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Green Micro and Nanocomposites Thomas S Full Chapter PDF
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Thomas S.
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Green Micro- and
Nanocomposites
Green Micro- and
Nanocomposites
edited by
Sabu Thomas
Abitha V. K.
Hanna J. Maria
Published by
Email: editorial@jennystanford.com
Web: www.jennystanford.com
For photocopying of material in this volume, please pay a copying fee through
the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923,
USA. In this case permission to photocopy is not required from the publisher.
Preface xi
3.1.2.1 Pretreatments 74
3.1.2.2 Desestructuration 75
3.1.3 Cellulose Nanocrystals 76
3.1.4 Bacterial Cellulose 77
3.2 Introduction to Cellulose Micro- and
Nanocomposites 78
3.3 Thermoplastic Cellulose-Based Micro- and
Nanocomposites 81
3.4 Thermoset Cellulose-Based Micro- and
Nanocomposites 83
3.5 Rubber Cellulose-Based Micro- and
Nanocomposites 86
3.6 Processing of Green Cellulose Composites 88
3.6.1 Composite Production 88
3.6.1.1 Thermoplastic matrix
composites 88
3.6.1.2 Thermoset and rubber
matrix compounding 89
3.6.2 Composite Transformation 89
3.6.2.1 Thermoplastic matrix
composites 89
3.6.2.2 Thermoset matrix
composites 95
3.7 Applications of Cellulose-Based Micro- and
Nanocomposites 98
3.8 Conclusion and Perspectives 100
Index 267
Preface
The first section covers the various ways, such as grafting from,
grafting onto, grafting through, and supramolecular grafting. The
current state of the art in polysaccharide particle formation, physical
and chemical properties, and relatively recent trends and methods
are also updated. The final section delves into the most recent
methodologies and successes in surface-modified nanocelluloses,
nanochitin, and nanostarch particles via grafting from, grafting onto,
and, most crucially, supramolecular grafting.
References
MT 59718, USA
cCollege of Agriculture, Montana State University, Bozeman, MT 59718, USA
dilpreet.bajwa@montana.edu
2.1 Introduction
Low degradation rates and harmful degradation products such
as carbon dioxide (CO2) of synthetic polymers create substantial
environmental problems at disposal. These polymers account for
roughly 20% by volume of all wastes generated annually in the
United States and contribute to global warming [1, 2]. Moreover, at
the current rate of consumption, the petroleum that the polymers
are created from can only last for another 50–60 years [3]. Owing
to the negative impacts of petroleum-based plastics on the
environment and ecosystem health, and the uncertain supply of
fossil fuels, there is a great potential for replacing synthetic plastics
with biodegradable alternatives. Not only do green plastics have
a positive impact on the environment, but they also have many
other attractive properties such as biocompatibility, bioactivity,
chemical inertness, high stiffness and strength, good film-forming
properties, and low toxicity [4–6]. For example, PLA, a chemically
synthesized biobased polymer, is similar in mechanical properties
to petrochemical polymers such as polypropylene and polyethylene
[7]. Likewise, PHB, a polymer produced by bacteria, also has similar
mechanical properties to polypropylene and higher moisture
resistance and aroma barrier properties [8]. Similarly, cellulose, a
naturally occurring polymer, is a hard polymer and has a high tensile
Green Polymers 13
Bioplastics
Biodegradable Biobased
PHA
PLA
PES
NY 11
2.4 Biodegradation
During biodegradation, living organisms break down organic
substances, and thus the chemical structure of the material changes
resulting in the production of carbon dioxide, water, and new
microbial cell mass. Only biodegradation or biological degradation
completely removes the polymer or its degradation products from
the environment. It takes about 1–3 years to completely assimilate
and disappear a biodegradable plastic article [21]. Biodegradation
can occur under two different conditions: aerobic and anaerobic.
Polymers can be attacked by living organisms either chemically or
mechanically. Enzymes are involved in the chemical mode while the
mechanical mode refers to the attack by mammals and insects [20].
Enzymes are proteins of complicated chemical structures. Typically,
the catalytic activity of enzymes is related to a special molecular
conformation. Depending on the properties of the biopolymer, the
18 Biodegradability of Green Composites
Polymer
Oligomers,
dimers, and Depolymerization
monomers
Aerobic Anaerobic
CO2 , H 2O, CO 2, H2O, CH 4, Assimilation
residue, Microbial
residue, and/or
degradation
biomass biomass mineralization
(a) Biodeterioration
Microbial or/and abiotic factors break the biodegradable materials
into small fractions. In thermoplastics, depending on the rate of
chemical diffusion to the materials, and the rate of polymer bond
cleavage, biodeterioration occurs in two ways: bulk and surface
erosion (Fig. 2.4). In bulk erosion (when the chemical diffusion
rate is faster than polymer bond breakage), chemicals or radiation
activity induces bond cleavage resulting in changes in molecular
weight of the polymer matrix. On the other hand, in surface erosion
(when the polymer bond breakage rate is faster than the chemical
diffusion rate), even though the loss of substances occurs, the
molecular weight of the polymer matrix does not change.
(b) Depolymerization
Microorganisms produce catalytic agents (enzymes and free
radicals) that could split polymeric molecules resulting in molecular
weight reduction. This process generates oligomers, dimers,
and monomers, and these are small in size to transfer through
the semipermeable outer bacterial membranes (Fig. 2.6). These
products are then exploited as carbon and energy sources [15]. The
molecules that are recognizable by microbial cell receptors could go
through the plasmic membrane, while the other molecules remain
in the extracellular surroundings. The remaining molecules are
subjected to biotransformation reactions producing assimilable or
unassimilable products.
22 Biodegradability of Green Composites
(c) Assimilation
Transferred molecules integrate the microbial metabolism in
the cytoplasm in order to produce energy, new biomass, storage
vesicles, and many types of metabolites that help in maintaining
cellular activity, structure, and reproduction. Thus, microorganisms
grow while reproducing and consuming nutrient substrate from the
environment. Three different catabolic pathways exist in producing
the energy depending on aerobic or anaerobic conditions: aerobic
respiration, anaerobic respiration, and fermentation.
Aerobic respiration – Microorganisms that can use oxygen as the
final electron acceptor need substrates that are oxidized into the
cell. Initially, basic catabolic pathways such as glycolysis, β-oxidation,
amino acid catabolic reactions, and purine and pyrimidine catabolism
generate a small amount of energy. Oxidative phosphorylation that
is realized by electron transport systems produces more energy
afterward.
Anaerobic respiration – Microorganisms that cannot use oxygen
as the final electron acceptor initiate total oxidation with adapted
Standard Testing Methods of Biodegradation 23
(d) Mineralization
At the same time, it is possible for particular metabolites to reach the
extracellular surroundings. Molecules such as CO2, N2, CH4, H2O, and
different salts from intracellular metabolites are released into the
environment. When O2 is available, mostly aerobic microorganisms
destroy the complex materials producing microbial biomass, CO2,
and H2O as final products. Under anoxic conditions, anaerobic
microorganisms deteriorate the polymer. Microbial biomass, CO2,
CH4, and H2O are the end products [15]. Consequently, polymers
biodegrade under two conditions: aerobic (in the presence of
oxygen) and anaerobic (in the absence of oxygen).
the surface, and changes in the color of the composites [25]. Crystalline
spherulites can be seen on the surface after initial degradation-
biodeterioration. It is the degradation of amorphous polymer
fraction, scraping the less degradable crystalline parts from the
material. Even though these changes do not prove the biodegradation
of the polymers in terms of metabolism, they indicate the attacks of
microbes [15]. Microscopic techniques such as photonic microscopy,
electronic microscopy, and polarization microscopy are used to
refine the analysis. More detailed observations can be made using
scanning electron microscopy (SEM) and atomic force microscopy
(AFM). Standards such as ASTM G21-70, ASTM G22–76, ISO 846,
NF X41-514, NF X41-513, and ISO 11266 test the biodegradation by
microorganism colonization on Petri dishes.
2. Quantitative estimation of the weight loss of the polymer
Even though this method is commonly used, weight loss of samples
is not a direct proof of a material biodegradability as it can be due
to the disappearance of volatile and soluble impurities, and loss of
material from the sample. However, placing samples in small nets
can facilitate the recovery. Nonetheless, detailed information on
biodegradation can be acquired by structural analysis of both the
material remains and the low molecular weight intermediates [15].
Typical standards used are NF EN ISO 13432, ISO 14852, and ISO
14855.
3. Measurement of changes in polymer properties, such as
changes in molecular weight, functional groups, crystallinity,
tensile strength, or a combination thereof
Changes in mechanical properties do not also provide direct proof
of biodegradation. However, these variations are considered when
changes in the mass of the samples are observed. The tensile strength
of polymers is highly sensitive to the changes in the molar mass of
polymers, which is often taken as a direct indication of degradation
[15]. Determinations of molecular weight (MW) and molecular
weight distribution (MWD) are strong methods of detecting the
degradation of linear soluble polymers. Random main scission,
a chemical reaction in the main chains or at side groups of linear
polymers, results in a change in average MW. MWD is altered upon
main chain rupture and/or cross-linking. MWD can be determined
by gel permeation chromatography (GPC) [20]. Thermal evolution is
Standard Testing Methods of Biodegradation 25
6. Clear-zone formation
This method is used to determine the ability of microorganisms to
depolymerize the polymer. Here, the polymer is scattered as fine
particles among the synthetic medium agar, resulting in the agar with
a murky appearance. Following vaccination with microorganisms, if
a clear halo is developed around the settlement, it means that the
microorganisms could depolymerize the polymer. Ordinarily, this
system is used to screen microbes that have the ability to degrade
specific polymer; however, by investigating the development of
clear zones, it can likewise be utilized to acquire semiquantitative
outcomes [15].
Standard Composting
ASTM D5209 Standard Test Method for Determining the Aerobic
Biodegradation of Plastic Materials in the Presence
of Municipal Sewage Sludge
ASTM D5338 Standard Test Method for Determining the Aerobic
Biodegradation of Plastic Materials Under Controlled
Composting Conditions
ASTM D5509 Standard Practice for Exposing Plastics to a
Simulated Compost Environment
ASTM D5512 Standard Practice for Exposing Plastics to a
Simulated Compost Environment Using an Externally
Heated Reactor
ASTM D6003 Standard Test Method for Determining Weight
Loss from Plastic Materials Exposed to a Simulated
Municipal Solid Waste (MSW) Aerobic Compost
Environment
ASTM D5988 Standard Test Method for Determining the Aerobic
Biodegradation in Soil of Plastic Materials or
Residual Plastic Materials After Composting
ASTM D6002 Guide to Assess the Compostability of
Environmentally Degradable Plastics – ISR Program
Standard Testing Methods of Biodegradation 27
Standard Composting
ASTM D6340 Standard Test for Determining Aerobic
Biodegradation of Radiolabeled Plastic Materials in
Compost Environment – ISR Program
ASTM D6400 Specifications for Compostable Plastics – ISR
Program
ASTM D5951 Standard Practice for Preparing Residual Solids
Obtained After Biodegradability Standard Methods
for Toxicity and Compost Quality Testing –
Fate & Effect Testing
ASTM D5152 Standard Practice for Water Extraction of Residual
Solids from Degraded Plastics for Toxicity Testing –
Fate & Effect Testing
ASTM D6868 Standard Specification for Biodegradable Plastics
Used as Coatings on Paper and Other Compostable
Substrates
ASTM G160 Standard Practice for Evaluating Microbial
Susceptibility of Nonmetallic Materials by
Laboratory Soil Burial
ASTM D6954 Standard Guide for Exposing and Testing Plastics
That Degrade in the Environment by a Combination
of Oxidation and Biodegradation
ASTM G29 Standard Practice for Determining Algal Resistance
of Plastic Films
EN ISO 846 Plastics – Evaluation of the action of microorganisms
ISO 846 Plastics: Determination of behavior under the
action of fungi and bacteria. Evaluation by visual
examination or measurement of changes in mass or
physical properties
OECD 304 A Inherent Biodegradability in Soil
Anaerobic digestion/processes
ASTM D5988 Standard Test Method for Determining the Aerobic
Biodegradation of Plastic Materials or Residual
Plastic Materials After Composting in Contact with
Soil
(Continued)
28 Biodegradability of Green Composites
Standard Others
ASTM D5071 Practice for Operating Xenon Arc-Type
Exposure Apparatus with Water for Exposure of
Photodegradable Plastics
ASTM D5208 Practice for Operating Fluorescent UV and
Condensation Apparatus for Exposure of
Photodegradable Plastics
ASTM D5272 Standard Practice for Outdoor Exposure Testing of
Photodegradable Plastics
Evaluation by the content of carbon, oxygen, CO2,
biogas, etc.
OECD 301 A DOC Die-Away Test
OECD 301 B CO2 Evolution Test
OECD 301 C Modified MITI Test
OECD 301 D Closed Bottle Test
OECD 301 E Modified OECD Screening Test
OECD 301 F Manometric Respirometry Test
OECD 302 A Modified SCAS Test
OECD 302 B Zahn-Wellens Test
OECD 302 C Modified MITI Test
ISO 7827 Water quality – Evaluation in an aqueous medium
of the “ultimate” aerobic biodegradability of organic
compounds – Method by analysis of dissolved
organic carbon (DOC)
ISO 9439 Water quality – Evaluation in an aqueous medium
of the “ultimate” aerobic biodegradability of organic
compounds – Method by analysis of released carbon
dioxide
ISO 9408 Water quality – Evaluation in an aqueous medium
of the “ultimate” aerobic biodegradability of organic
compounds – Method by determining the oxygen
demand in a closed respirometer
ISO 9887 Water quality – Evaluation of the aerobic
biodegradability of organic compounds in an
aqueous medium – Semi-continuous activated sludge
method (SCAS)
(Continued)
30 Biodegradability of Green Composites