Penggunaan Coating - Hempel

Workshop and Seminar Standard, Design, Application and maintenance of Coating Gas and Oil Industry
EXHIBITION PROPOSAL OF SEMINAR AND WORKSHOP

DESIGN, STANDARD, MAINTENANCE AND COATING
APPLICATION IN OIL & GAS INDUSTRY
BANDUNG OCTOBER 5 AND 06 ‘2004
PENGGUNAAN COATING
UNTUK STRUKTUR
PREPARED BY
DEDY HADIYAT
Engineering & Research Division PT PERTAMINA (Persero) 1











TRAINING
PROPERTIES
OF PAINT

PROPERTIES OF PAINTS
TRAINING
But first - what is the paint ?
z Paint is defined as a liquid material

(containing pigment) which, when applied to
a substrate, forms coherent/adherent film
with protective, decorative or specific
technical properties

TRAINING
What is the paint used for ?
z Safety z Corrosion Protection

z Warning z Protection against Fouling
z Identification z Against Contamination
z Camouflage z Abrasion Resistance
z Ease of cleaning z Nuclear De-contamination

TRAINING
Paint properties can be classified according

to mode of transition from liquid to solid state
z Physically drying - evaporation of solvents
z Chemically curing - chemical reaction

between two (or more) components

"FAMILY TREE OF PAINTS"

TRAINING
TRAINING
Dispersions
Dispersions
Tars and Drying oil

Dispersions
Bitumens Alkyd
Modified alkyds
Dispersions
Chlorinated rubber
Acrylic Epoxy
Vinyl Polyurethane
Emulsions Zinc silicate

Silicone
Physically Chemically
drying curing

TRAINING
Solvent borne physically drying

Evaporation of solvent
Binder molecule
Wet film Dry film

TRAINING
Oxidatio Evaporation of solvent

n Oxygen penetrating into the paint film
Binder molecule
with reactive groups
Wet film Dry, cured film

TRAINING
Two-component
curing Evaporation of solvent
Base molecule with

two reactive groups
Curing agent
molecule with
three reactive groups
Wet film Dry, cured film

TRAINING
Common properties for physically drying paint:
¾ Reversible
¾ Thermoplastic
¾ Not resistant to solvents
¾ Not dependent on temperature for film
formation
¾ No maximum recoat interval

TRAINING
Common properties for chemically curing

paint:
¾ Not reversible
¾ Not thermoplastic
¾ Resistant to solvents
¾ Resistant to abrasion
¾ Dependent on temperature for film formation

TRAINING
BITUMEN
Special advantages:
¾ Good penetration
¾ Low cost
Special limitations:
¾ Causes bleeding
¾ Limited color range

TRAINING
CHLORINATED RUBBER
Special advantages:
¾ Good water resistance
¾ Good alkali resistance
¾ Plasticizer required
¾ Contains chlorine

TRAINING
ACRYLIC
Special advantages:
¾ Chlorine-free formulas
possible
¾ Plasticizer required
¾ Contains chlorine

TRAINING
ALKYD
Special
advantages:
¾ Easy application
¾ Weak solvent
composition
¾ No alkali resistance
¾ Not recommended on
hot dip galvanized
surface or concrete

TRAINING
EPOXY
Special advantages:
¾ Good adhesion
¾ Resistant to high
temperatures
¾ 100% solids available
¾ Recoat-ability
¾ Two-component
¾ Curing/temperature
¾ Health hazard

TRAINING
POLYURETHANE
Special advantages:
¾ Excellent gloss
retention
¾ Excellent color
retention
¾ Difficult application
¾ Two-component
¾ Relatively expensive
¾ Health hazard

TRAINING
ZINC SILICATES
Special advantages:
¾ Excellent heat
resistance
¾ Excellent corrosion
protection
¾ Must be applied directly
on blast cleaned steel
¾ Difficult to apply
¾ Critical overcoating

TRAINING
SILICONE
Special advantages:
¾ Heat resistance
(200/600°C)
¾ Curing at 200°C
only
¾ Relatively
expensive

TRAINING
Typical solvent content levels in different

generic types of paint
g/l of paint
600
500
400
300
200
100
0
Alkyd C.R. Vinyl Acrylic Epoxy P.U. Acrylic Epoxy P.U.
SOLVENT BORNE WATER BORNE

TRAINING
SURFACE
PREPARATION

SURFACE PREPARATION
TRAINING
THE SEVEN CRUCIAL FACTORS
6
5
4 7
3

SURFACE PREPARATION
TRAINING
LIFETIME OF A COATING SYSTEM (SIS 055900)

C (0) No cleaning
C (F)
Flamecleaning
C St1
C St2
C St3 Wirebrushing
C St3
C St3 Grinding
C Sa1
C Sa2 Centrifugal blasting
C Sa2
C Sa3
1 2 3 4 5 6 7 8 9 10 11 12 13 14

SURFACE PREPARATION
TRAINING
More than 85% of all paints failures are

traced into poor surface preparation!
n
tio
a
ar
rep
p
c e
u rfa
r s
oo
P
e s
u s
ca
h er
O t

SURFACE PREPARATION
TRAINING
OBJECTIVES OF SURFACE PREPARATION

¾ Surface Cleanliness
To remove from the surface any substance
detrimental to the performance of the
coating to be applied.
¾ Surface Profile
To create a key or anchor pattern on the substrate
suitable for the specific coating system to be
applied.

SURFACE PREPARATION
TRAINING
THE ENEMY:
¾ Millscale
¾ Rust
¾ Salts
¾ Oil/grease
¾ Dust
¾ Old coating system

SURFACE PREPARATION
TRAINING
THE ENEMY: MILSCALE
¾ Contains metal oxides formed during hot rolling

of the steel
¾ Expands at different rate then the steel, causing flaking
¾ More noble than the steel, causing galvanic corrosion
Removal: mechanical cleaning

SURFACE PREPARATION
TRAINING
THE ENEMY: MILSCALE

SURFACE PREPARATION
TRAINING
THE ENEMY: RUST
¾ Porous, attracts moisture causing blistering

¾ Mechanically weak, and if thick , may flake off together
with applied coating
Removal: mechanical cleaning

SURFACE PREPARATION
TRAINING
THE ENEMY: RUST

SURFACE PREPARATION
TRAINING
THE ENEMY: SOLUBLE SALTS
¾ Invisible
¾ Attracts moisture, causing osmotic blistering
Removal: high pressure fresh water hosing (cleaning)

SURFACE PREPARATION
TRAINING
THE ENEMY: SOLUBLE SALTS

SURFACE PREPARATION
TRAINING
THE ENEMY: OIL/GREASE
¾ Poor cohesion, repels most paint binders

¾ Prevents adhesion of the coating, resulting in poor
mechanical resistance and peeling
Removal: degreasing (degreasing agent or emulsifier)

followed by high pressure fresh water hosing (cleaning)
For small areas solvent cleaning is acceptable
SURFACE PREPARATION
TRAINING
THE ENEMY: OIL/GREASE

SURFACE PREPARATION
TRAINING
z CHEMICAL
z THERMAL ¾ Chiselling
z MECHANICAL
¾ Scraping
¾ Needle hammering
¾ Wire-brushing
¾ Abrasive blasting
¾ Water Jetting
BUT FIRST: Degreasing and fresh water hosing

(Except water jetting)
SURFACE PREPARATION
TRAINING
ABRASIVE BLASTING

SURFACE PREPARATION
TRAINING
POWER TOOL CLEANING

SURFACE PREPARATION
TRAINING
UHP WATER JETTING

SURFACE PREPARATION
TRAINING
UHP WATER JETTING/ABRASIVE BLASTING

SURFACE PREPARATION
TRAINING
STANDARDS
Steel surface cleanliness:
¾ ISO 8501 Series
¾ SSPC – SP
¾ NACE 5 - SSPC 12
NACE VIS 7 – SSPC VIS 4

SURFACE PREPARATION
TRAINING
NACE SSPC ISO BSI BS 7079 – BSI

Part A1 (Other)
NON-ABRASIVE BLAST CLEANING _______________________________
Solvent Cleaning SSPC-SP-1
Identical to
Hand Tool Cleaning SSPC-SP-2 St 2
ISO St 2
Identical to
Power Tool Cleaning SSPC-SP-3 St 3
ISO St 3
Power Tool Cleaning to
SSPC-SP-11-87T
Bare Metal
Identical to
Flame Cleaning SSPC-SP-4 F1
ISO F1
Pickling SSPC-SP-8

SURFACE PREPARATION
TRAINING
NACE SSPC ISO BSI BS 7079 – BSI (Other)

Part A1
ABRASIVE BLAST CLEANING ______________________________________________
Sa 3 BS 4232
White Metal NACE SSPC-SP-5 (Blast cleaning to ISO Sa 3 First
No.1 visually clean steel) Quality
Sa 2½ BS 4232
Near-White NACE SSPC-PC-10 (very through blast- Identical to ISO Second
Metal cleaning) Sa 2½ Quality
No. 2
Sa 2 BS 4232
Commercial NACE SSPC-SP-6 (through blast-cleaning) Identical to ISO Third
No. 3 Sa 2 Quality
Brush-Off NACE SSPC-SP-7 Sa 1 Identical to ISO

No. 4 (light blast-cleaning) Sa 1

SURFACE PREPARATION
TRAINING
STANDARDS
Steel surface roughness:
¾ ISO 8503 Comparator
¾ RUGOTEST No 3
¾ KEANE - TATOR Surface

Profile Comparator

SURFACE PREPARATION
TRAINING
SURFACE PROFILE
Parameters:
Depth Shape Density

SURFACE PREPARATION
TRAINING
ABRASIVE "SWEEPING" & SWEEPING

SURFACE PREPARATION
TRAINING
SPOT BLASTING

GENERAL INDUSTRY
INDOORS OUTDOORS
Dry < 60 % RH Rural
Unheated, well Suburban
ventilated rooms Industrial neutral/coastal
Humidity varying Industrial acidic ph >3
Constantly humid Sheltered full ventilation
High temperatures High temperatures
Immersion

Dry < 60 % RH
Modified epoxy ester = 50 µm
Alkyd enamel = 30 µm OR
Epoxy polyamide = 30 µm
Polyurethane = 50 µm OR
Epoxy mastic = 75 µm

Unheated, well ventilated rooms



Polyurethane = 50 µm

Constantly humid
Epoxy mastic = 150 µm OR

Epoxy polyamide = 100 µm OR


High temperatures
H/R polysiloxane = 25 µm
H/R polysiloxane = 25 µm OR
H/R. Acrylic polysiloxane = 25 µm

H/R. Acrylic polysiloxane = 25 µm OR
H/R. Alum. polysiloxane = 25 µm

H/R. Alum. polysiloxane = 25 µm
Rural
Alkyd enamel = 30 µm

Suburban
HB Epoxy modified = 110 µm

Industrial neutral/coastal
HB Epoxy modified = 100 µm

Immersion
FRESH/SEA WATER
Coal Tar Epoxy = 175 µm
Coal Tar Epoxy = 175 µm OR
Epoxy Amine = 100 µm


Immersion
Crude Oil
Phenolic Epoxy =100 µm

TRAINING
PAINTING
SPECIFICATION

PAINTING SPECIFICATION
TRAINING
TRAINING
THE SEVEN CRUCIAL FACTORS
6
5
4 7
3

TRAINING
SYSTEM BUILD-UP:
PRIMER MID-COAT FINISHING COAT
¾ Adhesion ¾ Corrosion prevention ¾ Decoration
¾ Corrosion prevention (insulation/barrier) ¾ Easy cleaning etc.
¾ Suitable base for ¾ Opacity (colour and texture)
mid-coat ¾ Suitable base for
finishing coat

TRAINING
1. PRIMARY REQUIREMENTS
Analysis:
¾ Protection
¾ Resistance
¾ Anticipated life of structure
¾ Substrate

TRAINING
2. SECONDARY REQUIREMENTS
Analysis:
Could be: ¾ Colour

¾ Decontamination
¾ Maintenance
¾ Safety (anti-skid, light reflection etc.)
¾ Fire proofing
¾ Flexibility

TRAINING
3. FEASIBILITY
Analysis:
¾ Time available
¾ Other trades
¾ Necessary equipment
¾ Workforce
¾ Anticipated weather
¾ Safety and environment
¾ Quality control
¾ Cost

TRAINING
Must contain:
¾ Object and location
¾ Surface preparation (method/standards)
¾ "Additional" steelwork
¾ Paints
¾ Stripe coating
¾ Application (method/conditions)
¾ Film thickness (wet/dry)
¾ Recoating intervals
¾ Methods and standards for repair work
¾ Inspection standards

TRAINING
Should contain:
¾ Volume solids
¾ Curing agent
¾ Mixing ratio
¾ Pot-life
¾ Flash point
¾ Drying time
¾ Thinner
¾ Specific demands or limitations for
each individual product

Workshop and Seminar Standard, Design, Application and Maintenance of Coating Gas and Oil Industry
CONCLUSION
“ To offer professional advice

Enabling our clients
To take decisions
On a sound technical basis”

Penggunaan Coating - Hempel

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Penggunaan Coating - Hempel

Uploaded by

Copyright:

Available Formats

Workshop and Seminar Standard, Design, Application and maintenance of Coating Gas and Oil Industry

EXHIBITION PROPOSAL OF SEMINAR AND WORKSHOP

Engineering & Research Division PT PERTAMINA (Persero) 1

Engineering & Research Division PT PERTAMINA (Persero) 1

Engineering & Research Division PT PERTAMINA (Persero) 2

Engineering & Research Division PT PERTAMINA (Persero) 3

Engineering & Research Division PT PERTAMINA (Persero) 4

Engineering & Research Division PT PERTAMINA (Persero) 5

Engineering & Research Division PT PERTAMINA (Persero) 6

Engineering & Research Division PT PERTAMINA (Persero) 7

Engineering & Research Division PT PERTAMINA (Persero) 8

Engineering & Research Division PT PERTAMINA (Persero) 9

Engineering & Research Division PT PERTAMINA (Persero) 10

Engineering & Research Division PT PERTAMINA (Persero) 1

But first - what is the paint ?

z Paint is defined as a liquid material

Engineering & Research Division PT PERTAMINA (Persero) 2

What is the paint used for ?

z Safety z Corrosion Protection

Engineering & Research Division PT PERTAMINA (Persero) 3

Paint properties can be classified according

z Physically drying - evaporation of solvents

z Chemically curing - chemical reaction

Engineering & Research Division PT PERTAMINA (Persero) 4

"FAMILY TREE OF PAINTS"

Tars and Drying oil

Emulsions Zinc silicate

Engineering & Research Division PT PERTAMINA (Persero) 5

Solvent borne physically drying

Wet film Dry film

Engineering & Research Division PT PERTAMINA (Persero) 6

Oxidatio Evaporation of solvent

Wet film Dry, cured film

Engineering & Research Division PT PERTAMINA (Persero) 7

Base molecule with

Wet film Dry, cured film

Engineering & Research Division PT PERTAMINA (Persero) 8

Common properties for physically drying paint:

Engineering & Research Division PT PERTAMINA (Persero) 9

Common properties for chemically curing

Engineering & Research Division PT PERTAMINA (Persero) 10

Engineering & Research Division PT PERTAMINA (Persero) 11

Engineering & Research Division PT PERTAMINA (Persero) 12

Engineering & Research Division PT PERTAMINA (Persero) 13

Engineering & Research Division PT PERTAMINA (Persero) 14

Engineering & Research Division PT PERTAMINA (Persero) 15

Engineering & Research Division PT PERTAMINA (Persero) 16

Engineering & Research Division PT PERTAMINA (Persero) 17

Engineering & Research Division PT PERTAMINA (Persero) 18

Typical solvent content levels in different

SOLVENT BORNE WATER BORNE

Engineering & Research Division PT PERTAMINA (Persero) 19

Engineering & Research Division PT PERTAMINA (Persero) 1

THE SEVEN CRUCIAL FACTORS

Engineering & Research Division PT PERTAMINA (Persero) 2

LIFETIME OF A COATING SYSTEM (SIS 055900)

Engineering & Research Division PT PERTAMINA (Persero) 3

More than 85% of all paints failures are

Engineering & Research Division PT PERTAMINA (Persero) 4

OBJECTIVES OF SURFACE PREPARATION

Engineering & Research Division PT PERTAMINA (Persero) 5

¾ Old coating system

Engineering & Research Division PT PERTAMINA (Persero) 6

Modified epoxy ester = 40 µm

Epoxy mastic = 100 µm

Epoxy polyamide = 100 µm

Epoxy polyamide = 150 µm

H/R. Acrylic polysiloxane = 25 µm

H/R. Alum. polysiloxane = 25 µm

Epoxy Amine = 100 µm