Link One Pala # 07

Manual de Partes de 4100XPC DC
41XC-D-P-MM-LA-0000
ES41283: Antofagasta Minerals PLC, Esperanza
MANUAL TITLE PAGE

Description Page
PREFACE 2
CORPORATE NAME CHANGE STATEMENT 3
PARTS MANUAL INSTRUCTIONS (SPANISH) 4
PARTS MANUAL INSTRUCTIONS 5
ES41283 PARTS MANUAL REVISION RECORD 6
TABLE OF CONTENTS 7
ES41283 ELECTRIC ROPE SHOVEL ELECTRICAL DATA MANUAL (LINK)
Page: 1
Copyright 2021 Komatsu Mining Corp. Sheet: 2

All rights reserved.
This Manual is protected by United States copyright law and international treaties and may not be reproduced, adapted, translated, or distributed in any form or by any
means without the prior written permission of Komatsu Mining Corp. You may not alter or remove any trademark, copyright or other notice from copies of this Manual.
PREFACE
Only use this Manual for serial numbered equipment for which it was prepared.
This Manual is intended for parts ordering purposes only. Do not use any parts lists associated with schematic diagrams to
order parts.
Before ordering parts from this Manual, consult Komatsu Mining Corp. to ensure that the Manual used is the latest release.
We recommend that only authorized and qualified maintenance and test personnel who have read, and are familiar with, the
equipment operator manual use the Electrical Data contents.
For assembling, operating, or maintaining Komatsu machines, consult the separate Manuals provided for these purposes, or
contact your local Komatsu Mining representative for assistance.
Komatsu Mining Corp. Product Training and Publications

serviceportal@joyglobal.com
Product designs, specifications and/or data in this Manual are provided for informational purposes only and are not warranties
of any kind.
Product designs and/or specifications may be changed at any time without notice.
The only warranties that apply to sales of products and services are standard written warranties, which will be furnished upon
request.
Trademarks and service marks used herein are the property of Komatsu Ltd., Komatsu Mining Corp., or their respective
owners or licensees.
© 2021 Komatsu Mining Corp. All rights reserved.
Page: 2
Sheet: 1
TABLE OF CONTENTS
Manual de Partes de 4100XPC DC
41XC-D-P-MM-LA-0000
4100XPC DC Parts Manual Cover (Spanish)
Page: 7
Sheet: 1
TABLE OF CONTENTS
Description Page
Group 1 - SHEET METAL 8
Group 2 - OPERATOR'S CAB AND CONTROLS 163
Group 3 - SWING SYSTEM 179
Group 4 - HOIST SYSTEM 206
Group 5 - ATTACHMENT 231
Group 6 - CROWD SYSTEM 246
Group 7 - PROPEL SYSTEM 278
Group 8 - AIR SYSTEM 310
Group 9 - LUBRICATION SYSTEM 335
Group 10 - MOTORS, ELECTRIC 366
Group 11 - ELECTRICAL, MAIN CONTROL 371
Group 12 - ELECTRICAL, AUXILIARY 443
Page: 7
Sheet: 2
GROUP 1 - SHEET METAL

Description Page
MODULE, REVOLVING FRAME 9
PLATFORM, REVOLVING FRAME 17
MODULE, MACHINERY HOUSE 18
MODULE, RH ROOM 125
MODULE, LH ROOM 126
MODULE, REAR ROOF AND HOUSE PRESSURIZER 127
SILENCER INSTALLATION, HOUSE FAN 128
DUCT INSTALLATION, MAIN TRANSFORMER 129
MODULE, BOOM PLATFORMS 130
INSTALLATION, HOIST ROPE TUGGER 133
INSTALLATION, HOIST DRUM GUARD 135
GUIDE ROLLERS, HOIST ROPE - HOUSE ROOF 136
MODULE, GANTRY BOOT 137
PLATFORM, GANTRY 138
MODULE, CATWALK/HANDRAIL, UPPER 139
HANDRAILS, HOUSE ROOF HATCH 145
PLATFORM ACCESS, RIGHT-HAND 146
GUARD, SWING COMPONENTS 151
BUMPER 152
COUNTERWEIGHT 153
SIGN INSTALLATION 154
SIGN INSTALLATION - Spanish 155
SIGN INSTALLATION, FILTRATION SYSTEM 156
LABELS, ARC FLASH 157
LABELS, ARC FLASH - Spanish 158
JIB CRANE, LH ROOM 159
REMOVAL SYSTEM, BRAKE 160
MISCELLANEOUS MATERIAL 161
INSTALLATION, DECAL 162
Page: 8
Sheet: 1
MODULE, REVOLVING FRAME (Not Illustrated)

Part No. Description Qty. Page
MODULE, REVOLVING FRAME
R76913F1 FRAME, Revolving 1 10
R34413F1 WASHER, Thrust - Center Gudgeon 1
R61501F4 ROLLER PATH, Upper 1 196
R62657F1 MOUNTING PINS, Hoist Gear Case 1 229
R47559F1/F2 LUBRICATION, Revolving Frame 1 345
R43350F1 AIR & LUBE SYSTEM, Revolving Frame 1 344
R41648F2 INSTALLATION, Revolving Frame Trough 1
R43077F1 BUMPER 1 152
R44821F1 INSTALLATION, Wire Trough Support 1
R44885F1 INSTALLATION, Revolving Frame Covers 1
R44722F1 INSTALLATION, Revolving Frame Drain 1
R44257F2 INSTALLATION, Revolving Frame Conduit 1
Page: 9
Sheet: 1
FRAME, REVOLVING
Page: 10
Sheet: 1
FRAME, REVOLVING
Item Part No. Description Qty.
R76913F1 FRAME, REVOLVING
01 R76913D2 REVOLVING FRAME 1
02 R43476D3 BUSHING, Outer Boom Lug 2
03 R43476D1 BUSHING, Inner Boom Lug 2
04 R37042D4 BUSHING, Compression Member Lug 2
05 R37042D16 BUSHING, Tension Member Lug 2
06 R62699D1 BUSHING, Hoist Gear Case - Front 2
07 R62700D1 BUSHING, Hoist Gear Case - Rear 2
08 R35040D1 BUSHING, Center Gudgeon 1
09 25N733F1 CAPSULE, Bearing 3
10 19F79D323 PIN, Dowel 2
11 20Z1221D6 SCREW, Set 6
12 21Z516D9 ADHESIVE AR
Page: 10
Sheet: 2
VALVE ASSEMBLY
F7105
Page: 11
Sheet: 1
VALVE ASSEMBLY
Item Part No. Description Qty. Page
R4324F12 VALVE ASSEMBLY
01 44Z1444 INJECTOR 4 12
02 44Z943D8 NIPPLE, Reducing 4
03 44Z342D6 TEE, Pipe 4
04 44Z558D6 NIPPLE, Pipe 3
05 R3001D6 CHANNEL 2
06 44Z898D23 ELBOW, Pipe 4
07 20Q260D195 SCREW, Hex Hd Cap 8
08 16Z860D6 CLAMP, Pipe 8
Page: 11
Sheet: 2
INJECTOR
Page: 12
Sheet: 1
INJECTOR
-- 44Z1444 INJECTOR
01 1045Z3994 KIT, Injector Repair 1
02 O-RING (NSS) 2
03 WASHER (NSS) 1
04 PACKING (NSS) 1
05 O-RING (NSS) 1
06 SPRING, Plunger (NSS) 1
07 VALVE, Slide (NSS) 1
08 RING, Back-up (NSS) 2
09 O-RING (NSS) 2
10 BODY, Valve (NSS) 1
11 1039Z1075 PISTON ASSEMBLY 1
12 1044Z1272 FITTING & CAP 1
13 1018Z13302 SPACER 1
14 1020Z10920 NUT, Lock 1
15 1020Z13718 SCREW, Adjusting 1
Page: 12
Sheet: 2
VALVE ASSEMBLY
F5010
Page: 13
Sheet: 1
VALVE ASSEMBLY
01 44Z1444 INJECTOR 2 12
02 R3001D2 CHANNEL 2
03 44Z342D6 TEE, Pipe 2
06 44Z590D12 CONNECTOR, Pipe 2
07 44Z473D6 ELBOW, Swivel 2
Page: 13
Sheet: 2
BRACKET ASSEMBLY, SPRAY VALVE
F9071
Page: 14
Sheet: 1

R14081F1 BRACKET ASSEMBLY, SPRAY VALVE
01 R14075D1 BRACKET 1
02 R5808F3 NOZZLE, Spray 1 16
03 R5872D1 BRACKET, Spray Valve 1
04 16N3343D14 PAD, Mounting 1
05 NOT USED
06 NOT USED
07 NOT USED
09 3616V008 NUT, Hex 2
10 20Q270D20 CONNECTOR, Pipe 2
11 3616V009 NUT, Hex 2
Page: 14
Sheet: 2
F9071
Page: 15
Sheet: 1

R14081F2 BRACKET ASSEMBLY, SPRAY VALVE
04 NOT USED
05 NOT USED
06 NOT USED
07 NOT USED
09 3616V008 WASHER, Lock 2
10 20Q270D20 NUT, Hex 2
11 NOT USED
12 NOT USED
Page: 15
Sheet: 2
NOZZLE, SPRAY
06
05
04
03
09
02
01
07
Page: 16
Sheet: 1
NOZZLE, SPRAY
R5808F3 NOZZLE, SPRAY
01 R5808D1 RETAINER, Ring 1
02 R5808D2 CAP, Air 1
03 R5808D3 CAP, Fluid 1
04 R5808D4 GASKET, Fluid Cap 1
05 R5808D5 BODY, 1/4 in NPT 1
06 R5808D6 GASKET 1
07 R5808D7 CLEANOUT ASSEMBLY 1
08 NOT USED
09 NOT USED
Page: 16
Sheet: 2
PLATFORM, REVOLVING FRAME
Page: 17
Sheet: 1
PLATFORM, REVOLVING FRAME

R44841F1B/F2A PLATFORM, REVOLVING FRAME
01 R41078D1 PLATFORM, Rear, LH 1
02 R41079D1 PLATFORM, Rear, RH 1
03 R41080D1 PLATFORM, LH Room 1
04 R41081D1 PLATFORM, RH Room 1
05 NOT USED
08 20Q270D72 NUT, Hex 100
09 18Z694D11 WASHER, Hardened 100
10 NOT USED
11 NOT USED
12 R44840D1 SHIM 6
13 R44840D2 SHIM 6
14 R44840D3 SHIM 3
15 R44840D4 SHIM 9
16 R44840D5 SHIM 21
17 R44840D6 SHIM 3
18 R44840D7 SHIM 3
19 R44840D8 SHIM 3
20 R44840D9 SHIM 3
NOTE: The following items are not shown:
R56152F21 INSTALLATION, Cable - RH Platform 1
R46763F1 INSTALLATION, Propel Horn 1
47Q11D203 SIREN, Propel Horn 2
32Q1780D3 DECAL, Notice Voltage 4
32Q1810D1 SIGN, Danger - Hazardous Voltage 4
32Q1805D63 LABEL, Identification Voltage 13800 4
Page: 17
Sheet: 2
MODULE, MACHINERY HOUSE
10 13
11
17
34
18
19
35
12
09
23 07
27
33
22
23
20
01
09 06
03
10 05 24
32 25
26
29
04 02
31
30
F7607B
Viewed from Front
Page: 18
Sheet: 1
10
02 11
08
34
10
13
21
15
01
31
16
03
24
09 25
05 26
07 32 29
27
33
06
14
F7607C
Viewed from Rear
Page: 18
Sheet: 2

R61110F1 MODULE, MACHINERY HOUSE
NOTE: Items described below listed without part numbers are for reference only, and must be ordered
separate from the above assembly
01 MODULE, RH Room 1 125
02 MODULE, LH Room 1 126
03 MODULE, Roof Beams 1 57
04 MODULE, Front Wall 1 58
05 MODULE, House Sidewalls 1 59
06 MODULE, Rear House 1 64
07 MODULE, Rear Roof 1 127
08 MODULE, Hood/Dirt Chute 1 72
09 MODULE, Roof Hatch Covers 1 74
10 MODULE, Gantry Boots 1 137
11 MODULE, Operator Cab - RH 1 164
12 MODULE, Roof Grating 1 118
13 HOOD, Rain W/Supports 1 119
14 R10878D1 DUCT, Bleed (Flexible) AR
15 R10878D2 CLAMP, Duct 1
16 R52629D1 STRAP, Duct Mounting 3
17 R45059D1 BRACKET, Flex-Joint, Side 2
18 R45060D1 BRACKET, Flex-Joint, Top 2
19 R11739D2 SEAL, Extruded 1
20 R45403D1 COVER, Flex-Joint, RH 1
21 R45403D2 COVER, Flex-Joint, RH 1
22 R45404D1 GASKET, Foam (Operator Cab) 1
23 32Z1806 SEALANT, Weather AR
24 R27615D1 SHIM, Roof Beam 12
27 SILENCER INSTALLATION, House Fan 1 128
28 21Z772D4 ADHESIVE (Not Shown) AR
29 R45402F1 KIT, House Hardware (Roof Beams) 1
30 R45402F2 KIT, House Hardware (Front Enclosure) 1
31 R45402F3 KIT, House Hardware (Rooms To Platforms) 1
32 R45402F4 KIT, House Hardware (Side Walls) 1
33 R45402F5 KIT, House Hardware (Rear Roof) 1
34 R45402F6 KIT, House Hardware (Operator Cab) 1
35 R45402F7 KIT, House Hardware (Flex Joint) 1
Page: 18
Sheet: 3

36 R54275F1 SIGN INSTALLATION, Filtration System (Not Shown) 1 156
37 STAIRWAY, Boarding, RH (Not Shown) 1 120
38 STAIRWAY, Boarding, LH (Not Shown) 1 122
39 LIMIT SWITCH, RH Stairway (Not Shown) 1 123
40 LIMIT SWITCH, LH Stairway (Not Shown) 1 124
Page: 18
Sheet: 4
MODULE, RH ROOM (Not Illustrated)

R77455F1 MODULE, RH ROOM 1
01 R64879F1 ROOM, RH 1 20
02 R73226F1 INSTALLATION, RH Air Horn 1 332
03 MOTOR CONTROL CENTER ASSEMBLY (R69051D2 Modified) 1 444
04 R55602D1 SUPPORT, MCC 1
05 R33064F2 INSTALLATION KIT, Tugger Control (Dual) 1
06 R55177F1 INSTALLATION KIT, Inclinometer (UCS) 1 506
07 R55176F1 INSTALLATION KIT, RH Room GUI (UCS) 1 439
08 R55175F1 INSTALLATION KIT, Remote Hoist Amber Light 1 484
09 R55061F6 INSTALLATION KIT, Front Wall Remote I/O Assembly 1 450
10 R44257F3 CONDUIT/ELECTRICAL MATERIAL, RH Room 1
11 R45209F2 BRACING, Cabinet RH Room 1
12 27Z826D1 GLASS, Window 1
13 27Z1356 WEATHER STRIP, Window 1
14 R41386D2 CONNECTOR, Heater Receptacle 1
Page: 19
Sheet: 1
ROOM, RH
BACK VIEW
F7121J
MAIN VIEW
Page: 20
Sheet: 1
ROOM, RH
FRONT VIEW
F7121K
ISOMETRIC VIEW
Page: 20
Sheet: 2
ROOM, RH
R64879F1 ROOM, RH
01 R64702D1 WELDMENT, RH Room 1
02 R64870D1 SUPPORT, False Floor 1
03 R29507D1 COVER, Top 1
04 NOT USED
07 20Q270D48 NUT, Hex 20
08 R64885D1 COVER, Wire Trough 3
11 R67603D1 SUPPORT, False Floor 1
13 20Q270D16 NUT, Hex 12
14 R67638F2 DOOR ASSEMBLY, (RH Open Out) 2 61
15 R67638F1 DOOR ASSEMBLY, (LH Open Out) 1 63
16 20Z1130D6 SHACKLE, Anchor 4
17 R42247D1 PANEL, False Floor 1
26 R42244D1 CLIP, Hold-Down 28
27 20Z1282D11 SCREW, Self Drill Hex Hd 28
28 NOT USED
29 NOT USED
30 NOT USED
31 20Q270D24 NUT, Hex 4
32 R64879Y32 GASKET 1
33 R43408D1 DIKE, Room 1
34 20Q260D198 SCREW, Hex Hd 8
35 27T2536 COVER, Shipping 6
36 NOT USED
37 NOT USED
Page: 20
Sheet: 3
ROOM, RH
38 NOT USED
39 NOT USED
40 R74664D1 SUPPORT, Air Horn 1
42 NOT USED
43 R70645D1 PLATE, Cover 1
44 R55570D1 CONNECTOR, D-Ring 3
45 21Z772D4 ADHESIVE 1
46 R55615D1 SIGN, Warning 3
47 32Z1806 SEALANT, Weather 1
52 R64879Y52 PLATE 1
Page: 20
Sheet: 4
AIR PRESSURE REGULATOR
F730C
Page: 21
Sheet: 1
AIR PRESSURE REGULATOR

89Z182 AIR PRESSURE REGULATOR
01 NP1000Z11065 KNOB 1
02 NP1000Z11073 SCREW 4
03 BONNET (NSS) 1
04 NP1000Z11071 WASHER 1
05 NP1000Z11069 SCREW, Adjusting 1
06 THRU 11 NOT USED
12 NP1000Z11070 SPRING 1
13 NP1000Z11067 DIAPHRAGM 1
14 NP1000Z11068 PLUG 1
15 NP1000Z10846 O-RING 1
16 NP1000Z11072 SPRING, Valve 1
17 NP1000Z11066 VALVE 1
18 1045Z3870 O-RING 1
19 COVER, Bottom (NSS) 1
20 BODY (NSS) 1
21 NOT USED
22 R41722D1 GAUGE, Pressure 1
23 1045Z3861 KIT, Service 1
Page: 21
Sheet: 2
VALVE, AIR SOLENOID (Not Illustrated)

-- R54970D2 VALVE, AIR SOLENOID
01 1036Z2385 VALVE 1
02 1045Z3992 KIT, Repair 1
03 1075Z2111 COIL, 24VDC 1
Page: 22
Sheet: 1
CONTACTOR, STARTER (Not Illustrated)

R47370D1 CONTACTOR, STARTER
01 R47411D10 COIL, Magnetic 1
02 R47411D20 CONTACT KIT, Power Pole (Three Poles Per Kit) 1
03 R47411D13 CONTACTS, Auxiliary Normally Open 1
04 R47411D14 SUPPRESSOR, Surge 1
05 R47411D16 RELAY, Overload 1
06 R47411D19 CONTACT UNIT, Overload 1
Page: 23
Sheet: 1

Page: 24
Sheet: 1

Page: 25
Sheet: 1
CABINET, INCLINOMETER
02
01 03
18
19
04
05
06
07
15 08
16 09
17
05
06
09
14
10
11
12
13
Page: 26
Sheet: 1
CABINET, INCLINOMETER
- R45602F1 CABINET, INCLINOMETER
01 14Q113D9 BOX, Junction 1
02 79Z1890D10 BLOCK, Terminal 1
03 79Z1889D10 STRIP, Marking 1
04 0863V103 SCREW, Rd Hd Mach 4
06 2137V005 NUT, Hex 6
07 20H1708D16 NUT, Self Locking 4
08 18Z1732D3 WASHER, Conical Lock 40
09 3631V004 WASHER, Plain 10
10 0846V121 SCREW, Hex Hd Mach 4
13 R43741D1 SENSOR, Inclinometer 2
14 0863V099 SCREW, Pan Hd Mach 1
15 79Z878D3 CONNECTOR, Straight 2
16 79Z1918D3 RING, Seal 2
17 0944V003 NUT, Lock 2
20 R56996F1 LABEL SET, Engraved (Not Shown) 1
Page: 26
Sheet: 2
KIT, GUI COVER DOME
06
03
02
01
F8292
Page: 27
Sheet: 1
KIT, GUI COVER DOME

R54581F1 KIT, GUI COVER DOME
01 R54581D1 COVER, GUI Dome 1
02 R54581D3 PLATE, Cover Dome 1
03 R54581D2 BUSHING, Rubber 1
04 NOT USED
05 NOT USED
06 20Z1770D2 SCREW 4
Page: 27
Sheet: 2
CAB ASSEMBLY, FRONT WALL I/O
B20A05 B20A06
TERMINAL BLOCK ASSEMBLY

CONFIGURATION DETAIL
B20000
B20B01
B20B01R
B20B01G
B20B01B
B20B01E
B20B01K
B20B01P
B20B01S
B20B01M
B20B01Q
B20B01C
B20B01H
B20B01N
B20B01F
B20B01T
B20B01D
B20B01A
B20B01L
B20B01J
PANEL ASSEMBLY
FRONT VIEW
GROUNDING DETAIL
F6839D
Page: 28
Sheet: 1

R55066F1 CABINET ASSEMBLY, FRONT WALL I/O
01 14Q183D28 ENCLOSURE, W/Panel 1
02 79Q1676D2 RAIL, Mounting 1
03 R40118D53 END STOP, Screwless 3
04 R40118D65 BLOCK, Terminal 3-Conductor Thru w/Center Marking 8
05 R40118D70 BLOCK, Terminal 3-Conductor Ground w/Center Marking 1
06 R40118D69 END PLATE 1
07 NOT USED
08 R54801D16 BREAKER, Circuit C-Curve 6A 1
09 R59524D3 FILTER, Spike & Transient 1
10 R54801D22 POWER SUPPLY 1
11 NOT USED
12 R55016F10 REMOTE I/O STATION, Front Wall 1 29
13 R48914D1 KIT, Fiber Optic Polishing 1
14 3AUA294001B308 LABEL, ESD 1
15 R59215D4 LABEL, Remote I/O Front Wall 1
16 NOT USED
17 NOT USED
18 NOT USED
19 NOT USED
20 NOT USED
21 R55008D3 HEATER, Strip 100W w/Integrated Thermostat 1
22 NOT USED
23 R55066Y23 DUCT, Wire 1
24 20Z1684D1 RIVET, Nylon (To Secure Wire Duct) 10
25 32Z887D5 CLAMP, Saddle Tie Down 1
26 NOT USED
27 NOT USED
28 NOT USED
32 NOT USED
36 NOT USED
37 NOT USED
Page: 28
Sheet: 2

40 20Q270D16 NUT, Hex 2
41 NOT USED
43 R57762D65 DUCT, Wire 1
44 R57761D10 RAIL, Mounting 1
45 NOT USED
46 79Q242D105 RING TONGUE, Terminal 2
47 79Q242D104 RING, Terminal 3
48 R72153D1 STRAP, Ground 1
49 208481294 CABLE 1
Page: 28
Sheet: 3
REMOTE I/O STATION, FRONT WALL
02 04 05 06 07 08 02 09
01 03 10 10 10 10 10 03 10
I/O RACK
F6823
Page: 29
Sheet: 1
REMOTE I/O STATION, FRONT WALL

R55016F10 REMOTE I/O STATION, FRONT WALL
01 R54797D2 MODULE, Interface - Fiber Optic 1
02 R54797D9 MODULE, Power Supply 2
- R60208D1 FUSE 1
03 R54797D66 TERMINAL BASE, Spring - For Power Module 2
04 R54797D13 MODULE, Digital Input 24VDC 4CH 2
05 R54797D32 MODULE, Analog Input Current 2CH 3
06 R54797D34 MODULE, Analog RTD 2CH 6
07 R54797D39 MODULE, Analog Output Voltage 2CH 1
08 R54797D21 MODULE, Digital Output 24VDC 4CH 1
10 R54797D62 TERMINAL BASE, Spring - For Electronic Module 15
Page: 29
Sheet: 2
SEC CONTROL KIT RIGHT HAND ROOM
06
01
07
F9806
Page: 30
Sheet: 1
SEC CONTROL KIT RIGHT HAND ROOM

R73259D2 SEC CONTROL KIT RIGHT HAND ROOM
01 NPMN50-14-000C CONTROLLER 1 31
02 THRU 05 NOT USED
06 20Z254D9 SCREW 4
07 MN40-17-002 CABLE 1
Page: 30
Sheet: 2
SEC CONTROL
F9673
Page: 31
Sheet: 1
SEC CONTROL
-- NPMN50-14-000C SEC CONTROL 1
01 MN50-01-019 KNOB, Black 2
02 MN50-01-003 SWITCH, Rocker 1
03 MN50-14-008 SWITCH, 2 Position 1
04 MN50-14-003 SWITCH, 2 Position 1
05 NPMN10-01-010 SCREW, Pan Hd Mach 4
06 40-08-015 FITTING, Compression 1
07 MN40-08-016 NUT, Jam 1
10 40-04-101 PAD, Mounting 2
11 250-14-006 PROBE, Temp Sensor 1
Page: 31
Sheet: 2
MODULE, LH ROOM (Not Illustrated)

MODULE, LH ROOM
01 R54425F1 ROOM, LH 1 33
02 R71118F1 LUBRICATION SYSTEM, LH Room 1 336
03 R71119F1 AIR SYSTEM, LH Room 1 311
04 R68789F1 AIR RECEIVER INSTALL, 240 GAL 1 318
05 R57874F1 HOSE INSTALLATION, Front Wall Air and Lube 1 312
06 R57862F1 FILLER INSTALLATION, Lube Tank 1 338
07 R55065F1 ASSEMBLY, Lube Room I/O 1 446
08 R65161F1 CROWD TENSIONER, Hydraulic 1 275
09 R44257F5 CONDUIT, Lube Room 1
10 R44431F1 LIGHTING, Lube Room 1 467
11 R45525F1 LUBE FILL INSTALLATION - Lube Room 1
12 R73225F1 INSTALLATION, LH Air Horn 1 331
13 27Z826D1 GLASS, Window 1
14 27Z1356 CHANNEL, Window 1
Page: 32
Sheet: 1
ROOM, LH
REAR WITH WALLS REMOVED F6855F
Exterior Views
Page: 33
Sheet: 1
ROOM, LH
VIEW WITH WALLS REMOVED
F6855G
Interior View
Page: 33
Sheet: 2
ROOM, LH
R54425F1 ROOM, LH
01 R54424D1 WELDMENT, Room 1
02 R54070F1 TANK, 620 Gallon 1 34
03 R54070F2 TANK, 415 Gallon 34
04 R42328F1 COVER, Hatch LH Room 1
05 16P7043D4 BRACKET, Handrail 6
06 R42258D2 WELDMENT, Door 2
07 R34154D1 DOOR, Access LH Room 1
08 R34154D2 DOOR, Access LH Room 1
09 R54857D1 GRATING, LH Room 1
12 R54746D1 MAT, Rubber 1
13 R42525D1 SUPPORT, Air Tank 2
14 R42539D1 CLIP, Saddle 23
15 R42545D1 COVER, Trough LH Room 1
20 19Z296D118 PIN, Self Locking 4
21 20Z1703D98 SCREW, Flange Locking 24
22 NOT USED
23 20Z2488D1 HINGE, Heavy Duty 4
24 R59633D1 LATCH ASSEMBLY 2
1006Z1632 LEVER ASSEMBLY 1
NP1000Z10319 LOCKBODY AND HANDLE ASSEMBLY 1
NP1000Z10320 STRIKER, Door Latch 1
25 20Z1745D2 SEAL, Door 2
26 NOT USED
27 20T10027D1 SHIM (Not Shown) 2
28 20T10027D2 SHIM (Not Shown) 2
29 R55110D1 ADHESIVE (Not Shown) 1
30 21Z772D2 ADHESIVE (Not Shown) 1
32 0844V099 SCREW, Flat Hd Mach 24
33 18H4148D7 WASHER, Lock Countersunk 20
Page: 33
Sheet: 3
ROOM, LH
35 32H226C1 HINGE, Eye Bolt 6
36 20Q272D24 NUT, Jam 6
37 20Z1282D2 SCREW, Self Drill Hex Hd 23
39 330241657 GASKET, W/Adhesive Back AR
41 20Q270D48 NUT, Hex 4
43 20Z1130D6 SHACKLE, Anchor 4
44 R42367D1 COVER, LH Room 1
45 R51809D1 TROUGH, Wiring 1
46 R43410D1 COVER, LH Room 1
47 R12537D1 ADHESIVE AR
48 NOT USED
50 20Q270D40 NUT, Hex 40
53 20H1572D1 BOLT, Rod 8
54 NOT USED
55 NOT USED
56 16T8946D1 PAD, Rubber 8
57 R44200F2 INSTALLATION, Room Insulation (Not Shown) 1
58 R47940D1 LOUVER 6
59 20Z526D49 SCREW, Thread Forming 48
62 R50896D1 PLUG 8
63 R43408D2 DIKE, Room 1
66 20Q270D16 NUT, Hex 12
68 R57488D1 ANGLE 1
69 R57489D1 ANGLE 1
70 32Z1806 SEALANT (Not Shown) AR
Page: 33
Sheet: 4
TANK, LUBRICATION
F7622A
Page: 34
Sheet: 1
TANK, LUBRICATION
R54070F1/F2 TANK, LUBRICATION
01 R54054D1 TANK, 620 Gallon 1
02 R54053D1 TANK, 415 Gallon 1
03 R54056D1 RING, Tie Down 4
04 R54066D1 COVER PANEL, Tank 2
05 R54765D1 TUBE, Sensor 2
06 R57591D1 COVER, Pump Hole 4
07 R54083D1 GASKET, Cover Panel 2
08 R54084D2 GASKET, Sensor Tube 2
09 R54084D1 GASKET, Pump Hole Cover 4
10 20Q270D24 NUT, Hex 64
12 3608V011 WASHER, Brass 108
13 NOT USED
14 NOT USED
15 NOT USED
Page: 34
Sheet: 2
PUMP, LUBRICATION
Page: 35
Sheet: 1
PUMP, LUBRICATION
37Z216D15 PUMP, LUBRICATION 1
1037Z559 PUMP TUBE 1
01 1020Z12797 BOLT, Connector 1
02 1020Z12798 NUT, Coupling 1
03 1018Z12440 PLUNGER, Rod 1
04 1020Z12799 NUT, Gland 1
1045Z3654 KIT, Pump Repair 1
05 O-RING (NSS) 1
06 U-CUP (NSS) 1
07 WASHER, PACKING (NSS) 1
08 RING, Retaining (NSS) 1
09 GASKET (NSS) 2
10 O-RING (NSS) 1
11 PIN, Cotter (NSS) 2
12 O-RING (NSS) 1
13 RING, Retaining (NSS) 1
14 WASHER, Guide (NSS) 1
15 PIN, Cotter (NSS) 1
16 1014Z4296 BODY, Outlet 1
17 1020Z12800 PLUG, Priming 1
18 1044Z1554 ADAPTER 1
19 NOT USED
20 1036Z2138 CHECK, Outlet 1
21 1025Z4214 BALL 1
22 1025Z4215 BALL, Stop 1
23 1014Z4297 BODY, Outlet 1
24 1020Z12801 TUBE, Pump 1
25 1044Z1555 ADAPTER 1
26 1018Z12441 ROD, Connecting 1
27 1044Z1556 ADAPTER 1
28 1025Z4214 BALL 1
29 1025Z4216 BALL 1
30 1019Z2461 PIN 1
31 1036Z2139 BUSHING & PLUNGER 1
32 1018Z12442 ADAPTER, Tube 1
33 1036Z2140 BUSHING & PLUNGER 1
34 1018Z12443 RETAINER 1
35 1036Z2141 CHECK 1
Page: 35
Sheet: 2
PUMP, LUBRICATION
36 1036Z2142 SEAT, Check 1
37 1018Z12444 SHOVEL, Priming 1
38 1020Z12802 TUBE, Priming 1
39 1041Z81 AIR MOTOR 1 36
Page: 35
Sheet: 3
AIR MOTOR
Page: 36
Sheet: 1
AIR MOTOR
1041Z81 AIR MOTOR
01 1036Z2143 VALVE ASSEMBLY, Power 1
02 1020Z12804 SCREW 2
03 1014Z4298 CAP, Valve 1
1036Z2144 SPOOL & BODY 1
04 1036Z2145 SPOOL, Valve 1
05 1020Z12805 SCREW 4
06 1036Z2146 BODY, Valve 1
07 1014Z4299 CAP, Valve 1
08 1020Z12806 SCREW 2
1045Z3655 KIT, Valve Seal 2
09 BUMPER, Valve (NSS) 2
10 O-RING (NSS) 2
11 GASKET (NSS) 1
12 O-RING (NSS) 2
13 1027Z530 MUFFLER/GASKET 1
14 NOT USED
15 1020Z13729 CAPSCREW 2
16 GASKET (NSS) 1
17 1014Z4300 BODY, Muffler 1
18 1020Z12808 SCREW, Self Tapping 2
19 1018Z12446 PLATE, Muffler 1
1046Z967 KIT, Muffler Element 1
20 END, Element (NSS) 1
21 ELEMENT, Air Muffler (NSS) 1
22 1036Z2147 PILOT BAR 1
23 1020Z12809 SCREW 2
24 1036Z2148 VALVE, Relay 1
25 1020Z12810 SCREW 4
26 1016Z1298 BRACKET, Upper 1
27 1020Z12811 SCREW 4
28 1036Z2149 VALVE, Air Signal 2
29 1036Z2150 PILOT BAR 1
30 1016Z1299 BRACKET, Lower 1
1045Z3656 KIT, Pilot Bar Seal 1
31 O-RING (NSS) 4
32 O-RING (NSS) 3
33 O-RING (NSS) 3
Page: 36
Sheet: 2
AIR MOTOR
34 O-RING (NSS) 2
35 O-RING (NSS) 2
36 1016Z1300 CASTING, Lower 1
37 1005Z1193 BEARING, Rod 1
38 1020Z12812 NUT 4
39 1020Z12813 TIE, Rod 4
40 1020Z12814 TUBE, Cylinder 1
41 1039Z1029 PISTON ROD ASSEMBLY 1
42 1020Z12815 ROD, Tie 4
43 1020Z12816 TUBE, Air 1
1045Z3657 KIT, Cylinder Tube Seal 1
44 SEAL, Cylinder (NSS) 2
45 SEAL, Piston (NSS) 2
46 O-RING (NSS) 2
47 "U" CUP (NSS) 1
48 1044Z1557 COUPLER 1
49 1044Z1558 NIPPLE 1
50 1020Z12817 NUT 4
51 1016Z1301 CASTING, Upper 1
52 1020Z12818 ADAPTER 1
Page: 36
Sheet: 3
VALVE ASSEMBLY
F8389
Page: 37
Sheet: 1
VALVE ASSEMBLY
01 R59518D3 INJECTOR, Lubrication 3-Valve 2 38
02 R59518D4 INJECTOR, Lubrication 4-Valve 3 39
03 R21297D9 PLATE, Mounting 1
04 44Z1445 CONNECTOR, Tube 8
05 R47206D1 CONNECTOR, Swivel Pipe 10
06 44Q44D12 CONNECTOR, Union 10
09 44Z943D3 NIPPLE, Reducing Pipe 1
10 44Z1010D3 PLUG, Pipe 1
11 44Z1662D3 TEE, Female Pipe Run/Pipe Branch 1
14 20Q270D24 NUT, Hex 10
Page: 37
Sheet: 2
INJECTOR, LUBRICATION
F5760A
Page: 38
Sheet: 1
R59518D3 INJECTOR, LUBRICATION
01 NP1000Z10039 INJECTOR 3
02 NP1000Z10040 CAP 1
03 O-RING ** (NSS) 1
05 NP1000Z10042 NUT, Lock 1
06 NP1000Z10043 PLUG, Piston Stop 1
08 WASHER, Backup (NSS) 1
09 SEAL (NSS) 1
10 O-RING (NSS) 1
11 NP1000Z10044 PISTON 1
13 NP1000Z10045 CONNECTOR 1
14 NP1000Z10046 BODY, Injector 1
17 SPRING ** (NSS) 1
19 NP1000Z10047 SEAT, Spring 1
20 NP1000Z10048 BODY AND PLUNGER 1
21 NP1000Z10049 SCREW, Socket Hd 2
22 GASKET ** (NSS) 1
23 NP1000Z10052 MANIFOLD, 3 Injector 1
25 NP1000Z10056 BOLT, Adapter 3
** NP1000Z10057 REPAIR KIT 1
Items marked ** are part of REPAIR KIT.
Page: 38
Sheet: 2
F5760A
Page: 39
Sheet: 1
02 NP1000Z10040 CAP 1
05 NP1000Z10042 NUT, Lock 1
09 SEAL (NSS) 1
10 O-RING (NSS) 1
11 NP1000Z10044 PISTON 1
23 NP1000Z10053 MANIFOLD, 4 INJECTOR 1
Items marked ** are part of REPAIR KIT.
Page: 39
Sheet: 2
PANEL, LUBRICATION UPPER
GREASE PIPING
F8390
Grease Piping
Page: 40
Sheet: 1
OPEN GEAR PIPING
F8390A
Open Gear Piping
Page: 40
Sheet: 2

R61429F1 PANEL, LUBRICATION UPPER
01 R61430D1 PANEL, Mounting 1
02 R57085D4 VALVE, Solenoid Vent 4
03 R61431D1 VALVE, Ball Locking 4
05 R61429Y1 TUBING 1
06 44Z2566D1 PLATE, Single Clamp 12
07 44Z2569D5 BODY, Clamp 12
08 44Z2571D5 BODY, Double Clamp 1
09 44Z2572D2 PLATE, Clamp Cover 1
10 44Z243D12 ELBOW, Compression 1
12 44Z574D13 ELBOW, Female Pipe 1
14 44Z902D17 TEE, Pipe Run 1
15 R54833D6 CONNECTOR, Straight 8
16 R61432D1 TEE, Run 4
17 R61433D1 CONNECTOR, Gauge 4
18 R61446D1 CONNECTOR, Reducing 5
19 R61447D1 TEE, Union 2
20 R61449D1 TAP, Pressure 4
21 R61474D1 ELBOW, Reducing 8
23 R42406D5 LABEL, Decal Upper Grease 1
24 R42406D6 LABEL, Decal Lower Grease 1
25 R42406D32 LABEL, Decal (Open Gear) 1
26 R42406D33 LABEL, Decal (Grease) 1
27 R57855D1 LABEL, Decal Upper Open Gear 1
28 R57855D2 LABEL, Decal Lower Open Gear 1
32 0627M06016 SCREW, Hex Hd Cap 16
Page: 40
Sheet: 3
FILTER ASSEMBLY, GREASE
08
02
06
11
05
12 15
04 08
14
10
02
11
07
05
09
03 06
01
13
10
07
03
F7901C
Page: 41
Sheet: 1
FILTER ASSEMBLY, GREASE

R70870F1 FILTER ASSEMBLY, GREASE
01 R47385D1 FILTER, Grease 1
01A R47385D4 SCREEN PACK, Filter Replacement (Qty of 3 Supplied) 1
01B NP1000Z10392 SUPPORT, Screen 1
02 R62560D1 VALVE, Ball Locking 2
03 89Z839D9 GAUGE, Pressure (0-5000 PSI/BAR) 2
04 36Z879D6 VALVE, Vent w/Relief Valve 1 42
04A 1036Z1367 VALVE, Vent 1
04B 36Z879D68 VALVE, Relief 1
05 44Z969D4 CROSS, Pipe 2
07 44Z341D2 ELBOW, Street 2
10 44Z826D5 BUSHING, Pipe Hex Hd 2
14 R47206D5 ADAPTER, Swivel 1
15 2446V002 PLUG, Pipe 2
Page: 41
Sheet: 2
VENT AND VALVE ASSEMBLY
08
03
09
02
04 10
32 11
01
31 05 12 07
30
13
06
29 14
07
15
16
28
17
21 18
27
19 20 18
18
26 25 24 23
22
Page: 42
Sheet: 1
VENT AND VALVE ASSEMBLY

36Z879D6 VENT AND VALVE ASSEMBLY
01 1044Z1282 ELBOW, Street 1
02 1044Z1278 BUSHING 1
03 1044Z1037 HOSE ASSEMBLY 1
04 1044Z1281 ADAPTER, Union 1
05 1044Z1283 TEE, Female Pipe 1
06 1044Z1734 NIPPLE, Male Pipe 1
07 1036Z1367 VALVE, Vent 1
08 1038Z563 CYLINDER, Air 1
09 1039Z906 PISTON, Cylinder 1
10 1018Z8131 PACKING 1
11 1036Z1368 NEEDLE 1
12 1018Z8132 PACKING ASSEMBLY 1
13 1036Z1369 SEAT, Valve 1
14 1020Z8075 GASKET, Check Seat 1
15 1014Z3555 BODY, Valve 1
16 36Z879D68 VALVE, Relief 1
17 1044Z1288 REDUCER 1
18 1018Z2951 NIPPLE, Male Pipe 3
20 1044Z1284 UNION 1
22 1044Z1289 UNION, Elbow 1
23 1044Z1276 NIPPLE, Checkunion 1
24 1044Z1275 NUT, Elbow, Union 1
25 1020Z10434 GASKET, Elbow, Union 1
26 1014Z3553 HOUSING, Elbow, Union 1
27 1044Z1285 TUBE, Vent 1
28 1018Z2953 COUPLING, Pipe 1
30 1044Z1039 SOCKET ASSEMBLY 1
31 1020Z10435 PLUG 1
32 1044Z1274 ADAPTER 1
Page: 42
Sheet: 2
MANIFOLD, AIR WITH MOUNTING PLATE
13 12 19 18 19 18
01
19 18
12
05
06
02
12
15
11
07
18
04
17 16 19
03
20 10
05
17
18
14 19
08 06
05
09
06
17 F6947B
Page: 43
Sheet: 1
MANIFOLD, AIR WITH MOUNTING PLATE

R71386F1 MANIFOLD, AIR WITH MOUNTING PLATE
01 R57404D1 MOUNTING PLATE, Air Manifold 1
02 R42510F1 MANIFOLD, Air 1 44
03 89Z182 REGULATOR 4 21
04 R41717D1 VALVE, Lockout 6
05 R41719D1 CLAMP 6
06 R41725D1 ADAPTER 6
07 2446V005 PLUG 6
08 R41719D3 CLAMP 14
09 R41723D1 MANIFOLD, Block 5
10 R42406D26 LABEL, 40 PSI Max 1
11 R42406D38 LABEL, 80 PSI Max 1
12 R42406D1 LABEL, Decal Aux-Air 8
13 R42406D7 LABEL, Decal Coop/Stair 1
14 R42406D9 LABEL, Decal Inlet 1
15 R42406D10 LABEL, Decal Pumps 1
16 R42406D11 LABEL, Decal Lower Spray 1
17 0844V084 SCREW, Flat 12
18 2136V006 NUT, Hex 12
19 3643V008 WASHER, Locking 12
20 2446V005 PLUG, Pipe 1
Page: 43
Sheet: 2
MANIFOLD, AIR
Page: 44
Sheet: 1
MANIFOLD, AIR
R42510F1 MANIFOLD, AIR
01 NOT USED
02 89Z182 REGULATOR, Air Pressure 4 21
03 R41717D1 VALVE, Lockout 6
-- R41717D2 SERVICE KIT, Lockout Valve (Includes Seals & Slide) 1
04 R41719D1 CLAMP 6
06 2446V005 PLUG, Pipe 6
07 R41719D3 CLAMP 14
08 NOT USED
09 NOT USED
10 R41723D1 MANIFOLD 5
Page: 44
Sheet: 2
PANEL ASSEMBLY, BRAKE ISOLATION
F8405C
Page: 45
Sheet: 1
PANEL ASSEMBLY, BRAKE ISOLATION

R71234F1 PANEL ASSEMBLY, BRAKE ISOLATION
01 R72325D1 PANEL, Brake Isolation 1
02 R71234Y2 HOSE AR
04 R63122D1 VALVE, Single Solenoid 3 46
05 R62886D1 VALVE, Pressure Relief 4
06 R55292D2 MUFFLER, Air 4
07 R55280D1 MANIFOLD, Header 1
08 R6377D4 VALVE, Check 3
09 36Z1604D3 BRACKET, Regulator 1
11 0630V002 SCREW, Socket Hd 4
13 2419V111 NIPPLE, Pipe 3
14 2422V004 PLUG, Countersunk Pipe 5
15 44Z206D6 CONNECTOR 6
19 44Z592D8 TEE, Buklhead Run 1
21 44Z898D11 ELBOW, 45 Pipe 2
22 44Z898D17 ELBOW, 45 Pipe 1
23 44Z1417D4 CONNECTOR, Reducer 1
25 44Q3D12 HOSE END 10
26 44Z12D18 CLAMP, Hose 10
27 R42406D8 LABEL, Lower Air Panel 1
28 R42406D12 LABEL, Decal Brakes 1
29 R42406D28 LABEL, 100 PSI Max 1
30 R42406D29 LABEL, Crowd 1
31 R42406D30 LABEL, Swing 1
32 R42406D31 LABEL, Hoist 1
Page: 45
Sheet: 2
VALVE, INDIVIDUALLY MOUNTED
14
11
13
12
04
08
07
06
05
03
10
09
01
02
15
Page: 46
Sheet: 1
VALVE, INDIVIDUALLY MOUNTED

R63122D1 VALVE, INDIVIDUALLY MOUNTED
01 R55001D3 VALVE ONLY 1
02 1045Z3823 SEAL, Pressure - Body to Base 1
03 1020Z13409 SCREW, Mounting - Body to Base 4
04 1018Z13004 PLATE KIT, Pilot Valve Adapter 1
05 1016Z1407 CUSHION, Spool 1
06 1045Z3825 SEAL, Pressure - Interface Plate 1
07 1018Z13003 SEAL, Pilot Adapter Wire Way 1
08 1018Z13002 PLATE, Pilot Adapter Interface 1
09 1018Z13000 SEAL, Pressure - Adapter/End Plate 1
10 1020Z13408 SCREW, Mounting - Pilot Valve Adapter Plate 2
11 1036Z2395 PILOT ASSEMBLY 1
12 1018Z13001 SEAL, Pressure - Pilot Valve to Adapter/Body 1
13 1020Z13407 SCREW, Mounting - Pilot 2
14 1079Z8589 CONNECTOR, Plug-in w/Light 1
15 NP1000Z10396 BASE, Individual 1
Page: 46
Sheet: 2
LUBRICATOR, AIR
Page: 47
Sheet: 1
LUBRICATOR, AIR
46Z405D1 LUBRICATOR, AIR 1
01 1046Z1047 DOME ASSEMBLY, Feed 1
1046Z301 KIT, O-Ring 1
02 O-RING (NSS) 1
03 O-RING (NSS) 1
04 O-RING (NSS) 1
05 O-RING (NSS) 1
06 O-RING (NSS) 1
07 1036Z1272 SENSOR, Flow 1
08 BODY, Lubricator (NSS) 1
09 1020Z7637 PLUG, Fill 1
10 1034Z55 GENERATOR, Fog (Includes Item 6) 1
11 1025Z2678 BALL, Check 1
12 1044Z846 FITTING, Tube 1
13 1020Z7636 TUBE, Siphon 1
14 1020Z7635 SCREW 6
15 1020Z7634 PLUG, Pipe 1
16 1046Z517 ADAPTER 1
17 1020Z7633 GASKET, Adapter 1
1027Z248 RESERVOIR ASSEMBLY 1
18 RESERVOIR, 5 Gallon (NSS) 1
19 1020Z7632 PLUG, Fill 1
20 1020Z7631 GASKET, Plug 1
21 1036Z1086 COCK, Drain 1
22 1044Z847 TEE, Lower Bracket (Includes Item 21) 1
23 1018Z7627 ELBOW, Upper Bracket 1
1045Z2183 KIT, Reservoir Sight Gauge 1
24 PIN, Guard (NSS) 2
25 SPACER (NSS) 2
26 1018Z7726 GAUGE, Sight 1
27 1020Z7630 NUT 2
28 1025Z2677 BALL, Float 1
29 1018Z7034 STRAP, Mounting 1
Page: 47
Sheet: 2
FILTER, COALESCING
FILTER
Page: 48
Sheet: 1
FILTER, COALESCING
-- R41718D1 FILTER, COALESCING
01 R41715D4 INDICATOR, Mechanical Service 1
02 1020Z13646 SCREW 2
03 BODY, Nylon (NSS) 1
04 RING, Support (NSS) 1
05 DIAPHRAGM (NSS) 1
06 BODY, Filter (NSS) 1
07 R41718D2 ELEMENT, Filter 1
08 1045Z3877 O-RING 1
09 1046Z1107 BOWL ASSEMBLY, Metal 1
10 R41715D3 DRAIN, Automatic 1
11 1020Z12234 GASKET 1
12 1020Z12232 NUT 1
13 1020Z13647 SCREW 2
14 1032Z1591 CLAMP, Sight Glass 1
15 1089Z515 LENS, Sight Glass 1
16 1045Z3966 SEAL, Sight Glass 1
17 1045Z3873 O-RING, Bowl 1
18 BOWL, Metal (NSS) 1
Page: 48
Sheet: 2
VALVE, AIR-SOLENOID OPERATED (4 Valve Bank)
Page: 49
Sheet: 1

R55001D2 VALVE BANK, 4-VALVE
15 R42466D4 BASE, Manifold 4
16 1045Z3824 SEAL, Manifold Pressure 1
17 1020Z13410 ROD, Tie AR
18 1018Z12999 END PLATE KIT, Manifold 2
19 R42466D5 DISC, Isolator (Located between 1st & 2nd valve, inlet only) 1
Page: 49
Sheet: 2
REMOTE I/O STATION, LUBE ROOM
02 04 05 06 07 02 08 02 08 02 08 02 08
01 03 09 09 09 09 03 09 03 09 03 09 03 09
I/O RACK
F6822
Page: 50
Sheet: 1
REMOTE I/O STATION, LUBE ROOM

R55016F9 REMOTE I/O STATION, LUBE ROOM
- R60208D1 FUSE 1
Page: 50
Sheet: 2
MANIFOLD, CROWD BELT TENSIONER
08
05 09
07 10
04 02
03
02
03
01
06
13
12
16
11
14 15 F8593B
Page: 51
Sheet: 1
MANIFOLD, CROWD BELT TENSIONER

R65164F1 MANIFOLD, CROWD BELT TENSIONER
02 R63995D2 VALVE, Solenoid 2
03 R63995D3 PLUG, W/Cable 2
04 R63995D4 VALVE, Sequence 1
05 R63995D5 VALVE, Relief 1
07 R63995D7 GAUGE, Pressure 3000 PSI 1
08 R63995D8 TRANSDUCER, Pressure 1
09 R63995D9 CONNECTOR 1
10 44Z940D2 ADAPTER 1
12 44Z421D6 ELBOW 2
NOTE: The Items Listed Below Are NOT Included In The Above Assembly. Order Separately.
14 R65165D1 BRACKET, Mtg 1
Page: 51
Sheet: 2
FILTER, AIR
OUTLET
F6993A
Page: 52
Sheet: 1
FILTER, AIR
R37965D11 FILTER, AIR
01 NP1000Z10163 GAUGE, Pressure Indicator 1
02 1045Z3802 O-RING, Bowl 1
04 NOT USED
Page: 52
Sheet: 2
FILTER, AIR
OUTLET
F6993A
Page: 53
Sheet: 1
FILTER, AIR
02 1045Z3802 O-RING, Bowl 1
04 NOT USED
Page: 53
Sheet: 2
FILTER, AIR
OUTLET
F6993A
Page: 54
Sheet: 1
FILTER, AIR
02 1045Z3802 O-RING, Bowl 1
04 NOT USED
Page: 54
Sheet: 2
PUMP KIT, LUBE ISOLATION
F8391A
Page: 55
Sheet: 1
PUMP KIT, LUBE ISOLATION

R64141F1 PUMP KIT, LUBE ISOLATION
01 R64142D1 FLANGE, Mounting w/Valve 1
01A R64104D1 VALVE, Ball locking 1
04 R67276D1 O-RING 1
05 37Z216D15 PUMP, Lubrication 1 35
06 20Z1221D2 SCREW, Set (Not Shown) 3
Page: 55
Sheet: 2
FILTER ASSEMBLY, LUBE TANK
F6861A
Page: 56
Sheet: 1
FILTER ASSEMBLY, LUBE TANK

R55633F1 FILTER ASSEMBLY, LUBE TANK
01 R55632D1 HEAD ASSEMBLY, Dual Filter 2
02 R55632D2 ELEMENT, Filter - Replacement 2
03 R55632D3 INDICATOR, Visual - Filter (Not Shown) 1
04 R55632D4 FLANGE, 4-Bolt 4
05 36Q511D6 VALVE, Locking Ball 5
06 NOT USED
07 2417V022 ELBOW, Street 5
09 NOT USED
10 NOT USED
12 2426V007 TEE, Pipe 2
13 NOT USED
14 NOT USED
15 44Z591D20 ELBOW 2
17 44Z686D7 TEE, Pipe Male Run 2
18 NOT USED
19 R55664D21 BRACKET, Mtg - Filter 4
20 NOT USED
Page: 56
Sheet: 2
MODULE, ROOF BEAMS
34
33
02
20
21
24
22
25 26
26 27
27
19 35
04 37
06
36
25
25
26
26
27
09 27
15
32
03
25
26
27 13 11
14
08
31 07
10 17
12
25
26
27 16
21
25
22
26
18 23
27
05
01
20
21
22
Page: 57
Sheet: 1
MODULE, ROOF BEAMS

R59932F1 MODULE, ROOF BEAMS
01 R59931D1 BEAM, Machinery House RH Side 1
02 R44030D1 BEAM, Machinery House LH Side 1
03 R57425D1 BEAM, Rear Short 1
04 R57485D1 BEAM, Rear 1
05 R42697D1 BEAM, Front 1
06 R42692D1 BEAM, Rear Center 1
07 R42698D1 BEAM, Center 1
08 R43132D1 BEAM, Center To Right Side Rear 1
09 R42693D1 BEAM, Center To Left Side Rear 1
10 R42699D1 BEAM, Short, RH 1
11 R42823D1 BEAM, Short, LH 1
12 R42691D1 BEAM, Center Right 1
13 R42690D1 BEAM, Center Left 1
14 R42695D1 BEAM, Center Rear 1
15 R42695D2 BEAM, Center Rear 1
16 R42948D1 BEAM, Center 1
17 R42908D1 BEAM, Front 1
18 R45627D1 SUPPORT, Side Beam 1
19 R50693D1 SUPPORT, Side Beam 1
23 R59932Y26 SHIM, #7 Ga AR
26 20Q278D64 NUT, Hex 130
28 NOT USED
29 NOT USED
30 NOT USED
31 R47515D1 BEAM, Center To Right Side Front 1
32 R47516D1 BEAM, Center To Left Side Front 1
33 27Q731 LOUVER 1
34 088741334 SEAL, Neoprene, w/Adhesive Back AR
36 20Q270D20 NUT, Hex 8
Page: 57
Sheet: 2
MODULE, FRONT WALL
Page: 58
Sheet: 1
MODULE, FRONT WALL

R55447F1 MODULE, FRONT WALL
01 R42904F1 PANEL, Front - Center 1
02 R55446F1 PANEL, Front - RH Side 1
03 R55446F2 PANEL, Front - LH Side 1
04 NOT USED
05 R44963D1 SHIM 10
06 R44964D1 SHIM 10
07 R55414D1 COVER 1
08 R55414D2 COVER 2
09 R55416D1 COVER, Upper 1
10 R55416D2 COVER, Upper 1
11 R55417D1 COVER, Lower
12 R55417D2 COVER, Lower 1
13 NOT USED
14 R45008D1 PLATE, Clamp 4
16 R45006D1 CLAMP 2
17 NOT USED
21 20Z1704D9 NUT, Flange Locking 30
Page: 58
Sheet: 2
MODULE, HOUSE SIDEWALLS
Page: 59
Sheet: 1
MODULE, HOUSE SIDEWALLS

R44945F1 MODULE, HOUSE SIDEWALLS
01 R44928F1 PANEL, RH Sidewall 1 60
02 R44928F2 PANEL, LH Sidewall 1 62
03 R44077D1 PANEL, RH Sidewall 1
04 R44086D1 PANEL, LH Sidewall 1
05 NOT USED
Page: 59
Sheet: 2
PANEL ASSEMBLY, SIDEWALL
R44928F1
R44928F2
F7076A
Panel Assembly, Sidewall
Page: 60
Sheet: 1

-- R44928F1 PANEL ASSEMBLY, SIDEWALL
01 R44037D1 PANEL, Side Wall, RH 1
02 NOT USED
03 R44928Y3 PLATE (Not Shown) 2
04 NOT USED
05 R67638F2 DOOR, LH Open In 1 61
Page: 60
Sheet: 2
DOOR, RH OPEN IN & LH OPEN OUT
F8767E
Page: 61
Sheet: 1

NOTE: RH Open Out (Shown); LH Open In (Opposite).
R67638F2 DOOR, LH OPEN IN & RH OPEN OUT
02 R67858D1 SEAL, Door Bottom 1
03 20Z2488D1 HINGE, Heavy-Duty 2
04 R68702D1 HANDLE, Door 1
07 20T10027D1 SHIM 1
08 20T10027D2 SHIM 1
10 21Z772D2 ADHESIVE (Not Shown) 1
14 20Z616D6 NUT, Acorn Hex 6
17 20Q270D16 NUT, Hex 10
Page: 61
Sheet: 2
R44928F1
R44928F2
F7076A
Panel Assembly, Sidewall
Page: 62
Sheet: 1

-- R44928F2 PANEL ASSEMBLY, SIDEWALL
01 NOT USED
02 R44037D2 PANEL, Side Wall, LH 1
03 R44928Y3 PLATE (Not Shown) 2
04 R67638F1 DOOR, RH Open In 1 63
05 NOT USED
Page: 62
Sheet: 2
F8767C
Page: 63
Sheet: 1

NOTE: LH Open Out (Shown); RH Open In (Opposite).
R67638F1 DOOR, RH OPEN IN & LH OPEN OUT
02 R67858D1 SEAL, Door Bottom 1
03 20Z2488D1 HINGE, Heavy-Duty 2
04 R68702D1 HANDLE, Door 1
07 20T10027D1 SHIM 1
08 20T10027D2 SHIM 1
10 21Z772D2 COMPOUND, Locking (Not Shown) 1
14 20Z616D6 NUT, Acorn Hex 6
17 20Q270D16 NUT, Hex 10
Page: 63
Sheet: 2
MODULE, REAR HOUSE
13
04
01
15 15 13
17 13 17
19 19
02
13
05
13 07
09
15
17
19
11
10
02
03
15
17
19
08
11
Page: 64
Sheet: 1
MODULE, REAR HOUSE

R44847F1 MODULE, REAR HOUSE
01 R43043D1 PANEL, Left 1
02 R43044D1 PANEL, Center 1
03 R43045D1 PANEL, Right 1
04 R43049D1 PANEL, Left Center 1
05 R43050D1 PANEL, Right Center 1
06 NOT USED
07 R44861D1 ANGLE, Jacking 1
12 NOT USED
13 R44859D1 SHIM 4
14 NOT USED
16 NOT USED
18 NOT USED
20 NOT USED
Page: 64
Sheet: 2
BLOWER ASSEMBLY
F7549D
Page: 65
Sheet: 1
BLOWER ASSEMBLY
- R83847F1 BLOWER ASSEMBLY
01 R52442D1 PLATE, Fan Mounting 1
02 R77835D1 FAN, House Pressurization 1 66
04 20Q270D32 NUT, Hex 12
06 32Z1806 SEALANT, Weather 1
Page: 65
Sheet: 2
FAN, HOUSE PRESSURIZATION, UNIVERSAL
F3841B
Page: 66
Sheet: 1
FAN, HOUSE PRESSURIZATION, UNIVERSAL

R77835D1 FAN, HOUSE PRESSURIZATION, UNIVERSAL
01 1014Z4652 SCREEN, Guard 2
02 1020Z13543 HARDWARE, Mounting 2
03 1049Z388 HARDWARE, Nose 1
04 SCREW, Hex Hd Cap (NSS) 6
05 WASHER, Lock (NSS) 6
06 PLATE, Retaining (NSS) 1
07 1049Z96 NOSE 1
08 1049Z535 ROTOR ASSEMBLY, First Stage 1
R20020F1 HARDWARE KIT, Anti-Rotation (Not Shown) 2
0737V024 SCREW, Button Hd Cap 3
3616V007 WASHER, Lock 3
09 1000Z12146 MOTOR MOUNTING HARDWARE 1
10 1088Z726 MOTOR, Universal Voltage 1
11 20Z3D7 NUT, Lock 2
12 18Z1D7 WASHER, Bearing Lock 2
13 1044Z1204 LEADS, Grease 1
14 1016Z1433 DISC, Motor Support 1
15 1049Z533 CASING, Fan 1
16 1018Z13142 NIPPLE, Pipe 1
17 1087Z422 BOX, Conduit 1
18 1049Z536 ROTOR ASSEMBLY, Second Stage 1
19 NP1000Z10785 HARDWARE KIT, Motor Frame 4
NOTE: The following parts have been superseded by Hardware Kit NP1000Z10785 and cannot be
purchased separately.
20 (1020Z13552) SCREW, Hex Hd Cap 4
21 (1020Z13551) PIPE, Sleeve 4
22 (1020Z13550) ROD, Threaded 4
23 (1020Z13549) NUT, Hex 8
24 WASHER 12
Page: 66
Sheet: 2
PLENUM ASSEMBLY, WITH PULSE VALVES AND SOLENOIDS
Page: 67
Sheet: 1
PLENUM ASSEMBLY, WITH PULSE VALVES AND SOLENOIDS

R52449D8 PLENUM ASSEMBLY, w/MOUNTING HARDWARE & TRANSDUCER
01 NP1000Z10008 MANIFOLD, 6-Valve 3
R52449D24 VALVE, Pulse 6
R52449D23 REBUILD KIT, Valve (Includes Diaphragm, Spring, O-Ring and Pin) AR
02 NP1000Z10009 MANIFOLD, 3-Valve 3
R52449D24 VALVE, Pulse 3
R52449D23 REBUILD KIT, Valve (Includes Diaphragm, Spring, O-Ring and Pin) AR
03A 1081Z178 SOLENOID PACK, 5-Valve 3
1081Z175 SOLENOID, w/Coil 5
1075Z2072 COIL, Only 5
1045Z3939 REBUILD KIT, Solenoid (Includes Core Tube, Spring and Core) AR
1080Z2158 HEATER 1
1089Z522 SWITCH, Temperature 1
03B 1081Z179 SOLENOID PACK, 4-Valve 3
1081Z175 SOLENOID, W/Coil 4
1075Z2072 COIL, Only 4
1045Z3939 REBUILD KIT, Solenoid (Includes Core Tube, Spring and Core) AR
1080Z2158 HEATER 1
1089Z522 SWITCH, Temperature 1
04 NP1000Z10003 BLOWPIPE, Short (Note: Manifold Assemblies include Blowpipes) 9
05 NP1000Z10004 BLOWPIPE, Long (Note: Manifold Assemblies include Blowpipes) 18
08 3616V009 WASHER, Lock 102
09 20Q270D24 NUT, Hex 60
11 NP1000Z10005 PLENUM, Welded 1
12 NP1000Z10006 COVER, Access - RH 1
13 NP1000Z10007 COVER, Access - LH 1
14 1020Z13554 GASKET (Specify Length Required) AR
15 JUNCTION BOX, Control w/Gauges 1 68
16 1080Z2159 HEAT TRACE KIT, 9-Air Valve (Not Shown) 3
17 NP1000Z11200 HOSE, Pilot - 24 in long 12
18 NP1000Z11201 HOSE, Pilot - 48 in long 15
Page: 67
Sheet: 2
JUNCTION BOX, CONTROL
FRONT VIEW
COVER REMOVED
F6845A
Page: 68
Sheet: 1
JUNCTION BOX, CONTROL

-- JUNCTION BOX, CONTROL
01 1079Z8601 TRANSDUCER, Pressure 1
02 1079Z8317 TERMINAL AR
03 1079Z8316 RAIL, Terminal (Specify Length Required) AR
04 1089Z516 THERMOSTAT 1
05 R55008D3 HEATER, Strip 100W W/Integrated Thermostat 1
06 1079Z8315 BOARD, Pulse Jet Sequencer 1
07 79Z8D10 FUSE 1
07A 79Z4779D2 FUSE (Not Shown) 1
08 NP1000Z10034 METER, Manifold Air Pressure 1
09 NP1000Z10035 METER, Collector Differential 1
10 79Z3138 SWITCH, Pressure (Not Shown) 1
Page: 68
Sheet: 2
FILTRATION UNIT, HOUSE
Page: 69
Sheet: 1

R52410D1 FILTRATION UNIT, HOUSE
01 1046Z1101 FILTER CARTRIDGE ASSEMBLY 1
02 SOLENOID, W/Coil (Not included with R52410D1. Part of Plenum Assembly 27 67
R52449D8)
03 VALVE, Pulse (Not included with R52410D1. Part of Plenum Assembly R52449D8) 67
04 R52451D1 ELEMENT, Filter Replacement 54
05 1014Z4636 COVER/KNOB ASSEMBLY 27
06 1032Z1564 CLIP 1
07 1020Z13528 GASKET 1
08 1014Z4637 COVER, Access 1
09 1020Z13529 GASKET, Access Cover 1
10 1018Z13135 WASHER, Gasket 1
11 1006Z2109 KNOB, 3-Lobe 1
12 1027Z685 VENTURI 27
13 1088Z724 GEARMOTOR 1
14 1088Z725 MOTOR, Only 1
NP1000Z17397 GEARBOX, Only 1
15 1020Z13531 SCREW, Hex Hd Cap, w/Lockwasher and Nut 2
1020Z13533 SCREW, Flanged Hex Hd Cap, w/Lockwasher and Nut 2
16 1014Z4638 GUARD, Auger Drive 1
17 1018Z13141 SEAL, Drive Shaft 1
18 1020Z13534 AUGER, Hopper 1
19 1014Z4639 ADAPTER, Hopper/Drive 1
20 1014Z4648 HOPPER SECTION, Drive End 1
21 1014Z4647 HOPPER SECTION, Center 1
22 1014Z4646 HOPPER SECTION, Trough End 1
23 1014Z4640 COVER, Access 4
24 1020Z13535 SCREW, Hex Hd Cap, w/Flat Washer, Lockwasher and Nut 48
25 1014Z4651 ADAPTER, Hopper/Trough 1
26 1020Z13536 GASKET (Specify length required) AR
27 1016Z1430 COVER, w/Hanger 1
28 1025Z4530 BEARING 1
29 1010Z2673 SHAFT, Coupling 1
30 1020Z13537 AUGER, Trough 1
31 1014Z4641 COVER, Trough Extension 1
32 1014Z4642 COVER, Trough Extension 1
33 1014Z4649 STRAP, Cover 2
Page: 69
Sheet: 2

35 1014Z4643 TROUGH EXTENSION 1
37 1016Z1432 SUPPORT, Trough 1
39 1014Z4650 TROUGH END, w/Seal and Bearing 1
40 1018Z13140 SEAL, Shaft 1
41 1025Z4529 BEARING, Ball - Flanged 1
43 1010Z2674 SHAFT, Drive 1
44 1004Z111 SPROCKET, Drive 1
45 1004Z112 SPROCKET, Driven 1
46 1020Z13541 CHAIN, Drive 1
47 1014Z4644 GUARD, Chain 1
48 1037Z589 AIRLOCK 1 70
49 1079Z8303 SWITCH, Speed, w/Pulser Wrap 1
50 1079Z8304 WRAP, Pulser 1
51 1016Z1431 BRACKET, Speed Switch 1
52 1014Z4645 GUARD, Speed Switch 1
53 1020Z13532 SCREW, Hex Hd Cap, w/Locknut 8
Page: 69
Sheet: 3
AIRLOCK
01 02
03 04 05 06
07
08
09
10
11
13 12
Page: 70
Sheet: 1
AIRLOCK
1037Z589 AIRLOCK
01 1038Z715 CYLINDER 1
02 1023Z72 ROTOR ASSEMBLY 1
03 1014Z4654 PLATE, End 2
04 1014Z4653 PLATE, Gland 2
05 1018Z13146 WASHER, Flat 8
06 1020Z13547 NUT, Lock 4
07 1020Z13548 SCREW, Gland Plate 4
08 1025Z4531 BEARING 2
09 1018Z13144 PACKING SET, Shaft (6 per Set) 1
10 1020Z13546 BOLT 12
11 1018Z13145 WASHER, Lock 12
12 1020Z13545 SHIM, Spacer AR
13 1020Z13544 GASKET, Flange 2
Page: 70
Sheet: 2
KIT, HOUSE FILTRATION UNIT AUGER CAP
03
04
01
02
F1131 1
KIT, ASP Auger Cap
Page: 71
Sheet: 1
KIT, HOUSE FILTRATION UNIT AUGER CAP

R89575F1 KIT, HOUSE FILTRATION UNIT AUGER CAP
01 R89577D1 PLATE, Anti-Step 1
02 R89573D1 CAP, ASP Cover 1
03 R89574D1 CAP, ASP Cover 1
04 R96024D1 DECAL, Warning, Hazardous Area (English) 2
Page: 71
Sheet: 2
MODULE, HOOD/DIRT CHUTE
Page: 72
Sheet: 1
MODULE, HOOD/DIRT CHUTE

R44457F1 MODULE, HOOD/DIRT CHUTE
01 R48634F1 CHUTE, Dirt 1 73
02 R44044D1 HOOD, Rope Guide 1
03 NOT USED
04 R42896D1 BRACKET, Guide Support 2
05 R44040D1 TUBE, Roller 1
06 R42916D2 ROLLER, Guide 7
08 R44401D1 FLAP, Hood 2
09 R44388D1 ANGLE, Mounting 2
10 441165117 HOSE AR
11 16N3348D97 ANGLE, Mounting 1
12 20Q3D7 U-BOLT 1
14 20Q270D24 NUT, Hex 2
18 20Q270D48 NUT, Hex 8
20 R21Z570D4 COMPOUND, Anti-Seize 1
Page: 72
Sheet: 2
CHUTE ASSEMBLY, DIRT
F10290
Page: 73
Sheet: 1
CHUTE ASSEMBLY, DIRT

- R48634F1 CHUTE ASSEMBLY, DIRT
01 R48634D1 CHUTE, Dirt 1
02 R44461D1 CAP, Dirt Chute 1
04 21Z587D11 SEALANT 1
Page: 73
Sheet: 2
MODULE, ROOF HATCH COVERS
TYPICAL
F7050C
Page: 74
Sheet: 1

R59935F1 MODULE, ROOF HATCH COVERS
01 R59934D1 COVER, Hatch 1
03 R43703D1 COVER, Hatch, Center 1
05 R43693D1 COVER, Hatch, Center 1
06 R43423D2 COVER, Hatch Skylight 1
07 R43423D1 COVER, Hatch Skylight 1
09 R43655D1 COVER, Hatch Gantry 1
13 R43953D1 COVER, Hatch Front 1
14 R43953D2 COVER, Hatch Front 1
15 R71487D1 SKYLIGHT 1
- R50243F1 GUARD, Skylight (Not Included with Roof Hatch Covers Module) 1
16 R71486D1 SKYLIGHT 2
-- R50242F1 GUARD, Skylight (Not Included with Roof Hatch Covers Module) 2
17 20P1952D1 GASKET, Neoprene AR
18 20P1952D2 GASKET, Neoprene AR
19 718P771D35 PLATE, 3/8 in Holes 4
20 718P771D34 PLATE, 1/2 in Holes 4
25 21Z667 ADHESIVE 1
27 R43501D1 PLATE, Hatch Cover 1
28 R43501D2 PLATE, Hatch Cover 1
31 R50226D1 GUARD 2
32 R50227D1 GUARD 1
Page: 74
Sheet: 2

36 NOT USED
37 330241660 GASKET AR
38 R71871D1 TRIM, Mounting 4
Page: 74
Sheet: 3
RH OPERATOR CAB MODULE ASSEMBLY (Not Illustrated)

R74510F1 MODULE ASSEMBLY, OPERATOR CAB - RH
01 R72015F1 CAB ASSEMBLY, RH Operator 1 76
02 R60641F1 CAB ASSEMBLY, Operator/LCC Base Material 1 78
03 R58704F3 INSTALLATION, Cabinet - Base Package 1 79
R58704F2 INSTALLATION, Cabinet - Deluxe Package 1 80
04 R64687F3 INSTALLATION, Counter Top - Base Package 1 81
05 R74919F1 INSTALLATION, Console Assembly 1 83
06 R72021F1 WINDOW DEFROSTER AND ROOF A/C VENTING 1 88
07 R73885F1 PANEL AND TRIM INSTALLATION 1 89
08 R60373F3 SEAT INSTALLATION, Operator and Trainer 1 90
09 R59432F1 AIR SYSTEM, Operator Seat 1 327
10 R59442F1 SHADE, Window - Front Only 1 95
R59442F2 SHADE, Window - Crew/View 1 96
11 R59441F1 REFLECTOR INSTALLATION, Interior Lighting 1 97
12 R58710F1 FLOOR MAT INSTALLATION 1
13 R61250F1 ELECTRICAL MATERIAL, Operator Cab 1 98
14 79Z3134D20 SHRINK TUBING 1
Page: 75
Sheet: 1
OPERATORS CAB, RH
RIGHT REAR VIEW
LEFT FRONT VIEW
RIGHT FRONT VIEW F80 11C

OPERATORS CAB
Page: 76
Sheet: 1
OPERATORS CAB, RH
-- R72015F1 OPERATORS CAB, RH
01 R72284D1 WELDMENT, Cab w/Auxiliary Room 1
02 R77179D1 WELDMENT, Operators Cab Door 1
03 R77180D1 WELDMENT, Auxiliary Room Door 1
04 R58708F1 HOOD, Vent W/Gasket 1
05 R64037F1 FRAME, Window, Cab RH Side 1
06 NOT USED
07 R64038F1 FRAME, Window, Cab LH Side 1
08 R58702F1 FRAME, Window, Windshield 1
09 R58702F2 FRAME, Window, Cab Floor 1
10 R59520D1 HINGE 2
11 R77051D1 SEAL, Door Bottom, Automatic 1
12 R77051D2 SEAL, Door Bottom, Automatic 1
13 R59633D1 LATCH, Door 2
1006Z1632 LEVER ASSY (Not Shown) 1
NP1000Z10319 LOCKBODY AND HANDLE ASSY (Not Shown) 1
NP1000Z10320 STRIKER, Door Latch (Not Shown) 1
14 R59814D1 BUMPER, Latch 2
15 R59529D1 HOLDER, Magnetic Door 1
16 27Q777D1 HANDLE 2
17 R59757D1 CAP, Trimmed 2
18 R72015D7 SPACER, Door Seal, Operators Cab 20
24 R72015Y23 GASKET, Adhesive Backed AR
25 R60209F1 COVER, W/Gasket 1
26 R60353D24 SCREW, Countersunk Hex Socket 36
27 R59613D6 SCREW, Flange Button Hd Stainless Steel 12
28 R12844D1 PANEL, Sound 5
29 R55110D1 ADHESIVE, Sound Panel - 1 Quart (Not Shown) AR
30 18Z2936D5 WASHER, Lock External Tooth 3
31 0620V501 SCREW, Hex Socket Countersunk Hd Cap 20
32 0844V062 SCREW, Fillister Hd 1
33 0846V089 SCREW, Hex (Indented) Hd Cap 6
34 0856V057 SCREW, Pan Hd Cap 3
Page: 76
Sheet: 2
OPERATORS CAB, RH
35 NOT USED
36 2446V010 PLUG, Sq Hd Pipe 1
37 NOT USED
40 18Z694D5 WASHER, Plain 46
41 NOT USED
42 NOT USED
44 20Q260D264 SCREW, Hex Hd Cap (Not Shown) 46
45 20Q270D16 NUT, Hex 2
46 32Z1806 SEALANT, Weatherproofing AR
47 NOT USED
48 20Z1745D2 TRIM SEAL 2
50 0805V048 BOLT, Carriage 1
53 20Q270D20 NUT, Hex 1
54 R60457F1 COVER, W/Gasket 1
56 2446V006 PLUG, Pipe sq Hd 3
58 R60824D1 COVER, W/Gasket (Not Shown) 1
59 0846V084 SCREW, Hex (Indented) Hd Cap (Not Shown) 14
62 R63511D1 LUG, Mounting 1
64 330241500 GASKET 1
65 R64431D1 PLATE, Non-Skid 1
66 R64431D2 PLATE, Non-Skid 1
67 R59613D16 SCREW, Flange Button Hd 15
68 21Z926 COMPOUND, Locking AR
69 R65924D1 PLATE, Latch - Tapped 4
70 R65924D1 PLATE, Latch - Tapped (Not Shown) 4
71 R64040F1 FRAME, Egress Window 1 77
72 R64309D1 SHIM, Window Release (Not Shown) 2
Page: 76
Sheet: 3
OPERATORS CAB, RH
75 20Q260D192 SCREW, Hex (Not Shown) 4
Page: 76
Sheet: 4
FRAME, EMERGENCY EXIT
F9641
Page: 77
Sheet: 1
FRAME, EMERGENCY EXIT

R64040F1 FRAME, EMERGENCY EXIT (WITHOUT GLASS)
01 R64062D1 FRAME, Window 1
02 R64071D2 RING, Clamp 1
03 R64072D3 SPACER 4
05 R64073D4 BAR, Clamp 1
06 R64189D1 LEVER, Release 1
08 R64190D1 WEDGE, Release 2
15 330241500 GASKET, W/Adhesive Back 1
Page: 77
Sheet: 2
CAB, OPERATORS
F8010
Page: 78
Sheet: 1
CAB, OPERATORS
-- R60641F1 CAB, OPERATORS
01 R55453D1 FOOTREST 1
02 R55456D1 BRACKET, Footrest 2
03 R55491D15 SCREW, Stainless Steel Socket Hd Cap 4
04 R55458D1 BUSHING 2
05 R55457D1 WASHER, Rubber 2
06 R55492D1 BOLT, Shoulder, Stainless Steel 2
07 R59514D1 HOOK , Coat 2
08 R60353D6 SCREW, Countersunk Hex Socket Hd 4
09 27Z753D1 TRIM (Not Shown) AR
10 NOT USED
11 27Z753D3 TRIM (Not Shown) AR
12 R128544D1 PANEL, Sound (Not Shown) 7
-- R61370D1 ADHESIVE, Spray 3
13 R60768D1 BAR, Grab 4
14 20Z1703D34 SCREW, Flange Hd Lock 12
15 R60865D1 GRATE 1
16 R60865D2 GRATE 1
Page: 78
Sheet: 2
CABINET INSTALLATION, OPERATOR CAB - BASE PACKAGE
RIGHT SIDE VIEW
LEFT SIDE VIEW
F7991C
CABINET INSTALLATION, OPERATORS CAB
Page: 79
Sheet: 1
CABINET INSTALLATION, OPERATOR CAB - BASE PACKAGE

-- R58704F3 CABINET INSTALLATION, OPERATOR CAB - BASE PACKAGE
01 R74513D1 CABINET, Cab Electrical 1
02 NP1032Z1619 LATCH 2
03 R59841D1 CONSOLE, Operator 1
04 R59842D1 CABINET, HVAC Base 1
05 R59775D1 VENT, HVAC Cabinet 1
06 NOT USED
07 NOT USED
08 NOT USED
09 NOT USED
10 NOT USED
11 NOT USED
12 NOT USED
13 NOT USED
14 R59613D14 SCREW, Flange Button Head 8
15 20Z1703D32 SCREW, Flange, Locking 31
16 32Z964D9 PLUG 1
17 330241508 GASKET w/ Adhesive Back 1
18 32Z964D14 PLUG 1
Page: 79
Sheet: 2
CABINET INSTALLATION, OPERATOR CAB - DELUXE PACKAGE
RIGHT SIDE VIEW
LEFT SIDE VIEW
F7991C
CABINET INSTALLATION, OPERATORS CAB
Page: 80
Sheet: 1
CABINET INSTALLATION, OPERATOR CAB - DELUXE PACKAGE

-- R58704F2 CABINET INSTALLATION, OPERATOR CAB - DELUXE PACKAGE
01 NOT USED
02 NOT USED
03 NOT USED
04 NOT USED
05 NOT USED
06 R59844F1 CABINET, Right Side w/Drawer 1
07 NP1032Z1619 LATCH 3
08 R59845F1 CABINET, Auxiliary Electrical 1
09 NP1032Z1619 LATCH 2
10 R59843F1 CABINET, Closet & Lockers 1
11 NP1032Z1619 LATCH 5
12 R59840F1 CABINET, Microwave 1
13 NP1032Z1619 LATCH 3
14 NOT USED
16 NOT USED
17 NOT USED
18 NOT USED
Page: 80
Sheet: 2
COUNTER TOP INSTALLATION
RIGHT SIDE VIEW
LEFT SIDE VIEW

F7991D
Page: 81
Sheet: 1
COUNTER TOP INSTALLATION

R64687F3 INSTALLATION, COUNTER TOP (Base Package)
01 R64385F1 COUNTER TOP, Trainer Seat 1
02 R64386F1 COUNTER TOP, Operators Seat, Lower 1 82
03 R64384D2 COUNTER TOP, Operators Seat, Upper 1
04 NOT USED
05 20H1617D44 NUT, Hex Self Locking 15
08 R64338D1 SPACER, Counter Top 1
Page: 81
Sheet: 2
COUNTER TOP, LOWER
F7991J
Page: 82
Sheet: 1
COUNTER TOP, LOWER

R64386F1 COUNTER TOP, LOWER
01 R64386D1 COUNTER TOP 1
02 R64386D2 TRAY 1
03 NP1000Z14524 ASHTRAY 1
04 NP1000Z14526 CUP HOLDER, LARGE 1
05 NP1000Z14525 CUP HOLDER, SMALL 1
06 R64386Y6 GASKET 1
Page: 82
Sheet: 2
CONSOLE ASSEMBLY
F8005B
Page: 83
Sheet: 1
CONSOLE ASSEMBLY
R74919F1 CONSOLE ASSEMBLY
01 R72888F1 TOWER, Console 1 84
02 R60714F1 KNEE PANEL 1 87
03 R59783D1 MOUNT, GUI 2
04 R59439F1 BRACKET, GUI 2
05 0844V109 SCREW, Fillister Hd 8
07 20H1617D38 NUT, Locking 8
09 R59613D6 SCREW, Flange Button Socket Hd Stainless 6
10 0805V021 BOLT, Carriage 8
11 R60210D3 NUT, Wing Nylon Lock 8
12 R64337D1 PLATE, Cover (Not Shown) 1
13 R64356D1 SPACER, Console (Not Shown) 1
15 20H1617D35 NUT, Hex Flange Locking (Not Shown) 2
16 3632V003 WASHER, Plain (Not Shown) 2
Page: 83
Sheet: 2
CONSOLE TOWER ASSEMBLY
06 03 06
01
06
06
01
07 07
02
07
07
10
08 09 05 04
11 F8006B
Page: 84
Sheet: 1
CONSOLE TOWER ASSEMBLY

-- R72888F1 ASSEMBLY, CONSOLE TOWER
01 R72889D1 CONSOLE TOWER 1
02 R72876F1 ASSEMBLY, Control Panel 1 85
03 R72878F1 PANEL ASSEMBLY, Upper Console 1 86
04 R74745D1 TRIM, Console Tower 1
05 20F57D86 GROMMET 1
06 R73246D7 SCREW, Button Hd 4
07 R73246D8 SCREW, Button Hd 4
08 0906V008 BUSHING 1
09 0949V011 BUSHING 1
10 0906V005 BUSHING 2
11 0949V008 BUSHING 2
Page: 84
Sheet: 2
CONTROL PANEL ASSEMBLY
08
03
09
06
11
10
06 12
05
07
01
04
02
07
07 F8008B
Page: 85
Sheet: 1
CONTROL PANEL ASSEMBLY

-- R72876F1 CONTROL PANEL ASSEMBLY
01 R78116D1 PLATE, Support 1
02 R78115D1 NAMEPLATE, Control Panel 1
03 R44213D35 SWITCH 1
04 R78157D1 LAMP 1
05 R55569D1 ADAPTER, Knob 2
06 0682V011 SCREW, Set 2
07 R22289D2 KNOB 6
08 80Z1314D12 POTENTIOMETER 1
09 R59983D1 SWITCH, Dimmer 1
10 R59863D2 CONTROLLER, Fan 1
11 R72531D1 POTENTIOMETER 1
12 79Q1682D1 SWITCH, Rotary 1
Page: 85
Sheet: 2
UPPER CONSOLE CONTROL PANEL
F8007
Page: 86
Sheet: 1
UPPER CONSOLE CONTROL PANEL

-- R72878F1 UPPER CONSOLE CONTROL PANEL
01 R72877D1 PANEL, Console 1
02 R73220D1 COVER, Panel 1
03 R60079D1 GUARD, "E"-Stop 1
04 R30198D2 SWITCH, Rocker 1
08 79Z2717D31 PUSH BUTTON, "E"-Stop 1
09 79Z2721D35 CAP, Push-Pull, Jumbo "E"-Stop 1
Page: 86
Sheet: 2
KNEE PANEL ASSEMBLY
SEE RADIO INSTALLATION
TEMPERATURE PROBE
CALLED OUT ON THE AIR
CONDITIONER INSTALLATION
F8009
Page: 87
Sheet: 1
KNEE PANEL ASSEMBLY

-- R60714F1 KNEE PANEL ASSEMBLY
01 R60173D1 PANEL 1
03 R3563D1 LIGHTER, Cigarette 1
04 R56228D1 PLUG, Lighter 1
05 R55520D1 HOUR METER 1
Page: 87
Sheet: 2
OPERATOR'S CAB HVAC INSTALLATION
VIEW OF CEILING F8052A
Page: 88
Sheet: 1
OPERATOR'S CAB HVAC INSTALLATION

R72021F1 HVAC INSTALLATION, OPERATOR'S CAB
01 503700001 HOSE 1
02 330241500 GASKET 1
03 R52177D1 LOUVER 2
04 55461D11 CLAMP 22
05 R59744D3 DUCT, HVAC 1
06 R59780D1 FLANGE, HVAC 1
07 R59863D1 FAN, Inline Duct 5
08 R60050D1 VENT, HVAC 2
09 R60340D1 VENT, HVAC 4
10 R60940D1 PLATE, Auxiliary Room Cover 1
11 R63665D1 FITTING, HVAC 1
12 R64308D1 COVER, Intake Vent 1
13 R70666D1 VENT, Closable 1
14 R72022D1 DUCT, HVAC 1
15 R74884D1 BRACKET, Fan Mounting 5
16 0846V072 SCREW, Hex Hd 2
20 R59613D14 SCREW, Flange Hd 28
21 20Z1770D13 SCREW, Self-Tapping 24
Page: 88
Sheet: 2
INSTALLATION, INTERIOR PANELS AND TRIM
F9803
Page: 89
Sheet: 1
F9803A
Page: 89
Sheet: 2

R73885F1 INSTALLATION, INTERIOR PANELS AND TRIM
01 R59962D1 PANEL 1
02 R59963D1 TRIM 1
03 R59963D2 TRIM 1
04 R59963D3 TRIM 1
05 R59963D4 TRIM 1
06 R59963D5 TRIM 1
07 R59962D2 PANEL 1
08 R59962D3 PANEL 1
09 R59962D4 PANEL 1
10 R59962D5 PANEL 1
11 R59963D6 TRIM 1
12 R59963D7 TRIM 1
13 R59963D8 TRIM 1
14 R64264D1 TRIM 1
15 R64264D3 TRIM 1
16 R64264D4 TRIM 1
17 R64264D2 TRIM 1
18 R59963D13 TRIM 1
19 R59963D15 TRIM 1
20 R59963D14 TRIM 1
21 R59963D16 TRIM 1
22 R59962D7 PANEL 1
23 R59963D19 TRIM 1
24 R59963D20 TRIM 1
25 R59963D17 TRIM 1
26 R59963D18 TRIM 1
27 R59963D21 TRIM 1
28 R59963D23 TRIM 1
29 R59962D8 PANEL 1
30 R59963D24 TRIM 1
31 R59963D25 TRIM 1
32 R59963D26 TRIM 1
33 R59963D28 TRIM 1
34 R69400D1 TRIM 1
35 R59963D27 TRIM 1
36 NOT USED
37 R69400D3 TRIM 1
Page: 89
Sheet: 3

38 R73898D1 TRIM 1
39 R72038D1 VENT (Not Shown) 1
40 R59963D34 TRIM 1
41 R59963D33 TRIM 1
42 R59963D36 TRIM 1
43 R59963D37 TRIM 1
44 R75025D1 TRIM 1
45 R59963D39 TRIM 1
46 R73910D1 PANEL 1
47 R59963D40 TRIM 1
48 R59963D41 TRIM 1
49 R59963D42 TRIM 1
50 R59963D43 TRIM 1
51 R71512D1 TRIM 1
52 R59963D45 TRIM 1
53 R59963D46 TRIM 1
54 R59963D47 TRIM 1
55 R59963D48 TRIM 1
56 R74979D1 TRIM 1
57 R59963D50 TRIM 1
58 R59963D51 TRIM 1
59 R59963D52 TRIM 1
60 R59962D6 PANEL 1
61 R59963D53 TRIM 1
62 R59962D10 PANEL 1
63 R59962D11 PANEL 1
64 R59962D12 PANEL 1
65 R59962D13 PANEL 1
66 R59963D54 TRIM 1
67 THRU 73 NOT USED
74 R59963D62 TRIM 1
75 R59963D22 TRIM 1
76 R59992D1 COVER, Wiper Drive 1
77 R73895D1 CEILING TRIM ASSEMBLY 1
78 R73896D1 CEILING TRIM ASSEMBLY 1
79 R60910D1 HOLDER, Chart & File 1
80 R60710D1 MOUNTING PLATE, Switch 1
81 NOT USED
Page: 89
Sheet: 4

82 R59613D14 SCREW, Stainless Steel 397
83 R61170D1 TRIM 1
84 R61170D2 TRIM 1
85 R61170D3 TRIM 1
86 20Z1703D32 SCREW 6
87 R59963D63 TRIM 1
88 R59963D64 TRIM 1
89 R59963D65 TRIM 1
90 R59963D66 TRIM 1
91 R59963D67 TRIM 1
92 21Z926 THREAD LOCKING COMPOUND (Not Shown) AR
93 R64314D1 SIGN, Egress Window Instruction 1
94 R64314D2 SIGN, Emergency Exit 1
Page: 89
Sheet: 5
SEAT INSTALLATION, OPERATOR & TRAINER
CAB FLOOR
AUXILIARY SEAT
CAB FLOOR
OPERATOR'S CAB
CAB FLOOR
F8026
Page: 90
Sheet: 1
SEAT INSTALLATION, OPERATOR & TRAINER

-- R60373F3 SEAT INSTALLATION, OPERATOR & TRAINER
01 R59500F1 SEAT, Operators 1 91
02 R56110D1 SEAT, Auxiliary (Trainers) 1
03 R57791D2 PEDESTAL, Auxiliary Seat 1
04 R60395D1 PLATE, Auxiliary Seat Mounting 1
05 R60396D2 PLATE, Auxiliary Seat Cover 1
06 R57909D1 SEATBELT, Auxiliary Seat 1
07 R57909D2 SEATBELT, Operator Seat 1
10 0630V041 SCREW, Hex Socket Hd 4
Page: 90
Sheet: 2
SEAT, OPERATORS
F8025B
Page: 91
Sheet: 1
SEAT, OPERATORS
-- R59500F1 SEAT, OPERATORS
01 R72892D1 OPERATORS SEAT ASSEMBLY 1 92
02 R59260F1 ARMREST, Operator Seat Assembly 1 93
03 R55167D2 CONTROLLER, Joystick, Left 1
04 (NP1045Z4013) DISCONTINUED - BELLOWS (Boot) 1
05 R55167D3 CONTROLLER, Joystick, Right 1
06 (NP1045Z4013) DISCONTINUED - BELLOWS (Boot) 1
08 R30198D63 SWITCH, Rocker, Cable Reel 1
11 R30198D46 SWITCH, Rocker, Slack Rope Bypass 1
13 R30198D30 CONNECTOR, Shell (Not Shown) 4
14 205480152 CABLE, 16AWG x 4 Conductor (Not Shown) 6
15 R30198D40 CONNECTOR (Not Shown) 32
17 20H1614D3 NUT, Hex Lock 8
18 3632V003 WASHER, Plain Wide 12
19 R56002D1 CABLE ASSEMBLY, LH Controller to Console I/O (Not Shown) 1
20 R56002D2 CABLE ASSEMBLY, RH Controller to Console I/O (Not Shown) 1
Page: 91
Sheet: 2
OPERATORS SEAT
F9154A
Page: 92
Sheet: 1
OPERATORS SEAT
R72892D1 OPERATORS SEAT
NOTE: ARMRESTS NOT INCLUDED.
01 NP1000Z11696 KIT, Recliner 1
02 NOT USED
03 NP1006Z2150 HANDLE, Recliner 1
04 1048Z402 TRACK SET, 6 WAY Power Adjustment 1
05 NP1038Z736 6 WAY POWER UNIT 1
06 NP1006Z2151 CONNECTING POINT, Wide Suspension 1
07 1017Z2302 SPRING, Air 1
08 NP1006Z2152 SUSPENSION, Deluxe High Back Air 1
09 1048Z324 HEAVY DUTY SHOCK 1
10 NP1079Z8827 HARNESS, For 6 Way Unit 1
11 NP1000Z11859 BEZEL, 3 Gang Valve 1
12 NP1036Z2416 VALVE, AIR, LUMBAR & HEIGHT CONTROL 1
13 1079Z8687 6 WAY SWITCH 1
14 NP1000Z11863 COVER, Cushion 1
15 NOT USED
16 NP1000Z11860 BACK COVER WITH LOGO 1
17 NP1000Z14109 CUSHION, Back Rest and Seat (Includes Heater and Massage units) 1
Page: 92
Sheet: 2
ARMREST ASSEMBLY, OPERATOR SEAT
F8027
Page: 93
Sheet: 1
ARMREST ASSEMBLY, OPERATOR SEAT

-- R59260F1 ARMREST ASSEMBLY, OPERATOR SEAT
01 R59260D1 ARMREST, Right Hand 1
02 R59260D2 ARMREST, Left Hand 1
03 R59152D1 ARM PAD, Left 1
04 R59152D2 ARM PAD, Right 1
05 R59150D1 HINGE, Bent 2
06 R59151D1 PLATE, Switch Recess 2
07 R59260D3 BASE, Seat Weldment 1
Page: 93
Sheet: 2
REGULATOR, AIR PRESSURE
F730C
Page: 94
Sheet: 1

36Z1604D1 REGULATOR, AIR PRESSURE
01 NP1000Z11075 KNOB 1
02 NP1000Z11083 SCREW 4
03 BONNET (NSS) 1
04 NP1000Z11081 WASHER 1
06 THRU 11 NOT USED
12 NP1000Z11080 SPRING 1
14 NOT USED
16 NOT USED
17 BODY (NSS) 1
18 NP1000Z11079 PLUG 1
19 NP1000Z10846 O-RING 1
21 NP1000Z11076 VALVE 1
22 NP1000Z11074 O-RING 1
Page: 94
Sheet: 2
WINDOW SHADE INSTALLATION, OPERATOR'S CAB - FRONT WINDOW ONLY
CORD LOOP R.H. SIDE
F7991F
Page: 95
Sheet: 1
WINDOW SHADE INSTALLATION, OPERATOR'S CAB - FRONT WINDOW ONLY

-- R59442F1 WINDOW SHADE INSTALLATION, OPERATOR'S CAB
01 R59834D1 SHADE, Window 1
02 R59613D3 SCREW, Stainless Steel 4
03 2136V005 NUT, Hex Hd 4
Page: 95
Sheet: 2
WINDOW SHADE INSTALLATION OPERATORS CAB
RIGHT SIDE VIEW
TYPICAL
LEFT SIDE VIEW
F7991
Page: 96
Sheet: 1
WINDOW SHADE INSTALLATION OPERATORS CAB

R59442F2 WINDOW SHADE INSTALLATION OPERATORS CAB
01 R59831D1 SHADE, Rear Window 1
02 R59831D2 SHADE, Trainer's Seat Side Window 1
03 R59831D3 SHADE, Trainer's Seat Front Window 1
04 R59831D4 SHADE, Side Door Window 1
05 R59831D5 SHADE, Right Side Cabinet Window 1
06 R59834D2 SHADE, Operators Left Side Window 1
07 R59834D3 SHADE, Operators Right Side Window 1
08 NOT USED
09 R59613D3 SCREW, Flange Button Head 28
10 2136V005 NUT, Hex 28
Page: 96
Sheet: 2
LIGHTING REFLECTOR INSTALLATION
SECTION VIEW
F8013
Page: 97
Sheet: 1
LIGHTING REFLECTOR INSTALLATION

-- R59441F1 LIGHTING REFLECTOR INSTALLATION
01 R60188D1 REFLECTOR, Indirect Lighting 1
05 R60189D1 COVER, Indirect Lighting - Rear 1
06 R60189D2 COVER, Indirect Lighting - Front 1
07 R59613D14 SCREW, Flange Button Hd Stainless Steel 50
Page: 97
Sheet: 2
ELECTRICAL MATERIAL, OPERATOR CAB (Not Illustrated)

-- R61250F1 ELECTRICAL MATERIAL, OPERATOR CAB
01 R59247F1 PANEL, Electrical - Upper 1 445
02 R59249F1 PANEL, Electrical - Lower 1 100
03 R61138F1 INSTALLATION KIT, Operator Cab GUI 1 101
04 R60678F1 MISCELLANEOUS ELECTRICAL, Cab 1 102
05 R61252F1 INSTALLATION KIT, Air Conditioner Control 1 103
06 56Z476 FLOODLIGHT 1 104
07 NOT USED
08 NOT USED
09 R44437D3 CABLE, Ethernet AR
10 R55011D0 CABLE, Fiber Optic AR
11 R48911D1 CONNECTOR, Fiber Optic (Black) 2
12 R48911D2 CONNECTOR, Fiber Optic (Blue) 2
13 R48914D1 POLISHING KIT, Fiber Optic 1
Page: 98
Sheet: 1
REMOTE I/O STATION, OPERATOR'S STATION
02 04 06 02 04 05 06
01 03 07 07 03 07 07 07
F7719
Page: 99
Sheet: 1
REMOTE I/O STATION, OPERATOR'S STATION

R55016F13 REMOTE I/O STATION, OPERATOR'S STATION
- R60208D1 FUSE 1
05 R54797D27 MODULE, Analog Input Voltage 2CH 4
Page: 99
Sheet: 2
ELECTRICAL PANEL ASSEMBLY, OPERATOR
SIDE VIEW
FRONT VIEW F8017B
Page: 100
Sheet: 1
ELECTRICAL PANEL ASSEMBLY, OPERATOR

R59249F1 ELECTRICAL PANEL ASSEMBLY, OPERATOR
01 R59249D1 PANEL ASSEMBLY, Operator Cab 1
02 R50339D3 PANELBOARD, 120/115V 1 507
03 NOT USED
05 20Q272D24 NUT, Jam Hex 4
06 0862V075 SCREW, Pan Hd 2
08 R57762D26 WIREWAY 1
09 20Z1684D1 RIVET 6
12 NOT USED
13 NOT USED
14 0862M04016 SCREW, Pan Hd 4
17 0906V008 BUSHING, Insulating 1
19 R59249Y19 RAIL, Mounting 1
20 R40118D26 BLOCK, Terminal 4
21 R40118D27 STOP, End 2
22 3312B0924 TRIM AR
NOTE: POWER SUPPLY BRACKET SHOWN AS ITEMS 23 THROUGH 27 NOT ON ASSEMBLY
23-27 NOT USED 1
28 3312B0924 TRIM AR
Page: 100
Sheet: 2
OPERATOR CAB GUI INSTALLATION KIT
ORDERANADDIONAL GUI
COOP UCS PANEL
I/O MODULE
TO CONTROL CABIN
LOWER CABINET IN
R. H. ROOM
F8004
Page: 101
Sheet: 1
OPERATOR CAB GUI INSTALLATION KIT

-- R61138F1 OPERATOR CAB GUI INSTALLATION KIT
01 8862M06012 SCREW, Pan Hd Mach 4
02 NOT USED
04 thru 06 NOT USED
07 GUI, PROGRAMMED (NSS) 1
NOTE: For repair or replacement of the programmed GUI, please contact Joy Global Service with the
shovel serial number.
08 R54578D11 SCREEN PROTECTOR, GUI 1
09 R54578D25 SHROUD, Sun 1
10 R54578D22 H-BRACKET 1
11 0844M06025 SCREW, Flat Hd Mach 4
12 NOT USED
13 3615M006 WASHER, Lock 4
14 thru 22 NOT USED
23 R44437D3 CABLE, Ethernet Patch 1
24 R45785D25 CABLE, Serial 1
25 R55138D0 CABLE AR
26 R55971D3 SPIRAL WRAP AR
27 R54798D1 ETHERNET OUTLET 1
28 NOT USED
30 thru 33 NOT USED
34 R55011D0 CABLE, Fiber Optic 60 ft 1
35 R48911D1 CONNECTOR, Fiber Optic - Black 3
36 R48911D2 CONNECTOR, Fiber Optic - Blue 3
Page: 101
Sheet: 2
MISCELLANEOUS OPERATORS CAB ELECTRICAL MATERIAL (Not Illustrated)

R60678F1 MISCELLANEOUS OPERATORS CAB ELECTRICAL MATERIAL
01 79Z2288D2 SWITCH, Light 4
02 87Z536D5 COVER, Light Switch 4
03 87Z256D4 OUTLET BOX 3
04 87Z307D3 COVER, Outlet Box 2
05 87Z493D1 RECEPTACLE, 125V Twist Lock 2
06 79Z5584D3 FERRULE 2
07 85Z24D3 CORD GRIP 2
08 NOT USED
09 R73236D6 CABLE, Antenna AR
10 0944V002 LOCKNUT 4
11 79Z878D2 CONNECTOR, Straight Conduit 4
12 0909V003 STRAP 9
13 79Z5584D2 CONNECTOR, Ground Cone 14
14 R60678Y14 DUCT, Wire AR
15 79Z878D1 CONNECTOR, Conduit 14
16 304B13180 CONDUIT, Flex AR
19 20Z1684D1 RIVET 42
20 87Z407D1 RECEPTACLE, GFI 8
21 87Z28D7 COVER, GFI Receptacle 8
22 87Z307D2 COVER, Box 2
23 500900300 WRAP, Spiral AR
26 79Z1918D1 O-RING 4
31 20Q272D24 NUT, Hex Jam 6
32 32H226C1 BOLT, Hinge 6
35 79Z879D8 CONNECTOR, Angle 1
Page: 102
Sheet: 1
MISCELLANEOUS OPERATORS CAB ELECTRICAL MATERIAL (Not Illustrated)

39 87Z144 RECEPTACLE, Heater 1
40 87Z307D1 COVER 1
41 79Z4618D13 HORN, Boarding 1
42 79Z4618D4 HORN, Warning Signal 1
43 R56678D1 LABEL, SW Misc 1
44 R71810D1 PANEL, Bracket 1
45 0944V001 LOCKNUT, Conduit 6
46 NOT USED 1
47 025060059 WIRE, Black 1
48 025081357 WIRE, White 1
49 025081360 WIRE, Green 1
50 025081290 WIRE, Black 1
51 025081292 WIRE, White 1
52 025081294 WIRE, Green 1
53 025081190 WIRE, Black 1
Page: 102
Sheet: 2
AIR CONDITIONER CONTROL
AIR CONDITIONER
CONTROL
I/O MODULE
VIEW OF MOUNTED AIR

CONDITIONER CONTROL
PACKAGE
IT
UN
C
A/
TO
TO CONTROL
CAB IN R.H.
ROOM
CABLE
THERMOSTAT
F8018
Page: 103
Sheet: 1
AIR CONDITIONER CONTROL

-- R61252F1 AIR CONDITIONER CONTROL
The following Kit is a new MineAir number for the same assembly.
For parts ordering, use new part number.
01 NPMN50-14-000C SEC CONTROL 1 31
02 R60925D2 CONTROL, Dual Purpose (Spanish) 1
03 R60925D4 CABLE, 22 Pin to AC Unit 1
04 R60925D5 PROBE, Temperature w/Cable 1
05 R60925D6 CABLE, Data - To Control Cabinet in RH Room 1
Page: 103
Sheet: 2
FIXTURE, FLOODLIGHT
01 02 03 04 05
08
10
06 07 09
Page: 104
Sheet: 1
FIXTURE, FLOODLIGHT
- 56Z476 FIXTURE, FLOODLIGHT
01 1014Z3852 SHELL 1
02 1016Z1062 SUPPORT, Socket 1
03 1056Z64 SOCKET 1
04 1016Z962 SUPPORT, Lamp 1
05 1018Z11314 RETAINER, Lamp 1
06 1016Z1061 HARP 1
07 1056Z10 LAMP (BULB) - 300 watt 1
08 4030400 GRIP, Cord 1
09 56Z571D1 BASE, Mounting 1
10 1020Z11270 NUT, Snap-in 1
11 1079Z4396 CORD (Not Shown) 1
Page: 104
Sheet: 2
CONTROL, CROWD BELT
Page: 105
Sheet: 1
CONTROL, CROWD BELT

R44918F1 CONTROL, CROWD BELT
01 14Q107D1 ENCLOSURE, W/ Panel 1
02 14Q224D1 PANEL KIT, Swing Out 1
03 79H2159D10 BOARD, Terminal 1 377
06 479Z10D133 SWITCH, Key Operated (3 Position) 1
07 479Z10D193 PUSHBUTTON, (Orange) 1
08 479Z10D194 PUSHBUTTON, (Blue) 1
09 479Z10D5 PUSHBUTTON, (Green) 1
10 479Z10D6 PUSHBUTTON, (Red) 1
11 R45052D1 PUSHBUTTON, Panel 1
12 32Q1780D3 DECAL, Notice Voltage 1
13 32Q1805D20 LABEL, Identification Voltage 115 1
14 32Q1801D1 DECAL, Warning Hazardous Voltage 1
16 R45053D1 NAMEPLATE 1
19 R45055D1 SIGN, Notice 1
Page: 105
Sheet: 2
WINDSHIELD WIPER INSTALLATION
F8024
Page: 106
Sheet: 1
WINDSHIELD WIPER INSTALLATION

-- R59437F1 WINDSHIELD WIPER INSTALLATION
01 R44213F15 WIPER, Windshield 1 107
02 NOT USED
03 20Z1703D69 SCREW, Hex Flange Locking 5
04 20Z1703D70 SCREW, Hex Flange Locking 5
05 R60174D1 TANK, Washer 1
06 330241657 GASKET AR
09 R60744D3 LANYARD, Stainless Steel Eye Type 1
10 20H1617D21 NUT, Lock 1
11 20Z1770D13 SCREW, Self Tapping 1
14 PUMP, External (Part of Wiper Reference 01) 107
15 STRAINER (Part of Wiper Reference 01) 107
16 CORD GRIP/LOCK NUT (Part of Wiper Reference 01) 107
Page: 106
Sheet: 2
WIPER, WINDSHIELD
INSIDE CAB OUTSIDE CAB

02 11
12
03 14
15
16 17 18
01
10
09
08
07 13 25
04
22
26
05 23
06
19
25
20
24
21 26 18
F7165
Page: 107
Sheet: 1
WIPER, WINDSHIELD
R44213F15 WIPER, WINDSHIELD
01 R44213D20 MOTOR, Wiper 1
02 R44213D18 BRACKET, Motor 1
03 R44213D34 SPACER, Motor Bracket 1
04 R44213D17 MOUNTING, Wiper 1
05 R44213D14 ARM, Crank 1
06 R44213D16 ROD, Connecting 1
07 R44213D39 HUB, Crank 1
08 R44213D22 TARGET, Wiper 1
09 R44213D40 SWITCH, Proximity 1
10 R44213D21 REDUCER, Gear 1
11 NOT USED
12 R44213D13 SHAFT, Hollow 1
13 R44213D6 PIN, Parallel Arm 1
14 R44213D11 CRANKSHAFT 1
15 R44213D12 WASHER, Spacer 1
16 R44213D7 ARM, Parallel 1
17 R44213D8 HUB, Wiper Drive 1
18 R44213D5 SCREW, Soc Hd Shoulder 2
19 R44213D1 SPRING, Leaf 1
20 R44213D48 ARM, Wiper 1
21 R44213D4 LINK, Connecting 1
22 R44213D49 ROD, Parallel 1
23 R44213D46 HOLDER, Blade 1
24 R44213D47 BLADE, Wiper 2
25 NP1000Z11296 END, RH Thread 2
26 NP1000Z11297 END, LH Thread 2
27 NOT USED
28 R44213D41 PUMP, Washer External (Not Shown) 1
29 R44213D31 NOZZLE, Washer (Not Shown) 2
30 R44213D32 SWITCH, Washer (Not Shown) 1
31 R44213D35 SWITCH, Wiper Selector w/Knob (Not Shown) 1
32 R44213D44 CORD GRIP (Not Shown) 1
33 R44213D45 STRAINER (Not Shown) 1
Page: 107
Sheet: 2
FRONT WINDOW ASSEMBLY
INSIDE OUTSIDE
INSIDE
CLAMP
INNER
CLAMP
INNER
CLAMP
F8020E
Page: 108
Sheet: 1
FRONT WINDOW ASSEMBLY

-- R59435F2 FRONT WINDOW ASSEMBLY
01 330241330 GASKET, Adhesive Backed AR
02 R70009D7 GLASS, Right Side 1
03 R70009D8 GLASS, Left Side Upper 1
04 R70010D2 GLASS, Windshield 1
05 R70010D1 GLASS, Front Cab Floor 1
06 R62616D1 BLOCK, Setting 4
09 R63553D1 TAPE, Glazing AR
11 R62619D1 SEALANT, Weatherproof AR
12 R66600D6 RING, Heavy Duty Hoist 2
Page: 108
Sheet: 2
REAR WINDOW INSTALLATION
OUTER
CLAMP
OUTSIDE
INSIDE
INNER
CLAMP
SECTIONA-A
TYPICAL
F8021F
Page: 109
Sheet: 1
REAR WINDOW INSTALLATION

-- R64421F2 REAR WINDOW INSTALLATION
02 R64305D1 WINDOW, Emergency Exit 1
03 R64043F1 FRAME, Rear 2
04 R64039F1 FRAME, Left Side Small Rectangular 1
05 R64042F1 FRAME, Right Side Angular 1
06 R64044F1 FRAME, Auxiliary Room Door 1
07 R64041F1 FRAME, Right Side Cab Door Angular 1
08 NOT USED
09 R70009D2 GLASS, Rear 2
10 R70009D3 GLASS, Left Side Small Rectangular 1
11 R70009D4 GLASS, Right Side Angular 1
12 R70009D5 GLASS, Auxiliary Room Door (Frosted) 1
13 R70009D6 GLASS, Right Side Cab Door Angular 1
19 R62619D1 SEALANT, Weatherproof AR
Page: 109
Sheet: 2
INSTALLATION, COUNTERTOP - DELUXE PACKAGE
01
02
03
RIGHT SIDE VIEW
F7991E
Page: 110
Sheet: 1
INSTALLATION, COUNTERTOP - DELUXE PACKAGE

- R64687F2 INSTALLATION, COUNTERTOP - DELUXE PACKAGE
01 R59673D1 COUNTERTOP, Right Side 1
02 20H1617D44 NUT, Self-Locking 5
Page: 110
Sheet: 2
INSTALLATION, STEREO (Not Illustrated)

R73236F1 INSTALLATION, STEREO
02 3616V007 WASHER 4
03 R59714F1 SHELF & BRACKETS, Cabinet 1
03A R59714D1 BRACKET, Mounting Shelf 2
03B R59714D2 SHELF, Cabinet 1
03C R59714D3 BRACKET, Mounting CD Changer 1
03D R59714D4 BRACKET, Mounting CD Changer 1
03E R59613D4 SCREW 16
04 R60941D1 BRACKET, Component Radio 1
05 0846V084 SCREW 3
06 3616V005 WASHER 3
07 R73236D1 RECEIVER, Pioneer 1
08 R73236D2 SATELLITE RADIO, XM 1
09 R73236D3 CABLE, Stereo Installation Bulk 1
10 R73236D4 ANTENNA 1
11 R73236D5 SPEAKERS, Pair 6.5 in 1
12 R73236D6 CABLE, Antenna 1
Page: 111
Sheet: 1
SEC CONTROL KIT
10
09
08 F9806A
Page: 112
Sheet: 1
SEC CONTROL KIT

R73259D3 SEC CONTROL KIT
01-07 NOT USED
08 NPMN40-17-027-20 CABLE, Console 1
09 NPMN40-17-040 CABLE 1
10 NPMN50-12-300 CONTROL, Interface 1 113
11 NPMN40-15-072 SENSOR, High Temp (Not Shown) 1
12 NOT USED
13 0856V055 SCREW (Not Shown) 4
Page: 112
Sheet: 2
SEC CONTROL - SLIF W/BOOSTER FAN
F9673A
Page: 113
Sheet: 1
SEC CONTROL - SLIF W/BOOSTER FAN

-- NPMN50-12-300 SEC CONTROL - SLIF W/BOOSTER FAN 1
Page: 113
Sheet: 2
FIXTURE, LED LIGHT
01
02
02
03
F9983
Page: 114
Sheet: 1
FIXTURE, LED LIGHT

R77860D1 FIXTURE, LED LIGHT 1
01 NP1000Z11620 DRIVER 1
02 NP1000Z11619 MODULE, LED 2
03 NP1000Z12530 LENS 1
Page: 114
Sheet: 2
FIXTURE, LED LIGHT
F9984
Page: 115
Sheet: 1
FIXTURE, LED LIGHT

R77860D2 FIXTURE, LED LIGHT 1
01 NP1000Z11620 DRIVER 1
03 NP1000Z11917 LENS 1
Page: 115
Sheet: 2
FIXTURE, RECESSED LED LIGHT
F9981
Page: 116
Sheet: 1

R74708D2 FIXTURE, RECESSED LED LIGHT 1
01 NP1000Z12531 LED ASSEMBLY, Full 1
02 NP1000Z12533 DRIVER 1
Page: 116
Sheet: 2
F9982
Page: 117
Sheet: 1

R74708D1 FIXTURE, RECESSED LED LIGHT 1
01 NP1000Z12532 LED ASSEMBLY, Half 1
02 NP1000Z12533 DRIVER 1
Page: 117
Sheet: 2
MODULE, ROOF GRATING
TYPICAL GRATING
FASTENERS F7611B
Page: 118
Sheet: 1

R59936F1 MODULE, ROOF GRATING
01 R44723D1 GRATING, House Roof 1
Page: 118
Sheet: 2

43 R42539D2 CLIP, Saddle 262
Page: 118
Sheet: 3
MODULE, REAR ROOF HOOD
13
14
15
16 02
17
01
03
08
09
12
04
05 16
04 16 19
05 16 19 20
16 19 20
19 20
07 20
08
09
06
10
11 F8897
Page: 119
Sheet: 1
MODULE, REAR ROOF HOOD

R69210F1 MODULE, REAR ROOF HOOD
01 R68344D1 HOOD HALF, RH 1
02 R68344D2 HOOD HALF, LH 1
03 R69200D1 TRUSS, Hood 1
04 R69355D1 ANGLE, Support 2
06 20Q270D64 NUT 5
07 20Q260D453 CAPSCREW 13
08 18Z694D8 WASHER 95
09 20Q270D48 NUT 48
10 18Z694D10 WASHER 9
13 20Q270D24 NUT 31
14 18Z694D5 WASHER 61
16 18Z694D6 WASHER 41
18 20Q260D328 CAPSCREW (Not Shown) 13
20 20Q270D32 NUT 9
21 R84859D1 SHIM, Canopy (Not Shown) 12
22 32Z1806 WEATHER SEALANT (Not Shown) 2
Page: 119
Sheet: 2
STAIRWAY, BOARDING, RIGHT-HAND
03
01 05
04
10
02
08
09
06 07
11
12
13
Page: 120
Sheet: 1
STAIRWAY, BOARDING, RIGHT-HAND

R52003F1 STAIRWAY, BOARDING, RH
01 R52004F1 STAIRWAY, Boarding - Upper Section 1
02 5P313D2 BUSHING 2
03 20Z1196D12 SCREW, Special 2
04 20Q272D64 NUT, Jam 2
05 R51982D1 CYLINDER, Air w/Pins 2 121
06 19P831D3 PIN, Pivot 1
07 18T17852 RETAINER 2
08 18H3892D193 WASHER, Shim 16 Ga. 2
09 18H3892D196 WASHER, Shim 10 Ga. 2
12 R52005D1 STAIRWAY, Boarding - Lower Section 1
13 R49548D1 SUPPORT, Stairway Base 2
Page: 120
Sheet: 2
CYLINDER, AIR
F2662A
Page: 121
Sheet: 1
CYLINDER, AIR
R51982D1 CYLINDER, AIR
01 1045Z3914 KIT, Seal (Includes all Seals and Bearing) 1
02 O-RING, Tube (NSS) 2
03 SEAL, Piston (NSS) 2
04 RING, Wear (NSS) 1
05 SEAL, Head & Cap Heads Cushion (NSS) 2
06 1045Z3915 KIT, Rod Seal 1
07 SEAL, Rod (NSS) 1
08 BEARING, Rod (NSS) 1
09 WIPER, Rod (NSS) 1
10 1039Z1072 ROD, Piston (Includes Piston) 1
11 1020Z13668 ROD, Tie 4
12 20Q276D64 NUT, Jam 1
13 1006Z1719 CLEVIS, Rod 1
14 1019Z2159 PIN, Pivot 2
15 2203V053 PIN, Cotter 2
16 1020Z13669 NUT, Tie Rod 8
Page: 121
Sheet: 2
STAIRWAY, BOARDING, LEFT-HAND
03
01 05
04
10
02
08
09
06 07
11
12
13
Page: 122
Sheet: 1
STAIRWAY, BOARDING, LEFT-HAND

R52003F2 STAIRWAY, BOARDING, LEFT-HAND
Opposite of right-hand stairway shown
01 R52004F1 STAIRWAY, Boarding - Upper Section 1
03 20Z1196D12 SCREW, Special 2
05 R51982D1 CYLINDER, Air w/Pins 2 121
06 19P831D3 PIN, Pivot 1
07 18T17852 RETAINER 2
08 18H3892D193 WASHER, Shim 16 Ga. 2
09 18H3892D196 WASHER, Shim 10 Ga. 2
12 R52005D2 STAIRWAY, Boarding - Lower Section LH 1
13 R49548D1 SUPPORT, Stairway Base 2
Page: 122
Sheet: 2
LIMIT SWITCH INSTALLATION, RH STAIRWAY
08 09
10
06
10
05
03
04
07
01 02
Page: 123
Sheet: 1
LIMIT SWITCH INSTALLATION, RH STAIRWAY

R49381F1 LIMIT SWITCH INSTALLATION, RH STAIRWAY
01 79Z5465D1 SENSOR SWITCH, Proximity 1
04 2136V005 NUT, Hex 2
05 16P7046 BRACKET 1
06 16N3570 BRACKET 1
09 20Q270D24 NUT, Hex 2
10 R49381Y10 ANGLE 2
Page: 123
Sheet: 2
LIMIT SWITCH INSTALLATION, LH STAIRWAY
08 09
10
06
10
05
03
04
07
01 02
Page: 124
Sheet: 1
LIMIT SWITCH INSTALLATION, LH STAIRWAY

R49381F2 LIMIT SWITCH INSTALLATION, LH STAIRWAY
Opposite of Right-Hand Installation Shown
01 79Z5465D1 SENSOR SWITCH, Proximity 1
04 2136V005 NUT, Hex 2
06 16N3570 BRACKET 1
09 20Q270D24 NUT, Hex 2
10 R49381Y10 ANGLE 2
Page: 124
Sheet: 2
MODULE, RH ROOM (Not Illustrated)

MODULE, RH ROOM 1
01 R77455F1 MODULE ASSEMBLY, RH Room 1 19
02 R26969D11 CONTROL BOX, Tugger - w/ Remote Pendant 2
03 1075Z2048 TRANSFORMER, Control 1
04 1079Z4116 FUSE, 5A 1
05 1079Z1890 STARTER, Reversing 1
06 1079Z8685 CONTROL, Pushbutton (Pendant) 1
07 R74850F1 INSTALLATION, RH Room Lighting 1 469
08 R45425F1 INSTALLATION KIT, Welder Receptacle w/ Ground 1 509
09 R45425F2 CONTROL, Air Conditioner 1 30
10 R73829F1 INSTALLATION, 120/220V Panelboard w/ Enclosure 1 456
11 R73836F1 INSTALLATION, Lighting & Receptacle Panelboard 1 459
12 R73844F1 INSTALLATION, 480/360V Panelboard 1 457
Page: 125
Sheet: 1
MODULE, LH ROOM (Not Illustrated)

- MODULE, LH ROOM 1
01 R73849F1 MODULE ASSEMBLY, LH Room 1 32
02 R68789F1 INSTALLATION, Air Receiver 1 318
03 R57862F1 HOSE INSTALLATION, Tank Fill 1 338
04 R80311F1 LIGHTING, LH Room 1 467
05 R45525F2 FILL CONNECTOR, Lube Room 1 340
06 R73225F1 AIR HORN, LH Room 1 331
07 R57963F1 AIR DRYER, LH Room - Membrane Type 1 316
08 R71421F1 PUMP ASSEMBLY, Multiple 1 337
09 R57932F1 FILTER INSTALLATION, Lube Tank 1 339
Page: 126
Sheet: 1
REAR ROOF AND HOUSE FILTRATION UNIT
F7610P
Page: 127
Sheet: 1
REAR ROOF AND HOUSE FILTRATION UNIT

R82967F1 REAR ROOF AND HOUSE FILTRATION UNIT
01 R52366D1 WELDMENT, Rear Roof 1
01A R52367F1 SUPPORT, Filter Unit 1
01B R52367Y7 COVER, Access 3
01C 20Z1703D34 SCREW, Flange Locking Cap 12
02 R83847F1 BLOWER ASSEMBLY 2 65
03 R52449D8 PLENUM ASSEMBLY 1 67
04 R52410D1 HOUSE FILTRATION UNIT 1 69
05 R52428D1 BRACKET, Mtg Blower 4
06 R52435D1 SUPPORT, Auger Trough 2
07 R52437D1 BRACKET, Auger Trough - Outer 1
08 R52434D1 BRACKET, Auger Trough - Inner 1
09 R52628D1 ADAPTER, Air Lock 1
10 R59851D1 BRACE, Hood Front RH 1
11 R59851D2 BRACE, Hood Front LH 1
13 330241660 GASKET, Plenum 1
14 330241657 GASKET, Door 1
15 R63323D1 BRACE, Hood Front RH 2
22 20Q270D24 NUT, Hex 82
23 20Q270D32 NUT, Hex 12
R89575F1 KIT, House Filtration Unit Auger Cap (FIELD INSTALLED) (Not Shown) 1 71
Page: 127
Sheet: 2
SILENCER INSTALLATION, HOUSE FAN
06
07
08
03 04 03
01
06
Page: 128
Sheet: 1
SILENCER INSTALLATION, HOUSE FAN

R57602F1 SILENCER INSTALLATION, HOUSE FAN
01 R56751D1 SILENCER, 24 Inch (Standard Silencer) 2
02 NOT USED
03 R56744D1 BRACKET, Silencer 4
05 NOT USED
Page: 128
Sheet: 2
DUCT INSTALLATION, MAIN TRANSFORMER
F8237A
Page: 129
Sheet: 1
DUCT INSTALLATION, MAIN TRANSFORMER

R63579F1 DUCT INSTALLATION, MAIN TRANSFORMER
01 R59108D1 DUCT, Exhaust Top 1
02 R59109D1 DUCT, Exhaust Front 2
03 R48141D1 DUCT, Louver 4
05 R59107D1 SCREEN, Debris 3
06 R59105D1 COVER, Air Block 3
07 27Q731 LOUVER 3
08 R63579Y1 GASKET, W/Adhesive 1
09 R10878D3 DUCT, Flexible 1
12 20Q270D20 NUT, Hex 26
13 32Z1806 SEALANT, Weather (Cartridge)(Not Shown) 1
14 R59110D1 STRAP, Hanger 1
15 R59111D1 BRACKET, Hanger 2
16 NOT USED
17 R63468D1 DUCT, Louver 2
Page: 129
Sheet: 2
MODULE, BOOM PLATFORMS
LEFT SIDE
F7989B
Boom Platforms
Page: 130
Sheet: 1
F7989C
Detail and Section Views
Page: 130
Sheet: 2

R68240F1 MODULE, BOOM PLATFORMS
01 R59361F1 STAIRS, Weldment, Boom 1
02 R59365D1 STAIRS, Boom 1
03 R68241F1 STAIRS, Weldment, Boom 1
04 R59359D1 PLATFORM, Boom Catwalk 1
05 R59360D1 LADDER, Platform 1
06 R70911D1 STAIRWAY, Lower Boom, LH 1
07 R68342D1 STAIRWAY, Lower Boom, RH 1
08 R68240Y8 ANGLE, Mtg (Not Shown) 6
09 NOT USED
10 R67654F1 CATWALK, Saddle Block, RH 1 131
11 R67655F1 CATWALK, Saddle Block, LH 1 132
12 R59510D1 CATWALK, Lower Boom, LH 1
13 R59511D1 CATWALK, Lower Boom, RH 1
14 R68345D1 CATWALK, Lower Boom 1
15 NOT USED
16 NOT USED
17 R59357D1 HANDRAIL 1
24 NOT USED
25 NOT USED
26 R59362D1 U-BOLT 2
27 R68549D1 PLATE, Tapped 4
28 R68548D1 PLATE, Mtg 4
29 NOT USED
30 NOT USED
31 R59366D1 SUPPORT, Platform RH 1
32 R59366D2 SUPPORT, Platform LH 1
33 R59368D1 CURTAIN, Boom Platform 2
34 R59369D1 PLATE 2
36 NOT USED
37 NOT USED
Page: 130
Sheet: 3

38 R68240Y38 ROUND 1
39 R68240Y39 ANGLE, Mtg 16
40 R44481D1 ANGLE, Mtg (Not Shown) 4
41 11N2989D2 SUPPORT, Catwalk, Boom 1
42 R54838D1 BRACKET, Mounting 1
43 16N3348D160 ANGLE, Mtg 1
44 R68240Y44 CHAIN 1
45 20Z483D2 LINK, Connecting 2
46 R48582D1 SWIVEL, Snap 1
47 R64287D1 PIN 6
48 2203V090 PIN, Cotter (Not Shown) 2
49 R21Z570D4 COMPOUND, Anti-Seize 1
50 NOT USED
60 NOT USED
61 20H1614D6 NUT, Heavy Hex 11
62 20Q270D32 NUT, Hex 10
63 20Z1081D8 NUT, Hex 45
64 20Z1081D10 NUT, Hex 27
65 20Q282D96 NUT, Slotted (Not Shown) 1
66 NOT USED
Page: 130
Sheet: 4
CATWALK, SADDLE BLOCK-RH
09
10
10
10
08
06
03
02
01
04
05
07
F7049G
Page: 131
Sheet: 1
CATWALK, SADDLE BLOCK-RH

R67654F1 CATWALK, SADDLE BLOCK-RH
01 R67654D1 CATWALK, Saddle Block - RH 1
02 R67848D1 HANDRAIL, Removable 1
05 R67958D1 PLATE, Access 1
06 R67959D1 PLATE, Extention 1
Page: 131
Sheet: 2
CATWALK, SADDLE BLOCK-LH
09
10
10
10
08
02
05
03
04
01
06
F7049H
Page: 132
Sheet: 1
CATWALK, SADDLE BLOCK-LH

R67655F1 CATWALK, SADDLE BLOCK-LH
01 R67755D1 CATWALK, Saddle Block - LH 1
06 R67959D1 PLATE, Extention 1
07 20Z1703D67 SCREW, Flange Locking (Not Shown) 7
Page: 132
Sheet: 2
INSTALLATION, HOIST ROPE TUGGER
16
17
04 13 10 25 10 13
14 11 27 11 14
15 12 28 12 15
24 21
25 22
05 18 19 26 23
06 27
07 28
06 06
07 08 08 07
03 03 20
09 09
02 38
Page: 133
Sheet: 1

R48449F3A INSTALLATION, HOIST ROPE TUGGER
01 R48448F1 SUPPORT, Tugger Hoist Rope (Not Shown) 1
03 R38012D1 PIN, Tugger Support 2
04 R43747D1 BRACKET, Tugger Support 4
05 R43746D1 PIN, Tugger Support 4
10 NOT USED
11 R26969D5 TUGGER, Cable 2 134
12 NOT USED
14 20Q270D48 NUT, Hex 8
16 87Z75D3 BOX, Outlet 1
17 87Z76D2 COVER, Blank 1
18 0916V011 CONNECTOR, Conduit 4
21 030413180 CONDUIT, Flex AR
22 205480316 CABLE AR
23 205480150 CABLE AR
24 0909V003 STRAP, Conduit 7
26 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
33 NOT USED
34 NOT USED
35 NOT USED
36 NOT USED
37 NOT USED
Page: 133
Sheet: 2

Page: 133
Sheet: 3
CABLE TUGGER
04
01 02 03 05 06
07
F6546
Page: 134
Sheet: 1
CABLE TUGGER
R26969D5 CABLE TUGGER
01 1015Z2152 BRAKE 1
01A NP1000Z10670 HUB, Splined 1
02 NP1000Z11031 MOTOR 1
03 1053Z538 REDUCER, Gear 1
04 1023Z71 DRUM, Cable 1
05 1008Z644 WEDGE, Wire Rope 1
06 1020Z13320 KEY, Tapered 1
07 1018Z12910 PLATE, Base 1
Page: 134
Sheet: 2
INSTALLATION, HOIST DRUM GUARD
Page: 135
Sheet: 1
INSTALLATION, HOIST DRUM GUARD

R48450F1 INSTALLATION, HOIST DRUM GUARD
01 R43755D1 GUARD, Hoist Drum 1
09 20Q270D32 NUT, Hex 1
Page: 135
Sheet: 2
GUIDE ROLLERS, HOIST ROPE - HOUSE ROOF
F8526
Page: 136
Sheet: 1
GUIDE ROLLERS, HOIST ROPE - HOUSE ROOF

R64905F1 GUIDE ROLLERS, HOIST ROPE - HOUSE ROOF
01 R64819F1 ROLLER ASSEMBLY, Long 2
02 R64811D1 ROLLER, Flanged 2
03 R64815D1 SLEEVE, Roller 1
04 R64813D1 SUPPORT 2
06 0630V053 SCREW, Socket Hd Cap 4
08 R64820F1 ROLLER ASSEMBLY, Short 2
09 R64811D1 ROLLER, Flanged 2
10 R64812D1 SLEEVE, Roller 1
11 R64813D1 SUPPORT 2
Page: 136
Sheet: 2
MODULE, GANTRY BOOTS
03
04
06
07
01
02
09
10
11
18 08
05
12
13
18
Page: 137
Sheet: 1
MODULE, GANTRY BOOTS

R44960F1 MODULE, GANTRY BOOTS
01 R43853D1 BOOT, Gantry 1
09 R45029D1 GASKET 2
10 R45029D2 GASKET 2
14-17 NOT USED
18 32Z1806 SEALANT, Weather AR
Page: 137
Sheet: 2
PLATFORM, GANTRY
01
14
15
03
04
14
15
02
08
14
15
09
10
07
05
06
11
Page: 138
Sheet: 1
PLATFORM, GANTRY
R44350F1 PLATFORM, GANTRY
01 R44351D1 CATWALK, Gantry 1
02 R44352D1 CATWALK, Gantry 1
03 R44354D1 LADDER 1
08 20T8058D6 BRACE 2
09 R44372D1 CATWALK, Support 1
12 20Z1703D98 SCREW, Flange Locking (Not Shown) 32
13 20Z1704D9 NUT, Flange Locking (Not Shown) 32
Page: 138
Sheet: 2
MODULE, CATWALK/HANDRAIL (Not Illustrated)

R72813F3 MODULE, CATWALK/HANDRAIL (NOT ILLUSTRATED)
R60855F1 CATWALK, House RH 1 140
R55000F1 CATWALK, House LH 1 142
R45025F1 CATWALK, House Front 1 143
R60234F1 HANDRAILS, House Roof 1 144
Page: 139
Sheet: 1
CATWALK, HOUSE RH
F
C E
B
F
B E
D
A
D
TYPICAL HANDRAIL
TO CATWALK
SECTION A-A SECTION B-B

F7075D
RH House Catwalk
Page: 140
Sheet: 1
CATWALK, HOUSE RH
SECTION D-D
SECTION E-E
SECTION C-C
SECTION F-F
F7075E
Catwalk Section Views
Page: 140
Sheet: 2
CATWALK, HOUSE RH
R60855F1 CATWALK, HOUSE RH
01 R59942D1 CATWALK, Operator's Cab 1
02 R59941D1 CATWALK, Operator's Cab 1
03 R59496F1 PLATFORM ASSEMBLY 1 141
04 R59497D1 SUPPORT, Platform 1
05 R44405F1 CATWALK, Air Stair RH 1
05A 5P313D1 BUSHING, Pivot Narrow 1
05B 5P313D3 BUSHING, Pivot Wide 1
06 R44561D1 CATWALK, Rear RH 1
07 R60255D1 CATWALK, Access 1
08 R60065D1 CATWALK, Stairway 1
09 R60200F1 STAIRWAY, Operator's Cab 1
10 R65967D1 HANDRAIL, Stairway 1
11 R65968D1 HANDRAIL, Stairway 1
12 R65969D1 HANDRAIL, Catwalk, Operator's Cab 1
15 R65970D1 HANDRAIL, Catwalk, Air Stair RH 1
16 R65971D1 HANDRAIL, Catwalk, Air Stair RH 1
17 R65552D1 HANDRAIL, Catwalk Rear RH 1
18 R65586D1 HANDRAIL, Access Catwalk 1
19 R65972D1 HANDRAIL, Access Catwalk 1
20 R65973D1 HANDRAIL, Catwalk Stairway 1
21 11T1402 PLATE, Back-up 1
22 16T9353 ANGLE, Mounting 1
23 718N233D5 PLATE, Tapped (Not Shown) 10
29 20H1614D6 NUT, Heavy Self-Locking 16
Page: 140
Sheet: 3
CATWALK, HOUSE RH
40 21Z772D4 COMPOUND, Locking (Not Shown) 1
Page: 140
Sheet: 4
CATWALK, OPERATORS CAB
07 02
08
06 05
04
07 03
08
07
08
09 05
07 10 06
08 07
08
01
F8042
Page: 141
Sheet: 1
CATWALK, OPERATORS CAB

R59496F1 CATWALK, OPERATORS CAB
01 R59496D1 PLATFORM, Cab Window 1
02 R59904D1 HANDRAIL, Operator's Cab 1
03 R60097D1 HANDRAIL, Cab Window 1
04 R59496Y25 WIRE ROPE 1
05 30Z1D2 CLAMP, Rope 8
06 30Z3D52 THIMBLE, Rope 4
07 GH5827916 U-BOLT 7
08 20H1617D35 NUT, Hex Flange Locking 14
09 20Q270D32 NUT, Locking 11
11 18Z694D6 WASHER, Hardened (Not Shown) 22
12 21Z772D4 COMPOUND, Thread Locking (Not Shown) 1
Page: 141
Sheet: 2
CATWALK, HOUSE LH
Page: 142
Sheet: 1
CATWALK, HOUSE LH
R55000F1 CATWALK, HOUSE LH
01 R44290D1 CATWALK, Roof LH 1
02 R54998D1 CATWALK, Rear LH 1
03 R54999F1 CATWALK, Stairway 1
04 R44464F2 STAIRWAY, Operator Cab 1
05 NOT USED
06 R44291D1 HANDRAIL, Catwalk 1
07 11N2946D2 HANDRAIL (Stairway Inner) 1
09 R67317D1 HANDRAIL, Catwalk, Air Stair 1
11 NOT USED
12 16T9353 ANGLE, Mounting 1
13 11T1402 PLATE, Back-Up 1
14 NOT USED
21 NOT USED
22 3631V012 WASHER, Hardened 44
23 3616V013 WASHER, Hardened 18
26 20Z1704D11 NUT, Flange Locking (Not Shown) 3
-- 21Z772D2 ADHESIVE (Not Shown) AR
Page: 142
Sheet: 2
CATWALK, HOUSE FRONT
11
19
20
10
07
08
06
01
12
02 13
04 18
12
13
14 09
15
08
03
12
07 13
Page: 143
Sheet: 1
CATWALK, HOUSE FRONT

R45025F1 CATWALK, HOUSE FRONT
01 R44284F1 CATWALK, Front, LH 1
02 R65941D1 CATWALK, Front, Center 1
03 R35679F1 CATWALK, Front, RH 1
04 R44174D1 CATWALK, Operator Cab, Front 1
05 NOT USED
06 R65942D1 HANDRAIL, Front, LH 1
11 11P1772 RETAINER, Handrail 2
16 NOT USED
17 NOT USED
Page: 143
Sheet: 2
HANDRAILS, HOUSE ROOF
04
06
13
17
10
14
16
03
18
08
05
07
11
20 19
21
TYPICAL 02
FOR ALL
HANDRAILS
09 01
15
18
18
16
12
F7612B
Page: 144
Sheet: 1
HANDRAILS, HOUSE ROOF

R60234F1 HANDRAILS, HOUSE ROOF
01 R65950D1 HANDRAIL, Roof 1
16 R65965D1 HANDRAIL, Roof, Front 2
17 11T1375D1 BRACKET, Handrail 4
18 20T9706D1 CHAIN, W/Snap 4
Page: 144
Sheet: 2
HANDRAILS, HOUSE ROOF HATCH
OR
TYPICAL
PIN MOUNTING BRACKET
TO HANDRAIL
REAR CENTER SAFETY HANDRAILS

F8022
Rear Center Handrails
Page: 145
Sheet: 1
LEFT REAR SAFETY HANDRAILS
OR
TYPICAL
TO HANDRAIL
LEFT CENTER SAFETY HANDRAILS
F8022A
Left Rear and Left Center Handrails
Page: 145
Sheet: 2
OR
TYPICAL
TO HANDRAIL
LEFT FRONT SAFETY HANDRAILS
F8022B
Left Front Handrails
Page: 145
Sheet: 3
OR
TYPICAL
TO HANDRAIL
RH ROOM SAFETY HANDRAIL

FOR FRONT HATCH REMOVAL
LH ROOM SAFETY HANDRAIL

FOR FRONT HATCH REMOVAL
F8022C
LH and RH Room Handrails
Page: 145
Sheet: 4
12
01OR02
01 02
TYPICAL
TO HANDRAIL
05
08
02
L.H. ROOM REAR HATCH HANDRAIL F8022D
LH Room Rear Hatch Handrails
Page: 145
Sheet: 5

R55880F1 HANDRAILS, HOUSE ROOF HATCH
01 R55879D1 BRACKET, Handrail 60
03 NOT USED
04 R65999D1 HANDRAIL, Maintenance 1
11 NOT USED
13 20Z483D2 LINK, Connecting 40
14 R48582D1 SWIVEL, Snap 12
15 31803735 CHAIN 1
Page: 145
Sheet: 6
BOARDING ACCESS ASSEMBLY, RIGHT-HAND (Not Illustrated)

-- BOARDING ACCESS ASSEMBLY, RIGHT-HAND
01 R52003F1 STAIRWAY, Boarding, RH 1 120
02 R15627F2 CONTROLLER, Stairway, RH 1 329
03 R49381F1 SWITCH, Limit, RH Stairway 1 123
Page: 146
Sheet: 1
VALVE ASSEMBLY, AIR
0000079177
VALVE ASSEMBLY, AIR
Page: 147
Sheet: 1
VALVE ASSEMBLY, AIR

R22893D1 VALVE ASSEMBLY, AIR
01 R22893D2 VALVE, Single 1
03 R22893D4 VALVE, Single 1
Page: 147
Sheet: 2
F730C
Page: 148
Sheet: 1

36Z1604D2 REGULATOR, AIR PRESSURE
01 NP1000Z11075 KNOB 1
02 NP1000Z11083 SCREW 4
03 BONNET (NSS) 1
04 NP1000Z11081 WASHER 1
06 THRU 11 NOT USED
12 NP1000Z11080 SPRING 1
14 NOT USED
16 NOT USED
17 BODY (NSS) 1
18 NP1000Z11079 PLUG 1
19 NP1000Z10846 O-RING 1
21 NP1000Z11076 VALVE 1
22 NP1000Z11074 O-RING 1
Page: 148
Sheet: 2
FILTER, AIR
Page: 149
Sheet: 1
FILTER, AIR
-- 46Q39D9 FILTER, AIR
TYPE A
01 1045Z3461 O-RING 1
02 1027Z483 LOUVER 1
03 1046Z871 ELEMENT, Filter 1
04 1027Z484 BAFFLE 1
05 1046Z872 AUTOMATIC DRAIN ASSEMBLY 1
06 1020Z12234 GASKET 1
07 1020Z12232 NUT 1
08 1045Z3461 O-RING 1
TYPE B
09 1045Z3877 O-RING 1
10 1027Z634 LOUVER, Center Post 1
11 1046Z1068 ELEMENT, Filter, 40 micron 1
12 1027Z633 BAFFLE 1
13 1046Z872 AUTOMATIC DRAIN ASSEMBLY 1
14 1020Z12234 GASKET 1
15 1020Z12232 NUT 1
16 1045Z3876 O-RING (May Not Be Used On Later Versions) 1
Page: 149
Sheet: 2
LUBRICATOR, AIR
F3409A
Page: 150
Sheet: 1
LUBRICATOR, AIR
46Q38D9 LUBRICATOR, AIR
01 BODY (NSS) 1
02 1020Z13461 PLUG, Fill 1
03 1045Z3870 O-RING 1
04 NOT USED
05 NOT USED
06 1044Z1701 SIGHT FEED DOME, Green, Oil Fog 1
07 1045Z3871 O-RING 1
08 THRU 27 NOT USED
28 1036Z2295 DRAIN ASSEMBLY, Manual 1/4 Turn 1
29 1036Z2296 VALVE, Drain 1
30 1045Z3872 O-RING 1
31 1020Z12232 NUT (Not Shown) 1
32 THRU 37 NOT USED
38 1045Z3873 O-RING 1
39 BOWL (NSS) 1
40 THRU 50 NOT USED
51 1044Z1444 TUBE, Siphon
52 1034Z56 CARTRIDGE, Green, Oil Fog 1
53 1020Z13462 SCREW 2
54 1045Z3874 O-RING 1
55 1045Z3875 O-RING 2
56 NP1000Z11188 VALVE, Check
Page: 150
Sheet: 2
GUARD, SWING COMPONENTS
10
11
10 07 03
02 04
11
01
05
10 10
04
11 10
03 11
10 10
05
06
12 08
13 06
Page: 151
Sheet: 1
GUARD, SWING COMPONENTS

R53766F1 GUARD, SWING COMPONENTS
01 R53765D1 BRACKET, Dust Guard 1
02 R53765D2 BRACKET, Dust Guard 1
03 R53772D1 COVER 2
04 R53870D1 COVER 2
05 R44159D1 CURTAIN, Dust Guard 2
06 R7219D3 GUARD, Swing Pinion 2
07 R7219D1 GUARD, Swing Pinion 1
08 R44161D1 GUARD, Ring Gear 1
09 NOT USED
Page: 151
Sheet: 2
BUMPER
F7016A
Page: 152
Sheet: 1
BUMPER
R43077F1 BUMPER
02 20Q272D32 NUT, Jam 6
03 R47560D1 PIN 3
04 R60055D1 BUMPER 3
Page: 152
Sheet: 2
COUNTERWEIGHT
07
13
14 01
16
15
09 14
14
10
11
05
09
14
12 08
03
12 14
02
12
14
09
04 14 14 13
11
14
10 06
09 F5757C
Page: 153
Sheet: 1
COUNTERWEIGHT
R66822F1 COUNTERWEIGHT
01 R44220F1 BOX, Counterweight 1
02 R65227D1 CENTER SECTION, Counterweight - "&" 1
03 R65228D1 MID SECTION, Counterweight - "P" 1
04 R65229D1 MID SECTION, Counterweight - "H" 1
05 R65230D1 MID SECTION, Counterweight - LH 1
06 R65231D1 MID SECTION, Counterweight - RH 1
07 R65232D1 WING SECTION, Counterweight - LH 1
08 R65233D1 WING SECTION, Counterweight - RH 1
09 20P1911D5 BOLT, Rod 8
10 20P1911D6 BOLT, Rod 4
11 20P1911D2 BOLT, Rod 8
12 20P1911D4 BOLT, Rod 8
13 20P1911D7 BOLT, Rod 8
14 18P8607 WASHER 36
Page: 153
Sheet: 2
SIGN INSTALLATION - English
X Y
HIGH VOLTAGE TROUGH UNDER

TT REAR RIGHT SIDE PLATFORM
W
SS
Z N
PP Q
S I I NN T II L
R
8146
0D
1
O ABOVE ALL
FIRE EXTINGUISHERS
JJ 3 PLACES
MM
E
DD KK
OO
HH
GG TT
EE M
A
HH
B
U
II
NN C
P
D TYPICAL-OUTSIDE ENTRANCE
R DOORS TO MACHINERY
AREA AND ELECTRONICS ROOM
FF 7 DOORS
CC
F
J G H I
K
QQ
RR NOTICE
LL No entry
unless
authorized
LL
BB R81466D 3
AA F10459
Deck Plan
Page: 154
Sheet: 1
CROWD BELT CROWD BELT

TENSIONER TENSIONER
CONTROL BOX CONTROL BOX
DOOR OPEN DOOR CLOSED
LEFT
CONSOLE PLACE ON RIGHT
SIDE OF WINDOW
OPERATORS
N AREA
RIGHT
CONSOLE
PLACE ON POST
GG CABLE WINCH (ROPE TUGGER)
AT EYE LEVEL
OUTSIDE FRONT WALL OPERATOR'S

N ELECTRICAL
CABINET
QQ HIGH VOLTAGE SWITCH CABINET
LOWER CONTROL CABINET
RR LOWER CONTROL CABINET

F10459A
Views N, GG, QQ & RR
Page: 154
Sheet: 2
(OUTSIDE)
(INSIDE)
(INSIDE)
(INSIDE)
CABINET FRONT VIEW CABINET RIGHT VIEW

480 VOLT PANEL
BOARD #1
UPPER HIGH VOLTAGE CABINET

A USE THE PROPER VOLTAGE LABEL
SEE SPECIFIC MACHINE SCHEMATICS
INSIDE
OF DOOR
480 VOLT PANEL

E BOARD #1
DD
AIR COMPRESSOR
480 VOLT PANEL

BOARD #2
HOIST HOIST
MOTOR MOTOR
INSIDE
OF DOOR
HOIST
GEARCASE
SW ING
MOTOR 480 VOLT PANEL
SWING
MM BOARD #2
TRANSMISSION ELECTRICAL
SLIPRING
SW ING HOIST DRUM

MOTOR
SIDE
STAND
LUBE ROOM, HOIST DRUM AREA F10459B
Views A, E, DD & MM
Page: 154
Sheet: 3

INSIDE INSIDE
OF DOOR OF DOOR
RPC CABINET-1/2 BANK RPC SWITCHING CABINET RPC CABINET-BANK #2 RPC CABINET-BANK #4
ON COVER
INSIDE
OF DOOR
INSIDE
OF DOOR
BANK #1/2 RPC BANK #2 BANK #4

SWITCHING WITH SWITCH
I CABINET G
(FRONT VIEW) J SNUBRITE ASSY
2 PER DIPPER
H
RPC CABINET-BANK #4 RPC CABINET-BANK #3 RPC SWITCHING CABINET RPC CABINET-BANK #1 INSIDE
INSIDE OF DOOR
TRANSFER CONTACTOR CABINET
OF DOOR
INSIDE
OF DOOR
FF
TRANSFER
R CONTACTOR
CABINET INSIDE
OF DOOR
BANK #4 BANK #3 RPC BANK #1

WITH SWITCH SWITCHING
G CABINET I
J (BACK VIEW)
H F10459C
Views G thru I, J, R & FF
Page: 154
Sheet: 4
BOTH ON COUPLING
HEATER SIDES (2) GUARD
BOTH SIDES (2)
MACHINERY
HOUSE HEATER FALL PROTECTION
(IF REQUIRED) (157 PLACES)
TYPICAL-3 PLACES
ON INSIDE HOIST
PANEL JUNCTION
BOX
ON INSIDE BOTH
PANEL SIDES (2)
INSIDE
OF COVER
INSIDE
OF DOOR
MAIN TRANSFORMER/RPC
REMOTE I/O
COVER CLOSED COVER OPEN
FF TRANSFER
CABINET
JJ AIR DRYER CC BUS BARS
CABINET
INSIDE INSIDE
OF DOOR OF DOOR
INSIDE
INSIDE OF DOOR
OF DOOR
INSIDE
OF DOOR
INSIDE
OF DOOR HOIST #1/PROPEL #1 CONVERTER CABINET SWING 1-2-3 CROWD/PROPEL #2 CONVERTER CABINET HOIST #2
HOIST #1 SWING 1-2-3 CROWD HOIST #2

PROPEL #1 PROPEL #2
FRONT BACK
K CONVERTER CABINET
F10459D
Views K, CC, FF & JJ
Page: 154
Sheet: 5
ROPE TUGGER
ON SHROUD
OVER VARISTORS REAR
OF PANEL APPLY
APPROPRIATE
INSIDE INSIDE VOLTAGE
OF DOOR OF DOOR DECAL
CABLE WINCH
KK (ROPE TUGGER)
CONTROL
(ELECTRIC OPTION)
TEST SELECT OR METER SELECTOR
2 PLACES
FLD CURRENT ARM CURRENT ARM VOLTS
INSIDE INSIDE
OF DOOR OF DOOR
4TB
ON DIPPER
5TB
TRIP PANEL 6TB
7TB
8TB
CENTER ON 9TB
ARMATURE
VOLTAGE
FEEDBACK KINCAL
SHROUD OO EXPANSION I/O
INSIDE ON
INSIDE AC800 PANEL
OF DOOR
L CONTROL CABINET
INSIDE
OF DOOR
MOTOR CONTROL CENTER
INSIDE
OF DOOR
INSIDE
OF 2
DOORS
DOOR CLOSED DOOR OPEN

INSIDE 29
DOORS BRAKE MAINTENANCE CONTROL ASSY
INSIDE
MOTOR CONTROL ON PANEL
O CENTER CABINET
SIGN, WARNING APPLY APPROPRIATE

HAND HELD RADIO- VOLTAGE DECAL
PLACE AT EYE LEVEL
NEXT TO OPERATOR
CAB DOOR
CROWD BRAKE EXHAUST

SS SOLENOID ASM
INSIDE (1 PLACE)
INSIDE DOOR HOIST BRAKE EXHAUST
DOOR
HH SOLENOID
(HOIST, 2 PLACES)
FLOOD LIGHT
PANEL BOARD 120V PANEL BOARD SWING BRAKE EXHAUST
II SOLENOID
EE M (SWING, 3 PLACES)
PROPEL BRAKE EXHAUST
LL SOLENOID
REAR OUTSIDE WALL (PROPEL, 2 PLACES)
W RH VIEW OF OPERATORS CAB ELECTRONICS ROOM
F10459E
Views L, M, O, W, EE, HH, II, KK, LL, OO & SS
Page: 154
Sheet: 6
BOTH
SIDES (2)
APPLY APPROPRIATE
VOLTAGE DECAL
HOIST JUNCTION BOX

COVER NOT SHOWN
CROWD BLOWER
PROPEL BLOWER (2)
HOIST BLOWER (2)
BETWEEN
SWING BLOWER (3)
BOTH COVERS
(TYPICAL)
SIDES (2) ON FRAME
5 PLACES
BOTH
SIDES (2)
SWING BOTH
SIDES (2)
INSIDE
OF DOOR
ON INSIDE
ON COVER PANEL
INSIDE OF ON DOOR
COVER 3 PLACES (INSIDE)
SUPPRESSION AND
C GROUND FAULT CABINET
SWING MOTOR
P S T 3-PLACES
LOCATED ON NEAR OTHER

MOTOR NAMPLATES BOTH
(BY EACH MOTOR) SIDES (2)
BOTH
BOTH SIDES (2)
SIDES (2)
BOTH TOP
BOTH F
SIDES (2) SIDES (2)
INSIDE ON
REAR PANEL MAI
N TRA
NSFOR
MER
BOTH
SIDES
B MAIN TRANSFORMER
FIELD SUPPLY AND AUXILIARY
F SECONDARY'S BREAKERS INSIDE ON TOP
AUXILIARY TRANSFORMER CORE YOKE, 2 PLACES
D USE THE PROPER VOLTAGE LABEL ON EACH SIDE
SEE SPECIFIC MACHINE SCHEMATIC (4 TOTAL)
USE THE PROPER VOLTAGE LABEL
SEE SPECIFIC MACHINE SCHEMATICS F10459F
Views B thru D, F, P, S & T
Page: 154
Sheet: 7

INSIDE OF
COVER
BOTH ON INSIDE
SIDES (2) PANEL
BOTH
SIDES (2)
LOCATE NEAR ON COUPLING
BRUSH COVER GUARD BOTH
BOTH SIDES (2) SIDES (2)
BOTH
SIDES (2)
BOTH ON INSIDE
SIDES (2) PANEL
Z CROWD MOTOR
PROPEL MOTOR
AA BB 2 PLACES
LOCATED ON MOTOR NEAR OTHER

MOTOR NAMEPLATES.
(BY EACH MOTOR)
CROWD MOTOR BASE

HOIST MOTOR
U V 2-PLACES
(TYPICAL)
ALL OVERHEAD WIRE TRAYS
PLACE ON TRAY SIDES, EVERY 6 FT.
AND WITHIN 1 FT. OF EACH END.
EST. 16 PLACES
TYP. ARRANGEMENT
Q HIGH & LOW VOLTAGE COLLECTOR ALL OVERHEAD BUS COVERS
CC (TYPICAL)
PLACE SIGN ARRANGEMENT ON THE TOP

APPLY TO OUTSIDE DOOR AND SIDES EVERY 6 FT. AND WITHIN 1 FT.
OF ALL ENDS. EST. 23 PLACES
APPLY TO PLEXIGLAS DOOR
UPPER RIGHT HAND CORNER
TO NOT OBSTRUCT VIEW
F10459G
Views Q, U, V, Z, AA thru CC
Page: 154
Sheet: 8
LOWER HIGH
CONTROL VOLTAGE
CABINET SWITCH
LOCATE NEAR
OPENING
CARBODY AND PROPEL BASE WITH TOP PLATES HIDDEN
P&H BRAND HYDRAULIC AIR DRIVEN CABLE REEL

36 OR 48 INCH CABLE REEL
CARBODY COVER
F10459H
Miscellaneous Views
Page: 154
Sheet: 9

BOTH BOTH
SIDES (2) SIDES (2)
TOP OF
STAIRS
51" FROM BOTTOM

OF LADDER FRAME
EYE LEVEL
NEAR DOOR
4" FROM BOTTOM
OF LADDER FRAME
TOP OF
STAIRS
PLACE ON WINDOWS
(3 PLACES)
APPLY TO ALL JUNTION BOX COVERS
TYPICAL-5 SETS PROVIDED

(ALL PROVIDED SIGNS MAY NOT BE REQUIRED)
*USE APPROPRIATE VOTAGES
SEE SCHEMATICS
APPLY NEAR
LADDER CONTROL LOCATE ABOVE
APPLY NEAR FLOODLIGHT
SIGNAL CORD PANEL BOARD
BOTH SIDES (2)
CENTURION
CONTROL CABINET
(INSIDE)
MOTOR
(OUTSIDE) CONTROL CENTER
ELECTRONICS
LUBE PUMP
NN (3 PLACES)
ROOM
REMOTE I/O,
DD LUBE F10459I
Exterior Signs and Views DD & NN
Page: 154
Sheet: 10

R81621F1 SIGN INSTALLATION - English
01 R81446D1 DECAL, Danger, Hazardous Voltage 28
02 R82082D1 DECAL, Warning, Hazardous Voltage 1
03 32Q1780D1 DECAL, Notice 10
04 32Q1805D6 LABEL, Identification, 460V 10
06 R81449D1 DECAL, Warning, Rotating Parts 7
07 32Q1780D3 DECAL, Notice _ _ _ Voltage 136
09 R81473D1 DECAL, Warning, Crowd Operation 3
12 R81429D1 DECAL, Caution, Restrict Access 2
14 R81472D1 DECAL, Notice, Crowd Belt Change 1
15 R81471D1 DECAL, Notice, Lifting 4
16 R81461D1 DECAL, Warning, Hoist Operation 1
17 R81655D2 DECAL, Danger, Energized 10
18 R81482D1 DECAL, Warning, Brake Maintenance 1
19 R81481D1 DECAL, Warning, Brake Maintenance 1
20 R81488D1 DECAL, Egress Window Instruction 1
21 R81489D1 DECAL, Emergency Exit 1
23 R81484D1 DECAL, Warning, Fall Protection 157
25 32Q590D5 DECAL, High Voltage Cabinet 1
26 R81431D1 DECAL, Caution, Electrical Damage 2
27 R81448D1 DECAL, Notice, Not an Exit 2
28 R81479D1 DECAL, Caution, Pressurized System 2
29 32Q592D4 DECAL, Air Disconnect Switch 1
30 32Q1918D4 SIGN, Main Transformer 2
31 32H89 NAMEPLATE 8
32 R81476D1 DECAL, Warning, Radio Transmission 2
33 R81456D1 DECAL, Warning, Rotating Parts, Hazardous Voltage 25
34 R81432D1 DECAL, Caution, I/O 3
36 20Z42D5 SCREW, Drive 32
37 32Q590D41 DECAL, Hoist #1/Propel #1 1
Page: 154
Sheet: 11

38 32Q590D42 DECAL, Hoist #2 1
39 R81436D1 DECAL, Warning, Hoist Drum/Rope 2
40 R81454D1 DECAL, Warning, Hazardous Area 7
42 R81485D1 DECAL, Warning, OPR MNL 1
46 R81437D1 DECAL, Warning, Falling Object 2
47 R81463D1 DECAL, Notice, Ladder Boarding 4
48 R81438D1 DECAL, Notice, Signal Bell 3
49 R81439D1 DECAL, Notice, Ladder Cont. 3
53 32Q1805D56 LABEL, 120 Volts 23
54 32Q1805D22 LABEL, Identification, 230 Volts 6
59 R81447D1 DECAL, Caution, No Step 24
60 R81478D1 DECAL, Caution, No Step 3
61 32Q590D43 DECAL, Crowd/Propel #2 1
62 R81462D1 DECAL, Warning, Crush and Pinch 6
63 R81658D1 DECAL, Warning, Gradability 1
64 32Q590D3 DECAL, Control Cabinet 1
65 R48107D1 SIGN, Hoist Reeving 1
66 R81464D1 DECAL, Warning, Brake Release 8
67 32Q590D24 DECAL, 120 VAC Load Center 1
68 R81452D1 DECAL, Warning, Flammable Material 7
69 R81451D1 DECAL, Danger, Flammable Material 3
71 32Q1918D16 LABEL, Aux/Field Transformers 2
74 R33058D5 RING HANGER, W/Bolt & Nut 8
75 R81466D1 SIGN, Notice, No Entry 11
Page: 154
Sheet: 12

76 20Q260D194 SCREW, Hex Head 60
77 20Z716D1 NUT, Hex 60
78 32Q1805D41 LABEL, Identification 20
81 R81434D1 DECAL, Caution, SW Operation 4
82 32Q1918D29 SIGN, Rope Tugger 2
83 32Q590D102 DECAL, Swing #1-2-3 1
84 32Q590D95 DECAL, RPC Cabinet - Bank #4 2
85 32Q590D96 DECAL, Remote I/O 1
86 32Q590D97 DECAL, 480 Volt Panel Board #1 1
87 32Q590D98 DECAL, 480 Volt Panel Board #2 1
88 R81475D1 DECAL, Caution, Mode Switch 1
89 R81474D1 DECAL, Caution, Pressurized System 4
90 R81469D1 DECAL, Caution, Cover Opening 2
91 R81470D1 DECAL, Warning, Rotating Parts Hazard 2
92 R81428D1 DECAL, Notice, Ladder 2
93 R81483D1 DECAL, Warning, Blowers 2
94 R81490D1 DECAL, Warning, Pressurized System 2
95 R81460D1 DECAL, Fire Extinguisher 3
96 R81435D1 DECAL, Notice, Lower High Voltage SW 2
102 32Q590D100 DECAL, Flood Light Panel Board 1
104 R81480D1 DECAL, Warning, Hoist Drum/Rope 2
105 R48751D1 PLATE, Sign 2
108 R81486D1 DECAL, Notice, Voltage 29
111 R81487D1 DECAL, Warning, Arc-Flash 3
112 32Q1918D15 SIGN, Current Sensors 1
Page: 154
Sheet: 13

114 32Q1918D27 LABEL, Brake Solenoid 8
116 R81491D1 DECAL, Caution, Pump 3
117 32Q1805D25 LABEL, Identification 415 Volts 7
119 R81492D1 DECAL, Warning, Firmware 1
122 32Z2661D1 TAPE, Warning, OSHA, Yellow/Black 7
123 32Q590D99 DECAL, Operator's Panel Board 1
124 R56605D10 DECAL, Centurion Logo 1
125 32Q590D103 DECAL, Motor Control Center 1
126 32Q590D94 DECAL, Suppression and Ground Fault 1
127 32Q590D86 DECAL, Remote I/O - Lube Room 1
128 32Q590D91 DECAL, Field Supply & Auxiliary Secondary Breakers 1
129 32Q592D63 DECAL, Main High Voltage Disconnect SW 1
130 32Q592D64 DECAL, Controls, Terminal Block 1
131 32Q592D61 DECAL, Main Transformer Primary Switch 1
132 R48291D1 DECAL, RPC Indication 3
133 32Q590D11 DECAL, Transfer Contactor Cabinet 1
134 32Q590D4 DECAL, Converter Cabinet 2
135 32Q590D48 DECAL, RPC Cabinet - Bank 3 1
137 32Q590D38 DECAL, RPC Switching Cabinet 2
138 32Q590D45 DECAL, RPC Cabinet - 1/2 Bank 1
140 R81621F1-KIT KIT, Sign, Install 1
Page: 154
Sheet: 14
SIGN INSTALLATION - Spanish
X Y
HIGH VOLTAGE TROUGH UNDER

TT REAR RIGHT SIDE PLATFORM
W
SS
Z N
PP Q
S I I NN T II L
R
81460D
1
O ABOVE ALL
FIRE EXTINGUISHERS
JJ 3 PLACES
MM
E
DD KK
OO
HH
GG TT
EE M
A
HH
B
U
II
NN C
P
D TYPICAL-OUTSIDE ENTRANCE
R DOORS TO MACHINERY
AREA AND ELECTRONICS ROOM
FF 7 DOORS
CC
F
J G H I
K
QQ
RR AVISO
No entrar.
LL sólo
personal
LL autorizado.
BB R81466D 3
AA F10459S
Deck Plan
Page: 155
Sheet: 1
CROWD BELT CROWD BELT

TENSIONER TENSIONER
CONTROL BOX CONTROL BOX
DOOR OPEN DOOR CLOSED
LEFT
CONSOLE PLACE ON RIGHT
SIDE OF WINDOW
OPERATORS
N AREA
RIGHT
CONSOLE
PLACE ON POST
GG CABLE WINCH (ROPE TUGGER)
AT EYE LEVEL
OUTSIDE FRONT WALL OPERATOR'S

N ELECTRICAL
CABINET
QQ HIGH VOLTAGE SWITCH CABINET
RR LOWER CONTROL CABINET

F10459K
Views N, GG, QQ & RR
Page: 155
Sheet: 2
(OUTSIDE)
(INSIDE)
(INSIDE)
(INSIDE)
CABINET FRONT VIEW CABINET RIGHT VIEW

UPPER HIGH VOLTAGE CABINET
A USE THE PROPER VOLTAGE LABEL
SEE SPECIFIC MACHINE SCHEMATICS
INSIDE
OF DOOR
480 VOLT PANEL

E BOARD #1
DD
AIR COMPRESSOR
HOIST HOIST
MOTOR MOTOR
INSIDE
OF DOOR
HOIST
GEARCASE
SW ING
MOTOR 480 VOLT PANEL
SWING
MM BOARD #2
TRANSMISSION ELECTRICAL
SLIPRING
SW ING HOIST DRUM

MOTOR
SIDE
STAND
LUBE ROOM, HOIST DRUM AREA F10459L
Views A, E, DD & MM
Page: 155
Sheet: 3

INSIDE INSIDE
OF DOOR OF DOOR
RPC CABINET-1/2 BANK RPC CABINET-BANK #4
ON COVER
INSIDE
OF DOOR
INSIDE
OF DOOR
BANK #1/2 RPC BANK #2 BANK #4

SWITCHING WITH SWITCH
I CABINET G
(FRONT VIEW) J SNUBRITE ASSY
2 PER DIPPER
H
INSIDE
INSIDE OF DOOR
OF DOOR
INSIDE
OF DOOR
FF
TRANSFER
R CONTACTOR
CABINET INSIDE
OF DOOR
BANK #4 BANK #3 RPC BANK #1

WITH SWITCH SWITCHING
G CABINET I
J (BACK VIEW)
H F10459M
Views G thru I, J, R & FF
Page: 155
Sheet: 4
BOTH ON COUPLING
HEATER SIDES (2) GUARD
BOTH SIDES (2)
MACHINERY
HOUSE HEATER FALL PROTECTION
(IF REQUIRED) (157 PLACES)
TYPICAL-3 PLACES
ON INSIDE HOIST
PANEL JUNCTION
BOX
ON INSIDE BOTH
PANEL SIDES (2)
INSIDE
OF COVER
INSIDE
OF DOOR
MAIN TRANSFORMER/RPC
REMOTE I/O
COVER CLOSED COVER OPEN
FF TRANSFER
CABINET
JJ AIR DRYER CC BUS BARS
CABINET
INSIDE INSIDE
OF DOOR OF DOOR
INSIDE
INSIDE OF DOOR
OF DOOR
INSIDE
OF DOOR
INSIDE
OF DOOR
HOIST #1 SWING 1-2-3 CROWD HOIST #2

PROPEL #1 PROPEL #2
FRONT BACK
K CONVERTER CABINET
F10459N
Views K, CC, FF & JJ
Page: 155
Sheet: 5
ON SHROUD
OVER VARISTORS REAR
OF PANEL APPLY
APPROPRIATE
INSIDE INSIDE VOLTAGE
OF DOOR OF DOOR DECAL
CABLE WINCH
KK (ROPE TUGGER)
CONTROL
(ELECTRIC OPTION)
TEST SELECTOR METER SELECTOR
2 PLACES
FLD CURRENT ARM CURRENT ARM VOLTS
INSIDE INSIDE
OF DOOR OF DOOR
4TB
ON DIPPER
5TB
TRIP PANEL 6TB
7TB
8TB
CENTER ON 9TB
ARMATURE
VOLTAGE
FEEDBACK KINCAL
SHROUD OO EXPANSION I/O
INSIDE ON
INSIDE AC800 PANEL
OF DOOR
L CONTROL CABINET
INSIDE
OF DOOR
MOTOR CONTROL CENTER
INSIDE
OF DOOR
INSIDE
OF 2
DOORS
DOOR CLOSED DOOR OPEN

INSIDE 29
DOORS BRAKE MAINTENANCE CONTROL ASSY
INSIDE
MOTOR CONTROL ON PANEL
O CENTER CABINET
SIGN, WARNING APPLY APPROPRIATE

HAND HELD RADIO- VOLTAGE DECAL
PLACE AT EYE LEVEL
NEXT TO OPERATOR
CAB DOOR
CROWD BRAKE EXHAUST

SS SOLENOID ASM
INSIDE (1 PLACE)
INSIDE DOOR HOIST BRAKE EXHAUST
DOOR
HH SOLENOID
(HOIST, 2 PLACES)
FLOOD LIGHT
PANEL BOARD 120V PANEL BOARD SWING BRAKE EXHAUST
II SOLENOID
EE M (SWING, 3 PLACES)
PROPEL BRAKE EXHAUST
LL SOLENOID
REAR OUTSIDE WALL (PROPEL, 2 PLACES)
W RH VIEW OF OPERATORS CAB ELECTRONICS ROOM
F10459O
Views L, M, O, W, EE, HH, II, KK, LL, OO & SS
Page: 155
Sheet: 6
BOTH
SIDES (2)
APPLY APPROPRIATE
VOLTAGE DECAL
HOIST JUNCTION BOX

COVER NOT SHOWN
CROWD BLOWER
PROPEL BLOWER (2)
HOIST BLOWER (2)
BETWEEN
SWING BLOWER (3)
BOTH COVERS
(TYPICAL)
SIDES (2) ON FRAME
5 PLACES
BOTH
SIDES (2)
SWING BOTH
SIDES (2)
INSIDE
OF DOOR
ON INSIDE
ON COVER PANEL
INSIDE OF ON DOOR
COVER 3 PLACES (INSIDE)
SUPPRESSION AND
C GROUND FAULT CABINET
SWING MOTOR
P S T 3-PLACES
BOTH
BOTH SIDES (2)
SIDES (2)
BOTH TOP
BOTH F
SIDES (2) SIDES (2)
INSIDE ON
REAR PANEL
MAI
N TRANS
FORMER
BOTH
SIDES
B MAIN TRANSFORMER
FIELD SUPPLY AND AUXILIARY
F SECONDARY'S BREAKERS INSIDE ON TOP
AUXILIARY TRANSFORMER CORE YOKE, 2 PLACES
D USE THE PROPER VOLTAGE LABEL ON EACH SIDE
SEE SPECIFIC MACHINE SCHEMATIC (4 TOTAL)
USE THE PROPER VOLTAGE LABEL
SEE SPECIFIC MACHINE SCHEMATICS F10459P
Views B thru D, F, P, S & T
Page: 155
Sheet: 7

INSIDE OF
COVER
BOTH ON INSIDE
SIDES (2) PANEL
BOTH
SIDES (2)
LOCATE NEAR ON COUPLING
BRUSH COVER GUARD BOTH
BOTH SIDES (2) SIDES (2)
BOTH
SIDES (2)
BOTH ON INSIDE
SIDES (2) PANEL
Z CROWD MOTOR
PROPEL MOTOR
AA BB 2 PLACES
CROWD MOTOR BASE

HOIST MOTOR
U V 2-PLACES
(TYPICAL)
ALL OVERHEAD WIRE TRAYS
PLACE ON TRAY SIDES, EVERY 6 FT.
AND WITHIN 1 FT. OF EACH END.
EST. 16 PLACES
TYP. ARRANGEMENT
Q HIGH & LOW VOLTAGE COLLECTOR ALL OVERHEAD BUS COVERS
CC (TYPICAL)
PLACE SIGN ARRANGEMENT ON THE TOP

APPLY TO OUTSIDE DOOR AND SIDES EVERY 6 FT. AND WITHIN 1 FT.
OF ALL ENDS. EST. 23 PLACES
APPLY TO PLEXIGLAS DOOR
UPPER RIGHT HAND CORNER
TO NOT OBSTRUCT VIEW
F10459Q
Views Q, U, V, Z, AA thru CC
Page: 155
Sheet: 8
LOWER HIGH
CONTROL VOLTAGE
CABINET SWITCH
LOCATE NEAR
OPENING
CARBODY AND PROPEL BASE WITH TOP PLATES HIDDEN
P&H BRAND HYDRAULIC AIR DRIVEN CABLE REEL

36 OR 48 INCH CABLE REEL
CARBODY COVER
F10459H
Miscellaneous Views
Page: 155
Sheet: 9

BOTH BOTH
SIDES (2) SIDES (2)
TOP OF
STAIRS
51" FROM BOTTOM

OF LADDER FRAME
EYE LEVEL
NEAR DOOR
4" FROM BOTTOM
OF LADDER FRAME
TOP OF
STAIRS
PLACE ON WINDOWS
(3 PLACES)
APPLY TO ALL JUNTION BOX COVERS
TYPICAL-5 SETS PROVIDED

(ALL PROVIDED SIGNS MAY NOT BE REQUIRED)
*USE APPROPRIATE VOTAGES
SEE SCHEMATICS
APPLY NEAR
LADDER CONTROL LOCATE ABOVE
APPLY NEAR FLOODLIGHT
SIGNAL CORD PANEL BOARD
BOTH SIDES (2)
CENTURION
CONTROL CABINET
(INSIDE)
MOTOR
(OUTSIDE) CONTROL CENTER
ELECTRONICS
LUBE PUMP
NN (3 PLACES)
ROOM
REMOTE I/O,
DD LUBE F10459I
Exterior Signs and Views DD & NN
Page: 155
Sheet: 10
AIRSCRUB PRO
PRESSURE REGULATOR & FILTER
LOCATED ON WALL OPPOSITE LUBE TANKS
PP LUBE TANKS
F10459 R
Views PP Lube Tanks
Page: 155
Sheet: 11

R81621F5 SIGN INSTALLATION - Spanish
01 R81446D5 DECAL, Danger, Hazardous Voltage - Spanish 28
03 R82678D1 DECAL, Notice - Spanish 10
04 32Q1805D6 LABEL, Identification, 460V 10
05 R81503D5 DECAL, Warning, Hazardous Voltage - Spanish 1
06 R81449D5 DECAL, Warning, Rotating Parts - Spanish 7
07 R82678D3 DECAL, Notice _ _ _ Voltage - Spanish 136
09 R81473D5 DECAL, Warning, Crowd Operation - Spanish 3
12 R81429D5 DECAL, Caution, Restrict Access - Spanish 2
14 R81472D5 DECAL, Notice, Crowd Belt Change - Spanish 1
15 R81471D5 DECAL, Notice, Lifting - Spanish 4
16 R81461D5 DECAL, Warning, Hoist Operation - Spanish 1
17 R82684D2 DECAL, Danger, Energized - Spanish 10
18 R81482D5 DECAL, Warning, Brake Maintenance - Spanish 1
19 R81481D5 DECAL, Warning, Brake Maintenance - Spanish 1
20 R81488D5 DECAL, Egress Window Instruction - Spanish 1
21 R81489D2 DECAL, Emergency Exit - Spanish 1
23 R81484D5 DECAL, Warning, Fall Protection - Spanish 157
25 R81685D5 DECAL, Label, Upper Grease - Spanish 1
26 R81431D5 DECAL, Caution, Electrical Damage - Spanish 2
27 R81448D2 DECAL, Notice, Not an Exit - Spanish 2
28 R81479D5 DECAL, Caution, Pressurized System - Spanish 2
29 R81685D6 DECAL, Label, Lower Grease - Spanish 1
30 R81685D19 DECAL, Label, Hoist - Spanish 1
31 R81685D20 DECAL, Label, Open Gear - Spanish 1
32 R81476D5 DECAL, Warning, Radio Transmission - Spanish 2
33 R81456D5 DECAL, Warning, Rotating Parts, Hazardous Voltage - Spanish 25
34 R81432D5 DECAL, Caution, I/O - Spanish 3
35 R82678D2 DECAL, Notice - Spanish 18
36 R81685D13 DECAL, Label, 40 PSI Max - Spanish 1
37 R81685D21 DECAL, Label, Grease - Spanish 1
Page: 155
Sheet: 12

38 R81685D1 DECAL, Label, Aux-Air - Spanish 8
39 R81436D5 DECAL, Warning, Hoist Drum/Rope - Spanish 2
40 R81454D5 DECAL, Warning, Hazardous Area - Spanish 7
42 R81485D5 DECAL, Warning, OPR MNL - Spanish 1
46 R81437D5 DECAL, Warning, Falling Object - Spanish 2
47 R81463D5 DECAL, Notice, Ladder Boarding - Spanish 4
48 R81438D5 DECAL, Notice, Signal Bell - Spanish 3
49 R81439D5 DECAL, Notice, Ladder Cont. - Spanish 3
59 R81447D5 DECAL, Caution, No Step - Spanish 24
60 R81478D5 DECAL, Caution, No Step - Spanish 3
61 R81685D7 DECAL, Label, Coop/Stair - Spanish 1
62 R81462D5 DECAL, Warning, Crush and Pinch - Spanish 6
63 R82690D1 DECAL, Warning, Gradability - Spanish 1
64 R81685D9 DECAL, Label, Inlet - Spanish 1
65 R81685D10 DECAL, Label, Pumps - Spanish 1
66 R81464D5 DECAL, Warning, Brake Release - Spanish 8
67 R81687D11 DECAL, Label, Lower Spray - Spanish 1
68 R81452D5 DECAL, Warning, Flammable Material - Spanish 7
69 R81451D2 DECAL, Danger, Flammable Material - Spanish 3
71 R81687D8 DECAL, Label, Lower Air-Panel - Spanish 1
72 R81685D12 DECAL, Label, Brakes - Spanish 1
74 R33058D5 RING HANGER, w/Bolt & Nut 8
75 R81466D5 SIGN, Notice, No Entry - Spanish 11
Page: 155
Sheet: 13

76 20Q260D194 SCREW, Hex Head 56
77 20Z716D1 NUT, Hex 56
81 R81434D5 DECAL, Caution, SW Operation - Spanish 4
84 R81687D17 DECAL, Label, Crowd - Spanish 1
85 R81685D18 DECAL, Label, Swing - Spanish 1
87 R82681D12 NAMEPLATE, Do Not Exceed 100 PSI - Spanish 1
88 R81475D5 DECAL, Caution, Mode Switch - Spanish 1
89 R81474D5 DECAL, Caution, Pressurized System - Spanish 4
90 R81469D5 DECAL, Caution, Cover Opening - Spanish 2
91 R81470D5 DECAL, Warning, Rotating Parts Hazard - Spanish 2
92 R81428D5 DECAL, Notice, Ladder - Spanish 2
93 R81483D5 DECAL, Warning, Blowers - Spanish 2
94 R81490D5 DECAL, Warning, Pressurized System - Spanish 2
95 R81460D1 DECAL, Fire Extinguisher 3
96 R81435D5 DECAL, Notice, Lower High Voltage SW - Spanish 2
102 R82681D29 NAMEPLATE, 105 PSI Operating Pressure - Spanish 1
104 R81480D5 DECAL, Warning, Hoist Drum/Rope - Spanish 2
108 R81486D5 DECAL, Notice, Voltage - Spanish 29
111 R81487D5 DECAL, Warning, Arc-Flash - Spanish 3
112 R82681D33 NAMEPLATE, Do Not Exceed 105 PSI - Spanish 1
Page: 155
Sheet: 14

114 20Z40D3 SCREW, Pan Head 4
115 R82684D1 DECAL, Danger, Energized - Spanish 10
116 R81491D5 DECAL, Caution, Pump - Spanish 3
119 R81492D5 DECAL, Warning, Firmware - Spanish 1
Page: 155
Sheet: 15
SIGN INSTALLATION, FILTRATION SYSTEM
SECTION B-B
B B
A A
SECTION A-A F6810
Page: 156
Sheet: 1
SIGN INSTALLATION, FILTRATION SYSTEM

R54275F1 SIGN INSTALLATION, FILTRATION SYSTEM
03 R54280D1 SIGN, Caution 3
05 NOT USED
Page: 156
Sheet: 2
LABELS, ARC-FLASH
LUBE ROOM
REMOTE I/O AND
LUBE P.B. BOX
TRANSFER
CONTACTOR
CABINET AIR COMPRESSOR
CONVERTER
SWING HOIST HOIST

MOTOR MOTOR
MOTOR
(2) AIR BRAKE

SOLENOID PANEL
RPC
SWING
BANK 4
MOTOR
HOIST SWING
DRUM TRANSMISSION
BANK 3
BANK 2
ELECTRICAL
SLIPRING
FLOODLIGHT PANELBOARD
1/2 BANK
BANK 1
DIGITAL DC.
CONTROL
CABINET
MAIN
HIGH
SUPPRESSION TRANSFORMER VOLTAGE
& GROUND SWITCH
FAULT CABINET AUXILIARY
TRANSFORMER
120 VAC MAIN 480V. PANELBOARD

PANELBOARD
FIELD BREAKER
SUPPLY AND MOTOR CONTROL
AUXILIARY SECONDARY DECK PLAN - 4100XPC-DC CENTER (MCC)
BREAKER CABINET
12 13
09
11
AUXILIARY TRANSFORMER
MAIN TRANSFORMER F10460G
Deck Plan & Transformers
Page: 157
Sheet: 1
LABELS, ARC-FLASH
MOTOR CONTROL CENTER CABINET
UPPER HIGH VOLTAGE CABINET LOWER HIGH VOLTAGE CABINET F10460H
Motor Control Center Cabinet & High Voltage Cabinets
Page: 157
Sheet: 2
LABELS, ARC-FLASH
BANK #1/2 BANK #2 BANK #3 BANK #1

FRONT BACK
RPC SWITCHING CABINET
SWING HOIST #1 HOIST#2 CROWD/PROPEL #2

PROPEL #1
FRONT BACK
CONVERTER CABINET F10460I
RPC & Converter Cabinets
Page: 157
Sheet: 3
LABELS, ARC-FLASH
-- R87979F1 LABELS, ARC-FLASH
01 R87978D1 RPC SWTICHING CABINET, Bank #1 (Back) 1
02 R87978D2 RPC SWTICHING CABINET, Bank #1/2 (Front) 1
03 R87978D3 RPC SWTICHING CABINET, Bank #2 (Front) 1
04 R87978D4 RPC SWTICHING CABINET, Bank #3 (Back) 1
05 R87978D5 CONVERTER CABINET, Crowd/Propel #2 (Back) 1
06 R87978D6 CONVERTER CABINET, Hoist/Propel #1 (Front) 1
07 R87978D7 CONVERTER CABINET, Hoist #2 (Back) 1
08 R87978D8 CONVERTER CABINET, Swing (Front) 1
09 R87978D9 AUXILIARY TRANSFORMER 1
10 R87978D10 MCC CABINET 1
11 R87978D11 AUXILIARY TRANSFORMER 1
12 R87978D12 MAIN TRANSFORMER 1
13 R87978D13 MAIN TRANSFORMER 1
14 R87978D14 HIGH VOLTAGE CABINET, Lower 1
15 R87978D15 HIGH VOLTAGE CABINET, Upper 1
Page: 157
Sheet: 4
LABELS, ARC-FLASH - Spanish

LUBE ROOM
REMOTE I/O AND
LUBE P.B. BOX
TRANSFER
CONTACTOR
CABINET AIR COMPRESSOR
CONVERTER
SWING HOIST HOIST

MOTOR MOTOR
MOTOR
(2) AIR BRAKE

SOLENOID PANEL
RPC
SWING
BANK 4
MOTOR
HOIST SWING
DRUM TRANSMISSION
BANK 3
BANK 2
ELECTRICAL
SLIPRING
FLOODLIGHT PANELBOARD
1/2 BANK
BANK 1
DIGITAL DC.
CONTROL
CABINET
MAIN
HIGH
SUPPRESSION TRANSFORMER VOLTAGE
& GROUND SWITCH
FAULT CABINET AUXILIARY
TRANSFORMER
120 VAC MAIN 480V. PANELBOARD

PANELBOARD
FIELD BREAKER
SUPPLY AND MOTOR CONTROL
AUXILIARY SECONDARY DECK PLAN - 4100XPC-DC CENTER (MCC)
BREAKER CABINET
12 13
09
11
AUXILIARY TRANSFORMER
MAIN TRANSFORMER F10460G
Deck Plan & Transformers
Page: 158
Sheet: 1
MOTOR CONTROL CENTER CABINET
UPPER HIGH VOLTAGE CABINET LOWER HIGH VOLTAGE CABINET F10460H
Motor Control Center Cabinet & High Voltage Cabinets
Page: 158
Sheet: 2
BANK #1/2 BANK #2 BANK #3 BANK #1

FRONT BACK
SWING HOIST #1 HOIST#2 CROWD/PROPEL #2

PROPEL #1
FRONT BACK
CONVERTER CABINET F10460I
RPC & Converter Cabinets
Page: 158
Sheet: 3

-- R87981F1 LABELS, ARC-FLASH - Spanish
01 R87980D1 RPC SWTICHING CABINET, Bank #1 (Back) - Spanish 1
02 R87980D2 RPC SWTICHING CABINET, Bank #1/2 (Front) - Spanish 1
03 R87980D3 RPC SWTICHING CABINET, Bank #2 (Front) - Spanish 1
04 R87980D4 RPC SWTICHING CABINET, Bank #3 (Back) - Spanish 1
05 R87980D5 CONVERTER CABINET, Crowd/Propel #2 (Back) - Spanish 1
06 R87980D6 CONVERTER CABINET, Hoist/Propel #1 (Front) - Spanish 1
07 R87980D7 CONVERTER CABINET, Hoist #2 (Back) - Spanish 1
08 R87980D8 CONVERTER CABINET, Swing (Front) - Spanish 1
09 R87980D9 AUXILIARY TRANSFORMER - Spanish 1
10 R87980D10 MCC CABINET - Spanish 1
11 R87980D11 AUXILIARY TRANSFORMER - Spanish 1
12 R87980D12 MAIN TRANSFORMER - Spanish 1
13 R87980D13 MAIN TRANSFORMER - Spanish 1
14 R87980D14 HIGH VOLTAGE CABINET, Lower - Spanish 1
15 R87980D15 HIGH VOLTAGE CABINET, Upper - Spanish 1
Page: 158
Sheet: 4
JIB CRANE, LH ROOM
02
10
STAIRWAY
05
07
08
04
02
01
03
06 F7153C
Page: 159
Sheet: 1
JIB CRANE, LH ROOM

R63960F1 JIB CRANE, LH ROOM
01 R63552D1 BRACKET, Jib Crane 1
02 R45716F1 BEAM, Jib Crane 1
04 R45732D1 PIN, Pivot 1
08 20Q270D64 NUT, Hex 8
09 R63308D1 PIN, Retainer (Not Shown) 1
10 R63728D1 BRACKET, Jib Crane 1
NOTE: Hoist, Not Shown, is not part of this assembly
R62719D2 HOIST, Electric 1
Page: 159
Sheet: 2
REMOVAL SYSTEM, BRAKE
Page: 160
Sheet: 1
REMOVAL SYSTEM, BRAKE

R54012F1 REMOVAL SYSTEM, BRAKE
-- R53975F1 INSTALLATION, I-Beam
01 R53992D1 BEAM, Front Swing 2
02 R53993D1 BEAM, Front Hoist Brake 1
03 R53994D1 BEAM, Rear Swing 1
04 R53995D1 BEAM, Rear Hoist Brake 1
05 R53996D1 BEAM, Rear Hoist Blower 1
08 NOT USED
09 NOT USED
10 NOT USED
18 20Q270D32 NUT, Hex 18
20 R54010D1 TROLLEY, I-Beam 1
21 R54011D1 CLAMP, I-Beam 1
22 R54095D1 REWORK KIT, Door Sill (Not Shown) 1
23 R54094D1 PLATFORM, Brake Support 1
-- R54057F1 INSTALLATION, Brake Ring 1
24 R54006D1 RING, Hoist Brake 2
25 R54007D1 RING, Mounting - Hoist Brake 2
26 R54008D1 RING, Swing Brake 3
27 R54009D1 RING, Mounting - Swing Brake 3
Page: 160
Sheet: 2
MISC MATL, 4100XPB (Not Illustrated)

R75401F2 MISC MATL, 4100XPB
01 R21Z570D3 COMPOUND, Anti-Seize (1 Gal) 2
02 R20429D1 LUBRICANT, Assembly Paste 2
03 32P183 PATENT PLATE 1
Page: 161
Sheet: 1
DECAL INSTALLATION, 4100XPC
4100
XPC
01
CENTERED
ON MACHINE 02
CENTERED
02 ON PLATE
4100 02
XPC
DECALS ON BOTH SIDES OF MACHINE
01
F7769E
Page: 162
Sheet: 1
DECAL INSTALLATION, 4100XPC

- R70882F1 DECAL INSTALLATION, 4100XPC
01 R70857D1 DECAL, 4100XPC 3
02 R70887D1 DECAL, P&H 6
Page: 162
Sheet: 2
GROUP 2 - OPERATOR'S CAB AND CONTROLS
F9151A
Page: 163
Sheet: 1
GROUP 2 - OPERATOR'S CAB AND CONTROLS

Item Description Page
01 MODULE, RH OPERATOR'S CAB 164
02 AWNING INSTALLATION, CAB 165
03 ELECTRICAL INSTALLATION, CAB ROOF 166
04 WINCH INSTALLATION, CAB ROOF 167
05 INSTALLATION, AIR CONDITIONER 168
06 MIRROR INSTALLATION, CONVEX 175
07 HANDRAIL INSTALLATION, CAB ROOF 176
08 LADDER CAGE INSTALLATION, CAB ROOF 177
10 MONITOR SYSTEM, COLOR VIDEO (Not Shown) 178
Page: 163
Sheet: 2
MODULE, OPERATOR CAB (Not Illustrated)

- MODULE, OPERATOR CAB
01 R74510F1 MODULE ASSEMBLY, Operator Cab 1 75
03 R63322F1 INSTALLATION, Crowd Belt Control 1 452
04 R59437F1 INSTALLATION, Windshield Wiper 1 106
05 R59435F2 INSTALLATION, Window - Front 1 108
06 R64421F2 INSTALLATION, Window - Rear 1 109
07 R64687F2 INSTALLATION, Counter Tops - Deluxe Package 1 110
08 R73236F1 INSTALLATION, Stereo 1 111
09 R73259D3 KIT, SEC Control - w/o Dash Mounted Controls 1 112
10 R75588F2 INSTALLATION, Operator Cab Lighting 1
10A R77861F1 INSTALLATION, Operator Cab Interior Lighting - Standard 1 473
10B R77861F2 INSTALLATION, Operator Cab Interior Lighting - Deluxe 1 474
10C R77862F1 INSTALLATION, Operator Cab Exterior Lighting 1 472
NOTE: The following kit is NOT part of Operators Cab Module. Please order separately.
11 R84265F1 KIT, Operator Cab Mounting Hardware Rework 1
15 R82264D10 WASHER, Lock 1
16 20Z1081D7 NUT, Hex 1
Page: 164
Sheet: 1
AWNING INSTALLATION, CAB
USE MTG HARDWARE

SUPPLIEDWITH AWNING
A
A
SECTION A-A
B B
SECTION B-B
F8036B
Sections A-A & B-B
Page: 165
Sheet: 1
TOPVIEW SECTION C-C
SECTION D-D
SIDEVIEW
E SECTION E-E
BOTTOMVIEW
F8036C
Sections C-C, D-D, E-E
Page: 165
Sheet: 2

R71065F1 AWNING INSTALLATION, CAB
01 R71056D1 AWNING 1
05 R71060D1 AWNING ASSEMBLY 1
06 R71061D1 SKIRT, Awning 1
11 R59529D1 HOLDER, Door Magnetic 1
12 R71095D1 BRACKET, Door Stop 1
13 R71095D2 CLAMP, Door Stop 1
14 R71095D3 CLAMP, Tapped Door Stop 1
15 R71064D1 SOFFIT, Awning 1
16 R71066D1 COVER, Soffit Awning 1
17 R71067D1 COVER (Not Shown) 1
18 R71068D1 SOFFIT, Awning (Not Shown) 1
24 R71074D1 SOFFIT (Not Shown) 1
25 R71075D1 SOFFIT 1
26 R71076D1 SOFFIT 1
30 R71094D2 SHIM (Not Shown) 112
32 R5788D1 SEALANT, Weatherproof (Not Shown) 5
33 20Q260D260 SCREW, Hex Hd 145
35 20Q270D24 NUT, Hex 165
36 20Q260D258 SCREW, Hex Hd (Not Shown) 20
Page: 165
Sheet: 3

38 20Q260D192 SCREW, Hex Hd 195
39 0844V082 SCREW 2
Page: 165
Sheet: 4
ELECTRICAL INSTALLATION, CAB ROOF
F8351
Page: 166
Sheet: 1
ELECTRICAL INSTALLATION, CAB ROOF

R63913F1 ELECTRICAL INSTALLATION, CAB ROOF
01 14Z545D5 ELECTRICAL BOX 1
02 87Z407D1 RECEPTACLE, Ground Fault Interrupter 1
03 87Z299D1 ENCLOSURE, W/Mounting Lugs 1
04 87Z299D3 GASKET, Gang Box 1
05 87Z531D1 WEATHERPROOF COVER 1
07 0950V004 NIPPLE, Offset Conduit 1
09 304B13436 CONDUIT AR
11 20Q270D16 NUT, Hex 6
12 3616V007 WASHER, Lock Regular 6
Page: 166
Sheet: 2
WINCH INSTALLATION CAB ROOF
T OP VIEW
F8035A
CAB ROOF WINCH INSTALLATION
Page: 167
Sheet: 1
WINCH INSTALLATION CAB ROOF

R60450F2 WINCH INSTALLATION CAB ROOF
01 R60446D2 WINCH, Electric 2
02 R78975D1 SHEAVE 4
03 R60891D1 COVER, Winch 1
07 20Q270D48 NUT, Hex 4
08 20Q1D93 SCREW, Hex Socket Hd Shoulder 4
09 R60893D1 ANGLE, Mounting 1
11 20Q270D32 NUT, Hex 2
Page: 167
Sheet: 2
DUAL AIR CONDITIONER INSTALLATION
RETURN DUCTING 2
RETURN DUCTING 1
FOOT WELL DUCTING F8063F
RETURN DUCTING VIEW
Page: 168
Sheet: 1
REAR
FRONT
F8063J
MAIN VIEW
Page: 168
Sheet: 2
F8063K
INSTALLATION VIEW
Page: 168
Sheet: 3
AIRFLOW
AIRFLOW
AIR
FL
OW
AIRFLOW
BOTTOM VIEW
AIRFLOW
AIR
FL
OW
AIRFLOW
FRONT
VIEW
F8063I
BOTTOM VIEW
Page: 168
Sheet: 4

R82288F2 DUAL AIR CONDITIONER INSTALLATION
02 R82288Y2 CONDUIT 1
03 R82288Y3 CONDUIT 1
05 MN11-02-001 TAPE, Butyl (Not Shown) 1
06 R52627D1 DUCT, Supply Air 1
07 R52659D1 FILTER, Air 4
08 R60304D1 ADAPTER, Air Hose 1
09 R75313D2 PRESSURIZER ASSEMBLY, MINE-AIR 2 169
10 NOT USED
11 NOT USED
12 R70423D1 HANGER, HJ Pipe 2
13 R70423D2 CONNECTOR, Elbow 5
15 R70423D4 PIPE 1
16 R70423D5 NIPPLE 3
18 R70423D8 HOSE, Rubber 1
19 R70424D1 HANGER, Duct 2
20 R70425D1 HANGER, Duct 2
21 R70426D1 HANGER, Offset, Duct 2
22 R70427D1 ADAPTER, Duct 2
23 R70663D8 PIPE 4
24 R70663D20 PIPE 1
25 R70663D21 PIPE 2
26 R70663D36 PIPE 1
27 R75390F1 ADAPTER ASSEMBLY 1 171
28 R70663D51 PIPE 1
29 NOT USED 1
30 R72035D1 ADAPTER, Duct 1
31 NOT USED
32 R82287F2 BASE ASSEMBLY, HVAC 1 172
33 NOT USED
34 R73684D1 CLAMP, Worm-Drive 13
35 R73886D1 ADAPTER, Cab 1
36 R74088D1 CONNECTOR, Duct 1
37 R74089D1 CONNECTOR, Duct 1
Page: 168
Sheet: 5

38 R82289F1 HOSE ROUTING, Condensation Drain 1 174
39 R75212D1 INSULATION , Closed-Cell 1
40 R75213D1 TAPE, Foil (Not Shown) 1
47 NOT USED
50 20Q260D448 SCREW ,Hex Hd Cap 22
51 20Q270D48 NUT, Hex 22
57 20Q270D24 NUT, Hex 5
61 79Z880D1 ELBOW, 90 3
62 79Z880D3 ELBOW, 90 (Not Shown) 1
63 R32683D1 STRAP, Single Hose 4
Page: 168
Sheet: 6
PRESSURIZER ASSEMBLY
F8385A
Page: 169
Sheet: 1
PRESSURIZER ASSEMBLY
NPMN88-01-004 PRESSURIZER ASSEMBLY
01 NPMN80-01-207 PRESSURIZER 1 170
02 NPMN80-04-004-5 HOSE, Flex, 4 Inch AR
03 MN20-07-007 CLAMP, T-Bolt, 4 Inch 2
04 NPMN10-14-080 SCREW, Cap 4
05 NPMN10-14-002 WASHER 4
06 NPMN10-14-003 WASHER, Lock 4
Page: 169
Sheet: 2
PRESSURIZER
F8386A
Page: 170
Sheet: 1
PRESSURIZER
NPMN80-01-207 PRESSURIZER
01 NPMN80-02-010-1 PLATE, Mounting 1
02 NPMN80-01-204 INTAKE, Fan 1
04 NPMN10-10-001 NUT, Lock 16
06 NPMN80-01-203 BRACKET, Blower, w/Brace 1
07 NPMN70-04-011 BLOWER 1
08 NPMN80-01-201 OUTLET, Blower 1
09 NPMN10-03-071 SCREW 5
10 NPMN40-04-030 JUNCTION BOX 1
11 NPMN20-26-006 GROMMET 1
12 NPMN70-04-011-1 CAPACITOR, 5 Micro Farad 1
13 NPMN40-04-058 TERMINAL STRIP, 4-Pole 1
14 NPMN80-02-024 ADAPTER, Rubber 1
15 1046Z1021 HOUSING, Intake Filter w/Elements 1
MN80-02-101 HOUSING, Filter 1
R37145D10 CARTRIDGE, Filter 1
MN80-02-055 END CAP, Filter 1
MN80-02-022 VALVE, Vacuum 1
16 MN80-02-002 CLAMP, Filter Mounting 1
17 NPMN80-01-205 STANDOFF 1
19 MN80-02-020 FILTER, Pre-Cleaner 1
20 NPMN04-01-027 TRANSFORMER 1
21 NPMN10-03-070 SCREW 4
22 NPMN10-03-002 WASHER 4
Page: 170
Sheet: 2
ADAPTER ASSEMBLY, CAB
03 06
02
01
07
05 08
09
04
05
04 F9345A
Page: 171
Sheet: 1
ADAPTER ASSEMBLY, CAB

- R75390F1 ADAPTER ASSEMBLY, CAB
03 R72031D1 ADAPTER, Cab Weldment 1
04 R72033D1 LEG, Adapter - LH 2
05 R72034D1 LEG, Adapter - RH 2
06 R70745D1 INSULATION, Adapter 1
08 20Q270D24 NUT, Hex 8
Page: 171
Sheet: 2
BASE ASSEMBLY, HVAC
07
08
09 06
01 02 F10343
Page: 172
Sheet: 1
BASE ASSEMBLY, HVAC

- R82287F2 BASE ASSEMBLY, HVAC
01 R82275D1 PLATE, Mounting w/ Disconnects 1
02 NPMN40-15-076 DISCONNECT 2
03 NP1000Z12697 BASE, Switching (Not Shown) 1
04 NP1000Z12699 SHIELD, Line (Not Shown) 1
05 NP1000Z12701 MECHANISM Operating (Not Shown) 1
06 NP1000Z12703 HANDLE, Operating 1
07 R77656D3 AIR CONDITIONER, MINE-AIR 2 173
Page: 172
Sheet: 2
AIR CONDITIONER SERIAL NUMBER LOCATION
Page: 173
Sheet: 1
AIR CONDITIONER SERIAL NUMBER LOCATION

Refer to Joy Global Parts Manual for HVAC Unit identified by unit Serial Number for parts breakdown.
Label with Serial Number is located on the back of unit.
Page: 173
Sheet: 2
HOSE ROUTING, CONDENSATE DRAIN
10
13
11
13
13 13
11
07 13
01
09
10
06 09
01
06 09
02
05
08 02
10
04
08
13 01
05 03
13
04
01
04 08
13
13
04
12
03
13
12
13 F10326
Page: 174
Sheet: 1
HOSE ROUTING, CONDENSATE DRAIN

- R82289F1 HOSE ROUTING, CONDENSATE DRAIN
01 R82289Y1 HOSE, Low Pressure 2
11 R74921D5 FITTING, Elbow 13
12 R74922D5 FITTING, Tee 3
13 44Z12D7 CLAMP 39
Page: 174
Sheet: 2
MIRROR INSTALLATION (OE)
L.H. VIEW
FRONT VIEW F9526
Page: 175
Sheet: 1
MIRROR INSTALLATION (OE)

R70285F1 MIRROR INSTALLATION (OE)
01 R70286D1 WELDMENT, Lower Mirror 2
02 R70288D1 WELDMENT, Upper Mirror 2
03 R71601D1 MIRROR, Convex 26 in 2
04 R70290D1 BRACKET, Upper Mirror 2
05 R71984D1 BRACKET, Clip 8
06 NOT USED
07 20Q3D25 U-BOLT 6
Page: 175
Sheet: 2
HANDRAILS, CAB ROOF
F8002B
Page: 176
Sheet: 1
HANDRAILS, CAB ROOF

-- R71080F1 HANDRAILS, CAB ROOF
01 R60443D1 LADDER, Step, Operators Cab 1
02 R64155D1 EXTENSION, Ladder 1
03 R71079D1 LADDER, Operators Cab 1
15 20P1269D59 U-BOLT 20
17 R32974D603 GATE, Safety 1
18 R71442D1 SPACER, Safety Gate 2
21 20Q270D32 NUT, Hex 75
26 20Q270D24 NUT, Hex 10
29 20H1614D4 NUT, Hex 44
30 R72267F2 LADDER CAGE (Not Shown) Not Included with above assembly. Order Separately. 1 177
Page: 176
Sheet: 2
LADDER CAGE INSTALLATION
02
03
04
07
01
01
05
06
07
01 05
06
07
F9625
Page: 177
Sheet: 1
LADDER CAGE INSTALLATION

-- R72267F2 LADDER CAGE INSTALLATION
01 R72267D1 CAGE, Ladder 1
02 20P1269D59 U-BOLT 4
07 21Z772D3 COMPOUND, Thread Locking 1
08 16T9239 MOUNTING PAD (Not Shown) 4
Page: 177
Sheet: 2
INSTALLATION KIT, VIDEO SYSTEM
01 01
01 08 08
08 09 09
09 10 10
10
LUBE ROOM
REMOTE I/O AND
LUBE P.B. BOX
01
08
AIR COMPRESSOR
C/P2
09
10 HOIST HOIST
CONVERTER
MOTOR MOTOR
03
H2
H1
TRNSFR HOIST
CNTCTR
CAB
GEARCASE
SWING
TRANSMISSION
SWING
MOTOR
HOIST DRUM ELECTRICAL
SLIPRING
SWING
MOTOR AIR BRAKE
RPC SOLENOID PANEL
SWING
MOTOR SWING
TRANSMISSION
SIDE
STAND
COLOR
03 MONITORS
02
CENTURION CONTROL
01 SUPPRESSION &
GROUND FAULT
08 CABINET
HIGH
VOLTAGE
09 SWITCH 480V.
PANELBOARD
10
AUXILIARIES
TRANSFORMER MCC CABINET
PLS PMD
MAIN
TRANSFORMER
01 03
08
09 03
10 F8062A
Page: 178
Sheet: 1
INSTALLATION KIT, VIDEO SYSTEM

R79226F1 INSTALLATION KIT, VIDEO SYSTEM
01 R60656D1 CAMERA, Color w/ Mounting Bracket 6
02 R60656D4 MONITOR, 6.4 in. w/Bracket & Sun Shield (Not Shown) 2
03 R60656D3 CABLE, (1) for each Camera Complete w/ Plugs Each End 6
04 NOT USED
05 R60656D16 REMOTE CONTROL, Camera - Single (Not Shown) 2
06 NOT USED
07 R79226Y8 CABLE, #12 AWG (Not Shown) AR
10 3631V005 WASHER 18
11 R60656D15 CONTROLLER, Camera Video (Not Shown) 2
Page: 178
Sheet: 2
GROUP 3 - SWING SYSTEM
REVOLVING FRAME
CARBODY
F9110
Page: 179
Sheet: 1
GROUP 3 - SWING SYSTEM

01 MODULE, SWING 180
02 MODULE, SWING MOUNTING HARDWARE 180
03 MODULE, SWING MOTOR 189
04 COUPLING, FLEXIBLE - COMPLETE 190
05 DUCTING, SWING MOTOR BLOWERS 191
06 MODULE, SWING TRANSMISSION 192
07 SHAFT, SWING 193
08 CENTER GUDGEON 194
09 INSTALLATION, CENTER GUDGEON OIL SEAL 195
10 INSTALLATION, UPPER ROLLER PATH 196
11 INSTALLATION, RING GEAR 197
12 CIRCLE ASSEMBLY, ROLLER 198
13 WIPER ASSEMBLY, ROLLER 199
14 INSTALLATION, LOWER ROLLER PATH 200
15 COLLECTOR (UCS) 201
16 INSTALLATION, SWING RESOLVER 202
17 SLIP RING MODULE, HIGH/LOW VOLTAGE (Not Shown) 203
18 INSTALLATION, ROTARY UNION (Not Shown) 204
19 SWING COMPONENTS, LOWER (Not Shown) 205
Page: 179
Sheet: 2
MODULE, SWING
Page: 180
Sheet: 1
MODULE, SWING
- MODULE, SWING
01 R55709F1 MODULE, Swing Motor 1 189
02 R68338F1 MODULE, Swing Transmission 1 192
03 R43239F2A MODULE, Mounting Hardware 1
08 20Q271D80 NUT, Hex 3
10 20Q271D96 NUT, Hex 21
13 87J284F1 TROUGH, Wiring 3
Page: 180
Sheet: 2
BLOWER
02
01
03
04
05
Page: 181
Sheet: 1
BLOWER
01 R47453F4 BLOWER W/MOTOR
02 R12623D9 MOTOR, Blower 1
03 R20984D2 WHEEL, Blower 1
04 R21012D2 BUSHING, Split 1
06 32Q1764D1 DECAL, Caution (Not Shown) 1
Page: 181
Sheet: 2
BRAKE, DISC
F7261B
Page: 182
Sheet: 1
BRAKE, DISC
R42786D1 BRAKE, DISC
01 R44764D57 SEAL, Dust 1
02 45Z91D300 O-RING, Outer 1
03 R44764D54 O-RING, Inner 1
04 R44764D48 SWITCH ASSEMBLY, Release/Wear 1
05 SHIM AR
06 BLOCK, Target 1
07 TARGET 1
08 WASHER 2
09 SCREW, Hex Hd Cap 2
10 SCREW, Socket Hd Cap 4
11 R44764D67 SWITCH 2
12 SPACER, Mounting 1
13 STANDOFF 2
14 BRACKET, Switch Mounting 1
15 WASHER 2
Should the brake require additional service, contact Joy Global Service for assistance.
Page: 182
Sheet: 2
HUB ASSEMBLY, BRAKE
Page: 183
Sheet: 1
HUB ASSEMBLY, BRAKE

R42787F1 HUB ASSEMBLY, BRAKE
01 R42787D1 HUB 1
02 R42787D2 PLATE, Centering 1
03 15Z549D8 SPRING 3
04 15Z549D6 BOLT, Shoulder 3
Page: 183
Sheet: 2
VALVE, AIR SOLENOID (Not Illustrated)

-- R54970D1 VALVE, AIR SOLENOID
01 1036Z2386 VALVE 1
02 1045Z3993 KIT, Repair 1
03 1075Z2111 COIL 1
Page: 184
Sheet: 1
FIELD RING ASSEMBLY
02 06
04 07
08
03
09 05
01 09
10
11
12
13
09
18
16
14 21 20 19
09
17
22
15
Page: 185
Sheet: 1
FIELD RING ASSEMBLY

EBM1498F2 FIELD RING ASSEMBLY (Ref Dwg 9571E387F3)
01 R75628D2 FRAME 1
06 520F45D8 SHIM, Interpole AR
09 9575A83F1 COIL, Interpole, without Resistance Temperature Detector 3
10 9575A83F2 COIL, Interpole, with Resistance Temperature Detector 1
11 520F49D3 SHIM, Main Pole AR
12 520F49D5 SHIM, Main Pole AR
13 R40735F2 COIL, Shunt 3
13A 20Z1497D4 RETAINER (Not Shown) 2
13B 20Z40D14 SCREW, Thread Forming (Not Shown) 2
13C R55922D1 DETECTOR, Resistance Temperature (Not Shown) 1
13D 9571E387F3Y30 SLEEVING (Not Shown) AR
13E 32Z890D303 TIE, Wire (Not Shown) 2
13F R40735F4 COIL, Shunt (w/RTD's)(Not Shown) 1
14 579F534 STRAP, Connecting 1
17 20Z1703D99 SCREW, Locking Flange 6
18 20Z1704D9 NUT, Locking Flange 6
19 9571E387F3Y10 CABLE AR
20 79U2522D34 LUG 6
Page: 185
Sheet: 2
BRUSH HOLDER, MOTOR, RH
06
05
07
04
03 08
02
09
01
08
10
Page: 186
Sheet: 1

9573F73-39 BRUSH HOLDER, MOTOR, RH
01 573F208D5 BRUSH HOLDER, RH 1
02 573F253 BLOCK, Brush 5
03 517H84 SUPPORT, Spring 5
06 517F9D4 SPRING, Brush Holder 5
Page: 186
Sheet: 2
BRUSH HOLDER, MOTOR, LH
06
05
07
04
03 08
02
09
01
08
10
Page: 187
Sheet: 1

9573F73-40 BRUSH HOLDER, MOTOR, LH
01 573F208D6 BRUSH HOLDER, LH 1
Page: 187
Sheet: 2
TRANSMISSION, SWING - R62513F1

Internal parts of the swing transmission are not provided as overhauling this transmission requires
experience and special tools which may not be available at the mine site.
Should the transmission require service, contact Joy Global Service for assistance.
Page: 188
Sheet: 1
MODULE, SWING MOTOR
F7060D
Page: 189
Sheet: 1
MODULE, SWING MOTOR

R55709F1 MODULE, SWING MOTOR
01 R47453F4 BLOWER W/MOTOR 1 181
02 32T724D2 STRAP, Hose 4
03 443465102 HOSE, Low Pressure AR
08 36Z240D12 VALVE, Quick Release 1 223
10 R42786D1 BRAKE, Disc 1 182
12 R63772D1 COVER, Coupling Guard 1
13 20P1858D329 SCREW, Drilled Hd Cap 3
14 017960051 TIE, Wire AR
15 18T17537 RETAINER, Disc Brake Hub 1
16 R42787F1 HUB, Brake 1 183
17 20P1759D7 SHIM, Split 2
20 R55148F1 PANEL, Air Control 1 319
23 EBM1498F1 MOTOR, Swing 1 368
24 18P8571 HUB, Coupling - Motor 190
25 18T9273D1 RETAINER, Plate 1
30 R62915D1 DUCT, Air Blower 1
34 R63656D2 ADAPTER, Motor Base 1
35 44Z1040D1 PLUG 2
36 18Q161 SLEEVE, Coupling 190
Page: 189
Sheet: 2
MODULE, SWING MOTOR

39 2408V003 COUPLING, Pipe 1
40 2446V503 PLUG, Pipe 1
45 R25974D1 ANGLE 1
46 79Z879D2 ELBOW, 45 Degree 2
Page: 189
Sheet: 3
COUPLING, FLEXIBLE - COMPLETE
Page: 190
Sheet: 1
COUPLING, FLEXIBLE - COMPLETE

918N46F2 COUPLING, FLEXIBLE - COMPLETE 1
01 18Q161 SLEEVE, Coupling 1
02 44Z1040D1 PLUG 2
03 18P8571 HUB, Coupling Motor 1
05 18Z2682D3 RETAINER, O-Ring 1
06 18Z2682D2 O-RING, Inner 1
07 18Z2682D4 RING, Snap 1
08 18P8568 HUB, Coupling Transmission 1
Page: 190
Sheet: 2
DUCTING, SWING MOTOR BLOWERS
Page: 191
Sheet: 1
DUCTING, SWING MOTOR BLOWERS

R47787F1 DUCTING, SWING MOTOR BLOWERS
01 R47600D1 DUCT, Front Swing Motor 2
02 R47600D2 DUCT, Front Swing Motor 2
03 R10878D7 DUCT, Flexible 2
05 R47766D1 GUARD, Blower 1
06 NOT USED
Page: 191
Sheet: 2
MODULE, SWING TRANSMISSION
03
04
02
05
06
01
F7061B
Page: 192
Sheet: 1
MODULE, SWING TRANSMISSION

R68338F1 MODULE, SWING TRANSMISSION
01 R62513F1 TRANSMISSION, Swing 1 188
01A R48018D1 FILTER, Breather 1
01B R48018D2 ELEMENT, Filter Replacement 1
02 18P8568 HUB, Swing Coupling 190
Page: 192
Sheet: 2
SHAFT, SWING
Page: 193
Sheet: 1
SHAFT, SWING
R41151F1 SHAFT, SWING
01 R41168D1 SHAFT, Swing 1
02 R41169D1 SPACER, Bearing 1
03 18Z3344D20 SEAL, V-Ring 1
06 R41266D1 SHIELD, Dirt 1
07 25Z1267D2 BEARING, Spherical Roller 1
08 45Z91D161 O-RING 1
09 18Z3386D5 SEAL, Grease 1
10 20Q400D1 SHIM 1
11 20Q400D2 SHIM 1
12 20Q400D3 SHIM 3
13 18N2470 PLATE, Retainer 1
16 017960057 TIE, Wire AR
17 R24674D2 PINION, Swing 1
18 20N426D20 SHIM 2
19 20N426D19 SHIM 1
20 20N426D18 SHIM 8
21 20N425D17 SHIM 1
22 18P8729D3 PLATE, Retainer 1
21Z516D9 ADHESIVE (Not Shown) AR
R20429D1 LUBRICANT, Assembly Paste (Not Shown) AR
Page: 193
Sheet: 2
CENTER GUDGEON
Page: 194
Sheet: 1
CENTER GUDGEON
R50370F1 CENTER GUDGEON
02 R50369D1 KEY, Center Gudgeon 1
03 R50403D1 SHIM, Center Gudgeon Key AR
04 R50163D1 NUT, Adjusting 1
05 R34412D1 WASHER, Spherical 1
06 R42024D1 GUDGEON 1
07 R34411D1 COLLAR, Adjusting 1
09 R46331D2 PLATE, Retainer 1
-- 017960057 TIE, Wire (Not Shown) AR
21Z587D11 SEALANT (Not Shown) AR
Page: 194
Sheet: 2
INSTALLATION, CENTER GUDGEON OIL SEAL
Page: 195
Sheet: 1
INSTALLATION, CENTER GUDGEON OIL SEAL

R50677F1 INSTALLATION, CENTER GUDGEON OIL SEAL
01 R50646F1 RETAINER, Seal 1
02 45Z409D16 O-RING 1
03 21Z587D11 SEALANT 1
04 18Z3460D9 OIL SEAL, Split 1
05 21Z587D22 COMPOUND, Sealing and Locking 1
06 R50646D1 RETAINER, Seal 2
Page: 195
Sheet: 2
INSTALLATION, UPPER ROLLER PATH
F6588D
Page: 196
Sheet: 1
INSTALLATION, UPPER ROLLER PATH

R61501F4 INSTALLATION, UPPER ROLLER PATH
01 20Z1287D53 NUT, Hex 40
02 R62912D1 WASHER, Clipped 50
03 R62910D1 STUD, Threaded 40
04 R61037D1 ROLLER PATH, Upper 1
06 R55636D1 RETAINER, Bolt Head 26
09 R64029D1 RETAINER, Bolt (Note: For studs located in front compartment, only.) 2
-- 21Z772D5 COMPOUND, Locking (Not Shown) AR
Page: 196
Sheet: 2
JACKBOLT NUT INSTALLATION, RING GEAR
F6967F
Page: 197
Sheet: 1
JACKBOLT NUT INSTALLATION, RING GEAR

R63770F1 JACKBOLT NUT INSTALLATION, RING GEAR
01 R55499D1 BOLT, Ring Gear 20
02 R55500D1 NUT, Jackbolt 20
04 R5720D1 PIN, Shear 4
05 R31328D1 GEAR, Ring - Swing 1
06 R43478D1 NUT, Angled 4
Page: 197
Sheet: 2
CIRCLE ASSEMBLY, ROLLER
03
02
07
05
01
06
04
Page: 198
Sheet: 1
CIRCLE ASSEMBLY, ROLLER

R61041F1 CIRCLE ASSEMBLY, ROLLER
01 RING, Carrier (Part of Lower Roller Path Installation) 200
03 R61036D1 PIN, Roller 55
04 18Z3185D3 WASHER, Thrust 55
05 R61039F1 ROLLER 55
06 R61035D1 BUSHING, Roller 1
07 44Z1D6 FITTING, Lube 55
-- 21Z772D11 COMPOUND, Sealing and Locking AR
Page: 198
Sheet: 2
WIPER ASSEMBLY, ROLLER CIRCLE
F7598B
Page: 199
Sheet: 1
WIPER ASSEMBLY, ROLLER CIRCLE

R61503F2 WIPER ASSEMBLY, ROLLER CIRCLE
01 R61508D2 TROUGH, Roller Circle Lube 2
02 R62908D1 COVER, Trough 6
03 NOT USED
05 R61508D1 TROUGH, Roller Circle Lube 2
07 0736V041 SCREW, Button Hd Cap 32
08 R61507F1 BRACKET, Lube Wiper 4
- 21Z772D12 ADHESIVE (Not Shown) AR
16 R43917D1 WIPER, Lube 2
17 R61034F1 GUARD, Grease Removable 2
17A R62909D1 ARM LATCH, Snap-Down AR
18 SCREW, Hex Hd Cap (Part of Roller Circle Assembly) 198
-- 21Z772D11 COMPOUND, Sealing and Locking (Not Shown) AR
R5788D1 SEALANT (Not Shown) AR
Page: 199
Sheet: 2
INSTALLATION, LOWER ROLLER PATH
F6967D
Page: 200
Sheet: 1
INSTALLATION, LOWER ROLLER PATH

R61502F1 INSTALLATION, LOWER ROLLER PATH
01 R61038D1 RING, Carrier 1
02 R61505D1 ROLLER PATH, Lower 1
03 R62911D1 STUD, Threaded 12
04 R35729D1 WASHER, Clipped 12
05 20Z1287D53 NUT, Hex 12
-- 21Z772D5 COMPOUND, Sealing and Locking (Not Shown) AR
Page: 200
Sheet: 2
COLLECTOR
F6684B
Page: 201
Sheet: 1
COLLECTOR
R33314D9 COLLECTOR
01 NP1077Z151 SLIP RING ASSEMBLY, Top 1
02 NP1077Z152 RING, Silver Plated W/Leads 3
03 1073Z362 BRUSH 6
04 1073Z359 KIT, Brush Holder 3
05 1025Z4524 BEARING, Ball 1
06 NP1000Z10062 SLIP RING ASSEMBLY, Middle 1
08 NP1000Z10061 COLLAR, Drive 1
09 NP1077Z148 RING, Silver Plated W/Leads 2
11 1073Z357 BRUSH 4
12 NP1077Z149 RING, W/ Leads 6
14 1073Z358 BRUSH 12
15 NP1000Z10064 RING 2
16 1073Z361 HOLDER, Brush 36
17 1073Z389 BRUSH 2
18 1017Z2297 SPRING 1
19 NP1000Z10065 RING 4
20 NP1000Z10063 BAR, Tie 16
21 NP1077Z156 SLIP RING ASSEMBLY, Bottom (High Voltage) 1
23 NP1018Z13345 COLLAR, Drive - Upper 1
24 1073Z356 HOLDER, Brush 8
25 1073Z388 BRUSH 1
26 1017Z2297 SPRING 1
27 1079Z8600 INSULATOR, High Voltage Air Gap 8
28 1078Z384 RING, Half - Assembly 8
29 1079Z8597 INSULATOR, High Voltage 84
30 NP1018Z13347 COLLAR, Drive - Lower 1
32 R33314D6 GROMMET, Rubber 1
33 R33314D5 PLATE, Clamping 1
34 R33314D7 PIN, Drive 1
35 R33314D8 PIN, Drive 1
36 20Q282D64 NUT, Slotted 2
Page: 201
Sheet: 2
COLLECTOR
- 1032Z1618 LATCH, Door (Toggle Clamp Type) (Not Shown) AR
-- 1080Z1832 HEATERS, Space W/Thermostats (Not Shown) 3
--- 1027Z669 WINDOW, Low Voltage Compartment (Not Shown) 1
---- 1027Z670 WINDOW, High Voltage Compartment (Not Shown) 1
Page: 201
Sheet: 3
INSTALLATION, SWING RESOLVER
Page: 202
Sheet: 1
INSTALLATION, SWING RESOLVER

R44661F1 INSTALLATION, SWING RESOLVER
01 75Z1252D7 RESOLVER 1
02 0951V004 BUSHING, Reducer 1
03 0916V003 CONNECTOR, Conduit Box 1
04 R54349D1 COUPLING, Helical 1
05 NOT USED
06 R44796D1 BRACKET, Swing Resolver 1
07 R54393D1 CLAMP, Resolver 1
08 44Z2552D1 CLAMP, Body 1
09 R47982D1 EXTENSION, Shaft (Threaded) AR
10 NOT USED
12 20H1614D8 NUT, Hex Heavy Locking Nylon 2
15 R54372D1 TOOL, Coupling Alignment 1
15A 0682V022 SCREW, Set 2
16 R54388D1 SHIM, #12 Gauge 2
17 R54388D2 SHIM, #16 Gauge 1
18 R54388D3 SHIM, .020 Thick 2
19 R54388D4 SHIM, .010 Thick 1
Page: 202
Sheet: 2
SLIP RING MODULE, HIGH/LOW VOLTAGE (Not Illustrated)

R71755F2 SLIP RING MODULE, HIGH/LOW VOLTAGE
01 R35804F4 SWIVEL, Grease and Air 1 334
02 R53588F1 INSTALLATION, Rotary Union 1 204
03 R44990F2 INSTALLATION, Interlock Key 1
Page: 203
Sheet: 1
INSTALLATION, ROTARY UNION
F7117A
Page: 204
Sheet: 1
INSTALLATION, ROTARY UNION

R53588F1 INSTALLATION, ROTARY UNION
01 SWIVEL, Air and Grease 1 334
The swivel is not part of the installation assembly. It is shown as a reference only.
02 20Q270D40 NUT, Hex 12
04 R35043D1 POST, Mounting 4
06 R53588Y4 ANGLE 4
07 017960057 TIE, Wire AR
10 R53587D1 PLATE, Mounting - Slip Ring 1
11 R35809F1 GUARD, Slip Ring 2
12 32Q1764D1 DECAL, Caution 1
14 R35810F1 GUARD, Slip Ring 2
18 R53586D1 GUARD, Grease 2
19 R53585D1 GUARD, Grease 2
-- 21Z772D4 COMPOUND, Sealing and Locking AR
R5788D1 SEALANT AR
Page: 204
Sheet: 2
SWING COMPONENTS, LOWER (Not Illustrated)

-- R63766F1 SWING COMPONENTS, LOWER
01 R63770F1 INSTALLATION, Ring Gear 1 197
02 R61041F1 ROLLER CIRCLE ASSEMBLY 1 198
03 R61503F2 WIPER ASSEMBLY, Roller Circle 1 199
Page: 205
Sheet: 1
GROUP 4 - HOIST SYSTEM
F9112
Page: 206
Sheet: 1
GROUP 4 - HOIST SYSTEM

01 MOUNTING, HOIST MOTOR 207
02 MODULE, HOIST GEAR CASE 212
03 SHAFT, FIRST REDUCTION - HOIST 224
05 SHAFT, SECOND REDUCTION - FRONT 225
06 SHAFT, SECOND REDUCTION - REAR 226
07 LIMIT SWITCH, HOIST 227
08 SHAFT, HOIST DRUM 228
09 MOUNTING PINS, HOIST GEAR CASE 229
10 GUARD, HOIST DRUM 135
11 SUPPORT, HOIST GEAR CASE (Not Shown) 230
Page: 206
Sheet: 2
MOUNTING, HOIST MOTOR
45
03 04
06
07
08
09
01
02 05 25
24
21
20
44 19
10
11
14
13
12
26
23
22
18
17
16
15
11
30
29
27
02
28
33
32 31
43
38 32
39
33
42
41
40
34
28 35
36
37
Page: 207
Sheet: 1

R42819F1B/F3A MOUNTING, HOIST MOTOR
01 514F1409 COVER, Motor 1
03 R12599D1F5 BLOWER, W/Motor 1 208
04 79Z879D2 CONNECTOR, Conduit 45 Degree 1
08 20Q270D16 NUT, Hex 2
10 EBM1705F1 MOTOR, Hoist 1 367
11 R23189F3 KIT, Coupling Hardware - W/Solid Seals (Recommended) 1
R23189F6 KIT, Coupling Hardware - W/Split Seals. (Optional) 1
NOTE: Kit also includes service parts for half coupling used on hoist input shaft See also Shaft, First
Reduction - Hoist
12 RING, Retaining 2
13 SEAL, Lip 2
14 RING, Guide 2
15 NUT 8
16 PLUG, Lube 4
17 BOLT 8
18 GASKET 1
19 R33696D1 COUPLING, Hoist Motor 1
20 R53707D1 SPACER, Coupling 1
21 20N603D1 SHIM 4
22 20N603D2 SHIM 4
23 20N603D3 SHIM 6
25 017960051 TIE, Wire AR
29 R25333D1 COVER, Motor Duct 1
31 R25334D1 DUCT, Hoist Motor Air 1
32 20Q272D64 NUT, Jam 8
33 20H3531D265 SCREW, Hex Hd Cap 4
34 18T17664 WASHER, Special 4
Page: 207
Sheet: 2

35 20Q271D96 NUT, Hex 4
37 R56162D1 BASE, Hoist Motor 1
38 20P1905D1 SHIM 8
39 20P1905D2 SHIM 8
40 20P1905D3 SHIM 8
41 20P1905D4 SHIM 8
42 20P1905D5 SHIM 8
43 20H3531D267 SCREW, Hex Hd Cap 4
Page: 207
Sheet: 3
BLOWER
02 01
03
04
F3796D
Page: 208
Sheet: 1
BLOWER
01 R12599D1F5 BLOWER, W/MOTOR 1
04 NP1000Z17536 SCREEN, Blower Inlet 1
Page: 208
Sheet: 2
06
05
07
04
03 08
02
09
01
08
10
Page: 209
Sheet: 1

9573F73F47 BRUSH HOLDER, MOTOR, RH
01 573F208D5 HOLDER, Brush 1
02 573F211C1 BLOCK, Brush Holder 5
Page: 209
Sheet: 2
06
05
07
04
03 08
02
09
01
08
10
Page: 210
Sheet: 1

9573F73F48 BRUSH HOLDER, MOTOR, LH
01 573F208D6 HOLDER, Brush 1
02 573F211C1 BLOCK, Brush Holder 5
Page: 210
Sheet: 2
FIELD RING ASSEMBLY
03
02
04
05
22
23 01
06
16
17 07
18
19
20
21
08
09
11 10
12
15 14
13
Page: 211
Sheet: 1
FIELD RING ASSEMBLY

EBM1705F2 FIELD RING ASSEMBLY (Dwg R51468F1)
04 18Z694D7 WASHER, Lock 30
05 R32228D1 FRAME, Motor 1
06 R51467F2 COIL, Interpole w/RTD's 1
07 R33443F1 COIL, Shunt Compensating w/RTD's 1
07A R55922D1 DETECTOR, Temperature Resistance 1
07B 20Z1497D4 RETAINER 2
07C 20Z40D14 SCREW, Thread Forming 2
07D 32Z890D303 TIE, Wire 2
07E 184665081 SLEEVING AR
08 R51467F1 COIL, Interpole 5
09 R33443F2 COIL, Shunt Compensating 5
10 205860078 CABLE, Lead AR
11 79U2522D39 LUG 12
16 520F59D1 SHIM, Interpole 66
19 NOT USED
21 NOT USED
22 520F61D11 SHIM, Main Pole 12
Page: 211
Sheet: 2
MODULE, HOIST GEAR CASE
DET AIL B
SEE
DET AIL B
R.H. SIDE VIEW
L.H. SIDE VIEW F7933M
Page: 212
Sheet: 1

R76907F2 MODULE, HOIST GEAR CASE - (IN PLANT) SEE ALSO ITEM 79 LISTED BELOW.
01 R60171D1 GEARCASE 1
02 R76906F2 SHAFT, First Reduction 2 224
03 R59958F1 SHAFT, Second Reduction Front Hoist (Included in above Assembly R76907F2 Only) 1 225
R59958F2 SHAFT, Second Reduction Front Hoist (Included in Item 79 Assembly R82480F1 Only) 225
04 R59958F3 SHAFT, Second Reduction Rear Hoist (Included in above Assembly R76907F2 Only) 1 226
R59958F4 SHAFT, Second Reduction Rear Hoist (Included in Item 79 Assembly R82480F1 Only) 226
05 R60357F1 LUBRICATION, Hoist Gear Case (Not Shown. Included in above Assembly R76907F2 1 346
Only)
R82191F2 LUBRICATION, Hoist Gear Case (Not Shown. Included in Item 79 Assembly R82480F1 346
Only)
07 R58836F2 LIMIT SWITCH KIT, Drum Lock Cover (Not Shown) 1
07A 79Z2754D1 SWITCH, Limit 2
07B 79Z2755D4 LEVER, Limit Switch 2
07C R59020D1 BRACKET, Limit Switch 2
08 R60229F1 COVER, Drum Lock 2
09 NOT USED
10 R58880D2 BAR, Drum Lock 2
11 R62901D1 GUARD, Hoist Coupling 2
11A 32Q1781D2 LATCH, Guard 2
11B R58491D1 HINGE, Guard 1
12 R62622D1 BUSHING, Hoist Gear Case - Front 2
13 R62623D1 BUSHING, Hoist Gear Case - Rear 2
14 R58818D1 PIN, Dowel 10
15 20P1903D3 BOLT, Rod 4
17 20Z1566D12 NUT, Hex 10
19 R56202D1 NUT, Hex 4
20 R45815D1 BOLT, Rod 8
22 20Z1566D15 NUT, Hex 16
24 20Q270D64 NUT, Hex 26
26 R25192D1 NUT, Jackbolt (Included in Item 79 Assembly R82480F1 Only) 4
Page: 212
Sheet: 2

30 R60356D1 BASE, Breather 10
31 R60356D2 GASKET, Inspection Cover 10
32 R62620D1 SLEEVE, Pin - Inner 2
33 R62621D1 SLEEVE, Pin - Outer 2
34 R58722D1 COVER, Hand Hole 2
35 R58722D2 GASKET, Hand Hole 2
37 R69415F1 DRAIN ASSEMBLY (Not Shown) 1 221
38 18T17825D1 RETAINER, Quadrant Oil Seal 4
42 2401V507 BUSHING, Pipe 2
43 2478V038 TEE, Reducing 2
44 R42880D1 INDICATOR, Filter 2
45 R48018D1 FILTER, Breather 2
R48018D2 ELEMENT, Filter Replacement 1
46 R54732D1 RING, Cover 1
51 R76907Y4 FLAT 8
54 NOT USED
62 16T9198 PLATE, Connector 2
64 NOT USED
Page: 212
Sheet: 3

66 NOT USED
67 32T727D2 CLAMP, Hose - Double 3
68 727T22 DAM, Oil (Not Shown) 1
71 20Z1130D9 SHACKLE, Lifting 4
73 20P1826D8 GASKET 1
74 NOT USED
75 2422V007 PLUG, Pipe Countersunk Sq Hd 6
76 R49244D1 SIGN, Lube Instruction 1
77 R76907Y3 HOSE, Low Pressure AR
78 R76907Y2 HOSE, Medium Pressure AR
-- R82480F1 MODULE, HOIST GEAR CASE - (FIELD) NOTE: COMPLETE GEAR CASE CONSISTS
OF BOTH, IN PLANT AND FIELD ASSEMBLIES.
80 45Z606D372 O-RING 1
81 R60227D1 PIN, Drum Lock 1
81A 20Z480D1 BOLT, Eye 2
82 R60227D2 BRACKET, Hoist Lock Pin 1
83 21P85D1 TOOL, Hoist Drum Seal Pusher (Not Shown) 1
84 20N583 GASKET, Half 2
85 2446V002 PLUG, Pipe Sq Hd 2
86 21Z587D11 SEALANT (Not Shown) AR
Page: 212
Sheet: 4
BRAKE, DISC
F7254E
Page: 213
Sheet: 1
BRAKE, DISC
02 R44764D21 O-RING, Outer 1
05 SHIM AR
06 BLOCK, Target 1
07 TARGET 1
08 WASHER 2
11 R44764D67 SWITCH 2
13 SHIM AR
15 WASHER 1
Should the brake require additional service, contact P&H MinePro Services for assistance.
Page: 213
Sheet: 2
FILTER, OIL
15
03
16
12
10
13
14
07 11
08 05
04 05
02 03
23
18
01
13
20 22
06 09
19
21
0000079164
FILTER, OIL
Page: 214
Sheet: 1
FILTER, OIL
46U110D1 FILTER, OIL
01 1020Z12020 SCREW, Nameplate 2
02 1032Z1198 NAMEPLATE, Unstamped 1
03 1020Z12063 SCREW, Hex Hd Cap 12
04 1014Z4098 COVER, Without Nameplate 1
05 45Z91D167 O-RING, Cover and Element 2
06 1075Z1576 MAGNET 2
07 1036Z1953 DIVERTER, Bypass Valve Assembly 1
08 1018Z11839 TUBE, Handle Diverter 1
09 1006Z1888 HANDLE, Diverter, with Hitch Clip Pin 1
10 45Z91D98 SEAL, Bowl 1
11 1036Z1955 HEAD 1
12 1020Z12021 GROMMET, Element End Cap 1
13 1036Z1956 KIT, Flange 1
14 1045Z3366 O-RING, Buna 1
15 1036Z1952 BOWL 1
17 NOT USED
18 1036Z1954 KIT, Plug 2
19 1018Z11840 WASHER, Lock 4
20 1020Z12023 GASKET, Paper 2
22 1050Z249 INDICATOR, Visual 1
23 1045Z3367 SEAL, O-Ring External Indicator (Viton) 2
1045Z3368 SEAL, O-Ring External Indicator (EPR) 2
Page: 214
Sheet: 2
MANIFOLD, LUBE
02
03 03 02 05
13 01 04
03
06
07
08
02 03 05 02 03 10 11 02 03 10 03 05 02 09 F7858B
12
Page: 215
Sheet: 1
MANIFOLD, LUBE
R60974F1 MANIFOLD, LUBE
01 R60971D1 MANIFOLD, 6-Station 1
03 44Z1417D16 CONNECTOR, Reducing 9
04 44Z536D9 PLUG, Hex Hd 1
09 44Z692D18 CONNECTOR, Reducing 1
Page: 215
Sheet: 2
OIL COOLER ASSEMBLY, HOIST GEARCASE
04
03
01
02
05
04
03 06
07 F10278
Page: 216
Sheet: 1
OIL COOLER ASSEMBLY, HOIST GEARCASE

- R61375F1 OIL COOLER ASSEMBLY, HOIST GEARCASE
01 R57212D1 OIL COOLER 1 217
02 R61373D1 GUARD, Oil Cooler 1
04 44Z511D10 CAP 2
07 20H1614D6 NUT, Self-Locking 6
Page: 216
Sheet: 2
COOLER, OIL - W/MOTOR
08 01 04
05
03
09
06
02
07
05
09
08 F9594
Page: 217
Sheet: 1
COOLER, OIL - W/MOTOR

R57212D1 COOLER, OIL - W/MOTOR
01 NP1000Z11429 COOLER, Only 1
02 NP1000Z11374 MOTOR, Only 1
03 NP1000Z11430 FAN 1
04 NP1000Z11431 BRACKET, Mounting 1
05 NP1000Z11432 MEMBER, Side 2
06 NP1000Z11433 SHROUD 1
07 NP1000Z11434 SUPPORT, Motor 1
08 NP1000Z11435 GUARD, Fan 1
09 NP1000Z11436 BRACKET, Angle Mounting 1
Page: 217
Sheet: 2
MOUNTING, LUBE PUMPS
14
23
07
15 14
23
03
08
05 19
09
13 06
07
01
12
04
10
27
11
17
28
29
30
24 25
18
20
02 14
23
14
23 07
06 03
28 08
29 19
30
07 16
21
22
27
02
F8142A
Page: 218
Sheet: 1
MOUNTING, LUBE PUMPS

R82171F1 MOUNTING, LUBE PUMPS
01 R57213D1 PUMP ASSEMBLY, Lubrication 1 219
02 R59342D1 TRAY, Pump 1
03 R82060D1 SUPPORT, U-bolt 1
04 R73710D1 TRANSDUCER, Vacuum Pressure 1
05 89Z839D8 GAUGE, Pressure 1
06 R57221D1 VALVE, Bypass 1
07 36Q511D8 VALVE, Ball Locking 2
08 20Q3D7 U-BOLT 1
11 2425V008 TEE, Pipe 1
12 2443V009 CROSS, Pipe 1
13 2416V019 ELBOW, Pipe 1
16 44Z558D6 FITTING 1
21 2491V006 UNION 1
22 2401V021 BUSHING, Hex 1
23 44Z511D10 NUT, Cap 2
25 46Q108D2 STRAINER 1
25A 1045Z3088 O-RING 1
25B 1046Z652 BASKET, Strainer 1
25C 1075Z2047 MAGNET 1
26 2419V260 NIPPLE, Pipe (Not Shown) 1
28 16N3348D137 ANGLE, Mtg 1
29 20Q3D5 U-BOLT 1
Page: 218
Sheet: 2
PUMP ASSEMBLY, GEARCASE LUBRICATION
01 02 03 04
07
05
06
F2882A
Page: 219
Sheet: 1
PUMP ASSEMBLY, GEARCASE LUBRICATION

R57213D1 PUMP ASSEMBLY, GEARCASE LUBRICATION
01 NP1000Z11303 MOTOR, Lubrication Pump 1
02 ADAPTER, Motor Mounting (NSS) 1
02A NP1000Z11699 BEARING, Clutch Shaft - Motor End (Not Shown) 1
02B NP1000Z11698 BEARING, Clutch Shaft - Reducer End (Not Shown) 1
02C NP1000Z11700 HUB, Coupling (Not Shown) 1
02D NP1000Z11701 SLEEVE, Coupling (Not Shown) 1
02E NP1000Z11692 SEAL, Shaft (Not Shown) 1
03 REDUCER, Gear (NSS) 1
03A NP1000Z11691 SEAL, Output Shaft Inner (Not Shown) 1
03B NP1000Z11692 SEAL, Output Shaft Outer (Not Shown) 1
03C NP1000Z11693 BEARING, Output Large (Not Shown) 1
03D NP1000Z11694 BEARING, Output Small (Not Shown) 1
03E NP1000Z11695 GASKET, Motor Flange (Not Shown) 1
04 NP1000Z10824 PUMP, Lubrication 1 220
05 NP1000Z10845 FLANGE, Coupling - Reducer 1
06 NP1000Z10843 SLEEVE, Coupling 1
07 NP1000Z10844 FLANGE, Coupling - Pump 1
Page: 219
Sheet: 2
PUMP, LUBRICATION
01
02
03
04
05
06
08
09
10 12
11
14
15
16
17
07 19
20
22
13
18
21
18
23 F8648
Page: 220
Sheet: 1
PUMP, LUBRICATION
NP1000Z10824 PUMP, LUBRICATION
01 NP1000Z10825 BOLT 8
02 NP1000Z10826 COVER ASSEMBLY 1
03 1019Z775 PIN, Idler 1
04 NP1000Z10827 GASKET 1
05 1010Z726 IDLER ASSEMBLY 1
1005Z422 BUSHING (Not Shown) 1
06 NP1000Z10829 ROTOR, Pump 1
07 NP1000Z10841 WASHER 1
08 NP1000Z10830 BEARING, Ball 1
09 NP1000Z10831 SHIM, .001in 1
10 NP1000Z10832 SHIM, .002in 1
11 NP1000Z10833 SHIM, .005in 4
12 NP1000Z10828 HOUSING, Pump 1
13 1020Z4398 PLUG, Vent - Short 1
14 1018Z4343 WASHER, VENT PLUG 2
15 1020Z4399 PLUG, Vent - Long 1
16 NP1000Z10836 WASHER 1
17 NP1000Z10835 SEAL 1
18 NP1000Z10840 SEAL, Lip 2
19 NP1000Z10837 O-RING 1
20 NP1000Z10839 PLUG, Bearing Housing 1
21 NP1000Z10834 BEARING, Roller 1
22 NP1000Z10838 HOUSING, Bearing 1
23 1020Z4402 SCREW, Socket Head Cap 6
Page: 220
Sheet: 2
DRAIN ASSEMBLY, HOIST INPUT
F8845
Page: 221
Sheet: 1
DRAIN ASSEMBLY, HOIST INPUT

R69415F1 DRAIN ASSEMBLY, HOIST INPUT
01 R69415Y1 HOSE 1
03 44Z12D18 CLAMP 6
04 44Z1193D2 TEE 1
05 44Z591D13 ELBOW 2
06 2450V113 NIPPLE 1
07 2450V107 NIPPLE 1
08 2414V019 ELBOW 2
10 2401V011 BUSHING 1
11 2450V109 NIPPLE 1
12 2401V009 BUSHING 1
13 44Z826D11 REDUCER 1
17 44Z342D4 TEE 1
18 2422V004 PLUG 1
See also DRAIN ASSEMBLY, HOIST INPUT (CONTINUED) NOT included with above assembly. 222
Page: 221
Sheet: 2
DRAIN ASSEMBLY, HOIST INPUT (CONTINUED)
HOIST GEAR CASE
HOIST GEAR CASE
REVOLVING FRAME
ROLLER CIRCLE F8845A
Page: 222
Sheet: 1
DRAIN ASSEMBLY, HOIST INPUT (CONTINUED)

R69415F2 DRAIN ASSEMBLY, HOIST INPUT (CONTINUED)
01 R69409D1 CLAMP, Magnetic 10
02 44Z591D13 ELBOW 2
04 44Q47D13 ELBOW 1
05 44Z342D4 TEE 1
08 R69415Y2 HOSE 1
Page: 222
Sheet: 2
VALVE, AIR, QUICK-RELEASE
03
01
02 09
08
06
07
05
04 F1240
Page: 223
Sheet: 1
VALVE, AIR, QUICK-RELEASE

36Z240D12 VALVE, AIR, QUICK-RELEASE
01 1020Z4232 SCREW, With Integral Washer 6
02 NOT USED
03 16Z131 BRACKET 1
04 1014Z1133 COVER 1
05 1050Z191 GASKET W/ DIAPHRAGM 1
06 DIAPHRAGM (NSS) 1
07 1020Z4231 GASKET 1
08 1036Z684 BODY 1
09 NOT USED
Page: 223
Sheet: 2
SHAFT, FIRST REDUCTION - HOIST
F71 13F
Page: 224
Sheet: 1

R76906F2 SHAFT, FIRST REDUCTION - HOIST
02 R58263D1 RETAINER, Button 1
03 20N603D1 SHIM 4
04 20N603D2 SHIM 4
05 20N603D3 SHIM 4
06 20N603D4 SHIM 4
07 R41883D1 COUPLING, Hoist Input 1
08 R23189F2 KIT, Coupling Hardware - W/Solid Seals 1
(NOTE: Coupling Hardware Kit also includes service parts for half coupling used on motor shaft See
also Mounting, Hoist Motor)
09 GUIDE, Ring 1
10 LIP, Seal 1
11 RETAINING, RING 1
13 45Z91D76 O-RING 2
15 NOT USED
19 R76431D2 SEAL, Oil 1
20 NOT USED
21 R59952D1 PLATE, Coupling Guard Mtg. 1
22 R76905D2 RETAINER, Bearing 1
23 R63735D1 SHIM 2
24 R63735D2 SHIM 2
25 R63735D3 SHIM 2
26 45Z91D114 O-RING 1
27 25Z901D8 BEARING 1
28 R59662D1 CAPSULE, Bearing 1
29 45Z91D118 O-RING 1
31 R56366D1 PINION, First Reduction Hoist 1
32 45Z91D215 O-RING 2
34 45Z91D180 O-RING 1
35 25Z1106D43 BEARING 1
Page: 224
Sheet: 2

36 R63735D4 SHIM 2
37 R63735D5 SHIM 2
38 R63735D6 SHIM 2
41 R56323D1 HUB, Disc Brake 1
42 18P8492D7 RETAINER, Endplate 1
43 20P1858D448 SCREW, Drilled Hex Hd Cap 4
44 017960051 TIE, Wire AR
45 R56316D2 BRAKE, Disc 1 213
49 R76431D1 SEAL, Oil 1
50 NOT USED
51 NOT USED
52 21Z772D4 COMPOUND, Locking AR
53 21Z772D2 COMPOUND, Locking AR
Page: 224
Sheet: 3
SHAFT, SECOND REDUCTION - FRONT
F6583F
Page: 225
Sheet: 1
SHAFT, SECOND REDUCTION - FRONT

R59958F1/F2 SHAFT, SECOND REDUCTION - FRONT
01 R59768D2 GEAR, First Reduction, Hoist 1
02 R56732D1 SHAFT, Pinion - Second Reduction, Hoist 1
05 20Z612D488 SHIM 10
06 20Z612D489 SHIM 10
07 20Z612D490 SHIM 12
09 45Z91D188 O-RING 2
13 NOT USED
14 017960057 TIE, Wire AR
17 19T6438D4 PIN, Dowel 1
18 25Z1106D58 BEARING 1
21 R60232D1 SHIM 1
22 R60232D2 SHIM 1
23 R60232D3 SHIM 3
Page: 225
Sheet: 2
SHAFT, SECOND REDUCTION - REAR
F6583G
Page: 226
Sheet: 1
SHAFT, SECOND REDUCTION - REAR

R59958F3/F4 SHAFT, SECOND REDUCTION - REAR
01 R59768D2 GEAR, First Reduction, Hoist 1
02 R56732D1 SHAFT, Pinion - Second Reduction, Hoist 1
05 20Z612D488 SHIM 10
06 20Z612D489 SHIM 10
07 20Z612D490 SHIM 12
09 45Z91D188 O-RING 2
13 NOT USED
14 017960057 TIE, Wire AR
17 19T6438D4 PIN, Dowel 1
18 25Z1106D58 BEARING 1
21 R60232D1 SHIM 1
22 R60232D2 SHIM 1
23 R60232D3 SHIM 3
24 10P1764 SHAFT, Extension 1
27 18Z479D83 SEAL, Oil 1
28 979J247F1 LIMIT SWITCH, Hoist 1 227
29 R64178D1 TOOL, Alignment 1
Page: 226
Sheet: 2
LIMIT SWITCH
08 11
04
09 12
10
06
07
01
05
02
03
20
19
17
18 16 14
15 13
Page: 227
Sheet: 1
LIMIT SWITCH
979J247F1 LIMIT SWITCH
01 20H1569D19 BOLT, Rod 4
05 14N2987D1 GUARD, Coupling 2
08 18N2625D1 PLATE, Retainer 1
09 18P8876D1 PLATE, Locking 2
10 20Q270D20 NUT, Hex 4
12 14J1893D1 COVER, Resolver 1
13 16P7335D1 PAD, Rubber 1
17 18Q460D2 COUPLING, Helical Flexible Shaft 1
18 16J1657D1 BRACKET, Mounting 1
20 18Z466D1 WASHER, Bevel 4
21Z772D4 ADHESIVE (Not Shown) 1
Page: 227
Sheet: 2
SHAFT, HOIST DRUM
F6982G
Page: 228
Sheet: 1
SHAFT, HOIST DRUM

R58153F5 SHAFT, HOIST DRUM - IN PLANT MATERIAL (See also SHAFT, HOIST DRUM - FIELD
MATERIAL, Listed Below.)
01 R58154D1 SHAFT, Hoist Drum 1
02 25P1322 SPACER 1
03 25Z1267D2 BEARING, Spherical 1
04 R54679D1 PLATE, Bearing Retainer 1
05 017960057 TIE, Wire AR
08 20N603D13 SHIM 12
09 20N603D12 SHIM 2
10 20N603D11 SHIM 2
11 R64418D1 BLOCK, Bearing 1
12 25Z204D19 BEARING, Spherical 1
14 R58155F1 COLLAR, Split 1
17 20Q270D64 NUT, Hex 2
19 R32245D1 GEAR, Hoist 1
20 R64401D2 DRUM, Hoist 1
21 20Z1940D24 BOLT, Coupling 24
23 20Z1081D14 NUT, Hex 24
24 18Q403D1 SEAL 1
25 27Z1435 STRIP, Green Rubber 1
26 14N2818 COVER 1
27 20P1826D7 GASKET 1
28 44Z992D5 CAP, Pipe 1
29 20Z612D452 SHIM 2
30 20Z612D453 SHIM 2
31 20Z612D454 SHIM 12
32 18P8492D8 PLATE, Bearing Retainer 1
Page: 228
Sheet: 2
SHAFT, HOIST DRUM

- R58153F4 SHAFT, HOIST DRUM - FIELD MATERIAL
38 18Q360D5 SEAL, Oil-Split 2
39 18P5690D4 SPACER, Oil Seal 1
42 20T10040D3 SHIM 3
43 20T10040D2 SHIM 3
44 20T10040D1 SHIM 3
45 20T10040D4 SHIM 1
47 R56202D1 NUT, Hex 4
48 20Z612D443 SHIM 4
49 20Z612D444 SHIM 4
50 20Z612D445 SHIM 3
51 20P1903D1 BOLT, Rod 4
52 R60231D1 SHIM 3
53 R60231D2 SHIM 3
54 R60231D3 SHIM 4
55 R60231D4 SHIM 1
Page: 228
Sheet: 3
MOUNTING PINS, HOIST GEAR CASE
FRONT REAR
F4555C
Page: 229
Sheet: 1
MOUNTING PINS, HOIST GEAR CASE

R62657F1 MOUNTING PINS, HOIST GEAR CASE
01 R62624D1 PIN, Mounting 2
02 R62625D1 WASHER, Hoist Pin 8
03 R62657Y1 RETAINER, Pin 4
Page: 229
Sheet: 2
SUPPORT, HOIST GEAR CASE
07
06
05
04
03
02
01
08
F7859
Page: 230
Sheet: 1
SUPPORT, HOIST GEAR CASE

R57939F1 SUPPORT, HOIST GEAR CASE
18Z694D6 WASHER, Hardened 4
03 R57939D6 PLATE, Lock 4
04 R57939D5 RETAINER 4
05 R57939D1 BLOCK, Lower 4
06 R57939D2 WEDGE 4
07 R57939D3 BLOCK, Upper 4
08 R57939Y1 SHIM 16
09 R57939D7 SIGN, Warning - Gearcase Support (Not Shown) 4
Page: 230
Sheet: 2
GROUP 5 - ATTACHMENT
F10368
Page: 231
Sheet: 1
GROUP 5 - ATTACHMENT
01 INSTALLATION, GANTRY 232
02 BOOM MODULE 233
03 BOOM ASSEMBLY 235
04 BOOM POINT ASSEMBLY 236
05 GUIDE, HOIST ROPE - BOOM 237
06 INSTALLATION, BOOM FOOT PIN 238
07 INSTALLATION, DIPPER TRIP 239
08 DIPPER TRIP 241
09 SHEAVE, DIPPER TRIP - BOOM 242
10 SHEAVE, DIPPER TRIP - HANDLE 243
11 LIMIT SWITCH, BOOM 244
12 CABLES, ATTACHMENT 245
Page: 231
Sheet: 2
GANTRY
Page: 232
Sheet: 1
GANTRY
R39787F1 GANTRY
01 R39786D1 MEMBER, Tension 2
03 R42133D1 PIN, Gantry 6
04 R42654D1 PIN, Retaining 12
05 R42672D1 WASHER, Thrust 8
06 017960067 TIE, Wire AR
10 R42130D1 PIN, Equalizer 4
11 R42132D1 LINK, Equalizer 4
13 R39784D1 EQUALIZER, Gantry 2
16 R42129D1 MEMBER, Compression 1
Page: 232
Sheet: 2
MODULE, BOOM (Not Illustrated)

R59495F1 MODULE, BOOM
01 R52534F1 BOOM ASSEMBLY 1 235
03 R44227F1 COVER, Boom Access 1
04 R44552F1 INSTALLATION, Crowd Drain 1 364
05 R47553F1/F2 LUBRICATION, Boom 1 354
06 R45095F1 MISCELLANEOUS ELECTRICAL, Boom 1
Page: 233
Sheet: 1
DUAL INJECTOR, LUBRICATION, W/MANIFOLD
13
14
02
15
01
03
20
12
04
16
10 11
08
05
07 09
06
17
02
19
18
Page: 234
Sheet: 1
DUAL INJECTOR, LUBRICATION, W/MANIFOLD

44Z1169D2 DUAL INJECTOR, LUBRICATION, W/MANIFOLD
1036Z1358 KIT, Injector Repair AR
01 WASHER (NSS) 1
02 GASKET (NSS) 2
03 PACKING (NSS) 1
04 O-RING (NSS) 1
05 PLUNGER (NSS) 1
06 WASHER (NSS) 1
07 PACKING (NSS) 1
08 DISC, Inlet (NSS) 1
09 PACKING (NSS) 1
10 SEAT, Spring (NSS) 1
11 SPRING, Plunger (NSS) 1
12 PISTON ASSEMBLY (NSS) 1
13 1020Z10420 NUT, Adjusting 2
14 1020Z10421 NUT, Lock 2
15 1020Z10921 PLUG, Piston Stop 2
16 1044Z1272 FITTING & CAP 2
17 1020Z8066 GASKET 2
18 1020Z10924 BOLT, Adapter 2
19 1018Z8125 MANIFOLD, 2 Injector 1
20 1036Z2162 BODY, Injector 2
Page: 234
Sheet: 2
BOOM ASSEMBLY
02
01
11
10
09
07 02
08
07
03
08 05
06
04
Page: 235
Sheet: 1
BOOM ASSEMBLY
R52534F1 BOOM ASSEMBLY
01 R52534D1 BOOM 1
03 BEARING BLOCK, Boom Point (NSS) 2
04 R42366D1 BOLT, Rod 2
06 NUT (See Boom Point Assembly) 236
07 R43495D1 SPACER, Boom Foot 2
08 R43476D2 BUSHING, Pin 4
11 18P8623 PLATE, Thrust 1
Page: 235
Sheet: 2
BOOM POINT ASSEMBLY
F6964G
Page: 236
Sheet: 1
BOOM POINT ASSEMBLY

R58150F2/F3/F5 BOOM POINT ASSEMBLY
02 2455V019 ELBOW 2
03 2450V117 NIPPLE 3
05 017960057 TIE, Wire AR
08 R56335D1 SHIM 3
09 R56335D2 SHIM 3
10 R56335D3 SHIM 2
11 R56335D4 SHIM 2
12 R42104D1 SLEEVE 1
13 R42102D1 RETAINER 4
14 R1686D14 BEARING, Tapered Roller 4
15 R69445D1 SHEAVE 2
17 R57982F1 PIN, (Special Note: Software update associated to Pin serial number required. 1
Contact Milwaukee Electrical Engineering.)
18 2455V004 ELBOW 1
20 R56234F1 CAP, Boom Point Pin 1
21 R56234D1 BODY, Cap 1
22 R59087D1 CLEAT, Cable 1
24 R56234Y4 COVER, Cap Access 1
27 R4294D1 CLAMP, Hose 25
30 R68054D4 PAD, Mounting 1
31 R56578F1 CABINET, Strain Gauge 1 511
35 79Z880D3 ELBOW 1
36 R63016D1 COVER 4
Page: 236
Sheet: 2
BOOM POINT ASSEMBLY

39 0929V004 COUPLING 1
-- 21Z587D11 SEALANT, Black (Not Shown) AR
Page: 236
Sheet: 3
GUIDE, HOIST ROPE
F6596C
Page: 237
Sheet: 1
GUIDE, HOIST ROPE

R59660F1 GUIDE, HOIST ROPE
01 R59513D1 FRAME, Hoist Rope Guide 1
03 R42896D1 BRACKET, Tube Roller 6
04 20Q270D48 NUT, Hex 20
12 R35278D1 PIN 6
13 2203V090 PIN, Cotter 12
15 R42893D1 BRACE, Hoist Rope Guide 2
-- R21Z570D4 COMPOUND, Thread AR
Page: 237
Sheet: 2
INSTALLATION, BOOM FOOT PIN
01
05 02
04
03
F6960A
Page: 238
Sheet: 1
INSTALLATION, BOOM FOOT PIN

R55465F1 PIN INSTALLATION, BOOM FOOT
01 R43418D1 PIN, Boom Foot 1
02 R43604F1 COLLAR, Split 1
Page: 238
Sheet: 2
INSTALLATION, DIPPER TRIP
01
05
06
07
04 03
02
11
08
09
10
Page: 239
Sheet: 1
INSTALLATION, DIPPER TRIP

R54947F2 INSTALLATION, DIPPER TRIP
01 R54946F2 DIPPER TRIP 1 241
02 907J22F2 SHEAVE, Dipper Trip - Boom 1 242
03 R43784F1 SHEAVE, Dipper Trip - Handle 1 243
04 CABLE, Dipper Trip (See Cables Attachment) 245
06 20Q270D64 NUT, Hex 16
09 20Q270D48 NUT, Hex 6
Page: 239
Sheet: 2
TRANSMISSION, DIPPER TRIP
Page: 240
Sheet: 1

R53914D2 TRANSMISSION, DIPPER TRIP
01 1018Z13028 SEAL, Lip 1
02 BEARING, Tapered Cone (Part of item 03) (NSS) 1
03 1025Z4420 BEARING, Tapered Roller 1
04 BEARING, Tapered Cone (Part of item 05) (NSS) 1
05 1025Z4422 BEARING, Tapered Roller 1
06 1018Z13034 WASHER, Thrust 2
07 1017Z2284 SPRING 1
08 1020Z13440 STUD 10
09 1053Z543 CARRIER, Assembly 1
10 1013Z983 CARRIER 1
11 1019Z2549 PIN, Groove 3
13 1025Z4424 BEARING, Needle 108
15 1001Z2650 GEAR, Planet 3
16 1010Z2664 SHAFT, Planet 3
17 1053Z548 CARRIER, Assembly 1
18 1013Z985 CARRIER 1
19 1019Z2549 PIN, Groove 3
21 1025Z4419 BEARING, Needle 57
22 1001Z2663 GEAR, Planet 3
23 1010Z2663 SHAFT, Planet 3
24 1001Z2664 GEAR, Sun 1
25 1018Z13027 WASHER, Lock 20
26 1020Z13438 BOLT, Hex 20
28 1014Z4592 COVER, Cap 1
29 1045Z3851 O-RING 1
30 1020Z13437 BOLT, Hex 4
31 1045Z3850 O-RING 1
32 1020Z13436 ROD, Disengage 1
33 1014Z4591 CAP, Disengage 1
34 1010Z2677 SHAFT, Input 1
35 1001Z2648 GEAR, Sun 1
36 1032Z1550 NAMEPLATE, ID 1
37 1020Z13434 SCREW, Drive 2
Page: 240
Sheet: 2

38 1014Z4590 COVER, Plate 1
39 1020Z13439 PLUG, Pipe Magnetic 2
40 1045Z3849 O-RING 2
41 1001Z2646 GEAR, Ring 1
42 1018Z13025 SPACER, Thrust 1
43 1018Z13037 RING, Retaining 1
45 1019Z2548 PIN, Dowel 2
46 1020Z13435 NUT, Bearing 1
47 1018Z13030 WASHER, Lock Tanged 1
48 1018Z13029 WASHER, Flat Tanged 1
49 1014Z4589 HOUSING 1
50 1018Z13182 COUPLING 1
53 1001Z2645 SPINDLE 1
54 1045Z3852 SEAL KIT (Includes items: 01,29,31,40,42 & 47.) 1
Page: 240
Sheet: 3
DIPPER TRIP
Page: 241
Sheet: 1
DIPPER TRIP
R54946F2 DIPPER TRIP
01 R43290D1 GUARD, Dipper Trip Drum 1
03 20Q274D48 NUT, Hex 10
04 R43176D1 DRUM, Dipper Trip 1
05 R53914D2 TRANSMISSION, Dipper Trip 1 240
NP474D00100 OIL, Transmission AR
06 45Z91D87 O-RING 1
07 0682V098 SCREW, Set 2
08 R52624D1 MOTOR 1 370
09 R43472D1 BRACKET, Dipper Trip 1
11 R54109D1 SHIM, Motor Mounting 2
R54109D2 SHIM, Motor Mounting 4
R54109D3 SHIM, Motor Mounting 4
12 20Q270D48 NUT, Hex 6
16 0682V085 SCREW, Set 4
-- R21Z570D4 COMPOUND, Anti-Seize (Not Shown) AR
Page: 241
Sheet: 2
SHEAVE, DIPPER TRIP - BOOM
02
01
08
03
02 04
05
12
06
09 04
11 03
10
11
10
09
07
08
Page: 242
Sheet: 1
SHEAVE, DIPPER TRIP - BOOM

907J22F2 SHEAVE, DIPPER TRIP - BOOM
01 16J1504 BRACKET 1
02 907J23F1 SHEAVE ASSEMBLY 2
05 18P4989D2 SLEEVE 1
06 19Z8D91 PIN, Spring 1
07 7J62D1 SHEAVE 1
08 19P624D1 PIN 2
09 720T1D55 ROD END 2
12 017960057 TIE, Wire AR
Page: 242
Sheet: 2
SHEAVE, DIPPER TRIP - HANDLE
01
13
03
02 04
05
12 14
11 04 06
10 03
09
07
08
Page: 243
Sheet: 1
SHEAVE, DIPPER TRIP - HANDLE

R43784F1 SHEAVE, DIPPER TRIP - HANDLE
02 907J23F1 SHEAVE ASSEMBLY 1
05 18P4989D2 SLEEVE 1
07 7J62D1 SHEAVE 1
08 19P624D3 PIN 1
09 720T1D55 ROD END 1
12 19F57D20 PIN, Drilled 1
14 20Q260D450 SCREW, Hex Hd Cap (Part of Dipper Trip Installation Assembly) 8
Page: 243
Sheet: 2
LIMIT SWITCH, BOOM
04
05
06
09
10
03 11
05
12
02
07
01 08
17
14 13
16 15
25
24
18
23
20
21
19
22
F7019A
Page: 244
Sheet: 1
LIMIT SWITCH, BOOM

R43964F1 LIMIT SWITCH, BOOM
01 R49691D1 CLAMP, Link/Bracket 1
06 R43903D1 LINK, Actuator 1
07 5T3395D1 BUSHING 1
08 18Z3185D10 WASHER, Thrust 1
15 R47344D2 ROD END, Female - w/Stud 1
16 R47344D1 COUPLING, Standoff 1
17 R43891D2 CLAMP, Plate 1
18 R50196D1 BASE, Mounting 1
19 R43900D1 BUSHING, Plate 1
23 R56103F1 RESOLVER, Linear 1
Page: 244
Sheet: 2
CABLES, ATTACHMENT
02
01
03
Page: 245
Sheet: 1
CABLES, ATTACHMENT
-- CABLES, ATTACHMENT
01 R23421D49 CABLE SET, Hoist 1
02 30U254D5 CABLE, Boom Suspension 4
NOTE: Boom Suspension Cables must be replaced as a set of four.
03 R17556D2 CABLE, Dipper Trip 1
04 R25924D1 WIRE ROPE, Tugger (Not Shown) 2
Page: 245
Sheet: 2
GROUP 6 - CROWD SYSTEM
F10381
Page: 246
Sheet: 1
GROUP 6 - CROWD SYSTEM

01 MODULE, CROWD DRIVE 247
02 MODULE, CROWD GEAR CASE 251
03 SHAFT, FIRST REDUCTION - CROWD 257
04 SHAFT, SECOND REDUCTION - CROWD 258
05 SHAFT, SHIPPER 259
06 SADDLE BLOCK, RH 265
07 SADDLE BLOCK, LH 268
08 HANDLE, DIPPER 269
09 MODULE, CROWD BLOWER 270
10 NOT USED
11 LIMIT SWITCH, CROWD 272
12 INSTALLATION, AUTO BELT TENSIONER CYLINDER 273
13 CYLINDER, CROWD TENSIONER 274
14 HYDRAULIC PIPING, CROWD TENSIONER 275
15 POWER UNIT, CROWD CYLINDER 276
16 DIPPER SN LOCATIONS 277
Page: 246
Sheet: 2
CROWD DRIVE MODULE
F8839
Page: 247
Sheet: 1
CROWD DRIVE MODULE

R65163F1/F2 CROWD DRIVE MODULE
01 R65824F1 MOTOR ASSEMBLY 1 369
02 NOT USED
03 R38343D1 BASE, Crowd Motor 1
06 NOT USED
07 20H3169D266 BOLT, Tap 2
08 20H3169D267 BOLT, Tap 2
11 20Q279D112 NUT, Hex Heavy 4
12 R43321D3 WASHER 4
14 NOT USED
15 R44142D1 SPACER, Crowd Motor 1
16 R44143D1 TUBE, Spacer 10
17 0736V052 CAPSCREW 10
18 3645V045 WASHER 10
19 NOT USED
20 R42120D1 SHEAVE, Crowd Motor 1
21 18P8492D5 RETAINER, Bearing 1
22 20P1858D449 CAPSCREW, Drilled 3
24 017960063 WIRE, Tie 1
25 NOT USED
26 R43718D1 PIN 1
27 R43718D2 PIN 1
28 R65163Y28 ROUND STOCK 2
29 NOT USED
30 R44175F1 CASE, Belt Crowd 1
31 R44343D1 BRACKET, Belt Case Mounting 1
34 3632V006 WASHER 21
35 20Q270D32 NUT (Not Shown) 4
36 NOT USED
37 R17893D6 BELT, Crowd Drive 1
Page: 247
Sheet: 2
CROWD DRIVE MODULE

38 R44022F1 CHAIN, Crowd Motor 1
39 NOT USED
40 R50800D1 PLATE, Bushing Retainer 4
41 R65162F1 CYLINDER INSTALLATION, Auto Belt Tensioner 1 273
42 NOT USED
43 NOT USED
44 R43724D1 PIN 1
45 2203V106 COTTER PIN 2
Page: 247
Sheet: 3
06
05
07
04
03 08
02
09
01
08
10
Page: 248
Sheet: 1

9573F80F38 BRUSH HOLDER, MOTOR, LH
01 573F274D6 BRUSH HOLDER, LH 1
Page: 248
Sheet: 2
06
05
07
04
03 08
02
09
01
08
10
Page: 249
Sheet: 1

9573F80F37 BRUSH HOLDER, MOTOR, RH
01 573F274D5 BRUSH HOLDER, RH 1
Page: 249
Sheet: 2
FIELD RING ASSEMBLY
06
07
05 08
04 09
02
14 10
03
11
01
12
13
22
23 13
14
14
21
13
20 19 18 15
16
17
Page: 250
Sheet: 1
FIELD RING ASSEMBLY

R50442F1 FIELD RING ASSEMBLY
01 R41749D1 FRAME 1
04 R50118D2 BOLT, Square Hd 12
09 R39550F2 COIL, Interpole (w/RTD's) 1
12 9575E1131F4 COIL AND POLE (w/RTD's) 1
12A R55922D2 RESISTANCE TEMPERATURE DETECTOR (Not Shown) 1
12B 184665081 SLEEVING (Not Shown) AR
12C 32Z890D303 TIE, Wire (Not Shown) 2
12D 20Z1497D4 CLAMP, Cable (Not Shown) 2
12E 20Z40D14 SCREW, Thread Forming (Not Shown) 2
13 R39550F1 COIL, Interpole 3
14 9575E1131F2 COIL AND POLE 3
18 205860078 CABLE, Lead AR
19 79U2522D39 LUG 10
Page: 250
Sheet: 2
MODULE, CROWD GEAR CASE
75
44
13
43 14 09
61 51
52
16
17 07
04
05
06
02 15
04
39
41
36
35
37
40
53 38
53
33
24
18 54 23
24 21 26
55
22
25
F6985F
Module, Crowd Gear Case
Page: 251
Sheet: 1
F6985G
Module, Crowd Gear Case (Continued)
Page: 251
Sheet: 2

R43474F2 MODULE, CROWD GEAR CASE
01 R55401D1 COVER, Crowd Gear Case 1
02 R41571F1 SHAFT, 1st Reduction - Crowd 1 257
03 R40476F2 SHAFT, 2nd Reduction - Crowd 1 258
06 R42879D1 GASKET, Hand Hole 1
07 R42880D1 INDICATOR, Filter 1
08 NOT USED
-- R48018D2 ELEMENT, Filter Replacement 1
11 14P3392D1F1 COVER, W/Plug 1
12 20T10044 GASKET, Hand Hole 2
16 2478V038 TEE, Reducing 1
18 R43739D1 PIN, Dowel 8
23 45Z409D6 O-RING AR
24 19Z138D72 PIN, Dowel 3
25 21Z587D11 SEALANT AR
27 NOT USED
28 2450V134 NIPPLE, Pipe X-Strong 1
30 36Z240D12 VALVE, Air, Quick-Release 1 223
31 NOT USED
32 44Z511D6 CAP 2
33 979J249F1 RESOLVER, Limit Switch 1 272
34 NOT USED
35 14Z207D5 DIPSTICK, Oil Level 1
36 18T16067D2 PIPE 1
Page: 251
Sheet: 3

37 44Z1193D3 TEE, Female Run Pipe 1
38 20T5582D15 COUPLING 1
39 20Q3D1 U-BOLT 1
40 16T5242D13 SUPPORT, U-Bolt 1
42 NOT USED
43 R45125F1 TRANSDUCER, Pressure 2 253
44 R45115D1 BRACKET, Transducer 4
45 NOT USED
46 NOT USED
47 NOT USED
48 NOT USED
49 NOT USED
50 NOT USED
53 3605V014 WASHER, Blank 8
55 2446V004 PLUG, Pipe 1
56 NOT USED
57 NOT USED
58 NOT USED
61 R65678F2 INJECTOR ASSEMBLY, RH 1 254
62 R65678F1 INJECTOR ASSEMBLY, LH 1 256
64 R65432D1 MUFFLER, Exhaust 1
66 44Z511D3 CAP (Not Shown) 2
67 2446V007 PLUG, Pipe 1
68 718N233D158 PLATE, Tapped 4
70 R67644D1 COVER, Brake 1
72 2450V140 NIPPLE, Pipe X-Strong 1
Page: 251
Sheet: 4

75 44P3437D33 HOSE ASSEMBLY 1
76 44P3430D23 HOSE ASSEMBLY 1
Page: 251
Sheet: 5
BRAKE, DISC
F7254E
Page: 252
Sheet: 1
BRAKE, DISC
05 SHIM AR
06 BLOCK, Target 1
07 TARGET 1
08 WASHER 2
11 R44764D67 SWITCH 2
13 STANDOFF 2
15 WASHER 2
Should the brake require additional service, contact Joy Global Service for assistance.
Page: 252
Sheet: 2
TRANSDUCER, PRESSURE
COVER REMOVED TO SHOW INSIDE

F7064A
Page: 253
Sheet: 1
TRANSDUCER, PRESSURE
R45125F1 TRANSDUCER, PRESSURE
01 14Q183D89 ENCLOSURE 1
03 44Z1521D1 CONNECTOR, Bulkhead Pipe 1
04 R40118D1 RAIL AR
05 NOT USED
09 R40118D53 END STOP 2
10 R63588D1 TERMINAL 5
11 R63699D1 CAP, End 1
12 R63700D1 MARKER, Terminal AR
Page: 253
Sheet: 2
INJECTOR ASSEMBLY
F8835
Page: 254
Sheet: 1
INJECTOR ASSEMBLY
R65678F2 INJECTOR ASSEMBLY
01 330241653 GASKET AR
02 R59113D4 INJECTOR, Lubrication (Not Shown) 1 255
08 R65698D1 BLOCK, Tapped 1
10 NOT USED
11 NOT USED
12 R61199D1 STRAP 1
Page: 254
Sheet: 2
F5760A
Page: 255
Sheet: 1
02 NP1000Z10239 CAP 1
05 NP1000Z10042 NUT, Lock 1
09 SEAL (NSS) 1
10 O-RING (NSS) 1
11 NP1000Z10242 PISTON 1
12 U-CUP ** (NSS) 1
(Items marked ** are included in REPAIR KIT.)
Page: 255
Sheet: 2
INJECTOR ASSEMBLY
F8834
Page: 256
Sheet: 1
INJECTOR ASSEMBLY
R65678F1 INJECTOR ASSEMBLY
01 330241653 GASKET AR
02 R59113D4 INJECTOR, Lubrication 1 255
10 NOT USED
11 NOT USED
12 R61199D1 STRAP 1
Page: 256
Sheet: 2
SHAFT, 1st REDUCTION - CROWD
23
22
21
20
19
18
17
13
12
11
08
07
06
05
04
03
02 09 10
01
16 35
15 15
14
34
33
32
31
30
29
28
27
26
24 36
13
25
41
09
10
37
42
43
40
39
38
Page: 257
Sheet: 1

R41571F1 SHAFT, FIRST REDUCTION - CROWD
02 R41760D1 BRAKE, Disc 1 252
03 017960059 TIE, Wire AR
05 18T9849 PLATE, Retainer 1
08 45Z91D10 O-RING 1
11 18P8838D1 RETAINER, Seal 1
12 18Z3386D11 SEAL, Oil 1
13 20Z1221D7 SCREW, Self Locking Set 2
17 20P1956D4 SHIM AR
20 45Z91D25 O-RING 1
21 25Z901D10 BEARING, Roller 1
23 45Z91D15 O-RING 1
24 R41572F1 PINION, First Reduction 1
25 20H4174D3 KEY 2
26 45Z91D114 O-RING 1
28 25Z1106D57 BEARING 1
29 45Z91D336 O-RING 1
34 R58359D1 PLATE, Crowd Belt Guard 1
36 18Z3386D12 SEAL, Oil 1
Page: 257
Sheet: 2

39 R1798D1 SHEAVE, Crowd Belt 1
40 18P8492D5 RETAINER, Sheave 1
41 017960063 TIE, Wire AR
Page: 257
Sheet: 3
SHAFT, 2nd REDUCTION - CROWD
24 13
01 06
02 14
03 16
15
05
04
06
10
07
08
09
11
17 12
06
05
04
18 06
24
19
20
21
22 25
26
23
Page: 258
Sheet: 1
SHAFT, 2nd REDUCTION - CROWD

R40476F2 SHAFT, SECOND REDUCTION - CROWD
04 R40476Y23 TIE, Wire AR
07 45Z91D180 O-RING 1
08 R40878D1 PLATE, Bearing Retainer 1
09 20N603D8 SHIM 10
10 20N603D9 SHIM 10
11 20N603D10 SHIM 16
12 25Z1106D28 BEARING, Tapered Roller 1
14 45Z91D326 O-RING 1
15 R40477D1 PINION, Second Reduction Crowd 1
16 R22315D1 GEAR, First Reduction Crowd 1
18 45Z91D116 O-RING 1
20 25Z901D7 BEARING, Cylindrical Roller 1
21 18N2661D1F1 RETAINER, Bearing 1
22 45Z91D114 O-RING 1
23 25J302D2 RETAINER, Bearing 1
25 18Z498D168 SEAL, Oil 1
26 20Z1221D7 SCREW, Self Locking Set 1
-- 21Z587D11 SEALANT (Not Shown) AR
Page: 258
Sheet: 2
MODULE, SHIPPER SHAFT
F10284
Page: 259
Sheet: 1
MODULE, SHIPPER SHAFT

- R77890F1 MODULE, SHIPPER SHAFT
01 R66727F2 GEAR ASSEMBLY, Shipper Shaft 1 260
02 R77888F1 BUSHING ASSEBLY, Shipper Saft 2 261
03 R77893F1 COLLAR ASSEMBLY, Shipper Shaft 2 263
04 R57400F2 STAND, Jack 2 264
05 R53865D1 PINION 2
06 R57444D1 ROD, Threaded 2
10 18Z3344D27 SEAL, V Ring 4
11 20Q271D80 NUT, Hex 4
12 45Z91D190 O-RING 4
13 21Z772D5 COMPOUND, Sealing & Locking 1
R53849D1 SHAFT, Shipper (NOTE: Order Seperately. Not Included With Above Module.) 1
Page: 259
Sheet: 2
GEAR ASSEMBLY, SHIPPER SHAFT
03
05
04
02
01
F10285
Page: 260
Sheet: 1
GEAR ASSEMBLY, SHIPPER SHAFT

- R66727F2 GEAR ASSEMBLY, SHIPPER SHAFT
01 R40478D1 GEAR 1
02 18P4290 WASHER,Thrust 1
Page: 260
Sheet: 2
BUSHING ASSEMBLY, SHIPPER SHAFT
01
02
03 F10287
Page: 261
Sheet: 1
BUSHING ASSEMBLY, SHIPPER SHAFT

- R77888F1 BUSHING ASSEMBLY, SHIPPER SHAFT
01 R54107F1 BUSHING ASSEMBLY 1 262
03 R43027D1 SCREW, Self Locking 8
Page: 261
Sheet: 2
BUSHING ASSEMBLY
01
02
03
F10286
Page: 262
Sheet: 1
BUSHING ASSEMBLY
- R54107F1 BUSHING ASSEMBLY
02 18Z951D12 SEAL, Oil 2
03 18Z3638D10 RING, Snap 1
Page: 262
Sheet: 2
COLLAR ASSEMBLY
F10288
Page: 263
Sheet: 1
COLLAR ASSEMBLY
- R77893F1 COLLAR ASSEMBLY
01 R53872D1 COLLAR, Adjusting 1
02 R63580D1 KEY, Locking 2
Page: 263
Sheet: 2
JACK STAND ASSEMBLY
01 02
04
06
05 03
04
06
05 F10289
Page: 264
Sheet: 1
JACK STAND ASSEMBLY

- R57400F2 JACK STAND ASSEMBLY
01 R57399D1 PLATE, Jack Stand Cover 1
02 R57448D1 PLATE, Jack Stand 1
03 R57449D1 PLATE, Jack Stand 1
04 19Z138D76 PIN, Dowel 2
Page: 264
Sheet: 2
SADDLE BLOCK - RH
F8515
Page: 265
Sheet: 1
SADDLE BLOCK - RH
R63364F1 SADDLE BLOCK - RH
01 R63356D1 BLOCK, Saddle 1
02 R51999D1 BUSHING, Outboard 1
03 R70037D1 KEY, Saddle Block 2
04 R53937D1 TUBE, Threaded Adjusting 2
05 R63369D1 WEAR PLATE, Side 1
06 R63375D1 BLOCK, Shear 2
07 R63415D1 BLOCK, Bolted 2
08 R63421D1 WEAR PLATE, Upper 2
09 R64551D1 BLOCK, Retaining 2
10 R64696D1 BUSHING, Inboard 1
11 R52541D1 SHIM 10
13 19H1951D62 PIN, Dowel 8
18 20Z480D14 BOLT, Eye 2
20 NOT USED
21 NOT USED
22 R64908F1 LUBRICATION, RH Saddle Block 1 355
23 NOT USED
24 R65397D1 PLATE, RH Connector Mtg 1
25 NOT USED
26 R8657D1 SUPPORT, Hose 1
31 R65874D17 HOSE END, 45 2
32 R65875D11 HOSE END, 90 15
33 R65693D8 HOSE END 4
34 R65693D25 HOSE END 2
35 R34660D3 SWIVEL, Joint 2
36 32T727D1 CLAMP, Hose 5
Page: 265
Sheet: 2
SADDLE BLOCK - RH
38 32T727D3 CLAMP, Hose - Triple 3
39 R4294D2 STRAP, Hose - Double 2
40 NP446165093 HOSE, High Pressure 3/8 ID 1
41 446165106 HOSE, High Pressure 1 ID 1
42 R70108D1 BOLT, Rod 2
Page: 265
Sheet: 3
F5760A
Page: 266
Sheet: 1
02 NP1000Z10239 CAP 1
05 NP1000Z10042 NUT, Lock 1
09 SEAL (NSS) 1
10 O-RING (NSS) 1
11 NP1000Z10242 PISTON 1
12 U-CUP ** (NSS) 1
23 NP1000Z10055 MANIFOLD, 6 Injector 1
Items marked ** are included in REPAIR KIT.
Page: 266
Sheet: 2
F5760A
Page: 267
Sheet: 1
02 NP1000Z10239 CAP 1
05 NP1000Z10042 NUT, Lock 1
09 SEAL (NSS) 1
10 O-RING (NSS) 1
11 NP1000Z10242 PISTON 1
12 U-CUP ** (NSS) 1
(Items marked ** are included in REPAIR KIT.)
Page: 267
Sheet: 2
SADDLE BLOCK - LH
F8516
Page: 268
Sheet: 1
SADDLE BLOCK - LH
R63364F2 SADDLE BLOCK - LH
01 R63356D1 BLOCK, Saddle 1
02 R51999D1 BUSHING, Outboard 1
03 R70037D1 KEY, Saddle Block 2
04 R53937D1 TUBE, Threaded Adjusting 2
05 R63369D1 WEAR PLATE, Side 1
06 R63375D1 BLOCK, Shear 2
07 R63415D1 BLOCK, Bolted 2
08 R63421D1 WEAR PLATE, Upper 2
09 R64551D1 BLOCK, Retaining 2
10 R64696D1 BUSHING, Inboard 1
11 R52541D1 SHIM 10
13 19H1951D62 PIN, Dowel 8
18 20Z480D14 BOLT, Eye 2
20 NOT USED
21 NOT USED
22 NOT USED
23 R64908F2 LUBRICATION, LH Saddle Block 1 356
24 NOT USED
25 R65397D2 PLATE, LH Connector Mtg 1
26 R8657D1 SUPPORT, Hose 1
31 R65874D17 HOSE END, 45 2
32 R65875D11 HOSE END, 90 15
34 R65693D25 HOSE END 2
35 R34660D3 SWIVEL, Joint 2
Page: 268
Sheet: 2
SADDLE BLOCK - LH
38 32T727D3 CLAMP, Hose - Triple 3
40 NP446165093 HOSE, High Pressure 3/8 ID 1
41 446165106 HOSE, High Pressure 1 ID 1
42 R70108D1 BOLT, Rod 2
Page: 268
Sheet: 3
HANDLE, DIPPER
06
07
10
02
04 16
10
12 05
01
09
08
11
13 17
05 08
17 F8945
Page: 269
Sheet: 1
HANDLE, DIPPER
R64661F1 HANDLE, DIPPER
01 R64660D1 LEG, RH 1
02 R64660D2 LEG, LH 1
03 R39866D1 TORSION BOX (Not Shown) 1
04 R64661Y4 PLATE 2
05 R64661Y5 SHEET 2
06 R46361D1 END CAP, RH 1
07 R46361D2 END CAP, LH 1
08 R40745D1 LUG 2
09 R64659D1 TERMINATION PLATE 2
10 R52501F1 GREENHORN ASSEMBLY 2
R40442D1 PLATE, Greenhorn Mounting 2
3615V019 LOCKWASHER 6
20Q259D613 SCREW 6
R52501D1 GREENHORN 2
11 R55502D1 PLATE, Sheave Mounting 1
12 R52414D1 RACK 2
13 R47218D1 PLATE, Sheave Mounting 2
14 NOT USED
15 NOT USED
Page: 269
Sheet: 2
MODULE, CROWD BLOWER
Page: 270
Sheet: 1
MODULE, CROWD BLOWER

R44543F3 MODULE, CROWD BLOWER
01 R43963D2 BLOWER 1 271
02 R43858D1 DUCT, Crowd 1
04 R44570D1 STRAP, Crowd Duct Support 1
05 R44033D1 DUCT, Expansion 1
07 R43820D1 DUCT, Intake 1
Page: 270
Sheet: 2
BLOWER
03 01
02
Page: 271
Sheet: 1
BLOWER
01 R43963D2 BLOWER 1
Page: 271
Sheet: 2
RESOLVER, LIMIT SWITCH
08 11
04
09 12
10
06
07
01
05
02
03
20
19
17
18 16 14
15 13
Page: 272
Sheet: 1
RESOLVER, LIMIT SWITCH

979J249F1 RESOLVER, LIMIT SWITCH
01 20H1569D19 BOLT, Rod 4
05 14N2987D1 GUARD, Coupling 2
08 18N2625D1 PLATE, Retainer 1
09 18P8876D1 PLATE, Locking 2
10 20Q270D20 NUT, Hex 4
12 14J1893D1 COVER, Resolver 1
13 16P7335D1 PAD, Rubber 1
17 18Q460D1 COUPLING, Helical Flexible Shaft 1
18 16J1657D1 BRACKET, Mounting 1
20 18Z466D1 WASHER, Bevel 4
79Z1918D2 GASKET (Not Shown) 1
21Z772D4 ADHESIVE (Not Shown) 1
Page: 272
Sheet: 2
AUTO BELT TENSIONER CYLINDER INSTALLATION
01
05
04
06
03
02 06
07 F8837A
Page: 273
Sheet: 1
AUTO BELT TENSIONER CYLINDER INSTALLATION

R65162F1 AUTO BELT TENSIONER CYLINDER INSTALLATION
01 R74419D1 CYLINDER ASSY, AUTO CROWD BELT TENSION 1 274
02 R69601D220 HOSE ASSEMBLY 1
05 32T727D3 CLAMP,HOSE 4
Page: 273
Sheet: 2
CYLINDER, CROWD TENSIONER
F7638B
Page: 274
Sheet: 1
CYLINDER, CROWD TENSIONER

R74419D1 CYLINDER, CROWD TENSIONER
01 NP1000Z11595 CYLINDER/BRAKE, Tensioner 1
02 R63996D2 CLAMP, Rod 1
03 R63996D3 PLATE, Cover (Not Shown) 1
04 R63996D4 SEAL KIT, Rod 1
05 R63996D5 ROD EYE, Female 1
06 R63996D6 BUSHING, Spherical 1
07 R63996D7 NUT, Jam 1
08 R63996D8 SPACER, Bronze 2
09 R63996D9 PIN, Clevis - Anchor 1
10 R63996D10 PIN, Clevis - Rod 1
11 R63996D11 SCREW, Hex Hd Cap 4
12 R63996D12 NUT 4
14 R63996D14 SWITCH, Proximity (Not Shown) 1
15 R63996D15 FLANGE 2
16 NP1000Z11594 TEE 2
17 R63996D17 TEE, Bulkhead 1
18 R63996D18 NUT, Lock 2
19 R63996D19 ENCLOSURE, Electrical 1
20 R63996D20 ENCLOSURE (Not Shown) 1
21 R63996D21 GASKET (Not Shown) 1
22 NP1000Z11590 NUT, Flared Tube 2
23 NP1000Z11591 SLEEVE, Flared Tube 2
24 NP1000Z11592 ELBOW 1
25 NP1000Z11593 TUBE 1
26 44Z536D5 PLUG (Not Shown) 1
27 R63996D27 CONNECTOR, Reducer 1
28 44Z2664D1 CONNECTOR, Test Port 1
29 44Z2664D4 CONNECTOR, Test Port 2
35 R63996D35 ROD, Cylinder 1
Page: 274
Sheet: 2
CROWD TENSIONER, HYDRAULIC
FRONT VIEW F8827
Page: 275
Sheet: 1
CROWD TENSIONER, HYDRAULIC

R65161F1 CROWD TENSIONER, HYDRAULIC
01 R65164F1 MANIFOLD ASSEMBLY, Crowd Belt Tensioner 1 51
02 44Q1591D33 HOSE ASSEMBLY 1
07 R55953D2 POWER UNIT, Crowd Cylinder 1 276
08 44Z1417D4 REDUCER 2
09 44Z1417D14 REDUCER 1
10 20Q260D256 BOLT 4
11 20Q260D260 BOLT 4
Page: 275
Sheet: 2
POWER UNIT (Not Illustrated)

R55953D2 POWER UNIT
01 1027Z681 RESERVOIR 1
02 1037Z597 PUMP, Splined Shaft 1
03 1088Z753 MOTOR 1
04 1036Z2400 VALVE, Directional Control 1
05 1075Z2115 COIL, 24V 1
06 1079Z8702 PLUG 1
08 1036Z2402 VALVE, Pressure Relief 1
09 1046Z1125 FILTER, Return 1
10 1046Z1065 ELEMENT, Breather Filter 1
11 1089Z519 INDICATOR, Filter 1
12 14U106D12 CAP, Filler 1
13 1089Z518 GAUGE, Oil Level Sight 1
Page: 276
Sheet: 1
DIPPER SERIAL NUMBER LOCATION
00 CU.YD. 00000
F10713
Page: 277
Sheet: 1
DIPPER SERIAL NUMBER LOCATION

Refer to Joy Global Parts Manual for Dipper identified by Dipper Serial Number for parts breakdown.
Nameplate with Serial Number is located on the top and both sides of dipper.
Page: 277
Sheet: 2
GROUP 7 - PROPEL SYSTEM

Description Page
MODULE, CARBODY 279
MODULE, PROPEL MOTOR 291
TRANSMISSION, PROPEL 296
MODULE, CRAWLER FRAME - RH 297
MODULE, CRAWLER FRAME - LH 299
INSTALLATION, CRAWLERS 300
SHAFT, TUMBLER DRIVE 301
IDLER, CRAWLER - REAR 302
IDLER, CRAWLER - FRONT 303
GUIDE RAIL, CRAWLER FRAME - FRONT 304
GUIDE RAIL, CRAWLER FRAME - REAR 305
TRACK, CRAWLER 306
INSTALLATION, CARBODY STAIRS 307
Page: 278
Sheet: 1
MODULE, CARBODY (Not Illustrated)
05
03
04
01
02
06
02
01 FRONT VIEW
01 F6044H
Page: 279
Sheet: 1
MODULE, CARBODY (Not Illustrated)

MODULE, CARBODY
01 R77284D2 CARBODY 1 280
02 R63769F1 DRAIN, Carbody 1 281
03 R44466F1 INSTALLATION, Carbody Covers 1 282
04 R61502F1 INSTALLATION, Lower Roller Path 1 200
05 R45945F1 INSTALLATION, Carbody Conduit 1
06 R51284F1 LADDER 1
07 R56063F1 LUBRICATION, Carbody (Not Shown) 1 343
08 R50688F3 LUG INSTALLATION, Towing - Front & Rear (Not Shown) 1
08a R50019D1 LUG, Towing - Front (Not Shown) 1
08b R52819D1 LUG, Towing - Rear (Not Shown) 2
Page: 279
Sheet: 2
CARBODY
01
Page: 280
Sheet: 1
CARBODY
01 R77284D2 CARBODY 1
Page: 280
Sheet: 2
CARBODY DRAIN
TYPICAL
6 PLACES
TYPICAL
2 PLACES
F8412A
Page: 281
Sheet: 1
CARBODY DRAIN
-- R63769F1 CARBODY DRAIN
01 R63769Y1 TUBE 2
02 NOT USED
04 NOT USED
05 44Z978D26 CLAMP, T-Bolt 16
06 36Q511D9 VALVE, Ball Locking 6
07 18P1263D5 PIPE 12
Page: 281
Sheet: 2
ACCESS COVERS, CARBODY
FRONT
REAR
F7410
Page: 282
Sheet: 1
ACCESS COVERS, CARBODY

R44466F1 ACCESS COVERS, CARBODY
01 R51280D1 COVER, Hinged Access 1
20Z319D9 HINGE 4
03 79Q1713D1 SWITCH, Limit 1
04 R68867D1 COVER, Screen Guard 5
05 NOT USED
06 NOT USED
09 R44466Y14 ANGLE 2
10 R44466Y15 PLATE 1
11 R44466Y16 ANGLE 1
15 0630V509 SCREW, Hex Hd Cap 2
16 20P1856D325 SCREW, Drilled Shank Cap 2
Page: 282
Sheet: 2
INJECTOR ASSEMBLY, 6-VALVE - LH
03 01
02
06
08
07
04
05
06
07
10
09
F8182A
Page: 283
Sheet: 1

R60800F2 INJECTOR ASSEMBLY, 6-VALVE - LH
01 R59113D6 INJECTOR, 6-Valve 1 266
08 44Z1010D3 PLUG, Pipe Hex Hd 1
09 ADAPTER (Part of item 10) (NSS) 6
Page: 283
Sheet: 2
F8183
Page: 284
Sheet: 1

09 ADAPTER, (Part of item 10) (NSS) 8
Page: 284
Sheet: 2
F5760A
Page: 285
Sheet: 1
02 NP1000Z10239 CAP 1
05 NP1000Z10042 NUT, Lock 1
09 SEAL (NSS) 1
10 O-RING (NSS) 1
11 NP1000Z10242 PISTON 1
12 U-CUP ** (NSS) 1
Items marked ** are included in REPAIR KIT.
Page: 285
Sheet: 2
F8184A
Page: 286
Sheet: 1

Page: 286
Sheet: 2
MANIFOLD, LUBE
F8185
Page: 287
Sheet: 1
MANIFOLD, LUBE
R61112F1 MANIFOLD, LUBE
01 R54478D4 MANIFOLD, 4-Station 1
Page: 287
Sheet: 2
INJECTOR ASSEMBLY, 6-VALVE - RH
F8182
Page: 288
Sheet: 1

R60800F1 INJECTOR ASSEMBLY, 6-VALVE - RH
09 ADAPTER, (Part of item 10) (NSS) 6
Page: 288
Sheet: 2
01
02
13
03
06
07
12
11
04
07
08
10
05
07
09
F8183A
Page: 289
Sheet: 1

Page: 289
Sheet: 2
F8184
Page: 290
Sheet: 1

Page: 290
Sheet: 2
MODULE, PROPEL MOTOR
Page: 291
Sheet: 1
Page: 291
Sheet: 2

- R66652F2 MODULE, PROPEL MOTOR
01 R65824F1 MOTOR ASSEMBLY 2 369
02 R46695D1 BASE, Motor Propel 1
03 R42784D1 BRAKE, Disc 2 292
05 R42134D1 RETAINER, Disc Brake Hub 2
06 R54605D1 COUPLING, Half - Motor 2
07 R54603D1 SPACER, Coupling 2
08 NOT USED
09 14P3078D3F3 GUARD, Dust 2
10 20H3011D41 KEY 4
11 R54607F1 KIT, Coupling Accessory 2
-- R54607D1 RING, Guide 1
R54607D2 RING, Retaining 1
R54607D3 SEAL, Lip 1
R54607D4 GASKET 1
R54607D5 PLUG, Lube 2
R54607D6 BOLT 10
R54607D7 NUT 10
12 R43677D1 BUSHING, Propel Motor Base 8
13 R43371D1 BOLT, Motor Adjusting 4
16 R54607F1 KIT, Coupling Accessory 2
-- R54607D1 RING, Guide 1
R54607D2 RING, Retaining 1
R54607D3 SEAL, Lip 1
R54607D4 GASKET 1
R54607D5 PLUG, Lube 2
R54607D6 BOLT 10
R54607D7 NUT 10
17 NOT USED
19 R43610D1 SCREEN, Exhaust 2
20 R43611D1 ELBOW, Exhaust 2
21 R58471F2 GUARD, Coupling 2
Page: 291
Sheet: 3

24 R43652D1 SCREEN, Propel Blower 2
26 R43676D1 DUCT, Propel Blower Intake 1
27 R46705D1 DUCT, Inner Propel Motor Intake 1
28 NOT USED
29 R43681D1 SHIM 8
30 NOT USED
31 R43681D3 SHIM 16
32 R43681D4 SHIM 32
33 R43681D5 SHIM 32
34 NOT USED
35 NOT USED
36 R12599D1F2 BLOWER, W/Motor 2 293
37 NOT USED
38 NOT USED
39 R54604D1 SPACER, Button 2
40 R54604D1 SPACER, Button 2
41 NOT USED
42 R45945F2 INSTALLATION, Propel Motor Conduit (Not Shown) 1
43 R43479F2 AIR PIPING, Lower (Not Shown) 1 328
47 NOT USED
51 NOT USED
52 R43642D1 GUARD, Coupling Flange 2
55 NOT USED
56 20Z480D24 EYE BOLT, Shouldered 4
58 NOT USED
59 20H3169D266 BOLT, Tap 4
60 NOT USED
Page: 291
Sheet: 4

62 NOT USED
63 20P1858D327 SCREW, Drilled Hex Hd Cap 6
65 NOT USED
69 NOT USED
71 NOT USED
72 20Q270D16 NUT, Hex 2
74 NOT USED
77 NOT USED
79 21Z587D11 COMPOUND, Sealing AR
80 NOT USED
81 R54601D1 COUPLING, Half - Transmission (Not Included with Motor Module.) 2
Page: 291
Sheet: 5
BRAKE, DISC
F7261B
Page: 292
Sheet: 1
BRAKE, DISC
05 SHIM AR
06 BLOCK, Target 1
07 TARGET 1
08 WASHER 2
11 R44764D67 SWITCH 2
13 STANDOFF 2
15 WASHER 2
Should the brake require additional service, contact P&H MinePro Services for assistance.
Page: 292
Sheet: 2
BLOWER
02 01
03
04
F3796D
Page: 293
Sheet: 1
BLOWER
01 R12599D1F2 BLOWER, W/Motor 1
04 NP1000Z17536 SCREEN, Blower Inlet 1
Page: 293
Sheet: 2
CABINET, BRAKE MAINTENANCE
FRONT VIEW FRONT VIEW

W/ DOOR CLOSED PUSH BUTTON/SWING PANEL ASSY
FRONT VIEW
W/ DOOR & SWING PANEL OPEN F6802C
Page: 294
Sheet: 1

-- R55316F1 CABINET, BRAKE MAINTENANCE
01 14Q107D1 ENCLOSURE W/PANEL 1
02 14Q224D1 PANEL KIT, Swing Out 1
03 79H2159D14 BLOCK, Terminal 2 295
04 79Z2717D24 PUSHBUTTON (Black) 2
05 79Z2719D1 SWITCH, 2 Position Selector 1
06 R48824D1 PANEL, Pushbutton Swing Out 1
07 R48825D1 NAMEPLATE, Pushbutton Panel 1
08 R48840D1 NAMEPLATE, "Brake Maintence Control" 1
09 R49003D1 SIGN, Safety Instructions 1
11 NOT USED
12 R57695D1 VALVE, Solenoid 2
13 R56531D2 CONNECTOR, Female 2
14 44Z1083D6 CONNECTOR, Female Bulkhead Pipe 2
15 NOT USED
16 NOT USED
21 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
27 NOT USED
30 44Z1184D2 ELBOW 2
31 NOT USED
32 2422V002 PLUG, Pipe 6
Page: 294
Sheet: 2
ASSEMBLY, TERMINAL BLOCK
01
05
03
04
02 F9490
Page: 295
Sheet: 1
ASSEMBLY, TERMINAL BLOCK

79H2159D14 ASSEMBLY, TERMINAL BLOCK
01 79Z3459D1 TERMINAL BLOCK 14
02 79Z3459D4 RAIL AR
03 79Z3459D2 BARRIER, End 1
04 79Z3459D23 STOP 2
05 79Z4625D4 MARKING STRIP AR
Page: 295
Sheet: 2
TRANSMISSION, PROPEL
Item Part No. Description
R84553F3 TRANSMISSION, PROPEL
01 R48018D1 FILTER, Breather
02 R48018D2 ELEMENT, Filter Replacement
Internal parts of this assembly are not provided. Servicing this assembly requires experience and
special tools which may not be available at the mine site.
Should the transmission require service, contact P&H MinePro Services for assistance.
Page: 296
Sheet: 1
MODULE, CRAWLER FRAME - RH
07
10
09
10
11
02 08
01
05
04
04
06 F5203F
Page: 297
Sheet: 1
MODULE, CRAWLER FRAME - RH

R73875F3 MODULE, CRAWLER FRAME - RH
01 R54550D3 FRAME, Crawler, RH 1
02 R41348F1 SHAFT, Tumbler Drive 1 301
03 NOT USED
04 R73848F1 ROLLER, Lower 8 298
05 R54867F1 IDLER, Crawler Rear 1 302
06 R41233F1 IDLER, Crawler Front 1 303
07 0630V237 SCREW, Socket Hd Cap (Transmission Mtg.) 36
08 R17736F1 GUIDE RAIL, Crawler Frame, Front 1 304
09 R17736F2 GUIDE RAIL, Crawler Frame, Rear 3 305
10 R61082F1 LUBRICATION PIPING, Crawler Frame, RH 1 341
11 R46781F1 GUARD INSTALLATION 1
Page: 297
Sheet: 2
ROLLER, LOWER
F4091A
Page: 298
Sheet: 1
ROLLER, LOWER
R73848F1 ROLLER, LOWER
01 18N2628D2 WASHER, Thrust 2
02 R54780F1 ROLLER, Lower 1
03 R53515D1 BUSHING, Roller 2
04 R54820D1 PIN, Lower Roller 1
05 18H3892D103 CAP, Retainer 1
06 R73846D1 PIN 1
07 R73845D1 RETAINER, Lower Roller 1
08 18Z3344D12 SEAL, V-Ring 2
09 44Z992D5 CAP, Pipe 1
Page: 298
Sheet: 2
MODULE, CRAWLER FRAME - LH
08
11
01
09
10
06
07
04
10
04
05
02 F5203G
Page: 299
Sheet: 1
MODULE, CRAWLER FRAME - LH

R73875F4 MODULE, CRAWLER FRAME - LH
01 R54550D4 FRAME, Crawler, LH 1
02 R41348F1 SHAFT, Tumbler Drive 1 301
03 NOT USED
04 R73848F1 ROLLER, Lower 8 298
05 R54867F1 IDLER, Crawler Rear 1 302
06 R41233F1 IDLER, Crawler Front 1 303
07 0630V237 SCREW, Socket Hd Cap (Transmission Mtg.) 36
08 R17736F1 GUIDE RAIL, Crawler Frame, Front 1 304
09 R17736F2 GUIDE RAIL, Crawler Frame, Rear 3 305
10 R60700F1 LUBRICATION PIPING, Crawler Frame, LH 1 342
11 R46781F1 GUARD INSTALLATION 1
Page: 299
Sheet: 2
INSTALLATION, CRAWLERS
06
01
03
04
05 08
09
10
07
09
10
08
02
04
05
Page: 300
Sheet: 1
INSTALLATION, CRAWLERS
R51966F3 INSTALLATION, CRAWLERS
01 R51960D1 DOWEL, Rod Bolt 16
02 R43954D1 BOLT, Rod 16
03 R43954D2 BOLT, Rod 16
05 20Z1287D42 NUT, Heavy Hex 32
06 R44112D1 COVER, Carbody 8
21Z587D11 COMPOUND, Thread Locking (Not Shown) 1
Page: 300
Sheet: 2
SHAFT, TUMBLER DRIVE
Page: 301
Sheet: 1
SHAFT, TUMBLER DRIVE

R41348F1 SHAFT, TUMBLER DRIVE
03 19Z138D179 PIN, Dowel 1
04 R70771F1 RETAINER, Bearing 1
05 20P1997D3 SHIM 3
06 20P1997D2 SHIM 1
07 20P1997D1 SHIM 1
08 25P1348D1 CAP, End 1
11 25Z1267D4 BEARING, Spherical Roller 1
12 25N821D1 CAPSULE, Bearing 1
14 18Z3344D26 SEAL, V-Ring 2
17 R54897D1 TUMBLER, Drive 1
18 R54896D1 SHAFT 1
20 R43483D1 CARRIER, Seal 1
21 18Z3460D8 SEAL, Oil-Split 1
21Z772D12 COMPOUND, Sealing & Locking (Not Shown) AR
Page: 301
Sheet: 2
IDLER, CRAWLER - REAR
Page: 302
Sheet: 1
IDLER, CRAWLER - REAR

R54867F1 IDLER, CRAWLER - REAR
01 18Z3344D32 SEAL, V-Ring 2
03 R31813F1 ROLLER, Idler 1
04 R32311D1 BUSHING, Idler Roller 2
05 44Z992D5 CAP, Pipe 1
06 R41413D1 SHAFT, Rear Idler 1
07 18P8662D1 TUBE, Idler Roller 1
Page: 302
Sheet: 2
IDLER, CRAWLER - FRONT
Page: 303
Sheet: 1
IDLER, CRAWLER - FRONT

R41233F1 IDLER, CRAWLER - FRONT
01 R41232F1 ROLLER, Idler 1
03 18Z3344D9 SEAL, V-Ring 2
07 18H5724D48 SPACER 5
08 R55630D1 GUARD 1
09 R41272D1 BLOCK, Bearing 2
12 20P1845D1 SHIM 16
20P1845D2 SHIM 12
20P1845D3 SHIM 2
13 R41470D1 PIN 2
15 NOT USED
16 R41263D1 SHAFT, Idler 1
Page: 303
Sheet: 2
GUIDE RAIL, CRAWLER FRAME, FRONT
01
02
03
04
04
Page: 304
Sheet: 1
GUIDE RAIL, CRAWLER FRAME, FRONT

R17736F1 GUIDE RAIL, CRAWLER FRAME, FRONT
NOTE: One required per Crawler Frame
01 R16294D1 GUIDE RAIL, Front 1
03 19F73D30 PIN, Retainer 2
04 R17764D1 WASHER, Crawler Frame 4
Page: 304
Sheet: 2
GUIDE RAIL, CRAWLER FRAME, REAR
01
01 02
03
04
04
Page: 305
Sheet: 1
GUIDE RAIL, CRAWLER FRAME, REAR

-- R17736F2 GUIDE RAIL, CRAWLER FRAME, REAR
NOTE: Three required per Crawler Frame
01 R16249D1 GUIDE RAIL, Rear 1
03 19F73D30 PIN, Retainer 2
04 R17764D1 WASHER, Crawler Frame 4
Page: 305
Sheet: 2
TRACK, CRAWLER
06 02
01
03
04
05
Page: 306
Sheet: 1
TRACK, CRAWLER
TRACK, CRAWLER (QUANTITIES SHOWN ARE FOR TWO COMPLETE TRACKS)
01 R46143F5 HARDWARE, Link Pin 84
04 20Z1081D15 NUT, Hex 2
05 R46093D1 PIN, Crawler Shoe 168
06 R54587D9 CRAWLER SHOE, 76 in 84
Page: 306
Sheet: 2
INSTALLATION, CARBODY STAIRS
02
03
01
Page: 307
Sheet: 1
INSTALLATION, CARBODY STAIRS

R45283F1 INSTALLATION, CARBODY STAIRS
01 R32610F1 STAIR, Access 1 308
02 R45670F1 LADDER, Access 1
03 R45670F2 LADDER, Access 1
Page: 307
Sheet: 2
LADDER, ACCESS STAIRS
08
03
01
09
04
05
07 03
02
F6933D
Page: 308
Sheet: 1
LADDER, ACCESS STAIRS

R32610F1 ACCESS STAIRS
01 R70266D1 BRACKET, Stair 1
02 R70265F1 LADDER 1 309
03 16N3393D53 ANGLE, Mounting 4
05 20Q270D48 NUT, Hex 4
06 NOT USED
09 R32601Y9 TRIM 2
Page: 308
Sheet: 2
LADDER
07
08
06
06
05
07
08
Page: 309
Sheet: 1
LADDER
R70265F1 LADDER
01 THRU 04 NOT USED
06 13Z263D1 ROLLER, Idler 4
07 20Q274D80 NUT, Hex 4
Page: 309
Sheet: 2
GROUP 8 - AIR SYSTEM

Description Page
AIR SYSTEM, LH ROOM 311
PIPING INSTALLATION, FRONT WALL 312
INSTALLATION, AIR COMPRESSOR 313
INSTALLATION, AIR COMPRESSOR CAGE 315
AIR DRYER INSTALLATION, LH ROOM 316
AIR MEMBRANE DRYER INSTALLATION 317
AIR RECEIVER (PRIMARY) 318
PANEL, AIR SOLENOID 319
CABINET, LOWER AIR CONTROL 320
AIR HOSE, OPERATOR'S SEAT 327
AIR PIPING, LOWER 328
CONTROLLER, STAIRWAY - RH 329
INSTALLATION, AIR HOSE REEL 330
INSTALLATION, LH AIR HORN 331
INSTALLATION, RH AIR HORN 332
INSTALLATION, HOUSE FILTER AIR PIPING 333
SWIVEL, GREASE AND AIR 334
Page: 310
Sheet: 1
AIR SYSTEM, LH ROOM
F8828C
Main View
Page: 311
Sheet: 1
AIR SYSTEM, LH ROOM

FROM RECEIVER
FROM RECEIVER DRAIN

FROM RECEIVER
TO SIDE WALL BALL VALVE
TO TRANSDUCER
A A
TO PRESSURE
GAUGE
TO AIRSCRUB
PRO FILTER
PRO REGULATOR
FROM AIRSCRUB
TO REV. FRAME LUBE PUMP EXHAUST

AIR SUPPLY TO ATMOSPHERE F8828D
Conduit View
Page: 311
Sheet: 2
AIR SYSTEM, LH ROOM
TO AIR
HORN
TO AIRSCRUB
PRO FILTER
AIR TO CROWD
AIR TO SWING
AIR TO HOIST
AIR TO COOP/STAIR
AIR TO LOWER
LUBE PUMP EXHAUST

TO ATMOSPHERE
SECTION A-A F8828E
Detail View
Page: 311
Sheet: 3
AIR SYSTEM, LH ROOM

R71119F1 AIR SYSTEM, LH ROOM
01 443465091 HOSE AR
02 443465098 HOSE AR
03 443465102 HOSE AR
04 R71386F1 MANIFOLD, Air 1 43
05 R71234F1 PANEL ASSEMBLY, Brake Isolation 1 45
06 R57855D5 DECAL, 90 PSI Max 1
07 R57855D6 DECAL, Airscub Pro 1
14 20Z1792D4 NUT, Spring 7
26 2136V005 NUT, Hex 4
32 36Z885D5 VALVE, Needle 2
33 36Z1140D1 VALVE, Safety 1
35 37Z216D20 ADAPTER, Lube Pump Exhaust 2
36 46Z405D1 LUBRICATOR, Air 1 47
Page: 311
Sheet: 4
AIR SYSTEM, LH ROOM

39 R41033D1 VALVE, Drain 1
40 R41716D3 BREATHER 2
41 R41718D1 FILTER, Coalescing 1 48
42 R42465D1 MOUNTING PLATE, Air Valves 1
44 R55001D2 VALVE BANK, 4-Valve 1 49
45 R57455D1 PLATE, Bulkhead 1
46 R65094D1 PLATE, Filter 2
47 R9320D1 GUARD, Air Fog, Sight 1
53 2419V134 NIPPLE 1
54 2419V156 NIPPLE 1
56 2427V005 TEE, Pipe 1
57 2446V008 PLUG, Pipe 1
58 2446V009 PLUG, Pipe 1
59 36Z1245D2 VALVE, Check 1
62 44Z487D3 TEE, Pipe 2
63 44Z487D6 TEE, Pipe 2
64 44Z490D6 CONNECTOR, Bulkhead Union 2
66 44Z491D8 TEE, Union 1
67 44Z511D2 CAP 1
Page: 311
Sheet: 5
AIR SYSTEM, LH ROOM

79 44Z614D7 REDUCER, Pipe 1
86 44Z1521D1 CONNECTOR, Bulkhead Pipe 1
90 32Z423D2 CLAMP, Insulated 3
91 44T858D2 BASE, Clamp - Single 2
92 44T860D4 BASE, Clamp - Double 7
Page: 311
Sheet: 6
HOSE INSTALLATION, FRONT WALL AIR AND LUBE
F7913A
Page: 312
Sheet: 1
HOSE INSTALLATION, FRONT WALL AIR AND LUBE

R57874F1 HOSE INSTALLATION, FRONT WALL AIR AND LUBE
04 R57874Y4 HOSE 1
07 44Z473D5 ELBOW, Swivel (Not Shown) 2
11 44Z511D8 NUT, Cap (Not Shown) 2
12 44Z2564D2 BASE, Clamp (Not Shown) 1
17 44Z2572D3 COVER, Double Clamp (Not Shown) 1
18 44Z2572D5 PLATE, Clamp Cover (Not Shown) 1
19 44Z2573D3 PLATE, Double Clamp (Not Shown) 1
20 44Z2573D5 BASE, Double Clamp 1
29 44Z490D6 BULKHEAD UNION 2
30 NOT USED
31 44Z1417D14 FITTING 1
33 44Z473D6 ELBOW 2
34 44Z2570D7 HOSE CLAMP (Not Shown) 1
35 44Z2564D1 PLATE, Single Clamp (Not Shown) 1
36 20Q260D230 SCREW (Not Shown) 1
Page: 312
Sheet: 2
INSTALLATION, AIR COMPRESSOR
REAR
HOIST
MOTOR
FRONT
HOIST
MOTOR
F7195J
Page: 313
Sheet: 1
INSTALLATION, AIR COMPRESSOR

R80980F3 INSTALLATION, AIR COMPRESSOR
01 NOT USED
02 NOT USED
03 R80464D3 COMPRESSOR, Air, 380/50 2 314
04 R47772D1 MOUNTING FRAME, Air Compressor 2
06 R80980Y6 TUBE 3
11 R10878D4 DUCT 4
12 R50702D1 DUCT, Louver Dual 1
13 R48140D1 DUCT, Aftercooler 2
14 R10878D3 DUCT 2
15 R50782D1 SUPPORT, Duct 1
16 R11573D1 STRAP, Hanger 2
18 44Z590D20 CONNECTOR, Pipe (Not Shown) 1
20 R80980Y20 GASKET 1
23 44Z491D10 TEE 1
25 0627M12035 SCREW, Hex Head Cap 8
26 20Q260D194 SCREW, Hex Head Cap 8
27 20Q260D226 SCREW, Hex Head Cap (Not Shown) 8
28 20Q270D16 NUT, Hex 8
29 20Q270D20 NUT, Hex (Not Shown) 8
30 18Z694D2 WASHER, Plain 16
33 18Q363D6 WASHER, Lock 8
Page: 313
Sheet: 2
COMPRESSOR, AIR
25
24
23
22
21 15
20 08
09 14
TO
19 10 BLOWDOWN
VALVE
18 11
10
17 96
16 07
C 06
101 05
108
98 TO
SOLENOID
04 13 15 VALVE
12 OUTLET
03
100 26
SHUTTLE
VALVE
27 99
28 96 TO AIR
29 PRESSURE
30 REGULA TOR
OUTLET
31
32
33
34
109
02
01
35
F6898F
Inlet Control, Seal & Drive Gear
Page: 314
Sheet: 1
COMPRESSOR, AIR
F6898G
Motor, Coupling & Fan
Page: 314
Sheet: 2
COMPRESSOR, AIR
TO BLOWDOWN
9 ELBOW
TO SOLENOID
VAL VE INLET
TO P1
SUMP PRESSURE FLUID FILL
PLUG
FLUID DRAIN
CAP
F6898H
Inlet Filter, Compressor Housing/Sump
Page: 314
Sheet: 3
COMPRESSOR, AIR
B TO PRESSURE
SWITCH
LINE PRESSURE
CHECK V AL VE
TEE
AIR
PRESSURE PRESSURE
SWITCH REGULA T OR
F6898I
Compressor Cooling System
Page: 314
Sheet: 4
COMPRESSOR, AIR
TO
CHECK
VAL VE TEE
P2 LINE
TO MINIMUM PRESSURE
TO INLET PRESSURE
VALVE VAL VE TEE
P1 SUMP
PRESSURE
F6898L
Control Box and Parts
Page: 314
Sheet: 5
COMPRESSOR, AIR
-- R80464D3 COMPRESSOR, AIR (NOTE: PROVIDE COMPRESSOR SERIAL NUMBER WHEN 1
ORDERING PARTS.)
01 1025Z4428 BEARING 1
02 GEAR (NSS) 1
03 1010Z2667 SHAFT, Input 1
04 1020Z13473 KEY, Input Shaft 1
05 1014Z4609 HOUSING, Cover Drive 1
06 1020Z13482 SCREW, Cap 8
07 1025Z4429 BEARING 4
08 1021Z646 TOOL KIT (Used with Item 09 in servicing ""Shaft Seal"") 1
09 1045Z3885 KIT, Shaft Seal 1
10 O-RING (NSS) 2
11 SEAL, Shaft (NSS) 1
12 SLEEVE, Wear (NSS) 1
13 1020Z13474 SHIM SET 1
14 1014Z4610 COVER, Shaft Seal 1
16 1045Z3884 KIT, Minimum Pressure Valve Maintenance 1
17 SEAT, Minimum Pressure Valve (NSS) 1
18 SPRING, Minimum Pressure Valve (NSS) 1
19 O-RING (NSS) 1
20 1020Z13483 SCREW, Flat Head 1
21 1018Z13087 WASHER 1
22 1018Z13078 STEM, Minimum Pressure Valve 1
23 1039Z1048 PISTON, Minimum Pressure Valve 1
24 1017Z2289 SPRING, Minimum Pressure Valve 1
25 1020Z13472 CAP, Minimum Pressure Valve 1
26 1036Z2200 VALVE, Shuttle 1
27 1014Z4611 COVER, Inlet Control 1
28 1045Z3887 O-RING 1
29 1045Z3888 O-RING 1
30 1039Z1049 PISTON, Inlet Control 1
31 1017Z2290 SPRING, Inlet Piston 1
32 1017Z2291 SPRING, Inlet Check 1
33 1018Z13080 STEM, Inlet Valve 1
34 1045Z3889 ELEMENT, Thermal Valve 1
35 1016Z1411 ISOLATOR, Vibration 2
36 1018Z13083 SPACER, Shaft 1
Page: 314
Sheet: 6
COMPRESSOR, AIR
37 1020Z13476 KEY 1
38 1018Z13082 COUPLING 1
39 1018Z13084 SPIDER (Element), Coupling 1
40 1027Z636 GUARD, Fan 1
41 1088Z733 MOTOR, 30HP 380/50 1
42 1027Z637 VENTURI, Fan Inlet 1
43 1049Z521 WHEEL, Fan 1
44 1046Z1106 FILTER, Air (Plastic Housing) 1
45 1046Z1020 ELEMENT, Primary 1
46 1016Z1364 BAND, Mounting 2
47 1018Z13085 WASHER 4
49 1044Z1708 REDUCER HOSE 1
50 1032Z1553 CLAMP, Hose 2
51 1020Z13478 ELBOW, Hose 1
52 1044Z1709 NIPPLE, Air Intake 1
53 1020Z13479 PLUG, Oil Fill Hex 1
54 1044Z1710 ADAPTER, Oil Filter 1
55 1046Z1039 KIT, Filter Maintenance 1
56 1020Z13480 CAP, Fluid Drain 1
57 1044Z1711 BUSHING, Reducing 1
58 1044Z1712 FITTING, Compression 1
59 1089Z491 PROBE, RTD 1
60 1036Z2302 VALVE, Pressure Relief 1
61 1014Z4612 CAP, Separator Element 1
62 1046Z1040 KIT, Air/Fluid Separator 1
63 O-RING (NSS) 1
64 ELEMENT, Separator (NSS) 1
65 O-RING (NSS) 1
66 1052Z169 AFTERCOOLER 1
67 1052Z170 COOLER, Oil 1
68 1044Z1713 NIPPLE, Pipe 1
69 1046Z1079 FILTER, Air/Separator/Trap 1
70 1046Z1080 KIT, Auto Drain 1
70A NP1000Z15195 VALVE, Solenoid - Drain 1
71 1089Z492 KIT, Sight Glass 1
72 1045Z3891 KIT, O-Ring 1
73 1044Z1716 ELBOW, Tube 1
Page: 314
Sheet: 7
COMPRESSOR, AIR
74 1044Z1714 ELBOW 1
75 1044Z1715 CONNECTOR, Straight Thread 1
76 1036Z2236 VALVE, Pressure Regulator 1
77 1045Z3268 KIT, Valve Repair 1
78 1036Z2304 VALVE, Blowdown 1
79 1027Z638 SILENCER 1
80 NP1000Z13430 PANEL, Control - Air (Programmed) 1
81 NOT USED
82 NP1000Z11064 TRANSDUCER, Pressure 2
83 1079Z8184 OPERATOR, Push/Pull 1
84 1079Z8185 CONTACT BLOCK 1
--- 1079Z8693 BUTTON, Emergency Stop 1
1079Z8694 BLOCK, Contact, Normally Closed 1
85 NP1000Z10205 VALVE, Solenoid - Load/Unload 1
86 NP1000Z11294 VALVE, Solenoid - Full Load/Sequence 1
87 NP1000Z17263 VALVE, Solenoid - Closed Inlet 1
88 NP1000Z11670 STARTER ASSEMBLY 1
88A 1079Z8038 RELAY, Overload 1
88B 1080Z2134 HEATER PACK, Overload (Set of 3 Heaters) 1
89 1016Z1412 ISOLATOR, Vibration 2
90 1018Z13086 WASHER, Lock 2
91 1020Z13481 NUT, Hex 2
92 NP1000Z11671 RELAY, Phase Monitor 1
93 1079Z8177 SOCKET (Not Shown) 1
94 NP1000Z11085 HOSE AR
95 NP1000Z10555 ELBOW 6
96 NP1000Z10536 HOSE AR
97 NP1000Z11086 HOSE, White 1
98 NP1000Z11093 TEE 2
99 NP1000Z11094 ELBOW 5
100 NP1000Z11095 ELBOW 1
101 NP1000Z11096 HOSE, Medium Pressure 1
102 NP1000Z11097 TEE 1
103 NP1000Z11098 TUBE 1
104 NP1000Z11099 TUBE 1
105 NP1000Z11100 TUBE 1
106 1044Z1715 CONNECTOR 2
107 NP1000Z11101 TEE 1
Page: 314
Sheet: 8
COMPRESSOR, AIR
108 NP1000Z11444 HOUSING, Drive 1
109 NP1000Z11458 SCREW 1
110 NP1000Z11463 HOUSING, Fan 1
111 1020Z13482 SCREW, Socket 4
112 NP1000Z11472 ANGLE, Support Cooler 6
113 NP1000Z11473 INSERT 21
114 NP1000Z10562 WASHER 4
115 NP1000Z11474 CAPSCREW 4
116 NP1000Z11459 SUPPORT, Motor 1
117 NP1000Z11464 SCREW, Socket 6
118 NP1000Z11469 NUT, Hex 1
119 NP1000Z11468 WASHER 5
120 NP1000Z11466 NUT 2
121 NP1000Z11461 CAPSCREW, Hex 4
122 NP1000Z11460 HOUSING, Adaptor Motor 1
123 NP1000Z11477 SCREW, Drive 2
124 NP1000Z11478 PLATE, Identification 1
125 NP1000Z11479 CAPSCEW, Socket 1
126 NP1000Z15187 HOUSING, Inlet Plate 1
127 NP1000Z11481 CAPSCREW, Socket 2
128 NP1000Z11482 CAPSCREW, Socket 3
129 NP1000Z11484 CAPSCREW 16
130 NP1000Z11485 HOUSING, Bell 1
131 NP1000Z11488 PLUG, Push Lock 1
132 NP1000Z11467 SOCKET SCREW 10
133 NP1000Z10562 WASHER 7
135 NP1000Z11492 COVER, Access 1
136 NP1000Z11494 WASHER 8
138 NP1000Z11500 FOAM, Cooler Fluid/Air 2
139 NP1000Z11496 SUPPORT, Cooler 1
140 NP1000Z11495 GROMMET, Rubber 2
141 NP1000Z11497 COVER, End Cooler Support 1
142 NP1000Z11498 COVER, Access Cooler Support 1
143 NP1000Z11499 WEATHERSTRIP 1
144 NP1000Z11503 FOAM, Cooler After 1
145 NP1000Z11504 NIPPLE, Pipe 3
Page: 314
Sheet: 9
COMPRESSOR, AIR
146 NP1000Z10562 WASHER 2
147 NP1000Z11513 FOAM, Air Regulator 1
148 NP1000Z11505 BULKHEAD, Pipe 2
149 NP1000Z11506 LOCKNUT, Conduit 1
150 NP1000Z11511 BULKHEAD, Pipe 1
151 NP1000Z11514 GROMMET 2
152 NP1000Z11515 SPACER 2
154 NP1000Z11517 NUT, Hex 8
155 NP1000Z11518 WASHER, Springlock 8
156 NP1000Z11455 TEE, Pipe 1
157 NP1000Z11507 BUSHING, Conduit Plastic 1
158 NP1000Z11508 SUPPORT, Control Box 1
159 NP1000Z11509 CONDUIT 1
160 NP1000Z11510 WIRE 1
161 NP1000Z11512 GASKET, Panel 1
162 NP1000Z10554 CONNECTOR, Cord Grip 1
163 NP1000Z11674 FUSE 2
164 79Z3689D36 FUSE 1
165 NP1000Z11673 TRANSFORMER 1
166 NP1000Z11672 CONTACTOR, Combination 1
167 NP1000Z15188 NUT 1
168 NP1000Z15189 BAIL, Lifting 1
169 NP1000Z15190 PLUG 1
170 NP1000Z17637 ACCUMULATOR 1
171 1089Z185 GAUGE, Air Pressure 1
172 NP1000Z13820 VALVE, Relief 1
173 NP1000Z17807 VALVE, Check 1
174 NP1000Z17228 TRANSFORMER 1
R57933D3 OIL, 5 Gallons (Not Shown) 1
NP1000Z17825 COMPRESSOR, Only (Less Motor and Controls) 1
Page: 314
Sheet: 10
CAGE INSTALLATION, AIR COMPRESSOR
01
02
01A
01A
03 F9558A
Page: 315
Sheet: 1
CAGE INSTALLATION, AIR COMPRESSOR

- R78996F1 CAGE INSTALLATION, AIR COMPRESSOR
01 R78857F1 CAGE, Air Compressor 1
01A 20Q260D223 SCREW, Hex Hd 6
02 NOT USED 1
03 NOT USED 1
Page: 315
Sheet: 2
AIR DRYER INSTALLATION, LH ROOM

LUBRICATOR AIR RECEIVER
A FROM DRYER
TO DRYER
B A B TOP VIEW
SECTION A-A LUBRICATOR

SECTION B-B
F7910
Page: 316
Sheet: 1
AIR DRYER INSTALLATION, LH ROOM

R57963F1 AIR DRYER INSTALLATION, LH ROOM
04 R37969F2 DRYER, Air Membrane Type 1 317
08 32T724D1 STRAP, Hose (Not Shown) 1
11 44Z473D8 ELBOW, Swivel (Not Shown) 1
12 443465102 HOSE, Low Pressure 1
13 18P1262D13 PIPE, Standard 1
18 44Z511D6 NUT, Cap 1
19 44T858D2 BASE, Clamp - Single 2
Page: 316
Sheet: 2
DRYER, AIR-MEMBRANE TYPE
F6882B
Page: 317
Sheet: 1

R37969F2 DRYER, AIR-MEMBRANE TYPE
01 R64514D1 DRYER, Air 1
NP1000Z10822 MEMBRANE W/ O-Rings (Not Shown) 1
02 R37968D1 ENCLOSURE 1
03 R37965D11 FILTER 1 52
04 R37965D12 FILTER 1 53
05 R37965D13 FILTER 1 54
06 NOT USED
07 2419V134 NIPPLE, Pipe Close 2
08 R37966D1 BRACKET, Filter 3
09 R37611D1 HEATER 1
10 36Q511D4 VALVE, Ball 3
12 NOT USED
13 NOT USED
21 R59267D1 CLAMP, Pipe 2
22 NOT USED
23 R40963D1 BRACKET, Support 1
24 R41066D1 BRACKET, Drain Valve 1
25 R41033D1 VALVE, Drain 1
27 R48243D1 SIGN, Caution - Pressurized Air System 2
30 44Z591D13 ADAPTER, Fitting 1
31 NOT USED
32 44Z614D6 ADAPTER, Fitting, Straight 3
34 NOT USED
35 NOT USED
36 NOT USED
Page: 317
Sheet: 2

37 44Z1615D4 ADAPTER, Fitting, Cross 1
39 NOT USED
40 NOT USED
41 44Z590D17 ADAPTER, Fitting, Straight 1
45 NOT USED
46 44Z473D8 FITTING, Swivel 1
47 NOT USED
49 NOT USED
50 44Z511D8 CAP NUT 2
51 NOT USED
52 NOT USED
53 NOT USED
54 NOT USED
55 44Z1454D5 FITTING, Swivel, Adapter 1
56 44Z1521D4 FITTING, Straight, Bulkhead 1
57 44Z1492D5 FITTING, Branch Tee 2
58 NOT USED
59 NOT USED
61 3632V006 WASHER, Flat 8
63 NOT USED
64 NOT USED
65 NOT USED
68 20Q270D16 NUT, Hex 1
73 NOT USED
74 NOT USED
Page: 317
Sheet: 3

77 NOT USED
78 NOT USED
79 R37612D6 SEAL, Grommet, Rubber 1
Page: 317
Sheet: 4
INSTALLATION, AIR RECEIVER
LH ROOM
F7912B
Page: 318
Sheet: 1
INSTALLATION, AIR RECEIVER

R68789F1 INSTALLATION, AIR RECEIVER
01 R42570D1 RECEIVER, Air 1
02 R68788D1 SADDLE, Receiver 1
03 R66739D1 U-BOLT, Tank Support 2
04 R68579D40 PAD, Rubber w/Adhesive 2
05 R68580D16 PAD, Rubber w/Adhesive 2
07 20Q270D40 NUT, Hex 4
Page: 318
Sheet: 2
AIR CONTROL PANEL
BOTTOM VIEW
COVER REMOVED F6792
Page: 319
Sheet: 1
AIR CONTROL PANEL

-- R55148F1 PANEL, AIR CONTROL
01 R55215D1 PANEL 1
02 16N3511 COVER, Isolator 1
04 R54970D1 VALVE, Solenoid 1 184
11 2426V005 TEE, Pipe 2
16 NOT USED
18 80Z112D11 HEATER 1
19 89Z904D1 THERMOSTAT 1
20 NOT USED
21 32Q1396 DECAL, Hazardous Voltage 1
26 32Q1918D27 SIGN, Brake Solenoid 1
27 32Z1926D35 DECAL, Air Inlet 1
28 32Z1926D36 DECAL, Air Exhaust 1
29 R33060D1 SIGN, Warning Manual Brake Release 1
30 NOT USED
31 20Q3D11 U-BOLT 1
36 18H4144D4 WASHER, Lock, External Tooth 2
Page: 319
Sheet: 2
AIR CONTROL PANEL

40 NOT USED
41 79Z1918D2 GASKET (Not Shown) 1
42 87Z246D2 SEAL, Knockout (Not Shown) 1
Page: 319
Sheet: 3
CABINET, LOWER CONTROL
ATTENTION ATTENTION
OBSERVE PRECAUTIONS OBSERVE PRECAUTIONS
FOR HANDL ING FOR HANDL ING
ELECTROSTATIC ELECTROSTATIC
SENSITIVE SENSITIVE
PARTS PARTS
VIEW B-B
VIEW C-C
RELAY ASSEMBLY
F6840
Cabinet Air Controls & I/O
Page: 320
Sheet: 1

A C
B B
A C
TOP VIEW
FRONT VIEW
VIEW A-A
F6840A
Cabinet Electrical Controls
Page: 320
Sheet: 2

R55067F1 CABINET, LOWER CONTROL
01 R34549F1 CABINET 1
02 R27476D5 BREAKER, Circuit 1
03 R27495D1 OPERATOR, Circuit Breaker 1
05 R34538D27 GUARD, Circuit Breaker 8
07 NOT USED
08 R47371D4 BREAKER, Circuit, w/Locking Device 2
08A R47371D101 DEVICE, Locking 1
09 R55137F1 BLOCK, Terminal 1
11 R59732D1 FILTER, Power 1
12 R47370D2 CONTACTOR, Starter 2 321
13 R47411D5 CONTACTOR 1 322
14 NOT USED
16 R54972D1 RECEPTACLE, Duplex Ground Fault 1
17 R54800D7 RAIL BOOSTER 1
18 R48911D1 CONNECTOR, Fiber Optic (Not Shown) 2
21 R55011D1 CABLE, Plastic Fiber Optic (Not Shown) AR
22 R55010D5 CABLE, Copper AR
23 R48914D1 KIT, Fiber Optic Polishing (Not Shown) 1
24 R54800D6 MODULE, Optical Bus Transfer 1
25 R55016F11 REMOTE I/O STATION, Lower Control Cabinet 1 323
26 R55425D5 RELAY, Optical Coupler 4
27 R55425D21 END BARRIER 2
28 R55425D24 JUMPER, Continuous 2
29 79Q1676D2 RAIL AR
30 NOT USED
31 79Z566D5 DUCT, Wire AR
Page: 320
Sheet: 3

38 79Z2288D1 SWITCH, Toggle (Not Shown) 1
40 56Z48 SOCKET, Lamp 1
41 14Z329 GUARD, Lamp 1
42 56Z10 LAMP, 100W 1
43 NOT USED
44 R55008D4 HEATER, Strip w/ Integrated Thermostat 1
45 NOT USED
60 NOT USED
61 R47655D39 HEATER, Overload Relay 6
62 NOT USED
64 0948V013 NIPPLE, Bushed 1
65 0906V010 BUSHING, End 1
66 NOT USED
67 R55513F2 KIT, Door Interlock 1 324
68 NOT USED
69 NOT USED
70 R55169F1 PANEL, Lower Air 1 325
71 87Z280D2 BOX, Outlet (Not Shown) 1
72 79Z2288D1 COVER, Outlet Box (Not Shown) 1
73 1032Z1589 LABEL, ESD 2
Page: 320
Sheet: 4

77 32Q590D12 DECAL, Lower Control Cabinet 1
78 R39584D1 DECAL, Caution 1
79 32Q1809D1 SIGN, Warning Hazardous Voltage 1
80 32Q1810D1 SIGN, Danger Hazardous Voltage 2
82 NOT USED
85 NOT USED
90 2136V005 NUT, Hex 2
91 NOT USED
94 20Q270D16 NUT, Hex 4
95 NOT USED
98 NOT USED
101 NOT USED
Page: 320
Sheet: 5

Page: 321
Sheet: 1
CONTACTOR (Not lllustrated)

R47411D5 CONTACTOR
Page: 322
Sheet: 1
REMOTE I/O STATION, LOWER CONTROL CABINET
02 04 05 06 07 02 08
01 03 09 09 09 09 03 09
I/O RACK F6824
Page: 323
Sheet: 1
REMOTE I/O STATION, LOWER CONTROL CABINET

R55016F11 REMOTE I/O STATION, LOWER CONTROL CABINET
- R60208D1 FUSE 1
07 R54797D24 MODULE, Digital Relay Output 2CH 3
Page: 323
Sheet: 2
DOOR INTERLOCK
F8434
Page: 324
Sheet: 1
DOOR INTERLOCK
R55513F2 DOOR INTERLOCK
01 R55120D1 BRACKET, Door Interlock 1
02 R54974D1 SWITCH, Door Interlock 1
04 0944V001 LOCKNUT 1
05 NOT USED
06 0862V085 SCREW 2
07 3616V004 LOCK WASHER 2
Page: 324
Sheet: 2
LOWER AIR PANEL
FRONT VIEW F6793
Page: 325
Sheet: 1
LOWER AIR PANEL

-- R55169F1 LOWER AIR PANEL
01 R55266D1 PANEL, Mounting 1
02 R55001D1 VALVE BANK, 3-Valve 1 326
03 36Z1604D2 REGULATOR, Air Pressure 1 148
05 NOT USED
06 R55137F1 BLOCK, Terminal 1
07 80Z112D13 HEATER 1
09 NOT USED
10 2450V102 PLUG, Pipe 1
12 2454V004 PLUG, Counter Sunk Pipe 6
16 NOT USED
17 32Q1396 DECAL, Hazardous Voltage 1
20 32Z1926D30 DECAL, 105 PSI OPERATING PRESSURE 1
21 32Z1926D34 DECAL, DO NOT EXCEED 105 PSI 1
22 44Z1417D4 FITTING, Reducer (Not Shown) 1
Page: 325
Sheet: 2
Page: 326
Sheet: 1

R55001D1 VALVE BANK, 3-VALVE
15 R42466D4 BASE, Manifold 3
16 1045Z3824 SEAL, Manifold Pressure 1
17 1020Z13410 ROD, Tie AR
18 1018Z12999 END PLATE KIT, Manifold 2
Page: 326
Sheet: 2
AIR SYSTEM OPERATORS SEAT
SECTIONA-A
A
A
OPERATORS CAB
TOP VIEW
SEE SECTION A-A
TOAIR HORN
SIDE VIEW
F8019
Page: 327
Sheet: 1
AIR SYSTEM OPERATORS SEAT

-- R59432F1 AIR SYSTEM OPERATORS SEAT
01 36Z1604D1 REGULATOR, Air 1 94
05 44Z12D28 CLAMP, Worm Drive Hose 2
06 36Z1604D5 BRACKET 1
07 44Z591D34 ELBOW 1
11 44Z12D7 CLAMP, Worm Drive Hose 2
13 R17122D4 CONNECTOR, Tubing 1
14 44Q14D2 HOSE END, Male Pipe 1
15 NOT USED
16 2416V002 ELBOW, 45 Degree 1
Page: 327
Sheet: 2
AIR PIPING, LOWER
Top View
Page: 328
Sheet: 1
AIR PIPING, LOWER
Sectional Views
Page: 328
Sheet: 2
AIR PIPING, LOWER

R43479F2 AIR PIPING, LOWER
02 R55316F1 CABINET, Brake Maintenance 1 294
04 R43323D1 GROMMET, Mounting Hole 3
05 NOT USED
06 NOT USED
10 R32683D1 STRAP, Single Hose 6
11 R32683D2 STRAP, Double Hose 5
12 NOT USED
13 NOT USED
14 NOT USED
15 2446V004 PLUG, Pipe 1
20 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
31 NOT USED
Page: 328
Sheet: 3
CONTROLLER, STAIRWAY, RIGHT-HAND & LEFT-HAND
CURTAIN
WALL
CURTAIN
WALL
TAPPED BLOCK
(MOUNTED TO SUIT)
F5816E
Page: 329
Sheet: 1
AIR SUPPLY FROM AIR REGULATOR

FILTER & LUBRICATOR IN R.H. ROOM
TO L.H. ROOM STAIRWAY VALVE
AIR TO AIR REGULATOR,

FILTER & LUBRICATOR
AIR TO
COOP
L.H. ROOM
WALL
AIR TO HORN & COOP
R.H. ROOM
WALL
AIR SUPPLY FROM
AIR HORN PIPING
AIR SUPPLY
EXHAUST TO LADDER
CYLINDERS
VENT FROM FRONT

PORT OF CYLINDERS
AIR SUPPLY TO
EXHAUST LADDER CYLINDERS F6197
Page: 329
Sheet: 2
CYLINDER
51
52 60 79
AIR SUPPLY FROM

79 PORT "A" OF
AIR VALVE
60
79 79
70 51
71 52
VENT LINE TO
CONTROL ROOM
06
TO AIR VALVE
VENT CYLINDER
BOARDING LADDER ASS'Y F5816A
F5816A/R15627 STAIRWAY CONTROLLER
Page: 329
Sheet: 3

R15627F2 CONTROLLER, STAIRWAY, RIGHT-HAND & LEFT-HAND
01 R14434D1 VALVE, Air, Manual 4
-- 1045Z3733 KIT, Repair 1
02 NOT USED
03 R22893D1 VALVE ASSEMBLY, Air 2 147
04 NOT USED
05 R15226F1 ENCLOSURE, Heated 4
06 R15253D1 SHIELD, Weather 2
07 R15219D1 SHIELD, Weather 2
08 NOT USED
09 79Z906D4 BLOCK, Terminal (Not Shown) 4
10 89Z904 THERMOSTAT (Not Shown) 4
11 80Z112D8 HEATER, Strip, 125W 4
12 718N228D67 LUG, Shield Support 4
15 R15356D1 ARM, Pivot 2
16 R15238D1 SHAFT 2
17 17Z684D12 SPRING 2
18 18T15057D1 SPACER 4
23 20Q260D192 SCREW, Socket Hd Cap 20
28 20Q270D20 NUT, Hex 8
36 36Z1604D2 REGULATOR, Air Pressure 1 148
Page: 329
Sheet: 4

37 46Q39D9 FILTER, Air 1 149
38 46Q38D9 LUBRICATOR, Air 1 150
40 NOT USED
41 36Z959 VALVE, Flow Control 6
51 44Z1340D65 HOSE, Medium Pressure 2
52 44Q5D24 HOSE END, Swivel 50
55 020450042 TUBE AR
56 44Z219D4 CONNECTOR, Male 1
58 2426V004 TEE, Pipe 5
59 44Z902D7 TEE, Male Pipe Run 1
63 0911V002 CLAMP, Hose (Not Shown) 56
64 18Z3580D1 RING, Split 8
65 090210020 CORD AR
66 18Z1732D12 WASHER, Lock, Conical Serrated 6
67 18N2540D1 PLATE (Not Shown) 4
69 0911V012 CLAMP, Hose (Not Shown) 48
70 32Z1926D11 NAMEPLATE 4
71 20Z40D3 SCREW, Pan Hd Tapping 8
72 NOT USED
73 443765091 HOSE, Medium Pressure AR
74 NOT USED
Page: 329
Sheet: 5

75 NOT USED
78 44Z491D4 TEE, Union (Not Shown) 2
Page: 329
Sheet: 6
INSTALLATION, AIR HOSE REEL
Page: 330
Sheet: 1
INSTALLATION, AIR HOSE REEL

R46364F1 INSTALLATION, AIR HOSE REEL
01 R46355D1 HOSE REEL, Air 1
02 R46440D1 MOUNTING BRACKET, Hose Reel 1
03 NOT USED
04 NOT USED
09 NOT USED
10 44Z473D8 ELBOW, 90 Swivel 1
13 44Z869D8 ELBOW, Bulkhead Union 1
14 NOT USED
15 NOT USED
16 NOT USED
17 20P1856D325 SCREW, Drilled Shank Cap 6
Page: 330
Sheet: 2
INSTALLATION, LH AIR HORN
LH ROOM
F7034B
Page: 331
Sheet: 1
INSTALLATION, LH AIR HORN

R73225F1 INSTALLATION, LH AIR HORN
03 R54970D2 VALVE, AIR SOLENOID 1 22
06 47Z111 HORN, Air 1
07 32Z1926D12 PLATE, Name Do Not Exceed 100PSI 1
09 R59450D4 CONNECTOR, Bulkhead Pipe 1
Page: 331
Sheet: 2
INSTALLATION, RH AIR HORN
02 24
23
26
30 18
31 20 20
14
14
18
17
18 11
13
05
27
32
06
06
05
26
30
29 31
33
25 22 19 34
15 09 12
21 01 02
11 24
23
16
04
21 03
08 28 10 F7415A
Page: 332
Sheet: 1
INSTALLATION, RH AIR HORN

R73226F1 INSTALLATION, RH AIR HORN
05 47Z111 HORN, Air 1
07 R56531D2 CONNECTOR, Female (Not Shown) 1
09 R54970D2 VALVE, AIR SOLENOID 1 22
10 32Z1926D12 PLATE, Name Do Not Exceed 100PSI 1
11 R59450D4 CONNECTOR, Bulkhead Pipe 1
13 44Z969D4 CROSS, Female Pipe 1
17 44Z1454D12 ELBOW, 90 Pipe/Swivel 1
20 44Z511D4 CAP 2
21 44Z511D6 CAP 1
34 2136V005 NUT, Hex 4
Page: 332
Sheet: 2
INSTALLATION, HOUSE FILTER AIR PIPING
17
20
11
08 12
01
08
05 04
06 01
09 03 14 03
02
02
08 15
01
17
20
11
12
13 02 09
17
09 02 20 01
16
18
19
REAR ROOF 02
ASSEMBLY
03
11
12
13
BOTTOM VIEW
18
02 19 WIRE TROUGH
LEFT HAND
ROOM
09
07
10 03 16 F9354
Page: 333
Sheet: 1
INSTALLATION, HOUSE FILTER AIR PIPING

R71603F1 INSTALLATION, HOUSE FILTER AIR PIPING
04 44Z558D6 NIPPLE 1
05 R62886D3 VALVE, Pressure Relief 1
09 44Z591D19 ELBOW, 90 Pipe 2
10 44Z898D13 ELBOW, 45 Pipe 1
11 44Z2569D18 CLAMP BODY, Tube 9
13 R55002D1 BASE ASSEMBLY, Clamp 2
14 R71718D2 CHANNEL, Rail Adapter 14
19 20Z1704D5 NUT, Hex Flange Locking 2
Page: 333
Sheet: 2
SWIVEL, GREASE & AIR
F71 18
Page: 334
Sheet: 1
SWIVEL, GREASE & AIR

R35804F4 SWIVEL, GREASE & AIR
03 R49810D1 SWIVEL, Three Circuit 1
3A 1045Z3926 KIT, REPAIR 1
3B BEARING, Top (NSS) 1
3C BEARING, Bottom (NSS) 1
3D 1045Z3925 KIT, SEAL 1
3E SEAL, PTFE (NSS) 6
3F O-RING (NSS) 6
06 44Z591D25 ELBOW, 90 Pipe 1
08 19Z223D139 PIN, Roll 7
09 R50739D1 SPACER, Floating 1
10 R49693D1 SHIM, Swivel 8
13 R33314D9 COLLECTOR 1 201
16 32Q1752D1 SIGN, Warning 4
- R44990F2 INSTALLATION, Kirk Key (Note: Kirk Key Not Included With Above Cabinet Assembly. 1
Must Be Ordered Separately.)
Page: 334
Sheet: 2
GROUP 9 - LUBRICATION SYSTEM

Description Page
LUBE SYSTEM, LH ROOM 336
PUMP ASSEMBLY, MULTIPLE 337
PIPING INSTALLATION, TANK FILL 338
PIPING INSTALLATION, TANK FILL FILTER 339
INSTALLATION, LUBE FILL CONNECTOR 340
LUBRICATION, CRAWLER FRAME - RH 341
LUBRICATION, CRAWLER FRAME - LH 342
LUBRICATION, CARBODY 343
AIR & LUBE SYSTEM, REVOLVING FRAME 344
LUBRICATION, REVOLVING FRAME 345
LUBRICATION, HOIST GEAR CASE 346
LUBRICATION, SWING TRANSMISSION 347
TRANSMISSION DRAIN, CENTRALIZED 353
LUBRICATION, BOOM 354
LUBRICATION, RH SADDLE BLOCK (ADJUSTABLE) 355
LUBRICATION, LH SADDLE BLOCK (ADJUSTABLE) 356
LUBRICATION, CROWD TRANSMISSION 357
BYPASS KIT, CROWD FILTER 363
INSTALLATION, CROWD DRAIN 364
SWIVEL, GREASE AND AIR 334
KIT, LUBE RELIEF 365
Page: 335
Sheet: 1
LUBE SYSTEM, LH ROOM
OPEN GEAR
FILTER
UPPER
GREASE
UPPER
OPEN GEAR
TO MACHINERY
HOUSE INJECTOR
BANK
LOWER
GREASE
LOWER
OPEN GEAR
SECTION A-A
GREASE
TANK
F9824D
Main View
Page: 336
Sheet: 1
A A
TOP VIEW
SIDE VIEW F9824E
Top and Side Views
Page: 336
Sheet: 2

R71118F1 LUBE SYSTEM, LH ROOM
01 446365091 HOSE, High pressure (Not Shown) AR
02 446465098 HOSE, High pressure AR
03 R64141F1 PUMP KIT, Lube Isolation 2 55
05 R57445D1 PLATE, Mounting - Wall 1
06 R54757D3 TRANSDUCER, Tank Level 2
07 R54757D2 PROGRAMMER, Hand Level Sensor 1
08 R57734D1 RING, Gaskey 2
09 NOT USED
R48018D2 ELEMENT, Filter Replacement 1
11 R61489F1 VALVE ASSEMBLY 1 37
12 NOT USED
13 R54757D1 CONTROLLER, Level Sensor 1
14 R57662D1 PLATE, Mounting - Floor 1
15 21Z587D12 SEALANT (Not Shown) AR
16 R61429F1 PANEL, Lubrication Upper 1 40
17 R70870F1 FILTER, Grease 2 41
18 R52540D1 MANIFOLD, Heater 2
22 NOT USED
23 2410V045 REDUCER, Pipe 2
24 2446V009 PLUG, Pipe 2
25 NOT USED
26 44Z468D4 PLUG, Hollow Hex Head 2
33 44Z591D12 ELBOW, Pipe (Not Shown) 2
36 44Z826D11 BUSHING, Reducer Pipe 2
Page: 336
Sheet: 3

37 44Z869D10 ELBOW, 45 Bulkhead 2
38 44Z940D8 ADAPTER, Straight 2
40 44Z1040D6 PLUG, Hollow Hex Head 2
41 44Z1083D8 CONNECTOR, Union Bulkhead 2
45 44Z1181D3 CONNECTOR, Swivel 2
47 NOT USED
48 NOT USED
59 44Z2566D4 COVER PLATE, Clamp 3
61 44Z511D6 CAP 10
62 44Z511D8 CAP 4
64 R65693D12 HOSE END 19
66 R65875D17 HOSE END 5
67 NOT USED
69 R57699F1 DECAL INSTALLATION, LH Room (Not Shown) 1
70 NOT USED
73 R74007D1 PANEL, Enclosure 1
Page: 336
Sheet: 4

78 2136V003 NUT, Hex 4
Page: 336
Sheet: 5
PUMP ASSEMBLY, MULTIPLE
F9559
Page: 337
Sheet: 1
PUMP ASSEMBLY, MULTIPLE

R71421F1 PUMP ASSEMBLY, MULTIPLE
01 R64141F1 PUMP KIT, Lube Isolation 2 55
02 37Z216D20 ADAPTER, Lube Pump Exhaust 2
03 36Z885D5 VALVE, Needle 2
04 44Z511D4 CAP 4
05 44Z511D6 CAP 2
Page: 337
Sheet: 2
PIPING, LH ROOM LUBE TANK FILL
OPEN GEAR OIL
GREASE
03 01 02 01 02 01
01
04
02
GREASE TANK OPEN GEAR

OIL TANK
TOP VIEW
LH ROOM
F7911
Page: 338
Sheet: 1
PIPING, LH ROOM LUBE TANK FILL

R57862F1 PIPING, LH ROOM LUBE TANK FILL
01 R65693D27 HOSE END 4
Page: 338
Sheet: 2
FILTER PIPING, TANK FILL

A GREASE
OPEN GEAR OIL
GREASE OPEN GEAR

A
TANK OIL TANK
TOP VIEW
LH ROOM
SECTION VIEW A-A
F6860B
Page: 339
Sheet: 1
FILTER PIPING, TANK FILL

R57932F1 FILTER PIPING, TANK FILL
01 R55633F1 FILTER ASSEMBLY, Lube Tank 2 56
02 R65693D27 HOSE END 11
08 NOT USED
09 R65875D41 HOSE END 1
Page: 339
Sheet: 2
INSTALLATION, LUBE FILL PIPING
03
01
02
Page: 340
Sheet: 1
INSTALLATION, LUBE FILL PIPING

R45525F2 INSTALLATION, LUBE FILL PIPING
01 NOT USED
02 NOT USED
03 R45558D1 ADAPTER, W/Cap 2
Page: 340
Sheet: 2
LUBRICATION PIPING, RH CRAWLER FRAME
TO FRONT
INJECTOR BANK
INSIDE VIEW OF
RH CRAWLER FRAME
F8187
Crawler Lube Piping
Page: 341
Sheet: 1
SECTION B-B
OUTSIDE VIEW OF RH CRAWLER FRAME
BEARING RETAINER
F8187A
Crawler Lube Piping (Continued)
Page: 341
Sheet: 2

R61082F1 LUBRICATION PIPING, RH CRAWLER FRAME
01 R60800F1 INJECTOR ASSEMBLY 6-Valve 3 288
04 R61112F1 MANIFOLD, Lube 1 287
05 R61114D1 PLATE, Manifold Mtg 1
06 R37221D1 GUARD, Lube 1
09 R61082Y1 ANGLE 2
13 R61082Y2 ANGLE 16
14 R61124D1 GUARD, Injector Bank 3
15 18T17737D1 GUARD 1
19 442765093 HOSE, High Pressure AR
22 44Z898D8 ELBOW 1
24 R60850D1 ELBOW, Long 2
25 R60847D1 ELBOW 1
26 44Z1014D8 GUARD, Hose 1
29 16T3826 FLAT 9
30 718N228D67 PLATE 28
31 16T3438 PAD, Mounting 37
32 330241653 GASKET AR
33 330241653 GASKET AR
34 330241653 GASKET AR
35 R61199D1 STRAP, Injector 1
Page: 341
Sheet: 3

48 R42406D13 LABEL, Decal 1
59 R51732D1 CHART, Crawler Lube 1
Page: 341
Sheet: 4
LUBRICATION PIPING, LH CRAWLER FRAME
TO FRONT
INJECTOR BANK
INSIDE VIEW OF LH CRAWLER FRAME
F8188
Crawler Lube Piping
Page: 342
Sheet: 1
SECTION B-B
OUTSIDE VIEW OF LH CRAWLER FRAME
BEARING RETAINER
F8188A
Crawler Lube Piping (Continued)
Page: 342
Sheet: 2

R60700F1 LUBRICATION PIPING, LH CRAWLER FRAME
04 R61112F1 MANIFOLD, Lube 1 287
05 R61114D1 PLATE, Manifold Mtg 1
09 R60700Y1 ANGLE 2
13 R60700Y2 ANGLE 16
14 R61124D1 GUARD, Injector Bank 3
15 18T17737D1 GUARD 1
22 44Z898D8 ELBOW 1
24 R60850D1 ELBOW, Long 2
25 R60847D1 ELBOW 1
26 44Z1014D8 GUARD, Hose 1
29 16T3826 FLAT 9
30 718N228D67 PLATE 28
31 16T3438 PAD, Mounting 37
32 R60700Y6 GASKET AR
33 R60700Y7 GASKET AR
34 R60700Y8 GASKET (Not Shown) AR
Page: 342
Sheet: 3

59 R51732D1 CHART, Crawler Lube 1
Page: 342
Sheet: 4
LUBRICATION, CARBODY
HIGH PRESSURE LUBE HOSES AND SWIVEL
ENDS SUPPLIED WITH SLIPRING ASSEMBLY
F7764
Page: 343
Sheet: 1
LUBRICATION, CARBODY
R56063F1 LUBRICATION, CARBODY
05 NOT USED
06 NOT USED
07 2446V006 PLUG, Pipe 4
08 44Z1010D4 PLUG, Pipe - Hex Hd 1
09 44Z686D6 TEE, Pipe Male Run 2
11 44Z826D11 BUSHING, Pipe Hex Hd 2
13 NOT USED
15 NOT USED
16 44Z511D6 NUT, Cap 1
17 NOT USED
18 R4294D1 STRAP, Hose 6
19 NOT USED
20 HOSE, High Pressure (See Crawler Lubrication LH.) 1 342
HOSE, High Pressure (See Crawler Lubrication RH.) 1 341
Page: 343
Sheet: 2
AIR & LUBE SYSTEMS REVOLVING FRAME
Revolving Frame Lube Piping
Page: 344
Sheet: 1
Revolving Frame Air Piping
Page: 344
Sheet: 2

R43350F1 AIR & LUBE SYSTEMS REVOLVING FRAME
03 32T727D1 CLAMP, Hose (Not Shown) 60
04 32T727D2 CLAMP, Hose (Double) (Not Shown) 15
07 2439V003 COUPLING, Pipe X-Strong 6
08 44Z597D9 CONNECTOR, Female Pipe 1
10 442765106 HOSE AR
16 44Z511D8 NUT, Cap 1
17 NOT USED
18 R4294D1 STRAP, Hose (Not Shown) 15
26 2446V004 PLUG, Pipe 1
28 NOT USED
30 44Z969D4 CROSS, Pipe 1
31 44Z511D4 NUT, Cap 3
32 44Z589D8 CROSS, Union 1
Page: 344
Sheet: 3
LUBRICATION, REVOLVING FRAME
Page: 345
Sheet: 1
Page: 345
Sheet: 2

R47559F1/F2 LUBRICATION, REVOLVING FRAME
03 R6331D1 AIR COUPLER BLOCK 3
04 R14081F1 BRACKET, Spray Valve 4 14
05 R14081F2 BRACKET, Spray Valve 4 15
08 R39829D8 CHANNEL, 8 in 2
09 R43299D2 BRACKET, Airless Spray 2
10 THRU 18 NOT USED
19 442765106 HOSE, High Pressure (Not Shown) AR
20 443465102 HOSE, Low Pressure (Not Shown) AR
21 443765094 HOSE, Medium Pressure (Not Shown) AR
22 44Q7D21 HOSE END (Not Shown) 14
25 NOT USED
26 NOT USED
27 NOT USED
28 44Z487D6 TEE, Swivel Run 1
30 44Z589D8 CROSS, Union 1
31 NOT USED
32 442765091 HOSE, High Impluse Pressure (Not Shown) 3
33 NOT USED
38 NOT USED
39 NOT USED
41 NOT USED
45 NOT USED
Page: 345
Sheet: 3

47 NOT USED
55 THRU 59 NOT USED
61 NOT USED
65 NOT USED
66 20Q270D20 NUT, Hex 4
69 NOT USED
72 NOT USED
73 NOT USED
76 R4294D1 STRAP, Hose (Not Shown) 30
Page: 345
Sheet: 4
MODULE ASSEMBLY, HOIST LUBE
TOP VIEW
L. H. SIDE VIEW
F8160
TOP & LEFT HAND SIDE VIEWS
Page: 346
Sheet: 1
46 15 27 27 15 46
49 19 12 45 36 15 19 12 19 15 43 43 15 19 12 19 15 36 45 12 19 49
41 41
33 33
12 12
16
16
18 18
55 55
13
13
40 19 15 48 39 DRU M SIDE VIEW 39 48 15 19 40 F8160D
DRUM SIDE VIEW
Page: 346
Sheet: 2
70 64 70
71
71
70 71
B
82
83
84
SECTION VIEW A-A
67
71
71 70
80
73 78
66
65 72 65
A 70
81
81 64 64
71
79
B A
71 70 71 82 82
74 83 83 82 68 67 69 77 74 75 76
84 84 83
84
SECTION VIEW B-B
PUMP & OIL COOLER PIPING F8160E
PUMP & OIL COOLER PIPING
Page: 346
Sheet: 3

- R60357F1 MODULE ASSEMBLY, HOIST LUBE
01 NOT USED
02 NOT USED
03 46U110D1 FILTER, Oil 1 214
04 R60974F1 MANIFOLD ASSEMBLY, Hoist Lube 1 215
05 R62850D1 SENSOR, Transmission Oil Level 1
07 14Z207D1 DIPSTICK, Oil Level 1
08 R57216D1 BRACKET, Filter Mounting 1
09 R60972D1 PLATE, Manifold Mounting 1
11 16N3348D142 ANGLE MOUNTING 1
14 R60357Y12 HOSE, Medium Pressure 1
20 44Z473D12 SWIVEL 1
27 2425V004 TEE, Pipe 4
28 2425V006 TEE, Pipe 1
29 2443V004 CROSS, Female Pipe 1
31 2474V009 TEE, Pipe 3
32 R61105D1 PIPE 1
33 44Z193D2 PLUG, Magnetic 5
34 44Z193D8 PLUG, Magnetic 1
35 44Z511D10 CAP 1
Page: 346
Sheet: 4

43 44Z898D19 ELBOW, 45 Pipe 4
47 44Z2243D5 CONNECTOR, Restrictor 2
50 44Z2564D4 BASE, Clamp 1
58 20Q3D1 U-BOLT 1
62 2446V010 PLUG, Pipe (Not Shown) 4
63 2422V010 PLUG, Hex Head (Not Shown) 2
-- R82191F2 MODULE ASSEMBLY, HOIST LUBE
64 R61375F1 OIL COOLER ASSEMBLY, Hoist Gearcase 1 216
65 R82171F1 PUMP ASSEMBLY, Hoist Lube 1 218
67 R59445D1 BRACKET, Pipe Support 1
68 20Q3D7 U-BOLT 1
Page: 346
Sheet: 5

78 2425V010 TEE, Pipe 1
86 18Z694D6 WASHER, Hardened (Not Shown) 16
87 20H1614D6 NUT, Heavy Hex (Not Shown) 8
88 R57250D1 REWORK, Cooler Mounting Platform (Not Shown) 1
Page: 346
Sheet: 6
LUBRICATION, SWING TRANSMISSION
10
14
15
17
18
30
03 31 03
06 38 47 32 44 06 39 REVOLVING FRAME
G 48
12
16
17
H 18
K K 30
31
32
L L 01
05 51
52
46 13
42 19
37
03 12
07
16
17
J J 18
H 30
31
32
01 36
WIRING TROUGHS 08 39 49
TOP VIEW
F9053
Piping Top View Revolving Frame
Page: 347
Sheet: 1
REAR
SWING
XMSN
REAR
SWING
XMSN
EXISTING TEE, SECTION L-L SECTION H-H

SWING XMSN
ASSY
SECTION G-G
REVOLVING
FRAME
FRONT RIGHT,
SWING XMSN
REVOLVING
FRAME
EXISTING TEE,
SECTION J-J SWING XMSN ASSY
FRONT LEFT,
SWING XMSN
EXISTING TEE, SECTION K-K

SWING XMSN ASSY F9053A
Piping SectionViews
Page: 347
Sheet: 2

R68794F2 LUBRICATION, SWING TRANSMISSION
01 R68795F1 PUMP ASSEMBLY, Lube 3 348
02 NOT USED
03 R68869F2 FILTER ASSEMBLY, Lube 3 351
05 thru 09 NOT USED
15 2425V006 TEE, Pipe 4
16 2486V006 TEE, Pipe 2
19 44Z826D20 BUSHING, Reducer Pipe 3
22 2433V010 ELBOW, Reduction 3
23 R61105D1 PIPE, One End Threaded 3
24 NOT USED
28 & 29 NOT USED
30 R62851D1 SENSOR, Oil Flow 3
33 R62850D1 SENSOR, Oil Level 3
34 & 35 NOT USED
40 & 41 NOT USED
43 NOT USED
Page: 347
Sheet: 3

45 NOT USED
50 NOT USED
Page: 347
Sheet: 4
PUMP ASSEMBLY, LUBE
F9049
Page: 348
Sheet: 1
PUMP ASSEMBLY, LUBE

R68795F1 PUMP ASSEMBLY, LUBE
01 R72213D1 STAND, Pump - w/Tray 1
02 R65183D1 PUMP, Gear - w/Motor 1 349
03 R65184D1 STRAINER, Magnetic 1
04 R68806D7 VALVE, Ball 1
07 R69256D1 BRACKET, Clamp 1
08 NOT USED
09 NOT USED
10 NOT USED
11 44Z898D15 ELBOW, 45 Pipe 1
12 NOT USED
13 NOT USED
16 NOT USED
17 NOT USED
18 R69257D1 SHIM 6
19 NOT USED
25 20H1614D6 NUT, Self Locking (Not Shown) 2
29 thru 33 NOT USED
35 NOT USED
36 NOT USED
40 R47206D12 ADAPTER, Straight 1
Page: 348
Sheet: 2
PUMP ASSEMBLY WITH MOTOR
07
02
03
01
06
05
04
02 F7378B
Page: 349
Sheet: 1
PUMP ASSEMBLY WITH MOTOR

R65183D1 PUMP ASSEMBLY WITH MOTOR
01 NP1000Z11304 PUMP 1 350
02 NP1000Z11309 SCREW, Cap 6
03 NP1000Z11305 BRACKET 1
04 NP1000Z11306 HUB, Pump Coupling 1
05 NP1000Z11308 HUB, Spider Coupling 1
06 NP1000Z11307 HUB, Motor Coupling 1
07 NP1000Z11310 MOTOR 1
Page: 349
Sheet: 2
PUMP ASSY
19
18
17
18
16
15 13
14
12
07
06 11
05
10
03 03
02
05
09
20
08 21
05 22
04
01 F9408
Page: 350
Sheet: 1
PUMP ASSY
NP1000Z11304 PUMP ASSEMBLY
01 NP1000Z11314 SEAL, Lip 1
03 NP1000Z11311 BEARING, Needle 4
04 NP1000Z11325 PIN, Dowel 2
05 NP1000Z11323 O-RING 3
06 NP1000Z11318 KEY 1
07 NP1000Z11331 SHAFT, Driver 1
08 NP1000Z11330 SHAFT, Driven 1
09 NP1000Z11334 CASING AND GEARS 1
10 NP1000Z11315 PLATE, Separation 1
11 NP1000Z11324 PIN, Dowel 2
12 NP1000Z11317 HEAD 1
14 NP1000Z11333 POPPET 1
15 NP1000Z11332 SPRING 1
17 NP1000Z11321 NUT, Hex 1
18 NP1000Z11316 GASKET 2
19 NP1000Z11322 NUT, Acorn 1
20 NP1000Z11326 PIN, Dowel 1
21 NP1000Z11327 RETAINING RING, External 4
22 NP1000Z11319 BALL 1
23 NP1000Z11320 NAMEPLATE (Not Shown) 1
24 NP1000Z11329 SCREW, Drive (Not Shown) 2
Page: 350
Sheet: 2
FILTER ASSEMBLY, LUBE
F9050A
Page: 351
Sheet: 1
FILTER ASSEMBLY, LUBE

R68869F2 FILTER ASSEMBLY, LUBE
01 NOT USED
02 46U110D1 HOUSING, Filter 1 214
03 R68870D1 STAND, Filter w/Tray 1
05 R68953D2 VALVE, Oil Sample 1
06 87P357F2 BOX, Junction 1 352
08 NOT USED
09 2419V165 NIPPLE, Close 1
10 44Z969D5 CROSS, Female Pipe 1
13 NOT USED
16 NOT USED
18 thru 21 NOT USED
23 NOT USED
26 NOT USED
30 NOT USED
33 NOT USED
Page: 351
Sheet: 2
BOX, JUNCTION
F9051
Page: 352
Sheet: 1
BOX, JUNCTION
87P357F2 BOX, JUNCTION
01 14Z545D5 BOX 1
03 NOT USED
04 16N3347D10 PAD, Mtg 1
Page: 352
Sheet: 2
TRANSMISSION DRAIN, CENTRALIZED
01
02 07
04 03 08
05 09
10
17 06
18
07
05 08
02
13 09
10
06 08
03 09
01 05 10
06
13 11 14
02
12
03 05
04 19
05 07 06
01
08 05
02 09 13
10 07
03 08
06 11
05 09
13 10
07 12
08
09 05
13 12 06
10
05
13 06
05
07 15 13
08 16 12
09 08 11
10 09
10
14
Page: 353
Sheet: 1
TRANSMISSION DRAIN, CENTRALIZED

R44630F2 TRANSMISSION DRAIN, CENTRALIZED
01 2420V295 NIPPLE 3
02 36Z1578D10 VALVE, Ball 5
04 44Z591D24 ELBOW, Adapter 2
07 44Z2570D25 CLAMP, Hose 12
08 44Z2566D4 PLATE, Clamp 14
11 2420V272 NIPPLE 3
12 2426V009 TEE, Pipe 4
13 44Z590D26 ADAPTER, Male 11
15 2415V024 ELBOW 1
16 2446V009 PLUG, Pipe 1
18 2420V283 NIPPLE, Close 2
19 44Z597D20 ADAPTER, Female 1
NOTE: The following items are not shown:
20 443765105 HOSE (Hoist Gear Case - Oil Dam Trough Drain) AR
22 44Z898D13 ELBOW, Adapter 1
23 32Z890D123 TIE, Wire 3
Page: 353
Sheet: 2
LUBRICATION, BOOM
Page: 354
Sheet: 1
LUBRICATION, BOOM
Page: 354
Sheet: 2
LUBRICATION, BOOM
R47553F1/F2 LUBRICATION, BOOM
01 44Z1169D2 INJECTOR, Lubrication 1 234
02 NOT USED
03 NOT USED
04 NOT USED
05 NOT USED
07 NOT USED
08 NOT USED
09 NOT USED
10 NOT USED
12 R45117D1 BRACKET, Bulkhead 3
13 718N233D9 BRACKET, Injector Mounting 1
14 NOT USED
15 442765091 HOSE, High Impulse Pressure AR
25 44Z2564D3 BASE, Single Clamp (Not Shown) 8
26 44Z2566D3 PLATE, Single Clamp (Not Shown) 8
27 44Z2570D19 BODY, Clamp (Not Shown) 8
31 NOT USED
32 NOT USED
Page: 354
Sheet: 3
LUBRICATION, BOOM
39 32Z890D5 TIE, Wire (Not Shown) 50
40 NOT USED
41 44Q44D28 CONNECTOR, Union 1
42 NOT USED
43 NOT USED
44 NOT USED
46 NOT USED
48 NOT USED
50 NOT USED
52 44Z489D9 ELBOW, Bulkhead Union 2
55 NOT USED
57 NOT USED
59 NOT USED
60 NOT USED
61 44Z592D9 TEE, Bulkhead Run 4
62 44Z599D9 PLUG 6
63 NOT USED
64 NOT USED
65 NOT USED
66 NOT USED
67 NOT USED
68 NOT USED
69 NOT USED
70 44Z958D14 ELBOW, Long Pipe 1
71 NOT USED
72 NOT USED
73 NOT USED
75 NOT USED
Page: 354
Sheet: 4
LUBRICATION, BOOM
77 NOT USED
78 44Z1454D3 ELBOW, Pipe/Swivel 1
79 NOT USED
80 NOT USED
Page: 354
Sheet: 5
LUBRICATION, SADDLE BLOCK - RH
F8517
Page: 355
Sheet: 1
LUBRICATION, SADDLE BLOCK - RH

R64908F1 LUBRICATION, SADDLE BLOCK - RH
01 NOT USED
02 NOT USED
03 330241657 GASKET AR
04 330241657 GASKET AR
05 R54478D3 MANIFOLD, Header - 3 Station 1
09 330241657 GASKET AR
12 44Z536D8 PLUG 2
16 R64791D6 STRAP, Injector Bank 3
24 20Z972D3 NUT, Weld 36
25 20Z972D9 NUT, Weld 12
29 R65515D19 HOSE, Medium Pressure 1
33 NOT USED
34 R84927D1 PLATE, Mounting - RH 1
35 NOT USED
Page: 355
Sheet: 2
LUBRICATION, SADDLE BLOCK - LH
19
F8518
Page: 356
Sheet: 1
LUBRICATION, SADDLE BLOCK - LH

R64908F2 LUBRICATION, SADDLE BLOCK - LH
01 NOT USED
02 NOT USED
03 330241657 GASKET AR
04 330241657 GASKET AR
09 330241657 GASKET AR
12 44Z536D8 PLUG 2
24 20Z972D3 NUT, Weld 36
25 20Z972D9 NUT, Weld 12
32 NOT USED
34 NOT USED
35 R64908D2 PLATE, Mounting - LH 1
Page: 356
Sheet: 2
LUBE, FILTER, CROWD TRANSMISSION
Page: 357
Sheet: 1

R48499F1 LUBE, FILTER, CROWD TRANSMISSION
01 37U140D4 PUMP, LUBE 1 358
02 R9992D1 PAN, Drip 1
03 46U110D2 FILTER, Oil 1 362
04 46Q108D2 STRAINER 1
04A 1045Z3088 O-RING 1
04B 1046Z652 BASKET 1
04C 1075Z2067 MAGNET 1
07 NOT USED
10 718N233D210 PLATE, Tapped 4
11 R48706D1 MOUNTING BRACKET, Drip Pan 2
12 R48707D1 MOUNTING BRACKET, Filter 1
13 R47455D4 BRACKET, Mounting Strainer 1
14 16P6872 BRACKET, Dipstick 1
25 2425V009 TEE, Pipe 1
30 R48326D1 CLIP, Single 4
Page: 357
Sheet: 2

35 20Q270D48 NUT, Hex 2
Page: 357
Sheet: 3
PUMP ASSEMBLY, LUBRICATION
01 02
03
04
05
Page: 358
Sheet: 1
PUMP ASSEMBLY, LUBRICATION

37U140D4 PUMP ASSEMBLY, LUBRICATION
01 88U74D4 MOTOR, Lubrication Pump 1 359
02 53Z801D3 REDUCER, Gear 1 360
03 37Z331D2 PUMP, Lubrication 1 361
04 18Z3706D3 COUPLING 1
05 1013Z892 SPIDER, Elastic 1
Page: 358
Sheet: 2
MOTOR, LUBRICATION PUMP
07 09
08
05
06 25
04
01
03
24
23
22
13 21
02
16
15
20
10 14
19
18
17
11 12
Page: 359
Sheet: 1
MOTOR, LUBRICATION PUMP

88U74D4 MOTOR, LUBRICATION PUMP
01 1014Z4471 GUARD, Fan 1
03 1018Z11668 RING, Snap 1
04 1074Z386 FAN 1
06 1077Z146 V-RING 1
07 1014Z4473 SHIELD, Bearing Side 1
08 1020Z11846 WASHER, Spring 1
10 1020Z11954 KEY 1
11 1074Z394 ROTOR 1
12 STATOR (NSS) 1
13 1020Z11816 KEY 1
14 1018Z11691 RING, Snap 1
16 1018Z11692 RING, Snap 1
17 1020Z11821 NUT, Hex 4
18 1020Z11830 WASHER, Lock 4
19 1020Z11818 STUD 4
20 1018Z11693 FLANGE 1
21 1020Z11834 PLUG, Drain 1
22 1018Z11699 SEAL, Oil 1
23 1018Z11698 SLINGER, Oil 1
24 PINION (Furnished with reducer) (NSS) 1
25 1018Z11690 RING, Snap 1
Page: 359
Sheet: 2
REDUCER, GEAR
09
08 12
23
05 11
04 22
10
21
20
03
19
01
02
06
18
07
17
16
15
14
13 07
24
27
26 25
29
24
30
31
32 28
33
30
31
32 35
34
Page: 360
Sheet: 1
REDUCER, GEAR
53Z801D3 REDUCER, GEAR
01 1018Z11675 KEY 1
02 1010Z2353 SHAFT, Output 1
03 1020Z11835 KEY 1
05 1020Z11831 WASHER, Lock 4
06 1018Z11667 SEAL, Oil 1
07 1020Z11834 PLUG, Drain 4
08 NP1000Z11235 COVER, Gear Case 1
09 1020Z11842 GASKET 1
11 1018Z11665 RING, Snap 1
12 1018Z11664 SPACER 1
13 GEAR (See note at end of list) 1
15 1018Z11663 SPACER 1
16 1020Z11826 SHIM AR
1020Z11848 SHIM AR
17 1018Z11662 RING, Snap 1
18 NP1000Z11234 GEARCASE 1
19 1020Z11828 PLUG, Breather 1
20 1020Z11841 GASKET 1
21 RING, Snap (Furnished with motor) 1
22 PINION (See note at end of list) 1
23 KEY (Furnished with motor) 1
25 1018Z11660 RING, Snap 1
28 1020Z11814 KEY 1
29 SHAFT, Pinion (See note at end of list) 1
31 1020Z11827 SHIM AR
1020Z11824 SHIM AR
32 1020Z11822 RING, Snap 2
33 SHAFT, Pinion (See note at end of list) 1
34 1020Z11813 KEY 1
Page: 360
Sheet: 2
REDUCER, GEAR
NOTE: When ordering, furnish complete nameplate data including Model and Serial Numbers
Page: 360
Sheet: 3
PUMP, LUBRICATION
02
02A
01
03
03A
04 05
05A 06
09
04 13
13A
07
11
15 08
08A
10
12
14
F2831B
Page: 361
Sheet: 1
PUMP, LUBRICATION
37Z331D2 PUMP, LUBRICATION
01 NP1000Z11199 BOLT 4
02 NP1000Z11202 BOLT 4
02A NP1000Z11203 WASHER, Lock 8
03 NP1000Z11204 COVER 1
03A 1019Z775 PIN, Idler 1
04 NP1000Z11205 O-RING 2
05 NP1000Z11207 GEAR, Idler 1
05A 1005Z422 BUSHING 1
06 NP1000Z11206 HOUSING 1
07 NP1000Z11208 ROTOR 1
08A NP1000Z11210 BUSHING 1
09 NP1000Z11211 NUT 4
10 NP1000Z10835 SEAL 1
11 NP1000Z11212 RING, Retaining 1
12 NP1000Z11213 O-RING 1
13 NP1000Z11214 GLAND, Mechanical Seal 1
13A NP1000Z11215 BUSHING 1
14 NP1000Z11216 BOLT 5
15 NP1000Z11217 MOUNT 1
Page: 361
Sheet: 2
FILTER, OIL
15
03
16
12
05
13
14
07
11
08 10
05
04
03
02
23
01 18
13
20 22
06 09
19
21
Page: 362
Sheet: 1
FILTER, OIL
46U110D2 FILTER, OIL
01 1020Z12020 SCREW, Nameplate 2
02 1032Z1198 NAMEPLATE, Unstamped 1
04 1014Z4098 COVER, Without Nameplate 1
05 45Z91D167 O-RING, Cover and Bowl 2
06 1075Z1576 MAGNET 2
07 1036Z1953 DIVERTER, Bypass Valve Assembly 1
08 1018Z11839 TUBE, Handle Diverter 1
09 1006Z1888 HANDLE, Diverter with Hitch Clip Pin 1
10 1045Z3364 O-RING, Diverter 1
11 1036Z1955 HEAD 1
12 1020Z12021 GROMMET, Element End Cap 1
13 1036Z1956 KIT, Flange 1
14 1045Z3366 O-RING, Buna 1
15 1036Z1952 BOWL 1
17 NOT USED
18 1036Z1954 KIT, Plug 2
19 1018Z11840 WASHER, Lock 4
20 1020Z12023 GASKET, Paper 2
22 1050Z249 INDICATOR, Visual 1
23 1045Z3367 SEAL, O-Ring, External Indicator (Viton) 2
1045Z3368 SEAL, O-Ring, External Indicator (EPR) 2
Page: 362
Sheet: 2
BYPASS KIT, CROWD FILTER
F9161
Page: 363
Sheet: 1
BYPASS KIT, CROWD FILTER

R70717F1 BYPASS KIT, CROWD FILTER
10 2486V008 TEE, Street 1
11 2425V009 TEE, Pipe 1
Page: 363
Sheet: 2
INSTALLATION, CROWD DRAIN
16 04
18
19 11
20
23
06
15 06
12
08
03
08
10
01
06
07 04
08
06
22 16
15
11 06 17
18
03
19
16 05 20
18 21
06
19
20 21
23
Page: 364
Sheet: 1
INSTALLATION, CROWD DRAIN

R44552F1 INSTALLATION, CROWD DRAIN
02 NOT USED
06 2425V009 HOSE END 6
07 (44Z526D13) Superseded by 44Z590D26 (qty 2) and 2425V009 1
09 NOT USED
13 NOT USED
14 NOT USED
16 44Z2564D4 BASE, Hose Clamp 3
21 R44552Y21 ANGLE AR
22 R45102D1 BRACKET, Pipe Coupling 1
Page: 364
Sheet: 2
KIT, LUBE RELIEF
F10970
KIT, LUBE RELIEF
Page: 365
Sheet: 1
KIT, LUBE RELIEF

R93855F1 KIT, Lube Relief
01 R64853D1 VALVE, Relief 2
02 R81828T04D114 HOSE 1
03 R81830T04D56 HOSE 1
06 44Z686D5 TEE 2
07 44Z826D8 REDUCER, Pipe 2
08 44Z1010D1 PLUG, Hex Hd 2
09 44T859D1 PLATE, Clamp 2
10 44T860D2 PLATE, Clamp 2
13 44Z2571D5 CLAMP BODY, Hose 2
17 20Z1792D5 NUT, w/ Spring 4
18 R84664D1 NUT, Channel 2
Page: 365
Sheet: 2
GROUP 10 - MOTORS, ELECTRIC

Description Page
MOTOR, HOIST - K1690 367
MOTOR, SWING - K558A 368
MOTOR, CROWD/PROPEL - K700B 369
MOTOR, DIPPER TRIP 370
Page: 366
Sheet: 1
MOTOR, HOIST
Page: 367
Sheet: 1
MOTOR, HOIST
EBM1705F1 MOTOR, HOIST K1690 (Dwg R51469F1 Rev.03)
01 EBM1238F3 ARMATURE ASSEMBLY (Dwg R33430F1) 1
02 R32670D1F1 SHAFT, Motor 1
03 20H3003D80 KEY 1
05 572F888 CAP, Bearing (Rear Inner) 1
06 518F321 SLINGER, Grease (Rear Inner) 1
09 R76379D1 HEAD, Motor, Rear 1
16 R32749D1 CAP, Bearing (Rear Outer) 1
17 R33246D1 SLINGER, Grease (Rear Outer) 1
20 32Z890D303 WIRE TIE 4
20Z40D14 SCREW, Drive (Not Shown) 4
184665098 SLEEVING (Not Shown) AR
21 R55922D2 DETECTOR, Temperature 1
22 R39928D1 FITTING, Compression 2
23 2446V504 PLUG, Pipe 2
24 20Z1497D4 RETAINER, Cable 4
25 2446V502 PIPE, Plug 2
28 572F958 CAP, Bearing (Front Outer) 1
30 3631V012 WASHER, Light Plain 1
32 R32952F1 HEAD, Motor, Front 1
33 570F87D17 RING, Insulating 1
34 573F279D3 CLAMP, Brush Holder 6
35 573F267 INSULATOR, Brush Holder 1
Page: 367
Sheet: 2
MOTOR, HOIST
38 3632V004 WASHER, Heavy Plain 21
39 579H732 STRAP, Ground 6
42 20Q270D24 NUT, Hex 13
43 579H631D2 STRAP, Flexible 6
44 65-R33465 TAPE, Adhesive Glass Backed AR
47 518F259 SLINGER, Grease (Front Inner) 1
48 572F959 CAP, Bearing (Front Inner) 1
49 9573F73F47 BRUSH HOLDER ASSEMBLY 3 209
51 73Q2D27 BRUSH 30
53 64-R51469 SPACER AR
54 R33448D1 STRAP, Connecting 1
55 R33200D1 CONNECTOR, Brushholder Cross 1
56 R33201D1 CONNECTOR, Brushholder Cross 1
59 514H529 COVER 1
63 532H594 PLATE, Lube Instruction 1
64 EBM1705F2 FIELD RING ASSEMBLY (Dwg R51468F1) 1 211
65 520H804 BOLT, Special Hex (Not as shown, Cover alignment) 4
68 514F1409 COVER 2
69 32Z2270D1 DECAL, Danger Internal Parts May Be Energized 2
70 514E704 COVER, Hand Hole 2
71 32Q1764D1 DECAL, (Caution) 2
72 32Q1801D1 DECAL, (Warning) 3
73 20H1067 NUT, Wing 4
Page: 367
Sheet: 3
MOTOR, HOIST
74 520H801 EYEBOLT 4
75 20Q1D22 SCREW, Socket Head Shoulder 4
76 R33240D1 COVER 1
77 80Z112D5 HEATER 4
79 79U2522D16 LUG 16
80 205860059 CABLE AR
82 32Q1780D3 DECAL, (Notice) 1
84 79Z1040D2 INSULATOR, Standoff 2
85 2063V003 NUT, Hex Jam 8
86 205860078 CABLE AR
87 79U2522D39 LUG 4
88 520H746 STUD, Brass 2
89 R39927D1 JACK, Sensor 2
90 203380066 CABLE AR
91 587A20F1 BOX, Terminal 1
92 32Q1810D1 DECAL, (Danger) 1
96 570F89 BLOCK, Insulation 2
97 516F193 BRACKET, Mounting Connecting Strap 1
100 32Q2031 DECAL, (Caution) 1
101 570H62 BLOCK, Insulation 1
103 R42203D1 COVER, RTD Drive End Access 1
105 R41236D1 PLUG (Location may vary) 1
106 R41236D2 SOCKET (Location may vary) 1
107 R41236D3 STRAIN RELIEF (Location may vary) 2
108 0836V058 SCREW, Fillister Hd Mach (Location may vary) 4
Page: 367
Sheet: 4
MOTOR, K558A
Page: 368
Sheet: 1
MOTOR, K558A
-- EBM1498F1 MOTOR, K558A (DWG R41031F1)
03 518F317F1 SLINGER, Grease 1
04 572F921 CAP, Bearing (Top Outer) 1
06 518F176 SLINGER, Grease 1
09 19Z8D115 PIN, Roll 2
11A 2409V002 COUPLING, Pipe (Not Shown) 1
12 R46047D1 HEAD, Motor (Top) 1
13 20Z480D20 BOLT, Eye 2
14 572F920 CAP, Bearing (Top Inner) 1
17 2446V003 PLUG, Pipe 2
19 184665081 SLEEVING AR
20 32Z890D303 TIE, Wire 4
22 2136V003 NUT, Hex 2
23 R41236D1 PLUG 1
24 R41236D2 SOCKET 1
25 R41236D3 STRAIN RELIEF 2
27 587A11F1 BOX, Terminal 1
28 2063V003 NUT, Jam 9
31 79Z1040D2 INSULATOR 2
32 79U2522D34 LUG 4
33 205860075 CABLE, Lead #4 AR
36 579H760 STRAP, Connecting 1
Page: 368
Sheet: 2
MOTOR, K558A
39 9579E71F1 STRAP, Insulated Connecting 2
50 EBM1498F2 FIELD RING ASSEMBLY (Dwg 9571E387F3) 1 185
51 R40736D1 COVER, Access 1
53 573F279D2 CLAMP, Brush Holder 4
57 R56287D42 BRUSH 20
58 9573F73-39 BRUSH HOLDER ASSEMBLY 2 186
59 9573F73-40 BRUSH HOLDER ASSEMBLY 2 187
62 20Q270D24 NUT, Hex 8
63 579F560 CONNECTOR, Brush Holder Cross 1
64 079941C24 BLOCK, Space AR
65 087544C03 TAPE, Adhesive Wide Glass Backed AR
66 579F559 CONNECTOR, Brush Holder Cross 1
67 579H631D4 STRAP, Flexible 2
69 579H631D5 STRAP, Flexible Interpole 2
70 20H1687D10 SCREW, Thumb 16
71 514F1422 COVER 4
72 205860059 CABLE, Lead #12 AR
73 79U2522D16 LUG 12
Page: 368
Sheet: 3
MOTOR, K558A
75 80Z112D8 HEATER 4
76 NOT USED
77 NOT USED
78 20Z1704D1 NUT, Hex 8
79 32Q2031 DECAL, Caution 1
84 518H1112 SPACER 1
85 EBM1498F3 ARMATURE ASSEMBLY (Dwg 5100E1278F1) 1
86 R52899F1 COMMUTATOR ASSEMBLY 1
87 9510E19F47 SHAFT & CORE ASSEMBLY 1
88 510E1969F1 SHAFT ASSEMBLY 1
90 510E1969 SHAFT 1
91 20H2984D24 KEY 1
92 20H2989D177 KEY 1
93 18Z1D22 WASHER, Bearing Lock 1
94 20Z3D22 NUT, Bearing Lock 1
95 R40796D1 CAP, Bearing (Bottom Inner) 1
96 R40794D1 SLINGER, Grease 1
97 25Z749D25 BEARING, Ball 1
98 R40832D1 HEAD, Motor (Bottom) 1
100 518F342 SLINGER, Grease 1
101 R40795D1 CAP, Bearing (Bottom Outer) 1
106 NOT USED
107 R55922D2 DETECTOR, Temperature (Not as Shown) 1
108 20Z1497D4 RETAINER, Cable 4
109 89Z861 FITTING, Compression 2
110 2446V504 PLUG, Pipe 1
Page: 368
Sheet: 4
MOTOR, K558A
21Z587D2 COMPOUND, Sealing (Not Shown. For Motor Heads & Outer Bearing Caps Refs 12, AR
14, 98 & 101)
Page: 368
Sheet: 5
MOTOR ASSEMBLY
TYPICAL BOTH
SIDES
A
F7045B
Page: 369
Sheet: 1
MOTOR ASSEMBLY
R65824F1 MOTOR ASSEMBLY K700B
01 R65825F1 ARMATURE ASSEMBLY 1
02 9577E89F6 COMMUTATOR ASSEMBLY 1
03 9510E19F53 SHAFT & CORE ASSEMBLY 1
04 R65826F1 SHAFT ASSEMBLY 1
06 20H2993D32 KEY 1
07 20H3003D132 KEY 1
08 R53035D1 KEY 2
09 R39928D1 FITTING, Compression 2
10 R55922D2 DETECTOR, Temperature 2
11 85Z9D4 CLAMP, Cable 2
12 R39927D1 JACK, Sensor 2
13 R56954D1 CAP, Bearing (Inner Rear) 1
14 R57158D1 ISOLATOR, Bearing 1
15 25Z755D15 BEARING (Rear) 1
16 R39923D1 MOTOR HEAD (Rear) 1
21 R39546D1 CAP, Bearing (Outer Rear) 1
25 2446V503 PLUG, Pipe 2
29 R41790D1 COVER 1
31 R41681D1 CAP, Bearing (Outer Front) 1
32 R42028D1F1 SLINGER, Grease 1
33 R41748F1 MOTOR HEAD (Front) 1
35 19Z8D115 PIN, Roll 2
Page: 369
Sheet: 2
MOTOR ASSEMBLY
39 25Z732D21 BEARING (Front) 1
41 R57733D1 ISOLATOR, Bearing 1
42 R64369D1 CAP, Bearing (Inner Front) 1
47 R56287D43 BRUSH 16
48 20H3531D63 BOLT, Hex Hd Tap 8
50 20Q272D24 NUT, Jam 8
52 20Q270D24 NUT, Hex 8
55 079941907 SPACER AR
56 087544C03 TAPE, Adhesive Wide Glass Backed AR
57 R49555D1 CONNECTOR, Brush Holder Cross 1
60 579H631D1 STRAP, Flex Interpole 1
63 R49556D1 CONNECTOR, Brush Holder Cross 1
66 514F1160 COVER 1
71 32Q2031 DECAL, Caution 1
72 514H520 COVER 2
75 R50442F1 FIELD RING ASSEMBLY 1 250
Page: 369
Sheet: 3
MOTOR ASSEMBLY
76 R41679D1 BOLT, Eye 2
78 R41680F1 COVER 2
79 R25515D1 COVER 2
80 1006Z2076 LATCH, Toggle 2
82 79U2522D16 LUG 14
83 205860059 CABLE AR
84 80Z112D15 HEATER 4
88 514F1377 COVER 1
95 2063V003 NUT, Jam 8
98 9579F129F1 STRAP, Insulating Connecting 1
100 9579F127F3 STRAP, Insulating Connecting 1
101 079941819 SPACER AR
102 579H631D2 STRAP, Interpole Flex 2
103 R46160D1F1 BOX, Terminal 1
105 3616V007 WASHER, Lock 34
109 R41236D1 PLUG 1
110 R41236D2 SOCKET 1
111 R41236D3 STRAIN RELIEF 2
112 203380066 CABLE AR
113 85Z9D1 CLAMP, Cable 2
Page: 369
Sheet: 4
MOTOR ASSEMBLY
115 2136V003 NUT, Hex 2
118 R49417D2 CLAMP, Insulating 1
119 R49417D1 CLAMP, Insulating 1
120 18H3890D1 WASHER, Double Lock 1
122 579H631D6 STRAP, Interpole Flex 1
R51853F1 COVER, W/Gasket (Used only with Propel application) (Not Shown) 1
21Z587D2 COMPOUND, Sealing (Use on all external mechanical joints) (Not Shown) AR
R20429D1 LUBRICANT, Assembly Paste (Use under Ref 15 & Ref 20) (Not Shown) AR
Page: 369
Sheet: 5
MOTOR, DIPPER TRIP
06
04 02
11
12
05
16
18
17 14
15 01 03 13
Page: 370
Sheet: 1
MOTOR, DIPPER TRIP

R52624D1 MOTOR, DIPPER TRIP
01 R52624D100 ROTOR ASSEMBLY 1
02 R52624D101 FRAME & STATOR ASSEMBLY 1
03 R52624D102 FOOT, Machined 1
04 R52624D103 RESOLVER 1
05 R52624D104 BEARING, Ball 1
06 R52624D105 CLAMP, Bearing 1
07 R52624D106 COVER, Blower Opening (Not Shown) 2
08 R52624D107 COVER, Solid (Not Shown) 1
09 R52624D108 GASKET, Blower Opening (Not Shown) 2
10 R52624D109 GASKET, Vent Opening (Not Shown) 2
11 R52624D110 THERMISTOR, PTC 1
12 R52624D111 END BRACKET, Drive 1
13 R52624D112 SEAL, Oil 1
14 R52624D113 BEARING, Ball 1
15 R52624D114 GASKET, T-Box Cover 1
16 R52624D115 GASKET, T-Box 1
17 R52624D116 COVER, T-Box 1
19 R52624D118 HEATER, Space (Not Shown) 2
20 R52624D119 BRAKE (Not Shown) 1
Page: 370
Sheet: 2
GROUP 11 - ELECTRICAL, MAIN CONTROL

Description Page
LOWER SHIP MATERIAL 372
CABLE COUPLING 373
HIGH-VOLTAGE DISCONNECT, LOWER 374
MODULE, AUXILIARY TRANSFORMER 375
INSTALLATION KIT, AUXILIARY TRANSFORMER SUPPRESSION CABINET 378
COLLECTOR RING, HIGH/LOW VOLTAGE 201
HIGH VOLTAGE CABINET 380
MODULE, MAIN TRANSFORMER 385
CABINET, GROUND FAULT 386
ENCLOSURE, RESISTOR 387
ASSEMBLY, TRANSIENT FILTER 388
MODULE, TRANSFER CABINET 390
MODULE, CONVERTER CABINET 399
MODULE, RPC CABINET 420
MODULE, BUS BAR 434
CABINET, DIGITAL DRIVE CONTROL 435
INSTALLATION KIT, GUI 439
ELECTRICAL, HOUSE FILTRATION 440
KIT, ARC FLASH RELAY 442
Page: 371
Sheet: 1
LOWER, SHIP MATERIAL (Not Illustrated)

LOWER, SHIP MATERIAL
R55067F1 CABINET, Lower Control 1 320
R34378F5 CABINET, Lower High Voltage 1 374
R44990F1 INSTALLATION, Kirk Key 1
R44989D92 INSTALLATION, KIRK KEY SET 1
Page: 372
Sheet: 1
KIT, CABLE COUPLING INSTALLATION
Page: 373
Sheet: 1
KIT, CABLE COUPLING INSTALLATION

R65402F2 KIT, CABLE COUPLING INSTALLATION
01 16J1514 SUPPORT, Tail Cable 1
05 20Q270D24 NUT, Hex 4
06 CABLE (SUPPLIED BY CUSTOMER) AR
07 R45682D1 PLATE 2
09 87Z155D70 SOCKET 2
10 87Z155D79 PLUG 1
11 87Z155D56 COUPLING, Flange Mount, Female 1
12 R34379D1 PLATE, Adapter 1
13 20Q270D32 NUT, Hex 4
15 3632V006 WASHER 4
17 20Q270D24 NUT, Hex 4
19 20Q270D16 NUT, Hex 16
20 3616V007 WASHER, Spring Lock 16
21 3631V005 WASHER 16
Page: 373
Sheet: 2
CABINET, LOWER HIGH VOLTAGE (WITHOUT COUPLER)
Page: 374
Sheet: 1

R34378F5 CABINET, LOWER HIGH VOLTAGE
01 R76765F1 CABINET, High Voltage 1
05 R76764D1 DOOR, Cabinet 1
06 R76765Y5 GASKET, Self Adhesive AR
09 3616V009 WASHER, Lock Helical 6
11 27Z1365 GLASS 2
12 R76765Y6 CHANNEL, Window 1
13 20Q270D32 NUT, Hex 4
14 6Q455 HANDLE, Direct Drive 1
15 32Q1770D1 SIGN, Caution 2
16 32Q1771 SIGN, Notice 2
17 3616V009 WASHER, Lock Spring 8
18 20Q270D24 NUT, Hex 8
19 79Q1296 SWITCH, High Voltage Load Interrupter 1
22 20Q270D32 NUT, Hex 11
23 32Q1930 SIGN, Danger 1
24 32Q639D96 NAMEPLATE 1
25 32Q1396 SIGN, Warning 1
26 NOT USED
27 NOT USED
28 R34379D4 PLATE, Adapter (Not As Shown) 1
32 NOT USED
33 NOT USED
34 NOT USED
35 NOT USED
36 R37505D1 TERMINATION KIT, Cables (For Three Cables. Not Shown) 1
37 R57305D1 DECAL, Arc Flash 1
Page: 374
Sheet: 2

38 79R443D7 CLAMP, Cable 2
39 R63733D1 DRIP SHIELD 1
40 330241500 GASKET 1
41 79Z2755D7 LEVER, Limit Switch 2
42 79Z2754D1 SWITCH, Limit 2
46 20Q270D16 NUT, Hex 4
NP1000Z17016 LABEL, Information (Not Shown) AR
R97790F5-SHVL INSTALLATION KIT, Switch Decal (Not Shown) 1 384
Page: 374
Sheet: 3
MODULE, AUXILIARY TRANSFORMER
Page: 375
Sheet: 1
MODULE, AUXILIARY TRANSFORMER

R44279F26 MODULE, AUXILIARY TRANSFORMER
01 R55154D10 TRANSFORMER, Auxiliary 1
02 R43856F8 CABINET, Circuit Breaker 1 376
03 27Z753D1 EDGE TRIM AR
05 79U2624D15 CLAMP 2
06 NOT USED
07 32Q1918D16 SIGN, Auxiliary Transformer 2
11 32Q1805D34 LABEL, Identification Voltage 4160V 2
13 NOT USED
14 NOT USED
15 17Z286D10 WASHER, Disc Spring (Not Shown) 26
20 32Z2510 WIRE MARKERS (Not Shown) 4
21 79Z3134D10 SHRINK TUBING (Not Shown) 1
22 44Z2564D3 BASE, Single Clamp 3
24 20Q270D24 NUT, Hex 33
29 R44230D1 TROUGH ENCLOSURE 1
30 thru 37 NOT USED
41 32Q590D91 DECAL, Field Supply & Aux Sec Breakers 1
Page: 375
Sheet: 2
CABINET, CIRCUIT BREAKER
B C D
A
E F G
FRONT VIEW F7017F
Page: 376
Sheet: 1

R43856F8 CABINET, CIRCUIT BREAKER
01 NOT USED
03 NOT USED
05 R52617D1 END CAP KIT, Lug Adapter 2
09 R44132D2 LUG, Circuit Breaker 12
10 R52617D2 BARRIER 1
11 79E6034D11 BREAKER, Circuit 3
12 NOT USED
13 79Q1137D4 BREAKER, Circuit 1
16 R52617D4 HANDLE, Lockoff 1
17 R78978D10 LABEL, Circuit Breaker 1
18 6Z768 HANDLE, Lockoff 3
21 3312B0924 EDGE TRIM AR
22 20Z1876D41 SCREW, Self Tapping 12
29 79Z2475D7 RC NETWORK (Not Shown) 3
32 330241600 GASKET (Not Shown) AR
33 32Q590D91 DECAL, Field Supply & Aux Sec Breakers (Not Shown) 1
Page: 376
Sheet: 2

Page: 376
Sheet: 3
01
05
03
04
02 F9490
Page: 377
Sheet: 1

-- BLOCK ASSEMBLY, TERMINAL
01 79Z3459D1 BLOCK, Sectional AR
02 79Z3459D4 CHANNEL, Mounting AR
03 79Z3459D2 END BARRIER 1
04 79Z3459D3 CLAMP, Mounting 2
05 79Z4625D4 LABEL, Vinyl AR
Page: 377
Sheet: 2
INSTALLATION KIT, AUXILIARY TRANSFORMER SUPPRESSION CABINET
01 GROUND FAULT
02 SUPPRESSION
03 CABINET
04
05
15
17
HIGH
VOLTAGE
MAIN TRANSFORMER WITH
ISOLATORS
AUXILIARIES
TRANSFORMER
14 06 10
16 07 11
18 08 12
09 13
F7715
Page: 378
Sheet: 1
INSTALLATION KIT, AUXILIARY TRANSFORMER SUPPRESSION CABINET

-- R56338F1 CABINET INSTALLATION, AUXILIARY TRANSFORMER SUPPRESSION
01 R56337F1 SUPPRESSION CABINET, AUXILIARY TRANSFORMER 1 379
03 20Q270D24 NUT, Hex 4
06 87Z327D2 ELBOW, Pulling 1
08 0944V002 NUT, Lock 4
11 0944V001 NUT, Lock 1
14 203060063 WIRE #10 AR
15 203060055 WIRE #14 AR
16 79U2522D20 LUG 6
17 79U2522D9 LUG 6
18 79U2522D19 LUG 6
Page: 378
Sheet: 2
AUXILIARY TRANSFORMER SUPPRESSION CABINET
FRONT VIEW
COVER REMOVED
F7714
Page: 379
Sheet: 1
AUXILIARY TRANSFORMER SUPPRESSION CABINET

-- R56337F1 SUPPRESSION CABINET, AUXILIARY TRANSFORMER
02 79Z3381D38 BREAKER, Circuit 1
04 2136V004 NUT, Hex 4
05 18Z733D6 WASHER, Lock, Internal Tooth 4
06 80Z31D18 RESISTOR 6
07 16Z316D6 MOUNTING BRACKET, Resistor 2
11 R42203D1 COVER, Access 6
12 84Z237D1 CAPACITOR 3
13 16Z335D4 BRACKET, Capacitor Mounting 6
17 20Q270D16 NUT, Hex 28
Page: 379
Sheet: 2
HIGH VOLTAGE CABINET
01 90
82
87
88
89
82 82 80
87 87
85
79
89 88
84
88 89
81
85
86
82
83
FRONT VIEW RIGHT VIEW F7644H
FRONT AND SIDE VIEW
Page: 380
Sheet: 1

D A
RIGHT VIEW
D A
SECTION C-C SECTION D-D
F7644I
DETAIL VIEW A
Page: 380
Sheet: 2
B C
SECTION B-B
SECTION A-A
B C F7644K
DETAIL VIEW B
Page: 380
Sheet: 3

R74737F3 HIGH VOLTAGE CABINET
01 R74741F1 CABINET, High Voltage 1 381
02 R70138D1 TRANSFORMER, Potential 2
03 R43359D38 CONTACTOR, High Voltage 1
04 14F3919 GUARD, Heater 2
05 80Z112D11 HEATER 2
06 16H5242 BRACKET, Heater Mounting 4
07 0906V001 BUSHING (Not Shown) 1
08 NOT USED
09 79R443D1 CABLE CLAMP, Base plate 9
10 R62777D1 CUSHION 109
11 79R443D2 POST 72
12 79Z4672 SWITCH, High Voltage Load Interrupter 2 382
13 6Q455 HANDLE, Direct Drive 2
14 R54403F1 BUS BAR 3
15 R6258D3 ARRESTOR, Lightning 6
17 R6025D1 BRACKET, Lighting Arrester 12
18 R54528F1 SUPPORT, Fuse (Items part of fuse support not illustrated) 2
R54528D2 PLATE 2
R54528D3 ANGLE 2
R54528D4 ANGLE 4
20Z1266D21 SCREW, Nylon Hex Cap 24
20Z1267D9 NUT, Nylon Hex 24
19 R53929D1 INSULATOR, Standoff 12
20 R53879D2 FUSE CLIP, Single 6
21 79Z5645D4 FUSE 3
22 R53879D1 FUSE CLIP, Double 6
23 79Z4067D3 FUSE 3
24 R43359D17 TRANSFORMER, Current 3
25 R55082D1 BRACKET, CT 6
26 56Z10 LAMP, 100W 1
27 56Q80D1 FIXTURE, Light 1
30 R74403D1 METER, Power Quality 1
31 79Q1287D2 FUSE, Block 1
32 R53605F1 TERMINAL BLOCK ASSEMBLY 2 383
Page: 380
Sheet: 4

33 79Q1236D5 FUSE 2
34 79Z718 SWITCH, Toggle Single Pole 1
35 79Z880D1 ELBOW, 90 Deg 4
36 79Z2754D1 SWITCH, Limit 4
37 79Z2755D7 LEVER, Limit Switch 4
38 R55008D3 HEATER, Strip 100 W W/Integrated Thermostat 1
39 0863V094 SCREW, Pan Hd Mach (Not Shown) 16
42 2136V010 NUT, Hex 2
48 20Q270D16 NUT, Hex 8
49 0944V001 NUT, Lock 3
51 2419V001 NIPPLE 2
52 87Z81D1 BUSHING, Conduit End 1
55 3616V009 WASHER, Lock 104
56 20Q270D32 NUT, Hex 22
59 0949V004 BUSHING, Male Insulating 1
60 20Q270D24 NUT, Hex 46
63 20Q260D295 BOLT, Hex Hd 36
Page: 380
Sheet: 5

75 F22138GR103 SHRINK TUBING, Green AR
76 201460A38 CABLE, 6 AWG, Green AR
80 32Q592D63 DECAL, Main High Voltage Disconnect Switch 1
81 32Q592D61 DECAL, Main Transformer Primary Switch 1
84 32Q592D75 DECAL, HV Cabinet Interior Light 1
85 32Q1770D1 SIGN, Caution 2
86 32Q592D64 DECAL, Controls Terminal Block 1
87 32Q1805D39 LABEL, 7200 Volts 3
90 32Q590D5 DECAL, High Voltage Cabinet 1
91 79U2522D29 LUG 4
94 79Z5584D4 CONNECTOR, Ground Cone (Not Shown) 3
NP1000Z17016 LABEL, Information (Not Shown) AR
R97790F5-SHVL INSTALLATION KIT, Switch Decal (Not Shown) 1 384
Page: 380
Sheet: 6
HIGH VOLTAGE CABINET ASSEMBLY
HIGH VOLTAGE
CABINET FRONT VIEW
FRONT VIEW-DOORS REMOVED HIGH VOLTAGE

CABINET SIDE VIEW
F9826E
Page: 381
Sheet: 1
HIGH VOLTAGE CABINET ASSEMBLY

R74741F1 HIGH VOLTAGE CABINET ASSEMBLY
01 R54368D1 WINDOW, Clear 2
02 R74741Y18 CHANNEL, Window 2
03 18H4805D1 PLATE, Latch 1
04 16H3854 HANDLE 1
05 16H3855 BRACKET, Rod 2
06 6Z81D3 DOOR, Lock 1
07 6Z10D2 HANDLE, Drop 1
08 20Q272D24 NUT, Jam 6
11 20Q270D32 NUT, Hex 16
14 R74741D1 CABINET, High Voltage (Not Shown) 1
18 R74741Y49 GASKET 1
19 R74741Y50 BAR 4
20 R64021D1 TOP COVER, Rear Wall 1
21 R64021D4 BOTTOM COVER, Rear Wall 1
Page: 381
Sheet: 2
INTERRUPTER SWITCH, HIGH VOLTAGE LOAD
09
01
02
05
08
04
03 06
F10714
Page: 382
Sheet: 1
INTERRUPTER SWITCH, HIGH VOLTAGE LOAD

79Z4672 INTERRUPTER SWITCH, HIGH VOLTAGE LOAD
01 1079Z6391 ARC CHUTE, w/Flipper 3
02 1006Z1955 FLIPPER 3
03 1079Z6392 BLADE, Quick Break Auxiliary 3
04 1079Z6393 BLADE, Main 3
05 1006Z1956 CASTING, Hinge 3
06 1006Z1957 CASTING, Jaw 3
07 1014Z4266 MOULDING, Base (Not Shown) 1
08 1006Z1958 LINK, Connecting 3
09 1017Z2172 SPRING, Operating Mechanism 1
10 1079Z6394 BARRIER, Inner Phase (Not Shown) 6
11 1079Z6395 BARRIER, Outer Phase (Not Shown) 6
12 1018Z12394 CLIP, Barrier 3
13 1018Z12395 SPACER, Barrier (Not Shown) 3
14 NP1000Z13195 ISOLATOR, Movable Contact (Not Shown) 3
Page: 382
Sheet: 2
TERMINAL BLOCK ASSEMBLY (Not Illustrated)

R53605F1 TERMINAL BLOCK ASSEMBLY
01 R40118D26 TERMINAL BLOCK 36
03 R40118D11 END STOP 2
04 R40118D1 RAIL 1
Page: 383
Sheet: 1
INSTALLATION KIT, SWITCH DECAL - Spanish
0000073172A
HIGH VOLTAGE CABINET, DECAL LOCATION, TYPICAL
Page: 384
Sheet: 1
01
01
00000073172B
LOW HIGHER VOLTAGE DISCONNECT SWITCH, DECAL LOCATION, TYPICAL
Page: 384
Sheet: 2

R97790F5 INSTALLATION KIT, SWITCH DECAL - Spanish
01 R97783D5 DECAL, Danger, Switch Verify - Spanish 8
Page: 384
Sheet: 3
MODULE, MAIN TRANSFORMER
BOTH A
SIDES
INSIDE
OF DOOR
VIEW A - A F7033A
Page: 385
Sheet: 1

R44280F14 MODULE, MAIN TRANSFORMER
01 R43450D7 TRANSFORMER, Main 1
02 R64328F1 CABINET, Suppression & Ground Fault 1 386
03 87N259D3 CONDUIT 1
05 0944V006 NUT, Lock 2
06 0944V010 NUT, Lock 4
12 20Q270D24 NUT, Hex 8
14 R56132F1 INSTALLATION, Cable 1
17 32Q1806D1 DECAL, Danger Hazardous Voltage 1
18 32Q590D94 DECAL, Supression & Ground Fault 1
19 32Q1918D4 SIGN, Main Transformer 2
26 0944V003 NUT, Lock 4
27 R56152F6 INSTALLATION, Cable Routing (Not Shown) 1
30 NOT USED
33 NOT USED
34 NOT USED
35 NOT USED
37 87Z28D7 COVER, Receptacle 1
Page: 385
Sheet: 2

38 R64570F1 CABINET, Resistor 1 387
Page: 385
Sheet: 3
CABINET, SUPPRESSION & GROUND FAULT
01C 01A
01
01B
07
32
33
34
08
32
33 30
34 26
09 24
32 36
33 37
38 02
34 03
05 06 39
33 32 40
43 33 41
34
47
10
11 32 26
12 33
35 34
36
37 30
18 23
35 36
36 37
37 38 22
29
19
45 04
50 20
51 28 21
28 15 46
16
13 35
14 36
35 20
36 17 21
31
32
42
44
25
27
F6963H
Page: 386
Sheet: 1

R64328F1 CABINET, SUPPRESSION & GROUND FAULT
01 R64327F1 CABINET ASSEMBLY, Suppression & Ground Fault 1
01A R64327D1 CABINET 1
01B R64327D2 DOOR, Cabinet 1
01C R64327D3 PANEL, Mounting 1
02 79Z3381D38 BREAKER, Circuit 2
03 79Z3417 BOARD, Insulating 2
05 R52460D2 RESISTOR, Sensing 3
06 R52460D3 RELAY TESTER, Ground Fault 1
07 R52460D1 GROUND FAULT MONITOR RELAY 3
09 R56934D1 RELAY, Ground Fault 1
10 75Z1091D1 RECTIFIER 1
11 R6085D1 CAPACITOR 6
17 R66406D3 FAN 2
18 R6086D1 FILTER, Choke 5
19 56Q23D16 PILOT LIGHT, Oil Tight, Push to Test, Green 3
20 479Z10D16 PUSHBUTTON, Black, Flush 5
21 45Z364D4 BOOT, Pushbutton 5
22 R52509D1 NAMEPLATE, Ground Fault Cabinet 1
23 79H2159D54 TERMINAL BLOCK ASSEMBLY 1 377
24 79H2159D6 BLOCK, Terminal 377
26 R62995D1 LABEL, Identification 2
29 R57762D55 WIRING DUCT, w/ COVER 1
30 R57762D40 WIRING DUCT, w/ COVER 3
31 R55563D1 BRACKET, Fan 2
Page: 386
Sheet: 2

41 2136V004 NUT, Hex 8
42 R66406D9 CORD, Fan 2
44 R66406D10 GRILL, Fan 4
46 479Z42D3 CONTACT BLOCK 3
48 R54860D8 CONNECTOR, Post (Not Shown) 1
49 2047V003 NUT, Hex (Not Shown) 1
51 79H2046 BUS BAR, Terminal 2
52 203060063 WIRE, Black (Not Shown) AR
55 NP025081538 WIRE, Green (Not Shown) AR
56 025081413 WIRE, Green (Not Shown) AR
57 025081294 WIRE, Green (Not Shown) AR
Page: 386
Sheet: 3
ENCLOSURE, RESISTOR
A B
A B
FRONT VIEW F8419B
Front View
Page: 387
Sheet: 1
ENCLOSURE, RESISTOR
SECTION A-A SECTION B-B

F8419C
Side Views
Page: 387
Sheet: 2
ENCLOSURE, RESISTOR
R64570F1 ENCLOSURE, RESISTOR
01 R64569F1 ENCLOSURE, Resistor 1
01A R64569D1 ENCLOSURE, Rear 1
01B R64569D2 PANEL, Mtg 1
01C R64569D3 COVER, Front 1
01D R64569D4 PAD, Mtg 4
01E 017342281 MESH AR
01F 0862V133 SCREW, Pan Hd Mach 4
01G 3616V007 WASHER, Lock 4
01H 3631V005 WASHER, Plain 4
05 16Z316D7 BRACKET, Mounting 7
07 R61196D1 RESISTOR 2
08 R66406D3 FAN 2
09 R66406D10 GUARD, Fan 4
10 R66406D9 PLUG, Fan 2
11 203060063 WIRE (Not Shown) AR
12 025081413 CABLE (Not Shown) AR
13 16Z316D6 BRACKET, Mtg 1
22 R57762D50 DUCT, Wiring 1
23 R55563D1 BRACKET, Fan 2
25 3616V004 WASHER 12
26 2136V004 NUT 12
Page: 387
Sheet: 3
ASSEMBLY, TRANSIENT FILTER
12
01 18 13
14 02
03
04
19 05
02 20 06
21 23
24
28
29 07
13
14
15
25
17
09
11
SUPPRESSION
CABINET
MAIN
TRANSFORMER
F8427
Page: 388
Sheet: 1

R63986F1 ASSEMBLY, TRANSIENT FILTER
01 R61350F1 CABINET, Transient Filter 2 389
02 R63987F1 INSTALLATION, Transient Filter 1
03 20Z662D1 GASKET 1
08 79U2522D25 LUG, Terminal (Not Shown) 12
09 R73307F1 ENCLOSURE, Resistor 1
09A R73307D2 COVER, Enclosure 1
09B 3616V007 WASHER, Lock 4
09C 0862V131 SCREW, Pan Hd Mach 4
10 0906V001 BUSHING, Insulating (Not Shown) 2
11 R61196D1 RESISTOR 2
12 79U2522D16 LUG, Terminal 4
13 20Q270D16 NUT, Hex 8
17 208481190 CABLE AR
18 201660059 CABLE AR
19 R20Z2097D5 NUT 5
22 87N251D15 CONDUIT (Not Shown) 2
23 0944V001 NUT, Lock Conduit 6
25 0911V002 CLAMP 4
28 R87Z127D1 TEE 1
29 87Z98D2 COVER, Conduit 1
32 3616V005 WASHER, Lock (Not Shown) 4
34 0949V006 BUSHING, Insulating - Male (Not Shown) 2
Page: 388
Sheet: 2

35 0906V003 BUSHING, Insulating - Female (Not Shown) 2
Page: 388
Sheet: 3
CABINET, TRANSIENT FILTER
F8425A
Page: 389
Sheet: 1
CABINET, TRANSIENT FILTER

R61350F1 CABINET, TRANSIENT FILTER
01 R63900F1 CABINET, Enclosure 1
02 NOT USED
03 R63899D1 CLIP, Door 4
04 20Z1792D5 NUT, W/Spring 4
07 14E4876 GUARD 1
11 R63900Y3 PANEL 1
12 20Z1578D4 NUT, Hex Locking 8
13 R63900Y18 CHANNEL, Mounting 2
21 20H1614D2 NUT, Hex Nylon Locking 2
23 R61192D2 CAPACITOR, 100 Micro Farad 3
24 87Z246D3 SEAL, Knockout 9
28 20Z1684D1 RIVET 14
31 R61192D1 CAPACITOR, 80 Micro Farad 6
32 R61193D1 INDUCTOR, 100 Micro Henries 3
35 R63584D1 BRACKET, Resistor Mounting 2
36 R61194D1 RESISTOR, 1.5 OHM 6
Page: 389
Sheet: 2
MODULE, TRANSFER CABINET
Page: 390
Sheet: 1
MODULE, TRANSFER CABINET

R73701F4 MODULE, TRANSFER CABINET
01 R69585F1 TRANSFER CABINET 1 391
04 32Q590D11 DECAL, Transfer Contactor Cabinet 1
05 32Q1808D1 SIGN, Caution Do Not Open Doors 1
08 NOT USED
09 NOT USED
10 R55061F2 REMOTE I/O INSTALLATION, Transfer Cabinet (Not Shown) 1 396
Page: 390
Sheet: 2
CABINET, TRANSFER CONTACTOR
A B
FRONT VIEW OF CABINET

(WITH DOORS REMOVED)
C C
TYPICAL BUS BAR TO

A B BUS BAR CONNECTION
F10175A
Page: 391
Sheet: 1
DTC2 DTC1
SECTION A-A
SECTION C-C
SECTION B-B F10175B
CABINET SECTION VIEWS
Page: 391
Sheet: 2

-- R69585F1 CABINET, TRANSFER CONTACTOR
01 14A2401F2 CABINET 1
01A 6Z10D2 HANDLE, Door (Not Shown) 1
01B 6Z81D2 LOCK, Door (Not Shown) 1
01C 18H4805D1 PLATE, Latch (Not Shown) 1
02 R82739F2 PANEL, Reversing Contactor 1 392
03 R5877D1 CONTACTOR 3 394
04 R6802D1 BUS BAR 1
05 79E5487D1 BUS BAR 3
09 79E5487D4 BUS BAR 3
12 NOT USED
13 NOT USED
14 84Q20D5 CAPACITOR 1
16 79Z2705D7 INSULATOR, Center Post 3
17 79Z2361D1 STANDOFF 18
19 32Z1851D8 DECAL, Danger 575V 5
20 R65879D1 COMPOUND, Electrical Joint 2
22 79Z1177D3 LUG (Not Shown) 3
23 75Z592D10 DIODE (Not Shown) 2
31 R69310D9 SPRING, Disc 260
34 2047V003 NUT, Hex 56
Page: 391
Sheet: 3

35 20T7042D1 BOLT, Rod (Not Shown) 3
36 20H1159 STUD 6
37 R81254D1 CONTACTOR 1
37A R81255D1 CONTACT TIP KIT, Replacement 1
37B R81255D2 LAMINATED SHUNT KIT, Replacement 1
37C NP1000Z13153 COIL, Replacement 1
37D NP1000Z13154 CONTACT, Auxiliary 1
37E NP1000Z13155 CONTACT, Auxiliary 1
42 NOT USED
43 NOT USED
48 NOT USED
49 2136V004 NUT, Hex 6
51 2136V005 NUT, Hex 2
54 20Q270D24 NUT, Hex 12
55 NOT USED
56 R74659D1 PLATE, Insulating 1
57 R74660D1 BUS BAR 1
58 R74660D2 BUS BAR 1
59 R74660D3 BUS BAR 1
60 R74660D5 BUS BAR 1
61 R74661D1 PLATE 1
62 R74662D1 TUBE, Insulating 2
63 R68380D1 BRACKET. Support, Contactor 1
Page: 391
Sheet: 4

68 0624V046 SCREW, Hex Hd Cap (Not Shown) 4
70 R74659D2 PLATE, Insulating 1
71 21Z855 TAPE, Electrical 1
Page: 391
Sheet: 5
PANEL ASSEMBLY, CONTACTOR
TOP VIEW
F1789H
Panel, Contactor
Page: 392
Sheet: 1
PANEL ASSEMBLY, CONTACTOR

-- R82739F2 PANEL ASSEMBLY, CONTACTOR
01 R82738D1 PANEL (Not Shown) 1
02 R82737F1 CONTACTOR, Switching, Interlocked 1 393
03 80Z959D4 VARISTOR 2
04 NOT USED
05 75Q284D6 RECTIFIER 1
08 16F7525 BRACKET,Varistor Mounting 2
12 R73147D1 RELAY, Timer 1
13 R73147D2 SOCKET, Relay 1
14 R73147D3 CLIP, Relay Hold Down 1
23 2136V005 NUT, Hex 4
25 R82264D6 WASHER, Wedge Action Lock 4
26 R64262D1 RELAY 2
27 79Z2475D7 RCV ASSEMBLY 2
Page: 392
Sheet: 2
CONTACTOR ASSEMBLY, SWITCHING, INTERLOCKED
F1789F
Contactor, Switching, Interlocked
Page: 393
Sheet: 1
CONTACTOR ASSEMBLY, SWITCHING, INTERLOCKED

-- R82737F1 CONTACTOR ASSEMBLY, SWITCHING, INTERLOCKED
01 R78561D1 SUPPORT, Contactor 1
02 R78560D1 CONTACTOR 1
02A NP1000Z13624 COIL, Replacement 1
02B NP1000Z13625 CONTACT KIT, Replacement 1
02C NP1000Z13626 ARC CHAMBER, Replacement 1
02D NP1000Z13623 CONTACT, Auxiliary 1
03 R78560D2 CONTACTOR, Reversing 1
03A NP1000Z13617 CONTACTOR 2
03B NP1000Z13621 COIL, Replacement 1
03C NP1000Z13622 CONTACT KIT, Replacement 1
03D NP1000Z13619 INTERLOCK, Mechanical 1
03E NP1000Z13620 REVERSING LINK KIT 1
03F NP1000Z13618 CONTACT, Auxiliary 2
03G NP1000Z14530 CONTACT, Side Auxiliary 2
06 0862V099 SCREW, Pan Head Mach 8
11 20Q270D24 NUT, Hex 2
12 R69438D12 LUG, Terminal 2
13 201460080 CABLE, 6AWG AR
14 201381190 CABLE, 16AWG AR
Page: 393
Sheet: 2
CONTACTOR
11
01 10 03
04 12
09 13
08
23
07
06
05
04
03 ARC CHUTE ASSEMBLY
02
14
15 12 17
16
21 20
18
19
22 F5824
Page: 394
Sheet: 1
CONTACTOR
R5877D1 CONTACTOR
01 COIL, Blow-Out (NSS) 1
02 1020Z12966 SCREW 1
03 1018Z12684 WASHER, Lock 2
04 1018Z12683 PLATE, Pole 2
05 1079Z6839 BARRIER, Insulating 1
06 1079Z6838 SHEET, Insulating 1
07 1075Z1839 CORE, Magnet 1
08 1018Z12685 WASHER 2
09 1020Z12968 SCREW 2
10 1075Z1838 COIL, Blow-Out 1
11 1020Z12967 NUT 1
12 1079Z6828 KIT, Contact 1
13 CONTACT, Movable (NSS) 3
14 SCREW (NSS) 2
15 WASHER (NSS) 2
16 CONTACT, Stationary (NSS) 1
17 1079Z6830 ARC CHUTE 1
18 1079Z6832 SWITCH, Auxiliary 1
19 COIL, 96VDC (NSS) 1
20 1075Z1836 COIL 1
21 1079Z6848 SUPPRESSOR, Surge 1
22 NP1079Z8834 BASE, Contactor 1
23 NP1000Z11295 TERMINAL, Pivot 1
Page: 394
Sheet: 2
DOOR INTERLOCK
F8434
Page: 395
Sheet: 1
DOOR INTERLOCK
R55513F1 DOOR INTERLOCK
02 R54974D1 SWITCH, Door Interlock 1
04 0944V001 LOCKNUT 1
05 NOT USED
06 0862V085 SCREW 2
07 3616V004 LOCK WASHER 2
Page: 395
Sheet: 2
REMOTE I/O INSTALLATION - TRANSFER CABINET
TRANSFER CONTACTOR CABINET
FRONT VIEW OF SIDE (DOOR) VIEW OF

TRANSFER CABINET TRANSFER CABINET
HOIST GEAR CASE I/O BOX

RPC CABINET
REMOTE I/O ASSY
LUBE
ROOM
REMOTE
I/O ASSY
LUBE ROOM
RPC
CABINET
LOW
SWING VOLTAGE SWING
TRANSFER TRANSMISSION COLLECTOR SWING TRANSMISSION
CABINET MOTOR
SWING
MOTOR FRONT
WALL
(BOOM)
I/O BOX
SIDE
STAND
CONVERTER
CABINET
UCS
DIGITAL D.C.
CONTROL
HIGH
SUPPRESSION
VOLTAGE
ISOLATORS
AUXILIARIES
TRANSFORMER
CONVERTER AUXILIARIES
CABINET
REMOTE
I/O ASSY TRANSFER CABINET
REMOTE I/O ASSY F6826D
Page: 396
Sheet: 1
REMOTE I/O INSTALLATION - TRANSFER CABINET

-- R55061F2 REMOTE I/O INSTALLATION, TRANSFER CABINET
01 NOT USED
02 R55062F1 CABINET ASSEMBLY, Transfer I/O 1 397
03 NOT USED
04 NOT USED
05 NOT USED
06 NOT USED
07 NOT USED
09 NOT USED
10 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
17 NOT USED
18 NOT USED
19 0944V006 NUT, Lock 8
20 NOT USED
21 NOT USED
22 NOT USED
23 87Z98D7 COVER 2
24 20Z662D5 GASKET, Pulling Elbow 2
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
Page: 396
Sheet: 2
CAB ASSEMBLY, TRANSFER I/O
01
10
44
42
37
38
39
43
44
37
38 43
39 44
45
43 F9548
Cabinet
Page: 397
Sheet: 1
TERMINAL BLOCK ASSY

U96B01D
U96B01G
U96B01A
U96B01E
U96B01M
U96B01H
U96B01Q
U96B01C
U96B01R
U96B01U
U96B01B
U96B01K
U96B01V
U96B01F
U96B01N
U96B01P
U96B01S
U96B01T
U96B01L
U96B01J
ATTENTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE
PARTS
F6835B
Panel
Page: 397
Sheet: 2

R55062F1 CABINET ASSEMBLY, TRANSFER I/O
02 R57761D10 RAIL 1
04 R40118D65 BLOCK, Terminal 3-Conductor Thru W/Center Marking 20
05 R40118D70 BLOCK, Terminal 3-Conductor Ground W/Center Marking 1
07 R40118D79 JUMPER, Adjacent 7
11 NOT USED
12 R55016F6 REMOTE I/O STATION, Transfer Cabinet 1 398
14 R65803D1 LABEL, ESD 1
15 32Q590D84 DECAL (Not Shown) 1
16 NOT USED
17 NOT USED
18 R55062Y18 RAIL (Not Shown) 2
19 NOT USED
20 R55062Y20 DUCT, Wire (Not Shown) AR
21 R55008D3 HEATER, 120V 100W 1
22 R57762D21 DUCT, Wire AR
25 32Z887D5 PAD, Wire Tie Mounting 1
26 NOT USED
27 NOT USED
28 NOT USED
32 NOT USED
36 NOT USED
37 20Q270D16 NUT, Hex 2
Page: 397
Sheet: 3

40 NOT USED
41 NOT USED
42 79Q242D105 RING, Tongue Terminal 2
43 79Q242D104 RING, Terminal 3
44 208481294 WIRE AR
45 R72153D1 STRAP, Ground 1
Page: 397
Sheet: 4
REMOTE I/O STATION, TRANSFER CABINET
02 04 05 06 07 08
01 03 09 09 09 09 09
I/O RACK
F6819
Page: 398
Sheet: 1
REMOTE I/O STATION, TRANSFER CABINET

R55016F6 REMOTE I/O STATION, TRANSFER CABINET
- R60208D1 FUSE 1
04 R54797D13 MODULE, Digital Input 7
05 R54797D34 MODULE, Analog RTD 6
06 R54797D32 MODULE, Analog Input Current 1
07 R54797D24 MODULE, Digital Relay Output 3
08 R54797D20 MODULE, Digital Output 1
Page: 398
Sheet: 2
MODULE, CONVERTER CABINET
INSIDE OF DOOR INSIDE OF DOOR
INSIDE OF DOOR
SWING #1-2-3 CONVERTER CABINET HOIST #1/PROPEL #1
600V
RPC
CABINET
SIDE
K05 K06 K08 600V
SWING #1-2-3 HOIST #1

PROPEL #1
FRONT VIEW
INSIDE OF DOOR
INSIDE OF DOOR INSIDE OF DOOR
HOIST #2 CONVERTER CABINET CROWD/PROPEL #2
600V RPC
CABINET
SIDE
K01 K02 K04

600V
HOIST #2 CROWD/PROPEL #2
BACK VIEW F7051D
Page: 399
Sheet: 1

R52703F2 MODULE, CONVERTER CABINET
01 R48289F1 CABINET, Converter 1 400
02 R55061F1 REMOTE I/O INSTALLATION, Converter Cabinet 1 414
04 46Q132D2 MEDIA, Air Filter AR
05 32Q1751D1 DECAL, Caution Do Not Open Doors 2
06 32Q590D102 DECAL, Swing 1,2, & 3 1
07 32Q590D41 DECAL, Hoist #1/Propel #1 1
08 32Q590D42 DECAL, Hoist #2 1
09 NOT USED
10 32Q590D4 DECAL, Converter Cabinet 2
11 NOT USED
16 NOT USED
17 87P350D1 CHANNEL, Light Mounting 2
18 NOT USED
19 NOT USED
21 NOT USED
22 32Q590D43 DECAL, Crowd/Propel #2 1
23 R44889D2 EYE, Lifting 4
24 R52598F4 Module, Bus Bars (R52598F4 part of R52598F1) 1 434
25 NOT USED
26 87Z493D1 RECEPTACLE 1
28 79Z2289D2 COVER, Twist Lock 1
31 20Q270D24 NUT, Hex 40
32 NOT USED
33 NOT USED
34 NOT USED
Page: 399
Sheet: 2

NOTE: The following items are not illustrated, but are the hardware required for the bottom Bus Bar
connections of the Converter Cabinet Module.
42 20Q270D32 NUT, Hex 96
Page: 399
Sheet: 3
CABINET, CONVERTER
TOP SECTION VIEW CONVERTER CABINET
FRONT VIEW CONVERTER CABINET F7391
Converter Cabinet - Front View
Page: 400
Sheet: 1
CABINET, CONVERTER
REAR VIEW CONVERTER CABINET
BOTTOM SECTION VIEW CONVERTER CABINET F7391A
Converter Cabinet - Rear View
Page: 400
Sheet: 2
CABINET, CONVERTER
REAR VIEW CONVERTER CABINET
SECTIONA-A F7391F
Converter Cabinet - Section View
Page: 400
Sheet: 3
CABINET, CONVERTER
B B
T OP VIEW
SECTION B-B
F7391C
Bus Bars - Section View
Page: 400
Sheet: 4
CABINET, CONVERTER
C C
TOP VIE W
SECTION C-C
F7391D
Bus Bars - Section View (Continued)
Page: 400
Sheet: 5
CABINET, CONVERTER
R48289F1 CABINET, CONVERTER
03 80Q145D2 GRID RESISTOR 4
04 979E326F5 DV/DT SUBASSEMBLY, Armature 24 401
05 979E327F5 DV/DT SUBASSEMBLY, Armature 24 402
06 979E328F5 HEATSINK, SUBASSEMBLY 24 403
07 979E328F6 HEATSINK, SUBASSEMBLY 24 404
08 100E6770-2 PULSE, Transformer Ckt PC Assembly 6
09 79Z1893D7 MOUNTING TRACK 6
10 18Z2006D20 SPACER 12
11 979E308F2 HEATSINK, Diverter Circuit 2 405
12 979F763-2 DV/DT SUBASSEMBLY, Diverter 6 406
13 18F2551 SPACER, Insulating Choke 2
14 75F240 CHOKE 6
15 18H9231 SUPPORT, Choke 6
16 16F6713 BRACKET, Choke 8
R58802D1 BOOT, Protective (Capacitor) 12
20 R46935D1 TRANSDUCER, Current Sensor 3
21 555Q324 CABLE ASSEMBLY (Trim Lengths to Suit) 1
22 555Q325 CABLE ASSEMBLY 2
24 89Z339 THERMOSTAT 4
25 18H6535 SPACER 18
26 75Z962D14 CURRENT TRANSFORMER 9
27 79E5577F1 PANEL, MOV Assembly 2 410
28 79Z3238D4 FUSE 24
29 79E5578F1 PANEL, Diverter Control Assembly 1 411
30 79Z2752D7 INSULATOR, Hex 60
32 79A1914 BUS BAR 8
33 79Z3395D1 POWER MONITOR ASSEMBLY 4
34 555R137D1 ENCLOSURE, Converter Cabinet 1
34A 6Z10D2 HANDLE, Door - Middle Cabinet 2
34B 6H554D3 HANDLE, Door - End Cabinets 4
Page: 400
Sheet: 6
CABINET, CONVERTER
34C 6Z81D3 LOCK, Door 6
35 R49404D1 FAN, Cabinet 2 430
36 75Z891 TRANSFORMER, Summation 2
38 14F4711 GUARD, Fan 2
40 79E5578F8 PANEL, Diverter Control Assembly 1 412
42 80Z112D11 HEATER 6
49 R55513F1 INTERLOCK KIT, Door 6 395
50 R54974D1 SWITCH, Interlock 1
54 18Z1940D3 SPACER 8
55 979F781F1 RELAY, SUBASSEMBLY 4 413
57 304B13180 CONDUIT 2
58 79Z880D2 ELBOW 2
59 79Z2724D8 TERMINAL 140
62 1079Z8638 BUS BAR, Horizontal A&C Phase 8
63 1079Z8635 BUS BAR, Vertical A Phase 4
64 1079Z8639 BUS BAR, Horizontal B Phase 4
65 1079Z8636 BUS BAR, Vertical B Phase 4
66 1079Z8637 BUS BAR, Vertical C Phase 4
67 R65671F1 CT BUS ASSEMBLY (Includes Item 48) 1
68 1079Z8634 BUS BAR, Line C Phase (Outside Bus Bar) 4
69 1079Z8628 BUS BAR, Line C Phase (Inside Bus Bar) 4
70 1079Z8633 BUS BAR, Line B Phase 4
71 1079Z8627 BUS BAR, Line B Phase 4
Page: 400
Sheet: 7
CABINET, CONVERTER
72 1079Z8632 BUS BAR, Line A Phase 4
73 1079Z8626 BUS BAR, Line A Phase 4
74 NP1079Z8629 BUS BAR, Fuse A Phase 8
75 NP1079Z8630 BUS BAR, Fuse B Phase 8
76 NP1079Z8631 BUS BAR, Fuse C Phase 8
77 16F8581 BUS BAR, Support 20
78 1079Z8640 BUS BAR, Heatsink 24
79 1079Z8641 BUS BAR, Heatsink 12
80 1079Z8642 BUS BAR Flexible 576
81 555Q323 BUS BAR, Converter DC - Meter Arm 8
82 79F4569 BUS BAR 4
83 1079Z8645 BUS BAR, Terminal 4
84 R65670F1 CT BUS ASSEMBLY (Includes Item 48) 1
85 18T14324D2 SPACER 56
86 18T14324D3 SPACER 12
87 18T11474 SPACER 24
88 18T14324D4 SPACER 12
89 16H5011 BRACKET, DV/DT Mounting 48
90 1016Z1462 SUPPORT RIGHT HAND HEATSINK ASSEMBLY 24
91 1016Z1463 SUPPORT LEFT HAND HEATSINK ASSEMBLY 24
92 27R115 BAFFLE 48
93 1027Z673 BAFFLE, Heatsink 48
94 R50505F1 HEATSINK ASSEMBLY 2
95 R50505F2 HEATSINK ASSEMBLY 2
96 79Z566D7 DUCT, Wire 8
98 R55009D50 TERMINAL BLOCK ASSEMBLY 2
100 20H1159 STUD 88
Page: 400
Sheet: 8
CABINET, CONVERTER
124 3616V007 WASHER, Lock 224
125 3616V009 WASHER, Lock 182
127 17Z286D3 WASHER, Disc Spring 132
133 20Q270D16 NUT, Hex 192
134 2047V001 NUT, Hex 36
135 20Q270D24 NUT, Hex 92
137 1020Z13675 SCREW, Thumb Nylon 48
145 3616V005 WASHER, Lock 118
147 2136V005 NUT, Hex 20
Page: 400
Sheet: 9
CABINET, CONVERTER
152 18H9011D1 SPACER, Tapped 32
153 20H3800D6 STUD, Full Thread 24
157 0844V033 SCREW, Flat Hd Mach (Not Shown) 96
163 0906V001 BUSHING, End (Not Shown) 2
164 0949V004 BUSHING, Male Insulating (Not Shown) 2
166 0949V013 BUSHING, Male Insulating (Not Shown) 8
167 1032Z1594 DECAL, "Thyristor, Replace" 4
Page: 400
Sheet: 10
DV/DT SUBASSEMBLY, ARMATURE SCR
F1785
Page: 401
Sheet: 1

979E326F5 DV/DT SUBASSEMBLY, ARMATURE
01 16E7169D1 BRACKET, Mounting 1
03 R19342D1 TRANSFORMER, Pulse 1
06 980H70-1 ASSEMBLY, Resistor 1
07 16H2697 BRACKET, Capacitor Mounting 1
08 84Z200D7 RC FILTER 1
09 32Z890D15 TIE, Wire 1
11 16Z450D4 HARDWARE, Resistor Mounting 1
13 21Z549 POTTING COMPOUND (Not Shown) AR
20 2136V001 NUT, Hex 6
25 16F7463 BRACKET, Mounting - Pulse Transformer 1
26 2136V005 NUT, Hex 4
27 2136V004 NUT, Hex 4
28 2136V003 NUT, Hex 2
Page: 401
Sheet: 2
F1787
Page: 402
Sheet: 1

979E327F5 DV/DT SUBASSEMBLY, ARMATURE
01 16E7169D1 BRACKET, Mounting 1
03 R19342D1 TRANSFORMER, Pulse 1
04 80Z811D4 RESISTOR, 40 Ohm 2
05 84Z170D4 CAPACITOR, 1.0 Micro Farad 1
09 32Z890D15 TIE, Wire AR
13 21Z549 POTTING COMPOUND (Not Shown) AR
20 16F7463 BRACKET, Mounting - Pulse Transformer 1
25 2136V001 NUT, Hex 6
26 2136V005 NUT, Hex 4
27 2136V004 NUT, Hex 4
28 2136V003 NUT, Hex 2
Page: 402
Sheet: 2
HEAT SINK
04
03
01
02 05
Page: 403
Sheet: 1
HEAT SINK
-- 979E328F5 HEAT SINK
01 79U2157D2 HEAT SINK 2
02 75Z727D16 THYRISTOR 1
03 979E343F1 CLAMP, Thyristor 1
05 18Z3482D1 TUBE, Thyristor Wire Insulation 1
Page: 403
Sheet: 2
HEAT SINK
04
03
01
02 05
Page: 404
Sheet: 1
HEAT SINK
979E328F6 HEAT SINK
03 979E343F1 CLAMP, Thyristor 1
05 18Z3482D1 TUBE, Thyristor Wire Insulation 1
Page: 404
Sheet: 2
HEAT SINK, DIVERTER CIRCUIT
05 05
03
03
01
02
04
07
10 08
11 09
12
13
Page: 405
Sheet: 1

-- 979E308-2 HEAT SINK, DIVERTER CIRCUIT
02 NOT USED
03 79F4372 HEATSINK 2
04 79E5099 HEATSINK 1
05 979E344-13 CLAMP, Thyristor 2
06 NOT USED
08 16F6864 BRACKET, Heatsink 2
09 NOT USED
10 NOT USED
Page: 405
Sheet: 2
DV/DT SUBASSEMBLY, DIVERTER
09 06
10 07
11 05 04 08
02
03 01
Page: 406
Sheet: 1
DV/DT SUBASSEMBLY, DIVERTER

979F763-2 DV/DT SUBASSEMBLY, DIVERTER
01 16F7562 BRACKET 1
08 2136V005 NUT, Hex 8
11 2136V004 NUT, Hex 4
Page: 406
Sheet: 2
05 05
03
03
01
02
04
07
10 08
11 09
12
13
Page: 407
Sheet: 1

01 NOT USED
02 75Q68D2 DIODE 2
06 NOT USED
08 NOT USED
09 16F7210 BRACKET, Insulating, Heat Sink Mounting 2
11 NOT USED
Page: 407
Sheet: 2
05 05
03
03
01
02
04
07
10 08
11 09
12
13
Page: 408
Sheet: 1

02 NOT USED
06 NOT USED
08 16F6864 BRACKET, Heatsink 2
09 NOT USED
10 NOT USED
Page: 408
Sheet: 2
05 05
03
03
01
02
04
07
10 08
11 09
12
13
Page: 409
Sheet: 1

01 NOT USED
02 75Q68D2 DIODE 1
06 NOT USED
08 NOT USED
09 16F7210 BRACKET, Insulating, Heat Sink Mounting 2
11 NOT USED
Page: 409
Sheet: 2
PANEL, METAL OXIDE VARISTOR AND FUSE
Page: 410
Sheet: 1
PANEL, METAL OXIDE VARISTOR AND FUSE

79E5577F1 PANEL, METAL OXIDE VARISTOR AND FUSE
01 79E5577 PANEL 1
02 80Q176D1 VARISTOR, Metal Oxide 6
03 79Z4103 HOLDER, Fuse 2
04 79Z4104D4 FUSE 6
Page: 410
Sheet: 2
PANEL, DIVERTER CONTROL
17
03 19 17 03
04 21 21 26 19 04 07
05 23 22 27 06 20 09 05 08 01
21
23
11
11
13
10 19
12 29
30
31
17
19
20
18 02 24 16 22 32 02 22 14 15
19 25 33 28 33
34
Page: 411
Sheet: 1

79E5578F1 PANEL, DIVERTER CONTROL
01 79E5578Y1 PANEL 1
02 100E6722-2 MODULE, Diverter Control 2
03 R64262D1 RELAY 2
04 R64262D10 CONTACT CARTRIDGE 2
05 R64262D11 CONTACT CARTRIDGE 2
06 75Z969 TRANSFORMER 2
08 16Z315D2 BRACKET, Resistor Mounting 3
09 75Z954D2 RECTIFIER BRIDGE 2
12 79H2204 INSULATOR, Terminal Block 2
13 79E5578Y13 DUCT, Wire 1
14 79E5578Y15 DUCT, Wire 1
16 79E5578Y16 DUCT, Wire 1
24 79U2522D8 CAPACITOR 2
28 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
33 NOT USED
34 NOT USED
Page: 411
Sheet: 2
17
03 19 17 35
04 21 21 26 19 36 07
05 23 22 27 06 20 09 37 08 01
21
23
11
11
13
10 19
12 29
30
31
17
19
20
18 02 24 16 22 32 02 22 14 15
19 25 33 28 33
34 F675A
Page: 412
Sheet: 1

79E5578F8 PANEL, DIVERTER CONTROL
01 100E6722F3 PANEL 1
03 R64262D1 RELAY, 600V 1
04 R64262D10 CONTACT CARTRIDGE, 4 Pole 1
05 R64262D11 CONTACT CARTRIDGE, Single 1
06 75Z969 TRANSFORMER 2
08 16Z315D2 BRACKET, Resistor Mounting 3
09 75Z954D2 RECTIFIER Bridge 2
12 79H2204 INSULATOR, Terminal Block 2
13 79E5578Y13 DUCT, Wire 1
14 79E5578Y15 DUCT, Wire 1
16 79E5578Y16 DUCT, Wire 1
24 79U2522D8 CAPACITOR, 1100 Micro Farad 1
28 NOT USED
29 NOT USED
30 NOT USED
31 84Z299D6 POWER SUPPLY, DC 1
32 16P7026 BRACKET, Support 1
34 2136V004 NUT, Hex 2
35 NOT USED
36 NOT USED
37 NOT USED
Page: 412
Sheet: 2
RELAY SUBASSEMBLY
07
01 02 14 13
03
10
08
09
11
12
04
05
06
Page: 413
Sheet: 1
RELAY SUBASSEMBLY
979F781-1 RELAY SUBASSEMBLY 1
01 16F7780 BRACKET 1
02 80Z863D33 RESISTOR, 3.3K Ohm 2
04 87Z239 SOCKET, Relay 1
05 79Z3878D4 RELAY 1
06 17Z434 SPRING, Hold Down 1
07 75Z570D21 DIODE, Zener 2
11 2136V004 NUT, Hex 2
12 79F1376D29 LUG, Terminal 2
13 NOT USED
14 16F7885 BRACKET, Resistor Mounting 1
Page: 413
Sheet: 2
REMOTE I/O INSTALLATION - CONVERTER CABINET
SWING CONVERTER CABINET HOIST #1/PROPEL #1
P&H
ELECTROTORQUE
HOIST GEAR CASE I/O BOX

RPC CABINET
REMOTE I/O ASSY
LUBE
ROOM
REMOTE
I/O ASSY
LUBE ROOM
RPC
CABINET
LOW
SWING VOLTAGE SWING
TRANSFER TRANSMISSION COLLECTOR SWING TRANSMISSION
CABINET MOTOR
SWING
MOTOR FRONT
WALL
(BOOM)
I/O BOX
SIDE
STAND
CONVERTER
CABINET
UCS
DIGITAL D.C.
CONTROL
HIGH
SUPPRESSION
VOLTAGE
ISOLATORS
AUXILIARIES
TRANSFORMER
CONVERTER AUXILIARIES
CABINET
REMOTE
I/O ASSY TRANSFER CABINET
REMOTE I/O ASSY F6826C
Page: 414
Sheet: 1
REMOTE I/O INSTALLATION - CONVERTER CABINET

-- R55061F1 REMOTE I/O INSTALLATION, CONVERTER CABINET
01 R56620F1 REMOTE I/O ASSEMBLY 1 415
02 NOT USED
03 NOT USED
04 NOT USED
05 NOT USED
06 NOT USED
07 NOT USED
09 NOT USED
11 NOT USED
12 NOT USED
13 NOT USED
17 NOT USED
18 NOT USED
19 0944V006 NUT, Lock 4
20 NOT USED
21 NOT USED
22 NOT USED
23 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
Page: 414
Sheet: 2
REMOTE I/O ASSEMBLY
TERMINAL BLOCK ASSY

U95B01G
U95B01A
U95B01D
U95B01M
U95B01H
U95B01E
U95B01C
U95B01Q
U95B01B
U95B01K
U95B01R
U95B01F
U95B01N
U95B01P
U95B01S
U95B01L
U95B01J
ATTENTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE
PARTS
F6844A
Page: 415
Sheet: 1
REMOTE I/O ASSEMBLY

R56620F1 REMOTE I/O ASSEMBLY
07 NOT USED
11 NOT USED
12 R55016F5 REMOTE I/O STATION, CONVERTER CABINET 1 416
14 1032Z1589 LABEL, ESD 1
15 32Q590D83 DECAL, Remote I/O Converter (Not Shown) 1
16 NOT USED
17 R57761D17 RAIL, Mounting (Not Shown) 1
18 NOT USED
19 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
32 NOT USED
36 NOT USED
Page: 415
Sheet: 2
REMOTE I/O ASSEMBLY

40 NOT USED
41 79Q242D104 TERMINAL, Ring (Not Shown) 3
42 79Q242D105 TERMINAL, Ring Tongue (Not Shown) 2
43 R72153D1 GROUND STRAP (Not Shown) 1
44 208481294 WIRE (Not Shown) 1
Page: 415
Sheet: 3
REMOTE I/O STATION, CONVERTER CABINET
02 04 05 06
01 03 07 07 07
I/O RACK
F6818
Page: 416
Sheet: 1
REMOTE I/O STATION, CONVERTER CABINET

R55016F5 REMOTE I/O STATION, CONVERTER CABINET
- R60208D1 FUSE 1
Page: 416
Sheet: 2
MODULE, TRANSFORMER/RPC BUS BARS
Page: 417
Sheet: 1
MODULE, TRANSFORMER/RPC BUS BARS

R48774F1 MODULE, TRANSFORMER/RPC BUS BARS
01 R49089F1 TROUGH, Bus Bar Transformer/RPC 1
02 16F9387 CHANNEL, Insulating 10
03 18F2129D6 SPACER, Insulating 10
04 16H3867 CLAMP, Support 10
05 NOT USED
06 R49516D1 BUS BAR, Transformer/RPC 1
12 79P437D12 BUS BAR, Flex 24
14 32Q1812 DECAL, Danger 7
15 21Z808 COMPOUND, Electrical Joint AR
23 NOT USED
24 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
34 20Q270D24 NUT, Hex 3
Page: 417
Sheet: 2
MODULE, RPC/CONVERTER BUS BARS
Page: 418
Sheet: 1

R48777F1 MODULE, RPC/CONVERTER BUS BARS
01 R49702F1 TROUGH, Bus Bar RPC/Converter 1
02 NOT USED
05 R44517D2 BUS BAR, RPC/Converter 3
06 NOT USED
08 NOT USED
10 21Z808 COMPOUND, Electrical Joint (Not Shown) AR
11 NOT USED
12 NOT USED
14 NOT USED
15 NOT USED
16 NOT USED
18 NOT USED
19 NOT USED
20 NOT USED
21 NOT USED
22 NOT USED
23 NOT USED
Page: 418
Sheet: 2
Page: 419
Sheet: 1

R48777F2 MODULE, RPC/CONVERTER BUS BARS
01 NOT USED
02 R49702F2 TROUGH, Bus Bar RPC/Converter 1
05 R44517D2 BUS BAR, RPC/Converter 3
06 NOT USED
08 NOT USED
11 NOT USED
12 NOT USED
14 NOT USED
15 NOT USED
16 NOT USED
18 NOT USED
19 NOT USED
20 NOT USED
21 NOT USED
22 NOT USED
23 NOT USED
Page: 419
Sheet: 2
MODULE, RPC SWITCHING
36 50 38
BANK 1 1 3 BANK 3
THYRISTORS
FOR BANK 1 & 3
MACHINE HOUSE
FRONT OF
4100XPB
THYRISTORS FLEX I/O

FOR BANK 1/2 & 2
1/2 BANK 1/2 2 BANK 2
36 TOP VIEW 38
INSIDE
14 OF DOOR 15
01 07 06 02 15 13 05 19 03 16 47
04
06
13 INSIDE
RPC CABINET - 1/2 BANK RPC SWITCHING CABINET RPC CABINET - BANK #2 RPC SWITCHING CABINET OF DOOR
ON
12 COVER
13
19 14
15
12 11
12
14
15
11
14
15
11
12
INSIDE 13
OF DOOR
10
BANK #1/2 BANK #2 FLEX I/O
RPC SWITCHING
CABINET
19 10 10 FRONT VIEW 11 14 10
15 F7161H
Front & Top Views
Page: 420
Sheet: 1
SECTION "A - A"

CABINET INTERCONNECT OF BUS BARS
LEADING TO CIRCUIT BREAKERS.
SIDE VIEW
INSIDE
OF DOOR
RPC CABINET - BANK #3 RPC SWITCHING CABINET RPC CABINET - BANK #1
A A
INSIDE
OF DOOR
INSIDE
OF DOOR
BANK #3 BANK #2 BANK #1

(BACK VIEW)
Rear & Side Views
Page: 420
Sheet: 2

R44988F11 MODULE, RPC SWITCHING
01 100A13558F3 CABINET, BANKED RPC - BANKS 1/2 & 1 1 421
02 100A12130F35 CABINET, RPC Switching 1 422
03 100A13558F5 CABINET, BANKED RPC - BANKS 2 & 3 1 428
04 R42936F5 CABINET, RPC Bank 4 1 429
06 32Q590D38 DECAL, RPC Switching Cabinet 3
07 32Q590D45 DECAL, RPC Cabinet - 1/2 Bank 1
10 46Q132D2 MEDIA, Air Filter (85 ft Roll) AR
16 32Q180556 LABEL, Identification Voltage 120 2
17 R48291D1 DECAL, RPC Indication (Not Shown) 3
18 R44889D1 EYE, Lifting 4
19 R44333F2 CABLE INSTALLATION, RPC Cabinet Modification 1
20 87P350D1 CHANNEL, Light Mounting 2
21 304A13180 CONDUIT (Not Shown) AR
22 R20611D1 COVER, Side 1
26 R26526D1 PLATE, Blower Mounting (Not Shown) 3
34 20Q270D40 NUT, Hex 36
37 R49404D1 FAN, Cabinet (Not Shown) 3 430
Page: 420
Sheet: 3

38 R52598F3 MODULE, Bus Bar RPC (R52598F3 part of R52598F1) 1 434
39 NOT USED
40 79Z878D2 CONNECTOR, Straight (Not Shown) 6
41 20Q270D24 NUT, Hex 28
42 14F4711 GUARD, Fan (Not Shown) 3
43 87Z493D1 RECEPTACLE, 125 V, Twist Lock, 3 Wire 1
46 NOT USED
48 R55061F7 REMOTE I/O INSTALLATION, RPC Cabinet (Not Shown) 1 431
49 32Q590D27 DECAL, RPC (Not Shown) 1
50 32Q590D95 DECAL, RPC Bank 4 1
Page: 420
Sheet: 4
CABINET, BANKED RPC - BANKS 1/2 AND 1
Cabinet Front & Rear Views
Page: 421
Sheet: 1
Cabinet Top View
Page: 421
Sheet: 2
Cabinet Side View
Page: 421
Sheet: 3
FRONT OF CABINET DOOR SIDE

DETAIL A-A
(BANK 1/2) F1, F3

(BANK 2) F2, F4
(BANK 1) F1, F3
(BANK 3) F2, F4
DETAIL H-H F7176G

Cabinet Section Views
Page: 421
Sheet: 4
A A
B SWITCH CABINET B
FORWARD
PHASE
C C
A B C C B A
(BANK 1/2 ) F1, F3, F6, F8 (BANK 2 ) F5, F7
C C
B B
SWITCH CABINET
A FORWARD A
PHASE
C B A A B C
(BANK 2) F2, F4
(BANK 1 ) F1, F3, F6, F8
(BANK 3) F5, F7
VIEW J-J
VIEW G-G
VIEW F-F
VIEW D-D F7176F

Section Views Continued
Page: 421
Sheet: 5
127
66
94
136
72
73
85
138
66
136
125
126
Cabinet Bottom View
Page: 421
Sheet: 6

100A13558F3 CABINET, BANKED RPC - BANKS 1/2 AND 1
01 14A2635D12F11 CABINET 1
79Z3204D6 SWITCH, Pressure 1
03 79Z4033D2 FUSE 36
05 R57503D1 BUS BAR, Circuit Breaker Terminal 1
06 975E601-1 REACTOR, Bank 1/2 3
07 R57509D1 BUS BAR, Flexible 2
09 16F7405 SUPPORT, Insulating Channel 12
11 975E644F1 REACTOR, Bank 1 3
13 79H2234D1 INSULATOR 6
14 79E5816D2 BUS BAR, Flexible 2
15 79F4863 BUS BAR 2
17 79F4856 BUS BAR 6
19 79F4850D2 TERMINAL, Fuse Mounting 18
23 16H5089D1 BRACKET, Support 6
24 79F4642 BUS BAR 2
25 79F4641 BUS BAR 4
27 18H8907 SUPPORT, Reactor 6
30 79F4853 BUS BAR 2
31 79F4855 BUS BAR 2
32 79F4854 BUS BAR 2
33 NOT USED
34 NOT USED
35 16H4961 BRACKET, Bus Bar Mounting 18
36 79F4857 BUS BAR 3
37 R65879D1 COMPOUND, Electrical Joint (Not Shown) AR
Page: 421
Sheet: 7

-- R55513F2 KIT, Door Interlock 2
38 R55120D1 BRACKET, Door Interlock (Not Shown) 1
39 R54974D1 INTERLOCK, Door 1
41 14E4564 COVER, RPC Cabinet 1
44 NOT USED
45 100A7959-2 PC ASSEMBLY, Indicator Circuit 1
46 NOT USED
47 NOT USED
48 980F52-1 RESISTOR ASSEMBLY 1
--- 80Z233D4 RESISTOR 12
49 NOT USED
50 NOT USED
51 3609V008 WASHER, Plain AR
53 2047V003 NUT, Hex AR
54 R69310D9 WASHER, Disc Spring AR
55 20Z1057D2 NUT, Lock 21
56 3616V011 WASHER, Lock AR
60 2047V005 NUT, Hex AR
61 0624V042 SCREW, Hex Hd Cap AR
62 NOT USED
63 20Q260D256 SCREW, Hex Hd Cap AR
68 NOT USED
73 20Q270D16 NUT, Hex 20
Page: 421
Sheet: 8

75 0860V117 SCREW, Rd Hd Cap 8
76 18Z733D9 WASHER, Lock Internal Tooth 8
77 100A13558Y77 DUCT, Wire AR
78 100A13558Y78 DUCT, Wire AR
82 NOT USED
83 NOT USED
86 20Z1684D1 RIVET, Nylon Pop (To Secure Wire Duct) 24
88 NOT USED
89 79Z2752D7 INSULATOR, Hex (Not Shown) 2
90 79F4860 BUS BAR 4
92 16F7157 BRACKET, Bus Bar Mounting 2
95 2136V005 NUT, Hex 12
96 0861V030 SCREW, Rd Hd Mach (Not Shown) 4
99 NOT USED
101 16H5091 INSULATOR, Circuit Breaker 2
102 100A13558Y102 DUCT, Wire AR
107 NOT USED
110 NOT USED
111 NOT USED
Page: 421
Sheet: 9

112 NOT USED
113 79F4640D2 CABLE, Jumper 6
114 NOT USED
118 NOT USED
119 79F4929 BUS BAR 3
120 79F4930 BUS BAR 3
121 79F4931 BUS BAR 3
122 79F4932 BUS BAR 3
125 80Z112D11 HEATER 2
129 NOT USED
130 20H4197D5 GASKET 2
131 330241840 GASKET, W/Adhesive Back (Not Shown) AR
133 R66754D1 SEALANT, Adhesive (Not Shown) AR
134 080965107 SLEEVING, Fiberglass 3
135 R28374D1 BUS BAR 3
138 18H4145D7 WASHER, Lock External Tooth 4
139 NOT USED
140 NOT USED
142 27Z753D3 EDGING (Not Shown) 2
143 NOT USED
144 NOT USED
145 NOT USED
146 R69199D1 PLATE, Compression 42
Page: 421
Sheet: 10
RPC CABINET, THYRISTOR SWITCHING
Front & Rear View
Page: 422
Sheet: 1
Side View
Page: 422
Sheet: 2
Side Section View
Page: 422
Sheet: 3

100A12130F35 RPC CABINET, THYRISTOR SWITCHING
01 NOT USED
02 79A1871F1 PANEL, RPC Upper 2
03 79A1872F1 PANEL, RPC Lower 2
04 79E5352 CHANNEL, Insulating 2
09 79E5358D1 BUS BAR 2
10 79E5358D2 BUS BAR 2
11 79E5358D3 BUS BAR 2
12 80Z112D11 HEATER 2
15 79E5354D1 WASHER, Shoulder Nylon (Not Shown) AR
17 79E5354D2 STRIP, Insulating 2
22 16F7108 SUPPORT, Heatsink 24
24 NOT USED
25 NOT USED
28 16F7116 BRACKET, Heatsink Mounting 12
29 79F4528 BUS BAR, Terminal 12
30 979E307F9 HEATSINK SUBASSEMBLY 12 423
31 979E307-7 HEATSINK SUBASSEMBLY 12 424
32 NOT USED
33 NOT USED
34 27F158D1 BAFFLE, Heatsink Side 24
35 79F4525 BUS BAR, Flexible 6
39 16F7124 SUPPORT, Bus Bar 8
Page: 422
Sheet: 4

41 NOT USED
-- R55513F2 KIT, Door Interlock 2 324
45 FAN (Not included with 100A12130F35. See MODULE, RPC SWITCHING) 420
46 NOT USED
50 NOT USED
51 NOT USED
54 NOT USED
55 R55074D28 TERMINAL BLOCK ASSEMBLY, 28 Pos (Not Shown) 2
72 NOT USED
75 NOT USED
76 NOT USED
77 NOT USED
Page: 422
Sheet: 5

80 NOT USED
82 NOT USED
84 NOT USED
85 NOT USED
86 NOT USED
87 9147V003 NUT, Hex AR
88 2145V003 NUT, Hex AR
89 NOT USED
90 16F7356 BRACKET 24
91 79E5505D1 BUS BAR 4
92 79E5505D2 BUS BAR 4
93 79E5505D3 BUS BAR 4
94 79F4634 BUS BAR 6
95 79H2202 BUS BAR, Flexible AR
96 R69199D1 CLAMP, Bus Bar 36
97 2136V005 NUT, Hex 4
98 NOT USED
100 79Z2724D8 TERMINAL 24
101 NOT USED
102 NOT USED
103 NOT USED
104 NOT USED
105 NOT USED
106 NOT USED
107 NOT USED
108 NOT USED
109 NOT USED
110 79T488 INSULATOR (Not Shown) 16
111 NOT USED
Page: 422
Sheet: 6

117 20Q270D16 NUT, Hex 4
121 979A2301F3 DV/DT SUBASSEMBLY 6 425
123 NOT USED
124 NOT USED
125 NOT USED
126 NOT USED
127 79F4058D8 BUS BAR, Flexible 4
Page: 422
Sheet: 7
HEAT SINK
F642A
Page: 423
Sheet: 1
HEAT SINK
979E307F9 HEAT SINK
05 18Z3482D1 TUBE, Insulation 1
Page: 423
Sheet: 2
HEAT SINK
F642A
Page: 424
Sheet: 1
HEAT SINK
979E307-7 HEAT SINK
02 75Z935D1 DIODE 1
05 18Z3482D1 TUBE, Insulation 1
Page: 424
Sheet: 2
DV/DT SUBASSEMBLY
15 06 07 13
08
09
10
11
16
12
08
10
11
14
02
03
04
05
15
01
02
03
04
05
08
10
11
18
19
20
21
16
17
Page: 425
Sheet: 1
DV/DT SUBASSEMBLY
-- 979A2301F3 DV/DT SUBASSEMBLY
01 NOT USED
03 2136V004 NUT, Hex 2
09 2136V005 NUT, Hex 8
13 16E8648 BRACKET, DV/DT Mounting 1
15 16H4955 BRACKET, Terminal Mounting 1
17 R22055D1 MODULE, RPC Firing Circuit 1 426
19 20Q270D16 NUT, Hex 2
Page: 425
Sheet: 2
MODULE, RPC FIRING CIRCUIT
07
08
04 01
14 RPC FIRING CIRCUIT
16
10
04
05
06
14
16
02 09
03
05
15
17 F6126
Page: 426
Sheet: 1
MODULE, RPC FIRING CIRCUIT

R22055D1 MODULE, RPC FIRING CIRCUIT
01 79Z2087D6 CHANNEL 1
05 21Z587D11 RUBBER, Silicone AR
06 R19342D1 MODULE, RPC Firing Circuit 1
11 NOT USED
12 NOT USED
13 NOT USED
14 2136V004 NUT, Hex 6
15 2136V003 NUT, Hex 2
16 3631V003 WASHER, Plated 6
17 3631V002 WASHER, Plated 2
18 201460051 WIRE, Black (Not Shown) 1
Page: 426
Sheet: 2
DV/DT SUBASSEMBLY
15 06 07 13
16
08
09
08 10
10 11
11
12
02
03
04
05
01
14
15
02
03
04
05
08
10
11
16
18
19
20
21
17
Page: 427
Sheet: 1
DV/DT SUBASSEMBLY
-- 979A2301F4 DV/DT SUBASSEMBLY
01 NOT USED
03 2136V004 NUT, Hex 2
09 2136V005 NUT, Hex 8
13 16E8648 BRACKET, DV/DT Mounting 1
15 16H4955 BRACKET, Terminal Mounting 1
17 R22055D1 MODULE, RPC Firing Circuit 1 426
19 20Q270D16 NUT, Hex 2
Page: 427
Sheet: 2
CABINET, BANKED RPC - BANKS 2 AND 3
Cabinet Front & Rear Views
Page: 428
Sheet: 1
Cabinet Top View
Page: 428
Sheet: 2
Cabinet Side View
Page: 428
Sheet: 3
FRONT OF CABINET DOOR SIDE

DETAIL A-A
(BANK 1/2) F1, F3

(BANK 2) F2, F4
(BANK 1) F1, F3
(BANK 3) F2, F4
DETAIL H-H F7176G

Cabinet Section Views
Page: 428
Sheet: 4
A A
B SWITCH CABINET B
FORWARD
PHASE
C C
A B C C B A
(BANK 1/2 ) F1, F3, F6, F8 (BANK 2 ) F5, F7
C C
B B
SWITCH CABINET
A FORWARD A
PHASE
C B A A B C
(BANK 2) F2, F4
(BANK 1 ) F1, F3, F6, F8
(BANK 3) F5, F7
VIEW J-J
VIEW G-G
VIEW F-F
VIEW D-D F7176F

Section Views Continued
Page: 428
Sheet: 5
127
66
94
136
72
73
85
138
66
136
125
126
Cabinet Bottom View
Page: 428
Sheet: 6

100A13558F5 CABINET, BANKED RPC - BANKS 2 AND 3
01 14A2635D12F11 CABINET 1
79Z3204D6 SWITCH, Pressure 1
03 79Z4033D2 FUSE, 1200V 200 Amp 36
04 R60492D1 BREAKER, Circuit 1600 Amp 2
05 R57503D1 BUS BAR, Circuit Breaker Terminal 1
11 975E601-1 REACTOR, Bank 2 3
14 79E5816D2 BUS BAR, Flexible 2
15 79F4863 BUS BAR 2
17 79F4856 BUS BAR 6
24 79F4642 BUS BAR 2
25 79F4641 BUS BAR 4
30 79F4853 BUS BAR 2
31 79F4855 BUS BAR 2
32 79F4854 BUS BAR 2
33 NOT USED
34 NOT USED
36 79F4857 BUS BAR 3
Page: 428
Sheet: 7

-- R55513F2 KIT, Door Interlock 2
38 R55120D1 BRACKET, Door Interlock (Not Shown) 1
41 14E4564 COVER, RPC Cabinet 1
44 NOT USED
45 NOT USED
46 100A7959F5 PC ASSEMBLY, Indicator Circuit 1
47 NOT USED
49 NOT USED
50 NOT USED
53 2047V003 NUT, Hex AR
55 20Z1057D2 NUT, Lock 21
60 2047V005 NUT, Hex AR
62 NOT USED
68 NOT USED
73 20Q270D16 NUT, Hex 20
Page: 428
Sheet: 8

75 0860V117 SCREW, Rd Hd Cap 8
82 NOT USED
83 NOT USED
88 NOT USED
89 79Z2752D7 INSULATOR, Hex (Not Shown) 2
90 79F4860 BUS BAR 4
95 2136V005 NUT, Hex 12
96 0861V030 SCREW, Rd Hd Mach (Not Shown) 4
99 NOT USED
101 16H5091 INSULATOR, Circuit Breaker 2
107 NOT USED
110 NOT USED
111 NOT USED
Page: 428
Sheet: 9

112 NOT USED
113 79F4640D2 CABLE, Jumper 4/0 AWG 6
114 NOT USED
118 NOT USED
119 79F4929 BUS BAR 3
120 79F4930 BUS BAR 3
121 79F4931 BUS BAR 3
122 79F4932 BUS BAR 3
125 80Z112D11 HEATER 2
129 NOT USED
130 20H4197D5 GASKET 2
131 330241840 GASKET, W/Adhesive Back (Not Shown) AR
132 100A13558Y132 ADHESIVE AR
133 R66754D1 SEALANT, Adhesive (Not Shown) AR
134 080965107 SLEEVING, Fiberglass 3
135 R28374D1 BUS BAR 3
138 18H4145D7 WASHER, Lock External Tooth 4
139 NOT USED
140 NOT USED
142 27Z753D3 EDGING (Not Shown) 2
143 NOT USED
144 NOT USED
145 NOT USED
146 R69199D1 PLATE, Compression 42
Page: 428
Sheet: 10
CABINET, BANKED RPC - BANK 4 & SWITCHING
Cabinet Front View - Doors Removed
Page: 429
Sheet: 1
Cabinet Front View - Bus Cover Removed
Page: 429
Sheet: 2
Cabinet Rear View - External Bus Removed
Page: 429
Sheet: 3
Cabinet Rear View - Breaker Removed
Page: 429
Sheet: 4
Cabinet Left Side View
Page: 429
Sheet: 5
Top View
Page: 429
Sheet: 6

R42936F5 CABINET, BANKED RPC - BANK 4 & SWITCHING
01 R53212D1 CABINET 1
02 NOT USED
03 R49404D1 FAN, Cabinet 1 430
04 14F4711 GUARD, Fan 1
07 79Z880D2 ELBOW 1
08 R56468D1 PARTITION, Reactor 1
09 79Z2361D2 STANDOFF (Not Shown) 12
-- 79Z3204D6 SWITCH, Pressure 1
15 79Z4033D1 FUSE, 1200V 200 Amp 24
20 16H5090 BRACKET, Insulating 2
21 16H5091 INSULATOR 1
27 16F7116 BRACKET, Mounting 3
28 79H2202 BUS BAR, Flexible 36
29 79F4528 BUS BAR, Terminal 3
30 79F4642 BUS BAR 2
32 79F4853 BUS BAR 1
33 79F4854 BUS BAR 1
34 79F4855 BUS BAR 1
35 79F4856 BUS BAR 3
36 79F4857 BUS BAR 3
37 79F4858 BUS BAR, Circuit Breaker Terminal 6
Page: 429
Sheet: 7

38 79F4859 BUS BAR 1
39 79F4860 BUS BAR 2
40 79F4863 BUS BAR 1
41 79E5358D1 BUS BAR 1
42 79E5358D2 BUS BAR 1
43 79E5358D3 BUS BAR 1
44 79E5505D1 BUS BAR 1
45 79E5505D2 BUS BAR 1
46 79E5505D3 BUS BAR 1
47 R28374D1 BUS BAR 3
48 R56473D1 BUS BAR, Phase 1
49 R56474D1 BUS BAR, Phase 1
50 R56475D1 BUS BAR, Phase Switch 3
51 R56476D1 BUS BAR, Phase External 2
54 R55759D1 BUS BAR, Capacitor 6
55 NOT USED
56 NOT USED
57 NOT USED
58 NOT USED
64 79F4058D8 BUS BAR, Flexible (Not Shown) 1
69 R69199D1 CLAMP, Flex Bus Bar (Not Shown) 18
70 184665107 SLEEVING, Fiberglass AR
71 R56467D1 PANEL, Back 1
Page: 429
Sheet: 8

80 R56471D1 INSULATOR 7
81 16F7146 SPACER, Bus Bar Insulator 1
86 18Z3071D1 WASHER, Shoulder - Nylon 30
90 20H4197D5 GASKET, Breaker 1
91 100A7959F9 CIRCUIT, Printed Indicator 1
98 NOT USED
99 NOT USED
100 NOT USED
101 203280150 CABLE, Shielded (Not Shown) AR
102 NOT USED
103 NOT USED
104 NOT USED
105 NOT USED
106 NOT USED
108 32Q1495 DECAL, Danger High Voltage 2
109 NOT USED
110 16F7356 BRACKET 6
112 16F7108 INSULATING, Bracket 3
Page: 429
Sheet: 9

113 979E307-7 HEATSINK SUBASSEMBLY 3 424
114 979E307F9 HEATSINK SUBASSEMBLY 3 423
115 16F7109D1 SUPPORT, Heatsink 6
116 16F7124 SUPPORT, Bus Bar 4
117 27F158D1 BAFFLE, Heatsink Side 6
118 NOT USED
120 20H1159 STUD 6
122 79Z566D8 DUCT, Wire (Not Shown) AR
130 500603575 RAIL AR
131 79Z3459D1 BLOCK, Terminal AR
132 79Z3459D2 COVER, End 2
133 79Z3459D3 END STOP, Screwless 4
139 80Z112D11 HEATER 3
141 NOT USED
142 R56469D1 COVER, Cabinet Side 1
143 R56470D1 COVER, Cabinet Side 1
144 NOT USED
145 NOT USED
146 NOT USED
147 NOT USED
148 R65879D2 COMPOUND, Electrical Joint (Not Shown) AR
149 79F4640D1 CABLE, Jumper 12
150 201460088 WIRE AR
Page: 429
Sheet: 10

152 NOT USED
153 NOT USED
154 NOT USED
155 NOT USED
156 NOT USED
157 NOT USED
158 NOT USED
159 NOT USED
160 NOT USED
161 0844V065 SCREW, Flat Hd Mach (Not Shown) 15
162 NOT USED
166 NOT USED
168 NOT USED
169 NOT USED
172 NOT USED
173 NOT USED
177 NOT USED
178 NOT USED
179 NOT USED
184 NOT USED
185 NOT USED
Page: 429
Sheet: 11

199 NOT USED
200 NOT USED
201 NOT USED
206 NOT USED
209 NOT USED
210 NOT USED
211 NOT USED
212 NOT USED
214 NOT USED
215 NOT USED
216 3616V005 WASHER, Lock 34
217 3616V007 WASHER, Lock 70
218 3616V009 WASHER, Lock 88
219 3616V011 WASHER, Lock 36
220 NOT USED
221 NOT USED
222 R69310D9 WASHER, Disc Spring 703
223 R69310D15 WASHER, Disc Spring 270
224 NOT USED
225 NOT USED
226 2136V005 NUT, Hex 4
Page: 429
Sheet: 12

227 20Q270D16 NUT, Hex 10
228 20Q270D24 NUT, Hex 47
229 NOT USED
230 NOT USED
231 NOT USED
232 2047V001 NUT, Hex 6
233 2047V003 NUT, Hex 107
234 2047V005 NUT, Hex 69
235 NOT USED
236 20Z1057D2 NUT, Lock 24
237 NOT USED
238 20Z1684D1 RIVET, Nylon Pop (Not Shown) 36
Page: 429
Sheet: 13
BLOWER, AXIAL
Page: 430
Sheet: 1
BLOWER, AXIAL
R49404D1 BLOWER, AXIAL
01 1088Z706 MOTOR, Fan 1
02 1049Z519 FAN 1
Page: 430
Sheet: 2
REMOTE I/O INSTALLATION - RPC CABINET
LUBE ROOM
RPC
CABINET
LOW
SWING VOLTAGE SWING
TRANSMISSION COLLECTOR TRANSMISSION
TRANSFER
CABINET SWING
SWING
MOTOR MOTOR
SIDE
STAND
CONVERTER
CABINET
UCS
DIGITAL D.C.
CONTROL
HIGH
SUPPRESSION
VOLTAGE
AUXILIARIES ISOLATORS
TRANSFORMER
AUXILIARIES
F6826E
Page: 431
Sheet: 1
REMOTE I/O INSTALLATION - RPC CABINET

-- R55061F7 REMOTE I/O INSTALLATION, RPC CABINET
01 NOT USED
02 NOT USED
03 NOT USED
04 NOT USED
05 NOT USED
06 NOT USED
07 R55063F2 CABINET ASSEMBLY, RPC I/O 1 432
09 NOT USED
10 NOT USED
12 NOT USED
13 NOT USED
17 NOT USED
18 NOT USED
19 0944V006 NUT, Lock 8
20 NOT USED
21 NOT USED
22 NOT USED
23 87Z98D7 COVER 2
24 20Z662D5 GASKET, Pulling Elbow 2
25 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
Page: 431
Sheet: 2
CONFIGURATION DETAIL.
U94B02
U94B03
U94B04
CABINET ASSEMBLY, RPC I/O
U94A08A
U94A08B
U94A08C
PRIMARY
U94A08D
U94A08E
U94A08F
U94A08G
U94A08H
SECONDARY U94A08J
U94A08K
U94A08L
U94A08M
U94A08N
U94A08P
U94A08Q
U94A08R
U94A08S
Sheet: 1
F6836A
Page: 432

R55063F2 CABINET ASSEMBLY, RPC I/O
01 14Q183D33 ENCLOSURE, w/Panel 1
02 500603575 RAIL 1
07 NOT USED
11 R54800D6 MODULE, Optical Bus Terminal 1
12 R55164F1 PROCESSOR ASSEMBLY, RPC I/O Program 1 433
14 1032Z1589 LABEL, ESD 1
15 79Q1287D3 HOLDER, Fuse 1
16 R23967D2 FUSE 3
17 75Q310D1 TRANSFORMER, Potential 2
18 32Q590D85 LABEL, Remote I/O RPC 1
19 NOT USED
20 R45920D2 TRANSDUCER, KVAR 50 Hz 1
21 R55008D4 HEATER, Strip W/Integrated Thermostat 1
26 555Z288D1 TRANSFORMER, RPC SYNC 1
27 555Z290D2 BOARD, Circuit RPC Control 1
32 NOT USED
36 NOT USED
Page: 432
Sheet: 2

40 20Q270D16 NUT, Hex 10
41 NOT USED
42 3615M004 WASHER, Lock 10
43 2145M004 NUT, Hex 10
44 R53582F2 CABLE ASSEMBLY, X1 Sync (Not Shown) 1
45 NOT USED
46 R53583F2 CABLE ASSEMBLY, X3 Firing Signal (Not Shown) 1
47 R53592F2 CABLE ASSEMBLY, X4 Firing Signal (Not Shown) 1
48 NOT USED
49 R55150F1 CABLE ASSEMBLY, X17 UCS Interface (Not Shown) 1
50 NOT USED
53 NOT USED
54 R54800D5 CONNECTOR, 9-Pin 2
55 501588770 CABLE 1
56 NOT USED
57 NOT USED
61 NOT USED
62 500603575 RAIL 1
63 79Q242D105 TERMINAL 2
64 79Q242D104 TERMINAL 3
65 R72153D1 STRAP, Grounding 1
66 NOT USED
67 208481294 CABLE, Green 1
Page: 432
Sheet: 3
REMOTE I/O STATION, RPC CABINET
01 03 05 06 07 08
02 04 09 09 09 09
I/O RACK
F6820
Page: 433
Sheet: 1
REMOTE I/O STATION, RPC CABINET

R55164F1 REMOTE I/O STATION, RPC CABINET
01 R54797D4 MODULE, CPU 1
02 CARD, Micro Memory (Programming Required. Contact Joy Global Services.) 1
- R60208D1 FUSE 1
06 R54797D26 MODULE, Analog Input Voltage 1
Page: 433
Sheet: 2
MODULE, BUS BARS
CONVERTER
CABINET
FRONT OF
MACHINE
RPC
CABINET
MAIN
TRANSFORMER
AUXILIARIES
TRANSFORMER
F7087D
Page: 434
Sheet: 1
MODULE, BUS BARS

R52598F2 MODULE, BUS BARS
01 R48774F1 MODULE, Transformer/RPC Bus Bars 1 417
02 R48777F1 MODULE, RPC/Converter Bus Bars 1 418
03 R48777F2 MODULE, RPC/Converter Bus Bars 1 419
Page: 434
Sheet: 2
CONTROL CABINET
A
AIR FLOW
METER SELECTOR TEST SELECTOR

CROWD/ FIELD
PROPEL ARM. TE ST CONTROL
HOIST SWING TEST TEST
OFF RPC FIELD AMPS ARM. AMPS DCVOLTS RUN AU

X.
TEST
HOISTHOUR
S S WING HOUR
S CR
OWDHOUR
S PROPEL
HOURS
CSCB CC
IOCB
FLD. CURRENT ARM. CURRENT ARM. VOLTS
RSCB AXSTCB
OPERATI
ON
CONT
ROL CONTROL
LOCAL CP.COOP FAULT RESET
LUBE/PLS TESTSCREEN
RUN PRO
GRAM RUN ENA
BLE
EMERGENCY
STOP
CSCB CCIOCB
METER SELECTOR
CROWD/
PROPEL
HOIST SWING
OFF
RPC FIELD AMPS ARM. AMPS DC VOLTS
FLD. CURRENT ARM. CURRENT ARM. VOLTS

RSCB AXSTCB
METER SELECTOR PANEL ASSEMBLY
OPERATION
CONTROL CONTROL
LOCAL CP. COOP FAULT RESET
LUBE/PLS TEST SCREEN

RUN PROGRAM RUN ENABLE
TEST SELECTOR
FIELD
ARM. TEST CONTROL
TEST TEST
RUN AUX. EMERGENCY

TEST STOP
HOIST HOURS SWING HOURS CROWD HOURS PROPEL HOURS
TEST SELECTOR PANEL ASSEMBLY
CIRCUIT BREAKER PANEL ASSEMBLY

F10084
Page: 435
Sheet: 1
CONTROL CABINET
E21000
ATTENTION
OBSERVEPRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE
PARTS
CI854 CI854 AC800
TB807
TB850
SB821
E21C01
OPER REF
VAFB IAFB IFFB
(PROGRAMABLE)
TH1 TH2 TH3 TH4
HOIST
TC1 TC2 TC3 TC4
CROWD
E21C02
TS1A TS2A TS3 TS4
SWING
50T
48F
ETHERNET SWITCH
31F
AC800 PANEL ASSEMBLY
B C E
D AIR FLOW
F F
1TB
PANEL GND 1 PANEL GND 2
ATTENTION
OB SFOR
E R VHLEINGPD NS
RE CA UTIO
SWING
FIELD DRIVE E31A01 CWD/PROPEL
E31A02
FIELD DRIVE
HOIST
FIELD DRIVE E31A03
AN
E LE CTR O S TA TIC
SPEANSRTS ITI V E
HST/PROPEL 1
ARM. DRIVE E12A01 CWD/PROPEL 1
ARM. DRIVE E12A05 CI854 CI854 AC800
TB80
7
TB850
P&H P&H
SB821
VAFB IAFB IFFB OPER REF

(PROGRA MABLE )
TH1 TH2 TH3 TH4
HOIST
TC1 TC2 TC3 TC4

CROWD ETHERNET SWITCH
TS1A TS2A TS3 TS4

E32000
SWING
E32A01
E32A01A E32A01B
HOIST 1
ARM. DRIVE E12B01 SWING
ARM. DRIVE E12B05
P&H P&H
2TB
ATTENTION
O
B S E R V E P NSRE CA UTIO
ATTENTION ATTENTION FOR HA LING
ND
OB S E RV E PNS RE CA U TI O E LE CTROS TA TI C
OB SFOR
E R VHA
IENG
L P
ND NS
RE CA UTIO FOR HA L ING
ND S E NS I TI V E
E LE CTROS TA TI C E LE CTROS TA TI C P A RTS
S E NS I TI V E S E NS ITIV E
P A RTS P A RTS
A01 A0 2
A01 A0 3
A01 A0 4
A01 A0 5
A01 A0 6
A01 A0 7
A01 A0 8
A01 A0 9
A01 A1 0
A01 A1 1
A01 A1 2
A01 A1 3
A01 A1 4
A01 A1 5
A01 A1 6
A01 A1 7
A01 A1 8
A01 A1 9
A01 A2 0
A01 A2 1
A01 A2 2
A01 A2 3
A01 A2 4
A01 A2 5
A01 A2 6
A01 A2 7
A01 A2 8
A01 A2 9
A01 A3 0
A01 A3 1
A01 A3 2
A01 A3 3
A01 A3 4
A01 A3 5
A01A01
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
E2 2
SIEMEN S
1 5 10 15 20 25 30 34
E22
I/O
E32B05
OBT
10A
POWER RAIL POWER POWER
BOOSTER SUPPLY POWER POWER FILTER SUPPLY
1A SUPPLY E22B07
E22B03 15VDC 2A, 24VDC
E22B04 E22B05
RESOL VER
NEXUS
DTTB
E32C02 E32C03
E32D02 E32D03
UPS BATTERY
20A PWR SUPPLY
POWER FILTER SINGLE PH
120V, 20A
E32E02 E32E03
E32C01A
E32C01B
G G
B SECTION A-A C E SECTION B-B

D
F10084A
Page: 435
Sheet: 2
CONTROL CABINET
CCBTB
VIEW F-F
SECTION G-G
1
2
1
2
1
2
1
2
1
2
1 1
2 2
1
2
1
2
A TT
E NTI
OBSERV
ON
EPRECAUTIONS
FOR HA
NDLING
1 ELECTROS
SENSIT
TATI C
IVE
P ART
S
2
1
2
1
2
4TB
3TB
5TB
6TB
7TB
8TB
9TB
SECTION C-C SECTION D-D SECTION E-E F10084B
Page: 435
Sheet: 3
CONTROL CABINET
E22000
ATTENTION
OBSERVE PRECAUTIONS
ATTENTION
OBSERVE PRECA UTIONS
FOR HANDLING FOR HANDLING
ELECTROSTATIC ELECTROSTATIC
SENSITIVE SENSIT IVE
PARTS PART S
E22A01A02
E22A01A03
E22A01A04
E22A01A05
E22A01A06
E22A01A07
E22A01A08
E22A01A09
E22A01A10
E22A01A11
E22A01A12
E22A01A13
E22A01A14
E22A01A15
E22A01A16
E22A01A17
E22A01A18
E22A01A19
E22A01A20
E22A01A21
E22A01A22
E22A01A23
E22A01A24
E22A01A25
E22A01A26
E22A01A27
E22A01A28
E22A01A29
E22A01A30
E22A01A31
E22A01A32
E22A01A33
E22A01A34
E22A01A35
E22A01A01
SIEMENS
1 5 10 15 20 25 30 34
I/O
OBT
10A
POWER RAIL POWER POWER
BOOSTER POWER FILTER SUPPLY
SUPPLY POWER
1A SUPPLY
E22B03 15VDC 2A, 24VDC E22B07
E22B04 E22B05
RESOLVER
NEXUS
UPS BATTERY
20A PWR SUPPLY

POWER FILTER SINGLE PH
120V, 20A
I/O PANEL ASSEMBLY
E13000
R1
R3
R2
1
1
R4
2
2
R6
3
R5
4
4
R8
5
5
R7
6
6
R10
7
R9
7
R12
R11
R14
R13
R16
R15
1
R18
R17
2
2
3
R20
R19
4
DETAIL 2
5
R22
R21
6
R24
7
R23
R26
R25
DETAIL 1 RELAY PANEL ASSEMBLY

A1
A2
11
F10084C
Page: 435
Sheet: 4
CONTROL CABINET
FIGURE 2
P&H
X2
X3
X4
X1
X13
X12
ABB
X5 PIN61
DRIVE PANEL ASSEMBLY
E32000
ATTENTION
OBSERVE PR ECAUTIONS
FORHANDL ING
ELECTROST ATIC
SEN SITIVE
PARTS
E32C02 E32C03
E32D02 E32D03
E32E02 E32E03
DIPPER TRIP
PANEL ASSEMBLY
F10084D
Page: 435
Sheet: 5
CONTROL CABINET
-- R76930F1 CONTROL CABINET
01 R77356D1 CABINET WELDMENT 1
02 49Q41 FAN 1
03 14E4876 GUARD, Fan 1
05 R53247D1 RESISTOR, Braking 1
06 16F9193 BRACKET, Metal Oxide Varistor Mounting 1
07 80Z1030D2 VARISTOR, Metal Oxide 3
08 80Z1030D4 VARISTOR, Metal Oxide 3
09 R53233D1 SHROUD, Metal Oxide Varistor 1 324
10 R55513F2 INTERLOCK KIT, Door 1
11 R77652F1 DATALOGGER KIT, Shovels 1
21 R73146D1 COMPACT FLASH 1
22 R64095D1 CONVERTER with Surge Suppression 1
23 R64094D1 CABLE with Connectors 1
25 R64096D3 CONNECTOR, Gender Changer (Male to Male) 1
33 20Z1684D1 RIVET, Nylon (To Secure Wire Ducts) 228
34 32Z887D7 PAD, Mounting 75
37 80Z112D11 HEATER, Strip 6
Page: 435
Sheet: 6
CONTROL CABINET
38 R25884D1 GUARD, Heater 2
39 R34538D15 BREAKER, Circuit - 3 Pole, 20 AMP 1
41 479Z10D198 SWITCH, Selector, 2 Position 1
42 79Z4145D3 BREAKER, Circuit - 1 Pole, 20 AMP 2
43 79Z4658 PADLOCK, Attachment 2
44 R34538D35 PADLOCK, Attachment 2
45 R26669D5 PUSHBUTTON, Amber 1
46 79Z2719D11 SWITCH, Key 2
46A 1021Z590 KEY 1
47 14H1916 GUARD, E-Stop 1
48 79Z2721D35 CAP, Push-Pull, Jumbo, E-Stop 1
49 79Z2717D31 PUSHBUTTON, E-Stop 1
50 79Z2580D3 SWITCH, Rotary, 3-Deck 1
51 79Z2580D1 SWITCH, Rotary, 1-Deck 1
52 R45927D1 METER, 4-1/2 in 0-10 VDC (Fld Amp) 1
53 R45927D2 METER, 4-1/2 in 0-10 VDC (Arm Amp) 1
54 R45927D3 METER, 4-1/2 in 0-10 VDC (DC Volts) 1
55 89Z914D1 METER, Hour 4
56 80Z839D107 RESISTOR, 2.7K Ohm, 1W 4
57 R76930Y57 CABLE, Flat Braid x 9 in 4
58 1032Z1592 CLAMP, Bar Ground 8
59 21252052-134 STANDOFF, Hex 24
60 R52568D13 RECEPTACLE, 6-Pin 8
61 R52568D12 RECEPTACLE, 8-Pin 4
64 R52568D2 TERMINAL, Female 18-24 Awg 20
65 R52568D3 TERMINAL, Female 16 Awg 36
66 R55419D1 NAMEPLATE, Circuit Breaker 1
67 R55303D1 DECAL, P&H Logo 7
68 32Q1495 LABEL, Danger, Hazardous Voltage 1
69 32Q1780D3 DECAL, Danger 230 Volts 5
71 R55121D1 NAMEPLATE, Meter Select 1
72 1032Z1593 NAMEPLATE, Lube/Pls & Test Screen 1
73 R55123D1 NAMEPLATE, Test Jack Panel 1
74 19330D1 NAMEPLATE, E-Stop 1
Page: 435
Sheet: 7
CONTROL CABINET
75 R55122D1 NAMEPLATE, Test Selector 1
76 R55124D1 NAMEPLATE, Control Fault Reset 1
77 R57456F1 PCB, Voltage Feedback 1
78 R66810D1 CONTROLLER, DC Digital Drive - Armature Drive 4 436
79 R66810D3 CONTROLLER, DC Digital Drive - Field Supply 3 437
80 R64262D1 RELAY, 600V 3
81 R64262D10 CONTACT CARTRIDGE, 4 Pole 1
82 R64262D11 CONTACT CARTRIDGE, Single 2
83 R55425D3 RELAY, Switching 120V 6A 1
84 79Z1342 RELAY, Phase Sequence 1
85 87Z239 SOCKET, Relay 1
86 17Z434 SPRING, Hold Down 1
90 R76930Y90 JUMPER, Continuous 2
91 R54973D1 FUSEHOLDER 1
92 79Q1674D8 FUSE 3
94 555Z288D1 TRANSFORMER, Sync 250VA 1
95 R54973D3 OUTLET BOX, W/Surge Protection 2
96 R59732D1 FILTER, Power 120V 2
99 R54872D68 PROCESSOR ASSEMBLY AC800 1
100 R54872D48 INTERFACE 2
101 R54872D70 BATTERY UNIT 1
102 R56302D1 COMPONENT, Branching unit 1
103 R54798D9 C-PLUG, Ethernet (Not Shown) 1
104 R54798D11 CONNECTOR, RJ45 Plug-in (Pack of 1) (Not Shown) 3
106 79H2046 TERMINAL, Bus Bar 2
107 R25886D1 CONNECTOR, Female (Not Shown) 12
108 1018Z13267 WASHER, Insulating Nylon 24
109 R54801D22 SUPPLY, Power 1
110 R80669D1 SWITCH 1
111 R54798D7 CABLE, Patch 2M 1
112 R76930Y112 CONDUIT 1
Page: 435
Sheet: 8
CONTROL CABINET
113 79Z879D1 ELBOW 1
114 79Z880D1 ELBOW 1
115 R55485D1 INSULATION, Foam (Not Shown) 1
116 87Z246D2 SEAL, Knockout 1
117 R55016F1 CONTROL CABINET I/O ASSEMBLY 1 438
118 R55467D7 NAMEPLATE, Arm, Drive, Swing 1
119 R55467D1 NAMEPLATE, Field Drive Swing 1
120 R55467D2 NAMEPLATE, Field Drive Crowd/Propel 1
121 R55467D3 NAMEPLATE, Field Drive Hoist 1
122 R55467D4 NAMEPLATE, Arm Drive Hoist/Propel 1 1
123 R55467D5 NAMEPLATE, Arm Drive Hoist/Propel 2 1
124 R55467D6 NAMEPLATE, Arm Drive Hoist 2 1
125 R54971D1 RESOLVER 1
126 R54800D6 MODULE, Optical Bus Terminal 1
127 R54800D7 AMPLIFIER, Power Rail Boost 1
128 R54874D3 POWER SUPPLY, +/-15VDC 1A 1
129 R54874D2 POWER SUPPLY, 24VDC 2A 1
130 R54801D13 POWER SUPPLY, 120/230VAC 24VDC 20A 1
131 R55812D1 POWER SUPPLY, Uninterruptable 1
132 R45785D25 CABLE, Serial 25 ft 1
133 R54133D1 BATTERY PACK 1
134 R54800D5 CONNECTOR, 9-Pin (Not Shown) 6
136 R76930Y136 CABLE, Plastic Fiber Optic (Not Shown) 1
137 R76930Y137 CABLE, Copper (Not Shown) 1
138 R77358D1 GASKET 2
139 R76930Y139 CABLE, Fiber Optic (Not Shown) 1
140 R77360D1 ROD, Hollow 2
141 R53238D1 LINE REACTOR 1
142 80Z160D11 RESISTOR, 1K Ohms 3
143 R52928D2 VARISTOR, 480RMS 640DC 3
144 R54590D1 RELAY, Control 1
145 R54590D2 MODULE, DC Interface 1
146 R40118D79 JUMPER, Terminal Block 75
148 R55132F1 TERMINAL BLOCK ASSEMBLY, RH Wall Armature Sect 1
149 R76930Y149 RAIL 1
150 R55134F1 TERMINAL BLOCK ASSEMBLY, Cabinet Blower 1
Page: 435
Sheet: 9
CONTROL CABINET
151 R55135F1 TERMINAL BLOCK ASSEMBLY, LH Wall Arm Sect Upper 1
152 R55136F1 TERMINAL BLOCK ASSEMBLY, LH Wall Arm Sect Lower 1
153 R55157F1 TERMINAL BLOCK ASSEMBLY, Dipper Trip 1
155 R48911D2 CONNECTOR, Fiber Opitc (Not Shown) 26
156 R60412D1 PANEL, Splitter Optical 1
157 R48911D3 CONNECTOR, Fiber Optic Bulkhead (Gray) 1
158 R48911D4 CONNECTOR, Fiber Opitc Bulkhead (Blue) 1
159 R48108D5 GROUND STRAP, Wrist 2
160 R70302D1 KEYPAD, W/Cable (Not Shown) 1
160A R46072D17 KEYPAD 1
160B R46072D8 CABLE, R46072D17 Keypad 1
161 R52568D1 TOOL, Pin Extractor (Not Shown) 1
162 R54705D1 CONTROL, Remote Hoist Pushbutton (Not Shown) 1
162A NP1079Z8779 SWITCH, Pushbutton, Flush, Black "BRAKE RELEASE" 1
162B NP1079Z8780 SWITCH, Pushbutton, Raised Dome, Red LED "STOP" 1
162C NP1079Z8781 SWITCH, Pushbutton, Raised Dome, Red LED "STOP" 1
162D NP1079Z8782 SWITCH, Rocker, Black, Momentary ON/OFF 1
163 R55340F1 PULSE CABLE, Forward Bridge (Not Shown) 4
164 R55341F1 PULSE CABLE, Reverse Bridge (Not Shown) 4
165 0844M04045 SCREW, Flat Hd 4
166 R76930Y166 CABLE, SIS #10AWG Black (Not Shown) 1
168 R76930Y168 CABLE, SIS #12AWG Green (Not Shown) 1
170 R76930Y170 CABLE, SIS #14AWG Green (Not Shown) 1
173 R76930Y173 CABLE, XLPO #1/0 AWG Black (Not Shown) 1
174 R76930Y174 CABLE, XLPO #6 AWG Black (Not Shown) 1
175 R76930Y175 CABLE, #18AWG 5-Cond Shield (Not Shown) 1
Page: 435
Sheet: 10
CONTROL CABINET
194 R77359D1 BOLT, Rod 2
195 0862V059 SCREW, Pan Hd 4
196 3612M004 WASHER, Flat 24
197 3612M006 WASHER, Flat 21
203 3615M004 WASHER, Lock 48
204 3615M006 WASHER, Lock 33
206 3616V004 WASHER, Lock 22
207 3616V005 WASHER, Lock 128
208 3616V007 WASHER, Lock 38
211 2145M006 NUT, Hex 15
212 2136V004 NUT, Hex 12
213 2136V005 NUT, Hex 14
214 20Q270D16 NUT, Hex 26
215 20Q270D24 NUT, Hex 4
216 20Z1271D6 NUT, Stud 4
217 R76930Y217 RAIL 1
218 R72177D1 DECAL, Warning - Firmware 1
219 518F134D43 INSULATOR, Ribbon Cable 4
220 R76930Y220 RAIL 1
Page: 435
Sheet: 11
CONTROL CABINET
221 R56926D5 BLOCK, Power Stud Terminal 3
222 R76930Y222 RAIL 1
223 R76930Y223 RAIL 1
224 R76930Y224 RAIL 2
225 R76930Y225 DUCT, Wire 1
226 R76930Y226 DUCT, Wire 1
227 R76930Y227 DUCT, Wire 1
228 R76930Y228 DUCT, Wire 4
229 R56926D6 BLOCK, Power Stud Terminal 3
230 R56927D2 COVER, Terminal Block 3
231 R56927D3 COVER, Terminal Block 3
233 18Z2936D5 WASHER, Lock, External 24
234 R76877D1 DRIVE CONTROL UNIT, TripRite 1
235 R76878D1 LINE MODULE, TripRite 1
236 R76879D1 MOTOR MODULE, TripRite 1
237 R76881D1 RESOLVER INTERFACE MODULE, TripRite 1
238 R57677D1 AC DRIVE, Wall Mounted 1
239 R79768D9 CABLE, Signal (Not Shown) 1
240 R79768D8 CABLE, Signal (Not Shown) 2
241 R80258D1 POWER CONNECTOR, Motor Module, Triprite 1
242 R80257D1 FLASH CARD, Compact 1
243 R76930Y243 CABLE, Fiber Optic 1
Page: 435
Sheet: 12
CONTROLLER, DC DIGITAL DRIVE - ARMATURE DRIVE
F7179A
Page: 436
Sheet: 1
CONTROLLER, DC DIGITAL DRIVE - ARMATURE DRIVE

R66810D1 CONTROLLER, DC DIGITAL DRIVE - ARMATURE DRIVE
01 NP1000Z10364 PANEL, Control 1
02 PANEL, Front (NSS) 1
03 NP1079Z8819 BOARD, DDCS Communications 1
04 COVER, Communications Board (NSS) 1
05 NP1000Z10817 BOARD, Serial Communication 1
06 NP1000Z10818 DRIVE, Compact Flash 1
07 NP1079Z8817 BOARD, Control 1
08 R46072D4 BOARD, Power Supply 1
09 R46072D16 BOARD, Power Interface 1
10 CHASSIS, Drive (NSS) 1
-- NP1000Z11195 CABLE, Ribbon X12, X13 (Not Shown) 1
Page: 436
Sheet: 2
CONTROLLER, DC DIGITAL DRIVE - FIELD SUPPLY
14 15
13
11
12
17
16
10
18
08
09
07
05
04
06
03
02
01 F8349A
Page: 437
Sheet: 1
CONTROLLER, DC DIGITAL DRIVE - FIELD SUPPLY

R66810D3 CONTROLLER, DC DIGITAL DRIVE - FIELD SUPPLY
01 NP1000Z10364 PANEL, Control 1
02 PANEL, Front (NSS) 1
03 NP1079Z8819 BOARD, DDCS Communications 1
04 COVER, Communications Board (NSS) 1
05 NP1000Z10817 BOARD, Serial Communication 1
06 NOT USED
07 NP1079Z8817 BOARD, Control 1
08 NP1079Z8818 BOARD, Power Interface W/ Field Supply 1
09 R79Z4645D24 FUSE, 25A 600V 3
10 R53196D2 MODULE, Thyristor 3
11 NP1000Z10366 BLOCK, Bridge 1
12 NOT USED
13 NP1000Z10927 SENSOR, Temperature 1
14 NP1049Z563 FAN, 115V 2
15 CHASSIS, Drive (NSS) 1
16 NP1000Z10933 FUSE, Semiconductor 250A/660V 3
17 NP1000Z10928 RESISTOR, 150W 10K 1
18 NP1000Z10929 TRANSFORMER, Current 1500:1-400 3
Page: 437
Sheet: 2
REMOTE I/O STATION, CONTROL CABINET
02 04 05 06 07 08 09 02 09 10 02 11
01 03 12 12 12 12 12 12 03 12 12 03 12
I/O RACK
F6814
Page: 438
Sheet: 1
REMOTE I/O STATION, CONTROL CABINET

R55016F1 CONTROL CABINET I/O ASSEMBLY
- R60208D1 FUSE 1
05 R54797D27 MODULE, Analog Input Voltage 2
06 R54797D32 MODULE, Analog Input Current 2
07 R54797D34 MODULE, Analog RTD 8
08 R54797D39 MODULE, Analog Output Voltage 2
Page: 438
Sheet: 2
INSTALLATION KIT, GUI
15
16
17
29
30
31
10 32
07 14
11 13 33
08 15
16
17 28
06 23
12 24
25
26
15 36
16
17
18 35
05 02
03
34
04
34
35
Page: 439
Sheet: 1

R55176F1 GUI INSTALLATION, RH ROOM
01 NOT USED
05 R54578D9 KEYBOARD 1
06 R54578D14 KEYBOARD, Tray Mount 1
07 GUI, Programmed (NSS) 1
NOTE: For repair or replacement of the programmed GUI, please contact Joy Global Service with the
shovel serial number.
07A R54578D10 EXTENSION CABLE, USB Right Angle (Not Shown) 1
07B R54581F1 COVER, GUI Dome (Not Shown) 1 27
08 R54578D11 PROTECTOR, GUI Screen 1
09 NOT USED
10 R54578D13 PLATE, H-Plate Mounting 1
13 R54578D15 ROTATIONAL ASSEMBLY BALLS W/MOUNTING HOLES & ARM W/TENSION SCREW 1
18 R56980D1 COVER, GUI 1
21 20Z716D9 NUT, Lock (Not Shown) 2
22 NOT USED
23 R44437D3 CABLE, Ethernet 1
24 R45785D25 CABLE, Serial 1
25 79Z2426D3 WRAP, Spiral 1
26 R55138D25 CABLE, Ethernet Quick Connect 1
27 NOT USED
28 R54798D1 OUTLET, Fast Connection 1
32 79Q1676D2 RAIL 1
33 R40118D11 END STOP 2
Page: 439
Sheet: 2

36 R54578D16 CORD, Power 1
37 R54798D11 CONNECTOR, Plug-in, Cable Outlet (Sold in Packs of 1) (Not Shown) 1
Page: 439
Sheet: 3
INSTALLATION, HOUSE AIR FILTRATION UNIT
480V
PANEL BOARD
AUXILIARY
CONTROL
CABINET
DIGITAL DC
CONTROL
TO FILTER SYSTEM AUXILIARIES

PRESSURE TAP LINES TRANSFORMER
AUGER
DRIVE
MOTOR TERMINALS MOUNTED
ON THE PLENUM SPEED
SWITCH
LEFT HAND
MACHINERY HOUSE
BLOWER
TO SCREW
CONVEYOR MOTOR
DECK PLAN
FILTER
TO FILTER CONVEYOR
SYSTEM TO SCREW
SOLENOID CONVEYOR RIGHT HAND
BOX SPEED SWITCH MACHINERY HOUSE
BLOWER
ON
CIRCUIT BREAKER
CABINET
F7544C
Page: 440
Sheet: 1
INSTALLATION, HOUSE AIR FILTRATION UNIT

R55290F311 INSTALLATION, HOUSE AIR FILTRATION UNIT
01 NOT USED
02 NOT USED
03 NOT USED
04 NOT USED
05 NOT USED
06 NOT USED
07 R54805F31 PANEL, Control Air Filtration 1 451
08 R55290Y8 CONDUIT AR
10 16N3343D29 BRACKET, Mounting 4
11 0909V006 CONDUIT, Strap 8
14 20Q270D16 NUT, Hex 16
18 NOT USED
19 NOT USED
20 NOT USED
21 NOT USED
22 NOT USED
23 NOT USED
24 NOT USED
28 0929V003 COUPLING, Conduit 3
30 87Z98D4 COVER 1
31 20Z662D3 GASKET, Cover 1
32 2420V035 NIPPLE, Chase (Not Shown) 1
34 NOT USED
35 14Q113D9 BOX 1
Page: 440
Sheet: 2
REMOTE I/O STATION, FILTRATION CONTROL CABINET
01 03 05 06 07 08 03 09
02 04 10 10 10 10 04 10
I/O RACK
F6825
Page: 441
Sheet: 1
REMOTE I/O STATION, FILTRATION CONTROL CABINET

R55165F1 REMOTE I/O STATION, FILTRATION CONTROL CABINET
01 R54797D4 MODULE, CPU 1
02 CARD, Micro Memory (Programming Required. Contact Joy Global Service.) 1
- R60208D1 FUSE 1
07 R54797D24 MODULE, Digital Relay Output 2CH 1
09 R54797D15 MODULE, Digital Input 120VAC 2CH 1
Page: 441
Sheet: 2
KIT, ARC FLASH RELAY
CABINET
DEPENDING ON LOCATION
TYPICAL ARC FLASH SENSOR INSTALL DETAIL
FRONT VIEW
RIGHT SIDE VIEW F9268B
Page: 442
Sheet: 1

- R84965F1 KIT, ARC FLASH RELAY
01 R83848D1 PANEL 1
03 R71432D9 RELAY, Feeder Protection 1
04 R84965Y4 RAIL 1
05 R40118D11 END STOP 2
09 R40118D78 TERMINAL BLOCK, Ground 4
10 R40118D77 PLATE 1
11 R55008D2 HEATER W/THERMOSTAT 1
16 20Q270D20 NUT, Hex 4
19 R75248D1 TERMINAL BLOCK, Test Disconnect 3
20 R75248D2 PLATE, End & Seperator 1
21 R75248D3 JUMPER, Orange 3
22 R75248D9 PROFILE, Locking 1
23 R75248D4 JUMPER, Grey 3
24 20Z1497D1 RETAINER, Tie Pad 2
25 20Z1497D7 RETAINER, Tie Pad 6
26 32Z890D3 WIRE TIES 26
27 79Q242D104 TERMINAL (Not Shown) 4
28 79Q242D103 TERMINAL, Insulated (Not Shown) 11
29 201460A10 WIRE, Green 14AWG (Not Shown) 1
30 201460059 WIRE, Black 12AWG (Not Shown) 1
31 201460055 WIRE, Black 14AWG (Not Shown) 1
32 201481292 WIRE, White 14AWG (Not Shown) 1
33 R84965Y33 WIRE, Blue 14AWG (Not Shown) 1
34 R75248D7 COVER, Locking 1
35 R75248D6 TERMINAL BLOCK W/ TEST PLUG 1
36 R75248D8 TERMINAL BLOCK, Ground Conductor 3
37 NOT USED
Page: 442
Sheet: 2

38 R71432D4 POINT SENSOR, 30M 1
41 R73682D1 MOUNTING BRACKET, Sensor 4
42 32Z890D103 WIRE TIES 4
44 2137V005 NUT, Hex 5
Page: 442
Sheet: 3
GROUP 12 - ELECTRICAL, AUXILIARY

Description Page
MOTOR CONTROL CENTER, AUXILIARY 444
PANEL, REMOTE OPERATOR'S I/O 445
CABINET, REMOTE LUBE I/O 446
CABINET, REMOTE HOIST GEAR CASE I/O 447
CABINET, REMOTE I/O, FRONT WALL (BOOM) 450
CABINET, AIR FILTRATION CONTROL (w/REMOTE I/O) 451
INSTALLATION, CROWD BELT CONTROL 452
FLAC REMOTE I/O INSTALLATION KIT, HOIST/SWING LUBRICATION 453
INSTALLATION, BREAKER PANELBOARD 120/115V 456
INSTALLATION, BREAKER PANELBOARD 457
ELECTRICAL, SHIP MATERIAL 458
LIGHTING & RECEPTACLE, RH ROOM 459
HOUSE LIGHT ASSEMBLY 460
EXTERNAL LIGHTING, OPERATOR'S CAB 472
INTERNAL LIGHTING, OPERATOR'S CAB 473
INTERNAL LIGHTING, OPERATOR'S CAB DELUXE 474
MODULE, FLOODLIGHT 475
STROBE LIGHT, REMOTE HOIST 484
SWITCH, SIGNAL 485
TEMPERATURE MONITOR KIT - STANDARD 486
TEMPERATURE MONITOR KIT - EXTENDED 491
KIT, RTD MONITOR - STANDARD 496
INSTALLATION KIT, PAYLOAD PLUS 497
INSTALLATION KIT, INCLINOMETER 506
LOAD CENTER, REAR ROOM 120V 507
KIT, COMMUNICATION SYSTEM 508
ELECTRICAL BOX & RECEPTACLE, CAB ROOF 166
INSTALLATION, WELDER RECEPTACLES 509
INSTALLATION, SLACK HOIST ROPE DETECTOR 510
CABINET, STRAIN GAUGE 511
KIT, SWING RESOLVER 512
Page: 443
Sheet: 1
MOTOR CONTROL CENTER, AUXILIARY
04 04 04 04 04 04
M20E02F M20C02F M20A02F 06 M20E03F M20C03F M20A03F 06
01
02
M20A01F
01 M20A04G
M20A04F
02
M20E01F M20E04L
M20E04M
04 M20E04N
M20G02F
02
06 M20G03F
06
04 04
M20I01F M20I02F
04
04 M20K02F
M20K01F
07
06 06
04 04
M20M01F M20M03F
02 02
M20O01F M20O03F
07
01
06
02
M20Q02F
01
04
M20U02F
04
M20W02F
06 04 04 04 04
M20O02F M20M02F M20W03F M20U03F
FRONT VIEW CABINET F7590F
Front View Cabinet
Page: 444
Sheet: 1
LEFT COMPARTMENTS CABINET (DOORS REMOVED) F7590L
Left CompartmentsCabinet(Doors Removed)
Page: 444
Sheet: 2
RIGHT COMPARTMENTS CABINET (DOORS REMOVED) F7590M
Right CompartmentsCabinet(Doors Removed)
Page: 444
Sheet: 3

- MOTOR CONTROL CENTER, AUXILIARY (R69051D2 MODIFIED BY
R57781F1)
(NOTE: Overload Heaters not included with Auxiliary Motor Control Center Assembly. Overload
Heaters listed below must be ordered separately.)
01 1079Z8356 BUTTON, Overload Reset 4
02 1079Z8349 HANDLE, Disconnect 6
03 NOT USED
04 1079Z8349 HANDLE, Disconnect 19
05 NOT USED
08 NOT USED
09 NOT USED
M20A01A R47370D2 CONTACTOR, Starter 1 321
M20A01B R47655D42 HEATER, Overload Relay (See Note above) 1
M20A01C R47655D42 HEATER, Overload Relay (See Note above) 1
M20A01D R47655D42 HEATER, Overload Relay (See Note above) 1
M20A01E R69500D5 BREAKER, Circuit 1
M20A01F 1079Z3391 INTERLOCK, Handle 1
M20E01A R47370D2 CONTACTOR, Starter 321
M20E01B R47655D42 HEATER, Overload Relay (See Note above) 1
M20E01C R47655D42 HEATER, Overload Relay (See Note above) 1
M20E01D R47655D42 HEATER, Overload Relay (See Note above) 1
M20E01E R69500D5 BREAKER, Circuit 1
M20E01F 1079Z3391 INTERLOCK, Handle 1
M20I01A R47370D1 CONTACTOR, Starter 1 23
M20I01B R47655D18 HEATER, Overload Relay (See Note above) 1
M20I01C R47655D18 HEATER, Overload Relay (See Note above) 1
M20I01D R47655D18 HEATER, Overload Relay (See Note above) 1
M20I01E R69500D1 BREAKER, Circuit 1
M20I01F 1079Z8348 INTERLOCK, Handle 1
M20K01A R47370D1 CONTACTOR, Starter 23
M20K01B R47655D18 HEATER, Overload Relay (See Note above) 1
M20K01C R47655D18 HEATER, Overload Relay (See Note above) 1
M20K01D R47655D18 HEATER, Overload Relay (See Note above) 1
M20K01E R69500D1 BREAKER, Circuit 1
M20K01F 1079Z8348 INTERLOCK, Handle 1
M20M01A R47370D1 CONTACTOR, Starter 23
M20M01B R47655D18 HEATER, Overload Relay (See Note above) 1
Page: 444
Sheet: 4

M20M01C R47655D18 HEATER, Overload Relay (See Note above) 1
M20M01D R47655D18 HEATER, Overload Relay (See Note above) 1
M20M01E R69500D1 BREAKER, Circuit 1
M20M01F 1079Z8348 INTERLOCK, Handle 1
M20O01A R47370D2 CONTACTOR, Starter 321
M20O01B R47655D39 HEATER, Overload Relay (See Note above) 1
M20O01C R47655D39 HEATER, Overload Relay (See Note above) 1
M20O01D R47655D39 HEATER, Overload Relay (See Note above) 1
M20O01E R69500D5 BREAKER, Circuit 1
M20O01F 1079Z3391 INTERLOCK, Handle 1
M20A02A R47370D1 CONTACTOR, Starter 23
M20A02B R47655D16 HEATER, Overload Relay (Part of Pump Installation Kit, R57781F1) 1
M20A02C R47655D16 HEATER, Overload Relay (Part of Pump Installation Kit, R57781F1) 1
M20A02D R47655D16 HEATER, Overload Relay (Part of Pump Installation Kit, R57781F1) 1
M20A02E R69500D2 BREAKER, Circuit 1
M20C02A R47370D1 CONTACTOR, Starter 23
M20C02B R47655D24 HEATER, Overload Relay (See Note above) 1
M20C02C R47655D24 HEATER, Overload Relay (See Note above) 1
M20C02D R47655D24 HEATER, Overload Relay (See Note above) 1
M20C02E R69500D2 BREAKER, Circuit 1
M20C02F 1079Z8348 INTERLOCK, Handle 1
M20E02E R69500D2 BREAKER, Circuit 1
M20G02A R47370D1 CONTACTOR, Starter 23
M20G02B R47655D24 HEATER, Overload Relay (See Note above) 1
M20G02C R47655D24 HEATER, Overload Relay (See Note above) 1
M20G02D R47655D24 HEATER, Overload Relay (See Note above) 1
M20G02E R69500D2 BREAKER, Circuit 1
M20G02F 1079Z8348 INTERLOCK, Handle 1
M20I02A R47370D1 CONTACTOR, Starter 23
M20I02B R47655D24 HEATER, Overload Relay (See Note above) 1
M20I02C R47655D24 HEATER, Overload Relay (See Note above) 1
M20I02D R47655D24 HEATER, Overload Relay (See Note above) 1
Page: 444
Sheet: 5

M20I02E R69500D2 BREAKER, Circuit 1
M20I02F 1079Z8348 INTERLOCK, Handle 1
M20K02A R47370D1 CONTACTOR, Starter 23
M20K02B R47655D24 HEATER, Overload Relay (See Note above) 1
M20K02C R47655D24 HEATER, Overload Relay (See Note above) 1
M20K02D R47655D24 HEATER, Overload Relay (See Note above) 1
M20K02E R69500D2 BREAKER, Circuit 1
M20K02F 1079Z8348 INTERLOCK, Handle 1
M20Q02A R47370D2 CONTACTOR, Starter 321
M20Q02E R69500D5 BREAKER, Circuit 1
M20Q02F 1079Z3391 INTERLOCK, Handle 1
M20U02A R47370D1 CONTACTOR, Starter 23
M20U02B R47655D19 HEATER, Overload Relay (See Note above) 1
M20U02C R47655D19 HEATER, Overload Relay (See Note above) 1
M20U02D R47655D19 HEATER, Overload Relay (See Note above) 1
M20U02E R69500D1 BREAKER, Circuit 1
M20U02F 1079Z8348 INTERLOCK, Handle 1
M20W02A R47370D1 CONTACTOR, Starter 23
M20W02B R47655D22 HEATER, Overload Relay (See Note above) 1
M20W02C R47655D22 HEATER, Overload Relay (See Note above) 1
M20W02D R47655D22 HEATER, Overload Relay (See Note above) 1
M20W02E R69500D2 BREAKER, Circuit 1
M20W02F 1079Z8348 INTERLOCK, Handle 1
M20A03A R47370D1 CONTACTOR, Starter 23
M20A03B R47655D32 HEATER, Overload Relay (See Note above) 1
M20A03C R47655D32 HEATER, Overload Relay (See Note above) 1
Page: 444
Sheet: 6

M20A03D R47655D32 HEATER, Overload Relay (See Note above) 1
M20A03E NP1000Z10583 BREAKER, Circuit 1
M20C03A R47370D1 CONTACTOR, Starter 23
M20C03B R47655D32 HEATER, Overload Relay (See Note above) 1
M20C03C R47655D32 HEATER, Overload Relay (See Note above) 1
M20C03D R47655D32 HEATER, Overload Relay (See Note above) 1
M20C03E NP1000Z10583 BREAKER, Circuit 1
M20C03F 1079Z8348 INTERLOCK, Handle 1
M20E03E NP1000Z10583 BREAKER, Circuit 1
M20G03A R47370D3 CONTACTOR, Starter 1 24
M20G03B R47655D67 HEATER, Overload Relay (See Note above) 1
M20G03C R47655D67 HEATER, Overload Relay (See Note above) 1
M20G03D R47655D67 HEATER, Overload Relay (See Note above) 1
M20G03E R69500D6 BREAKER, Circuit 1
M20G03F 1079Z3391 INTERLOCK, Handle 1
M20U03A R47370D1 CONTACTOR, Starter 23
M20U03B R47655D36 HEATER, Overload Relay (See Note above) 1
M20U03C R47655D36 HEATER, Overload Relay (See Note above) 1
M20U03D R47655D36 HEATER, Overload Relay (See Note above) 1
M20U03E R69500D3 BREAKER, Circuit 1
Page: 444
Sheet: 7

M20U03F 1079Z8348 INTERLOCK, Handle 1
M20W03A R47370D1 CONTACTOR, Starter 23
M20W03B R47655D36 HEATER, Overload Relay (See Note above) 1
M20W03C R47655D36 HEATER, Overload Relay (See Note above) 1
M20W03D R47655D36 HEATER, Overload Relay (See Note above) 1
M20W03E R69500D3 BREAKER, Circuit 1
M20W03F 1079Z8348 INTERLOCK, Handle 1
M20A04A 1079Z8350 BREAKER, Circuit 1
M20A04B01 1079Z8347 FUSE 1
M20A04B02 1079Z8347 FUSE 1
M20A04B03 1079Z8347 FUSE 1
M20A04B04 1079Z8347 FUSE 1
M20A04D01 1075Z2074 TRANSFORMER, Voltage 1
M20A04D02 1075Z2074 TRANSFORMER, Voltage 1
M20A04E01 79Z3689D13 FUSE 1
M20A04E02 79Z3689D13 FUSE 1
M20A04F 1079Z8344 SWITCH, Selector - 4 Position 1
1079Z8345 BEZEL/SHAFT 1
1079Z8346 KNOB, Handle 1
M20A04G 1089Z503 VOLTMETER, AC 1
M20E04A R54799D65 MODULE, Power Supply 1
M20E04B R54799D2 MODULE, Interface - Fiber Optic 1
M20E04C R54799D14 MODULE, Digital Input 16PT 1
R54799D6 TERMINAL BASE, Spring - 8/16PT 1
M20E04D R54799D14 MODULE, Digital Input 16PT 1
M20E04E R54799D14 MODULE, Digital Input 16PT 1
M20E04F R54799D21 MODULE, Digital Output 8PT (*** See Replacement Fuse Set listed below.) 1
M20E04G R54799D21 MODULE, Digital Output 8PT (*** See Replacement Fuse Set listed below.) 1
M20E04H R54799D21 MODULE, Digital Output 8PT (*** See Replacement Fuse Set listed below.) 1
M20E04J R54799D21 MODULE, Digital Output 8PT (*** See Replacement Fuse Set listed below.) 1
M20E04L R34538D16 BREAKER, Circuit 1
R34538D25 PADLOCK ATTACHMENT, Breaker 1
Page: 444
Sheet: 8

M20E04M R34538D4 BREAKER, Circuit 1
M20E04N R34538D4 BREAKER, Circuit 1
M20E04R R54849D2 FILTER, Active Power 1
M20M04E R39532D3 RELAY, W/Socket 1
M20M04V 75Q284D7 RECTIFIER 1
M20M04W R47411D23 RELAY, Overload 1
R47655D11 HEATER, Overload Relay (See Note above) 3
M20M04X 80Z252D71 RESISTOR 1
M20M04Y 100E5237-301 RELAY ASSY, Electronic 1
M20M04Z 80Z824D113 RESISTOR 1
M20Q04A R47370D7 CONTACTOR, Starter 1 25
M20Q04B 1079Z8351 RELAY, Master 1
M20Q04C 1079Z8351 RELAY, Master 1
M20Q04D 79Z3208D1 RELAY, Control 1
M20Q04D1 79Z2475D7 SUPPRESSOR, Surge (Not Shown) 1
M20Q04E R55425D7 RELAY, Control 1
*** NP1000Z13437 REPLACEMENT FUSE SET, For Output Modules (Set Contains 10 Fuses and 2 AR
Fuse Holders)
Page: 444
Sheet: 9
ELECTRICAL PANEL ASSEMBLY, OPERATOR CAB
11 11 11
12 12 12
13 14 14
28 03 26 07 43 07 37 31 37 32 07 29 30 27
06
18
04
11
12
13
20
33
06
18
26 19
21
22
07
11
18 12
35 13
17
15
16 01
34 11
12
14
05
18 39
40
39
40 02
12
02 13
38
41
12
13 42 F.S.
38
41
FRONT VIEW RIGHT VIEW F8016E
Page: 445
Sheet: 1

R59247F1 ELECTRICAL PANEL ASSEMBLY, OPERATOR CAB
02 R71813D1 ROUTER 1
03 R59247D1 PANEL, Operator Cab 1
04 R55016F13 REMOTE I/O, Operators Station 1 99
08 NOT USED
09 NOT USED
10 NOT USED
11 3631V004 WASHER, Plain Narrow 29
13 0862V096 SCREW, Pan Hd 17
14 0862V099 SCREW, Pan Hd 12
15 3631V003 WASHER, Plain Narrow 4
18 20Z1684D1 RIVET 12
21 R54798D8 SWITCH, Ethernet 1
22 R54798D9 C-PLUG, Ethernet 1
23 NOT USED
24 NOT USED
25 NOT USED
26 R40118D55 TEMINAL BLOCK 61
31 R55425D7 RELAY, 24VDC 4
32 R59247Y32 JUMPER 1
33 R65803D1 LABEL 1
34 R35934D1 INVERTER 1
36 NOT USED
37 R40118D61 PLATE, End and Intermediate 2
38 R87Z256D5 BOX, Outlet 2
Page: 445
Sheet: 2

39 0949V005 BUSHING, Conduit 2
40 0944V002 NUT, Lock 2
41 R59863D2 CONTROLLER, Fan Speed 2
42 R57761D2 BRACKET, Router 1
43 R62740D1 RELAY 2
Page: 445
Sheet: 3
CAB ASSEMBLY, LUBE ROOM I/O UCS

CLEAN SURF ACE
BEFORE APPL YING
TERMINAL BLOCK ASSEMBL

CONFIGURA TION DET AIL
L60B01W
L60B01M
L60B01G
L60B01Q
L60B01C
L60B01D
L60B01H
L60B01N
L60B01R
L60B01U
L60B01B
L60B01E
L60B01K
L60B01P
L60B01S
L60B01V
L60B01X
L60B01Y
L60B01F
L60B01T
L60B01L
L60B01J
RELA Y ASSEMBL Y
CONFIGURA TION DET AIL
F6838F
Page: 446
Sheet: 1

R55065F1 CABINET ASSEMBLY, LUBE ROOM I/O
02 79Q1676D2 RAIL, Mounting AR
10 R54801D22 POWER SUPPLY, 120/230VAC 24VDC 10A 1
12 R55016F9 REMOTE I/O STATION, Lube Room 1 50
13 NOT USED
15 R55425D5 RELAY, Optocoupler 3
17 R55065Y17 CABLE, Plastic Fiber Optic (Not Shown) 1
19 NOT USED
21 R55008D3 HEATER, Strip 100W w/Integrated Thermostat 1
28 20Q270D16 SCREW, Rd Hd Mach 2
36 79H2046 BUS BAR 1
Page: 446
Sheet: 2

38 20Q260D192 BOLT, Hex Head 5
40 32Q590D86 DECAL, Remote I/O Lube Room 1
41 32F786D5 LABEL, Lube 1
42 32F786D6 LABEL, Upper 2
43 32F786D7 LABEL, Lower 2
44 32F786D8 LABEL, Open Gear 2
45 32F786D4 LABEL, Alarm Silence 1
47 79Q242D104 TERMINAL, Ring 5
48 79Q242D105 TERMINAL, Ring, Tongue 2
49 R36928D20 PUSHBUTTON, Illuminated Red 5
50 47Z87D6 ANNUNCIATOR, Audible 1
51 R72153D1 GROUND STRAP 1
52 87Z280D2 BOX, Outlet (Not Shown) 1
53 87Z76D2 COVER, Blank (Not Shown) 1
54 R55065Y54 CABLE 1
57 0948V009 NIPPLE (Not Shown) 2
58 0944V006 NUT, Lock (Not Shown) 2
60 0909V008 CLAMP, Conduit 2
Page: 446
Sheet: 3
REMOTE I/O INSTALLATION, LEFT WALL MACHINERY HOUSE
LEFT WALL
I/O BOX
VIEW F-F
F F
F6826B
Page: 447
Sheet: 1
REMOTE I/O INSTALLATION, LEFT WALL MACHINERY HOUSE

-- R55061F5 REMOTE I/O INSTALLATION, LEFT WALL MACHINERY HOUSE
01 THRU 04 NOT USED
05 R55064F1 CABINET ASSEMBLY, Left Wall I/O 1 448
06 NOT USED
07 NOT USED
09 NOT USED
10 NOT USED
11 NOT USED
13 NOT USED
14 16N3344D15 PAD, Mounting (Not Shown) 4
16 NOT USED
17 R55061Y17 CONNECTOR, Conduit 2
18 NOT USED
20 THRU 36 NOT USED
37 R56150F1 CABLE INSTALLATION, Hoist Gearcase I/O (Not Shown - See Electrical Data 1
Manual)
Page: 447
Sheet: 2
CAB ASSEMBLY, HOIST GC I/O
01
10
44
42
37
38
39
43
44
37
38 43
39 44
45
43 F9548
Cabinet
Page: 448
Sheet: 1
RELAY ASSEMBLY
TERMINAL BLOCK ASSY

U65B01G
U65B01D
U65B01H
U65B01M
U65B01E
U65B01B
U65B01C
U65B01K
U65B01A
U65B01F
U65B01N
U65B01L
U65B01J
ATTENTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE
PARTS
F6837C
Components
Page: 448
Sheet: 2

R55064F1 CABINET ASSEMBLY, HOIST GC I/O
02 R40118D11 RAIL 1
07 NOT USED
08 R54801D16 BREAKER, Circuit 6A 1
09 R59524D3 FILTER, Active Power 1
11 NOT USED
12 R55016F8 REMOTE I/O STATION, Hoist Gearcase 1 449
17 R55064Y17 BRIDGE, Continuous 2
18 R59215D3 LABEL, Remote I/O Hoist Gearcase (Not Shown) 1
19 NOT USED
20 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
32 NOT USED
36 NOT USED
37 NOT USED
Page: 448
Sheet: 3

42 NOT USED
44 R55064Y44 RAIL 1
45 NOT USED
46 79Q242D104 RING, Terminal (Not Shown) 3
48 R72153D1 STRAP, Ground (Not Shown) 1
49 208481294 CABLE (Not Shown) 1
Page: 448
Sheet: 4
REMOTE I/O STATION, HOIST GEARCASE
02 04 05 06 07
01 03 08 08 08 08
I/O RACK
F6821
Page: 449
Sheet: 1
REMOTE I/O STATION, HOIST GEARCASE

R55016F8 REMOTE I/O STATION, HOIST GEARCASE
- R60208D1 FUSE 1
Page: 449
Sheet: 2
REMOTE I/O INSTALLATION - FRONT WALL BOOM
FLOOR TROUGH
FRONT WALL (BOOM) I/O
LUBE ROOM
RPC
CABINET
LOW
SWING VOLTAGE SWING
TRANSMISSION COLLECTOR TRANSMISSION
TRANSFER
CABINET SWING
SWING
MOTOR MOTOR
SIDE
STAND
CONVERTER
CABINET
UCS
DIGITAL D.C.
CONTROL
HIGH
SUPPRESSION
VOLTAGE
AUXILIARIES ISOLATORS
TRANSFORMER
AUXILIARIES
F6826F
Page: 450
Sheet: 1
REMOTE I/O INSTALLATION - FRONT WALL BOOM

-- R55061F6 REMOTE I/O INSTALLATION, FRONT WALL BOOM
01 THRU 05 NOT USED
06 R55066F1 CABINET ASSEMBLY, Front Wall I/O 1 28
07 NOT USED
09 THRU 14 NOT USED
16 87Z81D6 BUSHING, End 2
17 NOT USED
18 NOT USED
19 0944V006 NUT, Lock 4
Page: 450
Sheet: 2
CABINET, AIR FILTRATION CONTROL
OFF
ON
FIL TER/SCREW CONVEYOR CABINET
SCREW CONVEYOR NEW FIL TERS
CONTINUOUS AUT O INST ALLED RESET
CLEANING CYCLE
ON
FILTER CONDITION
EXCELLANT
SCREW CONVYEOR FILTER CONDITION

SYSTEM
FAUL T/RESET
ON
FILTER CONDITION
OFF
REPLACEFIL TERS
MANUAL CLEAN
PRESSURE DIFFERENTIAL
OFF ON
R54769 D1
HOURS
0 0 0 0 0 0
F6813E
Page: 451
Sheet: 1

-- R54805F31 CABINET, AIR FILTRATION CONTROL
01 R54784F1 CONTROL ASSEMBLY, Filter 1
02 R54783D1 CABINET, Filter Control 1
04 R54792D2 HANDLE, Disconnect 1
05 R36928D11 LIGHT, Pilot - Yellow 5
06 R36928D13 ADAPTER, Flush Mount 7
07 89Z914D1 METER, Hour 24VDC 1
08 R55312D1 DISPLAY, LED 1
09 R36928D20 PUSH BUTTON, Illuminated Red 1
10 R36928D12 LIGHT, Pilot - Green 1
11 R36928D22 LIGHT, Pilot - Red 1
12 R36928D19 PUSH BUTTON, Black 1
13 R36928D17 SWITCH, Selector 2
14 R54792D1 DISCONNECT 1
15 R54792D3 EXTENSION, Disconnect 1
16 79U2594D42 FUSE, 5A 3
17 R23969D6 FUSE, Block 1
18 79Q995D2 CONTACTOR 1
19 R54792D5 BLOCK, Auxiliary Contact 1
20 R54792D4 BLOCK, Overload 1
21 R55008D3 HEATER, 100W 1
23 R55165F1 PROCESSOR ASSEMBLY 1 441
24 R65835D107 BREAKER, Circuit 5A 1Pole 1
34 2136V005 NUT, Hex 2
36 20Z1684D1 RIVET 9
37 R65835D111 BREAKER, Circuit 10A 1 Pole 1
Page: 451
Sheet: 2

38 R59524D3 FILTER, Isoltrol 1
39 R54789D2 TRANSFORMER 1
43 79Q1285D2 FUSE, 1AMP 2
44 R54789D4 BLOCK KIT, Primary Fuse 1
45 NOT USED
46 NOT USED
47 R54789D6 COVER, Terminal 2
50 5015A8065 CABLE AR
53 R55425D3 RELAY 1
55 R55425D26 END STOP 1
Page: 451
Sheet: 3
INSTALLATION, CROWD BELT CONTROL
OPERATOR'S CAB
LEFT SIDE
F7181A
Page: 452
Sheet: 1
INSTALLATION, CROWD BELT CONTROL

R63322F1 INSTALLATION, CROWD BELT CONTROL
01 R44918F1 CONTROL, Crowd Belt 1 105
05 NOT USED
06 NOT USED
07 NOT USED
08 NOT USED
09 304A13244 CONDUIT AR
10 NOT USED
12 79Z880D3 ELBOW 1
13 0909V004 STRAP, Conduit (Not Shown) 1
14 0944V003 NUT, Lock 2
Page: 452
Sheet: 2
FLAC REMOTE I/O INSTALLATION KIT, HOIST/SWING LUBRICATION
HOIST LUBE
PUMP MOTOR
HOIST I/O SENSOR SWITCES LUBE ROOM I/O
CAB ASSY
HST/SW
LUBE I/O
CROWD LUBE
PUMP MOTOR,
SWITCHES &
SENSORS
SWING LUBE
PUMP MOTOR,
SWITCHES &
SENSORS
REAR SWING
LUBE PUMP
MOTOR,
SWITCHES &
SENSORS
FRONT
HOUSE I/O
DECK PLAN ARRANGEMENT
F9102
Page: 453
Sheet: 1
FLAC REMOTE I/O INSTALLATION KIT, HOIST/SWING LUBRICATION

R63739F1 FLAC REMOTE I/O INSTALLATION KIT, HOIST/SWING LUBRICATION 1
01 R63741F1 REMOTE I/O ASSEMBLY, FLAC Lubrication 1 454
02 304B13116 CONDUIT, Flexible 1
08 0944V006 NUT, Conduit Lock 4
10 R55011D0 CABLE, Fiber Optic 1
11 R48911D1 CONNECTOR, Fiber Optic 8
13 R55512D1 STRIPPER, Wire 1
14 R55512D2 CABLE, Jacket Slitter 1
16 203280150 CABLE 1
Page: 453
Sheet: 2
REMOTE I/O ASSEMBLY, LUBE/AIR/COOLANT MANAGEMENT
FRONT VIEW
U97000
U97B01F
U97B01M
U97B01G
U97B01Q
U97B01A
U97B01B
U97B01E
U97B01K
U97B01P
U97B01C
U97B01D
U97B01H
U97B01N
U97B01L
U97B01J
PANEL ASSEMBLY
F9103A
Page: 454
Sheet: 1

R63741F1 REMOTE I/O ASSEMBLY, LUBE/AIR/COOLANT MANAGEMENT
01 14Q183D28 ENCLOSURE w/ Mtg Panel 1
02 R63741Y2 RAIL 1
03 R40118D53 END STOP 3
06 R40118D69 PLATE 1
07 NOT USED
09 R59524D3 FILTER 1
10 R54801D22 SUPPLY, Power 1
11 NOT USED
12 R63881F1 REMOTE I/O STATION - Lube/Air/Coolant Management 1 455
14 R65803D1 SIGN, ESD (Roll of 500 Labels) 1
15 NOT USED
16 R73219D1 DECAL 1
17 NOT USED
18 NOT USED
19 NOT USED
20 NOT USED
21 R55008D3 HEATER, 100W 1
22 NOT USED
24 20Z1684D1 RIVET, Flat Hd 10
25 32Z887D5 WIRE TIE, Mounting 1
26 NOT USED
27 NOT USED
28 NOT USED
30 3631V003 WASHER 6
32 NOT USED
33 0862V096 SCREW, Pan Hd 11
34 3631V004 WASHER 11
36 NOT USED
37 NOT USED
Page: 454
Sheet: 2

41 NOT USED
42 R57761D10 RAIL 1
43 R57762D65 WIRING, Duct 1
44 R63741Y44 WIRING, Duct 1
45 NOT USED
47 79Q242D105 RING TONGUE, Ground (Not Shown) 2
49 208481294 CABLE 1
Page: 454
Sheet: 3
REMOTE I/O STATION, LUBE/AIR/COOLANT MANAGEMENT
02 04 02 04 05
01 03 06 03 06 06
I/O RACK F9328
Page: 455
Sheet: 1
REMOTE I/O STATION, LUBE/AIR/COOLANT MANAGEMENT

R63881F1 REMOTE I/O STATION, LUBE/AIR/COOLANT MANAGEMENT
- R60208D1 FUSE 1
Page: 455
Sheet: 2
INSTALLATION, PANELBOARD 120V
08
10
01 01
04 04
02 09
05
01 01
04 04
04
06
01
04
03
05
07
F9820
Page: 456
Sheet: 1
INSTALLATION, PANELBOARD 120V

-- R73829F1 INSTALLATION, PANELBOARD 120V
04 1006Z1222 HANDLE, Padlock Attachment (1 Pole) 24
NOTE: The Items Listed Below Are NOT Included With The Above Assembly And Must Be Ordered
Separately.
-- R75508F1 ENCLOSURE, PANELBOARD
07 R75499D1 PANEL, Interior 1
08 R76985D1 BOX, Panelboard 1
09 R76986D1 COVER, Panelboard 1
10 R73828D1 BAR, Ground 1
Page: 456
Sheet: 2
INSTALLATION, AUXILIARY PANELBOARD
27
29
01 POSITION POSITION
02
24 "A" "B" 23
28 26
04
23 "C" "D" 23
06
23 "E" "F" 23
07 POSITION POSITION 08
23 "G" "H" 23
10
23 "I" "J" 23
23 "K" "L" 23
14
24 "M" "N" 23
16
23 "O" "P" 23
18
23 "Q" "R" 23
23 "S" "T" 23
25 "U" "V" 23
S
/
N
A B C
F980K
Page: 457
Sheet: 1
INSTALLATION, AUXILIARY PANELBOARD

-- R73844F1 INSTALLATION, AUXILIARY PANELBOARD
07 R45178D309 BREAKER, Circuit - 3 Pole, 60 AMP w/ Shunt Trip 1
14 R45178D104 BREAKER, Circuit - 3 Pole, 30 AMP w/ 1A/1B Auxiliary Contacts 1
17 R45178D309 BREAKER, Circuit - 3 Pole, 60 AMP w/Shunt Trip 1
21 R45178D222 BREAKER, Circuit - 3 Pole, 350 AMP w/ Shunt Trip & 1A/1B Auxiliary Contacts 1
R74245D1 SHUNT TRIP, 120V 1
R74246D1 AUXILIARY CONTACTS, 1A/1B 1
22 R45178D309 BREAKER, Circuit - 3 Pole, 60 AMP w/ Shunt Trip 1
23 21Z825D1 LOCKING DEVICE, Breaker 19
24 R74248D1 LOCKING DEVICE, Breaker 2
25 79Z5631D2 LOCKING DEVICE, Breaker 1
NOTE: The Items listed below are NOT included with the above Assembly and Must Be Ordered
Separately.
28 R74133D1 COVER, Panelboard - w/o Doors 1
29 R74134D1 BAR, Ground 1
Page: 457
Sheet: 2
ELECTRICAL, SHIP MATERIAL (Not Illustrated)

ELECTRICAL, SHIP MATERIAL
01 R44079F1 INSTALLATION KIT, Upper Cable Tray 1
02 100J6173F1 SWITCH, Signal 1 485
03 R45209F3 INSTALLATION, Cabinet Bracing 1
04 R55173F1 CABLE INSTALLATION, Resolver 1
05 R55174F1 CABLE INSTALLATION, Fieldbus Control Module 1
06 R55061F5 REMOTE I/O INSTALLATION, Hoist Gearcase 1 447
Page: 458
Sheet: 1
INSTALLATION, PANELBOARD RECEPTACLE & LIGHTING
F9821
Page: 459
Sheet: 1
INSTALLATION, PANELBOARD RECEPTACLE & LIGHTING

-- R73836F1 INSTALLATION, PANELBOARD RECEPTACLE & LIGHTING
04 R74036D1 HANDLE, Padlock Attachment 32
NOTE: The Items Listed Below are NOT Included With The Above Assembly and Must be Ordered
Separately.
07 R74015D1 COVER, Panelboard 1
08 R74016F1 BAR, Ground 1
Page: 459
Sheet: 2
INSTALLATION, HOUSE LIGHTING
01 02 03
04
07 06 05
Page: 460
Sheet: 1
INSTALLATION, HOUSE LIGHTING

R74781F1 INSTALLATION, HOUSE LIGHTING
01 R74794F1 LIGHTING, Plenum Chamber 1 461
02 R74856F1 LIGHTING, Left Side Beam 1 465
03 LIGHTING, Lube Room (Part of LH Room Module. NOT included with above Assembly.) 1 467
04 R74861F1 LIGHTING, Canopy Arch 1 468
05 LIGHTING, Right Hand Room (Part of RH Room Module. NOT included with above 1 469
Assembly.)
06 R74789F1 LIGHTING, Center Beam 1 470
07 R74848F1 LIGHTING, Right Side Beam 1 471
(NOTE: The Items Listed Below Are Not Shown.)
08 100N3194F1 LUG INSTALLATION (HARDWARE) 1
09 21Z854 TAPE, Electrical AR
10 79U2522D9 LUG, Terminal 50
12 2136V005 NUT, Hex 25
15 32Z2510 MARKERS, Wire 50
Page: 460
Sheet: 2
LIGHTING, PLENUM CHAMBER
G H H K
K
G
E F F J J
E
D
C C B B A A
VIEW B - B
VIEW A - A
VIEW C - C
VIEW E - E
VIEW D - D F2232B
Views A - E
Page: 461
Sheet: 1
01
24 02 12 05
31 03 30 06
11
04 04
01 15
14 15 27 05 05 05
02 17
17 28 06 03 06 06 04
11 04 07 18 05
18 07 29
05 08 34 06
26 24 06 35 07
31 07 34 12
35 37 27
28
24
12
31
36 13
30
24
31 27
28
32
33
32 34
33
34
04
05
06
07
Views F - K
Page: 461
Sheet: 2

R74794F1 LIGHTING, PLENUM CHAMBER
01 R74076D1 LIGHT, Linear LED 7 462
02 NOT USED
03 79Z2289D2 COVER 9
04 NOT USED
06 79Z2289D9 COVER, GFI 2
07 87Z407D1 RECEPTACLE, Duplex, GFI 2
09 79P529F1 BOX, Junction 1 463
10 NOT USED
11 100J6929F1 CONDUIT, Machine House Blower 1 464
12 NOT USED
13 NOT USED
14 0944V002 NUT, Lock 1
17 20Q270D24 NUT, Hex 28
21 20Q270D16 NUT, Hex 83
24 NOT USED
25 NOT USED
26 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
33 NOT USED
34 NOT USED
35 NOT USED
36 NOT USED
37 NOT USED
Page: 461
Sheet: 3

38 NOT USED AR
40 NOT USED
41 87Z493D2 RECEPTACLE, 250V, Twist Lock 9
42 NOT USED
44 NOT USED
45 NOT USED
46 NOT USED
47 NOT USED
48 NOT USED
49 NOT USED
Page: 461
Sheet: 4
LIGHT, LED, RSL
02
03
04
10
09
08
05 01
07
06
F9744
Page: 462
Sheet: 1
LIGHT, LED, RSL

R74076D1 LIGHT, LINEAR LED 1
02 NP1000Z11620 DRIVER 1
03 NP1000Z11621 HOUSING 1
04 NP1000Z11622 TRAY 1
05 NP1000Z11623 LENS 1
06 NP1000Z11660 SCREW 1
07 NP1000Z11661 WASHER, Sealing 1
08 1020Z11422 WASHER, External Lock 1
09 1018Z11400 SCREW 1
10 1018Z11403 WASHER 1
Page: 462
Sheet: 2
JUNCTION BOX ASSY
01
03
02
04
05
06
F8537
Page: 463
Sheet: 1
JUNCTION BOX ASSY

79P529F1 BOX ASSY, JUNCTION 1
01 14P3332 ENCLOSURE 1
03 32Z1581D2 DECAL 2
Page: 463
Sheet: 2
CONDUIT, MACHINE HOUSE BLOWER
RIGHT 15 15 LEFT
18 18
MACHINERY HOUSE MACHINERY HOUSE
BLOWER MOTOR BLOWER MOTOR
19 19
17 17
ROOF SECTION
16 16
19 14 05 02 05 03 04 05 02 05 14 19
09
10
11
01 12
13
GROUND 480 VOLT
08
FAULT
PANEL
BOARD
FIELD
BREAKER 10
CABINET
11
04 12
MACHINERY
HOUSE 13
BLOWER
REVERSER
ENCLOSURE
(IF REQUIRED)
F8536
Page: 464
Sheet: 1
CONDUIT, MACHINE HOUSE BLOWER

100J6929F1 CONDUIT, MACHINE HOUSE BLOWER 1
03 14Q113D12 BOX 1
06 NOT USED
07 NOT USED
08 0909V007 STRAP 10
09 0909V004 STRAP 14
11 20Q270D16 NUT, Hex 24
15 79Z880D3 CONDUIT, Flex 2
16 79Z878D3 CONDUIT, Flex 2
17 304B13244 CONDUIT, Flex 2
18 0951V010 REDUCER 2
19 79Z1918D3 O-RING 4
Page: 464
Sheet: 2
LIGHTING, LEFT SIDE BEAM
02 09 09 02 09 09
03 06 10 10 03 06 10 07 10
04 07 11 26 13 11 04 07 11 26 16 11
01 05 15 08 12 27 14 12 05 08 12 27 15 17 12
18 15
19 15
15 15 01
22
23 18
19
20 10
21 20
11 21
33
09
22 10
23 11
32 12
28 29
12 30
09
10 13
24
11
25
12 20
21
31
Page: 465
Sheet: 1
LIGHTING, LEFT SIDE BEAM

R74856F1 LIGHTING, LEFT SIDE BEAM
01 R74076D1 LIGHT, LED 2 462
03 20Q270D24 NUT, Hex 8
06 87Z493D2 RECEPTACLE, Twist Lock, 3-Wire 2
08 79Z2289D2 COVER 2
10 20Q270D16 NUT, Hex 26
16 NOT USED
17 NOT USED
18 R74856Y2 CONDUIT, Flex AR
19 NOT USED
21 87Z47D1 COVER, Round 2
22 NOT USED
23 NOT USED
26 NOT USED AR
27 NOT USED
28 0944V002 NUT, Lock 4
29 87N252D3 PIPE 2
30 R70659D2 FIXTURE, Lighting w/Guard 2 466
31 NOT USED
32 NOT USED
Page: 465
Sheet: 2
FIXTURE, LED LIGHT, WALL MOUNTED
F9887
Page: 466
Sheet: 1
FIXTURE, LED LIGHT, WALL MOUNTED

R70659D2 FIXTURE, LED LIGHT, WALL MOUNTED 1
01 NP1000Z11968 BOX, Junction 1
02 NP1000Z11969 NECK 1
03 NP1000Z11970 GASKET 2
04 MODULE, LED 1
05 NP1000Z11971 GLOBE, Frosted Glass 1
06 NP1000Z11972 GUARD 1
Page: 466
Sheet: 2
LIGHTING, LUBE ROOM
F10404A
Lighting, Lube Room
Page: 467
Sheet: 1
LIGHTING, LUBE ROOM
F10404B
Lighting, Lube Room Section Views
Page: 467
Sheet: 2
LIGHTING, LUBE ROOM
F10404C
Lighting, Lube Room Section Views (Continued)
Page: 467
Sheet: 3
LIGHTING, LUBE ROOM

R80311F1 LIGHTING, LUBE ROOM
01 R74076D1 LIGHT, LED 4
02 304B13116 CONDUIT 1
03 304B13244 CONDUIT 1
04 304B13276 CONDUIT 1
09 R70659D2 LIGHTING FIXTURE W/GUARD 2
10 314E1184F1 PULLBOX, W/Cover 1
10A 20Z2054D24 SCREW, Self Tapping 6
10B 14442311 GASKET
10C 314F948 COVER 1
14 87Z493D2 RECEPTACLE, 250V, Twist Lock, 3 Wire 4
15 79Z879D1 ELBOW, 45 4
16 79Z880D1 ELBOW, 90 2
26 20Q270D16 NUT, Hex 25
27 20Q270D24 NUT, Hex 12
Page: 467
Sheet: 4
LIGHTING, CANOPY ARCH
FRONT OF MACHINE
01
02
03 06 06
07 07 01
04
05 08 08 02
09 09 03
10 10 04
09 05
11 11
10
13 12 12
11
12
23
24
21 13 15 10 13 10 17 10 10 13
22 16 11 11 18 11 11
19
14 14 14 14
20
CANOPY ARCH BOTTOM VIEW
F2235A
Page: 468
Sheet: 1
LIGHTING, CANOPY ARCH

R74861F1 LIGHTING, CANOPY ARCH
03 20Q270D24 NUT, Hex 8
06 NOT USED
08 87Z493D2 RECEPTACLE, Twist Lock 2
10 20Q270D16 NUT, Hex 12
16 NOT USED
17 NOT USED AR
18 NOT USED
19 872374D5 PLUG, Twist Lock 1
20 NOT USED
22 0944V002 NUT, Lock 1
Page: 468
Sheet: 2
LIGHTING, RIGHT-HAND ROOM
Page: 469
Sheet: 1
LIGHTING, RIGHT-HAND ROOM

R74850F1 LIGHTING, RIGHT-HAND ROOM
03 20Q270D24 NUT, Hex 8
07 NOT USED
08 79Z2289D2 COVER, Outlet 3
09 NOT USED
11 20Q270D16 NUT, Hex 33
14 87Z304D1 OUTLET, 240V 15A 3
15 NOT USED
17 NOT USED
18 NOT USED AR
19 0916V003 CONNECTOR, Straight 6
20 NOT USED
21 NOT USED AR
22 NOT USED
23 NOT USED AR
24 NOT USED
25 NOT USED
26 NOT USED AR
30 NOT USED AR
32 R74850Y3 CABLE, 83ft, #14 AWG AR
Page: 469
Sheet: 2
LIGHTING, CENTER BEAM
02 06 02 02 06
03 07 03 03 07
04 08 04 04 08
05 09 05 05 09
01 01
03
04
24
22 20 18
23 21 19
16 13 14 10 13 13 10
17 15 11 11
12 12
Page: 470
Sheet: 1
LIGHTING, CENTER BEAM

R74789F1 LIGHTING, CENTER BEAM
03 20Q270D16 NUT, Hex 26
07 20Q270D24 NUT, Hex 16
10 87Z493D2 RECEPTACLE, Twist lock 4
11 79Z2289D2 COVER, Receptacle 4
12 NOT USED
14 NOT USED AR
15 NOT USED
19 R74789Y19 CABLE, 3 Conductor AR
21 0944V002 NUT, Lock 2
22 NOT USED
23 NOT USED
Page: 470
Sheet: 2
LIGHTING, RIGHT SIDE BEAM
03 03 03
04 07 04 04 10 08
01 05 18 08 05 01 05 11 09
12 02 06 25 12 09 06 24 02 06 37 35
12 18
12
19 03
22 04
10 12 23 05
31
26 06
32 04
33 20 05
34 21 13
20
21
14
14 15
15
03
04
05
06 12
12
01 28
16 27 03
17 29 04
05
01 06
03 16
30 17
04
05 20
06 21
Page: 471
Sheet: 1
LIGHTING, RIGHT SIDE BEAM

R74848F1 LIGHTING, RIGHT SIDE BEAM
04 20Q270D16 NUT, Hex 35
07 87Z493D2 RECEPTACLE, Twist Lock, 3 Wire 1
08 NOT USED
09 79Z2289D2 COVER 1
10 NOT USED
11 NOT USED
14 R74848Y2 CONDUIT, Flex AR
15 NOT USED
18 NOT USED
19 NOT USED
21 87Z47D1 COVER, Round 1
22 NOT USED
23 NOT USED
24 R74076D1 LIGHT, LED 1 462
25 NOT USED
26 NOT USED
27 0944V002 NUT, Lock 2
28 87N252D3 PIPE 1
29 R70659D2 FIXTURE, Lighting w/Guard 1 466
30 NOT USED
32 20Q270D24 NUT, Hex 4
35 NOT USED
36 NOT USED
37 NOT USED
Page: 471
Sheet: 2
EXTERIOR LIGHTS, OPERATORS CAB
F8015
EXTERIOR LIGHTS
Page: 472
Sheet: 1
EXTERIOR LIGHTS, OPERATORS CAB

-- R77862F1 EXTERIOR LIGHTS, OPERATORS CAB
01 R74708D2 LIGHT FIXTURE, LED, Recessed 2 116
Page: 472
Sheet: 2
INTERIOR LIGHTING, OPERATOR CAB
TYPICAL HARDWARE INSTALLATION FOR ITEM 1 & 2
F8014
Page: 473
Sheet: 1
INTERIOR LIGHTING, OPERATOR CAB

-- R77861F1 INTERIOR LIGHTING, OPERATOR CAB
01 R77860D1 LIGHT FIXTURE, LED 1 114
02 R77860D2 LIGHT FIXTURE, LED 1 115
03 NOT USED
05 NOT USED
08 20Q270D16 NUT, Hex 8
Page: 473
Sheet: 2
DELUXE INTERIOR LIGHTING, OPERATOR CAB
F8014A
Page: 474
Sheet: 1
DELUXE INTERIOR LIGHTING, OPERATOR CAB

-- R77861F2 DELUXE INTERIOR LIGHTING, OPERATOR CAB
01 NOT USED
02 NOT USED
05 R59991D1 LIGHT FIXTURE, Under Cabinet 2
NP1056Z451 LAMP 2
06 NOT USED
07 NOT USED
08 NOT USED
10 0949V004 BUSHING, Conduit 2
11 0944V001 NUT, Lock - Conduit 2
Page: 474
Sheet: 2
MODULE, FLOODLIGHTS (Not Illustrated)

MODULE, FLOODLIGHTS
R77870F1 INSTALLATION, Floodlights - Common Material 1 476
R77870F2 INSTALLATION, Floodlights - Primary 1 477
R77870F3 INSTALLATION, Floodlights - Secondary 1 480
R73214F2 INSTALLATION, Emergency Lighting 1 482
R77870F1 INSTALLATION, Floodlight Bracket - LED 476
R79723F1 INSTALLATION, Floodlight Spacer Kit - LED 1
18Z694D6 WASHER 12
20Q260D329 SCREW, Hex Head 6
20Q270D32 NUT, Hex 6
Page: 475
Sheet: 1
FLOODLIGHT INSTALLATION, LED
RIGHT HAND SIDE VIEW
FRONT VIEW
F9812D
Page: 476
Sheet: 1

- R77870F1 BRACKET ASSEMBLY, Floodlight - LED
01 R45346D1 BRACKET, Floodlight (Used with R77870F2 assembly only) 1
02 16N3613D1 BRACKET, Floodlight Mounting 9
03 21Z772D4 COMPOUND, Sealing and Locking AR
05 20Q270D32 NUT, Hex 96
06 18Z694D6 WASHER 196
07 20Q260D256 SCREW, Hex Hd (Used with R77870F3 assembly only) 480
08 18Z694D5 WASHER (Used with R77870F3 assembly only) 480
NOTE: Items 09-15 used with R77870F2 assembly 477
NOTE: Items 16-23 used with R77870F3 assembly 480
Page: 476
Sheet: 2
FRONT VIEW F9812B
Page: 477
Sheet: 1

- R77870F2 FLOODLIGHT INSTALLATION, PRIMARY - LED
NOTE: Items 01-08 part of R77870F1 assembly 476
09 R77957D1 FLOODLIGHT, LED 4 478
11 R79723F1 SPACER ASSEMBLY, Floodlight Installation 1
12 R79722D1 PLATE 1
13 18Z694D6 WASHER 12
15 20Q270D32 NUT, Hex 6
NOTE: Items 16-23 used with R77870F3 480
Page: 477
Sheet: 2
FLOODLIGHT, LED
01
02
05
03
04
F10047
Page: 478
Sheet: 1
FLOODLIGHT, LED
R77957D1 FLOODLIGHT, LED
03 NP1000Z12720 DRIVER 2
04 NP1000Z12721 HARP 1
05 NP1000Z12723 COVER 1
Page: 478
Sheet: 2
FLOODLIGHT, LED
01
02
03
05
04
F10047A
Page: 479
Sheet: 1
FLOODLIGHT, LED
R77957D2 FLOODLIGHT, LED
03 NP1000Z12720 DRIVER 1
04 NP1000Z12724 HARP 1
05 NP1000Z12725 COVER 1
Page: 479
Sheet: 2
FRONT VIEW F9812C
Page: 480
Sheet: 1

- R77870F3 FLOODLIGHT INSTALLATION, Secondary - LED
08 18Z694D5 WASHER 24
16 R74076D1 LIGHT, LED 6
18 R17104F2 FLOODLIGHT ASSEMBLY (Not Shown) 1 481
19 R79719F1 FLOODLIGHT INSTALLATION, Operators Cab
21 18Z694D6 WASHER 16
23 20Q270D32 NUT, Hex 8
Page: 480
Sheet: 2
FLOODLIGHT, 500W PORTABLE WIDE (Not Illustrated)

R17104F2 FLOODLIGHT, 500W PORTABLE WIDE
01 R18660D1 FIXTURE, Floodlight Portable 500W 1
02 56Z354 LAMP, Floodlight 500W 1
Page: 481
Sheet: 1
EMERGENCY LIGHTS, DUAL UNIT (12 LIGHTS) (Not Illustrated)

R73214F2 EMERGENCY LIGHTS, DUAL UNIT 1
01 R72361D3 EMERGENCY LIGHTING KIT, LED 2 483
02 R73214Y2 CABLE AR
05 32Z890D4 WIRE TIE 100
06 32Z2510 LABEL, Wire 3
07 87Z46D2 OUTLET BOX 8
09 0862V096 SCREW, Pan Head 16
Page: 482
Sheet: 1
EMERGENCY LIGHTS, LED
02
01 F9591
Page: 483
Sheet: 1
EMERGENCY LIGHTS, LED

R72361D3 EMERGENCY LIGHTS, LED (120V 60HZ) 1
01 R72361D2 BATTERY PACK, 120V 60 HZ 1
NP1000Z13742 BATTERY 1
02 R72361D1 FLOODLIGHT, LED 6
Page: 483
Sheet: 2
REMOTE HOIST STROBE LIGHT
02
03
04
05
06
07
08
09
Page: 484
Sheet: 1
REMOTE HOIST STROBE LIGHT

-- R55175F1 LIGHT INSTALLATION, REMOTE HOIST
01 R54705D1 CONTROL, Remote Hoist Pushbutton (Not Included with R55175F1 Assembly. Part of 435
Main Control Cabinet)
05 R3762D19 LIGHT, Strobe 24V 1
06 14Q266D2 BOX 1
07 205480150 CABLE AR
08 R18270D1 SIGN, Remote Hoist 1
09 R19323D1 DECAL, Warning 1
10 NOT USED
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
16 NOT USED
17 NOT USED
18 NOT USED
19 85Z24D1 CORD GRIP (Not Shown) 1
21 0944V001 NUT, Lock (Not Shown) 4
Page: 484
Sheet: 2
SWITCH, SIGNAL
Page: 485
Sheet: 1
SWITCH, SIGNAL
100J6173F1 SWITCH, SIGNAL
06 20Q270D16 NUT, Hex 12
07 716P190D1 BRACKET, Switch 3
08 79Q1034 SWITCH 3
09 79T471 ARM, Limit Switch Lever 1
10 18Z3580D1 RING, Split 3
11 30Z129D3 CLAMP, Rope - w/Thimble 6
14 18N2540D1 PLATE 3
15 090210020 CORD, Nylon AR
Page: 485
Sheet: 2
INSTALLATION KIT, RTD MONITOR - STANDARD (Not Illustrated)

R70297F1 INSTALLATION KIT, RTD MONITOR - STANDARD
01 R70292F1 INSTALLATION KIT, TEMPERATURE MONITOR, Boom 1 487
02 R70293F1 INSTALLATION KIT, TEMPERATURE MONITOR, Center Gudgeon & Swing Gear Case 1 488
03 R70294F1 INSTALLATION KIT, TEMPERATURE MONITOR, Hoist Gear Case 1 489
04 R80145F1 INSTALLATION KIT, TEMPERATURE MONITOR, Ambient Temperature 1 490
Page: 486
Sheet: 1
INSTALLATION KIT, TEMPERATURE MONITOR, BOOM
05
06
10
11
18
01
03
13
16
17
11
03
05
06
01 10
11
18
13
16
17 F9978
Page: 487
Sheet: 1
INSTALLATION KIT, TEMPERATURE MONITOR, BOOM

R70292F1 INSTALLATION KIT, TEMPERATURE MONITOR, BOOM
02 NOT USED
03 5027G0007 CABLE, Shielded AR
04 NOT USED
05 89Z862 HEAD ASSEMBLY, W/Cap 2
06 R48770D1 COUPLING, Spring loaded 2
07 NOT USED
08 NOT USED
09 NOT USED
10 89Q136D11 DETECTOR, Temperature 2
12 NOT USED
14 NOT USED
15 NOT USED
Page: 487
Sheet: 2
INSTALLATION KIT, TEMPERATURE MONITOR, CENTER GUDEON/SWING GEARCASE

RELOCATED
DIPSTICK
"F2" AND "F4"

EXTENDED RTD LOCATIONS
"F2" EXTENDED
RTD LOCATIONS
CONDUIT CLAMP
MOUNTING DETAIL
"F1" AND "F3"

STANDARD RTD LOCATIONS
"F1" AND "F3"

STANDARD RTD LOCATIONS F9782
Page: 488
Sheet: 1

R70293F1 INSTALLATION KIT, TEMPERATURE MONITOR, CENTER GUDEON/SWING GEARCASE
01 NOT USED
02 89Z862 HEAD ASSEMBLY, w/Cap 4
03 R48770D1 COUPLING, Spring Loaded 4
04 NOT USED
06 NOT USED
08 NOT USED
09 NOT USED
10 NOT USED
11 NOT USED
12 NOT USED
17 NOT USED
18 NOT USED
19 NOT USED
20 79Z878D1 CONNECTOR, Straight (Not Shown for I/O Box connection.) 8
21 0944V001 NUT, Lock Conduit (Not Shown for I/O Box connection.) 4
Page: 488
Sheet: 2
INSTALLATION KIT, TEMPERATURE MONITOR, HOIST GEARCASE
06
08
09
07
08
09
18
05
07
08
"F1" STANDARD
RTD LOCATION
RIGHT SIDE GEARCASE
19 11
19 F9783
Page: 489
Sheet: 1

R70294F1 INSTALLATION KIT, TEMPERATURE MONITOR, HOIST GEARCASE 1
01 NOT USED
02 304B13116 CONDUIT (Not Shown) AR
03 NOT USED
04 NOT USED
05 NOT USED
10 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
16 NOT USED
17 NOT USED
19 32Z890D4 TIE, Wire 12
Page: 489
Sheet: 2
INSTALLATION KIT, RTD MONITORING - AMBIENT TEMPERATURE
BACK VIEW OF LEFT HAND ROOM
F10227
Page: 490
Sheet: 1
INSTALLATION KIT, RTD MONITORING - AMBIENT TEMPERATURE

- R80145F1 INSTALLATION KIT, RTD MONITORING - AMBIENT TEMPERATURE
01 304B13180 CONDUIT 1
03 87Z299D6 ENCLOSURE, Electrical 2
04 2419V142 NIPPLE, Pipe (Not Shown) 1
08 304B13308 PAD, Mounting 16
10 79Z880D2 ELBOW, 90 6
Page: 490
Sheet: 2
INSTALLATION KIT, RTD MONITOR - EXTENDED (Not Illustrated)

R70297F2 INSTALLATION KIT, RTD MONITOR - EXTENDED
01 R70292F2 INSTALLATION KIT, TEMPERATURE MONITOR, Boom 1 492
02 R70293F2 INSTALLATION KIT, TEMPERATURE MONITOR, Center Gudgeon & Swing Gear Case 1 493
03 R70294F2 INSTALLATION KIT, TEMPERATURE MONITOR, Hoist Gear Case 1 494
04 R76948F1 INSTALLATION KIT, TEMPERATURE MONITOR, Propel 1 495
Page: 491
Sheet: 1
INSTALLATION KIT, TEMPERATURE MONITOR, BOOM - EXTENDED
05
06
09
11
18
05
06
02 09
04
11
18
11
04 11
05 02
06 04
08
11
04 18
05
07
11
15
18
04
05
06
09
11
12
14
18
02
F9978A
Page: 492
Sheet: 1
INSTALLATION KIT, TEMPERATURE MONITOR, BOOM - EXTENDED

R70292F2 INSTALLATION KIT, TEMPERATURE MONITOR, BOOM - EXTENDED
01 NOT USED
03 NOT USED
10 NOT USED
13 NOT USED
16 NOT USED
17 NOT USED
Page: 492
Sheet: 2

RELOCATED
DIPSTICK
"F2" AND "F4"

EXTENDED RTD LOCATIONS
"F2" EXTENDED
RTD LOCATIONS
CONDUIT CLAMP
MOUNTING DETAIL
"F1" AND "F3"

STANDARD RTD LOCATIONS
"F1" AND "F3"

STANDARD RTD LOCATIONS F9782
Page: 493
Sheet: 1

R70293F2 INSTALLATION KIT, TEMPERATURE MONITOR, CENTER GUDGEON/SWING GEARCASE
01 NOT USED
03 NOT USED
05 NOT USED
06 NOT USED
07 NOT USED
08 NOT USED
09 NOT USED
10 NOT USED
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
16 NOT USED
18 NOT USED
19 NOT USED
20 79Z878D1 CONNECTOR, Straight - I/O Box Connection 6
21 0944V001 NUT, Lock Conduit - I/O Box Connection (Not Shown) 3
22 NOT USED
23 NOT USED
Page: 493
Sheet: 2
"F2" EXTENDED
RTD LOCATIONS
RIGHT SIDE GEARCASE
"F2" EXTENDED
RTD LOCATIONS
LEFT SIDE GEARCASE
F9783A
Page: 494
Sheet: 1

R70294F2 INSTALLATION KIT, TEMPERATURE MONITOR, HOIST GEARCASE 1
02 NOT USED
07 NOT USED
12 87Z299D2 COVER 2
13 87Z299D3 GASKET 2
14 87Z299D4 ENCLOSURE 2
19 NOT USED
Page: 494
Sheet: 2
INSTALLATION KIT, TEMPERATURE MONITOR, PROPEL - EXTENDED
02
06 01
05
19
19 20
20 22 01
02 22 04 03
06 08 07 05
19
09 20 09
21 22 21
24 24
13
15
16
17
18 F9980
Installation Top View
Page: 495
Sheet: 1
TOP VIEW
LH VIEW OF PROPEL BASE F9980A
Transmission Monitor Installation
Page: 495
Sheet: 2
LH CRAWLER FRAME
F9980B
Crawler Frame Monitor Installation
Page: 495
Sheet: 3

R76948F1 INSTALLATION KIT, TEMPERATURE MONITOR, PROPEL - EXTENDED
09 R81425D1 COVER 2
10 R79293D1 GUARD 2
11 R79468D1 COVER, Guard 2
12 79Z1918D1 GASKET 4
18 R48770D1 COUPLING, Spring loaded 4
Page: 495
Sheet: 4
KIT, RTD MONITOR - STANDARD MOTOR
Page: 496
Sheet: 1
KIT, RTD MONITOR - STANDARD MOTOR

-- R55181F1 KIT, RTD MONITOR - STANDARD MOTOR
01 R54986D45 CABLE 1
02 NOT USED
03 NOT USED
04 NOT USED
05 NOT USED
06 NOT USED
07 NOT USED
08 NOT USED
09 NOT USED
10 NOT USED
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
16 NOT USED
17 NOT USED
18 NOT USED
19 NOT USED
20 NOT USED
21 NOT USED
22 NOT USED
23 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
Page: 496
Sheet: 2
PAYLOAD KIT (Not Illustrated)

-- R77237F1 PAYLOAD KIT
01 R75622F1 INSTALLATION, Server Assembly 1 498
02 R59072F1 CABLE, Payload Power 1
03 R77237Y3 CABLE, Copper 1
04 R44437D4 CABLE, Patch, Ethernet 1
05 R75717DWG SCHEMATIC 1
06 R77237Y6 CHANNEL 1
07 20Z1271D4 STUD NUT 6
10 20Q270D24 NUT, Hex 6
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
16 R77020F2 INSTALLATION KIT, Kinematic Calibration 1 501
17 NOT USED
18 R63485F1 CABLE, Payload 1
Page: 497
Sheet: 1
INSTALLATION, SERVER ASSEMBLY
02
01
05
06
07
03
04 F9758
Page: 498
Sheet: 1
INSTALLATION, SERVER ASSEMBLY

R75622F1 INSTALLATION, SERVER ASSEMBLY
01 R75471D1 PLATE 1
02 R75371F1 CABINET, Server 1 499
03 R64490D10 SERVER ASSY, Payload/Trackshield 1 500
04 0862V096 SCREW 12
06 20Q260D256 SCREW, HEX Hd Cap 4
08 NOT USED
09 R59913D2 LICENSE & STICKER (Not Shown) 1
Page: 498
Sheet: 2
SERVER CABINET ASSEMBLY
BOTTOM VIEW
F9757A
Page: 499
Sheet: 1

R75371F1 SERVER CABINET ASSEMBLY
02 R75468D1 NAMEPLATE, Track Shield 1
03 R75468D2 NAMEPLATE, Payload (Not Shown) 1
04 79Z2718D75 LIGHT, Green Pilot 1
06 R40118D77 PLATE 1
07 R55812D1 MODULE, UPS 1
09 R40118D1 RAIL 1
13 R40118D61 PLATE 1
14 R40118D11 STOP, End 4
15 R75603D2 INTERFACE, Computer 1
16 R75603D1 INTERFACE, Computer 1
20 NOT USED 1
22 20Z40D5 SCREW 4
26 85Z24D1 GRIP, Cord 5
27 R56056D12 CONNECTOR, Crimp (Not Shown) 100
28 79Q242D6 TONGUE, Ring (Not Shown) 1
29 79Q242D8 INSULATION, Ring Tongue (Not Shown) 1
30 2136V005 NUT, Hex 8
31 18Z733D7 WASHER, Internal Lock 8
33 2136V004 NUT, Hex 4
34 R56056D13 CONNECTOR, Crimp Housing (Not Shown) 1
Page: 499
Sheet: 2

38 2136V001 NUT, Hex 12
41 R44437D1 CABLE, Patch (Not Shown) 2
43 NOT USED
44 R75493D3 CABLE, Computer 2
48 NOT USED 1
49 R76729F1 CONNECTOR, Gender Changer (Male to Male) (Not Shown) 2
50 R45785D3 CABLE, Serial (Not Shown) 2
51 R86245D1 REPEATER, Profibus 1
52 R86244D1 CONNECTOR, Profibus 1
53 R54800D5 CONNECTOR, Profibus w/Diagnostics 1
Page: 499
Sheet: 3
SERVER ASSEMBLY
01
04
03
02 F10082
Page: 500
Sheet: 1
SERVER ASSEMBLY
-- R64490D10 SERVER ASSEMBLY
01 R64490D11 SERVER 1
02 R64490D9 DRIVE, Removable 1
03 R64490D7 PLATE, Cooling Mounting 1
04 R64490D12 CABLE, Custom Multi-Cable 1
Page: 500
Sheet: 2
INSTALLATION, PAYLOAD INCLINOMETERS & EXPANSION I/O

LH SADDLE
BLOCK ASSY
RH SADDLE
BLOCK ASSY
FRONT WALL ASSY
LH ROOM ASSY
LH SIDEWALL ASSY
F10078F
Main View
Page: 501
Sheet: 1

(SHOWN)
(OPPOSITE)
RH SADDLE
BLOCK ASSY
(SHOWN)
(OPPOSITE)
RH SADDLE BLOCK IS SHOWN

LH SADDLE BLOCK (OPPOSITE)
RIGHT SIDE
BOTTOM SHOWN
LEFT SIDE (OPPOSITE) F10078G
Boom View
Page: 501
Sheet: 2
FRONT WALL ASSY
25
26
F10078H
Front Wall to Boom View
Page: 501
Sheet: 3

R77020F2 INSTALLATION, PAYLOAD INCLINOMETERS & EXPANSION I/O
01 R74893F3 INCLINOMETER ASSEMBLY, RH 1 502
02 R74893F4 INCLINOMETER ASSEMBLY, LH 1 503
03 R75030F1 CABINET ASSEMBLY, Payload Expansion I/O 1 504
10 443465102 HOSE AR
11 501588770 CABLE AR
14 R75016D1 CABLE ASSEMBLY 2
18 14Q113D35 BOX, Junction 1
21 32Z890D104 TIE, Wire (Not Shown) 50
23 86Z67D5 CHANNEL AR
26 79Z1918D2 GASKET 4
27 44Z2564D2 BASE, Clamp 8
30 NOT USED
32 20Z1271D6 NUT, Stud 4
36 20Q270D24 NUT, Hex 4
Page: 501
Sheet: 4
INCLINOMETER ASSEMBLY
09
02
08
04
05
07
10
03
06
F10076B
Page: 502
Sheet: 1
-- R74893F3 INCLINOMETER ASSEMBLY
01 NOT USED
04 R74995D1 INCLINOMETER 1
06 44Z490D8 CONNECTOR, Union 1
08 0844V065 SCREW, Flat Hd 4
10 R74889D2 PAD, Inclinometer 1
Page: 502
Sheet: 2
F10076C
Page: 503
Sheet: 1
-- R74893F4 INCLINOMETER ASSEMBLY
01 NOT USED
04 R74995D1 INCLINOMETER 1
06 44Z490D8 CONNECTOR, Union 1
08 0844V065 SCREW, Flat Hd 4
10 R74889D2 PAD, Inclinometer 1
Page: 503
Sheet: 2
CABINET ASSEMBLY, PAYLOAD EXPANSION I/O
F10069
Page: 504
Sheet: 1
CABINET ASSEMBLY, PAYLOAD EXPANSION I/O

R75030F1 CABINET ASSEMBLY, PAYLOAD EXPANSION I/O
03 R74901F1 MODULE, Expansion I/O 1 505
06 R55008D3 HEATER, Strip W/Integrated Thermostat 1
08 R40118D11 END STOP 4
09 R57761D2 RAIL 1
10 R57761D17 RAIL 1
12 R61093D7 DECAL 1
13 R33792D1 SIGN, Warning, "Dangerous Voltage" 1
17 R75030Y17 CABLE, Fiber Optic (Not Shown) 1
26 R40118D62 TERMINAL BLOCK, Ground 2
29 R40118D79 JUMPER, Terminal Block 4
Page: 504
Sheet: 2
REMOTE I/O, CONTROL CABINET
F6814B
Page: 505
Sheet: 1
REMOTE I/O, CONTROL CABINET

R74901F1 REMOTE I/O, CONTROL CABINET
07 R54797D70 END TERMINATION MODULE 1
Page: 505
Sheet: 2
INCLINOMETER INSTALLATION (Not Illustrated)

-- R55177F1 INCLINOMETER INSTALLATION
01 R45602F1 CABINET, Inclinometer 1 26
07 20Q270D16 NUT, Hex 1
08 32Z890D203 TIE, Wire AR
10 79Q242D101 RING TONGUE, Insulated 6
Page: 506
Sheet: 1
LOAD CENTER (Not Illustrated)

R50339D3 LOAD CENTER
Page: 507
Sheet: 1
KIT, COMMUNICATION SYSTEM
09 04
14
01
02
06
10
08
04
10
01
02
06
02 11
06 05
07 08
13
03
04
13
Page: 508
Sheet: 1
KIT, COMMUNICATION SYSTEM

1100J875F1 KIT, COMMUNICATION SYSTEM
01 79Q1249D7 PHONE, Communication 120VAC 2
02 79Q1249D8 HEADSET, Microphone 3
03 79Q1249D9 PHONE, Communication 1
04 203280150 CABLE, Shielded AR
06 79Q1249D10 CORD, Coil 3
07 79Q1249D11 BOX, Outdoor 1
08 205480251 CABLE, #14 AWG 3-Conductor AR
205480796 CABLE, #18 AWG 6-Conductor AR
09 79Q1249D4 HORN, Speaker Acrylic 1
10 79Q1249D13 HORN, Speaker Alumimun 2
11 79Q1249D6 LINE, Balance 1
12 NOT USED
14 85Z24D3 CORD GRIPS (for Horn Cables) 6
15 201460055 CABLE, #14 AWG (Not Shown) AR
Page: 508
Sheet: 2
WELDER RECEPTACLE, W/GROUND FAULT
Page: 509
Sheet: 1
WELDER RECEPTACLE, W/GROUND FAULT

R45425F2 WELDER RECEPTACLE, W/GROUND FAULT
01 87Z462D1 PLUG, Welder 2
02 87Z158 RECEPTACLE, Welder - W/Box 2
03 14Q183D45 ENCLOSURE 2
04 R56104D1 DEVICE, Ground Fault Protection 2
05 79Q1676D2 RAIL, Mounting 2
07 32Q639D109 NAMEPLATE, "Welder Supply" (Not Shown) 2
Page: 509
Sheet: 2
SLACK ROPE DETECTION KIT - C-SERIES CABS
SLACK ROPE
BYPASSS
BUTTON
LEFT E
OL
CONS
T
RIGH E
OL
CONS
F7302A
SLACK ROPE DETECTION KIT
Page: 510
Sheet: 1
SLACK ROPE DETECTION KIT - C-SERIES CABS

-- R65524F1 SLACK ROPE DETECTION KIT - C-SERIES CABS
01 R48768D1 BRACKET, Slack Rope Detector (Not Shown) 1
02 R48768D2 BRACKET, Slack Rope Detector (Not Shown) 1
03 79Z3801D7 SOURCE 1
04 79Z3801D8 RECEIVER 1
05 79Z3801D11 BASE, Power 2
07 79Z3801D12 RELAY 1
08 NOT USED
09 NOT USED
10 NOT USED
11 79Z878D1 CONNECTOR, Straight (Not Shown) 6
12 304B13116 CONDUIT (Not Shown) 1
13 205480151 CABLE 1
14 205480150 CABLE 1
15 NOT USED
16 20Z1703D32 SCREW, Hex, Flange Locking 4
17 20Z1704D1 NUT, Hex, Flange Locking 4
C21C04 SLACK ROPE BYPASS SWITCH (Part of Seat Assembly) 91
Page: 510
Sheet: 2
CABINET, STRAIN GAUGE
1 2 3 4
5 6 78
1 2 3 4
5 67 8
SECTION A-A
A
FRONT VIEW
F7899
Page: 511
Sheet: 1
CABINET, STRAIN GAUGE

R56578F1 CABINET, STRAIN GAUGE
01 14Q113D15 ENCLOSURE, w/Panel 1
02 R56034D3 SIGNAL CONDITIONER, Strain Gauge 2
04 R40118D11 END STOP 2
05 330241492 GASKET, w/Adhesive 18
09 R58259D8 ROD, Threaded 2
10 2136V005 NUT, Hex 8
13 NOT USED
Page: 511
Sheet: 2
KIT, SWING RESOLVER W/CABLES (Not Illustrated)

R59632F1 KIT, SWING RESOLVER W/CABLES
01 R44661F1 INSTALLATION, Swing Resolver 1 202
02 R64698F1 CABLE KIT, Swing Resolver 1
03 R64699F1 CABLE KIT, Hoist Resolver 1
Page: 512
Sheet: 1

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Manual de Partes de 4100XPC DC

MANUAL TITLE PAGE

ES41283 ELECTRIC ROPE SHOVEL ELECTRICAL DATA MANUAL (LINK)

Copyright 2021 Komatsu Mining Corp. Sheet: 2

Komatsu Mining Corp. Product Training and Publications

Manual de Partes de 4100XPC DC

GROUP 1 - SHEET METAL

MODULE, REVOLVING FRAME (Not Illustrated)

BRACKET ASSEMBLY, SPRAY VALVE

BRACKET ASSEMBLY, SPRAY VALVE

BRACKET ASSEMBLY, SPRAY VALVE

BRACKET ASSEMBLY, SPRAY VALVE

PLATFORM, REVOLVING FRAME

PLATFORM, REVOLVING FRAME

MODULE, MACHINERY HOUSE

Viewed from Front

MODULE, MACHINERY HOUSE

Viewed from Rear

MODULE, MACHINERY HOUSE

MODULE, MACHINERY HOUSE

MODULE, RH ROOM (Not Illustrated)

AIR PRESSURE REGULATOR

AIR PRESSURE REGULATOR

VALVE, AIR SOLENOID (Not Illustrated)

CONTACTOR, STARTER (Not Illustrated)

CONTACTOR, STARTER (Not Illustrated)

CONTACTOR, STARTER (Not Illustrated)

KIT, GUI COVER DOME

KIT, GUI COVER DOME

CAB ASSEMBLY, FRONT WALL I/O

TERMINAL BLOCK ASSEMBLY

CAB ASSEMBLY, FRONT WALL I/O

CAB ASSEMBLY, FRONT WALL I/O

REMOTE I/O STATION, FRONT WALL

REMOTE I/O STATION, FRONT WALL

SEC CONTROL KIT RIGHT HAND ROOM

SEC CONTROL KIT RIGHT HAND ROOM

MODULE, LH ROOM (Not Illustrated)

REAR WITH WALLS REMOVED F6855F

VIEW WITH WALLS REMOVED

PANEL, LUBRICATION UPPER

PANEL, LUBRICATION UPPER

OPEN GEAR PIPING

Open Gear Piping

PANEL, LUBRICATION UPPER

FILTER ASSEMBLY, GREASE

FILTER ASSEMBLY, GREASE

VENT AND VALVE ASSEMBLY

VENT AND VALVE ASSEMBLY

MANIFOLD, AIR WITH MOUNTING PLATE

MANIFOLD, AIR WITH MOUNTING PLATE

PANEL ASSEMBLY, BRAKE ISOLATION

PANEL ASSEMBLY, BRAKE ISOLATION

VALVE, INDIVIDUALLY MOUNTED

VALVE, INDIVIDUALLY MOUNTED

VALVE, AIR-SOLENOID OPERATED (4 Valve Bank)

VALVE, AIR-SOLENOID OPERATED (4 Valve Bank)

REMOTE I/O STATION, LUBE ROOM

REMOTE I/O STATION, LUBE ROOM

MANIFOLD, CROWD BELT TENSIONER

MANIFOLD, CROWD BELT TENSIONER

PUMP KIT, LUBE ISOLATION

PUMP KIT, LUBE ISOLATION