Embedded EWM CLASS 38 - Replenishment Configuration

Embedded EWM – CLASS 38 – Replenishment Configuration
Replenishment is defined as the movement of goods from the warehouse to the shipment locations. In
SAP EWM, you can use predefined techniques for replenishment of storage bins.
Following are the common control fields for Replenishment:

1. Minimum stocking quantity
2. Maximum stocking quantity
3. Replenishment quantity
Types of Replenishment
1. Planned Replenishment − Planned replenishment can be performed either interactively or in the
background. The system calculates the replenishment in accordance with the defined minimum
quantity and maximum quantity. Replenishment control is triggered when the stock is less than the
minimum quantity.
2. Automatic Replenishment − the system starts automatic replenishment when a warehouse task is
confirmed. Replenishment is calculated as per the maximum and minimum activity.
3. Order Related Replenishment – Any outbound delivery fulfilled. Order related replenishment is
performed when stock figure is less than required quantity. The system rounds up the replenishment
quantity to a multiple of minimum replenishment quantity. The maximum quantity can be exceeded
and order related replenishment can be performed in the background or interactively.
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4. Direct Replenishment − Direct Replenishment is started during a pick denial and is only possible for
fixed bin scenario. The system calculates replenishment as per maximum and minimum quantity.
Direct replenishment is performed by picket and it assumes zero storage bin quantity.

Configurations Steps:
1. Create New storage type (Fixed Bin Storage type) = 0102
2. Create Storage Section - 0001
3. Create Bin for Storage type 0055 - /N/SCWM/LS01 = REPLENISHMENT BIN
4. Defining Warehouse process type – 3015 for Replenishment
5. Activate Replenishment Strategies in Storage Types
Planned Replenishment
Order-Related Replenishment
6. Maintain Document/Item Categories for Replenishment Warehouse Request
Assign Warehouse Number “WBC1” + Warehouse Process Type “3015” + Replenishment
Document type “SRPL” + Replenishment item Category “SRPL”
7. Specify Storage Type Search Sequence – S150 & Assign Storage Types 0150 to Storage Type Search
Seq.
8. Determine Storage Type Search Sequence for Stock Removal
9. Product Master settings - /N/SCWM/MAT1

Configuration In Detailed:
1. Create New storage type (Fixed Bin Storage type) = 0050

SPRO-IMG- SCM Extended Warehouse Management- Extended Warehouse Management- Master
Data- Define Storage Type (Copy from storage Type – 0050)
Select Line as shown below and press copy
Create Storage type as 0100
Repl. Level as 1
Save
2. Create Storage Section - 0001

SPRO-IMG- SCM Extended Warehouse Management- Extended Warehouse Management- Master
Data- Define Storage Section – 0001

3. Create Bin for Storage type 0100 - /N/SCWM/LS01
4. Defining Warehouse process type – 3011 for Replenishment

SPRO-IMG-SCM Extended Warehouse Management-Extended Warehouse Management-
Cross-Process Settings-Warehouse Task-Define Warehouse Process Type
Select Warehouse process 3010 and create new warehouse process type for Replenishment
by Pressing Copy as shown below
Create New Replenishment warehouse process type – 3011

SAVE
5. Activate Replenishment Strategies in Storage Types

Internal Warehouse Processes- Replenishment Control- Activate Replenishment Strategies in
Storage Types
Go to new entries and enter data as below

Tick WT Immediately
Then SAVE
6. Maintain Document/Item Categories for Replenishment Warehouse Request

Internal Warehouse Processes- Replenishment Control- Maintain Document/Item Categories
for Replenishment Warehouse Request
Enter document Type – SRPL & Item type - SRPL
Save
7. Specify Storage Type Search Sequence & Assign Storage Types to Storage Type Search Seq.
Goods Issue Process- Strategies- Specify Storage Type Search Sequence
Note: This step is already done in previous classes (Class Number 23)
Go to New entries and define the vales as below

Specify Storage Type Search Sequence – S150 Defined

Save
Then select Assign Storage Types to Storage Type Search Seq.

And Go to new entries and enter data as below
Save
8. Determine Storage Type Search Sequence for Stock Removal

Goods Issue Process- Strategies- Determine Storage Type Search Sequence for Stock
Removal
Go to New entries and define the vales as below

Assign Warehouse process type 3011 to storage type search sequence PK03
Save

WAREHOUSE = W999
Physical Inventory
Physical inventory Area = INV_GR01
Physical inventory procedure = HL & HS
Activity Area = IN15
Tolerance Group for Posting Differences &
Difference Analyzer = HIGH
STORAGE TYPE – 0150 (High Rack Storage)

Activity Area – AA15 & Assigned to Storage type 0150
Activity – PICK & PTWY
Availability Group-002, Stock type-F2 (SL Assigned AF02) Storage type – 9099,
Storage type search sequence-P150, Putaway control Storage section-0001,
Storage type – 9060, indicator-P150 Bin – EXPEDIATE AREA GI
Storage section-0001, Bin –
(Product picked for
RAIL-DOOR Storage Section – 0001 Storage Section – 0002 emergency deliveries)
(Product can be received (Fast Moving) (Slow Moving)
from Rail)
Warehouse Process Type-2099
Bin – 0150-01-01 Bin – 0150-11-01 WPT Control Indicator - 61
Warehouse Process Type-9060 Bin – 0150-01-02 Bin – 0150-11-02
WPT Control Indicator – 60 Storage Type Search Seq – PK02
Bin – 0150-01-03 Bin – 0150-11-03
Availability Group-002,
Bin – 0150-01-04 Bin – 0150-11-04
Stock type-F2 (SL
Bin – 0150-01-05 Bin – 0150-11-05
Assigned AF02)
Bin – 0150-01-06 Bin – 0150-11-06
Storage type – 8099 (Represent work center)

Storage section-0001, Bin – EXP-PACKING
Work Center “EXVP” & Assigned to Bin “EXP-PACKING”
Transfer Posting Planned Replenishment

Warehouse Process Type-4010 Fixed bin Storage Type – 0102
WPT Control Indicator - 61 Fixed Bin – “Replenishment-BIN”
Storage Type Search Seq – PK02 Warehouse Process Type-3011
Stock Removal rule – FIFO Document Type – SRPL
ERP Document Type = DTR Item Type – SRPL
ERP Item Type = HSTP Storage Type Search Sequence – PK02
EWM Document Type = TWPR
EWM Item Type = TWPR


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Embedded EWM – CLASS 38 – Replenishment Configuration

Following are the common control fields for Replenishment:

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1. Create New storage type (Fixed Bin Storage type) = 0050

Select Line as shown below and press copy

Create Storage type as 0100

2. Create Storage Section - 0001

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3. Create Bin for Storage type 0100 - /N/SCWM/LS01

4. Defining Warehouse process type – 3011 for Replenishment

Create New Replenishment warehouse process type – 3011

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5. Activate Replenishment Strategies in Storage Types

Go to new entries and enter data as below

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6. Maintain Document/Item Categories for Replenishment Warehouse Request

Enter document Type – SRPL & Item type - SRPL

Go to New entries and define the vales as below

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Then select Assign Storage Types to Storage Type Search Seq.

8. Determine Storage Type Search Sequence for Stock Removal

Go to New entries and define the vales as below

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STORAGE TYPE – 0150 (High Rack Storage)

Storage type – 8099 (Represent work center)

Transfer Posting Planned Replenishment

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