Professional Documents
Culture Documents
Geometric Dimensioning and Tolerancing For Mechanical Design 2 E 2Nd Edition Full Chapter PDF
Geometric Dimensioning and Tolerancing For Mechanical Design 2 E 2Nd Edition Full Chapter PDF
Geometric Dimensioning and Tolerancing For Mechanical Design 2 E 2Nd Edition Full Chapter PDF
https://ebookmass.com/product/geometric-dimensioning-and-
tolerancing-for-mechanical-design-3e-gene-r-cogorno/
https://ebookmass.com/product/geometric-dimensioning-and-
tolerancing-for-mechanical-design-3e-3rd-edition-gene-r-cogorno/
https://ebookmass.com/product/theory-and-design-for-mechanical-
measurements-7th-edition-richard-s-figliola/
https://ebookmass.com/product/theory-and-design-for-mechanical-
measurements-6th-edition-6th-edition-ebook-pdf/
eTextbook 978-1118112830 Mechanical Engineers’ Handbook
Volume 2: Design Instrumentation and Controls 4th
Edition
https://ebookmass.com/product/etextbook-978-1118112830-
mechanical-engineers-handbook-volume-2-design-instrumentation-
and-controls-4th-edition/
https://ebookmass.com/product/mechanical-design-theory-and-
applications-t-h-c-childs/
https://ebookmass.com/product/basic-mechanical-engineering-2nd-
edition-pravin-kumar/
https://ebookmass.com/product/machine-elements-in-mechanical-
design-6th-edition-whats-new-trades/
https://ebookmass.com/product/shigleys-mechanical-engineering-
design-11th-ed-11th-edition-richard-budynas/
Geometric Dimensioning
and Tolerancing for
Mechanical Design
Gene R. Cogorno
Second Edition
ISBN: 978-0-07-177214-3
MHID: 0-07-177214-6
The material in this eBook also appears in the print version of this title: ISBN: 978-0-07-177212-9,
MHID: 0-07-177212-X.
All trademarks are trademarks of their respective owners. Rather than put a trademark symbol after every occurrence of a
trademarked name, we use names in an editorial fashion only, and to the benefit of the trademark owner, with no intention
of infringement of the trademark. Where such designations appear in this book, they have been printed with initial caps.
McGraw-Hill eBooks are available at special quantity discounts to use as premiums and sales promotions, or for use in
corporate training programs. To contact a representative please e-mail us at bulksales@mcgraw-hill.com.
Information contained in this work has been obtained by The McGraw-Hill Companies, Inc. (“McGraw-Hill”) from sources
believed to be reliable. However, neither McGraw-Hill nor its authors guarantee the accuracy or completeness of any
information published herein, and neither McGraw-Hill nor its authors shall be responsible for any errors, omissions, or
damages arising out of use of this information. This work is published with the understanding that McGraw-Hill and its
authors are supplying information but are not attempting to render engineering or other professional services. If such
services are required, the assistance of an appropriate professional should be sought.
TERMS OF USE
This is a copyrighted work and The McGraw-Hill Companies, Inc. (“McGrawHill”) and its licensors reserve all rights in
and to the work. Use of this work is subject to these terms. Except as permitted under the Copyright Act of 1976 and the
right to store and retrieve one copy of the work, you may not decompile, disassemble, reverse engineer, reproduce, modify,
create derivative works based upon, transmit, distribute, disseminate, sell, publish or sublicense the work or any part of it
without McGraw-Hill’s prior consent. You may use the work for your own noncommercial and personal use; any other use
of the work is strictly prohibited. Your right to use the work may be terminated if you fail to comply with these terms.
THE WORK IS PROVIDED “AS IS.” McGRAW-HILL AND ITS LICENSORS MAKE NO GUARANTEES OR
WARRANTIES AS TO THE ACCURACY, ADEQUACY OR COMPLETENESS OF OR RESULTS TO BE OBTAINED
FROM USING THE WORK, INCLUDING ANY INFORMATION THAT CAN BE ACCESSED THROUGH THE
WORK VIA HYPERLINK OR OTHERWISE, AND EXPRESSLY DISCLAIM ANY WARRANTY, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE. McGraw-Hill and its licensors do not warrant or guarantee that the functions contained
in the work will meet your requirements or that its operation will be uninterrupted or error free. Neither McGraw-Hill nor
its licensors shall be liable to you or anyone else for any inaccuracy, error or omission, regardless of cause, in the work
or for any damages resulting therefrom. McGraw-Hill has no responsibility for the content of any information accessed
through the work. Under no circumstances shall McGraw-Hill and/or its licensors be liable for any indirect, incidental,
special, punitive, consequential or similar damages that result from the use of or inability to use the work, even if any of
them has been advised of the possibility of such damages. This limitation of liability shall apply to any claim or cause
whatsoever whether such claim or cause arises in contract, tort or otherwise.
Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
1 Introduction to Geometric Dimensioning and Tolerancing . . . . . . . . 1
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
What Is GD&T? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
When Should GD&T Be Used? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Advantages of GD&T Over Coordinate Dimensioning
and Tolerancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
The Cylindrical Tolerance Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
The Maximum Material Condition Modifier . . . . . . . . . . . . . . . . . 5
Datum Features Specified in Order of Precedence . . . . . . . . . . . . 6
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Dimensioning and Tolerancing Fundamentals . . . . . . . . . . . . . . . . . . . 9
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fundamental Drawing Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Units of Linear Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Specifying Linear Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Specifying Linear Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Interpreting Dimensional Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Specifying Angular Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Specifying Angular Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Dimensioning and Tolerancing for CAD/CAM Database Models . . . 14
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Symbols, Terms, and Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Geometric Characteristic Symbols . . . . . . . . . . . . . . . . . . . . . . . . . 17
The Datum Feature Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
The Feature Control Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Reading the Feature Control Frame . . . . . . . . . . . . . . . . . . . . . . . . 20
Other Symbols Used with Geometric Tolerancing . . . . . . . . . . . . 23
Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Rule #1: Limits of Size Prescribe Variations of Form . . . . . . . . . . 36
Rule #2: Applicability of Modifiers in Feature Control Frames . . . . 38
The Pitch Diameter Rule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
iii
iv Contents
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Chapter Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4 Datums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Application of Datums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Immobilization of a Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Datum Feature Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Datum Feature Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Inclined Datum Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Cylindrical Datum Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Establishing Datum Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Plane Flat Surfaces as Datum Features . . . . . . . . . . . . . . . . . . . . . . 54
Datum Features of Size at RMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Datum Features of Size at MMB . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Plane Flat Surfaces versus Features of Size . . . . . . . . . . . . . . . . . . 56
Irregular Features of Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Multiple Datum Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Partial Datum Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Datum Targets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Datum Targets Established on a Cylindrical Part . . . . . . . . . . . . . 60
Step and Movable Datum Target Symbols . . . . . . . . . . . . . . . . . . 61
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Chapter Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5 Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Flatness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Specifying Flatness Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Specifying Flatness of a Median Plane . . . . . . . . . . . . . . . . . . . . . . 71
Unit Flatness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Straightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Specifying Straightness of a Surface Tolerance . . . . . . . . . . . . . . . 73
Specifying Straightness of a Median Line . . . . . . . . . . . . . . . . . . . 75
Circularity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Specifying Circularity Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Cylindricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Specifying Cylindricity Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Free-State Variation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Contents v
Chapter Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
6 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Perpendicularity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Specifying Perpendicularity of a Flat Surface . . . . . . . . . . . . . . . . 90
The Tangent Plane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Specifying the Perpendicularity of an Axis to a
Plane Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Parallelism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Specifying Parallelism of a Plane Surface . . . . . . . . . . . . . . . . . . . 93
Specifying Parallelism of an Axis . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Angularity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Specifying Angularity of a Plane Surface . . . . . . . . . . . . . . . . . . . . 95
Specifying Angularity of an Axis . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Alternative Practice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Chapter Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
11 Runout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Circular Runout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Total Runout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Specifying Runout and Partial Runout . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Multiple Datum Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Face and Diameter Datum Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Geometric Controls to Refine Datum Features . . . . . . . . . . . . . . . . . . . . 188
Relationship Between Feature Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Inspecting Runout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Chapter Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
12 Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Specifying Profile Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Application of Datum Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
A Radius Refinement with Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Combining Profile Tolerances with Other Geometric Controls . . . . . . 200
Coplanarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Profile of a Conical Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Composite Profile Tolerancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Multiple Single-Segment Profile Tolerancing . . . . . . . . . . . . . . . . . . . . . 204
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Chapter Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
T
his book is written primarily for the learner who is new to the subject of
geometric dimensioning and tolerancing (GD&T). The purpose of this
book is to teach the graphic language of GD&T in a way that the learner
can easily understand and use in practical applications. This work is intended
as a textbook to be used in colleges, universities, technical schools, and corporate
training programs. It is intended for use in engineering, design, manufacturing,
inspection, and drafting curriculums. This book is also appropriate for a self-study
program.
The material in this book is written in accordance with the latest revision of the
geometric dimensioning and tolerancing standard, ASME Y14.5–2009. GD&T is a graphic
language; in order to facilitate understanding of this subject, there is at least one drawing
to illustrate each concept discussed. Drawings in this text are for illustration purposes
only. In order to avoid confusion, only the concepts being discussed are completely
toleranced. All the drawings in this book are dimensioned and toleranced with the inch
system of measurement because most drawings produced in the United States are
dimensioned and toleranced with this system. The reader is expected to know how to
read engineering drawings.
Organization
The discussion of each control starts with a definition and continues with how the
control is specified, interpreted, and inspected. There is a sequential review and a series
of study questions and problems at the end of each chapter to emphasize key concepts
and to serve as a self-test. This book is logically ordered so that it can easily be used
as a reference text.
ix
x Preface
4. Answer the review questions at the end of each chapter. These questions
identify key ideas, are in sequential order, and, in most cases, are word for
word from the text.
5. Solve each GD&T problem. (The answers to the review questions and problems
are available online courtesy of McGraw-Hill at www.mhprofessional.com/
GDTMD.)
Comprehending new information from the printed page is only part of the learning
process. Retaining the new information in long-term memory is even more important.
In order to optimize the learning process and to drive new information into long-term
memory with the least amount of effort, it is critical for the learner to follow these
steps:
Review is more than just looking at the information. Review includes rereading
main ideas, speaking them out loud, and/or writing them. Some learners learn best by
reading, others learn best by hearing, and still others learn best by writing or doing.
Everyone learns differently, and some students may learn best by employing a
combination of these activities or all three. Learners are encouraged to experiment to
determine their own best method of retaining new information.
1. A course calendar
2. Suggested lecture topics
3. Answers to questions and problems at the end of each chapter
4. Midterm examinations
5. A final examination
6. The answers for the midterm and final examinations
Also, this book is organized in such a way that the instructor can select
appropriate material for a more abbreviated course. This text can also be used as
supplementary material for other courses, such as mechanical engineering, tool design,
drafting, machining practices, and mechanical inspection. Using the Instructor’s Guide
with this text will greatly facilitate the administration of a course in GD&T.
To access the Instructor’s Guide, visit:
I
would like to express particular gratitude to my wife, Marianne, for her
support of this project and for the many hours she spent reading and
editing the manuscript; also, thanks go to my son, Steven, who devoted
considerable time and effort toward shaping the style of this book. I also wish
to express my thanks to Anthony Teresi for his engineering expertise and
editorial comments. I would like to acknowledge the McGraw-Hill Professional
staff for their technical contributions and editorial comments. A special thanks
goes to James Meadows, my first GD&T instructor, for his guidance and support
throughout the years. Finally, thanks to the American Society of Mechanical
Engineers for permission to reprint excerpts from ASME Y14.5–2009; all rights
are reserved.
Gene R. Cogorno
xi
About the Author
Gene R. Cogorno is a professional educator, speaker,
and author with more than 30 years of experience in
education and training. He earned both his Bachelor’s
and Master’s degrees in Industrial Education from
San Jose State University. In 1984, he joined FMC
Corporation as a Senior Technical Trainer. In 1992,
Mr. Cogorno founded Technical Training Consultants,
where he teaches courses in geometric dimensioning
and tolerancing, tolerance analysis, and blueprint
reading.
CHAPTER 1
Introduction to Geometric
Dimensioning and Tolerancing
F
or many in the manufacturing sector, geometric dimensioning and tolerancing is
a new subject. During World War II, the United States manufactured and shipped
spare parts overseas for the war effort. Many of these parts, even though they
were made to specifications, would not assemble. The military recognized that defec-
tive parts caused serious problems for military personnel. After the war, a committee
representing government, industry, and education spent considerable time and effort
investigating this defective parts problem; this group needed to find a way to ensure
that parts would fit and function properly every time. The result was the development
of geometric dimensioning and tolerancing (GD&T).
Ultimately, the USASI Y14.5–1966 [United States of America Standards Institute—
predecessor to the American National Standards Institute (ANSI)] document was pro-
duced based on earlier standards and industry practices. The following are revisions to
that standard:
The 2009 revision is the current, authoritative reference document that specifies the
proper application of GD&T.
Most government contractors are now required to generate drawings that are toler-
anced with GD&T. Because of tighter tolerancing requirements, shorter time to produc-
tion, and the need to communicate design intent more accurately, many companies
other than military suppliers are recognizing the importance of tolerancing their draw-
ings with GD&T.
Conventional tolerancing methods have been in use since the middle of the 1800s.
These methods do a good job of dimensioning and tolerancing the size of features and
are still used in that capacity today, but they do a poor job of locating and orienting
features of size. GD&T is used extensively for tolerancing the size, form, orientation,
and location of features. Tolerancing with GD&T has a number of advantages over
conventional tolerancing methods; three dramatic advantages are illustrated in this
chapter.
1
2 Chapter One
Chapter Objectives
After completing this chapter, the learner will be able to
• Define GD&T
• Explain when to use GD&T
• Identify three advantages of GD&T over coordinate tolerancing
What Is GD&T?
GD&T is a symbolic language used to specify the size, shape, form, orientation, and
location of features on a part. Features toleranced with GD&T reflect the actual relation-
ship between mating parts. Drawings with properly applied geometric tolerancing pro-
vide the best opportunity for uniform interpretation and cost-effective assembly. GD&T
was created to ensure the proper assembly of mating parts, to improve quality, and to
reduce cost.
GD&T is a design tool. Before designers can apply geometric tolerancing properly,
they must carefully consider the fit and function of each feature of every part. GD&T, in
effect, serves as a checklist to remind the designer to consider all aspects of each feature.
Properly applied geometric tolerancing ensures that every part will assemble every
time. Geometric tolerancing allows the designer to specify the maximum available tol-
erance and, consequently, design the most economical parts.
GD&T communicates design requirements. This tolerancing scheme identifies all
applicable datum features, which are reference surfaces, and the features being con-
trolled to these datum features. A properly toleranced drawing is a picture that not only
communicates the size and shape of the part but also tells a story that explains the toler-
ance relationships between features.
Ø3.000-3.030
±.007
.010
2.000 ± .005
Figure 1-1 The traditional plus or minus tolerancing system. The axis of the 3-inch hole must fall
inside the .010-square tolerance zone.
4 Chapter One
Where datum features are implied, the designer has not indicated which datum
feature is more important and has not specified whether or not a third datum
feature is included. It would be logical to assume that a third datum feature
does exist because the datum reference frame consists of three mutually
perpendicular planes, even though a third datum feature is not implied.
When locating features with GD&T, there are three important advantages over the
coordinate tolerancing system:
Size Tolerance
Ø3.000-3.030 Location Tolerance
.014 M A B C
Ø.014 @ MMC
Cylindrical Tolerance Zone A
2.000
2.000
B
Figure 1-2 The cylindrical tolerance zone compared with the rectangular tolerance zone.
I n t r o d u c t i o n t o G e o m e t r i c D i m e n s i o n i n g a n d To l e r a n c i n g 5
10
14
Figure 1-3 A cylindrical tolerance zone provides a uniform distance from the axis to the edge.
true position, there is a tolerance if .007 from true position in all directions. A cylindrical
tolerance zone circumscribed about a square tolerance zone such as the one in Fig. 1-3
has 57% more area than the square in which the actual axis of the feature may lie.
Size Tolerance
Ø3.000-3.030 Hole
Location Tolerance
.014 M A B C
Figure 1-4 The size, size tolerance, and feature control frame for the hole in Fig. 1-2.
6 Chapter One
The maximum material condition modifier allows the designer to capture all the avail-
able tolerance.
4 X Ø.510-.530
2.50
.75
1.00 5.00
Unless Otherwise Specified:
.XX: = ± .01
ANGLES: = ±1°
A B
Figure 1-6 Possible datum feature interpretation of the drawing in Fig. 1-5.
Summary
• GD&T is a symbolic language used to specify the size, shape, form, orientation,
and location of features on a part.
• GD&T was created to ensure the proper assembly of mating parts, to improve
quality, and to reduce cost.
• GD&T is a design tool.
• GD&T communicates design requirements.
• This text is based on the standard, Dimensioning and Tolerancing ASME Y14.5–2009.
• The cylindrical tolerance zone defines a uniform distance from true position to
the tolerance zone boundary.
• The maximum material condition symbol in the feature control frame is a
modifier that allows a bonus tolerance.
• Each datum feature must be specified in order of precedence.
Chapter Review
1. Geometric dimensioning and tolerancing is a symbolic language used to specify
the _______________ , ________________ , ________________ , ______________,
and _______________________________ of features on a part.
2. Features toleranced with GD&T reflect the _________________________
between mating parts.
3. GD&T was designed to ensure the proper assembly of _____________________
_____________, to improve __________________, and to reduce _____________ .
4. Geometric tolerancing allows the maximum available ___________________
and, consequently, the most _________________________________________ parts.
5. _____________________________________ is the current, authoritative reference
document that specifies the proper application of GD&T.
8 Chapter One
M
any people know how to design parts and make drawings, yet they lack the
basic knowledge to produce engineering drawings that conform to industry
standards. Nonconforming drawings can be confusing, cause misunder-
standing, and produce unacceptable parts. This chapter will familiarize the reader
with some of the lesser-known but important standards-based dimensioning and tol-
erancing practices. All the drawings in this book are dimensioned and toleranced with
the inch system of measurement because most drawings produced in the United States
are dimensioned with this system. Metric dimensioning is shown for illustration pur-
poses only.
Chapter Objectives
After completing this chapter, the learner will be able to
9
10 Chapter Two
• A zero is never placed before the decimal point for values less than 1 inch. Some
designers routinely place zeros before the decimal point. This practice is
incorrect and confusing for the reader.
• A dimension is specified with the same number of decimal places as its tolerance,
even if zeros need to be added to the right of the decimal point.
• A zero is placed before the decimal point for values less than 1 millimeter.
• Zeros are not added to the right of the decimal point where dimensions are a
whole number plus some decimal fraction of a millimeter. (This practice differs
where tolerances are written bilaterally or as limits. See “Specifying Linear
Tolerances” below.)
• Neither a decimal point nor a zero is shown where the dimension is a whole
number.
• Limit tolerancing
• Plus and minus tolerancing
Where using limit dimensioning, the high limit or largest value is placed above the lower
limit. If the tolerance is written on a single line, the lower limit precedes the higher limit
separated by a dash. With plus and minus dimensioning, the dimension is followed by a
plus or minus sign and the required tolerance.
Where inch tolerances are used on drawings as described in Table 2-2,
• Where a unilateral tolerance is specified and either the plus or minus limit is
zero, its dimension and zero value will have the same number of decimal
places as the other limit, and the tolerance will include the appropriate plus or
minus sign.
12 Chapter Two
• Where a unilateral tolerance is specified and either the plus or minus limit is
zero, a single zero is shown, and no plus or minus sign is used.
• Where unequal bilateral tolerancing is specified, both tolerance values have the
same number of decimal places. Zeros are added where necessary.
• Where limit tolerancing is used, both values have the same number of decimal
places, even if zeros need to be added after the decimal point.
Where basic inch dimensions are used, the basic dimension values are not required
to have the same number of decimal places as the associated tolerances shown in
Fig. 2-1. Where basic metric dimensions are used, the basic dimension values are speci-
fied with the practices shown in Table 2-1 for millimeter dimensioning.
Figure 2-1 Basic dimensions and geometric tolerances do not need to have the same number
of decimal places.
Another random document with
no related content on Scribd:
Dormer wanted to say: “You’ve got a marvellous imagination!” which
would have been intended as an unfavourable criticism. But the
words stuck on his lips. Instead he said:
“It’s all very well. You don’t seem to see the serious part of all this—
waste!”
“Waste, my dear fellow!” And to Dormer the harsh, cheerful voice
had all the officious familiarity of a starling, gibing at one from an
apple tree. “Waste is not serious. It is nature’s oldest joke. It used to
be called Chaos. From it we came. Back to it we shall go. It will be
called Immortality. The Graves Commission will give it a number, a
signboard, and a place on the map, but it will be Immortality none the
less. From Titans to tight ’uns, ‘each in his narrow grave.’”
“Oh, chuck it,” said Dormer, disgusted and having no memories of
that quotation. “You’ve evidently never been in charge of a burying
party!”
“I have. I did twelve months in the line, as a platoon commander.
How long did you do that?”
“Twelve months about!”
“I believe you, where thousands wouldn’t. Twelve months was about
the limit. In twelve months, the average Infantry subaltern got a job,
or got a blighty! I know all about it!”
“Then you ought to know better than to speak so. It’s not a joke!”
“My dear Dormer, if it were not a grim joke it would be utterly
unbearable.”
“I disagree entirely. It’s that point of view that we are suffering from
so much. You don’t seem to see that this army is not an army of
soldiers. It is an army of civilians enlisted under a definite contract.
They aren’t here for fun.”
“Oh, come, Dormer, don’t you believe in enjoying the War?”
“I believe in getting it done.”
“You never will, in that frame of mind.”
“Oh, shan’t I? What would happen if I didn’t see that the right people
get to the right place, with the right orders and right supplies,
including you and your blessed flagwaggers?”
“Nothing to what will happen if the troops once begin to regard the
show as a matter of business! You haven’t got a shako and a big
brown horse, but you must play up, as if you had!”
“What rot you talk. I have a tin hat because it will stand shrapnel
better than a shako. I have mules because they stand the life better
than a horse?”
“Yes, but do you admire your tin hat? Do you really care for mules!”
Something made Dormer say in spite of himself:
“I did once come across a man who cared!”
“There, what did I tell you. He was winning the War!”
(“Whatever did I tell him that for?” Dormer asked himself vexedly. “A
nice song he’ll make of it.”) But he only said:
“You’re all wrong, as usual. He did nothing of the sort. He just made
a row in billets!”
“Quite right too. Most of ’em deserve a row!”
“Possibly, but he went the wrong way to work!”
“Ah, that depends!”
(Irritating brute!)
“No, it doesn’t. Were you ever at Ypres?”
“Was I not. I was hit at Hooge stables, and had to walk nearly a
couple of miles to get to a dressing station!”
“Well, then, you remember, in the back billets, a place called the
‘Spanish Farm’?”
“Don’t I just. Great big old house, with a moat, and pasture fore and
aft.”
What a way to put it!
“Well, this chap I’m telling you of, was billeted there. He was
attached to a Trench Mortar Battery. He was in charge of the mules.
He didn’t talk a lot of rot about it, as you suggest he should. One of
his mules was wounded and the other sick. He broke down the front
of the shrine at the corner of the pasture to get a bit of shelter for
them!”
The effect of this recital was not what Dormer expected.
“That was an unspeakably shocking thing to do, worse than losing
any number of mules!”
“I suppose you’re a Catholic?”
“Yes, I am!”
“I thought as much. Well, I’m not, nor was this driver I’m telling you
about. He just hated the waste and destruction of it all.”
“So he destroyed something more precious and permanent.”
“He thought a live mule was better than a dead saint.”
“He was wrong!”
And then the fellow shut up, got quite sulky. Dormer was delighted
with his prowess in argument, waited a moment, turned on his side,
and slept, as only men can who live in the open air, in continual
danger of their lives, and who lose the greater portion of the night in
ceaseless activity.
When his servant woke him, with tea and orders and the nightly lists
of traffic and stores, it was a wonderful golden and green sunset,
tremulous with the evening “hate.” The purple shadows were just
sufficiently long to admit of getting the wounded back, and the road
was filled with ambulances, whirring and grinding as they stopped,
backed, and restarted, while a steady punctual crash, once a minute,
showed that the Bosche were shelling the road or one of the
innumerable camps or dumps along it, in the neighbourhood. Amid
all this clamour, Kavanagh was not silenced, but recited at the top of
his voice, and Dormer had a suspicion that the real reason was that
it helped to keep down the nervousness that grew on men, as the
years of the War rolled on, and the probability of being hit increased.
Especially as, far overhead, the planes that circled and swooped like
a swarm of gleaming flies, were attracting considerable anti-aircraft
fire, and all round, big jagged bits were coming to earth with a noise
almost echoing that of the ambulances.
Dormer’s tidy mind was soon called into action. Some wounded who
had died on the way to the dressing station, had been laid out beside
the road as the ambulances had enough to do without carrying
corpses ten miles. He went to make sure the M.O. had arranged for
a burial party, as he had the strongest belief that casualties lying
about were bad for the morale of the troops. When he got back to
the dug-out, Kavanagh was “going on,” as he bent over a map of the
extensions of the divisional cable lines, like a crow on a gate.
“See those chaps, Dormer?”
“Quis procul hinc—the legends writ
The—er—Picard grave is far away,
Quis ante diem periit
Sed miles, sed pro patria.”
“Do you believe in pronouncing Latin like Julius Cæsar or like Jones
Minor?”
“I don’t believe in it at all. Pure waste of time!”
“Dormer, you are a Utilitarian!”
“Have it your own way so long as you get that cable line of yours
sited. I’ve got parties coming up to-morrow to dig it in!”
“I shall be ready for them. Think of all that language, and language is
only codified thought, buried in the ground, Dormer!”
“I have all the thinking I want over all the men buried in the ground.
We’re losing far too many!”
The “victory” of the Somme had been a saddening experience for
Dormer.
“That shows how wrong you are. We are mortal. We perish. But our
words will live.”
“Rot! Do you mean to say that ‘825 Brigade relieve you to-morrow
Nth. Div. Ack, ack, ack’ will live! Why should it? It’ll be superseded in
four days. Who wants to perpetuate it?”
“I disagree with you, Dormer, I really do. Here we are at the great
crisis of our lives, of the life of European Civilization perhaps. Some
trumpery order you or I transmit may mean in reality ‘Civilization is
defeated, Barbarism has won!’ or it may mean, I hope, ‘Lift up your
eyes unto the hills from whence——’”
“I wish you wouldn’t joke about the Bible!”
“I’m not joking, and you’ll find it out before long. Men will fight so long
as they’ve got something to fight about!”
“Well, they have. They want to get home. They’ll fight fast enough
about that.”
“Not they. That isn’t the thing to make ’em fight. It’s more likely to
make ’em run away. They want an idea.”
“They’ve had enough ideas, I should think. I seem to remember the
walls covered with posters, with an idea a-piece.”
“Those ideas were much too superficial and temporary. They want to
feel that they are something, or that they do something so important
that it doesn’t matter whether they live or die!”
“That’s all wrong. It does matter. This War will be won by the side
that has most men and most stuff left.”
“Nonsense. It will be won by the side that has the most faith.”
“Oh, well, you go and have faith in your cable line. I’ve got to have it
in these working parties.”
It was now dusk enough for the main body of troops to get on the
move. The broad valley below was in ultramarine shadow, the round
shoulders of the down touched with lemon-coloured afterglow. Up
the drift of chalk dust that represented where the road had once
been, an insignificant parish road from one little village to another,
but now the main traffic artery of an Army Corps, there came pouring
the ceaseless stream, men, men, men, limbers, men, mules, guns,
men.
The longer he looked at them, the more certain he became that he
was right. Not merely the specialists in mechanics, engineers,
ordnance, signals, gunners, but the mere infantry had taken months
to train, and could be knocked out in a moment. The problem, of
course, was to save them up until the moment at which they could
produce the maximum effect.
How docile they were. Platoon for this, platoon for that, section of
engineers, then a machine-gun company. Then rations, then limbers,
wagons, hand-carts full of every conceivable kind of implement or
material. Very soon he was obliged to stand in the middle of the
road, with the stream of traffic going up, before him, and the stream
of traffic coming back, behind, so that in addition to checking and
directing one lot he had to keep an eye on the other to see that they
did not begin to smoke until they were well down the side of the hill.
Gradually the darkness thickened, and the crowd thinned, and the
thunder of the front died down. At length he was left with only a
belated hurrying limber or two, or ambulance, sent back for the third
or fourth time to clear the accumulation of casualties. At last he felt
justified in getting into his bunk and shutting his eyes.
Thank goodness that fellow wasn’t back. He, Dormer, would be
asleep, and would not hear him. He counted the khaki shoulders and
dusty wheels that went round and round beneath his eyelids, until he
went off.
Unfortunately for that particular malaise which the War occasioned to
his precise and town-bred spirit, that was not his last sleep that he
slept that night. Many a one never woke again to hear the earth-
shaking clamour of the barrage, to see that eternal procession of
men, men, mules, limbers, men, guns, ambulances, men, lorries,
going on and on like some gigantic frieze. But Dormer did. He was
one of those who, had he been born in the Middle Ages, would have
been described as under a curse, or pictured as working out an
atonement for his own or some one else’s misdeeds. He had to go
on doing his very best, and the more he disliked the whole business
the harder he worked. The harder he worked the longer it seemed to
that desired day when he might return to the quiet niceties of a
branch bank in a provincial town. And all the time Kavanagh kept up
that ceaseless argument as to one’s mental attitude. Dormer didn’t
really believe in having such a thing, for he felt bound to join issue
with the absurd ramblings of the other, and he could not escape,
because their jobs naturally threw them together and because he
secretly admired the way that Kavanagh did his work.
So the days turned into weeks and the weeks into months, the
casualty lists grew longer and longer, the visible fruits of the
immense effort grew smaller and smaller, and as the year wore on,
the weather broke, and the only conditions that make life in the open
tolerable, light and drought, disappeared, and they dwelt in the
sodden twilight of tent or hut, while what had been the white powdery
dust, became the cement-like mud that no scraping could remove.
Sitting dejectedly over some returns he heard
“Still, be still, my soul, the arms you bear are brittle!”
“It’s all very well to sit there and sing. This offensive is a failure, we
shall never get through.”
“I’m afraid you’re right, Dormer. I told you how it would be. I hope we
shall learn the lesson.”
“It means another winter in the trenches.”
“Evidently.”
“It’s very bad for the men. They’ve nothing to show for all that’s been
done.”
“That’s nothing new.
“‘I’m sick of parading,
Through cold and wet wading,
Or standing all day to be shot in a trench!
I’m tired of marching,
Pipe-claying and starching,
How neat we must be to be shot by the French.’
That’s what the men thought of it a hundred years ago. Then, they
had to pipeclay their belts, two whacking great chest-constricting
cross-belts. And their officers didn’t arrange for them to play football,
every time they went out to rest. In fact they didn’t go out to rest.
They just stayed in the line.”
“It wasn’t very dangerous, was it?”
“There wasn’t the shell-fire, of course, but what about disease?”
“They were regulars.”
“My dear fellow, when is a soldier not a soldier?”
“I don’t like riddles.”
“This is a serious question. How long will the War last?”
“Oh,” cried Dormer bitterly, “another two years, I suppose.”
“You’re about twenty wrong. We shall have conscription shortly, then
the real strength will be put into the fight and will compensate for the
losses of France and the inertia of Russia. We shall then settle down
to the real struggle between England and Germany for the markets
of the world.”
Dormer frowned. “You’re a Socialist,” he said.
“Never mind my opinions. It won’t matter by the time we get back
into civvys what we are!”
Something rose up in Dormer. He said with certainty:
“You’re wrong. The men’ll never stand it. Two years at most.”
“The men stood it very well in the Peninsular for six years, and most
of them had been fighting somewhere or other for the previous
quarter of a century.”
“Once again, they were regulars.”
“Once again, so are you.
“‘For gold the sailor ploughs the main,
The farmer ploughs the manor,
The brave poor soldier ne’er disdain,
That keeps his country’s honour!’
That’s you to the life, Dormer. Twenty years hence you’ll be a
bronzed veteran, in a dirty uniform, with a quarter of a century’s
polish on your Sam Browne. You have already had more iron whizz
past your head than any regular soldier gets in a lifetime, or even the
lifetime of two or three generations. You’ve had a practical
experience of war that any general might envy. The only complaint I
have to make against you is that you’re conducting the whole
business as if you were back in your beastly bank, instead of, as the
song says, behaving as one ‘That keeps his country’s honour!’”
“That’s all nonsense. I’ve just sent the 561 Brigade to occupy the
new line that was taken up after the stunt last Thursday. You know
what it’s like. It’s the remains of a German trench turned round, so
that they have all the observation. They’ve strafed it to Hell, and we
are firing on photographs of trenches that are probably empty. It’s all
nonsense to say the defending side loses more men than the
attacking. That’s true while the attack is in progress, but an attack in
its very nature cannot last long, and then the defenders get their own
back.”
As he said the words they were enveloped in an explosion that
shook the wet out of the canvas upon them, and whose aftermath of
falling débris was echoed by stampeded traffic in the road.
“The Bosche seem set on proving you right,” laughed Kavanagh.
“They forget, as you do, that, sooner or later, an attack gets through
and ends the War.”
“Not this one. Nothing but no more reserves will end this. And that
may happen to both sides at once. It may all end in stalemate!”
“If it does, we shall fight again. We represent Right. The enemy
represents Wrong. Don’t you ever forget that for a moment.”
“I don’t. I believe we are in the right, or I should never have joined
up.” When really moved, there came into Dormer’s grey inexpressive
face a queer light, that might have made the Germans pause, had
they seen it. He was a man of few theories, but he was literally ready
to die for those few, when they were attacked. He went on shyly:
“But I don’t believe in war as a permanent means of settling
‘disputes.’”
“Bravo!” cried Kavanagh. “I like you when you speak out. I only wish
you did more of it. You’re quite right, but what you don’t see is that
modern society is so rotten that it can only be kept alive by violent
purges, credit cycles, strikes, and wars. If it were not for such drastic
remedies people of the twentieth century would perish of ease and
comfort.”
“Come, ease and comfort never killed anyone.”
“Spiritually!”
“Oh, I don’t go in for spiritualism!” Dormer was saying, when his
servant brought him his tea. There was bread, that had rolled on the
floor of a lorry until it tasted of dust, oil, blood, and coal. There was
butter. There was marmalade. There was some cake they had sent
him from home. Leaning his elbows on the board on which they
wrote, he held his enamel mug in both hands and swilled his
chlorinated-water, condensed-milk tasting tea. For the first time, as
he clasped the mug and filled his gullet he was warm, hands, mouth,
neck, stomach, gradually all his being. He put the mug down nearly
empty and shoved the cake over to Kavanagh. “Have some?” he
mumbled.