e Ms (Piping Material Specification) / VMS (Valve

Material Specification)
IndianOil

Rev: O Page: 1 OF 49
IOCL, HALDIA Doc No: PC203-5111- PMS/VMS-0051 PDIL, VADODARA
Vol : II Section :

TITLE
PMS (Piping Material Specification) / VMS (Valve
Material
Specification)

PROJECT

Engineering, Procurement, Construction And Commissioning

(EPCC) of jobs related to - ETP-I Modernization with capacity
augmentation, Installation of VOC recovery system for ETP I & II
and Bioreactor including allied jobs for overall completion and
successful commissioning

IOCL, HALDIA REFINERY

EPCM

PROJECTS & DEVELOPMENT INDIA LTD., VADODARA

PDIL PROJECT NO.: PC00203

P 17.08.2022 17.08.2022 FOR REVIEW

REV REV DATE EFFDATE PURPOSE PREPD REVWD APPD
All rights reserved
 (Piping Material Specification) / VMS (Valve
Material Specification)

Rev: O Page: 2 OF 49
IOCL, HALDIA Doc No: PC203-5111- PMS/VMS-0051 PDIL, VADODARA
Vol : II Section :

RATING CLASS 150

Design Conditions u
Piping Medium
Description of medium Pressure Temp. C
Class Symbol Max.
Kg/cm2g Min.

B20 CW U.G.Cooling Water 7 70

(Underground)
RW Raw Water (Underground) 7 70
SY Oily Sewer 1 65

B22 CW Cooling Water 7 70

ES Exhaust Steam 1.5 150
NI Nitrogen 10 150
UA Utility Air 10 70
sC Steam Condensate 8 150
sW Service Water 7 70
IAW Wet Instrument Air 10 200
EF Effluent Fluid 6 150
RW Raw Water 7 70
FW Fire Water 12 70
CY Open sewer 1 65
SY Oily sewer 1 65
B22G DRW Drinking Water 7 70
RW Raw Water 7 70
B24 BFW Boiler Feed Water 6 150

Desi n Conditions
Pi ng Medium Description of medium Pressure Tern ."C
Class Symbol
/cm2 Max.
B50 AF Antifoam Solution 12 60
IA Instrument Air 10 70
B70 EF Effluent 65
B70A EF Effluent 65

B80 EF Effluent Fluid 40

Notes :

1.0For details of pipes, fittings etc. see piping elements data

sheets. 2.0 For details of valves see valve specification.
3.0Unless dictated by process, minimum design temperature = minimum ambient
temperature.
4.0 For cold service max. design temperature = maximum ambient temperature.
 Ms (Piping Material Specification) / VMS (Valve
e Material Specification)
IndianOil PDIL
Rev: 0 Page: 3 OF 49
IOCL, HALDIA Doc No: PC203-5111- PMS/VMS-0051 PDIL, VADODARA
Vol : Il Section :

BRANCH CONNECTIONS
Piping Class B20
Pressure Rating < = Class 300 B24
B24J
B24S
B24X
D14
D24
D24S
D24X
D34
D44
D44X

NOMINAL RUN PIPE DIAMETER(INCH)

SOCKOLET
or 1/2" CPLG.(SW) 3/4
NIPOLET OF
NIPOLET 1
IIIIIBMB«'ï\tùÜ'¥Ÿx'îÏfi«IÜd«3ÏÑfi«1îÏÏ1Ü?ËÏÏïŸïŸïŸïË/¥ÏÏ‹ÏŸŸïÏ? 11•2
2
TEE
(SW}
WELDOL 4
1
6
8

NOMINAL BRANCH PIPE DIAMETER

REINFO RCING RINC
10
12
TEE (SW} and ( ( ( 14
( ( 16
REDUCER INSERT
( 18
20
22
24

TEE (BW)

SW.TEE acc.to ASME B 16.11

BW.TEE acc.to ASME B 16.9
SOCKOLET,NIPOLET & WELDOLET acc.to MSS.SP.97(BONNEY
FORGE) SOCKOLET WELDING REDUCER INSERT acc. to MSS.SP.79
REINFORCING RING acc.to ASME B 31.3
 Ms (Piping Material Specification) / VMS (Valve
e Material Specification)
IndianOil PDIL
Rev: 0 Page: 4 OF 49
IOCL, HALDIA Doc No: PC203-5111- PMS/VMS-0051 PDIL, VADODARA
Vol : Il Section :

BRANCH CONNECTIONS

Pressure Rating < = Class 300 Piping Class B50

NOMINAL RUN PIPE DIAMETER(INCH)

1/2) 3/4) 1 11/t2 3 (4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48

IIIIIE4Æt«WÆk?Ïtñ¥fŸïŸ ŸïŸfîñ1fŸ3ïŸïïîYîñ+ïïïïïŸ53îñ:/î1fŸ 1‹2
SOCKOLET3/4
Or
NIPOLET ÎïŸŸï Ÿï ï ÏŸÏŸŸï Ÿï 1/2"cPL*.(sw) Ï Ë $Ïî ÏŸŸï Ÿï 1

TEE (SW)

NOMINAL BRANCH PIPE DIAMETER

TEE (SW} and
REDUCER INSERT

TEE (BW}

SW.TEE acc.to ASME B 16.11

BW.TEE ace.to ASME B 16.9
SOCKOLET,NIPOLET & WELDOLET acc.to MSS.SP.97(BONNEY FORGE)
SOCKOLET WELDING REDUCER INSERT acc. to MSS.SP.79
REINFORCING RING acc.to ASME B 31.3
 e PMS (Piping Material Specification) / VMS
(Valve
IndianOil
Material Specification)
Rev: O Page: 5 OF 49
IOCL, HALDIA Doc No: PC203-5111- PMS/VMS-0051 PDIL, VADODARA
Vol : II Section :

VENTS AND DRAINS ON PIPES

Fluid Pressure rating 3/4" Vent 3/4" Drain

NP < ——
Gas
class 2500

NP < ——
class 900
For steam trap
Stearr
installation see separate
specification
NP > ——
class 1500

NP < ——
class 900

Liquid

NP > ——
class 1500

1 3/4" THD cap

2 3/4" Branch fitting acc.to pipe class
3 3/4" Half nipple for sw - valves.Nipple for threaded valves
4 Pipe ( length 100mm )
5 3/4" Globe valve (ball valve fluid temp. < 50°C)
6 3/4" Gate valve (ball valve fluid temp. < 50° C)
* For hydrostatic test only - for process purpose use installation as for liquid service
 e PMS (Piping Material Specification) / VMS (Valve
Material Specification)
IndianOil

Rev: O Page: 6 OF 49
IOCL, HALDIA Doc No: PC203-5111- PMS/VMS-0051 PDIL, VADODARA
Vol : II Section :
FLOW MEASUREMENT

Installation Requirements
The inside surface of the pipe shall be straight, free from mill scales, pits or
holes, reamer scores or rifling, bumps or other irregularities at least 10D
upstream and 4D downstream of the primary device.
The surface roughness shall not be greater than 0,1°/ of D.
The pipe shall be cylindrical, i.e. no diameter differs from the average diameter D
by more than 0,3°/› upstream and + 3°/ downstream of the primary device.
If boring is necessary to secure this degree of surface roughness and pipe
roundness, such boring should extend for at least a length of 4D upstream and
2D downstream of the primary device. The wall of the bored pipe should join the
unbored pipe wall at an angle of less than 30 degrees. The boring diameter
should be the minimum required to obtain the desired condition, and the boring
should be done after any necessary welding of flanges and pressure
connections.
Location of pressure tappings
Associated tapping shall be in the same horizontal plane.

Gas and steam services Liquid services

 e PMS (Piping Material Specification) / VMS (Valve
Material Specification)
IndianOil

Rev: O Page: 7 OF 49
IOCL, HALDIA Doc No: PC203-5111- PMS/VMS-0051 PDIL, VADODARA
Vol : II Section :

Page : 04.09.01

REINFORCING RINGS

Branch connections-sizes under 24"

inside of header inaccessible

§ 5 deep hole p
d

Branch connections all sizes

inside of header accessible

1.1Reinforcing of branch connections shall be in accordance with limitations

given in the General Piping Specification.
Reinforcing rings” shall conform to the requirements of this specification.
1.2AII welds are to be continuous. Fillet welds to have concave contour.
1.3Backchipping or grouging to sound metal before welding reverse side is
required.
1.4The periphery of the cut hole should be examined for laminations when using
type 1.
1.5WeId details for inclined nozzles are to be similar to the details shown for 90
degree nozzles.
1.6The type must be determined by the frabricator.
Legend
3.1 Thickness of reinforcing ring, to be of the same thickness as header and of equal or
better material. Preferably cut from header.
4.1 Fillet weld leg dimension, equal to T.
4.2.1 Fillet weld leg dimension equal to t.
(a) Width of reinforcing ring, see table. For branch sizes > 36” L = d/2
Reinforcing ring table
Nom. Branch
2” 3" 4" 6" 8" 10” 12” 14” 16” 18” 20” 24” 26” 28" 30" 32" 34” 36"
size “d” inch.
 e PMS (Piping Material Specification) / VMS (Valve
Material Specification)
IndianOil

Rev: O Page: 8 OF 49
IOCL, HALDIA Doc No: PC203-5111- PMS/VMS-0051 PDIL, VADODARA
Vol : II Section :
Ring width "L"
30 45 55 80 105 130 150 170 190 215 240 290 310 330 360 380 405 430

NIPPLES

1) Half nipple (1/2-nipple)

NPT PIPE
PLAIN END

100mm

2) Nipple

NPT PIPE NPT

100mm

DN =1/2",3/4",1" OR 1 1/2"
Schedule and material of pipe acc. to
piping class specification
Threading acc.to ASME B 1.20.1-1983
 e PMS (Piping Material Specification) / VMS (Valve
Material Specification)
IndianOil

Rev: O Page: 9 OF 49
IOCL, HALDIA Doc No: PC203-5111- PMS/VMS-0051 PDIL, VADODARA
Vol : II Section :

TEMPORARY LINE STRAINER FOR USE WITH RAISED FACE AND FLAT FACE FLANGES

Pipe size and rating

to be stamped
on handle
thus 6" - class 150
Weld to be ground
smooth on both
Basket 3mm perforated sheet side
holes IB8mm at 11mm pitchp

Stiffeners
(pipe size >=8") 19 (Pipe size>=8"

Internal wire mesh lining

Mesh stze 10/inch x 25 BWG.
Longitudinal joint to be overlapped
and silver-soldered
Edge of mesh to be silver-soldered to basket

Ring welded to basket

Material

Wire mesh :ASTM A580 type 30

Other parts: type as for pipe class

Nom. D Stiffeners Studbolt

pipe A B over
size length
Class Class Class Class
No. Dim.
150 300 400 600
11/2" 32 24 89 79 89 89 89 5
2" 44 32 89 98 105 105 105 5
3" 70 51 114 130 143 143 143 5
4" 92 64 152 168 175 172 189 5
6" 140 102 229 216 245 242 260 5
8" 181 143 305 273 302 299 314 3 3x19 5
10" 229 170 380 335 356 353 394 3 3x19 5
12" 276 205 440 405 416 413 451 6 5x19 5
14” 300 220 450 444 479 476 486 6 5x19 5
16" 350 250 500 508 533 530 559 6 5x19 5
18" 400 290 570 543 591 588 606 8 6x19 5
20" 440 320 630 600 648 642 676 8 6x19 5
24” 530 380 750 711 768 762 784 8 6x19 5
 e PMS (Piping Material Specification) / VMS (Valve
Material Specification)
IndianOil

Rev: O Page: 10 OF 49
IOCL, HALDIA Doc No: PC203-5111- PMS/VMS-0051 PDIL, VADODARA
Vol : II Section :

SPECTACLE PLATE CLASS 150 RF

C + - 2mm

Nom. dia. rating and material

to be engraved on edge in
Spectacle plate suitable for
letters min. 5 mm
flanges acc. to ASME B16.5
high for example
Material as for flanges
thus:
acc. to piping dass
3"- class 150 -A105

Nom. Min.reqd.
diam. overlength A B D E F
bolt
1” 8 33 64 79 16 38 6
11/2” 8 48 83 99 16 38 6
2” 8 60 102 121 20 51 6
3” 8 89 133 152 20 64 6
4” 8 114 171 191 20 64 6
6” 12 168 218 241 22 76 10
8” 15 219 277 299 22 76 13
10” 18 273 337 362 26 102 16
12” 24 324 407 432 26 102 22
14” 27 356 447 476 30 108 25
16” 27 406 511 540 30 108 25
18” 27 457 546 578 33 114 25
20” 31 508 603 635 33 121 29
24” 37 610 714 749 36 140 35