Components

Original instructions
en-US 2 2020-05-27
LEOPARD DI450-DI560, DI650i High

pressure water pump
GUID-53E66409-A0F8-44CA-97B1-FEBCA5DC3CFE
LEOPARD DI450-DI560, DI650i High pressure water
pump
WARNING
IGNORING INSTRUCTIONS HAZARD!
To avoid death or injury you MUST read, understand and follow
operator's and maintenance manuals before installing, inspecting,
operating, servicing, testing, cleaning, transporting, storing,
dismantling or disposing of the product or a part or accessory of the
product. Keep this publication for future reference.
Copyright © Sandvik 3 (20)

ID:GUID-53E66409-A0F8-44CA-97B1-FEBCA5DC3CFE en-US 2 2020-05-27
pump
This page is intentionally left blank
4 (20) Copyright © Sandvik

pump
Table of Contents
1 Introduction.......................................................................7
1.1 The purpose of these instructions............................................................ 7
1.1.1 Validity of the manuals...................................................................... 7
2 Safety and environmental instructions.......................... 9

2.1 Safety precautions...................................................................................... 9
3 Pump description........................................................... 11
3.1 System description................................................................................... 11
4 Pump operation.............................................................. 13
4.1 Operating HPW-PUMP.............................................................................. 13
4.2 Pump start-up............................................................................................13
4.3 Stopping HPW-pump................................................................................ 13
5 Pump maintenance.........................................................15
5.1 Maintenance.............................................................................................. 15
6 Pump troubleshooting................................................... 17
6.1 Troubleshooting........................................................................................ 17

pump

pump
1 INTRODUCTION
1.1 The purpose of these instructions
This manual contains supplementary information for operation,
maintenance and repair of a component.
These instructions must be followed along with other manuals of the rig,
any instructions given in local laws and regulations, any orders given by
local authorities, and all protective measures specific for the site.
Before operating, or performing maintenance or repair procedures for the
component or system described in this manual, read and understand the
information in operator´s and maintenance manuals supplied with the
machine. Pay special attention to the safety information in chapter Safety
and environmental instructions of those manuals.
1.1.1 Validity of the manuals
This manual, and especially the safety information, is valid only if no
unauthorized changes to the product are made.
Continuing improvement and advancement of product design might have
caused changes to your product which are not included in this publication.
Note also that if a third party has made changes to the product after
delivery from the manufacturer, this publication does not include information
on these changes or their influences on the product.
Whenever a question arises regarding your product, or this manual, please
consult your local Sandvik representative for the latest available
information.

pump

pump
2 SAFETY AND ENVIRONMENTAL INSTRUCTIONS

2.1 Safety precautions
The pressure in both hydraulic and water circuits is considerably high.
Thereat the technical of your equipment should be under constant scrutiny.
Especially couplings, valves and hoses should be maintained tight and
clean as well as kept under constant observation. Hydraulic leakages must
be rectified immediately to avoid injuries caused by pressure and hot oil
blowouts. Follow all your local safety instructions related to the high
pressure hydraulics. Hydraulic system of a carriermachine should be
maintained according to the service program. In order to exclude possible
accidents, it is not allowed to clean or inspect HPW-pump and pressure
tools when hydraulic or/and water circuit is pressurised.
Prior to any cleaning, inspection and service hydraulic system of your
carrier machine must be stopped and both hydraulic and pumping fluid
circuits dissipated, for instance, by opening the spray gun. Always wear
appropriate clothing and safety equipment such as goggles, ear protection
and safety shoes at all times when operating the pump.When operating the
pump, beware of machinery parts warmed by hot hydraulic oil.
Never point the spray gun or end of the hose at bystanders or any
inappropriate object !
AN EXTREME CLEANLINESS MUST BE MAINTAINED WHEN

CARRYING OUT ANY SERVICE DISASSEMBLING OR REPAIR OF HPW-
PUMP AND HYDRAULIC SYSTEM. THIS IS CRUCIAL TO ENSURE
SAFE, RELIABLE AND LONG-LIFE OPERATION OF YOUR EQUIPMENT.
Operators and maintenance personnel must always comply with local
safety regulations and precautions in order to close out the possibility of
damages and accidents. All installation and service of both hydraulic and
electric equipment must be performed by qualified and experienced
personnel only.

pump

pump
3 PUMP DESCRIPTION
3.1 System description
HPW-pump is a converter, which transforms actuating fluid power, usually
hydraulic oil, into pumping fluid’s power, which is defined by flow rate and
pressure. Actuating power is supplied from hydraulic system of carrier
machine. Water or any other pumping fluid can be taken from natural
source, reservoir or pressurized supply network. Hydraulic flow moves the
piston assembly until the other water plunger reaches its extreme position,
when changes the incorporated reversal valve direction of hydraulic flow
and, by that, the piston assembly is being set to counter direction.
Vacuum is being developed into pumping fluid’s intake line and positive
pressure in delivery line accordingly. Within pumping cycle water is being
taken by water plungers through intake valves and pumped through
pressure valves into delivery line. Relation of water’s flow rate and pressure
to corresponding parameters of hydraulic fluid is linear, as shown on
diagrams below.
When hydraulic pressure and/or flow is under the value needed to achieve
the maximum output power of HPW-pump, the water pressure and flow are
decreased respectively without any harm to pump itself.
PUMPING FLUID TO HYDRAULIC FLUID RELATION IN REGARD TO
THEIR FLOW RATES AND PRESSURE.
1 3
2 4
1 Pumping fluid flow

2 Hydraulic fluid flow
3 Pumping fluid pressure
4 Hydraulic pressure

pump

pump
4 PUMP OPERATION
4.1 Operating HPW-PUMP
Prior to starting-up the HPW-pump it is checked whether all couplings in
hydraulic and pumping fluid circuits are properly connected and there are
no leakages over the equipment. Ensure that the water tank is refilled.
4.2 Pump start-up

HPW-pump starts immediately after the hydraulic flow has been directed to
the pump by the control valve. By pulling the trigger of washer gun, high
pressure washing is started.
Do not try with hand the water or air coming out from high pressure
nozzle !
The nozzle, attached to a pressure tool, determines the flow rate and
pressure of water when operating parameters of hydraulic circuit meet
HPW-pump’s requirements.
4.3 Stopping HPW-pump

HPW-pump is halted by shutting off the hydraulic flow. High pressure
remains in closed water delivery line, which should be depressurized to
avoid unexpected water discharges. If spray gun or similar tool has been
used, pull the trigger for some time after the pump has halted.
Drain the water circuit with pressurized air. Pull the handle of washer gun;
push button in drain valve simultaneously and hold until only air comes out
of nozzle.
Note! Water tank must be drained separately.
Different water based solutions and special liquids can be used as pumping
fluid with HPW-pumps. The only requirement is that the pump MUST be
thoroughly cleaned and flushed with sweet water after the job to prevent
pump and its sealing from oxidation and water valves from seizing. The
procedure should be made even if such a harmless liquid as sea water has
been used.
ATTENTION! HPW-pump can be run dry unlimited time without any harm,
because self-lubricating seals and circulating hydraulic oil prevent the pump
from overheating.

pump

pump
5 PUMP MAINTENANCE
5.1 Maintenance
Due to small number of moving parts, in normal operating conditions HPW-
pump does not require any other service, except replacement of sealings or
occasionally of water valves, which depends on content of abrasives in
pumping fluid, as well as on cleanliness of hydraulic oil.
Check constantly whether the fluid dropping from pump’s leakage detectors
is growing and replace sealing in proper time to exclude intermixing of
hydraulic oil and pumping fluid. If the draining from leakage detectors
exceeds rate of 10 drops per minute, pump’s sealings should be replaced.
Drain fluid can be water, hydraulic oil or their solution.
1 2
1 Leakage detectors on bottom surface

2 Leakage detectors on side faces
To enable the easy surveillance, pump should be kept clean.

WHEN CARRYING OUT ANY SERVICE DISASSEMBLING OR REPAIR
OF HPW-PUMP, ABSOLUTE CLEANLINESS MUST BE MAINTAINED TO
ENSURE RELIABLE AND TROUBLE-FREE OPERATION OF YOUR
EQUIPMENT.

pump

pump
6 PUMP TROUBLESHOOTING
6.1 Troubleshooting
FAULT POSSIBLE REASON / CHECK
1.1.1 1.1.1
Too small hydraulic flow or Enable or adjust the hydraulic flow.
no hydraulic flow at all. 1.1.2
1.1.2 Adjust the hydraulic pressure.
1.1
Hydraulic pressure too low. 1.1.3
HPW-PUMP DOES
1.1.3 Check and reconnect hydraulic hoses. Pres-
NOT WORK.
Hydraulic flow reversed. sure hose should be connected to P-port
1.1.4 and return hose to T-port.
Hydraulic piston damaged 1.1.4
mechanically. Replace damaged part.
1.2
1.2.1
HPW-PUMP 1.2.1
Water intake and pressure
WORKS, BUT Check water valves and clean them thor-
valves are open (jammed
DOES NOT DELIV- oughly or replace when damaged.
with debris) or damaged.
ER WATER FLOW.
1.3
1.3.1
HPW-PUMP DOES 1.3.1
Intake hose detached or
NOT RECEIVE Check and fix the hose and connectors.
hose breathes.
PUMPING FLUID.
1.4
WATER PRES- 1.4.1 1.4.1
SURE LINE Nozzle clogged. Check the nozzle and clean thoroughly.
BLOCKED.
2.1 2.1
Insufficient hydraulic flow or Adjust the hydraulic flow to the demanded
2.
pressure. level at required pressure.
WATER FLOW
2.2 2.2
RATE TOO SMALL.
Nozzle of your pressure tool Verify the nozzle sizing and replace with
undersized. proper one.
3.1
Some of water intake and 3.1
3.
pressure valves are open or Check water valves, clean thoroughly or re-
INTENSE PULSAT- damaged. pair.
ING OF WATER
3.2 3.2
PRESSURE.
Water intake line breathes Check water intake line and fix the problem.
causing pump cavitation.

pump
FAULT POSSIBLE REASON / CHECK

4.1 4.1
Insufficient hydraulic pres- Adjust the hydraulic pressure to the demand-
sure or flow. ed level at required hydraulic oil flow.
4.2 4.2
4.
Nozzle of pressure too over- Verify the nozzle sizing and replace with
WATER PRES- sized. proper one.
SURE TOO LOW.
4.3 4.3
Wear-out nozzle. Replace the nozzle.
4.4 4.4
Insufficient water supply. Check and fix the problem.
5.
CLOSING THE WA- 5.1
TER PRESSURE Adjust the hydraulic pressure up as much as
LINE DOES NOT 5.1
necessary to enable proper operation of wa-
DROP PRESSURE Insufficient hydraulic pres- ter pressure unloader valve.
TO FREE CIRCU- sure in relation to pumping
LATION MODE. Note that the maximum hydraulic pressure
fluid pressure, adjusted with
should not be overrun !
Hydraulic system water pressure unloader
starts to run through valve. If boosting the hydraulic pressure is not pos-
the pressure relief sible, the water unloader pressure setting
valve, emitting ex- should be dropped.
cessive heat.
6.1
Check the tightness of component mating,
tighten screws.
Replace when necessary sealings of pump’s
mated surface.
6.1
Check and tighten/replace couplings.
Hydraulic oil leakages.
6.2
6.2
6. Check the tightness of component mating,
Pumping fluid leakages.
tighten screws. Replace when necessary
LEAKAGES. 6.3 sealings of pump’s mated surface.
Hydraulic-pumping fluid Check and tighten/replace couplings.
commixture dropping from
6.3
leakage detecting bores.
If the draining from leakage detectors ex-
ceeds rate of 10 drops per minute, pump’s
sealings should be replaced.
The rule applies to dropping of hydraulic flu-
id, pumping fluid and their commixture.

www.sandvik.com
en-US 3 2020-09-08
LEOPARD DI650i Water injection

system
GUID-5F004F5C-EBDA-495D-8EA8-752E13F698A4
LEOPARD DI650i Water injection system
WARNING

ID:GUID-5F004F5C-EBDA-495D-8EA8-752E13F698A4 en-US 3 2020-09-08

Table of Contents
1 Introduction.......................................................................7
2 Main components............................................................. 9
2.1 Water injection system............................................................................... 9
2.1.1 Water tank....................................................................................... 10
2.1.2 Water valve block............................................................................ 11
2.1.3 Water pump.....................................................................................12
2.1.4 Water supply and water tank filling assembly................................. 13
2.1.5 Water circulation and water injection valves................................... 14
2.1.6 Dustmizer (optional)........................................................................ 15
2.1.7 Pressure washer (optional)............................................................. 16
3 Operation.........................................................................17
3.1 Water circuit diagram................................................................................17
3.2 Water injection system............................................................................. 18
3.2.1 Operation of the water valve block.................................................. 18
3.2.2 Filling and draining the water system.............................................. 19
3.2.3 Water injection.................................................................................20
3.2.4 Water circulation..............................................................................21
3.2.5 Water tank heating.......................................................................... 21
3.3 Water system drying................................................................................. 21
3.4 Dustmizer (optional)................................................................................. 22
3.5 Pressure washer (optional)...................................................................... 22
3.5.1 Pressure washer drying...................................................................22
3.6 Extra water tanks (optional)..................................................................... 22
3.6.1 Water circuit diagram with optional extra water tanks..................... 23
3.6.2 Undercarriage mounted extra water tanks 300 l............................. 24
3.6.3 Extra water tank 500 l......................................................................27
4 Periodic maintenance procedures................................31

4.1 Water injection system............................................................................. 31
4.1.1 Cleaning the water tank...................................................................31
4.1.2 Replacing the water tank breather.................................................. 32
4.1.3 Cleaning the water tanks (with optional undercarriage mounted
extra water tanks)............................................................................33
4.1.4 Replacing the water tank breather (with optional undercarriage
mounted extra water tanks).............................................................34
4.1.5 Cleaning the water tanks (with optional extra water tank)...............35


1 INTRODUCTION
information.


2 MAIN COMPONENTS
2.1 Water injection system
P43
4 3 1
1 Water tank with heat exchanger

2 Water valve block
3 Water pump
4 Water supply and water filling assembly
5 Water circulation and water injection valves
P43 Hydraulic pressure supply

2.1.1 Water tank
.01 .02 .04
.03
.08
.09
.10
.05
.07 .06
.01
.09
.02
.08 .04 .03
.10
1
.07
.06
.05
1 Water tank
.01 Breather
.02 Check valve
.03 Check valve
.04 Water level sensor B925L
.05 Drain valve
.06 Drain plug
.07 Water heater circulation pump
.08 Heat exchanger
.09 Thermostat valve
.10 Overflow hose
A Sight glass

2.1.2 Water valve block

Y220
.03
MPR
MP2 Y203A Y203B
.02
.05 .04
.01
.02
.05
45 bar
.01
2 MW
.03
.04
2 Water valve block

.01 Water selection valve for water injection / pressure washer
(Y203A/Y203B)
.02 Pressure reducing valve, 45 bar
.03 Flow control valve for water injection / Dustmizer (Y220)
.04 Shuttle valve
.05 Water valve for water injection / pressure washer

2.1.3 Water pump
.02 .01 Y202.1

.05 .04 .03
WP
P
T
3 .06
3
.01
.02
.06
.03
.04
.05
3 Water pump
.01 Water pressure relief valve, 180 bar
.02 Flow control valve
.03 Air valve (Y202.1)
.04 Check valve
.05 Check valve
.06 Strainer

2.1.4 Water supply and water tank filling assembly
.03
A 4 .04
.02
C
.01
.04
.03
.02 .01
4 Water supply and water tank filling assembly

.01 Water supply
.02 3-way valve
A) Water tank quick filling
B) Off
C) Water pump supply
.03 Water tank manual filling
.04 Water pressure gauge

2.1.5 Water circulation and water injection valves
.02 .01
Y212.1
.04
.03
5 .03
Y200
5 .04
.01
.02
5 Water circulation and water injection valves

.01 Water injection valve (Y212.1)
.02 Check valve
.03 Water circulation valve (Y200)
.04 Orifice

2.1.6 Dustmizer (optional)
.01
6
W3
.02 .03
Y212.2
.01
.02
.03
6 Dustmizer assembly
.01 Dustmizer control valve (Y212.2)
.02 Check valve
.03 Nozzle

2.1.7 Pressure washer (optional)
.02 .03 .01
W2 .04
.04
.02
.01
.03
7 Pressure washer assembly

.01 Reel
.02 Washer handle
.03 Nozzle
.04 Check valve

3 OPERATION
3.1 Water circuit diagram
.03
.03
.02
.10
.03
.04
.06
.02
.01
6
.04
.03
.01
.02
.05
1
.01
.08
.07
.09
.05
.04
.03
.02
.04
.02
.01
.03
.01
7
4
2
.01
.02
.01
.04
.05
.02
.06
.04
.03
3


3.2.1 Operation of the water valve block
Hydraulic pressure supply (200 bar) to the water valve block comes from
port P43 of the main valve.
Functional state of the water valve block is selected with the water selection
valve Y203A/Y203B (2.01). The functional states are:
• Reduced pressure and flow rate (“Reduced p/Q -setting”), or
• Maximum pressure and flow rate (“Maximum p/Q -setting”)
“Reduced p/Q -setting”
.01
.02
.05
45 bar
.03
.04
When the coil Y203A is activated, the “Reduced p/Q -setting” is used,
which means that:
• Pump hydraulic pressure is set with the pressure reducing valve (2.02)
→ Reduced water pressure. Pressure is not allowed to exceed the
maximum pressure resistance of water circuit components.
• Hydraulic flow rate is adjusted with the flow control valve Y220 (2.03) →
Adjusted water flow rate.
• Water valve (2.05) is pilot-controlled so that water flows from port W1 to
port W3 (water injection, water circulation, Dustmizer).

“Maximum p/Q -setting”
.01
.02
.05
45 bar
.03
.04
When the coil Y203B is activated, the “Maximum p/Q -setting” is used,
which means that:
• Maximum pump hydraulic pressure (200 bar) is used → Maximum water
pressure (180 bar).
• Maximum hydraulic flow rate is used → Maximum water flow rate.
(Flow rate is adjusted with the pump own flow control valve.)
• Water valve (2.05) is pilot-controlled so that water flows from port W1 to
port W2 (pressure washer).
3.2.2 Filling and draining the water system
Water tank is equipped with water level measurement sensor B925L (1.04).
Water amount in water tank is indicated to user (per cents) on the control
system display. Water tank also has a warning limit for low water level.

Water tank can be filled manually via the manual filling pipe (4.03) or quick
filling adapter (4.01). When filling the water tank with quick filling adapter
the 3-way valve (4.02) must be turned to quick filling position. Water tank is
full when water comes out from the overflow hose.
Water system is bled automatically without separate notification.
Water tank is drained with the manual drain valve (1.05). If there is danger
of freezing (temperature below °C) water system lines must be dried after
draining.
3.2.3 Water injection
“Reduced p/Q -setting” is used for water injection.
Water injection is activated from the control system display: → Work

Settings → Drilling tab → Dustmizer → Only in flushing air.
Water injection is started by pressing the water injection adjustment knob
on the left armrest panel. The green light on the armrest panel goes on
when water injection is on.
Water injection valve Y212.1 (5.01) is opened and water is mixed to
flushing air when flushing is on.
Water has two different levels. Toggling between water levels can be done
by pressing the water injection adjustment knob briefly. Setting of the
adjustment knob is stored according to flushing level. The bar on the
display indicates the amount of water used in water injection per cents.
Water injection is stopped by pressing the water injection adjustment knob
longer. The green light on the armrest panel goes off.
Amount of hammer lubrication oil increases if water injection is on and it is
adjusted automatically as a function of water amount.

3.2.4 Water circulation

“Reduced p/Q -setting” is used for water circulation.
Water is circulated with water pump (3) and a separate water circulation
valve Y200 (5.03) when:
• There is water in a water tank, and
• No other function is using water.
Water system is bled automatically when water circulation is on.
Heated water is also circulated in the system if water tank heating is On.
3.2.5 Water tank heating
Water tank heating can be activated/deactivated from the control system
display: → Support Functions → Water tank heating: On or Off.
When water tank heating is set On it is indicated on the display.
When water tank heating is activated water heater circulation pump (1.07)
is started and the pump circulates water through the heat exchanger (1.08),
and back to the water tank. Diesel engine coolant is circulated in the other
side of the heat exchanger. Coolant flow is adjusted with the thermostat
valve (1.09).
3.3 Water system drying

Note! Water tank must be drained manually and draining valve (1.05) must
be open before activating the drying sequence.
Water system drying is done as a sequence blowing/pumping air through
the water system and opening/closing the water valves in order to reach all
parts of it.
Drying sequence can be activated/deactivated from control system display:
→ Support Functions → Water system drying: On or Off. When
drying is set On water in the system indicator appears and remaining
drying time is indicated on the display.
When drying sequence is activated compressor will be pressurized. Air is
taken through the air valve Y202.1 (3.03) to the suction line of the water
pump (3). “Reduced p/Q -setting” is used for controlling the water pump. Air
flows through the water pump and further through the water valve block (2)
port W3 to the water lines. Water lines are dried in following order:
• Water circulation line Y200 (5.03)
• Water injection line Y212.1 (5.01)
• Dustmizer line (if Dustmizer option is activated) Y212.2 (6.01)
When all water lines are dried, water pump is stopped and air valve Y202.1
(3.03) is closed.
Water in the system indicator disappears when water system drying is

performed.

Note! Pressure washer (optional) must be dried separately.

After water system drying is performed it is also recommended to drain the
drill steel and hammer by using forced flushing.
3.4 Dustmizer (optional)

“Reduced p/Q -setting” is used for Dustmizer.
Dustmizer is activated from the control system display: → Work

Settings → Drilling tab → Dustmizer → Both flushing air and dust
collector.
Dustmizer control valve Y212.2 (6.01) is opened and water-mist is sprayed
to the dust collector bottom section during filter cleaning after drilling.
Dustmizer is continuously on during cleaning sequence.
3.5 Pressure washer (optional)

“Maximum p/Q -setting” is used for pressure washer.
Pressure washer is activated/deactivated with a push button in the front
carrier junction box (FCJB). The led on the button is on when the pressure
washer is active.
When pressure washer is activated, the other water functions (water
injection, Dustmizer) is stopped. Pressure washer line is pressurized and
water can be sprayed by pulling the handle of the washer gun.
3.5.1 Pressure washer drying
Note! It is user responsibility to keep the hand lever of the pressure washer
pressed during the whole drying cycle.
The drying of the pressure washer lines is activated by pressing the push
button in the front carrier junction box (FCJB) for a longer time when the
pressure washer is off. The led on the push button is blinking during the
drying cycle.
When the pressure washer drying is activated compressor will be
pressurized. Air is taken through the air valve Y202.1 (3.03) to the suction
line of the water pump (3). “Maximum p/Q -setting” is used for controlling
the water pump. Air flows through the water pump and further through the
water valve block (2) port W2 to the pressure washer line. Hand lever
(7.02) of the pressure washer must be kept pressed during the drying cycle
until only air comes out of nozzle (7.03).
If the push button in the front carrier junction box is pressed again the
drying sequence will be interrupted. Drying sequence will also be
interrupted automatically after defined time.
3.6 Extra water tanks (optional)

There are some differences in water circuit if rig is equipped with
undercarriage mounted extra water tanks (8) or extra water tank (9). Refer
to rig hydraulic diagrams, for detailed information.

3.6.1 Water circuit diagram with optional extra water tanks
.08
.05
.02
.03
9
.02
.03
.04
.01
.11
.04
.12
.13
.14
.01
.05
8
.15
.07
.06
.10
.08
.03
1
.09
.05
.10
.04
.01
.03
.02
.01
4

3.6.2 Undercarriage mounted extra water tanks 300 l
.15
S1 1.10
.04 .03
L
.03 .10 .09
.02
.01 .01
R
.04
8
.07 .08 .06 .05
.11 .12 .14 .13 .05
1 Main water tank

8 Undercarriage mounted extra water tanks assembly
.01 Water tanks left (L) and right (R)
.02 Pressure relief valve, 1.5 bar
.03 Check valves
.04 Drain valves
.05 Drain plugs
.06 Water pump
.07 Manifold
.08 Water level switch B928L
.09 Upper water level switch B927L.1
.10 Lower water level switch B927L.2
.11 Filling adapter
.12 Mud separator

.13 Ball valve

.14 Pressure reducing valve
.15 Check valve
S1 Water pump control switch
Off
Auto
Manual
The undercarriage mounted extra water tanks assembly (8) consists of two
water tanks (.01) and suction hoses from the water tanks to the water pump
(.06) inlet. The inlet hoses are connected to a manifold (.07) directly before
the water pump (.06). A water level switch B928L (.08) is in the manifold for
water availability information. Water is transferred from the water tanks
(.01) to the main water tank (1). The main water tank has two water level
switches B927L.1/B927L.2 (.09/.10).
The three water level switches and water pump control switch S1 are
dictating the water pump control for water transferring according to the
control switch S1 position:
S1
• Off
Pump will not start at all.
• Auto
If water level is below the lower level switch B927L.2 in the main water
tank AND water is available (level switch B928L) in the water pump inlet,
the pump is started. When the water level reaches the upper level switch
B927L.1 in the main water tank OR water is not available in the water
pump inlet, the pump is stopped.
• Manual
When the switch is turned to Manual-position, pump is started whether
water is available or not. Pump is continuously on, although the upper
level is reached. The switch must be held in Manual-position, otherwise
it will be returned to Auto-position.
Manual-position is mostly destined for bleeding the water pump.
Filling and draining the system
Water level in the main water tank floats up and down when the system fills
itself. Water amount in main water tank is indicated to user (per cents) on
the control system display, and it does not begin to decrease until the
undercarriage mounted extra water tanks are empty.

Water system can be filled manually via the filling adapter (8.11). Water
tanks (1 and 8.01) are filled in following order: undercarriage mounted extra
water tank right, undercarriage mounted extra water tank left, main water
tank. All water tanks are full when water comes out from the overflow hose
(1.10) of the main water tank.
Note! All water tanks can be filled only via the filling adapter (8.11).
If filling main water tank (1) only, quick filling adapter (4.01) can be used.
When filling with quick filling adapter the 3-way valve (4.02) must be turned
to quick filling position.
Undercarriage mounted extra water tanks (8.01) are drained with the
manual drain valves (8.04). It is worthwhile to pay attention to carrier
position when draining the water tanks that they will be certainly drained.
Note! Some water may remain in water hoses, although water tanks are
drained with the drain valves. There is danger of freezing, if ambient
temperature is below 0 °C.

3.6.3 Extra water tank 500 l
.07
.08
.02 .06 .03 .04 .01 .05
9 Extra water tank assembly

.01 Drain valve
.02 Filling adapter
.03 Check valve
.04 Mud separator
.05 Sight glass
.06 Breather
.07 Breather
.08 Overflow line
Filling and draining the system

Extra water tank (9) is not equipped with a separate water level
measurement. Main water tank (1) is equipped with water level
measurement sensor B925L (1.04). Water amount in main water tank is
indicated to user (per cents) on the control system display, and it does not
begin to decrease until the extra water tank is empty.

Main water tank (1) and extra water tank (9) can be filled manually via the
filling adapter (9.02). Both water tanks are full when water comes out from
the overflow lines.
Extra water tank (9) is drained with the manual drain valve (9.01). Filling
line can be drained by pressing the check valve (9.03) open with a suitable
tool.
Note! Do not use the check valve (9.03) until water tank is empty, otherwise
some water may remain in filling line.
Extra water tank service and operation position
Extra water tank can be turned to service position if needed.
Note! Do not turn Extra water tank to service position if it is not empty.
1. Open the cover (1).
2. Open the cover (2).
3. Ensure the tank is empty. Drain the tank from the drain valve if
necessary.
4. Open the locking latch (3).
5. Turn the switch (4) to position (A)
6. Lock the extra water tank to open position with locking latch (5).
7. Turn the extra water tank to operation position by turning the switch (4)
to position (B).

1
2
A B


4 PERIODIC MAINTENANCE PROCEDURES

4.1.1 Cleaning the water tank
1. Drain the water from tap (2) and drain plug (3).
2. Flush the water tank with pure water from opening (1).
3. Close the tap (2) and drain plug (3).
2 3

4.1.2 Replacing the water tank breather
1. Turn off the engine.

2. Remove the old breather by turning it counterclockwise.
3. Install the new breather by putting it in place and turning it clockwise.

4.1.3 Cleaning the water tanks (with optional undercarriage mounted extra water tanks)
1. Drain the water from main water tank with tap (2) and drain plug (3),
and from undercarriage mounted extra water tanks with taps (4) and
drain plugs (5).
2. Flush the water tanks with pure water from filling adapter (1).
3. Close the taps (2 and 4) and drain plugs (3 and 5).
3 2
1 5

4.1.4 Replacing the water tank breather (with optional undercarriage mounted extra
water tanks)
1. Turn off the engine.

2. Remove the old breather by turning it counterclockwise.
3. Install the new breather by putting it in place and turning it clockwise.

4.1.5 Cleaning the water tanks (with optional extra water tank)
1. Drain the water from main water tank with tap (2) and drain plug (3),
and from extra water tank with tap (4).
2. Flush the water tanks with pure water from filling adapter (1).
3. Close the taps (2 and 4) and drain plug (3).
3 2
1 4


www.sandvik.com
69-343-136 en-US C.001.1 2018-02-05
Eclipse Sustain
™ Operator's and Maintenance
Manual
69-343-136
Operator's and Maintenance Manual 69-343-136
WARNING
Copyright © Sandvik
ID: 69-343-136 en-US C.001.1 2018-02-05
ID: 69-343-136 en-US C.001.1 2018-02-05
Table of Contents
1 Introduction ................................................................... 7
1.1 General .................................................................................................. 8
1.1.1 The purpose of these instructions ............................................... 8
1.1.2 Manual storage ............................................................................8
1.1.3 Validity of the manuals ................................................................ 9
1.1.4 Copyright notice .......................................................................... 9
1.2 Identification of the product ................................................................ 9
1.2.1 Product manufacturer ..................................................................9
1.2.2 ActivFire certified .........................................................................9
1.2.3 ANFO application ........................................................................ 9
1.2.4 Language Options ....................................................................... 10
1.3 Intended use ..........................................................................................10
2 Safety and environment instructions ..........................11

2.1 Safety labels, safety messages and signals ...................................... 12
2.1.1 Signal Words ............................................................................... 12
2.1.2 General Hazard Symbol .............................................................. 12
2.2 Visual and audible signals ...................................................................12
2.3 Labels on the product .......................................................................... 12
2.4 Modifications .........................................................................................13
2.5 In case of fire .........................................................................................14
2.5.1 After the fire is out ....................................................................... 15
3 Machine description ..................................................... 17

3.1 Supply components ............................................................................. 18
3.2 Discharge components ........................................................................ 21
3.3 Activation components ........................................................................ 24
3.3.1 Autodetect assembly (69-344-110) ............................................. 26
3.3.2 Twin pressure switch assembly (69-344-660) ............................. 27
3.4 Optional assemblies .............................................................................28
3.4.1 Solenoid activation assembly (69-344-950-12 and
69-344-950-24) ............................................................................28
3.4.2 Engine shutdown and idle assembly (69-344-860) ..................... 30
3.4.3 Engine shutdown assembly (69-344-670) ...................................31
3.4.4 Alarm only assembly (69-344-680) ............................................. 32
3.4.5 Foam line flushing (69-334-095) ................................................. 33
3.4.6 Vent line extension (69-334-065) ................................................ 34
3.5 Description of controls and functions ................................................34
4 Operating instructions ..................................................37
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4.1 Preoperational inspection ....................................................................38

4.2 Automatic equipment shutdown ......................................................... 39
4.3 Manual equipment shutdown .............................................................. 40
5 Service and repair instructions ................................... 43

5.1 Service and assembly tools (69-334-110) ........................................... 44
5.2 Charging regulator assembly (69-344-180) ........................................ 45
5.3 Charging rig assembly (69-334-080) ................................................... 46
5.4 Water fill set (69-344-690) .....................................................................47
5.5 Service packs ........................................................................................48
5.5.1 Annual service .............................................................................48
5.5.2 Auto detection tube replacement .................................................48
5.6 Disarming the system .......................................................................... 48
5.6.1 Disarming the pressure on a system (single tank) ...................... 49
5.6.2 Releasing the pressure on a system (multiple tanks) ..................49
5.6.3 System cleaning for recharging ...................................................50
5.7 Recharging the system ........................................................................ 50
5.7.1 Refilling and charging the tank .................................................... 51
5.8 Service after system discharge ...........................................................52
5.8.1 Pressurising the system .............................................................. 54
5.8.2 Calibrating the indicators .............................................................56
5.9 Water_fill_kit_user_instructions ......................................................... 57
5.9.1 Adding_water_to_the_tank ..........................................................58
6 Additional instructions ................................................. 61

6.1 Foam concentrate .................................................................................62
6.1.1 Foam type ................................................................................... 62
6.1.2 Foam brand ................................................................................. 62
6.1.3 Mixing .......................................................................................... 62
6.1.4 Storage ........................................................................................62
6.1.5 Shelf life .......................................................................................63
6.1.6 Foam contamination ....................................................................63
6.1.7 System cleaning for recharging ...................................................64
6.2 Eclipse_sustain_safety-data_sheet .................................................... 65
7 Maintenance schedule ..................................................73

7.1 General .................................................................................................. 74
7.2 Preventive maintenance, inspection and testing schedule ..............74
7.3 3 yearly service ..................................................................................... 76
7.4 5 yearly service ..................................................................................... 76
8 General dimensions and weights ................................ 77

8.1 General .................................................................................................. 78
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1 Introduction

ID: 69-343-136 en-US C.001.1 2018-02-05
1.1 General
1.1.1 The purpose of these instructions
The purpose of these instructions is to promote intended safe, proper and
optimal use of Sandvik products and to help the user to identify, avoid and
prevent hazardous situations, and related consequences.
These instructions must be followed along with any instructions given in
local laws and regulations, any orders given by local authorities, and all
protective measures specific for the site.
Read and understand the complete manual carefully and follow given
instructions strictly. If there is anything you do not understand, ask your
employer or your local Sandvik representative to explain it. All sections of
this manual contain information which is vital for your safety. The manual
must be replaced immediately if lost, damaged or unreadable. For
replacement copies, please contact your local Sandvik representative.
When ordering replacement copies you must provide your Sandvik
representative with the following information of the product:
• Product model and serial number
• Manual types
• Number of paper copies
• Language version of the manuals
• Delivery address
The instructions set forth in the operator’s and other manuals are to be
used as a part of the training material during orientation. By following these
instructions, safe practices will result, maintenance cost and downtime will
be minimized, and the reliability and lifetime of the equipment will be
optimized.
1.1.2 Manual storage
This manual is part of the product, and it must be kept throughout the life of
the product. Attach any further changes to the manual. Keep the manual
clean and readily accessible whenever needed. If the manual is lost,
damaged or unreadable, a new manual should be provided immediately. If
the product is sold, the new owner must be provided with this manual. For
replacement copies, please contact your local Sandvik representative.
Provide the following information when ordering:
• Product model and serial number
• Manual types
• Number of paper copies
• Language version of the manuals
• Delivery address

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information.
1.1.4 Copyright notice
This publication is copyright of Sandvik Mining U.S.A., LLC. It must not be
copied, reproduced, or otherwise made available in full or in part to any
third party without Sandvik Mining U.S.A., LLC prior written consent.
All Rights Reserved.
1.2 Identification of the product

1.2.1 Product manufacturer
Sandvik Mining & Construction Australia Pty Ltd
136 Daws Road
Melrose Park SA 5039
Australia
www.sandvik.com
1.2.2 ActivFire certified
The Sandvik Eclipse™ Sustain fire suppression system for mobile
equipment as documented in this manual is listed with CSIRO ActivFire,
listing number afp-2283.
1.2.3 ANFO application
For ANFO (Ammonium Nitrate - Fuel Oil) application systems that were
supplied with plated brass components, please add -C to the end of the
standard brass part or assembly numbers listed in this manual.
Example: Plated 69-335-551 bung is part number 69-335-551-C.
For ANFO application systems that are supplied with stainless steel
components, -SS is added to the end of the standard part or assembly
numbers listed above.
Example: Stainless steel 69-344-150 Hose End -4 would be part number
69-344-150-SS.

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1.2.4 Language Options

For translated print material, add the appropriate suffix to the end of the
part number.
Example: 69-343-090-25 Commissioning Pack including German language
would be 69-343-090-25DE.
Choose the language code from the following table:
Language Suffix
Chinese (Simplified) CN
Finnish FI
French FR
German DE
Indonesian IN
Mongolian MN
Polish PL
Spanish ES
Swedish SV
1.3 Intended use

The Sandvik system is a pre-engineered fire suppression system that was
purpose designed for mobile plant and equipment.
The Sandvik system is self-contained and requires no electrical, pneumatic
or gas cartridge activation devices. The flexibility of the design allows it to
be custom fitted to almost any type of mobile or stationary equipment, plant
or machinery. It caters for vehicle protection in industries such as mining,
construction, exploration, drilling and forestry, used in surface or
underground applications, for vehicles such as trucks, drill rigs, dozers,
loaders, graders, excavators and other diesel powered mobile equipment.
Large diesel powered equipment poses a unique challenge with regards to
fire prevention and suppression. The combination of large amounts of fuel,
hydraulic oil, extremely hot surfaces and electrical components creates an
environment that has an inherently high fire risk.
Designed and manufactured in Australia, the Sandvik system greatly
reduces risk to people, property and the environment by providing effective
fire protection and therefore safer operating conditions.
It has been purpose designed to suppress hydrocarbon fuel and oil fires by
application of an environmentally sustainable fluorine free liquid
extinguishing agent.

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2 Safety and environment instructions

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2.1 Safety labels, safety messages and signals

This section includes explanations of safety symbols, signs, signals and
labels used on the product and in the information for use.
2.1.1 Signal Words
The following signal words and symbols are used to identify safety
messages in these instructions:
DANGER
The signal word, "DANGER", indicates a hazardous situation which, if not
avoided, will result in death or severe injury.
WARNING
The signal word, "WARNING", indicates a hazardous situation which, if not
avoided, could result in death or severe injury.
NOTICE
The signal word, "NOTICE", indicates a situation which, if not avoided,
could result in damage to property or environment.
2.1.2 General Hazard Symbol
This general hazard symbol identifies important safety messages in this

manual.
When you see this symbol, be alert; your safety is involved. Carefully read
and understand the message that follows, and inform other users.
2.2 Visual and audible signals

All fire suppression systems, that are not fitted with automatic equipment
engine shutdown, must be equipped with an audio visual alarm to warn the
operator in the event of a fire incident.
2.3 Labels on the product

Safety labels are used to communicate:
• The severity level of the risk (i.e., signal word, "DANGER" or
"WARNING")
• The nature of the hazard (i.e., the type of hazard - cutting parts, high
pressure, falling objects, dust, live parts, etc.)
• The consequence of interaction with the hazard (i.e., cut, injection,
crushing, explosion,electrocution, etc.)

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• How to avoid the hazard.

IMPORTANT! Keep the safety labels clean and visible at all times.
Check the condition of safety labels daily. Safety labels and
instructions, which have faded, been damaged, been painted over,
come loose or that do not meet the legibility requirements for safe
viewing distance must be replaced before operating the product.
Label design is in accordance with the Australian Standards AS5062,
AS1318 and AS1319.
2.4 Modifications
WARNING
MODIFICATION HAZARD!
Unauthorised modifications could cause death, severe injury or
property damage.
Always contact a Sandvik representative in order to get advance
written approval for any modification.
All modifications and corrections not authorised in the product manuals or

which may affect the maintenance, operation, safety, and availability of the
product need to be approved in writing by the manufacturer before
implementation. Approval requires careful risk assessment taking into
consideration any new risks that the modifications may bring.
Changes and modifications without proper risk assessment, elimination or
reduction of risk and without appropriate safety measures may lead to
death, serious personal injuries or damage to property or environment.
Unauthorised modifications will also void the warranty.
If modifications and alterations that affect the maintenance, operation,
safety, and usability of the product are made without the written permission
of the manufacturer, the manufacturer is not responsible for any incidents
resulting in death, injury, or property damage brought about by such
modifications and corrections.
If a modification or correction as described above has been implemented
without the manufacturing organization's permission, its effect on warranty
liability will be considered case-by-case. Thus, the warranty application
may be rejected altogether.
Should you consider a modification or alteration necessary, you must
contact the organization that manufactured and designed the product. No
modification is permitted unless you first obtain the written approval of the
manufacturer.
In order to plan and implement the modification you must deliver adequate
documentation:
• Product model/type
• Serial number of product
• Description of the modification or correction

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• Related blueprints
• Related photos
• And other material, if necessary.
2.5 In case of fire

In the event of a fire, the way you react is very important. As soon as you
become aware of the fire,do the following things:
• If you are in no immediate danger, turn off the engine. Do not leave the
equipment or machinery running any longer than necessary as this may
add more fuel and oil, resulting in the fire spreading faster. There is no
need to wait for the automatic shutdown if it is safe to turn the engine off
immediately.
• Turn the valve handle on the fire suppression activation module anti-
clockwise to activate the system. In most cases, the system will detect
the fire automatically and initiate the discharge. Some fires however may
develop smoke before heat. As soon as you see smoke, manually
activate the system – do not wait for the automatic detection to trigger the
system discharge.
• Retreat from the area quickly and raise the alarm. It is important to keep
your distance until the fire has been knocked down by the fire
suppression system. Protect yourself against wind blown flames, smoke,
gases and other dangers created by the fire. Fires are very
unpredictable. They can turn suddenly, flare up or turn into a fireball by
sudden ignition of large quantity of fuel.
• Stand by with a portable fire extinguisher where possible to prevent re-
ignition of fire or to extinguish fire outside the protected area of the fire
suppression system. Residual heat from the fire could cause re-ignition
after the system has discharged and therefore it is important that
someone stand by, at a safe distance, with a portable fire extinguisher.
This standby should be maintained until expert attention has arrived or
there is no possibility of re-ignition.

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2.5.1 After the fire is out

RISK OF FIRE!
A small fire could be extinguished by the fire suppression system
without the operator’s knowledge.
NOTICE Never assume the fire suppression system was accidentally
discharged.
Always investigate the reason for the discharge before restarting the
engine.
No fire is too small for a fire suppression system to be operated. All fires
start small.
The engine must not be restarted until the equipment and fire suppression
system have been inspected, repaired, serviced and cleaned to ensure that
the fault causing the fire has been rectified and the fire suppression system
is fully operational for continued protection.
Do not restart the equipment engine with an empty fire suppression system
unless there is absolutely no doubt that the fire system discharge was
accidental. NOTICE! Immediately recharge the fire suppression
system.

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3 Machine description

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3.1 Supply components

ID: 69-343-136 en-US C.001.1 2018-02-05
Item No. Part No. Description Remarks

1 69-344-610 SYSTEM CONTROL VALVE
1 69-334-900 SYSTEM CONTROL VALVE ALTERNATIVE
1a 69-335-004 VALVE AND CAP PART OF ITEM 1
1b 69-335-603 PRESSURE INDICATOR PART OF ITEM 1
CAP RED PRESSURE
1c 69-335-259 PART OF ITEM 1
RELIEF VALVE
1d 69-335-464 O-RING SIPHON TUBE PART OF ITEM 1
1e 69-335-029 O-RING HEAD PART OF ITEM 1
2 69-344-630-25 TANK ASSEMBLY 25 LITRES
69-344-630-35 TANK ASSEMBLY 35 LITRES
2a 69-335-551 BUNG 7/8” SAE PART OF ITEM 2
2b 69-335-553 O-RING BUNG PART OF ITEM 2
2c 69-335-669-25 LABEL TANK 25L PART OF ITEM 2
69-335-669-35 LABEL TANK 35L PART OF ITEM 2
LABEL TANK
2d* 69-354-080 PART OF ITEM 2
WARNING PACK
2e 69-335-258 FLANGE COVER PART OF ITEM 2
3 69-344-640-25 SIPHON TUBE 25 LITRES
69-344-640-35 SIPHON TUBE 35 LITRES
4 69-335-022 BRACKET 25L TANK
69-335-631 BRACKET 35L TANK

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69-335-024-H BRACKET 65L TANK – HEAVY DUTY
69-335-632-H BRACKET 80L TANK - HEAVY DUTY
5 69-335-242 SERVICE TAG
6 69-335-325 RING FOR SERVICE TAG
*Note: Item 2d - Label Tank Warning Pack includes:
69-335-534 Label Nut Torque
69-335-060 Label Pressure Warning.

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3.2 Discharge components
14 11 8 9 8 11 13 11
33 19
31
8
18
13
20 16
16 9
8 18 10
17
17
8 16
8
17
12 22
8 15 16 17
17 8
9 16
9
8 18
17
10
31 16 8
13 9 8 9
21
32
14 11 8 8 12 8
31
27
7 30 5 7 27
8
28
9 25 8 6 29
4 1 26
24
2
1 3 2 1 23 1

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1 69-335-033 NUT & TAIL -12
2 69-335-034 HOSE -12 (LENGTH AS REQUIRED)
3 69-335-035 SADDLE -12 HOSE
4 69-335-036 NIPPLE 1/2” X -12
69-335-674 ADAPTOR 65L SEE NOTE 1.
5 69-335-037 TEE 1/2” F
6 69-335-038 BRACKET 1/2” BSP FITTING
7 69-335-039 NIPPLE 1/2” X -8
8 69-335-040 NUT & TAIL -8
11 69-335-056 TEE –8 M X 3/8” F X 1/4”
12 69-335-057 TEE NOZZLE –8 X –8 X 1/4”
13 69-335-250 NIPPLE 3/8”
15 69-335-482 BRACKET NOZZLE UNIVERSAL
16 69-344-600 NOZZLE ASSEMBLY CONE SPRAY NOZZLE
17 69-335-048 CAP NOZZLE THERMOPLASTIC
18 69-335-221 ELBOW 1/4” BSPP X 45°
19 69-335-537 ELBOW SWIVEL M/F -8
20 69-335-051 SADDLE -8 HOSE
69-335-589 SADDLE SUIT -8 HOSE WITH HOSE GUARD
21 69-335-538 TEE UNION MALE -8
22 69-335-180 FITTING -8 BULKHEAD
23 69-335-179 FITTING -12 BULKHEAD
24 69-335-588 ELBOW SWIVEL M/F -12
25 69-335-274 HOSE GUARD -8 (LENGTH AS REQUIRED)
27 69-335-266 NUT SHORT FLARED 1/2”
1/2” STAINLESS STEEL (LENGTH AS
28 69-335-268 TUBE
REQUIRED)
29 69-335-260 CLAMP STAUFF 1/2” TUBE

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30 69-335-285 WASHER 20 DIA
31 69-335-042 NIPPLE 3/8” X -8
32 69-335-043 TEE 3/8” F
33 69-335-054 ELBOW 3/8” F
Note 1. Adaptors must not be used to extend the discharge time of an existing system unless the
complete system is re-designed to cater for a longer discharge time at the given required mini-
mum system application rate.

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3.3 Activation components
4a
1a
2
3
4b
1b
4
1
4c
9
4d
6 10
10 9 5
8a
13
14 12 10 4e
9
11
10 7 9 10
15
7b 7a 9

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1 69-344-650 MODULE ACTIVATION SEE NOTE 1 EXTERNAL
1a 69-335-319 LABEL MODULE PART OF ITEM 1
1b 69-335-001 TIE SAFETY PART OF ITEM 1
2 69-335-461 COVER MODULE OPTIONAL
3 69-335-320 LABEL ARROW
4 69-344-700 MODULE ACTIVATION SEE NOTE 1 CABIN
4a 69-335-573 LABEL CABIN MODULE PART OF ITEM 4
4b 69-335-001 TIE SAFETY PART OF ITEM 4
4c 69-335-101 TUBE 1/4" NYLON
4d 69-335-134 UNION BULKHEAD 1/4"
4e 69-335-217 GROMMET 1/4”
5 69-335-294 ELBOW -4 M/F SWIVEL
6 69-344-110 AUTODETECT ASSEMBLY 5M LONG TUBE
7 69-344-660 TWIN PRESSURE SWITCH OPTIONAL
7a 69-335-236 NUT LOCK 7/16-20 UNF
7b 69-335-049 BRACKET 1/4" BSP FITTING
8 69-344-160 CHARGING ASSEMBLY
8a 69-335-004 VALVE AND CAP
9 69-344-150 HOSE END ASSEMBLY -4 INCLUDES 69-335-159 O-RING
10 69-335-444 HOSE RED -4 (LENGTH AS REQUIRED)
11 69-335-011 SADDLE -4 HOSE
69-335-308 SADDLE SUIT -4 HOSE WITH HOSE GUARD
13 69-335-007 FITTING 7/16” BULKHEAD (MAX.13 MM)
69-344-820 FITTING 7/16” BULKHEAD (MAX.75 MM)
14 69-335-105 TEE M -4
15 69-335-455 UNION -4 SAE45 (HOSE JOINER)
16 69-335-087 TEE -4 X -4 X 1/4” M (SEE NOTE 2)
17 69-335-131 ELBOW 1/4” M/F (SEE NOTE 2)
18 69-335-545 LABEL FIRE EVENT
Note 1. Plastic activation module item 4 is designed for closed cabin (internal) application only.
For external and exposed application including open cabs, please use module item 1.
Note 2. Items 16 and 17 (not shown in picture) are alternate fittings for in-line connection to the
control valve (head assembly) when there are multiple tanks in the system.

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3.3.1 Autodetect assembly (69-344-110)
6 6 7 6 5 2 3
1 2 3 4 9 10
6

1 69-335-204 CAP 1/8” BRASS
2 69-335-102 ADAPTOR 1/8” BSP X 1/4” TUBE
2a 69-335-201 OLIVE 1/4” (PART OF ITEM 2)
3 69-335-133 SPIGOT 1/4” X 4.3MM
4 69-335-101 TUBE 1/4” NYLON
5 69-335-127 ADAPTOR 1/8”F X -4M
8 69-335-105 TEE M -4
9 69-335-051 SADDLE -8 HOSE
10 69-335-591 GROMMET AUTODETECT
11 69-335-546 LABEL AUTO DISCHARGE
CONTAINS ALL PARTS REQUIRED
AUTODETECT FOR REPLACEMENT OF THE
S&M 69-334-375
REPLACEMENT PACK AUTOMATIC FIRE DETECTION TUB-
ING.

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3.3.2 Twin pressure switch assembly (69-344-660)
5 6
3 4
4 1 2

1 69-335-614 ADAPTOR TWIN PRESSURE SWITCH
3 69-335-236 NUT LOCK 7/16-20 UNF
5 69-335-520 SWITCH SHUTDOWN - 900KPA (130 PSI)
PRESSURE LOW - 1200kPa (174
6 69-335-605 SWITCH
PSI)
This assembly, suitable for connection to 12 or 24V DC, is used in conjunction with system alarm
or engine shutdown panels and is fitted to all Sandvik SC-Series fire suppression systems.
The basic function of this assembly is to monitor the fire system activation circuit pressure and
provide a signal on low system pressure or system discharge.
Both switches are normally open type, so current only passes through the switch if the system
pressure is higher than the switch setting.

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3.4 Optional assemblies

3.4.1 Solenoid activation assembly (69-344-950-12 and 69-344-950-24)
13
12
10
1
2
7
8
4
9
6 4
RISK OF PROPERTY DAMAGE!

Solenoid activation MUST be fitted in conjunction with auto-
NOTICE detection as a backup system, in case the control signal cannot be
sent due to a power failure. For details of auto-detection assembly,
see Sandvik assembly part number 69-344-110.

SOLENOID (LATCHING NORMALLY
1 69-335-728 VALVE
CLOSED)
12V DC LATCHING ASSEMBLY
(2) 69-335-727-12 COIL
69-344-950-12
24V DC LATCHING ASSEMBLY
(2) 69-335-727-24 COIL
69-344-950-24
3 69-335-072 NIPPLE 1/4” X -4

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6 69-335-105 TEE MALE -4
7 69-335-245 SWITCH PUSH BUTTON
8 69-335-248 LABEL SOLENOID RESET
9 69-335-095 SCREW SELF-TAPPING
11 69-335-087 TEE M 1/4” BSP X -4 (NOT SHOWN)
12 69-335-602 BASE NOZZLE 1/4"
13 69-335-048 CAP NOZZLE EXIT PORT CAP
Item 11: Used to connect the solenoid valve item 1 directly to the activation line.

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3.4.2 Engine shutdown and idle assembly (69-344-860)

All SC-Series fire suppression systems are fitted with automatic
NOTICE engine shutdown panel. If unacceptable risks are created, then an
alarm only panel (Sandvik assembly part number 69-344-680) must
be fitted as a minimum requirement.

1 69-344-660 TWIN PRESSURE SWITCH
2 69-335-725 LABEL ENGINE SHUTDOWN AND IDLE
3 69-335-321 LABEL SHUTDOWN TIMER
STATUS, ENGINE SHUTDOWN &
4 69-335-710 PANEL
IDLE
Shutdown panel has the following features:

• Suitable for installation in cabin only (not designed for external use).
• Suitable for connection to 12 or 24V DC.
• Engine shutdown delay timer of 6 seconds with 20 second time extension
button.
Once activated (low pressure, fault or discharge), the panel will remain in
the alarm state until the problem has been rectified (system back at
operating pressure) and the panel has been reset.
Engine idle features:
• Blue LED for engine idle notification.
• Idle bypass button (instant engine shutdown.
• Idle timer adjustment (1 minute increments - 5 minutes maximum).
Fire detection has priority at all times and will override active idle down
cycle.

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3.4.3 Engine shutdown assembly (69-344-670)

All fire suppression systems are fitted with automatic engine
NOTICE shutdown panel. If unacceptable risks are created, then an alarm
only panel (Sandvik assembly part number 69-344-680) must be fitted
as a minimum requirement.

LABEL ENGINE
2 69-335-314
SHUTDOWN
3 69-335-321 LABEL SHUTDOWN TIMER
4 69-335-585 PANEL STATUS AND ENGINE SHUTDOWN
Shutdown panel has the following features:

• Engine shutdown delay timer of 6 seconds with 20 second time extension
button.
the alarm state until the problem has been rectified (system back at
operating pressure) and the panel has been reset.

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3.4.4 Alarm only assembly (69-344-680)

Sandvik fire suppression systems that are not fitted with automatic
NOTICE equipment engine shutdown must be equipped with an audio visual
alarm.

2 69-335-586 PANEL ALARM ONLY
Sandvik fire suppression systems that are not fitted with automatic
equipment engine shutdown must be equipped with an audio visual alarm.
Alarm panel has following features:
the alarm state until the system back at full pressure and the panel has
been reset.

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3.4.5 Foam line flushing (69-334-095)
5
6 5 3 7
4 (2x) 5
3 2 8 2 4 (2x) 9
5
Item No. Part No. Description Description

1 69-335-037 TEE 1/2” F
2 69-335-039 NIPPLE 1/2” X -8
4 69-335-285 WASHER FLAT 20DIA
5 69-335-040 NUT & TAIL -8
7 69-335-061 VALVE CHECK 1/2” F
8 69-335-051 SADDLE -8 HOSE
9 69-335-633 PLUG HOLLOW, 1/2" BSP, BRASS
10 69-335-313 NIPPLE 1/2” (NOT SHOWN)
The nipple (10) is used to connect the check valve (7) directly to the tee (1).
The flushing line is connected into the ring main of the system to allow flushing of the foam lines
with water after a system discharge, checking foam lines for clear passage or for testing the spray
pattern of the nozzles without the need to activate the system.

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3.4.6 Vent line extension (69-334-065)
1 2 3
Item
Part No. Description Remarks
No.
1 69-335-101 TUBE 1/4” NYLON
2 69-335-134 UNION BULKHEAD 1/4"
3 69-335-217 GROMMET
Note! The vent extension is fitted to the cabin module to vent the activation
line to the outside of the cabin when the system is activated from the
cabin module.
All activation modules are fitted with a short vent line. This extension
replaces the existing short vent line.
3.5 Description of controls and functions

All systems can be manually and automatically activated.
Turn the yellow handle on one of the activation modules.

Manual A minimum of two activation points are fitted to the system - one in the
operator cabin/compartment and one accessible from ground level.
An auto-detect tube initiates the system discharge.
Automatic The auto-detect tube melts at approximately 150°C (302°F) causing a
pressure drop which activates the system.
The system can also be activated electrically:
Activate the switch to release the pressure from the system.

Electric (optional) The electric activation can be used remotely controlled or mobile
equipment.
For integration into the engine management system, the system is fitted
with pressure switches in the activation circuit and a fire system status
panel in the cabin. Low pressure in the system will trigger an audio-visual
warning to the operator. System activation results in an audiovisual alarm

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and starts a delay timer sequence for automatic engine shutdown. This
delay gives the operator time to stop a moving vehicle before the engine
shuts down. Once the status panel is in a shutdown state, an override key
(stored in secure location) is required to bypass the engine shutdown and
re-start the equipment.
The standard engine shutdown delay is six seconds from the time the
system is activated. If the six second delay is insufficient time to bring the
equipment to a safe stop, the operator can manually extend the delay by
twenty seconds.
The purpose of automatic engine shutdown is to reduce the amount of
additional fuel that could potentially be added to the fire if the engine and
pumps continued to operate. As with automatic system activation, this
eliminates the need to rely on correct actions by the equipment operator in
an emergency situation.
For applications where an automatic shutdown of the equipment engine
would create additional or unacceptable risks, the system is fitted with an
audio-visual alarm panel that will indicate low pressure, system activation
or system fault.
During discharge, the nozzles spray a full cone pattern of extinguishing
agent. Various sizes of tanks are available to provide adequate area
coverage and cooling for post fire security. For larger equipment or
extended system discharge time, the Sandvik design caters for multiple
tank installation with a common activation circuit to facilitate simultaneous
discharge of all the tanks.
All nozzles, fittings and valves are Brass and therefore highly corrosion
resistant.

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4 Operating instructions

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4.1 Preoperational inspection
WARNING
Failure to carry out a preoperational inspection could cause death or
severe injury.
Only trained personnel are allowed to inspect, repair or operate the
equipment.
Do not attempt to operate the equipment until all repairs have been
completed.
Read, understand and follow the instructions in the operator’s
manual.
• Occupational health, safety and environmental requirements and

procedures must be followed at all times.
• Installation of a suppression system does not cancel requirements for on
board hand held fire extinguishers.
• All installation, commissioning and servicing must be performed by
qualified and Sandvik endorsed personnel only.
• System uses pressurised nitrogen and must always be considered
charged. Prior to removing any part of the system, always disarm the
system by relieving the pressure at the tank bung.
• Use only Sandvik approved extinguishing agent. Use of other agents
may impair efficiency or cause malfunction. Add correct ratio of foam
concentrate to ensure optimum system performance.
• System must be activated and fully discharged annually as per servicing
schedule in this manual. Verify that tank contains extinguishing agent
before discharging system over hot engine.
• Use only specified approved nitrogen charging assemblies as listed in
this manual to pressurise the system. Other charging devices are not
recognised by the manufacturer and may cause injury.
• Do not over-tighten the system control valve swivel nut. Torque the nut to
a minimum of 100 Nm and a maximum of 150 Nm.
• Regular servicing is imperative and non compliance with the servicing
schedule in this manual will void warranty.
• Damaged system components must be replaced immediately to ensure
system remains fully operational.
• Systems operating in anfo applications must not have any exposed brass
surfaces and replacement parts must be chrome or nickel plated (spare
parts with plating have –c added after part number).
• Use only approved Loctite or equivalent Sandvik approved chemical
sealant to seal joints in pressurised activation circuit.
• Inspect and pressure test the foam storage tank as specified in this
manual and according to relevant standards and regulations.

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• The Sandvik Fire Suppression system is a pre-engineered system.

Components have been custom designed, tested as an integral part of
this system and must not be used in any other application.
• The Sandvik Fire Suppression system complies with AS5062-2006. Any
modification to the system configuration, fitting of non-genuine
components or use of alternative extinguishing agents can impair system
performance, will compromise system compliance and void all warranty.
4.2 Automatic equipment shutdown
WARNING
GENERAL HAZARD!
Unacceptable risks could cause death or severe injury.
All fire suppression systems are equipped with automatic equipment
shutdown, unless this function creates unacceptable additional
risks.
The automatic equipment shutdown for a fire suppression system:

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FIRE IN PROTECTED AREA
VISUAL DETECTION BY AUTOMATIC DETECTION

OPERATION (SMOKE) TEMPERATURE OVER 150 °C
MANUAL ACTIVATION DETECTION TUBE BURSTS

BY THE OPERATOR
SYSTEM CONTROL VALVE
OPERATES AND PRESSURE
RAPID LOSS OF PRESSURE IN ACTIVATION CIRCUIT
HOLDING DIAPHRAGM CLOSED
IS VENTED TO ATMOSPHERE
SHUTDOWN PRESSURE SWITCH DETECTS
PRESSURE DROP AND SWITCH CONTACTS
OPEN AS PRESSURE DROPS BELOW 900 kPa TANK PRESSURE OPENS THE
SYSTEM CONTROL VALVE
SIGNAL LOSS FROM PRESSURE SWITCH

INITIATES SHUTDOWN SEQUENCE IN THE
STATUS & ENGINE SHUTDOWN PANEL FOAM DISCHARGES
GREEN LED ON PANEL TURNS OFF

RED LED ON PANEL TURNS ON
AUDIO ALARM BUZZER STARTS
SHUTDOWN DELAY TIMER STARTS
NO OPERATOR OPERATOR PRESSES THE

INTERVENTION DELAY EXTENSION BUTTON
6 SECOND ENGINE ENGINE SHUTDOWN DELAYS

SHUTDOWN DELAY EXTENDED BY 20 SECONDS AUTOMATIC
ENGINE
SHUTDOWN
4.3 Manual equipment shutdown
WARNING
GENERAL HAZARD!
An unnoticed fire could cause death or severe injury.
All fire suppression systems, that are not fitted with automatic
equipment shutdown, must be equipped with an audio visual alarm
to warn the operator in the event of a fire incident.
The manual equipment shutdown for a fire suppression system with

operator alarm.
NOTICE! The equipment needs to be manually shutdown.

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5 Service and repair instructions

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5.1 Service and assembly tools (69-334-110)
WARNING
GENERAL HAZARD!
Use of unauthorised parts presents an uncontrolled risk which could
cause death or severe injury.
Use only original Sandvik parts or equivalent parts approved by
Sandvik (refer to the parts manual for additional information).

1 69-335-062 SPANNER HEAD NUT
2 69-335-621 HOSE PRESS
3 69-335-531 HOSE CUTTERS
3a 69-335-532 HOSE CUTTER BLADES REPLACEMENT FOR ITEM 3
4 69-335-350 PUNCH NUMERIC
KEY TAMPERPROOF
5 69-335-458
SCREWS
6 69-335-315 VALVE REPAIR TOOL
7 69-335-556 CAP FOR DISCHARGE LINE NIPPLE
8 69-354-120 PRESSURE TEST RIG

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5.2 Charging regulator assembly (69-344-180)

1 69-335-071 INERT GAS REGULATOR
-4 INCLUDES 69-335-159
2 69-344-150 HOSE END ASSEMBLY
O-RING
3 69-335-444 HOSE RED -4 (APPROX. 5M TOTAL LENGTH)
4 69-335-447 TEE MMF, 1/8" BSP X -4 X -4
5 69-335-074 VALVE PRESSURE RELIEF
6 69-335-259 CAP RED PRESSURE RELIEF VALVE
CHARGING CHUCK AS-
7 69-354-020
SEMBLY
For applications where regulator (item 1) is already provided, above assembly is available as a
Charging Line Assembly (Items 2 to 7) part number 69-344-190.

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5.3 Charging rig assembly (69-334-080)
14 13 15
3 11
4 15 16 4
12 5,6
3 2 7 10 7 10 2 3 3

1 69-335-071 INERT GAS REGULATOR
2 69-335-072 NIPPLE 1/4” X -4
4 69-335-444 HOSE RED -4 (APPROX. 5M TOTAL LENGTH)
5 69-335-203 VALVE BALL NO HANDLE
6 69-335-186 HANDLE WIDE YELLOW
7 69-335-263 TEE 1/4” BSPP BRASS
CHARGING CHUCK
8 69-354-020
ASSEMBLY
9 69-335-074 VALVE PRESSURE RELIEF
10 69-335-213 NIPPLE 1/4” BSP
11 69-335-259 CAP RED PRESSURE RELIEF VALVE
12 69-335-257 BUSH 1/4” X 1/8” BSP
13 69-335-496 PLATE CHARGING RIG
14 69-335-497 LABEL CHARGING RIG
15 69-335-498 GAUGE CHARGING RIG
16 69-335-499 U-BOLT
17 69-335-500 CASE CHARGING RIG NOT SHOWN

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5.4 Water fill set (69-344-690)
WARNING
GENERAL HAZARD!
1 2 3 to 8 Tank size (engraved)
ES
45
1 69-335-335 NUT WATER FILL SPOUT
2 69-335-310 O-RING BS216
3 69-335-606-25 SPOUT 25L WATER FILL
In order to differentiate from previously used water fill spouts, above units are made from stain-
less steel tubing.
Only use stainless steel spouts for charging of Sandvik AS5062 compliant systems.
Do not use copper spouts as these were designed for a different water fill level.
Refer to .

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5.5 Service packs
WARNING
GENERAL HAZARD!
5.5.1 Annual service

69-344-990-25 PACK SERVICE 25L 12MTH – FLUORINE FREE
The above service packs contain all parts and foam required to carry out a
regular annual system service, based on Sandvik fire suppression system
tank (single) sizes. Service packs consist of Eclipse™ foam concentrate
with foam notification label, O-Rings (for hose ends, head and bung), dust
caps (for nozzles and relief valves), charging valve, anti-tamper ties for
activation points and a replacement tank label.
5.5.2 Auto detection tube replacement

69-334-375 PACK REPLACEMENT 5M AUTODETECT
The above pack contains all parts required for the 3-yearly detection tube
replacement. The replacement pack consists of 5 metres of detection tube
(for cutting to length on installation), brass spigots, tube olive and a tube
end with cap.
5.6 Disarming the system
WARNING
RISK OF DAMAGING THE FIRE SUPPRESSION SYSTEM!
Incorrectly disarming the system could damage the equipment.
Only accredited personnel are able to disarm the system.

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The tank bung is designed with a pressure release allowing safe relief of
system pressure without triggering the system discharge. The tank bung is
fitted with an O-Ring and the system pressure is released through an
internal passage as soon as you break the seal on the O-Ring. This will
vent all system pressure, including tank and all activation hoses.
Being a loss of pressure type system, relieving pressure from any part of
the activation circuit will automatically activate the system discharge.
5.6.1 Disarming the pressure on a system (single tank)
1. Unscrew the tank bung to the point where the pressure begins to vent
(two to three turns maximum to break the seal on the O-Ring).
2. Wait for the pressure to vent and do not remove the bung completely
until all pressure indicators read zero.
5.6.2 Releasing the pressure on a system (multiple tanks)
The thread on the head nipple is NOT JIC! It is an SAE 45 degree
NOTICE sealing thread and using a JIC fitting will cause damage to the nipple
as there is a difference in the pitch of the thread.
1. Disconnect all main feed hoses (-12) and cap the system control valve
outlets.
2. Once all outlets are capped, unscrew the first tank bung to the point
where the pressure begins to vent (two to three turns).
3. Unscrew all other tank bungs in turn and wait for complete system to
bleed down. Do not remove any of the bungs completely until all
pressure indicators read zero.
To recharge the system, remove all the caps and reconnect the main feed
lines before pressurising the system. If you do not remove the cap, it is
possible to retain an airlock under the diaphragm valve seat, which could
prevent it from closing properly while the system is being charged.

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5.6.3 System cleaning for recharging

To ensure that there will be no foam contamination, proceed as follows:
1. Flush all hoses with clean water. This applies to all the hoses, including
the foam discharge ring main, the activation hoses and auto-detect lines.
2. Remove control valve and siphon tube from tank. Flush control valve and
siphon tube with clean water. If the control valve contains a check valve,
check that the ball moves freely (rattles when shaken).
3. Flush the tank with clean water. Continue flushing until the foaming
stops.
4. Drain all remaining water, re-assemble and charge the system. Please
note that rubber grease used for protection of O-Rings should be used
sparingly to avoid excess grease penetrating the lines.
Sandvik recommend that you use this cleaning procedure at every

system re-charge.
You can never be completely sure if the correct and approved foam
concentrate was used in the previous charge. Cleaning before each charge
eliminates any potential contamination and ensures free passage through
all the lines.
Refer to the Servicing and Maintenance section of this manual for detailed
servicing requirements with regards to the Sandvik fire suppression system
5.7 Recharging the system
WARNING
GENERAL HAZARD!
Only use specified approved nitrogen charging rig assembly part no.
69 334 080 or charging line 69 344 180.
Only use Sandvik tested and approved foam concentrate.

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5.7.1 Refilling and charging the tank

Recharging of the system must be carried out by accredited
personnel only.
1. Break seal on tank bung to release any remaining pressure in the

system.
2. Remove the system control valve from tank and flush tank with clean
water.
3. Flush out all the hoses with clean water and check that nozzles operate
correctly.
4. Clean or replace nozzles if required.
5. Replace the auto fire detection tube.
6. Turn handles on activation modules to closed position.
7. Reset the solenoid if the system was activated electrically.
8. Drain the tank. NOTICE! The tank must be empty before a recharge.
9. Fill tank as per following requirements:
Tank size Potable water Foam concentrate* Total liquid

25 Litres 17.50 Litres 1.50 Litres 19.00 Litres
* Amount of concentrate is based on using Sandvik approved fire fighting foam.
• Ensure the foam concentrate and water mix is completely blended in the
tank before charging the system (Eclipse™ Sustain Only).
• Check sealing surfaces and O-Ring seal on system control valve and
tank bung.
• Screw system control valve and bung onto tank. Ensure both have O-
Rings fitted.
• Tighten system control valve swivel nut to a minimum of 100 Nm and a
maximum of 150 Nm.
• Remove caps from system control valve outlets and reconnect main feed
lines (if required).
• Charge tank with Nitrogen through the charging connection.
• Fit safety ties to all activation module handles.
• Fit dust caps to all nozzles (no greasing required).
Record the recharging details on the service tag as follows:

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Date of commissioning and start of servicing

Punched hole
intervals.
Figure “1” Indicates 6 month service.
Figure “2” Indicates 1 year service.
Figure “3” Indicates 5 yearly service (hydrostatic test).
Indicates service after system discharge
Figure “4”
(non-scheduled).
5.8 Service after system discharge
WARNING
FIRE HAZARD!
The fire could re-ignite if the equipment engine is started before the
fault that caused the fire has been rectified.
If the system was activated to suppress a fire, all fire damaged parts
must be replaced.
Do not restart the equipment engine until the fire system is fully
operational again.
If the system has been activated or accidentally discharged, the system is

to be serviced by an accredited technician as per the check list below:
INSPECTION CHECK
• Ask the owner or operator of the equipment if the reason for the fire system
discharge is known.
• If system activation was accidental, verify that this is the case. Small fires
are known to be extinguished by the fire system without anyone being aware
that there was a fire.
• If the reason is unknown, proceed with fault finding and trouble shooting to
determine the cause of the system discharge.
• If the discharge was as a result of damage to the fire system, please rectify
the problem. Make any necessary alterations to prevent it from happening
again.
• If the discharge was a result of a fault on the equipment, please advise the
equipment owner and have him rectify the fault to prevent a recurrence of
the same problem.
• Carry out refill and charging the system as per 5.7.1.

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INSPECTION CHECK
• Complete service report. List any problems found, repairs carried out and
parts replaced. Obtain the client representative signature on your report and
forward copies as per report distribution list.
• Record this service on the service tag by stamping the figure “5” in the ap-
propriate date field of the tag.
• Stamp a figure “5” to indicate that this is outside the regular servicing sched-
ule. A tag showing multiple figure 5’s would indicate that this is a problem
machine, equipment operator or fire system.

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5.8.1 Pressurising the system
1 2
1. Turn off the low-pressure Nitrogen regulator.

2. Close the item 2 valve.
3. Open item 1 valve. Adjust regulator until indicator between valves shows
required charging pressure – see note below before continuing.
4. Connect charging line to charging connection on system control valve.
5. Slowly open item 2 valve to pressurize the tank. NOTICE! Opening the
valve too quickly could damage equipment and cause injury.
6. Close the item 1 valve to check the tank pressure.
7. Close the item 2 valve and disconnect the charging line from the
charging connection on the tank.
8. Check that the position of the indicator needle on the tank head has not
changed.
Note! To increase the pressure of a charged system, ensure that your

complete charging rig assembly is pressurised before you connect
to the charging connection. You need at least system pressure in
your charge line as a minimum to prevent accidental system
activation by gas escaping from the system to pressurise the hose!

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Note! In order to verify that the system pressure is within acceptable limits,
compare the pressure displayed on all system pressure indicators.
These are all expected to read the same pressure within a 40kPa
tolerance. There are at three (3) indicators on each fire system and if
all are within tolerance and within the green operating range, system
is considered to have the correct pressure. Any deviations outside
the tolerance are to be investigated and rectified.

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5.8.2 Calibrating the indicators

The pressure gauges on the charge rig are to be calibrated according to
local regulations or recommendations.
Pressure / temperature fluctuation calculation

The graph below indicates the relationship between temperature and
pressure of compressed Nitrogen gas within the fire suppression system.
This relationship is to be considered when the system operates in areas of
temperature fluctuation. The system is to be charged to an appropriate
pressure to allow for optimal operational pressure to be met according to
ambient temperature of operation.
PRESSURE / TEMPERATURE FLUCTUATION
Note! The green band in the graph indicate the optimal operational
pressure for the Fire Suppression FS and FZ system. The blue lines
within the graph indicated the relationship between pressure and
temperature within the system and may be used as guide when
evaluating if system is correctly pressurised for operating in
different temperatures.
The Nitrogen gas expands according to Gay-Lussac's law of Pressure /

Temperature, see below formula for accurate calculation of relationship.
P1/T1 = P2/T2
P= Pressure (KPa)
T= Temperature (K) (Temperature to be added from absolute zero)

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5.9 Water_fill_kit_user_instructions
RISK OF INCORRECT WATER VOLUME!
Spouts are designed exclusively for use with SC-Series fire
NOTICE suppression systems.
DO NOT use spouts on other type or brand of systems.
Fill spouts are designed to eliminate the need to measure the required
amount of water before adding to tank. The air trapped in the top of the
tank will give the exact amount of water (not including foam concentrate)
required when (re)charging the tank according to the recharging
instructions (see tank label).

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5.9.1 Adding_water_to_the_tank
1. Select correct fill spout (A) according to the nominal tank size. Spouts are
Stainless Steeltube and stamped (B) with the nominal tank size near the
bottom edge of the tube.
2. Insert the spout (A), with O-ring (C) fitted, into clean tank neck and
secure hand tight with the brass nut (D).
3. Ensure the tank bung is sealed airtight.
4. Insert the water hose through the spout into the empty tank. Ensure hose
is all the way to the bottom of the tank to minimise turbulence.
5. Turn on the water and let the tank fill slowly. A rapid fill may create
excessive turbulence that will result in overfilling.
6. When the water overflows, turn water off and remove hose.
7. The water level will drop once the hose is removed, so slowly top up with
water to the top of the nut (E).
8. Remove the fill assembly and let the remaining water in the spout drain
into the tank.
9. Add the foam concentrate according to the recharging instructions on the
tank recharge label.

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ES
45

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6 Additional instructions

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6.1 Foam concentrate
DANGER
Only Sandvik approved foam concentrate shall be used!
Any contamination of foam concentrate or solution can affect
system performance!
Worst case scenario - Contaminated foam may not extinguish fire!
6.1.1 Foam type

The Sandvik fire suppression system is charged with an environmentally
sustainable fluorine free foam extinguishing agent. The agent is designed
to effectively combat class B hydrocarbon and polar solvent fuel fires
(alcohol resistant).
The extinguishing agent forms a foam blanket that creates a vapour seal
and enables fast knockdown of hydrocarbon and polar solvent fires even
with low application rates and only a thin layer of foam present. Due to the
blanket forming and re-sealing capabilities of the extinguishing agent, this
type of foam provides superior burn-back resistance and therefore excellent
post-fire protection.
6.1.2 Foam brand
Most available foam extinguishing agents have some form of internationally
recognised credentials (UL, FM, EN, ICAO, etc) and have therefore passed
stringent product testing. This does not automatically make a product
suitable for use in a specific application such as vehicle systems and
adequate performance of the product is not guaranteed.
Sandvik approved Eclipse™ has been successfully tested in the Sandvik
fire suppression system in accordance with the requirements and test
protocol of Australian Standard AS5062-2006, Fire protection for mobile
and transportable equipment.
6.1.3 Mixing
All mixing references throughout this manual are based on using the
Sandvik tested and approved foam concentrate. The mixing ratio of potable
water and foam concentrate must be as stated in the Service and
Maintenance section of this manual. Ensure the foam concentrate and
water mix is completely blended in the tank before charging the system.
6.1.4 Storage
Store the extinguishing agent in a dry and cool area out of direct sunlight.
The concentrate must be stored in original containers as supplied by
Sandvik. The concentrate must not be decanted into alternative containers
as improper decanting can lead to foam contamination and may affect the
fire suppression system performance.

ID: 69-343-136 en-US C.001.1 2018-02-05
6.1.5 Shelf life

The extinguishing agent in original uncontaminated containers can be
stored for long periods of time, providing the storage temperature does not
exceed 49° Celsius (120°F).
The recommended stock turnover period of the extinguishing agent is ten
(10) years.
Bottle caps are marked with the fill date (month and year) and boxes with
the fill date to facilitate turnover on a first in first out basis.
6.1.6 Foam contamination
• The use of clean water (potable) is important.
• Using a dirty funnel or measuring container. If the funnel or container was
used previously with other substances (oil, brake fluid, etc) and not
cleaned properly, the resulting contamination could destroy the fire
fighting properties of the agent.
• Cross contamination from change of foam. If a system has been charged
with non-approved extinguishing agent, it is very important to clean the
complete system before charging it with the correct foam. Different
suppliers’ products may not necessarily be chemically compatible.
• Using the fire system discharge line for alternate purposes lead to
contamination of the foam and must be avoided.
It is critical that all systems are cleaned thoroughly at the time of charging
and only clean water and clean charging utensils are used to avoid
contamination.

ID: 69-343-136 en-US C.001.1 2018-02-05
6.1.7 System cleaning for recharging

To ensure that there will be no foam contamination, proceed as follows:
1. Flush all hoses with clean water. This applies to all the hoses, including
the foam discharge ring main, the activation hoses and auto-detect lines.
2. Remove control valve and siphon tube from tank. Flush control valve and
siphon tube with clean water. If the control valve contains a check valve,
check that the ball moves freely (rattles when shaken).
3. Flush the tank with clean water. Continue flushing until the extinguishing
agent stops foaming.
4. Drain all remaining water, re-assemble and charge the system. Please
note that rubber grease used for protection of O-Rings should be used
sparingly to avoid excess grease penetrating the lines.
Sandvik recommend that you use this cleaning procedure at every

system re-charge.
You can never be completely sure if the correct and approved foam
concentrate was used in the previous charge. Cleaning before each charge
eliminates any potential contamination and ensures free passage through
all the lines.
Refer to the Servicing and Maintenance section of this manual for detailed
servicing requirements with regards to the Sandvik fire suppression system

ID: 69-343-136 en-US C.001.1 2018-02-05
SAFETY DATA SHEET
6.2 Eclipse_sustain_safety-data_sheet
According to Work Health and Safety Regulations and Preparation

of Safety Data Sheets for Hazardous Chemicals Code of Practice
Revision Date 03/08/2017 Version 1

Date of the previous version -- AUS
1. PRODUCT AND COMPANY IDENTIFICATION

Product Name EclipseTM Sustain
Recommended use Fire extinguishing agent.

Uses advised against No information available.
Supplier Sandvik Mining Australia

Daws Road Melrose Park
Adelaide South Australia
email: firesuppressionsales@sandvik.com
Emergency telephone number NSW Poisons Information Centre

Telephone number: 131126 (available 24/7)
2. HAZARDS IDENTIFICATION
GHS Classification
Serious eye damage/eye irritation Category 2 - H319
GHS Label elements, including precautionary statements
Exclamation mark
Signal Word Warning
Hazard Statements Causes serious eye irritation
Precautionary Statements
Prevention Wash hands and face thoroughly after handling. Wear protective gloves/protective
clothing/eye protection/face protection.
Eyes IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if
present and easy to do. Continue rinsing. If eye irritation persists, get medical
advice/attention.
Environmental hazard Contains no substances known to be hazardous for the environment. See Section 12 for
additional Ecological Information.
Hazards Not Otherwise Classified None known.

(HNOC)
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Operator's
EclipseTM Sustain
and Maintenance Manual 69-343-136
Revision Date 03/08/2017
_____________________________________________________________________________________________
3. COMPOSITION/INFORMATION ON INGREDIENTS
Chemical nature Mixture
Chemical Name CAS-No Weight %

Sodium Octyl Sulfate 142-31-4 <3
Alky poylglycoside 132778-08-6 >3
2-(2-butoxyethoxy)ethanol 112-34-5 >1
1-propanaminium, 68139-30-0 <3
N-(3-aminopropyl)-2-hydroxy-N,
N-dimethyl-3-sulfo-. N-coco acyl derivs.,
hydroxides, inner salts
4. FIRST AID MEASURES

General advice No hazards which require special first aid measures.
Eye contact Immediately flush with plenty of water. After initial flushing, remove any contact lenses and
continue flushing for at least 15 minutes. Get medical attention if irritation persists.
Skin contact Wash off immediately with soap and plenty of water for at least 15 minutes. Get medical
attention immediately if irritation persists.
Ingestion Clean mouth with water and afterwards drink plenty of water. Get medical attention
immediately if symptoms occur.
Inhalation Move victim to fresh air. Get medical attention immediately if symptoms occur.
Main symptoms If inhaled: Coughing and/or wheezing. If in eyes: May cause redness and tearing. If on skin:
Redness.
Notes to physician Treat symptomatically.
Protection of first-aiders Use personal protective equipment. Avoid contact with skin, eyes and clothing.
5. FIRE FIGHTING MEASURES

Flammable properties Not flammable.
Flash point Not applicable.
Autoignition temperature Not applicable.
Suitable Extinguishing Media The product itself does not burn. Use extinguishing measures that are appropriate to local
circumstances and the surrounding environment.
Unsuitable Extinguishing Media None known.
Special Hazard Thermal decomposition can lead to release of irritating and toxic gases and vapours (
Nitrogen oxides (NOx), Carbon monoxide (CO), Carbon dioxide (CO2), sulphur dioxide (SO
2), Metal oxides ).
Protective Equipment and Wear self-contained breathing apparatus and protective suit.
Precautions for Firefighters
Fire fighting measures Dilute toxic gases with water spray.
Sensitivity to Mechanical Impact None.
Sensitivity to Static Discharge None.

Page 2 / 7
ID: 69-343-136 en-US C.001.1 2018-02-05
EclipseTMOperator's
Sustain and Maintenance Manual 69-343-136
_____________________________________________________________________________________________
6. ACCIDENTAL RELEASE MEASURES

Personal precautions Ensure adequate ventilation. Avoid contact with eyes. Keep away from heat, sparks and
flame. Dispose of in accordance with local regulations.
Environmental precautions Should not be released into the environment.
Methods for cleaning up Soak up with inert absorbent material (e.g. sand, silica gel, acid binder, universal binder,
sawdust). Collect in closed and suitable containers for disposal.
7. HANDLING AND STORAGE

Precautions for safe handling Handle in accordance with good industrial hygiene and safety practice.
Conditions for safe storage, Store in accordance with local regulations. Keep in a dry, cool and well-ventilated place.
including any incompatibilities Keep away from heat. Keep at temperatures between -30 and 49 °C.
8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Exposure Limits Contains no substances with occupational exposure limit values.
Biological monitoring No information available.
Context and limitations of control No information available.

banding
Recommended monitoring No information available.

procedures
Appropriate engineering controls Ensure adequate ventilation, especially in confined areas.
Individual protection measures,

such as personal protective
equipment
Eye protection Safety glasses with side-shields.
Hand Protection Polychloropyrene (CR) , Butyl rubber, Polyvinylchloride ( PVC ): > 0.5 mm; Nitrile rubber
(NBR): > 0.4 mm. Break through time: >8h .
Skin and body protection Long sleeved clothing.
Respiratory protection When workers are facing concentrations above the exposure limit they must use
appropriate certified respirators: Face Mask.
Recommended Filter Type A
Hygiene Measures Handle in accordance with good industrial hygiene and safety practice.
Environmental Exposure Controls The product should not be allowed to enter drains, water courses or the soil.
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Operator's
EclipseTM Sustain
_____________________________________________________________________________________________
9. PHYSICAL AND CHEMICAL PROPERTIES

Physical state @20°C Liquid
Appearance Foam
Colour Yellow / Amber
Odour Pleasant
pH 7 - 8.5
Melting/freezing point 0 °C
Boiling point/boiling range No information available
Flash point Not applicable.
Evaporation rate No information available
Flammability (solid, gas) No information available
Flammability Limits in Air Not applicable
Explosive limits Not applicable
Vapour pressure 24 hPa (@20°C)
Vapour density No information available
Relative density 1.02
Solubility
Water solubility Soluble
Partition Coefficient Not Applicable
(n-octanol/water)
Autoignition temperature Not applicable.
10. STABILITY AND REACTIVITY

Stability Stable under normal conditions.
Hazardous Reactions No information available.
Conditions to Avoid Keep away from heat and sources of ignition.
Materials to Avoid No information available.
Hazardous Decomposition Products Thermal decomposition can lead to release of toxic and corrosive gases/vapours ( Carbon
monoxide (CO), Carbon dioxide (CO2), Nitrogen oxides (NOx), Sulphur oxides (SO 2), Metal
oxides ).
Reactivity Not reactive under recommended storage and handling conditions.

Page 4 / 7
ID: 69-343-136 en-US C.001.1 2018-02-05
EclipseTMOperator's
_____________________________________________________________________________________________
11. TOXICOLOGICAL INFORMATION

Acute toxicity
Ingestion No known effect.
Skin contact No known effect.
Inhalation No known effect.
Chemical Name LD50 Oral LD50 Dermal LC50 Inhalation

Sodium Octyl Sulfate 3200 mg/kg ( Rat )
2-(2-butoxyethoxy)ethanol 3384 mg/kg ( Rat ) 2700 mg/kg ( Rabbit )
Skin corrosion/irritation No known effect.
Serious eye damage/irritation Causes eye irritation.
Respiratory or skin sensitisation No known effect.
Germ cell mutagenicity Not known to cause heritable genetic damage.
Carcinogenicity Contains no ingredient listed as a carcinogen.
Reproductive toxicity Not known to cause birth defects or have a deleterious effect on a developing fetus. Not
known to adversely affect reproductive functions and organs.
STOT-single exposure No known effect.
STOT-repeated exposure No known effect.
Aspiration hazard No known effect.
Routes of Exposure No information available.
Most important symptoms/effects, If inhaled: Coughing and/or wheezing. If in eyes: May cause redness and tearing. If on skin:
acute and delayed Redness.
12. ECOLOGICAL INFORMATION

Ecotoxicity effects Contains no substances known to be hazardous for the environment.
Chemical Name Toxicity to algae Toxicity to fish Toxicity to Toxicity to daphnia and
microorganisms other aquatic
invertebrates
2-(2-butoxyethoxy)ethano EC50: >100 mg/L LC50: 1300 mg/L EC50: 2850 mg/L
l Desmodesmus Lepomis macrochirus 96 Daphnia magna 24 h
subspicatus 96 h h static EC50: >100 mg/L
Daphnia magna 48 h
Persistence and degradability No information available.
Bioaccumulative potential No information available.
Mobility in soil No information available.
Other adverse effects No information available.
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Operator's
EclipseTM Sustain
_____________________________________________________________________________________________
13. DISPOSAL CONSIDERATIONS

Waste disposal methods Dispose of in accordance with local regulations.
Contaminated packaging Empty containers should be taken to an approved waste handling site for recycling or
disposal.
14. TRANSPORT INFORMATION

According to: ADG Code, ADR, RID, ADN, IMDG, IATA/ICAO.
UN Number Not regulated.
Proper shipping name Not regulated.
Hazard class Not regulated.
Hazard class Not regulated.
Packing Group Not regulated.
Packaging group Not regulated.
Environmental hazards Contains no substances known to be hazardous for the environment.
Special precautions for user Not applicable.
Transport in bulk according to Not applicable.

Annex II of MARPOL and the IBC
Code
HAZCHEM Emergency Action Code No information available.
15. REGULATORY INFORMATION

National regulatory information No information available.
International Regulations No information available.

Page 6 / 7
ID: 69-343-136 en-US C.001.1 2018-02-05
EclipseTMOperator's
_____________________________________________________________________________________________
16. OTHER INFORMATION

Revision Note Not applicable.
Training Advice Workers must be trained in the proper use and handling of this product as required under
applicable regulations.
Abbreviations and acronyms STOT: Specific Target Organ Toxicity

ADG Code: Australian Dangerous Goods Code
ADR: Accord européen relatif au transport international des marchandises Dangereuses
par Route (European Agreement concerning the International Carriage of Dangerous
Goods by Road)
RID: Règlement concernant le transport international ferroviaire des marchandises
dangereuses (Regulations for the International Transport of Dangerous Goods by Rail)
ADN: Accord européen relatif au transport international des marchandises Dangereuses
par voies de Navigation intérieures (European Agreement concerning the International
Carriage of Dangerous Goods by Inland Waterways)
IMDG: International Maritime Dangerous Goods Code
ICAO: International Civil Aviation Organization
This safety data sheet complies with the Work Health and Safety Regulations and is based on the Preparation of Safety
Data Sheets for Hazardous Chemicals Code of Practice
SDS No. SV00001
Disclaimer
The information provided in this Safety Data Sheet is correct to the best of our knowledge, information and belief at the
date of its publication. The information given is designed only as a guidance for safe handling, use, processing, storage,
transportation, disposal and release and is not to be considered a warranty or quality specification. The information
relates only to the specific material designated and may not be valid for such material used in combination with any other
materials or in any process, unless specified in the text
End of Safety Data Sheet
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ID: 69-343-136 en-US C.001.1 2018-02-05
7 Maintenance schedule

ID: 69-343-136 en-US C.001.1 2018-02-05
7.1 General
Fire system maintenance is the purchaser’s, owner’s and operator’s
responsibility and must be carried out by accredited personnel only!
This section lists minimum requirements for Sandvik foam fire suppression
systems in accordance with Australian Standard AS5062-2006 – Fire
protection for mobile equipment.
Note! Non compliance with servicing requirements may void warranty.
7.2 Preventive maintenance, inspection and testing schedule

Daily 6-monthly Yearly
Check all pressure indicators are in green operating
X X X
zone.
Check that the anti-tamper ties on module handles are in
X X X
place and secured.
Check that activation modules are clean, secure,
X X X
undamaged and readily accessible.
Check that electric panels (if fitted) are clean, secure,
X X X
undamaged and readily accessible.
Check that indicators on alarm or shutdown panels
X X X
(if fitted) show green light.
Discard all nozzle caps and fit new nozzle caps (even if
X X
they still look OK).
Check that all nozzles still point at intended target areas. X X
Check that nozzles and mounting brackets are secure
X X
and undamaged.
Check that all hoses and hose saddles are undamaged
X X
and secured.
Check that electrical wiring and connectors
X X
(alarm, shutdown) are undamaged and secured.
Check that automatic detection tube is secure, intact and
shows no signs of deterioration. Replace the tube if it has
X X
hardened and lost the flexibility to prevent accidental
activation.
Check that all system warning and notification labels are
X X
in place, visible and legible.
Check that tank, tank mounting bracket and head valve
X X
are undamaged and secure.
Check that tank is clean, all labels are clearly legible and
X X
service tag is attached.
Check that all pressure relief valves have a
X X
dust cap fitted. If not, clean and fit new cap.

ID: 69-343-136 en-US C.001.1 2018-02-05
Daily 6-monthly Yearly

Verify that tank contains extinguishing agent. Activate
system (use solenoid if fitted). Check that discharge is
according to product standards, all nozzles perform X
satisfactory and record the effective system discharge
time on the service report.
Remove tank from bracket and inspect tank and bracket
X
for signs of wear or damage.
Check the test or manufacturing date on the tank to
X
identify if hydrostatic test is required.
Check that siphon tube is secure, free of obstructions or
X
signs of damage.
Check all manual activation modules for corrosion and
X
free movement of valve handle.
Check for free passage through all hoses and fittings by
X
using dry nitrogen (or water).
Test audible and visual low pressure and system
discharge alarms (if fitted) and check condition and
X
attachment of associated cables and wiring (earth
check).
Test engine shutdown function, shutdown timer delay and
shutdown override (if fitted) and check condition
X
and attachment of associated cables and wiring
(earth check).
Test and inspect activation solenoid (if fitted) in accord-
ance with Sandvik work instruction. Check condition and
X
attachment of associated cables and wiring (earth
check).
Check all system charging connections and replace
X
charging valves if required.
Check both the activation and discharge circuits for
X
leaks.
Recharge system in accordance with recharging
X
instructions.
Audit system and complete design survey and condition
X
report (Sandvik Form 69 343 142).
Record the service on the attached service tag (and in
X X
logbook if required).
Note! Inspection, test and servicing must be in accordance with the above
schedule to comply with Sandvik warranty conditions.

ID: 69-343-136 en-US C.001.1 2018-02-05
For systems that operate in aggressive environments such as corrosive

atmospheres, salt spray, extreme temperatures, abnormally high humidity
or intense vibrations, we strongly recommended more frequent servicing
intervals. Double the servicing frequency and carry out the 6-monthly
service every 3 months and the annual service every 6 months.
Please refer to next page for further details regarding general servicing
requirements.
7.3 3 yearly service

In addition to the normal yearly requirements as listed in the schedule on
the previous page, please carry out the following:
• Replace the auto-detection tube. This tube hardens with age and
becomes vulnerable to cracking which causes accidental system
activation.
• The tube must be replaced when it shows signs of wear or hardening.
• 3 years is the maximum interval between changes of tube.
For systems operating in aggressive environments (such as corrosive
atmospheres, salt spray, exposure to extremes of temperature, abnormally
high humidity or intense vibrations) the automatic detection tube may need
to be replaced at annual intervals.
7.4 5 yearly service

In addition to all of the previously listed requirements (including the annual
and the 3 yearly servicing) please carry out the following:
• Hydrostatic test of the tank to the test pressure specified on the tank data
plate, 5 years from date of manufacture of the tank (not from date of
commissioning). NOTICE! In order to comply with Australian
Standard AS2030.1 and as a requirement of the fire suppression
tank manufacturer, the interior/exterior of the tank must be
examined and the tank must be hydrostatically tested. Hydrostatic
test must be done by a certified gas cylinder test station in
accordance with Australian Standard AS2337.1. Tanks failing
hydrostatic test must be replaced.
• Renew all O-Ring seals throughout the system (control valve, bung, hose
ends).
• Disassemble control valve to inspect the diaphragm and clean the check
valve (if fitted). Replace the diaphragm and check valve, if fitted.
Re-assemble the control valve and carry out leak and function test.
NOTICE! It is recommended that inspection and testing of control
valves is carried out by one of the authorised Sandvik service
centres that has the necessary facilities and spare parts at hand.
For systems operating in aggressive environments (such as corrosive
atmospheres, salt spray, extreme temperatures, abnormally high
humidity or intense vibrations) It is strongly recommended to do all of the
5 yearly servicing at 3 year intervals.

ID: 69-343-136 en-US C.001.1 2018-02-05
8 General dimensions and weights

ID: 69-343-136 en-US C.001.1 2018-02-05
8.1 General
69-344-610 CONTROL VALVE 69-334-900 ALTERNATE CONTROL VALVE
61 77 60 71
133
120
17
17
Top of cylinder Top of cylinder
Dimension H
Dimension E
Dimension C
Dimension C
Dimension D Dimension D
Dimension B
Dimension B
4×M10 (25 Ltr) Dimension M 4×M10 (25 Ltr) Dimension M
4×M12 (35 & over) Dimension P 4×M12 (35 & over)
Dimension P
Nominal capacity (L) 25 35 45 65 80 110

Tank height Dim. C (mm) 782 782 782 782 920 1194
Tank diameter Dim. D (mm) 216 318 360 360 360 360
Overall height Dim. H (mm) 889 657 688 888 1033 1307
Overall height Dim. E (mm) 902 670 701 901 1046 1320
Bracket height Dim. B (mm) 504 436 476 641 815 910
Width across clamp band
288 420 460 460 482 460
(mm)
Bracket base plate Dim. P
232 x 233 360 x 340 400 x 365 400 x 365 400 x 365 400 x 365
(mm)
Bolt hole pattern Dim. M (mm) 184 x 184 295 x 295 295 x 295 295 x 295 295 x 295 295 x 295
Weight empty (approx. kg) 25 39 42 52 67 73
Weight charged (approx. kg) 44 66 77 100 127 148

ID: 69-343-136 en-US C.001.1 2018-02-05
www.sandvik.com
6 EN
Operating Instructions
Quicklub Grease Lubrication System for Sandvik Mining and
Construction.
QUICKLUB
MOBILE CHASSIS LUBRICATION SYSTEM
Timer with adjustable pause time and flow monitoring
Sandvik ref. 88627899
v82023-1en1207 / 12.12.07 Subject to change without notice 1

YTM-Industrial Oy , Petikontie 20 , FIN 01720 Vantaa , Tel. +029 006 230 , Fax. +029 006 1230 , www.ytm.fi
Construction.
SAFETY INSTRUCTIONS
Appropriate Use
x Use of the 203 pump and progressive divider valves only for dispensing lubricants in
centralized lubrication systems. The system is designed for intermittent operation.
General Safety Instructions

x The progressive centralized lubrication system connected to the QUICKLUB pump
Model 203 must always be secured with a safety valve.
x Incorrect use may result in bearing damage caused by poor or over-lubrication.
x Unauthorized modifications or changes to an installed system are not admissible. Any
modification must be subject to prior consultation with the manufacturer of the
lubrication system.
x Use only original LINCOLN spare parts (Parts Catalog) approved by LINCOLN
Regulations for Prevention of Accidents

x Adhere to the regulations for prevention of accidents, which are effective in the country
where the system is to be used.
Operation, Repair and Maintenance

x Repair should only be performed by:
- Authorized and
- Instructed personnel who are familiar with the centralized lubrication systems.
This is a brief Owner Manual only. More detailed safety and operation instructions
are described in the following Owner Manuals that are available:
Manual Name Manual number

Quicklub Pump model 203 2.1A-30001-H07
Quicklub, Progressive Metering Devices for Oil and Grease 2.2L-20001-F06
Printed Circuit Board for Pump 203 with adjustable pausetime 2.6L-28003-B06
and flow monitoring
Quicklub Parts Catalogue 2.0A-20001-H06
For technical service contact Lincoln customer service or Lincoln web site at:
LINCOLN GmbH
Heinrich-Hertz-Str 2-8
D-69190 Walldorf-Germany
Phone +49 6227 33-0
Fax +49 6227 33-259
www.lincolnindustrial.de

Construction.
Key components and tubing
Main (master) Divider Valve
Main Supply
Line Ø8.6x2.3
Secondary
Divider Valve
P203
Pump
Feed line to Lubrication Point

(Ø8.6x2.3 or Ø6x2)
Inductive proximity switch
x Inductive proximity switch is installed on a

SSV-divider valve. It monitors the system
operation and stops the pump when signal is
received.
x The circuit board must receive a signal from
the inductive proximity sensor within the
monitoring time (30 mins) otherwise the
system will alarm.

Construction.
Printed circuit board 236-13870-2 for monitoring of metering device

(microprocessor control) with flashing fault indicator
x The printed circuit board is integrated in the

pump housing.
x Remove the controller cover plug to review

settings , indicator lights and to activate extra
lubrication test cycle.
x For jumper settings remove the circuit board

by opening the housing cover in the bottom.
Indicator lights and pushbuttons
1. LED is illuminated when power is switched on.

2. Rotary switch “Pause time setting”
3. LED is lit when pump operates
4. Pushbutton for additional lubrication cycle
pushing > 2 sec.

Construction.
Pause time setting

(Pause time is pre-set by Sandvik (4 hour))
Rotary switch with 15 positions for pause time

settings
Switch
1 2 3 4 5 6 7 8 9 A B C D E F
position
Minutes 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60
Hours 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Faults and their causes
Right hand LED on the printed circuit board and

push button light in the cabin
x Indicator light flashes in different frequencies

based on the alarmcause – See “fault
indication”.
(LED is also lit when pump operates).

Construction.
Fault indication
A. Power failure
B. No signal from inductive sensor
C. (No signal from sensor 2)
D. (No signal from sensor 1 nor sensor 2)
E. Low level alarm
F. Fault acknowledged
Reservoir filling
x Always fill through the filling nipple. The best practice is to use standard refinery drums
or pails. Impurities in grease can create operational problem.
x NLGI 2 greases are applicable up to –20 ºC (-4 ºF)
x Do not mix two greases - Consult your grease supplier first

Construction.
Emergency lubrication
The pump can be by-passed by feeding grease manually through the manual grease fitting
attached on the pressure relive valve. In case of system failure this fitting can be used for
trouble shooting and manual greasing (all points are lubricated from this one fitting).
Pressure relief valve with a by-pass fitting
Filling nipple

Construction.
PRACTICAL SYSTEM INFORMATION AND TROUBLESHOOTING TIPS
System check
x Initiate an extra lubrication cycle pressing pushbutton > 2 sec.

x The stirring paddle will start to rotate and pump will start to operate
x If necessary open one feed line and verify grease flow. NOTE! Depending on the
operation sequence it may take a few minutes until the dividers will feed.

Construction.
PUMP ELEMENT AND PRESSURE RELIEF VALVE OPERATION
Pump element operation
Suction phase Pumping phase
Pump does not feed
The main reason is impurities in the pump element check valve seat. Remove the pump
element and clean it. In case the element is damaged replace it.
System blockage
In case the system is blocked the pressure relief valve will start to bleed at 5000 psi (350
bar). Since the system piping will hold the pressure after the pump has stopped the
blockage can be detected by carefully loosing the supply line fittings between the main
SSV-valve and secondary SSV-valves (A, B, C). If necessary use manual grease gun to
apply more pressure through the by-pass fitting on over pressure valve.
x Feed line fitting on secondary SSV-valve that bleed grease is blocked.

x It is fastest to detect the blockage in a secondary valve loop by attaching a manual
grease fitting in the SSV-valve inlet. The blockage can be found with grease gun by
opening lubrication feed lines.
A
B
C
Feed lines

Construction.
SSV divider valves and piping
The output of one SSV outlet is on 0.2 cm³. The valve pistons operate in series and the
valve simple keeps on diving the grease as long as the pumping continues. Once the
pumping stops the cycling of the SSV valve stops. Once pumping resumes the valve
starts where it last time stopped. By plugging an outlet with a short plug the grease is
directed to the next outlet. This way multiple shots of grease are obtained (2x, 3x... 0.2
cm³)
inlet
Example: SSV10, 6 outlets in service:
Plugged outlets: 3,4,5,10
Outlet 1: 0.6 cm³ per valve cycle (3x0.2)
Outlets 2,8: 0.4 cm³ per valve cycle (2x0.2)
Outlets 6,7,9: 0.2 cm³ per valve cycle
This SSV10 divider completes a full cycle when 2.0-cm³ (10x0.2) lubricant is fed through
the inlet. This corresponds approx. 30 second pumping time with a K7 pump element.
Note:
Use only original, short SSV-plugs.
Use only original SSV outlet fitting (with sleeves A)
Never plug outlets 1 & 2 (valve stops cycling)
Deleted lubrication point must always plug on SSV outlet using Lincoln original short
SSV-plugs. Don`t plug the tubing.

Construction.
WEEKLY WALK-AROUND INSPECTION
The Lincoln Industrial Quicklub automated lube system components are designed,
engineered, manufactured, and assembled to the highest of quality standards. This lube
system requires little or no maintenance, however, to ensure maximum reliability and to
realize maximum service life of all components, it’s highly recommended that a weekly
walk-around inspection be performed.
The weekly walk-around inspection should include the following:
x Observe lubricant level in reservoir. Fill reservoir if it is low
x Inspect high pressure relief at pump element, noting any lubricant build-up. If build-
up is observed, correct this problem by determining cause of blockage
x Inspect all valve and lube point connections to verify that no leaks are occurring
Inspect supply/feedlines to insure that no punctures or breaks have occurred since
last inspection.
x Inspect lube points to insure that all lube points have a "fresh grease appearance".
x Check pump operation by depressing push-button located in base of pump for 2
seconds to initiate a manual lube event. This will verify that pump is working (Ignition
switch must be on).
x Report or repair any problems found in this walk-around inspection immediately
NOTE: Operator to confirm operation of electric pump while machine is in service

en-US 2 2020-09-10
SanRemo Mobile - Operating

instructions
GUID-F454A1F3-9FBF-40FD-9A2D-C35BF5133888
SanRemo Mobile - Operating instructions
WARNING

ID:GUID-F454A1F3-9FBF-40FD-9A2D-C35BF5133888 en-US 2 2020-09-10

Table of Contents
1 Introduction.......................................................................7
2 Operating instructions..................................................... 9
2.1 About SanRemo Mobile..............................................................................9
2.2 Requirements for the mobile device....................................................... 10
2.3 Installing SanRemo Mobile application...................................................11
2.4 Connections between a mobile device and a rig................................... 13
2.5 Connecting a mobile device to the machine.......................................... 14
2.6 Pairing a mobile device and the machine...............................................15
2.7 Main view................................................................................................... 17
2.8 Menu structure.......................................................................................... 18
2.8.1 Machine files view........................................................................... 19
2.8.2 Machines view.................................................................................20
2.8.3 Data Transfer Log........................................................................... 21
2.8.4 Settings view................................................................................... 22
2.9 My Sandvik report.................................................................................... 22
2.10 File transfer................................................................................................23
2.10.1 File transfer to machine...................................................................23
2.10.2 File transfer from machine...............................................................25
2.11 Switching connection from one machine to another............................ 27
2.12 Disconnecting a mobile device from the machine.................................27
2.12.1 Disconnecting from mobile device...................................................27
2.12.2 Disconnecting from machine side................................................... 28
2.13 Unpairing a mobile device and the machine.......................................... 29
2.13.1 Unpairing from machine side...........................................................29
2.13.2 Unpairing from mobile device..........................................................30
2.14 Troubleshooting........................................................................................ 30
2.14.1 Troubleshooting table......................................................................30
2.14.2 Bluetooth Troubleshooting view...................................................... 31
2.14.3 Bluetooth Network view...................................................................32
2.14.4 Viewing reports by using My Sandvik view and Data Transfer Log
........................................................................................................ 34
2.14.5 Data transfer and signal strength indicators....................................35
2.14.6 Sending application log................................................................... 36
2.15 Appendix....................................................................................................36
2.15.1 File transfer - Screen shot examples (Apple devices).....................36


1 INTRODUCTION
information.


2 OPERATING INSTRUCTIONS
2.1 About SanRemo Mobile
SanRemo Mobile is a mobile app for smart phone or tablet, and it offers
wireless data transfer between the machine and a mobile device. Wireless
data range is 10 – 30 meters depending on conditions.
Data transfer is based on Bluetooth 4.0 Low Energy technology. Data
transfer speed is 10 kbits/second.
Typical data transfer times:
• My Sandvik report <1 second
• 1000 hole drill plan ~30 seconds
• 1 Megabyte surface model ~2 minutes
Test the system and data transfer functionality before committing into any
time critical or other work in field conditions.

2.2 Requirements for the mobile device

• Apple devices:
- Apple iOS 11 or later
- iPhone 5S (2013) or newer
- iPad Air (2013), iPad Mini 2 (2013) or newer
• Android devices:
- Android 6.0 or newer
- Bluetooth 4.0 or newer
- Phones and tablets from year 2017 onwards
Functionality varies depending on the phone or tablet manufacturer and
model. The above requirements are generic conditions for a working setup,
but Sandvik does not guarantee functionality with all models and
manufacturers.
Test the system and data transfer functionality before committing into any
time critical or other work in field conditions.
Contact Sandvik for recommendations on phone and tablet models verified
to work.

2.3 Installing SanRemo Mobile application

1. Download the SanRemo Mobile application to your mobile device from
a digital distribution platform (App Store or Google Play).
2. Ensure the Bluetooth communication is enabled in your mobile device.

Note! SanRemo Mobile needs Bluetooth to connect the machines.
3. Start the application , and

Apple devices Android devices
3.1) Allow application to use your 3.1) Allow application to access
mobile device's Bluetooth by select- your mobile device's location serv-
ing OK in the following pop-up. ices by selecting ALLOW in the fol-
The application can not connect ma- lowing pop-up.
chines if Bluetooth is not allowed. The application can not connect ma-
chines neither create machine loca-
tion reports if access to location
services is not allowed.

Apple devices Android devices

3.2) Allow application to access 3.2) Allow application to access
your mobile device's location serv- your mobile device's storage by se-
ices by selecting Allow While Us- lecting ALLOW in the following pop-
ing App in the following pop-up. up.
The application can not create ma- The application does not run if ac-
chine location reports to My Sandvik cess to storage is not allowed.
if access to location services is not
allowed. However, machine connec-
tion is working.
4. Installation is ready, and welcome page of the application opens.

2.4 Connections between a mobile device and a rig
1 2
1 Several machines can be paired to a mobile device.

2 Several mobile devices can be paired to a machine.
Only one mobile device can be connected to a machine at a time (Data transfer is possible
3
to only one mobile device at a time.)

2.5 Connecting a mobile device to the machine

1. Move next to the machine and ensure the Bluetooth communication is
enabled in your mobile device.
2. On your mobile device, select a desired machine from the NEARBY
MACHINES list.
3. Tap CONNECT.
Note! After connecting the first time, a mobile device must be paired with
the machine before data transfer between the application and the
machine is possible. Pairing is performed in mobile application, not in
mobile device settings. When connecting the next time, mobile device
can take connection automatically.
Note! From the mobile device it is not possible to see whether pairing is
completed or not. This needs to be checked from the machine side.

2.6 Pairing a mobile device and the machine

Mobile device must be paired with the machine before data transfer
between the application and the machine is possible.
1. Connect your mobile device to the machine.
2. On machine, tap the pairing icon on display.
3. Tap the pen icon in the Bluetooth row.

4. Mobile device name appears in Paired Devices list, and "Pairing

request" text is visible in the Last connected column.
Note! If pairing is not performed within predefined time, mobile device
disappears from the display for a while and then appears again. This
is repeated until pairing is performed.
5. Tap Pair, and accept pairing request by tapping Pair in the confirmation
pop-up.
Pairing is completed when "Connection active" text is visible in the Last
connected column.
Note! Pairing needs to be done only once per machine / mobile device pair.
After this the mobile device can take the connection automatically.
Note! From the mobile device it is not possible to see whether pairing is
completed or not. This needs to be checked from the machine side.

2.7 Main view

1
2 2
6 7
4
3
1 Main menu
: Your mobile device is connected to this machine.
Connected / Last connected ma- : Your mobile device was last connected to this ma-
2
chine chine.
By tapping the machine icon you can enter the machine
details view.
For more information, refer to the section Troubleshoot-
3 Signal strength indicator
ing.
Here is a list of machines which are within wireless da-
ta range, and are not connected to any other mobile
device.
Note, that nearby machine is not shown in the list if
4 List of nearby machines
it is connected to other mobile device.
: Your mobile device is paired with the machine.
: Your mobile device is not paired with the machine.

5 Quick link to Machines view
Number of pending My Sandvik
6 reports, and quick link to My
Sandvik view
Number of files (counter/quality
reports) transferred from the ma-
7
chine to your mobile device, and
quick link to Machine Files view

2.8 Menu structure

You can enter the main menu by tapping in the main view.
Machine Files view
Machines view
Data Transfer Log view
Settings view

2.8.1 Machine files view

3 4 4
1 2
Files (counter/quality reports)

which have been transferred Files are listed according to time stamp. The latest file
1
from the machine to mobile de- is uppermost.
vice.
Files which are ready to be trans- Files are listed according to time stamp. The latest file
ferred to the machine, when con- is uppermost. Transfer state is shown in percentage.
2
nection to the machine is estab- File will disappear from the view when transfer to the
lished. machine is completed.
Selected files can be shared (e.g. by email) by tapping
3 Share icon the icon and selecting appropriate application.
Select All / Remove Selected can be selected by tap-
4 More icon ping the icon.

2.8.2 Machines view
1 Connected machine Your mobile device is connected to this machine.

Here is a list of machines which are within wireless da-
ta range, and are not connected to any other mobile
device.
Note, that nearby machine is not shown in the list if
2 List of nearby machines
it is connected to other mobile device.
: Your mobile device is paired with the machine.
: Your mobile device is not paired with the machine.

Here is a list of machines which are paired with your
3 List of paired machines
mobile device.

2.8.3 Data Transfer Log
2
3
Here is a list of machines which are paired with your

mobile device.
1 List of paired machines
By tapping the machine in a list you can enter the My
Sandvik view of that machine.
By tapping the Mobile outbox text you can enter the
2 To My Sandvik view
My Sandvik view of all paired machines.
Number of pending My Sandvik
3 reports, and time stamp of the
latest transfer
Number of files (counter/quality
4 reports) received from the ma-
chine
Your mobile devi ce is p

2.8.4 Settings view
1 Mobile data can be enabled/disabled. As a default, mobile data is enabled.
2 Application language can be changed by tapping the icon and selecting desired lan-
guage.
Application log can be sent by tapping the Share log text and selecting appropriate appli-
cation.
3
This can be used for troubleshooting the functionality of SanRemo Mobile if it is requested
by Sandvik.
4 Software version and licenses can be viewed by tapping on ABOUT.
2.9 My Sandvik report

Application transfers My Sandvik reports from machine to My Sandvik
server automatically. Machine creates My Sandvik report every four hours
and during shut down. When My Sandvik report is transferred to the mobile
device, the mobile device creates additional location report and sends it to
My Sandvik server.
As a default, mobile data usage is allowed. Mobile data usage can be
prevented from settings ( → Settings → Allow mobile data: disable.
Then My Sandvik reports are delivered when Wi-Fi network is available.
For more information, refer to the section Troubleshooting.

2.10 File transfer

Files can be transferred between the machine and various services (email,
WhatsApp, iCloud, Google Drive, OneDrive, Dropbox, etc.). Files other than
My Sandvik reports are not to sent to My Sandvik, so user must send/
receive files manually to/from preferred service.
Functionality may vary depending on the phone or tablet manufacturer and
model, and it can not be guaranteed with all services.
2.10.1 File transfer to machine
The following files can be transferred from mobile device to the machine:
• Drill plans
• Surface models (on drill rigs supporting the use of surface models)
1. On mobile device, select desired drill plan to be sent.
2. Send the drill plan to SanRemo mobile application.
See the file transfer examples from section Appendix.
3. In the Drill Plan view, select the destination machines from the list.
Note, that only paired machines are shown in the list.
You can select machines one by one or select all by tapping and
Select All .
4. Tap SEND TO MACHINE.

If mobile device is not connected to destination machine, the file(s) will
be sent when connection is established.

On machine, transferring status can be followed by selecting
• DPi/DXi/DI650i: → Troubleshooting → Connections tab → File

Transfer
• DX/DI with TIM3D: → Troubleshooting → File Transfer (under

Wireless Network subheading.
The green icon appears in the Status column when transferring is

completed.
On mobile device, transferring status can be followed by selecting →

Machine Files → To Machine tab, (or from the main view by selecting
quick link files from machines → To Machine tab).
Transfer state is shown in percentage. File will disappear from the view
when transfer to the machine is completed.
Note! Drill plans which are meant for other machines remain in the view.
They will be sent when application is connected to that machine.

2.10.2 File transfer from machine

The following files can be transferred from the machine to mobile device:
• Counter reports
• Quality reports (only with TIM3D option)
• MWD data (only with TIM3D and Driller's Notes options)
1. On machine, select → Data Transfer.
2. Select Data transfer method: Machine to Mobile device.

3. Select Copy Counters or Copy Quality Reports....

On mobile device, received files can be viewed by selecting → Machine

Files → From Machine tab, (or from the main view by selecting quick link
files from machines → From Machine tab).
Counter for the transferred files is updated in files from machines in the
main view.
Received files can be deleted ( icon → Remove Selected ).
Received files can also be shared by tapping share icon and selecting
appropriate application. When the file is shared it can be deleted from the
list by tapping OK in the confirmation pop-up.

2.11 Switching connection from one machine to another

1. Select another machine from the NEARBY MACHINES list, and tap
CONNECT.
2. Tap OK in the confirmation pop-up to connect the machine.
2.12 Disconnecting a mobile device from the machine

A connection between a mobile device and the machine can be
disconnected either from mobile device or from machine side.
2.12.1 Disconnecting from mobile device
1. Tap the machine icon in the main view.

2. Select DISCONNECT.
3. Select OK in the confirmation pop-up.

Mobile device is now disconnected from the machine.

2.12.2 Disconnecting from machine side
1. Tap the wireless network icon in the top bar of the display.
3. Select connected mobile device and tap Disconnect.
4. Tap Disconnect in the confirmation pop-up.

After disconnecting, the "Connection active" text is replaced by the time
stamp of the last connection.

2.13 Unpairing a mobile device and the machine

Unpairing must be done both from machine side and from mobile device.
Unpairing from machine side does not remove paired device from mobile
device, and vice versa.
2.13.1 Unpairing from machine side
1. Tap the wireless network icon in the top bar of the display.
3. Select desired mobile device and tap Remove.
4. Tap Remove in the confirmation pop-up.

Unpairing is completed, and mobile device is removed from the Paired
Devices list on the machine.
Note! Unpairing from machine side does not remove machine from the
PAIRED MACHINES list on mobile device, but pairing must be redone
before data transfer is possible. If desired, paired machine must be
removed from the mobile device separately.

2.13.2 Unpairing from mobile device
1. Tap the machine icon in the main view.

2. Select FORGET.
3. Select OK in the confirmation pop-up.

Unpairing is completed, and the machine is removed from the PAIRED
MACHINES list on mobile device.
Note! Unpairing from the mobile device does not remove mobile device
from the Paired Devices list on the machine. If desired, paired device
must be removed from the machine separately.
2.14 Troubleshooting
2.14.1 Troubleshooting table
Description of Possible cause of
Corrective measures
the malfunction the malfunction
Ensure the SanRemo Mobile is installed to the ma-
chine, and required options are enabled:
1. Ensure the Bluetooth connectivity adapter is con-
nected to a USB port in cabin.
SanRemo Mobile is
SanRemo Mobile not installed to the 2. On control system display, select → Machine
application is not machine, and/or re- info, and ensure options “Connectivity Bluetooth
working. quired options are dis- LE” and “My Sandvik report” are enabled.
abled. 3. On control system display, open the Wireless
Network pop-up by tapping the wireless network
icon in the top bar of the display, and ensure the
wireless network icon is gray in the Bluetooth
row.

2.14.2 Bluetooth Troubleshooting view

Select
• DPi/DXi/DI650i: → Troubleshooting → Connections tab →

Bluetooth
• DX/DI with TIM3D: → Troubleshooting → Bluetooth (under

Wireless Network subheading)
to enter the Bluetooth Troubleshooting view.
This image is indicative. The content and lay-out of the view may vary
between different options and rig applications.

2.14.3 Bluetooth Network view

Select
• DPi/DXi/DI650i: → Troubleshooting → Connections tab →

Network Connections → Bluetooth tab
• DX/DI with TIM3D: → Troubleshooting → Network Connections

(under Wireless Network subheading) → Bluetooth tab
to enter the Bluetooth Network view.
2.1
1
2.2
2.3
This image is indicative. The content and lay-out of the view may vary
between different options and rig applications.

My Sandvik reports are pending until report transfer to

1 Number of pending reports server is completed. Other reports are pending until re-
port transfer to mobile device is completed.
2.1: There is problem with machine's Bluetooth adapter.
2.2: Bluetooth connection is OK but mobile device is
2 Bluetooth status not connected.
2.3: Bluetooth connection is OK and mobile device is
connected.

2.14.4 Viewing reports by using My Sandvik view and Data Transfer Log
1
2.1
2.2
4

Reports are waiting to be transferred to My Sandvik

1 Pending reports server. This situation occurs when a network connec-
tion is not available.
2.1: Transferring reports from the machine to mobile
device is in progress.
2 Transferring reports
2.2: Transferring reports to My Sandvik server is in
progress. (Wi-Fi / mobile data is available.)
Report transfer is completed from the machine to mo-
3 Reports transferred
bile device, and further to My Sandvik server.
If machine is not registered to My Sandvik, an error will
4 My Sandvik error
be shown.
Status of My Sandvik reports can be viewed in the Data Transfer Log and
My Sandvik view.
To enter Data Transfer Log, select → Data Transfer Log.
To enter My Sandvik view, select → Data Transfer Log → Mobile

outbox or use the quick link from the main view.
Reports are listed according to time stamp in My Sandvik view. The latest
report is uppermost. User can delete reports ( → Delete pending files /
Clear log. Reports older than one month are deleted automatically.
It is also worthwhile to view the file transfer list from the machine. The file
name will be shown if desired row is selected.
2.14.5 Data transfer and signal strength indicators
Uploaded
Downloaded
Transferring
Pending
This situation occurs when Wi-Fi / mobile data is disabled or network is not available.
Data transfer indicators

Strong signal from machine
Normal signal from machine
Weak signal from machine
No signal from machine

Machine is out of wireless data range, or some other mobile device is connected to the
machine.
Signal strength indicators
2.14.6 Sending application log
1. Select → Settings → Share log.
2. Select appropriate application and send the log.
2.15 Appendix
2.15.1 File transfer - Screen shot examples (Apple devices)
This section describes with a few examples how to transfer files (drill plans)
from mobile device to the machine using different applications.
The examples below are indicative. Procedure may vary between different
versions of application and operating system.

Sending drill plan to the machine from OneDrive
1 2 4
3 5

Sending drill plan to the machine from Outlook

Sending drill plan to the machine from WhatsApp
1 4


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LEOPARD DI450-DI560, DI650i High

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2 Safety and environmental instructions.......................... 9

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2 SAFETY AND ENVIRONMENTAL INSTRUCTIONS

AN EXTREME CLEANLINESS MUST BE MAINTAINED WHEN

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1 Pumping fluid flow

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4.2 Pump start-up

4.3 Stopping HPW-pump

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1 Leakage detectors on bottom surface

To enable the easy surveillance, pump should be kept clean.

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FAULT POSSIBLE REASON / CHECK

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LEOPARD DI650i Water injection

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4 Periodic maintenance procedures................................31

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1 Water tank with heat exchanger

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2.1.1 Water tank

.01 .02 .04

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2.1.2 Water valve block

MP2 Y203A Y203B

2 Water valve block

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2.1.3 Water pump

.02 .01 Y202.1

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2.1.4 Water supply and water tank filling assembly