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Protein Expression and Purification 134 (2017) 72e81

Contents lists available at ScienceDirect

Protein Expression and Purification


journal homepage: www.elsevier.com/locate/yprep

Process development for production and purification of the


Schistosoma mansoni Sm14 antigen
Leonardo Damasceno a, Gerd Ritter b, Carl A. Batt a, *
a
Cornell University-Ludwig Institute for Cancer Research Partnership Laboratory, Ithaca, NY, United States
b
Ludwig Institute for Cancer Research, New York Branch at Memorial Sloan-Kettering Cancer Center, New York, NY, United States

a r t i c l e i n f o a b s t r a c t

Article history: The trematode Schistosoma mansoni Sm14 antigen was expressed in the yeast Pichia pastoris and secreted
Received 28 December 2016 into the culture medium at yields of approximately 250 mg L1. Sm14 belongs to a family of fatty-acid
Received in revised form binding proteins and appears to play an important role in uptake, transport, and compartmentaliza-
22 February 2017
tion of lipids in S. mansoni and it is a potential vaccine candidate in both humans and domesticated
Accepted 3 April 2017
Available online 5 April 2017
animals. The Sm14 gene was codon-optimized for expression in P. pastoris, and placed under tran-
scription of the strong methanol inducible AOX1 promoter. Mutþ transformants were selected and used
in fed-batch cultivation using a 2.5L fermenter equipped with an on-line methanol control system in
order to maintain constant methanol levels during induction. Optimal conditions for the expression of
Sm14 by P. pastoris were found to be: dissolved oxygen at 40%, temperature of 25  C, pH 5.0, and a
constant methanol concentration of 1 gL-1. Our results show that a correctly processed Sm14 was
secreted into the culture medium at levels of approximately 250 mg L1. Sm14 from clarified culture
medium was purified using a two-step procedure: anion-exchange chromatography followed by hy-
drophobic interaction chromatography, resulting in >95% purity with a final yield of 40% from the
starting cell culture medium. This product has been tested in preliminary clinical trials and shown to
elicit an antibody response with no adverse reactions.
© 2017 Elsevier Inc. All rights reserved.

1. Introduction Chemotherapy remains the foundation for treating schistoso-


miasis, but rapid reinfection leads to frequent retreatment and
Schistosomiasis is one of the most prevalent parasitic infections emphasizes the need for a more long-term approach [6]. The ex-
and, among other parasitic diseases, is second only to malaria in istence of partially protective immunity in exposed humans makes
terms of morbidity [1,2]. The etiological agents of the disease are a vaccine the logical complement to drug therapy [7]. A potential
trematodes from the genus Schistosoma. Schistosoma mansoni, candidate for such a vaccine is the S. mansoni fatty-acid binding
which is the most widely studied, causes hepatic and intestinal protein (FABP) Sm14, which has been recognized by the World
schistosomiasis, S. haematobium causes urinary schistosomiasis, Heath Organization (WHO) as one of two potential anti-
and S. japonicum causes the hepatosplenic and intestinal form of schistosome vaccine candidates for human phase I/II clinical trials
the disease. A recent report shows that schistosomiasis is endemic [8,9]. Recombinant Sm14 (rSm14), produced in E. coli, induced
in 74 countries and territories, and estimates suggest that over 200 protective immunity in mice by up to 67% against challenge with
million people are infected and over 700 million are at risk [3]. In S. mansoni cercariae in the absence of adjuvant [10]. In addition, the
addition, there is increasing evidence linking schistosomiasis to protective immunogenicity of Sm14 has been confirmed when
urinary bladder cancer, usually high-grade squamous cell carci- administered via live-attenuated recombinant Mycobacterium bovis
nomas [4]. In countries with a high incidence of bladder cancer Bacille Calmette-Gue rin (BCG) and Salmonella enterica var. Typhi-
such as Egypt, Iraq, and Sudan, urinary schistosome infections are murium [11,12].
also endemic [5]. Previous attempts at expressing Sm14 for vaccine purposes have
been restricted to small-scale cultures of E. coli, with the majority of
the recombinant protein found as inclusion bodies [10]. Tendler
* Corresponding author. et al. [10] have shown that the antigenicity of Sm14 appears to be
E-mail address: cab10@cornell.edu (C.A. Batt).

http://dx.doi.org/10.1016/j.pep.2017.04.002
1046-5928/© 2017 Elsevier Inc. All rights reserved.
L. Damasceno et al. / Protein Expression and Purification 134 (2017) 72e81 73

Fig. 1. Sm14 codon optimization for P. pastoris expression. (A) P. pastoris codon usage from original Sm14 gene. Blue bars represent a 50% threshold for codon usage. (B) Optimized
codon usage for P. pastoris expression. Graphs are representative of the first 50 amino acid residues. (For interpretation of the references to colour in this figure legend, the reader is
referred to the web version of this article.)

dependent on conformational epitopes and refolding of rSm14 pyrogens as found in E. coli, nor contains potentially oncogenic or
produced in E. coli is necessary. This refolding process is very viral nucleic acids, as sometimes found in mammalian cells [16,17].
laborious and usually leads to low yields of correctly folded purified One of the most important factors in protein expression is
protein. We therefore chose to evaluate the methylotrophic yeast, adaptation of the codon usage of the transcript gene to the typical
Pichia pastoris as the host for Sm14 expression. This organism has codon usage of the host. Genes that are highly expressed in an
been widely used for the high-yield expression of various proteins organism under translational selection have marked codon usage
by secretion into the culture supernatant [13e15]. The most bias due to the use of a small subset of codons that are recognized
commonly used approach for heterologous protein expression has by the most abundant tRNA species [18]. If a gene contains codons
been to express the gene of interest under control of the alcohol that are rarely used by the host, expression levels might not be
oxidase 1 (AOX1) promoter. The expression cassette is then inte- optimal, leading to limited recombinant protein expression [19]. A
grated into the P. pastoris genome via homologous recombination number of studies have shown that codon optimization can greatly
resulting in clones that either retain their methanol-utilization improve recombinant protein expression levels in P. pastoris and
ability (Mutþ) or exhibit slow growth on methanol (MutS). A other organisms [19e24]. Therefore, in this study the Sm14 gene
characteristic of the AOX1 promoter is that it is strongly repressed was codon optimized for expression in P. pastoris.
in cells grown on glycerol, but is induced over 1000-fold when cells Here we report the successful expression of Sm14 in a bench-top
are shifted to a medium containing methanol as a sole carbon fermenter using P. pastoris with a Mutþ phenotype. Sm14 was
source [15]. Recombinant proteins produced by P. pastoris are secreted in a correctly processed soluble form, at levels of
usually properly folded and this organism has no toxic cell wall approximately 250 mg L1. Although a fraction of the Sm14
74 L. Damasceno et al. / Protein Expression and Purification 134 (2017) 72e81

Fig. 2. Sequence comparison between the native and codon optimized (synthetic) Sm14 genes.

produced by P. pastoris has some form of glycosylation, we describe Sm14. P. pastoris X33 was transformed by electroporation, accord-
a two-step purification protocol where a homogeneous preparation ing to Invitrogen Corp. (Pichia expression Kit, Version M), with
of non-glycosylated Sm14 is obtained with a recovery of 40% of the PmeI-linearized pPICZaA-Sm14. Transformants were selected on
protein secreted into the culture medium. YPD plates containing 18.2% (w/v) sorbitol and 100 mg L1 Zeocin
(Life Technologies).
2. Materials and methods
2.3. Fermentation conditions
2.1. Strain, plasmids and culture conditions
Fermentation experiments were carried out as previously
P. pastoris strain X33 and plasmid pPICZaA were purchased from
described, with minor modifications [13]. Briefly, a single
Invitrogen Corp. (Carlsbad, CA, USA), and used in this study.
P. pastoris-Sm14 colony was used to inoculate 100 mL of BMG in a
For general growth, cells were grown in either YPD [1% (w/v)
1 L baffled flask, and incubated at 30  C until the culture reached an
yeast extract, 2% (w/v) peptone, and 2% (w/v) glucose] or BMG
OD600 of 10.0. This culture was then used to inoculate the fermenter
[100 mM potassium phosphate, pH 6.0; 1.34% (w/v) yeast nitrogen
medium.
base without amino acids, 4  105% (w/v) biotin; and 1% (v/v)
Fermentations were carried out in a 2.5L working volume
glycerol].
bench-top fermenter using a Bioflo 3000 (New Brunswick Scientific
Co., Inc.) interfaced with AFS-Biocommand Bioprocessing software
2.2. Construction of expression plasmid and strain version 2.6 (New Brunswick Scientific Co., Inc.), for data acquisition
and supervisory control. A starting volume of 1.1L of modified basal
Codon optimization of the Sm14 gene for P. pastoris expression salts medium [0.23 gL1 CaSO4-2H2O, 4.55 g L1 K2SO4, 3.73 g L1
was done using Graphical Codon Usage Analyzer software ver. 2.0 MgSO4-7H2O, 1.03 g L1 KOH, 6.68 mL L1 H3PO4, 5% (v/v) glycerol]
(http://gcua.schoedl.de/) [25]. Codons were changed based on and 0.5 mL Antifoam 204 (Sigma, St. Louis, MO) were sterilized
codon usage frequency with a threshold of at least 50% usage. The inside the reactor. Ammonium hydroxide [15% (v/v)] was used as a
codon optimized Sm14 gene was then synthesized de novo by In- pH control agent and nitrogen source. The pH was measured with
tegrated DNA Technologies (Coralville, IA). This gene was cloned in- an Accumet pH electrode (Fisher Scientific). PTM1 trace salts
frame with the S. cerevisiae a-mating factor secretion signal under (24 mM CuSO4, 0.53 mM NaI, 19.87 mM MnSO4, 0.83 mM Na2MoO4,
the control of the AOX1 promoter in pPICZaA, resulting in pPICZaA- 0.32 mM boric acid, 2.1 mM CoCl2, 0.15 mM ZnCl2, 0.23 M FeSO4,
L. Damasceno et al. / Protein Expression and Purification 134 (2017) 72e81 75

Fig. 3. Sm14 secretion from P. pastoris grown at different pH values. (A) SDS-PAGE analysis of fermentation samples from induction phase at different pH values. For each pH value,
induction samples at 24, 36, and 48 h were loaded. Lane C ¼ 200 ng of purified Sm14. Position of Sm14 is indicated by arrow. (B) Sm14 concentration at different pH values and
induction time points. Quantification of protein concentrations was done using image densitometry. All samples were normalized for cell mass prior to loading on SDS-PAGE.

0.82 mM biotin) were aseptically added at 4.35 mL L1 after ster- Germany).
ilization and prior to inoculation. At the end of the batch phase, indicated by a sharp rise in D.O,
A fermentation temperature of 25  C and the pH value (pH the culture was then induced with a methanol feed (100% methanol
values from 3 to 6 were examined; see further) were kept constant with 12 mL PTM1$L1 methanol) and methanol concentration was
throughout batch and induction phases. Dissolved oxygen (D.O) kept constant at 1 g$L1 with an automated on-line control [13,26].
was maintained at 40% of saturation and was controlled by a D.O Samples were taken throughout the induction phase and wet cell
cascade of agitation (maximum of 1000 rpm) followed by supple- weight (WCW) was used as a measure of cell density. For each time
menting with pure oxygen as needed. Oxygen concentration was point, a 1.0 mL sample was centrifuged at 13,000  g for 5 min. The
measured with an InPro6110/220 electrode (Mettler-Toledo Gmbh, cell pellet was weighed and the supernatant was stored at 20  C
76 L. Damasceno et al. / Protein Expression and Purification 134 (2017) 72e81

600

500

400

pH 6
WCW (g/L)

pH 5
300
pH4
pH3

200

100

0
0 5 10 15 20 25 30 35 40 45
Induction Time (h)

Fig. 4. P. pastoris biomass accumulation during Sm14 expression at different pH values. Biomass was measured as wet cell weight (WCW).

for further analysis. diafiltered clarified fermentation supernatant was loaded at


5 mL min1. After washing the column with 10 mL running buffer,
2.4. Protein detection and quantification the protein was eluted at 5 mL min1, with a linear gradient of
0e190 mM NaCl in running buffer.
Culture supernatant samples and chromatography fractions Hydrophobic interaction chromatography (HIC). Fractions
were analyzed by electrophoresis on 12% SDS-polyacrylamide gels containing Sm14 (analyzed by SDS-PAGE) were pooled and
under denaturing conditions according to standard protocols. For adjusted to 1.5 M (NH4)2SO4 and 50 mM Tris-Cl pH 8.0. A 20 mL
culture supernatants, 20 mL of cleared supernatant were used for all sample was applied to a HiTrap Phenyl Sepharose FF (high sub)
SDS-PAGE analyses, unless noted otherwise. The gels were either 1 mL column (GE Healthcare), previously equilibrated with 25 mL
stained with a Coomassie-based stain (SimplyBlue SafeStain, Life of running buffer [50 mM Tris-HCl pH 8.0 containing 1.5 M
Technologies) or silver stained using a SilverQuest kit (Life Tech- (NH4)2SO4], at 1 mL min1. Proteins were eluted in a linear gradient
nologies) for total protein visualization. Glycoprotein staining was of 1.5e0 M (NH4)2SO4 in the same buffer.
carried out in gels using a Pro-Q Emerald 300 Glycoprotein Gel
Stain kit following manufacturer's instructions (Molecular Probes). 3. Results and discussion
Concentrations of Sm14 separated on SDS-PAGE and Coomassie-
stained were estimated using image densitometry software, ImageJ 3.1. Codon optimization of the Sm14 gene
(http://rsb.info.nih.gov/ij/) as previously described [13]. Sm14
standards were quantified by amino acid composition analysis at The Sm14 gene sequence used in this study codes for a 14.8 kDa
Alphalyse (Palo Alto, CA). Protein identification was done using protein with a Cys/Val substitution at position 62, and was based
mass spectrometry on a MALDI-TOF/TOF 4700 Analyzer (Applied on a previously published sequence [27]. The C62V substitution
Biosystems) at the BioResource Center Proteomics and Mass eliminates intermolecular disulfide bond formation and can lead to
Spectrometry Facility (Cornell University, Ithaca, NY). increased secretion and facilitate downstream purification.
For codon optimization of the Sm14 gene, P. pastoris codon us-
2.5. Purification of Sm14 age frequency with a threshold of at least 50% usage was considered
(Fig. 1). P. pastoris codons for optimal usage were chosen based on
The fermentation supernatant after induction was clarified work published by Nakamura et al. [28] and the Codon Usage
through a 0.22 mm membrane filter and diafiltered against 20 mM Database (http://www.kazusa.or.jp/codon/). Fig. 2 shows sequence
Tris-Cl pH 8.0 for anion-exchange chromatography. All chroma- comparison between the native and codon optimized (synthetic)

tography steps were done on an AKTA Explorer (GE Healthcare). Sm14 genes. With codon optimization, a reduction of 3.9% in the
Anion-exchange chromatography (AEX). Anion-exchange G þ C content of the synthetic gene was achieved. Although we did
chromatography was performed using a HiTrap Q Sepharose XL not compare expression between native and synthetic genes, Sin-
5 mL column (GE Healthcare). The column was equilibrated with clair and Choy [29] have shown that reduction in the %G þ C con-
25 mL running buffer (20 mM Tris-Cl pH 8.0). A 25 mL volume of tent of the human glucocerebrosidase gene increased expression
L. Damasceno et al. / Protein Expression and Purification 134 (2017) 72e81 77

Fig. 5. (A) Anion exchange chromatography profile of induced culture supernatant on a HiTrap Q Sepharose XL column. Elution was done in a linear gradient from 0 to 190 mM NaCl
using 20 mM Tris-Cl/1 M NaCl pH 8. (B) Silver-stained SDS-PAGE shows fractions 1e12 (numbered lanes). These fractions are also highlighted in the chromatogram (shaded area).
M ¼ molecular weight marker; I ¼ starting sample. Sm14 bands are indicated by arrow.

7.5-fold in P. pastoris. In addition, a codon optimized Sm14 gene for Sm14, reaching 250 mg L1 after 48 h of induction (Fig. 3-B). In
expression in M. bovis BCG had a four-fold increase in expression addition, there was a reduction in degradation of Sm14 at pH 5
compared to the native gene [11]. when compared to the other pH values tested (Fig. 3-A). These
findings might be due to increased stability of Sm14 at pH 5, which
3.2. Effect of pH on Sm14 production would lead to lower protease degradation. At pH 6, Sm14 could not
be detected after 36 h induction, mainly due to degradation
P. pastoris can tolerate a pH range of 3e7, with minimal effect on resulting from potentially high protease activity at this pH [31].
growth rate [16]. However, pH variations have been shown to in- Since these results show a correlation between pH and Sm14 pro-
fluence expression of recombinant proteins during the induction duction, all subsequent fermentation experiments were performed
phase [13,16,30,31]. To find the pH at which Sm14 production was at pH 5.
optimal, we conducted experiments with pH values ranging from 3 We also measured biomass accumulation during the induction
to 6 during both batch and induction phases. Before inoculation of phase to determine if the difference in Sm14 production at different
the fermentation medium, the tested pH was set and maintained pHs values was related to a difference in biomass accumulation. At
for the remainder of the experiment. Temperature also remained pHs 4, 5, and 6, there was little difference in biomass accumulation
constant throughout the experiments at 25  C. This reduction of and growth appeared to plateau after ~30 h around 400 g,L1
temperature from the conventional growth of P. pastoris at 30  C WCW (Fig. 4). Conversely, biomass accumulation was higher at pH 3
has been reported in reducing proteolytic degradation of recom- and after 48 h induction, reached approximately 530 g,L1 WCW.
binant proteins and increased cell viability [13,32]. Even though biomass at pH 3 is higher than at pH > 3, protein levels
As shown in Fig. 3, pH 5 resulted in the highest production of (mg,L1) were higher at pHs 4 and 5 (Fig. 3). This shows that
78 L. Damasceno et al. / Protein Expression and Purification 134 (2017) 72e81

Fig. 6. (A) Hydrophobic interaction chromatography profile of pooled AEX Sm14 fractions. Elution was done in a linear gradient from 100 to 0% using 50 mM Tris-Cl pH 8.0. (B)
Silver-stained SDS-PAGE showing fractions 8e13 (numbered lanes). These fractions are also highlighted in the chromatogram (shaded area). M ¼ molecular weight marker. Sm14
bands are indicated by arrow.

P. pastoris cells were more efficient at producing Sm14 at pH 5 and Table 1


Steps and yields in the purification of Sm14.
there was no direct correlation between biomass and protein pro-
duction in this study. Purification step Sm14 (mg)a Sm14 Yield (%)b

1. Cell-free culture medium 2.5 100


2. Buffer Exchange 2.5 100
3.3. Purification of Sm14
3. Q Sepharose XL (AEX) 1.6 64
4. Phenyl Sepharose FF (HIC) 0.94 37.6
A two-step chromatographic procedure was established for the a
Sm14 concentrations were estimated using image densitomery from
purification of Sm14 from culture medium. After cultivation, the Coomassie-stained SDS-PAGE.
supernatant was cleared and dialyzed against 20 mM Tris-Cl pH 8. A b
The percentage yield was calculated on the amount of Sm14 recovered at each
25 mL volume of the dialyzed sample was loaded on a HiTrap™ Q step.
XL 5 mL column (see Materials and Methods for details). The eluted
fractions were analyzed by SDS-PAGE (Fig. 5-B) and Sm14 was
confirmed by N-terminal sequencing (data not shown). The ma-
jority of the partially purified Sm14 was eluted at 40 mM NaCl. As revealed this to be a glycosylated form of Sm14.
shown in Fig. 5, this first purification step removed the majority of For the second purification step, a HiTrap Phenyl Sepharose FF
impurities and enriched for Sm14. In addition to the target protein, (high sub) 1 mL column equilibrated with 50 mM Tris-Cl/1.5 M
a higher molecular weight band of approximately 20 KDa was co- ammonium sulfate at pH 8.0 was used to remove remaining im-
purified. N-terminal sequencing and glycoprotein analysis purities. The anion-exchange fractions containing Sm14 were
L. Damasceno et al. / Protein Expression and Purification 134 (2017) 72e81 79

Fig. 7. Amino acid sequence of Sm14. Potential glycosylation sites are (Asn59 and Asn101) are underlined.

Fig. 8. Glycoprotein profile of Sm14 expression and purification samples. Figure on left is a SDS-PAGE stained with Pro-Q Emerald 300 for glycoprotein detection. Figure on right is
the same SDS-PAGE stained with a Coomassie-based stain for protein detection. M ¼ molecular weight marker. Lane 1 ¼ Cleared culture supernatant at 48 h induction. Lane
2 ¼ Pooled AEX fractions containing Sm14. Lane 3 ¼ Pooled HIC fractions 8e13 (see Fig. 6-A). Lane 4 ¼ Pooled HIC fractions 14e15 (see Fig. 6-A). Lane 5 ¼ Cleared culture su-
pernatant at 24 h induction. Sm14 is indicated by arrow. Glycosylated Sm14 is indicated by dash.

Fig. 9. Partial spectrum of a Sm14 digest analyzed by MALDI-TOF/TOF PSD. This spectrum shows part of the Sm14 sequence FGEEFDEKTSDGR (see Fig. 7 e bold/italicized letters).
80 L. Damasceno et al. / Protein Expression and Purification 134 (2017) 72e81

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The authors would like to acknowledge the support of the [26] I.A. Pla, L.M. Damasceno, T. Vannelli, G. Ritter, C.A. Batt, M.L. Shuler, Evaluation
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