Manual Puertas

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TS 971
51171495 a 01.2012
Electrical operating instructions en
EN 13241-1
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=== Ende der Liste für T extmar ke inhal t3 ===
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Contents
1 General safety information ............................................................................................ 6
2 Technical data .............................................................................................................. 7
3 Mechanical installation .................................................................................................. 8
4 Electrical installation ..................................................................................................... 9
Connection cable connection overview ........................................................................... 10
Carrying out the electrical installation.............................................................................. 11
Mains connection ............................................................................................................ 12
Mains connection to control ............................................................................................ 12
Completing the electrical installation ............................................................................... 12
Overview of control ......................................................................................................... 13
5 Starting up the control ................................................................................................. 14
DES: Fast adjustment of limit switches ........................................................................... 14
NES: Fast adjustment of limit switches ........................................................................... 15
6 Advanced electrical installation.................................................................................... 16
Emergency Stop.............................................................................................................. 16
automatic closing On / Off ............................................................................................... 16
X5 control unit ................................................................................................................. 16
X6 photo cell ................................................................................................................... 17
X6 light curtain ................................................................................................................ 17
X7 radio receiver ............................................................................................................. 17
X7 rope-pull switch .......................................................................................................... 17
X8 partly open ................................................................................................................. 17
X20 / X21 function relay .................................................................................................. 17
Connection of safety edge system and door safety switch .............................................. 18
"WSD" wireless safety device ......................................................................................... 19
Electrical safety edge system on "WSD" door module .................................................... 19
Optical safety edge system, System 1 on "WSD" door module ...................................... 19
Optical safety edge system, System 2 on "WSD" door module ...................................... 20
Door safety switch on "WSD" door module ..................................................................... 20
Teaching-in of "WSD" door module................................................................................. 21
Completing the advanced electrical installation .............................................................. 21
7 Programming the control ............................................................................................. 22
8 Table of programs ....................................................................................................... 23
Operating mode .............................................................................................................. 23
3
Door positions ................................................................................................................. 24
Door functions ................................................................................................................. 25
Safety functions ............................................................................................................... 28
DU / FU settings .............................................................................................................. 29
Advanced door functions ................................................................................................. 30
Maintenance cycle counter.............................................................................................. 31
Readout of information memory ...................................................................................... 32
Deletion of all settings ..................................................................................................... 32
9 Safety devices ............................................................................................................ 33
X2: Door safety switch input ............................................................................................ 33
X2: Safety edge system input .......................................................................................... 35
Integrated "WSD" wireless safety device ........................................................................ 39
X3: "Emergency stop" input ............................................................................................. 39
10 Functional description ................................................................................................. 40
X: 24 V DC voltage supply .............................................................................................. 40
X1: Control mains supply line and external supply .......................................................... 40
X4: Automatic closing Off/On input.................................................................................. 41
X5: Control device input .................................................................................................. 41
X6: "One-way/reflection photo cell" or light curtain input ................................................. 42
X7: "Pull switch/radio receiver" input ............................................................................... 45
Internal radio receiver...................................................................................................... 46
Teaching in the handheld transmitter .............................................................................. 46
Deleting an individual handheld transmitter ..................................................................... 47
Deleting all handheld transmitters ................................................................................... 47
X8: "Partly open On/Off" input ......................................................................................... 48
X20 / X21: Floating relay contacts ................................................................................... 49
Force monitoring (DES only) ........................................................................................... 49
Run time monitoring (NES only) ...................................................................................... 50
UBS system .................................................................................................................... 51
UBS connection .............................................................................................................. 51
Reversing time change.................................................................................................... 51
Maintenance cycle counter.............................................................................................. 52
Short-circuit/overload display .......................................................................................... 52
Display for active "WSD" wireless safety device ............................................................. 52
Standby function ............................................................................................................. 53
4
Lighting of the internal control device .............................................................................. 53
11 Status display ............................................................................................................. 54
12 Explanation of symbols ............................................................................................... 61
13 Declaration of Incorporation/Declaration of Conformity ................................................ 63
Symbols
Warning - Risk of injury or danger to life!
Warning - Danger to life through electrical current!
Note - Important information!
▶ Prompt - Required action!
Illustrations show example products. Differences from the delivered product are possible.
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1 General safety information

Specified normal use
The door control is intended for a power-operated door with drive unit.
Safe operation is only guaranteed with specified normal use. No liability for damage by other
applications or non-observance of the instructions.
Modifications are only permitted with the agreement of the manufacturer. Otherwise it will
void the manufacturer's declaration.
Safety information
Installation and initial start-up by skilled personnel only.
Only electricians may work on the electrical electrical equipment. They must assess the work
given to them, recognise potential danger zones and be able to take appropriate safety
measures.
Only carry out installation work when the supply has been switched off.
Observe the applicable regulations and standards.
Coverings and protective devices

Only operate with associated coverings and protective devices.
Ensure correct seating of gaskets and correctly tightened screw couplings.
Spare parts
Only use original spare parts.
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2 Technical data
Series TS 971
Dimensions (W/H/D) 155/380/80 mm

Installation vertical
free of vibration
Vibration
Installation
Operating frequency 50/60 Hz
1 N~220 V, PE
Supply voltage 3 N~220-400 V, PE
3~220-400 V, PE
Output power for drive unit, maximum 3 kW
Fusing per phase, on-site 10-16 A
External supply voltage: 24 V DC

(internal electronic fusing) 0.35 A
External supply voltage: X1/L, X1/N 1 N~230 V

(fusing via F1 micro fuse) 1.6 A time-
lag
24 V DC
Control inputs
type 10 mA
floating changeover
Type of relay contacts (2 pcs)
contacts
Loading of relay contacts, 230 V AC

ohmic/inductive 1 A
Control power consumption 10 VA
Operation: -5..+40
Temperature range C°
Storage: +0..+50
to 93 %
Air humidity
non-condensing
Protection class of housing IP65
Compatible GfA limit switch NES; DES
7
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3 Mechanical installation
Control installation!
Only use indoors
Mounting only on a level subsurface free of vibration
Only vertical mounting position permissible
Door must be visible from the place of installation
Requirements
The permissible loads of walls, mountings, connecting and transfer elements must not be
exceeded.
Mounting
The control shall be mounted at the rails

50 0 m m
m ax
1250 m m
1 mm
10
n.
mi
3
2
370 m m
8
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4 Electrical installation
Warning - Danger to life through electrical current!

Disconnect the cables and check that they are de-energised
Observe the applicable regulations and standards
Make a proper electrical connection
Use suitable tools
On-site backup fuse and disconnector unit!

Only use all current sensitive earth leakage circuit breakers type B for FU-drives
Connection to the indoor installation via all-pole disconnector unit ≥ 10 A as per
EN 12453 (e.g. CEE plug connector, main switch)
Read the drive unit unit installation instructions!

▶ Read the additional drive unit installation instructions for the following
implementations
9
Connection cable connection overview
DES and NES

DES connection cable limit switch
motor connection cable
MOT X13 Motor connector DES X12 Limit switch plug
Pin Core Term. Pin Core Term.
1 3 W Phase W 1 5/wh 1 +24 V safety circuit
2 2 V Phase V 2 6/bn 2 Channel B (RS485)
3 1 U Phase U 3 7/gn 3 Ground
4 4 N Neutral conductor (N) 4 8/ye 4 Channel A (RS485)
5 PE PE 5 9/gy 5 Safety circuit
6 10/pk 6 8 V DC supply voltage
NES connection cable
NES X12 Limit switch plug

Pin Core Term.
1 5/wh 11 Limit switch potential +24 V, jumper on X12 5, 7, 9, 11, 14
2 6/bn 12 S5 Additional limit switch, testing or safety edge function
3 7/gn 6 S3 Open limit switch
4 8/ye 15 S6 Additional limit switch, relay function or partly open
5 9/gy 8 S4 Closed limit switch
6 10/pk 4 Safety circuit
10
Carrying out the electrical installation
▶ Dismantle coverings. ▶ Open cable entry ① or ②.
▶ Insert and connect control – drive unit connection cable in the open cable entry ① (from
below) or ② (from above).
▶ Tighten cable gland.
Caution - Damage of components!

Open cable entry with suitable tool
Install cable entries and/or cable glands
11
Mains connection
3-phase current
3-phase current AC current AC current
without neutral
with neutral conductor symmetrical asymmetrical
conductor
L2 N L2 N
L3 PE L3 PE PE N PE
Mains connection to control
Completing the electrical installation
Connect any other control devices and/or safety equipment.

Install and tighten cable entries and/or cable glands.
For initial operation, leave the control coverings open.
12
Overview of control
DES/ S11
MOT
NES
S12
V1
S13
UBS S
X6
X3 X4 X5 X X7 X8
X2
2.5
2.4
2.3
2.2
2.1
T X21 X20
F1
F1 = 1,5A t
GND
21.3
21.2
21.1
20.3
20.2
20.1
1.8
1.9
Ant.
X1
DES/ X 24 V supply voltage, external devices

DES or NES limit switch socket
NES X1 Power supply
F1 Micro-fuse 1.5 A time delay Door safety edge system and
X2
MOT Motor socket safety switch
S Rotary switch X3 Emergency cut off button
S11 Open button X4 Automatic automatic closing On/Off
S12 Stop button X5 control device, external three push button
S13 Close button X6 One-way, reflection photo cell
T Internal aerial 433 MHz X7 External radio receiver, cord-pull switch
UBS Universal command sensor socket X8 Partly open On/Off
V1 Display X20 Voltage-free function relay 1
X21 Voltage-free function relay 2
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5 Starting up the control
▶ Insert or switch on
the mains supply line
DES: Fast adjustment of limit switches
1. Check output direction
2. Move to open limit switch 3. Save open limit switch
4. Move to close limit switch 5. Save close limit switch
Note!
Fast adjustment is complete, "Hold-to-run" door operating mode active
Change of OPEN/CLOSE limit switches under programs "1.1" to "1.4"
Pre-limit safety edge adjusts automatically
Correction of the pre-limit position possible via program "1.5"
14
Read the drive unit installation instructions!
Adjusting the cam limit switch, see drive unit installation instructions
NES: Fast adjustment of limit switches
1. Check output direction
2. Position Endlage Auf anfahren und Endschalter S3 AUF einstellen
3. Move to open limit switch and set S3 OPEN limit switch
4. Move to close limit switch and set S4 CLOSED limit switch
15
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6 Advanced electrical installation

Emer gency Stop
automatic closi ng On / Off
External supply Emergency stop Automatic closing On/Off
X1 X3 X4
A2 2 4
A1 S15 S17
1 2
1 3
A3
A1 External device A2 Control device A3 Control device
Emergency stop Key-operated switch
X5 contr ol unit
X5 control device
X5 X5 X5
A6 2 4
A4 1 2 S14
1 3
S17
P 2
S15
1
2 4
S16
1 3
A4 Key-operated push button A3 Three push button

Open/Close locked
16
X6 photo cell
X6 photo cell
X6 X6 X6
1 2 3 4 5
1 2 1 2 3 4 5 1 2 1 2 3
24V
24V 24V 24V 24V
PNP
A8 A9 A10 A11 A12
A8 Reflection One-way One-way
photo cell photo cell photo cell
A9 Transmitter A11 Transmitter
A10 Receiver A12 Receiver
X6 light c urtain
X6 light curtain
X6 X6
21. 3
21. 2
21. 1
20.3
20.2
20.1
X21 X20
24V 24V
24V* 24V*
1 2 1 2 3 4 5 1 2 1 2 3
24V 24V
24V 24V 24V 24V
24V* 24V*
PNP
A25 A26 A27 A28

X20 Function relay Light curtain Light curtain
X21 Function relay A25 Transmitter A27 Transmitter
Test light curtain A26 Receiver A28 Receiver
X7 radio r ec eiver
X7 rope- pull swi tch
X8 partly open
X20 / X21 function r elay
X7radio receiver X7rope-pull switch X8partly open X20/X21function relay
X7 X7 X8
20.3
20.2
21.3
21.2
20.1
21.1
X20 X21
1 2 3 4
4 4
24V
S19 S17
12
A16 A17
3 3
A13 A14 A15
17
Connecti on of s afety edge sy stem and door s afety switc h
Curly cable connection

Electrical safety edge system
A18 Junction box
2.5
2.4
2.3
2.2
2.1
St+ Voltage supply

X2 1 ST+
ST Door safety switch input
2 ST
SK1
3 SK1 Electrical safety edge system input
SK2
8K2
4 SK2 R1
B1 Electrical safety edge system
43 2 A18 B1 R1 Terminating resistor 8k2
X2 Door control socket
Pneumatic safety edge system
A18 Junction box
2.5
2.4
2.3
2.2
2.1
ST+
1
ST+ Voltage supply
X2 2 ST
1K2
R2
SK1
3 SK1
4 SK2 Pneumatic safety edge system input
SK2
DW DW Pneumatic switch
43 2 A18 R2 Series resistor 1k2 testing
Optical safety edge system
A19 Junction box
ST+ Voltage supply
2.5
2.4
2.3
2.2
2.1
1 ST+
X2 2 ST B2
SK/b
SK/b Voltage supply (brown)
3 SK/g
br SK/g Output (green)
4 SK/w
gn
SK/w Ground (white)
B3
w
B2 Optical transmitter
4 32 A19 B3 Optical receiver
Door safety switch
A18
Junction box
A19
ST
A20 Switch junction box
S30 Pass door switch (NC)
A18/A19 2 S31 Slack-rope switch (NC)
S30/
S31 1
A20
Door safety switch, crash switch
A18
Junction box
A19
ST ST
A21 Switch junction box
S38 Crash switch (NC)
A18/A19 2 A18/A19 2 A22 Switch junction box
S38 S39 S39 Crash switch (NO)
1 1
A21 A22
18
"WSD" wireless s afety devic e
"WSD" wireless safety device

Open "WSD" door module
1 2 3 4
G1
5
6
7 8
A23 "WSD" door module ⑥ ST2 System 2 connection cable socket

① P1 Door module button ⑦ S2 Safety edge evaluation switch:
② S1 Switch "A" System 1, "B" System 2 Optical (upper changeover position < "IR")
③ G1 Lithium battery 9000 mAh Electrical (lower changeover position)
④ X1 Door safety switch connection ⑧ KL1 Connection terminal
⑤ ST3 Optical sensor or System 2 connection Electrical safety edge system
cable socket ⑨ ST1 Optical sensor socket
Elec trical s afety edge system on "WSD" door modul e
Electrical safety edge system on "WSD" door module
A23
Optic al s afety edge system, Sy stem 1 on "W SD" door module
Optical safety edge system, System 1 on "WSD" door module
A23
19
Optic al s afety edge system, Sy stem 2 on "W SD" door module
Optical safety edge system, System 2 on "WSD" door module

A23 WSD door module A24 System 2 end box
A23
A24
Door safety switc h on "WSD" door module
Door safety switch on "WSD" door module
S38
1
A21
A24 System 2 end box
A24
X1 / X2
2 2
S38
S38 1 1
A21 A21
20
Teachi ng-i n of "W SD" door module
Teaching-in the "WSD" door module

Insert battery Insert or switch on mains supply line
Activate
Teaching "WSD" door module found, right point lights statically
Note!
Use of a safety edge system only possible via program "0.1",
door operating mode "3", "4" or "6"
Completing the advanced electrical installation
If required, connect other electrical equipment and/or safety devices, install cable entries
and/or cable glands.
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7 Programming the control
1. Only program after fast adjustment of limit switches!
2. Select and conFUrm the program
3.a) Set and save functions
3.b) Set and save positions
4. Exit programming
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8 Table of programs
Operati ng mode
Operating mode
Door operating mode
OPEN Hold-to-run
CLOSE Hold-to-run
OPEN Self-hold
CLOSE Hold-to-run
OPEN Self-hold
CLOSE Self-hold
OPEN Self-hold
CLOSE Self-hold, CLOSE hold-to-run release via
external X5 control unit
OPEN Hold-to-run
CLOSE Hold-to-run with active safety edge system
Rotating direction
Maintain rotating direction
Change rotating direction
23
Door positions
Door positions
OPEN limit switch coarse correction
OPEN/CLOSE door movement
CLOSE limit switch coarse correction
OPEN limit switch fine correction

Without door movement,
[+] correct in OPEN
[–] correct in CLOSE
CLOSE limit switch fine correction

[+] correct in OPEN
Pre-limit safety edge fine correction

[+] correct in OPEN
Partly open

For NES: S6 Set additional limit switch
Position Relay 1 switching point

Select relay function via program 2.7

Position Relay 2 switching point

Select relay function via program 2.8

24
Door functi ons
Door functions part 1
Safety device
Curly cable
Teach-in "WSD" door module wireless safety device
Safety edge function in the pre-limit area
Safety edge system active
Safety edge system inactive
Ground adjustment (DES)
Reversing upwards in the overrun area (DES)
Overrun correction (DES)
Off
On
25
automatic closing
0 to 240 seconds
Advanced photo cell function
Off
Cancel automatic closing and CLOSE command
Vessel recognition
Cancel automatic closing and CLOSE command
if photo cell activated > 1.5 seconds
Reversing upwards
1 to 10 activations
Ceiling mounted pull switch or radio receiver function

Pulse type 1
Door not in OPEN limit switch OPEN command
Door in OPEN limit switch CLOSE command
Pulse type 2
Recurring command order
OPEN – STOP – CLOSE – STOP
Pulse type 3
OPEN command only
26
Relay function on X20
Teach-in door positions via program 1.7 (DES only)
Relay function on X21 X20 X21

Teach-in door positions via program 1.8 (DES only)
Off
Pulse signal for 1 second
Permanent signal
Red lamp, permanent light during door movement

OPEN limit switch 3 seconds flashing
CLOSE limit switch 3 seconds flashing
OPEN limit switch 3 seconds flashing
CLOSE limit switch Off
OPEN limit switch 3 seconds permanent light
CLOSE limit switch 3 seconds permanent light
OPEN limit switch 3 seconds permanent light
CLOSE limit switch Off
Green light Permanent light, as long as OPEN limit switch
Light sensing device 1 second pulse at each OPEN command
Continuous contact at door positions
Brake control
Active during operation
Inactive at drive stop
Clearance dock leveller
Active at OPEN limit switch only
Light curtain test, etc.

Test before each closing operation
27
Partly open function
All command inputs active
Input X7.2 and internal radio receiver active
Input X5.4 and OPEN push button control active
Safety functions
Safety functions
Force monitoring (DES)
0 = Off
Adjustable from 2 % to 10 % overload
Photo cell function disconnection
Off
On
(teach-in 2x same reference position)
Travel time monitoring (NES)
0 = Off
0 to 90 seconds
Door safety switch function

(input X2.2)
Slack rope or pass door switch
Crash detector (NC contact)
Crash detector (NO contact)
Reversing time change
[+] slower
[–] faster
28
DU / FU settings
DU/FU settings
OPEN output speed
Output speed in rpm
CLOSE output speed
Output speed in rpm
Increased CLOSE output speed

Up to opening height 2.5 m
Output speed in rpm

0 = Off
Changeover position to CLOSE output speed

(observe minimum 2.5 m opening height!)
OPEN acceleration
DU Steps of 1.0 seconds

FU Steps of 0.1 seconds
CLOSE acceleration

OPEN braking

CLOSE braking

OPEN/CLOSE crawling speed
29
Adv anced door functi ons
Advanced door functions
Selection of manufacturer of radio transmitters
Internal radio receiver deactivated
Tedsen
Teleco "COD1"
Guthrie Douglas, Teleco "COD2", JCM, Dickert
Radio function
Teaching-in of a handheld radio transmitter
Deletion of a handheld radio transmitter
Deletion of all taught handheld radio transmitters
30
Maintenanc e cy cle counter
Maintenance cycle counter
Maintenance cycle preselection
01-99 corresponds to 1,000 to 99,000 cycles

Cycles are counted down
Reaction on reaching zero
"CS" display with set value of maintenance cycle
Changeover to hold-to-run and "CS" display with set value of

maintenance cycle
Changeover to hold-to-run and "CS" display with set value of
maintenance cycle with reset option for 500 cycles and activation by 3-
second stop button
"CS" display with set value of maintenance cycle, and X21 relay switched
31
Readout of i nformati on memory
Readout of information memory

Cycle counter reading
7-digit number
M HT ZT T H Z E
Cycle counter reading in divisions of ten consecutively
M = 1,000,000 ZT = 10,000 H = 100 E = 1
HT = 100,000 T = 1,000 Z = 10
Last error
Display change of the last error, maximum 6 errors
Cycle counter reading of the last programming change

7-digit
M HT ZT T H Z E
Cycle counter reading in divisions of ten consecutively
M = 1,000,000 ZT = 10,000 H = 100 E = 1
HT = 100,000 T = 1,000 Z = 10
FUrmware version
The Firmware version of the control is displayed.

In conjunction with DU or FU, additional Firmware version of DU or FU.
Deleti on of all s etti ngs
Deleting all settings
Deleting all settings
All (factory setting)!

Except for cycle counter reading
32
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9 Safety devices
X2: Door safety switch input
The door safety switch is installed on the door and connected to the door control via the curly
cable.
Program "3.4":
Function type Reaction upon activation

Switching contact broken: Stop door
"1" slack-rope/pass door
Switching contact closed: Door ready for operation
Switching contact broken: Stop door
Switching contact closed: Changeover to hold-to-run control

With frequency Inverter: Door movements at crawling speed
"2" crash switch as NC
only
Resetting the error: Press the stop button of the door control
for 3 seconds
"3" crash switch as NO As function type "2"
Slack-rope/pass door
With the switch open and simultaneous move command from the limit positions, the "F1.2"
fault indication is displayed. If activated during the door movement, immediate stop and fault
indication "F1.2".
Pass door switch: Entry sense

The switch tested to safety category 2 acc. to EN 13849-1 is monitored by the door control.
With the switch open and simultaneous move command from the limit positions, the "F1.2"
fault indication is displayed. If activated during the door movement, immediate stop and fault
indication "F1.2".
33
The magnetic contacts in the switch are switched by a permanent magnet. The door control
assesses the switching status of the contacts independently of each other.
fault indication "F1.7" appears if there is a failure.
Crash switch as NC or NO contact

The crash switch is used to register a door curtain standing outside of the guide.
If the switching contact is activated, there is a stop and fault indication "F4.5" appears.
After the reset of the switching contact, there is a changeover to the "hold-to-run" door
operating mode. Door movement is only possible via the door control keypad in frequency
inverter operation at crawling speed.
Reset fault indication "F4.5" by activation the stop button of the door control for more than 3
seconds or by switching the mains voltage off and on.
34
X2: Safety edge system input
The door control automatically detects three different safety edge systems.
Important!
Heed EN 12978 when connecting safety edge systems!
1K2 resistor evaluation

This safety device is intended for a pneumatic switch with NO contact in series with a
terminating resistor of 1K2, +/-5 %, 0.25 W. If activated, pressure is generated in the profile
which activates the pneumatic switch.
The safety edge system must be tested in the CLOSE limit position. The "Safety edge
system pre-limit" door position is used for the testing. If the door travels over the pre-limit
position during the closing operation, a time measurement of 2 seconds commences. Within
the time measurement, pressure must be generated by placing the safety edge system on
the ground. If the pneumatic switch does not activate, the testing has failed and fault
indication "F2.8" appears.
If there is a short-circuit in the safety edge system, fault indication "F2.7" appears.
Upon activation of the safety edge system, or permanent disconnection of the current circuit,
fault indication "F2.6" appears
In all cases, closing of the door is only possible in the "hold-to-run" door operating mode.

This safety device is intended for an electrical safety edge system with a terminating resistor
of 8k2, +/- 5 % and 0.25 W.
If activated, there is a short-circuit in the current circuit and fault indication "F2.4" appears.
If the current circuit is interrupted, fault indication "F2.5" appears.
35
Optical safety edge system
The functional principle is based on a through photo cell. The light beam is interrupted by an
activation.
If activated or a defective safety edge system, fault indication "F2.9" appears.
Installation of the curly cable

Entry of the curly cable on the right or left housing side of the door control. The curly cable
must be fixed with a cable gland. Connection of the safety edge system via the 3-pin plug,
connection of the slack-rope/pass door via the 2-pin plug.
Important!
▶ Check the pre-limit safety edge position
At a door opening width > 5 cm, reversing must occur after activation of the
safety edge system
Function type of the safety edge system in the pre-limit area

Program "2.1":
Function type Reaction upon activation of the safety edge system

"1" active Stop
"2" inactive No reaction; door moves to CLOSE limit position
Stop; correction of the CLOSE limit position at the next
"3" ground adjustment (DES)
closing
"4" reversing upwards in the Reversing upwards from the overrun area upon activating
overrun area (DES) the safety edge system
36
Note: Ground adjustment!
Automatic compensation of rope stretches or change of ground of approx. 2-5 cm
With DES limit switch only
Do not use with overrun correction
Do not use with pneumatic switch
Note: Reversing upwards in the overrun area!

To maintain the operating forces in the pre-limit area
At high speeds
Function type for FU-drives not necessary
Overrun correction function type

Program "2.2":
If the overrun changes, e.g. through warmth of the gearbox.
Automatic limit switch correction to achieve a constant CLOSE position.
Function type Overrun correction

"0" Off
"1" On
Note: Overrun correction!

Do not use with ground adjustment
37
Reversing upwards function type
Program "2.5":
Setting of the maximum reversing for safety edge activations with automatic closing set. If the
set value is exceeded, the automatic closing is deactivated and fault indication "F2.2"
displayed.
Note!
Reset of fault indication "F2.2": Upon reaching the CLOSE limit position
38
Integrated "WSD" wireless safety device
For evaluating the safety edge system and/or door safety switch without curly cable. For
initial operation, see "Teach-in of the WSD door module".
Usable safety devices

Safety edge systems
Optical safety edge system (low-power sensors only)
Slack-rope/pass door switch
Door safety switch
Crash switch with NC contact
Note!
▶ For description and adjustment of the safety device, see X2
Important!
If the battery is low, fault indication "F1.9" appears and there is a changeover to
the "hold-to-run" door operating mode
If the battery is empty, fault indication "F1.6" appears and door movement is not
possible
X3: "Emergency stop" input
Connection of an emergency stop control device as per EN 13850 or an evaluation unit for
safety device against entrapment. If activated, fault indication "F1.4" appears.
Note!
With FU drives, only the drive unit is de-energised with the emergency stop
39
10 Functional description
X: 24 V DC voltage supply
Connection of external devices such as photo cell, radio receiver, relay, etc. via the 24 V and
GND terminals.

Total current consumption of external devices: maximum 350 mA
X1: Control mains supply line and external supply
Control mains supply line

Connection via terminals X1/1.1 to X1/1.4 and PE
Different mains supply connections: 3 N~ , 3~, 1 N~ for symmetrical and asymmetrical
motors
Note!
▶ Heed "Mains supply connection" and "Mains supply connection to control"
descriptions
External supply
Connection of external devices such as photo cell, radio receiver, relay, etc. via terminals
X1/1.8 and X1/1.9.
Note!
Supply of external devices 3 N~400 V or 1 N~230 V symmetrical
Fusing via F1, micro-fuse 1.5 A time-delay
40
X4: Automatic closing Off/On input
Connection of a switch via terminals X4/1 and X4/2 for switching the automatic closing off
and on.
X5: Control device input
Warning!
"Hold-to-run" door operating mode:
The door must be fully visible from the operating point.
Door operating mode "3" allows an assembly site of the control device without sight of the
door. If the safety edge system or photo cell fails, the control device does not function.
Note!
▶ Wire link X5.1 to X5.2 for using the control device without stop button
▶ Heed "X5 control device" description
41
X6: "One-way/reflection photo cell" or light curtain input
Photo cell
A photo cell is used for presence detection It is only active in door operating mode "3" and
"4", in the OPEN limit position or during the closing operation.
If the photo cell is disabled, fault indication "F2.1" appears.
Light curtain
The light curtain must be self-testing and correspond at least to safety category 2. If the light
curtain corresponds to these requirements, the door can close into self-hold without safety
edge system.
Important!
▶ Operation without safety edge system, connect 8K2 resistor via terminals X2/3
and X2/3
▶ Photo cells must not be used via the UBS system
▶ Do not use program "3.2" for the light curtain
To test the light curtain, activate relay contact X20 or X21. Description of the relay functions
under program "2.7" or "2.8".
If the photo cell is disabled, fault indication "F4.6" appears.
Testing is carried out at each CLOSE command, the contact of the light curtain must switch
off within 100 ms. If the test is positive, the contact must switch back on within 300 ms. If the
test fails, fault indication "F4.7" appears.
Reset fault indication "F4.7": Switch control off and on.
Note!
Only photo cells or light curtains with "Light switching" mode
42
Reaction upon disable photo cell
Door position Reaction upon disable photo cell

CLOSE limit position No function
Upwards travel No function
OPEN limit position
No function
Without automatic closing
OPEN limit position

Reset automatic closing
With automatic closing
OPEN limit position

The door closes 3 seconds after the end of the disable photo
With automatic closing and
cell
time interruption
Advanced photo cell function

Program "2.4":
Function type Advanced photo cell functions

"0" No function
"1" automatic closing The door closes 3 seconds after the end of the disable photo cell
Door closes upon disable photo cell of more than 1.5 seconds.
"2" vessel recognition
No function upon disable photo cell of less than 1.5 seconds
43
Photo cell function disconnection
Program "3.2":
Function type Photo cell function disconnection

"0" Off
"1" On
Teach-in mode only active upon exiting the programming.
Warning!
No presence detection in the Teach-in mode
In the Teach-in mode, the door must be fully opened and closed twice. The light beam must
be interrupted twice at the same door position. The Teach-in mode then terminates. The
photo cell does not function below the stored door position.
Teach-in mode display
Upon exiting the programming
When the light beam is interrupted for the first time
After the second interruption of the light beam at the same door position and
reaching the CLOSE end limit
Note!
If the teaching-in is not successful, open and close the door again until two equal
door positions are stored.
44
X7: "Pull switch/radio receiver" input
Connection of a pull switch or external radio receiver via terminals X7/1 and X7/2. The
switching contact must be floating (NO contact).
Ceiling pull switch or radio receiver function

Program "2.6":
Pulse type Reaction upon activation
In OPEN limit position or partly open the door CLOSES

"1" The door OPENS from all other door positions or door
movements
"2" OPEN-stop-CLOSE-stop command series

"3" Door always OPENS
45
Internal radio receiver
If the integrated radio receiver is present, this is set via program "7.6" to a manufacturer of
radio transmitters.
One or more or handheld radio transmitters of the corresponding manufacturer of radio
transmitters can be taught or deleted via program "7.7".
Note!
Combination of manufacturer of radio transmitters possible
Only use 433 MHz radio transmitter
It is possible to teach-in a maximum of 64 radio channels
Teachi ng in the handhel d tr ans mi tter
Teach-in the radio transmitter

1. Select manufacturer of radio transmitters
2. Activate radio receiver 3. Teach-in
4. Switch to door operation
46
Deleti ng an i ndividual handhel d tr ans mitter
Deleting an individual radio transmitter

1. Activate delete, 10 seconds active 2. Delete
Deleti ng all handhel d tr ans mitters
Deleting all handheld radio transmitters

1. Deleting all channels
47
X8: "Partly open On/Off" input
Connection of a switch via terminals X8/1 and X8/2 to switch the partly open on and off. Door
position partly open must be programmed via program "1.6".
With an OPEN command, the door moves into the stored door position.
When the 'partly open' is switched off, the door can move back to the OPEN limit position.
Note!
To function properly, the 'partly open' must be programmed via program "1.6".
partly open function

Program "2.9":
Function type partly open

"1" All command inputs
partly open via X7 rope-pull switch and internal radio

"2" receiver;
OPEN limit position via all other control devices
partly open via external X5 control device and internal

"3" control device
OPEN limit position via all other control devices
48
X20 / X21: Floating relay contacts
The relay functions can be found in the "Table of programs" section under program "2.7" or
"2.8".

Maximum current at 230 V AC 1 A and at 24 V DC 0.4 A
We recommend the use of LED lamps
When using light bulbs maximum 40 W, shock-proof
Force monitoring (DES only)
Program "3.1":
The force monitoring should detect persons who travel with the door
Warning!
The force monitoring does not replace safety measures against danger of
entanglement
Function type force monitoring

"0" Off
2 limit value small
"2" - "10"
10 limit value large
Important!
Force monitoring for doors with spring balance only
Environmental influences such as temperature or wind load can lead to
inadvertent release of the force monitoring
49
After exiting the programming, the door must carry out a complete opening and closing
operation in self-hold.
The force monitoring is a self-learning system which is effective from a opening width of 5 cm
to approx. 2 m. Slow progressive changes, e.g. reduction of the spring torsion, are
compensated automatically.
If force monitoring is released, only the "hold-to-run" door operating mode is possible and
fault indication "F4.1" is displayed. Reset occurs with reaching a door final position
Run time monitoring (NES only)
Program "3.3":
The set run time is automatically compared with the time measured between the limit
positions. If the run time is exceeded, fault indication "F5.6" appears.
fault indication "F5.6" is reset by closing the door.
Note!
The run time is set at the factory to 90 seconds
Recommended setting value: Door run time + 7 seconds
50
UBS system
The UBS system is a simple pluggable connection technology of GfA. The control devices
are connected to the control by a commercially available patch cable and detected
automatically.
Note!
The UBS devices function in the same way as wired control devices
UBS connec tion
UBS connection
three push button Reflection External Rope-pull switch

Photo cell Radio receiver
Reversing time change
Program "3.8":
Reversing time shortening is used to reduce the operating power. Reversing time extension
is used to preserve the door mechanics.
51
Maintenance cycle counter
Program "8.5":
A maintenance cycle can be set between "0" and "99,000" cycles, the adjustment is made in
steps of one thousand.
The maintenance cycle counter reduces by one each time the Open limit position is reached.
If the maintenance cycle has reached zero, a specific function is carried out. Various
functions after reaching the preselected maintenance cycle can be set in program "8.6".
Short-circuit/overload display
If there is a short-circuit or an overload of the 24 V DC supply voltage, the red point between
the two 7-digit displays goes out.
If the display is completely dark, check fuse F1.
Display for active "WSD" wireless safety device
If the "WSD" wireless safety device is active, a red point is displayed on the right digit display.
52
Standby function
Provided there is no fault or command pending, the control switches the display to "Standby".
Standby is active if the automatic closing is greater than 60 seconds.
Only the middle point, or with active "WSD" both points, is/are displayed.
The Standby function stopped with a command or by activation the "S" rotary selection
switch.
Lighting of the internal control device
Only the command push buttons which enable a logical next command are illuminated.
53
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11 Status display
Errors
Display: "F" and code
Status
Error description Measures for fault correction
code
Terminals X2.1 – X2.2 open.
Check door safety switch.
Slack-rope switch/pass door contact
Check the connection cable is in order.
open.
DES safety circuit open.

Check emergency manual operation.
Emergency manual operation activated.
Check for overload or blockage of the drive unit.
Thermal protection of the motor tripped.
Terminals X3.1 – X3.2 open. Check Emergency Stop.

Emergency Stop activated. Check the connection cable is in order.
Batteries in the "WSD" door module discharged. Change "WSD" door module batteries.
Switching of only one contact. Open and close pass door.

Entry sense contact resistances too high. Check resistance.
Faulty entry sense installation Check pass door installation.
X2.1 – X2.2
Switch control off and on.
Entry sense input faulty.
Replace control if necessary.
Batteries in the "WSD" door module too weak. Change "WSD" door module batteries.
Check safety edge system wiring.

No safety edge system detected.
Check the "WSD" is functioning.
Check alignment of the photo cell.

Terminals X6.1 – X6.2 open.
Check connection cable.
Photo cell activated.
Replace photo cell if necessary.
Maximum reversing reached by

Obstacles in the door travel path.
safety edge activations.
Check the safety edge system is functioning.
(Only with automatic automatic closing)
54
Error
Status
code

8k2 safety edge system activated.
Check the connection cable for short-circuit.

8k2 safety edge system defective.

1k2 safety edge system activated.

1k2 safety edge system defective.
Check the connection cable for short-circuit.
Activation of the testing in the lower limit switch

1k2 testing failed. or check the safety edge system is functioning.
Check pre-limit switch (with NES "S5").
"WSD" wireless safety device or Check the safety edge system is functioning.
optical safety edge system Check the connection cable for short-circuit.
activated or defective. Check the "WSD" door module.
(DES) In the powered down condition, retract the door

OPEN emergency stop switch reached. with emergency manual operation.
(NES)
Check OPEN/CLOSE emergency stop switch
OPEN emergency stop switch or CLOSE reached.
Check emergency manual operation.
Emergency manual operation activated.
Check drive unit for overload or blockage.
Thermal protection of the motor tripped.
(DES) In the powered down condition, retract the door

CLOSE emergency stop switch reached. with emergency manual operation.
(NES) Check the

Faulty activation "S5" pre-limit position is functioning and the
of the "S5" pre-limit position. setting.
55
Error
Status
code
No limit switch detected Connect the limit switch to the control.

(active at initial start-up). Check the limit switch connection cable.
Limit switch system has been changed without Reset the control via
reset of the control program "9.5".
Internal plausibility error. Error acknowledgement by next command
Triggering of the force monitoring. Check if the door mechanics are stiff.
Check crash detector or connection cable.

X2.1 – X2.2 crash detector activated. Reset error, press stop button for
3 seconds.
Terminals X6.1 – X6.2 open. Check light curtain.

Light curtain activated Check the connection cable is in order.
Heed the speciFUcations of the light curtain

Light curtain defective. manufacturer
Check connection cable

Controller fault.

ROM error.

CPU error.
56
Error
Status
code

RAM error.

Internal control error.
Check DES connector and connection cable.

Digital limit switch error (DES).
Check the mechanics of the doors for stiffness.

Error in the door movement. Check the limit switch turn.
Turning direction error. Change turning direction via program "0.2".
Non-permitted door movement from Error acknowledgement by command

idle condition. Check brake and drive unit.
Drive unit does not follow the speciFUed travel Error acknowledgement by command
direction. Check for overload of the drive unit.

DU / FU closing speed too high.
Replace drive unit if necessary.

Internal FU communication failure.
Replace FU-drive unit if necessary.
Error acknowledgement by command

Low voltage in the dc voltage link. Measure mains input voltage.
Change slope times/speeds.
57
Error
Status
code
Measure mains input voltage.
Excess voltage in the dc voltage link. Error acknowledgement by command
Change slope times/speeds.
Drive unit overload.

Temperature limit exceeded. Cool down the drive unit and reduce number of
cycles.
Drive unit overload.

Permanent current overload. Check the mechanics of the door for stiffness or
weight.
Check brake, replace if necessary.

Brake / FU error.
If repeated, replace drive unit.
Error acknowledgement by command

Group message FU
Replace drive unit if message continues.
Minimum travel path not reached at initial start-

Move the door for at least 1 second.
up.
58
Commands
Display: "E" and code
Code Command description
An open command is present.

Inputs X5.3, X7.2, internal radio system, UBS command or
UBS radio receiver
A stop command is present.

UBS radio receiver or simultaneous open and close command
A Close command is present.

UBS radio receiver
59
Status indications
Status
Description
display
Preset value for maintenance cycle counter status reached
Left point does not light: Control circuit short-circuit or overloaded.
Right point lights: "WSD" internal wireless safety device active.
Change of rotating direction activated, only possible at initial start-up and FU-drive unit.
Change of rotating direction carried out, only possible at initial start-up and FU-drive unit.
Teach-in open limit switch.

Flashing
Teach-in close limit switch.

Flashing
Upwards travel active.

Flashing
Closing operation active.
Flashing
Stoppage between the set limit switches
Stoppage in the open limit switch
Stoppage in the partly open.
Stoppage in the close limit switch
60
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12 Explanation of symbols
Symbol Explanation
Prompt: Read installation instructions
Prompt: Check
Prompt: Note
Prompt: Note the setting of the program below
Default adjustment of the program
Default adjustment of the program, value on the right
Default adjustment of the minimum limit, dependent on drive unit
Default adjustment of the maximum limit, dependent on drive unit
Setting range
Prompt: Select program or value,

turn rotary switch left or right
Prompt: View program,

press rotary switch once
Prompt: Save,
press rotary switch once
61
Symbol Explanation
Prompt: Setting via OPEN/CLOSE built in push button,

open push button: Value upwards; CLOSE button: Value downwards
Prompt: Press stop button once via built in push button
Prompt: Save,
press stop button once via built in push button
Prompt: Save,
press stop button for three seconds via built in push button
Prompt: Reset the control,

press stop button for three seconds via built in push button
Prompt: Move to door positions
Prompt: Move to door positions for OPEN limit switch
Prompt: Move to pre-limit
Prompt: Move to door positions for CLOSE limit switch
=== Ende der Liste für T extmar ke inhal t ===
62
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13 D eclar ati on of Inc orporati on/Declar ation of Confor mity
Declaration of Incorporation
pursuant to Machinery Directive 2006/42/EG
for a partly completed machine Appendix II Part B
GfA - Gesellschaft für Antriebstechnik
Dr.-Ing Hammann GmbH & Co KG
Declaration of Conformity Wiesenstraße 81
40549 Düsseldorf
pursuant to EMC Directive 2004/108/EC
We,
GfA – Gesellschaft für Antriebstechnik,
hereby declare that the product specified in the following complies with the above-mentioned
EU Directive and is only intended for installation in a door system.
TS 97120097101
Applied standards
DIN EN 12453 Industrial, commercial and garage doors and gates
DIN EN 12978 Safety devices for power operated doors and gates
DIN EN 60335-1 Household and similar electrical appliances -
Safety – Part 1: General requirements
DIN EN 61000-6-2 Electromagnetic compatibility (EMC) - Part 6-2
Generic standards - Immunity for industrial environments
DIN EN 61000-6-3 Electromagnetic compatibility (EMC) - Part 6-3
Generic standards - Emission standard for residential, commercial and
light-industrial environments
We undertake to transmit, in response to a reasoned request by the authorities, the special

documents for this partly completed machine.
Authorised representative for the compilation of the technical documentation
(EU address in the company)

Dipl. Ing. Bernd Synowsky
Documentation representative
Partly completed machinery according to EC Directive 2006/42/EC is only intended to be installed

in, or combined with, other machinery (or other partly completed machinery/systems) in order to
form a completed machine pursuant to the Directive. This product must therefore only be put into
operation when it has been determined that the complete machine/system in which it has been
installed complies with the provisions of the above-mentioned directives.
Düsseldorf 29/12/2009 Stephan Kleine

Managing Director Signature
63

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Electrical operating instructions en

=== Ende der Liste für T extmar ke inhal t3 ===

=== Ende der Liste für T extmar ke inhal t2 ===

Warning - Risk of injury or danger to life!

Warning - Danger to life through electrical current!

Note - Important information!

▶ Prompt - Required action!

1 General safety information

Coverings and protective devices

Dimensions (W/H/D) 155/380/80 mm

External supply voltage: 24 V DC

External supply voltage: X1/L, X1/N 1 N~230 V

Loading of relay contacts, 230 V AC

The control shall be mounted at the rails

Warning - Danger to life through electrical current!

On-site backup fuse and disconnector unit!

Read the drive unit unit installation instructions!

DES and NES

NES connection cable

NES X12 Limit switch plug

▶ Dismantle coverings. ▶ Open cable entry ① or ②.

Caution - Damage of components!

Mains connection to control

Completing the electrical installation

Connect any other control devices and/or safety equipment.

DES/ X 24 V supply voltage, external devices

5 Starting up the control

DES: Fast adjustment of limit switches

1. Check output direction

2. Move to open limit switch 3. Save open limit switch

4. Move to close limit switch 5. Save close limit switch

NES: Fast adjustment of limit switches

1. Check output direction

2. Position Endlage Auf anfahren und Endschalter S3 AUF einstellen

3. Move to open limit switch and set S3 OPEN limit switch

4. Move to close limit switch and set S4 CLOSED limit switch

6 Advanced electrical installation

External supply Emergency stop Automatic closing On/Off

A4 Key-operated push button A3 Three push button

A25 A26 A27 A28

X7radio receiver X7rope-pull switch X8partly open X20/X21function relay

A13 A14 A15

Curly cable connection

St+ Voltage supply

"WSD" wireless safety device

A23 "WSD" door module ⑥ ST2 System 2 connection cable socket

Elec trical s afety edge system on "WSD" door modul e

Electrical safety edge system on "WSD" door module

Optic al s afety edge system, Sy stem 1 on "W SD" door module

Optical safety edge system, System 1 on "WSD" door module

Optical safety edge system, System 2 on "WSD" door module

Door safety switc h on "WSD" door module

Door safety switch on "WSD" door module

A24 System 2 end box

Teaching-in the "WSD" door module

Teaching "WSD" door module found, right point lights statically

Completing the advanced electrical installation

7 Programming the control

1. Only program after fast adjustment of limit switches!

2. Select and conFUrm the program

3.a) Set and save functions

3.b) Set and save positions