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Oilfield Technologies

English Operator’s Manual


SINGLE JOINT ELEVATOR
(SMALL & LARGE FRAME)

WARNING
To reduce the risk of injury, everyone using,
installing, performing maintenance, changing
accessories on, or working near this tool must
read and understand these instructions before
performing any such task. 26-999-031

Rev. H 07-26-07
SINGLE JOINT ELEVATOR WARNING
To reduce the risk of injury, everyone using,

SAFETY INSTRUCTIONS
installing, performing maintenance, changing
accessories on, or working near this tool must
read and understand these instructions before
performing any such task. 26-999-031

The goal of the ACCESS OIL TOOLS, LP is to produce tools that help you
work safely and efficiently. The most important safety device for this tool is
YOU. Your good judgment is the best protection against injury.

For Additional Safety Do not use oversized pipe. Using oversized


pipe could cause difficulties in the proper
Information Consult latching of the elevator.
Your employer, union, or trade association.
Do not use undersized pipe. Using
Contact US Department of Labor (OSHA) at undersized pipe could cause uneven stress
www.osha.gov or Council of European distribution, inadequate load bearing area,
Communities at www.europe.osha.eu.int and a possible collar slippage through the
elevator.
Operating Hazards Do not use the elevator if the Latch or Latch-
Do not overload the elevator. Overloading Lock is malfunctioning. Latch or Latch Lock
the recommended rating could cause failure could cause injury.
serious injury or death.
Secure the Retainer Pin when using the Workplace Hazards
elevator in a non-horizontal position. Failure
to secure the Pin when picking up or laying Keep hands / fingers clear of elevator bore
down pipe could cause serious injury or when installing the elevator on the pipe.
death. Always use the proper tools and wear eye,
Use square shoulder connections with head, and hand protection when servicing
tubular collars when handling pipe. Failure this elevator.
to use the proper connections could cause Maintain a balanced body position and
injury. secure footing.
Position the Safety Latch Pin prior to hoisting For professional use only.
pipe. Failure to use the proper connections
could cause injury. Maintenance Hazards
Maintain proper shoulder width on the pipe. Use only Access Oil Tools, LP (AOT) parts.
Failure to maintain ample shoulder widths
could cause injury. AOT equipment is made of cast ally heat
treated steel and should never be welded on
Use the proper size pipe for the elevator in the field. Improper welding can cause
bore. Failure to use the proper size pipe cracks or brittleness in the casting which
could cause injury. could result in drastic weakening or failure of
the equipment. Any welding or machining
To prevent injury or elevator malfunction, must be performed by an authorized AOT or
inspect the Bore, Latch, Latch Pin, and API Certified Repair Center.
Hinge Pin regularly for wear. Failure to
inspect these parts could cause injury. Improper welding and / or re-machining of
cast alloy heat treated steel can cause
personal injury, property damage, or death.

DO NOT DISCARD - GIVE TO USER orum


Oilfield Technologies
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Rev. H 07-26-07
Table of Contents

2 SAFETY INSTRUCTIONS - Single Joint Elevator


4 1.0 Introduction
4 Figure 1 - Model Specifications
4 Figure 2 - Warning Label
4 2.0 Operation
5 3.0 Maintenance
5 Figure 3 - Tool Maintenance Chart
5 Figure 4 - Locations of Tool Maintenance items
6 4.0 Repair
6 Figure 5 - Critical Areas
8 Figure 6 - Discontinuity Chart
9 Figure 7 - PSL-1 Discontinuity Severity Chart
9 Figure 8 - PSL-2 Discontinuity Severity Chart
10 Replacement Parts - Single Joint Elevator (Large Frame)
11 Replacement Parts - Single Joint Elevator (Small Frame)
12 Replacement Parts - Single Joint Elevator (Small Frame)
13 Manufacturer’s Limited Warranty

The equipment represented in this manual is European Community (EC) compliant with the
below listed Directives and Harmonized Standards. For an additional cost, EC certification can
be obtained for any of the equipment herein. Contact an AOT Sales Representative for cost
information. Certification requests must be stated on a purchase order.

• Directive 98/37/EEC - EC Machinery Directive


• En292, Safety of machinery - basic concepts, general principles for design

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Rev. H 07-26-07
1.0 Introduction
This manual contains operation and maintenance Metric
instructions for the ACCESS OIL TOOLS, LP (AOT) Model Short
Ton Tonnes
Range
“SJ” series single joint center latch pick up elevator
and provides guidance for its proper field use, SJ 5 4.54 2-3/8”- 24-1/2”
disassembly and repair; including a complete parts
breakdown. NOTE: Use a collar type pipe weighing 5-Short Tons
(4.54 metric tons) or less.
SJ elevators are designed to replace rope slings for Figure 1
hoisting collar type pipe into position and added to a
string. SJ elevators allow the crew to handle pipe NOTE: WARNING labels have been installed at
properly, thus avoiding pipe thread damage and critical areas on the tool. Familiarize yourself with
reduces the chances of accidents / injuries. their message and locations before proceeding to
operate equipment.
The SJ series center latch pick up elevator has a See Figure 2.
simple, reliable latch that closes simultaneously
when elevator is closed. To ensure the Latch does
not open, a Latch Lock Pin can be used as a safety WARNING 26-999-006
feature. The size range of the SJ series elevator is
as illustrated in the table provided. Pinch Point.
(See Figure 1) Beware of
Hand Placement.
Figure 2

2.0 Operation
As with any manual operated elevator, the SJ is The operation of the SJ elevator is straightforward.
easily installed by the use of swivel suspension The door is opened by removing the Safety Latch
assembly. Perform the actions prescribed below Pin and pulling outward on the Latch. When the
after the elevator is hoisted to the rig floor and elevator is properly closed around the pipe, install
properly positioned. the Latch Lock Pin.
(See Figure 4)
► Remove the bolt from the shackle on the swivel
suspension assembly.

► Attach the shackle over the lifting eye on the


elevator then replace the bolt to the shackle.

► Repeat the process for the opposite lifting


eye. To remove the elevator, simply reverse
the process.

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Rev. H 07-26-07
3.0 Maintenance
To ensure optimum performance, perform the Locations of parts identified in Figure 1 have been
below-listed weekly checks. illustrated below for reference.
(See Figure 4)
► Check for worn Hinge Pin and Latch Pin and their
mating parts. These, if worn, may hinder proper
opening and closing of the door and latch. Maintenance Item
Locations
► Check the Latch Retaining Pin assembly for
worn or damaged parts. (e.g., Safety Latch Pin). Bore and
Hinge Pin Seating Surface
► Check for proper Latch Spring performance.

► Check for proper operation of Latch Stop


mechanism. Latch should not stop against the
body when engaged.

► Check springs for damage, deformation and lack


of tension.
Lubricate the elevator regularly during usage and
storage to prevent corrosion. Use an extreme
pressure, multi-purpose, lithium base grease of No.
1 or No. 2 consistency or a lubricant that meets MIL-
SPEC-A907E.
Lifting
Eye Latch Lock
Maintain elevator as prescribed in the below Pin
periodic Actions / Examinations. Latch Pin
(See Figure 3)
Figure 4
Tool Maintenance
ACTION FREQUENCY FIG.
Grease Hinge Pin 4
Lubricate Latch 4
Pin
Lubricate Latch 4
Lock Pin Daily
Grease underside 4
of Lifting Eye
Grease Bore and 4
Seating Surface
Magnetic Particle Every 6 Months 5
Examination**
** Magnetic particle examinations should be on the
Load Test Yearly - critical areas only.
Figure 3

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Rev. H 07-26-07
4.0 Repair
The SJ series elevator requires minimum attention. NOTE 1: Bodies and doors are specifically matched
Replace the Hinge Pin, Hinge Pin Retainer Pin, by trained Access Oil Tools, LP professionals. For
Latch Pin, and Safety Latch Pin as prescribed this reason, a body or door from one elevator should
below. never be exchanged with a body or door from
another elevator.
► To remove the Hinge Pin, first remove the Hinge
Pin Retainer Pin. Drive out the Hinge pin from
NOTE 2: Pins retained by riveting or peening must
the bottom of the elevator. Replace the Hinge
be well secured by upsetting a substantial amount
Pin and Hinge Pin Retainer Pin.
of material on the pin or mating parts.
► To remove the Latch Pin, first remove the Latch
Illustrated below are the critical and non-critical
Pin Retainer Pin. Drive out the Latch Pin from the
areas associated with the subject tool. Critical
bottom of the elevator. Replace the Latch Pin,
areas are identified by the shaded areas. All non-
Latch Pin Spring, and Latch Retainer Pin.
shaded areas are considered to be non-critical.
► To remove Latch Safety Pin, remove the bolt on
the elevator door.
We have identified those areas considered critical
to tool performance and functionality. These should
be examined for repair or replacement.
(See Figure 5)

Critical
Areas

Figure 5

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Rev. H 07-26-07
4.0 Repair continued

The examination methodology and acceptance Use the reference photographs described in ASTM
criteria affecting the type and degree of E125 to evaluate identified discontinuities. These
discontinuities associated with the above identified photographs contain actual discontinuities
critical and non-critical areas are defined below. identified in accordance with ASTM E709 using a
(Reference ASTM E125.) Use the defined peak magnetizing current of 600 to 800 amps and a
methodology to examine the subject tool and prod spacing of 4-inches to 6-inches.
acceptance criteria to evaluate all identified
discontinuities. NOTE: The white discontinuities are a result of
painting the casting area with a slurry of lamp-black
METHODOLOGY in kerosene, gasoline, or alcohol. The black line
discontinuities are a result of applying red magnetic
Subject the above identified critical areas to a 100% powder to the casting surface and photographing
magnetic particle examination. Such an the magnetic particle discontinuities.
examination is only to be performed after the areas
have been final heat treated and machined. Each referenced photograph from ASTM E125 is
Machined surfaces shall be examined by the wet identified with a number that corresponds to the
fluorescent method, whereas all other surfaces severity degree identified in Figures 7 and 8. It is
shall be examined by the wet or dry method. understood that it is impossible to rigidly interpret
Magnetic particle examinations are to be performed magnetic particle discontinuities on castings to a set
in accordance with ASTM E709. Examiners must of referenced photographs. As a result, AOT will
be certified Level II (as a minimum) in accordance work closely with the purchaser to reach agreement
with the American Society of Nondestructive on the identified discontinuities. However, in cases
Testing ASNT-TC-1A. Examinations can only be where agreement cannot be obtained, the AOT
performed 24-hours after load testing. interpretation shall prevail.

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Rev. H 07-26-07
4.0 Repair continued

ACCEPTANCE CRITERIA

Figure 6 below defines the discontinuity types


illustrated in the referenced photos of ASTM E125
for those tools identified as PSL-1 as defined in API
8C / ISO 13535:2000.

DISCONTINUITY
TYPE DESCRIPTION DEFINITION

Ragged lines of variable width. May appear as a single


jagged line or exists in groups. They may or may not
Linear Discontinuities*,
I have a definite line of continuity. They usually originate
Cracks, Hot Tears
at the casting surface and generally become smaller as
they go deeper.

Appears as a jagged area of irregular patches. Shrinkage


II Shrinkage is a subsurface discontinuity that may be brought to the
surface by machining or other methods of metal removal.

Isolated, irregular or elongated variations of magnetic


particles occurring singly, in a linear distribution or
III Inclusions scattered at random in feathery streaks. The indications
are the result of the presence of sand, slag or oxides in
the surface metal.

Internal Chills, Unfused A uniform line or band outlining the object and indicating
IV
Caplets lack of fusion between the metal object and the casting.
Appears as rounded and elongated clusters of magnetic
V Porosity
particles of various sizes; scattered at random.

*Linear discontinuities are indications with which


the length is equal to or greater than three times the
width.
Figure 6

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Rev. H 07-26-07
4.0 Repair continued

The degrees of discontinuity severity, in increasing Only those discontinuities with major dimensions
order, are numerically denoted (e.g., 1, 2). greater than 1/16-inch (1.6 mm) and associated
with a surface rupture shall be considered relevant.
NOTE: To ensure no misunderstanding, there is no Inherent discontinuities not associated with a
correlation between the degrees or various defects surface rupture (i.e., magnetic permeability
(e.g., Degree 2 of Type II is not equivalent to Degree variations, nonmetallic stringers, etc.) are
2 of Type III). considered non-relevant. If magnetic particle
discontinuities greater than 1/16-inch are believed
Figure 7 below provides a summary of the types to be non-relevant, they shall be examined by liquid
and severity of discontinuities for those tools penetrant surface NDE or remove and re-inspected
identified as PSL-1 as defined in API Specification to prove their non-relevancy.
8C / ISO 13535:2000, Table 4.
DISCONTINUITY REPAIR
DISCONTINUITY SEVERITY If relevant discontinuities are discovered upon
DISCONTINUITY CRITICAL NON-CRITICAL inspection, removal of these discontinuities is
TYPE AREAS AREAS acceptable through grinding and blending.
However, grinding should not exceed 3/16-inch
I None Degree 1 deep or 25% of the material thickness on cast
II Degree 2 Degree 2 surfaces. Machined surface discontinuities or
discontinuities beyond acceptable depths should be
III Degree 2 Degree 2 evaluated by AOT or an AOT certified repair facility.
IV Degree 1 Degree 1
V Degree 1 Degree 2
Figure 7

Figure 8 below provides a summary of the types


and severity of discontinuities for those tools
identified as PSL-2 as defined in API Specification
8C / ISO 13535:2000, Table 5.

DISCONTINUITY SEVERITY
DISCONTINUITY CRITICAL NON-CRITICAL
TYPE AREAS AREAS
I None None
II None Degree 1
III Degree 1 Degree 2
IV None Degree 1
V Degree 1 Degree 2
Figure 8

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Rev. H 07-26-07
Replacement Parts
7

8
10

Part Series
E39-043-XXX-EC Single Joint Elevator
(Large Frame)

Item Qty. Part No. Description


1 1 E39-034 2 3/8” - 20” Latch Spring
2 1 E39-035 2 3/8” - 13 3/8 Latch
3 1 E39-050 2 3/8” - 20” Latch Pin
4 1 E39-051 2 3/8” - 20” Latch RETAINER PIN ASSEMBLY
5 1 E39-052 2 3/8” - 13 3/8” HINGE PIN
6 2 E39-055 2 3/8” - 20” HINGE PIN RETAINING PIN
7 1 PGZ.250 GREASE ZERT
8 1 26-999-033 NAMEPLATE - SINGLE JOINT ELEVATOR (if EC certified)
9 1 26-999-008 WARNING - PINCH POINT LABEL
10 1 26-999-031 READ / WARNING LABEL

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Rev. H 07-26-07
Replacement Parts
7

8
10

Part Series
E39-039-XXX-EC
E39-040-XXX-EC
E39-041-XXX-EC
E39-042-XXX-EC Single Joint Elevator
(Small Frame)
Item Qty. Part No. Description
1 1 E39-034 2 3/8” - 20” LATCH SPRING
2 1 E39-035 2 3/8” - 20” LATCH PIN
3 1 E39-050 2 3/8” - 20” LATCH RETAINER PIN ASSEMBLY
4 1 E39-054 14” - 20” LATCH
5 1 E39-053 14” - 20” HINGE PIN
6 2 E39-055 2 3/8” - 20” HINGE PIN RETAINING PIN
7 1 PGZ.250 GREASE ZERT
8 1 26-999-033 NAMEPLATE - SINGLE JOINT ELEVATOR (if EC certified)
9 1 26-999-008 WARNING - PINCH POINT LABEL
10 1 26-999-031 READ / WARNING LABEL

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Rev. H 07-26-07
Replacement Parts
7

8
4
3
5

Part Series
E39-200-XXX-EC
E39-210-XXX-EC Single Joint Elevator
(Small Frame)

Item Qty. Part No. Description


1 1 E39-197 LATCH SPRING
2 1 E39-190 LATCH
3 1 E39-198 LATCH PIN
4 1 E39-196 LATCH LOCK PIN
5 1 E39-199 HINGE PIN
6 1 PR .187x2 3/16 X 2” Roll Pin
7 1 PGZ.250 GREASE ZERT
8 1 26-999-033 NAMEPLATE - SINGLE JOINT ELEVATOR (if EC certified)
9 1 26-999-008 WARNING - PINCH POINT LABEL
10 1 26-999-031 READ / WARNING LABEL

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Rev. H 07-26-07
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Manufacturer’s Limited Warranty


Products manufactured by ACCESS OIL TOOLS, LP “Return Authorization” (RA) number and return the
(AOT) are warranted to be free from defects in product to the AOT facility in Broussard, Louisiana or
material and workmanship for one year from the date an alternate facility as directed by AOT. All freight
of delivery. This warranty applies only to products charges for product returns / re-shipment shall be paid
purchased new from AOT or its authorized dealers. by the customer.AOT will determine the cause for the
Of course, this warranty does not apply to products return and, at its option, repair or replace defective
which have been abused, misused, modified, or products free of charge. Product repairs /
replaced by someone other than AOT or its authorized replacements are warranted as described above for the
service representatives. AOT will not assume remainder of the original warranty period. (There
responsibility or liability for any repairs, rebuilding, are no other warranties expressed or implied and
welding, or heat treatment done to its products outside AOT shall not be liable for incidental,
of its facilities. All AOT products are manufactured / consequential, or special damages or any other
final assembled, as necessary, for both safety and damages, costs or expenses excepting only the cost
operational performance. The omission of product and expense of repair / replacement as described
components may result in a malfunction and above.)
consequent safety hazard for which AOT disclaims
any responsibility or liability for injuries or damage as In the case of goods or parts not manufactured wholly
a result thereof. If an AOT product proves defective by AOT, AOT will make available to the customer
in material or workmanship within one year of whatever supplier warranty / guaranty is extended to
delivery, contact AOT customer service to obtain a AOT for such goods / parts.

For more information, please contact us at:

Access Oil Tools, LP


3711 Melancon Road
Broussard, LA 70518
www.AccessOilTools.com

Tel: 337.367.5044
Toll Free: 800.832.7349
Fax: 337.367.0795

© Access Oil Tools, LP - All rights reserved.


Access Oil Tools is a division of Forum Oilfield Technologies
Product manufactured in USA
Rev. H 07-26-07

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