Approved PPE Guidelines

MY ALL S 04 003
Rev. 0 Nov 2001
PCSB
APPROVED PPE
GUIDELINES
PETRONAS CARIGALI SDN BHD

PCSB Approved PPE Guidelines MY ALL S 04 003
Preliminary Rev.0 Nov 2001
PCSB APPROVED PPE GUIDELINES
Main Contents
Foreword
Distribution List
Amendment Summary
Preface
Abbreviations and Acronyms
Referenced Documents
Section 1 Scope
Section 2 Exceptions
Section 3 Applicable Statutory
Section 4 Applicable Standards and Recognition
Section 5 Procurement Of PPE
Section 6 Work site PPE Requirement
Section 7 Head Protection
Section 8 Foot Protection
Section 9 Eye and Face Protection
Section 10 Hand Protection
Section 11 Body Protection
Section 12 Respiratory Protective Equipment
Section 13 Hearing Protection
Section 14 Fall Protection
Section 15 Personal Floatation Devices (PFD)
PETRONAS CARIGALI SDN BHD Preliminary
Page i
Abbreviations Rev. 0 Nov 2001
A Ampere
dB Desibel
dBA Desibel Attenuation
Deg C Degree Celcius
Deg F Degree Fahrenheit
FMA Factory and Machinery Act
HE- Prefix uses to indicate high efficiency filter. It normally used together with
other abbreviation e.g. HEPA etc.
HLO Helicopter Landing Officer
HP Horse Power
HSE Health, Safety and Environment
HSEMS Health, Safety and Environment Management System
IDLH Immediately Dangerous to Life and Health
ITB Invitation To Bid
Lab Labaratory
lb Pound
MESC Materials and Equipment Specification Coding
NIOSH National Institute for Occupational Safety and Health
NRR Noise Reduction Rating
OSHA Occupational Safety and Health, 1994
PCSB Petronas Carigali Sdn Bhd
PAPR Powered Air Purifying Respiratir
PFDs Personal Floation Devices
PPE Personal Protective Equipment
PTS Petronas Technical Standards
SCBA Self Contained Breathing Apparatus
TLV Threshold Limit Value
UV Ultra Violet
V Voltage
PETRONAS CARIGALI SDN BHD Section 4
Page 1
Scope Rev. 0 Nov 2001
Section 1
SCOPE
Contents
Paragraph Page
1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PETRONAS CARIGALI SDN BHD SECTION 1
Page 1
1 SCOPE
This guidelines specifies the MINIMUM requirements for all

PCSB employees and the contractors in relation to the
selection, procurement and distribution of PPE.
Contractors working for Petronas Carigali at their own work site

are recommended to use PPE which is comparable to those
mentioned in this PPE guidelines.
Page 2
Section 2
EXCEPTIONS
Contents
Paragraph Page
1 EXCEPTIONS .......................................................... 2
Page 1
1 EXCEPTIONS
This guidelines is mandatory for all employees and

non-employees who are working for and on behalf of Petronas
Carigali as described in para 1 of section 1.
Any deviation which resulted in lower standard of PPE than

specified in this guidelines, which means below a minimum
requirement, is not acceptable. However should any deviation
is taking place due to whatever reasons which is not specified
in this guidelines, a written approval shall be obtained from
respective regional HSE Department and verified by Asset
Manager.
Page 2
Applicable Statutory Rev. 0 Nov 2001
Section 3
APPLICABLE STATUTORY
Contents
Paragraph Page
1 APPLICABLE STATUTORY 2
Page 1
Applicable Statutory Rev. 0 Nov 2001
1 Applicable Statutory
Occupational Safety and Health Act 1994, Sec 24 (1)(c)
“ To wear or use at all times any protection equipment or

clothing provided by the employer for the purpose of
preventing risks to his safety and health”
Factory and Machinery Act 1967, Sec 24
“ Requirement for PPE when exposed to a wet or ducty

process, to noise, to heat or to any poisonous, corrosive or
other injurious substances which is liable to cause bodily
injury “
Page 2
Applicable Standards and Recognition Rev. 0 Nov 2001
Section 4
APPLICABLE STANDARDS AND RECOGNITION
Contents
Paragraph Page
1 APPLICABLE STANDARDS 2
Page 1
1 APPLICABLE STANDARDS AND RECOGNITION
The acceptable standards and recognition for any PPE to be

used in PCSB operations are listed below.
Equivalent standards are acceptable however it will be the

responsibility of the procurer to ensure that any PPE purchased
complies with the standards as listed.
APPLICABLE STANDARDS AND RECOGNITION
Page 2
Note: The standards and recognition as listed below are not exhaustive. It only for the
guiding purposes only. Any internationally recognised standards and recognition are
acceptable. Any doubt and undecided situation pertinent to this matter shall be refered to
respective HSE Department for advise.
MS Malaysia Standard
AS Australia Standard
DIN German Standard
BS British Standard
ISO International Standard Organisation
JIS Japan Standard
ANSI American Standard
EN European Standard
DOT Department of Transport, UK
NIOSH National Institute of Occupational, Safety and Health, USA

Bomba Jabatan Bomba dan Penyelamat, Malaysia
SOLAS International Codes for Safe of Life at Sea
HSE Health and Safety Executive, UK
NSC National Safety Council, UK
RoSPa Royal Society for Prevention of Accident, UK
DoE Department of Environment, Malaysia
DOSH Department of Occupational, Safety and Health, Malaysia
CAN/CSI Canadian Standards
USCG United States Coast Guard
Page 3
Procurement of PPE Rev. 0 Nov 2001
Section 5
PROCUREMENT OF PPE
Contents
Paragraph Page
1 PROCUREMENT OF PPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Page 1
Procurement of PPE Rev. 0 Nov 2001
1 PROCUREMENT OF PPE
1.1
The Procurement Department shall ensure that the Material

Specification as listed by MESC or R3 system’s Material
Numbers of any PPE at least contains the following :
Description of PPE
Condition or circumstances which the PPE is to be used eg
at offshore facilities etc
Standards Complied
Technical Specification eg NRR 25, 200 J impact resistant
etc
Detail properties eg oil resistant, water proof, fire proof etc
Limitation eg temperature resistance shall exceed 70 deg C
Brand prefered
The Procurement Department shall also specify in ITB that a

full specification as per equipment catalogue shall be provided
in the supplier bidding document for ANY PPE.
The PPE to be purchased shall fulfil the following basic criteria:
Fit for purpose

Comfortable to use
Provide the level of protection against known hazards and
exposure
Meet national and international standards.
The currently available PPE specification in R3 databases is

considered as an approved lists of PPE unless a written
instruction from HSE Department specifies otherwise.
In case of any discrepancy of items on delivery, the user with or

without consulting respective HSE Department, has a right not
to accept the item. All related paperworks shall be handled by
Procurement Department.
The Procurement Department’s Buyer that take charge of

purchasing any PPE shall invite HSE Department
Representative for verification prior to issuance of Purchase
Order.
Page 2
Work Sites PPE Requirement Rev. 0 Nov 2001
Section 6
WORK SITES PPE REQUIREMENT
Contents
Paragraph Page
1 WORK SITES PPE REQUIREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.1 Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 PPE Signboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Work sites PPE Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Page 1
1 WORK SITES PPE REQUIREMENT
1.1 Rules
All Petronas Carigali employees, contractors and visitors are
required to wear PPE when working or visiting Petronas
Carigali facilities or facilities that contracted to Petronas
Carigali.
1.2 PPE Signboard
The PPE signboard shall be posted to relevant area where PPE

shall be worn. The signboard shall use international standards
of sign, colour and size.
Page 2
1.3 Work sites PPE Requirement
Work Site Mandatory PPE

Helideck ( HLO ) Coveral, Safety glass,safety
shoe/boot,
Helideck (Fire Fighter) Coveral,Fire Fighting suit,
Fire fighting helmet with
safety visors, safety glass,fire
fighting boot,glove
Process Area Ear muff or plug, coveral,
safety helmet
Sea Deck and Boat Landing Coveral,working vest or life
Area jacket, safety glass,safety
helmet, ear plug or muff
(deem necessary),safety
shoes/boot.
Laboratory Lab coat (for Chemist and
lab Technician, onshore
only),coveral
(offshore),safety glass
(onshore and offshore),
Safety shoes/boot (onshore
and offshore)
Warehouse Coveral,helmet,safety
shoe/boot
Chemical store Coveral, helmet,safety
shoe/boot, safety glass,
respirators, chemical suit,
chemical glove as applicable
Construction site/ fab yard Coveral, helmet, safety
shoe/boot,safety belt/harness
as applicable
Confined Space Coveral,safety helmet,safety
boot/shoe, respirators
(details as per confine space
entry procedure), glove
Working at heights more Coveral, helmet, Safety
than 3 meter shoe/boot, safety belt or
harness on Supervisor
discretion, ear plug as
applicable, safety glass, work
vest is over water
Workshop Coveral, helmet, safety

glass, ear plug as required,
welding goggles as required
Page 3
Head Protection Rev. 0 Nov 2001
Section 7
HEAD PROTECTION
Contents
Paragraph Page
1 HEAD PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 Types Of Head Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Exempt Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Specification and Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
1.4 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Criteria for Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Correct Use of Head Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7 Cares and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
..............................................................................
Page 1
HEAD PROTECTION
1.1 Types of Head Protection
Safety Helmet
It is intended to protect the worker against falling objects as

well as bumps against stationery objects (HSEMS
2.2-040-040). It shall be able to protect the fracture of wearer’s
skull immediately below the point of impact.
Safety Cap/ Bump Cap
It is not recommended for normal use in PETRONAS

operations (PTS 60.045, Sec 5.2). It provides protection only
against minor impact and is only acceptable for few specific
jobs.
Crash Helmet
This type of helmet is specially designed for motorcyclist and

shall be used all time for motorcycle rider and its pillion.
1.2 Exempt Area
Workers in the areas where the likelihood of head injuries

are almost nil are exempted from wearing the head
protection. Those areas are; office, living quarter, control
room, rest area, parking lot, galley etc.
Head protection also not required to be worn when other

personal protective equipment would interfere with their
use, for example while wearing breathing apparatus or
hoods for grid blasting. Should wearing a hard hat become
interference with other PPE, permission of the Supervisor
must be obtained to be exempt from wearing the hard hat.
1.3 Specification and Standards
The safety helmet shall at least conform to any of the

following standard;
AS1801-75, BS5240, DIN4840, MS183, ANSI Z89.1-1996
or later, ANSI Z89-2-1971 or later (for electrical worker), JIS
T8131 -1990 or later, CAN/CSA - Z94.1-92. Fire fighter
helmet shall conform to at least NFPA 1977-1993 standards
and/or certified by Jabatan Bomba dan Penyelamat,
Malaysia.
Any products that are not tested against the standard as

listed in section 4 is not acceptable.
For any newly introduced products, Petronas Carigali shall
request the supplier to furnish the full technical specification
for evaluation by evaluation team which at least contains
Page 2
HSE Representative, Procurement Representative and End

User. The new products shall be field tested at a duration
agreed upfront between Petronas carigali and the Supplier.
OSHA (US) classifies the hard hat in three type i.e A, B

and C. Type A provides protection against impact and
penetration plus low voltage electrical insulation up to 2000
V. Types B provides protection against impact and
penetration resistance plus high voltage electrical insulation
up to 20,000 V. Type C provides protection against impact
and penetration but is of metal type (usually alluminium)
and not suitable for electrical hazard workplace.
The shell material shall at least ABS (Acrylic Butadene

Styrene). PVC (Polyviny Chloride) made safety helmet is
NOT ALLOWED to be used in Petronas Carigali. Other
materials such as high density polyethylene, polycarbonate,
polycarbonate/ABS blend, reinforced fibreglass and
resin-impregnated textiles are acceptable. For fire fighting
helmet, it shall be made of at least heat resistant thermo
plastic. The shell shall be of one-piece seamless
construction and designed to resist the impact of a blow
from falling material.
Accessories such as adjustable headband, clip and elastic

chinstraps are mandatory. The prefered headband is an
adjustable type in 1/8 -size increment to suit various size of
wearer’s head. When the headband is adjusted to the right
size, it shall provide sufficient clearence between the shell
and the headband. The sweatband used shall be
removable or replaceable type and it shall cover at least the
forehead portion of the headband.
For fire fighting safety helmet, standard features include
goggle retainer clips for securing eye protection and
reflective strips for increasing wearer visability. A self
adhesive underbrim green decal helps reduce glare. The
helmets are also designed to accept a full range of brackets
for faceshield visors and screens
Standard Petronas Carigali employees’ safety helmet is
white in colour with Petronas Logo (printed at the ‘forehead’
area of the helmet). However colour such as red for Safety
Officer and Yellow for office Fire Warden etc is allowable.
Any other color that need to be used shall be on agreement
with respective HSE Department Manager .
For Contractors, the helmet shall conform to the standard

as specified above, however the color is subject to their
company’s approved color.
1.4 Precautions
Page 3
If the safety helmet has been subjected to a heavy blow, the

shell and unit should be replaced immediately even though
there is no visible damage.
The shell or suspension should never be altered or midified
Wearers should not carry anything inside their safety
helmet
Safety helmet should never be painted, as the paint or
solvent can damage the helmet
Safety helmets should not be dropped, thrown, used as
supports or subjected to any other form of abuse.
Safety helmet should never be sticked with any stickers as
it could prevent the crack or any other deformation been
visibly seen.
Safety helmet are not allowed to be worn when boarding,
disembarking or while travelling by helicopter.
Safety helmet is compulsory when performing personnel
transfer by boat landing or basket.
Metal helmet are not allowed at any Petronas Carigali sites
because they do not meet the electrical conductivity
requirements
Safety helmet should not be stored or carried on the
rear-window shelf of an automobile since the sunlight and
extreme heat may adversely affect the degree of protection.
1.5 Criteria For Replacement
On average, polyethelene helmet shall be replaced every 2-3

years. However if the following conditions exhibited it shall be
replaced anytime and at no cost to employees:
There is an evidence of split or hairline cracks at the shell

Excessive discoloration of the shell or weathering of the
surface
Defective or damaged harness/ cradle set
Broken/ torn chinstrap or harness strap
Lost of helmet
1.6 Corect Use of Head Protection
Adjust the headband to fit the head size. Ensure the

chinstrap is strapped correctly. The headgears shall be
flexible enough in order to conform to the various head
shape and sizes.
Never wear hard hat or other head protection in reverse
order
1.7 Cares and Maintenance
Page 4
Manufacturer shall be consulted with regard to paint or

cleaning materials for the helmets because some paints
and thinners may damage the shell and reduce protection
by physically weakening it or negating electrical resistance.
A common method of cleaning the shell is by dipping for at

least a minute in hot water (approximately 60 deg C or
140 deg F) that contains a good detergent. Shells should
then be scrubbed and rinsed in clear hot water. After
rinsing, the shell should be carefully inspected for any sign
of damage.
All components i.e shells, suspensions, headbands,

sweatbands and any other accessories should be visually
inspected daily for sign of dents, cracks, penetration or any
other damage that might reduce the degree of safety
originally provided.
Page 5
Foot Protection Rev. 0 Nov 2001
Section 8
FOOT PROTECTION
Contents
Paragraph Page
1 FOOT PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 General Rules of Foot Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1.1 Field Trial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Exempt Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
1.4 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
..............................................................................
Page 1
1 FOOT PROTECTION
1.1 General Rules of Foot Protection
Foot protection is required for work outside offices or living

quarters, on fabrication yard, offshore platform, onshore
terminal, drilling rigs, seismic vessel, workshops and
general utilities area which might subject the feet to a
potential danger of injuries due to falling or rolling objects or
objects piercing the sole.
In addition to the above, foot protection for employees

working in classified area are mandatory.
.
Safety footwear shall be able to perform maximum
protection to the foot against the following:
Impact from heavy objects
Cuts and punctures from sharp objects such as
nails, scrap metal or glass
Contact with chemicals
Electrical shock
1.1.1 Field Trial
Any new product of safety shoe that intended to be used by

employees in Petronas Carigali work area where its
suitability is not yet known, a field trial is required prior to
acceptance as a standard safety footwear. The trial period
shall be at least in 3 months period. The shoe properties
and condition shall be recorded before and after trial period
for evaluation. The findings shall be communicated to
respective HSE Department Manager, Procurement
Manager and User’s Department Manager
For contractor works for and on behalf of Petronas Carigali,
their safety footwear are not subjected to the above.
However Petronas Carigali Worksite Responsible Person
has a right to advise them on the suitability of their safety
shoe which might result in rejection of the shoe to be worn
at the workplace.
1.2 Exempt Area
Workers in the areas where the likelihood of foot injuries

are almost nil are exempted from wearing the foot
protection. Those areas are; office, living quarter, control
room, rest area, parking lot, galley etc. However non-safety
type of footwear is strongly recommended to be used in
those areas.
Visitors are recommended to wear safety footwear but it is

not mandatory. Visitors who do not have safety footwear
need to be limited in the type of task they are doing. An
engineer from the main office wanting to inspect the
Page 2
facilities would not be considered a visitor (HSEMS

2.2-040-050, page 1 of 1) . Guided tour is mandatory for
visitors without safety footwear.
The safety footwear shall at least conform to any of the

following standard;
BS 1870 or BS 5451 or BS 6159 or BS 1870, EN 345, ANSI
Z41-1991 or later, AS 2210, MS 967 :1985 or later,
CAN/CSA-Z195 and any equivalent standards. For fire
fighting boot, it shall comply to all standard as described
and in addition shall also comply to at least NFTA 1971 and
approved by Jabatan Bomba Malaysia.
Safety shoe for use in Petronas Carigali shall be able at

least to protect the foot and angkle against the hazards
described above. Sole shall be with maximum traction for
slip resistance. It shall also be able to withstand acid, alkali,
heat and static resistance in the workplace.
Steel toe cap shall be able to withstand an impact of not

less than 200 Joule.
The sole construction shall be able to reduce hazards due to

contact of the sole with electrically energized parts. It shall
provides a secondary electrical hazard protection on
substantially insulated surfaces. The sole shall be able to
withstand an open circuit voltage of 600 V or less under dry
conditions. The shoe shall maintain a high enough specified
level of electrical resistant which between 1 megaohm and
100 megaohm)
The safety shoe shall be puncture resistant in order to
reduce the possibility of puncture wounds to the sole of the
foot by penetrating objects. The sole construction shall be
able to withstand a minimum force of not less than 270
pounds.
Rubber hip boot used for fire fighting shall full fill the above
specification. In addition, it shall be :
Built in steel shank
Resists oil, grease, gasoline, salt water and ozone
Can be folded or rolled with no cracking
Cleated sole with kick off lug
1.4 Precautions
Page 3
Non-conductive footwear shall not be worn in the area

which requires conductive footwear eg near explosives etc.
Conductive footwear shall not be worn near open electrical
circuits or highly charged objects of any kind requiring
electrical hazard footwear.
Internal or external metatarsal guard should be fitted in
order to prevent or reduce the severity of injury to the
employee’s metatarsal area and toes. The guard shall meet
both impact and clearance standards.
Any shoe that exhibits the sign in section 1.5 shall not be
worn.
There is no specific period been specified for the safety footwear

to be replaced unless the following conditions are observed:
There is a tear or deep cut to the leather/uppersole or

noticeable burns
Worn out soles
Worn out lining inside the shoes
Sign of dented steel toe
Any other sign that may affected the protective features of
the shoes.
Page 4
Eyes and Face Protection Rev. 0 Nov 2001
Section 9
EYES AND FACE PROTECTION
Contents
Paragraph Page
1 EYES AND FACE PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.1 Types of Eyes and Face Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Exempt Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
1.4 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table 1 - Filter Lenses for Protection Against Radiant Energy . . . . . . . . . . . 5
Table 2 - Filter Lenses for Protection Against Radiant Energy . . . . . . . . . . . . . 6
..............................................................................
Page 1
1 EYES AND FACE PROTECTION
1.1 Types of Eyes and Face Protection
The eyes and face protection shall be able to protect the eyes
and face from chemical and physical hazards such as chemical
splashes, foreign bodies, electromagnetic radiation, excessive
heat, ultraviolet radiation, excessive glare and welding flash
and sparks.
The equipment used for the protection of eyes and face can be
divided into four group namely
(i) Safety Spectacles and Goggles
Safety spectacles do afford useful protection against a

number of hazards especially flying particles and objects.
Side shield attached to the safety glass shall give most
effective protection. Safety spectacles can be divided to
prescriptive and non-prescriptive depends on the sight
condition of the wearers.
Protective goggle is normally used for protection against an

impact, liquid splash, dust, fumes and flying debris.
(ii) Visor
Visor normally fitted to head protection gear and particularly

used in chemical process area. It includes the goggles
which to be used together due to the possibility of chemical
splashes under the visor.
.
(iii) Optical Filter
Optical filter normally used during welding activities. It shall

protects the wearer against and eye damage due to
radiation intensity. This filter shall attenuate all wavelengths
or bands of wavelengths or have very specific properties eg
laser filters and plane polarising filters.
(iv) Hood
Hood is normally used with full protective suits or as part of

respiratory protective equipment.
1.2 Exempt Area

Workers in the areas where the likelihood of exposure to
the hazards as specified in section 1.1 is almost nil are
exempted from wearing the eyes and face protection.
Those areas are; office, living quarter, control room, rest
area, parking lot, galley etc. However any employee who is
doing the job in the areas as specified above shall wear
Page 2
suitable eyes or face protection deems necessary for

example while doing air conditioning maintainance job,
lighting change out where the risk of the hazard is
intolerable.
Visitors are required to wear eyes protection when doing

plant tour, guided or not.
The eyes and face protection shall at least conform to any

of the following standard;
BS 2092 , ANSI Z 87.1, CSA Z94.3 and other international
standards.
The lense for safety glasses shall clear in color. Tinted

safety glasses shall be limited to 30% tint. Photo grey or
light sensitive tint must be limited to the minimum level
available. If the safety glasses are too dark, a person
entering an enclosed room from bright sunlight may not be
able to see clearly for a few moment. This condition may
pose possible danger to the wearer.
The materials for the lense shall be at least impact resistant

polycarbonate with more than 99 % (preferably 100%)
absorption of harmful UV radiation. The lens shall also be
bonded with anti-fog coating layer.
The other features should be adjustable lens inclination,

adjustable temple length, fitted with browguards, side shield
and molded-in nosebridge.
For welding work, the use of welding helmet or hand shields

fitted with Number 10 or 12 shade lenses. Helpers in
electric welding work shall use helmets or shields fitted with
Number 4 shade lenses. Clear cover glass protects the
shaded lens from welding splatter.
The optical filters for welding work shall be selected based

on the type of welding to be performed, electrode size and
current (ampere). Please refer to table 1 for guideline.
For protective goggles, it shall be selected from the range

of designs such as eyecups, flexible or cushioned goggles,
plastic eyeshield goggles and foundrymen’s goggles in
order to suit the type of job to be done. The lense shall fullfil
the specification as for safety glasses. Only indirect
ventilation features is acceptable for the goggles used when
handling chemicals.
1.4 Precautions
Page 3
Never use streetwear frames with safety lenses. The safety

eyewear’s frame shall be specially made for intended use.
Extra precaution needed when selecting goggles for

different works. Manufacturer specification must be refered
prior to ordering.
When using goggles over corrective spectacles, it shall be

ensured that the goggle does not disturb the adjustment of
the spectacles.
There is no specific period been specified for the eyes and face
protection equipment to be replaced unless the following
conditions are observed:
For spectacles,
Bent (approx. > 45 %), broken and discoloration or
faded of the frame
Broken temple and nose bridge
Cracked, scratched or pit of the lense
Corrossion of metal parts of the spectacles
For prescription spectacles, the lenses need to be
charged as soon as the prescription lenses are not
suitable anymore
For goggles, visors and face shield,
Scratched lenses impairing visual of user
Broken headband, broken hinges, broken and
elongated straps and harnesses
Page 4
TABLE 1 : Filter Lenses for Protection Against Radiant Energy
OPERATION ELECTRODE CURRENT MINIMUM

SIZE (1/32) (AMPS) FILTER
NUMBER
Shielded Metal Arc Welding < 3/32 < 60 7
3/32 - 5/32 60 - 160 8
5/32 - 8/32 160 - 250 10
> 8/32 250 - 500 11
Gas Metal and Flux Cored Arc Welding < 60 7

60 - 160 10
160 - 250 10
250 - 500 10
Gus Tungsten Arc Welding < 50 8

50 - 150 8
150 - 500 10
Air Carbon Arc Cutting Light < 500 10

Heavy 500 - 1000 11
Plasma Arc Welding < 20 6

20 - 100 8
100 - 400 10
400 - 800 11
Plasma Arc Cutting Light < 300 8

Medium 300 - 400 9
Heavy 400 - 800 10
Torch Brazing 2
Torch Soldering 2
Carbon Arc Welding 14
Source : OSHA : Occupational Safety and Health Administration, U.S Department of Labour
TABLE 2 : Filter Lenses for Protection Against Radiant Energy
Page 5
OPERATION INCHES MILIMETERS MIN

PROTECTIVE
SHADE
Gas Welding < 1.8 < 3.2 4
1/8 - 1/2 3.2 - 150 5
> 1/2 > 12.7 6
Oxy Cutting <1 <25 3

1-6 25 - 30 4
>6 > 150 5
Page 6
Hand Protection Rev. 0 Nov 2001
Section 10
HAND PROTECTION
Contents
Paragraph Page
1 HAND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 General Rules of Hand Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Hand Protection Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
1.3 Applications of Types of Gloves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
1.4 Specification and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Criteria for Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
..............................................................................
Page 1
1 HAND PROTECTION
1.1 General Rules of Hand Protection
Gloves are used to protect the hands against chemical,

physical and biological hazards. The permeability and chemical
resistant of the gloves to the materials handled shall always be
considered. The necessary information on chemical resistance
and permeation is available from either chemical or glove
suppliers.
Glove which is not exposed to harmful and toxic substances is

only recommended to be washed and reused.
1.2 Hand Protection Selection
The work activities of the employees should be studied to

determine the degree of dexterity required, the duration,
frequency and degree of exposure to hazard and physical
stress that will be applied.
It is important to know the performance characteristics of
gloves relative to the specific hazard anticipated eg
exposure to chemicals, heat or flames. Gloves’
performance characteristics shall be assesed by using
standard test procedures.
The toxic properties of the chemical, in particular the ability
of the chemical to cause local effects on the skin and/or to
pass through the skin and cause systemic effects shall be
known.
The following is a general description of glove types and
their application:
Electricians need special protection from shocks and
burns. Rubber is considered the best material for
insulating gloves and sleeves
Rubber, plastic or synthetic rubber gloves are suitable
for work with oils, grease, solvents, chemical, protect
against burns, irritation and dermatitis. It is also suitable
for cleaning crews .
Leather work gloves are more durable. They resist to
sparks, moderate heat, chips and rough objects and
provide some cushioning against blows. A welder
requires a better type than the ordinary leather glove.
Cotton or fabric gloves are suitable for protection
against dirt, slivers, chafing or abrasion. They are not
heavy enough for use with rough, sharp or heavy
materials.
Coated fabric gloves, for use with moderate
concentrated chemicals are recommended for
laboratory tasks and routine jobs such wire rope
handling and during housekeeping.
Gauntlet type gloves shall be used where the likelihood
of injuries to the wrist and forearms exist.
Page 2
1.3 Applications of Types of Gloves
Aluminized Gloves
Offer both reflective and insulating protection. The insert shall

NOT be made of asbestos. Kevlar and Zetex are satisfactory
asbestos substitutes. These gloves are generally used for
welding, furnace, and foundry work.
Coated Fabric Glove
Normally made from cotton flannel with napping on one side.

The unnapped side is coated with a plastic material. This type
glove is a general-purpose protector offering slip-resistant
qualities. They are used in laboratory tasks and for handling
bricks and wire rope.
Chemical and Liquid Resistant Gloves
Butyl Rubber Gloves
Provide protection from nitric acid, sulfuric acid, hydrofluoric

acid, red fuming nitric acid, rocket fuels, and peroxide. These
gloves have a high impermeability to gases, chemicals, and
water vapor, and resistance to oxidation and ozone attack.
They have high abrasion resistance and remain flexible at low
temperatures.
Natural Latex or Rubber Gloves
Provide protection from most water solutions of acids, alkalis,

salts, and ketones. Plus, they are resistant to abrasions
occurring in sandblasting, grinding, and polishing. These gloves
have excellent wearing qualities, pliability, and comfort and are
a good general-purpose glove.
Neoprene Gloves
Provide good protection from hydraulic fluids, gasoline,

alcohols, organic acids, and alkalis. They have good pliability
and finger dexterity, high density and tensile strength, plus high
fear resistance.
Nitrile Rubber Gloves
Provide protection from chlorinated solvents (trichloroethylene,

perchloroethylene). They are intended for jobs requiring
dexterity and sensitivity, yet they stand up under mechanical
use even after prolonged exposure to substances that cause
other glove materials to deteriorate. They also resist abrasion,
puncturing, snagging, and tearing.
Kevlar
Page 3
Provides protection against heat and cold. Kevlar is a synthetic

material and is used by a variety of manufacturers in their
gloves. Gloves made of Kevlar material are cut and abrasion
resistant and wear well.
Zetex
Provides protection against heat and cold. It is also a synthetic

material and is used by several manufacturers in their gloves.
Gloves made of Zetex material are cut and abrasion resistant
and also withstand diluted acids (except hydrofluoric, alkalis,
and solvents).
For electrical insulating glove, it shall comply to ASTM D

120-87 or ASTM D 1051 - 87 for sleeves. For other gloves,
the standards available is for the selection of the type of
glove against the substances to be handle eg ANSI/ISEA
105-2000 - American National Standard for Hand
Protection Selection Criteria
Gloves shall be long, leaving no gap between the glove and

shirt/coveral/coat sleeve. Long flaring gauntlet shall be
avoided unless they are equipped with locking devices for
snug wrist fit.
For electrical personnel, rubber glove is considered the best

material for insulation against shock and burns.
1.5 Precautions
Hand protection shall not be required where there is a
danger of the hand protection becoming caught in moving
machinery or materials.
Always wear sleeve outside glove gauntlets when caustic
substances are being poured.
Awlays inspect the glove before using for any damage or
reduction in effectiveness.
Any types of hand protection shall be replaced if the following

signs are observed:
There is noticeable tear, cuts, worn out stitches or grain

damages than can expose any part of the fingers, palm or
wrist.
Extensively soiled
Soaked with harmful liquids or chemical
Page 4
Page 5
Body Protection Rev. 0 Nov 2001
Section 11
BODY PROTECTION
Contents
Paragraph Page
1 BODY PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 General Rules Of Body Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
1.3 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
..............................................................................
Page 1
1 BODY PROTECTION
1.1 General Rules of Protective Clothing
Selection of the appropriate protective clothing shall be based

on an evaluation of the task(s) to be performed, conditions
present, duration of use and the hazards and potential hazards
identified. Criteria such as resistance to physical hazards,
flexibility and ease of movement, chemical and thermal
resistance and ease of cleaning and disposal shall be taken
into account.
Coverall - Chemical and Hydrocarbon Hazards ; Coveralls

made of impervious materials protect personnel who may
be endangered by splashes or sprays of solvents, acids,
hydrocarbon, alkalis and other chemicals. These protective
garments cover the entire body except the head, hands and
feet.
Laboratory coats, aprons, smocks, coveralls, pants, jacket,
hood and similar garments need to be used for protection of
the body and clothes from corrossive chemicals. Some of
the garments made from systhetic fibers are highly resistant
to corrosive chemicals. Since it is possible that none of the
garments possess all the protective qualities required, it
may be necessary to select garments made of the material
that is most resistant to the chemicals most frequently
handled in the laboratory.
Certain synthetic fibers and plastic materials used in
personal protective clothing can, owing to friction during use
in very low humidity areas, generate static electricity;
therefore, their use in fire restricted areas or working with
flammables could be a possible fire ignition source.
Coveralls - Light duty, Synthetic and Natural Fibers -
General work coveralls made from synthetic and natural
fibers provide protection for mechanics, machinist,
maintenance employees etc, who are exposed to dirt,
grease and grime. Static-free fabrics do not cling and are
recommended in the presence of explosive materials which
could be ignited by static electric sparks. Some coveralls
are treated for fire resistance. Because synthetic fabrics
with high tensile strength are resistant to mild chemicals,
acids, paint and grease, they are appropriate for oil and
chemicals workers. Coveral with attached hoods are
particularly suitable for boiler maintenance crews.
Apron - Light Duty, Synthetic and natural Fibers - These
aprons are made from various kinds of serviceable fabrics
for general duty shielding of the wearer and his street
clothing from dirt, dust, chips and other essentially
non-hazardous materials. The bib type protects the chest
area as well as lower part of the body. The wrist type is
secured at the waist for protection of the abdomen and
legs. The split-leg type in both bib and wrist styles is divided
Page 2
as far as the crotch and fastened around each leg to give

the wearer greater freedom of movement. Synthetic fabric
aprons are long wearing and resist deterioration caused by
acids, caustics and many chemicals. The apron may also
be fire resistant. Static sparks in the presence of explosive
vapors, dust etc.
Coat or Jacket - Light Duty, Synthetic and Natural Fibers -
Light-duty coats in a variety of fabrics and styles protect the
workers and their clothing from dirt, dust, paint, mild
chemicals, caustic fumes etc. Static-free fabrics do not cling
and are recommended in the presence of explosive gases,
vapors and dusts. Some coats are treated for fire
resistance. Long coats or short jackets woven from
synthetic fibers are acid and caustic resistant, making them
especially serviceable for the laboratory.
The coverall for Petronas Carigali employees shall be

yellow in color. For contractor, it shall follow their company’s
approved color.
Single or two piece type of workpiece is allowed to be worn
based on the following conditions;
For regular and non-regular onshore or offshore staff,
only one piece coverall is allowed to be worn in the work
place.
For employees who are doing supervision job only,
single or two piece type of coverall is acceptable.
However, the workplace management is responsible to
advise on the absolute type of coveral to be worn after
taking into consideration all hazards associated with the
nature of jobs.
Visitors who are under guided tour are not required to
wear protective clothing. However they are advised to
wear at least the top part of the two piece type of the
coverall if available.
All type of coveralls shall be long sleeve. However, should
the nature of job eg in rotating equipment area where a
short sleeve type is more practical, a permission shall be
granted from the worksite management for approval.
The material of the coverall shall be pre-shrunk 100%
cotton. Polyester material is allowed for working in areas
where the risk of fire is negligble eg the Radio Operator.
For labaratory protective clothing, plastic or rubber aprons
is acceptable . It shall be of the following types:
A high-necked, calf- or ankle-length, rubberized

laboratory apron or a long-sleeved.
Page 3
Calf- or ankle-length, chemical- and fire-resistant

laboratory coat
For fire protective clothing, it shall be treated and durable

flame - retardant clothes. Example of treated cotton are
Nomex, Pyrotex, Kratex modacrylic fabrics etc.
Flame-proofed garments shall be made distinctive to reduce
unnecessary use of treted garments. Fire fighting clothing
shall at least conform to NFPA 1971.
1.3 Precautions
Lab coats should not be worn in the lunchroom or

elsewhere outside the laboratory.
Always wear long-sleeved and long-legged clothing; do not
wear short-sleeved shirts, short trousers, or short skirts
while working in the labaratory.
Always wear the correct size of protective clothing.
Never wear any torn coverall which expose body part of the
wearer.
Never wear any extensive discoloration and soiled coverall.
Page 4
Respiratory Protective Equipment Rev. 0 April 2001
Breathable air is supplied by cylinder on back of wearer.

Applications: silos when silo gas is possible, manure pits,
enclosed structures that are fumigated and other confined
spaces.
NOTE: Most pesticides are classified as organic vapors and

require a pre-filter if sprayed.
NOTE: 10xTLV, 50xTLV, etc., refer to the assigned protection

factors (APF) of the respirators. A respirator with an APF of 10
(10xTLV) that is properly selected, fitted and worn will protect
the employee from exposure levels up to 10 times the threshold
limit value (TLV), which is the exposure level deemed to be
dangerous.
The following standards also can be refered when choosing

respiratory protection equipment: BS2091(specification for
protection against harmful dustsm, gaseous and scheduled
agricultural chemical, BS4555 (specification for high efficiency
dust respirators ,BS4558 (specification for positive pressure,
powered dust respirators, BS4667 (Specification for Breathing
Apparatus), BS4771 ( Specification for Positive Pressure,
Powered Dust Hoods and Blouses), BS6061(Specification for
Filtering Facepiece Dust Respirators)
1.4 A Guide On Donning Dual Cartridge Respirators
Place the respirator under your chin with the nosepiece

facing up.
Place the top strap on to the top of your head .
Page 7
Attach the bottom straps behind your neck
Adjust the facepiece and straps for a comfortable fit.

Tighten the straps by pulling on the ends. Loosen them
by pushing on the buckle tab.
Page 8
1.5 Fit Checking Of Respirator

It's important to check your respirator for the proper fit each
time you put it on. Respirators can only work effectively if they
fit correctly. A respirator that does not fit appropriately may
allow contaminants to enter around the facepiece and be
inhaled by the wearer.
Check your respirator for the proper fit each time you put it on.
Follow these instructions for properly fit checking
yourrespirator.
Fit Check for Disposable Filtering Facepiece (Particulate or

Dust/Mist/Fume) Respirators:
1. Cup both hands over the front of the mask (to cover the filter
media) and inhale. Do not push on the mask.
2. Check to see if the facepiece pulls in toward your face.
3. If the mask is drawn in and no air leaks are detected around
the facepiece, you have a proper fit. If you detect any leakage
of air, try readjusting the nosepiece and/or the straps until you
achieve a good fit.
Fit Checks for Half Mask and Full-Face Respirators:
Page 9
Positive Pressure Fit Check:

1. Block the exhalation valve with the palm of your hand.
2. Gently exhale and hold for about 10 seconds.
3. Check to see if the facepiece is bulging slightly.
4. If the facepiece remains bulging and there are no air leaks
between your face and the facepiece, your respirator fits
properly. If you do detect leaks, readjust the straps and check
again for a proper fit.
Negative Pressure Fit Check:

1. Block the cartridges/filters with the palms of your hands.
2. Gently inhale and hold for about 10 seconds.
3. Check to see if the facepiece is collapsing slightly.
4. If the facepiece remains collapsed and there are no air leaks
between the face and facepiece, you have a properly fitting
respirator. If you detect leaks, readjust the straps and check
again for a proper fit.
Page 10
Page 11
Hearing Protection Rev. 0 April 2001
Section 13
HEARING PROTECTION
Contents
Paragraph Page
1 HEARING PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 Types Of Hearing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
1.4 How To Select Hearing Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
1.5 Specifications and Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
..............................................................................
Page 1
1 HEARING PROTECTION
1.1 Types of Hearing Protection
Ear Muff : Ear muffs come in many styles. Most are

attached to spring-loaded headbands, while others are
attached directly to safety headgear. Specialized muffs are
also available for persons who work in high voltage
exposures, or who need to filter out hazardous noises while
retaining acute hearing for normal sound ranges. Muffs
cover the entire ear and can reduce noise by as much as
15-30 dB. Muffs are often used in conjunction with ear plugs
when worker is exposed to extremely high noise levels i.e
105 dB and above.
Ear Plug : Like muffs, ear plugs come in many varieties

namely formable, custom-moulded, pre-moulded,
disposable, reusable etc and may be made of many
different types of materials such as acoustical fiber,
silicone, rubber or plastic. Ear Plugs are positioned in the
outer part of the ear and may reduce noise by as much as
30 dB.
Canal Caps: This hearing protectors cap off or close the

ear canal at its opening. Like many muffs, canal caps are
connected to a flexible headband that ensures a close fit.
Canal caps are most commonly used when an individual is
unable to use tradisional ear plugs. In most cases, canal
caps are individually moulded to an individual’s ear.
1.2 Rules
Personnel are required to wear hearing protection at all

times in excessively noisy areas in order to prevent
noise-induced hearing impairment. Hearing defects or loss
of hearing can occur due to constant and repetitive
exposure to high noise without wearing hearing protection.
For helideck crew, ear muffs are strongly recommended
based on the noise exposure encountered.
Hearing protection is required at all locations where the
noise level is greater than 85 dB
No exposure to continuos or intermittent noise in excess of
115 dBA is allowed.
The TLV which refers to the noise level where it is believed
that nearly all workers can be exposed to noise repeatedly
day after day, without an adverse affect on their hearing.
Because of individual susceptibility, a small percentage of
workers may experience some discomfort at levels lower
than the TLV. Listed below are the duration and its TLV
Page 2
Duration (Hour) Noise Level/ TLV (dBA)

16 80
8 85
4 90
2 95
1 100
1/2 105
1/4 110
1/8 115
No exposure to continuos or intermittent noise in excess of 115

dBA is allowed.
1.3 Noise Reduction Rating (NRR)
Before selecting an earplug or earmuff, it is helpful to

monitor the level of noise to know how much protection is
needed. It is also very useful to understand some of the
basic terminology in order to pick the right hearing
protection.
The performance of earplugs and earmuffs varies between
brands and styles. One way to choose a hearing protectyor
is to compare its Noise Reduction Rating, or NRR,
measures the muffs’s or plug’s ability to block out noise or
“attenuate” sound. This measurement is stated in decibels;
a plug with NRR of 26 blocks out a max of 26 decibels of
noise, achievable if the plug fit the wearer perfectly and was
inserted correctly.
Page 3
Relative Comparison of Noise Level and Its Danger

Noise Activity Danger
Level
(dB)
0 Lowest audible sound -
50 Quiet empty barn, -
babbling trout stream,
gentle breeze
60 Normal conservation -
70 Chicken coop, -
farrowing area
80 Tractor or combine Hearing loss begin if
idling, barn cleaner, expose to it for 8 hrs or
conveyor, elevator more without
protection.
90 Blower, compressor, Hearing loss begin if
pneumatic wrench, expose to it for 4 hrs or
chopping silage, full more without
throttle mower protection
100 Power tools, hand held One hour of exposure
metal grinders per day is the limit at
this level.
110 Average walkman set Anything over 15
above the halfway minutes exposure per
mark, 10-HP vane-axial day can cause damage.
barn fan
120 Thunderclap (near), The danger is
sandblasting, bad immediate
muffler, old chain saw
140 Gunshot, engine Any length of exposure
back-fire, dynamite time is dangerous and
blast, jet engine may actually cause era
pain.
1.4 How To Select Hearing Protector
Disposable plugs, reusable plugs, hearing bands and ear

muffs are acceptable when working in Petronas Carigali
premises.
Disposable plugs can fit many different ear, has higher NRR
compared to other protector, less espensive and
maintenance free. However if it is not properly inserted, it
NRR will be much reduced. It is also more expensive over
time.
Reusable plugs are easily inserted and worn and more
economical over time. However it is pre-formed so does not
Page 4
fit as wide a variety of ear canals as disposables. It also

must be cleaned to avoid infection.
Hearing bands are easy to put on and take off. It is lighter
weight compared to ear muffs.However it normally has
lower NRR.
Ear muffs are easy to use and wear, requires less training
and more economical in the long run compared to earplugs.
However, it needs more storage space, sometimes gets
more uncomfortable in warmer weather compared to plugs
and it can make wearing PPE such as glasses more
cumbersome.
Earplugs shall conform either to BS 5108 ,ISO 4869, ANSI

33 (19-1974), EN 352.2 1993 or equivalent, expandable
foam, non-toxic and non-irritant.
Earmuffs shall conform to BS 6344, EN 352.1 1993 or
equivalent, with adjustable all-purpose headbands.
NRR for earmuff and earplug shall be at least 24 .
Earmuff shall be designed for use with welding helmets,
sand blasting hoods, hard had or bumpcaps and fire
fighting helmets.
The foam type earplug shall not absorb any moisture and
swell. Foam shall maintain its comfort, fit and critical
recovery characteristic
Page 5
Personal Fall Protection Rev. 0 Nov 2001
Section 14
PERSONAL FALL PROTECTION

Contents
Paragraph Page
1 PERSONAL FALL PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.1 Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Specification and Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
..............................................................................
Page 1
1 PERSONAL FALL PROTECTION
1.1 Rules
Before a worker is allowed into an area where a risk of
falling exists, the employer must ensure the worker is
instructed in the fall protection system for the area and the
procedures to be followed.
A safety harness must be worn with a safety line whenever

a danger from fall of 3 meter exist and there is no other
protection such as handrails, scaffolding etc. However
where a fall from lesser height involves an unusual risk of
injury, fall protection shall also be worn or in place.
Free fall with a lanyard must be limited to less than 2

meters.
Only safety harnesses are acceptable for fall protection.

The use of a safety belt as a fall arresting device is not
acceptable in Petronas Carigali.
The usage of safety harness with double lanyards is more

prefered. It will eliminate the risk of falling while removing
the lanyards for any reasons. The second landyard shall
only be removed after securing the first one to the new
anchorage point.
Complete harness system shall consist of three main

components namely the harness, the lanyard and the
anchorage point. All three component must be compatible.
Lanyards shall be kept as short as reasonably possible to

minimise the height of a free fall. Whatever the length of the
lanyard, it shall be tied as short as possible.
In order to limit the potential free fall distance of a worker

and to help prevent dangerous swing fall risk, anchorage
points shall be at least waist height and preferably
overhead.
Each person working in a vessel or tank, shall wear an
approved safety harness attacjed to a lifeline.
The design and cosntruction of safety belts, safety harness

and safety lanyards shall conform to either MS 707, BS
1397, AS 1891, CAN/CSA Z259.10-M90 (for full body
harness) , Z259.1-95 (for safety belts and lanyards) or other
equivalent standards.
The belts/harnesses shall be constructed of
shock-absorbing material eg Webbing manufactured from
Page 2
synthetic fibre. Similarly, safety lanyards shall also be of

synthetic fibres eg Polymide, nylon or polyester.
Waist belts shall be at least 50 mm wide. For safety
harnesses, the leg and shoulder load-carrying straps at
least 38 mm wide. These measurement will reduce possible
injuries to the users from decelerating forces.
Each safety belt /harness must be provided with one or
more D-rings suitably positioned for attachment to a safety
lanyard.
Buckles should be of a universal-friction type.
Belts/harnesses with lond-bearing single-insertion type
buckles are not permitted. Similarly, buckles involving the
use of tounges are not recommended.
Snaphooks for safety lanyards shall be of the self-closing
type and shall be designed so that disengagement of each
of the latches requires a deliberate action.
All safety belts,harness and lanyards shall carry test
certificates or certificates of compliance to the standards to
which they are manufactured.
The lanyard shall be either a three-strand rope lanyard or
rope lanyards with shock absorbers or web lanyards which
include shock absorbers that meet an upper force limit of
1800 lb.
1.3 Precautions
Always use safety harness when working at height. Never
use safety belt.
Safety belt which only goes around the waist are hazardous
because:
The waist belt will compress the stomach area
and diaphragm and will make breathing
impossible.
Unless prompt rescue is available the person will
suffocate.
A person may fall out of the belt if his waist is
larger than his hips or if the belt is not worn
correctly.
The impact felt when coming to the end of the
safety line will concentrate all the energy on the
spine and can cause severe injury.
The lanyard shall be attached to a fixed anchorage point by

using an approved mechanism where a knot is not
acceptable as it will reduce the strenght of the rope by at
least 50 %.
Wire rope or covered wire lanyards shall not be used
where impact loads are anticipated or where there is an
electrical hazard.
Lanyards shall not be lengthened by connecting two snap
hooks together.
Page 3
Personal Floatation Devices Rev. 0 Nov 2001
Section 15
PERSONAL FLOATATION DEVICES (PFDs)
Contents
Paragraph Page
1 PERSONAL FLOATATION DEVICE (PFDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.1 Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Selection and Usage of Floatation Devices ..................................2
1.3 General Specification of Type 1 PFDs (Life Preserver) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
...........................................................................5
1.4 Criteria For Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Page 1
1 PERSONAL FLOATATION DEVICE (PFDS)
1.1 Rules
PFDs must be worn under any of the following conditions;
While working over water.

When being transferred with the personnel transfer
basket.
While working at the boat landings or sea deck area.

During the use of the lifeboats whether in a real or a
simulated emergency.
When working or travelling on the decks of boats or

barges.
When transferring between boats, barges or platforms.

While travelling by helicopter over water.
1.2 Selection and Usage of Floatation Devices
Personal Floatation Devices (PFDs) are categorized into 6

types i.e. Type I, Type II, Type III, Type IV and Type V in
accordance with United States Coast Guard (USCG).
USCG approved PFDs only are allowed to be used in
Petronas Carigali Operations.
Type I PFD is also known as Life Preserver or Offshore

Life Jackets. It is best for all waters, open ocean, rough
seas or remote water where rescue may be slow coming. It
is used as an abandon-ship lifejacket for commercial
vessels and all vessels carrying passengers for hire. The
type 1 PFDs is the standard issued live preserver or
lifejacket on all PCSB platforms. It is fitted with an
automatic light activated by sea water, a whistle and
reflective material.
The type 1 PFDs has the greatest required buoyancy of

compared with any other type of PFDs and is designed to
turn an unconscious person in the water from a face down
position to a vertical and slightly backward position, which
greatly increases the chance of survival. The type 1 PFDs
is especially suitable where there is a probability of delayed
rescue and is the most effective PFD in rough water
conditions. It is easy to do in an emergency because it is
reversible.
Page 2
The type 1 PFD could be one of the following : Inherently

Buoyant Type 1 PFD SOLAS Service, Inherently Buoyant
Type 1 PFDs US Service, Inflatable Type 1 PFDs SOLAS
and Domestic Service and Hybrid Type 1 PFDs US
Service.
Type II PFDs are also known as near-shore Buoyant Vests

and designed for general boating activities. It is good for
calm, inland waters or where there is a good chance for
fast rescue.
Type II PFDs could be one of the following : Inherently

Buoyant Type II, Inherently Buoyant Type, Inflatable Type II
PFDs and Hybrid Type II PFDs.
Type III PFDs are also known as Floatation Aids. It is

designed to aid persons who have fallen overboard and
may be used with a lanyard, “Man-overboard” pole, locator
light or smoke signal. It is suitable for general boating or
the specialized activity that is marked on the device such
as water skiing, hunting, fishing, canoeing, kayaking and
others. It is good for calm, inland waters or where there is a
good chance for fast rescue.
Type III PFDs could be one of the following: Inherently

Buoyant Type III PFDs, Inflatable Type III PFDs and Hybrid
Type III PFDs.
Type IV PFDs are also known as Throwable Devices. It is

designed to aid persons who have fallen overboard. It may
be used with a lanyard, "Man-overboard" pole, locator light,
or smoke signal
Type IV PFDs could be one of the following : Ring

Lifebuoys for SOLAS Ships, Ring Lifebuoys for
Commercial Vessels and Throwable Devices for
Recreational Boats
Type V PFDs are also known as Special Use Devices. It is

designed for special uses or conditions and its label shows
the usage limitation.
Type V PFDs could be one of the following: Hybrid

Inflatable PFDs, Canoe/Kayak Vest , Boardsailing Vests,
Deck Suits, Deck Suits, Work Vest for Commercial
Vessels, Commercial Whitewater Vests, Man-overboard
Rescue Devices and Law Enforcement Floatation Devices.
Work vest is a Type V PFD. It provides basic floatation for

workers who fall into the water. It is used by persons
working on exposed locations over water or near deck
Page 3
edge e.g. For deck crew on tugs boat and barges. It

provides floatation with minimum bulk and restriction of
movement. It is comfortable to wear in all but the hottest
weather. However it will not hold the face of an
unconscious wearer clear of the water. In rough water,
wearer’s face may often be covered by waves.
Sports PFD
Personal Floatation Devices designed for sports are not

allowed for use on PCSB installations.
Lifebuoy
The 24" life ring shall comes standard with SOLAS

grade reflective tape. This life ring is USCG approved
and is acceptable for use on offshore facilities or
commercial ship. The 30" life ring shall also complete
with SOLAS grade reflective tape and have a hard
shell that is extremely resistant to the elements. They
are approved by the USCG and comply with SOLAS
standards.
The lifebuoy shall be at least made from moulded high

impact polyethylene, color will not dent or peel,
polypropylene rope terminated with hand splice and
preferably fitted with retro-reflective tape.
Lifejacket Light
The light should be lithium powered flashing

incandescent light that is water activated. It shall
carries USCG approval and meets SOLAS
requirements.
This light shall be replaced every five years (or as

recommended by the manufacturer) as is the case
with all lithium powered marine safety devices.
The non-water activated lifejacket lights is not

acceptable to be used in all Petronas Carigali
premises.
1.3 General Specification of Type 1 PFDs (Life Preserver)
The construction, material and workmanship shall ensure that

it can perform its intended function in all weathers and at all
temperatures which may be expected in the normal usage of
the life preserver. All components used in the construction of
a life preserver must meet the applicable requirement.
Page 4
A life preserver must be capable of supporting a minimum of

22 pounds in fresh water for 48 hours.
Life preserver which depend upon loose or granulated

material for buoyancy are prohibited.
A life preserver must be simple in design, capable of being

worn inside-out, worn clearly in only one way or donned
correctly without demonstration, instructions or assistance by
at least 75 percent of persons unfamiliar with the design and
capable of being quickly adjusted for a secure fit to the body
of wearers for which it is intended.
A life preserver shall support the wearer in the water in an

upright or slightly backward position and shall provide support
to the head so that the face of an unconscious or exhausted
person is held above the water.
A life preserver shall be capable of turning the wearer, upon

entering the water, to a safe floatation position as described
above.
A life preserver shall not be appreciably deteriorated or

rendered unable to perform its intended function by common
oils or oil products.
A life preserver shall be of a highly visible colour such as

Indian Orange, International Orange or Scarlet Munsell Red.
The kapok shall be all new material complying with subpart

164.003 of USCG PFDs Approval Guidelines.
The envelope or cover shall be made of cotton drill. The color

shall be highly visible as specified above.
The drill shall be evenly dyed and treated with a

mildew-inhibitor.
The tunnel strip shall be made of cotton drill conforming to

the requirement for the envelop cover.
The covering for the kapok pad inserts shall be flexible vinyl
film not less than 0.0006 inch.
Page 5
Any PFDs exhibit the following abnormalities which could

lead to deterioration that diminish the performance of the
PFD shall not be used and granted immediate replacement:
Metal or plastic hardware used to secure the PFD on the

wearer is broken, deformed or weakened by corrosion.
Webbings or straps used to secure the PFD on the

wearer that are ripped, torn or which have become
separated from an attachment point on the PFD or any
other rotted or deteriorated structural component that fails
when tugged.
Rips, tears or open seams in fabric or coatings that are

large enough to allow the loss of buoyant material.
Buoyant material that has become hardened,

non-resilient, permanently compressed, waterlogged,
oil-soaked or which shows evidence of fungus or mildew.
Loss of buoyant material or buoyant material that is not

securely held in position.
Page 6

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MY ALL S 04 003

Rev. 0 Nov 2001

PETRONAS CARIGALI SDN BHD

PCSB APPROVED PPE GUIDELINES

PETRONAS CARIGALI SDN BHD Preliminary

PETRONAS CARIGALI SDN BHD Section 4

PETRONAS CARIGALI SDN BHD SECTION 1

This guidelines specifies the MINIMUM requirements for all

Contractors working for Petronas Carigali at their own work site

PETRONAS CARIGALI SDN BHD SECTION 1

PETRONAS CARIGALI SDN BHD SECTION 2

This guidelines is mandatory for all employees and

Any deviation which resulted in lower standard of PPE than

PETRONAS CARIGALI SDN BHD SECTION 2

PETRONAS CARIGALI SDN BHD Section 3

Occupational Safety and Health Act 1994, Sec 24 (1)(c)

“ To wear or use at all times any protection equipment or

Factory and Machinery Act 1967, Sec 24

“ Requirement for PPE when exposed to a wet or ducty

PETRONAS CARIGALI SDN BHD Section 3

APPLICABLE STANDARDS AND RECOGNITION

PETRONAS CARIGALI SDN BHD Section 4

1 APPLICABLE STANDARDS AND RECOGNITION

The acceptable standards and recognition for any PPE to be

Equivalent standards are acceptable however it will be the

APPLICABLE STANDARDS AND RECOGNITION

PETRONAS CARIGALI SDN BHD Section 4

NIOSH National Institute of Occupational, Safety and Health, USA

PETRONAS CARIGALI SDN BHD Section 4

PETRONAS CARIGALI SDN BHD SECTION 5

The Procurement Department shall ensure that the Material

The Procurement Department shall also specify in ITB that a

The PPE to be purchased shall fulfil the following basic criteria:

Fit for purpose

The currently available PPE specification in R3 databases is

In case of any discrepancy of items on delivery, the user with or

The Procurement Department’s Buyer that take charge of

PETRONAS CARIGALI SDN BHD SECTION 5

WORK SITES PPE REQUIREMENT

1 WORK SITES PPE REQUIREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PETRONAS CARIGALI SDN BHD SECTION 6

1 WORK SITES PPE REQUIREMENT

1.2 PPE Signboard

The PPE signboard shall be posted to relevant area where PPE

PETRONAS CARIGALI SDN BHD SECTION 6

1.3 Work sites PPE Requirement

Work Site Mandatory PPE

Workshop Coveral, helmet, safety

PETRONAS CARIGALI SDN BHD SECTION 6

PETRONAS CARIGALI SDN BHD SECTION 7

1.1 Types of Head Protection

It is intended to protect the worker against falling objects as

Safety Cap/ Bump Cap

It is not recommended for normal use in PETRONAS

This type of helmet is specially designed for motorcyclist and

Workers in the areas where the likelihood of head injuries

Head protection also not required to be worn when other

1.3 Specification and Standards

The safety helmet shall at least conform to any of the