PEKERJAAN :

Pengadaan Jasa Perencana Pendampingan Teknis Dan

Koordinasi Desain Peninggian Jalan di Main Road KM8 pada
jalan Tol Serpong Pondok Aren

CALCULATION REPORT OF THE BOX CULVERT KM 8

 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

CALCULATION SHEET:
CALCULATION OF BOX CULVERT KM 8

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

Contents
1 Geometry Data ............................................................................................................. 3
2 Material Properties ....................................................................................................... 3
3 Strength Reduction Factors .......................................................................................... 3
4 Load.............................................................................................................................. 4
4.1 Self-Weight (SW) .................................................................................................................... 4

4.2 Dead Load (DL) ....................................................................................................................... 4

4.3 Asphalt Load (SDL)................................................................................................................ 4

4.4 Lateral Earth Pressure ......................................................................................................... 5

4.5 Truck Load (LL) ...................................................................................................................... 6

4.6 Fluid Load.................................................................................................................................. 7

5 Load Combination........................................................................................................ 8
6 Moment Analysis ......................................................................................................... 8
7 Reinforcement ............................................................................................................ 11
7.1 Top Slab .................................................................................................................................. 11

7.1.1 Option 1 .................................................................................................................... 11

7.1.2 Option 2 .................................................................................................................... 12

7.2 Bottom Slab ........................................................................................................................... 14

7.2.1 Option 1 .................................................................................................................... 14

7.2.2 Option 2 .................................................................................................................... 15

7.3 Wall ...................................................................................................................................... 17

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

Technical Calculation RC Box Culvert 1000x700

1 Geometry Data
a. Geometry
• Span 1.00 m
• Hight 0.70 m
• Min. depth of fill 0.25 m
• Max. depth of fill 0.50 m
• Length of precast 1.20 m
b. Slab and Wall Thickness
• Top slab thick. 200 mm
• Bottom slab thick. 200 mm
• Sidewall thick. 200 mm
c. Haunch Dimension
• Top vertical 150 mm
• Top horizontal 150 mm
• Bottom vertical 150 mm
• Bottom horizontal 150 mm
d. Outside Clear Concrete Covers
• Top outside 30 mm
• Bottom outside 30 mm
• Sidewall outside 30 mm
e. Inside Clear Concrete Covers
• Top inside 30 mm
• Bottom inside 30 mm
• Sidewall inside 30 mm
f. Soil Data
• Soil unit weight 18 kN/m3
• Min. lateral press 0.3 (coefficient: AASHTO 0.3)

2 Material Properties
a. Concrete
• Concrete strength 21 MPa
• Concrete density 24 kN/m3 (=2400 kg/m3)
b. Reinforcement Rebar
• Yield stress 420 MPa
• Service stress limit 100% from fy

3 Strength Reduction Factors

• Flexure 0.9
• Shear 0.7

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

4 Load
4.1 Self-Weight (SW)
A dead load of structural elements is automatically calculated by software by providing
a weight multiplier factor of 1 according to the weight density of the material used in the
determination of the load that will work on the structure.

Figure 1 Modelling Self Weight Load using Midas

4.2 Dead Load (DL)

Figure 2 Modelling Dead Load using Midas

4.3 Asphalt Load (SDL)

The weight density of the asphalt is 22.40 kN/m3. The thickness of the asphalt is 5 cm, so
the SDL due to the weight of the asphalt is:

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

Figure 3 Modelling SDL using Midas

4.4 Lateral Earth Pressure

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

Figure 4 Modelling Lateral Earth Pressure using Midas

4.5 Truck Load (LL)

The load of the truck is the moving load. Software used as an application of the element
program to make it easier for the load to move to get the maximum inner force due to
the load of the truck wheels.

Figure 5 Truck Load 50T

(Source: SNI 1725-2016)

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

Figure 6 Modelling Truck Load (LL) using Midas

Figure 7 Modelling UDL&KEL using Midas

4.6 Fluid Load

Figure 8 Modelling Fluid Load using Midas

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

5 Load Combination

Description:
• SW : Self Weight
• DL : Dead Load
• SDL : Asphalt Load
• Pa : Earth Pressure Load
• Pae : Earth Pressure Load during an Earthquake
• Ps : Pressure Surcharge Load
• Hidrostatis : Fluid Load
• Pv : Earth Pressure vertical Load
• MVL : Truck Load
• UDL&KEL : Moving Load

6 Moment Analysis
a. Top Slab

Figure 9 Flexural Moment from Midas Result (Top Slab)

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

Figure 10 Shear Moment from Midas Result (Top Slab)

b. Bottom Slab

Figure 11 Flexural Moment from Midas Result (Bottom Slab)

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

Figure 12 Shear Moment from Midas Result (Bottom Slab)

c. Wall

Figure 13 Flexural Moment from Midas Result (Wall)

Figure 14 Shear Moment from Midas Result (Wall)

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

7 Reinforcement
7.1 Top Slab
7.1.1 Option 1
TOP SLAB REINFORCEMENT CALCULATION
Concrete Data:
K fc' Ec ec
b1 f flexural f shear
kg/cm2 MPa kN/m2 mm/mm
250 21 21409519 0.003 0.85 0.90 0.70

Reinforcement Data:
fy Es es dbtump dblap dv cover space
MPa MPa mm/mm mm mm mm mm mm
420 200000 0.0021 13 16 13 30 150

Inner Force Data & Section Dimensions:

Direction Mu (kNm) Vu (kN) bflexural (mm) bshear (mm) h (mm) d(mm)
Neg 18 275 1000 1000 200 151
Pos 55 275 1000 1000 200 149

Neg Pos
Flexural Reinforcement Calculation:
c b=e c*Es*d/(e c*Es)+fy 89 mm 88 mm
amax =0.75*b1*c b 56 mm 56 mm
2
a=d-(d -(2*Mu/0.85*fc'*f*b)) 7.87 mm 25.47 mm
2 2
Asneed =Mu/f*fy*(d-a/2) 330 mm 1070 mm
2 2
Asmin =1.4/fy *b*d 502 mm 497 mm
2 2
Asmax =0.75*(0.85*b1*fc'/fy)*(600/600+fy)*b*d 2370 mm 2346 mm
check ------ Asneed < Asmax ok ok
2 2
Asused =max(Asneed ,Asmin ) 502 mm 1070 mm
Flexural reinforcement used 4D13 6D16
Flexural reinforcement spacing 301 mm 180 mm
Used D13 -150 D16-150
Shear Reinforcement Calculation:
Vc=f*(fc')*b*d/6 79.98 kN 79.18 kN
Vs=(Vu-Vc)/f 279.13 kN 280.26 kN
Vsmax=2*(fc')*b*d/3 457.04 kN 452.48 kN
check -------Vc>Vu
Av=max(b*s/3*fy,Vs*s/fy*d) 662.38 mm 2 671.77 mm 2
Shear Reinforcement used: D13-226/150 D13-180/150
D13-150/150 D13-150/150

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

Check Moment Capacity against Moment Crack

Mn = As * fy * (d - a/2) 61.88 kN.m
ϕ * Mn 52.60 kN.m
Modulus of rupture, fr
0.5
Fr = 0.23 * (fc') 1.05

Moment Crack, Mcr

Mcr = M cr = ɤ3 * ɤ1 * fr * (Ig/yt)
ɤ1 = 1.60
ɤ3 = 0.75

Mcr = 8.38 kN.m

Checkig for all conditions
1. Moment Crack (Service) Mn > 1.2 Mcr

ϕ * Mn 1.2 Mcr
52.60218 10.0579
OK

7.1.2 Option 2
TOP SLAB REINFORCEMENT CALCULATION
Concrete Data:
K fc' Ec ec
b1 f flexural f shear
kg/cm2 MPa kN/m2 mm/mm
250 21 21409519 0.003 0.85 0.90 0.70

Reinforcement Data:
fy Es es dbtump dblap dv cover space
MPa MPa mm/mm mm mm mm mm mm
420 200000 0.0021 13 16 13 30 150

Inner Force Data & Section Dimensions:

Direction Mu (kNm) Vu (kN) bflexural (mm) bshear (mm) h (mm) d(mm)
Neg 18 275 1000 1000 150 101
Pos 55 275 1000 1000 150 99

Neg Pos
Flexural Reinforcement Calculation:
c b=e c*Es*d/(e c*Es)+fy 59 mm 58 mm
amax =0.75*b1*c b 38 mm 37 mm
2
a=d-(d -(2*Mu/0.85*fc'*f*b)) 12.21 mm 45.52 mm 12
2 2
Asneed =Mu/f*fy*(d-a/2) 513 mm 1912 mm
2 2
As =1.4/fy *b*d 335 mm 330 mm
Inner Force Data & Section Dimensions:
Direction Mu (kNm) Vu (kN) bflexural (mm) bshear (mm) h (mm) d(mm)
Neg 18 275 1000 1000 150 101
REPORT STRUCTURE
Pos 55 275 1000 1000 CALCULATION
150 OF 99
BOX CULVERT KM 8

Neg Pos
Flexural Reinforcement Calculation:
c b=e c*Es*d/(e c*Es)+fy 59 mm 58 mm
amax =0.75*b1*c b 38 mm 37 mm
2
a=d-(d -(2*Mu/0.85*fc'*f*b)) 12.21 mm 45.52 mm
2 2
Asneed =Mu/f*fy*(d-a/2) 513 mm 1912 mm
2 2
Asmin =1.4/fy *b*d 335 mm 330 mm
2 2
Asmax =0.75*(0.85*b1*fc'/fy)*(600/600+fy)*b*d 1583 mm 1559 mm
check ------ Asneed < Asmax ok not ok
2 2
Asused =max(Asneed ,Asmin ) 513 mm 1912 mm
Flexural reinforcement used 4D13 10D16
Flexural reinforcement spacing 301 mm 100 mm
Used D13 -150 D16-100
Shear Reinforcement Calculation:
Vc=f*(fc')*b*d/6 53.41 kN 52.61 kN
Vs=(Vu-Vc)/f 317.09 kN 318.22 kN
Vsmax=2*(fc')*b*d/3 305.20 kN 300.64 kN
check -------Vc>Vu
Av=max(b*s/3*fy,Vs*s/fy*d) 1126.82 mm 2 1148.00 mm 2
Shear Reinforcement used: D13-113/150 D13-113/150
D13-150/150 D13-150/150

Check Moment Capacity against Moment Crack

Mn = As * fy * (d - a/2) 62.42 kN.m
ϕ * Mn 53.05 kN.m
Modulus of rupture, fr
0.5
Fr = 0.23 * (fc') 1.05

Moment Crack, Mcr

Mcr = M cr = ɤ3 * ɤ1 * fr * (Ig/yt)
ɤ1 = 1.60
ɤ3 = 0.75

Mcr = 4.71 kN.m

Checkig for all conditions
1. Moment Crack (Service) Mn > 1.2 Mcr

ϕ * Mn 1.2 Mcr
53.05312 5.65758
OK

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

7.2 Bottom Slab

7.2.1 Option 1
BOTTOM SLAB REINFORCEMENT CALCULATION
Concrete Data:
K fc' Ec ec
b1 f flexural f shear
kg/cm2 MPa kN/m2 mm/mm
250 21 21409519 0.003 0.85 0.90 0.70

Reinforcement Data:
fy Es es dbtump dblap dv cover space
MPa MPa mm/mm mm mm mm mm mm
420 200000 0.0021 16 13 13 50 150

Inner Force Data & Section Dimensions:

Direction Mu (kNm) Vu (kN) bflexural (mm) bshear (mm) h (mm) d(mm)
Neg 26 109 1000 1000 200 129
Pos 18 109 1000 1000 200 131

Neg Pos
Flexural Reinforcement Calculation:
c b=e c*Es*d/(e c*Es)+fy 76 mm 77 mm
amax =0.75*b1*c b 48 mm 49 mm
2
a=d-(d -(2*Mu/0.85*fc'*f*b)) 13.58 mm 8.92 mm
2 2
Asneed =Mu/f*fy*(d-a/2) 570 mm 375 mm
2 2
Asmin =1.4/fy *b*d 430 mm 435 mm
2 2
Asmax =0.75*(0.85*b1*fc'/fy)*(600/600+fy)*b*d 2031 mm 2055 mm
check ------ Asneed < Asmax ok ok
2 2
Asused =max(Asneed ,Asmin ) 570 mm 435 mm
Flexural reinforcement used 3D16 4D13
Flexural reinforcement spacing 429 mm 287 mm
D13-150 D13-150
Shear Reinforcement Calculation:
Vc=f*(fc')*b*d/6 68.56 kN 69.35 kN
Vs=(Vu-Vc)/f 58.38 kN 57.24 kN
Vsmax=2*(fc')*b*d/3 391.75 kN 396.30 kN
check -------Vc>Vu
Av=max(b*s/3*fy,Vs*s/fy*d) 161.62 mm 2 156.65 mm 2
Shear Reinforcement used: D13-858/150 D13-861/150
D13-150/150 D13-150/150

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

Check Moment Capacity against Moment Crack

Mn = As * fy * (d - a/2) 23.03 kN.m
ϕ * Mn 19.57 kN.m
Modulus of rupture, fr
0.5
Fr = 0.23 * (fc') 1.05

Moment Crack, Mcr

Mcr = M cr = ɤ3 * ɤ1 * fr * (Ig/yt)
ɤ1 = 1.60
ɤ3 = 0.75

Mcr = 8.38 kN.m

Checkig for all conditions
1. Moment Crack (Service) Mn > 1.2 Mcr

ϕ * Mn 1.2 Mcr
19.57324 10.0579
OK

7.2.2 Option 2
BOTTOM SLAB REINFORCEMENT CALCULATION
Concrete Data:
K fc' Ec ec
b1 f flexural f shear
kg/cm2 MPa kN/m2 mm/mm
250 21 21409519 0.003 0.85 0.90 0.70

Reinforcement Data:
fy Es es dbtump dblap dv cover space
MPa MPa mm/mm mm mm mm mm mm
420 200000 0.0021 16 13 13 50 150

Inner Force Data & Section Dimensions:

Direction Mu (kNm) Vu (kN) bflexural (mm) bshear (mm) h (mm) d(mm)
Neg 26 109 1000 1000 150 79
Pos 18 109 1000 1000 150 81

Neg Pos
Flexural Reinforcement Calculation:
c b=e c*Es*d/(e c*Es)+fy 46 mm 47 mm
amax =0.75*b1*c b 30 mm 30 mm
2
a=d-(d -(2*Mu/0.85*fc'*f*b)) 24.94 mm 15.45 mm
2 2
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Asneed =Mu/f*fy*(d-a/2) 1047 mm 649 mm
2 2
Asmin =1.4/fy *b*d 263 mm 268 mm
2 2
Inner Force Data & Section Dimensions:
Direction Mu (kNm) Vu (kN) bflexural (mm) bshear (mm) h (mm) d(mm)
Neg 26 109 1000 1000 150 79
REPORT STRUCTURE
Pos 18 109 1000 1000 CALCULATION
150 OF 81
BOX CULVERT KM 8

Neg Pos
Flexural Reinforcement Calculation:
c b=e c*Es*d/(e c*Es)+fy 46 mm 47 mm
amax =0.75*b1*c b 30 mm 30 mm
2
a=d-(d -(2*Mu/0.85*fc'*f*b)) 24.94 mm 15.45 mm
2 2
Asneed =Mu/f*fy*(d-a/2) 1047 mm 649 mm
2 2
Asmin =1.4/fy *b*d 263 mm 268 mm
2 2
Asmax =0.75*(0.85*b1*fc'/fy)*(600/600+fy)*b*d 1244 mm 1268 mm
check ------ Asneed < Asmax ok ok
2 2
Asused =max(Asneed ,Asmin ) 1047 mm 649 mm
Flexural reinforcement used 6D16 5D13
Flexural reinforcement spacing 172 mm 216 mm
D13-150 D13-150
Shear Reinforcement Calculation:
Vc=f*(fc')*b*d/6 41.98 kN 42.78 kN
Vs=(Vu-Vc)/f 96.34 kN 95.20 kN
Vsmax=2*(fc')*b*d/3 239.91 kN 244.46 kN
check -------Vc>Vu
Av=max(b*s/3*fy,Vs*s/fy*d) 435.52 mm 2 422.35 mm 2
Shear Reinforcement used: D13-286/150 D13-287/150
D13-150/150 D13-150/150

Check Moment Capacity against Moment Crack

Mn = As * fy * (d - a/2) 19.83 kN.m
ϕ * Mn 16.86 kN.m
Modulus of rupture, fr
0.5
Fr = 0.23 * (fc') 1.05

Moment Crack, Mcr

Mcr = M cr = ɤ3 * ɤ1 * fr * (Ig/yt)
ɤ1 = 1.60
ɤ3 = 0.75

Mcr = 4.71 kN.m

Checkig for all conditions
1. Moment Crack (Service) Mn > 1.2 Mcr

ϕ * Mn 1.2 Mcr
16.85833 5.65758
OK

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

7.3 Wall
WALL REINFORCEMENT CALCULATION
Concrete Data:
K fc' Ec ec
b1 f flexural f shear
kg/cm2 MPa kN/m2 mm/mm
250 21 21409519 0.003 0.85 0.90 0.70

Reinforcement Data:
fy Es es dbtump dblap dv cover space
MPa MPa mm/mm mm mm mm mm mm
420 200000 0.0021 13 13 13 30 150

Inner Force Data & Section Dimensions:

Direction Mu (kNm) Vu (kN) bflexural (mm) bshear (mm) h (mm) d(mm)
Neg 31 171 1000 1000 200 151
Pos 31 171 1000 1000 200 151

Neg Pos
Flexural Reinforcement Calculation:
c b=e c*Es*d/(e c*Es)+fy 89 mm 89 mm
amax =0.75*b1*c b 56 mm 56 mm
2
a=d-(d -(2*Mu/0.85*fc'*f*b)) 13.45 mm 13.45 mm
2 2
Asneed =Mu/f*fy*(d-a/2) 565 mm 565 mm
2 2
Asmin =1.4/fy *b*d 502 mm 502 mm
2 2
Asmax =0.75*(0.85*b1*fc'/fy)*(600/600+fy)*b*d 2370 mm 2370 mm
check ------ Asneed < Asmax ok ok
2 2
Asused =max(Asneed ,Asmin ) 565 mm 565 mm
Flexural reinforcement used 5D13 5D13
Flexural reinforcement spacing 226 mm 226 mm
D13-150 D13-150
Shear Reinforcement Calculation:
Vc=f*(fc')*b*d/6 79.98 kN 79.98 kN
Vs=(Vu-Vc)/f 130.50 kN 130.50 kN
Vsmax=2*(fc')*b*d/3 457.04 kN 457.04 kN
check -------Vc>Vu
Av=max(b*s/3*fy,Vs*s/fy*d) 309.68 mm 2 309.68 mm 2
Shear Reinforcement used: D13-451/150 D13-451/150
D13-150/150 D13-150/150

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

Check Moment Capacity against Moment Crack

Mn = As * fy * (d - a/2) 34.10 kN.m
ϕ * Mn 28.99 kN.m
Modulus of rupture, fr
0.5
Fr = 0.23 * (fc') 1.05

Moment Crack, Mcr

Mcr = M cr = ɤ3 * ɤ1 * fr * (Ig/yt)
ɤ1 = 1.60
ɤ3 = 0.75

Mcr = 8.38 kN.m

Checkig for all conditions
1. Moment Crack (Service) Mn > 1.2 Mcr

ϕ * Mn 1.2 Mcr
28.985 10.0579
OK

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 REPORT STRUCTURE
CALCULATION OF BOX CULVERT KM 8

Figure 15 Detail Reiforcement of Crossing Drainage using RCP as Inner Formwork

Note for option 2:

RCP’s strength is not considered in the calculation / assuming RCP only act as
formwork and doesn’t give structural strength contribution to the drainage.

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