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High-Speed Observation of A Cavitating Jet in Air-Soyama2005
High-Speed Observation of A Cavitating Jet in Air-Soyama2005
Introduction mine the optimum injection pressure, where the erosion rate was a
maximum. The appearance of the jet was observed at various
Cavitation impact normally causes severe damage in hydraulic
injection pressures of the low-speed water jet. It is noted that this
machinery. However, this can be utilized for modifying the sur-
is the first paper to report observations of a cavitating jet in air.
face so as to improve the fatigue strength of metallic materials
关1–6兴 and introduce residual stress into the surface of metallic
materials 关7–11兴 in the same way as shot peening. The cavitating
jet can also improve the corrosion resistance of carbon steel 关12兴, Experimental Facilities and Procedures
and it can be used as a gettering technique to keep the surfaces of
Figure 1 illustrates a schematic diagram of the apparatus used
silicon wafers clean 关13,14兴. In the case of peening using cavita- to generate the cavitating jet in air. The test nozzle consists of a
tion, a shot is not required. Thus, peening by a cavitation impact is nozzle for the high-speed water jet and a nozzle for the low-speed
called “cavitation shotless peening.” 关3–6,10,11兴. The improve- water jet, as shown in Fig. 2. The nozzles were set in a concentric
ment of fatigue strength by cavitation shotless peening is better configuration. The starting point of cavitation might be at the up-
than that obtained using shot peening 关4,5兴. Normally, the cavita- stream corner of the nozzle throat of a high-speed water jet. The
tion bubbles in cavitation shotless peening are generated by inject- diameter of the nozzle for the high and low-speed water jets, dH
ing a high-speed water jet into a water-filled chamber, and this is and dL, were 1 and 20 mm, respectively. The injection pressure of
known as a cavitating jet. In this paper, we call this a cavitating jet
the high-speed water jet pH and low-speed water jet pL were con-
in water. From the point of view of the practical use of cavitation
trolled by opening bypass valves. The injection pressures, pH and
shotless peening, the application area for a cavitating jet without a
pL, of the nozzles were measured by pressure transducers. In the
water-filled chamber is wider than the submerged situation. Sev-
present paper, the pressure is considered to be the absolute pres-
eral researchers had tried to produce an artificially submerged jet
sure. The standoff distance sH is defined as the distance from the
in air by injecting a high-speed water jet into a concentric low-
upstream corner of the nozzle throat of the high-speed water jet to
speed water jet for cutting rocks or cleaning 关15–17兴. However,
the surface of the test specimen. The standoff distance sL is de-
the aspect of the cavitating jet in air was not clear.
fined as the distance from the outlet of the nozzle of the low-speed
Soyama successfully generated suitable cavitating jet in air for
water jet to the surface of the test specimen. In the present experi-
cavitation shotless peening by injecting a high-speed water jet into
ment, the distance sH − sL was fixed at 7.5 mm. Tap water was
a concentric low-speed water jet, which is injected directly into air
used in the cavitating jet loop for both high-speed and low-speed
without a water-filled chamber 关18兴. According to an erosion test
on a pure aluminum specimen, the performance of the cavitating water jets. The air content ratio ␣ / ␣s of test water in the tank B
jet in air depended on the injection pressure of the low-speed was measured by a dissolved oxygen meter. Here ␣s is saturated
water jet, and the cavitating jet in air at the optimum injection air content of water. During the test, the air content ratio ␣ / ␣s and
pressure had a higher impact compared with both a cavitating jet the water temperature were from 1.03 to 1.05 and from
in water and a normal water jet in air 关18兴. The cavitating jet in air 293 K to 303 K, respectively.
introduced more compressive residual stress into the surface of The key parameter for a cavitating jet in air is the cavitation
tool alloy steel 关18兴, and improved the fatigue strength of metallic number . The cavitation number is defined by the injection pres-
materials 关19,20兴. A cavitating jet in air has also been tested for sure of both the high-speed water jet pH and the low-speed water
peen forming to produce a curved duralumin plate for the main jet pL, and the saturated vapor pressure of the test water p as
wing of an airplane 关21兴. follows:
In order to optimize the cavitating jet in air, its appearance was pL − p pL
observed using high-speed photography with a xenon flash lamp = ⬵ . 共1兲
and a high-speed video camera. As the performance of the cavi- pH − pL pH
tating jet in air is closely related to the injection pressure of the In the case of a cavitating jet in air, the cavitation number can be
low-speed water jet 关18兴, an erosion test was conducted to deter- simplified as in Eq. 共1兲 because pH Ⰷ pL Ⰷ p.
In order to observe the appearance of cavitating jets in air,
high-speed photographs were taken using a xenon flash lamp with
Contributed by the Fluids Engineering Division for publication in the JOURNAL OF
FLUIDS ENGINEERING. Manuscript received by the Fluids Engineering Division
an exposure time of 1.1 s. To observe the unsteadiness of the
September 27, 2004; final manuscript received July 14, 2005. Associate Editor: cavitating jet in air, a high-speed video camera with a maximum
Yoshinobu Tsujimoto. frame speed of 100 000 frames per second was used.
Journal of Fluids Engineering Copyright © 2005 by ASME NOVEMBER 2005, Vol. 127 / 1095
Fig. 7 Changing appearance of a cavitating jet in air with time „pH = 20 MPa, pL = 0.15 MPa…
冉 冊
Lcav ⬀ pL−n ⫻ L ⬇ 共6兲
Figure 10 illustrates the variation of the shedding frequency of L2 n
the wavy pattern f w with injection pressure pL. Data from Fig. 9 + 0.1
2000
were used to obtain the data for Fig. 10. The frequency f w was
calculated from the wavelength w and the flow velocity of the Regarding Ref. 关23兴, which surveyed results of researchers, n is
wavy pattern w. The flow velocity w is 92% of the flow velocity from 0.5 to 1. Lcav tends to a minimum at n = 1, varying with L.
of the low-speed water jet, and it was obtained from the injection Consider Lcav as a function of L.
L L 共冑200兲2 − L2
f共L兲 = = 2000 共7兲 f ⬘共L兲 = 2000 共8兲
L2 L2 + 200 L2 + 共冑200兲2
+ 0.1
2000
Since 冑200⬇ 14.1, f ⬘共L兲 ⬎ 0 at L ⬍ 14.1. This means that the
cavitating length increased with L when L ⬍ 14.1 m / s. This is
Differentiating Eq. 共7兲, the reason why the cavitation developed with an increase of the
pressure of the low-speed water jet and then the cavitating length
was saturated.
Nomenclature
d ⫽ nozzle diameter
fw ⫽ shading frequency of wavy pattern
p ⫽ injection pressure of water jet
s ⫽ standoff distance from nozzle to impinged
surface
t ⫽ time
L ⫽ flow velocity of low-speed water jet
w ⫽ flow velocity of wavy pattern
␣ / ␣s ⫽ air content ratio of test water
␣s ⫽ saturated air content of water
⌬m ⫽ mass loss
⫽ cavitation number
w ⫽ wavelength of wavy pattern
w ⫽ shading interval of wavy pattern
H ⫽ parameter of high-speed water jet
L ⫽ parameter of low-speed water jet