TONG CONG TY CONG NGHM13 HOA CHAT MO-VINACOMIN

CONG TY 110A CHAT MO THAI BINH-MICCO

HVONG DAN S1 DUNG POSITIONER SIPART2

Ma tai HD — CD - 53
( Ban hanh theo guy& cljnh so: 1230 /QD-TBMICCO ngay 9/8/2018)

Ban hanh tam thoi : Bien soan KiLn sodt Phe duyet
01 • TTDKSX P. Co. Dien \ow =-t -A Co. Dien

Ban hanh ngAy

9/8/2018
Triin Van Van
 TONG CONG TY CONG NGHIEP HOA CHAT MO-VINACOMIN Ma so: HD-CD-53
i CONG TY HOA CHAT MO THAI BiNTH-IVHCCO Ban hanh tam thai: 01
IltrONG DAN SIT DVNG POSITIONER SIPART2 Ngay ban hanh: 9/8/2018
micco '
Trang: 2/27

DANH SA.CH PHAN PHOI TAI LIEU

.
sa
BO ph4n So hrcrng Hinh thik phan phoi
TT
1 Phong Co. Diti 1 Ban sao
2 PhOng ky thug Gong ngh' 1 Ban sao
3 Xuong Axit 1 Ban sao
4 Xtrong Amon 1 Ban sao
5 Xtrong Phu trq 1 Ban sao
6 TTEKSX 1 Ban sao
7 Van thu Cong ty 1 Ban gtSc

Tel tham chgu: A5E00074631-09en_PS2HART.pdf

 TONG GONG TY GONG NGH1$P HOA CHAT MO-VINACOMIN Ma s6: HD-CD-53
:, CONG TY HOA CHAT 1V:16 THAI BiNII-MICCO Ban hanh tam thtri: 01
HONG DAN StY-DIJN,G,PASITIONER SIPART2 Ngay ban hanh: 9/8/2018
moo *4."/•-,--;,,Atti,--:,
---,?'"
Trang: 3/27

TRANG KIEM SOAT TAT LIEU

STT Lan ban hanh, Muc sira trang Ni
O dung sira Ngay ban Ngay bit
slim doi dlli daft hanh 10 10u lyc
01 01 Ban hanh lin du
 TONG CONG TY CONG NGHI$1) HOA CHAT MO-VINACOMIN Ma A: HD-CD-53
CONG TY HOA CHAT MO THAI BiNH-MICCO Ban hanh tam thai: 01
HONG DAN SING
HO D" K POSITIONER SIPARTZ Ngay ban hanh: 9/8/2018
- mcco
Trang: 4/27

Mvc dich
.Nham,hur5eng ddn cho CBKT, CNVH silra china, bao dtrOngcac thilt bi do lw&ng,
dieu khien nam duvc co. ban cach thi'm ldp ddt, can chinh thiet bil positioner sipart2.
Phpn vi ap dung
, Tai lieu nay khong thay the cho tai lieu hwang. ddn
7 do nha san xudt. Khi can
thiet, tham khao tai lieu hteang dan cita nha san xudt.
Tai lieu nay clugc ap dung cho thiect bi positioner sipart2.

Tat liOu tham chgu: A5E00074631-09en_PS2HART.pdf

 TONG CONG TY CONG Na n'13., HOA CHAT MO-VINACOMIN Ma so: HD-CD-53
CONG TY HOA CHAT MO THAI BINH-MICCO Ban hi nh tam thbi: 01
HONG DAN StrRt119-POITION,E,R SIPART2 NO)/ ban hanh: 9/8/2018
locco-
Trang: 5/27

M-VC 1;QC
1 au tp 7
1.1.1 Ring pan 7
1.2 Cac 14Thieu teen ten 8
1.3 Thanh phan thi6t bi 8
1.4 Hu.o.ng khi tac gong 9
1.5 So' d6 nguyen1S, hog Ong 10
2 Ldp d4t 11
2.1 Liru Si an toa khi chi d4t 11
2.2 Cai dsg actua or cho van tinh ti6n 11
2.3 Cai di:it actua or cho van xoay 12
3 Cal ort cac o tion module 12
3.1 Cai d4t m dule pilau h6i vi tri 12
4 K6t not 16
4.1 K6t not phiin dien 16
4.2 K6t not khi nen 16
4.3 Purge Air Switch 17
5 Hog deng 17
5.1 HiL thi 17
5.2 Nat bdm 17
5.3 Cac ch6 de hog deng 18
6 Clic safety parameter 19
7 Chu thir 20
7.1 Cac 'mot ci a to &pig cai dlat ban d'du 20
7.2 Chu this' positioner voi van tuy6n tinh 20
7.2.1 Chan 'Eli 20
7.2.2 Chi chat tir d'Ong can chinh 21
7.3 Chu thin positioner vol van quay 22
7.3.1 Chuan bi 22
8 - Tnghia cila cac thong s6 24
8.1 Kh6i config 24
 TONG GONG TY CONG NGHIel) HOA CHAT MO-VINACOMIN Ma s6: HD-CD-53

1 ,
CONG TY HOA. CHAT MO THAI BiNH-MICCO Ban hi nh tam th&i: 01
HInfING DAN SD' KING POSITIONER SIPART2 NO), ban hanh: 9/8/2018
-inFcco.
Trang: 6/27

8.2 Wing quan ve cat thong so 24

9 Mot s6 1oi thuirng gap va each khile phut 25
10 Bao duftg 27
11 Tham khao 27

Tai lip them chiP: A5E00074631-09en_PS2HART.pdf

 TONG CONG TY CONG NGHI$P HOA CHAT MO-V1NACOMIN mast,: HD-CD-53
CONG TY HOA CHAT MO THAI BINH-MICCO Ban hanh -Wm thbi: 01
HIrCiNG DAN SIT DJ,INgr0SITI9NER SIPART2 Ngay ban hanh: 9/8/2018
Micpo
Trang: 7/27

1 CAu too
1.1.1 Ti4mig titian
1- D'Ong 116 ca do ap
2- Than van

Figure 1-1 Postioner duvc dinh kern Wei actuator 1 chitin, tuy&r tinh

Figure 1-2 positioner &Tic dinh kern vol actuator 2 chitin, xoay
 TONG GONG TY CONG NGHI$P HOA CHAT MO-VINACOMIN Ma s.6: HD-CD-53
- CONG TY HOA CHAT MO THAI BiNH-MICCO Ban hanh tarn th&i: 01
HONG DAN Sir KING POSITIONER SIPART2 Ngay ban. hanh: 9/8/2018
lopco
Trang: 8/27

1.2 Cac ky hisu tresn

SIEMENS IECEx :UN 04.0018 Ex Carib HC T6..T1

SIPART PS2 HART Positioner
6DR5210-0EG00-0AAD
11 2 G EEx lab II C T6IT5IT4
Ta =-30...50/66+80`C
Uh=18.-30V
hvr- 0/4...20mA
TOV 00 ATEX 1654
Made in France
Technical data and temperature classes see certificate
0344 CL I, DIV 2, GP ABCD T6/T5/T4
IPSO CL I, ZN 2, GP IIC T6fT5/1-4
NEMA Type 4x
(IS)CLI,DIV 1, GP ABCD T6fT5fT4
p =1,4 Tbar (F14}1(CSA) CL I, ZN 1, AEx lb IIC / Ex lb !IC T61T5114
Ta = -30 50(T6)165(T5Y80(T4) °C
Install per Contr. Dwg. A5E00065622D
Bensons AG, 0-76181 Karlsruhe
vAvwslemens.condslpartps2 APPROVED

1. Nha san xudt 6. 55136n ye

2. Ten san phAin 7. Phe duyt
3. S6 order 8. Cap bao ve
4. ThOng s6 ky thug 9. Huang an van hanh
5. Xllfat Xtit s an phAm

1.3 Thanh phAn thie't bi

1 Ngii.k111
2 Nelr.hi.ra. Yl griactUatur
3 Kin
t6i actuator
-5 Civalitlam'
613s.gia 14til2 AO-Carin 1 '1:1C
(1412g
1$ogialultrY1thtoccr4u. 2 tic
411g •_
. .1iy2*-co,:!*p
3B .4gia k.1
4ag
9 t yen . ,
14111satilirtga#5:;44',,,::
Saultr4ngcligitliftlli
12 Mucht/i4t -.
13 Cie rna4unkit nOi
14 Mit NI •
15 Cable gland
16 Garda dau day saa terminal
17 Cong t5c purgeldii

Tat lieu tham chigu: A5E00074631-09en_PS2HART.pdf

 1-"•{1.try.Vr,
10., ",
Vrt.r, "

TONG CONG TY CONG NGH1.13.HOA CHAT MO-VINACOMIN 1\45. s6: HD-CD-53

. CONG TY HOA CHAT MO THAI BiNH-MICCO Ban hanh tam WA: 01

micco• HONG DAN SO" tvm 0wpprE4R. SWART2 Ngay ban hanh: 9/8/2018
Trang: 9/27

404. ti d•-
1.4 Huang 1(111 tac citing
Actuating Safety position after auxiliary power supply failure
pressure Actuator type
Connection electric pneumatic

Y1 --:-.--_- down down "--.)/

I
down *.,..._.-4 up
Y1

t I
down P.,.----4 up
r up
\c'
up
\Nc.

Y2

f II up
Y1 \--
r
down ..___ 4 up
last position (before
auxiliary power
YS supply failure)

down ^)//
Y2
r
dawn v ---1up
-
ting khi tic d(ing den actuator doi vol van xoay
Figure 1-3 Hit

Y1 down down
--Y— down
ri<

Y1

up
up up
down

Y2

Y1
up
down

last position (before

Y1 auxiliary power
supply failure)
Y2
down

Figure 1-4 Ihrolag khi tfic gong dAn actuator eitvi vol van tinh tin
 TONG CONG TY CONG NGHI$13 HOA CHAT MO-VINACOMIN Ma se): HD-CD-53
CONG TY HOA CHAT MO THAI BiNH-MICCO Ban Will tam that 01
mcco- HIYONG DAN STY DVNG POSITIONER SIPART2 Ngay ban hanh: 9/8/2018
Trang: 10/27

1.5 So c/6 nguyen V hog Ong

HART

BEI j) Supply all.

9988
AD. LCO
• Exhaust au
I-.-.-+24V
Ii +5V
T1

Micro
controller 4
r„ >1 11
L I Exhauster

W
x
x
IMMO
11151111
BE2 - AI
▪ A2 ts

- -6-6-6- 6--
Al A2 ',
-41

Figure 1-5 So' d6s nguyen ITT hot d0ng

Giai thich:
Sipart PS2 tao thanh mot mach dieu lchien :
x la gia tri feedback ve vi tri.
w la gia tri 4-20mA tir b0 dieu lchien
Ay = w — x la sai s6 gift w va. x.
Vi di6u lchien se tinh town sai s6 va thy thuOc vao gia tri Ay ma b0 di.'&11chi6n se yeu c'au
Piezo — valve cung cap hoac xa lchi de (long mó van cho den lchi sai so Ay =0.
- Sipart SP2 tao thanh mot mach dieu lchien vdi b0 tac dOng lchi nen trong do X la gia tri
feed back thgc to vi tri dm actuator linear hoc rotary va w la gia tri 0-20mA tir bO dieu
lchiAn. AY= X-Y la dO chenh lech gitta x va w.
- Hanh trinh di chuye'n len xang hoc xoay oda actuator dixac phan h6i boi trijc feedback
có ca cau 1a mot banh rang tir do bang nhva co gan mach phan the de truyen tin hieu ye
1)0 A/D den b0 xir 13',. BO xir VT tinh town so sanh gift gia tri setpoint X xuat tir bO dieu
lchien va gia tri feedback w thong qua bien thao tac gia tri sai lech Ay. tay thuOc vao gia
Tel lieu tham chie4u: A5E00074631-09en_PS2HART.pdf
 TONG CONG
CONG TY CONG NGHI:13 HOA CHAT MO-V1NACOMIN MR so: HD-CD-53
CONG TY HOA CHAT MO THAI BiNH-MICCO Ban hanh tam thtti: 01
IF,co. HLTONG DAN SIT D vm nitTIRNER SII'ART2 Ngay ban hanh: 9/8/2018
,t —1 rie° 1
Trang: 11/27

,g4
tri Ay ma be dieu Ichien se you cau cac piezo-vavle cung cap hoO.c xa kill de van dong
cho den lchi dimg lai thi sai so trO ye 0.

2 lAp d4t
2.1 Ltru y an toan khi cai d4t
V Lap d6t theo cac bu:ac sau:
• Lap cac phan co. lchi
• Ket not nguan dien
• Ket not nguon lchi
• Chu thi'r positioner
✓ MOi trtrong de am, kW nen kilo
• cai d;at positioner mai twang am sao cho can phan hoi 'thong bi dong
bang a nhiet de thap
• Darn bao mrac lchang tham vao positioner
• Dam bao nguem lchi cap phai lcha
2.2 Liip dlat Positioner cho van tinh tien
Mama* pr000dura: poolticoor vetth Omar actuator

;' , ,v.
v., 1 a
el I

,. ,
AIP' k •. e
6 1 Q
. D itg
..A.'" ,,
FA -
...
..i r
e

44W.

%
0
I

A +1'
vii %
1 QZ l f M r// '
f 0
tit

Aaaarrayprocadae: fine ar actuator witbot:t14.3

=11a;roof an clostea
 TONG CONG TY CONG NGHIP HOA CHAT MO-VINACOMIN Ma so: HD-CD-53
CONG TY HOA CHAT MO THAI BiNH-MICCO Ban Mull tam thbi: 01
HONG DAN SUDVNG POSITIONER SIPART2 Ngay ban hank: 9/8/2018
-1.9Fca
Trang: 12/27

Figure 2-1 Lap dut positioner voi van tinh lien vã Wong co IA° vi ~Ihiet
2.3 Lap dat Positioner cho van xoay
Moans* prtoodure For tIve potatkaorIVAI pert-turn actuator

Figure 2-2 Ltip dot Positioner veil van xoay, khQug bao ve nhi'et

3 Cal dtit cac option module

3.1 Cai dt-A
- I/6i module pilau hi3i vi tri
1. YFCT — Actuator Type
a. TURN — Ai) dung cho valves quay 'A ,
b. WAY- Ai) dung valves hog do, tuyen tinh
c. LWAY- ap dung cho valves hoat dOng tuyen tinh nhu:ng khong chinh xac bang
ch6 dO WAY.
2. YAGL — Angle setting
a. 300 - Duvc cai d;at cho valves có stroke nha hon 201n1ri
b. 900 - Eugc cai dg cho valves có stroke ion hon ho*O.c bang 20nun.
c. NOTE: ti lid phai dugc ch9n pht hgp vai qua trinh cai dg. •
Tat lieu tham chigu: A5E00074631-09en_PS2HART.pdf
 'WY)} •;.(4 r,• t • ••

TONG CONG TY CONG NGHI$12 HOA CHAT MO-V1NACOMIN Ma so: HD-CD-53

CONG TY HOA CHAT MO THAI BiNH-MICCO . Ban hanh tam thiii: 01
,NA
HONG DAN SIT DIJNG,POSITIONER SIPART2 NO), ban hanh: 9/8/2018
mics,o- -
Trang: 13/27

3. YWAY — stroke range ( optinonal )

- Cal at theo chieu dai dm stroke valves dirge thik lce. Thuemg to de u the TO OFF.
4. INITA- Automatic initialization
Nhan' nut (+) trong 5 giay. Positioner tir lchad dOng lai. Day la cfich de lchai
dOng lai positioner, khi khoi Ong lai cac thong so cai at se dirge thay d6i.
5. INITM- Manual initialization
- Ap dung cho cac van hard stroke stops. Khong nen sir dung chirc nang nay.
6. SCUR- Range designation
a. 0 mA. sir dung cho he thong c6 4 day va c6 loot dau ra 0-20 mA tir he tilting, chn
lieu sir dung cai d'4't nay ban phai cung cap mOt ngu'on cho positioner. Neu khong
positioner se tat khi c6 tin hieu nhO Ilan 3,8 mA.
b. 4 rnA day la cai at tieu chuan va dirge sir dung cho tat ca cac san pham, cho phep
2 day nguon va mOt day tin hieu 4-20mA.
7. SDIR — Setpoint drection ( action).
Th8ng so nay cai at theo yeu cau cua khach hang. Thy chon thay d8i cac van ma
thay doi cac tin hieu.

8. SPRA- Start of split range

Cai at nay a danh cidu diem bat dau diem phan chia dai do Gila van.

1. YFTC- Loai Actuator

a- Turn- Chi clang cho van quay goc
b- Way- Lga ch9n tot nhat cho Actuator trugt.
c- LWay- Ch9n cai nay ding dugc nhung 'thong chinh xac nhu. ch9n Way.
2. YAGL- Chon Goc
a. 33° — Dimg cho hanh trinh van nho hon 20mm.
b. • 90° — DAng cho hanh trinh van bang hoc hon 201nm.
c. Chu thanh lira ch9n tjf le phai phis hgp vai thong soda °hon.
3. YWAY- Dai hanh trinh van
a. Mijc nay de dlat dai hanh trinh dm van. Nhieu nam kinh nghiem chi ra rang
khi at dai hanh thi de O. the TO OFF.
4. INITA- Can chinh to dOng
a. Nhdn flirt `+' khoang 5 giay roi bo ra, quy trinh can chinh tg dOng dirge
thuc hien. Day la each tot nhdt a can chinh. Truac lchi thgc hien can chinh tax dong,
can phai cai at cac thong se:, lchac phi]. hop theo yeu cau.
5. INITM- Can chinh bang tay
a. Sir dung cho van ma khong cO ch6t chap hanh trinh. Cai nay khong clang.
6. S CUR- Dai dau vao cho positioner
a. 0 mA- cai at nay dimg cho 4 day va ngu6n cap ra la 0-2OmA ( ko dung).
b. 4 mA- cai dat tieu chuan va ngu'on cap 4- 20 mA ( clang cai at nay).
 TONG CONG TY CONG NGHI$13 HOA CHAT MO-VINACOMIN Ma s6: HD-CD-53
CONG TY HOA CHAT MO THAI BiaNH-MICCO Ban hanh tun th6i: 01
II fONG DAN SIT KING POSITIONER SIPART2 Ngay ban hanh: 9/8/2018
-Ricca-
Trang: 14/27

7. SDIR- chieu tac dOng

a. Cai theo yeu cdu cu the. Lira chon nay se thay d6i tac dOng dm van theo tin
hieu dL vao positioner ( Rise hoac Fall).
8. SPRA- Gia tri dau cua dai
a. Chi dai bat ddu cua positioner: ( 0%).
9. SPRE- Gia tri cu6i cua dai
a. Cai dai cued cua positioner ( 100%).
10. TUPS — B6 trg khi mo• van
a. Chi dat lam giam dap Ung dm van khi Ino,, thoi gian tir 0 — 400 giay.
11. TSDO- DO tre khi clang van
a. Chi dat lam giam dap img cim van khi dung, thoi gian tir 0- 400 giay.
12. SFCT — Dac tinh
a. a
Lin- Cai dat mac dinh tuy6n tinh tao ra dap irng tuyen tinh tho thay d6i
tin hieu. Cai dat nay gift vi tri Ino cim van cao han so vai vi tri ly tu:Ong. Cai dat nay
dugc ap dung nhieu nhung trong img dung quan tong thi nen chon bang dac tinh to
do du:a ten dac tinh tuyen tinh.
a. EP- cai dat dac tinh phi tuyen thuan- dugc sir dung rat it va có 3 lua chon.
b. a
N-EP- cad dat dac tinh phi tuyen ngugc- hoac clang dap irng mer nhanh.
Khong dung
c. Free. Cai dat nay tao dap img chinh xac cho positioner. Cai dat gia tri tuyen
a
tinh that ( gia tri mac dinh) dg dugc dap img tuyen tinh tot nhat hoac dieu chinh
a
nhe 4- 5 diem dap Ung thuc hien O. luu lugng thdp.
13. —33: Bang cai dat ( chi hien neu thong s6 12. SFCT chon Free).

34. DEBA- Sai s6

a. Cai dat sai s6 cho positioner. Cai at mac dinh la Auto. Khi cai auto, sai s6 thgc
to thay doi theo van hanh cim van.
b. cai dat sai s6, gia tri tot nhdt la 0.2. neu cai 0.1 positioner se khong on dinh va gia
tri nay khong nen dung. Positioner voi sai so cu the se chinh xac hon so voi tu.
dOng.
35. YA: Gidi han hanh trinh dudi
a. Dimg gia tri nay a loai 1)6 mOt phdn hanh trinh ( &mg) cila van.
36. YE: Giai han hanh trinh (mei)
a. Dimg gia tri nay a loai b6 mOt phdn hanh trinh ( mer) cda van.
37. YNRM- Hien thi vi tri
a. MPOS- Hien thi % dO tren gioi han dong mo• hoar' toan dia van.
b. FLOW- Hien thi % dO Ino dua ten gioi han chi dat thong s6 35. YA va 36. YE.

Tai liiu (ham chieu: A5E00074631-09en_PS2HART.pdf

 TONG CONG TY CONG NGHI$13 HOA CHAT MO-VINACOMIN Ma s6: HD-CD-53
CONG TY HOA CHAT MO THAI BINH-MICCO Ban hank tam INA: 01
HUVNG DAN Str DUNG.VSAITIONER SIPART2 Ngay ban hanh: 9/8/2018
micco t • —1,z, •
Trang: 15/27

',4. r- —"::
38 YDIR.- Hien thi chieu
a. Gia tri nay thay d6i each d9c hien thi tren man hinh. Neu tin hieu tir 4-20mA va
van chuyen dOng to gong sang m6 thi hien thi se gi6ng nhtx mong mu6n. Neu sau
khi hieu chinh van ma positioner hien thi nguac lai thi se chinh thOng s6 nay.
Thong s6 nay chi lam thay d6i hien thi chir khong anh hirang tai dap irng aim van

39. YCLS- Dong/M6

a. No- KbOng dung chirc nang nay.
b. Up- Gi6i han m6. ( gia tri giai han #41. YCUP).
c. Do- Giai han dong (gia tri han #40. YCDO).
Up/Do: Giai han dong/mar ( gia tri cai #40/#41).
40. YCDO- Gia tri gi6i han Eng
Chi gia tri nay de khi vi tri van (%) nho han gia tri cai flat YCDO, van se (long haan
toan.
41 YCUP- Gia tri giai han m6.
Cai gia tri nay de khi vi tri van ( %) login hon gia tri cai dat YCUP, van se moa hoan
toan.
42 — 49: thOng tin canh bao va loi
a. Tay theo khach hang, khong thay d6i cai Tat nay.

50. PRST- Khoi phut

a. Chic nang nay de khoi phuc gia tri cai dat lnae dinh cua nha san xudt, nhdn va girr
5 giay de khoi phuc thong s6 mac dinh.

b. Chirc nang nay chi c6 tac dung khi nglrei sir dung khong nh6 rang nhiIng thong s6
nao da dirge cai dat

51. XDIAG- thong tin

a. Muc nay se kith boat snot s6 chile nang kiem tra c6 the clang de t6i uu hieu qua
cua positioner. Thay d6i muc nay khong duce khuyen khich- De m4c dinh.
 TONG CONG TY CONG NGHI$1) HOA CHAT MO-VINACOMIN MR' s6: HD-CD-53
4 CONG TY HOA CHAT MO THAI BiNH-MICCO Ban hanh tarn tilt/1: 01
HONG DAN SIT DTJNG POSITIONER SIPART2 NO), ban hanh: 9/8/2018
.mTco
Trang: 16/27

4 ICect n6i
4.1 K6t n6i ph'an dien

2
4 ... 20 mA
3
4

7 X)
8
9
10

Figure 4-1 lat n6i 2 day

▪ 18 ... 30 V
2
3
4

014i 20 mA

10
III

Figure 4-2 lat raii 4 day Vol nguiln cung cap

4.2 Ketnoiklunen
Vi 1ST do an toan, chi ket n6i throng 161 khi positioner d'a chuy6n sang P-manual mode, va
da kat n6i dien va ca khi xong.
✓ K6t n6i khi cung cap den Pz (4.5-6 bar)
✓ Y1 output cho tac dOng 1 chieu ho6c 2 chi'du actuator

Tat liOu tham chigu: A5E00074631-09en_PS2HART.pdf

 TONG LONG TY CONG Ngi7nP 4-16A CHAT MO-VINACOMIN Ma so: HD-CD-53
CONG TY HOA CHAT MO THAI BiNII-MICCO Ban hanh tam thtsi: 01
BUONO DAN SIT DWG piso I ;TONER S1PART2 Ngay ban hanh: 9/8/2018
wpco
Trang: 17/27

10t.- ,1 ,q4
✓ Y2 output cho tac dOng 2 chieu actuator
4.3 Purge Air Switch

Figure 4-3 Purge Air Switch

Chia. 5r: Cac thi6t bi d6i v6i khu vvrc phang no 'thong (lucre trang bi chirc nang nay.
✓ In: Trong qua trinh hog dOng se trich 1 ph'an khi nen a lain sph va xay lchei thik
bi
✓ Out: Purge air se di thang ra ngoai

5 Hog dOng
5.1 HiAn thi
5.2 NUt barn

A V
0 0 01
Figure 5-1 Nut ham va man kWh

1. Man hinh 2. Nut mode 3. Nat giam/ di 4. Nut tang/ di

chuyen xuong chuyen len
 TONG GONG TY CONG NGHI$13 HOA CHAT MO-VINACOMIN Ma s6: HD-CD-53
CONG TY HOA CHAT MO THAI SINN-MICCO Ban hanh tarn thtti: 01
HONG DAN Sir DVNG POSITIONER SIPART2 Ngay ban hanh: 9/8/2018
Hi
Trang: 18/27

5.3 Cac ch6 clO hog Ong

✓ P-manual mode (cai at ban d'au/ cai mai

ill .1‘ U4

Figure 5-2 P-manual (NOINI- chin dirge ldafi t4o)

cai chat va lchoi t4o

r110Q1Q 1
Ix
7, I
-3
I-31
flu it I j

Figure 5-3 CIA de) kheri t#o (Runt)

Figure 5-4 Config

1. Parameter value 2. Parameter name 3. Parameter number

✓ Ch6 do manual

9693 4 t
n mon 1-1F
I 0 ti 4:30

Figure 5-5 ChLI: de) manual

1. Vi tri Ewe to 2. Setpoint

✓ ch6 do auto

Tai Wu tham chi6u: A5E00074631-09en_PS2HART.pdf

 TONG CONG TY CONG NGHIE:P HOA CHAT MO-VINACOMIN Ma s6: HD-CD-53
CONG TY HOA CHAT MO THAI B1NH-MICCO Ban hanh tam thei: 01
A d NO), ban hhnh: 9/8/2018
tacgo HONG DAN Sir DDNO y9ZONER SWARTZ
Trang: 19/27

,g,04)20,114
'

•
:3 6
ITrjr,
11U I _JO

Figure 5-6 Cite dQ auto

✓ Ch6 do chu6n down 18i

Figure 5-7 Ch€c da ehuAn down 181

6 Cae safety arameter

Ten thong s6 Chfrc nang Cai dg parameter Mo to
value
2.YAGL Goc quay dinh mire Ch9n 33°- 90°
cua can feedback (>25nun) tuy thuOc
do dai stroke

6. SCUR Current range of 4mA 4...20mA

setpoint
7.SDIR Setpoint direction RISE
FALL
12. SFCT . Setpoint function Trir "free" Tuy6n tinh
% c6 dinh
Dao ngugc % c6
dinh
39. YCLS Dieu khitn ch4t cth co
ra uP
 TONG CONG TY CONG NGHI$13 HOA CHAT MO-VINACOMIN Ma A: HD-CD-53
CONG TY HOA CHAT MO THAI BiNTH-1VHCCO Ban hanh tarn th?ri: 01
'111cF0 DIfONG DAN SlY DWG POSITIONER SIPART2 NO), ban hanh: 9/8/2018
Trang: 20/27

7 Chu their
7.1 Cac btrac cua tv Ong cai ct:1-t ban ddu
Start
✓ Run 1 Thiet lap huang tac Ong
✓ Run 2 Kiem tra hanh trinh cila actuator, xac dinh diem ddu diem cu6i va stroke
✓ Run 3 Thiel lap va hien till tiled gian tac dOng
V Run 4 Giam thieu J.-acing tang cuabO dieu khien
✓ Run 5 T6i uu qua trinh qua dO
Stop
7.2 Chu flail• positioner voi van tuyen tinh
7.2.1 ClitiAn bi
✓ Chi d4t DSc quay theo travel dm actuator

td:t1tmm
Trot,
25 to 35'mni -, - Short, 90 °

7-4401

•,:•-• ti

V IC& not positioner

O Ka not nguon vao positioner. Man hinh vao che P-manual (preset-
manual)
® Ka not dung lchi vao positioner va actuator
✓ Cai Ot actuator
o Kiem tra hot d'Ong to do eta ca cdu chap hanh trong ph4m vi cua bO tac
(long bang viec nhan nut up/down va di chuyen den Nil tri cuoi trinh
cac
, nut
nut
• Di chuyen actuator cho den khi vi tri can feedback nam ngang. Khi do gia
tri hien till tren man hlnh cho phop dao dung tit. P48.0 den P52.0 . Neu gia
tri nam ngoai pham vi nay to dieu chinh Friction Clutch (banh rang dieu
chinh) de gia tri ve trong pham vi P48.0 den P52.0 la duac, chinh xac den
P50.0 thi cang tot.

Tel lieu tham chigu: A5E00074631-09en_PS2HART.pdf

 TONG CONG TY CONG NGHW,HOA CHAT MO-VINACOMIN Ma so: 1-1D-CD-53
• CONG TY HOA CHAT MO THAI BiNH-MICCO Ban hAnh tam thbi: 01
Ek
t7 L Ngay ban hAnh: 9/8/2018
%%co. IICCONG DAN SIT DVNG IWONER.SWART2
Trang: 21/27

re40
7 .6 ev
7.2.2 Cai tkr Ging can chi/3h
Chu )'T rang: Co th6 thoat ch6 dO tos can,chinh bAt nho bang each An nut mode. TAt
eh cac thong so doge chi dg ye the dO ms6c dinh trir khi bp chi dinh trong muc
PRST setting
✓ Chuy6n sang ch6 dO config bang each an nut mode it nhAt 5s. Man hinh hi6n thi

Figure 7-1 Man hinh config

✓ NhAn nut mode d6 ch9n chi dlat thong s6 thir 2 YAGL. Lira chgn goc quay 33 °
hoc 90 °

4 priar,ri
tr
:2 YEE -
Figure 7-2 Cai c14t goe quay

✓ Ki"e'm tra lieu fang v* chi d6t YAGL co trUng vui cai d'0".t phAn cUng transmission
radio selector lchong
✓ Nhan tiep nut Mode de chuyen sang th6ng so cai d4t so 3 : Dieu chinh hanh trinh
( thong so mac dinh se duce lien dip
( CM can thiet lap tham so nay neu man hien thi tong hanh trinh stroke dpg
mm.M6c dinh la OFF)

Nit

Figure 7-3 Cai hitn thi Minh trinh mm

✓ An mode de g9i chi d4t thong s6 thin 4 "INITA" (Tkr dOng ch9n No)
 TONG CONG TY CONG NGHIEP HOA CHAT MO-VINACOMIN MRst): HD-CD-53
CONG TY HOA CHAT MO THAI BINH-MICCO Ban hanh tam thei: 01

, kcco HONG DAN SIT DVNG POSITIONER SIPART2 Ngay ban hanh: 9/8/2018
Trang: 22/27

Figure 7-4 Cai Ot thong so thir 4 "INITA"

✓ Sau d6 a Positioner to dOng calibration nhan nut tang (+) 5s. Cho an khi man
hinh hitn thi

SEr E ihlf TO
11.1

Figure 7-5 Man hinh hi& thi tkr Ong calib

✓ Qua trinh to dOng nay thgc hien theo cac buac tir " RUN 1" dtn " RUN 5". Thai
gian calibration mat khoang 10 phAt.
(Ntu man hinh khong thay d6i lien tgc, holac bi treo hoac van '<hong &rig ma lien
tgc c6 ngliia la qua trinh can chinh da 16i, can thgc hien lai cac buo.c 'ten.) Khi
chay xong man hinh se xuat hien thong bao FINSH nhu daft

a E t It IL7L1
113

Figure 7-6 Man hinh ban hoan thanh cht chi o tly Ong cal di:it
7.3 Chu thir positioner vai van quay
Chu y: thuong lira ch9n g6c quay 90° di vai ung dung nay.
7.3.1 Chun bi
Qua trinh chuan bi gi6ng nhu chay thir positioner vo.i van tuyen tinh. Sau khi kitm tra
xong, dua actuator den vi tri chinh giira, viec nay giup day nhanh qua trinh khOi tao.
✓ Chuyen sang the dO config bang cach an nut mode it nhat 5s. Man hinh hitn thi

Figure 7-7 Man hinh config

✓ Thay doi kitu actuator tilt tuytn tinh sang quay bang tint xuong.

Tai iieu tham chieu: A5E00074631-09en_PS2HART.pdf

 TONG CONG TY CONG NGH1$13 HOA CHAT MO-VINACOMIN MU s6.: HD-CD-53
CONG TY HOA CHAT MO THAI BINH-MICCO Ban hanh tam tiled: 01
HIJONG DAN SIT DIJNG POSITIONER SIPART2 Ngay ban hanh: 9/8/2018
MCC°.
Trang: 23/27

✓ MIL nut mode de ch9n cai dat thong so thir 2 YAGL. Lva ch9n goo quay 33 °
hoac 90 °(Tv dOng lA 90 °)

3s! 0 1
5 ;,9 0 oi,
4 4,1'1.: r^
A/ OF1- r 7ETZ
1 I=
;.„ rti1.3L' 2 1 I :JUL

Figure 7-8 Cai chat goe quay

✓ Kiem tra lieu rang viec cal dat YAGL c6 tang vai cai dat phAn cirng transmission
radio selector lchong
✓ An mode de g9i cai dat thong so thir 4 "INITA" (Tir dOng ch9n No)
a

4.
Figure 7-9 Cal d4t thong s6 thir 4 "INITA"
✓ Sau do de Positioner to dOng calibration nlidn nut tang (+) 5s. Cho den khi man
hinh hien thi

S,
INI 'TA
Figure 7-10 Man hinh hies thi tir dOng calib
✓ Qua trinh to dOng nay thirc hien theo cac buac tir " RUN 1" den " RUN 5". Then
gian calibration mat lchoang 10 phitt.
(Neu man hinh lchong thay doi lien tvc, hoac bi treo hoac van lchong clang mo lien
tvc c6 nglira IA qua trinh can chinh a 16i, can thirc hien lai cac buac tren.) Khi
chay xong man hinh se xuk hien thong bao FINSH nhu duoi.

Figure 7-11. Man hinh ban loan thanh the dO ttr Ong cai dOt
 TONG CONG TY CONG NGHIEP HOA CHAT MO-VINACOMIN MA s6: HD-CD-53
CONG TY HOA CHAT MO THAI BiNH-MICCO Ban hanh tarn thai: 01
FUMING DAN SIT DWG POSITIONER SIPART2 NO), ban hark 9/8/2018
miFscr
Trang: 24/27

8 nghla cua eae thong s6

8.1 Kh6i config

SC1R Tip: do:to;

S OR fury toi
SP-1A
SoRS:
T SIP
TS] 0
S FL/
SLO _ St2 0

Adwza vdu:

rri".".T
vci A 0
MAY s..437
YA P:t3"
0
0
qM &
WYR

Szs-or/ slpd tbrAtzton

goo=.wb;
xr
'Mt
svt2 L'J

rdcz
dasroz
oisi too clao

.."-Igtrt 10-1 VallguraW: b;c1.`.k 5:barna

Figure 8-1 Kh41 conflg

8.2 Tong quan ve cac thong s6
arcii day chi liet ke mot s6 thong s6 ban, tham khao user manual de' bie't chi ti6t.
Parameter Function Parameter Value Unit
1.YFCT KiL cila actuator
Turn (Actuator xoay)
WAY (linear actuator)
2.YAGL Goc quay

Tell lieu tham chleu: A5E00074631-09en_PS2HART.pdf

 TONG GONG TY CONG NGHI$P 1;164 CHAT MO-VINACOMIN Ma s6: HD-CD-53
, CONG TY HOA CHAT MO THAI BINH—MICCO Ban hank tam thtri: 01
MX/NG DAN SIT DVNa P6SkiiONER SIPART2 Ngay ban hanh: 9/8/2018
luz..co, 4:P'sg s .,,,p-_, t: „
Trang: 25/27

33° Degree
90°
3.YWAY Stroke hi6n thi mm
OFF
511 0115120 (Short level 33°)
25130135 (Short level 90°)
40150160170190111 01130 (Long
level 90°) .
4.INTA Khai tao (Tkr d'Ong) NOINIIno/###.#1Str
5.INTM KIM tao (Tg Ong) NOINIIno/###.#lStr
7.SDIR Setpoint Setup
Rising Rise
Falling Fall
34.DEBA Dead zone of closed- Auto/0.1...10
loop controller
3 8.YDIR Huang tac dOng cila PV cho hiAn thi va phan h6si vi tri
Rising Rise
Falling Fall

9 Mt so Igi thuinig Cap va cach khAc phye

Bang trang thai loi va each kiAm tra xir
 TONG CONG TY CONG NGHIel) HOA CHAT MO-VINACOMIN MR s6: HD-CD-53
‘. ,,,, CONG TY HOA CHAT MO THAI BiNH-MICCO Ban hanh tarn thtri: 01
• ,

incONG DAN SIT DIJNG POSITIONER SIPART2 NO)/ ban himh: 9/8/2018
ICCer

Trang: 26/27

Error Three- Event Parameter setting Fault message disappears Possible causes
code stage when
41 No Remaining control Always active ... the control deviation Compressed air failure,
deviation disappears again. *actuator fault, valve fault (e.g.
blockade).
42 No Device not in the ".4FCTI) ... the device is switched to The device has been
automatic mode =LI nA or = LI nAB the automatic mode. configured or is in the manual
mode
43 No Binary Input BEI —.4 Fun) ... the binary input is no The contact connected to the
or BE2 active =4nAB and binary longer active. binary input was active (e.g.
function BIN1 or packing gland monitoring,
BIN2 on "On" overpressure, temperature
switch).
44 Yes The limit of stroke L4STRK=OFF ... the stroke counter is reset The total path covered by the
number exceeded or the thresholds are actuator exceeds one of the
increased set thresholds.
45 Yes Limit of changes of 0.4 DCHG=OFF ... the counter for changes of The number of changes of
direction exceeded direction is reset or the direction exceeds one of the
thresholds are increased. set thresholds.
46 Yes Limit of the lower F.4 ZERO=OFF ... the deviation of the end Wear and tear of the valve
hard end stop **.YCLS = do or up stop disappears or the device seat, deposits or foreign
exceeded do is re-initialized. bodies in the valve seat,
mechanical misalignment,
friction clutch moved.
47 Yes Limit of the upper G.4 OPEN=OFF ... the deviation of the end Wear and tear of the valve
hard end stop **.YCLS,) = do or stop disappears or the device seat, deposits or foreign
exceeded up do is re-initialized. bodies in the valve seat,
mechanical misalignment,
friction clutch moved.

Tel liOu tham chik: A5E00074631-09en_PS2HART.pdf

 TONG CONG TY CONG NGH1$13 HOA CHAT MO-VINACOMIN Ma so: HD-CD-53

- -
)
CONG TY HOA CHAT MO THAISiNH-1VHCCO Ban hanh tam thbi: 01
HlidiNG DAN SlY DVNG ZOSITIONER SIPART2 Ng ay ban hanh: 9/8/2018
14%co t% ,
Trang: 27/27

Ott ,
Error Three- Event Parameter setting Fautt'message disappears Possible causes
code stage when
ti 8 No Limit of dead zone E.LIDEBA*OFF ... the limit is undershot again Increased packing gland
adjustment ".DEBAI) = Auto friction, mechanical gap in the
exceeded position feedback.
I-19 Yes Partial-Stroke-Test A.LIPST=OFF ... a Partial-Stroke-Test is Valve jams or has rusted,
exceeds the successfully executed within increased friction
reference step the reference step time or the
time function is deactivated.
10 Yes General control b.LIDEVI=OFF ... the position is again in a Actuator fault, valve fault,
valve fault narrow corridor between the valve jams, increased friction,
reference variable and the decreased compressed air
model, or the function is
deactivated.
11 Yes Pneumatic C.LILEAK=OFF ... the leakage drops below Pneumatic leakage
leakage the set thresholds, or the
function is deactivated.
12 Yes Static friction/ d.tiSTIC*OFF ... Slipjumps can no longer be Increased static friction, valve
Slipstick effect detected, or the function is no longer moves smoothly,
occurs deactivated. but with jerks
13 Yes Temperature H.LITMIN:r-OFF ... the lower temperature Ambient temperature too low
undershot thresholds are no longer
undershot.
14 Yes Temperature ItITMAX=OFF ... the upper thresholds are Ambient temperature too high
overshot no longer overshot
15 Yes Position average P.LIPAVG=OFF ... the position average In the last comparison
deviates from the calculated after a comparison interval, the valve trajectory
reference value interval is again within the was changed so severely that
thresholds for the reference a deviating position average
value, or the function is was calculated.
deactivated.

10 Bao
- Bao throng dinh kST theo lte hoach va theo tai lieu huang clan van hanh.
- Vld sinh kiem tra do ma( van so vai tin hieu dieu khien, kiem tra b(i phan lam kin
cita positiner.
- Ki6m tra bo phan phan h6i vi tri.

11 Thane khao
(SIEMENS, 2008 p. SIPART Electropneumatic positioners SIPART PS2 with
and without HART communications Operating Instructions)