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Electrical Systems 2 From Diagnosis To Prognosis Hubert Razik full chapter pdf docx
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Electrical Systems 2
Electrical Systems 2
Edited by
Abdenour Soualhi
Hubert Razik
First published 2020 in Great Britain and the United States by ISTE Ltd and John Wiley & Sons, Inc.
Apart from any fair dealing for the purposes of research or private study, or criticism or review, as
permitted under the Copyright, Designs and Patents Act 1988, this publication may only be reproduced,
stored or transmitted, in any form or by any means, with the prior permission in writing of the publishers,
or in the case of reprographic reproduction in accordance with the terms and licenses issued by the
CLA. Enquiries concerning reproduction outside these terms should be sent to the publishers at the
undermentioned address:
www.iste.co.uk www.wiley.com
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
This book, which has been divided into two volumes, informs readers
about the theoretical approaches and results obtained in different laboratories
in France and also in other countries such as Spain, and so on. To this end,
many researchers from the scientific community have contributed to this
book by sharing their research results.
within the drive train. This technique can be considered an upstream phase
for studying the feasibility of gear fault detection using noninvasive
measurement in any complex electromechanical system.
1.1. Introduction
Chapter written by Remus PUSCA, Eric LEFEVRE, David MERCIER, Raphael ROMARY and
Miftah IRHOUMAH.
One of the main issues for exploiting the external magnetic field is to
define reliable indicators from it. This requires a good knowledge of the
electromagnetic behavior of the machine in the faulty condition. Here, we
present an analytical modeling of an electrical machine with a stator inter-
turn short circuit fault, associated with a simplified decomposition of the
external magnetic field.
(a) (b)
Figure 1.1. (a) Axial field. (b) Radial field
4 Electrical Systems 2
In the following sections, only the transverse field will be considered and
particularly its normal component that requires us to define an attenuation
coefficient that affects the airgap flux density.
Diagnosis of Electrical Machines by External Field Measurement 5
Let us define the airgap flux density as the following double sum
expression:
b bK ,H , [1.1]
K ,H
bK , H bˆK , H cos( K t H s
K ,H ) [1.2]
with K being the frequency rank and H the pole pair number of the
component.
M
Bx x
B M
bn
bt s s
0
sy
Rint ds
0
sy
Rext
2
CH H 1
. [1.3]
s
r (( R / R )
int
s
ext
s
( Rint s
/ Rext ) H 1)
s
Figure 1.4 shows the evolution of CH versus H for Rint 82.5mm,
s
R 121mm and r = 1,000. We can observe that the more H increases, the
ext
more the components are attenuated.
CH
bx CH bˆK , H cos( K t H s
K ,H ). [1.4]
K ,H
Diagnosis of Electrical Machines by External Field Measurement 7
bˆKx CH bˆK , H e
s
j( H )
0 K ,H
. [1.6]
H
x
K bKx dS . [1.7]
S
x
K C Kx , H K Hx Bˆ K , H cos( K t x
K ,H ). [1.8]
H
x
Among the components which constitute K , only few of them,
relative to low pole number (low H), have a significant contribution,
whereas the other components will be absorbed by the ferromagnetic
parts of the machine. The induced emf ex delivered by the sensor is
given by
ex eKx sin( K t x
K ) [1.9]
K
8 Electrical Systems 2
with
K Hs K Hx bˆK , H e
s
j( H )
eˆKx K 0 K ,H
,
H
[1.10]
K K bˆK , H e
s
x s x j( H )
K arg H H
0 K ,H
.
H
The airgap flux density b results from the product between the airgap
permeance and the magneto-motive force (mmf) . The following
analytical developments consider a general case relating to a p pole
pair AM.
2
iqs I s 2 cos t q 1 .
3
s
where hs is defined by hs=6k+1, where k varies between to + . Ahs is a
function that takes into account the winding coefficient tied to the rank hs.
∑ , , cos 1 1
[1.13]
b bK , H [1.14]
K ,H
with
bK , H bˆK , H cos( K t H s
K ,H ) [1.15]
and
K 1 krN r (1 s ),
[1.16]
H p (hs ksN s krN r ).
s s
iqsc iqsc
iqs iqs
= s
+
is
q
s
i
qsc
n turns y s.c.turns
where sc is the phase lag between the short-circuit current and the phase 1
current (see Figure 1.6). This phase actually depends on several parameters
such as the impedance that limits the short-circuit current, the short-circuit
winding, and the position of the fundamental airgap flux density relative to
the phase current q (depending on the load).
i1 s
sc
iqscs
s
where Ahs is a function obtained from the Fourier series of qsc and h is a
not null relative integer, which can take consequently all the values of hs. h
s
is defined as h h q sc .
12 Electrical Systems 2
s
qel
s
i
s q
n
2 2
s 0 s
i
s q
n
2
(a)
s
s qsc
iqsc 2
y
4 0 s
s
iqsc
3y s
4 q
(b)
s
As bsc qsc , the calculus developments lead us to define this quantity
in the reference frame related to ds. After regrouping the components of
same frequency and same polarity, we obtain
with
Ksc 1 kr N r (1 s),
[1.20]
H sc h p(ks N s kr N r ),
ks and kr are equivalent to ks and kr, respectively, where they vary from
to + . The resultant flux density appears, after attenuation, at the level of
the external transverse field.
Considering the values that K can take as given by [1.16] and Ksc by
[1.20], it results that Ksc does not bring new frequencies. This means that
with the traditional method of diagnosis, the presence of failure will be
appreciated through the variation of the amplitudes of already existing lines
in the spectrum. This makes the diagnosis by analysis of the changes in the
amplitudes of the measured components difficult.
Diagnosis of Electrical Machines by External Field Measurement 13
Concerning the polarities H and Hsc, we can observe that Hsc can take all
positive and negative integers, whereas H is multiple of p. Hsc can
particularly be equal to 1 corresponding to components that are weakly
attenuated by the stator iron. In the following, the properties relating to the
dissymmetry generated by such components will be exploited.
The analysis concerns the behavior, when the load varies, of the
amplitude of the sensitive harmonic of rank Ksc measured using two sensors
C1 and C2 shifted by 180° with respect to each other to a radius x from the
axis of the machine (as shown in Figure 1.8). To simplify the analysis, we
will consider the main effects generated by the components having the
lowest polarities, namely of polarity p (H = 1) for the healthy machine and
with polarity Hsc = 1 for the components generated by the fault. These low
polarities lead to the lowest attenuation of the flux density components
through the stator laminations.
Figure 1.8. Positioning of two coil sensors. For a color version of the
figures in this book, see www.iste.co.uk/soualhi/electrical2.zip
The only change between positions 1 and 2 is the change in the sign of
the faulty term. This is due to the polarity Hsc=1 that changes the sign of the
cosinus (cos( )= cos( )). The vector diagram for the rank K harmonic
associated with a variation of the load is given in Figure 1.9 (in this diagram,
we take ∅ 0). To make this diagram, it is considered that the current
of the short-circuit part is modified in phase when the load varies, which
leads to a change in the phase of the flux density bsc generated by the short
circuit and consequently the sensitive harmonics of rank Ksc. The load
variation also modifies the flux density coming from the healthy part of the
machine because of the increase in the in-line current .
Actually, the positioning of the sensors regarding the axis of the faulty
winding affects the results. Indeed, the best positioning is when the sensors
are placed perfectly in the axis of the faulty winding. In this position, the
difference in amplitude variation is maximum, and in this case, the
Diagnosis of Electrical Machines by External Field Measurement 15
amplitudes may vary in the opposite direction [PUS 10], which is a very
reliable indicator of fault.
(a) (b)
Figure 1.9. Phasor diagram variation: (a) load 1; (b) load 2
Figure 1.10 shows the variations with the load level of the Ksc rank
harmonic of the emf delivered by the two sensors positioned at 180° from
each other around an electrical machine. Two cases are presented: the
healthy case and the case with a stator inter-turn short-circuit fault. The
following observations are consistent with the theoretical analyses:
– in the healthy case, the harmonics vary in the same direction and have
in this case almost the same amplitudes;
– in the faulty case, the harmonics vary differently, and sometimes in
opposite directions.
In this section, the basic concepts of the belief functions are first exposed
in section 1.3.1. Then, in section 1.3.2, the proposed approach is introduced.
Finally, an illustrative example is presented in section 1.3.3.
Basic useful concepts of the belief function theory are exposed in this
section. Belief functions offer a rich and flexible mathematical frame to
represent and manipulate imperfect information.
m( A) 1. [1.23]
A
m1 m2 ( A) m1 ( B)m2 (C ) A . [1.24]
B C A
18 Electrical Systems 2
This rule being associative and commutative, the order in which the
sources are combined does not affect the combination result.
m1 {y}
m2 0.2 0.8
{y} ⋂ ⋂Ω
0.1 0.1 0.2 0.02 0.1 0.8 0.08
Ω⋂ Ω⋂Ω Ω
0.9 0.9 0.2 0.18 0.9 0.8 0.72
m( A)
BetP ( x) , x . [1.25]
x A, A | A | (1 m( ))
Diagnosis of Electrical Machines by External Field Measurement 19
Ω /2
0.72
0.28 0.64
2
and
Ω /2
0.72
0 0.36
2
, , ,
min : → [1.26]
, , ,
Values of ratio RAi belong to [0, 1]. When RAi is close to 1, it means that
the two measurements are close and then the machine is in a healthy state.
When it is close to 0, we are almost sure that there is a fault. Between 0 and
1, we suppose the existence of two thresholds S1 and S2 representing a
transition. One example of the evolution of the MF according to the ratio
RAi is given in Figure 1.12 with S1 = 0.45 and S2 = 0.55. The area between
S1 and S2 represents a transition area between the two views.
⋂ , ⋂ ⋂ , ⋂ [1.27]
It can be observed from Table 1.3 that in position 1, when the load
increases from 0 to 600 W, measurements from sensor C1 decrease from 46
to 24 V, whereas those of sensor C2 increase from 126 to 235 V.
Variations in opposite direction are obtained. Table 1.4 summarizes the
number of different variations observed for all positions.
Table 1.5. MFs mDV,i obtained from the measurement exposed in Table 1.2
We can combine these four MFs using [1.27]. The result of this
combination is the following:
0.814
0.007
Ω 0.043
∅ 0.136
Table 1.6. MFs mDV,i obtained from the measurement exposed in Table 1.2
Ratios RA2, RA3 and RA4 are similarly computed for all positions.
Associated MFs are then computed using Figure 1.12. For instance, by
plotting the value of RA1 in Figure 1.12, the MF obtained for position 1 is
defined as follows:
24 Electrical Systems 2
, 0.95
, 0
, Ω 0.05
The same method is used to compute mRA,2, mRA,3 and mRA,4. These MFs
are presented in Table 1.7.
, 0.71 , 0.05 , 0
, 0,02 , 0 , 0.05
, Ω 0.27 , Ω 0.95 , Ω 0.95
Table 1.7. MFs mRA,i from the measurement exposed in Table 1.2
0.872
0.003
Ω 0.012
∅ 0.113
0.757
0.001
Ω 0.001
∅ 0.241
0.999
0.001
1.4. Application
The proposed method has been tested considering two specific electrical
machines whose parameters are presented in Table 1.8. These two machines
allow us to simulate a damaged coil (short-circuit coils) and to test the
method.
AM SM
Machine type Asynchronous Synchronous
Power (kW) 11 10
Frequency (Hz) 50 50
Poles 4 4
Stator slots 48 54
Rotor slots 32 32
Balanced line voltage (V) 380/660 230/400
Synchronous speed (rpm) 1500 1400
Rated speed (rpm) 1450 1400
cos 0.83 0.7
For the AM, the considered frequency depends on the slip, but it will be
still denoted as “the line at 850 Hz”. In a practice, without any prior
information about harmonic magnitudes, it can be advised to extract both
harmonics from the signal, with an FFT.
In the presented test bench, the flux sensors measuring the external
magnetic field of the three-phase induction machine are placed around the
machine. The machine can operate under no load or load conditions and the
connecting box above the machine allows us to simulate a fault by short-
circuiting coils.
26 Electrical Systems 2
Figure 1.13. Test bench with an 11-kW AM used for the experiments
For this machine, the stator winding has been modified to offer the
possibility to make different levels of short-circuit faults as it can be seen in
the electrical winding scheme presented in Figure 1.14.
to study the behavior of the motor in a faulty condition. The total number of
measurements for the AM test is 260 corresponding to the healthy and faulty
machine for 12 different connections in the stator windings (four per phase)
as presented in Figure 1.14:
– healthy machine,
– with two faults in phase A (short circuit between the coils 1-2 and 1-3),
– with two faults in phase B (short circuit between the coils 9-10
and 9-11),
– with two faults in phase C (short circuit between the coils 17-18
and 17-19),
– with two faults in phase A (short circuit between the coils 25-26
and 25-27),
– with two faults in phase B (short circuit between the coils 33-34
and 33-35),
– with two faults in phase C (short circuit between the coils 41-42
and 41-43).
Table 1.9. Percent of correct decisions obtained, for the AM in the case of different
short circuit positions in the stator windings, obtained by using direct information signals
and fusion of signals. The numbers in parentheses indicate the numbers of errors
The percent results obtained by the information fusion tools using the
belief function theory are illustrated in Table 1.9. We have 13 considered
configurations. The first analysis is based only on information concerning
the fusion of sense of variation indicators (DV), the second by the fusion of
30 Electrical Systems 2
the ratio of the amplitude indicators (RA) and the last one by fusion of DV
and RA. For each case, the fusion of information obtained by the four
positions of the sensors is realized and the thresholds used to obtain the MFs
are S1 = 0.45 and S2 = 0.55.
For all the presented tests, the short-circuit current intensity Isc always
remains equal to 12 A rms and four levels of load were imposed for each
considered case: 0, 600, 1,000 and 1,400 W. From Table 1.9, we perform
common analyses between the methods by analyzing the results of each
position and the results obtained by measurement according to the sensor
belt. It appears that when the measurements are limited to a single position,
we are not able to detect all faulty cases.
Another test realized with the AM is presented in Table 1.10. Here the
information DV and RA are obtained from three positions of the sensors
considering several levels of fault severity. The winding of the machine
limits the short-circuit positions but allows us to create three levels of faults
on the accessible elementary coils. The studied configurations are the
following:
– healthy machine (without short circuit)
– with two faults in phase A,
– with two faults in phase B,
– with two faults in phase C,
that corresponds to 19 analyzed cases (18 with faults and one healthy). The
values of the short-circuit currents measured in each case are:
– Isc = 5 A,
– Isc = 10 A,
– Isc = 15 A.
In Table 1.10, the detection percent for each short-circuit severity level
with fusion or without fusion of information is presented.
Diagnosis of Electrical Machines by External Field Measurement 31
Table 1.10. Percent of correct decisions obtained for the AM in the case of different
levels of short-circuit severity using direct information signals and fusion of signals.
The numbers in parentheses indicate the numbers of errors
The global results show that the fusion of information concerning only
the DV information can detect 68.42% of faulty cases (13 from 19
analyzed). For this approach, high fault levels give low percent detection
value (16.66% corresponding to five cases not detected from six). With
information concerning only the RA parameter, the presented method detects
100% of the faulty cases; by fusion of the DV and RA, also 100% of the
faulty cases are detected. We can remark that for this test, the use of fusion
(DV + RA) allows us to obtain the best results.
For SM, the measurements were carried out in the generator mode using
a resistive load and with only one sensor position. For this machine, it is
possible to access to 1, 3 and 5 turns on certain elementary coils distributed
on the three phases. The studied configurations are the following:
– without short circuit;
– three faults (short circuit between coils 1-2, 2-3 and 1-4; see Figure
1.4(a)) for the three phases (A, B and C).
The value of the current measured in each case of short circuit depends
on the number of short turns:
– one coil (short circuit between the output connection 1-2, Isc = 3 A);
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described; and the value of his work has been very differently
appraised. Cuvier had small opinion of it. Camper and Saint-Hilaire
considered the author the greatest naturalist of modern times, the
French Aristotle. Topinard (1885, p. 33) thus describes the opinion of
the public: “Le public, lui, n’hésita pas; dans l’Histoire naturelle des
animaux il sentit un souffle nouveau, vit un pressentiment de l’avenir.
La libre pensée était dans l’air, 89 approchait; l’œuvre de Buffon,
comme l’Encyclopédie, Voltaire, Rousseau et Bougainville, contribua
à la Révolution française.”
The genius of Linnæus lay in classification. Order and method
were with him a passion. In his Systema Naturæ he fixed the place
of Man in Nature, arranging Homo sapiens as a distinct species in
the order Primates,[14] together with the apes, the lemurs, and the
bats. He went further and classified the varieties of man,
distinguishing them by skin colour and other characters into four
groups—a classification which holds an honourable place at the
present day.
14. The tenth edition, 1758, is the first in which the order Primates occurs. Earlier
editions have the order Anthropomorpha. See Bendyshe, p. 424.
Such are the Amukteres or Arrhines, that want Noses, and have only
two holes above their Mouth; they eat all things, but they must be raw;
they are short lived; the upper part of their Mouths is very prominent. The
Enotokeitai, whose Ears reach down to their Heels, on which they lye and
sleep. The Astomoi, that have no Mouths—a civil sort of People, that
dwell about the Head of the Ganges; and live upon smelling to boil’d
Meats and the Odours of Fruits and Flowers; they can bear no ill scent,
and therefore can’t live in a Camp. The Monommatoi or Monophthalmoi,
that have but one Eye, and that in the middle of their Foreheads: they
have Dogs’ Ears; their Hair stands on end, but smooth on the Breasts.
The Sternophthalmoi, that have Eyes in their Breasts. The Panai
sphenokephaloi with Heads like Wedges. The Makrokephaloi, with great
Heads. The Huperboreoi, who live a Thousand years. The Okupodes, so
swift that they will out-run a Horse. The Opisthodaktuloi, that go with their
Heels forward, and their Toes backwards. The Makroskeleis, the
Steganopodes, the Monoskeleis, who have one Leg, but will jump a great
way, and are call’d Sciapodes, because when they lye on their Backs,
with this Leg they can keep the Sun from their bodies.