Service training manual

Genie Battery Scissors GS DC

This training manual and the information contained within is designed to be

used as an aid to a service training course.

The appropriate Genie Service Manual should always be referred to when

carrying out maintenance or repair procedures.

To find all appropriate manuals see our website

http://www.genieindustries.com/manuals.asp
GS DC-1en
Serial Number Information
Genie Industries offers the following Service
Manuals for these models:

Title Part No.

Genie GS-1530 and GS-1930 Service Manual,

First Edition
(before serial number 17408) ............................... 39528
Genie GS-1530 and GS-1930 Service Manual,
Second Edition
(from serial number 17408 to 59999) ................... 72876
Genie GS-1530 and GS-1930 Service Manual,
Third Edition
(from serial number 60000 to 75999) ................... 96316
Genie GS-1530/32 and GS-1930/32 Service Manual,
Forth Edition
(from serial number 76000) .................................. 97385

Genie GS-2032 Service Manual,

First Edition
(before serial number 17408) ............................... 46326
Genie GS-2032 and GS-2632 Service Manual,
Second Edition
(from serial number 17408 to 59999) ................... 72963
Genie GS-2032 and GS-2632 Service Manual,
Third Edition
(from serial number 60000 to 75406) ................... 96316
Genie GS-2032 and GS-2632 and GS-3232
Service Manual, Forth Edition
(from serial number 75407) .................................. 97385

Genie GS-2046, GS-2646 and GS-3246

Service Manual, First Edition
(before serial number 17408) ............................... 48339
Genie GS-2046, GS-2646 and GS-3246
Service Manual, Second Edition
(from serial number 17408 to 59999) ................... 72972
Genie GS-2046, GS-2646 and GS-3246
Service Manual, Third Edition
(from serial number 60000 to 75437) ................... 96316
Genie GS-2046, GS-2646 and GS-3246
Service Manual, Forth Edition
(from serial number 75438) .................................. 97385

GS DC-2
Machine Specifications Specifications
Batteries, Standard
For operational specifications, refer to the
Voltage 6V DC Operator's Manual.
Group GC2
Continuous improvement of our products is a
Type T-105 Genie policy. Product specifications are
subject to change without notice.
Quantity 4

Battery capacity, maximum 225AH

Hydraulic Specifications
Reserve capacity @ 25A rate 447 minutes
Hydraulic Oil Specifications
Weight, each 62 lbs
28 kg Hydraulic oil type Chevron Rykon MV equivalent
Viscosity grade Multi-viscosity
Batteries, Maintenance-free (option) Viscosity index 200

Voltage 6V DC Cleanliness level, minimum 15/13

Group GC2 Water content, maximum 200 ppm

Type 6V-AGM Chevron Rykon MV oil is fully compatible and
mixable with Shell Donax TG (Dexron III) oils.
Quantity 4 Genie specifications require hydraulic oils which are
Battery capacity, maximum 200AH designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
Reserve capacity @ 25A rate 380 minutes temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
Weight, each 62 lbs oxidation, corrosion inhibition, seal conditioning, and
28 kg foam and aeration suppression properties.
Fluid capacities
Function pump
Hydraulic tank 3.75 gallons
All models 14.2 liters Type Gear

Hydraulic system (including tank) 5 gallons Displacement per revolution 0.244 cu in

GS-3232 and GS-3246 19 liters 4 cc

Hydraulic system (including tank) 4.5 gallons Flow rate @ 2500 psi / 172 bar 4 gpm
All other models 18 liters 15 L/min

Hydraulic tank return filter 10 micron with

Tires and wheels
25 psi / 1.7 bar bypass
GS-1530, GS-1532, GS-1930, GS-1932
Function manifold
Tire size (solid rubber) 12 x 4.5 in
System relief valve pressure, maximum 3500 psi
30.5 x 11.4 cm 241 bar
Tire contact area 9 sq in
Lift relief valve pressure 1800 to 3500 psi
58 cm2 124 to 241 bar
Castle nut torque, dry 300 ft-lbs
Steer relief valve pressure 1500 psi
406.7 Nm 103 bar
Castle nut torque, lubricated 225 ft-lbs
Outrigger manifold
305 Nm
Relief valve pressure, maximum 3500 psi
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646,
241 bar
GS-3246
Check valve manifold -
Tire size (solid rubber) 15 x 5 in
GS-1530, GS-1532, GS-1930, GS-1932
38.1 x 12.7 cm
Check valve pressure, maximum 200 psi
Tire contact area 15 sq in
13.8 bar
96.7 cm2

Castle nut torque, dry 300 ft-lbs

406.7 Nm

Castle nut torque, lubricated 225 ft-lbs

305 Nm
GS DC-3
Performance Specifications Function speed, maximum from platform controls
(with 1 person in platform)
Drive speed, maximum
GS-1530 and GS-1532
GS-1530, GS-1532, GS-1930 and GS-1932
Platform up 15 to 17 seconds
Platform stowed, fast 2.5 mph Platform down 16 to 18 seconds
40 ft / 10.7 sec
GS-1930 and GS-1932
4 km/h
12.2 m / 10.7 sec Platform up 15 to 17 seconds
Platform down 22 to 24 seconds
Platform stowed, slow 1.1 mph
40 ft / 24.8 sec GS-2032 and GS-2046
1.8 km/h
12.2 m / 24.8 sec Platform up 28 to 32 seconds
Platform down 26 to 30 seconds
Platform raised 0.5 mph
40 ft / 55 sec GS-2632 and GS-2646
0.8 km/h
12.2 m / 55 sec Platform up 28 to 32 seconds
Platform down 22 to 26 seconds
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and
GS-3246 GS-3232 and GS-3246

Platform stowed, fast 2.2 mph Platform up 55 to 59 seconds

40 ft / 12.4 sec Platform down 38 to 42 seconds
3.5 km/h
Rated work load at full height, maximum
12.2 m / 12.4 sec
GS-1530 and GS-1532 600 lbs
Platform stowed, slow 1.1 mph
272 kg
40 ft / 24.8 sec
1.8 km/h GS-1930, GS-1932, GS-2632 and GS-3232 500 lbs
12.2 m / 24.8 sec 227 kg
Platform raised 0.5 mph GS-2032 800 lbs
40 ft / 55 sec 363 kg
0.8 km/h
12.2 m / 55 sec GS-2046 1200 lbs
544 kg
Braking distance, maximum
GS-2646 1000 lbs
High range on paved surface 24 in ± 12 in 454 kg
61 cm ± 30 cm
GS-3246 700 lbs
Gradeability 317 kg
GS-1930, GS-1932, GS-2632, GS-3232 Outrigger leveling capacity, maximum
GS-3232 and GS-3246 25%
Side to side 5°
GS-1530, GS-1532, GS-2032, Front to rear 3°
GS-2046 and GS-2646 30%

Airborne noise emissions <70 dB

Maximum sound level at normal operation workstations
(A-weighted)

GS DC-4
 Component Reference and Hydraulic Symbols Legend

M
Hydraulic cylinder
Variable speed motor
Pilot operated
check valve with
needle valve

Y4 Y3
Fixed displacement
Relief valve pump Solenoid operated
3 position 4 way
directional valve
Y7

Solenoid operated Bi-directional motor

2 position 2 way
Y6 Y5
directional valve
normally closed Solenoid operated
3 position 4 way
0.037 incn directional valve
0.94 mm

Orifice Priority flow regulator

with size
Y6 Y5

Solenoid operated
PS2 3 position 5 way
Platform overload directional valve
Filter
pressure switch

Check valve

Accumulator
ABBREVIATION LEGEND Y1
Item Description
AA Testport Solenoid operated
AB Re lief valve, system 2 position 4 way
AC Steer left/right Shuttle valve
AD C heck valve, steer circuit
directional valve
AE Drive speed
AF R elief valve, brake release
AG Drive forward/reverse
AH Flow regulator/reliefvalve
AI Platform up
AJ Relief valve,lift
Solenoid operated Brake
L Hand pump, manual brake release
M N eedle valve, manual brake release 2 position 2 way valve,
N Platform loweringvalve normally closed
O Orif ice, platform down circuit
P Accumulator
Q R elief valve, platform down
R Pres sure switch, platform overload

GS DC-5en
 Hydraulic Schematic
GS-2032/2632 (after serial number GS3206-80132)
GS- 2046/2646/3246 (after serial number GS4606-79028)

LEFT RIGHT
PLATFORM LIFT CYLINDER
OVERLOAD (ALL MODELS)
BRAKE RELEASE BRAKE
(CE MODELS)
PRESSURE
370 to450psi
26 to31bar M MANUAL
N RELEASE
PS2
0.037 inch
0.94 mm HAND
R Y7 PUMP

BRAKE
0.059 inch
RELEASE L
THE ORIFICEISLOCATED 1.5 mm
O
MANIFOLD
UNDERNEATH THEHOSE
FITTING ONTHELIFTCYLINDER
B1
STEER STEER LEFT RIGHT
LEFT RIGHT 4.75 CU.IN. DRIVE DRIVE
P 78 cc MOTOR
MOTOR
UPPER LIFTCYLINDER
(GS-3246 MODELS)

FORWARD

REVERSE
Y9
N
V S1 S2 B AC M1 M3 M2 M4

0.037 inch
0.94 mm AC
O

Q 2500 psimaximum Y4 Y3
172 barmaximum AE
THE ORIFICEISLOCATED UNDERNEATH THEPLUG
OPPOSITE THEHOSEINLETOFTHELIFTCYLINDER Y1

AD
L

Y6 Y5

AG
1500 psi
103 bar
AI
AA 0.75 gpm
2.8 L/min AH 50 psi
AF
TP
3.4 bar

AJ
AB
Y8 FUNCTION MANIFOLD
1800 to3500psi
124 to241bar

3500 psimaximum
241 barmaximum

P T

M
POWER UNIT 10 MICRONWITH
4 gpm@2500psi 25 psi/1.7bar
15 L/min@172bar BYPASS

HYDRAULIC TANK

GS DC-6
Function Manifold Components -
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
The function manifold is mounted behind an inspection door on the ground control side of the machine.
Index Schematic
No. Description Item Function Torque
— Coil nut (item AC) ................................................................................................................. 4-5 ft-lbs / 5-7 Nm
— Coil nut (items AE, AG and AI) .............................................................................................5-7 ft-lbs / 7-9 Nm
1 Diagnostic nipple ....................................... AA ...................... Testing
2 Relief valve,
3500 psi / 241 bar maximum .....................AB ......................System relief ...........................20 ft-lbs / 27 Nm
3 Solenoid valve, 3 position 4 way ...............AC......................Steer left/right .........................25 ft-lbs / 34Nm
4 Check disc .................................................AD ......................Steer circuit ............................18 ft-lbs / 24 Nm
5 Solenoid valve, 2 position 4 way ...............AE ......................Drive speed select circuit .......25 ft-lbs / 34 Nm
6 Relief valve, ..............................................AF.......................Brake release .........................20 ft-lbs / 27 Nm
Before serial number GS3206-80132 and GS4606-79028 130 psi / 9 bar
After serial number GS3206-80131 and GS4606-79027 50 psi / 3.4 bar
7 Solenoid valve, 3 position 5 way ...............AG......................Drive forward/reverse .............25 ft-lbs / 34 Nm
8 Flow regulator and relief valve, 0.75 gpm / 2.8 L/min,
1500 psi / 103 bar ......................................AH ......................Steer circuit ............................26 ft- lbs / 35 Nm
9 Solenoid valve, 2 position 4 way ...............AI........................Platform up .............................25 ft-lbs / 3 4 Nm
10 Relief valve,
1800 to 3500 psi / 124 to 241 bar .............AJ .......................Lift relief ..................................20 ft-lbs / 27 Nm

1 2 3 4 5
AD

AB AC

AE
AA

Y4

Y3
INSIDE Y1
COIL
OUTSIDE
COIL

Y8

AJ AI AH AG
AF
10 9 8 7 6

GS DC-7
Brake Release Hand Pump Components
The brake release hand pump manifold is mounted behind the entry ladder.
Index Schematic
No. Description Item Function Torque
1 Hand pump .......................................L ...............Manual brake release..............................30 ft-lbs / 41 Nm
2 Needle valve .....................................M...............Manual brake release enable ..............45-50 in-lbs / 5 Nm

L
1

2
M

Valve Coil Resistance

Note: The following coil resistance specifications are at

an ambient temperature of 68°F / 20°C. As valve coil
resistance is sensitive to changes in air temperature,
the coil resistance will typically increase or decrease by
Lift Cylinder
4% for each 18°F / -7.7°C that your air temperature
increases or decreases from 68°F / 20°C.

Description Specification g
Solenoid valve, 3 position 4 way 27.2O
20V DC with diode (schematic items F and AC)
a
Solenoid valve, 3 position 4 way 19O
20V DC with diode (schematic item E)
N
f Y7
Solenoid valve, 2 position 4 way 19O
20V DC with diode (schematic item H and AI)
O
Solenoid valve, 2 position 2 way N.C. 25O
20V DC with diode (schematic item N) b
e
Solenoid valve, 2 position 4 way 19O c
20V DC with diode (schematic items AE)
d
Solenoid valve, 3 position 5 way 19O
20V DC with diode (schematic item AG) a lift cylinder
b orifice (schematic item O)
Solenoid valve, 2 position 2 way 27.2O c connector fitting
20V DC with diode (schematic item CA, CB, CC d hydraulic hose
e manual lowering cable
and CD)
f solenoid valve (schematic item N)
g cable mount bracket
Solenoid valve, 3 position 4 way 19O
20V DC with diode (schematic item BA)

GS DC-8
 Electrical Symbols Legend

N.C.
M- B+
N.O.

A2 3
MOTOR CONTR.ENABLE

Pressure switch, B- 1
LEVEL SENSOR
CIRCUIT BOARD

normally open
S7
Motor controller LEVEL
N.C. N.O. N.C.H.O. N.O.H.C. SENSOR

D1 Level sensor
M5
Wire with description Limit switch
A1

Motor

Button or switch U9 Solenoid valve

Circuits crossing no
connection

Battery charger
Toggle switch Solenoid valve with diode
Diode -
+

6V DC Battery
Emergency stop button
Capacitor
Circuits connection
CB2

WH B 1 OR
Circuit breaker
2
Connector KS1
KEY PLATFORM
SWITCH CONTROL
30 86

B1 4
87A 87 85

3
Control relay
GROUND
CONTROL

Hour meter Key switch

Fuse

JC1
HALL JOYSTICK
GENERATOR CONTROLLER

Horn or alarm SW6

Light or STEER LEFT/RIGHT

flashing beacon
RIGHT
LEFT

SW5
FUNCTION
ENABLE

Joystick
Inductor, LED
noise suppression

GS DC-9en
Electrical Schematic
CE Models
GS-2032/2632 (from serial number GS3205-75000)
GS-2046/2646/3246 (from serial number GS4605-75000)

P2
EMERGENCY
QD3 STOP
BK
4 4 BK POWER TO PLATFORM
RD
3 3 RD POWER TO GROUND

1 1 WH GROUND PIO3
PIO2
2 2 BL DATA LINK(HIGH) PIO4

5 5 OR DATA LINK(LOW) PIO5

24V DC

U3 D7 5V DC

PLATFORM CONTROLS VOLTAGE

PRINTED CIRCUITBOARD REGULATOR

BN HALL EFFECT JC1

GENERATOR JOYSTICK
GY CONTROLLER

GN
WH
BL

SW5 SW6
PP FUNCTION ENABLE STEER
LEFT/ RIGHT
OR
LEFT

PIN9 RIGHT
BK
PIN8
RD
PIN10

BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1 LIFT LEDL16
POUT2 DRIVE LEDL17
POUT3 HIGH TORQUE LEDL21

G8
POUT4 DIAGNOSTIC
DISPLAY

PIN1 HIGH TORQUE BN6

PIN2 HORN BN5

PIN3 DRIVE ENABLEBN8

PIN4 LIFT ENABLEBN9

RD
POUT11 +

BK
H1
ALARM
PLATFORM
PIN11 - CONTROLLER

GS DC-11
 Limit Switch Legend

a b b a d
GS-2032
GS-2632
GS-3232
GS-2046
GS-2646
GS-3246
GS-1530
GS-1532
GS-1930
GS-1932

ALL MODELS
c

Limit Switch Legend

a maximum height limit switch LS5 (CE models)

b down limit switch LS6
c pothole switches LS7, LS8
d 22 ft / 6.7 m maximum drive height when outriggers are not deployed LS5A (GS-3232)

GS DC-12
 ECM PIN-OUT LEGEND
Item Des cript io n
A1 F l as hin g beac on FB (out pu t)
A2 G r ound from platform controls ( input) ECM Pin-out Legend
(W h i te w i re at platform contro ls )
A3 P lu g
A4 Dr i v e r p o wer ( inpu t)
A5 Le ve l s e n sor power S7 (o utput )
A6 P la t f o rm up coil Y8 (o ut put)
A7 D r iv e r ev er se co il Y5 (out put)
A8 Moto r co ntro ll er U6, ter m ina l 1
A9 Mo to r co ntro ll e r U6, ter m in al 3
A 10 Over lo ad sonsor PS2(input)
A 11 K ey sw itch to pl atfor m contro l (input) C 1 12
A 12 Pl a tf o rm down TS66 (i nput )
B 1 12
B1 P la t f o rm data l in k ( hi gh) (i nput )
(Blue w ir e at pla tform control s) A 1 12
B2 P lu g
B3 EC M ground(output)
B4 P lu g
B5 Plug
B6 Pl a tf o rm down coil Y7 (output )
B7 S t e er l e f t co il Y4 (o utp ut)
B8 A utom otiv e- styl e ho rn H2 (option) (outpu t)
B9 M ul ti- fu nction alarmH5 (output)
B 10 Pot ho l e l im it sw itch (in put)
B 11 Dr i v e e n able power/up li mi t swi tch (i n put )
B 12 Pl a tf o rm up TS66 (inpu t)

C1 Pla tfo rm d ata l ink (low) (i np ut)

(O range w ir e at platform control s)
C2 Pow e r fr o m pl atfo rm c ont rols to EC M ( inp ut)
(R ed wir e at pl atf orm c ontr ols)
C3 Plu g
C4 Plug
C5
C6 Dr i v e f o r wa r d c oi l Y 6 (o u tp ut)
C7 Ste er ri g ht c oi l Y3 (o utput)
C8 Parallel coilY1
(no t avail abl e on GS-1530/ 32 and GS-1930 /32)
C9 Wor k l igh t L30 ( option)
C10
C11 L e ve l se nsor s ignal S7 (inp ut)
C12 D own l im i t sw itch LS66 (i npu t)

GROUND CONTROLS
MOTOR CONTROLLER B
TERMINAL B+
WH CB2 KS1
7A CIRCUIT KEY SWITCH 3 1
BREAKER
B1

4 2
MOTOR CONTROLLER WH
TERMINAL 1 +

6-PIN CONNECTOR
G6
BN HOUR METER
PIN 1 -

RD
ECM PIN B12 (UP)
TS66
PLATFORM UP/DOWN
BL TOGGLE SWITCH
ECM PIN A12 (DOWN)
CR48
WH
TERMINAL 30
OR
ECM PIN A11
P1
1 2 EMERGENCY STOP
LEVEL SENSORHARNESS
(CE MODELSAND NC
ANSI/CSA MODELSWITHPLATFORM OVERLOAD)
H5
MULTI-FUNCTION
LS6 ALARM
DOWN LIMITSWITCH
S7
LEVEL SENSOR
(SHOWN INSTOWED POSITION)
- 1 BL
ECM PINB9

2
+ OR/BK
CR48 TERMINAL87

13 14 WH 3 BK
CR48 TERMINAL87
NOHC
21 22
RD BK WH
NCHO
BK 4 RD/BK
ECM PINC12
5 GN
ECM PINC11
6 BN
GROUND
7 RD
ECM PINA5
8
NOT USED
WH
CR27D TERMINALS
85, 87AND87A
BK
ECM PINB6

GS DC-13
 Fault Code Chart generation 2, 3, 4, 5, 6
Fault Problem Possible cause When
connection ECM to platform
01 computer/ECM computer
platform control box
connection ECM to platform
02 platform control box platform control box
computer
wrong dipswitch setting gen 2+3+4
03 machine settings
wrong software configuration gen 5+6
switch broken
12 ground up/down switch
switch used at start up at start up
pothole switches problem platform not down
18 pothole guard
down switch problem platform down
19 switch? ? ?
switch broken at start up
42 left steer switch
switch used at start up at start up
switch broken at start up
43 right steer switch
switch used at start up at start up
switch broken at start up
46 enable switch
switch used at start up at start up
joystick out off centre at start up
47 joystick
joystick used at start up at start up
52 drive forward coil coil or wiring to coil bad when used
53 drive reverse coil coil or wiring to coil bad when used
54* up coil coil or wiring to coil bad when used
55* down coil coil or wiring to coil bad when used
56 steer right coil coil or wiring to coil bad when used
57 steer left coil coil or wiring to coil bad when used
58 brake coil coil or wiring to coil bad when used
59 series/parallel coil coil or wiring to coil bad when used
68 battery low voltage
LL level out off level platform not down
platform overloaded platform not moving
OL overload
sensor or cable problem
* not all faults are reported on later software

GS DC-14en
to see software revision
pull out ground e-stop
key switch to platform control
pull out platform e-stop

use platform control

select lift function

slowly move down

look on the ground computer display
now you will see the software revision

slowly move up
look on the ground computer display
now you will see the software configuration setting

GS DC-15en
to change software configuration
pull out ground e-stop
key switch to platform control
use platform control
push and hold the lift and the slow buttons
pull out platform e-stop

look on the platform control display

now you will see SC

release the lift and the slow buttons

now you will see the software configuration setting

push the lift button

the "tens" digit will start to blink
use the steer switches to change the number up or down
push the lift button more then 3 seconds
the blinking stops and the change is saved

push the slow button

the "ones" digit will start to blink
use the steer switches to change the number up or down

use the horn button to switch the battery alarm on or off

a dot is on when the battery alarm on
push the slow button more then 3 seconds
the blinking stops and the change is saved

GS DC-16en
to change speeds
pull out ground e-stop
key switch to platform control
use platform control
push and hold the lift and the horn buttons
pull out platform e-stop

look on the platform control display

now you will see PS
release the lift and the horn buttons

now you will see the lift speed

use the steer switches to change the number up or down

push the drive button

now you will see the fast drive speed
use the steer switches to change the number up or down

push and hold the slow button

now you will see the slow drive speed
use the steer switches to change the number up or down

push and hold the horn button

now you will see the elevated drive speed
use the steer switches to change the number up or down

when ready just push the e-stop

GS DC-17en
 GS1530-1930-1532-1932
motion lift/drive platform decent
code alarm cut-out overload delay
00
01 X
02 X
03 X
04 X
06 X X
07 X X
08 X X
10 X X X
11 X X X
13 X X X
16 X X X X
21 X X
22 X X
24 X X X
28 X X

GS2032-2632-3232-2046-2646-3246
motion lift/drive platform decent
code alarm cut-out overload delay
32
33 X
34 X
35 X
36 X
38 X X
39 X X
40 X X
42 X X X
43 X X X
45 X X X
48 X X X X
53 X X
54 X X
56 X X X
60 X X
GS DC-18en
 GS2668DC-3268DC gen5 (>44697)
motion lift/drive platform decent
code alarm cut-out overload delay
37
41 X
44 X X
46 X X
47 X X
49 X X X
50 X X X
51 X X X
52 X X X X
55 X
57 X X
58 X X
59 X X X
61 X
62 X X
63 X

GR12-15-20
motion lift/drive platform
code alarm cut-out overload
05
23 X
25 X X
26 X X
27 X X X
29 X
30 X X
31 X

standard speeds lift drive

lift fast slow elevated
GS1530-1930-1532-1932 74 84 42 26
GS2032-2632-2046-2646-3246 9.9 9.9 9.9 40
GS2668DC-3268DC gen5 (>44697) 9.9 9.9 9.9 44
GR12-15-20 40 84 42 26

GS DC-19en
 Hydraulic Schematic
GS-1530/1532/1930/1932 (after serial number GS3005A-76491)
GS-1530/1532/1930/1932 (after serial number GS3005B-76084)

LEFT RIGHT
LIFT CYLINDER

BRAKE

MANUAL
R N M RELEASE
PS2 0.037 inch
PLATFORM 0.94 mm HAND
Y7 PUMP
OVERLOAD
SWITCH
BRAKE
RELEASE
O 0.037 inch MANIFOLD L
0.94 mm
B1

STEER STEER LEFT RIGHT

LEFT RIGHT 4.75 CU.IN. DRIVE DRIVE
P 78 cc MOTOR
MOTOR

FORWARD

REVERSE
L S1 S2 B AC M1 M4

Y4 Y3

Y6 Y5

E
1500 psi
103 bar
H
A 0.75 gpm 10 psi
2.8 L/min G 0.7 bar
TP D

C
I
Y8 FUNCTION MANIFOLD
1800 to3500psi
124 to241bar
3500 psimaximum
241 barmaximum

P T

200 psi
S 13.8 bar

M 10 MICRONWITH
25 psi/1.7bar
POWER UNIT BYPASS
4 gpm@2500psi
15 L/min@172bar HYDRAULIC TANK

GS 30-1
 Function Manifold Components -
GS-1530, GS-1532, GS-1930 and GS-1932

Index Schematic
No. Description Item Function Torque
— Coil nut (item F) .................................................................................................................... 4-5 ft-lbs / 5-7 Nm
— Coil nut (items E and H) ....................................................................................................... 5-7 ft-lbs / 7-9 Nm
1 Diagnostic nipple ....................................... A ......................... Testing
2 Check disc ................................................B.........................Steer circuit ............................ 18 ft-lbs / 24 Nm
3 Relief valve,
1800 to 3500 psi / 124 to 241 bar .............C.........................Lift relief .................................. 20 ft-lbs / 27 Nm
4 Check valve, 10 psi / 0.7 bar .....................D.........................Drive circuit............................ .20 ft-lb s / 27 Nm
5 Solenoid valve, 3 position 4 way ...............E.........................Drive forward/reverse ............ .25 ft-lbs / 34 Nm
6 Solenoid valve, 3 position 4 way ...............F.........................Steer left/right ........................ .25 ft-lbs / 34 Nm
7 Flow regulator and relief valve,
0.75 gpm / 2.8 L/min,
1500 psi / 103 bar ......................................G.........................Steer circuit ........................... .26 f t-lbs / 35 Nm
8 Solenoid valve, 2 position 4 way ...............H.........................Platform up ............................. 25 ft-lbs / 34 Nm
9 Relief valve,
3500 psi / 241 bar maximum .....................I ..........................System relief ........................... 20 ft-lbs / 2 7 Nm

B
2

I
9

C
3
Y8
H
8
Y4

G Y3
7
D
4
F INSIDE
6 COIL
OUTSIDE
COIL

E
5

Before serialnumberGS3005A-76492:drivereversecoilY5 Before serialnumberGS3005A-76492:driveforwardcoilY6

Before serialnumberGS3005B-76085:drivereversecoilY5 Before serialnumberGS3005B-76085:driveforwardcoilY6
After serialnumberGS3005A-76491:driveforwardcoilY6 After serialnumberGS3005A-76491:drivereversecoilY5
After serialnumberGS3005B-76084:driveforwardcoilY6 After serialnumberGS3005B-76084:drivereversecoilY5

GS 30-2
 Check Valve Manifold Components -
GS-1530, GS-1532, GS-1930 and GS-1932

The
Index Schematic
No. Description Item Function Torque
1 Check valve, 200 psi / 13.8 bar ................. S ......................... Drive circuit .............................20 ft-lbs / 27 Nm

GS 30-3
 Electrical Schematic
CE Models
GS-1530/1532/1930/1932 (from serial number GS3005-75000)

P2
EMERGENCY
QD3 STOP
BK
4 4 BK POWER TO PLATFORM
RD
3 3 RD POWER TO GROUND

1 1 WH GROUND PIO3
PIO2
2 2 BL DATA LINK(HIGH) PIO4

5 5 OR DATA LINK(LOW) PIO5

24V DC

U3 D7 5V DC

PLATFORM CONTROLS VOLTAGE

PRINTED CIRCUITBOARD REGULATOR

BN HALL EFFECT JC1

GENERATOR JOYSTICK
GY CONTROLLER

GN
WH
BL

SW5 SW6
PP FUNCTION ENABLE STEER
LEFT/ RIGHT
OR
LEFT

PIN9 RIGHT
BK
PIN8
RD
PIN10

BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1 LIFT LEDL16
POUT2 DRIVE LEDL17
POUT3 HIGH TORQUE LEDL21

G8
POUT4 DIAGNOSTIC
DISPLAY

PIN1 HIGH TORQUE BN6

PIN2 HORN BN5

PIN3 DRIVE ENABLEBN8

PIN4 LIFT ENABLEBN9

RD
POUT11 +

BK
H1
ALARM
PLATFORM
PIN11 - CONTROLLER

GS 30-5
 Outrigger Function Manifold Components - GS-3232

The outrigger function manifold is mounted behind an inspection door on the battery side of the machine.
Index Schematic
No. Description Item Function Torque
— Coil nut (item BA) .............................................................................................................. 4-5 ft-lbs / 5-7 Nm
1 Solenoid valve, 3 position 4 way ...............BA ......................Outrigger extend/retract .........25 ft-lbs / 34 Nm
2 Relief valve,
3500 psi / 241 bar maximum .....................BB ......................Outrigger circuit ......................20 ft-lbs / 27 Nm

INSIDE
COIL
OUTSIDE Y39
COIL
BB Y40
2

BA
1

3232-2
 Outrigger Cylinder Manifold Components - GS-3232

The front outrigger cylinders are located behind the inspection doors at the battery side and at the ground
control side of the machine. The rear outrigger cylinders are located inside the outrigger enclosures at the
rear of the machine.
Index Schematic
No. Description Item Function Torque
— Coil nut (item CA, CB, CC, CD) .......................................................................................... 4-5 ft-lbs / 5-7 Nm
1 Solenoid valve, 2 position 2 way ...............CA, CB, CC, CD .Outrigger extend/retract .........25 ft-lbs / 34 Nm
2 Orifice - plug,
0.037 inch / 0.94 mm .................................CE......................Outrigger retract
3 Check valve, pilot operated .......................CF.......................Retract flow control ............. 20 ft-lbs / 27.1 Nm
4 Pressure Transducer .................................C G ......................Outrigger autolevel ..............16 ft-lbs / 21.7Nm

FRONT REAR
OUTRIGGERS OUTRIGGERS

CF CF 4
3 3

CG
4 CE
2 CG

d
ten d
Ex ten
CE Ex

t ct
trac tra
Re Re

CA and CB Y35 CC and CD Y33

1 Y36 1 Y34

3232-3
 Outrigger ECM Pin-out Legend

OUTRIGGER ECM PIN-OUT LEGEND

Item Description
A1 24V C
A2 24V CC
A3 R ight re ar outrigger pressure transducer signal
C 1 12 (input)
A4 R ight front outrigger pressure transducer signal
B 1 12 (input)
A5 Left rear outrigger pressure transducer signal
A 1 12 (input)
A6 Left front outrigger pressure transducer signal
(input)
A7 2 a xis tilt level sensor - pitch S8 (input)
A8 2 axis tilt level sensor - roll S8 (input)
A9 Outri gger data link (high) (input)
A10 Outri gger data link (lo) (input)
A11 P ower for platform controller (output)
A12 Gro und for platform controller (output)

B1 Outri gger ECM ground (input)

B2 Plug
B3 Plug
B4 Mot or controller throttle (output)
B5 Mot or controller enable (input)
B6 H eight l imit signal (input)
B7 Do wn lim it switch LS66 (input)
B8 Ke y s wi tch KS1 (input)
B9 U p signal from Gen 5 ECM U5 (input)
B10 D rive reverse Y5 (input)
B11 D rive forward Y6 (input)
B12 24V A

C1 24V B
C2 Plug
C3 Outri gger retract Y39 (output)
C4 Outri gger extend Y40 (output)
C5 Left fr ont outrigger Y35 (output)
C6 R ight front outrigger Y36 (output)
C7 Left re ar outrigger Y33 (output)
C8 R ight rear outrigger Y34 (output)
C9 Mot or controller enable (output)
C10 Outri gger transducer, 2 axis tilt level sensor S8
and up limit switch LS5A power (output)
C11 P latform up Y8 (output)
C12 Drive enable

3232-6
 Outrigger Fault Codes
Outrigger Control Pad
The outrigger control pad displays solid red or The codes listed in the Outrigger Fault Code
blinking red lights, as well as a audible alarm Chart describe malfunctions and can aid in
that provide information about the outrigger troubleshooting the machine by pinpointing the
operating status and about malfunctions. area or component affected.

a lift enable

b lift error

left front outrigger i c right front outrigger

left rear outrigger h d right rear outrigger

outrigger retract g e outrigger extend

f
function enable

3232-7en
 Outrigger Fault Code Chart
Fault Code P ro b lem P os s ib le Causes Solu ti on
Lift error light Up coil fault. Malf unctio ning coil OR Troubleshoot coil OR
blinks red 2 wire disconnected from inspect wire connection.
times. coil.
Left front Left front outrigger Malfunctioning coil OR Troubleshoot coil OR
outrigger light coil fault. wire disconnected from inspect wire connection.
blinks red 2 coil.
times.
Right front Right front Malfunctioning coil OR Troubleshoot coil OR
outrigger light outrigger coil fault. wire disconnected from inspect wire connection.
blinks red 2 coil.
times.
Right rear Right rear Malfunctioning coil OR Troubleshoot coil OR
outrigger light outrigger coil fault. wire disconnected from inspect wire connection.
blinks red 2 coil.
times.
Left rear Left rear outrigger Malfunctioning coil OR Troubleshoot coil OR
outrigger light coil fault. wire disconnected from inspect wire connection.
blinks red 2 coil.
times.
Left front Left front outrigger Ground short OR wire Inspect wire connection.
outrigger light pressure disconnected from
blinks red 3 transducer fault. pressure transducer.
times.
Right front Right front Ground short OR wire Inspect wire connection.
outrigger light outrigger pressure disconnected from
blinks red 3 transducer fault. pressure transducer.
times.
Right rear Right rear Ground short OR wire Inspect wire connection.
outrigger light outrigger pressure disconnected from
blinks red 3 transducer fault. pressure transducer.
times.
Left rear Left rear outrigger Ground short OR wire Inspect wire connection.
outrigger light pressure disconnected from
blinks red 3 transducer fault. pressure transducer.
times.
Left front Left front outrigger Short to power. Troubleshoot the harness to
outrigger light pressure the pressure transducer OR
blinks red 4 transducer fault. replace the harness.
times.
Right front Right front Short to power. Troubleshoot the harness to
outrigger light outrigger pressure the pressure transducer OR
blinks red 4 transducer fault. replace the harness.
times.

Outrigger fault code chart continued on next page.

3232-8en
 OUTRIGGER FAULT CODES cont.

Fault Code Problem P oss ible Causes S olut ion

Right rear outrigger light Right rear Short to power. Troubleshoot the
blinks red 4 times. outrigger harness to the
pressure pressure transducer
transducer OR replace the
fault. harness.
Left rear outrigger light Left rear Short to power. Troubleshoot the
blinks red 4 times. outrigger harness to the
pressure pressure transducer
transducer OR replace the
fault. harness.
Outrigger lights blink red, Outrigger level Ground short OR wire Inspect wire
alternating front to rear. sensor fault. disconnected from level connection.
sensor.
Outrigger lights blink red, Outrigger level Short to power. Trou b l e s h o o t the
alternating left to right. sensor fault. harness to the
outrigger sensor OR
replace the harness.
Outrigger lights blink red Extend coil Malfunctioning coil OR Troubleshoot coil OR
in a clockwise sequence. fault. wire disconnected from inspect wire
coil. connection.
Outrigger lights blink red Retract coil Malfunctioning coil OR Troubleshoot coil OR
in a counter clockwise fault. wire disconnected from inspect wire
sequence. coil. connection.
All lights turn red on initial No calibration Outrigger level sensor Calibrate the outrigger
power up and the alarm data. and pressure level sensor and
sounds. transducers not pressure transducers.
calibrated.
During operation, all lights Motor controller Motor controller throttle Troubleshoot the
turn red and all functions fault. short. harness to the motor
cut out. controller OR replace
the harness.
After auto-leveling the Outrigger off Machine is out of level Relocate the machine
machine, all lights turn level fault. OR all outriggers are not OR redeploy the
red and the alarm in contact with the outriggers.
sounds. ground.
All lights turn red and the Outrigger level Outrigger level sensor Troubleshoot outrigger
alarm sounds. (Only while sensor fault. installed incorrectly OR level sensor.
calibrating the outrigger the machine in not on
level sensor.) level ground.
All lights turn red and the Outrigger Pressure transducer Make sure the
alarm sounds. (Only while pressure installed incorrectly, in pressure transducers
calibrating the outrigger transducer improper position, or are wired correctly and
pressure transducers.) fault. faulty. functioning properly.
Individual OR light turns Outrigger has Slope too steep to level Retract outriggers and
solid red and the alarm reached End of machine. repeat auto level
sounds. (While auto Stroke. (EOS) procedure.
leveling.)

3232-9en
How to Calibrate the Outrigger
Level Sensor
1 Move the machine to a firm level surface that
is free of obstructions. Use a digital level to
confirm.
2 Turn the key switch to platform control.
3 Pull out the red Emergency Stop button to the
on position at the ground controls.
4 Push in the red Emergency Stop button to the
off position at the platform controls.
5 Press and hold the function enable, extend and
retract buttons on the outrigger control pad and
pull out the red Emergency Stop button to the
on position at the platform controls.
Result: The lift error light turns red on the
outrigger control pad.
6 Continue to hold the function enable, outrigger
extend and outrigger retract buttons.
Result: After approximately 3 seconds the lift
error, right rear outrigger and left front outrigger
lights turn red, and the right front outrigger and
left rear outrigger lights turn green on the
outrigger control pad.
7 Continue to hold the outrigger extend and
outrigger retract buttons. Release the function
enable button.
Result: After approximately 5 seconds, the lift
enable, right front outrigger, right rear outrigger,
left rear outrigger and left front outrigger lights
turn green on the outrigger control pad.
Result: The outrigger controls alarm will sound
for approximately 1 second.
Result: All lights turn red on the outrigger
control pad and the alarm sounds continuously.
The outrigger level sensor is installed
incorrectly, OR the machine is not on a level
surface.
8 Push in the Red Emergency Stop button at the
platform controls. The outrigger level sensor is
now calibrated.
Note: After installing a new outrigger level sensor,
the new outrigger level sensor must be calibrated.
How to Calibrate the Outrigger
Pressure Transducers
1 Move the machine to a firm level surface that
is free of obstructions. Use a digital level to
confirm.
2 Turn the key switch to platform control.
3 Pull out the red Emergency Stop button to the
on position at the ground controls.
4 Push in the red Emergency Stop button to the
off position at the platform controls.
5 Press and hold the outrigger extend and retract
buttons and pull out the red Emergency Stop
button to the on position at the platform
controls.
Result: The lift error light turns red on the
outrigger control pad.
6 Continue to hold the outrigger extend and
retract buttons.
Result: After approximately 3 seconds, the lift
error, right front outrigger, right rear outrigger,
left rear outrigger and left front outrigger lights
turn red on the outrigger control pad.
7 Continue to hold the outrigger retract button and
release the outrigger extend button.
Result: After approximately 5 seconds, the lift
enable light turns green and the right front
outrigger, right rear outrigger, left rear outrigger
and left front outrigger lights turn red on the
outrigger control pad.
8 Press and hold the function enable and
outrigger extend buttons until the outriggers
are fully extended. Continue to hold the
outrigger extend button and release the function
enable button.
Result: After approximately 5 seconds, the lift
enable, right front outrigger, right rear outrigger,
left rear outrigger and left front outrigger lights
turn green on the outrigger control pad.
Result: The outrigger controls alarm will sound
for approximately 1 second.
9 Press and hold the function enable and
outrigger retract buttons until the outriggers
are fully retracted. Push in the red Emergency
Stop button to the off position at the platform
controls. The pressure transducers are now
calibrated.
Note: After installing a new cylinder or pressure
transducer, the pressure transducers on the
machine must be calibrated.
3232-10en
 Specifications
Machine Specifications Performance Specifications
Batteries Drive speed, maximum

Type 6V DC Platform stowed

(before serial number 41318) 3.3 mph
Group T-105 40 ft / 8.3 sec
5.3 km/h
Quantity 8
12.2 m / 8.3 sec
Battery capacity, maximum 225AH Platform stowed
(after serial number 41317) 3.0 mph
Reserve capacity @ 25A rate 447 minutes 40 ft / 9 sec
4.8 km/h
Fluid capacities (before serial number 41200) 12.2 m / 9 sec
Hydraulic tank 21.5 gallons Platform raised 0.5 mph
81.4 liters 40 ft / 54.5 sec
0.8 km/h
Hydraulic system 25 gallons
12.2 m / 54.5 sec
(including tank) 94.6 liters
Function speed, maximum from platform controls
Fluid capacities (after serial number 41199)
(with maximum rated load in platform)
Hydraulic tank 8 gallons
GS-2668 DC
30.3 liters
Platform up 25 to 35 seconds
Hydraulic system, GS-2668 DC 7.25 gallons
(including tank) 27.4 liters Platform down 30 to 40 seconds
Hydraulic system, GS-3268 DC 7.75 gallons GS-3268 DC
(including tank) 29.3 liters
Platform up 30 to 45 seconds
Tires and wheels
Platform down 33 to 48 seconds
Rough Terrain
Gradeability
Tire size 26-12.00 x 12
(before serial number 41200) (foam-filled) See Operators Manual

Turf, Low-profile Braking distance, maximum

Tire size 24-12.00 x 12 High range on paved surface 3 to 5 ft

(before serial number 41200) (foam-filled) 0.9 to 1.5 m

Tire size 23 x 10.5

(after serial number 41199) (foam-filled)

Non-marking

Tire size 22 x 9 x 16
(solid rubber)

Tire contact area 10 sq in

64.5 cm2

Torque specification

Castle nut torque, dry 300 ft-lbs

(drive and brake motors) 406.7 Nm

Castle nut torque, lubricated 225 ft-lbs

(drive and brake motors) 305 Nm

Castle nut torque 8 ft-lbs

(spindles) 11 Nm

Lug bolt torque, dry 90 ft-lbs

122 Nm

Lug bolt torque, lubricated 68 ft-lbs

92 Nm

68DC-1
Hydraulic Components Valve Coil Resistance
Specifications Specifications
Function pump (before serial number 41200) Note: The following coil resistance specifications
are at an ambient temperature of 68°F / 20°C. As
Type: 2 section pressure balanced gear pump valve coil resistance is sensitive to changes in air
temperature, the coil resistance will typically
Displacement per revolution 0.488 cu in
increase or decrease by 4% for each 18°F / 20°C
8 cc
that your air temperature increases or decreases
Flow rate 6.5 gpm from 68°F / 20°C.
@ 2500 psi / 172 bar 24.6 L/min
Description Specification
Hydraulic tank 10 micron with
return line filter 25 psi / 1.7 bar bypass DO3 valve, 3 position 4 way 7?
12V DC (schematic items A and B)
Function pump (after serial number 41199)
Solenoid valve, 2 position 2 way 7?
Type: single section gear pump 10V DC (schematic item S)
Displacement per revolution 0.67 cu in Solenoid valve, 2 position 2 way 5?
11 cc 10V DC (schematic items U, V and W)
Flow rate 8.3 gpm Solenoid valve, 2 position 4 way 5?
@ 2500 psi / 172 bar 31.4 L/min 10V DC (schematic item O)
Hydraulic tank 10 micron with Solenoid valve, 3 position 4 way 5?
return line filter 25 psi / 1.7 bar bypass 10V DC (schematic item Q)
Function manifold (before serial number 41200) Solenoid valve, 2 position 2 way 4 3 ?
System relief valve pressure 3500 psi 24V DC (schematic item AB)
(pump #1) 241 bar Solenoid valve, 3 position 4 way 4 3 ?
System relief valve pressure 3500 psi 24V DC (schematic item AC)
(pump #2) 241 bar Solenoid valve, 2 position 2 way 9 2 ?
Steer relief valve pressure 1500 psi 24V DC (schematic item AJ)
103 bar DO3 valve, 2 position 4 way 2 2 ?
Platform up relief valve pressure 3500 psi 24V DC (schematic items AP and AS)
241 bar DO3 valve, 3 position 4 way 2 2 ?
Function manifold (after serial number 41199) 24V DC (schematic item AR)

System relief valve pressure 3500 psi Solenoid valve, 2 position 2 way 2 1 ?
241 bar 20V DC (schematic item BA)

Steer relief valve pressure 1500 psi

103 bar
Hydraulic Specifications
Platform up relief valve pressure 3600 psi Hydraulic Oil Specifications
(GS-2668 DC) 248.2 bar
Before serial number 41709
Platform up relief valve pressure 2800 psi Hydraulic oil type Shell Donax TG (Dexron III)
(GS-3268 DC) 193.1 bar
After serial number 41708
Drive relief valve pressure 4000 psi Hydraulic oil type Chevron Rykon MV equivalent
275.8 bar ISO viscosity grade Multi-viscosity
Viscosity index 200

Cleanliness level, minimum 15/13

Water content, maximum 200 ppm

Chevron Rykon MV oil is fully compatible and
mixable with Shell Donax TG (Dexron III) oils.
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation, corrosion inhibition, seal conditioning, and
foam and aeration suppression properties.
68DC-2
Function Manifold Components (after serial number 41199)
The function manifold is mounted inside the hydraulic power unit module tray
Index Schematic
No. Description Item Function Torque
1 Priority flow regulator,
2 gpm / 7.5 L/min .....................................AA......Steer circuit ..............................................30 ft- lbs / 41 Nm
2 Solenoid valve, 2 position 2 way N.O ...... AB ......Brake circuit..............................................20 ft-lbs / 27 Nm
3 Solenoid valve, 3 position 4 way .............AC......Steer left/right ...........................................20 ft-lbs / 27 Nm
4 Relief valve, 3500 psi / 241 bar ...............AD......System relief .............................................25 ft-lbs / 3 4 Nm
5 Relief valve, 1500 psi / 103.4 bar ............AE......Steer left/right ...........................................20 ft-lbs / 2 7 Nm
6 Relief valve,
(GS-2668 DC) 3600 psi / 241 bar ............AF ......Platform up ...............................................20 ft-lbs / 27 Nm
(GS-3268 DC) 2800 psi / 137.9 bar .........AF......Platform up ...............................................20 ft-lbs / 27 Nm
7 Relief valve, 4000 psi / 275.8 bar ............AG......Drive forward/reverse ...............................20 ft-lbs / 27 Nm
8 Orifice - plug, 0.035 in / 0.9 mm ..............AH...... Brake circuit
9 Check valve, 100 psi / 6.9 bar .................AI........Drive circuit...............................................25 ft-lbs / 34 Nm
10 Solenoid valve, 2 position 2 way N.O ...... AJ .......High speed bypass ...................................25 ft-lbs / 34 Nm
11 Check valve, 10 psi / 0.7 bar ...................AK...... Drive circuit...............................................20 ft-lbs / 27 Nm
12 Check valve, 2 psi / 0.14 bar ...................AL....... Anti cavitation ...........................................25 ft-lbs / 34 Nm
13 Flow divider/combiner valve ....................AM ......Controls flow to drive motors
in forward and reverse .............................25 ft-lbs / 34 Nm
14 Check valve, 2 psi / 0.14 bar ...................AN......Anti cavitation ...........................................25 ft-lbs / 34 Nm
15 Orifice - plug, 0.035 in / 0.9 mm ..............AO......Reduces tire scrub when driving
and turning at the same time
16 DO3 valve, 2 position 4 way ....................AP.....D
. rive speed select ..................................60 in-lbs / 6.8 Nm

17 Check valve, 10 psi / 0.7 bar ...................AQ......Steer circuit ..............................................20 ft-lbs / 27 Nm

18 DO3 valve, 3 position 4 way ....................AR......Drive forward/reverse .............................60 in-lbs / 6.8 Nm
19 DO3 valve, 2 position 4 way ....................AS......Platform up.............................................60 in-lbs / 6. 8 Nm
20 Diagnostic nipple ..................................... AT ....T
. esting

68DC-4
 1 2 3 4 5 6 7

AC AD
AH
8
AB Y4 AE
L
AI
Y3 9
R
AF
Y2

AG AJ
AA 10
Y1A

AK
11

AL
12

AT

Y8

AM

AS
Y5
R

AN

Y1
AO

AR Y6
F

AP

AQ

20 19 18 17 16 15 14 13

68DC-5
Electrical Schematic CE Models
After serial number GS6805-44698

P2
EMERGENCY
QD3 STOP
BK
4 4 BK POWER TO PLATFORM
RD
3 3 RD POWER TO GROUND

1 1 WH GROUND PIO3
PIO2
2 2 BL DATA LINK(HIGH) PIO4

5 5 OR DATA LINK(LOW) PIO5

24V DC

U3 D7 5V DC

PLATFORM CONTROLS VOLTAGE

PRINTED CIRCUITBOARD REGULATOR

BN HALL EFFECT JC1

GENERATOR JOYSTICK
GY CONTROLLER

GN
WH
BL

SW5 SW6
PP FUNCTION ENABLE STEER
LEFT/ RIGHT
OR
LEFT

PIN9 RIGHT
BK
PIN8
RD
PIN10

BK
PLATFORM CONTROLS
MEMBRANE DECAL
POUT1 LIFT LEDL16
POUT2 DRIVE LEDL17
POUT3 HIGH TORQUE LEDL21

G8
POUT4 DIAGNOSTIC
DISPLAY

PIN1 HIGH TORQUE BN6

PIN2 HORN BN5

PIN3 DRIVE ENABLEBN8

PIN4 LIFT ENABLEBN9

RD
POUT11 +

BK
H1
ALARM
PLATFORM
PIN11 - CONTROLLER

68DC-7