Service training manual

Genie Diesel Scissors GS 90

This training manual and the information contained within is designed to be

used as an aid to a service training course.
The appropriate Genie Service Manual should always be referred to when
carrying out maintenance or repair procedures.
To find all appropriate manuals see our website
http://www.genieindustries.com/manuals.asp

GS90-1en
 Specifications
Machine Specifications
Performance Specifications
Fluid capacities
Drive speed, maximum (GS-90)
Hydraulic tank 32 gallons
121 liters Platform stowed 8 km/h
12.2 m / 5.5 sec
Fuel tank 30 gallons
114 liters Platform raised 1.1 km/h
12.2 m / 39 sec
Tire and wheels
Drive speed, maximum (GS-84)
Rough Terrain, foam-filled (GS-90)
Platform stowed 6.4 km/h
Tire size LSW 305-546 NHS 12.2 m / 6.8 sec
Tire ply rating 10 Platform raised 1.1 km/h
12.2 m / 39 sec
Tire diameter 33 in
83.8 cm Braking distance, maximum
Tire width 12 in high range on paved surface 60 inches
30 cm 152.4 cm
Wheel diameter 21.5 in Gradeability
55 cm
GS-3384, GS-3390 and GS-4390 50%
Wheel width 10 in GS-5390 40%
25.4 cm
Rated work load at full height, maximum
Weight 257 lbs (+/- 10 lbs)
116.6 kg ( +/- 4.5 kg) GS-3384 and GS-3390 2500 lbs
1135 kg
Rough terrain, foam-filled (GS-84)
GS-4390 1500 lbs
Tire size 10-16.5 NHS (most models - refer to capacity indicator decal) 680 kg
Tire ply rating, minimum 6 GS-4390 1800 lbs
(some models - refer to capacity indicator decal) 816 kg
Tire diameter 31 in
79 cm GS-5390 1500 lbs
680 kg
Tire width 10 in
25.4 cm
Function speed, maximum from platform controls
Wheel diameter 16.5 in (with maximum rated load in platform)
41.9 cm
GS-3384 and GS-3390
Wheel width 8.25 in
21 cm Platform up 42 to 52 seconds
Platform down 25 to 35 seconds
Weight 239 lbs (+/- 10 lbs)
108.4 kg (+/- 4.5 kg) GS-4390

Tire and wheels Platform up 50 to 60 seconds

Platform down 32 to 42 seconds
Wheel lugs 9 @ 5/8-18
GS-5390
Lug nut torque, dry 125 ft-lbs
169.5 Nm Platform up 70 to 90 seconds
Lug nut torque, lubricated 94 ft-lbs Platform down 42 to 52 seconds
127.4 Nm
Airborne noise emissions 80 dB
Maximum sound level at normal operation workstations
(A-weighted)

GS90-2
Hydraulic Oil Specifications Hydraulic Specifications
Hydraulic oil type Chevron Rykon MV equivalent
Viscosity grade Multi-viscosity Drive manifold
Viscosity index 200
Hot oil relief pressure 280 psi
Cleanliness level, minimum 15/13 19.3 bar

Water content, maximum 200 ppm Drive motors

Chevron Rykon MV oil is fully compatible and Displacement (2 speed motor) 0.54 to 1.52 cu in
mixable with Shell Donax TG (Dexron III) oils. 8.8 to 25 cc
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic Drive hubs
systems, have the ability to perform over a wide Fluid capacity 26 fl oz
temperature range, and the viscosity index should 0.77 liters
exceed 140. They should provide excellent antiwear,
oxidation, corrosion inhibition, seal conditioning, and Fluid type: SAE 90 multipurpose hypoid gear oil
foam and aeration suppression properties. API service classification GL5

Installation torque, lubricated 180 ft-lbs

Hydraulic Components 244 Nm
Specifications
Drive pump Oscillate manifold (GS-90) (option)
Type: Bi-directional, variable displacement piston pump System relief valve pressure 3500 psi
241 bar
Flow rate @ 2500 rpm 0 to 32.5 gpm
0 to 123 L/min Float relief valve pressure 900 psi
62 bar
Drive pressure, maximum 3750 psi
258.6 bar Oscillate flow regulator 1 gpm
3.8 L/min
Charge pump

Type: Gerotor Valve Coil Resistance

Flow rate @ 2500 rpm 9.1 gpm Specifications
34.4 L/min
Description Specification
Charge pump pressure 325 psi
Proportional valve, 12V DC 4.1O
22.4 bar
(schematic item AD)
Function pump
DO3 valve, 3 position 4 way, 10V DC 3.6O
Type: Gear (schematic items AG and AK)

Displacement 0.98 cu in Solenoid valve, 3 position 4 way 7.2O

16 cc 10V DC with diode (schematic item AH)

Flow rate @ 2500 rpm 10.6 gpm Solenoid valve, 2 position 2 way 10V DC .5 5 O
40.1 L/min (schematic items CA, CB, CC and CD)

Hydraulic tank 10 micron with Solenoid valve, 2 position 3 way 6O

return line filter 25 psi / 1.7 bar bypass 10V DC (schematic item AL)

Auxiliary power unit Solenoid valve, 2 position 2 way 7.5O

12V DC with diode (schematic item DA)
Relief valve 2000 psi
137.9 bar Solenoid valve, 2 position 3 way 10O
12V DC with diode (schematic items DE and DF)
Function manifold
Solenoid valve, 2 position 2 way 10O
System relief valve pressure, 2700 to 2900 psi 12V DC with diode (schematic item DG)
GS-3384 and GS-3390 186 to 200 bar
Solenoid valve, 2 position 3 way 7O
System relief valve pressure, 2900 to 3100 psi 10V DC with diode (schematic items EF and EJ)
GS-43390 and GS-5390 200 to 214 bar

Steer relief valve pressure 2000 psi

138 bar

Proportional valve flow regulator 0.1 gpm

0.38 L/min GS90-3
Deutz F3L 2011 Engine Injection system
Deutz D2011L03i Engine Injection pump make Bosch

Displacement 142 cu in Injector pressure, maximum 15000 psi

2.33 liters 1034 bar

Number of cylinders 3 Injector opening pressure 3046 psi

210 bar
Bore and stroke 3.7 x 4.41 inches
94 x 112 mm Fuel requirement

Horsepower 48 @ 2800 rpm For fuel requirements, refer to the engine Operator's
36 kW @ 2800 rpm Manual on your machine.

Firing order 1-2-3 Starter motor

Compression ratio 19:1 Current draw, no load 90A

Low idle 1500 Brush length, minimum 0.5 in

Frequency 300 Hz 12.7 mm

High idle 2500 Alternator

Frequency 500 Hz
Output 60A, 14V DC
Governor centrifugal mechanical 3/8
Fan belt (pretension / retension) to 1/2 in
Valve clearance, cold 9 to 12 mm

Intake 0.012 to 0.016 in Battery

0.3 to 0.4 mm
Type 12V DC
Exhaust 0.020 to 0.024 in
0.5 to 0.6 mm Group 31

Lubrication system Quantity 1

Oil pressure 20 to 44 psi Cold cranking ampere @ 0°F 1000A

1.4 to3bar Reserve capacity @ 25A rate 200 minutes
Oil capacity 8.5 quarts
(including filter) 8 liters

Oil change capacity 6.35 quarts

(including filter) 6 liters

Oil viscosity requirements

Units ship with 15W-40.

Extreme operating temperatures may require the use of
alternative engine oils. For oil requirements, refer to the
Engine Operator Handbook on your machine.

GS90-4
 Hydraulic Symbols Legend

Relief valve Hot oil

Filter shuttle valve

Fixed displacement
pump
Counterbalance
valve Proportional
solenoid valve

Bi-directional
variable speed motor

Accumulator

E
Diesel engine Orifice

Solenoid operated
M 3 position 4 way
directional valve
Electric motor Dual acting cylinder

Priority flow regulator

Brake
Solenoid operated
2 position 2 way
directional valve
Flow regulator
valve Check valve

50% 50%

Solenoid operated
Flow 2 position 3 way
divider/combiner Shut off valve directional valve
valve

GS90-5en
Function Manifold Components (with Outriggers) after ser# 90-40518/84-40000
The function manifold is located in the chassis tray on the ground controls side of the machine.

No. Description Item Function Torque

1 Check valve, 5 psi / 0.3 bar .................AA...........Platformdown circuit .................................20 ft-lbs / 27 Nm

2 Diagnostic nipple.................................AB ..........Testing
3 Relief valve, 3500 psi / 241.3 bar ...... AC............Systemrelief ..............................................20 ft-lbs / 27 Nm
4 Proportional solenoid valve ...............AD ...........All functions ............................................... 35 ft-lbs / 47 Nm
5 Relief valve, 2000 psi / 138 bar ..........AE...........Steering and outrigger circuit .................... 25 ft-lbs / 34 Nm
6 Diagnostic nipple................................AF .......... Testing
7 DO3 valve, 3 position 4 way ..............AG .......... Platform up/down .................................30-35 in-lbs / 3-4 Nm
8 Solenoid valve, 3 position 4 way........AH ..........Steer left/right .............................................. 25 ft-lbs / 34 Nm
9 Orifice - Plug, 0.150 inch / 3.8 mm ..... AI............ Platformdown circuit
10 Flow regulator, 0.1 gpm / 0.38 L/min ..AJ ..........Bleeds off proportionalvalve to tank. ............ 20 ft-lbs / 27 Nm
11 DO3 valve, 3 position 4 way ...............AK..........Outrigger up/down ...............................30-35 in-lbs / 3-4 Nm

1 2

AA
AB

AC
3

AD
Y9 4

AE
5

AF
Y4 6

Y3

AH

AJ
AI
Y7
Y40

AG
7
11
AK

Note: 'alpha'calloutsrefer
to correspondingnoteson
Y8
the hydraulicschematic
Y39

Note: 'alpha-numeric'callouts
refer tocorrespondingnotes
on theelectricalschematic 10 9 8

GS90-7
 Drive Manifold Components after ser# 90-41690/84-40296
The drive manifold is located under the function manifold.
No. Description Item Func tion Torque
1 Flow divider/combiner valve ..............EA......... Controls flow to front and rear drive motors .........50 ft-lbs / 68 Nm
2 Orifice - Plug, 0.043 inch / 1.1 mm ....EB......... Balances flow over valve EL to front drive motors
3 Diagnostic nipple ...............................EC ........Testing "P2" pressure port
4 Orifice - Plug, 0.046 inch / 1.2 mm ....ED ........Balances flow over valve EK to rear drive motors
5 Relief valve, 280 psi / 19.3 bar ..........EE......... Charge pressure circuit ........................................20 ft-lbs / 27 Nm
6 Solenoid valve, 2 position 3 way .......EF.........2-speed motor shift circuit.....................................20 ft-lbs / 27 Nm
7 Orifice - Plug, 0.035 inch / 0.9 mm ....EG ........Brake circuit
8 Orifice - Plug, 0.045 inch / 1.1 mm ....EH ........2-speed motor shift circuit
9 Shuttle valve, 2 position 3 way ..........EI..........Chargepressure circuit that gets hot oil out of low pressure
side of drive pump and allows low pressure flow path for brake
release and 2-speed motor shift ..................25 ft-lbs / 34 Nm
10 Solenoid valve, 2 position 3 way .......E J .........Brake release circuit .............................................20 ft-lbs / 27 Nm
11 Flow divider/combiner valve ..............EK......... Controls flow to rear drive motors .........................30 ft-lbs / 41 Nm
12 Flow divider/combiner valve ..............EL.........Controls flow to front drivemotors .........................30 ft-lbs / 41 Nm
13 Orifice - Plug, 0.090 inch / 2.3 mm ....E M ........Balances flow over valve EA between front and rear drive motors
14 Diagnostic nipple ...............................EN .........Testing "P1" pressure port

EA
1

EB
2

EC
3

ED
4

EN
14
EM
13 EE

EL 5
12
EH
Y1 EF
6
EK EG
11

Y2
EJ
10

EI

Note: 'alpha'calloutsrefer
to correspondingnoteson
9 8 7 the hydraulicschematic

Note: 'alpha-numeric'callouts
refer tocorrespondingnotes
on theelectricalschematic

GS90-8
Oscillate Manifold Components, GS-90 Models (option)
The oscillate manifold is located under the function manifold.
No. Description Item Func tion Torque

1 Solenoid valve, 2 position 2 way ............DA ........Oscillate activation .........................................25 ft-lbs / 34 Nm

2 Relief valve, 3500 psi / 241.3 bar ..........DB ........System relief ..................................................20 ft-lbs / 27 Nm
3 Relief valve, 900 psi / 62 bar ..................DC ........Float circuit relief ..........................................20 ft-lbs / 27 Nm
4 Priority flow regulator,1 gpm / 3.8 L/min .DD ........Oscillate circuit .............................................25 ft-lbs / 34 Nm
5 Solenoid valve, 2 position 3 way ............DE ........Right oscillate circuit .....................................20 ft-lbs / 27 Nm
6 Solenoid valve, 2 position 3 way ............DF.........Left oscillate circuit .......................................20 ft-lbs / 27 Nm
7 Solenoid valve, 2 position 2 way ............DG ........Oscillate float ................................................25 ft-lbs / 34 Nm

DD
4

DA

Y55
DB
2

Y54
DG
7 DC
3

Y56
DF
6
Y57 Note: 'alpha'calloutsrefer
to correspondingnoteson
the hydraulicschematic

DE Note: 'alpha-numeric'callouts
5
refer tocorrespondingnotes
on theelectricalschematic

GS90-9
 Electrical Symbols Legend

KS1 KEY SWITCH

B Emergency Stop
button
PLATFORM
CONTROL Circuit breaker
Solenoid valve
B 3 position
T Push button
Fuse or
GROUND
CONTROL Fusible link
Key switch Solenoid valve QD4
C C
2 position A A
86 30 1
B B
D D
85 87 87A
LED
E E
Relay
Quick disconnect
Drive pump EDC
Pressure switch
D1
F T

Alternator HOUR S8
2 AXIS
TILT LEVEL
N.O.
Hour meter SENSOR

GROUND
LEVEL SENSOR

POWER
CIRCUIT BOARD

PITCH
STARTER

ROLL
S7
LEVEL
SENSOR
M3

RD
BL
YL
BK
Horn
Engine startmotor Level sensor
Level sensor
(models without outriggers)
(models with outriggers)

Resistor
AUX HALL EFFECT
PUMP GENERATOR
JC1
Diode JOYSTICK
M2 CONTROLLER

Auxiliary pump
SW5 SW6
FUNCTION ENABLE
LEFT

RIGHT

STEER
LEFT/ RIGHT

Temperature
switch
Drive Joystick
+ Solenoid

PLATFORM &OUTRIGGER
UP/DOWN
- TS21

N.C. N.C.H.O.
12V DC
Battery Limit switch Lift Joystick

GS90-10en
 QD3 P2
BK EMERGENCY
4 4 BK POWER TO PLATFORM STOP
RD
3 3 RD POWER TO GROUND

1 1 WH GROUND WH J5 PIN1
DATA LINK(HIGH) BL
2 2 BL J5 PIN4

5 5 OR OR
DATA LINK(LOW) J5 PIN5

J5 PIN2
12V DC
U3 D7
PLATFORM CONTROLS VOLTAGE 5V DC
PRINTED CIRCUITBOARD REGULATOR

GY
J2 PIN1

HALL EFFECT
J2 PIN2
YL
GENERATOR
JC1
WH DRIVE JOYSTICK
J2 PIN12
CONTROLLER
BN
J2 PIN13
BL
J2 PIN3
PP
J2 PIN4
J5 PIN3
GY
SW5 SW6
FUNCTION ENABLE
LEFT

RIGHT
OR STEER
J2 PIN5
BK LEFT/ RIGHT
J2 PIN6
RD
J2 PIN7
J2 PIN8
WH/BL
J2 PIN14

POUT1

PIN2 HORN BN5

PIN3 STARTING AID BN3

PIN4 ENGINE START BN2

PIN5 HIGH TORQUE BN6

PIN6 GENERATOR BN7

PIN7 LPG SELECT BN14

PIN8 HIGH IDLE BN4

PIN9 LF OUTRIGGER ENABLE BN85

PIN10 RF OUTRIGGER ENABLE BN86

PIN11 LR OUTRIGGER ENABLE BN87

PIN12 RR OUTRIGGER ENABLE BN24

PIN13 LIFT FUNCTIONBN9

PIN14 ORGR AUTOLEVEL ENABLE BN20

PIN15 SYSTEM STATUS L50

YL
J1 PIN4

BL
J1 PIN3
PLATFORM &OUTRIGGER
RD UP/DOWN JOYSTICK
J1 PIN1 TS21
BK
J1 PIN5

J3 PIN1
RD +
H1
J3 PIN2
BK ALARM PLATFORM
CONTROLS
GS90-13
 Limit Switch Legend

f dual pressure switch LS26

a up limit switch LS5
(GS-5390 CE models)
(GS-5390 models)
(hydraulic tank side) g outrigger deployed
(all models)
b up limit switch LS5A • left front LS12
(GS-5390 models) • right front LS13
(hydraulic tank side) • left rear LS14
• right rear LS15
c down limit switch LS6 h outrigger deployed
(ground controls side) (GS-5390 CE models) (lower)
• left front LS12A
d load sense delay LS25
• right front LS13A
(CE models)
• left rear LS14A
(ground controls side)
• right rear LS15A
e maximum height LS24 i oscillate axle (GS-90 models)
(CE models) • left axle LS23
(ground controls side) • right axle LS22
(located inside axle)

GS90-14
 Electronic Control Module Pin-Out Legend

C 1 6 12
B 1 6 12
A 1 6 12

Electronic Control
Module

C 1
A 1
B 1
12
12

12
(ECM)
J1 J2

12
B 1

12
C 1

12
A 1

J1 Connector J2 Connector
Pin Description Pin Description
A1 Right Turn CoilY3(output) A1 Up Limit Switch LS5(input)
A2 Left Turn CoilY4(output) A2 Down Limit Switch LS6(input)
A3 Up CoilY8(output) A3 Aux Down Power(input)
A4 Brake CoilY2(output) A4 Aux Down Relay CR23 Terminal 86(output)
A5 Plug A5 Key Switch Terminal 3(input)
A6 Plug A6 Level Sensor S7(white)(input)
A7 Plug A7 Plug
A8 Plug A8 Plug
A9 Down CoilY7(output) A9 Plug
A10 2 Speed Coil(output) A10 Platform Controls(ground)(input)
A11 Plug A11 Platform Controls(data+)(input)
A12 Plug A12 Platform Controls(data-)(input)

B1 Generator Coil Y29(output) B1 Level Sensor S8(blue)(input)

B2 Reverse Coil/EDC Y51(output) B2 Level Sensor S8(black)(input)
B3 Forward Coil/EDC Y51(output) B3 Level Sensor S8(yellow)(input)
B4 Proportional Coil Y9(+)(output) B4 Plug
B5 Right Front Outrigger Coil Y36(output) B5 Plug
B6 Outrigger Extend Coil Y40(output) B6 Plug
B7 Outrigger Retract Coil Y39(output) B7 Engine Start Relay CR1 Terminal 86(output)
B8 Plug B8 Ignition Relay CR8 Terminal 86(output)
B9 Left Front Outrigger Coil Y35(output) B9 Engine High Idle(output)
B10 Left Rear Outrigger Coil Y33(output) B10 Level Sensor S7/S8(red)(output)
B11 Right Rear Outrigger Coil Y34(output) B11 Horn Relay Cr5 Terminal 86(output)
B12 LPG Select Coil Y50(output) B12 Alarm (output)

C1 Plug C1 System Power(input)

C2 Platform Overload(input) C2 System Power(input)
C3 Right Front Outrigger Limit Switch LS13(input) C3 System Power(input)
C4 Right Rear Outrigger LimitSwitch LS15(input) C4 Engine Starting Aid(output)
C5 Left Front Outrigger Limit Switch LS12(input) C5 Oscillate Stowed Relay CR84 Terminal 86(output)
C6 Left Rear Outrigger Limit Switch LS14(input) C6 Oscillate Raised Relay CR85 Terminal 86(output)
C7 Alternator (input) C7 Ground (output)
C8 Engine Oil Pressure SW2(input) C8 Plug
C9 Engine Water Temp SW1/Engine Oil Temp SW3 C9 Plug
C10 Plug (Input) C10 Aux DownRelayCr23Terminal 87(output)
C11 Plug C11 Flashing Beacons Fs1(output)
C12 Plug C12 ECM Power(input)

GS90-15
 Genie Scissors RT fault codes generation 2 (new style)
after serial number GS8403-40212 + GS9003-41522
Code
Name Problem Possible cause
connection ECM to platform
01 internal ecu fault computer/ECM computer
platform control box
connection ECM to platform
02 platform ecu fault platform control box platform control box
computer
20 chassis start switch fault start switch ground control
21 chassis choke switch fault start aid switch ground control
22 chassis up switch fault up switch ground control
23 chassis lift switch fault lift switch ground control switch broken or used at
start up
24 down switch fault down switch ground control
25 left turn switch fault left turn switch platform control
26 right turn switch fault right turn switch platform control
27 drive enable switch fault drive enable switch platform control
joystick broken, jammed or
28 off neutral drive joystick off neutral drive joystick used at start up
switch broken or used at
29 platform lift switch fault lift switch platform control start up
joystick broken, jammed or
30 off neutral lift joystick off neutral lift joystick used at start up
31 platform choke switch fault start aid switch platform control
32 platform start switch fault start switch platform control
33 left front outrigger switch fault left front outrigger switch platform control
switch broken or used at
34 right front outrigger switch fault right front outrigger switch platform control start up
35 left rear outrigger switch fault left rear outrigger switch platform control
36 right rear outrigger switch fault right rear outrigger switch platform control
37 auto level switch fault auto level switch platform control
52 func prop coil fault function proportional coil
54 up coil fault up coil
55 down coil fault down coil coil or wiring to coil bad
56 right turn coil fault steer right coil
57 left turn coil fault steer left coil
58 brake coil fault brake coil
low oil level
66 low oil pressure low oil pressure
oil pressure switch fault
high engine temparature
67 high coolant temparature high coolant temparature
temparature switch fault
68 low ecu voltage low ecu voltage bad battery
engine fuel coil
69 low engine rpm low engine rpm
engine alternator
engine trouble
70 high engine rpm high engine rpm
driving out of control
80 left front outrigger coil fault left front outrigger coil
81 left rear outrigger coil fault left rear outrigger coil
82 right front outrigger coil fault right front outrigger coil
83 right rear outrigger coil fault right rear outrigger coil
84 outrigger ext coil fault outrigger extend coil coil or wiring to coil bad

85 outrigger ret coil fault outrigger retract coil

90 2 speed coil fault high speed drive coil
92 drive fwd prop coil fault forward coil
93 drive rev prop coil fault reverse coil
94 machine type fault model select fault wrong model choosen

GS90-16en
to see software revision and model
only for information

pull out platform e-stop

pull out ground e-stop
key switch to platform or ground control
look on the ground computer display
at the start you will see the software revision and model

to change model, configuration and speeds

pull out platform e-stop
pull out ground e-stop
use ground control
push and hold the lift up and down buttons

key switch to ground control

look on the ground control display
now you will see tune speeds
release the lift up and down buttons
use the up and down buttons to go up and down through the menu

use the lift button the enter or to change

see the menu for what you can do

GS90-17en
 68/84/90

tune speeds max fwd raised drive 1-45 28/34/34

max rev raised drive 1-45 28/34/34

max fwd high speed drive 1-99 65/60/60

max rev high speed drive 1-99 65/60/60

max fwd high torque drive 1-99 65/60/60

max rev high torque drive 1-99 65/60/60

max lift speed 1-99 42/65/65

max decent speed 1-45 -/28/28

max settling speed 1-45 -/19/19

steering speed 1-99 -/21/30

restore speed defaults default

return to main menu

1st select model GS68 Dual fuel

GS68 Diesel
GS84 Dual fuel
GS84 Diesel
GS90 Dual fuel
GS90 Diesel
archived models
return to main menu
GS84 Dual Fuel GM A0 ser#<40297
GS84 Dual Fuel ford A1 ser#<40297
GS84 Diesel A1 ser#<40297
GS84 Dual Fuel E0 ser#40297-41691
GS90 Dual fuel A1 ser#<41691
GS90 Diesel A1 ser#<41691
GS90 Dual fuel E0 ser#41691-43480
return to main menu

select option decent delay on-off (off)

lift/drive cut-out on-off on
motion alarm on-off (off)
motion beacons on-off (off)
overload on-off on
oscylating axles on-off (on)
simultanious operation on-off off
beacons on-off-auto (off)
generator on-off-auto (off)
outriggers on-off-auto (on)
return to main menu

test system run system test faults

return to main menu no faults
return to main menu

load software connect to host PC waiting for host PC

return to main menu
only in later software
exit only in early software

GS90-18en
GS5390 overload adjustment
Step 1. Take care that the “pressure switch changer switch” LS26 works well and does not get damaged
by a shifting cylinder.

Step 2. Take care that when coming down this switch is operated before the down stop.
For that you need to change these 2 switches.

1. overload down stop switch LS25.

2. computer down stop/slow drive speed/outrigger block switch LS6.
These should go together. LS6 may come a little earlier when going down.
To adjust you must loosen these 2 bolts. They are on both pictures.

GS90-19en
Step 3. Take care that the maximum up switch LS24 switches just before end of stroke of the cylinder.

Step 4. adjust the lower pressure switch PS2A for the overload at maximum height with 680kg (100%)
no alarm en 816kg (120%) yes alarm.

Step 5. Adjust the top pressure switch PS2B for the overload at the down stop met 680kg (100%) no
alarm en 816kg (120%) yes alarm.

GS90-20en
Step 6. Take care that (with warm oil) no more then 120% (816kg) can be lifted by adjusting the
“maximum lift pressure valve” AC.

GS90-21en