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Efficiency Improvement of Gas Turbine Cogeneration Systems: Tehnicki Vjesnik - Technical Gazette May 2017
Efficiency Improvement of Gas Turbine Cogeneration Systems: Tehnicki Vjesnik - Technical Gazette May 2017
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the cycle is the same as the inlet air pressure the effect can [3]. In addition, the specific entropies of the streams are
be negligible. In this study for the sake of the comparison calculated from the same reference.
and the reality, the exhausts outlet pressure is taken as
101,3 kPa for all cycles and all working conditions. For Water 7 Steam
that reason decreasing the inlet air pressure has a 8
HRSG
significant effect on the cycle. Kehlhofet, et al., have 5
given the effect of the altitude on the relative work of the 6
gas turbine and they found that an increase in the altitude CC
from 0 m (sea level) to 2400 m relative work of the gas 2 4
3
turbine decreases from 100 % to 75 % for a combined T
C Gen.
cycle gas-steam turbine power plant [12]. Najjar has
9 1
studied a gas turbine cogeneration plant and found that 1 Air
increasing the compression ratio from 8 to 11, increases a)
the efficiency of a single cogeneration cycle from 22 % to Water 9
Steam
55 % [14]. 8
Gas turbine cogeneration cycles have potential to HRSG 5
improve energy efficiency and reduce CO2 emissions by 6 Rec.
7
applying energy improvement methods and this potential CC 4
must be used as much as possible [15, 16]. The present 2 3
Methane 10
study addressed this point. In this study, the efficiency C T Gen.
improving methods of the gas turbine cogeneration 11 12
systems will be analyzed. The best thing to do at design 1
Air
stage is to define the operating conditions. It is clear that b)
these efficiency improving methods need extra investment, Steam 14
which rises up initial investment. In this study economic Water
assessment will be ignored and only thermodynamic 13 HRSG
6
Re. 5
analyses of the cogeneration systems (not multi 8 7
Re. 10
generation) will be considered and performed. However 9
the thermo-economic optimization and economic CC
2 3 4
assessment of these cycles can be found in the literature
[17, 18]. C T Gen.
11 12
CC 3
The environmental conditions are considered as T1 = 2 4
298,15 K and P0 = 101,3 kPa. The outlet temperature of 7
8
C T
the heat recovery steam generator is taken as 400 K to 9
avoid corrosive sulfuric acid formation in the exhaust. 1
4
The air compressor flow rate is m 1 = 91,4 kg/s, the HRSG Abs.cool.sys. 10 Water
mass flow rate is m s = 14 kg/s saturated steam at 2000 5 6
kPa, the power of gas turbine is 30 MW, and the flow rate HRSG
ech = (∑ x e k k
ch
)
+ R T0 ∑ xk ln xk , (4) Work obtained from the gas turbine,
eph = h − h0 − T0 ( s − s0 ). (5)
W net,T = m 4 (h5 − h4 ) − W C . (16)
The relations of the air preheated cycle equipments Energy and exergy balance equations of the gas
can be given as follows: turbine are [16],
Energy balance equation of the combustion chamber The results of efficiency improvement analysis of gas
can be given as, turbine cycle are presented in Figs. 2 ÷ 8. In Fig. 2,
variations of exergetic efficiency with different
m 3 h3 + m 10 h10 = ( m 3 + m 10 )h4 + Q loss,CC . (13) compressor inlet air temperatures for the simple (S), the
air (AP), and the air-fuel preheated (AFP) cogeneration
cycles.
The enthalpy named h10 consists of the value of LHV The exergy efficiency of the systems decreases with
and the enthalpy of fuel gas. Exergy balance equation can the increasing inlet air temperature because more power is
be written for combustion chamber as, consumed for compressing the intake air. For the simple
cycle (S), this loss is less than the air (AP) and the air-fuel
E D,CC = E 3 + E10 − E 4 . (14) (AFP) preheated cycles. Simple cycle has the lowest
exergy efficiency and air-fuel preheated cycle has the
Exergetic efficiency of the combustion chamber is, highest exergy efficiency.
It can be seen in Fig. 3 that decreasing the
E compressor inlet air temperature and increasing excess air
η ex,CC = 4 . (15) rates increases the exergy efficiency of the air and the air-
E3 + E10 fuel preheated cycles. For the simple cycle the exergy
efficiency reaches the maximum value for the excess air chamber is fixed (taken constant) and the recuperator air
rates around 2,5 and then decreases. side outlet temperature is kept constant at 7 ÷ 15 K below
the turbine exhaust outlet temperature. Increasing
0,52 compression ratios increases energy efficiency of the air
AFP
0,51 AP and the air-fuel cycles, but decreases the exergetic
efficiency.
Exergetic Efficiency
0,50
0,51
0,49
0,50 AFP
0,48 0,49
0,48
Exergetic Efficiency
0,47 S AP
0,47
0,46 0,46
270 275 280 285 290 295 300 305 310 S
Compressor Inlet Air Temperature (K) 0,45
Figure 2 Variations of exergetic efficiency with different compressor 0,44
inlet air temperatures 0,43 IAC
0,42
0,54
AFP(T1=308 K)
0,41
0,53 AP(T1=298,15K)
0 500 1000 1500 2000 2500 3000
0,52 AP(T1=308 K)
101,3 95,46 89,87 84,56 79,49 74,68 70,18
0,51 Height (m) and Atmospheric Pressure (kPa)
Exergetic Efficiency
0,70
0.490
AP
0.485 0,65 AFP
0.465 6 8 10 12 14 16
12.0 12.5 13.0 13.5 14.0 14.5
Compression rates
298,15 K 295,15 K 292,75 K Figure 6 Variations of energy and exergy efficiencies with different
Compressor Inlet Air Humidity Ratio (gr/kg) compression rates
Evaporative Cooling Inlet Air Temperatures
Figure 4 Variations of exergetic efficiency with different compressor
inlet air humidity ratios In Fig. 6 it can be seen that taking the combustion
outlet temperature as constant, the exergetic efficiency
It can be seen in Fig. 4 that increasing the specific decreases for high compression ratios. However, in Fig. 7
humidity of the compressor inlet air increases the exergy the combustion outlet temperature is not constant and is
efficiency of the systems. In Fig. 5 it is found that increasing with high compression ratios. The reason is
increasing altitude decreases the exergy efficiency that increasing the combustion outlet temperature
because of less power obtained from the gas turbine. increases the exergetic efficiency. That means that the
In Fig. 6 variations of energy and exergy efficiencies combustion outlet temperature is more effective on the
with different compression ratios are given. For that exergetic efficiency than the compression ratios.
calculation the outlet temperature of the combustion
In Fig. 8 variations of exergy efficiencies with increasing air excess rates, air preheating, increasing gas
injected steam mass rates for different compression ratios turbine inlet air temperature, and increasing compressor
are given. It can be seen that in high compression ratios inlet air pressure methods. Optimization method is also
increasing injected steam mass decreases the exergetic the cheapest methods among other exergy efficiency
efficiencies of the cycles except the simple cycle in low improving methods.
compression ratios. Steam mass injection decreases the
outlet temperature of the combustion chamber. The steam Table 1 Exergy efficiency improving methods and their approximate
effects on the overall efficiency [1, 2, 3, 4, 5, 6, 7]
mass injection method also decreases the heat power
Exergy efficiency improving method %
however increases the electric power of the cycles. A
Increasing gas turbine inlet air temperature 1÷8
slight increase is seen in the simple cycle in low
Air preheating 3÷8
compression ratios which can be explained that increase Fuel preheating 1÷3
in electric power is more effective than the low High compressor inlet air pressure 3 ÷ 10
temperature heat power. However steam injection Steam injection (effective for electric eff.) 1÷2
prevents the formations of NOx. Humidification of the inlet air of the compressor 0,5 ÷ 5
Cooling of the inlet air of the compressor 0,5 ÷ 2
AFP(r=16) Increasing air excess rates 1÷8
0.54 AP(r=16)
AFP(r=10)
Intercooling 1÷5
0.52 AP(r=10) Advanced gas turbine cooling 1÷ 6
AFP(r=6) Multiple pressure cycle with reheat 1÷ 6
0.50 AP(r=6)
Hydrogen cooled generators 1÷ 2
Exergetic Efficiency
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