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SKF basic condition monitoring

SKF basic condition monitoring and laser alignment tools


and laser alignment tools
The foundation for effective
condition-based maintenance

SKF Canada Limited - Scarborough SKF Canada Limited - Montreal SKF Canada Limited - Calgary
40 Executive Court 101 Avenue Lindsay 928 - 72nd Avenue NE
Scarborough, ON M1S 4N4 Dorval, QC H9P 2S6 Calgary, AB T2E 8V9
SKF Canada Limited - Mississauga SKF Canada Limited - Vancouver SKF Canada Limited - Edmonton
5777 Coopers Avenue 1430 Kootenay Street 4125 84 Avenue
Mississauga, ON L4Z 1R9 Vancouver, BC V5K 4R1 Edmonton, AB T6B 3H3
1-866-TEAM-SKF
www.skf.ca

® SKF and @ptitude are registered trademarks and OilCheck is a trademark of the SKF Group.
Microsoft, Windows, Excel, Windows CE, Windows Mobile, Hewlett Packard, HP and Hioki are all trademarks of their respective owners.
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted.
Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether
direct, indirect or consequential arising out of use of the information contained herein.

2010 SKF Canada Ltd. Publication CDN 710-800 05/2010 Printed in Canada
Table of contents
Machine Condition Advisor CMAS 100-SL 4
MicroVibe P CMVL 3860-ML 6
Infrared Thermometer CMSS 3000-SL 8
Thermal Camera TKTI 10 9
Inspector 400 Ultrasonic Probe CMIN 400-K 10
Electrical Discharge Detector Pen TKED 1 11
SKF Electric Motor Assessment Kit CMAK 200-SL 12
SKF Bearing Assessment Kit CMAK 300-SL 13
SKF Basic Condition Monitoring Kit CMAK 400-ML 14
SKF Energy Monitoring Kit CMAK 450-ML 15
Shaft Alignment Tool TKSA 20 17
Shaft Alignment Tool TKSA 40 18
Belt Alignment Tool TMEB 2 19
Stroboscope TMRS 1 20
Endoscope TKES 1 21
Electronic Stethoscope TMST 3 22
Ultrasonic Leak Detector TMSU 1 23
SKF Grease Test Kit TKGT 1 24
Technical Data 25
Around the world, successful condition
monitoring programs begin with SKF ®

Industrial operations everywhere maintenance for both productivity and


acknowledge that condition monitoring is long-term protection of their assets.
critical to the success of their maintenance As a pioneer in the condition monitoring
strategy. With the right machine data— industry, SKF® has led the way with
and the tools to interpret this data quickly, innovations that have made it easier to
and with confidence—they can optimize collect, analyze, use and share machine

Handheld monitoring Laser alignment


SKF basic condition monitoring tools Laser alignment methods are a
offer an easy way to begin using marked improvement on traditional
machine data to improve your overall ones. A laser alignment tool facilitates
equipment effectiveness. With minimal a quicker and more accurate alignment
investment and training, you can use than traditional methods. Since
these handheld tools to spot-check critical machines and misalignment has a direct, negative, impact on bearing
establish trends which enable you to identify problems service life, SKF offers a range of high precision, easy-to-
early on. Basic kits are available, combining popular tools use laser alignment tools. The tools combine simplicity
in one convenient package. with a high degree of accuracy.


condition data. By enabling users to migrate Whether your condition monitoring
from routine preventive maintenance to program is just getting off the ground
condition-based predictive maintenance, or you are taking it to the next level,
SKF condition monitoring solutions help SKF has the tools, technologies and
eliminate the risk of unplanned downtime, training you’ll need to be successful.
reduce operational costs, and optimize
manpower resources.


Machine Condition Advisor
CMAS 100-SL
Machine monitoring, made simple

Designed to help simplify machine


maintenance and prevent costly
failures, the handheld SKF Machine
Condition Advisor (MCA) puts the
benefits of machine monitoring
within reach for any maintenance and
operations team.
By measuring machine vibration and
temperature at the same time, the SKF Machine Condition Advisor
MCA can quickly and accurately assess simultaneously measures vibration signals
and temperature to indicate machine
the condition of rotating equipment health or bearing damage.
throughout your facility.
Ideal for novice and expert users
alike, the MCA makes it easy to
Features Multiple measurements
implement basic maintenance practices
without extensive training. Suitable • Can be used on most industrial from one device
for a wide range of industrial rotating machine applications including • Provides an overall velocity
machinery, the MCA can provide early electric motors, pumps, compressors, vibration reading that measures
warning of potential problems before gearboxes, fans and more vibration signals and automatically
failures occur. • Measures velocity, enveloped compares them to pre-programmed
acceleration and temperature ISO standards
Put SKF knowledge simultaneously • Applies an SKF technique called
in your pocket • Quick and easy to set up and use, enveloped acceleration and
Although small enough to fit in your measurements are shown on a compares it to established bearing
pocket, the Machine Condition Advisor bright display viewable in low light vibration guidelines to indicate
delivers powerful signal processing to direct sunlight conformity or potential bearing
and advanced, user-friendly features. • Free on-line training is available at damage
The technology behind the MCA SKF @ptitude® Exchange • Measures temperature using
leverages decades of SKF machine an infrared sensor to indicate
• Lightweight, compact and ergonom-
design, machine monitoring experience uncharacteristic heat
ically designed, it fits neatly at the
and unparalleled knowledge of rotating
belt line in a pocket or a tool kit
machine reliability.
• Exceptionally durable, the unit is
• Avoid costly failures
rated IP 54 for use in industrial
• Plan maintenance environments
• Reduce maintenance costs • Alert and Danger prompts provide
• Improve machine reliability increased diagnostic confidence
• Ideal for both expert and • Rechargeable unit operates 10 hours
novice users on a single charge
• Flexible enough to work with
standard 100 mV/g constant current
accelerometers. An optional external
sensor can be used for hard-to-
Available in SKF assessment and reach locations and for more repeat-
monitoring kits. See Ordering details. able and accurate measurement
results


Quick and easy — first time Accessories
and every time Extension sensor kit CMAC 105
1. Press “Select” or “Browse” button Depending on the system setting, The extension sensor kit contains an
to turn the Machine Condition the front-panel LCD simultaneously accelerometer with integral cable and
Advisor on displays: items needed to take measurements
2. Press the sensor tip against the • Units in metric or English from hard-to-reach places and
point to be measured for more repeatable and accurate
• Velocity in mm/s RMS or IPS
3. When the readings stabilize, measurement results.
derived Peak
press the “Select” button to hold
• Temperature in Celsius or Fahrenheit
the reading
• Acceleration enveloping readings
4. Read and record the measurement
in gE
values

Alarm display:
Enveloped (A) Alert or ISO machine Select Browse
Acceleration Velocity (D) Danger group button button Extension sensor kit
CMAC 105

• 100 mV/g Accelerometer


- Small size case (0.5 x 1.05 in.)
and footprint (0.5 in.)
- Frequency range 0.32 Hz to
10 kHz (±3 dB)
- Each accelerometer is fully
enclosed in a potted and
Temperature Measurement Enveloped Battery waterproof stainless steel case
status Acceleration indicator
class (60% full) • Integral cable (1.5 m)
LCD display in measurement mode - Connector to MCA
• Magnet
Ordering details - 10 lbs. pull-strength,
Order no. Description 0.75 in. diameter
CMAS 100-SL Machine Condition Advisor unit, including: Belt holster, charger (international DC power
supply), charger adapter cable, user manual in English, and CD containing: User manual Connection cable (1.5 m) CMAC 107
PDF files in English and Spanish, link to SKF @ptitude Exchange for training,
SKF Machine Condition Advisor trend worksheet (Excel file)
Optional connection cable for standard
ICP accelerometers with 100 mV/g,
Accessories MIL-SPEC connector.
Order no. Description
CMAC 105 Extension sensor kit, 100 mV/g accelerometer with 1.5 m integral cable and magnet
CMAC 107 Connection cable, 1.5 m with M8 socket type connector for standard ICP 100 mV/g
accelerometer (ICP: integrated circuit piezoelectric)

Replacement parts
Order no. Description
CMAC 101 Charger adapter, cable 4 in., connector to 5.5 mm power Connection cable
CMAC 8002 Charger, international DC power supply, +5 V, 1 600 mA, 90 to 264 VAC, 47 to 63 Hz CMAC 107
CMAC 106 Magnet, magnet base, 0.75 in. diameter, 10 lbs. pull-strength
CMAC 102 Belt holster

Kits that include the Machine Condition Advisor, CMAS 100-SL


Order no. Description
CMAK 200-SL SKF Electric motor assessment kit. See page 12 for details.
CMAK 300-SL SKF Bearing assessment kit. See page 13 for details.
CMAK 400-ML SKF Basic condition monitoring kit. See page 14 for details.
CMAK 450-ML SKF Energy monitoring kit. See page 15 for details.


MicroVibe P
CMVL 3860-ML
Vibration monitoring and analysis power, without complexity
With the SKF MicroVibe P, vibration
assessment is as close and convenient
as your PDA. This economical vibration
meter expansion module fits in a
PocketPC’s compact flash card slot
(CF Type II) and features the user-
friendly Windows Mobile Operating
System. Identify problems and assess
machine condition quickly and easily
with this versatile and easy-to-use
pocket tool.

Simplified vibration
assessment
The MicroVibe P collects and displays
overall vibration readings and
automatically provides expert judgment
of the measured velocity and overall
enveloped acceleration levels, enabling
immediate, accurate, and reliable
assessment of machine or bearing
• Stores and recalls up to 2,000 overall Data management
vibration signals, 1,000 FFT spec- and software
condition.
trums, and 200 time waveforms for
You can extract, save, edit, and
Power without complexity more focused analysis and trending
display data in both English or metric
Built-in automatic functions virtually • Data management software enables units. Upload data to your computer
eliminate setup, while analytical transfer of vibration data to a for analysis and trending using the
displays and automatic judgment of computer for trending and analysis data management software. Once
machine vibration readings help users uploaded, vibration data, overall
identify machine problems on the spot.
Audio analysis
trends, and spectra can be stored,
Simply connect the earphones and trended, graphically displayed, and
• Ideal for small route data collection
listen to measured vibration signals. even exported to Microsoft Excel.
• Quickly identify problems with expert When abnormal noise is detected,
judgment criteria based on ISO the vibration analysis capabilities help
vibration severity standard and SKF determine the type and severity of
bearing condition evaluation the problem.
• Utilizes the two most common
vibration sensors-accelerometers
and dynamic velocity transducers
• Simultaneously collects vibration
measurements including acceleration,
velocity, displacement, and enveloped
acceleration in FFT spectrum and
time waveform displays
• FFT Spectrum analysis enables
user to pinpoint problems like
unbalance, misalignment, bearing
faults, rubs, etc.


Automatic setup FFT spectrum analysis Time waveform displays
and onboard expertise Cursor position readout with display Time waveform displays are
The MicroVibe P has automatic setup zoom optimizes your analysis power. available for acceleration, velocity,
and extensive evaluation of vibration In addition, it tabulates and displays displacement, or enveloped acceleration
results. Compares readings to pre- the highest vibration peaks from a measurements. A unique “automatic
programmed velocity and enveloped spectrum, making it easy to quickly transient capture” feature automatically
acceleration severity criteria for identify signals indicative of specific starts data collection when the
accurate evaluation of machine machine problems, like misalignment, measured vibration signal exceeds a
vibration levels. This helps even novice imbalance, rubs, or bearing faults. user-specified trigger level, enabling
users to easily determine abnormal more detailed analysis of the pre-
conditions and take appropriate action. and post-trigger events surrounding
a change in machine condition.

Ordering details
Order no. Description
CMVL 3860-ML MicroVibe P Kit, including: module, accelerometer, 1.5 m (5 ft.) integral cable with
plug and stinger, two-bar magnetic base, high strength 40 lb. pull, earphones,
data management software CD-ROM and manual, user manual, quick start
guide, CE declaration of confirmation, and carrying case. Note: Pocket PC (PDA)
NOT INCLUDED.
CMVL 3860-ML-PPC MicroVibe P with Pocket PC, including: CMVL 3860-ML and Hewlett Packard -
HP iPAQ 210/211 Pocket PC with English operating system Windows Mobile 6.0

Accessories and Replacement parts


Order no. Description
CMSS 3811 Accelerometer, 1.5 m (5 ft.) integral cable with plug
CMSS 3812 Velocity pickup sensor, 1.5 m (5 ft.) integral cable with plug
CMAC 3825 Two-bar magnetic base, high strength 40 lb. pull
CMAC 3830 Earphones
CMAC 3835 Certified Pocket PC’s (PDA) with Windows Mobile 2006 - Hewlett Packard
- HP iPAQ 210/211

Note: SKF MicroVibe P also works with Certified Pocket PC’s (PDA) with Windows Mobile 2005 - Hewlett
Packard - HP iPAQ hx2490/2495 or iPAQ hx2790


Infrared Thermometer
CMSS 3000-SL
Heavy duty, long range, dual laser non-contact infrared thermometer

Rugged and easy to use — just


aim, pull the trigger, and read the
temperature in less than a second.
Measure surface temperatures of
Scanning
hot, hazardous, moving, or hard-to- in progress

reach objects safely without physical Laser function


ON/OFF
Battery low
indicator
contact. Ideal for a broad range of “Lock” function Selected
maintenance tasks. for continuous
temperature
temperature unit
(˚C /˚F)
scanning
• Dual point lasers provide easy Surface
aiming and define the target area Average temperature
Average
• Adjustable emissivity for more value

accurate measurement of different


surface materials
LCD display
• 50:1 Distance to spot size ratio
• Temperature range: -60° to
+1,000° C (-76° to +1,832° F)
• Selectable temperature units
(°C or °F) The non-contact thermometer senses 2.4 in at
120 in 1.6 in at

• Exceptional battery life with low the thermal energy radiated from an 80 in

battery indicator (140+ hours) object with an infrared detector. 0.04 m


When pointed at an object, the infrared 0.06 m at 2 m
• Programmable high and low at 3 m
detector collects energy, producing
audible alarm Target area
a signal that the microprocessor Laser 1 Laser 2
• MAX, MIN, DIF, AVG temperature translates as a reading on the backlit
displays with “Lock” function for display. As the trigger is squeezed, Focal point
continuous temperature scanning the object temperature is continuously
• Bright amber, back-light LCD display measured by the infrared detector. Distance to spot ratio 50:1.

• High intensity, white LED flashlight This allows for fast and accurate real-
• Heavy duty magnet in base of handle time readings.
Dual laser sighting and
• Water resistant, dust-proof hard case distance to spot ratio
Available in SKF assessment and
monitoring kits. See Ordering details. Dual lasers provide easy aiming and
define the target area. The target
Ordering details area is highlighted at all distances with
Order no. Description two laser dot markers. Laser 1 indicates
CMSS 3000-SL SKF Non-contact Infrared Thermometer, including quick start guide, one point of the measurement spot
two AAA batteries, hard carrying case and magnetic stand on one side of the target area to
Available on request National Institute of Standards and Technology (NIST) Certificate of be measured and Laser 2 indicates
Calibration Accuracy (Watlow-Gordon XACT-CAL)
the location of the diametrically
opposed point on the other side of the
Kits that include the Infrared Thermometer CMSS 3000-SL
measurement spot. At the focal point,
Order no. Description
where the spot size is the smallest, the
CMAK 300-SL SKF Bearing assessment kit. See page 13 for details.
dots line up vertically, rotating as the
CMAK 400-ML SKF Basic condition monitoring kit. See page 14 for details.
SKF Infrared Thermometer is moved
CMAK 450-ML SKF Energy monitoring kit. See page 15 for details.
closer or further from the target.
Note: Under an electromagnetic field of 3 V/m from 90 to 360 MHz the maximum error is ±10° C


Thermal Camera
TKTI 10
Digital camera with extensive thermal imaging capabilities

The SKF Thermal Camera TKTI 10


is an extremely user-friendly camera
designed especially for use by
maintenance technicians to visualize
troublesome hotspots quickly and
easily.
This unique thermal camera requires
no special training and by simply
pointing at the application, hotspots
are rapidly identified. Moreover the
images can be stored and analyzed
using the advanced thermal imaging
capabilities.
The camera captures both digital
and thermal images, which can
be blended, allowing you to easily
interpret and analyze the scene.
Powerful PC software for analysis
and report-writing is supplied as
standard, enabling you to perform
Powerful analysis software
comprehensive image analysis and
produce professional reports.
• Compact, lightweight, ergonomic
design
• Wide temperature measurement • 8 different selectable color pallets
• Captures and displays both digital range (in °C and °F) from -10° to for ease of viewing
and thermal images 300° C (14° to 572° F) suitable for • Bright, backlit, 31/2 in. landscape
• Blend function allows a mixture of most applications screen with clear sharp image
digital and thermal images for easy • High and low temperature resolution
interpretation audible and visual alarms are easily • Rechargeable integrated lithium-ion
• Non-contact measurement tech- set to quickly detect abnormal battery with 6 hour running time
nique allows measurements to be temperatures
• Large image storage capacity, up to
made safely on running equipment • Images can be voice and/or text an- 1,000 radiometric and visual images
• Laser pointer pinpoints the center of notated so that situation details can
• Multilingual menus
the image area be recorded pertinent to the image
• Advanced thermal image processing
• Isotherms, temperature gradients,
and report-writing software supplied
area analysis and two user-select-
able cursors can be displayed on the • IP 54 suitable for industrial
camera screen, allowing advanced environments
scene analysis • Removable handle

Ordering details
Order no. Description
TKTI 10 SKF Thermal Camera, including removable handle, Micro SD card (1GB), USB connection
cable, Universal AC adaptor (UK, USA, European & Australian plugs), carrying case,
Camera with handle removed CD containing IFU and software, and Quick Start Guide


Inspector 400 Ultrasonic Probe
CMIN 400-K
Easy detection of high frequency sounds

The Inspector 400 Ultrasonic Probe • Detects pressure and vacuum leaks,
senses high frequency sounds including compressed air
produced by operating equipment, • Inspects steam traps for blow-by,
leaks and electrical discharges. It machine gunning, oversized traps
electronically translates these signals and line blockage
by a heterodyning process, making • Detects leaks in valve seats and
them audible, so that a user can hear exhaust systems
these sounds through a headset and • Locates leaks in fittings, valves, and
see them as intensity increments on a flanges in heat exchanger, boilers
meter. The high frequency, short wave and condensers
nature of ultrasound allows operators
• Detects arcing, tracking, and corona
to pinpoint problems even in noisy
in electric apparatus
environments.
The Inspector 400 Ultrasonic Probe • General mechanical inspection of
is easy to use and can detect early bearings, pumps, motors, compres-
stages of machine problems. sors, gearboxes and more
This simple approach to inspection
can save time, money, and energy and
can be a compliment to your condition
monitoring program.

Ordering details
Order no. Description
CMIN 400-K Inspector 400 Ultrasonic Probe Stethoscope/Scanner Kit including: Probe pistol
housing with LED bar graph meter, 8-position sensitivity selection, low battery
indicator, scanning module, rubber focusing probe, stethoscope module, lightweight
Available in SKF assessment and foam headset, 9-volt alkaline battery, and user manual.
monitoring kits. See Ordering details.
Accessories and replacement parts
Order no. Description
CMAC 8600-1 Lightweight foam lined headset
CMAC 8600-2 Deluxe noise isolating headphones
CMAC 8600-3 Deluxe noise isolating headphones to be worn with hard hat
CMAC 8600-4 Utility belt with holster
CMAC 8600-5 Patented liquid leak amplifier, case of (12) 8 oz. bottles, (used for extremely low
level leaks 1 x 10-6 mil/sec)
CMAC 8600-6 Stainless steel unisonic scanning module
CMAC 8600-7 Stainless steel stethoscope/contact module
CMAC 8600-8 Stethoscope extension rods
CMAC 8600-9 Rubber focusing probe

Kits that include the 400 Ultrasonic Probe CMIN 400-K


Order no. Description
CMAK 400-ML SKF Basic condition monitoring kit. See page 14 for details.
CMAK 450-ML SKF Energy monitoring kit. See page 15 for details.
Valve leakage

10
Electrical Discharge Detector Pen
TKED 1
Unique, reliable and safe way to detect electrical discharges
in electric motor bearings

The SKF Electrical Discharge Detector


Pen (EDD Pen) is a simple to use
hand-held instrument for detecting
electrical discharges in electric motor
bearings.
Electrical discharges are a result of
motor shaft voltages discharging to
earth through the bearing, causing
electrical erosion, lubricant degradation
and ultimately bearing failure.
Electric motors are more vulnerable
to suffer electrical erosion in bearings
when controlled by a Variable
Frequency Drive.
When incorporated in a predictive
maintenance program, the EDD
Pen can help detect bearings more
susceptible to failure, and significantly
prevent unplanned machine downtime.
• Unique remote solution allows
operation at a distance from the
motors which protects the user from
touching machinery in motion
• No special training required
• Capable of detecting electrical
discharges on a time base of 10 Lubricant degradation caused by electrical
seconds, 30 seconds, or indefinite discharge currents
• LED backlit screen allows use in dark
environments
• IP 55 (Ingress Protection) rating for
protection against dust and water

Available in SKF assessment and


monitoring kits. See Ordering details.

Ordering details
Order no. Description
Fluting marks characteristic of electrical
TKED 1 Electrical Discharge Detector Pen including batteries, a spare antenna,
erosion in bearing
carrying case, and instruction for use.

Kit that includes the Electrical Discharge Detector Pen TKED 1


Order no. Description
CMAK 200-SL SKF Electric motor assessment kit. See page 12 for details.

11
SKF Electric Motor Assessment Kit
CMAK 200-SL
The SKF Electric motor assessment
kit makes the assessment of electric
motors a simple task for maintenance,
operations, reliability, and vibration
analysis departments.
• Inspect and assess electric motor
machine condition
• Measure velocity, temperature,
and enveloped acceleration in
electric motors and other operating
equipment
• Safely detect electrical discharges in
electric motors
• Ideal for novice and expert users

Machine Condition Advisor


CMAS 100-SL
The SKF Machine Condition Advisor
simultaneously measures machine
vibration signals and temperature to
indicate machine health and bearing
condition.
Details shown on page 6.

Electrical Discharge
Detector Pen
TKED 1
The SKF Electrical Discharge Detector
Pen is a simple to use hand-held
instrument for safely detecting
electrical discharges in electric motor
bearings.
Details shown on page 11.

Ordering details
Order no. Description
CMAK 200-SL SKF Electric motor assessment kit includes: Machine Condition Advisor
and Electrical Discharge Detector Pen.

12
SKF Bearing Assessment Kit
CMAK 300-SL
The SKF Bearing assessment
kit makes the assessment of
bearing condition a simple task for
maintenance, operations, reliability
and vibration analysis departments.
• Check bearing and lubrication
condition
• Inspect and assess overall machine
condition
• Measure velocity, temperature,
and enveloped acceleration in
operating equipment

Machine Condition Advisor


CMAS 100-SL
The SKF Machine Condition Advisor
simultaneously measures
machine vibration
signals and
temperature to indicate
machine health and bearing condition.
Details shown on page 4.

Infrared Thermometer OilCheck™ monitor The OilCheck measures the changes


TMEH1 in dielectric constant of an oil. By
CMSS 3000-SL comparing the measurements obtained
The heavy duty Infrared The SKF OilCheck™ indicates
from used and new oils of the same
Thermometer is a dual the degradation and
type and brand, the OilCheck is able to
laser sighted, non- contamination level of oil,
determine the degree of change in the
contact instrument for and detects increased
condition of the oil.
long range application. mechanical wear and loss
Details shown on of the oil’s lubricating
Dielectric change is directly related to
page 8. properties.
the degradation and the contamination
• Shows changes in oil level of the oil and will allow the user
Convenient condition effected by: to achieve optimized intervals between
carrying case - Water content oil changes and detect increased
The instruments are packaged in a - Fuel contamination mechanical wear and loss of the oil’s
light, durable aluminum carrying case - Metallic content lubricating properties. To facilitate
for industrial environments. trending, the instrument is equipped
- Oxidation
Weight: 2.6 kg (5.7 lb.) case only with numerical read-out.
Dimensions: • Handheld and user friendly
Note: The SKF OilCheck is not an analytical
Length 450 mm (18 in.) • Numerical readout to facilitate instrument. It is an instrument to detect changes
in the oil condition only. The visual and numerical
Width 320 mm (13 in.) trending readouts provide a guide and enable trending of
Depth 150 mm (6 in.) the comparative readings of a good oil to a used oil
of the same type and brand.
Ordering details
Order no. Description
CMAK 300-SL SKF Bearing assessment kit includes: Machine Condition Advisor,
Infrared Thermometer, OilCheck, and case.

13
SKF Basic Condition Monitoring Kit
CMAK 400-ML

The SKF Basic condition monitoring


kit makes machine health monitoring
a simple task for maintenance,
operations, reliability and vibration
analysis departments.
• Inspect and assess overall machine
condition
• Measure vibration, temperature,
high frequency sound and enveloped
acceleration in operating equipment
• Ideal for novice and expert users

Machine Condition Advisor


CMAS 100-SL
The SKF Machine Condition Advisor
simultaneously measures machine
vibration signals and
temperature to
indicate machine health
and bearing condition.
Details shown on page 4.

Extension sensor kit for the


Machine Condition Advisor Infrared Thermometer Inspector 400 Ultrasonic
CMAC 105 CMSS 3000-SL Probe CMIN 400
The external vibration sensor with The heavy duty Infrared Thermometer The Inspector 400 Ultrasonic
magnet provides convenience for is a dual laser sighted, Probe senses
hard-to-reach non-contact instrument high frequency
surfaces and for long range sounds produced
more repeatable application. by operating
and accurate Details shown on equipment, leaks,
measurements. page 8. and electrical
Details shown discharges and
on page 5. makes them audible
so operators can
Convenient carrying case pinpoint problems even in
The instruments are packaged in a noisy environments.
light, durable aluminum carrying case Details shown on page 10.
for industrial environments.
Weight: 2.6 kg (5.7 lb.) case only
Dimensions: Ordering details
Length 450 mm (18 in.) Order no. Description
Width 320 mm (13 in.) CMAK 400-ML SKF Basic condition monitoring kit includes: Machine Condition Advisor,
Depth 150 mm (6 in.) Extension sensor kit, 100 mV/g accelerometer with 1.5 m integral cable
and magnet, Infrared Thermometer, Inspector 400 Ultrasonic Probe,
and case.

14
SKF Energy Monitoring Kit
CMAK 450-ML
For compressed air systems
The SKF Energy monitoring kit makes
it possible for any facility to potentially
lower their energy cost and reduce
their CO2 emissions by monitoring and
optimizing the energy used by their
compressed air systems.
• Facilitate significant energy and cost
reductions without major capital
expense
• Measure energy data and condition
monitoring data at the same time
• Inspect and assess overall machine
condition
• Measure vibration, temperature,
high frequency sound and enveloped
acceleration in operating equipment
• Ideal for novice and expert users

Machine Condition Advisor Infrared Thermometer Hioki Clamp-On Power Meter


CMAS 100-SL CMSS 3000-SL 3169-20
The SKF Machine Condition Advisor The heavy duty Infrared Thermometer Instrument used for obtaining energy
simultaneously measures machine is a dual laser sighted, related measurements for energy
vibration signals and non-contact instrument conservation programs,
temperature to for long range ISO 14001 testing,
indicate machine health application. and electrical
and bearing condition. Details shown on equipment
Details shown on page 4. page 8. diagnosis.
Measures voltage,
Extension sensor kit for the Inspector 400 current, active
Machine Condition Advisor Ultrasonic Probe power, reactive
CMAC 105 CMIN 400 power, apparent power, power factor,
The external vibration sensor with The Inspector 400 Ultrasonic integrated value, frequency,
magnet provides convenience for Probe senses and harmonics.
hard-to-reach high frequency • Measure up to two three-phase,
surfaces and sounds produced two-wire systems
more repeatable by operating • Measure up to four single-phase,
and accurate equipment, leaks, two-wire systems
measurements. and electrical
• 5 A to 5,000 A range, PC card data
Details shown on discharges and
storage
page 5. makes them audible
so operators can • Power recording for individual
pinpoint problems even in waveforms
noisy environments. • Simultaneous recording of demand
Details shown on page 10. values and harmonics
continued on next page

15
Hioki Power Meter Clamps Convenient carrying case
9661 The instruments are packaged in a
Clamp-on sensor for use with the light, durable aluminum carrying case
Hioki Clamp-on Power Meter for industrial environments.
3169-20. Weight: 4.2 kg (9.25 lb.) case only
• CE approved for input Dimensions:
up to 500 Ampere AC Length 660 mm (26 in.)
Width 330 mm (13 in.)
• Sensors with a safety
Depth 178 mm (7 in.)
barrier to protect
the user from direct
contact with live conductors

Ordering details
Order no. Description
CMAK 450-ML SKF Energy monitoring kit includes: Machine Condition Advisor,
Extension sensor kit, 100 mV/g accelerometer with 1.5 m integral cable
and magnet, Infrared Thermometer, Inspector 400 Ultrasonic Probe,
Hioki Clamp-on Power Meter, Hioki Power Meter Clamps and case.

16
Shaft Alignment Tool
TKSA 20
The quick, easy and affordable laser shaft alignment tool
The SKF TKSA 20 is an easy-to-
use laser shaft alignment tool, which
requires no special training to operate.
Compared to traditional dial indicator
methods, the shaft alignment process
is greatly simplified, as no additional
calculations are required in order to
make the necessary adjustments.

• Alignment actions displayed: clear


“real-time” coupling and feet values,
given during the alignment process,
makes alignment corrections quick
and easy
• Soft foot check: “soft foot” function
helps check if the machine is stand-
ing evenly on all feet; an essential
check for good shaft alignment
• Easy pre-alignment: for machines
that are grossly misaligned, the
laser lines and scales enable rapid
pre-alignment
• Fast measuring unit positioning:
measuring units are positioned fast
and easy, by using the built-in spirit • Easy for inexperienced users: quick
levels start guide allows virtually any tech-
• Global use: language free, simple nician to quickly be familiar with the
three step process and user select- process. Full multi-lingual instruc-
able measurement units (mm or tions, instructional video and align-
inch) facilitate use globally ment report forms supplied on a CD
• The attractively priced TKSA 20
virtually assures a short payback
time on the investment

Ordering details
Order no. Description
TKSA 20 Shaft Alignment Tool TKSA 20, including display unit (batteries
included), 2 measuring units with spirit levels, 2 mechanical shaft
fixtures, 2 locking chains with tightening pin, measuring tape, quick
start guide, CD with instructions for use, instructional video and
alignment reports on CD, calibration certificate valid for 2 years,
and carrying case.

17
Shaft Alignment Tool
TKSA 40
The intuitive laser shaft alignment tool allows results to be stored and shared

The SKF TKSA 40 is intuitive in


operation, thanks to its animated
graphical interface. Not only is it quick
and easy to use, but alignment results
can be stored and shared using a USB
cable via the PC. Compared to traditional
methods, the shaft alignment process
is greatly simplified; just follow the
easy, by using the built-in spirit levels
instructions on the screen to make
a perfect alignment.

• Intuitive: Animated graphical inter-


face on a 4 inch back-lit screen and
alphanumeric key functions simplify
the whole process
• Alignment actions displayed: Clear
“real-time” coupling and feet values,
given during the alignment process, • Easy pre-alignment: For machines
makes alignment corrections quick that are grossly misaligned, the
and easy laser lines and scales enable rapid
• Built-in alignment recommendation: pre-alignment
Pre and user definable tolerance • Fast measuring unit positioning:
tables greatly simplify assessment of Measuring units are positioned
the alignment fast and easy, by using the built-in
• Alignment data sharing: Alignment spirit levels
settings and results can be stored • Global use: Language free menus
to the internal memory and down- and user selectable measurement
loaded via USB cable to a PC. Files units (mm or inch) facilitate use
are easily shared with others without globally
the need of special software • Easy for all users: A quick start guide
• Soft foot check: “Soft foot” function and intuitive menus allows virtually
helps check if the machine is stand- any technician to quickly be familiar
ing evenly on all feet; an essential with the process. Full multi-lingual
check for good shaft alignment instructions are supplied on a CD

Ordering details
Order no. Description
TKSA 40 Shaft Alignment Tool TKSA 40, including display unit (batteries
included), 2 measuring units with spirit levels, 2 mechanical shaft
fixtures, 2 locking chains with tightening pin, measuring tape, USB
cable, quick start guide, CD with instructions for use and alignment
reports on CD, calibration certificate valid for 2 years, and carrying case.

18
Belt Alignment Tool
TMEB 2
Belt-driven machinery downtime caused by misalignment is a thing of the past

The SKF TMEB 2, aligns the pulleys


where it counts most – in the grooves.
V-guides and powerful magnets allow
the TMEB 2 to be fitted in the grooves
of the pulley. With only two components,
a laser-emitting unit and a receiver unit,
the belt alignment tool is easy and fast
to attach. The three-dimensional target
area on the receiver unit allows the easy
detection of misalignment as well as its
nature; whether it is horizontal, vertical,
parallel or a combination of all three.
Armed with this precise information,
the operator can easily make the
appropriate adjustments until the laser
line corresponds with the reference line
on the receiver unit.

Versatile and user–friendly:


• Powerful magnets allow fast and
easy attachment Pinpoint accuracy with latest laser
technology:
• Easy-to-use, requires no special
training to operate • Aligns grooves of the pulley rather
than its face, allowing the alignment
• Three-dimensional target area sim-
of pulleys of unequal width or with
plifies the alignment process
dissimilar faces – even fits applica-
• Facilitates simultaneous adjustment tions where the pulley face cannot
of tension and alignment be used as a reference
• V-guides facilitate the alignment of a • No trial and error. The laser position
wide range of V-belt pulleys indicates the nature of misalignment
• Special side adaptor allowing align- allowing easy and accurate
ment of multi-ribbed and timing adjustment
belt pulleys as well as chain sprock-
ets is available as accessory
• A maximum operating distance of 6
meters (20 ft) makes it suitable for Ordering details
use in various applications Order no. Description
TMEB 2 Belt Alignment Tool TMEB 2, including one laser unit, one receiver unit,
• Sturdy aluminium housings provide four set of V-guides, and carrying case.
great assembly stability and accuracy
Accessories
Order no. Description
TMEB A2 2 × magnetic side adaptor for chain sprocket, multi-ribbed and timing
belt pulleys.
TMEB G2 Set of V-guides, four different sizes.

19
Stroboscope
TMRS 1
Easy, cost effective inspection in a flash
The SKF TMRS 1 is a portable,
easy-to-use stroboscope that allows
the motion of rotating or reciprocating
machinery to appear frozen, facilitating
inspection without stopping the machine.
Equipped with a phase shift feature that
allows the user to advance or retard the
flash timing without changing the flash
rate, the motion can be “frozen” at the
position required for inspection.

• The bright flash allows better


illumination of the application
at a distance, giving a wider
viewing area
• Flash rates of up to 12,500 flashes
per minute (FPM) cover a wide
range of applications
• Flash rate is quick and easy to adjust
using the variable dial rate. Allowing
the required speed to be reached
within a matter of seconds • Compact design, one-hand operated
• Phase shift mode for optimum instrument
inspection of gears, rolls, fans, pul- • Battery powered with long running
leys. The feature of interest can be time per charge (up to 2.5 hrs)
rotated to the correct position for • Includes universal AC adaptor that
inspection
can be used worldwide
• x2, ÷2 buttons for quick adjustment
• Extra flashtube supplied to minimise
of FPM
downtime of unit
• Easy to read LCD display
• Supplied in carrying case for protec-
tion and portability
• Mounting thread on the underside
allows mounting on a tripod for
stability and ease of use

Ordering details
Order no. Description
TMRS 1 Stroboscope, including universal AC adaptor that can be used
worldwide and carrying case.

20
Endoscope
TKES 1
Fast and easy inspection with video function
The SKF Endoscope TKES 1 is a
compact handheld instrument that
allows the user to view applications
in restricted spaces that could not
normally be seen with the naked eye.
The display unit with a 3.5” TFT LCD
screen has the capacity of viewing,
storing and reviewing still and video
images. Images can also be displayed
directly on a TV screen or stored and
transferred to a PC for viewing later.

The flexible insertion tube uses a


miniature camera, equipped with
powerful variable LED lighting, to
provide the screen image. The TKES 1
can be used as a first line inspection
tool and save time and money by
reducing the need to disassemble
items for inspection.

• Compact, palm sized endoscope


allows true portability
• Easy to assemble and use, no special
training required
• Advanced high quality optics gives • Photos and videos can be transferred • 67 ° field of view offers an excellent
an excellent full screen image and to PC using the USB cable pro- viewing range for restricted space
good resolution compared to fibre vided. No special software required applications
optic type endoscopes for most MS Windows® operating • Supplied with right-angle side view
• The 3.5” extra-wide view angle and systems adapter
clear TFT monitor, protected by oil • Built-in step-less adjustable LED • Multilingual menu on display unit
and scratch resistant tempered glass lighting helps prevent under and
• Supplied complete with all necessary
allows for easy viewing of photos over illumination of target
cables, universal mains charger and
and videos and helps image inter- • Water resistant flexible tube can be carrying case
pretation used in applications where moisture
• Fully flexible 1 metre (3.3 ft) inser- is present
tion tube with a small tip diameter of
5,5 mm allows easy access to most
applications
Ordering details
• The 1 GB SD memory card provided
Order no. Description
can store up to 30,000 photos or
TKES 1 Endoscope, including 1 GB SD memory card, cables, universal mains
4-5 hours of video. This is more charger, and carrying case.
than enough for almost any user

21
Electronic Stethoscope
TMST 3
Easily pinpoints bearing and machine noise

The SKF TMST 3 is a high quality,


sensitive instrument enabling the
determination of troublesome machine
parts by the detection of machine
noises or vibrations. TMST 3 includes
a headset, two different length probes
(70 and 220 mm) and a pre recorded
audio CD demonstrating the most
common encountered troublesome
machine noise, all supplied complete
in a sturdy carrying case.

• Excellent sound quality helps to


reliably identify the possible cause
of the noise
• User friendly and easy to operate,
no special training required
• Lightweight ergonomic design makes
it easy to operate with one hand
• Excellent quality headset for op-
timum sound quality even in very
high-noise environments
• Pre-recorded demonstration CD and
output for analogue recording help
facilitate analysis and comparison
• Supplied with two probes, 70 and
220 mm (2.8 and 8.7 in) enabling
reach almost anywhere
• Adjustable digital volume control up
to 32 levels to reach desired volume

Ordering details
Order no. Description
TMST 3 Electronic Stethoscope, including a headset, two different length probes
(70 and 220 mm), a pre-recorded audio CD, and carrying case.

22
Ultrasonic Leak Detector
TMSU 1
Quick and easy detection of air leaks

The SKF TMSU 1 is a high quality,


user friendly, sensitive instrument
enabling the detection of air leaks
by means of ultrasound. Leaks are
caused by fluid flowing from a high
pressure environment to a low
pressure environment, creating
turbulence. The turbulence generates
high frequency sounds (so called
ultrasound) that can be detected by
TMSU 1. The sensitive piezoelectric
crystal in the sensor allows the operator
to quickly guide the instrument to the
loudest point which helps locate the
leak location. TMSU 1 includes an
ultrasonic detector, headset, rubber
nozzle and batteries, all supplied
complete in a sturdy carrying case.

• Lightweight compact design makes


it easy to operate with one hand
• User friendly and easy to operate,
no special training required
• Highly reliable, helps identify exact
position of the leak
• Valuable instrument for enhancing • Excellent quality headset for op-
machinery sustainability. By identify- timum sound quality even in very
ing air leaks and fixing them, energy high-noise environments, also act as
consumption is significantly reduced ear defenders
• Sensor mounted on a flexible • Wide operating temperature suitable
tube helps enable reach in for diverse industrial environments
restricted areas

Ordering details
Order no. Description
TMSU 1 Ultrasonic Leak Detector, including a headset, a rubber nozzle and
batteries, and carrying case.

23
SKF Grease Test Kit
TKGT 1
Portable grease analysis kit for use in the field

Lubricant analysis is a vital part of


a predictive maintenance strategy.
However, until now, this has been
almost completely related with oils,
despite the fact that around 80% of
bearings are lubricated with grease.

Tribology knowledge and years of


research have allowed SKF to develop
a complete methodology to assess
greases condition directly in the field.

The SKF Grease Test Kit TKGT 1 has


been designed to properly apply
this methodology. By using it, three
different tests can be performed:
consistency (patent applied for), oil
bleeding properties and contamination.
This allows the user to have a good
understanding of the grease condition
and take decisions directly in the field.
The TKGT 1 includes guidelines Features and benefits Main benefits of TKGT 1 are:
for properly interpreting the results Main benefits of grease analysis are:
of the tests. • Portable kit, designed to be used
• Grease relubrication intervals can be directly in the field
For fresh greases TKGT 1 can adjusted according to real conditions • No special training required to
help to establish the remaining shelf
• Grease quality can be evaluated to perform the tests
life of the grease, as well as assessing
detect possible unacceptable devia- • No harmful chemicals required
the consistency of the quality level
tions from batch to batch
among different production batches. • The methodology included with the
When testing used greases, the • Greases performance can be as- kit brings SKF lubrication knowledge
results will help the user to evaluate sessed, allowing verification of the to the customer in order to properly
such things as: the suitability of the suitability of a certain grease for a understand the results of every test
tested grease for the application, the specific application
• Small sample size required
accuracy of relubrication intervals, • Helps in the prevention of damage
• Just 0.5 grams of grease are
and the possible sources when due to underperforming lubricant
needed to perform all the tests
contamination occurs. greases
• Quick assessment tool allowing
• More information can be provided
taking decisions directly in the field
for root cause analyses

Ordering details
Order no. Description
TKGT 1 SKF Grease Test Kit. See page 38 for details.

24
Technical data
Machine Condition Advisor (page 4)
Designation CMAS 100-SL Designation CMAS 100-SL
Vibration pickup Humidity 95% relative humidity, non-condensing
Internal Integrated piezoelectric acceleration Enclosure IP 54
External Accepts ICP type 100 mV/g Approvals CE
accelerometer Drop test 2 m (6.6 ft.)
Temperature sensor Internal infrared temperature sensor Weight 125 g (4.4 oz.)
Measurements Dimensions
Velocity Range: 0.7 to 65 mm/s (RMS), Length 200.0 mm (7.90 in.)
0.04 to 3.60 in/s (equivalent Peak),
Width 47.0 mm (1.85 in.)
meets ISO 10816
Height 25.4 mm (1.00 in.)
Frequency: 10 to 1,000 Hz,
meets ISO 2954 Battery capacity 550 mA hours
Enveloped acceleration Range: 0.2 to 50.0 gE Battery life 10 hours before charging again
(≈1 000 measurements)
Frequency: Band 3 (500 to 10,000 Hz)
With external sensor:
Temperature Range: -20° to +200° C (-4° to +392° F)
Up to 55% less battery life
Infrared temperature accuracy:
Supported external sensor Any standard accelerometer with
±2° C (±3.6° F)
100 mV/g sensitivity that needs ICP
Distance: Short range, maximum (Integrated circuit-piezoelectric)
10 cm (4 in.) from target
External sensor power 24 V DC at 3.5 mA
Operating temperature range
Charger specifications Universal AC/DC wall plug-in
In use -10° to +60° C (14° to +140° F)
Input: 90 to 264 V AC, 47 to 60 Hz
While charging 0° to +40° C (32° to +104° F)
Output: 5 V DC regulated
Storage temperature
3 to 4 hours for a full charge
Less than one month -20° to +45° C (-4° to +113° F)
More than one month but
less than six months: -20° to +35° C (-4° to +95° F)

Machine Condition Machine Condition


Advisor Accessory 100 mV/g Accelerometer Advisor Accessory 100 mV/g Accelerometer
Dynamic performance Environmental
Sensitivity (±10 %): 10.2 mV/(m/s2) (100 mV/g) Shock limit 49 km/s2 pk (5,000 g pk)
Measurement range ±490 m/s (±50 g)
2
Temperature range -54° to +85° C (–65° to +185° F)
Frequency range (±3 dB) 0.32 to 10 kHz Spectral noise
Mounted resonant frequency 22 kHz 10 Hz 78.5 (mm/s2)/√Hz (8 µg/√Hz)
Amplitude linearity ±1 % 100 Hz 49.1 (mm/s2)/√Hz (5 µg/√Hz)
Transverse sensitivity 7% 1 kHz 39.2 (mm/s2)/√Hz (4 µg/√Hz)
Electrical Mechanical
Settling time ≤2 sec Size 12.70 x 26.67 mm (0.50 x 1.05 in.)
Excitation voltage 18 to 30 V DC Weight (including 1.5 m cable) 70.7 g (2.5 oz.)
Excitation constant current 2 to 20 mA Mounting thread 1/4-28 UNF-2B
Output impedance <150 Ω Mounting torque 2.7 to 6.8 N-m (2 to 5 ft-lb)
Output bias voltage 8 to 12 V DC Sensing element Ceramic/shear
Electrical case isolation >108 Ω Case material Stainless steel
Electrical protection RFI/ESD Sealing Potted
Integral cable 22 AWG, +105° C (22 AWG, +221° F) Wrench flats 7/16 in.

25
Technical data
MicroVibe P CMVL 3860-ML (page 6)
MicroVibe P Accessory CMSS 3811 Accelerometer
Type Pre-amp is built-in, shear type
Power supply DC ±5 V
Voltage sensitivity 20 mV/g
Resonance frequency 20 kHz approximate
Frequency range 3 to 10,000 Hz
Maximum acceleration 500 m/s2
Vibration limit 5,000 m/s2
Maximum output voltage ±1 V
Output impedance Below 100 Ω
Temperature range -20° to +80° C (-4° to +176° F)
Material SUS
Weight 60 g (2.1 oz.) approximate
Tapped hole M6, P = 1, depth 5 mm, internal thread
Integral cable Length 1.5 m (5 ft.)
Connector 8-pin modular plug
Structure Dust-proof, spray-proof

26
MicroVibe P CMVL 3860-ML (page 6)
Designation CMVL 3860-ML
Minimum PDA requirements* Conforms to the Pocket PC specifications
Operating system Microsoft Windows Mobile 3.0/5.0/6.0
Processor ARM processor
Interface Compact Flash TYPE II Slot 3.3 V only
Recommended specifications
Processor PXA255 400 MHz or higher
Memory (RAM) 64 MB or higher
Interface with Pocket PC Compact Flash TYPE II Slot 3.3 V only
Power supply +3.3 V (supplied by Pocket PC)
Current
Standby 44 µ A
Under measurement 48 mA
Pickup input (PU IN)
AC voltage signal Maximum ±2.5 V
Input terminal 8-pin modular jack (RJ-45), ICP type pre-amp built-in accelerometer is not connected.
Raw waveform output (PU OUT)
AC voltage signal Maximum ±2.5 V
Output terminal Mini-jack (2.5 mm F)
Sampling frequency Maximum 76.8 kHz (changes according to mode) 76.8 kHz /38.4 kHz
Aliasing filter 20 kHz/2 kHz (changes according to mode and sampling frequency)
A/D 16-Bit
Dynamic range 90 dB
Lines of resolution 1600/800/400
Averages 8/4/2/1
Window Hanning
Frequency range
Acceleration 10 Hz to 30 kHz (upper frequency is selectable)
Velocity 10 Hz to 1.0 kHz
Displacement 10 Hz to 150 Hz
Enveloped Acceleration Filter E1: 5 Hz to 100 Hz
E2: 50 Hz to 1.0 kHz
E3: 500 Hz to 10 kHz
E4: 5 kHz to 20 kHz

Temperature range 0° to +45° C (32° to +113° F)


Humidity range <90% relative humidity, non-condensing
Weight 25 g (0.88 oz.) approximate (card only)
Dimensions
Width 42.1 mm (1.66 in.)
Height 60.0 mm (2.36 in.)
Depth 16.9 mm (0.67 in.)
Shape Conforms to CF Card TYPE II, Card Type. See photograph.
Color Black

*May not work with all PDA’s.

27
Technical data
Infrared Thermometer (page 8)
Designation CMSS 3000-SL Designation CMSS 3000-SL
Measurement range -60° to +1,000° C Distance spot ratio 50:1
(-76° to +1,832° F) Dimensions
Operating range 0° to +50° C Height 203.3 mm (7.90 in.)
(32° to +122° F)
Width 197.0 mm (7.71 in.)
Accuracy
(Tobject = 15° to 35° C, Tambient = 25° C) ±1.0° C (±1.8° F) Depth 47.0 mm (1.85 in.)

Accuracy Weight: 386.1 g (13.62 oz.)


(Tobject =33° to 1,000° C; Tambient = 23 ±3° C) ±2% of reading or +2° C including batteries
(+4° F) whichever is greater Power (2) AAA batteries (included)
Update frequency 1.4 Hz Battery life Typical 180 hours, minimum 140 hours
Wave length response 8 to 14 µm continuous use,
(Alkaline, without laser and back light)
Emissivity range 0.95 default - adjustable
0.1 to 1 step .01 Modes Maximum, Minimum, Average
Difference (MAX-MIN), Lock
Relative humidity 5 to 95% non-condensing (allows for continuous temperature scan)
Resolution (from -9.9° to +199.9° C) 0.1° C /0.1° F Hard case Water resistant, dust-proof case
Response time (90%): <1 sec Dimensions 330 x 197 x 66 mm
(13.00 x 7.75 x 2.60 in.)

Note: Under an electromagnetic field of 3 V/m from 90 to 360 MHz the maximum error is ±10° C

Thermal Camera (page 9)


Designation TKTI 10
Performance
Temperature range -10° to +300° C (14° to +572° F)
Field of view (FOV) 20° x 20°
Spectral Response 8 to 14 µm
Sensitivity ~0.3° C @ 30° C
Thermal detector/ visual camera 47 x 47 pixel array (interpolated to 180 x 180) /2 Mega pixel digital camera
Emissivity Correction User selectable 0.1 to 1.0 in steps of 0.01
Emissivity table of common surfaces built-in with reflected ambient temperature compensation
Accuracy The greater of ±2° C or ±2% of reading in °C
Frame rate 8Hz
Focal range 0.3 m (12 in) to infinity
Image storage Up to 1,000 images on Micro SD card supplied
Display 3-1⁄2 in. color LCD with LED Backlight. 8 color palettes. Mixed thermal and visual images
Laser pointer Built in Class 2 laser
Imager Power Supply
Battery Lithium-ion field rechargeable
Operation time Up to 6 hours continuous operation
AC operation AC adaptor supplied
Mechanical & Environment
Temperature operating -5° to 45° C (23° to 113° F)
Humidity 10% to 90% non condensing
Storage range -20° to 60° C (-4° to 140° F)
Ingress protection IP 54
Dimensions 210 x 120 x 90 mm (8.3 x 4.8 x 3.5 in)
Weight 0.70 kg (1.5 lbs)
Software Advanced imager analysis and report writing software
Computer Requirements PC with minimum of 300MHz processor, MS Windows XP 128Mb RAM 16 bit color graphics
with 1024 x 768 capability

28
Inspector 400 Ultrasonic Probe (page 10)
Designation CMIN 400-K
Construction Handheld ABS pistol type ultrasonic processor, stainless steel sensor enclosures
Circuitry SMD/solid state hybrid heterodyne receiver
Frequency response 20 to 100 kHz (centered at 38 to 42 kHz)
Indicator 10 segment LED bar graph (red)
Sensitivity selection 8-position precision attenuation
Power 9 V alkaline battery
Low battery voltage indicator LED
Headset Lightweight foam lined double headset wired monophonic impedance; 16 ohms
Probes Scanning module stainless steel unisonic (single transducer) piezoelectric crystal type;
stethoscope/contact module stainless steel plug-in type with 5.5 in. stainless steel waveguide
Rubber focusing probe Shields stray ultrasonic signals and focuses detected signals
Response time 300 millisec
Ambient operating temperature range 0° to +50° C (32° to +120° F)
Relative humidity 10 to 95% noncondensing at up to +30° C (+86° F)
Storage temperature -18° to +54° C (0° to +130° F)
Dimensions:
Height 133 mm (5.25 in.)
Width 50 mm (2.00 in.)
Length 203 mm (8.00 in.)
Weight 320 g (11 oz.)
Carrying case Cordura/nylon soft pack with die cut foam

Electrical Discharge Detector Pen (page 11)


Designation TKED 1
Power supply 4.5V - 3 x standard AAA batteries (LR03, AM4)
Time control:
- pre-sets 10 or 30 seconds
- default indefinite
Operational and storage temperature 0° to 50° C (32° to 122° F) -20° to 70° C (-4° to 158° F)
IP level IP 55
Display LCD counter range: 0 to 99999 discharges.
User selectable backlight and low battery warning
Case dimensions (w x d x h) 255 x 210 x 60 mm (10 x 8.3 x 2.3 in)
Total case and contents weight 0.4 kg (0.88 lbs)

OilCheck monitor (page 13)


Designation TMEH 1 Designation TMEH 1
Suitable oil types Mineral and synthetic oils Dimensions
Repeatability Better than 5% Width 95 mm (3.7 in.)
Readout Green/red grading, numerical value (0 to 100) Height 250 mm (9.8 in.)
Battery 9 V Alkaline IEC 6LR61 Depth 32 mm (1.3 in.)
Battery lifetime > 150 hours or 3,000 tests

29
Technical data
Hioki Clamp-on Power Meter (page 15)
Designation 3169-20
Measurement line type (50/60 Hz) Single-phase, two-wire system
Single-phase, three-wire system
Three-phase, three-wire system
Three-phase, four-wire system
Number of systems that can be measured
(for systems that share the same voltage)
Single-phase Two-wire, four systems
Three-wire, two systems
Three-phase Three-wire (measures the voltage and current for two lines) two systems
Three-wire (measures the voltage and current for all three lines) one system
Four-wire (measures the voltage and current for three lines) one system
Four-wire (measures the voltage for three lines and the current for four lines) one system
Measurement range
Voltage 150 to 600 V, three ranges
Current (when using Hioki Power Meter Clamps 9661): 5 to 500 A, five ranges
Power 75 W to 9 MW, 108 combination patterns
Basic accuracy ±0.2% single reading, ±0.1% full scale plus clamp-on sensor accuracy (active power, at 45 to 66 Hz)
Clamp sensor accuracy Hioki Power Meter Clamps 9661 (rated for 500 A)
±0.3% single reading, ±0.01% full scale (full scale is the sensor’s rated primary current value)
Frequency characteristic Fundamental waveforms up to the 50th order ±3% full scale plus measurement accuracy
(of a 45 to 66 Hz fundamental waveform)
Other functions PC card (One slot, PC card standard compliant Type II, Flash ATA card type),
(9727/9728 PC card, 256 MB to 512 MB
RS 232C (Printer or PC connected to an RS 232C interface)
External input/output
Display update rate Approximately every 0.5 seconds (except when using a PC card while accessing the internal memory,
or when performing RS 232C communications)
Power supply voltage rating 100 to 240 V AC, 50/60 Hz
Dimensions
Width 210 mm (8.27 in.)
Height 160 mm (6.30 in.)
Depth 60 mm (2.36 in.)
Weight 1.2 kg (42 oz.)
Accessories supplied Voltage cord set (one cord each of black, red, yellow, and blue), one (1) set each
Power cord, one (1) each
Input cord label, one (1) each
Operating manuals - advanced edition and Quick Start Guide
Advanced edition and RS 232C interface operating manuals (CD)

30
Hioki Power Meter Clamps (page 16)
Designation 9661
Rated input current 500 A AC
Rated output current 0.5 V AC
Accuracy (at 45 to 66 Hz)
Amplitude ±0.5% single reading, ±0.2% full scale
Phase ±0.5° or less
Frequency characteristics 66 Hz to 5 kHz (±1% or less from accuracy)
Maximum allowable input Continuous 550 A rms (45 to 66 Hz)
Maximum circuit voltage 600 V AC rms (insulated wire)
Core jaw diameter Ø 46 mm (1.81 in.)
Dimensions
Width 77 mm (3.03 in.)
Height 151 mm (5.94 in.)
Depth 42 mm (1.65 in.)
Weight 360 g (12.7 oz.)
Cord length 3 m (9.84 ft.)

31
Technical data
Shaft Alignment Tool TKSA 20 (page 17)
Designation TKSA 20
Applications Horizontal single coupling alignment
Soft foot check
Measuring units:
Housing material ABS plastic
Type of laser Diode laser
Laser wave length 670 - 675 nm
Laser class 2
Maximum laser power 1 mW
Distance between measuring units Maximum: 850 mm (2.8 ft.)
Minimum: 70 mm (2.7 in.)
Type of detectors Single-axis PSD,
8.5 x 0.9 mm (0.3 x 0.04 in.)
Cable length 1.6 m (5.2 ft.)
Dimensions 87 x 79 x 39 mm (3.4 x 3.1 x 1.5 in.)
Weight 210 g (7.3 oz.)
Display unit:
Housing material ABS plastic
Display type LCD 35 x 48 mm (1.4 x 1.9 in.)
Battery type 2 x 1.5V LR14 Alkaline
Operating time 20 hours continuous
Displayed resolution 0.01 mm (0.1 mil in inch mode)
Dimensions 215 × 83 × 38 mm (8.4 × 3.2 × 1.4 in.)
Weight 300 g (10.5 oz.)
Shaft diameter range 30 -500 mm (5.2 -20 in.)
Chain: 30 - 150 mm (0.2 - 5.9 in.)
Optional chain: 150- 500 mm (5.9 - 20 in.)
Accuracy of system <2% +/- 0.01 mm
Temperature range 0 - 40 °C (32 - 104 °F)
Operating humidity < 90%
Carrying case dimensions 390 × 310 × 147 mm (15.3 × 12.2 × 5.7 in.)
Total weight (incl. case) 3.6 kg (7.9 lb)
Warranty 1 year

32
Shaft Alignment Tool TKSA 40 (page 18)
Designation TKSA 40
Applications Horizontal single coupling alignment, soft foot
check, tolerance check, storage of results
Measuring units:
Housing material ABS plastic
Type of laser Diode laser
Laser wave length 670 - 675 nm
Laser class 2
Maximum laser power 1 mW
Distance between measuring units brackets Maximum: 1000 mm (3.3 ft.)
Minimum: 70 mm (2.7 in.)
Type of detectors Single axis PSD, 8.5 × 0.9 mm (0.3 × 0.04 in.)
Cable length 1.6 m (5.2 ft.)
Dimensions 87 × 79 × 39 mm (3.4 × 3.1 × 1.5 in.)
Weight 210 gram (7.3 oz.)
Display unit:
Housing material ABS plastic
Display type 10 cm (4 in.) monochrome backlit screen
Screen protection Hard plastic
Battery type 3 x 1,5V LR14 Alkaline
Operating time 20 hours continuous
PC connection USB
Displayed resolution 0.01 mm (0.1 mil in inch mode)
Dimensions 210 × 110 × 50 mm (8.3 × 4.3 × 2 in.)
Weight 650 gram (22.9 oz.)
PC download Plug in to PC by USB socket
Memory 100 alignments
Softfoot check Yes
Alignment tolerance check Yes
User editable tolerances Yes
Shaft diameter range 30 - 500 mm
Chain: 30 - 150 mm (1.2 - 5.9 in.)
Optional chain: 150 - 500 mm (5.9 - 20 in.)
Accuracy of system < 2% / ± 0.01 mm
Temperature range 0 - 40 °C (32 - 104 °F)
Operating humidity < 90 %
Carrying case dimensions 390 × 310 × 192 mm (15.4 × 12.2 × 7.6 in.)
Total weight (incl. case) 4.9 kg (10.8 lbs)
Warranty 1 year

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Technical data
Belt Alignment Tool TMEB 2 (page 19)
Designation TMEB 2
Housing material Extruded aluminium
Type of laser Diode laser, class 2, 1 mW
Laser wave length 632 nm
Measurement distance 50 mm to 6,000 mm (2 in to 20 ft.)
Fixture Magnetic
Measurement accuracy angular Better than 0.2°
Measurement accuracy linear Better than 0.5 mm
Dimensions laser unit 70 × 74 × 61 mm (2.8 × 2.9 × 2.4 in.)
Dimensions receiver unit 96 × 74 × 61 mm (3.8 × 2.9 × 2.4 in.)
Battery type 2 × 1.5V LR03 (AAA) batteries in laser unit
Battery lifetime 20 hours continuous operation
Weight laser unit 320 g (11.3 oz.)
Weight receiver unit 270 g (9.5 oz.)
Calibration certificate Valid for two years
Warranty 12 months

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Stroboscope TMRS 1 (page 20)
Designation TMRS 1
Flash rate range 40-12,500 flashes per minute (FPM)
Flash rate accuracy +/- 0.5 FPM or +/- 0.01% of reading, whichever is greater
Flash setting resolution 100 to 9,999 FPM - 0.1FPM, 10,000 to 12,500 FPM -1FPM
Tachometer range 40 - 59,000 RPM
Tachometer accuracy +/- 0.5 RPM or +/- 0.01% of reading, whichever is greater
Flash tube Xenon, 10W, TMRS 1-BULB
Flash tube life 100 million flashes
Flash duration 9-15 μ sec
Light power 154 mJ per flash
Battery type NiMH, rechargeable, removable
Battery capacity 2.6 AmpHr
Battery charge time 2-4 hours, using supplied AC adapter
Run time per charge 2.5 hours at 1,600 FPM, 1.25 hours at 3,200 FPM
Battery charger AC input 100-240 VAC, 50/60 Hz
Display 8 character by 2 line LCD, alphanumeric
Display update continuous
Display resolution 100 to 9,999 FPM - 0.1FPM, 10,000 to 12,500 FPM -1FPM
Time base Crystal oscillator, 100 ppm accuracy
Controls Power, x 2, x1/2, phase shift, external trigger
External trigger input 0-5V TTL type via stereo phono jack
EXTL. trigger to flash delay 5 μ sec maximum
Clock output 0-5V TTL Type signal via stereo phono jack
Colour Grey
Housing Impact & oil resistant polycarbonate
Weight 650 g / 1 lb, 4 oz.
Operating temperature 10 °C to 40 °C (50 °F to 104° F)
Storage temperature -20 °C to 45 °C (-4 °F to 113 °F)

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Technical data
Endoscope TKES 1 (page 21)
Designation TKES 1
Insertion tube and light source
Image sensor CMOS Image Sensor
Resolution (dynamic / static) 320(H)*240(V) / 640(H)*480(V)
Size tip (insertion tube ) diameter 5.5 mm (0.22 in.)
Tube length 1 m (39.4 in.)
Field of View (FOV) 67°
Depth of Field (DOF) 1.5 cm - 10 cm (0.6 - 4 in.)
Light source 4 White LED (0-275 Lux/4 cm)
Probe working temperature -20 to 70 °C (-5 to 158 °F)
Ingress protection level IP 57
5...Protected against dust-limited ingress (no harmful deposit).
7...Protected against the effect of immersion between 15 cm and 1 m.

Display unit
Power DC5V
Display 3.5” TFT LCD Monitor 320*240 Pixels
Interface Mini usb 1.1/ AV out / AV in./
Battery (not user serviceable) Rechargeable Li-Polymer Battery (3.7V).
Typically 4 hours operation after a 2 hour charge.
Video out format NTSC & PAL
Recording medium SD card 1 GB supplied – storage capacity ± 30,000 photos,
or 4-5 hours video. (SD Cards up to 2 GB can be used)
Still image/video recording format JPEG (640*480)/ ASF (320*240)
Working and storage/
battery charging temperature range -20 to 60 °C/0 to 40 °C (-4 to 140 °F/32 to 104 °F)
Functions Snapshot, video recording, picture and video review on LCD screen,
TV Out, transfer of picture and video from SD card to PC
Weights and dimensions (complete case) 2.8 kg / 44 x 32 x 8 cm
(6.2 lbs / 17.4 x 12.5 x 3.2 in.)

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Electronic stethoscope TMST 3 (page 22)
Designation TMST 3
Description Electronic stethoscope
Frequency range 30 Hz-15kHz
Operating temperature -10 to +45° C (14-113° F)
Output volume Adjustable in 32 levels
Led indicator Power on
Sound volume
Battery low
Maximum recorder output 250 mV
Headset 48 Ohm (with ear defender)
Auto switch off Yes, after 2 min
Battery 4 x AAA/R03 (included)
Battery lifetime 30 hours (continuous use)
Dimensions handset 220 x 40 x 40 mm (8.6 x 1.6 x 1.6 in.)
Probe length 70 and 220 mm (2.8 and 8.7 in.)
Weight
Total weight 1,560 g (3.4 lb)
Instrument 162 g (0.35 lb)
Headset 250 g (0.55 lb)

Ultrasonic Leak Detector TMSU 1 (page 23)


Designation TMSU 1
Description Ultrasonic leak detector
Amplification 7 levels: 20, 30, 40, 50, 60, 70 and 80 dB
Ultrasound sensor Open sensor with a 16 mm (1/2 in Ø) diameter
(19 mm – 3⁄4 in Ø – exterior), central frequency of 40kHz
Detected frequencies 38,4 kHz, ± 2 kHz (-3 dB)
Power Two alkaline AA batteries, 1.5 V.
Rechargeable batteries can also be used but the usage time
will be reduced
Battery life Typically 20 hours
Dimensions Body: 170 x 42 x 31 mm (6,70 x 1,65 x 1,22 in.)
Flexible tube length: 400 mm (15,75 in.)
Weight 412 g incl. batteries (14,5 oz.)
Operating temperature range -10 oC to 50 oC (14 oF to 122 oF)

37
Technical data
SKF Grease Test Kit TKGT 1 (page 24)
Designation TKGT 1
Parts Components Quantity Specifications
Sampling tools Sampling syringe 1 Polypropylene
Sampling tube 1 PTFE, length approx. 1m
Permanent marker 1 Black
Sampling containers 10 35 ml polyethylene
Gloves 10 pairs Grease resistant nitrile (synthetic rubber),
powder free, size XL, colour blue
Disposable spatulas 1 Set of 25
250 mm stainless steel spatula 1 Stainless steel
150 mm stainless steel spatula 1 Stainless steel
Scissors 1 Stainless steel
Consistency test Housing 1 Aluminium
(Patent applied for) Weight 1 Stainless steel
Mask 1 Plexiglas
Glass plates 4
Oil bleeding test USB heater 1 2.5 W - 5 V.
USB/220/110V adaptor 1 Universal (EU, US, UK, Australia) to USB
Paper pack 1 Contains 50 sheets
Ruler 1 Aluminium graduated 0.5 mm
Contamination test Pocket microscope 1 60 - 100x with light
AAA batteries 2 AAA
Carrying case CD 1 Contains instructions for use, report
template, and consistency test scale
Carrying case 1 Dimensions:
463 × 373 × 108 mm
(18.2 × 14.7 × 4.25 in.)

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