Curved heads DIN 28011/cap form

measure in mm

1 Coverage

This norm is to use for curved heads in cap form (bumped especially at heads of sections- have to arrange extra.
boiler heads) with following connections: Curved heads, elliptical head see DIN 28013.

r1 = da r2 = 0,1 da h1 ≥ 3,5 s 1) h2 = 0,1935 da - 0,455 s The calculation of the necessary wall thickness results for
example:
This norm consider for one piece heads with and without
weld seam with a external diameter da=>4000 mm and - for pressure tanks according to the technical rules of
a wall thickness s =< 50 mm. pressure tanks (TRB, AD-leaflets)

#For heads in larger dimensional range consider analo- - for steam boilers according to the technical rules of
gously the Scope of this norm, at which the tolerance - steam boilers (TRD)

2 Type of design, description

2.1 Geometrical connections

curved part

picture 1

s = wall thickness, see Section 3.4.5

Capacity of the curved part (without boarding height h1) V ≈ 0,1 (da- 2s)3
External surface of the curved part (without boarding height h1) Aa ≈ 0,99 • da2
Internal surface of the curved part (without boarding height h1) Ai ≈ 0,99 • (da- 2s)2
Reference line will be measured out of the finished kerb with h1 according to table 1
At the order the designation of the reference line can be arrange.
 Curved heads DIN 28011/cap form
Table 1.

wall thickness

height

weight
11.2007_1.000

• external diameter of the tube of the line 1 according to DIN 2448 2) See chapter 3.4.5
1) The height of the cylindrical collar at caps averages h1=<3,5 s, but it 3) At heads with a external diameter da > 4000 mm the values have
does not need to excess the following dimensions: to calculate according to chapter 1 and 2
wall thickness s height h1
s ≤ 50 150
50 < s ≤ 80 120
80 < s ≤ 100 100
100 < s ≤ 120 75
120 < s ≤ 50
Other board heights are to be agreed.
Curved heads DIN 28011/cap form
2.2 Angles
form R form I form VA form VI form DV
(as yet IR) (as yet IP) (as yet XS)
I-seam V-seam V-seam DV-seam
raw plan outside inside (symmetrical)

form 2/3 DV form YA form YI form DY form U

(as yet XA) (as yet YD) (as yet US)
2/3-DV-seam Y-seam Y-seam double Y-seam U-seam
(asymmetrical) outside inside (bevel) bell seam

form DU form BI form BA

(as yet ID) refilling refilling
double-U-seam inside outside

picture 2

Processing of the angles mechanical or by flame cut. The dimen- 3 Technical conditions of delivery
sions c, f and x have to arrange at the order, also the angle and
3.1 material
radii as far as they don´t comply to picture 2. Other preparation
As material can be arrange:
for the weldseam have to arrange with outlines at the order.
- hot-rolled products of unalloyed steels according to DIN EN
10025
2.3 Description - heat resisting steels according to DIN 17155
Description of a cap with a external diameter da= 600 mm and - non-rusting steels according to DIN 17440 or to the steel
wall thickness s= 20 mm with a angle form VA of steel HII accor- test specification 400
ding to DIN 17155: - fine grain steel which is able to weld according to DIN 17102
head DIN 28011 – 600 x 20 – VA – HII - low-temperature stells
Description of a cap with a external diameter da= 600 mm and - plated steels according to the DIN norms,
a minimal wall thickness smin= 19,5 mm with the angle form - high heat resisting and AD-leaflet, VdTÜV-material
VA and BI with x = 15 mm of the steel breed HII according to heat resisting steels sheet, steel test specification
DIN 17155: - special alloys
head DIN 28011 – 600 x 219,5 MIN – VA BI – 15 HII - non-ferrous metals

- materials according to other national and international regula-

tions
Curved heads DIN 28011/cap form
3.2 Manufacturing and heat treatment This height dimensions consider for heads with arranged
The heads will be hot or cold formed according to the kerbs. At heads with crude kerbs (form R) the hight h3 have
choice of the manufacturer if the kind of the form was to measured so that later all other forms of this norm have
not arrange before. The heat treatment have to arrange, to be manufactured.
for example according to the AD-leaflet of the line HP7.
The manufacturer have to indicate if a head will be 3.4.2 Limiting-size for the ad-measurement
manufactured of several parts (before or after forming). Limiting-sizes for the ad-measurement are arranged in
table 2.
3.3 Surface Condition
Floors are supplied with untreated surface. Other surface
conditions, such as descaled, pickled, blasted, are to be
agreed.

3.4 Limiting sizes

3.4.1 Limiting sizes for the internal height h3
For the height h3 = h1 + h2 the limiting sizes are:
a) the upper dimension : + 0,015 da or +10 mm
b) lower dimension: O

Table 2. Lower limiting-sizes of the wall thickness

(upper limiting-size see DIN 2609)
material da limiting-size for
the admeasurement
Hot-rolled unalloyed steels da < 100 ± 3,0 mm
Heat resisting steels 100 ≤ da < 300 ± 4,0 mm
Low temperature steel 300 ≤ da < 1000 ± 0,4 %
(ferritic untempered) 1000 ≤ da ≤ 4000 ± 0,3 %
Fine grained steel
Non-rusting steels da < 100 ± 3,0 mm
Superalloyed steels 100 ≤ da < 300 ± 5,0 mm
Low temperature steels 300 ≤ da ≤ 4000 + 0,5 %
(austenitic or tempered) – 0,7 %
Austenitic plated steels
Plated steels da < 100 ± 3,0 mm
besides austenitic plated steels 100 ≤ da < 300 ± 5,0 mm
Nonferrous metals 300 ≤ da ≤ 4000 ± 1,0 %

3.4.3 Limiting-sizes for the non-cirularity u

2 (da max-da min)

The non-cirularity u = • 100 in % may just have 1 % maximum;
(da max-da min)

also may the biggest diameter difference da max – da <= at da 4000 mm not be bigger than 30 mm.
Curved heads DIN 28011/cap form
3.4.4 Restriction of the tolerances 3.5 Appointment of ad-measurement
Lower limiting-sizes for the ad-measurement or the non- 3.5.1 Position for the appointment of ad-measurement
cirularity tolerances have to be agree in special case. The a) At heads with arranged kerbs at the border
limiting-sizes have to be agree if the caps should be used b) At heads with crude kerbs at the area between upper
in pairs or as internal or external caps. and lower limiting size of h3 of the height-related tole-
rance, according to chapter 3.4.1.
3.4.5 Limiting-sizes for the wall-thickness
For the limiting-sizes of the wall thickness consider:
3.5.2 Appointment of the external ad-measurement
If at the order just the wall thickness is given, it can be fall
With calibrated measuring strip according to DIN 6409,
below as in table 3.
the ad-measurement will be measured at the in chapter
3.5.1 denoted area. At the calculation of the diameter you
have to locate with 3,14159.
Table 3.
wall thickness lower measure 3.5.3 Appointment of the internal ad-measurement
≤ 10 - 0,3
> 10 ≤ 30 - 0,5 a) ) Measuring of the external ad-measurement how des-
> 30 ≤ 50 - 0,8 cribed in chapter 3.5.2, less of the middle wall thickness
> 50 - 1,0
which will be appoint of the arithmetical media of the
ad-measurement of the wall thickness at the place of
the measuring of the amount but at minimal 3 points
If in the order the minimum wall thickness is required, it
and at heads with da > 500 mm all 500 mm or
doesn´t may fall below.
b) with calibrated rolling dimension.
(For the boarding height h1 in such cases consider instead
of the wall thickness s the minimum wall thickness s min.
3.6 Flattening
For s min consider the value without decimal places).
At the area of the diameter r1 are flattening of the meri-
For the compliance of the required wall thickness or rat-
dian circle acceptable (at flat areas measured by siting of
her minimum wall thickness because of the production
a lineal) which has a length of maximal 15% of the diame-
causes you have to provide that the accordant thickness
ter r1.
surcharges for the slug of the sheet. Beyond that is a big-
ger wall thickness, especially in the area of the cylindrical
3.7 Skewing of the cylindrical board
board (compression) possible. A refilling has to act up in
widened head inverted head
the order (form BI or BA according to chapter 2.2)

Bild 3
Curved heads DIN 28011/cap form
Limiting sizes of the right angle of the cylindrical board AD-leaflet line HP7 *)
see table 4. VdTÜV-material-sheet *)*)

Table 4.
Steel test specifications (SEW) ****)

da Technical rules pressure tank (TRB) ***)

< 1000 ≤ 4° ≤ 2° Technical rules steam boiler (TRD) *)
≥ 1000 ≤ 5° ≤ 2°
Earlier editions
At the arbitration the measurement has to accomplish DIN 28012: 10.70
internal (compression). DIN 28011: 10.70, 05.87

Modifications
3.8 Certifications
Compared to edition in may 1987 were changed:
The necessary certifications have to a arrange at the
a) Changed nominal width in the wall thickness s and
order, for example according to the technical rules of
second example of appellation for the indication of the
pressure tank (TRB), technical rules of steam boiler (TRD).
minimum wall thickness smin
b) Changed capacity in volume
Cited norms and other documents
c) Overworked editorial and technical standardisation
DIN 2448 Seamless steel tubes, dimensions,
fibre coarseness International patent classification
DIN 6403 Measuring tapes of steel B 01 J 3/04
DIN 17102 Fine grained steel which is able to B 65 D 90/02
weld, normal annealed, technical F 22 B 37/22
conditions of delivery for sheet-, F 16 J 12/00
stripe-, wide-flat-, form- and bar steel
DIN 17155 Sheet and stripe of heat resistant
steels, technical conditions of delivery
DIN 17440 Non rusting steels, technical condi-
tions of delivery for sheet, hot rolled
stripe, wire rod, drawn wire, bar steel,
forgings and half finished products
DIN 28013 Arced heads, elliptical head
DIN EN 10025 Hot rolled products of unalloyed
steels, technical conditions of delivery,
German version EN 100025: 1990