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4 - Arinc 668
4 - Arinc 668
AN A DOCUMENT
Prepared by
AIRLINES ELECTRONIC ENGINEERING COMMITTEE
Published by
AERONAUTICAL RADIO, INC.
2551 RIVA ROAD, ANNAPOLIS, MARYLAND 21401
This document is based on material submitted by various
participants during the drafting process. Neither AEEC nor ARINC
has made any determination whether these materials could be
subject to valid claims of patent, copyright or other proprietary
rights by third parties, and no representation or warranty, express or
implied, is made in this regard. Any use of or reliance on this
document shall constitute an acceptance thereof “as is” and be
subject to this disclaimer.
Copyright©2003 by
AERONAUTICAL RADIO, INC.
2551 Riva Road
Annapolis, Maryland 21401-7465 USA
Report 668 Adopted by the Airlines Electronic Engineering Committee: December 6, 2002
FOREWORD
Aeronautical Radio, Inc. (ARINC) was incorporated in 1929 by four fledgling airlines in the United
States as a privately-owned company dedicated to serving the communications needs of the air transport
industry. Today, the major U.S. airlines remain the Company’s principal shareholders. Other
shareholders include a number of non-U.S. airlines and other aircraft operators.
ARINC sponsors aviation industry committees and participates in related industry activities that benefit
aviation at large by providing technical leadership and guidance and frequency management. These
activities directly support airline goals: promote safety, efficiency, regularity, and cost-effectiveness in
aircraft operations.
The Airlines Electronic Engineering Committee (AEEC) is an international body of airline technical
professionals that leads the development of technical standards for airborne electronic equipment-
including avionics and in-flight entertainment equipment-used in commercial, military, and business
aviation. The AEEC establishes consensus-based, voluntary form, fit, function, and interface standards
that are published by ARINC and are known as ARINC Standards. The use of ARINC Standards results
in substantial benefits to airlines by allowing avionics interchangeability and commonality and reducing
avionics cost by promoting competition.
In order to facilitate the continuous product improvement of this ARINC Standard, two items are included
in the back of this volume:
a) An Errata Report solicits any corrections to the text or diagrams in this ARINC Standard.
b) An ARINC IA Project Initiation/Modification (APIM) form solicits any recommendations for
addition of substantive material to this volume which would be the subject of a new
Supplement.
ii
ARINC REPORT 668
TABLE OF CONTENTS
1.0 INTRODUCTION 1
1.1 Overview 1
1.2 Goals 1
1.3 Scope 1
1.4 Related Documents 1
4.0 PROCESSES 5
4.1 Introduction 5
4.2 Equivalency Program Attributes 5
4.3 Process Attributes 5
4.4 TTE Equivalency Determination Process 5
4.4.1 Source Data 5
4.4.1.1 Collect Available Source Documentation 5
4.4.1.2 Extract Task-Specific Data 5
4.4.2 Requirements 5
4.4.2.1 Define/Refine Task and Tool Requirements 5
4.4.2.2 Define Alternate Tool Requirements 6
4.4.3 Selection 6
4.4.4 Application 6
4.4.5 Substantiation Process 6
4.4.5.1 Compare Recommended vs. Alternate 6
4.4.5.2 Verify Alternate Tool 6
4.4.6 Check TTE Substantiation 6
4.4.7 Equivalency Technical Data File 6
4.4.8 Release to User 6
5.0 EXAMPLES 7
5.1 Introduction 7
5.2 Appendix A – Mechanical Alignment Fixture 7
5.3 Appendix B – Avionics Test Equipment 7
5.4 Appendix C – Mechanical Test Fixture 7
ATTACHMENTS
1 Glossary 8
2 Equivalency Process Attributes Check List 9
3 Tooling and Test Equipment Equivalency Determination Process 10
4 TTE Equivalency Determination Check List 11
5 TTE Equivalency Certificate 12
APPENDICES
iii
ARINC REPORT 668 - Page 1
1.0 INTRODUCTION
In the case of an altered article, the organization • Key characteristics of form, fit and function
providing the design authority for the alteration is • The parameter or value being measured
considered the OEM. • The nominal value of the measurement
• The tolerances and accuracies required for the task
• Any special considerations that are required
• Currently procurable TTE that meet the required
2.2 Airline Operator specifications
• Statement in maintenance documentation to allow
Each airline operator is ultimately responsible for the equivalent TTE where possible
continued airworthiness of their aircraft. As such, they are
responsible to ensure that any organization performing Note: This information also applies to apparatus that
maintenance on that aircraft, engine, or component parts induces a stimulus.
follows the processes and procedures defined in their
continued airworthiness program as approved by their In the case where such maintenance documentation does
local regulatory agency. Continued airworthiness not fully define the requirements for the original task and
programs typically rely heavily on maintenance data TTE, the airframe or engine manufacturers should ensure
provided by the airframe manufacturer, engine that any other needed information is provided.
manufacturer, or the component part OEMs.
It is also the airframe or engine manufacturer’s
It is the responsibility of each operator to ensure that their responsibility to ensure that each selected OEM of a
continued airworthiness program contains appropriate component part provides such information for each piece
processes and procedures to adequately document and of maintenance equipment specified in the maintenance
demonstrate the necessary equivalency whenever that documentation for its component(s).
operator’s maintenance practices deviate from those
defined in the manufacturer’s maintenance Where possible, the information necessary to establish
documentation. equivalency should be contained in the appropriate
industry standard maintenance documentation. When this
In the case of equipment selected and contracted for by is not practical, it is the airframe or engine manufacturer’s
the operator, it is also the operator’s responsibility to responsibility to ensure that the necessary information is
ensure that such contracts include provisions for available to operators on request.
maintenance data sufficient to support that operator’s
continued airworthiness program, including data
appropriate for determining equivalency. For repairable 2.4 Component Manufacturer
components, this data should be included as an integral
part of an ATA 100/2200 compliant manual. It is the component manufacturer’s responsibility to
ensure that adequate information is available to fully
COMMENTARY define the requirements of the maintenance task specified
in the maintenance documentation of that manufacturer.
Equipment selected and contracted for by the Such maintenance documentation should include the
operator is generally referred to as Buyer necessary information as discussed in Section 2.3.
Furnished Equipment (BFE) or Seller Purchased
Equipment (SPE). The component manufacturers should assure that task
requirements are not overstated. Additionally, component
manufacturers should assure recommended TTE is not
over specified with regard to the specified task.
2.3 Airframe/Engine Manufacturer
The aircraft or component manufacturer should ensure
The airframe and engine manufacturers have the overall that if a change occurs in the source documentation that
responsibility to ensure that the airline operators are impacts existing return to service (RTS) testing, then this
provided all necessary information to support the aircraft change should be reflected with the Component
and those systems and equipment selected and procured Maintenance Manual (CMM) or Aircraft Maintenance
by the airframe or engine manufacturer. Manual (AMM).
Equipment selected and contracted for by the In general, repair stations and other maintenance facilities
airframe manufacturer is generally referred to as perform maintenance activities directly for operators.
Seller Furnished Equipment (SFE). Such maintenance is governed by the contracting
ARINC REPORT 668 – Page 3
Often the airline operators and repair stations are required The following categories have been defined for the
to determine equivalency when the TTE recommended by purposes of equivalency determination:
the OEM exceeds the task requirements by a significant
margin. In such cases, the selection of alternate TTE Category 1 – Generic TTE, not specified by source
should be based on meeting the original maintenance task documentation
requirement, rather than showing equivalency to the
OEM-recommended TTE. Therefore, this document was This category includes commercial off the shelf tools and
written to address the equivalency based on a specific other equipment that are not specified by part number
task, a group of tasks, applications, or group of (e.g., screwdrivers, wrenches, and hammers). This may
applications (i.e., for task XYZ, meter B can be include common usage tools or items used as an aid to
substituted for meter A). facilitate maintenance that do not affect the airworthiness
of an article. No specific equivalency documentation is
COMMENTARY required.
During the development of this document, the group Category 2 – Generic TTE, task specific
discussed the various processes to determine
equivalency. It was established that two separate This category includes commercial off the shelf (COTS)
basic equivalency processes exist: tools and other equipment specified by part number,
drawing or physical parameters, where the alternate
1. Determine that the alternate TTE and related equipment can be shown to produce the same results in
procedures meet the requirements of the specific the specific task (e.g., multimeters, micrometers, torque
task or group of tasks at hand - substitution wrenches, signal generators, crimping tools). Limited
approved for specified tasks only equivalency documentation is required.
2. Determine that the alternate TTE and related Category 3 – Special TTE, sufficient technical
procedures are equivalent (identical) to the information available
original recommendation - global substitution
This category includes TTE that is designed solely for
The group determined that the only way a global performing specific tasks (e.g., terrain collision avoidance
substitution can be authorized is if each and every system (TCAS) custom signal generator, automatic test
application of the original tool was analyzed, and a equipment (ATE), acceptance test fixture, removal and
determination made that the alternate tool would installation equipment, rigging fixtures, and measurement
meet the requirements of each application. It was felt fixtures). The TTE design is per the OEM’s technical
that this situation was unachievable. information. Equivalence is based on meeting the OEM’s
task requirements and correlating the alternate TTE result
In those instances where the airline or repair station uses with the OEM required result.
the OEM recommended equipment, no proof of
equivalency is necessary. When the airline or repair Category 4 – TTE, sufficient technical information not
station chooses to deviate from the OEM recommended available
equipment, it should be demonstrated that the alternate
equipment meets the requirements of the task at hand. This category includes both generic and special
equipment required for performing specific tasks where
In those instances where the OEM documentation the data is insufficient to define the task requirements or
specifies the task without specifying the TTE, selection of TTE capabilities. The alternate TTE design is based on
the appropriate TTE does not require an equivalency requirements derived from airline or repair station
determination. As noted in Figure 1, this is a tool technical information. Equivalence is based on meeting
selection process. the derived requirements and correlating the alternate
TTE result with the OEM required result.
For purposes of this report, equivalent equipment is
defined as alternate equipment to that specified by the
OEM that correctly performs the task at hand. Equivalent
equipment should be:
4.0 PROCESSES
For simple tasks, a relatively small number of points 4.4 TTE Equivalency Determination Process
of equivalency need to be established to document
that the alternate TTE are suitable. Complex tasks Attachment 3 provides a diagram of the recommended
may require thousands of points of equivalency to be process and data flow for equivalency determination.
established. This may require documentation that
each test step is implemented, that the TTE chosen Attachment 4 provides a checklist to assist in performing
has the accuracy required, and is applied in a manner TTE equivalency determinations.
that achieves the desired result.
A complex piece of equipment may consist of 4.4.1 Source Data
elements of any Category 1 through 4. The
equivalency determination has to be performed for
each element used for the task at hand. 4.4.1.1 Collect available source documentation
• Maintenance task – High level description of
4.2 Equivalency Program Attributes maintenance task at hand (e.g., Airworthiness
Directives, Maintenance Planning Document)
The following are the recommended program-level • Task source documents – Specific instructions on
attributes: how to implement the maintenance task (e.g., CMM,
AMM, Engine Manual (EM), task card, service
• Prioritization of effort bulletin)
• Implementation schedule • Recommended TTE specifications – Characteristics
• Define organization(s) responsible for determining of original TTE (e.g., specifications, schematics,
equivalence drawings, supplier catalogs)
- Roles and responsibilities defined for each
organizational element 4.4.1.2 Extract Task-Specific Data
- Define qualifications for personnel authorized to
determine equivalency Extract task data from maintenance task and task source
• Process fully documented within the MRO documentation for which equivalence is being
organization established. Extract task specific TTE characteristics from
• Process linked to Quality Management System callout and recommended TTE specification
(QMS) documentation.
- QMS should refer to the TTE equivalency
process
- QMS should define how the external suppliers 4.4.2 Requirements
comply with the equivalency process
Attachment 2 provides a checklist to assist in evaluating 4.4.2.1 Define/Refine Task and Tool Requirements
equivalency program and process attributes.
Define or refine task, and TTE requirements necessary to
4.3 Process Attributes accomplish the maintenance task. Identify and resolve
any incomplete or over-specified requirements.
The repair facility process documentation should define
the following: The output of this process step is the set of Derived Task
and Tool Requirements.
• Policy, purpose, and scope of the equivalency
process COMMENTARY
• How process is maintained and updated
• Process problem reporting and corrective action For Category 4 TTE, where inadequate information
• Requirements Development exists to establish the basis of equivalence, a variety
- How incomplete requirements are supplemented of techniques may be employed to provide sufficient
- How over-specified requirements are corrected data to allow the declaration of equivalence.
ARINC REPORT 668 – Page 6
4.0 PROCESSES
4.4.2.1 Define/Refine Task and Tool Requirements 4.4.5.2 Verify Alternate Tool
(cont’d)
Verify that the alternate TTE performs the required task
Data used to substantiate the equivalence declaration using the validation requirements defined in Section
may include, but are not limited to empirical data 4.4.2.
such as test results files, unit histories, Line
Replaceable Unit (LRU) reliability information, The output of this process step is the set of Verification
airplane system maintenance and performance data, Results.
and spot checks/inspections used to document the
successful operation of the system. Historical data, 4.4.6 Check TTE Substantiation
showing successful performance of the aircraft
system or component may be acceptable evidence of Determine if the TTE substantiation successfully meets
equivalence when utilized in conjunction with other the requirements. If it does, proceed with Section 4.4.7,
process elements such as configuration, inspection, Equivalency Technical Data File. If it does not, revise as
and other maintenance data. required and repeat the process.
It is strongly suggested that for each Category 4 TTE 4.4.7 Equivalency Technical Data File
condition, a specific plan be developed defining the
available data, what processes will be used to Document the alternate TTE equivalency. Depending on
develop the supplementary data, and how that data the category and complexity of the TTE, the data may
will be utilized to substantiate the declaration of include but is not limited to the following:
equivalency.
• Derived Task and Tool Requirements (Section 4.4.2)
4.4.2.2 Define Alternate Tool Requirements - Documented TTE critical characteristics
• Alternate Tool Requirements (Section 4.4.2)
Define the alternate TTE requirements necessary to • Alternate Tool Specifications and Procedures
perform the maintenance task. (Section 4.4.4)
- Application Procedures (e.g., revised shop
The output of this process step is the set of Alternate Tool procedures)
Requirements. - Maintenance Processes
- Metrology Requirements
COMMENTARY • Completed TTE equivalency process checklist
• Result of substantiation process (Section 4.4.5)
Alternate tool requirements may include user - TTE Comparison Analysis Report (Section
specific needs (e.g., 50 Hz power, health, safety, 4.4.5.1)
and environmental issues). - Verification and validation data
• TTE equivalency certificate
4.4.3 Selection
Attachment 5 provides a TTE Equivalency Certificate.
Obtain the alternate TTE required to perform the
maintenance task. The TTE may be:
4.4.8 Release to User
• Chosen from the operator’s existing set of TTE
• Commercial off the shelf (COTS) Provide updated documentation and alternate TTE to the
• Procured per a specification determined from the user. This documentation may include:
alternate TTE requirements
• Built by the operator • Revised maintenance document(s)
• Reference to TTE equivalency data
• TTE maintenance instructions
4.4.4 Application
5.0 EXAMPLES
ATTACHMENT 1
GLOSSARY
CMM Component Maintenance Manual - A collection of data defining the physical mechanical,
electrical and electronic characteristics of a unit to be tested. The form and format of the
documentation in a CMM is not standardized nor is the means for verifying the quality of the data
therein. CMMs may contain test specification or procedures written in ATLAS or other test
executives.
EM Engine Manual
LRU Line Replaceable Unit - A unit which is designated by the plan for maintenance to be removed
from a larger entity (equipment/system) in the latter operational environment.
OEM Original Equipment Manufacturer – In this document, OEMs are referred to as those entities that
own the source documentation.
RTS Return To Service - A quality assessment which states that a unit is ready to be installed in the
assembly or system for which it was designed and will operate within acceptable specified
parameters.
Validation The process of evaluating the equivalency of the TTE to ensure compliance with the functional,
performance and interface requirements of the task. This includes evaluating products to ensure
compliance with specified requirements, and demonstration by actual performance that the TTE
solution fulfills the requirements of the task.
Verification The process of determining whether or not the product of each phase of the TTE equivalency
process fulfills the requirements established by the previous phase. Verification also requires
evaluating the products of each phase to ensure correctness and consistency with respect to the
products and standards provided as input to that phase.
ARINC REPORT 668 – Page 9
ATTACHMENT 2
EQUIVALENCY PROCESS ATTRIBUTES CHECK LIST
Organization:
List of the documents that control the local TTE equivalency process:
1.
2.
3.
Note: ARINC Report 668, Sections 4.2 and 4.3 provide additional information.
ATTACHMENT 3
TOOLING AND TEST EQUIPMENT EQUIVALENCY DETERMINATION PROCESS
4.4.1.1
4.4.1.1
E xtrac t T ask-sp ecific A ctiv itie s
T ask S ou rc e D oc um en t
D ata
4.4.1.1
R ec om m en d ed T T E
S p ec ific ation Info rm atio n
4.4.4 A pplication
D efin e altern ate T T E A lternate TTE
A p plic ation P roc edures, Specifications
M ain ten anc e P roc es s es
and Procedures
an d M etrolog y R eq uirem en ts
4.4.5.1 C om parison
C om p are T T E an d T ask
A nalysis R eport
R eq u irem en ts vs. A lternate T T E
S p ec ific ations and P roc ed ures
4.4.5.2
V erif y A ltern ate T T E p erf orm s Verification
M ain ten anc e T as k R esults
NO 4.4.6
S u bs tan tiation
succ ess ful?
4.4.7
YE S Equivalency
Technical D ata
File
4.4.8
R elea s e to U s er
ARINC REPORT 668 – Page 11
ATTACHMENT 4
TTE EQUIVALENCY DETERMINATION CHECKLIST
Comments:
ATTACHMENT 5
TTE EQUIVALENCY CERTIFICATE
Revision Sensitive Source Documents: The following documents are revision sensitive documents that may
affect the continued equivalency of the TTE if they are revised. If any of the revision sensitive source
documents are updated or revised the technical Data file [should/must] be review to verify continued
equivalency conformance.
STATEMENT OF EQUIVALENCE: The TTE equipment described above has been determined to
be equivalent to the manufactures recommended equipment for the task specified in the CMM and/or
modified CMM.
Engineered by:
Verified by:
Approved by:
For questions about this TTE or the Equivalency Technical Data File that supports it, contact :
Name:
Organization:
Organization Address:
Phone No.:
ARINC REPORT 668 – Page 13
APPENDIX A
EXAMPLE OF MECHANICAL ALIGNMENT FIXTURE
Tool Description
Fixture, Alignment
OEM Recommended Tool Part Number
AGE 13566
Task Description
Assemble Housing components into heated housing at 325 deg. F
Fleet Type/Engine/System Affected
Embraer ERJ-170 Electric Power Generating System
ATA Chapter/Work Card/Manual Affected
CMM 24-17-52
Equivalent Tool/ Task Rational (Cost, Commonality, Availability, Timing, Safety, Efficiency etc.)
Fixture FXT09495 currently in place and used on equivalent housing for Bombardier CRJ-700
APPENDIX A
EXAMPLE OF MECHANICAL ALIGNMENT FIXTURE
Comments:
All Critical Dimensions of alternate tool FXT09496 Revision A were compared to recommended tool and
determined to be of the same or greater accuracy and geometric tolerancing. Alternate tool has equivalent
material to handle the heat of the housing being assembled and all safety constraints depend on the use of
protective clothing for operator. Stability of the alternate tool in use is the same as that of the recommended
tool.
There are no modifications to the task as described in the CMM 24-17-51 Rev 1 06/15/02 required.
A validation of the alternate tool was performed on a single sample of the Housing S/N 12345, on April 1,
2002 and all performance criteria were met. The alternate tool was properly marked and entered into the
configuration management system as an alternate for AGE 13566 Rev Basic.
Prepared by
I.B. An engineer
Date
May 1, 2002
ARINC REPORT 668 – Page 15
APPENDIX A
EXAMPLE OF MECHANICAL ALIGNMENT FIXTURE
Task Description
Page 15 of 11
ARINC REPORT 668 – Page 16
APPENDIX A
EXAMPLE OF MECHANICAL ALIGNMENT FIXTURE
ARINC REPORT 668 – Page 17
APPENDIX A
EXAMPLE OF MECHANICAL ALIGNMENT FIXTURE
Task Description
Page 17 of 11
ARINC REPORT 668 – Page 18
APPENDIX A
EXAMPLE OF MECHANICAL ALIGNMENT FIXTURE
ARINC REPORT 668 – Page 19
APPENDIX A
EXAMPLE OF MECHANICAL ALIGNMENT FIXTURE
Alternate Tool
Page 19 of 11
ARINC REPORT 668 – Page 20
APPENDIX A
EXAMPLE OF MECHANICAL ALIGNMENT FIXTURE
ARINC REPORT 668 – Page 21
APPENDIX A
EXAMPLE OF MECHANICAL ALIGNMENT FIXTURE
Recommended Tool
Page 21 of 11
ARINC REPORT 668 – Page 22
APPENDIX A
EXAMPLE OF MECHANICAL ALIGNMENT FIXTURE
ARINC REPORT 668 – Page 23
APPENDIX A
EXAMPLE OF MECHANICAL ALIGNMENT FIXTURE
Recommended Tool
Page 23 of 11
ARINC REPORT 668 – Page 24
APPENDIX A
EXAMPLE OF MECHANICAL ALIGNMENT FIXTURE
ARINC REPORT 668 – Page 25
APPENDIX A
EXAMPLE OF MECHANICAL ALIGNMENT FIXTURE
Recommended Tool
Page 25 of 11
ARINC REPORT 668 – Page 26
APPENDIX B
EXAMPLE OF AVIONICS TEST EQUIPMENT
APPENDIX B
EXAMPLE OF AVIONICS TEST EQUIPMENT
Comments: Recommended Test Equipment has been replaced by Test Box (Tool No. 53 342 9545,
fabricated inhouse) and standard shop equipment available: Standard 0-130 VAC Supply (2 required),
Datatrac 400 ARINC429 XMTR/RCVR, DC Pwr Supplies for 0-28VDC and Fluke 87 Digital Multimeter.
APPENDIX B
EXAMPLE OF AVIONICS TEST EQUIPMENT
1 General
A. The EFIC-701D is a solid-state control used to provide analog and digital mode/control signals to the symbol
generator and display units of an Electronic Flight Instrument System (EFIS), to a flight management computer
system, and to a weather radar system in the aircraft.
B. The EFIC-701D receives discrete analog control inputs, provides discrete outputs for mode indication and an
ARINC 429 output (odd parity) which contains following control word information:
• Weather radar, ARINC label 271
• EFIS discrete 1, ARINC label 272
• EFIS discrete 2, ARINC label 273
• Decision height select, ARINC label 170
• TCAS select, ARINC label 276
• Binary decision height, ARINC label 370
C. The power supply input for the EFIC-701-D is 115 VAC for the electronics and 5VAC for the lamps.
D. Variable DC input voltage to a DIM input.
The required TTE is listed in Component Maintenance Manual (CMM) 34-22-66 in section “Testing and Fault
Isolation” starting on page 101. The CMM test requires an ITS-700 ATE with an EFIC-701D TPS (ICU P/N 647-
0661-001, Test Cable P/N 647-0996-007 and test software P/N 647-9800-018/019).
APPENDIX B
EXAMPLE OF AVIONICS TEST EQUIPMENT
Based on the information in the CMM and an ATLAS Test Specification (P/N 647-9680-106, separate document)
following basic input/output test requirements have been extracted:
Note: The test method to verify discrete output function is equivalent to the test implementation on ITS-700.
ARINC REPORT 668 – Page 30
APPENDIX B
EXAMPLE OF AVIONICS TEST EQUIPMENT
A. The analysis of the EFIC701-D schematic and the ATE test procedure delivers sufficient information for an
equivalent test solution using a locally fabricated adapter box, standard power supplies, digital multimeter for
voltage and current measurements and an ARINC429 reader. For details see drawing number 53 275 9530 sheets
1 and 2.
B. The adapter box contains a 5 VDC and a 15 VDC power supply realized by LM317 voltage regulator ICs:
• 5 VDC is used for potentiometer measurements and supply LEDs which are activated by UUT discrete
outputs.
• 15 VDC is used for a power interrupt circuit that simulates power interrupts of 100, 200 and 500ms +- 5 ms.
A standard timer IC (7555) is used to activate a relay circuit to interrupt power.
C. The ARINC429 signals are displayed with a Datatrac 400 ARINC429-Transmitter/Receiver, tool number 52 663
9832.
D. Variable 0 – 115/0 – 26 VAC Power Supply (Variac) for 115 VAC and 5 VAC, tool number 52 885 3829 (2
required).
E. DC Power Supply, Oltronix Lab_Pac B703 (tool number 52 887 7755), used for DC inputs.
F. A Fluke 87 digital multimeter, tool number 52 332 5634 was selected to perform voltage and current
measurements.
A manual test procedure was developed based on the information of the ATLAS test specification and the ITS-700
test procedure. The test sequence is equivalent to this procedure and the individual test steps of the automatic tests are
referenced in the manual procedure.
(see Test Instruction Document as a supplement to the CMM).
ARINC REPORT 668 – Page 31
APPENDIX B
EXAMPLE OF AVIONICS TEST EQUIPMENT
3 TTE Summary
Following table summarizes the TTE required by CMM versus the selected TTE and Category.
4 Substantiation Process
The complete test setup was checked for correct and complete functionality following the CMM section “Testing and
Fault Isolation” on pages 101 thru 129. Test demonstration was performed with one serviceable LRU of all versions
(P/N 622-8001-001, -003, -350, -351, -352). No procedural problems were noted and all individual test steps
performed successfully.
5 Release to Service
The following TTE items have been released to service and are part of this substantiation:
• EFIC-701D Electronic Flight Instrument Control Adapter Box tool No. 53 342 9545.
• Calibration requirements Doc. No. BMH 53 342 9545.
• Test Instruction Document as a Supplement to the CMM that references all other equipments required for test
and a test procedure equivalent to CMM section “Testing and Fault Isolation.” The LRUs P/N 622-8001-001,
-003, -350, -351, -352 can be tested.
APPENDIX C
EXAMPLE OF MECHANICAL TEST FIXTURE
APPENDIX C
EXAMPLE OF MECHANICAL TEST FIXTURE
Part Number: 8000106 Serial Number: Various Customer: ANZES Aviation / Ansett Aviation
Description of Change: Equivalency of ANZES 8000106 to Boeing C27027 and cal data for ANZES 8000106
Refer PC6003524_TMA
Design Change Acceptance subject to the following Conditions & Limitations: Validity Period: Date/Cycles/Hours
N/A
Terminating Action: Nil
Signed: Date:
STATEMENT OF COMPLIANCE
I hereby certify that the Ground Support Equipment design/design change/procedure defined above complies with the applicable
standards, regulations and requirements as listed in the Technical Assessment, has no unsafe features, and is fit for use.
APPENDIX C
EXAMPLE OF MECHANICAL TEST FIXTURE
TECHNICAL ASSESSMENT
No. 190028294-0001
ATTACHMENTS
A. Specifications for Starrett extra long range dial indicator Model # 656-12041J. [1 Page]
B. Calibration data for Starrett dial indicators supplied by Starrett. [2 Pages].
REFERENCES:
A. Boeing 737 Component Maintenance Manual 27-81-47, L.E. Slat Actuator Assembly Rev 27
B. Boeing C27027-1, Test Fixture - L.E. Slat Actuator Rev – ADCN 1.
C. ANZES Ground Support Drawing 8000106, Test Fixture - L.E. Slat Actuator Rev -.
D. ANZES Publication Change 6003524 PC 000 00
E. AOP 11.6608 Calibration Periodicity Change
F. ISO10012-1:1992 Quality Assurance Requirements For Measuring Equipment.
G. FAA FAR’s 145.47(b) and (d) and 43.13 (a)
H. CAA CAR’s 145.55(2) and 43.53 (a)(6)
I. CASA CAR’s Reg 30 (2)(b)(ii) and (2D)(a)(ii)
ASSESSMENT:
1. Reason
This equivalence assessment has been written to document and approve the use of ANZES Test Fixture, 8000106 (Ref
C) as equivalent to Boeing Test Fixture C27027-1 (Ref B) as called up in Boeing 737 Component Maintenance
Manual Ch 27-81-47 (Ref A). Calibration data and a green page amendment giving instructions for the use of the
ANZES tool will also be approved by this assessment.
2. Description
Boeing 737 Component Maintenance Manual (CMM) Ch 27-81-47 contains the testing requirements for the Leading
Edge Slat Hydraulic Actuator Assembly. The Testing and Troubleshooting section, Chapter 3.A., requires the
Actuator to be mounted in a C27027-1 test fixture in order to carry out functional checks. The test fixture acts as both
a convenient mount for the actuator during extension/retraction tests and also provides a means of measuring the
distance between the bearings in the rod end and the housing assembly at various positions. The measurements
obtained are compared to specifications listed in the CMM.
3. What is Affected?
APPENDIX C
EXAMPLE OF MECHANICAL TEST FIXTURE
4. Justification
The basic design of ANZES 800106 is very similar to Boeing C27027-1, using the same materials and attachment
fittings. The fitment of the actuator into both tools is identical. On both tools Boeing C27027-4 rod end cap is
attached to the end of the actuator to simplify taking the measurement to the rod end bearing centreline. The major
difference between the two tools is in the method by which the bearing centreline distance is obtained. On both tools
the bearing centreline distance is not measured directly but is rather derived from the difference between a known
length and a measured value.
Boeing C27027 uses a long stroke dial indicator (Starrett model 656-12041J) accurate to ±0.004” (refer Att’s A & B).
This indicator is zeroed against a “zero gauge” which is 14”±0.010” long (refer C27027-6, Ref B). In order to
ascertain the actuator bearing centreline distance the deviation of the rod end cap (fitted to the rod end of the actuator)
from this zero position is measured by the dial indicator and the following calculation performed:
For the above calculation the possible error = ZGL error + DIR error + REC error
= ±0.010”(see Ref B) + ±0.004”(see Ref’s A & B) + ±0.010” (see Ref B)
= ±0.024”
ANZES 8000106 uses a vernier caliper to measure the distance from a fixed block to the rod end cap. This distance is
then subtracted from the known distance between the fixed block and the housing bearing mount centreline to obtain
the actuator bearing centreline distance as follows:
FBL = distance from the fixed block to the housing bearing mount centreline.
VCR = vernier caliper reading.
For the above calculation the possible error = FBL error + REC error + VCR error
= ±0.005”(see Ref C) + ±0.010” (see Ref B)+ ±0.005” (see Ref D)
= ±0.020”
The shape and position of the fixed block is such that the rod end cap and fixed block radiuses are matched and
concentric to minimise cosine error when using vernier calipers.
Thus, it can be seen the use of ANZES 8000106 allows the measurement of the bearing centreline distance to be made
at least as, if not more, accurately than Boeing C27027.
The green page amendment detailed in PC6003524 (Ref D) provides the engineer with usage instructions for the
ANZES equivalent tooling. The existing manual does not give instructions on how to obtain the bearing centreline
distance and simply states the acceptable limits for the measurement.
RINC REPORT 668 Page 37
APPENDIX C
EXAMPLE OF MECHANICAL TEST FIXTURE
TECHNICAL ASSESSMENT
No. 190028294-0001
Instructions for the use of the C27027-ANZ Fixture have been provided to ensure correct use of the ANZES tool and
to reduce the risk of an incorrect measurement being obtained. This is an enhancement to the OEM information and
does not affect the process or information contained in the Component Maintenance Manual.
A. Accuracy Specification
As the bearing centreline distance for the slat actuator is derived from the geometry of the test fixture and the
known distance from the actuator mount to the fixed distance block it is necessary to verify these dimensions.
The dimensions to be checked (refer PC 6003524, Ref D) are those which have a direct influence on the
measurement of the bearing centreline distance or the accuracy of mounting the actuator in the test fixture (ie
mounting hole diameters).
As the mounting features of 8000106 are identical to those of Boeing C27027 the accuracy specifications for
these features are as specified by Boeing in Ref B. The specification for the distance between the actuator
mounting hole and the fixed distance block of ±0.005 is better than the accuracy specified by Boeing for the
“zero gauge”. The “zero gauge” used on the Boeing tool serves the same function as the known distance
between the actuator mounting hole and the fixed distance block on the ANZES test fixture.
J. Calibration Period
• 4 Years (maximum)
• 1 Year (initial – extendable in accordance with AOP 11.6608)
To ensure sufficient calibration history is obtained and to increase confidence in the performance of new
tooling before the maximum period is applied, an initial calibration period of 1 year (which may be extended
to the maximum of 4 years in accordance with AOP 11.6608 (Ref E)) will be applied to the tooling.
At the time of writing this assessment ANNZES does not have the capability to calibrate the subject tooling.
PREPARED BY:
APPENDIX C
EXAMPLE OF MECHANICAL TEST FIXTURE
The tool is to be sent to an approved calibration vendor who will ensure all dimensions checked are done so in
accordance with standard industry practice and are traceable to international standards.
The engineer is instructed to use equipment that ensures a transfer uncertainty ratio(TUR) of at least 4:1 is
maintained. This exceeds the recommendations contained in ISO10012-1:1992 (Ref. F).
5. Compliance Statement
This tooling equivalency has been based on ANZES 8000106 being functionally interchangeable with Boeing
C27027, compatible with the procedures called up, and safe for the equipment and use it is designed for. This
equivalency has been carried out to show compliance with the requirements of Ref’s G, H and I through the use of
tooling equivalent to that recommended by the manufacturer, and by ensuring the test equipment is calibrated at a
regular interval to traceable international standards.
ARINC REPORT 668 – Page 39
APPENDIX C
EXAMPLE OF MECHANICAL TEST FIXTURE
EFFECTIVITY: All
DESCRIPTION: Green Page amendment to 737 CMM and publish cal data for ANZES8000106 in T702
ATTACHMENTS:
A: PC 6003524_AMD_1 [1 Page]
(file G:\Eng\SAPDMS\Techserv\Publication Changes\_6003000-6003999\6003524\ PC 6003524_AMD_1.doc)
B: PC 6003524_AMD_2 [7 Pages]
(file G:\Eng\SAPDMS\Techserv\Publication Changes\_6003000-6003999\6003524\ PC 6003524_AMD_2.doc)
Tech Publications
Please:
1. Create a new Tab section in T702 titled “ANZ 8000106 Test Fixture” and insert Att A into this Tab. Update the
highlights page and LEP contained in Att A.
2. Update T702 TAB LEP.
3. Insert Att B as a green page amendment to face Page 108 Section 27-81-47, 737 Component Maintenance Manual
(Pubs Ref 27-663).
Associated Workcards:
Amendment Actioned By: Employment No.: Date:
ARINC REPORT 668 – Page 40
APPENDIX C
EXAMPLE OF MECHANICAL TEST FIXTURE
Test Fixture
C27027-ANZ
ANZ Pt#8000106
Figure 105
Use Of C27027-ANZ
Page 40
Aug 10/98
ARINC REPORT 668 – Page 41
APPENDIX C
EXAMPLE OF MEHANICAL TEST FIXTURE
T702
TP-1
Mmm dd/yy
ARINC REPORT 668 – Page 42
APPENDIX C
EXAMPLE OF MEHANICAL TEST FIXTURE
APPENDIX C
EXAMPLE OF MEHANICAL TEST FIXTURE
BOEING 737 LEADING EDGE SLAT ACTUATOR TEST FIXTURE Pt# 8000106
HIGHLIGHTS
T702
H-43
Mmm dd/yy
ARINC REPORT 668 – Page 44
APPENDIX C
EXAMPLE OF MEHANICAL TEST FIXTURE
APPENDIX C
EXAMPLE OF MEHANICAL TEST FIXTURE
BOEING 737 LEADING EDGE SLAT ACTUATOR TEST FIXTURE Pt# 8000106
TABLE OF CONTENTS
SECTION PAGE
1. Calibration ...............................................................................................46
A. Safety ...............................................................................................46
B. Specifications ...................................................................................46
C. Calibration Period .............................................................................46
D. Calibration Equipment ......................................................................46
E. Performance Tests ...........................................................................46
F. Adjustment Procedures ....................................................................47
T702
TC-45
Mmm dd/yy
ARINC REPORT 668 – Page 46
APPENDIX C
EXAMPLE OF MEHANICAL TEST FIXTURE
1. Calibration
A. Safety
Ensure that all safety procedures are understood before commencing any
work on the equipment.
B. Specifications
Measurement Specification
Distance between actuator mount
26.495”-26.505”
centreline and fixed distance block.
Actuator mount hole diameter Ø0.625”-Ø0.630”
Distance between measuring face and
0.990”-1.010”
mounting hole centreline of Rod End Cap
Rod end cap mounting hole Ø0.625”-Ø0.630”
Table 501
Calibration Specifications
C. Calibration Period
• 4 Years (Max)
• 1 Year (Initial - extendable in accordance with AOP 11.6608)
D. Calibration Equipment
E. Performance Tests
At the time of writing this procedure ANZES does not have the capability to
calibrate these tools. The tools are to be sent to an approved calibration
vendor for calibration.
ARINC REPORT 668 – Page 47
APPENDIX C
EXAMPLE OF MEHANICAL TEST FIXTURE
BOEING 737 LEADING EDGE SLAT ACTUATOR TEST FIXTURE Pt# 8000106
MAINTENANCE
F. Adjustment Procedures
T702
47
Mmm dd/yy
ARINC REPORT 668 – Page 48
APPENDIX C
EXAMPLE OF MECHANICAL TEST FIXTURE
ARINC Standard – Errata Report
1. Document Title
ARINC Report 668: Guidance for Tool and Test Equipment (TTE) Equivalency
Published: January 24, 2003
2. Reference
Page Number: Section Number: Date of Submission:
3. Error
(Reproduce the material in error, as it appears in the standard.)
4. Recommended Correction
(Reproduce the correction as it would appear in the corrected version of the material.)
6. Submitter (Optional)
(Name, organization, contact information, e.g., phone, email address.)
Note: Items 2-5 may be repeated for additional errata. All recommendations will be evaluated by
the staff. Any substantive changes will require submission to the relevant subcommittee for
incorporation into a subsequent Supplement.
01_ARINC Errata
2/11/2003
ARINC Project Initiation/Modification
02/11/03
02_APIM-VerH Page 1
ARINC Project Initiation/Modification
02/11/03
The committee staff will endeavor to process APIMs and present them to the
appropriate Committee at its next available meeting. The Committee will then
evaluate the proposal. Evaluation criteria will include:
• Airline support – number and strength of airline support for the project,
including whether or not an airline chairman has been identified
• Issues – what technical, programmatic, or competitive issues are
addressed by the project, what problem will be solved
• Schedule – what regulatory, aircraft development or modification,
airline equipment upgrade, or other projected events drive the urgency
for this project
Accepted proposals will be assigned to a subcommittee for action with one of two
priorities:
• High Priority – technical solution needed as rapidly as possible
• Routine Priority – technical solution to proceed at a normal pace
Proposals may have designated coordination with other groups. This means that
the final work must be coordinated with the designated group(s) prior to submittal
for adoption consideration.
Proposals that are not accepted may be classified as follows:
• Deferred for later consideration - the project is not deemed of sufficient
urgency to be placed on the current calendar of activities but will be
reconsidered at a later date
• Deferred to a subcommittee for refinement – the subcommittee will be
requested to, for example, gain stronger airline support or resolve
architectural issues
• Rejected – the proposal is not seen as being appropriate, e.g., out of
scope of the committee
3. APIM Template
The following is an annotated outline for the APIM. Proposal initiators are
requested to fill in all fields as completely as possible, replacing the italicized
explanations in each section with information as available. Fields that cannot be
completed may be left blank. When using the Word file version of the following
template, update the header and footer to identify the project.
02_APIM-VerH Page 2
ARINC Project Initiation/Modification
02/11/03
02_APIM-VerH Page 3
ARINC Project Initiation/Modification
02/11/03
02_APIM-VerH Page 4