INSPECTION AND TEST PLAN (ITP)

Order No: Equipment : P : Internal Proc A : Approved

W : Witness Insp. H : Hold Point
FRANCIS RUNNER
M : Monitoring R : Review
Customer Model : Francis Turbine Runner SW : Spot Witness
CALIFPENA Manufacturer : PLN

No Inspection Test Item Inspection Activities Reference Document Acceptance Inspection Level Verified Document
Manufacturing Process Criteria PLN CALIFPENA
1 Document Review
a Runner Drawing Drawing Sheet 21 - R P
b Turbine Assembly Drawing Drawing Sheet 31-34 - R P
c WPS/PQR - P R
d Welder Cerificate Review document P R Document Dossier
e Heat Treatment Procedure P R
f Balancing Machine Calibration Certificate P R

2 Mechanical Inspection
a Raw Material (cast material)
Hub Geometri Inspection Drawing Sheet 35 ISO 2063 - CT10 P M Inspection Report

Heat treatmet report,

complete with heat
treatment machine printed
Heat treatment P M temperature diagram logs
NDT UT/Radiography ASME VIII P M Inspection Report
Spectrometry/PMI and speciment tests P M Material Certificate
Test piece for tensile & hardness test P M

Ring Geometri Inspection Drawing Sheet 36 ISO 286-1:2010 P M Inspection Report

Heat treatmet report,

complete with heat
treatment machine printed
Heat treatment P M temperature diagram logs
NDT UT/Radiography ASME VIII P M Inspection Report
Spectrometry/PMI and speciment tests P M Material Certificate
Test piece for tensile & hardness test P M

Blade Geometri Inspection Standard as Casted 3D Model ISO 286-1:2010 P M Inspection Report

Heat treatmet report,

complete with heat
treatment machine printed
Heat treatment P M temperature diagram logs
NDT UT/Radiography ASME VIII P M Inspection Report
Spectrometry/PMI and speciment tests P M Material Certificate
Test piece for tensile & hardness test P M

b Pre-assembed Part
Hub Pre-machined Geometri Inspection Drawing Sheet 37 ISO 286-1:2010 P M Inspection Report
Ring Pre-machined Geometri Inspection Drawing Sheet 38 ISO 286-1:2010 P M Inspection Report
Blade CNC Final Machined Geometri Inspection Standard 3D Model ISO 286-1:2010 P M Inspection Report

c Runner welded Geometri Inspection Drawing Sheet 21 ISO 286-1:2010 P M Inspection Report
NDT Penetrant Test ASME VIII P M Inspection Report
NDT UT/Radiography ASME VIII P M Inspection Report

Heat treatmet report,

complete with heat
treatment machine printed
Heat treatment P M temperature diagram logs

d Runner Final Geometri Inspection Drawing Sheet 21 ISO 286-1:2011 P M Inspection Report
NDT Penetrant Test ASME VIII P M Inspection Report
Balancing ISO 1940 P M Balancing Report

Prepared by Checked & Approved by Reviewed by Califpena

Engineer Engineer Quality Control

 INSPECTION AND TEST PLAN (ITP)

Order No: Equipment : P : Internal Proc A : Approved

W : Witness Insp. H : Hold Point
GUIDE VANE
M : Monitoring R : Review
Customer Model : Francis Turbine Runner SW : Spot Witness
CALIFPENA Manufacturer : PLN

No Inspection Test Item Inspection Activities Reference Document Acceptance Inspection Level Verified Document
Manufacturing Process Criteria PLN CALIFPENA
1 Document Review
a Guide Vane Drawing Drawing Sheet 8 - R P
b Turbine Assembly Drawing Drawing Sheet 31-34 - R P
c WPS/PQR - P R
Review document Document Dossier
d Welder Cerificate P R
e Heat Treatment Procedure P R

2 Mechanical Inspection
a Raw Material (cast material)
Guide vane as cast Geometri Inspection Drawing Sheet 39 ISO 2063 - CT10 P M Inspection Report

Heat treatmet report,

complete with heat
treatment machine printed
Heat treatment P M temperature diagram logs
NDT UT/Radiography ASME VIII P M Inspection Report
Spectrometry/PMI and speciment tests P M Material Certificate
Test piece for tensile & hardness test P M

d Guide vane CNC Final Machined Geometri Inspection Drawing Sheet 8 ISO 286-1:2011 P M Inspection Report
NDT Penetrant Test ASME VIII P M Inspection Report

Prepared by Checked & Approved by Reviewed by Califpena

Engineer Engineer Quality Control

 INSPECTION AND TEST PLAN (ITP)

Order No: Equipment : P : Internal Proc A : Approved

W : Witness Insp. H : Hold Point
Head Cover
M : Monitoring R : Review
Customer Model : Francis Turbine Runner SW : Spot Witness
CALIFPENA Manufacturer : PLN

No Inspection Test Item Inspection Activities Reference Document Acceptance Inspection Level Verified Document
Manufacturing Process Criteria PLN CALIFPENA
1 Document Review
a Head Cover Drawing Drawing Sheet 13 - R P
b Turbine Assembly Drawing Drawing Sheet 31-34 - R P
c Runner Gap Measurement Drawing - R P
d WPS/PQR Review document - P R Document Dossier
e Welder Cerificate P R
f Heat Treatment Procedure P R

2 Mechanical Inspection
a Raw Material (cast material)
Head cover as cast Geometri Inspection Drawing Sheet 40 ISO 2063 - CT10 P M Inspection Report

Heat treatmet report,

complete with heat
treatment machine printed
Heat treatment P M temperature diagram logs
NDT UT/Radiography ASME VIII P M Inspection Report
Spectrometry/PMI and speciment tests P M Material Certificate
Test piece for tensile & hardness test P M

d Head Cover Final Machined Geometri Inspection Drawing Sheet 13 ISO 286-1:2011 P M Inspection Report
NDT Penetrant Test ASME VIII P M Inspection Report

Prepared by Checked & Approved by Reviewed by Califpena

Engineer Engineer Quality Control

 INSPECTION AND TEST PLAN (ITP)

Order No: Equipment : P : Internal Proc A : Approved

W : Witness Insp. H : Hold Point
Bottom Ring
M : Monitoring R : Review
Customer Model : Francis Turbine Runner SW : Spot Witness
CALIFPENA Manufacturer : PLN

No Inspection Test Item Inspection Activities Reference Document Acceptance Inspection Level Verified Document
Manufacturing Process Criteria PLN CALIFPENA
1 Document Review
a Bottom Ring Drawing - R P
b Turbine Assembly Drawing Drawing Sheet 31-34 - R P
c WPS/PQR - P R
Review document Document Dossier
d Welder Cerificate P R
e Heat Treatment Procedure P R

2 Mechanical Inspection
a Raw Material (cast material)
Bottom Ring as cast Geometri Inspection Drawing Sheet 41 ISO 2063 - CT10 P M Inspection Report

Heat treatmet report,

complete with heat
treatment machine printed
Heat treatment P M temperature diagram logs
NDT UT/Radiography ASME VIII P M Inspection Report
Spectrometry/PMI and speciment tests P M Material Certificate
Test piece for tensile & hardness test P M

d Bottom Ring Final Machined Geometri Inspection Drawing Sheet 4 ISO 286-1:2011 P M Inspection Report
NDT Penetrant Test ASME VIII P M Inspection Report

Prepared by Checked & Approved by Reviewed by Califpena

Engineer Engineer Quality Control

 INSPECTION AND TEST PLAN (ITP)

Order No: Equipment : P : Internal Proc A : Approved

W : Witness Insp. H : Hold Point
Spiral Case
M : Monitoring R : Review
Customer Model : Francis Turbine Runner SW : Spot Witness
CALIFPENA Manufacturer : PLN

No Inspection Test Item Inspection Activities Reference Document Acceptance Inspection Level Verified Document
Manufacturing Process Criteria PLN CALIFPENA
1 Document Review
a Spiral Case Drawing - R P
b Turbine Assembly Drawing Drawing Sheet 31-34 - R P
c WPS/PQR - P R
d Welder Cerificate Review document P R Document Dossier
e Heat Treatment Procedure P R
f Material Mill Certificate P R

2 Mechanical Inspection
a Raw Material Incoming Inspection
Raw Material Geometri Inspection Drawing Sheet 25&26 ISO 286-1:2010 P M Inspection Report
Spectrometry/PMI P M Material Certificate

b Welded Spiral Case Geometri Inspection Drawing Sheet 25&26 ISO 286-1:2011 P M Inspection Report
NDT Penetrant Test ASME VIII P M Inspection Report
Heat Treatment if required P M Inspection Report

c Spiral Case Final Machined Geometri Inspection Drawing Sheet 25&26 ISO 286-1:2011 P M Inspection Report
Hydrostatic test ASME B3.13 P/R W Leak test report
NDT Penetrant Test ASME VIII P/R M Inspection Report

Prepared by Checked & Approved by Reviewed by Califpena

Engineer Engineer Quality Control

 INSPECTION AND TEST PLAN (ITP)

Order No: Equipment : P : Internal Proc A : Approved

W : Witness Insp. H : Hold Point
Draft Tube Bend
M : Monitoring R : Review
Customer Model : Francis Turbine Runner SW : Spot Witness
CALIFPENA Manufacturer : PLN

No Inspection Test Item Inspection Activities Reference Document Acceptance Inspection Level Verified Document
Manufacturing Process Criteria PLN CALIFPENA
1 Document Review
a Draft Tube Bend Drawing Drawing Sheet 5 - R P
b Turbine Assembly Drawing Drawing Sheet 31-34 - R P
c WPS/PQR - P R
d Welder Cerificate Review document P R Document Dossier
e Heat Treatment Procedure P R
f Material Mill Certificate P R

2 Mechanical Inspection
a Raw Material Incoming Inspection
Raw Material Geometri Inspection Drawing Sheet 5 ISO 286-1:2010 P M Inspection Report
Spectrometry/PMI P M Material Certificate

b Welded Draft Tube Bend Geometri Inspection Drawing Sheet 5 ISO 286-1:2011 P M Inspection Report
NDT Penetrant Test ASME VIII P M Inspection Report
Heat Treatment if required P M Inspection Report
Hydrostatic test ASME B3.13 P/R W Leak test report

Prepared by Checked & Approved by Reviewed by Califpena

Engineer Engineer Quality Control

 INSPECTION AND TEST PLAN (ITP)

Order No: Equipment : P : Internal Proc A : Approved

W : Witness Insp. H : Hold Point
Draft Tube
M : Monitoring R : Review
Customer Model : Francis Turbine Runner SW : Spot Witness
CALIFPENA Manufacturer : PLN

No Inspection Test Item Inspection Activities Reference Document Acceptance Inspection Level Verified Document
Manufacturing Process Criteria PLN CALIFPENA
1 Document Review
a Draft Tube Drawing Drawing Sheet 6 - R P
b Turbine Assembly Drawing Drawing Sheet 31-34 - R P
c WPS/PQR - P R
d Welder Cerificate Review document P R Document Dossier
e Heat Treatment Procedure P R
f Material Mill Certificate P R

2 Mechanical Inspection
a Raw Material Incoming Inspection
Raw Material Geometri Inspection Drawing Sheet 6 ISO 286-1:2010 P M Inspection Report
Spectrometry/PMI P M Material Certificate

b Welded Draft Tube Geometri Inspection Drawing Sheet 6 ISO 286-1:2011 P M Inspection Report
NDT Penetrant Test ASME VIII P M Inspection Report
Heat Treatment if required P M Inspection Report
Hydrostatic test ASME B3.13 P/R W Leak test report

Prepared by Checked & Approved by Reviewed by Califpena

Engineer Engineer Quality Control