SBR System - Design Calc Sewage Treatment Plant

Name of Client Joe's Food Products Company

Name of Project

Design of Sewage Treatment Plant Sequence Batch Reactor

Capacity: Average Flow 0.005 MLD
Guidance:Yellow cells are input information to be suitably filled. Green cells are to be reviewed and modified/updated.
S
Description of Parameter Value Unit Remarks
No

Quantity of Sewage Generated 5000.00 LPD

0.01 MLD
5.00 3
m /day
0.21 3
m /hr

Raw Sewage Characteristics

1 Average Sewage flow entering the treatment plant 5000.00 liters/day
Assumed Peak Factor 1.50
2 Peak Sewage flow entering the treatment plant 7500.00 liters/day
3 Biological Oxygen Demand (BOD) 400.00 ppm
4 Chemical Oxygen Demand (COD) 720.00 ppm
5 Total Suspended solid (TSS) 720.00 ppm
6 Nitrate 0.00 ppm
7 Ammonia 25.00 ppm
8 Oil and Grease 100.00 ppm
9 pH 7.00
10 Phosphate 5.00 ppm

1 Inlet Chamber
3
Quantity of Flow (Ave) 5.00 m /day
3
Peak Flow 7.50 m /day
3
0.000 m /sec
Assumed Detention period 240.00 sec
3
Volume of the Inlet Chamber 0.02 m
Assumed Depth of flow 1.35 m
2
Area Required for Inlet Chamber 0.02 m
Assumed Length to Breadth Ratio 1.00
Breadth of the Tank 0.20 m
length of the Tank 0.20 m
Provide the Dimension of Inlet Chamber as 0.2 m x 0.2 m x 1.35 m SWD + 0.5 m Freeboard

2 Screen Chamber (Fine Screens)

Peak Design Flow 0.000 3
m /sec
Assume Clear spacing between bars, o 25.00 mm
Velocity ahead of screen (Va) 0.45 m/sec
Area of Screen Channel, A= (Q/Va) 1.00 m
2

Keeping Side Water Depth 1.20 m

Width of each screen channel, W 0.90 m
Water depth upstream, ha = A/W 1.11 m
t 0.01 m
Number of openings in chamber, W = X.o + (X - 1).t where , X 26.00 no
= No. of Opening ; o = Clear Space between bars ; t = Thickness
of flat
Total width of opening, Ws =x*o 0.65 m
Assume Angle of inclination 50.00 Degree
Assumed Detention Period in the Screen channel 4.00 sec
Assume Length of the screen chamber 1.80 m
Inclined height of the screen, H1 1.45 m
say
Velocity through the screen, Vs= Q/H1*Ws 0.00 m/sec
2 2
Head loss thru screen in normal condition, h1=0.0729(Vs -Va ) -0.01 m less than 0.15 m hence ok

Head loss on 50% clogging h1=0.0729(2*Vs -Va )

2 2 -0.01 m less than 0.3 m hence ok
2 2
Water Depth downstream Hb, (Za-Zb)+Va /2g-Vs /2g+Ha- 1.13 m
Headloss thru screen in normal condition
2 2
Water Depth downstream Hb, (Za-Zb)+Va /2g-Vs /2g+Ha- 1.13 m
Headloss thru screen in clogged condition
Provide the Dimension of Screen Chamber (Fine Screens) as 1.8 m x 0.9 m x 1.2 m SWD + 0.5 m Freeboard

3 Grit Removal unit

No. of Grit channels 1
Computation of Settling Velocity: Stoke's Law
2
Kinematic Viscosity of Effluent assumed 0.0000011 m /sec
Particle Diameter assumed 0.000150 m
Settling Velocity 0.02 m/sec
Reynold's number, Re=(d.Vs/Kinematic viscosity) 2.73
1.6 0.6 0.714
for Transition flows, Vs=[(0.707(Ss-1)d v- )] 0.02 m/sec
Actual Setling velocity 0.02 m/sec
3 2
removal efficiency 1474.07 m /m /day
Assumed Removal Efficiency 75.00 %
3 2
1105.55 m /m /day
Actual Surface Over Flow Rate :(Q/A)= Vsn/[(1-η)
-0.125
-1] 974 3 2
m /m /day
Dimensions of grit channel:
3
Peak Flow 7.50 m /day
2
Total Plan area of Grit channel = Qpeak/(Q/A) 0.01 m
Assumed Width of the Grit channel 0.50 m
Length of the Channel 0.00 m
Liquid Depth assumed 0.30 m
Provide a depth for the Grit Storage 0.30 m

Provide the Dimension of Grit Removal unit as 0 m x 0.5 m x 0.3 m SWD + 0.5 m Freeboard

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SBR System - Design Calc Sewage Treatment Plant

Design of Sewage Treatment Plant Sequence Batch Reactor

Capacity: Average Flow 0.005 MLD
Guidance:Yellow cells are input information to be suitably filled. Green cells are to be reviewed and modified/updated.
S
Description of Parameter Value Unit Remarks
No

4 Parshall flume (optional)

Width of grit chamber 0.50 m
Throat width of flume (W) 0.300 m
Sloping convergent length towards throat (A) 1.350 m
Width at the beginning of convergent section (D) 0.831 m
Length of convergent section (B) 1.322 m
Far end Width of divergent section (G) 0.900 m
Length of divergent section (C) 0.600 m
Length of the throat (F) 0.600 m
K 0.075 m
Z, - Constant 0.38 m
Free board 0.25 m

5 Gravity Grease Interceptor

Quantity of flow 5.00 3
m /day
3
0.208333333 m /hr
0.916666667 gal/min
Retention time (using Stoke's Law) 24 min
Interceptor basin volume 22 gallons
3
0.083333333 m at 75% level of basin
3
required 0.10 m at 100% and basis of interceptor sizing
2
Area of Interceptor basin 0.07 m
Length to width ratio 2
Number of Interceptor 1
Depth of Interceptor basin 1.5 m
Length of Interceptor basin 0.5 m
Width of Interceptor basin 0.5 m
Number of compartments 3 comp
3
Volume of basin provided 0.375 m

Provide the Dimension of Gravity Grease Interceptor as 0.5 m x 0.5 m x 1.5 m SWD + 0.5 m Freeboard

6 Equalization Tank (Collection Chamber )

Peak Design Flow 7.50 3
m /day
Assumed Detention period 6 hours minimum 12hrs
Volume of the Tank required 1.88 m
3

Assumed Depth of Liquid column 5 m

Area required for the equalization tank 0.375 m
2

No. of Tanks Proposed 1

area required for each equalization tank 0.375 m
2

Length to Breadth ratio 1.2

Breadth of the tank 1 m
Length of the tank 0.5 m
Volume of tank provided 2.50 m
3

Provide the Dimension of Equalization Tank (Collection Chamber ) as 0.5 m x 1 m x 5 m SWD + 0.5 m Freeboard

Mixing Arrangements
Assumed BOD reduction in the tank 15% %
Incoming BOD of Raw sewage 400.00 ppm
BOD to be reduced 60 ppm
Outlet BOD 340.00 ppm
Weight of BOD removed 0.5 kg/day
Oxygen required to remove BOD load 1.5 kg/kg of BOD
Oxygen required for BOD load 0.7 kg/day
0.03 kg/hr
Total oxygen required at standard condition (SOR) 1.57
SOTE of diffuser per meter depth 5.60 %
Liquid level of aeration basin 4.50 m
Height at which diffuser are kept 0.30 m
Aeration depth 4.20 m
SOTE above aeration depth 23.52 %
Fraction of oxygen in air 23.20 %
Specific gravity of air 1.20
Air requirement at field condition per basin 10.27 3
Nm /day/basin
Hours of aeration time per day 24.00 hrs
Air required per hour per basin 0.43 3
Nm /hr required air blower capacity
use 1.00 3
Nm /hr at 15% peak factor
3
0.01 Nm /min
Number of diffuersers 0.07 pcs
at 25% factor 0.09
use 1.00 pcs

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SBR System - Design Calc Sewage Treatment Plant

Design of Sewage Treatment Plant Sequence Batch Reactor

Capacity: Average Flow 0.005 MLD
Guidance:Yellow cells are input information to be suitably filled. Green cells are to be reviewed and modified/updated.
S
Description of Parameter Value Unit Remarks
No
7 Raw Sewage Pumps
No. of pumps - 2 (1W+1SB)
Type of Pumps - Submersible Centrifugal Pump
3
Average flow of decanted water from SBR 2.40 m /day
Number of working hours 4 hrs allow 4 hours for maintenance purposes
3
Flow Capacity of Pump required 0.60 m /hr
3
0.60 m /hr
Proposed pumps 2 units (1W + 1SB), flow per Pump
0.17 liters/sec
Head required 14.00 m
HP required for pump 0.50 hp

8 Anoxic Tank
AMN influent, So 25.00 ppm
Nitrogen loading 0.13 kg/d
Operating temperature, T 28.00 °C
Effluent ammonia, AMN 0.50 ppm
Effluent nitrate Nitrogen, N 14.00 ppm
MLVSS/MLSS, fi 0.80 (So-S-N)
NO3- N to be denitrification, Ne 10.50 ppm
Specific denitrification rate, Udn 0.04 /d
Dissolved oxygen, DO 0.20 ppm
(T-20)
Overall ddnitrification rate, U'dn 0.06 Udnx1.09 (1-DO)
Anoxic retention time, HRTdn 0.06 /d NO3-N/(0.8xMLSSxU'dn)
1.41 hrs
3
Anoxic volume required 0.29 m
Number of units 1.00 nos
2
Area of tank required 0.10 m
Depth of tank 3.00 m
Length of tank 0.30 m
Width of tank 0.40 m
Length to Width ratio 1.00
3
Volume of tank provided 0.36 m
Detention time provided 1.73 hrs
3
Volume of tank provided 0.36 m

Provide the Dimension of Anoxic Tank as 0.3 m x 0.4 m x 3 m SWD + 0.5 m Freeboard

Mixing power for Anoxic Tank

3
Minimum power selection 8.00 Watt/m 3 - 8 Watt/m3 (Metcalf & Eddy, Fifth Edition, Vol.1)
2.88 Watt
0.00 kW
Mixing power from selected submersible mixer 0.00 kW (min)

9 Aeration tank
No of Tanks 1
Flow - completely mixed
3/
Q- per tank 5.00 m day
BOD 340.00 ppm
MLSS 4000.00
MLVSS 3200.00
Type Aeration - Diffuser type fine bubble
Blowers - 2.00 ( 1W+1SB)
F/M assumed 0.40 (0.15-0.6/day - Ind. 0.15-0.4/day - domestic)
3
Volume of the tank 1.33 m volume of tank as per 13.6 page 226
3
Total volume of tank required 1.33 m
Hydraulic Detention Time 0.00 day

2
Area of the Tank 0.27 m

2
Area for each tank 0.27 m
Assumed Breadth to Length Ratio 1.30
Depth of the tank 5.00 m
Width of the tank 0.5 m
Length of tank 0.6 m
3
Volume of tank provided 1.5 m
3
Decant volume 0.6 m /min30
3
1.2 m /hr
3
0.0 m /min
5.3 gal/min

Provide the Dimension of Aeration tank as 0.6 m x 0.5 m x 5 m SWD + 0.5 m Freeboard

Page3 of 6
SBR System - Design Calc Sewage Treatment Plant

Design of Sewage Treatment Plant Sequence Batch Reactor

Capacity: Average Flow 0.005 MLD
Guidance:Yellow cells are input information to be suitably filled. Green cells are to be reviewed and modified/updated.
S
Description of Parameter Value Unit Remarks
No
10 Blower capacity
BOD load 1.70 kg/day
0.07 kg/hr
Oxygen Required for 1 kg BOD removal 2.00 kg
Theoretical Oxygen 0.14 kg/hr

Oxygen for BOD Removal

Assumed BOD reduction in the tank 95.00 %
Incoming BOD of Raw sewage 340.00 ppm
BOD to be reduced 323.00 ppm
BOD Load 1.62 kg/day
Outlet BOD 17.00 ppm
Oxygen required to remove BOD load 2.00 kg/kg of BOD
Oxygen required 3.23 kg/day
0.13 kg/hr
Oxygen for Nitrogen Removal
Ammonical Nitrogen (NH3-N) removed 9.50 ppm Total Kjedal Nitrogen - Target Ammonical Nitrogen
Weight of NH3-N removed 0.05 kg/day
Oxygen required for Ammonical (NH3-N) removal 0.22 kg/day
Nitrate Nitrogen Generated (at 75% nitrification) 0.04
Amount of NO3-N in treated water 0.00 kg/day
Quantity of Nitrate-Nitrogrn Denitrified 0.04 kg/day
Oxygen release during denitrification 0.10 kg/day
Total amount of oxygen required per day 4.02 kg/day
Actual amount of oxygen required (at 10% safety factor) 4.42 kg/day

Det. Of quantity air requirement at standard condition

Total oxygen required at standard condition (SOR) 10.30
SOTE of diffuser per meter depth 5.60 %
Liquid level of aeration basin 4.50 m
Height at which diffuser are kept 0.30 m
Aeration depth 4.20 m
SOTE above aeration depth 23.52 %
Fraction of oxygen in air 23.20 %
Specific gravity of air 1.20
Air requirement at field condition per basin 67.34 3
Nm /day/basin
Hours of aeration time per day 16.00 hrs
Air required per hour per basin 4.21 3
Nm /hr
3
0.07 Nm /min
Number of diffuersers 0.70 pcs
at 25% factor 0.88 pcs
use 1.00 pcs

3
Actual requirement of air 4.21 m /hr

3
Total Air Requirement 4.90 m /hr at 15% peak factor

3
Provide 2 Blowers of capacity at 0.45 ksc (1W+ 1 SB) 4.90 m /hr

3
Volumetric loading rate 1.28 kg/m
Xt V = 5312.50
ay Q (Yo – Ye) qc/(1 + ke qc) 1600.00
0.30
0.24
Hydraulic Mean Cell Residence Time 4.15 days

Assumed Reduction in the Aeration Tank 95.00 %

Outlet BOD from the Aeration tank 17.00 ppm

Sludge generation calculation

Sludge generated 0.80 kg/kg BOD
Sludge generated per day 1.29 kg/day
Consistency of solid sludge 0.80 %
Specific gravity of sludge 1.40
3
Density of water 1000.00 kg/m
3
Total Volume of sludge wasted 0.12 m /day
30.45 gal/day

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SBR System - Design Calc Sewage Treatment Plant

Design of Sewage Treatment Plant Sequence Batch Reactor

Capacity: Average Flow 0.005 MLD
Guidance:Yellow cells are input information to be suitably filled. Green cells are to be reviewed and modified/updated.
S
Description of Parameter Value Unit Remarks
No
11 Effluent Tank
Assumed Detention time 30.00 Minutes
3
Average decant flow 0.02 m /min
3
Volume of the tank required 0.60 m
Provide a depth of tank as 5.00 m
2
Area of the Tank 0.12 m
Assumed Breadth to length ratio 1.00
Length of tank 0.30 m
Width of tank 0.40 m
3
Volume of tank provided 0.60 m

Provide the Dimension of Effluent Tank as 0.3 m x 0.4 m x 5 m SWD + 0.5 m Freeboard

Effluent pump
Operating time 3.00 hrs
3
Tank Volume 0.60 m
3
Pump Capcity 0.20 m /hr
3
use 1.00 m /hr

12 Disinfection through Chlorination

Chlorine Mixing
3
Average flow 5.00 m /day
Chlorine dosing rate 2.00 ppm
Percentage of liquid chlorine 27.00 %
Density of solution 1.00 gm/ml
Strength of the solution 1.00 %
Sodium Hypochlorite requires 0.04 kg/d
Tank capacity for required percent solution 3.70 liters
Dosing rate 37037.04 ml/day
37.04 liters/day
1.54 liters/hr
3
Volume of the tank required per shift of 8 hours 0.01 m

13 Sludge Holding Tank

3
Sludge generation 0.12 m /day
Retention time required 5.00 days
3
Volume required 0.58 m
Depth of tank 5.00 m
2
Area of Basin 0.12 m
Length to width ratio 1.00
Length of tank 0.30 m
Width of tank 0.40 m
3
Volume of tank provided 0.60 m

Provide the Dimension of Sludge Holding Tank as 0.3 m x 0.4 m x 5 m SWD + 0.3 m Freeboard

Air requirement
Mixing using coarse bubble diffuser
3 3
Air required 20.00 (20 or 30m air/1000m tank)
3
Air supply requirement 0.01 m /min
3
0.72 m /hr
3
Air flow per diffuser 0.13 m /min
Nos of diffuser required 0.14
Nos of diffuser provided 1.00
3
Air provided 0.13 m /min
Diffuser submergence 4.70 m (diffuser to be installed 0.3m above tank floor)
3
Qs 0.15 m /min

14 Tertiary System

Multi Media Filter

3
Nominal Service Flow rate 1.00 m /hr
4.41 gal/min
Filter Operating hours 20.00 hrs allow 4 hours for maintenance purposes
3
Backwash Flow rate 1.50 m /hr
6.61 gal/min
3
Cycle Capacity 20.00 m
2
Filter Loading Rate 0.90 gpm/ft 8-10 Gal/min/Sq.ft for multi media filter
3 2
2.19 m /hr/m
2
Backwash Loading Rate 1.35 gpm/ft
3 2
3.29 m /hr/m
2
Area of the filter 0.04 m
64.58
3 2
Filter Loading rate 24.00 m /hr/m
3
Volume of tank 0.13 m
Diameter of Filter required 0.30 m
11.81 inches
Diameter of filter provided 0.76 m
30.00 inches
Height of Filter provided 1.83 m
72.00 inches
2
Media Surface Area 0.46 m
2
4.91 ft
3
FRP Tank capacity 29.45 ft
3
0.83 m
v, GPM/ft2 0.90
Bed Area, ft2 4.91
Height of Pebbles media 6.00 inches
Height of Silica Sand media 16.00 inches 18-30 inches bed depth
Height of Anthracite media 21.00 inches 24-36 inches bed depth
Total Media Height 43.00 inches
Effective Media Height 1.10 m
43.19 inches
Media height 60.00 %
Freeboard 40.00 %
3
Total Media Volume 0.50 m
3
17.68 ft
3
30543.74 in

Provide the Dimension of Multi Media Filter as 30 inches Diamater x with 72 inches Shell height

Page5 of 6
SBR System - Design Calc Sewage Treatment Plant

Design of Sewage Treatment Plant Sequence Batch Reactor

Capacity: Average Flow 0.005 MLD
Guidance:Yellow cells are input information to be suitably filled. Green cells are to be reviewed and modified/updated.
S
Description of Parameter Value Unit Remarks
No
Activated Carbon Filter
3
Nominal Service Flow rate 1.00 m /hr
4.41 gal/min
Filter Operating hours 20.00 hrs allow 4 hours for maintenance purposes
3
Backwash Flow rate 1.50 m /hr
6.61 gal/min
3
Cycle Capacity 20.00 m
2
Filter Loading Rate 0.90 gpm/ft 8-10 Gal/min/Sq.ft for multi media filter
3 2
2.19 m /hr/m
2
Backwash Loading Rate 1.35 gpm/ft
3 2
3.29 m /hr/m
2
Area of the filter 0.04 m
64.58
3 2
Filter Loading rate 24.00 m /hr/m
3
Volume of tank 0.13 m
Diameter of Filter required 0.30 m
11.81 inches
Diameter of filter provided 0.76 m
30.00 inches
Height of Filter provided 1.83 m
72.00 inches
2
Media Surface Area 0.46 m
2
4.91 ft
3
FRP Tank capacity 29.45 ft
3
0.83 m
v, GPM/ft2 0.90
Bed Area, ft2 4.91
Height of Pebbles media 7.20 inches
Height of Granular Activated Carbon 36.00 inches 24-36 inches bed depth
Total Media Height 43.20 inches
Effective Media Height 1.10 m
43.19 inches
Media height 60.00 %
Freeboard 40.00 %
3
Total Media Volume 0.50 m
3
17.68 ft
3
30543.74 in

Provide the Dimension of Activated Carbon Filter as 30 inches Diameter x with 72 inches Shell height

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