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PF-P330 Revision Control List

Manual No. Date Bulletin Code S/N applied History Page
US503009-00 Oct/21/2003 First Edition
Dec/ 20/2003 1. Correcting the valve spring length 4-5
2.Changing the touch panel indication to icon from English 4-5, 5-6, 6-7
Mar/07/2004 1.Adding description about [All Memory Clear]. 2-2
Sep/17/2004 1.Adding side cover unit. 1-12
Sep/28/2004 007001- 1.Adding chapter 6-8 "PF-P330ROM Version Up History" 6-11, 6-12
1.Adding Main Control ROM V1.30 6-8 "PF-P330ROM Version Up
Sep/28/2004 014001- History" 6-11
Apr/04/2005 017001- 1. Adding the air output adjusting function to the pump 1-11
1. Adding Main Control ROM V.1.50 in Section 6-8ROM Version Up
US503009-00 Apr/17/2008 CD080079_00E045001- History. 6-11
 FOREWORD
Paper Folder PF-P330

Important Information
This service manual is designed to help you to repair and maintain the PF-P330 in order to keep it in good operating condi-
tion. Please read and understand the instructions in this service manual before performing any repair or maintenance.

- Horizon International Inc. shall not be liable for incidental or consequential damages resulting from: improper or inadequate
maintenance by the customer; unauthorized modification or misuse; or operation outside of the environmental specifications
for the product.

- Horizon International Inc. follows a policy of continuing improvement in design and performance of the product. Therefore,
the product design and specifications are subject to change without prior notice and without our legal obligation.

- All rights are reserved. No part of the manual may be photocopied, reproduced or translated to another language without the
prior written consent of Horizon International Inc.

080417/PFP330/01E/NO/HF/HO/P6.5/I9/P7
US503009-01
I
 Safety Precautions
- Please read and understand all safety instructions with include the terms WARNING, and CAUTION. If these safety
instructions are ignored, personal injury may result.

- The repair, maintenance and safety instructions in this manual are valid only when the repair or maintenance work is performed
according to the procedures described in this manual.

- The term WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

- The term CAUTION indicates a potentially hazardous situation which, if not avoided, may result in damage on machines. It may
also be used to alert against unsafe practices.

- Horizon International Inc. cannot anticipate every possible situation that might involve a potential hazard. The instructions in this
manual and the warning labels on the machine are therefore not all-inclusive.

- All equipment shall be locked out or tagged out to protect against accidental or inadvertent operation when such operation, repair
or maintenance could cause injury to personnel. Do not attempt to operate any switch, valve, or other energy isolating device
when it has been locked or tagged out.

- Some of the drawings in this manual show the machine uncovered for explanations of details inside the machine.

II
Abbreviations

1. Abbreviations for wire colors 3. Other Abbreviations

BRN = Brown BLU = Blue CON = Connector R/VR = Volume

RED = Red VIO = Violet DSW = Dip Switch SL/SOL= Solenoid
ORN = Orange GRY = Gray NF = Noise Filter SSR = Solid State Relay
YEL = Yellow WHT = White
GRN = Green BLK = Black

BRN(#) = the character (#) that follows the wire color indicates the
attached gray sticker. The sticker is to identify the wire in case there
are two wires of the same color.
RED/BLU = "/BLU"; the color that follows slash indicates the base
color of the wire. In this case, the wire is striped red on the blue color.

2. Abbreviations for electrical parts

Axx = Inverter/Driver Qxx = Circuit Protector/Breaker

Bxx = Sensor QPM = (Multi Layer) P. C. Board
Fxx = Fuse QPW = (Single Layer) P. C. Board
Gxx = Power Supply S/SWxx = Switch
Kxx = Contactor Xxx = Terminal Board/Connector
Lxx = LED Yxx = Solenoid/Clutch/Brake
Mxx = Motor

III
Heading Precautions for P.C.Board and ROM

P.C.Board and ROM can be damaged by humanly inperceptible static electricity.

Handle P.C.Board and ROM with following care.

Keep P.C.Board in a Do not put P.C.Board and

Acrylic
shield bag. Cover ROM on the machine,
especially on the acrylic cover.
(No problem on the conductive
plate.)
And keep the P.C.Board and
Shield Bag ROM away from the insulators.
P.C.Board Insulators: Plastic, form polystyrene,
chemical fiber fabric, dry
paper, etc.

Put the ROM on a Clip When replacing the P.C.Board

Conductive Machine and ROM, or setting the dip
Sponge conductive sponge Frame
and keep in a shield switches and volumes on the
P.C.Board, wear a wrist strap,
bag. and connect the clip to the
Shield Bag
Wrist machine frame (not painted
Strap
surface).

IV
Contents
3. Adjusting and Checking Procedures
1. Mechanism 3-1 Sheet Guides Right Angle and Parallel Adjustment ................... 3-2
3-2 Rack and Pinion Position Adjustment ........................................ 3-3
1-1 Feed Table Unit .......................................................................... 1-2 3-3 Lower Guide and Fold Roller Gap Adjustment ......................... 3-4
1-2 Table Up/Down Unit .................................................................. 1-3 3-4 Deflector Position Adjustment ................................................... 3-5
1-3 Table Height Detect Unit ............................................................ 1-4 3-5 Buckle Chute Stopper Level Adjustment ................................... 3-6
1-4 Feed Rotor Unit .......................................................................... 1-5 3-6 Belt Tension Adjustment ............................................................ 3-7
1-5 Double Feed Stop Unit ............................................................... 1-6 3-7 Stopper (Roller Lever) Position Adjustment .............................. 3-8
1-6 Fold Roller Unit .......................................................................... 1-7 3-8 Table Upper Limit Switch S01 Position Adjustment ................. 3-9
1-7 Deflector Unit ............................................................................. 1-8 3-9 Feed Rotor Check ..................................................................... 3-10
1-8 Delivery Unit .............................................................................. 1-9 3-10 Feed Ring Replacement ............................................................ 3-11
1-9 Buckle Chute Unit .................................................................... 1-10
1-10 Air Circuit Unit ......................................................................... 1-11
4. Mechanical Troubleshooting
1-11 Side Cover Unit ........................................................................ 1-12

2. Service Mode 4-1 Error Code 01 Is Indicated (= Feed Table Does Not Lower) ..... 4-2
4-2 Error Code 02 Is Indicated (= Feed Table Does Not Lift) ......... 4-3
4-3 Buckle Chute Sounds Loudly and Q01/02 Are Actuated ........... 4-4
2-1 Operations of Service Mode ....................................................... 2-2
4-4 Feed Rotor Does Not Suction the Sheets ................................... 4-5
2-2 Calibrating the Home Position (Buckle Chute Stopper) ............ 2-3
4-5 Feed Rotor Does Not Drive ........................................................ 4-6
4-6 Fold Rollers Do Not Rotate ........................................................ 4-7
4-7 Delivery Conveyor Belt Does Not Drive ................................... 4-8
4-8 Deflector Malfunctions ............................................................... 4-9
4-9 Buckle Stopper Does Not Move ............................................... 4-10
4-10 Motor Does Not Drive .............................................................. 4-11
4-11 Display Does Not Show Any Image ........................................ 4-13
4-12 Error Message “Close Buckle” Is Shown (Even though it is closed)4-14

V
5. Folding Quality Troubleshooting

5-1 Wrinkled Sheets .......................................................................... 5-2

5-2 Folded Corners ........................................................................... 5-3
5-3 Sheet Edges Do Not Align ......................................................... 5-4
5-4 Sheet Is Folded Askew ............................................................... 5-5
5-5 Sheets Are Not Arranged On the The Delivery .......................... 5-6
5-6 Sheet Jams at the Deflector ........................................................ 5-7

6. Electrical Circuit

6-1 Electrical Parts Leyout and Descripton ...................................... 6-2

6-2 Electrical Chassis Layout and Description ................................. 6-3
6-3 P.C.B. Layout and Description ................................................... 6-4
6-4 Control P.C.B. QPM-192 ........................................................... 6-5
6-4-1 QPM-192 P.C.B. Layout ............................................ 6-5
6-4-2 QPM-192 LED Layout .............................................. 6-6
6-5 LCD P.C.B. QPW-677 ............................................................... 6-7
6-6 24V/5VDC Wiring Diagram ...................................................... 6-8
6-6-1 Buckle Chute Section ................................................. 6-8
6-6-2 Main Section ............................................................... 6-9
6-7 Power Circuit Wiring Diagram ................................................ 6-10
6-8 PF-P330 ROM Version Up History ......................................... 6-11

VI
 1: Mechanism

1. Mechanism

1-1
1 Mechanism
 1-2
1: Mechanism

1-1 Feed Table Unit

Window for Sensor

Sheet Guide

The screw works as

the fulcrum of
sheet guide angle.

Feed Angle Angle is adjustable

Adjusting Mechanism within the range of
this square.

Sheet Guide
Fixing Knob
The sheet guides rotate Sheet Guide
on this fulcrum.

1 2

Fulcrum Adjusting
Guide Shaft Screw Screw

Link

This rod is eccentric.

Slide Bracket Nut Plate
Eccentric Rod

Feed Angle Adjusting Mechanism Sheet Guide Angle Adjusting Mechanism

 1: Mechanism

1-2 Table Up/Down Unit

Rack (rear)

Joint

Rack (front)

Bearing

Pinion

Guides Side Plate (rear)

Table Fixing Hole Joint

Side Plate
(front)

Table Bracket
(Rack)
Pinion Pinion

Guides M02
Pinion Table Up/Down Motor

Side View Top View

1-2: Table Up/Down Unit

1-3
1 Mechanism
 1-4
1: Mechanism

1-3 Table Height Detect Unit

Adjusting Lever

Sensor
B06
L : Table Height Low
O : Table Height Standard
H : Table Height High Height Detecting Bar
L O When the top of the loaded
H
sheets pushes up this bar,
the sensor detects the metal
attached on the back of the bar.

Fulcrum
Height Detecting Bar
Adjusting Lever Fulcrum for both
 1: Mechanism

1-4 Feed Rotor Unit

Vacuum Pipe
This pipe does not rotate.
This suctions the air through
the holes at the bottom.

Feed Ring
Vacuum Rotor
Vacuum Rotor
This ring rotates and
suctions the sheet
through the radial slits.
Vacuuming Mechanism

A Drive Motor Fold Rollers

M01
Clutch
Electromagnetic
Valve

Vacuum
Rotor Unit

Vacuuming Mechanism Driving Mechanism Viewing from A

1-4: Feed Rotor Unit

1-5
1 Mechanism
 1-6
1: Mechanism

1-5 Double Feed Stop Unit

Gate Plate
Up/Down Slide Plate
Urethane

When installing the

gate plate, push it
down and screw it.

Double Feed Fulcrum

Prevention Unit Moves Up/Down within
Gate Lever the range of this slot.

Vacuum Roller

Blower (exhale)
Square Pipe The bending and friction of this urethan
prevents the double feeding of the sheets.
Blowing Outlet
Urethan When the flat
Double Feed Stop Plate disappears, replace
to a new one.
The double feed stop unit Gate Plate
Worn out
moves Up/Down on this fulcrum.
Gate Lever
 1: Mechanism

1-6 Fold Roller Unit

The gap between the first roller and guide plate

= 1 mm (0.04")
1 [CHECK]
1mm 1 Remove the second and fourth rollers.
(0.04") 2 After removing the rollers, raise the buckle
2 fixing lever and reset the roller lever level.
(If the buckle fixing lever is left lowered, the roller
lever pushes the guide plate up.)
3 Insert an 1 mm (0.04") allen wrench from the
infeed side, and check the gap.

Roller Lever Guide Plate

Buckle
Chute Vacuum Rotor
Side
Solenoid ON = When the deflector is Up.
- When the solenoid turns ON, the deflector
3
goes up and closer to the third roller.
- The sheet that comes through the second
and third roller goes under the deflector and 4 2 5 3 1
is delivered. (As shown with the arrow to
the right.) 4 2

Solenoid OFF = When the deflector is Down.

- When the solenoid turns OFF, the deflector
3 4
lowers and makes a space between the
deflector and the third roller.
- The sheet that comes through the second
and third roller goes over the deflector, then
4 2
goes to the second buckle chute through
the third and fourth roller.

1-6: Fold Roller Unit

1-7
1 Mechanism
 1-8
1: Mechanism

1-7 Deflector Unit

Deflector
Deflector Unit Deflector
Fulcrum Shaft
Side Plate

Deflector Holder

Deflector Lever
The upper/lower limit of the
deflector is decided by the
Solenoid ON: 15 hole on the side plate.

15 hole
on the side plate

Solenoid OFF:
Deflector

Lock the deflector with this screw.

Deflector Holder
Adjust the tilt of the deflector by
Deflector Lever (front) adjusting the deflector holder with
these two screws.
 1: Mechanism

1-8 Delivery Unit

M01

Delivery Belt Drive Motor

Adjust the belt tension

by fixing the shaft within The O ring contacts the shaft directly
the range of the slot. and drives the delivery shaft.
(The motor does not have reduction gear.
This wheel makes large reduction ratio.)

Tension Adjustment of the Delivery Belt O Ring

1-8: Delivery Unit

1-9
1 Mechanism
 1-10
1: Mechanism

1-9 Buckle Chute Unit

Buckle Chute Unit

Idle Gear
Screw Shaft Drive Gear

Motor Gear Sensor Plate

M03
M04

Stopper

Encoder
Sensor
Sensor
Plate
B01
Home Position
Sensor Encoder Unit Stopper Drive Mechanism
 1: Mechanism

1-10 Air Circuit Unit

Blower Box - Inside the box, the motor M05 is installed.

Vacuum Rotor - The air comes from top goes out through
M05 the coil of the motor. The coil is also cooled
This ring rotates and
Blower Motor down by the air blow.
suctions the sheet
through the radial slits.

Electromagnetic
Valve
Open/Close
Vacuum Air
Vacuum Plug IN

OUT

The carbon
Separation Air Outlet Carbon Brush worn out
Separates the suctioned top
sheet from the rest of the sheets. [CAUTION]
The carbon brush can not be replaced
Blower Air Outlet
singly. Replace the whole blower box.
Blows the top of the loaded sheets
and flips it up.

1-10: Air Circuit Unit

1-11
1 Mechanism
 1-12
1: Mechanism

1-11 Side Cover Unit

Part Description and Structure Side Cover (Front/Rear) Removal

Loosen
Remove the lock screws (two on each
Rear Cover side).
Loosen the lock screw of the panel.
(See the illustration to the left.)
- Do not remove the screw. Loosen it until the panel
becomes shaky.
Panel
Insert the screw driver at the bottom.
Front cover is fit
- Insert the small screw driver at the bottom of the cover
to this projection.
(at arrow showing position) and lift the cover up.
- Insert and lift in the numbering order.
Remove the
lock screw.

Loosen 3 2 1

L L
H Insert the screw driver at the arrow
Front Cover L
0
showing position.
H - Insert the screw driver at the bottom and lift the cover,
then pull the covers outward.
H

CAUTION Front Cover

Do not remove the side covers forc-
ibly. Otherwise, the cover may be
damaged. Delivery side of the cover
is hooked into the side frame as [View from the Insert the screw
shown in the illustration to the right. driver here.
delivery side]
2: Service Mode

2. Service Mode

2-1
2 Service Mode
 2-2
2: Service Mode

2-1 Operations of Service Mode

In the service mode, the operations listed
on the chart to the right can be performed
by pressing the power switch and the other
switches together.
To quit the service mode, turn OFF the
power switch.
While the PF-P330 is performing the ser-
vice mode operations listed on the chart to
the right, the sheet sensor B08 is deacti-
vated. Therefore, the PF-P330 can run
without sheets on the feed table.
Buckle Chute
On the numeric key pad, press the The first and second buckle chute stoppers move
Single Moving
[1] button and turn ON the power switch. Up/Down at full stroke.
Mode
On the numeric key pad, press the The total counter is indicated.
[2] button and turn ON the power switch. (Total counter: The total number of the folding that is Total Counter
counted since the machine has been shipped. This Indication
is not cleared by pressing the [C] button.)
1 Buckle chute stopper Up/Down 2 Drive Non-Production
On the numeric key pad, press the
motor drives 3 Feed table Up + Blower ON +
[3] button and turn ON the power switch. Run Mode
Clutch ON + Valve ON 4 Feed table Down +
Blower OFF + Clutch OFF + Valve OFF Repeat
3 4 1
On the numeric key pad, press the 1 Drive motor drives + Feed table Up and stops Clutch Unit Single
Operation Mode
2 Clutch repeats ON/OFF
[4] button and turn ON the power switch.

1 Drive motor drives 2 Feed table Up + Non-Production

On the numeric key pad, press the Blower ON + Clutch ON + Valve ON 3 Feed Run Mode Except
[5] button and turn ON the power switch. table Down + Blower OFF + Clutch OFF + Valve Buckle Chute Unit
OFF Repeat 2 3

On the numeric key pad, press the
[C] button, turn ON the power switch and
wait for a while.
All stored memories are cleared. Memory
(Keep pressing [C] button until the indication All Clear
appears while the power switch is ON. If the power
is turned OFF before the indication appears,
memories will not be cleared.

On the numeric key pad, press the Total Counter

Total counter is reset to “0”
[O] & [C] and turn ON the power switch. Clear

When the folding pattern is NOT the Single Solenoid Y02 and Y03 turn ON and the deflector Deflector Close
Fold, press the [0] button and [Feed Gap] closes.
button.
 2: Service Mode

2-2 Calibrating the Home Position (Buckle Chute Stopper)

On the PF-P330, the home position of the Delivered with this

buckle chute stopper only should be face top.
calibrated manually.
Fold one sheet and adjust the home posi-
tion depending on the shift of the folded Raise the B01 The First
by the half of the Stopper
sheet. Single Fold shift.

Perform the single folding.

Delivered with this
Measure the shift of the fold position. face top.
(Fig.1)
Raise the B02
Adjust the first buckle chute home posi- by the half of the The Second
Parallel Fold shift. Stopper
tion sensor B01 by the half of the folding
shift. (Fig.2)
Fig.1 Adjusting Amount B02 B01
Perform the parallel folding. The Second The First
Buckle Chute Buckle Chute Buckle Chute
Measure the shift of the fold position. Home Position Side Home Position
(Fig.1) The sensor position Sensor Sensor
is adjustable within
Adjust the second buckle chute home the range of this slot.
position sensor B02 by the half of the
folding shift.
[Additional Information] 5 3 1
After the fold pattern and sheet size are
selected, the stopper lowers. When the home
position sensor detects the stopper, the 4 2
motor reverses and the stopper lifts.
The stopper moving amount is calculated
from the fold pattern and the sheet size. B01 Deflector
Therefore, if the sensor position is shifted
upward, the stopper position is also shifted
Fig.2 The First Buckle Chute Home Position
upward by the same amount. Fig.3 Folding Unit
Sensor B01

2-2 Adjusting the Home Position (Buckle Chute Stopper)

2-3
2 Service Mode
 2-4
2: Service Mode

This page is intentionally left blank.

3: Adjusting and Checking Procedures

3. Adjusting and Checking Procedures

3-1
3 Adjusting and Checking Procedures
 3-2
3: Adjusting and Checking Procedures

3-1 Sheet Guides Right Angle and Parallel Adjustment

PF-P330 has the mechanism that the sheet Sheet Guide R The screw works as
guides F and R turn together to feed sheets
the fulcrum of
to the feed rotor at right angle. (Fig.1) Sheet Guide F sheet guide angle.
This section describes instructions to
correct the angle of the sheet guides F and
R in case their angle differs each other
(Fig.2)

Guide Fulcrum

Loosen the fulcrum screw on the sheet Angle is adjustable

guide. (Fig.2) within the range of
Eccentric Rod
- Do not remove the screw completely, just loosen it this square.
by the half of a rotation.
Sheet Guide
Fig. 1 Feed Angle Adjusting Mechanism Fixing Knob
Loosen the adjusting screw.
- Do not remove the screw completely, just loosen it Sheet Guide
by one rotation. Front Stop
1 2
Adjust the sheet guide angle at right
angle and parallel. (Fig.3)
- Load a square sheet on the feed table. Fulcrum Adjusting
- Place the sheet so that sheet edge touches the Screw Screw
front stop.
- Align the sheet guide F and R with the sheet and
tighten the screws described in step and .

Slide Bracket Nut Plate

Sheet

Fig. 3 Right Angle and Parallel Adjustment Fig. 2 Sheet Guide Mechanism
 3: Adjusting and Checking Procedures

3-2 Rack and Pinion Position Adjustment

The feed table moves Up/Down by the rack F/

- Slide guides 2 and 3 are identical.
R and the pinions. If the position of the rack Rack R
and pinion differs at the front and rear, the Fig2,3 2 Fix the slide guide 3 At last, put the slide
feed table can not move smoothly. at inner (exit) side. guide on the rack
and fix it.
Pinion
Remove the feed table.
Spacer Side Plate
Loosen the fixing screws on pinion.
- Release the pinion so that it can turns freely.

Insert the rack into the slot on the side Apply grease
plate. (back as well) 1 Put the rack on in-
feed side of the slot.
Set the rack. (Fig.2)
- Place two slide guides on both side of the rack and Fig. 1 Rack and Pinion Fig. 2 Rack and Slide Guide
fix the rack on the infeed side.
1 The slot on the side plate is wider than the plate
thickness of the rack. Put the rack on the infeed
(entrance) side of the slot.
Rack is at the upper Enough grease is applied on the rack that is
2 Fix the slide guide at the inner (exit) side of the limit.
machine. installed between the slide guides.
3 Fix the other slide guide at the infeed (entrance)
side. The rack that is installed between the slide
guides moves Up/Down smoothly.
Raise the rack to the upper limit. (Fig.3)
- Keep the rack at the upper limit during performing - Tighten the fixing screws The tops of rack F and rack R are at the same
the next step . Hold the rack using a rope or on pinion here. (Front side
height.
magnet. as well)
- The screw should be put
Grease is applied on the mesh of rack and
on the flat face of the pinion
Lock the pinion. (Fig.3) shaft. pinion.

Set the rack at front side as well.

Check the items listed in Fig.4. Fig. 3 Lock the Pinion Fig. 4 Check List

3-2: Rack and Pinion Position Adjustment

3-3
3 Adjusting and Checking Procedures
 3-4
3: Adjusting and Checking Procedures

3-3 Lower Guide and Fold Roller Gap Adjustment

The shape of the lower guide is easy to be

deformed as shown in Fig.1. The First Fold Roller

(0.04")

(0.04")

(0.04")
Lower Guide

1mm

1mm

1mm
Sheet goes to the fold roller after passing
through between the upper guide and
lower guide as shown in Fig.3.
The gap between the lower guide and the
first fold roller should be 1 mm (0.04”.)

Check the gap. These fronts align, and there is

- Looking from the infeed entrance, use a small light 1 mm (0.04") gap between the
and check if the three gaps between the lower lower guide and the fold roller.
guide and fold roller are 1 mm (0.04” .) (Fig.2)

[Note] Fig. 1 Lower Guide and First Fold Roller Fig. 2 Amount of the Gap
Use a 1 mm-thick strip of sheet to check the
gap accurately.
")
Upper Gudie
(0.04
- If the gap is not correct, go to the next step .
The First Fold Roller Feed Roller
1mm

Open the feed section cover. (Fig.4) Cover

Remove the feed roller cover. (Fig.4)

- The lower guide positions under the upper guide.
Adjust the front edge of the lower guide to adjust
the gap.
Lower Guide Sheet

Feed Section
Cover

Fig. 3 Upper and Lower Guides Fig. 4 Feed Section Covers

 3: Adjusting and Checking Procedures

3-4 Deflector Position Adjustment

The deflector decides if the sheet is deliv- .3

ered or folded again. No Deflector
Fulcrum Shaft Deflector
The upper or lower limit of the deflector is
defined by the 15 hole on the side plate. Side Plate
(Fig.2) Deflector
Deflector Holder
Deflector Lever
Remove the second and fourth rollers. Deflector Holder Solenoid ON:
Deflector Lever (front) 15 Side Plate
Loosen the fixing screws on the deflec- Hole
Y02
tor holder. (Fig.3) Solenoid OFF:
Solenoid
Insert a 0.5 mm (0.02”) thickness of the
sheet between the third roller and the Fig. 1 Deflector Drive Mechanism Fig. 2 Solenoid ON/OFF and Deflector Position
deflector. (Fig.3)
0.5 mm (0.02") thickness of the sheet
Lock the deflector holder. 5 3 1
- Hold up the deflector holder and tighten the fixing
screws. 4 2
- Remove the inserted sheet. 5 3 1

Adjust the solenoid position. (Fig.4)

- Position the solenoid so that when the plunger is 4 2 Little gap
Push In at this side
pushed in, the deflector touches the 15 side plate
hole. Tighten the fixing screws in that position.
Deflector Holder
Fix the solenoid with this side
Check - These screws set the position of the deflector. touches the side plate.
- Remove the fold roller drive belt. Keep pressing - These screws can also adjust the tilt of the
plunger on the solenoid and turn the third roller deflector. Solenoid Fixing Screws
manually. Check that the roller turns silently (the
deflector does not touch the roller.) Fig. 3 Deflector Holder Fig. 4 Solenoid Position Adjustment

3-4: Deflector Position Adjustment

3-5
3 Adjusting and Checking Procedures
 3-6
3: Adjusting and Checking Procedures

3-5 Buckle Chute Stopper Level Adjustment

Front Stop Sheet Guide

Check the sheet guides.
- Place a sheet so that the sheet edge touches the
front stop and check that the sheet guides are
parallel to the sheet. (Fig.1)
If the sheet guides are askew, see Section 3-1:
Sheet Guides Right Angle and Parallel Adjustment
and correct the sheet guides angle.

Remove the cover on buckle chute

section.
- Lay down the buckle chute section and loosen the Sheet Guide
fixing screws at the bottom of the buckle chute.
No gap between the sheet guide and the
(Fig.2)
sheet that is aligned with the front stop.

Remove the rear cover. Fig. 1 Sheet Guide Fig. 2 Remove the Covers
- In later procedure, the motor belt will be driven
manually to feed a sheet.

Load a sheet on the feed table.

- Load a square sheet and place the sheet guides on
Two screws
both side.
adjust the tilt.
Feed a sheet.
- Drive the motor belt manually and feed a sheet.
- Stop the belt at position where the sheet front edge
Stopper Stopper
touches the stopper.

Adjust the stopper angle.

- Adjust the stopper angle within the play made by Slide Guide
the two fixing screws so that the stopper is parallel Sheet
to the sheet. (Fig.3)

Fig. 3 Stopper Fixing Section

 3: Adjusting and Checking Procedures

3-6 Belt Tension Adjustment

Drive Timing Belt Tension Fold Roller Drive Timing Belt Tension Delivery Belt Tension

The tension of the drive timing belt is adjusted
by the fixing position of the drive motor (M01.)
Too much belt tension may result in that the
timing belt vibrated by the motion of the
machine. Do not tense the belt too much.
The tension of the fold roller drive timing belt
is adjusted by the fixing position of the tension
roller. The hole on the side plate to fix the
tension roller is slot.
The delivery belts are flexible, therefore, the
belt tension is not adjustable. Fix the delivery
roller shaft at the center of the slot on the side
plate.
If the delivery belt slips, set the delivery roller
shaft at exit side of the slot.

Tension Roller

The fold roller drive

timing belt bends by Delivery Belt
about 1 mm (0.04")
When the belt is pushed by
200 g at its center, the belt Feed Roller Drive
bends by 3-4 mm (0.12"-0.16".) Timing Belt

Fold Roller Drive

Timing Belt

Power Timing Belt

Fix at the center
M01 of the slot.

3-6: Belt Tension Adjustment

3-7
3 Adjusting and Checking Procedures
 3-8
3: Adjusting and Checking Procedures

3-7 Stopper (Roller Lever) Position Adjustment

The stopper of the roller lever prevents the

removable rollers (the second and fourth Spring
Eccentric Max. Eccentric Min.
rollers) from compressing the other rollers
(the first, third and fifth rollers) too much. 5 3 1
(Fig.1)
If the rollers are compressed each other for 4 2
a long time, the roller lever is raised gradu-
ally. To avoid that, limit the pressure of
compressing the rollers by the stopper
position.
Stopper
When the stopper positions as shown in
the Fig.2-A, the second and fourth rollers Roller Lever
A B
can not touch the first, third and fifth
rollers and can not fold a sheet.
Fig.1 Roller Unit Fig.2 Eccentric Stopper Position
When the stopper positions as shown in
the Fig.2-B, the second and fourth rollers
compress the first, third and fifth rollers
too much. If the rollers are left as such for Eccentric Stopper
a long period, they may be deformed.
Hole for Wrench
5 3 1 0.05 0.15 mm
Install the second and fourth rollers. 0.002" 0.005"

Adjust the eccentric stopper angle. 4 2

- Set the stopper so that the hole for Allen wrench
positions at the delivery (exit) side.

Set the gap between the stopper and (When the eccentric stopper positions as Fig.2 -B,
the roller lever. the rollers compress too much and are deformed.)
Roller Lever
- Fix the stopper so that the gap is 0.05 -0.15 mm
(0.002” -0.005”.)
- In case of 64 gsm sheet, insert one or two sheets in
between and fix the eccentric stopper. Fig.3 Roller Compressing Fig.4 Correct Gap
 3: Adjusting and Checking Procedures

3-8 Table Upper Limit Switch S01 Position Adjustment

The table upper limit switch S01 (Fig.1)

detects the upper limit of the feed table.
B06
When the feed table is Up, the sheet loaded Upper Guide Sheet Upper Limit
on the feed table is detected by the sheet Sensor
upper limit sensor B06 (Fig.2) and the feed
table stops there.
If the sensor B06 malfunctions or the feed
table lifts with an object on it, the upper
guide is raised and the S01 activates to
stop the feed table. Feed Table
S01 S01
Magnet
Loosen the fixing screws on table
upper limit switch S01. Fig.1 Table Upper Limit Switch S01 Fig.2 Sheet Upper Limit Sensor B06

Lock the S01 in position that its actua-

tor positions as shown in Fig.3.

Check the followings.

1 Load a couple of sheets on the feed table.
2 Turn ON the power switch.
3 Press the test feed button.
The feed table moves Up.
4 Raise the upper guide manually.
If the table stops and starts lowering, the S01 is
installed correctly. When the actuator
is pushed, there is
S01 still 0.5 mm (0.02")
space.
Nut Plate

Fig.3 S01 Actuator Position

3-8: Table Upper Limit Switch S01 Position Adjustment

3-9
3 Adjusting and Checking Procedures
 3-10
3: Adjusting and Checking Procedures

3-9 Feed Rotor Check

PF-P330 has the same feed rotor that is

Wave Washer Vacuum Pipe
installed on collating machine VAC-100. Feed Ring WW-30 This pipe does not rotate.
Profile Suctions air the holes
Vacuum Rotor
Check at the bottom.

1 The cutouts on both edge of the

Holes at the
vacuum pipe face the bottom. (Fig.2)
bottom

2 The setting blocks (front and rear) Vacuum Rotor

faces at same angle and level to each Vacuum Pipe This ring rotates and suctions
other. (Fig.2) Thrust Ring
the sheet through the radial slits.

Setting Block
3 The edge of the pipe positions 60 mm
(2.4”) ahead from face of the setting Fig.1 Feed Rotor Unit
block. (At front and rear) (Fig.2)

2 This parts (front Grease 6 Can be turned

4 The shrink amount of the wave washer /rear) are at the does not smoothly by hand.
Thrust Ring Wave Washer
is 2 mm (0.08”.) (Fig.3) same angle. come out.
WW-30

[Additional Information] N4
The stretching force of the washer removes 60 mm
the gap in the thrust direction. 3 (2.4")

5 The torque on the setting block is

11kg/cm. (Fig.2) SB4-20

5 Torque Setting Block

6 The installed feed rotor rotates (rear)
1 Cutout at the bottom 11kg / cm 4 Shrink = 2 mm
smoothly.
amount (0.08")

Fig.2 Feed Roller (front) Fig.3 Wave Washer

 3: Adjusting and Checking Procedures

3-10 Feed Ring Replacement

The external diameter of the feed ring is

bigger than the that of feed rotor by 0.3 mm
B4-6ZP X 4
(0.01”.) [Diameter: by 0.6 mm (0.02”)] 0.3 mm B4-8ZP
When the feed ring is worn out and be- Setting Block (0.01")
comes smaller, it can not feed sheets
correctly. (Fig.1)

When replacing the feed ring, do not

dismantle the feed rotor unit.

Feed Ring
Remove the rear cover.

Remove the hoses and conntecting Fig.1 Feed Ring Fig.2 Valve AS
parts.
- Remove the hoses and connectors to the pump.

Remove the valve unit. (Fig.2) Vacuum Plug Rear

Feed Rotor AS
Remove the vacuum plug. (Fig.3)
Feed Ring
Pull out the feed rotor.
- Displace the timing belt and pull out the vacuum Front
roller.
[Note]
Cut the feed ring using a nipper. - To install the feed ring easily,
push this rotor to the rear
side.
When installing
Install new feed rings. (Fig.4) the feed rotor AS, - After installing the feed ring,
- After installing the new feed ring, fit the ring on the adjust this cutout fit the ring on the groove.
groove. on the notch

Fig.3 Vacuum Plug Fig.4 Feed Rotor AS

3-10: Feed Ring Replacement

3-11
3 Adjusting and Checking Procedures
 3-12
3: Adjusting and Checking Procedures

This page is intentionally left blank.

4: Mechanical Troubleshooting

4. Mechanical Troubleshooting

4-1
4 Mechanical Troubleshooting
 4: Mechanical Troubleshooting 4-2

4-1 Error Code 01 Is Indicated (= Feed Table Does Not Lower)

The error code 01 is indicated when the

The feed table Up/Down mechanism Table Up/Down motor M02 does not
feed table lower limit sensor B07 does not
detect the feed table within 7 seconds after malfunctions. drive.
the signal to lower the table has been sent.
Rack
1 Joint
QPM-192
When the feed table lowers and sounds 2 Pinion
loudly, the sensor B07 has a problem. X02 CON8
GRN
5
M02 BLU
6
4
Pinion Shaft M02 Table Up/Down Motor
QPM-192 Table Up/Down
24VDC
Slide Motor
Geared Motor
2 CON8 3 Guide

B07 L12
YEL Check the following mechanism functions: [ Moving Up/Down the Feed Table]
1
2 GRN 5 CON10 Turn OFF the power switch. Keep pressing the [5]
3 BLU 6
1. The fixing screws on the joint and the motor button on the numeric key pad and turn ON the power
B07 are fully tightened. switch. The blower, valve, clutch and table Up/Down
motor repeat the cycle of feeding operation. (To stop,
2. The fixing screws on two pinions are fully turn OFF the power switch.)
tightened.
Check the followings:
If the M02 does not drive, or does not try to
3. The rack moves smoothly between the two drive, check the followings:
1. When a ferrous object is put on the detecting slide guides.
part of the B07, the LED L12 illuminates. 1. When the fixing screw on the joint is loosened
4. The bearing for the pinion shaft positions and unloaded, the M02 drives.
2. B07 is installed correctly. correctly.
2. The connectors of X02 and CON8 on QPM192
3. The wiring and connection between B07 - are OK.
CON10 on QPM192 is OK. 3. The voltage of the X02 at the QPM192 side is
24VDC.
4. The voltage between the Pin5 and Pin6 of the
CON8 on QPM192 is 24VDC.
 4: Mechanical Troubleshooting

4-2 Error Code 02 Is Indicated (= Feed Table Does Not Lift)

The error code 02 is indicated when the Table upper limit switch S01
The upper guide is raised.
feed table upper limit sensor B06 does not
malfunctions.
turn ON within 7 seconds after the signal to
lift the table has been sent.

Upper Guide QPM-192

The height detect lever of the sensor
B06 is raised. L9
NC
ORN CON3
S01 NO
YEL
3
C 4

Sensor S01
B06 Magnet

The upper guide is held by a magnet. When the Check the followings:
Height Detect Lever upper guide is raised and remains there, the table 1. S01 is installed correctly as shown in Section
Fulcrum upper limit switch S01 works and stop the feed table. [3-8: Table Upper Limit Switch S01 Position
Adjustment] , Fig.3.
Check the followings: 2. When raising the upper guide manually, the
On the back of the height detect lever, a thin iron chip
LED L9 on QPM192 lights OFF.
is attached. When the lever is raised by the sheets
1. An object on the feed table raises the upper 3. When raising the upper guide manually and
and detected by the sensor B06, the feed table stops.
guide. pushing down the actuator of the S01, L9
illuminates.
Check the followings: 2. An object sticks on the magnet that is installed
under the upper guide, and it raises the upper 4. Wiring and connection between the S01 and
1. Installation and function of the height detect Pin3,4 of CON3 on QPM192 is OK.
guide.
lever.
3. The upper guide is deformed and positions
2. The installation of the iron chip on the back of
apart from the S01.
The feed table Up/Down mechanism
the height detect lever, and the B06. malfunctions.
3. Wiring and connection between the B06 and See Section [4-1: Error Code 01 Is Indicated] and
Pin1, 2 of CON10 on QPM192. check the same heading.

4-2: Error Code 02 Is Indicated

4-3
4 Mechanical Troubleshooting
 4: Mechanical Troubleshooting 4-4

4-3 Buckle Chute Sounds Loudly and Q01/02 Are Actuated

Buckle stopper stops at the lower limit. Buckle stopper stops at the upper limit. Buckle stopper stops on the way.

Buckle chute home position sensors B01/ A set of sensors on the encoder P.C.B. The guide shaft and the bushing of the
02 malfunction or are installed incorrectly. QPW422 malfunctions. stopper Up/Down mechanism
malfunction.
Second Buckle Chute
Encoder P.C.B
QPW-422
B02
Pointer
B01 First Buckle Chute Screw Shaft
Encoder P.C.B
QPW-422
QPW-422 QPM-192 QPW-422 QPM-192
BRN BRN BRN 1 CON1
1 1 1 1 CON1 1
RED
BLK RED
B01 2 2 2 2 2 2
3 BLU 3 3 ORN 3 L3 The First 3 ORN 3 L1 Bushing
CON2 4 YEL 4 Buckle Chute 4 YEL 4 L2
The First Buckle Chute GRN Side GRN
Home Position CON1 6 6 6 6
BLU
1 BRN 1 1 BRU 1 CON2 1
VIO
1 CON2
BLK VIO
B02 2 2 2 2 2 2
GRY
3 BLU 3 3 GRY 3 3 3 L4
WHT L6 The Second 4 WHT 4
The Second Buckle Chute CON2 4 4 L5
BLK
Home Position 6 BLK 6 Buckle Chute 6 6
BRN/WHT BRN/WHT
CON1 8 8 Side 8 8
QPW-422 QPW-422 Check the followings:

If the buckle chute home position sensors B01/02 The couble of optical sensors on the encoder 1. The bushing is not deformed and installed
malfunction, the stopper goes farther than the P.C.B. QPW422 read and counts the rotation. If correctly.
home position until it stops at the lower limit and the sensor malfunctions and they can not count the
overloads. rotation, the stopper goes father than the set 2. The screw shaft is inserted into the bushing
position until it stops at the upper limit. Then, the correctly.
Then, circuit protector is actuated.
circuit protector is actuated. 3. The screw shaft does not bend and is not
Check the followings:
Check the followings: deformed.
1. B01/02 are installed correctly. (Check the guide shaft by turning it manually.)
1. Installation of the QPW422
2. When a ferrous object is put on the detecting 2. Installation of the sensor plate 4. The pointer in the stopper position checking
part of the B01/02, the sensor LED illuminates. 3. When the sensor plate is rotated manually, the window is not caught with the buckle frame
3. At the same time, LED L3 or L6 illuminates on LED L1 and L2 or L4 and L5 on QPM192 and stopped.
QPM192. illuminates by turns.
4. Wiring and connection between B01/02 - If the sensors malfunction, replace the sensors and
QPW422 - CON1/CON2 on QPM192 is OK. QPW422 together.
 4: Mechanical Troubleshooting

4-4 Feed Rotor Does Not Suction the Sheets

When the M05 does not drive at all, go to

Valve Y04 malfunctions. The valve spring is weakened.
Section [4-10: Motor Does Not Drive]

When the vacuum is weak, check if the air

hose is installed correctly or it is not torn.
Y04
Valve Spring

The rotation of the blower motor is set QPM-192

11 mm
(0.43")
low.
CON7 ORN
X06 RED
3
4
YEL BLK Y04
Upper Stopper 2 Moving Button
1 2 3 4 5

6 7 8 9 0 C [Activating the Valve]

The valve spring prevents the pump from
Turn OFF the power switch. Keep pressing the [5] choking when the vacuum hose is clogged.
Mode Selecting Button
button on the numeric key pad, and turn ON the
power switch. The blower, valve, clutch and table Up/
Down motor repeat the cycle of feeding operation.
Air (To stop, turn OFF the power switch.)
Check the followings:

Check the followings: 1. The valve spring is installed correctly.

Press the mode selecting button to show the
[Air] screen on the display. By pressing the
upper stopper 2 moving button, the rotation of
the blower motor M05 is increased and
vacuum becomes stronger.
- When the mode selecting button is pressed
again, the setting is entered and the display
goes back to the counter screen.
1. While the machine is performing the feeding 2. The length of the valve spring is 11 mm
operation described above, the valve sounds (0.43”) as shown above.
working.
2. While the machine is performing the feeding
operation, 24VDC is measured at the connec-
tor X06.
3. Wiring and connection between Y04 - X06 -
Pin3,4 of CON7 on QPM192 is OK.

4-4: Feed Rotor Does Not Suction the Sheets

4-5
4 Mechanical Troubleshooting
 4: Mechanical Troubleshooting 4-6

4-5 Feed Rotor Does Not Drive

Checking the feed rotor:

Drive motor M01 does not drive Clutch Y01 malfunctions
- Remove the feed rotor cover and the rear cover.
- Turn OFF the power switch. Keep pressing the [5]
X10 Q03 X12
button on the numeric key pad and turn ON the Y01
power switch. The blower, valve, clutch and table S00 2A
Up/Down motor repeat the cycle of feeding opera-
tion. (To stop, turn OFF the power switch.)
X11
Capacitor
SSR QPM-192
Drive belts are installed incorrectly. K02 CON7 X05
1 2 BRN BLK
1 RED 11
11 M01 2 22 BLK Y01
22

Y01
Clutch
M01 Check the followings: Check the followings:
Drive Motor

1. The circuit protector Q03 for M01 is not 1. While the machine is performing the feeding
actuated. operation, the clutch sounds working.
Tension
2. The fixing screws on timing pulley of the M01 2. While the machine is performing the feeding
are fully tightened. operation, 24VDC is measured on connector
X05.
3. The voltage on the SSR terminal Pin2 and
Check the followings: BL connector X11 is 115/230VAC. 3. Wiring and connection between Y01 - X05 -
Pin1,2 of CON7 on QPM192 is OK.
4. Wiring and connection between S00 - M01
1. The four drive timing belts are installed and
(shown above) is OK.
work correctly.

2. The tension presses the belt correctly.

 4: Mechanical Troubleshooting

4-6 Fold Rollers Do Not Rotate

Checking the fold roller rotating

Drive motor M01 does not drive
- Remove the rear cover.
- Turn OFF the power switch. Keep pressing the [5]
X10 Q03 X12
button on the numeric key pad and turn ON the
power switch. The blower, valve, clutch and table S00 2A
Up/Down motor repeat the cycle of feeding opera-
tion. (To stop, turn OFF the power switch.)
X11
Capacitor
SSR
Drive belts are installed incorrectly. K02
1 2
11 M01
22
Fold
M01 Rollers
Drive Motor
Check the followings:

1. The circuit protector Q03 for M01 is not

actuated.
Tension
2. The fixing screws on timing pulley of the M01
are fully tightened.

3. The voltage on the SSR terminal Pin2 and

Check the followings:
BL connector X11 is 115/230VAC.

1. The drive timing belts are installed and work 4. Wiring and connection between S00 - M01
correctly. (shown above) is OK.

2. The fixing screws on the timing pulley are fully

tightened.

3. The tension presses the belt correctly.

4-6: Fold Rollers Do Not Rotate

4-7
4 Mechanical Troubleshooting
 4: Mechanical Troubleshooting 4-8

4-7 Delivery Conveyor Belt Does Not Drive

The tension of delivery belt is O ring is cut, or slips on the grease. Delivery belt drive mechanism
loosened. malfunctions.

Delivery Belts Idle Shaft

Drive Delivery Pulley

Shaft
Delivery Roller O Ring O Ring
Adjusting
Screw Shaft Idle Shaft

Fix the screw at the

center of this slot. [Profile] Delivery Roller Pulley

Check the followings: Power is transmitted from the idle shaft to the Check the followings:
drive shaft through the O-ring, to make large
1. The adjusting screws for belt tension are set in reduction ratio. 1. The fixing screw on the timing pulley of the
correct position. idle shaft at motor side is fully tightened.
- If the delivery belt is loosened even though the
Check the followings:
adjusting screw is set at the farther edge (exit side) 2. The fixing screw on the delivery roller pulley is
of the slot, replace the belt. fully tightened.
1. O ring is not cut or deformed.
3. The delivery roller pulley and the drive shaft
2. Idle shaft does not slip on the grease. do not run idle.
 4: Mechanical Troubleshooting

4-8 Deflector Malfunctions

Deflector closes = Solenoid Y02 and Y03 Solenoids Y02, Y03 malfunction. Deflector mechanism malfunctions.
turn ON during the single folding opera-
tion. To perform the single folding, the
deflector is raised (closed) and the folded Fulcrum
sheet is delivered to the conveyor. Deflector

Deflector Holder

A jammed sheet is left inside. Y02 Y03

Deflector Lever (front)

Deflector Solenoid (front) Deflector Solenoid (rear) Lever Bracket

Y02
QPM-192 X03
BRN 1 1 BRN Plunger
Y02
3 CON9 1
2
RED 2 2 WHT

X04
ORN 1 1 BRN
3
YEL 2 2 WHT Y03 [Additional Information]
4
In case either of Y02 or Y03 malfunctions, the

4 2 [Activating the Y02, Y03]

deflector can be switched by the other solenoid.
Although, that makes the space between the deflector
Deflector While the fold pattern is NOT set to single fold, keep and roller at the side where the solenoid malfunctions,
pressing the [0] button and press the [Feed Gap] and causes sheet jam.
button. The Y02 and Y03 turn ON. To turn OFF the
Y02, Y03, turn OFF the power switch. Check the followings:
Check the followings:
1. Fulcrum screw is fully tightened.
1. There is a jammed sheet between the deflec- Check the followings: 2. The connection of the lever bracket and the
tor and the fold roller. plunger.
1. When activating the Y02 and Y03 (described
3. While the power is OFF, the plunger can be
above), the plungers are pulled in.
[Check] moved manually and smoothly.
Turn OFF the power switch. Remove the second and 2. When activating the Y02 and Y03, 24VDC is 4. The spring on the plunger is not cut.
fourth rollers and put your hand from the delivery measured on the connector X03 and X04. The spring is not deformed nor fall into the
side. Insert your nail between the roller and the plunger hole.
3. Wiring and connection between the Y02, Y03 - 5. The fixing screws of Y02 and Y03 are fully
deflector on the other (infeed) side, and slide to check X03, X04 - Pin1, 2, 3, 4 of CON9 on QPM192 tightened.
the gap. is OK.

4-8: Deflector Malfunctions

4-9
4 Mechanical Troubleshooting
 4: Mechanical Troubleshooting 4-10

4-9 Buckle Stopper Does Not Move

The circuit of the motors M03 and M04 that

Buckle Chute Mechanism The voltage on M03 and M04 is not
moves the buckle stopper includes the
Malfunctions. 24VDC.
circuit protector Q01 and Q02.
When the buckle chute sounds loudly, see
Screw Shaft
Section [4-3: Buckle Chute Sounds Loudly Idle Gear Drive Gear The First
Circuit
and Q01/02 is Actuated] Protector Buckle Chute
Sensor Plate QPM-192 X08
Motor Gear CON6
1
Q01
X07 2 M03
Encoder 1 11
Sensor 2 22
The Second
3 33
The circuit protector Q01 or Q02 is 4 Q02 44
X09
Buckle Chute
Motor 5
actuated. M03
1
2 M04
M04

Circuit Protector Power Cable Plug

For the First Stopper The motor gear is fixed with the screw SS3-4. [Moving the buckle chute stopper singly]
Q01 If the motor M03 and M04 does not drive even Turn OFF the power switch. Keep pressing the [1]
0.3A when this screw is loosened, there is a prob- button on the numeric key pad, turn ON the power
0.3A
lem in the electrical circuit. switch. The machine starts moving the buckle chute
For the Second Stopper stopper. (To stop, turn OFF the power switch.)
Q02
For Control Check the followings:
For Pump
1. The fixing screws on the motor gears are fully Check the followings:
The circuit protector is the heat accumulating tightened.
type. 1. During moving the buckle chute stopper
2. The cog of the gears mesh correctly. (described above), 24VDC is measured on
To reset the circuit protector, wait until it is
cooled down. X08 and X09.
3. The motor gear can be turned manually and
- In case the circuit protector is actuated again after smoothly. 2. 24VDC is measured between the Pin1 and 2,
resetting, the motor drive section locks or the M03 or Pin3 and 4 of CON6 on QPM192.
or M04 is short circuited. 4. The screw shaft is not deformed and it is
inserted into the bushing correctly. 3. There is a continuity between the terminals of
the circuit protector when it is pushed in.
 4: Mechanical Troubleshooting

4-10 Motor Does Not Drive 1

Drive motor M01 does not drive Table Up/Down motor M02 does not drive Buckle Chute Motors M03/M04 do not drive

X10 Q03 X12

Circuit The First
S00 2A QPM-192 Buckle Chute
QPM-192 Protector X08
1
CON6 Q01
X07 2 M03
X02 GRN
CON8 1 11
X11 5
M02 BLU
6
2 22
The Second
Capacitor 3 33
SSR 4 Q02 44 Buckle Chute
Table Up/Down Motor 5
X09
K02 1
24VDC 2 M04
1 2
11 M01 Geared Motor
22

Check the followings: [ Moving Up/Down the Feed Table] [Moving the buckle chute stopper singly]
Turn OFF the power switch. Keep pressing the [5] Turn OFF the power switch. Keep pressing the [1]
1. The circuit protector Q03 for M01 is not button on the numeric key pad and turn ON the power button on the numeric key pad, turn ON the power
actuated. switch. The blower, valve, clutch and table Up/Down switch. The machine starts moving the buckle chute
motor repeat the cycle of feeding operation. (To stop, stopper. (To stop, turn OFF the power switch.)
2. The fixing screws on timing pulley of the M01 turn OFF the power switch.)
are fully tightened.
If the M02 does not drive, or does not try to Check the followings:
3. The voltage on the SSR terminal Pin2 and
drive, check the followings:
BL connector X11 is 115/230VAC.
1. During moving buckle chute stopper (de-
1. When the fixing screw on the joint is loosened
4. Wiring and connection between S00 - M01 scribed above), 24VDC is measured on X08
and unloaded, the M02 drives.
(shown above) is OK. and X09.
2. The connectors of X02 and CON8 on QPM192
are OK. 2. 24VDC is measured between the Pin1 and 2,
3. The voltage of the X02 at the QPM192 side is or Pin3 and 4 of CON6 on QPM192.
24VDC.
3. There is a continuity between the terminals of
4. The voltage between the Pin5 and 6 of the the circuit protector when it is pushed in.
CON8 on QPM192 is 24VDC.

4-10: Motor Does Not Drive

4-11
4 Mechanical Troubleshooting
 4: Mechanical Troubleshooting 4-12

4-10 Motor Does Not Drive 2

Blower motor M05 does not drive. The motor for cleaner shown as 13 to the right is
used for the blower motor.

X10 Q04 SSR

This motor has limited longevity and needs to be
S00 3A K02 replaced by about 1,000 hours. This is because
1 2 6
that the carbon brush inside the motor is worn out.

X11
The blower motor can not be replaced singly.
Blower Motor
X14 Replace the whole blower box. 4
11
22 M05
33

3
[Driving the Blower Motor M05]
Turn OFF the power switch. Keep pressing the [5]
button on the numeric key pad and turn ON the power
switch. The blower, valve, clutch and table Up/Down
motor repeat the cycle of feeding operation. (To stop,
turn OFF the power switch.) M05
13
Check the followings:

1. The connecter between the M05 and the

machine is fully connected.
2
2. Circuit protector Q04 is not actuated.

3. The voltage between the BL terminal X10 and

X11 is 115/230VAC.
5
4. When the air amount is set at maximum, the
voltage between the Pin1 and 2 of terminal
X14 is about 115/230VAC.
Fig.1 Blower Box
 4: Mechanical Troubleshooting

4-11 Display Does Not Show Any Image

When selecting sheet size or fold The volume for panel brightness is
pattern, the machine does not sound turned to Min.
activating.
1 1 1 1
CON9 CON8 CON4 CON5
VR1
Display

CON12
BZ

1
CON6

CON11
VR2
DSW1

1
1
C10
LCD P.C.B

CON7
C11
QPW-677 IC2

ROM
CPU

1
1

CON3
QPM-192 CON5
VR1

1
TP4
1 1 1 TP5
CON10 CON2 CON1 5V

CON12
GND

Flat Cable BZ

1
CON1 CON1
QPW-422 QPW-422

CON11
CON2 CON3 CON2 CON3

Control P.C.B

1
QPM-192

The brightness of the display panel is adjusted

When no sound can be heard by the volume VR1 on QPM192 (shown
Check the followings: above.)
When replacing the QPM192 and the VR1 is
1. The flat cable (shown above) is fully con- turned to Min, the display can not show any
nected. image.
- The display panel is assembled with the LCD
P.C.B. QPW677. Therefore, to replace the display
panel, replace the QPW677.
[Additional Information]
If the problem is still not resolved, replace the
Rotary Switch DSW1 Setting
control P.C.B. QPM192.
0 Not Used
1 Japanese /mm
2 English /inch
3 English /mm

4-11: Display Does Not Show Any Image

4-13
4 Mechanical Troubleshooting
 4: Mechanical Troubleshooting 4-14

4-12 Error Message “Close Buckle” Is Shown (Even though it is closed)

The buckle cover sensor B03 is The buckle cover sensor B03
installed incorrectly. malfunctions.

Buckle Fixing Lever

QPM-192 QPW-422

B03 CON2 CON1 B03

6 BLK 6 1 1
8 BRN/WHT 8 2 2
CON3
Buckle Cover
Sensor

Magnet

Check the followings: Check the followings:

1. The buckle fixing lever is fully closed. 1. Remove the magnet that holds the buckle
fixing lever, and put it on the sensor B03
2. The fixing screw on the sensor B03 is fully directly. Check that the LED L7 on the
tightened. QPM192 illuminates.

3. The sensor connector is fully connected. 2. Wiring and connection:

- Between the B03 and CON3 on QPW422
4. Magnet is installed correctly. - Between the Pin6, 8 of CON1 on QPW422
and Pin6, 8 of CON2 on QPM192
5: Folding Quality Troubleshooting

5. Folding Quality Troubleshooting

5-1
5 Folding Quality Troubleshooting
 5: Folding Quality Troubleshooting
5-1 Wrinkled Sheets
The sheets are curled or concave.
Curled Concave
- The sheets immediately after printed or left in the
humid place may shape as shown above. If those
shaped sheets pass through the rubber rollers, that
may cause wrinkles on the folded sheet. Instruct the
operator to flatten out or dry the sheets before
folding.
[Additional Information]
- The wrapping of the sheets blocks the humid-
ity. If the wrapping is opened and left for a
long time, the sheet becomes damp around
but dry inside. Therefore, the sheet becomes
concave.
- The recycled papers are more likely to be
effected by the humidity.
5-2
The buckle chute guide is installed The deflector is deformed.
incorrectly or deformed.
The Third Fold Roller
Buckle Chute Guide
At Center
Fit on the infeed Deflector
Correct Incorrect
(entrance) side
Not deformed
of the slot.
like this.
- If the deflector is deformed and does not align with
the fold roller at the center, the sheet path is
- When the buckle chute at the infeed (entrance) side
blocked there and may cause wrinkles.
is deformed as shown above, the sheet may hit the
Remove the deflector and flatten it out. [Distortion:
guide and cause wrinkles. If the buckle chute guide
within 0.1 mm (0.004”) ]
is deformed by more than 0.5 mm (0.02”), correct
the buckle chute guide.
- When removing the jammed sheet on the deflector,
If the jammed sheet is pulled by force to remove,
if it is pulled by force, that may deform the deflector.
that may deform the guide.
Instruct the operator how to remove the jammed
sheet.
- The buckle chute guide is installed on the side plate
by inserting the edge of the 1.6 mm (0.06”) thick-
ness spacer into the 2 mm (0.08”) width slot. The
spacer should be fixed on the infeed (entrance) side
of the slot. If not, that changes the position of the
buckle chute and results in the wrinkles on the
folded sheet.
 5: Folding Quality Troubleshooting

5-2 Folded Corners

The deflector is deformed.

The Third Fold Roller

At Center

The jammed sheets are left on the

sheet path.
Deflector
Correct Incorrect

- If the deflector is deformed and does not align with

the fold roller at the center, the sheet path is
blocked there and may cause wrinkles.
Remove the deflector and flatten it out. [Distortion:
Piece together the jammed sheet.
within 0.1 mm (0.004”) ]

- When removing the jammed sheet, remove it

- When removing the jammed sheet on the deflector,
completely without any scraps left inside.
if it is pulled by force, that may deform the deflector.
When the scrap of paper is left on the sheet path,
Instruct the operator how to remove the jammed
the delivered sheet hits it and the corners is folded
sheet.
(dog ear.)

- Instruct the operator to piece together the torn

scraps and make sure to remove all the jammed
sheet completely.

5-2: Folded Corners

5-3
5 Folding Quality Troubleshooting
 5: Folding Quality Troubleshooting 5-4

5-3 Sheet Edges Do Not Align

Jammed sheet is left in the buckle Stopper drive mechanism malfunctions.

The sheet edges do not chute.
align even though it is
1
folded in correct setting. - When removing a jammed sheet, if a scrap of sheet
is left on the back of the buckle chute, it works as a 2

stopper and the sheet is folded incorrectly. 3

4 6
The sheet is static.
The sheet has the cross grain direction. 5
- The sheet immediately after printed by the laser
printer at high printing speed is hot and dry because
it is compressed and delivered by the toner trans- Check the followings:
ferring rollers.
1 The fixing screw on the drive gear is fully
Especially in winter season, the sheet described tightened.
above becomes static and it sticks on the metal Cross
Grain 2 The fixing screw on the gear collar is fully
part, such as buckle chute, and can not reach the tightened.
Direction
buckle chute stopper. In case of the short folding
3 The sensor plate and 1 is tightly connected.
pattern that the large part of the sheet enters the - The cross grain direction sheet is easy to break 4 The fixing screw on idle block is fully tight-
buckle chute, the sheet is more likely to be effected against the feed direction. If there is another ened.
by the statics. problem such as static, the sheet may not reach the
5 The fixing screw on the motor gear is fully
stopper and cause incorrect folding.
tightened.
[Remedy]
6 The fixing screw on the stopper home position
- The sheet printed by the high speed laser
Sheet size is incorrect. sensor is fully tightened.
printer should be left for a while to cool it down
and adapt to the temperature and humidity [Additional Information]
- Measure the sheet. The stopper home position is set using the 64
before folding. The correct sheet size: (Long Edge) gsm sheet as a standard. Therefore, when
- The static is reduced by jogging the sheet using thinner sheet or cross grain direction,
A3 420 mm
using the jogging machine. home position does not match.
A4 297 mm
- Lower the printing speed on the laser printer. It is useful to memorise the stopper setting
B3 515 mm
- Reduce the statics on the laser printer. that is adjusted for the other types of sheet
B4 364 mm using the stopper adjusting knob.
 5: Folding Quality Troubleshooting

5-4 Sheet Is Folded Askew

Roller pressure (spring force) is not Stopper is askew.

even at front and rear.

5 3 1

4 2
The sheet guide is not at right angle Stopper
Spring
against the front stop or not parallel
each other.
Stopper
Sheet
Sheet Guide Roller Lever
Front Stop

- The pressure of the fold roller is produced by the
spring of the roller lever. When installing the second
and fourth fold rollers, if the roller lever positions
incorrectly but is pulled up by force, the spring will
be extended. In case that, replace the spring.
Sheet Guide
- There should be a gap of 0.1 mm (0.004”) between
- When a sheet is loaded so that the sheet edge the stopper and roller lever (at front and rear), when
touches the front stop and the sheet guides are the lever is pulled up.
aligned with the sheet edge, the guides should be
parallel to the sheet. If there is no gap in-between, the pressure of the
fold roller changes. See Section [3-7: Stopper
- If the sheet guides are not parallel to the sheet, see (Roller Lever) Position Adjustment] .
Section [3-1: Sheet Guides Right Angle and Parallel
Adjustment] and adjust the sheet guide.
- To adjust the stopper tilt angle, fold a sheet and
adjust the stopper depending on the shift of the
folded sheet. See Section [3-5: Buckle Chute
Stopper Parallel Adjustment].
Fold rollers are contaminated.
Especially the stencil printed sheet, if the
sheet is folded before it drys out, the ink
adheres to the fold roller and changes the
friction and results in incorrect folding.
- Instruct the operator to clean the fold rollers
following the instruction of “Maintenance” in the
operation manual .

5-4: Sheet Folded Askew

5-5
5 Folding Quality Troubleshooting
 5: Folding Quality Troubleshooting 5-6

5-5 Sheets Are Not Arranged On the The Delivery

Delivery conveyor belt slips. Antistatic tapes come off.

1 Delivery Conveyor Belt

Deflector
3 O Ring

Folded sheets stick each other be- 2 Antistatic

cause of static. Tape Antistatic Tape
[On the infeed
4 Idle Shaft
(entrance) side]

- The antistatic tapes are attached on the infeed

Check the followings: (entrance) side of the deflector and delivery (exit)
side of the delivery conveyor.

1 The delivery conveyor belt is not cut.

2 The delivery conveyor belt is tensed correctly.

(See Section 3-6 Belt Tension Adjustment)
3 The O ring on the delivery roller pulley is not
- If the sheets are static, they stick each other and do
cut.
not arrange.
4 Grease is not applied on the O ring or idle
Fan the sheet well before folding and reduce the shaft causing slip.
static.

If the sheet is still effected by the static, run the

machine by Feed Gap operation.
 5: Folding Quality Troubleshooting

5-6 Sheet Jams at the Deflector

Antistatic tape on the deflector comes Deflector mechanism malfunctions. The deflector is deformed.
off.

2 Fulcrum The Third Fold Roller

The Third
Fold Roller 3 Deflector

Antistatic Tape Deflector Holder At Center

3
1
Plunger
Deflector Lever (front)
5 3 1 4
Lever Bracket
4 2
Y02/Y03 Deflector
Deflector 5 Correct Incorrect

- The antistatic tape is attached on the deflector as
shown above.
When the deflector is raised (when the solenoid
Y02 is ON), the edge of the sheet that comes
through the second and third fold roller touches the
antistatic tape and is delivered.
- Check the attachment of the antistatic tape by
inserting hand from the delivery conveyor side and
touching the rear (infeed) side of the deflector.
Check the followings: - If the deflector is deformed and does not align with
1 The fixing screws on the deflector are fully the fold roller at the center, the sheet path is
tightened. blocked there and may cause wrinkles.
2 The fulcrum screw on the deflector lever is Remove the deflector and flatten it out. [Distortion:
fully tightened. within 0.1 mm (0.004”) ]
3 The connecting screw on the deflector lever is
fully tightened. - When removing the jammed sheet on the deflector,
if it is pulled by force, that may deform the deflector.
4 The screw connecting the plunger of the
Instruct the operator how to remove the jammed
solenoid Y02/Y03 and the lever bracket is fully
sheet.
tightened.
5 The fixing screws on the solenoid Y02/Y03 are
fully tightened.
- When pushing in the plunger of the Y02/Y03
manually, the deflector moves smoothly.
- When changing the fold patterns by pressing the
fold pattern selecting button, the Y02/Y03 moves
correctly.

5-6: Sheet Jams at the Deflector

5-7
5 Folding Quality Troubleshooting
5: Folding Quality Troubleshooting 5-8

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6: Electrical Circuit

6. Electrical Circuit

6-1
6 Electrical Circuit
 6: Electrical Circuit 6-2

6-1 Electrical Parts Leyout and Descripton

3 1 M04 2
The Second
B02 Buckle Chute
The Second Buckle Chute Motor
Home Position Sensor

B01
The First Buckle Chute
B03 Home Position Sensor M03
The First
Buckle Cover Sensor
Buckle Chute Motor
Code Name

4 B01 1 The First Buckle Chute Home Position Sensor

B05 12 Y01 11
Count Sensor Feed Clutch
B02 3 The Second Buckle Chute Home Position Sensor
(Receiver)

B04 B03 3 Buckle Cover Sensor

Count Sensor (Projector)
B04 4 Count Sensor (Projector)
B05 4 Count Sensor (Receiver)
Y04 M01
Feed Valve Drive Motor B06 5 Sheet Upper Limit Sensor
B07 7 Table Lower Limit Sensor
6 Y03 10
Deflector Solenoid B08 8 Sheet Detect Sensor
(rear)
M01 11 Drive Motor Single Phase 90W
M02 10 Table Up/Down Motor 24VDC Geared Motor
Y02 M02
Deflector Solenoid
(front)
Table Up/Down M03 2 The First Buckle Chute Motor 24VDC DC Motor
Motor
M04 2 The Second Buckle Chute Motor 24VDC DC Motor
9 Single Phase
M05 14 Blower Motor Commutator Motor
Y01 12 Feed Clutch 24VDC
S01 13 S00
Table Upper Limit Switch
8 14 M05 Y02 6 Deflector Solenoid (front) 24VDC
Main Switch Blower Motor
Y03 6 Deflector Solenoid (rear) 24VDC
7
5 Y04 12 Feed Valve 24VDC
S00 13 Power Switch
B07 B06 B08
Table Lower Limit Sensor Sheet Upper Limit Sensor Sheet Detect Sensor S01 9 Table Upper Limit Switch
 6: Electrical Circuit

6-2 Electrical Chassis Layout and Description

Code Name
G01 Power Supply 24VDC

GRN WHT G02 Power Supply 5VDC

To QPM-192 CON7 5
ORN 115/230VAC
To B08 connector X01 1 BLK K01 SSR Relay For Blower Motor M05
To QPM-192 CON7 6 BLU
BLK K02 SSR Relay For Drive Motor M01
G01 24VDC
Q01 Circuit Protector For the First Buckle Chute Motor M03
BL Q02 Circuit Protector For the Second Buckle Chute Motor M04
WHT
115/230VAC
GRY G02 BLK Q03 Circuit Protector For M01, G01, G02
To QPM-192 CON7 8
To QPM-192 CON7 7 VIO X12 Q04 Circuit Protector For Blower Motor M05
BLK
5VDC

To QPM192 CON6 3

To QPM192 CON6 1
GRY 1
To Q03
4 SSR

K02_1
To QPM-192 CON8 8

To X07 M04

To X07 M03
K02

To X10 S00

S00
To QPM-192 CON8 7 Ground

To K01_1
VIO 2
(For M01) To M01

To X10
To X12
3
BLU 1 M05 Ground
To Q04
4 SSR BL
To QPM-192 CON9 6
K01 X11
To QPM-192 CON9 5
2 BL Q04

Q03

Q02

Q01
GRN
(For M05) To M05 X10
3

For M04 (0.3A)

For M03 (0.3A)

For M05 230VAC: 3A
115VAC: 5A

230VAC: 2A
115VAC: 3A
For M01

6-2: Electrical Chassis Layout and Description

6-3
6 Electrical Circuit
 6: Electrical Circuit 6-4

6-3 P.C.B. Layout and Description

QPW-422
E n c o d e r P. C. B.
P.C.B. for the encoder
that decides the buckle
stopper position.

QPW-677 QPM-192 QPW-307

L C D P. C. B. C o n t r o l P. C. B. Deliver y LED P.C.B.
P.C.B. that receives Main P.C.B. that P.C.B. for the LED
the signal from the controls the machine. that guides the delivery
buttons and shows roller position.
images on the panel.
 6: Electrical Circuit

6-4 Control P.C.B. QPM-192

6-4-1 QPM-192 P.C.B. Layout

To M02
To

To K01

To B06
To B07

To K02
To Y02
To Y03
Delivery LED P.C.B. To LCD P.C.B.
QPW-307 QPW-677

1 1 1 1 VR
CON9 CON8 CON4 CON5 VR1 Brightness

CON11 CON12
VR1 Adjustment
BZ VR2 Not Used

1
CON6
Control P.C.B.
QPM-192 To M04 DSW1
DSW1
VR2
To M03

1
0 Not Used
1

C10 1 Japanese /mm

To G02 +5V
2 English /inch
CON7

To G01 +24V
To Y04 C11
3 English /mm
To Y01 IC2
CPU

ROM
1

To B05
CON3

To B04
To S01
To B08
1

TP4
1 1 1 TP5
CON10 CON2 CON1 5V
GND

CON1 CON1 For details on connectors,

see Section [6-6: 24V/5VDC Wiring Diagram].
To B06

To B07

QPW-422 QPW-422 Encoder P.C.B.

CON2 CON3 CON2 CON3

To B02 To B03 To B01

6-4-1: QPM-192 P.C.B. Layout

6-5
6 Electrical Circuit
 6: Electrical Circuit 6-6

6-4 Control P.C.B. QPM-192

6-4-2 QPM-192 LED Layout

LED Illuminating Condition

1
CON9
1
CON8
1
CON4 CON5
1
L1 Sensor A on the first stopper encoder P.C.B. QPW-422 does not receive light.

CON11 CON12
VR1

BZ L2 Sensor B on the first stopper encoder P.C.B. QPW-422 does not receive light.

1
CON6
VR2
DSW1
L3 The first buckle chute home position sensor B01 is ON

1
1
C10 L4 Sensor A on the second stopper encoder P.C.B. QPW-422 does not receive light.
QPM-192
CON7
C11 L5 Sensor B on the second stopper encoder P.C.B. QPW-422 does not receive light.
IC2
CPU

ROM
1

L6 The second buckle chute home position sensor B02 is ON

CON3

L7 Buckle cover sensor B03 is ON.

1

TP4
1 1 1 TP5
CON10 CON2 CON1
GND
5V L8 Sheet detect sensor B08 is ON.
L9 Table upper limit switch S01 is ON.
L10 Count sensor (receiver) B05 does not receive light (sheet is passing.)
L11 Sheet upper limit sensor B06 is ON.
TR3

TR2

L12 Table lower limit sensor B07 is ON.

CON3

L10

L9
1

L11

L12

L8
L1

L2

L3
L4

L5

L6

L7

1 1 1
CON10 CON2 CON1
 6: Electrical Circuit

6-5 LCD P.C.B. QPW-677

Start/Stop
2nd Stopper 1st Stopper 11"x7"

81/2"x11"

Counter / Preset Counter 81/2"x14"

51/2"x81/2"
1 2 3 4 5

6 7 8 9 0 C
Folding Pattern Sheet Size Test Feed

CON1 1 L8
L2 SW23
L3 L9
L4
L10
L5
L6 L11
L1 L7 (Top)
SW3 SW6 SW8 SW10 SW12 SW14 SW15 SW24 SW19 SW22
SW20 SW21
SW4
SW2 SW5 SW7 SW9 SW11 SW13 SW16 SW17 SW18
SW1 CON2
1

(Back)
QPW-677

6-5: LCD P.C.B. QPW-677

6-7
6 Electrical Circuit
 6: Electrical Circuit 6-8

6-6 24V/5VDC Wiring Diagram

6-6-1 Buckle Chute Section

The First Buckle Chute

Home Position Sensor
1
2 B01
Encoder P.C.B. 3
(1st Buckle Chute)

QPW-422
The Second Buckle Chute
Home Position Sensor
1
2 B02
Encoder P.C.B. 3
Control P.C.B. (2nd Buckle Chute)
Buckle Cover Sensor
QPM-192 1
2 B03
QPW-422
Circuit Protector
0.3A X07 The First Buckle Chute
1
Q0 1 1 Motor
2 2
X08
Circuit Protector 1
3 3 Capacitor
2
M03
0.3A 4 4
Q 02 Terminal
Board

The Second Buckle Chute

Motor
X09
1
Capacitor
2 M04
Terminal
Board
 6: Electrical Circuit

6-6 24V/5VDC Wiring Diagram

6-6-2 Main Section

X03
1 1
X01 2 2
Y02 Deflector Solenoid

1 1 X04
Sheet Detect Sensor B08 2 2 1 1
Y03 Deflector Solenoid
3 3 2 2

Feed Table SSR for

Upper Limit Switch S01 K01 Blower Motor M05

X05
1 1
Count Sensor Y04 Feed Clutch
(Projector)
B04 Control 2 2
X06
P.C.B. 1 1
QPM-192 2 2 Y01 Feed Valve

3 3
Count Sensor
(Receiver)
B05
G01 24VDC

G02 5VDC
X02
1 1
Table Up/Down Motor M02 2 2
3 3
Delivery LED
SSR For P.C.B.
Drive Motor M01 K02 QPW-307

B06
1
Sheet Upper Limit Sensor 2
3 LCD P.C.B.
Cable Harness
1 QPW-677
2
Table Lower Limit Sensor 3
B07

6-6-2: Main Section

6-9
6 Electrical Circuit
 6: Electrical Circuit 6-10

6-7 Power Circuit Wiring Diagram

(#) means that gray label is sticked on the wire.

Motor Capacitor
AC115V
AC230V Q03 K02 SSR C01
To Power Source
Circuit Protector
(115V: 3A)
X10 X12
Noise Filter Main Switch 2A
M01 Drive Motor
1 1
Z01 S00 BL Connector WHT BL Connector WHT (#) 2 2

X11

X01
BL Connector BLK 1 1 To B08
2 2
3 3
(#)
G01

(#)
G02 QPM-192

K01 SSR
Q04
Circuit Protector
(115V: 5A) X14
3A 1 1
2 2 M05 Blower Motor
3 3
 6: Electrical Circuit

6-8 PF-P330 ROM Version Up History

Main Control
S/N Improvement
QPM-192

If the Feed Gap LED lights, when operating a test feeding,

V.1.10 005001 or above sheets are not fed continuously by stopping the vacuum
rotor and electromagnetic valve simultaneously.

The table does not lower with the pre-set stop. (The table
V.1.20 007001 or above
lowers when all the sheets are removed from the table.)

The software is improved so that the selected mode can

V.1.30 014001 or above
be memorized even if the power switch is turned off.

The following bugs are fixed.

1. If the folding operation was stopped by pressing the stop
button during the operation using the pre-set function, and
the operation was started again by pressing the start
button, an extra sheet may be folded after the pre-set
V.1.50 045001 or above
number of sheets were folded.

2. The setting value of the second buckle for the seventh

memory may change faultily without being changed by the
operator.

6-11
6 Electrical Circuit
6: Electrical Circuit 6-12

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