Panasonic SP22P Operating Instructions Manual

Screen Printer SP22P
Operating Instructions
Model No. KXF-193C
Operating Manual(Operators)
Thank you for purchasing SP22P, the screen printer.

Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
193C-E-OMAB-0002
WARNING
DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING
TO OPERATE THE MACHINE.
The machine may be operated improperly and injure you.
Either carry out training by yourself, or consult the manufacturer.

M11E
193C-E-OMA00-B01-00 Page 3
ORGANIZATION OF MANUALS
4 manuals are attached to this machine. They are classified into 4 types. Use each manual according
to the working purpose and person in charge.
The production data of the line including this machine are programmed on PT. Refer to the instruction
manuals accompanied with PT.
Operating manual (operators)

This manual is for the machine operators, and describes the operating
procedure, precautions and information which is necessary for safe This manual
and effective operation.
Operating manual (engineers)
This manual is for the machine engineers, and describes operation
method and teaching of boards and parts.
Maintenance manual
This manual is for machine maintenance, and describes the daily
checks, adjustment and replacement of consumable parts.
Troubleshooting is also included.
Manuals of this equipment
Parts List
The assembly of each unit is individually indicated by an exploded
view of the parts. Use this for ordering parts or confirming the assem-
bly of the units.
Page 4 193C-E-OMA00-B01-00
Operating Manual
C A U T IONS 1
For Operators
E T Y P RE ION
SAF E SC R I P T
2
A L D
GENER R A T ION 3
OP E
BASIC U C T I ON 4
I LY P ROD I N G S
DA T T
C T I O N SE T ION 5
PR O D U R M A
O N I NFO 6
O D U CT I
M AT E R IALS
PR D U C TION 7
I N G PR O
S E T T O TING
LES H O
T R O U B
P P E N DIX
A
193C-E-OMA00-A02-15 Page 5
SAFETY PRECAUTIONS .................................................................. 9
Chapter 1 GENERAL DESCRIPTION

1-1 Names and Mechanism of Each Unit ......................................................... 1-2
1-2 Printing Mechanism .................................................................................... 1-8
1-3 Production Work Flow .............................................................................. 1-10
Chapter 2 BASIC OPERATION

2-1 Operating Panel ......................................................................................... 2-2
2-2 Touch Panel ................................................................................................ 2-3
2-2-1 Touch Panel Configuration .................................................................................. 2-3
2-2-2 Switch Types and Operation Method .................................................................. 2-4
2-2-3 Function Keys .....................................................................................................2-5
2-2-4 Messages ............................................................................................................2-6
2-3 Help Function ............................................................................................. 2-7
2-4 Main Menu .................................................................................................. 2-8
2-4-1 Contents of Main Menu ....................................................................................... 2-8
Chapter 3 DAILY PRODUCTION

3-1 Before Production ....................................................................................... 3-2
3-1-1 Start-up Inspection .............................................................................................. 3-2
3-1-2 Checking Air Pressure ........................................................................................ 3-3
3-1-3 Starting up Machine ............................................................................................ 3-4
3-2 Starting Production ..................................................................................... 3-5
3-2-1 Starting Operation ...............................................................................................3-5
3-2-2 Self Diagnosis .....................................................................................................3-6
3-2-3 Return to Origin ................................................................................................... 3-7
3-3 During Production ....................................................................................... 3-8
3-3-1 Information and Functions during Production ..................................................... 3-8
3-4 Production Stop .......................................................................................... 3-9
3-4-1 Stop Operation .................................................................................................... 3-9
3-4-2 Information and Functions during Stop ............................................................. 3-11
3-4-3 Restarting Production ........................................................................................ 3-11
3-5 Completion of Production ......................................................................... 3-12
3-5-1 Automatic Stop .................................................................................................. 3-12
3-5-2 Finishing Machine ............................................................................................. 3-12
Page 6 193C-E-OMA00-A02-00
Chapter 4 PRODUCTION SETTINGS
4-1 Squeegee Open/Close ............................................................................... 4-2
4-2 Board Transport .......................................................................................... 4-3
4-3 Mask Cleaning ............................................................................................ 4-4
4-4 Counter Reset ............................................................................................ 4-5
Chapter 5 PRODUCTION INFORMATION

5-1 Run Information .......................................................................................... 5-2
5-2 Stop Information ......................................................................................... 5-3
5-3 Counter Information .................................................................................... 5-6
5-4 Form Printing .............................................................................................. 5-7
5-5 Reset .......................................................................................................... 5-8
Chapter 6 SETTING PRODUCTION MATERIALS

6-1 Setting Mask ............................................................................................... 6-2
6-2 Supplying Solder ........................................................................................ 6-4
6-2-1 Case that “AutoSolderSupply” Is OFF................................................................. 6-4
6-2-2 Case that “AutoSolderSupply” Is ON .................................................................. 6-8
6-3 Supplying Cleaning Paper ........................................................................ 6-12
6-4 Supplying Cleaning Solvent ..................................................................... 6-16
Chapter 7 TROUBLESHOOTING
7-1 Error Messages (Error List) ........................................................................ 7-2
7-1-1 Errors during the Self-diagnosis .......................................................................... 7-2
7-1-2 Immediate Stop Error .......................................................................................... 7-3
7-1-3 Emergency Stop Error ........................................................................................ 7-4
7-2 Check and Solutions .................................................................................. 7-6
7-2-1 Emergency Switch On ........................................................................................ 7-6
7-2-2 Servo Switch ....................................................................................................... 7-6
7-2-3 Air Pressure Drops .............................................................................................. 7-7
7-2-4 Pre Process Production End ............................................................................... 7-7
7-2-5 Cover Open ......................................................................................................... 7-8
7-2-6 Thermal Trip Detection ........................................................................................ 7-8
7-2-7 Power Box Fan Motor .........................................................................................7-9
7-2-8 Temperature Sensor ............................................................................................ 7-9
7-2-9 Lift Axis Brake off
Under Axis Brake off ......................................................................................... 7-10
7-2-10 PCB Recognition Error ...................................................................................... 7-11
193C-E-OMA00-A02-02 Page 7
7-3 The Input and Output Check of Machine .................................................. 7-12
7-3-1 Input Check after Error ...................................................................................... 7-12
7-3-2 Output Check after Error ................................................................................... 7-13
INDEX
Appendix A MASK FRAME REARRANGING

PROCEDURE
Appendix B BOARD VACUUM BOX
Page 8 193C-E-OMA00-A02-02
SAFETY PRECAUTIONS Be sure to observe
The precautions that must be observed in order to prevent injury to the user or another
person, or damage to property, are as follows.
The degree of danger or injury resulting from incorrect use due to failure to read an indica-
tion is classified and described as follows.
This indication refers to a situation which is considered that

DANGER there is imminent danger of death or serious injury.

WARNING there is a possibility of death or serious injury.

CAUTION there is a possibility of only injury or physical damage.
The matters should be observed are classified and described according to the symbols
shown below.
(The followings are only some examples of the symbolic indications.)
These symbols indicate matters to which attention must be paid.
This symbol indicates an action that must not be carried out.
This symbol indicates an action that must be carried out.
193C-E-OMA00-A03-01 Page 9
WARNING
Follow the warning indication.
This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human
injury or damage to property.
The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has
come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
feeder tables will have
serious injury.
01JQB Label part No.
Front view of warning label indicated positions

086RA
DON'T TOUCH THIS PART

DANGER WHEN OPERATING
DANGER
DO NOT OPEN
THE COVER
WHEN
OPERATING
You will have serious
injury if you touch the
active part inside.
01K1B
WARNING
193C-AC02
DO NOT DISABLE
SAFETY SENSOR

WARNING injury by active part
if you disable safety
sensor.
WARNING CAUTION 01P9B
ELECTRIC
SHOCK
NO OPEN IPA
electric shock if you FLAME USE ONLY
touch electric active Solvent may catch
part inside. fire. The corrosion damage
01NCB
Keep away from fire. to the hose may cause
the machine to catch
fire.
08F1A 07R3A
Attached to the front and Attached to the front and

reverse side of cover. reverse side of cover.
M32E
Page 10 193C-E-OMA00-A03-00
WARNING
Rear view of warning label attached positions
DANGER
DO NOT OPEN
THE COVER
WHEN
OPERATING
injury if you touch the
active part inside.
01K1B
WARNING
DO NOT DISABLE
SAFETY SENSOR

injury by active part
if you disable safety
sensor.
01P9B
193C-AB00
WARNING CAUTION
NO OPEN IPA
FLAME USE ONLY
Solvent may catch
fire. The corrosion damage
Keep away from fire. to the hose may cause
the machine to catch
fire.
08F1A 07R3A
M32E
193C-E-OMA00-A03-00 Page 11
WARNING
If you sense any danger or abnormality, press an emergency stop button to
stop the machine.
If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an
accident will occur.
There are two emergency stop buttons. Pressing any one of them stops operation. Press the nearest one.
Remove the cause of the danger or abnormality, then re-start the machine. To reset the emergency stop button,
pull it forward.
2 Left pole on rear side
RGEN
ME
CY
E
STOP
RGEN
ME
CY
E
1 Front operation panel
193C-AA00 RGEN
STOP ME
CY
E
STOP
M33E-2B
Page 12 193C-E-OMA00-A03-00
WARNING
Observe the following items before placing your hand or other part of your
body in an active part of the machine in order to feed production material,
change machine set-up, or adjust machine settings.
You may be injured if the machine is actuated. Also you may be struck by an electric shock.
There are three levels of procedure, shown below, for each kind of work.
1 Cutting off the power supply of the machine ----------- For repairing the control box.
2 Power supply OFF -------------------------------------------- This is used to turn off power supply normally.
For replacing the control part such as the sensor
For disassembling or replacing parts
3 Servo switch OFF --------------------------------------------- For changing production board and daily inspection
For placing or removing board on the conveyor
For setting production materials such as the feeder
3 Turn it off.
SERVO
OFF ( ) ON ( )
3 Turn it off.
SERVO
SELECT OFF ( ) ON ( )
193C-AA00
2 Turn it off.
1 The breaker to which the

machine is connected. IP
ON
TR
OFF
Turn it off.
ET
ES
R
SE
EA
REL
M73EB
193C-E-OMA00-A03-00 Page 13
DANGER
DO NOT OPEN THE
COVER WHEN OPER-
ATING.
You will have serious injury if

you touch the active part inside.
L06EB
Page 14 193C-E-OMA00-A03-00
WARNING
DO NOT DISABLE HIGH VOLTAGE. NO OPEN FLAME.
SAFETY SENSOR.
You will have serious injury by

active part if you disable safety You will have serious electric Solvent may catch fire.
sensor. shock if you touch electric
power supply inside. Keep away from fire.
Do not remove the sensor,
put any objects in or turn off
the switch so that the safety
sensor work properly and
effectively.
L13EB L15EB L30E
DO NOT PLACE ANY TAKE CARE NOT TO

OBJECTS WHICH PINCH YOUR HANDS
CARRY ELECTRIC OR FINGERS.
CURRENT INSIDE THE
ELECTRICAL EQUIP-
MENTS.
You will have serious injury if

your hands or fingers are
caught in the conveyors during
There is a risk of electric shock manual (or automatic) width
or leak. adjustment.
M03EB M09E
BEFORE INSPECTING PNEUMATIC DO NOT ALLOW ANY PERSON WHO

EQUIPMENTS, CUT OFF THE AIR HAS NOT RECEIVED SPECIAL
SUPPLY AND EXHAUST AIR FROM TRAINING TO OPERATE THE MA-
THE EQUIPMENTS. CHINE.
You will have serious injury if the residual pressure The machine may be operated improperly and
actuates the machine. injure you.
Before inspecting pneumatic equipment, cut off
Either carry out training by yourself, or consult
the air supply and exhaust the air from the
the manufacturer.
equipment.
Switch OFF the power.
M02E M11E
193C-E-OMA00-A03-00 Page 15
WARNING
ONLY THE PERSON IN CHARGE OF DO NOT PLACE YOUR HANDS OR
MAINTENANCE MUST REPAIR OR BODY INSIDE ACTIVE PART OF THE
ADJUST THE MACHINE. MACHINE WHEN IT IS IN A SINGLE
STOP OR CYCLE STOP CONDITION.
The machine may be incorrectly repaired or ad-

justed, resulting in malfunction. The machine has been stopped only temporarily.
You may be injured if the sensors are actuated and
Have the machine repaired or adjusted by a the machine moves unexpectedly.
trained professional maintenance engineer.
Consult the manufacturer for training. Turn OFF the servo switch before placing your
hands or body inside the active part.
M08E M34EB
Page 16 193C-E-OMA00-A03-00
WARNING
DO NOT DAMAGE POWER AND PERIODICALLY REMOVE DUST
OTHER CORDS OR PLUGS. FROM POWER PLUG.
Never damage, remake, bring

close to heating appliances, bend
forcibly, twist, pull, put heavy
objects on, and bundle up.
Damaged cord and plug may cause electric shock, Dust on the plug may result in fire caused by
short circuit or fire. defective insulation because of moisture.
Hold the plug when plugging in or unplugging. Pull out the power plug and wipe off dirt with dry
Cord and plug repairs should be attempted only cloth.
by the person competent to do the electrical If the machine is not going to be used for a long
work, or contact the manufacturer. period, turn off the breaker connected with the
machine.
M85E M86E
FIRMLY INSERT THE DO NOT INSERT OR USE THE SPECIAL-

POWER AND OTHER REMOVE POWER AND IZED OUTLET AND
PLUGS. OTHER PLUGS BY BREAKER EXCLU-
WET HAND. SIVELY.
Imperfect plugging in may If plugged in or unplugged by If the breaker is shared be-

cause fire because of electric wet hand, it may result in tween machines, it may cause
shock and generated heat. electric shock. fire because of generated heat.
Do not use the damaged plug Check the dissipation power

or loose outlet. in your Standard Specifica-
tion before consulting an
electrical contractor.
M87E M88E M89EB
GROUND THE MA-

CHINE PROPERLY.
There is a risk of an electric

shock or leak.
Consult a professional
electrical contractor.
M06E
193C-E-OMA00-A03-01 Page 17
CAUTION
IPA (ISOPROPYL AL- DO NOT PLACE ANY BE CAREFUL WITH
COHOL) USE ONLY. OBJECT AROUND YOUR HANDS AND
EMERGENCY STOP FINGERS WHEN
BUTTONS. CLOSING THE COVER.
The corrosion damage to the You will be unable to press a Your hands or fingers may be
hose may cause the machine to button to stop the machine in caught in the cover and injured.
catch fire. case of emergency.
L28EB M15E M17EB
DO NOT CLIMB OR DO NOT BLOCK OFF BE CAREFUL OF THE

RIDE ON THE MA- THE OUTLET OR IN- MOTOR.
CHINE. LET OF THE FAN.
The temperature inside of the

You may fall from or get caught machine will rise and the
in the machine and get injured. You may strike your head on
machine may malfunction. the protruding motor and be
injured.
Do not block off the outlet or
inlet of the fan.
Periodically clean the filters
of the outlet and inlet.
M18E M20E M22EB
ONLY THE PERSON IN TAKE AWAY TOOLS BE CAREFUL OF THE

CHARGE MUST FROM THE INSIDE OF PNEUMATIC PRES-
CHANGE THE DATA. THE MACHINE. SURE UNIT.
The machine may runaway or The machine may malfunction You may stumble over the
malfunction. as a result of a tool left inside. pneumatic unit, break the glass
and be injured.
The data must be changed Before operating the ma-
only by a trained specialist chine, verify that no tools are
in charge. left inside.
M23E M24EB M26EB

Page 18 193C-E-OMA00-A03-02
CAUTION
DO NOT GIVE A TURN ON THE USE A JIG TO FIT AND
SHOCK TO THE ELEC- POWER BEFORE REMOVE THE
TRICAL EQUIPMENTS. SUPPLYING AIR. SPRINGS.
There is a risk of an electric Your hands or fingers may be Your hands or fingers may be
shock, leak or malfunction of caught in the board support. injured.
the machine.
(1) Turn ON the power, then
(2) turn ON the air.
M27E M29E M30EB
DO NOT DISAS- WEAR A PROTECTIVE BE CAREFUL IN HAN-

SEMBLE THE CAM- HAT AND GOGGLES DLING SOLDER
ERA UNIT. FOR MAINTENANCE PASTE.
WORK.
You may be injured or the Your head or eyes may be Some kinds of solder pastes
machine may break down. injured while performing main- are harmful to the human body.
tenance work.
If a breakdown occurs, Follow the attached instruc-
consult the manufacturer. tion manuals when using
solder pastes.
M41E M44E M74E
CARRY OUT PERIODIC MAINTE- BEFORE PERFORMING AUTOMATIC

NANCE AND INSPECTION. WIDTH ADJUSTMENT, BE SURE TO
VERIFY NO BOARDS OR OTHER
OBJECTS ARE ON THE CONVEYOR.
If you fail to carry out periodic inspection and

maintenance, the machine cannot exhibit its true
performance. Also, it may break down or produce Boards or other objects may drop from the con-
defectives. veyor, causing damage to the boards or the ma-
chine.
Periodic inspection and maintenance should be
carried out by a trained person in charge of If there are any boards or other objects on the
maintenance according to the instructions in conveyor, turn OFF the servo switch and remove
MAINTENANCE MANUAL. them.
M39E M36E
193C-E-OMA00-A03-00 Page 19
CAUTION
BE CAREFUL IN HAN-
DLING IPA (ISOPRO-
PYL ALCOHOL).
Isopropyl alcohol is harmful to

the human body.
Wear the mask to avoid

organic odor when using
isopropyl alcohol.
M84EB
Page 20 193C-E-OMA00-A03-00
About Interlock
About Safety Cover Interlock

1. Basic feature of safety cover interlock
Before starting regular automatic production on this machine, close all safety covers.
Since a screen displays the message prompting you to supply a member when it needs to
be supplied, open the corresponding cover according to the member to be supplied and
then conduct the work.
If you accidentally open a safety cover during automatic production, the machine comes to
an emergency stop to ensure the safety of operators.
2. How to use servo switch

Since an operator needs to put the hands or part of body into the machine for the purpose
of model changeover or maintenance, the operating panel is equipped with the servo switch
in order to ensure on-the-job safety. When this servo switch is turned OFF, all of the drive
shafts of the machine will be inactive. For information about the operations above, refer to
the instruction manuals for each model.
About Key Switch for Maaintenance

1. Key switch for maintenance at our company
This switch, which is targeted for the technician belonging to our company or the commis-
sioned maintenance technician, can release all of the safety cover interlocks. It is used for
such an extensive maintenance work as you cannot perform.
2. Feature of key switch for maintenance at our company

It is dangerous to use this maintenance key, because the safety cover interlock function will
be disabled and both the hardware and software judge that the safety covers are closed;
eventually, the safety features will be disabled in all modes.
If you need to put your hands or part of body into the machine while the safety cover inter-
lock is released, be sure to turn OFF the servo switch and restrict each shaft action before
work.
3. Handling of maintenance key

We basically do not deliver this maintenance key to you.
If you should make a request for the maintenance key, we will deliver it after exchanging the
certificates of delivery acknowledgement.
In that case, we assume no responsibility for any accidents caused by your unsafe acts, for
example, releasing the interlock function.
Your safety manager should manage the maintenance key adequately.
193C-E-OMA00-A03-01 Page 21
CLEANING SOLVENT FOR WET CLEANING
Ethyl alcohol 96%

Recommended rate of mixed cleaning solvent :
IPA (Isopropyl alcohol) 4%
Considering cleaning results, costs, availability, etc., IPA is recommended.

(However, handle IPA with great care because it may catch fire.)
Even if the IPA concentration is diluted to 4% by ethyl alcohol, the successful cleaning result can
still be obtained.
Solvent of 100% ethyl alcohol can be used, though the cleaning result gets worse a little.
Never use acetone.
The use of acetone may damage the solvent tube and the cleaning unit, resulting in the cleaning
solvent leakage.
Never use methanol (methyl alcohol).
The use of methanol breaks the solvent pump and disables its function.
Cleaning solvent may catch fire.
Handle with great care.
Use unused cleaning solvent.
Do not use water or the mixture of water and other cleaning solvent, as the
cleaning solvent.
Rust or change in quality of cleaning solvent may choke piping and damage the machine.
When using cleaning solvent other than ethyl alcohol and IPA, make
contact with us.
If using other cleaning solvent makes trouble, we do not guarantee it.
Wear the mask to avoid an organic odor during work.
IPA contains the substance harmful to the human body.
NOTICE
The following is recommended as the solvent which does not catch fire.
Name : FT - J630 (water solvent)
Manufacturer : Kuraray
Page 22 193C-E-OMA00-A04-00
CLEANING SOLVENT FOR WET CLEANING
∗ However, the cleaning result gets worse.

Speed Pattern Vacuum
mm/s Besides, it takes more time for the mask to
dry, so set the cleaning speed to 10mm/s
Go 40 Dry ON for Back of the second cleaning.
1
Back 40 Dry ON
Go 20 Wet OFF
2
Back 10 Dry ON
153C-E-TE008
Optimum discharge amount of cleaning solvent for cleaning
It is optimum to discharge the 35mm±5mm width of cleaning solvent onto the cleaning paper for the
wet cleaning.
Adjustment method : Adjust the discharge amount with the regulator on the back of the machine
(next to the cleaning solvent container).
The increase of pressure makes the dis-

(0.147 MPa to 0.196 MPa) charge amount larger.
The decrease of pressure makes the dis-

charge amount smaller.
35 mm ±5 mm
193C-E-OMA00-A04-00 Page 23
ABOUT DISPOSAL OF COMPONENTS CONTAINING MERCURY
NOTICE
This product has a fluorescent lamp that contains a small amount of mercury.
It also contains lead in some components. Disposal of these materials may be
regulated in your community due to environmental considerations.
For disposal or recycling information please contact your local authorities, or the
Electronics Industries Alliance.
Page 24 193C-E-OMA00-A04-00
IDENTITY PLATE AND CAUTION LABEL
Both an identity plate and a caution label for this product are attached to the
machine. Operate and maintain the machine according to the instructions on
the label.
∗1 : Nameplates on X-Y table are for maintaining machine’s accuracy.
193C-AE00
X-Y table
∗1
ATTENTION
✄✄✄DON'T PUT YOUR HANDS

ON THIS COVER.
∗Two plates are attached to the Y-axis cover.
0799C2AA
193C-E-OMA00-A04-01 Page 25
SERIAL PLATE
The serial plate attached to this machine indicates the model name and production number.
193C-AB00
SP22P-M
KXF-193C
Actual numbers are shown on the plate instead of ∗.
Page 26 193C-E-OMA00-A04-03
HOW TO SEE DESCRIPTION FOR OPERATION
Description is constructed basically as follows.
Title
1-1-1 Starting Operation

Actual operation Operating procedure number
UNLOCK START
1 After checking servo switch is ON, press and then on
operating panel within 2 seconds.
Self diagnosis ( 3-2-2) → return to origin ( 3-2-3) are carried out. After that, when board is
transported in from previous process, production starts.
Supplementary description on operation
START STOP UNLOCK STEP
KEY LOCK
2 1
Illustration showing actual operation
Screen displayed after actual operation
MARKS USED IN THIS MANUAL

In this manual, the following marks are used for description.
: This shows pressing a key on : These show operation flow.

touch panel.
: These show operation (cause) and

UNLOCK
its effect.
UNLOCK START
: This means pressing and then
START
on operating panel within 2

seconds.
: This shows the item to refer.
A + B : This means pressing the key B

holding the key A.
: This shows operation by engineers.
Engineer
193C-E-OMA00-A04-00 Page 27
= MEMO =
Page 28 193C-E-OMA00-A04-01
Chapter 1
GENERAL DESCRIPTION
Names and mechanism of each unit

This chapter describes names of each unit by using front view, rear view, perspective
view, etc.
This chapter also describes printing mechanism by using pictures and simple illustra-
tions.
193C-AA00
193C-E-OMA01-A01-00 Page 1-1

1-1 Names and Mechanism of Each Unit
External view
Status indicator
[Front view] (3-color indicator light)
Front safety cover

Front panel
Center safety cover
Control box
(Inside the cover)
193C-AC02
Power supply switch
[Rear view]
Rear safety cover
Rear cover
193C-AB00
Page 1-2 193C-E-OMA01-A01-00

Names and Mechanism of Each Unit
Operating units
1
Touch panel Touch panel ( 2-2)
GENERAL DESCRIPTION
Used to operate machine.
Servo switch
Operating panel ( 2-1)
Operating panel
Used to start machine, stop it,
and so on.
Emergency START STOP UNLOCK STEP SELECT
stop button
KEY LOCK
Servo switch
(Two in total)
Used for ON/OFF power switch
of servo system motor.
SERVO
OFF ( ) ON ( )
(Inside the cover)
193C-AC02
Floppy disk drive

Used to write and read program-
ming data.
Printer
Used to print hard copy and
production information.
Floppy disk
drive
Printer
193C-AB00 Emergency stop button Power supply switch

(Two in total) Used for ON/OFF power switch
( SAFETY PRECAUTIONS) of machine.
When you press this button, ma-
chine comes to an emergent stop.
RGEN
ME
ON
IP
TR
CY
E
OFF
ET
ES
R
SE
EA
REL
STOP
193C-E-OMA01-A01-00 Page 1-3

Main units (Front view 1/2)

Board recognition unit Right conveyor
This unit recognizes board recognition This conveyor transports boards out to the next process.
marks to correct the position of boards.
11DKC2AA
16EQC2AA
X-Y table
This table moves board positioning &
lifting unit.
0799C2AA
193C-AE00
Left conveyor
This conveyor transports boards in from
the previous process.
Mask recognition unit
This unit recognizes and corrects masks after they are
changed.
11DJC2AA 1766C0AA
Page 1-4 193C-E-OMA01-A01-00

Main units (Front view 2/2)

1
Board positioning & lifting unit Screen printing head
GENERAL DESCRIPTION
This unit positions boards by using edge reference and This unit screen-prints boards.
carries out the mask release control at the printing position.
18A5C2AA
1937C2AA
Squeegee head
This unit screen-prints boards.
1938C2AA
15D7C1AA
Board support unit

This unit supports boards through pins,
blocks, the suction plate, etc.
193C-AD01
1054C5AA
Automatic mask cleaning

This unit cleans the back of mask.
1939C2AC
1939C2AA 1939C2AB
1939C2AD
193C-E-OMA01-A01-00 Page 1-5

Atmospheric temperature control unit (option)

To maintain the printing precision, this unit controls the temperature of solder paste on mask.
193C-024P
Page 1-6 193C-E-OMA01-A01-00

Others
1
Drain bottle
GENERAL DESCRIPTION
This bottle saves drainage from air plumbing and
regulator system.
Drain bottle
193C-025P
Status indicator (3-color indicator light)

This light indicates operating conditions of machine. If any trouble occurs during operation, it warns
you by a buzzer.
Red
Yellow
Green
Color, Appearance Meaning Cause
During automatic operation or machine

Green, Lit Running normally
adjusting running
Trouble or warning, which you can continue Immediate / Cycle stop

Yellow, Blinking
operation Lack of materials
• Emergency stop
Trouble, which you can not continue operation • Shaft trouble of motor, etc.
Red, Blinking
(Emergency stop) • Air pressure down
• Board transport trouble
193C-040TE
193C-E-OMA01-A01-00 Page 1-7

1-2 Printing Mechanism
This section describes printing mechanism in due order.
1 From the previous process to left 2 From left conveyor to printing
1 Transporting
board in
conveyor stage
Board from the previous

process is set on printing
stage to make machine ready
for printing.
193C-012P 193C-013P
When printing stage is not occupied,

board is transported in there.
6 Printing stage moves to the 7 Lifter rises up to the mask,
2 Printing solder
printing position. then solder is printed by
squeegee.
Solder is printed on board. 2
193C-017P 193C-018P
(Normally, mask is set. So a board (Normally, mask is set. So a board

is hidden under the mask.) is hidden under the mask.)
9 Cleaning unit moves to the 10 Cleaning mask
3 Cleaning mask
cleaning position.
Solder on the back of mask is

removed.
193C-020P 193C-021P
Printing stage connects with Suction nozzle rises up, and cleans
cleaning unit, and moves to the the mask.
cleaning position.
Page 1-8 193C-E-OMA01-A01-00

Printing Mechanism
1
3 Positioning a board 4 Lifter lowers to the printing 5 Recognizing a board
GENERAL DESCRIPTION
height.
193C-014P 193C-015P 193C-016P

Board is fixed in Y direction, and the Board recognition mark is captured
support rises up. by board camera, and the position
(Normally, mask is set. So a board of the board is corrected to the
is hidden under the mask.) calculated accurate position.
8 Lifter lowers to the transport

height from the mask.
3 ~ 5 Printing stage
Previous process
Next process
3 4 5
1 2 12
6 8 11
193C-019P Left Squeegee 7 Right

conveyor 10 Cleaning conveyor
(Normally, mask is set. So a board 9 unit.
is hidden under the mask.)
11 Printing stage rises up to the 12 From printing stage to right
4 Transporting
board out
transport height, then release
the board.
conveyor
Board is transported out of

printing stage to the next
process.
193C-022P 193C-023P
(Normally, mask is set. So a board After that, when the signal of OK to

is hidden under the mask.) accept comes from the next process,
board is transported to the next process.
193C-E-OMA01-A01-00 Page 1-9

1-3 Production Work Flow
This section describes operator’s production work.
∗ Entrust the operation inside to engineer.
1 Preparations
• Start-up inspection ( 3-1-1 Start-up
Inspection)
2 Starting up machine
( 3-1-3 Starting up Machine)
Preparation
OK • Turn on power supply switch to start up
machine.
ON
Power ON TR
IP
OFF
ET
ES
R
SE
EA
REL
193C-AA00
Adjust equipment if it is in bad condition.

Engineer
3 Starting production
( 3-2-1 Starting Operation)
• Operate to produce. 4 Supplying materials ( Chapter 6
SETTING PRODUCTION MATERIALS)
• Supply the solder, the solvent and the clean-
Production starts. ing paper which are run out.
File operation (loading production data, etc.)

Troubleshooting of board recognition error,
Engineer etc.
193C-AC02
5 Finishing production
( 3-5-2 Finishing Machine)
• Operate to finish production.
Production finishes.
Page 1-10 193C-E-OMA01-A01-00

Chapter 2
BASIC OPERATION
Easy operation by using touch panel

• You can operate this machine mostly by using LCD color touch panel.
You can choose item by softly pressing an

icon or a button on screen.
• When you are at a loss, refer to Help.
When you want to know description of screen

and operation method, press below
the screen to display description of the
current screen.
193C-EOp-Pc-002
193C-E-OMA02-A01-00 Page 2-1

2-1 Operating Panel
This section describes operating area and basic operation of machine.
SERVO RGEN
START STOP UNLOCK STEP SELECT OFF ( ) ON ( ) ME
CY
E
KEY LOCK STOP
Switch Function
START
This is used to start production and to resume it after a temporary stop.
STOP
This is used to stop production temporarily (Immediate stop) and stop printing out.
UNLOCK
The switches to work machine are used with this switch for danger prevention.
STEP
This is used for step motion (to move sequence one by one) during production.
SELECT
This is not used on this machine.
KEY LOCK Lamp lights when the use of operating panel is invalid owing to SERVO OFF, etc.
SERVO
OFF ( ) ON ( ) SERVO (Servo switch)
This is a power switch for the motor. When you insert your hands into mobile part
of machine, be sure to turn OFF the switch. When you start production, turn ON
both the servo switches on operating panel and on the rear side.
RGEN
ME
CY
EMERGENCY STOP (Emergency stop button)

E
When you press this button, machine comes to an emergent stop. To reset, pull it
forward.
[×2]
STOP
193C-018TE
Page 2-2 193C-E-OMA02-A01-00

2-2 Touch Panel
This machine is operated by using touch panel and operating panel. This section describes basic
operation of touch panel.
2-2-1 Touch Panel Configuration 2
BASIC OPERATION
Touch panel configuration is as follows.
a) Upper function keys

These are not used now. Even if you press
them, they are invalid.
b) Hierarchy, mode and menu name

display area
State of the current displayed screen is dis-
played by icon and item name.
The same icon as main menu is displayed.
( 2-4 Main Menu)
E.g.) The screen as shown left
This shows machine has come to an immediate
stop in operator mode ( ) during production
F1 F2 F3 F4 F5 F6 F7 F8
( ).
c) Date, time and data name display area

Present date, time and data name are dis-
played.
d) State display, switches and messages

area
State of machine, messages and switches for
operation are displayed.
e) Copyright, system version and screen

name display area
193C-EOp-PrIs-001 Copyright of the screen, system version and
name of displayed screen are displayed.
f) Lower function keys

These are allotted the functions to be used
frequently.
( 2-2-3 Function Keys)
193C-E-OMA02-A01-01 Page 2-3

Touch Panel
2-2-2 Switch Types and Operation Method

You can operate this machine mostly by pressing a switch on screen softly.
a) Selection switches
• Choosing item
1) Press the item you want to choose

with your finger.
The screen of the chosen item is displayed.
Main menu icons belong to selection switches.
b) Arrow switches
------- Page turning switches

(Vertical direction) Page of displayed screen is turned.
(Horizontal direction)
------- Move switches

Cursor moves in the direction of the arrow .
(Not all the cursors are arranged as shown left.)
c) Mark on switch
------- Repeat mark (at the upper right)

While the switch with this mark is pressed, its function continues to be
executed.
------- Unlock mark (at the upper left) UNLOCK

The switch with this mark is used while is pressed.
Page 2-4 193C-E-OMA02-A01-00

Touch Panel
2-2-3 Function Keys

Function keys on lower part of screen are allotted the following functions. When you press the key, it 2
functions.
BASIC OPERATION
Screen print Language selection Tree jump Help
Superimposition Buzzer stop Return key
Function key Function

Screen print
Used to print hard copy of screen.
Superimposition Recognition screen is superimposed on touch panel. Every time this key is
pressed, recognition screen changes over in sequence, full-size → 1/2-size,
upper left, →1/2-size, upper right, → 1/2-size, lower right, → 1/2-size, lower left,
deletion.
Language selection
You can select between Japanese and English on touch panel immediately.
Buzzer stop
Used to stop a buzzer when it is sounding.
Tree jump
When you press this key at any screen, menu tree screen is displayed, which
enables jumping to the chosen menu screen.
Help
Description of the current displayed screen is displayed. ( 2-3 Help
Function)
Return key
Screen returns to the preceding one.
3Y3C-109TE
193C-E-OMA02-A01-00 Page 2-5

Touch Panel
2-2-4 Messages
Message to operator is displayed inside square frame.
Message
Message icons
The following icons are at the head of messages to show message type .
Danger, warning, caution message

Instruction message
(Black mark on a yellow ground in
(Yellow mark (hand))
black frame (!))
Prohibition message
Inquiry message
(Red slanted line on a white ground
(Yellow mark (?))
in red frame)
Time waiting message Compulsion message

(Black mark (sandglass)) (White mark on a blue ground (!))
Error message
(Black mark on a yellow ground in
black frame (!))
3Y3C-003TE
Page 2-6 193C-E-OMA02-A01-00

2-3 Help Function
When you want to know how to operate, press help function key to display description and opera-
tion method of the screen. Every time it is pressed, the position of message changes alternately
(Left Right). To exit Help, press ESC .
Help messages are displayed according to the screen menu such as during production, during 2
stop, errors, etc.
BASIC OPERATION
193C-EOp-Pc-001
193C-EOp-Pc-002
Scroll
Screen is scrolled in the direction of the arrow.
Exit
To exit Help, press ESC .
193C-E-OMA02-A01-00 Page 2-7

2-4 Main Menu
2-4-1 Contents of Main Menu

Main menu is an initial screen of this machine for each operation.
Inspection time display area

When daily inspection time is drawing on (to 90% of
its cycle), the message is displayed in yellow.
When inspection time has passed, the message is
displayed in red.
When the message is displayed, ask engineer for
inspection.
Icon switches
When you press a key, the menu screen represented
by the key is displayed.
Item Function
• Production
Used for production.
Production
• Production settings
Used for basic settings requisite for production.
Product
config
• Production information
Used to display and reset production information.
Performance
info
• Engineer Operator mode is changed to engineer mode.

(You need password.)
For information about operation method in engineer mode,
Engineer see operating manual for engineers.
193C-019TE
Page 2-8 193C-E-OMA02-A01-00

Chapter 3
DAILY PRODUCTION
Safety during production

• Do not put your hands into machine while it is running. Machine is running in the
following state.
1. While machine is running actually
2. During a stop to wait for board
3. During a temporary stop
Depending on circumstances, machine may run unexpectedly, especially “2. During a
stop to wait for board” and “3. During a temporary stop.”
When you put your hands into machine, make sure servo switch is OFF or power
supply is OFF.
193C-E-OMA03-A01-00 Page 3-1

3-1 Before Production
3-1-1 Start-up Inspection

Before starting operation, check the following points.
Are emergency buttons reset? Are there any foreign bodies on conveyors and
(×2) board positioning & lifting unit?
( SAFETY PRECAUTIONS)
Chips
State of emergency stop State of reset
433C-037E
Tools
193C-AC02 433C-038E
Emergency stop button
Emergency stop button
193C-AA00
Are all the covers closed?
Rear side
Front side
193C-AB00
193C-AA00
Page 3-2 193C-E-OMA03-A01-00

Before Production
3-1-2 Checking Air Pressure

Make sure a pressure gauge shows
0.49 MPa or above. 1 Unlock a valve.
∗ Make sure a lever is ON. 2 Adjust it. 3

∗ If air pressure is improper, turn the valve to
DAILY PRODUCTION
adjust. 3 Lock it.
Valve
Pressure gauge
Lever ON
To turn it ON,
throw it down.
193C-007P
193C-AB00
193C-E-OMA03-A01-02 Page 3-3

Before Production
3-1-3 Starting up Machine

Start up machine in the following order.
1. Turn ON power supply switch.

ON
IP
TR • Power is supplied to machine and touch panel
starts to be displayed.
OFF
• Loading the system of machine starts. It takes

several minutes to load.
ET
ES
R
SE
EA
REL
• After completion of loading the system, screen

as shown left is displayed.
SERVO 2. Turn ON servo switch on operating

OFF ( ) ON ( )
panel.
Page 3-4 193C-E-OMA03-A01-00

3-2 Starting Production
NOTICE
Before starting production, check the positions of emer-
RGEN
gency button and its operation method ME
CY
E
( SAFETY PRECAUTIONS).
• When machine is in abnormal condition, press this button 3
immediately.
DAILY PRODUCTION
• Emergency stop buttons can be reset by being pulled STOP
forward.
3-2-1 Starting Operation
1. Press
Production
on menu tree.
2. After checking servo switch is ON,

UNLOCK START
press and then on operat-
ing panel within 2 seconds.
• Self diagnosis ( 3-2-2) → return to origin

( 3-2-3) are carried out. After that, when
board is transported in from previous process,
production starts.
3Y3C-EOp-Main-002
START STOP UNLOCK STEP SELECT
KEY LOCK
2 1
193C-E-OMA03-A01-00 Page 3-5

Starting Production
3-2-2 Self Diagnosis

Self-Diagnosis screen is displayed for an instant.
Machine’s condition is automatically checked.

• When machine’s condition is normal, “Return to
origin” is carried out.
If any trouble is detected during self diagnosis, the following

screen appears.
<E.g.>
• If any trouble is detected, “trouble item” is

displayed.
∗ See “Chapter 7 TROUBLESHOOTING” to solve

the trouble.
Page 3-6 193C-E-OMA03-A01-00

Starting Production
3-2-3 Return to Origin

Before mounting, each axis returns to the origin.
All the axes return to the origin.

3
DAILY PRODUCTION
• “Complete” is displayed for the axes returned to
the origin.
193C-E-OMA03-A01-00 Page 3-7

3-3 During Production
3-3-1 Information and Functions during Production

Basic production information and state of operation are displayed.
• Production ( 5-1 Run Information)

The number of produced boards.
• Operating rate ( 5-1 Run Informa-

tion)
Operating rate of machine
• Cycle time
The time from when board is transported in
from left conveyor until when the clamp is off
after printing is completed.
• Cycle stop ( 3-4-1 Stop Operation)

This is used to stop production temporarily
after printing of the board being printed.
• Presence of board
The presence of board on conveyor is dis-
played.
E.g.)
No board Board
• Status ( 7-2 Check and Solutions)

Present state of machine is displayed.
Page 3-8 193C-E-OMA03-A01-03

3-4 Production Stop
WARNING
DO NOT PLACE YOUR HANDS OR BODY INSIDE ACTIVE PART OF THE MA-
CHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP CONDITION.
The machine has been stopped only temporarily. You may be injured if the sensors are
3
actuated and the machine moves unexpectedly.
DAILY PRODUCTION
Turn OFF the servo switch before placing your hands or body inside the active part.
M34EB
3-4-1 Stop Operation

a) Immediate stop (This is used to stop production immediately.)
STOP
1 Press on operating panel.

Production is stopped immediately.
(How to restart production 3-4-3)
KEY LOCK
<How to stop production (return the screen to main menu)>

• When you press return key, the screen returns to main menu.
193C-EOp-Prls-001
193C-E-OMA03-A01-01 Page 3-9

Production Stop
b) Cycle stop (This is used to stop production after printing of the

current board.)
1 Press Cycle stop on touch panel.

After printing of the current board is completed, production stops.
If you cancel cycle stop in the middle of printing (with Cycle stop highlighted), press Cycle stop
again. Then the display returns to usual screen, and production continues.
Cycle stop
To stop production, see “a) Immediate stop, <How to stop production (return the screen to main
menu)>” on the preceding page.
Page 3-10 193C-E-OMA03-A01-01

Production Stop
3-4-2 Information and Functions during Stop

a) Performance info ( Chapter 5)
You can check detailed information about
production.
3
b) Mode change
DAILY PRODUCTION
( Operating manual for engineers)
When you input the password, you can change
the current mode to engineer mode.
c) Maintenance
Maintenance during production can be carried
out.
a) Squeegee open/close ( 4-1)
b) Cleaning 1 round ( 4-3)
c) Cleaning 2 round ( 4-3)
d) Send out air of solvent ( 4-3)
e) Escape XY-table ( 4-3)
∗ b) and c) can be carried out only during a
cycle stop.
3-4-3 Restarting Production

Production restarts from immediate stop or cycle stop.
UNLOCK START
1 Press → .
Production restarts.
KEY LOCK
2 1
193C-E-OMA03-A01-01 Page 3-11

3-5 Completion of Production
3-5-1 Automatic Stop

When front stocker sends out the last board in the set number of production board, the stocker
transmits production end signal to next process (E.g. adhesive dispenser, etc.). When this machine
gets the signal, the machine automatically become a state of completion of production after produc-
ing the last board, and the display returns to main menu screen.
3-5-2 Finishing Machine

When the display returns to main menu screen, turn off power supply of machine in the following
order.
SERVO 1. Turn OFF servo switch on operating
OFF ( ) ON ( )
panel.
2. Turn OFF power supply switch.

ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
Page 3-12 193C-E-OMA03-A01-01

Chapter 4
PRODUCTION SETTINGS
Production settings
• Production settings is the mode for requisite settings for production, and for motion
check.
• This chapter describes the following items.
Squeegee open/close -- This is used to open and close squeegee.
PCB transfer -------------- You can check board transport between conveyors, and between ma-
chines.
Mask cleaning ------------ This is used to clean mask.
Counter reset ------------- Cleaning count and paste count (the number of times of solder feed) can
be reset.
• You can operate to enter production settings from main menu.
Start the first operation for each item from here.
Press Product
on “Main menu” screen.
config
Then “Production config menu” screen appears. After that, operate according to each item.
Product
config
193C-E-OMA04-A01-00 Page 4-1

4-1 Squeegee Open/Close
This is used to open and close squeegee.
1 Press Squeegee open/close in Production config menu.
Squeegee open/close
UNLOCK
2 Press a button of the command you want to execute while holding

on operating panel.
If power is not on, squeegee axis does not move, but only the squeegee open/close function is
carried out.
UNLOCK
E.g.) + SQ. close
UNLOCK
+ SQ. close ----- Opened squeegee is closed.

UNLOCK
+ SQ. open ----- Squeegee is opened at the front side.

Squeegee exchange : Origin point This is used to change squeegees.
UNLOCK
+ SQ. open ----- Squeegee is opened at the rear side.

Mask exchange : Print head rear side This is used to change masks.
UNLOCK
+ SQ. position change ----- Squeegee moves to the position opposite to the current position.
The information of the current position of squeegee is lost.
UNLOCK
+ SQ. escape ----- Squeegee moves to the position opposite to the current position.
The information of the current position of squeegee is saved.
Page 4-2 193C-E-OMA04-A01-01

4-2 Board Transport
You can carry out from transporting board in to left conveyor until transporting it out to the next
process for each conveyor.
Board on the conveyor is displayed in green, board that is being transported is displayed with
blinking.
1 Press PCB transfer in Production config menu.

4
PRODUCTION SETTINGS
PCB transfer
UNLOCK
+ Carry in ---- Board is transported from the previous process to left conveyor.
Demand signal is transmitted to the previous process.
UNLOCK
+ Load ---- Board is transported from left conveyor to printing stage.

UNLOCK
+ Unload ---- Board is transported from printing stage to right conveyor.

UNLOCK
+ Carry out ---- Board is transported from right conveyor to the next process.
UNLOCK
+ Positioning action ---- Only the positioning of board is carried out.

UNLOCK
+ Uguard set posi ---- Printing stage is moved to the front side of machine.
This is used to set support block and support pin.
193C-E-OMA04-A01-00 Page 4-3

4-3 Mask Cleaning
This is used to clean mask.
UNLOCK
1 Press Mask cleaning in Production config menu while holding on

operating panel.
UNLOCK
+ Mask cleaning
UNLOCK
2 Press a button of the command you want to execute while holding

on operating panel.
UNLOCK
E.g.) + Cleaning 1 round
UNLOCK
+ Cleaning 1 round ----- One-round cleaning is carried out.

UNLOCK
+ Cleaning 2 round ----- Two-round cleaning is carried out.

Wet cleaning is carried out in this mode.
But this can be used only when the data is set.
UNLOCK
+ Escape XY-table ----- X-Y table retracts to the inner side. This is used to clean the back
of mask by hand.
UNLOCK
+ Send out air of solvent ----- This is used to bleed cleaning solvent of air.
Page 4-4 193C-E-OMA04-A01-01

4-4 Counter Reset
Cleaning count and paste count (the number of times of solder feed) can be reset.
1 Press Counter reset in Production config menu.
PRODUCTION SETTINGS
a)
Counter reset
b)
a) How to reset cleaning count

When you press Reset , cleaning count is reset to the data set in cleaning data.
b) How to reset paste count

When you press Reset , paste count is reset to the data set in count data.
193C-E-OMA04-A01-00 Page 4-5

= MEMO =
Page 4-6 193C-E-OMA04-A01-01

Chapter 5
PRODUCTION INFORMATION
Production information
• In production information, running condition of production boards is displayed.
• This chapter describes the following items.
Run Info ------- Run information of machine is displayed.
Stop Info ------- Stop information during production is displayed for each item.
Counter Info -- The number of times of mask cleaning and solder feed are displayed.
Form Prnt ----- Production information is output to printer.
Reset ----------- Production information can be reset.
• To enter production information,

Press on “Main menu” screen.
Performance
info
Then “Run Info” screen appears. After that, operate according to each item.
Performance
info
193C-E-OMA05-A01-00 Page 5-1

5-1 Run Information
Production quantity and running time, etc. of boards and blocks are displayed.
• Without reset, data will be added on irrespective of change of production board.
Run Info
Definitions of items
Item Definition
The number of the boards passed through machine
Boards to process [The number of produced boards + The number of not produced boards just passed
through]
Blocks to process The number of actually produced (printed) blocks
Rate of the time when machine is actually working for production during production
Operating rate mode.
[Real run time / Total run time]
Running rate of machine itself adding Wait for proc time to Real run time
Machine run ratio
[(Real run time + Wait for proc time) / Total run time]
The time subtracted mounting stop time due to errors and wait for previous and
Real run time next processes, etc., from the time during production mode
[Total run time - Total down time]
The time waiting for previous and next processes to be prepared

Wait for proc time
[Previous process waiting time + next process waiting time]
Total run time The time during production mode of machine
193C-020TE
Page 5-2 193C-E-OMA05-A01-00

5-2 Stop Information
Stop information is displayed for each factor that made machine stop during production. You can
also see the details about the stop cases until now.
• Without reset, data will be added on irrespective of change of production board. 5
1 Press Stop Info .
INFORMATION
PRODUCTION
Stop Info
Meanings of items
Trouble name Meaning

STOP
Immediate/cycle stop The stop due to pressing Cycle Stop or by operator
Transport fault stop The stop due to board transport error
Nonrecoverable fault The stop due to the trouble, which you can not continue operation.
Board recog fault stop The stop due to board recognition error
The stop due to wait for board transport from previous process or to next
Wait for pre-/post-process
process
Mask recog error The stop due to mask recognition error
Solder empty The stop due to lack of solder
Paste recog error The stop due to solder recognition error
Cleaning paper empty The stop due to lack of cleaning paper
Total down time Total of above-mentioned stop times
193C-021TE
193C-E-OMA05-A01-02 Page 5-3

Stop Information
Stop history
Stop history during automatic operation is displayed. (Max. 20 cases can be saved.)
Stop history
a) Error scrn
The screen an error occurred at is displayed.
b) Axis information
The axis information that an error occurred ( Operating manual for engineers 7-7)
Page 5-4 193C-E-OMA05-A01-00

Stop Information
c) Reset
When you press Yes , stop history is reset. 5
INFORMATION
PRODUCTION
193C-E-OMA05-A01-00 Page 5-5

5-3 Counter Information
The number of times of mask cleaning and solder feed are displayed.
• “No. of solder supplies” is displayed only when the automatic solder feed unit (option) is installed.
1 Press Counter
Info .
Counter
Info
Definitions of items
Item Definition
Qty. of boards printed The number of printed boards
No. of cleaning cycles The number of times of mask cleaning
No. of solder supplies The number of times of solder feed
193C-022TE
Page 5-6 193C-E-OMA05-A01-00

5-4 Form Printing
Production information is output to printer.
5
1 Press Form Prnt .
INFORMATION
PRODUCTION
Form Prnt
2 Choose a switch of information to be output, and press Run .

Information switches are highlighted by being pressed and reset by being pressed again. It is
possible to choose more than a piece of information at a time.
E.g.) Stop Info Run

Printout
1 2
<How to stop>
STOP
• Press to stop output.
KEY LOCK
193C-E-OMA05-A01-00 Page 5-7

5-5 Reset
Production information can be reset.
1 Press Reset .
Reset
2 Choose a switch of information to be reset, and press Run .

Information switches are highlighted by being pressed and reset by being pressed again. It is
possible to choose more than a piece of information at a time.
Run
E.g.) Run info & Stop info Press Yes to reset chosen information.
Page 5-8 193C-E-OMA05-A01-00

Chapter 6
SETTING PRODUCTION
MATERIALS
Supplying production materials
This chapter describes how to set mask and how to supply production materials.
193C-037P
193C-041P
193C-E-OMA06-A01-00 Page 6-1

6-1 Setting Mask
This section describes how to set mask.
SERVO 1. Turn OFF the servo switch on operat-

OFF ( ) ON ( )
ing panel.
2. Open the front safety cover.
193C-AC02
3. Rotate the mechanical valve for mask

frame holder counterclockwise.
Mechanical valve for mask frame holder
193C-038P
To the next page
Page 6-2 193C-E-OMA06-A01-00

Setting Mask
4. Check the direction, then insert mask.
∗ Be careful not to damage the lower side of

mask.
193C-037P 6
MATERIALS
SETTING PRODUCTION
5. Draw the mask until it touches a
stopper at the right front side.
Stopper
193C-032P
193C-033P
6. Rotate the mechanical valve for mask

frame holder clockwise.
• The mask is fixed.
193C-039P
7. Make sure the mask is fixed firmly.
193C-040P
193C-E-OMA06-A01-00 Page 6-3

6-2 Supplying Solder
When you start production, check the printing direction of squeegee, then put the solder whose
quantity is specified by engineer onto mask by using spatula, etc.
∗ If solder is left as it is for hours, it dries up and becomes unavailable. So, supply solder just before
starting production.
The method of supplying solder during production varies depending on ON/OFF setting of
“AutoSolderSupply” of function switch and “whether or not the automatic solder feed unit (option) is
installed.”
This section describes how to supply solder during production.
6-2-1 Case that “AutoSolderSupply” Is OFF

When “Paste count” is “0”, machine comes to a cycle stop with a buzzer. Supply solder in the
following procedures.
1. Press .
• The buzzer stops.
193C-EOp-PrCs-002

OFF ( ) ON ( ) ing panel.
To the next page
Page 6-4 193C-E-OMA06-A01-01

Supplying Solder
MATERIALS
SETTING PRODUCTION
193C-AC02
4. Check the remaining quantity of

solder. If the solder is a little, supply it
manually checking the printing direc-
tion.
5. Press Counter reset .
To the next page
193C-E-OMA06-A01-01 Page 6-5

Supplying Solder
6. Press Reset .
• Paste count is reset.
7. Close the front safety cover.
193C-AA00
SERVO 8. Turn ON the servo switch on operat-

To the next page
Page 6-6 193C-E-OMA06-A01-00

Supplying Solder
9. Press .
• The display returns to Cycle stop screen.
MATERIALS
SETTING PRODUCTION
193C-EOp-PrCs-002
UNLOCK START
10. Press and then on operat-

KEY LOCK
2 1
Production resumes.
193C-E-OMA06-A01-01 Page 6-7

Supplying Solder
6-2-2 Case that “AutoSolderSupply” Is ON

When the automatic solder feed unit (option) is installed, turn ON “AutoSolderSupply” of function
switch.
When it is ON, the sensor of the holder of the automatic solder feed unit checks the quantity of
solder in syringe.
If the quantity of solder in syringe is decreased below the sense level of sensor, machine comes to
a cycle stop with a buzzer.
Supply solder in the following procedures.
1. Press .
193C-EOp-PrCs-003

OFF ( ) ON ( )
ing panel.
193C-AC02
To the next page
Page 6-8 193C-E-OMA06-A01-01

Supplying Solder
4. Pull out syringe from holder.
Syringe
Holder
153C-IL031 6
MATERIALS
SETTING PRODUCTION
5. Remove the cap of the syringe.
6. Change cartridges.
* Remove the used cartridge from the syringe
and insert a new one.
To the next page
193C-E-OMA06-A01-00 Page 6-9

Supplying Solder
7. Fit the cap of the syringe.
8. Insert the syringe into the holder and

fit the tube.
∗ Insert it so that the hole will agree with the

position of sensor.
Hole
Sensor
193C-034P
9. Close the front safety cover.
193C-AA00
To the next page
Page 6-10 193C-E-OMA06-A01-00

Supplying Solder
SERVO 10. Turn ON the servo switch on operat-

OFF ( ) ON ( )
ing panel.
6
UNLOCK START
MATERIALS
SETTING PRODUCTION
START STOP UNLOCK STEP SELECT 11. Press and then on operat-
KEY LOCK
2 1
Production resumes.
193C-E-OMA06-A01-00 Page 6-11

6-3 Supplying Cleaning Paper
If cleaning paper runs out, the following screen is displayed with a buzzer and machine comes to a
cycle stop.
1. Press .
193C-EOp-PrIs-002

3. Open the cover of cleaning area, then

draw out the cleaning unit.
To the next page
Page 6-12 193C-E-OMA06-A01-01

Supplying Cleaning Paper
4. Remove the paper tubes of paper roll.
1 Move the paper tube of paper roll to the right.
2 After making sure the flange separates from

the projection at the left side, remove the paper
tube. (Remove both the paper tubes on the
take-up side and the supply side.)
∗ Do not dispose of the paper tube on the supply

side because it will be used as the paper tube
153C-006P
on the take-up side later.
6
MATERIALS
SETTING PRODUCTION
Move the paper tube untill it
separates from this projection.
153C-007P
5. Fit the flanges to a new paper roll and

fit it on the supply side (lower side).
6. Fit the flanges to the paper tube re-

moved at the step 4) and fit it on the
take-up side (upper side).
7. Remove the cover of solvent nozzle

153C-006P part.
∗ Remove the two screws, then remove the

cover.
To the next page
NOTICE
If the paper is not taken up properly because the paper tube fit to the flanges
on the take-up side races, stop using that paper tube and use the accompany-
ing aluminum tube.
193C-E-OMA06-A01-01 Page 6-13

8. Pass the paper as shown on the left,

then wind it around the take-up paper
tube two or three times.
• Before winding the paper, fix the tip of it to the

paper tube with a masking tape, etc. so that it
will not come off.
Paper tube
New paper
153C-IL012
9. Return the unit into the main body,

then close the cover of cleaning area.
SERVO
OFF ( ) ON ( ) 10. Close the front and center safety
covers.
11. Turn ON the servo switch on operat-

ing panel.
To the next page
Page 6-14 193C-E-OMA06-A01-01

UNLOCK START
12. Press and then on operat-

∗ If the paper runs out during cleaning, carry out

cleaning again, then resume production.
MATERIALS
SETTING PRODUCTION
KEY LOCK
2 1
193C-E-OMA06-A01-01 Page 6-15

6-4 Supplying Cleaning Solvent
If cleaning solvent are running short, the following screen is displayed with a buzzer and machine
comes to a cycle stop.
1. Press .
2. Open the lid of solvent tank, then

Main body supply solvent.
Lid
• 2 lof solvent can be contained.
∗ Use IPA or ethyl alcohol as the solvent.

Solvent tank (The mixture of IPA and ethyl alcohol is also
available.)
∗ Never use the solvent other than the above-
mentioned ones.
Otherwise, machine will be damaged.
UNLOCK
3. Press + Continue .
• After the solvent is supplied, cleaning is

resumed.
Production resumes.
Page 6-16 193C-E-OMA06-A01-01

Chapter 7
TROUBLESHOOTING
Solutions for Error

This section describes solving for errors.
When the error happens, press to stop the buzzer at fast. After that, see on
the touch panel or the error list on the maintenance manual, and carry out solutions.
7-1 Error Messages (Error list)

7-2 Check and Solutions
7-3 Input and Output Check of machine (Checking the sensor and movement of
movable part)
433C-JOp-Er-001
1 2
193C-E-OMA07-A01-01 Page 7-1

7-1 Error Messages (Error List)
7-1-1 Errors during the Self-diagnosis
Refer-
Error Messages Causes of Error Check and Solutions ence
The emergency switch is turned on. Pull the emergency switch forward to reset.
Emergency switch ON The emergency switch has a trouble or is Check the input and make contact with us if it is 7-2-1
disconnected. an error.
(5800H:Bit0)
The servo switch is turned OFF. Turn the servo switch to the right to ON.
Servo switch OFF The servo switch has a trouble. Check the input and make contact with us if it is 7-2-2
an error.
(5800H:Bit0)
The air pressure is dropped. Supply the air pressure within the range of 0.49
M Pa to 0.78 M Pa.
Air pressure drop 7-2-3
The setting value of air pressure detection is too Set to 0.4 M Pa.
high.
The production end signal is sent from the Cancel the production end signal of pre-station
Pre Process Production End 7-2-4
machine of pre-station. machine.
The cover is opened. Close the cover.
Cover open The switch of cover has a trouble or is Check the input and make contact with us if it is 7-2-5
disconnected an error.
(5093H:Bit7), (5800H:Bit3,4,5)
The squeegee is opened. Close the squeegee at “Squeegee open /close” in
“Machine adjust”
Squeegee Open –
LS320 and 321 has a trouble or is disconnected. Check the input and make contact with us if it is
an error.
(5091H:Bit0,1)
The abnormal value is entered in production data. Carry out “Data check” in “Data modify”, and
Data Check –
check the error and then enter the proper value.
The thermal switch for the blower detects the over Cancel the tripped thermal and restart the
Thermal trip Detection 7-2-6
current. operation.
The cooling fan has a trouble or is disconnected. Change cooling fans.
Power Motor Fan Box The temperature is too high. Wait for the cooling fan cooled, and check that it 7-2-7
comes to the proper temperature, then restart the
operation.
Temperature sensor The cooling fan has a trouble or is disconnected. Change cooling fans. 7-2-8
The servo driver has an error. Reset the driver error at the output check.
Driver condition –
(5023H:Bit2)
The squeegee head in machine data (printing Adjust the squeegee angle so that it is within the
Squeegee angle condition) differs from that in the actual one. difference of ± 5˚ for the squeegee angle of –
machine data.
The lift axis open switch is turned OFF (upward). Turn ON (downward) the brake switch.
Lift axis brake off The lift axis open switch has a trouble or is Check the input and make contact with us if it is
(50A2H:Bit2)
The holder axis brake open switch is turned OFF Turn ON the brake switch (downward). 7-2-9
(upward).
Under axis brake off
The holder axis has a trouble or is disconnected. Check the input, and make contact with us if it is
an error.
(50A2H:Bit3)
The emergency switch is pressed. Pull the emergency switch forward to reset.
Safety relay The servo switch is turned OFF. Turn the servo switch to the right to be ON. –
The safety relay has a trouble or is disconnected. Make contact with us.
The print pressure teaching is not carried out after Carry out “Pressure teaching” of “Prod data teach”
Pressure teach –
changing data of squeegee. in “Data modify.”
193C-023TE
Page 7-2 193C-E-OMA07-A01-03

Error Messages
7-1-2 Immediate Stop Error
Refer-
The board does not stop at the stopper position. Move the camera to the recognition mark position
by inching and re-recognize.
The recognition camera or the board is dirty. After cleaning the recognition camera or board, re-
PCB recognition error 7-2-10
recognize
Wrong coordinates of board recognition point is After entering proper coordinates re-recognize.
entered.
The board remains on the front conveyor. Turn OFF the servo switch and set the board
properly.
F conv. board transport error –
PH241 and 242 have a trouble or are Check the input and make contact with us if it is
(508BH:Bit1,2) 7
The board remains on the rear conveyor. Turn OFF the servo switch and set the board
TROUBLESHOOTING
properly.
R conv. board transport error –
PH225 and 227 have a trouble or are Check the input and make contact with us if it is
(5089H:Bit5,7)
The distance between the recognition points A and Check it visually, and carry out printing if the
PCB extend error B differs from them registered in data by more deviation is not large. –
than 0.5 mm.
There is no cleaning paper. Set the cleaning paper.
Cleaning paper empty PH 237 has a trouble or is disconnected. Check the input and make contact with us if it is –
an error.
(508AH:Bit7)
There is no solvent for cleaning. Supply the solvent.
Cleaning solvent empty stop PH 216 has a trouble or is disconnected. Check the input and make contact with us if it is –
an error.
(5088H:Bit6)
There is no solder on the mask. Supply the solder on the mask.
Solder Detection (Mask) PH 323 has a trouble or is disconnected. Check the input and make contact with us if it is –
an error.
(509BH:Bit3)
There is no solder in the syringe. (available in Change syringes
using the solder supply unit)
Solder Detection (Syringe) –
PH 322 has a trouble or is disconnected. Check the input and make contact with us if it is
an error.
(5091H:Bit2)
193C-024TE
193C-E-OMA07-A01-01 Page 7-3

Error Messages
7-1-3 Emergency Stop Error

(1/2)
Error Refer-
code
The emergency switch is turned on. Pull the emergency switch forward to reset.
0007 Emergency switch ON 7-2-1
The emergency switch has a trouble or is Check the input and make contact with us if it is an error.
disconnected. (5800H:Bit0)
The air pressure is dropped. Supply the air pressure of 0.5 M Pa to 0.8 M Pa
0009 Air pressure drop Set to 0.4 M Pa 7-2-3

The setting value of air pressure detection
is too high.
The cover is opened. Close the cover.
0012 Cover open stop 7-2-5
The cover switch has a trouble or is Check the input and make contact with us if it is an error.
disconnected. (5893H:Bit7),(5800H:Bit3,4,5)
The board holder pin is set out of the board Set the board holder pin within the board size (W) to print.
size (W) to print.
0020 Width adjust error The size (W) of board data is wrong. Enter the proper board data size (W). –
PH 141 has a trouble or is disconnected. Check the input and make contact with us if it is an error.
(5083H:Bit1)
The board remains on the transport Remove the board remained on the conveyor, or put the
conveyor or there is no board on it. (Or board at the specified position.
vice versa.)
1001 PCB transport error The board is fit to the reverse side of Remove the board from the reverse side of mask. –
mask.
PH 144 has a trouble or is disconnected. Check the input and make contact with us if it is an error.
(5083H:Bit4)
Left conveyor width
1003
adjustment Timeout The width driver has an error. Check the input and make contact with us if it is an error.
Center conveyor width (50A2H:Bit5),(50A3H:Bit1,3)
1005 –
adjustment Timeout
Right conveyor width PH 133, 223, and 247 have a trouble or Check the input and make contact with us if it is an error.
1007
adjustment Timeout are disconnected. (5082H:Bit3),(5089H:Bit3),(508BH:Bit7)
The air pressure is dropped. Supply the air pressure of 0.49 M Pa to 0.78 M Pa.
1011 F squeegee up timeout
Check the input and make contact with us if it is an error.
LS324, 325, 326, 327 have a trouble or are (5091H:Bit4,5,6,7)
–
disconnected.
Check the output and make contact with us if it is an error.
1013 R squeegee up timeout
CYL370, 371 have a trouble or are (5012H:Bit0,1)
disconnected.
The air pressure is dropped. Supply the air pressure at the range of 0.49 M Pa to 0.78
Cleaning nozzle down M Pa.
1016
error
LS235,236 has a trouble or are Check the input and make contact with us if it is an error.
–
disconnected. (508AH:Bit5,6)
Cleaning nozzle up
1017
error VL173 have a trouble or are disconnected. Check the output and make contact with us if it is an error.
(5002H:Bit3)
Check board thickness data or the board pressure offset
1018 PCB Positioning Error Board data is wrong. –
for “Machine parameter.”
M Pa.
LS 215 has a trouble or is disconnected. Check the input and make contact with us if it is an error.
1022 PCB holder origin error –
(5088H:Bit5)
VL 186 has a trouble or is disconnected. Check the output and make contact with us if it is an error.
(5003H:Bit6)
Print position data is over the tolerant Enter the proper value from the “Print pos data” in “Data
1023 Printable area over –
range of it. modify.”
M Pa.
LS 320, 321 has a trouble or is Check the input and make contact with us if it is an error.
1028 Squeegee holder close –
disconnected. (5091H:Bit0,1)
VL 180, 181 has a trouble or is Check the output and make contact with us if it is an error.
disconnected. (5003H:Bit0,1)
193C-025TE
Page 7-4 193C-E-OMA07-A01-02

Error Messages
(2/2)
Error Refer-
code
F squeegee down The air pressure drops. Supply the air pressure at the range of 0.49 M Pa to
1038 0.78 M Pa.
error
PH 316 and 317 have a trouble or are –
Check the input and make contact with us if it is an
R squeegee down disconnected. error.
1039
error (5090H:Bit6,7)
1056 DC down DC voltage is lower than the specified value. Make contact with us. –
1100 Cleaning unit set NG

Cleaning unit position The cleaning unit is not at the proper position. Turn OFF the servo switch and set the unit properly.
1101
error
–
Cleaning unit couple
1102 PH 127, 230, 233, LS231, 232, 235 have a Check the output and make contact with us if it is an
error
trouble or are disconnected. error.
Cleaning unit fixed (5081H:Bit7),(508AH:Bit0,1,2,3,5,6)
1103
error
1109 Pressure data error
The set print pressure is over the tolerant
range of hardware.
Carry out the print pressure teaching of “Prod data
teach” in “Data modify,” and set the proper value.
– 7
The solder recognition is properly completed. Carry out the mask and solder recognition teaching
TROUBLESHOOTING
again.
Paste recognition
1110 –
Error
The soldering is not carried out as the taught Check the remained solder on the mask, and supply it
pattern. necessary.
The lift axis open switch is turned OFF Turn ON (downward) the brake switch.
(upward).
1111 Lifter Shaft Brake Off
The lift axis open switch has a trouble or is Check the input and make contact with us if it is an
disconnected. error.
(50A2H:Bit2)
7-2-9
The holder axis brake open switch is turned Turn ON (downward) the brake switch.
OFF (upward).
Under Guard Shaft
1112
Brake Off The holder axis has a trouble or is Check the input, and make contact with us if it is an
disconnected. error.
(50A2H:Bit3)
The stopper is kept to be down in using the Supply the air pressure at the range of 0.49 M Pa to
board stopper. 0.78 M Pa.
LS 215 has a trouble or is disconnected. Check the input and make contact with us if it is an
PCB Stopper Return error.
1113 –
Error (5088H:Bit5)
VL 187 has a trouble or is disconnected. Check the output and make contact with us if it is an
error.
(5003H:Bit7)
The X-Y table is at the θ axis overrun + Turn OFF the servo switch and move the theta axis
position. from the (+) overrun position by hand.
θ Shaft (+) Over run
1114 Error –
PH 135 has a trouble or is disconnected. Check the input and make contact with us if it is an
error.
(5082H:Bit5)
The X-Y table is at the θ axis overrun - Turn OFF the servo switch and move the theta axis
position. from the (-) overrun position by hand.
θ Shaft (-) Over run
1115 Error –
error.
(5082H:Bit6)
The board is not picked up. Turn OFF the servo switch, and reset the board
properly.
The air leakage happens. Cover the air vacuum position on the vacuum unit.
1116 PCB Vacuum Error –
error.
(5080H:Bit7)
F→R Conveyor
1117
Transport Error
Center Conveyor The board remains on the conveyor or there is Turn OFF the servo switch and set the board properly.
1118 no board on it. (Or vice versa.)
Transport Error
–
C→R Conveyor PH 143, 144, 225, 226, 227, 241, 242, 243 Check the input and make contact with us if it is an
1119
Transport Error have a trouble or are disconnected. error.
R conv. board (5083H:Bit3,4),(5089H:Bit5,6,7),(508BH:Bit1,2,3)
1121
transport error
193C-026TE
193C-E-OMA07-A01-02 Page 7-5

7-2 Check and Solutions
7-2-1 Emergency Switch On

1. Resetting the emergency switch.
Pull the switch forward to reset.
RGEN
ME RGEN
CY
ME
E
CY
E
STOP
STOP
Front side of machine (1 point)
193C-AA00 Front side of machine (1 point)
7-2-2 Servo Switch

1. Turn ON the servo switch.
Turn the switch to the right.
SERVO
OFF ( ) ON ( )
SERVO
OFF ( ) ON ( )
Rear side of machine (1 point)

193C-AA00
Operation panel on front side of machine
Page 7-6 193C-E-OMA07-A01-02

Check and Solutions
7-2-3 Air Pressure Drops

1. Adjusting the air pressure
If the proper air pressure [more than 0.49 MPa to 0.78 MPa] is not supplied, adjust the pressure to
the specified one in the following order.
2. Setting the air pressure detection value

If the air pressure is not set to the specified one, [0.4 MPa], set it to the specified air pressure
detecting value in the following way.
Air pressure adjustment Air pressure adjustment
1 Unlock
2 Adjust
Adjust 7
TROUBLESHOOTING
3 Lock
Valve
Pressure gauge
3Y3C-089P
193C-AB00
193C-007P
7-2-4 Pre Process Production End

1. Canceling the production end signal
As the production end signal is output from the front stocker of slotted magazine loader or stacking
magazine loader, press the LINE START switch to cancel the production end signal.
Operation panel on top face

LINE PROD.
START END PITCH
POWER
2 3
1 4 PRODUCTION
COUNTER
PUT IN TAKE OUT
MAGAZINE MAGAZINE
EMERGENCY
RE
S
ET
RESET STEP
ET
MANU. AUTO
S
RE
033C-PS006
193C-E-OMA07-A01-02 Page 7-7

Check and Solutions
7-2-5 Cover Open

1. Closing the safety cover
Check that the safety cover indicating the error is not opened, and close it if it is opened.
Middle safety cover
Front safety cover
Rear safety cover

193C-AC00 193C-AA00
7-2-6 Thermal Trip Detection

1. Resetting the thermal switch for the blower
Remove the front cover on the power box, and press the reset button. Make contact with us if the
same error is detected after resetting.
Thermal switch
Power box
193C-009E
193C-AA00
330DC0AB00
Page 7-8 193C-E-OMA07-A01-01

Check and Solutions
7-2-7 Power Box Fan Motor

1. Checking the movement of cooling fan
If the wind is not sent from the opening of cooling fan to the outside, the cooling fan may has a
trouble. Make contact with us for changing it.
Cooling fan
TROUBLESHOOTING
330DC0AB00
193C-AA00
7-2-8 Temperature Sensor

1. Checking the movement of cooling fan
If the wind is not sent from the opening of the cooling fan to the outside, it can be thought the
trouble or clogging of dust in the cooling fan. As for the trouble, make contact with us for changing
it, and clean around the fan for the clogging.
33T9C1AB00 Cooling fan

Reverse side of CPU box
193C-AA00
330DC0AB00
Reverse side of power box
193C-E-OMA07-A01-01 Page 7-9

Check and Solutions
7-2-9 Lift Axis Brake off

Under Axis Brake off
1. Turning ON (downward) the brake switch
The switch at the lower position is ON.
Lift axis brake
Under axis brake
330DC0AA00
193C-AA00
Page 7-10 193C-E-OMA07-A01-01

Check and Solutions
7-2-10 PCB Recognition Error

1. Moving the camera to the recognition mark position by inching and recog-
nize again. (Fig. 1)
Check the error screen, and when the recognition mark is not at the center of recognition screen,
UNLOCK UNLOCK
move the recognition mark to the center by and , and press and Re-recog . The
operation is restarted.
2. Re-recognizing the recognition camera or board after cleaning

UNLOCK
Check the error screen, and clean the mark if it is dirty, then press and Re-recog . The
operation is restarted.
3. Re-recognizing after entering proper coordinates 7

∗ When the recognition error is found again, No recog and PCB board are displayed additionally.
TROUBLESHOOTING
Select either of them (Fig. 3). To quit automatic operation and teaching, press .
(Fig. 1) (Fig. 2)
(Fig. 3)
Re-recog The board recognition is carried out again. Img move rsps The moving distance of one pressing
No recog The next movement is carried out without is set.
recognition. Low : 0.01 mm, Middle : 0.1 mm,
Pass The recognition error board is passed High : 2.00 mm
during the automatic operation. (red arrow mark) The recognition screen moves to
the (red arrow mark) direction.
193C-E-OMA07-A01-04 Page 7-11

7-3 The Input and Output Check of Machine
7-3-1 Input Check after Error

The trouble in the sensor can be thought as one reason to make errors.
This section describes checking the proper input state (ON and OFF) of the sensor related to that
error.
1. Check the error message.
• Check solutions by the of the touch

panel or in the error message list in the mainte-
nance manual.
2. Return to the main menu.

193C-EOp-Er-001
3. Press
Machine adj
.
• The machine adjustment screen appears.
4. Press Input check .
• The list screen of input check appears.
193C-EEn-Ma-001
5. Press Address .
• The address screen of input check appears.
193C-EEn-MaIc-002
6. Check that the bit (• • • • H : Bit •) of

address described in the solutions is
proper (ON and OFF).
• If the input state of sensor is not proper, a

trouble or disconnection can be thought. Make
contact with us for changing.
Page 7-12 193C-E-OMA07-A01-01

The Input and Output Check of Machine
7-3-2 Output Check after Error

The trouble in the movable part can be thought as one reason to make errors.
This section describes checking that the movable part related to that error moves (move and stop)
properly.
1. Check the error message.
• Check solutions by of the touch panel

or in the error message list in the maintenance
manual.
2. Return to the main menu.

7
193C-EOp-Er-003
TROUBLESHOOTING
3. Press
Machine adj
.
• The machine adjustment screen appears.
4. Press Output check .
• The list screen of output check appears.
193C-EEn-Ma-001
5. Press the bit (• • • • H : Bit •) of ad-

dress described in solutions.
• The movable part moves.
• If it does not move (run and stop) properly, a

trouble or disconnection can be thought. Make
contact with us for changing.
193C-E-OMA07-A01-01 Page 7-13

= MEMO =
Page 7-14 193C-E-OMA07-A01-01

Front panel ....................................................... 1-2
A Front safety cover ............................................ 1-2
Air pressure drops ............................................ 7-7 Function keys ................................................... 2-5
Arrow switches ................................................. 2-4
Atmospheric temperature control unit (option) ..... 1-6
H
Automatic mask cleaning ................................. 1-5 Help .................................................................. 2-5
Automatic stop ............................................... 3-12 Help function .................................................... 2-7
Axis information ............................................... 5-4 I
B Identity plate and caution label ......................... 23
Blocks to process ............................................. 5-2 Immediate stop ................................................. 3-9
Board positioning & lifting unit .......................... 1-5 Immediate stop error ........................................ 7-3
Board recog fault stop ...................................... 5-3 Immediate/cycle stop ....................................... 5-3
Board recognition unit ...................................... 1-4 Input check after error .................................... 7-12
Board support unit ............................................ 1-5 Inquiry message ............................................... 2-6
Board transport ................................................ 4-3 Instruction message ......................................... 2-6
Boards to process ............................................ 5-2 IPA (Isopropyl alcohol) ...................................... 21
Buzzer stop ...................................................... 2-5 K
C KEY LOCK ....................................................... 2-2
Carry in ............................................................. 4-3 L
Carry out .......................................................... 4-3 Language selection .......................................... 2-5
Center safety cover .......................................... 1-2 Left conveyor ................................................... 1-4
Check and solutions .........................................7-6 Lift axis brake off ............................................ 7-10
Checking air pressure ...................................... 3-3 Load ................................................................. 4-3
Cleaning 1 round .............................................. 4-4
Cleaning 2 round .............................................. 4-4 M
Cleaning mask ................................................. 1-8 Machine run ratio ............................................. 5-2
Cleaning paper empty ...................................... 5-3 Maintenance................................................... 3-11
Cleaning solvent for wet cleaning ..................... 21 Mark on switch ................................................. 2-4
Compulsion message ...................................... 2-6 Mask cleaning .................................................. 4-4
Control box ....................................................... 1-2 Mask recognition unit ....................................... 1-4
Counter information .......................................... 5-6 Mechanical valve for mask frame holder ......... 6-2
Counter reset ................................................... 4-5 Message icons ................................................. 2-6
Cover open ...................................................... 7-8 Mode change ................................................. 3-11
Cycle stop .............................................. 3-8, 3-10 Move switches ................................................. 2-4
Cycle time ........................................................ 3-8 Msk/Pst recog fault .......................................... 5-3
D N
Danger, warning, caution message .................. 2-6 No. of cleaning cycles ...................................... 5-6
Drain bottle ....................................................... 1-7 No. of solder supplies ...................................... 5-6
Nonrecoverable fault ........................................ 5-3
E
EMERGENCY STOP (emergency stop button) ... 2-2 O
Emergency stop button .................................... 1-3 Operating panel ....................................... 1-3, 2-2
Emergency stop error ...................................... 7-4 Operating rate ..........................................3-8, 5-2
Emergency switch on ....................................... 7-6 Output check after errors ............................... 7-13
Error message ................................................. 2-6 P
Error messages (error list) ............................... 7-2
Page turning switches ...................................... 2-4
Error scrn ......................................................... 5-4
PCB transport error ........................................ 7-11
Errors during the self-diagnosis ....................... 7-2
Performance info ............................................ 3-11
ESC ..................................................................2-7
Reset .......................................................... 5-8
Escape XY-table ............................................... 4-4
Positioning action ............................................. 4-3
Ethyl alcohol ...................................................... 21
Power box fan motor ........................................ 7-9
F Power supply switch ................................ 1-2, 1-3
Feed back error ................................................ 5-3 Pre process production end ............................. 7-7
Floppy disk drive .............................................. 1-3 Presence of board ............................................ 3-8
Form printing .................................................... 5-7 Pressure gauge ................................................ 3-3
Printer ............................................................... 1-3
193C-E-OMA0Z-A01-03 Page 1
Printing solder .................................................. 1-8
Printing stage ................................................... 1-8 T
Production ........................................................ 3-8 Temperature sensor ......................................... 7-9
Production settings .......................................... 4-1 The input and output check of machine ......... 7-12
Prohibition message ........................................ 2-6 Thermal trip detection ...................................... 7-8
Time waiting message ..................................... 2-6
Q Total down time ................................................ 5-3
Qty. of boards printed ....................................... 5-6 Total run time .................................................... 5-2
R Touch panel .............................................. 1-3, 2-3
Real run time .................................................... 5-2 Transport fault stop .......................................... 5-3
Rear cover........................................................ 1-2 Transporting board in ....................................... 1-8
Rear safety cover ............................................. 1-2 Transporting board out ..................................... 1-9
Repeat mark..................................................... 2-4 Tree jump ......................................................... 2-5
Return key ........................................................ 2-5 U
Return to origin................................................. 3-7 Uguard set posi ................................................ 4-3
Right conveyor ................................................. 1-4 Under axis brake off ....................................... 7-10
Run information ................................................ 5-2 Unload .............................................................. 4-3
S UNLOCK .......................................................... 2-2
Screen print ...................................................... 2-5 Unlock mark ..................................................... 2-4
Screen printing head ........................................ 1-5 W
Scroll ................................................................ 2-7 Wait for pre-/post-process ................................ 5-3
SELECT ........................................................... 2-2 Wait for proc time ............................................. 5-2
Selection switches............................................ 2-4
Self diagnosis ................................................... 3-6 X
Send out air of solvent ..................................... 4-4 X-Y table .......................................................... 1-4
Serial plate ........................................................ 24
SERVO (servo switch) ..................................... 2-2
Servo switch ............................................. 1-3, 7-6
Setting mask .................................................... 6-2
Setting production materials ............................ 6-1
Solder empty .................................................... 5-3
Solutions for error ............................................ 7-1
SQ. close.......................................................... 4-2
SQ. escape ...................................................... 4-2
SQ. open
Mask exchange : Print head rear side ........ 4-2
Squeegee exchange : Origin point ............. 4-2
SQ. position change ......................................... 4-2
Squeegee head ................................................ 1-5
Squeegee open/close ...................................... 4-2
START .............................................................. 2-2
Start-up inspection ........................................... 3-2
Status ............................................................... 3-8
Status indicator (3-color indicator light) ............ 1-2
STEP ................................................................ 2-2
STOP ............................................................... 2-2
Stop history ...................................................... 5-4
Reset .......................................................... 5-5
Stop information ............................................... 5-3
Superimposition ............................................... 2-5
Supplying cleaning paper ............................... 6-12
Supplying cleaning solvent ............................ 6-16
Supplying production materials ........................ 6-1
Supplying solder .............................................. 6-4
Page 2 193C-E-OMA0Z-A01-02
Appendix A
MASK FRAME REARRANGING
PROCEDURE
193C-E-OMZ0A-A01-00 Page A-1

A-1 Rearrangement Position to Change the Mask Frame
[ A ] Mask frame support plate [Reference side]

[ B ] Mask frame support plate
[ C ] Cylinder for mask frame holder
[ D ] Reference block for mask frame positioning (for 650 length frame)
[ E ] Block 1 for mask frame positioning (for 550 length frame)
[ F ] Block 2 for mask frame positioning (option for 600 length frame)
[C] [A]
[B]
[E]
[F]
[D]
153C-001P
NOTICE
The machine may not work after rearranging the mask frame, depending upon the
specifications of plate-making. Make contact with us, if you have any question.
Page A-2 193C-E-OMZ0A-A01-00

Rearrangement Position to Change the Mask Frame
A-1-1 For 650-by-550 Portrait Frame A

Rearranging procedure
PROCEDURE
1 Set the support plate on reference side [ A ], sticking to the pin D at the most outer setting posi-
tion.
(4 pieces of button bolts with hexagonal hole M4×8L)
2 Set the other plate [ B ] alike, and adjust the width for the mask added 7mm.
3 Set the Mask holder cylinder [ C ] to the position shown in the figure.
(2 pieces of bolts with hexagonal hole M5×75L and 6 pieces of bolts with hexagonal hole
M5×60L)
4 Set only the reference block for positioning [ D ].
5 Check the motion of mask detection sensor. (It lights after the mask frame is entered.)
2 5
Mask holder cylinder position

(4 points)
4 Pin D
153C-002P

A-1-2 For 650-by-550 Landscape Frame

1 Set the support plate on reference side [ A ], sticking to the pin D at the most outer setting posi-
tion.
M5×60L)
4 Set the positioning block 1 [ E ], sticking to the reference block.
2 5
(4 points)
4
Pin D
153C-003P

A-1-3 For 600-by-550 Portrait Frame A
PROCEDURE
1 Set the support plate on reference side [ A ], sticking to the pin D at the most inner setting posi-
tion.
M5×60L)
4 Set the positioning block 2 [ F ], sticking to the reference block.
2 5

(4 points)
4
Pin D
153C-004P

A-1-4 For 600-by-550 Landscape Frame

1 Set the support plate on reference side [ A ], sticking to the pin D at the center setting position.
M5×60L)
4 Set the positioning block 1 [ E ], sticking to the reference block.
2 5

(4 points)
4
Pin D
153C-005P

Appendix B
BOARD VACUUM BOX
CONTENTS
B-1 Outline of Board Vacuum Box Setting ......................................................... B-2
B-1-1 Setting Diagram of Board Vacuum Box (e.g. Inner Reference) ............................ B-2
B-1-2 Setting Dimensions (Inner Reference, Standard Flow) ........................................ B-3
B-1-3 Setting Dimensions (Front Reference, Reverse Flow) ......................................... B-4
B-2 Board Vacuum Box Design Materials ......................................................... B-5
B-2-1 Basic Dimensions (Inner Reference) .................................................................... B-5
B-2-2 Basic Dimensions (Front Reference) ................................................................... B-6
B-2-3 Example of Block Design (Front and Inner Reference in Common) .................... B-7
B-2-4 Example of Top Plate Design (Inner Reference) .................................................. B-8
B-2-5 Example of Top Plate Design (Front Reference) .................................................. B-9
B-2-6 Z-Plate ................................................................................................................ B-10
193C-E-OMA0B-A01-00
Page B-1
B-1 Outline of Board Vacuum Box Setting
B-1-1 Setting Diagram of Board Vacuum Box (e.g. Inner Reference)
Top plate
2 Joint
1 Stopper 3 Tube
Box
Remove
e Z plate
e sid
enc
fer
Re
Remove
Board holder
193C-089E
Types on sale
1 Stopper R1/8 plug (made by SMC)
2 Joint KQH-08-01S (made by SMC)
3 Tube TU0805B (made by SMC)
193C-E-OMA0B-A01-00
Page B-2
Outline of Board Vacuum Box Setting
B-1-2 Setting Dimensions (Inner Reference, Standard Flow)
BOARD VACUUM BOX

Board clamp claw on fixed side
Type A
Type B
Joint setting
position
Type C
Board
Flow
Type D
Board clamp claw on movable side
Board clamp claw on Board clamp claw on

movable side fixed side
Detection plate for

width adjustment
interlock
Width adjustment interlock sensor
193C-090E
193C-E-OMA0B-A01-00
Page B-3
Outline of Board Vacuum Box Setting
B-1-3 Setting Dimensions (Front Reference, Reverse Flow)
Board clamp claw on movable side
Type D
Type C Joint setting

Board position
Flow
Type B
Type A
SP10P
Board
stopper
Board clamp claw on fixed side
Board clamp claw on Board clamp claw on

movable side fixed side
Detection plate for

width adjustment
interlock
Width adjustment interlock sensor
193C-091E
193C-E-OMA0B-A01-00
Page B-4
B-2 Board Vacuum Box Design Materials
B-2-1 Basic Dimensions (Inner Reference)
(Groove for sensor) Required for SP10P.

B
BOARD VACUUM BOX

As for SP20P, 14 mm
(Groove for sensor)

(330-Board length)/2+20
is approved.
If reverse flow, it is
Transfer 20 (Groove for sensor) not required.
reference
(To share a board, make the width narrow.)
Setting pitch (types A, B, C and D)

Box width (types A, B, C and D)
(Board width -6) -0.5

0
Board width
Detection plate for width

adjustment interlock Top plate
193C-093E
Box
193C-E-OMA0B-A01-00
Page B-5
Board Vacuum Box Design Materials
B-2-2 Basic Dimensions (Front Reference)

adjustment interlock
(To share a board, make the width narrow.)
Setting pitch (types A, B, C and D)

Box width (types A, B, C and D)
(Board width -6) -0.5

0
Board width
(Groove for sensor)
Transfer
reference
20 (Groove for sensor) Required for SP10P.
(Groove for sensor)
As for SP20P, 14 mm
Required only if (330-Board length)/2+20 is approved.
reverse flow If reverse flow, it is
not required.
Top plate
Box
193C-094E
193C-E-OMA0B-A01-00
Page B-6
B-2-3 Example of Block Design (Front and Inner Reference in Common)
(2D HELI SERT) (Dual sides)

B
Type A 50-(100)
BOARD VACUUM BOX

2- φ 3.5
Type B 100-(150)
Material : Aluminum plate (5052)

Process : Unnecessary
( Dual sides )
Type C 150-(200)
Type D 200-(250)
193C-095E
193C-E-OMA0B-A01-00
Page B-7
B-2-4 Example of Top Plate Design (Inner Reference)

Condition of setting (1) Board size L300 × W200
(2) Left to right flow Inner reference Center reference
(3) Type C of box is used.
(4) Used also for SP10P.
4 - φ 3.5, φ 6.5 deep spot-facing: depth 3.3

Transfer
reference
Material : SS41
(Aluminum is unavailable)
Process : SCHP
(PHOS PHATE Coating)
Board flow

193C-096E
193C-E-OMA0B-A01-00
Page B-8
B-2-5 Example of Top Plate Design (Front Reference)

(1) Board size L300 × W200
Condition of setting
(2) Right to left flow Inner reference Center reference
B
BOARD VACUUM BOX

(3) Type C of box is used.
(4) Used for SP22P only.

Material : SS41
(Aluminum is unavailable)
Process : SCHP
(PHOS PHATE Coating)
Board flow
Transfer
reference
4 - φ 3.5, φ 6.5 deep spot-facing: depth 3.3
193C-097E
193C-E-OMA0B-A01-00
Page B-9
B-2-6 Z-Plate
b a
(Hole) (D pin)
165-M3 Through
Transport Reference
Inner Reference
a a a a
b a a b
b b
4-M6 Through
b b
b b
b b
b b
b a a b
a a a a
Front Reference
Reference
Transport
193C-092E
193C-E-OMA0B-A01-00
Page B-10

Panasonic SP22P Operating Instructions Manual

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Panasonic SP22P Operating Instructions Manual

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Screen Printer SP22P

Thank you for purchasing SP22P, the screen printer.

The machine may be operated improperly and injure you.

Either carry out training by yourself, or consult the manufacturer.

Operating manual (operators)

Manuals of this equipment

Chapter 1 GENERAL DESCRIPTION

Chapter 2 BASIC OPERATION

Chapter 3 DAILY PRODUCTION

Chapter 5 PRODUCTION INFORMATION

Chapter 6 SETTING PRODUCTION MATERIALS

Appendix A MASK FRAME REARRANGING

Appendix B BOARD VACUUM BOX

This indication refers to a situation which is considered that

This indication refers to a situation which is considered that

This indication refers to a situation which is considered that

These symbols indicate matters to which attention must be paid.

This symbol indicates an action that must not be carried out.

This symbol indicates an action that must be carried out.

01JQB Label part No.

Front view of warning label indicated positions

DON'T TOUCH THIS PART

You will have serious

Attached to the front and Attached to the front and

You will have serious

2 Left pole on rear side

1 Front operation panel

1 The breaker to which the

You will have serious injury if

You will have serious injury by

DO NOT PLACE ANY TAKE CARE NOT TO

You will have serious injury if

BEFORE INSPECTING PNEUMATIC DO NOT ALLOW ANY PERSON WHO

The machine may be incorrectly repaired or ad-

Never damage, remake, bring

FIRMLY INSERT THE DO NOT INSERT OR USE THE SPECIAL-

Imperfect plugging in may If plugged in or unplugged by If the breaker is shared be-

Do not use the damaged plug Check the dissipation power

GROUND THE MA-

There is a risk of an electric

L28EB M15E M17EB

DO NOT CLIMB OR DO NOT BLOCK OFF BE CAREFUL OF THE

The temperature inside of the

M18E M20E M22EB

ONLY THE PERSON IN TAKE AWAY TOOLS BE CAREFUL OF THE

M23E M24EB M26EB

M27E M29E M30EB

DO NOT DISAS- WEAR A PROTECTIVE BE CAREFUL IN HAN-

M41E M44E M74E

CARRY OUT PERIODIC MAINTE- BEFORE PERFORMING AUTOMATIC

If you fail to carry out periodic inspection and

Isopropyl alcohol is harmful to

Wear the mask to avoid

About Safety Cover Interlock

2. How to use servo switch

About Key Switch for Maaintenance

2. Feature of key switch for maintenance at our company

3. Handling of maintenance key

Ethyl alcohol 96%

Considering cleaning results, costs, availability, etc., IPA is recommended.

Never use acetone.

Never use methanol (methyl alcohol).

Cleaning solvent may catch fire.

Handle with great care.