Janome 423S Sewing Machine Service Manual

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SERVICING MANUAL
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es
415
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419S/423S
All manuals and user guides at all-guides.com
TROUBLESHOOTING
PROBLEM CAUSE REMEDY REFERENCE
1. SKIPPING 1. NEEDLE IS NOT INSERTED INSERT THE NEEDLE PROPERLY.

STITCHES PROPERLY.
2. NEEDLE IS BENT OR WORN. CHANGE THE NEEDLE.
3. INCORRECTLY THREADED RETHREAD.
4. NEEDLE OR THREAD ARE USE THE RECOMMENDED

INAPPROPRIATE FOR SEWING NEEDLE AND THREAD.
FABRIC BEING SEWN.
5. SEWING ON STRETCH USE A #11 BLUE TIP NEEDLE.

FABRIC
6. INAPPROPRIATE NEEDLE SEE MECHANICAL P. 15

BAR HEIGHT ADJUSTMENT
“NEEDLE BAR HEIGHT.”
7. INAPPROPRIATE NEEDLE SEE MECHANICAL P. 16

TO HOOK TIMING ADJUSTMENT “NEEDLE
TIMING TO SHUTTLE.”
8. INAPPROPRIATE NEEDLE SEE MECHANICAL P. 12, 13

TO HOOK CLEARANCE ADJUSTMENT “CLEARANCE
BETWEEN NEEDLE AND
HOOK.”
2. FABRIC NOT 1. INCORRECT FEED DOG SEE MECHANICAL P. 14

MOVING HEIGHT ADJUSTMENT “FEED DOG
HEIGHT.”
2. THREAD ON BOTTOM SIDE MAKE SURE TO BRING

OF FABRIC IS JAMMED UP. BOTH NEEDLE AND BOBBIN
THREAD UNDER THE FOOT
WHEN STARTING SEWING.
3. FEED DOG TEETH ARE CHANGE THE FEED DOG.

WORN.
1
3. BREAKING 1. INITIAL SEWING SPEED IS START WITH MEDIUM SPEED.

UPPER TOO FAST.
THREAD 2. THREAD PATH IS USE THE PROPER THREAD
INCORRECT. PATH.
3. NEEDLE IS BENT OR DULL. REPLACE WITH A NEW NEEDLE.
4. UPPER THREAD TENSION IS ADJUST UPPER THREAD P. 7

TOO STRONG. TENSION CORRECTLY.
5. NEEDLE SIZE IS USE APPROPRIATE NEEDLE

INAPPROPRIATE FOR AND THREAD FOR FABRIC
FABRIC. IN USE.
6. NEEDLE EYE IS WORN. CHANGE THE NEEDLE.
7. NEEDLE HOLE IN NEEDLE REPAIR THE HOLE OR

PLATE IS WORN OR BURRED. REPLACE THE NEEDLE PLATE.
4. BREAKING 1. INCORRECTLY THREADED THREAD BOBBIN CASE

BOBBIN BOBBIN CASE. CORRECTLY.
THREAD 2. TOO MUCH THREAD IS ADJUST THE POSITION OF
WOUND ON THE BOBBIN. STOPPER.
3. LINT IS STUCK INSIDE THE CLEAN THE HOOK RACE.

HOOK RACE.
4. THREAD QUALITY IS CHANGE TO A HIGH QUALITY

TOO LOW. SEWING THREAD.
5. THREAD IS JAMMING CLEAR OUT THE JAMMING

AROUND THE BOBBIN. THREAD.
6. BOBBIN THREAD TENSION IS ADJUST BOBBIN THREAD P. 8

TOO STRONG. TENSION CORRECTLY.
5. NEEDLE 1. NEEDLE IS HITTING THE SEE MECHANICAL P. 11

BREAKS NEEDLE PLATE. ADJUSTMENT “NEEDLE DROP.”
2. NEEDLE IS BENT OR WORN. CHANGE THE NEEDLE.
3. NEEDLE IS HITTING THE SEE MECHANICAL P. 12, 13

HOOK RACE. ADJUSTMENT “CLEARANCE
BETWEEN NEEDLE AND HOOK.”
4. THE FABRIC MOVES WHILE SEE MECHANICAL P. 10

THE NEEDLE IS PIERCING ADJUSTMENT “NEEDLE SWING.”
IT, OR THE NEEDLE ZIGZAGS
WHILE IN FABRIC.
5. FABRIC IS BEING PULLED TOO GUIDE THE FABRIC GENTLY

STRONGLY WHILE SEWING. WHILE SEWING.
2
6. NOISY 1. BACKLASH BETWEEN SEE MECHANICAL P. 13

OPERATION SHUTTLE HOOK GEAR AND ADJUSTMENT “CLEARANCE
LOWER SHAFT GEAR IS TOO BETWEEN NEEDLE AND HOOK
GREAT. (NO. 2).”
2. LOWER SHAFT GEAR IS ELIMINATE THE LOOSENESS.

LOOSE.
3. INAPPROPRIATE BELT SEE MECHANICAL P. 24

TENSION. ADJUSTMENT “MOTOR BELT
TENSION.”
4. UPPER SHAFT WORM IS LOOSE. ELIMINATE THE LOOSENESS.
5. NOT ENOUGH OIL. OIL ALL MOVING PARTS.
7. DEFORMATION 1. INAPPROPRIATE ZIGZAG SEE MECHANICAL P. 10

OF PATTERN SYNCHRONIZATION. ADJUSTMENT “NEEDLE
SWING.”
2. INAPPROPRIATE SEE MECHANICAL P. 20

DISENGAGEMENT OF CAM ADJUSTMENT
FOLLOWER. “DISENGAGEMENT OF CAM
FOLLOWER.”
3. UPPER THREAD TENSION ADJUST UPPER THREAD P. 7

IS TOO STRONG. TENSION CORRECTLY.
4. INAPPROPRIATE FEED SEE MECHANICAL P. 18

BALANCE ADJUSTMENT "FEED BALANCE
ON STRETCH STITCH."
3
CONTENTS
TROUBLESHOOTING ........................................................................................... 1–3
SERVICE ACCESS
FACE COVER / TOP COVER .............................................................. 4
BELT COVER ....................................................................................... 5
BASE .................................................................................................... 5
FRONT COVER .................................................................................... 6
MECHANICAL ADJUSTMENT
TOP TENSION ..................................................................................... 7
BOBBIN TENSION ............................................................................... 8
PRESSER BAR HEIGHT AND ALIGNMENT ....................................... 9
NEEDLE SWING .................................................................................. 10
NEEDLE DROP .................................................................................... 11
CLEARANCE BETWEEN NEEDLE AND HOOK (NO. 1) ..................... 12
CLEARANCE BETWEEN NEEDLE AND HOOK (NO. 2) ..................... 13
FEED DOG HEIGHT ............................................................................ 14
NEEDLE BAR HEIGHT ........................................................................ 15
NEEDLE TIMING TO SHUTTLE .......................................................... 16
BUTTONHOLE FEED BALANCE ......................................................... 17
FEED BALANCE ON STRETCH STITCH ............................................ 18
BARTACK FEED OF BUTTONHOLE ................................................... 19
DISENGAGEMENT OF CAM FOLLOWER .......................................... 20
NEEDLE SWING IN STRAIGHT STITCH SEWING ............................. 21
BUTTONHOLE LENGTH ...................................................................... 22
MOTOR BELT TENSION ..................................................................... 23
WIRING .............................................................................................................. 24
SERVICE ACCESS
FACE COVER
(A)
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(B)
FACE COVER
(TO REMOVE)
1. REMOVE THE FACE COVER BY REMOVING THE CAP (A) AND SCREW (B).
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(TO ATTACH)
2. ATTACH THE FACE COVER WITH THE SCREW, AND THEN, REPLACE THE CAP.
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TOP COVER
(D)
TOP COVER
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(C)
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(TO REMOVE)
1. REMOVE THE FACE COVER.
2. LOOSEN THE SETSCREW (C) AND REME SETSCREWS (D).
3. REMOVE THE TOP COVER.
(TO ATTACH)
4. FOLLOW THE ABOVE PROCEDURE IN REVERSE.
4
SERVICE ACCESS
BELT COVER
BELT COVER
(A)
1. REMOVE THE FACE COVER AND TOP COVER (SEE PAGE 4).
2. LOOSEN SCREW (A).
3. TAKE THE BELT COVER OUT.
(TO ATTACH)
BASE
(B)
BASE
(B)
(B)
(TO REMOVE)
1. REMOVE THE FACE COVER, TOP COVER (SEE PAGE 4) AND BELT COVER.
2. REMOVE 6 SCREWS (B).
3. REMOVE THE BASE.
(TO ATTACH)
5
SERVICE ACCESS
FRONT COVER
(D) (C)
(A)
PATTERN SELECTOR DIAL
FRONT COVER
(B)
(TO REMOVE)
1. REMOVE THE FACE COVER, TOP COVER, BELT COVER AND BASE (SEE PAGES 4-5).
2. REMOVE THE PATTERN SELECTOR DIAL.
3. LOOSEN SETSCREWS (A) AND (B), AND THEN, REMOVE THE FRONT COVER BY
REMOVING SETSCREWS (C) AND (D).
(TO ATTACH)
6
TOP TENSION
TO CHECK:
THE STANDARD UPPER THREAD TENSION SHOULD BE 65–95 g WHEN PULLING THE
THREAD (COTTON THREAD #50) IN THE DIRECTION OF (A) WITH THE TENSION DIAL AT
“3.” (MAKE SURE THE FOOT IS LOWERED.)
IF THE TENSION IS OUT OF THE STANDARD RANGE, ADJUST IT AS FOLLOWS:
ADJUSTMENT PROCEDURE:
1. REMOVE THE TOP COVER (SEE PAGE 4).
2. TURN THE ADJUSTING NUT (B) IN THE DIRECTION OF (C) WHEN THE UPPER THREAD
TENSION IS TOO TIGHT.
TURN THE ADJUSTING NUT (B) IN THE DIRECTION OF (D) WHEN THE UPPER THREAD
TENSION IS TOO LOOSE.
3. ATTACH THE TOP COVER.
(A)
(B)
(D)
(C)
7
BOBBIN TENSION
TO CHECK:
SET THE BOBBIN IN THE BOBBIN CASE AND PASS THE THREAD (COTTON #50) THROUGH
THE TENSION SPRING.
THE BOBBIN THREAD TENSION SHOULD BE 45–55g WHEN PULLING THE THREAD IN THE
DIRECTION OF (A).
IF THE TENSION IS OUT OF THIS RANGE, ADJUST IT AS FOLLOWS:
1. IF THE BOBBIN THREAD TENSION IS TOO TIGHT, TURN THE ADJUSTING SCREW (B)
IN THE DIRECTION OF (C).
2. IF THE BOBBIN THREAD TENSION IS TOO LOOSE, TURN THE ADJUSTING SCREW (B)
IN THE DIRECTION OF (D)
(A)
COTTON THREAD #50
(D)
(C)
(B)
8
PRESSER BAR HEIGHT AND ALIGNMENT
TO CHECK:
1. RAISE THE PRESSER FOOT LEVER (A).
2. THE DISTANCE BETWEEN THE PRESSER FOOT (C) AND THE NEEDLE PLATE (D)
SHOULD BE 6.0 MM (0.24").
m
1. REMOVE THE FACE COVER (SEE PAGE 4).
2. RAISE THE PRESSER FOOT LEVER AND LOOSEN THE SCREW (B) ON THE PRESSER
BAR HOLDER.
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ADJUST THE DISTANCE BETWEEN THE ZIGZAG FOOT (C) AND THE NEEDLE PLATE
(D) TO 6.0 MM (0.24").
3. TIGHTEN THE SCREW (B) SECURELY.
4. ATTACH THE FACE COVER.
NOTE: WHEN YOU TIGHTEN THE SCREW (B), MAKE SURE THAT BOTH SIDES OF THE
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PRESSER FOOT ARE PARALLEL TO THE FEED DOG SLOTS (E) ON THE
NEEDLE PLATE.
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(A)
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(E)
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(B)
ZIGZAG FOOT (C)
(D)
6.0MM
9
NEEDLE SWING
TO CHECK:
WHEN SEWING THE ZIGZAG PATTERN (WITH MAXIMUM ZIGZAG WIDTH), IF THE
NEEDLE BAR STARTS MOVING SIDEWAYS WHILE THE NEEDLE IS IN THE FABRIC,
ADJUST THE NEEDLE SWING ACCORDING TO THE FOLLOWING PROCEDURE.
1. SET THE PATTERN SELECTOR DIAL WITH MAXIMUM ZIGZAG WIDTH, AND REMOVE
THE TOP COVER (SEE PAGE 4).
2. LOOSEN THE TWO SETSCREWS.
3. ADJUST THE NEEDLE SWING BY TURNING THE HANDWHEEL, WHILE HOLDING THE
WORM SO AS NOT TO ROTATE IT, UNTIL THE NEEDLE SWING STARTS AT 2–3 MM
ABOVE THE NEEDLE PLATE AFTER THE NEEDLE HAS COME OUT OF THE RIGHT
SIDE OF THE NEEDLE PLATE HOLE.
4. TIGHTEN TWO SETSCREWS.
NOTE: AFTER ADJUSTING THE NEEDLE SWING, CHECK THAT THE UPPER SHAFT
WORM AND GEAR ROTATE SMOOTHLY WITHOUT ANY BACKLASH
BETWEEN THEM.
GEAR
UPPER SHAFT WORM
SETSCREW
(2 PCS.)
2–3MM
10
NEEDLE DROP
TO CHECK:
WHEN THE NEEDLE SWINGS IN MAXIMUM ZIGZAG WIDTH, THE DISTANCE BETWEEN
BOTH ENDS OF THE NEEDLE HOLE ON THE NEEDLE PLATE AND THE NEEDLE DROP
POSITIONS SHOULD BE EQUAL.
IF NOT, ADJUST AS FOLLOWS:
2. SET THE PATTERN SELECTOR DIAL AT MAXIMUM ZIGZAG WIDTH.
3. LOOSEN THE SETSCREW.
4. TURN THE ECCENTRIC PIN TO ADJUST THE NEEDLE DROP.
5. TIGHTEN THE SETSCREW.
NOTE: CHECK THE HOOK TIMING AFTER THIS ADJUSTMENT.
SETSCREW
ECCENTRIC PIN
BH LEVER
BOTH CLEARANCE SHOULD BE EQUAL
11
CLEARANCE BETWEEN NEEDLE AND HOOK (ADJUSTMENT METHOD NO. 1)
TO CHECK:
THE CLEARANCE BETWEEN THE NEEDLE AND SHUTTLE RACE SHOULD BE –0.05 TO
+0.10 MM.
IF NOT, ADJUST AS FOLLOWS:
2. SET THE PATTERN SELECTOR DIAL AT ( ), STITCH WIDTH CONTROL AT ( 0 ).
3. LOOSEN SETSCREW (A), AND MOVE THE NEEDLE BAR SUPPORTER IN THE
DIRECTION OF THE ARROWS TO GET A CLEARANCE BETWEEN –0.05 TO +0.10 MM.
* IF CLEARANCE IS TOO WIDE, MOVE THE NEEDLE BAR SUPPORTER TO
DIRECTION (B).
* IF CLEARANCE IS TOO NARROW, MOVE THE NEEDLE BAR SUPPORTER TO
DIRECTION (C).
NOTE: AFTER THIS ADJUSTMENT, CHECK IF THE CLEARANCE BETWEEN THE
NEEDLE AND NEEDLE PLATE IS MORE THAN 0.15 MM AS SHOWN IN FIGURE
(D). IF NOT, ADJUST THE CLEARANCE BETWEEN NEEDLE AND SHUTTLE
RACE BY ADJUSTMENT METHOD (2), AFTER RE-ADJUSTMENT CHECK THE
CLEARANCE BETWEEN NEEDLE AND NEEDLE PLATE AGAIN.
SETSCREW (A)
DIRECTION (C)
DIRECTION (B)
NEEDLE BAR SUPPOTER
–0.05 TO +0.10MM
FIGURE (D)
CLEARANCE BETWEEN NEEDLE

AND NEEDLE PLATE IS MORE
THAN 0.15MM.
12
CLEARANCE BETWEEN NEEDLE AND HOOK (ADJUSTMENT METHOD NO.2)
TO CHECK:
USE THIS ADJUSTMENT METHOD NO. 2 WHEN METHOD NO.1 CANNOT BE USED.
THE CLEARANCE BETWEEN THE NEEDLE AND SHUTTLE RACE SHOULD BE –0.05 TO
+0.10 MM.
2. REMOVE THE BASE (SEE PAGE 5) AND SHUTTLE RACE RING.
3. LOOSEN THE SCREW (A) ON THE LOWER SHAFT BUSHING AND SHIFT THE GEAR
ABOUT 0.5 MM TO THE RIGHT TO DISENGAGE GEARS.
THEN, TIGHTEN THE SCREW TEMPORARILY.
4. LOWER THE NEEDLE AND LOOSEN THE TWO SHUTTLE RACE SETSCREWS (B).
PULL UP OR PUSH DOWN THE SHUTTLE RACE TO ADJUST THE CLEARANCE
BETWEEN THE NEEDLE AND THE SHUTTLE RACE IN THE RANGE OF –0.05 TO +0.10
MM.
5. SET THE PATTERN SELECTOR DIAL AT( ), STITCH WIDTH CONTROL AT ( 5 ). TURN
THE HANDWHEEL TO CHECK IF THE CLEARANCE BETWEEN THE NEEDLE AND
INNER EDGES OF THE SHUTTLE RACE SPRING AT THE LEFT AND RIGHT NEEDLE
DROPS ARE EQUAL.
IF NOT, ADJUST BY TURNING THE SHUTTLE RACE UNIT.
6. TIGHTEN THE TWO SHUTTLE RACE SETSCREWS (B).
7. LOOSEN THE SET SCREW ON THE LOWER SHAFT BUSHING AND SHIFT THE GEAR
BACK TO THE ORIGINAL POSITION WHILE ADJUSTING THE BACKLASH.
8. TIGHTEN SCREW (A) FIRMLY.
9. ATTACH THE SHUTTLE RACE RING AND BASE.
NOTE: THE ROTARY PLAY OF SHUTTLE DRIVER SHOULD BE LESS THAN 0.3 MM
AND THE LOWER SHAFT SHOULD TURN SMOOTHLY.
AFTER THE ADJUSTMENT, CHECK THE HOOK TIMING.
–0.05 TO +0.10 MM
CLEARANCE SHOULD BE EQUAL
NEEDLE
SHUTTLE RACE SHUTTLE RACE SPRING
SETSCREW B (2 PCS.)
LOWER SHAFT
SETSCREW (A)
BUSHING (FRONT)
13
FEED DOG HEIGHT
TO CHECK:
1. LOWER THE PRESSER FOOT.
2. TURN THE HANDWHEEL TOWARD YOU TO BRING THE FEED DOG TO ITS HEIGHEST
POSITION. THE HEIGHT OF THE FEED DOG FROM THE NEEDLE PLATE SHOULD BE
m
0.75 TO 0.90 MM.
IF IT IS NOT IN THE RANGE, ADJUST AS FOLLOWS.
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1. REMOVE THE BASE (SEE PAGE 5).
2. LOWER THE PRESSER FOOT AND TURN THE HANDWHEEL TOWARD YOU UNTIL THE
FEED DOG COMES TO ITS HIGHEST POINT.
3. LOOSEN THE SCREW (A) .
4. TURN THE FEED LIFTING PIN TO ADJUST THE HEIGHT OF FEED DOG (0.75–0.90 MM).
5. TIGHTEN THE SCREW (A).
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6. TURN THE HANDWHEEL TOWARD YOU TO RECHECK THE HEIGHT OF FEED DOG.
7. ATTACH THE BASE.
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NEEDLE PLATE
0.75 TO 0.90MM
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(A)
FEED LIFTING PIN
14
NEEDLE BAR HEIGHT
TO CHECK:
WHEN THE TIP OF SHUTTLE HOOK MEETS THE LEFT SIDE OF THE NEEDLE IN
ASCENDING TRAVEL OF THE NEEDLE FROM ITS LEFT AND LOWEST POSITION,
THE DISTANCE BETWEEN THE TOP OF THE NEEDLE EYE AND THE TIP OF THE
SHUTTLE HOOK SHOULD BE IN THE RANGE OF 2.9–3.5MM.
3. OPEN THE BED COVER PLATE.
4. REMOVE THE SHUTTLE RACE RING.
5. TURN THE HANDWHEEL TOWARD YOU UNTIL THE TIP OF THE SHUTTLE HOOK
MEETS THE LEFT SIDE OF THE NEEDLE.
6. LOOSEN THE NEEDLE BAR CONNECTING STUD SCREW (A).
7. ADJUST THE HEIGHT OF THE NEEDLE BAR BY MOVING THE NEEDLE BAR UPWARD
OR DOWNWARD WITHOUT TURNING IT.
8. TIGHTEN THE SCREW (A).
9. ATTACH THE SHUTTLE RACE RING.
SETSCREW (A)
TIP OF SHUTTLE HOOK
MEETS LEFT SIDE OF
NEEDLE
2.9 TO 3.5MM
NEEDLE BAR
15
NEEDLE TIMING TO SHUTTLE
TO CHECK:
THE HEIGHT OF THE NEEDLE POINT FROM ITS LOWEST POINT SHOULD BE IN THE
RANGE OF 1.45–1.95 MM WHEN THE TIP OF THE SHUTTLE HOOK MEETS THE LEFT
SIDE OF THE NEEDLE AT THE LEFT NEEDLE POSITION IN ASCENDING TRAVEL.
1. SET THE PATTERN SELECTOR DIAL AT ( ), STITCH WIDTH CONTROL AT "0".
2. REMOVE THE BASE (SEE PAGE 5).
3. OPEN THE BED COVER PLATE.
4. REMOVE THE SHUTTLE RACE RING.
5. TURN THE HANDWHEEL TOWARD YOU UNTIL THE TIP OF THE SHUTTLE HOOK
MEETS THE LEFT SIDE OF THE NEEDLE.
6. LOOSEN THE LOWER SHAFT CRANK ARM SCREWS (A).
7. WHILE HOLDING THE SHUTTLE HOOK SO IT DOESN'T TURN, TURN THE
HANDWHEEL TOWARD YOU UNTIL THE NEEDLE COMES TO ITS LOWEST
POSITION. THEN, FURTHER TURN THE HANDWHEEL TO RAISE THE NEEDLE
ABOUT 1.7 MM FROM ITS LOWEST POSITION.
8. TIGHTEN THE SCREWS (A).
9. TURN THE HANDWHEEL TOWARD YOU TO CHECK IF THE HEIGHT IS IN THE RANGE
OF 1.45–1.95 MM.
IF IT IS NOT IN THIS RANGE, REPEAT THE ABOVE PROCEDURE.
10. ATTACH THE SHUTTLE RACE RING.
11. ATTACH THE BASE.
LOWER SHAFT CRANK ARM
LOWER SHAFT
1.45 TO 1.95MM
SETSCREW (A) (2 PCS.)

LOWEST POSITION
16
BUTTONHOLE FEED BALANCE
TO CHECK:
WHEN SEWING A BUTTONHOLE, THE STITCHES ON EACH SIDE OF THE BUTTONHOLE
SHOULD BE OF THE SAME STITCH DENSITY.
A RANGE OF 9–12 STITCHES IN THE “BACKWARD FEEDING” (RIGHT SIDE ROW)
AGAINST 10 STITCHES IN THE “FORWARD FEEDING” (LEFT SIDE ROW) IS CONSIDERED
ACCEPTABLE.
1. CHECK FEED BALANCE BY SEWING BUTTONHOLES.
3. TURN THE ADJUSTING SCREW IN THE DIRECTION OF (C) IN THE CASE OF (A)
(RIGHT STITCHES ARE SPARSE), OR IN THE DIRECTION OF (D) IN CASE OF (B)
(LEFT STITCHES ARE SPARSE).
(D) (C)
(A) (B)
ADJUSTING SCREW
FORWARD FEEDING BACKWARD FEEDING
17
FEED BALANCE ON STRETCH STITCH
TO CHECK:
IF THE STRETCH STITCH PATTERNS ARE DISTORTED WHEN SETTING THE STITCH
LENGTH CONTROL AT "S.S." (THERE IS A DIFFERENCE BETWEEN FORWARD FEEDING
AND BACKWARD FEEDING, ADJUST AS FOLLOWS:
2. SET THE PATTERN SELECTOR DIAL AT ( ), AND THE STITCH LENGTH CONTROL
AT "S.S."
3. TURN THE STRETCH STITCH ADJUSTING SCREW IN THE DIRECTION OF (C) WHEN
A > B, OR IN THE DIRECTION OF (D) WHEN A < B.
(C) (D)
A 1 A 1
A 1
A 3 B
2 STRECH STITCH
A 2 3 B
A 2
3 B ADJUSTING SCREW
A B A B A B
18
BARTACK FEED OF BUTTONHOLE
TO CHECK:
IF THE MATERIAL IS FED FORWARD OR BACKWARD WHEN SEWING THE BARTACK ON A
BUTTONHOLE, ADJUST AS FOLLOWS:
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1. SET THE PATTERN SELECTOR DIAL AT ( ), AND THE STITCH LENGTH CONTROL
AT ( 4 ).
3. PLACE A PIECE OF PAPER UNDER THE FOOT AND TURN THE HANDWHEEL.
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IF THE PAPER IS FED FORWARD, TURN THE ADJUSTING SCREW IN THE DIRECTION
OF (C).
IF THE PAPER IS FED BACKWARD, TURN THE ADJUSTING SCREW IN THE DIRECTION
OF (D).
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(FOR MODEL 415)
(D) (C)
ADJUSTING SCREW
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FORWARD
FEEDING
BACKWARD FEEDING
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(FOR MODEL 419S/423S)

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(D) (C)
ADJUSTING SCREW
FORWARD
FEEDING
BACKWARD FEEDING
19
DISENGAGEMENT OF CAM FOLLOWER
TO CHECK:
IF THE CLEARANCE BETWEEN THE CAM FOLLOWER AND THE TOP CONVEX OF THE
ZIGZAG CAM IS NOT ENOUGH, THE PATTERN SELECTOR DIAL IS BLOCKED OR WILL
NOT SELECT THE CORRECT PATTERN.
1. SET THE PATTERN SELECTOR DIAL AT ( ) AND THE STITCH WIDTH CONTROL
AT ( 5 ).
(THE STITCH LENGTH CONTROL AT ANY POSITION.)
2. REMOVE THE FRONT COVER (SEE PAGE 6).
3. PUT THE CAM FOLLOWER TO THE ZIGZAG CAM (STRAIGHT CAM), AND PUT THE
CAM FOLLOWER RELEASING ARM TO THE PATTERN SELECT CAM.
4. LOOSEN THE SCREW.
5. PUSH THE ADJUSTING PLATE IN THE DIRECTION OF ARROW UNTIL IT TOUCHES
THE RELEASING ARM AND TIGHTEN SET SCREW.
NOTE: AFTER THIS ADJUSTMENT, CHECK THAT THE CLEARANCE BETWEEN THE
ZIGZAG CAM AND THE CAM FOLLOWER IS ABOUT 0.3MM WHEN SETTING
THE CAM FOLLOWER RELEASING ARM ONTO POSITION (A) OF PATTERN
SELECT CAM.
6. MOUNT THE FRONT COVER.
NOTE: CHECK THE NEEDLE MOVEMENT FOR STRAIGHT STITCH.
CAM FOLLOWER
CAM FOLLOWER
RELEASING ARM
ZIGZAG CAM
SCREW
PATTERN SELECT CAM
POSITION (A) ADJUSTING

PLATE
20
NEEDLE IN STRAIGHT STICH SEWING
TO CHECK:
IF THE NEEDLE SWINGS WHEN RUNNING THE MACHINE WITH ZIGZAG STITCH ( )
AT WIDTH "0", CORRECT IT AS FOLLOWS:
AT THE STRAIGHT STITCH SEWING, ADJUST IT AS FOLLOWS:

1. SET THE PATTERN SELECTOR DIAL AT ( ) AND STITCH WIDTH CONTROL AT (0).
2. REMOVE THE FRONT COVER UNIT (SEE PAGE 6).
3. LOOSEN THE SETSCREW.
4. TURN THE HANDWHEEL TOWARD YOU TO RAISE THE CAM FOLLOWER ON THE
CONVEX OF THE ZIGZAG CAM AND BUTT THE RELEASING ARM AGAINST THE
ZIGZAG WIDTH ADJUSTING CAM.
5. IN THIS CONDITION, ADJUST THE ZIGZAG WIDTH LINK SO THAT THERE IS NO PLAY
IN BOTH CAM FOLLOWER AND RELEASING ARM, AND THEN TIGHTEN THE
SETSCREW.
* AFTER THE ADJUSTMENT, CHECK THE FOLLOWINGS:
MAKE SURE THE NEEDLE DOES NOT SWING AT STRAIGHT STITCH SEWING.
WHEN THE NEEDLE SWINGS IN MAXIMUM ZIGZAG WIDTH, THE DISTANCE BETWEEN
BOTH ENDS OF THE NEEDLE HOLE ON THENEEDLE PLATE AND THE NEEDLE DROP
POSITION SHOUKD BE EQUAL AND NOT LESS THAN 0.2MM.
6. ATTACH THE FRONT COVER. ZIGZAG WIDTH
SETSCREW
ADJUSTING LINK
ZIGZAG WIDTH
ADJUSTING ARM
RELEASING ARM ZIGZAG WIDTH

CAM FOLLOWER ADJUSTING CAM
ZIGZAG CAM
ZIGZAG WIDTH
ADJUSTING CAM
RELEASING ARM
BOTH CLEARANCE SHOULD BE EQUAL
21
(FOR MODEL 419S/423S)
BUTTONHOLE LENGTH
TO CHECK:
BUTTONHOLE SHOULD BE ABOUT 3 MM LONGER THAN THE LENGTH SET BY R FOOT.
IF THE BUTTONHOLE LENGTH IS OUT OF STANDARD RANGE, CHECK AND ADJUST
AS FOLLOWS.
2. TURN THE ADJUSTING SCREW IN THE DIRECTION OF (A) IF THE BUTTONHOLE
STITCH LENGTH IS LONGER THAN THE STANDARD, OR IN THE DIRECTION OF (B)
IF THE BUTTONHOLE STITCH LENTH IS SHORTER THAN THE STANDARD.
3 ATTACH THE FACE COVER.
STANDARD
ABOUT 3MM
(A)
ADJUSTING SCREW
(B)
BUTTONHOLE LEVER
22
MOTOR BELT TENSION
TO CHECK:
1. IMPROPER BELT TENSION MAY CAUSE NOISE, OVERLOAD OF MOTOR, SLOW
RUNNING OR MOTOR BELT JUMPING.
2. THE BELT DEFLECTION SHOULD BE 7MM –9MM WHEN PRESSING THE MIDDLE OF
THE MOTOR BELT WITH APPROXIMATELY 300 GRAMS OF PRESSURE.
1. REMOVE THE BELT COVER (SEE PAGE 5).
2. LOOSEN THE SCREWS (A) AND (B).
3. MOVE THE MOTOR UP OR DOWN TO ADJUST THE DEFLECTION ABOUT 7MM –
9MM.
4. TIGHTEN THE SCREWS (A) AND (B).
5. ATTACH THE BELT COVER.
300 GRAMS LOAD
(A) DEFLECTION 7–9MM
(B)
23
WIRING
(FOR 110-120V)
m
FROM MOTOR
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FROM LAMP SOCKET
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(FOR 220-240V)
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FROM LAMP SOCKET FROM MOTOR
24
PARTS LIST
MODEL (423S, 419S)
PARTS LIST
18 19
1
13 14 6
9 10
21
7
3 17
10
11
2 5 24 22
11 27
12
12
23 29
15 8
20
4 16
30
25
35 28
37 26
34
46 46
48 40
19 39 38
31
33 45
32
44
36 42
46
8 43
41
43
47
49
1
PARTS LIST
KEY PART
NO. NO. DESCRIPTION
1 303602006 TOP COVER UNIT

2 303009007 TOP COVER
3 730501011 THREAD GUIDE PLATE UNIT
4 000160102 ADJUSTABLE NUT 4
5 735016307 BOBBIN WINDER STOPPER
6 000101828 SETSCREW 4X16
7 000071013 PLAIN WASHER
8 000061205 NUT
9 303010001 CARRYING HANDLE
10 730015002 HANDLE FIXING PLATE PIN
11 730016003 HANDLE FIXING PLATE
12 000107204 TAPPING SCREW 3X12B
13 652302004 SPOOL PIN
14 652205006 SPOOL PIN
15 736007009 SPOOL PIN SPRING
16 000076317 SETSCREW 3X10
17 735013005 CUSHION
18 000104108 SETSCREW 4X20
19 000101404 SETSCREW 4X6
20 000115205 TP SCREW 4X6
21 303603007 BOBBIN WINDER UNIT
22 303502005 BOBBIN WINDER ARM UNIT
23 303012003 BOBBIN WINDER PLATE
24 000002806 SNAP RING E-6
25 303013004 CRUCH ARM
26 000002105 SNAP RING E-3
27 303014005 BOBBIN WINDER SPRING (1)
28 303015006 BOBBIN WINDER SPRING (2)
29 000081005 SETSCREW 4X8
30 303624004 FACE PLATE UNIT (U.K. & CANADA)
303624107 FACE PLATE UNIT (U.S.A., AUSTRALIA & CONTINENTAL EUROPE)
31 303063102 FACE PLATE
32 840602006 THREAD CUTTER UNIT
33 366076000 STICKER
34 000093309 SETSCREW 4X14
35 653006101 CAP
36 303501004 EXTENSION TABLE UNIT
37 303601005 BASE COVER UNIT (AUSTRALIA, U.K. & CONTINENTAL EUROPE)
303601108 BASE COVER UNIT (U.S.A.)
303601201 BASE COVER UNIT (CANADA)
38 303003001 BASE
39 738060006 DROP LEVER
40 000013903 SNAP RING CS-5
41 303005003 BED LID
42 730006000 LID SPRING
43 000081005 SETSCREW 4X8
44 647010006 LEVEL ADJUSTING SCREW
45 000061319 NUT
46 647009002 BED RUBBER BASE
47 830312016 CAUTION STICKER (U.S.A.)
100045000 CAUTION STICKER (CANADA)
48 100411104 LAMP STICKER (U.S.A. & AUSTRALIA)
49 303618005 BED LID UNIT (U.S.A.)
303618108 BED LID UNIT (CANADA)
2
PARTS LIST
1
57
10
35 38 5
41 5
17
42 40 2 37
(120V)
43 39 36
46 6 3 16
44
5 4
8 11
45 5
42 9
46
8
7
12
5
53 9
52 18
49 15 13
51
54 56
47 14
48
19
41
22
20
55 21
50 23
5 28
29
30 25
31 32 24
33 26
27
34
3
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 303626006 FRONT BRACKET UNIT (AUSTRALIA, U.K. & CONTINENTAL EUROPE)

303627007 FRONT BRACKET UNIT (U.S.A. & CANADA)
2 303018010 FRONT BRACKET (AUSTRALIA, U.K. & CONTINENTAL EUROPE))
303068015 FRONT BRACKET (U.S.A. & CANADA)
3 303019000 TENSION RELEASE LEVER
4 000013903 SNAP RING CS-4
5 000101404 SETSCREW 4X6
6 303021108 FACE PLATE BASE PLATE
7 730024004 NEEDLE BAR SUPPORTER SPRING
8 740618208 LAMP SOCKET UNIT (AUSTRALIA, U.K. & CONTINENTAL EUROPE))
m
647510609 LAMP SOCKET UNIT (U.S.A.)
647513048 LAMP SOCKET UNIT (CANADA)
9 000009009 LAMP BULB 240V (AUSTRALIA, U.K. & CONTINENTAL EUROPE))
000009803 LAMP BULB 120V (U.S.A. & CANADA)
10 000053008 NYLON BELT
.co
11 826006000 PRESSER BAR
12 303067003 PRESSER BAR SPRING
13 822069009 PRESSER BAR BRACKET
14 000111500 HEXAGONAL SOCKET SCREW 4X8
15 102222009 PRESSER REGULATOR SPRING
16 652104004 PRESSER BAR BUSHING
17 000193001 SETSCREW 4X6
18 822071004 PRESSER FOOT LIFTER
19 822072005 PRESSER FOOT LIFTER PIN
es
20 000072302 WASHER
21 000103509 SETSCREW 4X10
22 611520003 FOOT HOLDER UNIT
23 763048006 THUMB SCREW
24 303503006 TENSION REGULATOR UNIT
25 739016000 TOP COVER THREAD GUIDE
26 000103808 SETSCREW 3X5
uid
27 000101703 SETSCREW 4X12

28 000081005 SETSCREW 4X8
29 303620000 TENSION RELEASE ARM UNIT
30 739017001 TENSION RELEASE ARM BASE
31 739018002 TENSION RELEASE ARM
32 303070009 TENSION RELEASE SPRING
33 000002105 SNAP RING E-3
34 303008006 ARM THREAD GUIDE
35 303621001 FRONT BRACKET UNIT (AUSTRALIA, U.K. & CONTINENTAL EUROPE))
-g
303622002 FRONT BRACKET UNIT (U.S.A. & CANADA)

36 303062008 PRESSER ADJUSTING PLATE
37 000002507 SNAP RING E-4
38 303628008 BH LEVER BASE UNIT
39 303084006 BH LEVER BASE
40 722009008 BH ADJUSTING LEVER
all
41 000002105 SNAP RING E-3

42 000103808 SETSCREW 3X5
43 303623003 PRESSER DIAL UNIT
44 501010001 PRESSER DIAL
45 000014007 SNAP RING CS-4
46 000101404 SETSCREW 4X6
47 740617001 BH LEVER UNIT
48 753629109 BH LEVER UNIT
49 740047004 BH LEVERSUPPORTER
50 753027008 FRICTION SPRING
51 000023009 SPRING PIN
52 000113306 SCREW 4X10
53 000160102 ADJUSTING LOCK NUT 4
54 740048005 BH LEVER BASE
55 740049006 BH LEVER SPRING
56 740052002 BH STEP UP ROD
57 000188405 NYLON CRIP
4
PARTS LIST
26
25 26 34
4 6 35
5
1
6
2 36
15 3
12
18
22 19
21
37
7 20 23
13
16
14 18
9 24
10
8
17
11
27
29
28 32
30
31
33
5
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 303604008 NEEDLE BAR SUPPORTER UNIT

2 303020107 NEEDLE BAR SUPPORTER
3 730022002 NEEDLE BAR SUPPORTER PIN
4 673022002 SPRING WASHER
5 000070609 PLAIN WASHER 6
6 000002507 SNAP RING E-4
8 303605009 NEEDLE THREADER SHAFT UNIT
9 303016007 NEEDLE THREADER SHAFT
10 000003508 SPRING PIN
11 755643002 NEEDLE THREADER PLATE
12 734107004 WASHER
13 000125105 GROOVED PIN
14 840035002 NEEDLE THREADER SPRING
15 303064000 NEEDLE THREADER GUIDE PLATE
16 840037004 NEEDLE THREADER LEVER SUPP.
17 840034001 NEEDLE THREADER LEVER
18 000078319 SETSCREW 3X6
19 734625003 NEEDLE THREADER REGULATOR UNIT
20 734101008 NEEDLE THREADER REGULATOR
21 734102009 NEEDLE THREADER BASE PLATE
22 000097602 SETSCREW 2X4
24 730503116 NEEDLE BAR UNIT
25 680504005 NEEDLE BAR CONNECTING STUD UNIT
27 102408089 NEEDLE HA1-14
28 680036001 STOPPER
29 000070506 WASHER
30 000066303 BOLT
31 748021006 ZIGZAG ROD WASHER
32 722033001 ZIGZAG ROD
33 678084007 ECCENTRIC PIN
34 625506109 THREAD TAKE-UP LEVER UNIT
35 731511006 THREAD TAKE-UP LEVER PIN
36 000002806 SNAP RING E-6
37 730509008 NEEDLE BAR CRANK PIN UNIT
6
PARTS LIST
6
1
8
6
5
9
4
10
3 11
2
8
22
18
19
20
15 17
16
14
13
21
12
7
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 303608002 UPPER SHAFT (UNIT)

2 102073003 SCREW
3 102063000 SCREW
5 553245008 HEXAGONAL SOCKET SCREW
6 000111108 HEXAGON SOCKET SCREW 4X6
7 743029009 FELT
8 731312005 FELT
9 732003003 UPPER SHAFT REAR BUSHING
10 738634007 CRANK ROD UNIT
11 735064001 CRANK ROD PIN
12 000024206 SPRING PIN 3X30
13 502064003 CLUTCH RING
14 502065004 CLUTCH SPRING
15 303025009 BELT WHEEL
16 000030205 SNAP RING E-8
17 000023803 SPRING PIN 4X40
18 303609003 HANDWHEEL UNIT
19 303026000 HANDWHEEL
20 303027001 BALANCE WEIGHT
22 738046006 TIMING BELT
8
PARTS LIST
10
14
12
1
13
3
4
m
11
4 16
2
14 17
.co
8
15 14
18
9 20
19
es
7
22 7
29
23
32 30 5 24
uid
31
31 26
21
32
34
28 25
31
-g
6
all
33
27
9
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 303625005 ZIGZAG MECHANISM UNIT

303625108 ZIGZAG MECHANISM UNIT (MODEL 419S)
2 303028002 INDEX SPRING
3 303051004 INDEX SPRING
4 000078319 SETSCREW 3X6
5 000101404 SETSCREW 4X6
6 000115205 TP SCREW 4X6
7 000081005 SETSCREW 4X8
8 810220003 SETSCREW
9 303052005 PATTERN SELECTOR DIAL
10 303610100 FEED REGULATOR UNIT
11 303029003 FEED REGULATOR ROD
12 648010009 SETSCREW
13 000160102 ADJUSTABLE NUT
14 000002105 SNAP RING E-3
15 731034000 REVERSE LEVER ROD
16 303085007 FEED REGULATOR SPRING
17 735077007 FEED REGULATOR BODY SPRING
18 000101301 SETSCREW 5X10
19 730041007 SPRING SUSTAINER
20 303611008 REVERSE LEVER UNIT
21 303030007 REVERSE LEVER
22 303031008 REVERSE LEVER SUPPORTER
23 731033009 REVERSE LEVER SPRING
24 000111608 SPRING WASHER
25 000013903 SNAP RING CS-5
26 303614012 FRONT COVER UNIT
303614023 FRONT COVER UNIT (MODEL 419S)
27 303053110 FRONT COVER
303053121 FRONT COVER (MODEL 419S)
28 303054007 WIDTH SLIDE BUTTON
29 303055008 FEED SLIDE BUTTON
30 303056009 SLIDE BUTTON PLATE
31 000120203 TAPPING SCREW 3X8
32 000161103 TAPPING SCREW 3X6
33 303057114 FRONT PANEL FRAME
303057125 FRONT PANEL FRAME (MODEL 419S)
34 303058001 FRONT COVER SET PLATE
10
PARTS LIST
15 11 9
14
16 12
10
17 13
19
8
10
4 4
22
4
4
1
7 18
20
21
4 2 3
11
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 640603104 HOOK RACE UNIT

2 640503000 HOOK RACE UNIT
3 532096007 HOOK
5 647515006 BOBBIN CASE UNIT
6 102261000 BOBBIN
7 640018003 HOOK DRIVER SHAFT BUSHING
8 626045407 CAP
9 735064001 CRANK ROD PIN
10 000110107 HEXAGONAL SOCKET SCREW 5X5 WP
11 738023007 LOWER SHAFT CRANK
12 647142008 LOWER SHAFT
13 738024008 LOWER SHAFT FRONT BUSHING
14 640038009 LOWER SHAFT REAR BUSHING
15 722034002 FELT
16 647043008 FEED LIFTING CAM
17 730038001 LOWER SHAFT GEAR
18 730027007 NEEDLE PLATE
19 681009101 FLAT SCREW
20 730107002 GEAR BOX UPPER COVER
21 000101404 SCREW 4X6
22 000036201 WASHER
12
PARTS LIST
20
19
1 4 16
18
2
10
13
9 21
22
16 14
12
8
15 23
24
28
3 27
29 25
18 5 26
6
17
11
31
30 8
32
13
PARTS LIST
KEY PART
NO. NO. DESCRIPTION
1 730611004 FEED ROCK SHAFT UNIT

2 730057006 FEED ROCK SHAFT
3 647066007 FEED DOG BASE
4 647134007 FEED DOG BASE SHAFT
5 648019008 FEED DOG BASE SLIDING PLATE
6 102021202 SETSCREW
7 000002507 SNAP RING E-4
m
8 000111108 HEXAGON SOCKET SCREW 4X6
9 730184003 FEED DOG
10 730183002 SETSCREW
11 672042005 FEED DOG BASE SPRING
.co
12 647612015 FEED ROCK SHAFT CRANK UNIT
13 647064005 FEED ROCK SHAFT CRANK
14 102151006 SETSCREW
15 102205006 SETSCREW
16 738055008 STRAIGHT PIN
17 303033000 FEED LIFTING ARM SHAFT HOLDER
19 647607006 FORK ROD UNIT
es
20 102141003 FEED REGULATOR SLIDE BLOCK
21 673103008 FEED ROCK SHAFT CONNECTING PIN
22 000002806 SNAP RING E-6
23 303612009 FEED LIFTING ARM UNIT
24 738028002 FEED LIFTING ARM
25 730058007 FEED LIFTING ARM SPRING
uid
26 303069005 DROP FEED SELECTING PLATE

27 730061003 DROP FEED SELECTING SPRING
28 730062004 SLIDING PLATE
29 365032001 FLAT SCREW
30 730063016 FEED LIFTING CRANK ROLLER SHAFT
31 000101703 SCREW 4X12
32 000101404 SCREW 4X6
-g
all
14
PARTS LIST
3
2
4 1
9
6 10
15
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 739503308 MACHINE SOCKET UNIT (AUSTRALIA, U.K. & CONTINENTAL EUROPE)

739505403 MACHINE SOCKET UNIT (U.S.A. & CANADA)
2 000060802 NUT
3 739037007 MACHINE SOCKET COVER
5 000103509 SETSCREW 4X10
6 303615002 MOTOR UNIT (AUSTRALIA & U.K.)
303616003 MOTOR UNIT (U.S.A. & CANADA)
303615105 MOTOR UNIT (CONTINENTAL EUROPE)
7 000115504 TP SCREW 5X10
8 303059002 BELT COVER
9 000106801 SETSCREW 4X35
10 653006101 CAP
16
PARTS LIST
2 3 4 5 6
7 8 9 10
12 13
11
17
PARTS LIST
KEY PARTS
NO. NO. DESCRIPTION
1 303870018 ACCESSORY SET

2 653802002 SCREW DRIVER
3 741814003 OIL
4 102261000 BOBBIN
5 647808009 SEAM RIPPER/BUTTONHOLE OPENER
6 540401026 NEEDLE SET
7 740801004 AUTOMATIC BUTTONHOLE FOOT
8 743815000 HEMMER FOOT
9 611406002 ZIPPER FOOT
10 674401002 HEM GUIDE
11 042870102 FOOT CONTROL (AUSTRALIA)
033870104 FOOT CONTROL (U.S.A. & CANADA)
042870401 FOOT CONTROL (U.K.)
042870308 FOOT CONTROL (NETHERLANDS)
12 303800051 INSTRUCTION BOOK (ENGLISH)
303800084 INSTRUCTION BOOK (DUTCH, FRENCH & GERMAN)
303800095 INSTRUCTION BOOK (NORWEGIAN, SWEDISH & DANISH)
303800109 INSTRUCTION BOOK (ITALIAN, FINNISH & SPANISH)
13 488701002 COVER
18

Janome 423S Sewing Machine Service Manual

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All manuals and user guides at all-guides.

1. SKIPPING 1. NEEDLE IS NOT INSERTED INSERT THE NEEDLE PROPERLY.

2. NEEDLE IS BENT OR WORN. CHANGE THE NEEDLE.

3. INCORRECTLY THREADED RETHREAD.

4. NEEDLE OR THREAD ARE USE THE RECOMMENDED

5. SEWING ON STRETCH USE A #11 BLUE TIP NEEDLE.

6. INAPPROPRIATE NEEDLE SEE MECHANICAL P. 15

7. INAPPROPRIATE NEEDLE SEE MECHANICAL P. 16

8. INAPPROPRIATE NEEDLE SEE MECHANICAL P. 12, 13

2. FABRIC NOT 1. INCORRECT FEED DOG SEE MECHANICAL P. 14

2. THREAD ON BOTTOM SIDE MAKE SURE TO BRING

3. FEED DOG TEETH ARE CHANGE THE FEED DOG.

PROBLEM CAUSE REMEDY REFERENCE

3. BREAKING 1. INITIAL SEWING SPEED IS START WITH MEDIUM SPEED.

3. NEEDLE IS BENT OR DULL. REPLACE WITH A NEW NEEDLE.

4. UPPER THREAD TENSION IS ADJUST UPPER THREAD P. 7

5. NEEDLE SIZE IS USE APPROPRIATE NEEDLE

6. NEEDLE EYE IS WORN. CHANGE THE NEEDLE.

7. NEEDLE HOLE IN NEEDLE REPAIR THE HOLE OR

4. BREAKING 1. INCORRECTLY THREADED THREAD BOBBIN CASE

3. LINT IS STUCK INSIDE THE CLEAN THE HOOK RACE.

4. THREAD QUALITY IS CHANGE TO A HIGH QUALITY

5. THREAD IS JAMMING CLEAR OUT THE JAMMING

6. BOBBIN THREAD TENSION IS ADJUST BOBBIN THREAD P. 8

5. NEEDLE 1. NEEDLE IS HITTING THE SEE MECHANICAL P. 11

2. NEEDLE IS BENT OR WORN. CHANGE THE NEEDLE.

3. NEEDLE IS HITTING THE SEE MECHANICAL P. 12, 13

4. THE FABRIC MOVES WHILE SEE MECHANICAL P. 10

5. FABRIC IS BEING PULLED TOO GUIDE THE FABRIC GENTLY

PROBLEM CAUSE REMEDY REFERENCE

6. NOISY 1. BACKLASH BETWEEN SEE MECHANICAL P. 13

2. LOWER SHAFT GEAR IS ELIMINATE THE LOOSENESS.

3. INAPPROPRIATE BELT SEE MECHANICAL P. 24

5. NOT ENOUGH OIL. OIL ALL MOVING PARTS.

7. DEFORMATION 1. INAPPROPRIATE ZIGZAG SEE MECHANICAL P. 10

2. INAPPROPRIATE SEE MECHANICAL P. 20

3. UPPER THREAD TENSION ADJUST UPPER THREAD P. 7

4. INAPPROPRIATE FEED SEE MECHANICAL P. 18

TROUBLESHOOTING ........................................................................................... 1–3

PATTERN SELECTOR DIAL

COTTON THREAD #50

BOTH CLEARANCE SHOULD BE EQUAL

CLEARANCE BETWEEN NEEDLE

CLEARANCE SHOULD BE EQUAL

FEED LIFTING PIN

LOWER SHAFT CRANK ARM

SETSCREW (A) (2 PCS.)

FORWARD FEEDING BACKWARD FEEDING

(FOR MODEL 419S/423S)

POSITION (A) ADJUSTING

AT THE STRAIGHT STITCH SEWING, ADJUST IT AS FOLLOWS:

RELEASING ARM ZIGZAG WIDTH

BOTH CLEARANCE SHOULD BE EQUAL

300 GRAMS LOAD

(A) DEFLECTION 7–9MM

FROM LAMP SOCKET FROM MOTOR

1 303602006 TOP COVER UNIT

1 303626006 FRONT BRACKET UNIT (AUSTRALIA, U.K. & CONTINENTAL EUROPE)

27 000101703 SETSCREW 4X12

303622002 FRONT BRACKET UNIT (U.S.A. & CANADA)

41 000002105 SNAP RING E-3

1 303604008 NEEDLE BAR SUPPORTER UNIT

1 303608002 UPPER SHAFT (UNIT)

1 303625005 ZIGZAG MECHANISM UNIT