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< INSERT PROJECT REF # & TITLE HERE >

METHOD STATEMENT: Ref BMS - 28 Rev 00


Tiling and Marble Works Date DD MMM YY Page 1 of 35

>>> READ THIS FIRST <<<


Instructions on how to convert this ‘base’ method Statement into a ‘project
specific’ method statement:

 Headers : Replace the ‘BMS’ reference # with applicable project


reference numbering
Insert issue date (DD MMM YY format)
 Cover : In Revision History panel insert same date as Header & names
as applicable
 Insertions : Follow the instructions in this document (red text) to add
project specific details
Ensure that no conflict exists between this document and the
Specification which MUST TAKE PRECEDENCE
 Review : Check for completeness, sign cover sheet as ‘Prepared’
Pass to Quality & Safety Managers for their review and to sign
as ‘Checked’
Then pass to Project Manager to sign as ‘Authorised’
 Control : Distribute document as required via the Document
Controller to log distribution made
 And finally : Delete this and other instructions (red text)

METHOD STATEMENT
FOR
< Tiling and Marble Works >
If, despite best endeavours, a conflict should arise between this Method Statement and the Project
Specification the requirements of the latter shall be observed and this document revised, accordingly.

Checked Authorised
Issue Date Prepared
HSE (PSM) Quality (PQM) (Project Manager)

00 DD MMM YY
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 2 of 35

CONTENTS

CONTENTS................................................................................................................................ 2

1. SCOPE................................................................................................................................ 4

2. RESPONSIBILITIES............................................................................................................4

3. INTERFACING.....................................................................................................................4

4. SEQUENCING.....................................................................................................................5

5. METHODOLOGY.................................................................................................................5

5.1. GLAZED/UNGLAZED TILES...........................................................................................5


5.1.1. Pre-Works........................................................................................................................................................5

5.1.2. Works................................................................................................................................................................8

5.1.3 Post-works.....................................................................................................................................................21

5.2. MARBLE AND GRANITE WORKS:...............................................................................22


5.2.1 Pre-Works......................................................................................................................................................22

5.2.2 Works..............................................................................................................................................................22

5.2.3 Post-Works....................................................................................................................................................31

6. PLANT & EQUIPMENT..................................................................................................... 31

7. MATERIALS...................................................................................................................... 31

8. ENVIRONMENTAL CONSIDERATIONS..........................................................................31

9. SPECIAL CONSIDERATIONS..........................................................................................32

10. ATTACHMENTS............................................................................................................ 32
Attachment 1: Key to Safety Symbols.......................................................................................................................33

Attachment 2: Risk Assessment.................................................................................................................................34


< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 3 of 35

Amendments History
Rev Clause Changes Made
00 Original issue of document
01
02
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 4 of 35

1. Scope
< INSERT DESCRIPTION OF WORKS TO BE COVERED >

Note: Emphasis of required safety measures will be inserted throughout, generally in the
following format, pictograms are to be found in Attachment 1:

2. Responsibilities
 Site Manager:

o < INSERT ASSOCIATED RESPONSIBILITIES FOR THESE WORKS >

 Senior Site Engineer:

o < INSERT ASSOCIATED RESPONSIBILITIES FOR THESE WORKS >

 Site Engineers:

o < INSERT ASSOCIATED RESPONSIBILITIES FOR THESE WORKS >

 Surveyors:

o < INSERT ASSOCIATED RESPONSIBILITIES FOR THESE WORKS >

 QC Manager:

o < INSERT ASSOCIATED RESPONSIBILITIES FOR THESE WORKS >

 QC Engineers:

o < INSERT ASSOCIATED RESPONSIBILITIES FOR THESE WORKS >

 < INSERT OTHER JOB TITLES AND ASSOCIATED RESPONSIBILITES AS NECESSARY >

3. Interfacing
 Site Manager:

o < INSERT ASSOCIATED INTERFACING FOR THESE WORKS >

 Senior Site Engineer:

o < INSERT ASSOCIATED INTERFACING FOR THESE WORKS >


< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 5 of 35

 Site Engineers:

o < INSERT ASSOCIATED INTERFACING FOR THESE WORKS >

 QC Engineers:

o < INSERT ASSOCIATED INTERFACING FOR THESE WORKS >

 Consultant:

o < INSERT ASSOCIATED INTERFACING FOR THESE WORKS >

 < INSERT OTHER JOB TITLES AND ASSOCIATED INTERFACING AS NECESSARY >

4. Sequencing
< INSERT DETAILS OF WORKS SEQUENCE OR INCLUDE PROGRAMME EXCERPT OR
CROSS-REFERENCE PROGRAMME CONCERNED >

5. Methodology
5.1. Glazed/Unglazed Tiles

Porcelain tiles Mosaic tiles Terrazzo Tiles Quarry tiles Ceramic tiles

5.1.1. Pre-Works

A. Substrate preparation

 Clean surface of the substrate removing any dirt, dust, oils, grease, curing compounds, laitance or
any other contaminants that may affect bonding between tiles and substrates
 Remove any protrusions, bumps or ridges by sanding or grinding or scabbling.
 Level the surface of the substrate by chipping for concrete if the level is not accurate or the
variation of level is not complying with the required tolerance. (Tolerances of variations in level of
concrete surface in Tolerances of Glazed/Unglazed tiles page)
 Slopes in subfloors shall be specified in drawings as cross sections for concrete.
 Use trowelable leveling and patching compounds to fill cracks, holes and depressions.
 For inclined substrates (screed or concrete) in wet areas or roof floors, insure that slopes are
leading to the floor drains so that the substrate can be used as a guide for tiling.
 For concrete surfaces, concrete needs to be at least 28 days old to allow for proper cure to take
place. Also for the residual moisture level to drop to an acceptable level.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 6 of 35

 In case of setting tiles in a mortar bed, if concrete has a steel trowel finish, then it is required to
roughen the surface by using a specific acid base solution or by scabbling or grinding to provide a
good bond with the mortar bed.
 In case of installing tiles directly to the substrate with any of the “Thin-Set” methods or usage of
cleavage membrane, concrete must have steel trowel and fine broom finish.
 For painted substrates: must be checked that the paint coat is strongly bonded to substrate and to
be clean free from any contaminants.
 For plastered substrates: plaster needs to be (10-14) days old at least, plaster layer must be
strongly bonded to its substrate and free of cracks or delamination.
 A leveled guide line must be made by the surveyors to be used as a datum to determine the finish
floor level accurately.
 Moisture must be prevented from collecting behind the tile works by using flashing, membranes,
and vapour barriers as required in the project’s specifications.
 Any waterproofing or insulation works to be finished, tested and inspected prior to commencing tile
works.

B. Embedded Items

 Grounds, anchors, plugs, hangers, doors and windows frames, electrical. Mechanical and other
works in or behind tiles shall be installed, tested and inspected before commencing tile works.

C. Control Joints

 To be provided as indicated in approved drawings with the required details (width, depth, location)
to prevent cracking and failure for the tiles. (Insert the details of the control joints)
 Provide expansion joints at control joints in the substrate.
 Wherever the material of the substrate changes, install an expansion joint to separate the different
materials, also if substrate changes direction including tiles terminations.
 In floors, provide expansion joints over construction joints, control joints and expansion joints in
concrete slab.
 Extend expansion joints through setting beds and fill with sealant after finishing grouting.
 Control joints must be kept free and clean of all setting and grouting materials.

D. Submittals

 Product Data: Submit manufacturer’s technical information and installation instructions for
materials required.
 Product Data: Submit manufacturer’s technical information and installation instructions for
materials required.
 Samples for Initial Selection Purposes: Submit manufacturer’s colour charts consisting of actual
tiles or sections of tile showing full range of colours, textures, and patterns available for each type
of tile indicated. Include samples of grout and accessories involving colour selection.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 7 of 35

 Certified Test Reports: Submit certified test reports from a qualified independent testing laboratory
evidencing compliance of tile and tile setting products with requirements specified, based on
comprehensive testing of current products. Include in reports testing laboratory’s interpretation of
test results relative to specific requirements.
 Shop Drawings: Submit shop drawings indicating tile patterns if applicable and locations and
widths of control and expansion joints in tiles surfaces.
 Do not proceed with installing tiles until all drawings and materials are approved.
 All materials shall be received by a responsible material engineer and to be checked on receive
and checked again before usage.
 For tile exhibiting colour variations within the ranges selected during sample submittals, verify that
tiles has been blended in the factory and packaged so tile units taken from one package shows the
same range in colours as those taken from other packages and match approved samples.

E. Delivery, Handling and Storage

 It is recommended to order for the quantity of tile needed + 15% of the quantity as a spare for
replacing defected tiles.
 Obtain each colour, grade, finish, type and composition of tile from one source with resources to
provide products with consistent quality in appearance and physical properties without delaying
progress of work.
 Obtain setting and grouting materials of a uniform quality from one manufacturer for each
cementitious and admixtures components and from one source or procedure for each aggregate.
 Deliver and store packaged material in original unopened containers with labels intact until time of
use.
 Store and handle materials in a manner to prevent damage or contamination by water, freezing or
any foreign matter.
 Tiles to be checked before usage to insure the absence of any chipping or cracks.

F. Alternatives

 If there are any alternatives for the setting bed used or grouting materials, illustrate them in the
following table.

Alternative Alternative for Used in Comments


< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 8 of 35

G. Mock-Up

 A mock-up shall be executed to show the quality of workmanship.


 Execute a mock-up for each type of tiling and for the different types of setting beds and grouting
materials.

H. Environmental Conditions

 Close spaces in which tiles being set to traffic and other works; keep closed till tile is firmly set.
 Do not walk on nor work on newly tiled floors without using kneeling boards or equivalent
protection of the tiled surface.
 Keep traffic off horizontal Portland cement mortar installations for at least 72 hours.
 Do not apply tile setting materials to surfaces that contain frost, do not install tile in areas where
temperature is less than 10 degrees° C or the temp of the backing is greater than 38 degrees° C.
 Temperature of the substrate shall be ≥ 16 degrees °C for epoxy application and from (16-32)
degrees° C during curing period.

5.1.2. Works

A. Installing tiles in Wet-Set method with Portland cement mortar

1. Mixing of setting bed and grouting materials:

- Portland cement mortar must comply with ES for Portland cement.


- Portland cement must comply with ASTM C150, Type I, gray or white as required.
- Sand in the mix must be clean, free of any dirt or foreign materials.
- Aggregate must be with accordance with ASTM C144 for mortar and grout.
- Water used must be potable, clean and free of any impurities that may affect tile fixation.
- In case of applying scratch and levelling coat for walls and ceilings:

 When hand mixing: mix dry mortar ingredients before adding water to obtain proper
consistency.
 When machine mixing: put water first, then add the ingredients of mortar, discard mortar
when if it reached its initial set.
 Scratch coat is applied to lath attached to substrate or clean concrete or CMU surfaces.

- In case of applying mortar bed for floors:

 When mixed with water, the mortar shall be of such consistency and workability that
allows maximum compaction during tamping of mortar bed.
 For tiling in wet areas: if required in project specifications, make the mortar water resistant
by adding admixtures (Mix and use the admixtures according to manufacturer’s
instructions)
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 9 of 35

- Sand bed can be used in stead of mortar bed with the required thickness to achieve the
finishing floor level.
- In case of using sand bed, sand is applied on concrete directly. But if there are insulation
layers, sand is applied over a thin polyethylene layer after installing the insulation.
- Bonding coat (Skim coat):
 For walls, ceilings, floors: gray or white Portland cement mixed with water to a creamy
consistency. Rework from time to time.
 Additional water or cement shall not be added after initial mixing, discard unused bond
coat after initial set is reached.
 Alternative bond coat for walls and ceilings only: gray or white dry-set Portland cement
mortar or latex-Portland cement mortar mixed with water to creamy consistency in strict
accordance to with manufacturer’s instructions.
- In case of using spacing mix: (for maintaining spacing in ceramic mosaic tiles, quarry)
 A depth of approximately 25% of the thickness of the tile is recommended to achieve.
 Mix of spacing mix depends on joints thickness.
- The mixes used in the project are illustrated in the table below: (insert the mixes used in your
project and their ingredients proportions, mixing time, tiles applied for)

Ingredients
Mix
Mix name cemen Applied for
sand water time
t
Scratch coat
Levelling
coat
Mortar bed
Bond coat
Spacing mix

2. Mortar application:
- Mortar applied to walls and ceilings:
 Cure scratch and leveling coat (if they are applied) before mortar bed is applied. Curing
period is 24 hours alt least for each coat.
 Immediately before applying mortar bed, evenly dampen the substrate’s surface with
water.
 Mortar must have a uniform thickness all over the tiled substrate.
 Apply mortar bed to provide a plumb and true surface the proper distance back from the
finished wall or ceiling line. (max thickness is 20 mm)
 In case of using a one-coat mortar setting bed, install a membrane. Securely attach a
metal lath through the membrane to the backing, apply a mortar bed with (10-19) mm
thickness. Set tile while the bed is still workable.
- Mortar applied to floors: (Unless otherwise is specified)
 Dampen clean, properly prepared concrete surface with water before placing mortar
bed. Concrete surface to be completely free from standing water.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 10 of 35

 Sometimes before placing mortar bed, a very thin continuous coating of pure Portland
cement slurry is spread on the concrete surface or dusts a thin layer of dry cement and
wet it. Broom this wetted cement dust to complete coat the concrete’s surface with a
thin and uniform coating.
 Immediately apply mortar bed over the pure cement coating. Firmly tamp and screed
mortar bed (max thickness of mortar bed = 32 mm)

Cross section in tile work by wet-set method

- Mortar bed for floors over a cleavage membrane or in wet areas:


 In wet areas: The floor drains in wet areas shall be installed by the plumber. The
waterproof membrane shall be installed over a slope of (20 mm/m) to the drain weep
holes. (max thickness of mortar bed in wet areas = 38 mm)
 When cleavage membrane over concrete is specified in tile section of the project
specifications, place a cleavage membrane over the substructure, lapped at least (102
mm) at joints, except when a water proof membrane installed by others is already in
place (water proofing membrane can replace cleavage membrane in this case like in wet
areas or roof floor)
 Place mortar bed with a wire reinforcement over the membrane. Lap reinforcing at least
one full mesh and support so that reinforcing shall be suspended in the mortar bed
(reinforcing shall not butt against vertical surfaces)
 Place, tamp firmly and screed the mortar bed.
 Thickness of mortar bed and the reinforcement type in case of the presence of Cleavage
Membrane are indicated in following table:

Property Heavy Moderate Residential

Thickness of mortar bed (62.5 - 87.5) mm (30 - 62.5) mm (18 - 30) mm

Reinforcement Reinforcing wire Reinforcing wire Expanded Metal lath


< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 11 of 35

Cross section showing Cleavage membrane and reinforcing wire

3. Tile installation:
- Soak tiles in clean water for at least 1 hour and drain excess water before setting, immerse
tiles completely during soaking period.
- If the bond coat applied to the tiles back is dry-set mortar or latex-Portland cement mortar, tiles
shouldn’t be soaked.
- Determine the starting point of tiling installation from the approved drawings, pull strings to
determine the finish floor level which the tile surface must line with, also to determine the
slopes directions and levels if any.
- Before setting sheets of face-mounted tile on vertical surfaces, fill the joints with spacing mix.
- Apply a (1 to 2 mm) thick bond coat over the mortar bed while still workable. If white joints are
required, a white bond coat shall be used.
- Alternate for tile on floors, decks, or countertops: Immediately preceding the setting of tile, dust
a thin layer of dry Portland cement (1 to 2 mm) thick over the mortar bed; assure sufficient
moisture to dampen the dust coat.
- Apply the bond coat to the tiles back to achieve at least 95% coverage for the tile (especially at
edges and corners of the tile) after applying the mortar bed or the sand bed on the substrate.
- Use a notched trowel to key the mortar bed and the bond coat with the flat side then comp with
the notched side in one direction.
- Embed the tile in mortar bed or sand bed by beating-in with a rubber mallet pushing in a
direction perpendicular to the combed mortar or other means to achieve the max coverage
especially at edges and corners, set all tiles while the mortar bed is still workable.
- Use spacers to space tiles with the required joint width, spacers keep the joints straight and
with constant width.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 12 of 35

Spacers Notched Trowels Combing the surface of mortar

with notched trowel

- Bring all surfaces to a true plan at the proper position or elevation.


- Extend tile work into recesses and under or behind equipment and fixtures to form a complete
covering without interruptions, obstructions, edges and corners without disrupting the pattern
or joint alignment.
- Accurately form intersections and returns. Perform cutting and drilling of tile without marring
visible surfaces. Carefully grind cut edges of tile abutting trim, finish or built-in items for
straight aligned joints. Fit tile closely to electrical outlets, piping, fixtures and other
penetrations so that plates, collars, or covers overlap tile.
- Jointing Patterns: Unless otherwise shown, lay tile in grid pattern. Align joints when adjoining
tiles on floor, base, walls and trim. Lay out tile work and centre tile fields in both directions in
each space or on each wall area. Adjust to minimize tile cuttings. Provide uniform joint widths,
unless otherwise is indicated.

Tile installation on combed mortar using spacers for joints

- Make adjustment of tile before initial set of mortar takes place. Centre and balance areas of
tile as possible.
- An excessive amount of cuts shall not be made, it’s recommended not to make cuts smaller
than ½ size of the tile.
- Smooth cut edges, do not install tile with jagged or flaked edges.
- The splitting of tile is prohibited except no alternative is possible.
- Prevent occurrence of lippage (the difference elevation between edges of adjacent tiles), the
tolerance of lippage for different types of tile is illustrated in tolerances tables page.
- Centreline of all joints should be straight and of even width.
- Install all accessories in tile work to be evenly spaced, properly centred with tile joints and
level, plumb and true to the correct projection. Install accessories at locations and heights as
designed.
- After installation, insure tiles is firmly set, all spacers and strings are removed before grouting.

B. Installing tile with organic adhesives or water cleanable tile-setting epoxy:

1. Preparation of setting material:

- Epoxy to be mixed according to manufacturers’ instructions.


< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 13 of 35

(Insert the method of mixing, proportions of ingredients, application method in the following
table)

Two-component Epoxy Organic Adhesive container

Ingredients Method of
Mix name Mix time applied for
application

- Organic adhesives to be applied directly from the container without mixing.


- Follow the manufacturer’s instruction tightly when applying the organic adhesives.

2. Installation of tiles:
- Organic adhesives and Epoxy adhesives are installed by the same way although they differ in
physical properties.
- Substrate must be sound, plane, flat and free of curves and buckles.
- If tile is required to be installed over cured mortar bed, then it is recommended to cure the
mortar bed by damp curing under cover for 96 hours at 21 degrees° C and then allowed to dry
before tile installation
- Apply adhesive with the flat side of the notched trowel to obtain mechanical bond and suitable
coverage, use the notched side to comb the adhesive to obtain even setting bed without
scraping the backing material.
- Cover the surface without bare spots or voids with uniform thickness of coat.
- Apply adhesive only in areas that can be tiled before the adhesive films over. Remove any
adhesive that films over and replace it with fresh adhesive.
- Apply a coat of the adhesive to the back of the tile and comb it with the notched side of the
notched trowel.
- Press tile into adhesive to maintain accurate joint alignment and spacing, keep 2/3 of joint
depth open for grouting.
- Beat in all tile assemblies into place with rubber mallet to obtain max. Contact of adhesive on
the back of each tile. Contact shall be not less than 95%.
- Remove all adhesive from faces and edges of tiles.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 14 of 35

- Allow min. 24 hours for evaporation of solvent before curing unless otherwise is recommended
by adhesive manufacturer.
- If tile and substrate are such that the adhesive does not cure in 24 hours, allow additional time
for curing prior to grouting.

Setting with Organic Adhesive or Epoxy

C. Installation of ceramic tiles with dry-set Portland cement or latex-Portland cement mortar:

1. Mixing Mortars:

- Mixing dry-set Portland cement mortars or fast setting dry-set mortar: (unless project
specifications or manufacturer’s instruction differ)
 Latex-Portland cement is a mix of Portland cement + sand + special latex additives, dry-set
Portland cement is a mix of Portland cement + sand + special additives provides water
retentivity.
 Apply ingredients to recommended amount of water. Mix slowly and thoroughly and let
mortar slake for 15 mins, and then remix. Do no add water, additional mortar or other
ingredients after slaking period
 Mixing shall take place for 5-6 mins.
 The resulting mortar shall be trowelable, but stiff enough so that when it is troweled on a
horizontal surface, the ridges retain their original shape without sagging or spreading
 Mortar consistency shall be such that when applied with the recommended notched trowel to
the backing, the ridges formed in the mortar shall not flow or slump.
 During use, remix mortar occasionally. Additional water or fresh materials shall not be added
after initial mixing. Mortar shall not be used after initial set.

- Mixing latex-Portland cement mortars or fast setting latex mortar: (unless project
specifications or manufacturer’s instruction differ)
 Use the brand of pre-packed dry mortar mix specified by the latex manufacturer.
 Latex-Portland cement thin-set mortars are available in two forms. Both are dry mixes with
one requiring the addition of liquid latex when mixing. In this instance, follow the liquid latex
manufacturer’s instructions. The second form is a factory blend of dry powder and dry
polymers that requires that only water be added when mixing.
 Add dry mortar mix to amount of latex or water specified by manufacturer and mix thoroughly
to obtain complete and visually uniform wetting of the dry mortar mix. Slake for 15 mins and
remix before use.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 15 of 35

 Mortar consistency shall be such that when applied with the recommended notched trowel to
the backing, the ridges formed in the mortar shall not flow or slump.
 During use, remix mortar occasionally, additional water or fresh materials shall not be added
after initial mixing. Mortar shall not be used after initial set.
 Mixes used, ingredients proportions, mixing method and mixing are illustrated in the table
below (Insert the mixes names, ingredients…)

Ingredients Mixing
Mix name Mix time applied for
method

2. Tiling installation for walls and ceilings:

- Applying dry-set or latex-Portland cement mortar:


 Clean surface thoroughly. Dampen if very dry, but do not saturate.
 Apply mortar with the flat side of trowel over an area no greater than can be covered with tile
before the mortar skins over.
 Using a notched trowel of type recommended by mortar manufacturer, comb mortar to obtain
even setting bed without scraping backing material.
 Cover surface uniformly with no bare spots and with sufficient mortar to insure a minimum
mortar thickness of (2 mm) between tile and backing after tile has been beaten into place.
 Do not apply tile over skinned-over mortar.

- Setting glazed wall tiles:


 Refer to mortar and latex manufacturer and project’s specifications.
 Tile shall not be soaked before installation.
 Press tile into freshly combed mortar, insuring mortar contact with tile. Maintain joint
alignment and spacing. Keep an adequate joint depth open for grouting.
 Average contact area shall be not less than 80% except on exterior or shower installations
where contact area shall be 95% when not less than three tiles or tile assemblies are removed
for inspection. The 80% or 95% coverage shall be sufficiently distributed to give full support of
the tile.
 If 95% coverage is specified in the project specifications, back butter each tile with bond coat;
or use a notched trowel as mentioned before to key the mortar in the substrate with the flat
side and comb with the notched side in one direction.
 Embed the tile in the mortar by beating in, pushing in a direction perpendicular to the combed
ridges to achieve the specified coverage.
 The method used should produce maximum coverage with the corners and edges fully
supported. Periodically remove and check a tile to assure that proper coverage is being
attained.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 16 of 35

- Setting Mosaic tiles:


 Refer to mortar and latex manufacturer and project’s specifications.
 Press tile into freshly combed mortar, insuring mortar contact with tile. Maintain joint
alignment and spacing. Keep an adequate joint depth open for grouting.
 Thoroughly beat all tile assemblies into place with a beating block or rubber mallet to obtain
max contact of bonding mortar on back of each tile, or back of each tile and back of mounting
material.
 Average contact area shall be not less than 80% except on exterior or shower installations
where contact area shall be 95% when not less than three tiles or tile assemblies are removed
for inspection.
 If tile is face mounted, remove paper before initial set of mortar occurs and adjust all tiles that
are out of line or level. Use no more water than necessary in removing paper.

- Setting Quarry tile, paver, and other unmounted vitreous and impervious tile:
 The same method indicated for Setting glazed wall tiles.

3. Tiling installation for floors:

- Generally, installation of floor tile shall be over a cement mortar bed or properly prepared
concrete slabs.
- Finish floor level must be indicated by pulling strings showing this level and tiles surface must
line with this strings. Level of the mortar bed must be suitable to achieve the required level.

- Applying dry-set Portland cement mortar or latex-Portland cement mortar:


 Clean surface thoroughly, dampen if very dry but do not saturate.
 Apply mortar with the flat side of a notched trowel over an area no greater than can be
covered with tile before the mortar skins over.
 Comb mortar with the notched side to obtain even setting bed without scraping backing
material.
 Cover surface uniformly with no bare spots with sufficient mortar to insure a minimum mortar
thickness of (2mm) between tile and backing after tile has been beaten into place. Tile shall
not be applied to skin over mortar.

- Setting floor tile:


 Press tile into freshly combed mortar, insuring mortar contact with tile. Maintain joint
alignment and spacing. Keep an adequate joint depth open for grouting.
 Average contact area shall be not less than 80% except on exterior or shower installations
where contact area shall be 95% when not less than three tiles or tile assemblies are removed
for inspection. The 80% or 95% coverage shall be sufficiently distributed to give full support of
the tile.
 If 95% coverage is specified in the project specifications, back butter each tile with bond coat;
or use a notched trowel as mentioned before to key the mortar in the substrate with the flat
side and comb with the notched side in one direction.
 Embed the tile in the mortar by beating in, pushing in a direction perpendicular to the combed
ridges to achieve the specified coverage.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 17 of 35

 The method used should produce maximum coverage with the corners and edges fully
supported. Periodically remove and check a tile to assure that proper coverage is being
attained.

D. Grouting:

- Consult mortar manufacturer’s recommendation before grouting.


- Environmental conditions:
 Grouting and curing shall be performed at temperatures between 10 and 38 degrees° C.
 Uniform curing conditions shall be provided or maintained at the job-site.
- Materials:
 Aggregate: sand in accordance with ASTM C144, sand must be clean graded and pass a 16-mesh
screen.
 Portland cement: ASTM C150, type l or lll, gray or white as specified.
 Water: clean and potable, for mixing with grout and for clean up.
 Hydrated lime: ASTM C206 type S or ASTM C207 types.
 Grout:
 Sand-Portland cement grout: An on-the-job mixture, proportion of ingredients are indicated in the
table below unless otherwise is mentioned:

Ingredients
Joint thickness Lime (if
Cement Sand water
required)
Up to 3 mm wide 1 part 1 part 1/5 part suitable
amount to
(3 -12.5) mm wide 1 part 2 parts 1/5 part achieve
greater than 12.5 mm consistent
1 part 3 parts 1/5 part grout
wide

 Standard cement grouts:


 Standard sanded cement grout: A factory prepared mixture of cement, graded sand, and other
ingredients to produce a water-resistant, dense, uniformly coloured material, meant for joints
of 3mm width or greater.
 Standard unsanded cement grout: A factory prepared mixture of cement and additives to
provide water retentivity, meant for joints of 3mm width or less.

 Polymer modified tile grout:


 Polymer modified unsanded tile grout: a factory prepared mixture of cement and other
ingredients incorporating a polymer in the form of a redispersible powder (to which only water
is added at the jobsite) or a liquid latex admixture. When added in a latex form it is added as a
replacement for part or all the mixing water. These grouts are designed for joints of 3mm width
or less.
 Polymer modified sanded tile grout: a factory prepared mixture of cement, sand, and other
ingredients incorporating a polymer in the form of a redispersible powder (to which only water
is added at the jobsite) or a liquid latex admixture. When added in a latex form it is added as a
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 18 of 35

replacement for part or all the mixing water. These grouts are designed for joints of 3mm width
or greater.

- Before grouting:
 All tiles must be firmly set, all paper and glue removed from the face of mounted tiles,
and all spacers, strings, ropes, or pegs removed.
 Insure that all foreign material and job site debris are removed from the open joints
before starting grouting.
 Remove any excessive setting material present in the open grout joints.

- Mixing grout:
 Machine mixing of grout is preferred to assure a uniform blend. To prevent trapping air
bubbles into grout, use a slow speed mixer.
 Slake for 15 minutes.
 Water or latex additives used for mixing with dry grout shall be measured accurately.
 Mix grout according to manufacturer’s instructions and project specifications.
 (Insert mixes used in your project, ingredients proportions, mixing method, mixing
time….)

Ingredients Mixing
Grout mix name Mix time Joint width
method

- Installing grout:
 Use caution, when grouting glazed ceramic tiles to prevent scratching or damaging the
surface of the tile.
 Dampen dry joints prior to grouting with sand-Portland cement grout, standard sanded
cement grout, standard unsanded cement grout, and polymer modified unsanded grout.
Do not leave puddles of water in the joints before grouting.
 Keep an adequate joint depth open for grouting. Force a maximum amount of grout into
the joints.
 All grout joints shall be uniformly finished. Cushion edge tile shall be finished evenly to
the depth of the cushion.
 Grout must fill the whole joint with no spaces and with a constant depth.
 Use sufficient pressure to avoid air pockets or voids.
 Remove all excess grout from the surface of tiles; do not allow grout to harden on the
tile’s surfaces.
 Install sealant in control joints after tile work and grout are dry.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 19 of 35

- Cleaning:
 See appropriate grout specifications and manufacturer’s recommendations for cleaning
of tile after grouting.
 Final clean-up shall be done by finishing or polishing with a terry cloth or similar pad.

- Curing:
 For Sand-Portland Cement grout, it is recommended to apply a damp cure to sufficiently
hydrate cement.
 For standard sanded cement grout, standard unsanded cement grout, polymer modified
unsanded tile grout, and polymer modified unsanded tile grout, follow the manufacturer’s
printed instructions.

E. Properties of Mixes:

Physical Property
Setting Method Initial set Final set Ideal Temp.
Initial set Final set
at 30°C at 30°C for mixing
Dry-set mortar (9-15) > 1.5
> 6 hours > 1 hour (21-25) °C
(13 mm thickness) hours hours
Fast setting Dry-set mortar
≥ 1 hour ___ < 3 hours ___ (21-25) °C
(13 mm thickness)
Latex-Portland cement (9-15) > 1.5
> 6 hours > 1 hour (21-25) °C
mortar (13 mm thickness) hours hours
Fast setting latex mortar
≥ 1 hour ___ < 3 hours ___ (21-25) °C
(13 mm thickness)
Epoxy Adhesives ≥ 2 hours ___ ≤ 7 days ___ (21-25) °C
These properties are according to ANSI A118 series

F. Inspection:

1. Before tiling:
- Substrates to be sound clean, free from dirt, oils, grease, or any other contaminants.
- Checking levels and slopes in the substrates and insure it complies with approved drawings,
and checking that strings pulled in right directions with the right level.
- Insure that setting materials are mixed according to specifications and ingredients proportions
comply with the approved ones.
- Insure that all insulation layers are installed, cured and tested before proceeding in tiling
works.

2. After installation:
- Checking tiles are installed according to the approved drawings and with the correct grid
shape indicated in these drawings.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 20 of 35

- Inspecting the bond between the tiles and the backing.


- Inspecting locations of control joints and their width and depth.
- Checking sealant filling the control joints and insures it is continuous without spaces.
- Inspecting joints between tiles and insure that the width of the joints is as required, and it is
free from voids or cracks.
- Inspecting variation in surface level using 3 m straight edge.
- Checking the finish floor level using the leveled guide line installed by the surveyors.
- Checking slopes after tiling and insure it leads to floor drains and it complies with approved
drawings.
- Inspecting bond between tiles and substrates by tapping on the tile, if the tile sounds hollow
(drummy), that means the tile is not strongly bonded to substrate or the coverage of setting
material on the back of the tile is not as required.
- Inspecting the tiles to be free from cracks or defects and it has the same pattern.

G. Tolerances:

- Tolerances are as follows unless otherwise is indicated:


 Floor areas over which tile are directly bonded to subfloor shall not have a deflection
greater than 1/360 of the span when tested per ASTM C627.
 Tolerances of variations in substrate level for different methods of setting tile:

Setting tiles method Substrate type Tolerance

Floors 6 mm in 3 m
Portland-Cement Mortar
Walls and Ceilings 6 mm in 3 m
Floors 2 mm in 1 m
Organic or Epoxy Adhesive
Walls and Ceilings 6 mm in 3 m

Dry-Set or Latex-Portland Floors 6 mm in 3 m


cement Walls and Ceilings 6 mm in 3 m
These Tolerances is according to ANSI A108 Series

 No sudden irregularities accepted, max gab when using a 3 m straight edge in any
location over the finished surface is 3 mm. (3 mm in 3 m)
 Leveling of walls and floors: The permissible deviation in level: ±2mm of the stated
datum.
 Grouting joint: nominal 2mm, at no point greater than 3mm or less than 1mm;
deviations non-cumulative.
 Tolerances of lippage for different types of tiles:
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 21 of 35

Tile type Size Joint width Tolerance

Glazed tile / Mosaic (25x25)mm - (150x150)mm up to 3 mm 0.7 mm

6 mm or
Quarry / Terrazzo (150x150)mm - (200x200)mm 1.4 mm
above

Paver All 3 mm - 6 mm 0.7 mm

6 mm or
Paver All 1.4 mm
above
These Tolerances is according to ANSI A108 Series

5.1.3 Post-works

A. Repairs:
- Remove all defected or cracked or weakly bonded tiles to substrates and replace them with
another.
- Refill any spaces or voids in grouting or in control joints if any.

B. Cleaning:
- Upon completion of installation of tile and grout, clean all ceramic tile surfaces so they are free of
any foreign materials.
- Review grout specifications of project or manufacturer’s instructions to pick a suitable method for
cleaning tiles after grouting.
- Acid or acid cleaners shall not be used to clean glazed tiles.
- Unglazed tiles may be cleaned with acid solutions when permitted only but not sooner than (10-14)
days after tile installation.
- Protect metal surfaces, cast iron and plumbing fixtures from effects of acid cleaning. Flush surfaces
with water before and after cleaning.

C. Protection:
- Apply a protective coat of a neutral material (e.g. Gypsum) after laying a polyethylene sheet over
the finished and clean tiles to protect it from cracking, chipping, or dirt.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 22 of 35

5.2. Marble and Granite Works:

Marble tiles Onyx tiles Granite tiles

5.2.1 Pre-Works

- For “Substrate Preparation”, “Embedded Items”, “Control Joints”, “Submittals”, “Alternatives”,


“Delivery, handling and storage”, and “Mock-up”, review these items in Pre-Works of
Glazed/Unglazed tiles in “Part l”

5.2.2 Works

- General Installation:

 Tiles shall be free from any foreign material, salts, or frost (in cold places).
 Tiles must be finished as required in project’s specifications:
 Polish finish: A mirror-like, glossy surface which brings out the full colour and character of the
marble.
 Honed finish: A velvety smooth surface with little or no gloss.
 Abrasive finish: A flat, no glossy surface usually recommended for exterior use.
 Tile, and joint thickness is illustrated in the table below:

Type of tile Dimensions Joint width Wall/Floor

 Installation shall be accomplished with competent, experienced Stone Setters, in accordance


with the approved shop drawings.
 All stone pieces shall be identified with a unique piece number corresponding with the number
on the shop drawings. Interchanging of numbered pieces is not permitted.
 Portland cement mortar must comply with ES for Portland cement.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 23 of 35

 Portland cement must comply with ASTM C150.


 Sand in the mix must be clean, free of any dirt or foreign materials.
 Water used must be potable, clean and free of any impurities that may affect tile fixation.
 Stone tile can be laid over mortar bed while it is still plastic or on cured mortar bed by using
any of the “Thin-Set Methods”

1.1.1.1. Marble and Granite for floors

A. Installation of stone tiles by Wet-Set method:

- Stone tiles to be laid over mortar bed while it is still plastic.


- A mortar bed mix proportion is → (1) part Cement : (4-5) parts Sand, in addition to adding water
with amount sufficient to achieve a workable and consistent mortar.
- Thickness of mortar bed is (30-40) mm.
- In case of applying a sand bed before applying mortar bed, lay the sand bed with suitable thickness
to achieve the required finish floor level.
- Apply mortar to the stone tile’s back (Back buttering) to achieve a complete coverage for the stone
tile especially at edges and corners.
- Lay the stone tile into the mortar bed and tamp it with suitable mallet till it is firmly bedded to a true
and level plane.
- In case of structural elements indicated to movement or deflection, cleavage membrane may be
used. ( The same as in Glazed/Unglazed tiles)
- Cleavage membrane is installed over the subfloor, a mortar bed consisting of 1 part
Cement : (4-5) parts Sand and reinforced with welded wire mesh is laid over the membrane if
deemed necessary
- Stone tiles are laid over the mortar bed and tamped into proper plane.
- If there is no space of for full mortar bed, Thin-bed Portland cement is used.
- In case of Thin-bed method, subfloor shouldn’t be subject to any movement or deflection as well.
- Variation in floor level must be within the following range: 3 mm in 3 m.
- Mortar bed with the same mix proportions is laid using a notched trowel over the subfloor with
thickness ≤ 3mm.
- Apply mortar with the flat side of the trowel over an area that can be covered with tile while the
mortar remains plastic.
- Within ten minutes and using the notched side, comb mortar to obtain an even setting bed without
scraping the backing material.
- Key the mortar into the substrate with the flat side of the trowel. Back butter the stone tile to ensure
100 % coverage for the tiles with thickness up to 10 mm, or 80 % coverage for tiles with thickness
= 18 mm or more.
- In all cases, all edges and corners must be fully supported and in water susceptible conditions, 100
% coverage is required
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 24 of 35

Stone Installation with Wet-Set method Stone Installation over Cleavage Membrane

B. Installation with Epoxy adhesives:

- Never use organic adhesives in Stone Tile fixation.


- This mortar system employing Epoxy Resin and Epoxy hardener.
- Two-part, 100% solid epoxy to be used as the setting bed for green coloured marble or any
fibreglass mesh-backed tiles.
- For complete installation details, review installation for “Glazed/unglazed tiles with epoxy and
organic adhesives” in Part l.

C. Installation with Dry-set or Latex-Portland cement mortar:

- Installation of the setting bed of this type is the same as “Thin-bed method” mentioned above.
- When latex-Portland cement mortar is used in wet areas (e.g. swimming pools or shower rooms), it
is required that the complete installation be allowed to dry out thoroughly (cure) before exposure to
water.
- The drying period can vary from (28-60) days according to climatic conditions and location of
installation (exterior or interior).
- Consult the “Thin-Set” manufacturer, the manufacturer’s curing instructions to be followed tightly.
- For complete installation details, review installation for “Glazed/unglazed tiles with Dry-set and
Latex-Portland cement mortar” in Part l.

Stone Installation using Thin-Bed Method


D. Grouting:

- Types of grouts:

 Commercial Portland cement grout: a mixture of Portland cement and other ingredients,
producing a water-resistant, dense, uniformly coloured material. There are two types: white
and gray. Damp curing is required for both wall and floor types.
 Sand-Portland cement grout: On-the-job mixtures, Sand-Portland cement grout should be
applied with caution over honed or polished stone because it may scratch the stone surface
 proportion of ingredients are indicated in the table below: (insert the proportions of grout mix)
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 25 of 35

Ingredients
Joint thickness
Cement Sand Lime (if required) water

 Latex-Portland cement grout: Latex-Portland cement grout is a mixture of any one of the three
preceding grouts with special latex additives. This grout is suitable for all installations subject
to ordinary use and for most commercial installations. The use of latex grout additives in
Portland cement grout helps cure the grout. Consult the Grout and Latex Manufacturer for
specific instructions. It is less absorptive than regular cement grout.

- Insure that all foreign material and job site debris are removed from the open joints before starting
grouting.
- Remove any excessive setting material present in the open grout joints.
- All tiles must be firmly set in its location according to approved drawings.
- Machine mixing of grout is preferred to assure a uniform blend. To prevent trapping air bubbles into
grout, use a slow speed mixer
- Mix grout according to manufacturer’s instructions and project specifications
- Grout must fill the whole joint with no spaces and with a constant depth.
- Keep an adequate joint depth open for grouting. Force a maximum amount of grout into the joints.
- Use sufficient pressure to avoid air pockets or voids.
- Remove all excess grout from the surface of tiles; do not allow grout to harden on the tile’s
surfaces.
- Install sealant in control joints after tile work and grout are dry.
- See appropriate grout specifications and manufacturer’s recommendations for cleaning and curing
after grouting.

E. Inspection:

- Review “Inspection (before and after tile installation) “in Part l, Glazed/Unglazed tile installation.

F. Tolerances:

- All concrete floor surfaces indicated to stone tiles must have total load deflection
= L / 360
- Joint width: tolerance is the greatest of 25% of the joint width or ± 0.8 mm.
- Joints have to be straight and true.
- Lippage: Adjacent stone flooring or tile units with smooth finishes shall not have lippage (offset in
plane of finished surface) exceeding 1 mm.
- Variation from true plane, or flat surfaces, shall be determined by a 1.2 m dimension in any
direction on the surface:
 For honed, polished fine rubbed surfaces: don’t exceed 1/3 of joint width or 3 mm (whichever
is greater)
 For any other finishes: don’t exceed 1/2 of joint width or 1.5 mm (whichever is greater)
- Variation from plumb: Not to exceed ±3 mm in 3 m.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 26 of 35

- Variation from level: Not to exceed ±3 mm in 3 m.


- Tolerances shall not be accumulative.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 27 of 35

1.1.1.2. Marble and Granite for walls

A. For Internal wall cladding

- Fixation with Mortars and Thin-Set Method:

 Stone tiles shall be not more than 914 mm in its greatest dimension and not more than 0.46 m²
in total area, also not weigh more than 73 kg/m²
 To use Portland cement or adhesives, cladded height shall not exceed 4.5 m
 In case of using Portland cement mortar, dampen the surface of wall then apply a spatter dash
before cladding by throwing a wet mix of Portland cement and coarse sand with ratio 450 kg
cement : 1 m³ sand (unless otherwise is mentioned)
 Install temporarily levelled gypsum dots on the wall, dots must be with a thickness that
provides a space between the stone tile and the wall (mainly 20 mm unless otherwise is
mentioned).
 Fix the stone tile at the correct position and pattern by the temporarily dots.
 Check alignment and verticality with a 3 m straight edge.
 Fill the 20 mm space between the stone tile and the wall with flowing mortar with ratio 350 kg
cement : 1 m³ sand in layers to prevent any unnecessary pressure on the tiles which may
cause misalignment for these tiles. Clean any spillage with wet cloth.
 Ensure at all times that mortar filling at lower layer has sufficiently hardened before filling with
the next layer.
 Allow the filling mortar to attain the required strength for 24 hours after completion of the last
course and clean joints for grouting.
 In case of using adhesives (Thin-Set Method), ensure that the wall is clean and free from any
foreign materials to receive the adhesive.
 there must be 100% adhesive contact between the stone and the backup by back buttering for
the tile.
 Never use organic adhesives in installation, it may stain the tiles.
 For detailed installation, review installation for walls with Dry-Set or Latex-Portland cement or
epoxy adhesives of “Glazed/Unglazed tiles in part l”

- Fixation with simple Mechanical System consisting of (Anchors + Wires):

 Anchors should be securely attached to the wall, plumb and in a true plane.
 For any mechanical system, provide 4 anchors at least for tiles up to 1.2 m², add 2 more
anchors for each additional 0.75 m². It is recommended that thickness of tiles is not less than
3 mm.
 Not recommended to use this system for height exceeds 4 stories (≈12 m)
 Dampen the surface of wall then apply a spatter dash before cladding by throwing a wet mix of
Portland cement and coarse sand with ratio 450 kg cement : 1 m³ sand (unless otherwise is
mentioned)
 Prepare the stone tile by making 4 cuts at the edges in the tile’s back and fix brass or copper
wire in the cuts by using an adhesive material (insert the details of the wires, anchors, the
location and dimensions of the cuts)
 Fix the anchors in the walls at the corresponding points to the wire fixed in the stone tile by
drilling holes in the walls and injection of an adhesive material in the holes.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 28 of 35

 Stone tiles to be fixed with straight and close joint with spacing ≈ 20 mm between tiles and the
wall using temporarily gypsum dots and then fill with flowing mortar in layers.

B. For external wall cladding:

- Fixation with Mortars, Thin-Set Methods can be applied if the cladded height is ≤ 4.5 m, the
tile is ≤ 914 mm in the greatest dimension, the total area is ≤ 0.46 m² and weigh ≤ 73
kg/m².
- Mechanical system of (Anchors + Wires) can be applied if the cladded height is ≤ 12 m.
- System must be consistent over the whole cladded surface.
- Another mechanical systems consisting of straps and cramps are used for heights > 12 m.
- Each tile to be independently supported (relieved and restrained) by mechanical anchors
attached to the back up wall substrate.
- There are different mechanical systems that consists of many parts of accessories and can
be used in marble fixation:

 Using Z-shape brackets: (Common Type)

 Using L-Strap with dowels:


< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 29 of 35

 Using Z-Strap (Bent Strap) + Z-Bar or Wire tieback:

 Using Split-Tail strap anchors:

 Using Dovetail Strap with dowels:

 Using Dovetail L-Strap / T wisted Dovetail Strap:


< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 30 of 35

 Other different types of accessories used in Mechanical Systems:


< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 31 of 35

C. Inspection:

- Before installation:

 Substrates to be sound clean, free from dirt, oils, grease, or any other contaminants.
 Insure that setting materials are mixed according to specifications and ingredients
proportions comply with the approved ones.
 Insure that all insulation layers are installed, cured and tested before proceeding in tiling
works.
 Inspecting locations of anchors and wires in Mechanical systems.

- After installation:

 Checking tiles are installed according to the approved drawings and with the correct grid
shape indicated in these drawings.
 Inspecting the bond between the tiles and the backing.

 Inspecting locations of control joints and their width and depth.


 Checking sealant filling the control joints and insures it is continuous without spaces.
 Inspecting joints between tiles and insure that the width of the joints is as required, and it is
free from voids or cracks.
 Inspecting variation in surface level using 3 m straight edge.
 Inspecting bond between tiles and substrates by tapping on the tile, if the tile sounds hollow
(drummy), that means the tile is not strongly bonded to substrate or the coverage of setting
material on the back of the tile is not as required.
 Inspecting the tiles to be free from cracks or defects and it has the same pattern.
 Inspecting the well fixation of anchors.

D. Tolerances:

- Tolerances shall not be accumulative.


- Joint width: tolerance is the greatest of 25% of the joint width or ± 0.8 mm.
- Joints have to be straight and true.
- Lippage: Adjacent stone flooring or tile units with smooth finishes shall not have lippage (offset in
plane of finished surface) exceeding 1 mm.
- Variation from true plane, or flat surfaces, shall be determined by a 1.2 m dimension in any
direction on the surface:
 For honed, polished fine rubbed surfaces: don’t exceed 1/3 of joint width or 3 mm (whichever
is greater)
 For any other finishes: don’t exceed 1/2 of joint width or 1.5 mm (whichever is greater)
- Variation from plumb: Not to exceed ±3 mm in 3m.
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 32 of 35

5.2.3 Post-Works

A. Repairs:

- Remove all defected or cracked or weakly bonded tiles to substrates and replace them with
another.
- Refill any spaces or voids in grouting or in control joints if any.

B. Cleaning:

- Upon completion of installation of tile and grout, clean all stone tile surfaces so they are free of any
foreign materials.
- Review grout specifications of project or manufacturer’s instructions to pick a suitable method for
cleaning tiles after grouting.

C. Protection:

- After the stone flooring has been installed, keep all traffic off the floors for at least 48 hours. No
heavy traffic should be permitted on newly installed stone flooring surfaces for at least two weeks
after the floor has been grouted.
- Apply a protective coat of a neutral material (e.g. Gypsum) after laying a polyethylene sheet over
the finished and clean tiles to protect it from cracking, chipping, or dirt.

6. Plant & Equipment


 < INSERT DETAILS OF PLANT & EQUIPMENT >

7. Materials
 < INSERT DETAILS OF MATERIALS >

8. Environmental Considerations
All as per OCI procedures:

 HSEP 01 - Evaluation of Environmental Aspects


 HSEP 02 - Environmental Programme
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 33 of 35

9. Special Considerations
< INSERT ANY SPECIAL CONSIDERATIONS SPECIFIC TO YOUR PROJECT HERE,
IF NONE STATE ‘None.’ >

10. Attachments
o Key to Safety Symbols

o Risk Assessment
< INSERT PROJECT REF # & TITLE HERE >
METHOD STATEMENT: Ref BMS - 28 Rev 00
Tiling and Marble Works Date DD MMM YY Page 34 of 35

Attachment 1: Key to Safety Symbols

Use safety boots Use safety harness

Use hard hat Use lifejacket

Use protective clothing Use welding helmet

Use high visibility jacket Lift heavy objects correctly

Use eye protection Stack correctly

Use safety gloves Wash hands

Use ear protectors Use guard

Use face guard

Use face mask

Use respirators
< INSERT PROJECT REF # & TITLE HERE >
Ref BMS-?? Rev 00
METHOD STATEMENT: UNDERGROUND SERVICES INSTALLATION
Date DD MMM YY Page 35 of 35

Attachment 2: Risk Assessment


Unmitigated Mitigated
Persons at Risk Risk
Task Hazards Proposed Mitigation Measures
Risk
L S R L S R

EXPAND TABLE AS NECESSARY


L (Likelihood) X S (Severity) = R (Risk) If MITIGATED RISK = UNMITIGATED RISK contact Safety Manager
1~5 X 1~5 = 1 ~ 25 Workforce to be briefed with findings before work

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