desalination Projects (IWP) undertaken
➢ Ghubrah III Independent Water Project, Oman – IWP
Water Capacity: 300 MIGD (R.O.)
Co-developer for Oman’s largest Independent Water Project (DBFOO
model), - Design, Build, Finance, Own & Operation / Maintenance of
Independent Water Plant (IWP) of capacity 300 MLD Sea Water
Desalination Plant awarded in November 2020 including O&M scope for
20 years from COD expected in April 2021

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IWP Project under development
Project Location
Al Ghubrah District –
Muscat – Sultanate of Oman

Key Technical Figures


• Guaranteed potable water contracted capacity - GCWC : 300.000 m3/day
• Possible additional capacity during exigency period : 5%
• Total contracted potable water capacity – TCWC : 315,000 m3/day
• Potable Water Storage Reservoir Total Capacity : 70,000 m3

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IWP Project under development

AL GHUBRAH III is a High Efficiency Reverse Osmosis


desalination plant Only well proven technology are
applied to the project

PRETREATMENT SECTION
- Offshore intake towers with HDPE pipes (2x70%)
- Intake screening system and intake pumps (3x50%)
- DAF with possibility of by-pass and Dual Media Gravity Filters

REVERSE OSMOSIS SECTION


- 10 Trains single pass of Reverse Osmosis membranes
spiral wound type
- High Pressure pumps with Booster dedicated to each
train for maximum efficiency
- Energy recovery devices based on ERI PX technology

POST TREATMENT SECTION


- Gravity up-flow limestone filters
- Chemical water conditioning and quality control
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