Refractory Material Insulation Pulverizer Coal Burner Fertilizer Machine Modifikasi Boiler Rotari Dryer Incinerator

SPESIFIKASI TEKNIK
ROTARY DRYER SAMPAH ORGANIK
1. HOPPER BAHAN BAKAR
- Dimension = 2400 x 1200 x 1000
- Casing = Plat 3 mm + stiffener
- Kapasitas = 2,5 m cubic
- Strukture = UNP 100 + SIKU 50 (bracing)

2. BELT CONVEYOR BAHAN BAKAR KE SILO

- Dimension = BW 400 x 13.000 mm
- Kapasitas = 2 TPH
- Single Frame = UNP 100 + SIKU 50 (bracing)
- Gear motor = 2.2 kw ratio 1:20
- Transmisi = Chain RS 60
- Drive Pulley = Dia.200 x 450 mm (Rubber Lagging)
- Tail Pulley = Dia.200 x 450 mm (Rubber Lagging)
- Pillow block bearing = UCP 209-FYH
- Bearing Adjuster = UCT 209 -FYH
- Rubber belt = 8 mm (3 ply) x 400 mm “continental / mtech / equal”
- Carrying idler U-type = Roller Dia.50 x 200
= Bracket siku 50+FB 5x50mm
- Return idler flat = Dia.50 x 450 mm
- Strukture = UNP 100 + SIKU 50

3. SILO BAHAN BAKAR

- Dimension = 1500 x 1500 x 1500
- Casing = Plat 4 mm + stiffener
- Kapasitas = 3 m cubic
- Strukture = UNP 100 + SIKU 50 (bracing)

4. SCREW FEEDER BAHAN BAKAR (3 UNIT)

- Dimension = Diameter 250 mm x Panjang 2.000 mm
- Kapasitas = 200 kg/jam (per screw)
- Pitch = 250 mm
- Poros screw = Pipa 4 inci
- Helical Gear motor = 7,5 kw ratio 1:20
- Transmisi = Chain RS 80
- Pillow block bearing = UCF 210-FYH
- Support & strukture = UNP 100 + SIKU 50 (bracing)

5. DIMENSI HOT GAS GENERATOR FURNACE

1. Dimensi (inside) Ruang Bakar :
Lebar 1500 mm; Panjang 3000 mm; Tinggi 1500 mm
2. Dimensi (inside) Ruang Abu:
Lebar 1500 mm, Panjang 1000 mm; Tinggi 1500 mm
HEAD OFFICE :

Griyo Pabean II-B/35 Sedati Sidoarjo—Jawa Timur Tlp : 62-31.8677541-8678180, Fax : 62-31.8674942
Website : http://cvmekarjayatechnicco.indonetwork.co.id, http://www.mekarjayatechnic.com, http://www.mekarjayatechnic.blogspot.com,
Email : mekarteknik@yahoo.co.id
Refractory Material Insulation Pulverizer Coal Burner Fertilizer Machine Modifikasi Boiler Rotari Dryer Incinerator

A. KONSTRUKSI RUANG BAKAR (FURNACE)

1. Wall Fire brick thickness = 115 mm
2. Insulation brick thickness = 115 mm
3. Roof wedge brick = 230 mm
4. Insulation brick thickness = 65 mm
5. Insulation Rock woll roof = 50 mm
6. Casing Wall = 3 mm plat MS
7. Casing Roof = 2 mm plat MS
8. Frame Rangka = H BEAM 125 + UNP 120 x 55
9. Man Hole = 600 x 600 mm (2 buah)

B. KONSTRUKSI RUANG ABU (ASH)

1. Wall Fire brick thickness = 115 mm
2. Insulation brick thickness = 115 mm
3. Casing Wall = 3 mm plat MS
4. Casing Roof = 2 mm plat MS
5. Frame Rangka = H BEAM 125 + UNP 120 x 55
6. Ash door = 600 x 600 mm (2 buah)

C. BLOWER COMBUTION AIR

1. KAPASITAS = 2000 M3/jam
2. STATIC PRESSURE = 800 Pascal
3. MOTOR = 1,5 KW, 1450 Rpm

6. HOPPER SAMPAH ORGANIK

- Dimension = 2400 x 1200 x 1000
- Casing = Plat 3 mm + stiffener
- Kapasitas = 2,5 m cubic
- Strukture = UNP 100 + SIKU 50 (bracing)

7. BELT CONVEYOR SAMPAH ORGANIK INPUT ROTARY DRYER

- Dimension = BW 600 x 13.500 mm
- Kapasitas = 7 TPH
- Single Frame = UNP 100 + SIKU 50 (bracing)
- Gear motor = 3 kw ratio 1:20
- Transmisi = Chain RS 60
- Drive Pulley = Dia.200 x 650 mm (Rubber Lagging)
- Tail Pulley = Dia.200 x 650 mm (Rubber Lagging)
- Pillow block bearing = UCP 209-FYH
- Bearing Adjuster = UCT 209 -FYH
- Rubber belt = 8 mm (3 ply) x 400 mm “continental / mtech / equal”
- Carrying idler U-type = Roller Dia.50 x 200
= Bracket siku 50+FB 5x50mm
- Return idler flat = Dia.50 x 450 mm
- Strukture = UNP 100 + SIKU 50

HEAD OFFICE :

Griyo Pabean II-B/35 Sedati Sidoarjo—Jawa Timur Tlp : 62-31.8677541-8678180, Fax : 62-31.8674942
Website : http://cvmekarjayatechnicco.indonetwork.co.id, http://www.mekarjayatechnic.com, http://www.mekarjayatechnic.blogspot.com,
Email : mekarteknik@yahoo.co.id
Refractory Material Insulation Pulverizer Coal Burner Fertilizer Machine Modifikasi Boiler Rotari Dryer Incinerator

8. ROTARY DRYER
- Dimensi = Diameter 1.500 x 15.000 mm
- Kapasitas input = 4 ton / jam (kadar air 60 %)
- Kapasitas output = 2 ton / jam (kadar air 20 %)
- Density sampah = 400 Kg/m3
- Kadar ait input = 60-70 %
- Kadar air output = maksimal 20 %
- Support = H Beam 150 x 150
- Putaran = 5 rpm
- Helical Gear Motor = 22 kw, 1450 rpm.
- House bearing = Dia 60 mm
- Roda rotary = Witdh 170 x Dia 200 (4 unit)
- Stopper = 2 unit
- Ring Dryer = Width 150 x Diameter 1700 mm, (2 unit)
- Ridding Gear = Width 130 x Diameter 1900 mm
- Pinion gear = Witdh 130 x Diameter 250 mm

9. BELT CONVEYOR OUTPUT ROTARY DRYER

- Dimension = BW 500 x 10.000 mm
- Kapasitas = 5 TPH
- Single Frame = UNP 100 + SIKU 50 (bracing)
- Gear motor = 2,2 kw ratio 1:20
- Transmisi = Chain RS 60
- Drive Pulley = Dia. 200 x 550 mm (Rubber Lagging)
- Tail Pulley = Dia. 200 x 550 mm (Rubber Lagging)
- Pillow block bearing = UCP 209-FYH
- Bearing Adjuster = UCT 209 -FYH
- Rubber belt = 8 mm (3 ply) x 400 mm “continental / mtech / equal”
- Carrying idler U-type = Roller Dia.50 x 200
= Bracket siku 50+FB 5x50mm
- Return idler flat = Dia.50 x 450 mm
- Strukture = UNP 100 + SIKU 50

10. DOUBLE CYCLONE

- Dimensi = Dia Ø 1.300 x 5.000 mm, Material Ms t.3 mm
- Struktur = UNP 120 + UNP 100 + Siku 50

11. DUCTING CONNECTION

- Ducting dari Dryer ke Double Cyclone
= 600 mm x 450 mm x 4 m, Flange, Material MS t,3mm
- Ducting dari Double Cyclone ke IDF Blower
= Dia.Ø 600 mm x 10 m, Ducting Elbow & Flange, Material Ms T. 3mm
= Support UNP 100
- Ducting dari IDF Blower ke wet scrubber
= 600 x 600 x 10 m, Flanges
- Ducting dari wet scrubber ke chimney
= Dia 600 x 5 m, Flanges
-
HEAD OFFICE :

Griyo Pabean II-B/35 Sedati Sidoarjo—Jawa Timur Tlp : 62-31.8677541-8678180, Fax : 62-31.8674942
Website : http://cvmekarjayatechnicco.indonetwork.co.id, http://www.mekarjayatechnic.com, http://www.mekarjayatechnic.blogspot.com,
Email : mekarteknik@yahoo.co.id
Refractory Material Insulation Pulverizer Coal Burner Fertilizer Machine Modifikasi Boiler Rotari Dryer Incinerator

12. BLOWER IDF

- Kapasitas = 20.000 m3/jam
- Pressure = 2.000 Pa
- Motor = 22 Kw, Rpm 1450
- Drive = Pully + V- Belt

13. WET SCRUBBER

- DIMENSION = DIAMETER 1700 X 7000 MM
- MATERIAL BODY = PLAT 5 MM SUS 304
- STRUKTURE = H BEAM 125
- ACCESORIES = PLAT FORM AND HAND RAIL
- PIPA HEADER = DIA 2 IN SUS 304
- NOZZLE = DIA ¾ IN; 16 PCS; SUS 304
- FLUE GAS CAPACITY = 20.000 M³/HOUR
- WATER FLOW = 12 M³/HOUR
- WATER PRESSURE = 300 – 400 KN/M² ( 3-4 BAR)
- PRESSURE LOSS = 50 – 100 N/M²
- DUCTING TO CHIMNEY = MATERIAL MS 5MM
- WATER PUMP = CAPACITY : 12 M³/HOUR
MOTOR : 4 KW
MATERIAL : SUS 304

14. CHIMNEY
- Dimension = Dia.Ø 950 m m x 12.000 mm, Material MS t, 6 mm, 5 mm, 4 mm

15. CONTROL PANEL

- Contactor = Mitsubhisi
- Breaker = Schneider
- Over Load = Schneider
- Ampere Meter = Schneider
- Volt Meter = Schneider
- MCB = Schneider
- Pilot Lamp = Schneider

HEAD OFFICE :

Griyo Pabean II-B/35 Sedati Sidoarjo—Jawa Timur Tlp : 62-31.8677541-8678180, Fax : 62-31.8674942
Website : http://cvmekarjayatechnicco.indonetwork.co.id, http://www.mekarjayatechnic.com, http://www.mekarjayatechnic.blogspot.com,
Email : mekarteknik@yahoo.co.id