Professional Documents
Culture Documents
Front Suspension Focus 2007
Front Suspension Focus 2007
SPECIFICATIONS
Specifications...................................................................................................................... 204-01-2
Front Suspension
Overview
E42462
Front Suspension
REFER to Section 204-00 [Suspension System -
General Information].
E42977
15108 E39195
Item Description
1. Remove the wheel knuckle. 1 Wheel hub
For additional information, refer to: Wheel See Removal Detail
Knuckle - 3-Door (204-01 Front Suspension, See Installation Detail
Removal and Installation).
3. To install, reverse the removal procedure.
Removal Details
Item 1 Wheel hub
1. Using the special tools, remove the wheel
hub.
205-332
204-348
E44828
Installation Details
204-348
204-348
204-348
TIE44829
E42949
General Equipment
Ball joint separator
1. Remove the wheel and tire. E40677
1 2
E39200
Removal Details
TIE44353
2.
CAUTION: Make sure the special tool is
installed with the curved surface facing
upwards to prevent damage to the ball joint
seal.
Install the special tool.
TIE0036674
TIE44354
TIE0036676
Installation Details
TIE0036677
175 Nm
TIE0036675
TIE39074
E42949
TIE38834
15097A
2. Detach the steering column from the steering
gear pinion.
Separator, Ball Joint
211-020 • Discard the bolt.
13006
General Equipment
Ball joint separator
Securing strap
Transmission jack
TIE0027063
All vehicles
3. Remove the front wheels and tires.
CAUTION: Make sure the strut and spring
For additional information, refer to: Wheel
assembly does not move in a forwards or
and Tire (204-04 Wheels and Tires, Removal
rearwards direction, to prevent damage to
and Installation).
the top mount center cup.
4. Remove the engine undershield.
1. NOTE: Make sure the road wheels are in the
straight ahead position.
E40677
E50598
TIE0002772
Vehicles with diesel engine
8.
CAUTION: Using suitable cable ties,
6. support the rear muffler and exhaust tailpipe
CAUTION: Take care when removing the
exhaust hanger insulators to prevent assembly to prevent damage to the exhaust
damage. hanger insulators.
Detach the exhaust flexible pipe from the Detach the exhaust flexible pipe from the
front axle crossmember exhaust hanger rear muffler flange.
insulators. • Discard the gasket and nuts.
51 Nm
TIE39009 TIE40628
All except vehicles with diesel engine 9. Remove the components in the order
indicated in the following illustration(s) and
7. table(s).
CAUTION: Using suitable cable ties,
support the rear muffler and exhaust tailpipe
assembly to prevent damage to the exhaust
hanger insulators.
2 48 Nm
48 Nm 1
E39001
Item Description
1 Tie-rod end retaining nut
See Removal Detail
See Installation Detail
2 Stabilizer bar link retaining nut
See Removal Detail
See Installation Detail
3 Lower arm ball joint retaining nut
See Removal Detail
See Installation Detail
80 Nm 4
TIE45173
Item Description
4 Engine support insulator front retaining
bolt
5 Front axle crossmember
See Removal Detail
See Installation Detail
48 Nm 6
48 Nm 6
E40394
11.
Item Description WARNING: Install a new steering column
to steering gear pinion bolt. Failure to
6 Stabilizer bar clamp retaining bolts follow this instruction may result in
7 Stabilizer bar clamps personal injury.
8 Stabilizer bar NOTE: Make sure the road wheels are in the
See Removal Detail straight ahead position.
See Installation Detail
10. To install, reverse the removal procedure.
28 Nm
TIE0027064
Removal Details
Item 1 Tie-rod end retaining nut Using the special tool, detach the tie-rod end
from the wheel knuckle on both sides.
1.
CAUTION: Leave the tie-rod end retaining
nut in place to protect the ball joint stud.
NOTE: Use a 5 mm Allen key to prevent the ball
joint stud from rotating.
211-020
Loosen the the tie-rod end retaining nut on
both sides.
1. Remove the cotter pin.
2. Loosen the retaining nut.
• Discard the cotter pin.
E52983
TIE39073
2.
CAUTION: Make sure that the special tool
is installed with the curved surface facing
upwards to prevent damage to the ball joint
seal.
Install the special tool.
TIE44500
TIE44354
TIE39071
5.
CAUTION: To prevent damage to the
power steering lines, only lower the
crossmember sufficiently to allow the
stabilizer bar to be removed.
Lower the front axle crossmember.
TIE44353
TIE0046824
Installation Details
Item 8 Stabilizer bar 3. Raise the front axle crossmember engaging
the alignment pins into the front axle
1.
CAUTION: The stabilizer bar bushings crossmember alignment holes.
must be located correctly on the flats of the
stabilizer bar with no lubricant.
205-316
Install the stabilizer bar bushings. 2
1
TIE0000859
2.
CAUTION: Make sure the front axle
TIE0046825 crossmember does not move while
tightening the front axle crossmember
2. Position the stabilizer bar on the front axle retaining bolts.
crossmember. Install the front axle crossmember retaining
bolts (transmission jack removed for clarity).
Item 5 Front axle crossmember
1. 115 Nm
WARNING: Make sure the front axle
crossmember is secured to the transmission
jack. Failure to follow this instruction may
result in personal injury.
Using a transmission jack and the special
tool, position and align the front axle
crossmember.
1. Insert the alignment pins through the front
axle crossmember alignment holes. 275 Nm
2. Slide the locking plates into the groove of the TIE39072
special tool and tighten the alignment pin
sleeve.
70 Nm
TIE44501
1 48 Nm
4. Remove the special tool.
5. Remove the securing strap.
E53156
6. Lower and remove the transmission jack and
the wooden block.
70 Nm
TIE39074
1
E53176
4. Check the front toe setting and adjust as
Item Description
necessary.
1 Lower arm ball joint For additional information, refer to:
See Removal Detail Specifications (204-00 Suspension System
See Installation Detail - General Information, Specifications)
3. To install, reverse the removal procedure. / Front Toe Adjustment (204-00 Suspension
System - General Information, General
Procedures).
Removal Details
Item 1 Lower arm ball joint
1. Using the special tool to prevent the ball joint
stud from rotating, remove the lower arm ball
joint retaining nut.
TIE39073
TIE44353
2.
CAUTION: Make sure that the special tool
is installed with the curved surface facing 4. Remove the lower arm ball joint.
upwards to prevent damage to the ball joint • Using a suitable electric hand drill remove
seal. the rivets.
Install the special tool.
TIE0036826
TIE44354
Installation Details
Item 1 Lower arm ball joint 2.
WARNING: Install a new lower arm ball
1. Using suitable M10 nuts and M10 x 30 mm joint retaining nut. Failure to follow this
bolts, install a new lower arm ball joint. instruction may result in personal injury.
70 Nm
TIE0036827
70 Nm
TIE39074
Wheel Knuckle
Special Tool(s) Special Tool(s)
Lever, Wheel Knuckle Separator, Ball Joint
204-159 (14-039) 211-020
13006
14039
1 9 8
10
3 9 Nm
9 Nm 6
2
4
E40389
1 Brake caliper and anchor plate assembly 6 Lower arm ball joint heat shield
See Removal Detail 7 Lower arm ball joint retaining nut
See Installation Detail See Removal Detail
2 Brake disc See Installation Detail
See Removal Detail 8 Wheel knuckle to strut and spring
3 Wheel speed sensor retaining bolt assembly pinch bolt
See Installation Detail
4 Wheel hub retaining bolt
9 Strut and spring assembly
5 Tie-rod end retaining nut See Removal Detail
See Removal Detail
See Installation Detail 10 Wheel knuckle
Removal Details
Item 1 Brake caliper and anchor plate assembly 2. Loosen the retaining nut.
1. • Discard the cotter pin.
CAUTION: Suspend the brake caliper and
anchor plate assembly to prevent load being
placed on the brake hose.
Detach the brake caliper and anchor plate
1
assembly from the wheel knuckle.
2
E53155
2.
CAUTION: Protect the ball joint seal using
a soft cloth to prevent damage.
TIE0030230
Using the special tool, detach the tie-rod end
from the wheel knuckle.
E52983
204-159
TIE0000944
TIE44354
TIE44353
Installation Details
TIE39074
115 Nm
TIE0036772
25 Nm
14039
32 Nm
E42604
1
E50990 6. Remove the wheel and tire.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
7. Remove the components in the order
indicated in the following illustration(s) and
table(s).
3
E40390
1 Stabilizer bar link to strut and spring 4 Strut and spring assembly top mount
assembly retaining nut retaining bolts
See Removal Detail See Removal Detail
See Installation Detail See Installation Detail
3 Wheel knuckle to strut and spring 8. To install, reverse the removal procedure.
assembly pinch bolt
See Removal Detail
See Installation Detail
Removal Details
Item 1 Stabilizer bar link to strut and spring
assembly retaining nut
NOTE: Use a 5 mm Allen key to prevent the ball
joint from rotating.
204-159
TIE0000944
Installation Details
Item 4 Strut and spring assembly top mount Attach the strut and spring assembly to the
retaining bolts wheel knuckle.
1.
CAUTION: With the aid of another
technician, support the strut and spring
assembly.
Install the strut and spring assembly top
mount bolts.
90 Nm
TIE0005688
32 Nm
Item 1 Stabilizer bar link to strut and spring
assembly retaining nut
1. NOTE: Use a 5 mm Allen key to prevent the
E0036770
ball joint from rotating.
48 Nm
TIE0021919
TIE44530
1404201
1 50 Nm
E38791
1 Thrust bearing retaining nut 3 Thrust bearing and spring seat assembly
See Disassembly Detail See Assembly Detail
See Assembly Detail 4 Boot
2 Top mount
Disassembly Details
Item 1 Thrust bearing retaining nut Using the special tools, compress the spring.
1.
WARNING: The spring is under extreme
tension; care must be taken at all times. 204-167-01
Failure to follow this instruction may result
in personal injury.
NOTE: Make a note of the position of the top
mount, the top mount bearing alignment marking,
the strut alignment marking and the spring seat cut
out, to aid assembly.
204-167
TIE0022852
2.
CAUTION: Use an Allen key to prevent
the piston rod from rotating.
Remove the thrust bearing retaining nut.
Assembly Details
Item 6 Spring
CAUTION: The ends of the spring must
locate correctly in the spring seats.