CB 240 Kasutusjuhend en

CB 240
Climbing Scaffold
Assembly Instructions for Standard Application
Edition 08/2007
Dokument 1 28.04.2005 12:48 Uhr Seite 1
Contents
Page Page
Overview 1-2 Part C Planning and Work Preparation

Intended use 3 C1 Platforms
Standards and regulations 3 C1.1 Permissible width of influence 52
Safety Information 4 C1.2 Reaction forces for standard designs 53-54
Load models 5 C1.3 Anchoring 55
Standard work flow 6-7 C1.4 Platform decking 56-58
C1.5 Handrails and guardrails 59
Part A Pre-Assembly C1.6 Individual components and weights 60-61
A1 Required resources C1.7 Connecting VARIO formwork 62-63
A1.1 Tools 8 C1.8 Connecting TRIO formwork 64-65
A1.2 Resources 8 C1.9 Mounting of compression timber 66
A1.3 Flat assembly surface 8
C2 Accessories
A2 Assembly of the CB 240 Platform C2.1 Ladder access 67
A2.1 Positioning of the brackets 9 C2.2 Wind bracing 67
A2.2 Girder assembly 10-11 C2.3 End handrail posts, guardrails 68
A2.3 Carriage assembly 12-13
A2.4 Guardrail post assembly 14 C3 Construction Site Data
A2.5 Platform planking assembly 15-16 C3.1 Form for calculating platform
A2.6 Guardrail assembly 16-17 weights 69
C3.1 Sample form 70
A3 Other assembly work C3.2 Drawings 71
A3.1 Lateral guardrails 18
A3.2 Sliding hatch cover assembly 19 C4 Special Cases
A3.3 Finishing platform assembly 20-21 C4.1 Round buildings 72
A3.4 Concluding work 21 C4.2 Corner platforms 73
C4.3 Working and safety scaffold 74
Part B Assembly and Use
B1 Work on the construction site Part D General Information
B1.1 Leading anchor assembly 22-25 D1 Cleaning and maintenance 75
B1.2 Important aspects when stripping 26 D2 Transport 75
B1.3 Scaffold mounting ring assembly 27 D3 Storage 75
B1.4 Mounting platform to first section 28-29
B1.5 Mounting of finishing platform 30-32 Part E Programme Overview
B1.6 Tension anchor assembly 33-34 E1 CB 240 and accessories 76-85
B1.7 Removal of climbing cones 35 E2 Anchoring 86-87
B1.8 Dismantling of climbing scaffold 35 E3 Other accessories 88-89
B1.9 Ladder assembly 36-37
B2 Mounting of VARIO Elements
B2.1 Mounting of units with strongback 38-39
B2.2 Exchange of formwork 40-41
B3 Mounting of TRIO Elements
B3.1 Mounting of units with strongback 42-43
B3.2 Exchange of formwork 44-45
B4 Formwork Utilisation
B4.1 Carriage operations 46
B4.2 Formwork alignment 47
B4.3 Plumbing 48
B4.4 Horizontal adjustment 48
B5 Moving
B5.1 Preparations 49-50
B5.2 Moving process 50-51
B5.3 Securing 51
Legend
Important Hints Visual Check Site Tips

safety instructions
Overview
Climbing scaffold CB 240 Climbing scaffold CB 240

with VARIO formwork with TRIO formwork
Illustration features: Illustration features:

– concreting height 5.40 m – concreting height 3.60 m
– extended finishing platform – standard finishing platform
– tension anchor CB with DW 15 – tension belt CB
as wind bracing as wind bracing
– intermediate platform on
formwork
Concreting platform
5
10 10
Formwork height hs
Concreting platform
Intermediate platform
Formwork height hs
5
4
4
3
3
Working platform Working platform
1 1
5 2 2
5
Concreting height
11 11
Concreting height
7
6
9
9
8
Finishing platform
8
Finishing platform
1 Working platform with 6 Wind bracing with 10 VARIO or TRIO formwork

climbing bracket CB 240 DW 15 tie rod and tension with concreting scaffold
2 Carriage CB 240 with anchor connections 11 Bracing with
rack CB 240 7 Wind bracing with tension scaffolding tubes
3 Push-pull prop 164-224 belt CB and belt connections
4 Strongback 8 Finishing platform
5 Anchor / 9 Finishing platform post
leading anchor
*Formwork height = concreting height + formwork projection (max. 5.40 m)

1
Overview
Anchoring to the building structure 5.2 5.1 5.6 5.7
Version 1
5.2 Threaded anchor plate 20*
5.1 Screw-on cone M 24 / DW 20
5.6 Scaffold mounting ring 15
5.7 Hex. bolt
M 24 x 120 ISO 4014-10.9
Anchoring depth h = 15.5 cm
15,5
10
Version 2 5.4 5.5 5.3 5.6 5.7
Ls
5.4 Threaded anchor plate 15*
5.5 Tie rod DW 15* Ls = h - 8 cm
5.3 Climbing cone 2 M 24 / DW 15
5.6 Scaffold mounting ring 15 5.8
LD
5.7 Hex. bolt
M 24 x 120 ISO 4014-10.9
5.8 Spacer tube DR 22* (optional)
LD = h - 18.5 cm
Anchoring depth h = variable, min. 18.5 cm
* “Lost parts”
With PVC spacer tube, tie rod is re-
usable. h
8
2
Dokument 1 28.04.2005 12:48 Uhr Seite 1
Introduction
The CB 240 climbing scaffold system The working platform can be These Assembly Instructions are
is normally used as falsework for supplemented with: aimed at providing the user with
supporting anchored wall formwork. – carriage, strongback and professional assembly support thus
adjustable brace for mounting ensuring safe utilisation of the
Formwork is firmly connected with of VARIO and TRIO formwork equipment. Instructions are given
the scaffold to form one unit and is systems for the assembly of the platform
moved by means of a crane. – a height-adjustable finishing together with required safety
platform with access ladder devices, guidelines and in-formation
However, it can also be used as which is attached on posts for all work procedures on the
a working scaffold. The working – end-to-end guardrails on the construction site as well as diagrams
platform for the formwork comprises working and finishing platforms and tables for simple planning and
of planking, platform cantilever – tension anchor, to prevent work preparation. Dimensions
beams and two fixed climbing tipping inwards. without any unit of measurement
brackets. These transfer forces from are to be taken as cm. In addition,
the dead load, live loads and any Technical data: there is general information on
wind loads through the anchor and – width of bracket: 2.40 m cleaning, maintenance, storage and
lower pressure point into the – height: 1.80 m transport. The appendix contains
structure. – retraction length: 75 cm individual components of the system
– max. formwork height: 5.40 m as part of the PERI programme
overview. If you have any questions,
please contact your local PERI
representative.
Intended Use
These Assembly Instructions contain These Assembly Instructions,

binding instructions for the intended PERI offer, implementation plans
use of the PERI CB 240 climbing as well as other PERI product
scaffold system and its individual information do not replace spe-
components. cific construction site work and
assembly instructions.
Special permission and supple-
mentary assembly instructions
must be given by PERI if the
formwork is to be used for
applications other than that
which it has been designed.
All information with regard to allowable Further applicable

loads, permissible form-work heights PERI product information
and safety instructions must be
followed at all times. – PERI CB 240 and CB 160
Climbing Scaffold brochures
Moving of the platform with the – PERI CB 240 Climbing
stipulated formwork system is Scaffold Type Test
possible as a unit without further – PERI training films
accessories. – PERI Design Tables
Only original PERI spare parts and

scaffold anchors may be used.
3
Safety Instructions
These Assembly Instructions are

directed at site personnel who work
with the PERI CB 240 Climbing
Scaffold. Non-observance of assembly
guidelines and safety information can
lead to accidents and damage to
materials.
Safety Warnings: General Safety Information:
1. The contractor is to ensure that the 1. Check the CB 240 Climbing 12. Formwork parts may only be
Assembly Instructions supplied by Scaffold components for condition moved with lifting equipment and
PERI are available on site. before every use. load-carrying equipment when
suitable lifting means are available.
2. All persons who work with the product 2. The CB 240 Climbing Scaffold must
must be conversant with the contents be assembled in such a way that 13. The weight of the components
must not exceed the permissible
of these instructions and the safety all applied loads are safely trans- load of the lifting equipment.
warnings contained therein. ferred.
14. Remove loose parts or secure so
3. Persons who cannot, or have difficulty 3. Ensure stability during all building that they do not fall.
in reading and understanding these states.
instructions, must be informed and 15. Load should not be released from
instructed by the contractor. 4. Establish safe working locations the crane until the formwork units
for assembly, alteration and are secured in position.
4. The contractor must ensure that the dismantling as well as for moving.
assembly and dismantling of the 16. Due to wind influences it is not
permitted to add additional
product as well as its proper use is 5. Working areas must be provided structures (e.g. working platforms
overseen and lead by suitable with safe access routes. or enclosures) that are not featured
professionals who are authorised to in the PERI design. If in doubt,
give instructions. 6. When working at height, adequate contact PERI.
fall prevention measures must be
5. The contractor must put in place taken in accordance with the health 17. It is the responsibility of the
the necessary conditions for the and safety regulations. contractor to inspect all anchors
adherence to all valid safety and associated components.
regulations. 7. Hatch cover is to be closed after
every use! 18. All lifting operations must be fully
planned and supervised.
8. Extreme caution must be exercised 19. Store and transport components
during unfavourable weather so that they are secured from
conditions. falling and sliding.
9. Only strip the components when 20. No site personnel, construction

the concrete has sufficiently set materials or tools can be
and the person responsible has transported on the units!
authorised it.
10.Carry out stripping or moving with

suitable tools. Do not strike
formwork elements with a crane!
11.Do not endanger the stability of the

building scaffold and formwork
parts during striking.
4
Load Models
The area-related live loads conform

to DIN 4420
Working position Concreting position
Concreting platform Concreting platform

150 kg/m2 150 kg/m2
Working platform Working platform

200 kg/m2 200 kg/m2
300
kg/m2
Finishing platform Finishing platform

75 kg/m2 75 kg/m2
5
Standard work flow
Preparation 8 Attach climbing platforms,

– assemble wall formwork see B1.4
– assemble platform, see A2 9 Assemble tension anchor if
– assemble finishing platform, necessary, see B1.6.
see A3 10 Place formwork on climbing
platform and secure, see
B2 and B3.
11 Clean formwork and possibly
Initial use
adjust.
Working steps
12 Install reinforcement to
second wall section.
1 Position wall formwork for first
13 Mount leading anchor and
wall section.
close formwork, see B1.1.
2 Add reinforcement to first wall
14 Place formwork anchor.
section.
15 Pour second wall section.
3 Mount leading anchor and
16 Remove advancing bolts and
close formwork, see B1.1.
retract formwork, see B1.2. Moving procedure:
4 Place formwork anchor.
17 Mount scaffold mounting – not for transporting people!
5 Pour first wall section.
rings, see B1.3. – do not transport any loose
6 Remove advancing bolts and
strip, see B1.2. parts or other loads!
7 Mount scaffold mounting rings,
see B1.3.
13 10
17
16
3, 6
6
Standard work flow
18 Attach finishing platform, Standard Cycle 27 Pour wall section.

see B1.5. 22 If necessary, mount tension 28 Remove advancing bolts and
19 Move climbing scaffold to anchor, B1.6. retract formwork, see B1.2.
second wall section, see B5. 23 Clean formwork and adjust. 29 Mount scaffold mounting
20 Bolt on finishing platform and 24 Install reinforcement to wall. rings, see B1.3.
attach guardrails, see B1.5. 25 Mount leading anchor and 30 Remove climbing cones
21 If appropriate, mount ladder, close formwork, see B1.1. from previous wall section,
see B1.9. 26 Place formwork anchor. see B1.7.
31 Move climbing scaffold to
next wall section, see B5.
Continue with standard cycle
32 Dismantle climbing scaffold,
see B1.8
25 28
19
22
20
21
18
7
A1 Required
resources
0.1 0.4
A1.1 Tools
Hammer, Wire Pins
Plumb-Line
4 Screw Clamps (each 300
mm long) 82 mm 82 mm
Circular Saw
Electric Drill C
HSS drill ø 6 mm, ø 8 mm,
min. L = 180 mm Fig.A1-1
072180 Ratchet Handle 1/2”
102784 Impact Socket SW 24 - 1/2”
Open-End Wrench SW 24
029620 Impact Socket SW 19 - 1/2”
Open-End Wrench SW 19
072170 Impact Socket SW 13 - 1/2” 0.5
072150 Electric Power Wrench
(recommended)
072080 Electric Screwdriver
072090 Bit Holder
072120 Magnet Holder
072140 Bit Point TX 30
031480 Socket Wrench SW 36
027212 Hexagon Socket-Screw
Spanner SW 14
031080 Drill Bit Ø 25 mm
0.2
A1.2 Resources Fig.A1-2

Locating Block 0.1
12 plywood blocks 21 x 80 x 80 mm
Support Wall side Handrail side

h = approx. 24 cm, e.g. GT 24 0.2
L = max. bracket spacing + 1.0 m
Section
Stop Bars
2 planks 40 x 120 mm 0.3 12 83 mm 2.398 m 8
L = max. bracket spacing + 1.0 m 0.2
24
Gauge for bracket spacing C

4
- 1 plank 40 x 120 mm 0.4

L = bracket spacing + max. 1.0 m
- formlining blocks (4)
Fig. A1-1
82 mm 82 mm
0.1 0.3
Diagonal bracing for securing
bracket
1 plank 40 x 120 mm, L = 2.0 m
0.5 Fig. A1-2
2 stop bars 1.0 m

Approx. 50
A1.3 Flat assembly surface 2.0 m
Width: approx. 3.50 m
Bracket axis
Bracket axis
3.6 m
Length: maximum platform width +

min. 2.0 m
Attach stop bars and support.
Fig. A1-3 0.2
0.1
Support
Visual control:
do stop bars and support run parallel?
Fig.A1-3
62 mm C 62 mm
8
A2 Assembly of the
CB 240 Platform
A2.1 Positioning of the brackets

1. Check centre-to-centre spacing of
brackets conforms to planning details,
or measure spacing of climbing cones
already cast in concrete.
2. Adjust centre-to-centre spacing of 0.2
brackets to support 0.2.
Fig. A2-1
The bracket axis forms a right-angle

to the stops and support. Fig.A2-1
3. Fix locating blocks 0.1

Fig. A2-2
Spacing: see Fig. A1-3
0.1
Fig. A2-2
4. Vertically lift first bracket 1.1
into the stops and align.
5. Fix together with the diagonal
bracing 0.5.
Fig. A2-3
0.5
1.1
Fig.A2-3
6. Lift in second bracket and align
using bracket spacing gauge.
Fix gauge using screw clamps.
Check bracket spacing.
Fig. A2-4
7. Fix two scaffold tubes 11.1 to screw

couplings 1.3 parallel to support.
Fig.A2-4
8. Brace with diagonal scaffold tube 11.2 11.1 11.2 11.3
and two swivel couplings 11.3.
Fig. A2-5
The scaffold tubes should extend a

minimum of 10 cm over the couplings.
The brackets are aligned.
1.3
Fig.A2-5
9
A2 Assembly of the
CB 240 Platform
A2.2 Girder assembly
– in the event that no girder is pre-

determined during planning, it
can be selected from Part C1.4,
Table 3.
– when using PERI GT 24 or
VT 16 girders, strengthen these 13.2
on both sides in the area of the
brackets with plywood strips 13.2.
Fig. A2-6 13.1
Dimensions:
thickness/width/height
GT 24: 27 x 120 x 300 mm
VT 16: 27 x 80 x 300 mm
Fixing: Torx TSS 6 x 60 Fig.A2-6
Assembly:
1. Fix girder 13.1 with screw clamps.
Fig. A2-7
13.1
2. Fix diagonals to the fixing plate
with two hex. wood screws 13.2
6 x 80 DIN 571 13.3.
Fig. A2-8
Alternative:
Round head bolts M 6 x 100
DIN 603 and washer, or M 6 x 180
for double girders 13.4.
Fig. A2-8a - 8d
Fig.A2-7
Pre-drill girders when using round

head bolts
Use round head bolts for longer

girder cantilevers.
Timbers must be fixed accordingly.

The girders are assembled.
13.3
Fig.A2-8
10
A2 Assembly of the
CB 240 Platform
A2.2 Girder assembly
These drawings conform to

Appendix K15 of the Type Test
issued by the State Structural
Inspectorate, Düsseldorf, and may
only be used in accordance with
this Type Test. (Inspection 13.2
Certificate No. P31 - 95/91)
13.3
13.7
Single girder position
– plywood or 3-ply board 13.2

– hex. wood screw 6 x 80 Fig.A2-8a
DIN 571 13.3
– timber 8/16 13.6
– GT 24 lattice girder 13.7
Fig. A2-8a + 8b 13.6
13.3
Fig.A2-8b
Double girder position
– plywood or 3-ply board 13.2

– hex. wood screw 6 x 80 13.4 13.2
DIN 571 13.3
– round head bolt M 6 x 180 13.3
DIN 603 13.4
Fig. A2-8c + 8d
Fig.A2-8c
13.4
Fig.A2-8d
11
A2 Assembly of the
CB 240 Platform
A2.3 Carriage assembly

2.9
1. Retract the wedge 2.2
2. Insert rack 2.7 into 2.1
carriage 2.1.
2.8
Fig. A2-9
2.4
2.1 Carriage
2.2 Wedge 2.2
2.7
2.3 Rollers ø 60 x 85 2.5 2.3
2.4 Bolt ø 25 x 180 with cotter pin
2.5 Traction screw SW 19 2.4
2.6 Bolt ø 16 x 65/86 with 2.3 Fig.A2-9
cotter pin 2.6
2.7 Rack
2.8 Strongback connection ø 26
2.9 Adjustable brace connection ø 26
3. Secure with wedge 2.2.

Fig. A2-10
4. Remove lower-positioned bolts 2.4

and roller 2.3 from the carriage.
Fig. A2-9
2.2
Fig. A2-10
5. Depending on the height of the
girder (24 cm or 16 cm), change
top-positioned bolts 2.4 and
roller 2.3. h = 240 mm
Fig. A2-11
24
2.3, 2.4 2.4
h = 160 mm
16
Fig.A2-11
12
A2 Assembly of the
CB 240 Platform
A2.3 Carriage assembly
6. Position carriage 2.1 on the

bracket 1.1.
Fig. A2-12 2.1
Mounting of strongback is towards
the formwork side.
1.1
Fig.A2-12
7. Push roller 2.3 on bolt 2.4.

On the guardrail side, insert and
secure underneath the bracket beam.
Fig. A2-13
8. Insert and secure second bolt on the 2.3

formwork side.
Fig. A2-9 2.4
9. Assemble carriage on second

bracket in the same way.
Fig.A2-13
Check the position of the rollers!

Fig. A2-14
Risk of crushing!
Hold carriage when detaching!
10.Remove wedge from carriage.

Extend rack 2.7 and attach to bracket Fig.A2-14
with bolts ø 16x65/86 and cotter
pins 2.6.
Fig. A2-15 2.6
Push carriage upwards and secure
with the wedge on the rack. 2.7
Fig.A2-15
13
A2 Assembly of the
CB 240 Platform
A2.4 Guardrail post assembly
1. Loosen bolt 1.6, SW 24, and take out

guardrail post 1.2.
Fig. A2-16
1.6
Fig.A2-16
2. Place guardrail post in holder. Crane
eye 1.4 points in direction of the
platform. Secure with bolt 1.6, spring
washer and nut.
Fig. A2-17
3. Assemble second guardrail post in the

same way.
Fig.A2-17
1.6 1.4
Depending on the height of the girder,

use:
240 mm
240 mm = top drill hole a a

160 mm
160 mm = lower drill hole b b

Fig. A2-17a + 17b
Are the spring washers under the nuts?

Fig.A2-17a Fig.A2-17b
14
A2 Assembly of the
CB 240 Platform
A2.5 Platform planking assembly 13.1
Working platform
Platform components supplied by

the contractor must conform to
current safety regulations!
13.5
In the event that no plan-king is

stipulated during planning, it can be
selected from Part C1.4, Table 2.
Assembly
1. Cut planking to length L = 2.326 m
2. At platform ends, fix each plank flush
Fig.A2-18
to the girders 13.1.
Fig. A2-18
Planking is flush with bracket front
edge on the wall side.
Projecting length: 81 mm over girder
on the wall side.
Fig. A2-18a
Mounting: Torx TSS 6 x 80 13.5

2 x per plank support
Alternative: nails 38 x 100 81
m
m
3. For accurate positioning, use

plumb-line.
Fig. A2-18a
4. Fix remaining planking.

Fig. A2-19
Fig.A2-18a
– decking made of materials other than

wood will be cut and fixed in the same
manner.
– assembly details for the sliding hatch
are to be found in A3.2.
– for other components or accessories,
please contact your PERI
representative.
Fig.A2-19
15
A2 Assembly of the
CB 240 Platform
A2.5 Platform planking assembly

1.5
Assembly dimensions
– cut out for securing bolt 1.5.
other dimensions:
– width of plank ≥ 10 cm
100
– guide apertures on both sides of the 81
100
carriage: 10-15 mm.
Fig. A2-20
130
A2.6 Guardrail assembly
If no guardrail is stipulated, it can be
100
selected from Part C1.5,
Table 4.
Assembly Fig.A2-20
1. Cut handrail boards 12.1 to length.
2. Attach handrail boards to handrail

post with screw clamps.
Height: 50 cm and 100 cm above
planking. Fig. A2-21
3. Fix handrail boards and toe board 12.2

with two round head bolts each
M 8 x 100 DIN 603 12.5.
Pre-drill boards!
Handrail boards flush with the planking.

Fig.A2-21
12.2 12.1 12.5
For longer cantilevers of handrail
boards, ends to be connected with
horizontal plank.
12.10
Alternative:
Scaffold tubes Ø 48 mm can be used

as handrails.
Therefore attach 2 x Handrail
Connectors CB 12.10 to each handrail 12.10
post with Round Head Bolts M8 x 70.
Fig. A2-23c
Fig.A2-23c
16
A2 Assembly of the
CB 240 Platform
A2.6 Guardrail Assembly
End handrail posts 12.1 12.3

For longer cantilevers, it is necessary
to additionally support the handrail
boards with one or more end handrail
posts.
If no span is stipulated in the planning,

it can be determined from Part C1.5,
Table 4.
1. Mark the outside edge of the end

handrail post 12.3 on the handrail
boards 12.1 + 12.2. 12.2
2. Align end handrail post and fix to girder

13.1 with screw clamp.
Fig. A2-22 + A2-23 Fig.A2-22
3. Use wood screws (6x) 6 x 80 DIN 571

12.8 for fixing to girder. Fig.A2-23a
4. With two round head bolts

M 8 x 100 DIN 603 12.5 per board,
mount the pre-drilled handrail boards
to form the guardrails.
13.1
12.8
Fig.A2-23
Assembly using two GT 24 girders
1. Turn end handrail post.
The posts rest against the planking. 12.5 12.5
2. Using wood screws (6x) 6 x 80 DIN
571 12.8, fix to pre-drilled outer girder.
Fig. A2-23b
12.3 12.3
12.5 12.5
For other components or accessories,
please contact your PERI representa-
tive.
12.5 12.5
12.8 12.8
Fig.A2-23a Fig.A2-23b
17
A3 Other
assembly work
A3.1 Lateral guardrails

Required materials:
– 2 end handrail posts
– 2 handrail boards
4 x 12 cm, l = 2280 mm
– 1 toe board 4 x 12 cm,
l = 2280 mm
Fig.A3-1
12.4
Assembly
1. Fix end handrail post 12.4
to girder with wood screws
6 x 80 (5x) 12.8.
2. Fix handrail boards and toe board with
round head bolts
M 8 x 100 DIN 603 12.5.
Fig. A3-1 + A3-1a
12.5
12.4
12.8
Fig.A3-1a
18
A3 Other
assembly work
A3.2 Sliding hatch cover assembly
Planking thickness 40 mm m 11
0m 10
75 mm
m
0 0m
>1
– for assembly, a cut-out must be
made in the planking between
the brackets. Size: 50 m
mm m
see Fig. A3-2. 15
– ensure the remaining plank
width is > 100 mm. 14.2
– extend the cutting edge to the Fig.A3-2
right and left of the cut-out.
Slits: l = 50 mm, width = 15 mm
14.3
SW 19
Assembly Fig.A3-3 14.4

1. Loosen bolts M 12 x 25, SW 19, 14.3 14.1
and pull out sliding cover 14.2.
Fig. A3-3
2. Place sliding hatch frame 14.1 in the

cut-out and fix to planking with Torx
TSS 6 x 40 (8x) 14.4.
Fig. A3-4
3. Shorten cut out plank pieces to

51 cm and place in the sliding hatch Fig.A3-4
frame.
– push plank pieces under the retaining Section

plate 14.6 and lay on the support 510 mm
bracket 14.7.
– screw to support bracket from below 14.6
using Torx TSS 6 x 40 (6x) 14.4.
– screw to planking support from above 14.5
using Torx TSS 6 x 40 (6x) 14.5. 14.4 14.7
Fig. A3-5
Fig.A3-5
4. Insert sliding cover and secure with
bolts M 12 x 25, SW 19, and nuts.
Fig. A3-6
SW 19
Fig.A3-6
19
A3 Other
assembly work
A3.3 Finishing platform assembly

Platform Girders
– If no platform is stipulated in the

planning, it can be selected from
Part C1.4, Table 3.
– When using PERI GT 24 or VT 16

girders, these are to be strengthened
on both sides at the level of the
platform girder with 3S plywood – 13.1
see A2.2
8.1
Assembly
1. Lay CB finishing platform beam 8.1
in bracket spacing parallel to the
assembled floor.
2. Position and fix planking support 13.1,
Fig.A3-7
see A2.2
Fig. A3-7
Platform Covering
If no platform covering is stipulated in

the planning, it can be selected from
Part C1.4, Table 2. 13.5
Assembly
1. Cut planking to length
(horizontal direction). l = 1170 mm
2. Fix planking at both platform ends flush
to girders, see A2.5
Projection length:
14 mm over girder on wall side Fig.A3-8
Fig. A3-8a
Mounting: Torx TSS 6 x 80 13.5,
2 x per plank support. 14 mm 13.5
Alternative: nails 38 x 100
3. For accurate positioning, use

plumb-line.
4. Fix remaining planking.

Fig. A3-8
Decking made of materials other than

wood will be cut and fixed in the same
manner.
Fig.A3-8a
20
A3 Other
assembly work
A3.3 Finishing platform assembly
Assembly in the area of the

platform girders
– planking is divided along the middle

of finishing platform beam CB 8.1.
– the planks 8.3 to the side of the 9.1 8.2 8.3 8.1
platform post 9.1 are intact!
– planking is detachable fixed!
It must be removed when finishing
platform is mounted.
– cut-out around the platform post 180 100
with 10 mm play.
max.
Planking width
– planking width in compensation
area is ≥ 100 mm!
Fig. A3-9
200
max.
14 mm
≥ 100
Additional support 8.2 screwed
under the planking.
1,17 m
Fig.A3-9
A3.4 Concluding Work
– mark the platform according to

planning instructions e.g. colour
spray
– preparations for transportation,
see D2
– preparation for storage, see D3
We recommend attaching a platform

description, see C3.2
21
B1 Work on the
construction site
B1.1 Leading anchor assembly
Risk of falling!
– each bracket must have its own

anchor!
– positioning two cones against
each other is not allowed!
Fig. B1-1
– anchor positions must be offset!
Fig.B1-1
Fig. B1-2
Depending on static or construction

requirements, one of these anchoring 100 mm Plan view
variations is to be used, see planning
or C1.3.
Version 1:
with screw-on cone M24 / DW 20
Version 2:
with climbing cone 2 M24 / DW 15
Anchoring depth h: according to static
requirements, see C1.3.
Fig. B1-3
Fig.B1-2
Preparation
First time of use: Version 1 Version 2
– for different concreting heights,

min. 450
min. 450
anchor spacings with < 50 mm
deviations can be compensated
h = 155
through the height adjusting unit. h ≥ 185
For larger deviations, more anchor
holes are required.
100
– compare the bracket spacing during

the first assembly with the bracket
spacing of the pre-assembled
platform. Fig.B1-3
– adjust the leading anchor according

to the planning specifications.
Fig. B1-4
– if no other specifications are
available, the leading anchor axis
lies 450 mm underneath the
construction joint, see C1.3.
Fig. B1-3
Fig.B1-4
22
B1 Work on the
construction site
Standard Assembly
– inspection of the anchor and the

individual components is the
responsibility of the contractor!
– damaged anchor parts must be
replaced by original components!
Damage to anchor parts includes:

– welding splashes on the tie rods
– twisted tie rods Version 1
– blocked threads
– deformed cone cup 5.2 5.1
– rough or scatched cone surfaces
Version1
Screw-on cone M24 / DW 20
– completely insert screw-on cone 5.1
with DW thread into the threaded h = 155 mm
anchor plate 20 5.2.
Fig.B1-5
Fig. B1-5
Version 2
Climbing cone 2 M24 / DW 15
1. Check the length of the tie rods.
2. Place the cut-to-length DR 22 spacer

tube 5.8 over the DW 15 tie rod 5.5
if stipulated. Version 2
Anchoring depth h
3. Completely screw in and tighten the
DW 15 tie rod into the threaded L = h - 80 mm
anchor plate 15 5.4 and climbing
cone 5.3.
Fig. B1-6
Exchange the tie rod if the anchoring

depth h is too small. 5.4 5.5 5.8 5.3
The required anchoring depth must
not be increased by unscrewing the
screw-on cone or threaded anchor
plate.
h - 185 mm
L = h - 80 mm
Fig.B1-6
23
B1 Work on the
construction site
Case 1:
Assembly with Anchor Positioning
Stud M24 for the TRIO formwork
system
Standard Assembly 5.11

5.12
1. Fix Anchor Positioning Stud M2 5.11
to the marked position.
Nails 31 x 80 (4x) 5.12
Fig. B1-7
2. Screw on tightly pre-assembled

leading anchor 5 onto Anchor
Positioning Stud M24.
Fig. B1-8 + 8a Fig.B1-7
Check Assembly:
– height
– anchor spacings
– anchoring depth h
– alignment according to specifications
Checking of leading anchor and 5

reinforcement measures can be
done at the same time.
– stable mounting is achieved through Fig.B1-8

the fitting of the anchor positioning
plate 15, see “Assembly of Advancing
Bolt M24”.
– in this case the distance from the holes
to be drilled to the steel struts of the Leading Anchor
formwork must be sufficiently large
enough. 5.2
– for safety reasons, firmly connect
the threaded anchor plate 5.2 to the
reinforcement.
5.11
5.12
Fig.B1-8a
24
B1 Work on the
construction site
Case 2:
Assembly with Advancing Bolt
M24 for the VARIO system.
First time of use:
1. Check the required space for the

anchor positioning plate 15 5.10.
Lateral clearance of 30 mm is
required.
Fig. B1-10
2. Determine the set position and

drill ø 25 mm hole from the front.
Fig. B1-9
Fig.B1-9
3. Mount anchor positioning plate 15 5.10
to the rear side of plywood. 5.10
Wood screws 6 x 20 DIN 571,
min. 30 mm
SW 10 (4x) 5.13.
Fig. B1-10 3 3
4
Check Assembly:
4
– height
– anchor spacings
– anchoring depth h
– alignment according to specifications 5.13
Fig.B1-10
Checking of leading anchor and
reinforcement measures can be done
at the same time.
Standard assembly
1. From the rear side of the plywood,

insert the Advancing Bolt M 24 5.9
through the drilled hole.
2. From the front side of the plywood, 5

tighten the leading anchor by hand.
Fig. B1-11 + 11a
5.9
– if there is a formwork girder positioned

at the rear of the anchoring, Fig.B1-11
“Assembly with Anchor Positioning
Stud M 24” can be used. Leading Anchor
– for safety reasons, firmly connect 5.4 5.10

the threaded anchor plate 5.4 to the 5.9
reinforcement.
5.13
Fig.B1-11a
25
B1 Work on the
construction site
B1.2 Important aspects when

stripping
5.12
Case 1:
Mounting with Anchor Positioning
Stud M24
Re-straighten any bent nails.

When retracting the formwork, nails
5.12 must be pulled through the
plywood.
Fig. B1-12
Fig.B1-12
Case 2:
Mounting with Advancing Bolt
M 24
Loosen and remove all advancing 5.9

bolts M 24 5.9 from the rear side of
the plywood.
Fig. B1-13
Loosen connections to the adjoining

elements (VKZ couplings, BFD
alignment coupler).
The formwork can now be retracted
with the carriage without any
resistance. Fig.B1-13
26
B1 Work on the
construction site
B1.3 Scaffold Mounting Ring

Assembly
Using the Anchor Positioning

Stud M 24
1. Remove the anchor positioning

Stud M 24 5.11 from the cone 5.11
with an Allen key SW 14.
Fig. B1-14
Fig.B1-14
Check if the cone fits correctly and
is clean.
2. Place the scaffold mounting ring 15

5.6 on the cone cup of the screw-on 5.6
or climbing cone 5.1/5.3 and secure
using bolt M 24 x 120 ISO 4014-10.9
5.7.
Fig. B1-15 5.7
5.1/5.3
Fig.B1-15
3. Firmly tighten bolt by hand using

socket wrench 90°, SW 36.
Fig. B1-16
Fig.B1-16
27
B1 Work on the
construction site
B1.4 Mounting the CB 240 climbing

platform to the first wall section
– use 4-sling lifting gear with

sufficiently long chains and
securing devices!
– max. 30° lifting angle
– observe permissible load
capacity!
4.6
Before attaching check:
– carriage on the wall side?

– wedge in carriage?
– cotter pins in bolts?
Attaching:
Fig.B1-17
1. Attach lifting gear to carriage by
inserting bolt ø 25 x 180 4.6.
Fig. B1-17
2. Attach lifting gear to the crane eye on

the handrail post.
Fig. B1-18
Not to be used for carrying

people!
Do not transport any loose
materials or other loads!
Fig.B1-18
Before moving check:
– securing device on the lifting hook

closed?
– correct lifting angle?
– handrail posts secured with bolts?
– no loose parts?
– securing bolt 1.5 completely pivoted
to one side? Fig. B1-19 1.5
The platform is now ready to be

moved.
– use guide ropes for a controlled moving

procedure.
– site personnel must be secure when
working in the edge area.
Fig.B1-19
28
B1 Work on the
construction site
B1.4 Mounting the CB 240 climbing

platform to the first wall section
Mounting
3. Raise platform and pivot over the
scaffold mounting rings. Fig. B1-20
4. Bring platform into position and

simultaneously lower without tilting.
Troubleshooting
– if no connection is made with the
scaffold mounting ring 5.6 or the
bracket 1.1 jams, lift the platform
and re-lower.
– if the bracket spacing does not 1.1
correspond to the spacing of the
scaffold mounting rings, the spacing
of the leading anchor on the formwork
must be checked.
– if the mounting procedure is not 5.6
possible, the bracket spacing must
be corrected through the re-assembly
of the platform.
Fig.B1-20
Do the brackets 1.1 hang in both

scaffold mounting rings 5.6?
Securing the platform
If the securing bolts cannot be

inserted, repeat the mounting in
procedure! 1
5. Access platform.
1.5
6. Lift 1 securing bolts 1.5 and pivot
below the scaffold mounting ring 5.6.
2 2
5.6
7. Secure with cotter pin. 3
Fig. B1-21 3
Use cut-out in planking.
8. Remove crane hook.
Mounting of formwork, see B2.

Fig.B1-21
29
B1 Work on the
construction site
B1.5 Mounting in the finishing Connecting to the brackets

platform Connections are done using bolts
M 16 x 130 ISO 4014-8.8, nuts and
Preparation spring washers 9.6 (supplied with
1. Remove planking parts from both sides components)
of the platform girder.
2. Attach 4-sling lifting gear to the four Initially, only loosely tighten bolts for
bolts and move finishing platform to the articulated connections.
the assembly position.
Fig. B1-22
Fig.B1-22
9.6
6.3/7.3
9.6
9.3
6.2/7.2
9.6
9.3 9.6 9.1/9.2 9.6 9.4/9.5
9.6 9.6 9.6
Fig.B1-23 Fig.B1-24 Fig.B1-25
1. Connect handrail post 200 9.3 to the 4. Bolt platform post 225 9.1 to post 5. Fix the handrail post 190 9.4 or
bracket and tighten bolt 9.6. Bolt on extension 180 9.2 and fix at an angle handrail post 370 9.5 to handrail
top part of tension anchor 6.2/7.2, with bolt 9.6 to the bracket and post 300 9.3 at an angle using
see B1.6 finishing platform. bolt 9.6.
Fig. B1-24 Depending on the concreting
2. Attach platform unit to strongback height, use top or bottom hole,
and lift out of the anchoring. Depending on the concreting height, see Fig. B1-25a-d.
Observe crane capacity, see B5. use top or bottom hole, see Hang in tension anchor 6.3/7.3,
Fig. B1-23 Fig. B1-25a-d. see B1.6.
3. Pivot platform unit over the finishing 6. Fixing of the toe board is at the
platform. lower end.
Fig. B1-25
30
B1 Work on the
construction site
B1.5 Mounting in the finishing

platform
3.65 m
Fixing points for the Platform
Post 225 and Handrail Post 190 9.6 9.6
or 370 1.6
95
m 9.4
Firstly, only loosely tighten the
bolt 9.6 for an articulated connection. 1.7 9.6 9.6
1.50 m
5m
9.1
Position 1:
Concreting height: 1.50 - 3.10 m
42
Working platform - finishing platform
spacing: 3.65 m Fig.B1-25a
Required free space: ≥ 42 cm
At the top, mark out the platform post
225 9.1 and handrail post 190 9.4.
Fig. B1-25a
4.15 m
Position 2: 9.6 9.6
Concreting height: 2.00 - 3.60 m
1.89 5 9.4
Working platform - finishing platform m 9.6
1.20 m
spacing: 4.15 m
At the bottom, mark out the platform 2.0
5m
post 225 9.1 and handrail post 190 9.4. 9.1 9.6
Fig. B1-25b
Fig.B1-25b
Position 3:
Concreting height: 3.30 – 4.90 m
spacing: 5.45 m
Firmly bolt 9.6 platform post 225 9.1 9.6
to the post extension 180 9.2. 9.6
At the top, mark out the handrail
post 370 9.5.
5.45 m
Fig. B1-25c 3.4
95
m
9.5
2.20 m
9.1 3.5
5m
9.6
9.2 9.6
Fig.B1-25c
Position 4:
Concreting height: 3.80 – 5.40 m
spacing: 5.95 m
Firmly bolt 9.6 platform post 225 9.1
to the post extension 180 9.2. 9.6
At the bottom, mark out the handrail 9.6
post 370 9.5.
5.95 m
Fig. B1-25d
3.6
9 5m
9.5
2.00 m
9.6
9.1 3.8
5m
9.6
9.2
Fig.B1-25d
31
B1 Work on the
construction site
B1.5 Mounting in the finishing

platform
Not to be used for carrying
Final Work people! Do not transport any
loose materials or other loads!
If the safety cage is not used on

the ladder, then the guardrails
on the finishing platform are to
be mounted up to the top or a
safety net is to be installed!
5.6
6/7
9.6
8
8 12.1
Fig.B1-26 Fig.B1-27 Fig. B1-28
7. Slowly raise the platform unit. 9. Move platform unit from structure 11.Mount the missing bolts
The finishing platform 8 pivots under and attach on to the scaffold M 16 x 130 ISO 4014-8.8 with
the working platform 1. mounting ring 5.6 for the next nuts and spring washers 9.6.
climbing cycle, Tighten bolts.
8. Mount safety rails: guardrails 12.1 and see B5.
lateral protection for edge platforms, 12. Mount tension anchor 6 or 7, see
see C1.5. 10.Close the planking on the finishing B1.6. Fig. B1-28
Fig. B1-26 platform 8.
Alternative: Fig. B1-27
if suitable safety measures are in place, Have all spring washers been
safety rails can be fixed after mounting fitted?
the platform unit.
Use guide ropes for a controlled

moving procedure.
32
B1 Work on the
construction site
B1.6 Tension anchor assembly
Tension anchor with tension belt

1.2
1. Attach CB belt connector 7.2 with
bolt M 16 x 100, SW 24, 6.4 to the
vertical tube of the handrail post 1.2.
Fig. B1-29 6.4
7.2
2. Mount CB tension belt 7.3 on bolts.
7.3
Fig. B1-29
The belt end which cannot be
rolled up, hangs down freely. Fig.B1-29
Spring washers available?

Nuts tightened?
Safety catch locked in place?
5.6
3. Loosen scaffold mounting ring 5.6 on
the previous concreting segment with
socket wrench SW 36 and remove.
Fig. B1-30
Fig.B1-30
4. Fix belt connector wall 7.1 to cone.

Tighten bolt M 24 x 70 ISO 4014-10.9,
SW 36, 5.14.
Fig. B1-31
7.1
5.14
Fig.B1-31
5. Unroll tension belt using ratchet.
6. Locate the Belt in CB-2 belt connector

and tighten with ratchet.
Fig. B1-32
Fig.B1-32
33
B1 Work on the
construction site
B1.6 Tension anchor assembly
Tension anchor with DW 15 tie rod
1. Fix CB tension anchor 6.2 with bolt

M 16 x 100 6.4, SW 24, to vertical tube
of handrail post 1.2.
Fig. B1-33a
1.2
2. Screw in the shortened DW 15 tie
rod 6.3 into the nut of the CB tension 6.4
anchor 6.2. 6.2
Fig. B1-33b 6.2
3. Loosen and remove the scaffold Fig.B1-33a

6.3
mounting ring 5.6 on the previous
concreting segment with socket
wrench SW 36 and remove, see Fig.B1-33b
Fig. B1-30
4. Fix wall tension connector 6.1 to cone. 6.1

Tighten bolt M 24 x 70 ISO 4014-10.9, 5.14
SW 36 5.14.
Fig. B1-33c
5. Detach turnbuckle 6.6 with eyelet

bolt 6.5 from wall tension connector.
6. Turn turnbuckle on DW tie rod 6.3.

Fig. B1-33d Fig.B1-33c
Roughly adjust length by turning the
tie rod and turnbuckle. Fine adjustment
by turning of eyelet bolt.
6.3
7. Attach eyelet bolt with bolt ø16 and
cotter pin 6.7 into the wall tension
connector.
Fig. B1-33e
8. Turn turnbuckle 6.6 with tie rod and 6.7

tighten tension anchor. 6.6
Fig. B1-33f
6.5
Fig.B1-33d Fig.B1-33e
Length of tie rod
L = (H - 16,4)2 + 233,62 - 51
Concreting height H in cm
Tie rod length L in cm
6.6
Fig.B1-33f
34
B1 Work on the
construction site
B1.7 Removal of climbing cones
1. Remove scaffold mounting ring or

tension anchor.
2. Place socket wrench SW 36 on

hexagonal head of cone and loosen.
Fig. B1-34a
3. Unscrew cone by hand.

Fig. B1-34b Fig.B1-34a Fig.B1-34b
For architectural finishes or gas/water

impermeability of the wall, the cone
hole can be closed with PERI sealing
cones; see PERI Tie Technology or
contact your PERI representative.
Fig. B1-34c
Fig.B1-34c
B1.8 Dismantling of climbing

scaffold
1. Dismantle formwork, see B2.2 or B3.2.
2. Attach 4-sling lifting gear to carriage

and handrail post.
3. Pivot safety bolt 1.5 to one side.
4. Lift climbing scaffold out of

anchoring and disassemble finishing
platform (reverse order of B1.5).
Fig. B1-35
1.5
5. Set down climbing scaffold on
assembly area and disassemble
(reverse order of A1-A3).
6. Remove anchors from building -

ensure personnel have safe working
position, see Fig. B1.7.
7. Dispose of building components

which are not to be reused according
to regulations.
Fig.B1-35
35
B1 Work on the
construction site
B1.9 Ladder Assembly
Overview
Mounting of ladder is dependant on
the position of the finishing platform. 15.6 15.6
There are four possibilities:
Position 1:
Concreting height 1.50 - 3.10 m
Fig. B1-36a 1.50 - 3.10 m 15.1 15.1
2.00 - 3.60 m
15.5
Position 2:
3.65 m
4.15 m
Concreting height 2.00 - 3.60 m
Fig. B1-36b
15.2 15.3
15.4 15.2
15.4
15.9
Fig.B1-36a Fig.B1-36b
Position 3:
Concreting height 3.30 - 4.90 m 15.6
Fig. B1-36c
15.1
Position 4:
Concreting height 3.80 – 5.40 m
Fig. B1-36d
15.6 15.1
3.30 - 4.90 m
3.80 - 5.40 m
Parts list – see C2.1

Assembly of sliding hatch
cover – see A3.2
5.95 m
5.45 m
15.5
15.6
15.2 15.2
15.3
15.4
15.4
15.9
Fig.B1-36c Fig.B1-36d
36
B1 Work on the
construction site
B1.9 Ladder Assembly
Parts list, see C2.1,

Table 8
Pre-assembly of ladder
15.7
1. Lay out ladder.
SW 19
Top: ladder 220/6 15.1 15.1
Bottom: ladder 180/6 15.2 15.5
2. Loosen bolts, SW 19 15.3
3. Connect ladders with bolts.
Fig. B1-37
4. Mount ladder base 15.4 using bolts, 15.3
SW 19. SW 19
Completely insert ladder base.
Fig. B1-37 + 39
If the ladder is of a drop-in type: 15.2

5. Fix ladder hook 15.5 with bolts SW 19
15.7.
Fig. B1-38
When mounting the ladder: the rungs

of both ladders must be at the same
level. Fig. B1-39 15.3
Attaching the ladder
To the sliding hatch cover: Fig.B1-38
15.4
1. Loosen bolts SW 19 14.3 on sliding
hatch cover. Fig.B1-37
2. Lift ladder using crane. Lower ladder
through hatch opening.
3. Fix ladder at top to sliding hatch 15.9
cover, bolts SW 19 14.3 (2x). Fig.B1-39
Fig. B1-40
Mounting the ladder base 14.3

SW 19
4. Adjust ladder base to height.
5. Fix to finishing platform decking
with Torx TSS 6 x 40 or to mounted
timber 15.9, see C2.1.
Fig.B1-40
Mounting the ladder safety cage

6. Bring and hold ladder safety cage
15.6 in position using a rope.
7. Loosen bolts SW 19 15.7 on
clamping plate. Position clamping 15.6
plate and tighten screws. B1-41a
15.8
8. Fix all four clamp connections in
the same manner. Fig. B1-41 15.7
SW 19
Fig.B1-41a
Fig.B1-41
37
B2 Mounting of
VARIO Elements
B2.1 Mounting of walers - elements

with strongbacks
Strongback assembly
1. Lay Strongback CB 270 or Strong-

back CB 380 4 on the waler line of
the VARIO formwork according to
bracket spacing.
Bottom projecting length:
see drawings or C1.7
Fig. B2-1 4
Fig.B2-1
2. Place strongback connector-2 4.4
between the U-profiles of the strong-
back and place the hook on the flange
of the formwork waler.
4
3. Tighten wing nut by hand and then
with a hammer. 4.4
Fig. B2-2
The strongback connec-tor-2 can be

attached to the SRZ waler with U100,
U120 and U140.
Fig.B2-2
4. Fix height adjusting unit 4.3 with bolts

Ø 25 x 180 4.6 and cotter pin to
strongback.
Fig. B2-3
Turn height adjusting unit spindle 4.8
against the formwork waler. 4.6
4.3
4.8
Fig.B2-3
In order to prevent the strongbacks 4

being pulled out of line during the ≤ 45°
lifting process clamp a suitable piece
of timber 4.10 between the top ends
of the strongbacks, see C1.9, Table7.
Fig. B2-4
4.10
4 4
Fig.B2-4
38
B2 Mounting of
VARIO Elements
B2.1 Mounting of walers -

elements with strongbacks
3.1
Formwork assembly 2.2 2
3.2
1. Retract carriage 2 and secure with
wedge 2.2, see B4.1.
Fig. B2-5a
2. Fix adjustable brace 164-224 3.1 to

carriage using bolts and cotter pins
3.2. Spindle out to approximately
the required length and lean against
Fig.B2-5a Fig.B2-5b
guardrail.
Fig. B2-5b
3. Open concreting platform decking 10.3 10.3

above the strongback. Secure loose
decking components.
10
4. Attach formwork with concreting
platform 10 to the strongback 4 and
position on to platform.
Fig. B2-5c
5. Fix strongback to carriage using 4

bolts ø 25 x 180 and cotter pins 4.6.
Standard case: use the drilled holes
4.6
in the strongback and carriage facing
away from the wall.
Fig. B2-5c
6. Fix adjustable brace 3.1 to strongback,

Fig. B2-5d
Detach lifting gear.
Close decking 10.3 on concreting
platform.
7. Move carriage 2, with formwork, Fig.B2-5c

forward to the wall, see B4.1.
Secure carriage with wedge 2.2.
8. Align formwork, see B4.2.

Fig. B2-5e
Use guide rope to ensure controlled

movements. 3.2
3.1
2.2
2
Fig.B2-5d Fig.B2-5e 39
B2 Mounting of
VARIO Elements
B2.2 Exchange of formwork
Important: Kranlasche 24
Art.-Nr. 070760
Instructions for Use – Betriebsanleitung
Crane Splice 24
When laying the formwork down,

the handrail 10.5 on the concreting
platform must be removed to avoid
any damage from the lifting gear. 10.5
10.6 10.2
Disassembly

Brace strongbacks laterally with
timber. 4.4
2. Attach formwork to crane splice 24

10.6 and tension lifting gear.
3. Remove all strongback

connectors-2 4.4.
4. Lift formwork and remove 2.2

(e.g.stockyard) Fig. B2-6
2

movements. Fig.B2-6
40
B2 Mounting of
VARIO Elements
Attention must be paid to ensure that

the strongback does not collide with
the scaffold jack GB 80 10.2 or decking 10.3
10.3. If necessary, remove scaffold
jack and decking. 10.2
10
Preparation for initial assembly

wedge 2.2, see B4.1. 4
2. Mount strongback CB 4 to carriage 4.4

using bolts ø 25 x 180 and cotter 10.4
pins 4.6.
3. Attach adjustable brace 3.1 to 3.1

strongback using bolts ø 25 x 180
and cotter pins 3.2 and brace 4.3 4.6
strongbacks laterally with timber. 3.2
Assembly 2
4. Check that the height adjusting unit
4.3 is in the correct position and
adjust if necessary.
Fig.B2-7
5. Lower formwork 10 with the bottom
waler 10.4 on to the height adjusting
unit.
Lifting gear remains in position.
6. Fix strongback connector 4.4 to the

walers.
Fig. B2-7
7. Move carriage 2 with formwork to the

wall. Secure carriage with wedge 2.2.
8. Align formwork, see B4.2

Fig. B2-8

movements.
2.2
Fig.B2-8
41
B3 Mounting of
TRIO Elements
B3.1 Mounting of TRIO units with Adapter TRIO/CB

strongbacks left right
cantilevering cantilevering
Assembly of strongback
4.7 4.8 4.7 4.8
1. Assemble TRIO elements on the
assembly area to form formwork units.
2. Fix adapter TRIO/CB 4.5 to element

struts with hook clamps ø 25 4.7,
see plans for arrangement.
4.5 4.5
Centre distance = bracket spacing.
Fig. B3-1
Connections are possible on horizontal 4.6 Fig.B3-1 4.6
and vertical panel struts through re-
positioning the hook clamps.
Fig. B3-1a + 1b (see C1.8)
3. Place strongback CB 4 on the adapter. On hoirzontal struts On vertical struts

See plans or C1.8 for lower projecting left right left right
length. cantilevering cantilevering cantilevering cantilevering
4. Attach strongback to bottom adapter

using bolts and cotter pins 4.6.
5. Adjust height on bottom adapter

using spindle 4.8,
see B4.2.
6. Adjust height of top adapter.
7. Fix strongback at top. Fig.B3-1a Fig.B3-1b Fig.B3-1c Fig.B3-1d

Fig. B3-2
Fig.B3-2
In order to prevent the strongbacks 4 ≤ 45°

being pulled out of line during the
lifting process clamp a suitable piece
of timber 4.10 between the top ends
of the strongbacks, see C1.9, Table7.
Fig. B3-3
4.10
4 4
Fig.B3-3
42
B3 Mounting of
TRIO Elements
B3.1 Mounting of TRIO units

with strongbacks 10.3
Assembly of formwork
1. Retract carriage 2 and secure with 10 4

2. Fix adjustable brace 164-224 3.1 to

carriage using bolts and cotter pins 3.2
3.2. Spindle out to approximately
the required length and lean against
guardrail.
3.1
3. Open concreting platform decking 10.3 4.6
above the strongback. Secure loose
decking components. 2.2
3.2
4. Attach formwork unit with concreting
2
platform 10 to the strongback 4 and
position on to platform.
Fig. B3-4
5. Fix strongback to carriage using bolts

ø 25 x 180 and cotter pins 4.6. Fig.B3-4
Standard case: use the drilled holes in
the strongback and carriage facing
away from the wall, see plans or B2.1.
Fig. B3-5
4
6. Fix adjustable brace 3.1 to strongback,
Fig. B3-6 + 6a 4.6
Close decking 10.3 on concreting
platform.
7. Move forward carriage with formwork

to the wall, see B4.1.
Secure carriage with wedge 2.2.
8. Align formwork, see B4.2.

Fig.B3-5
3.2
movements.
3.1
Fig.B3-6a
Fig.B3-6
43
B3 Mounting of
TRIO Elements
Important: TRIO Versetzhaken 1,5t

Art.-Nr. 023690
Instructions for Use – Bedienungsanleitung
TRIO Lifting Hook
When laying the formwork down,

the handrail 10.5 on the concreting
platform 10.2 must be removed to
avoid any damage from the lifting
gear.
Disassembly
10.6 10.5
Brace strongbacks laterally with 10 10.2
timber.
2. Fix TRIO lifting hook 10.6 to form-

work and attach lifting gear.
3. Tension lifting gear.
4. Loosen hook clamp 4.7 on adapter CB.
5. Lift formwork and remove e.g storage. 4.5

Fig.B3-9 4.7
2
Use guide rope to ensure controlled 2.2
movements.
Fig.B3-9
44
B2 Mounting of
TRIO Elements
10.6
Attention must be paid to ensure
that the strongback does not collide
with the scaffold bracket TRG 80 or
decking. If necessary, remove scaffold 10
jack and decking.
4.5
Preparation for initial assembly 4
3.2
wedge 2.2, see B4.1. 3.1
2. Mount adapter CB 4.5 to strongback

CB 4 using bolts ø 25 x 180 and cotter 4.5
pins 4.6. 4.6
SW 19
3. Attach strongback 4 to carriage 2 using
2
2.2
4. Fix adjustable brace 3.1 to strongback
using bolts ø 25 x 180 and cotter pins
3.2 and brace strongbacks laterally
with timber. Fig.B3-7
Fig. B3-7
Check clearance of top height

adjustment ≥ 5 mm.
Assembly 10
5. Place formwork unit 10 with TRIO
lifting hook 10.6 in the adapters CB 4.5
4.5 and fix with clamp hook. 4.7
6. Detach lifting gear and lifting hook.
7. Move carriage 2 with formwork to

the wall. Secure carriage with wedge
2.2, see B4.1. 4.5
4.7
8. Align formwork, see B4.2
Fig. B3-8
2
2.2
movements.
Fig.B3-8
45
B4 Formwork
Utilisation
B4.1 Carriage Operations
1. Remove wedge 2.2 with hammer.

Fig. B4-1
2.2
Fig.B4-1
2. Place ratchet lever, SW 19 on the

transmission screw 2.5.
Depending on the effect of the
ratchet on the lever, the carriage is
moved towards or away from the 2.5
wall.
Fig. B4-2a + 2b
Fig.B4-2a Fig.B4-2b
If the carriage moves in the wrong
direction, turn the ratchet lever in the
opposite direction.
3. Move carriage: carry out procedure

simultaneously on both brackets.
Fig. B4-2
4. When the carriage with formwork is

Fig.B4-2
in position, fix wedge with hammer.
The carriage is then secure.
Fig. B4-3
If the formwork must be pressed

against the previous concreting section
when securing with the wedge, the
ratchet lever SW19 is to be used.
Fig.B4-3
46
B4 Formwork
Utilisation
B4.2 Formwork Alignment
Height adjustment on the adapter 4.8

TRIO/CB 4.5
4.6
10
Is there enough clearance for 4.7
adjustment on the top connector?
Fig.B4-4
1. On the top connector, alter the
adjustable bolt 4.8 for necessary
clearance.
2. On the lower connector, lower

adjustable bolt 4.8 onto the locking
pin 4.6. 10.4
Fig. B4-4
3. Turn adjustable bolt using the ratchet

lever SW 19 and bring formwork into
position. Depending on the rotational
direction, the formwork moves up-
wards or downwards.
Fig. B4-5
By placing a spirit-level on the form-

work struts 10.4, exact adjustment Fig.B4-5
is possible.
Fig. B4-5
4.4
10.4
Height adjustment with the VARIO
height adjusting unit
4.3
Apply ratchet lever SW 19 to spindle
4.8 on the height adjusting unit CB 4.8
4.3. Depending on the rotational
direction, the formwork moves
upwards or downwards.
Fig. B4-6
Fig.B4-6
– if the formwork does not move,
loosening the strongback connector
4.4 will make the adjustment easier. 4.6
4.8
– By placing a spirit-level on the form-
work waler line 10.4, exact adjust-
ment is possible.
Fig. B4-5
4.3
47
B4 Formwork
Utilisation
B4.3 Plumbing
The required inclination of the form-

work is achieved by altering the
adjustable brace 164-225 3.1.
Depending on the rotational direction,
the formwork moves forward or
retracts.
Fig. B4-7
By placing a spirit-level on the TRIO

formwork struts or on a VARIO
formwork girder, exact adjustment
is possible.
Fig. B4-7
Fig.B4-7
3.1
4.4
B4.4 Horizontal adjustment

of a VARIO element
Strongbacks must remain in the

same position.
1. Loosen the strongback connector-2

4.4 until the element can be moved.
2. Move the element into the correct

position by hand or using a piece of
timber as a lever. Fig.B4-8
3. Tighten strongback connector.

Fig. B4-8
48
B5 Moving
B5.1 Preparations
Do not exceed the crane capacity!
1. Loosen wingnut and remove tie rod.

2. Retract formwork with the carriage 2, Section
see B4.1.
Reference values for the retract
distance x: see Table 1. 5.7
3. Mount scaffold mounting ring 5.6 5.6
bolt M 24 x 120 5.7 on next concreting 10.3
section, see B1.3.
4. Detach tension anchor from the
wall using DW 15 tie rod 6 or tension 4.10
belt CB 7 and secure finishing plat- 4
form 8.
5. Remove mounting parts of the
tension anchor 6.1/7.3.
x
6. Remove cone 5.1/5.3 which is no
longer required, see B1.7. 1.5
7. Brace strongback e.g. piece of
timber 4.10, see C1.9
Fig.B5-1a
8. Open decking 10.3 of the concreting
1.5
platform above the strongback.
Secure loose parts. Attach lifting
gear to the strongback 4.
Fig. B5-1
2
9. Push fastening bolts 1.5 to one side.
Fig. B5-1a
10. All personnel to move off the 6/7
moving unit.
The unit is now ready to be moved.

5.1/5.3
6.1/7.3
If crane capacity is insufficient, the
formwork and platform can be moved
separately. For this, use B2.2 for 8
VARIO or B3.2 for TRIO and B1.4.
Fig.B5-1
– fastening bolts pushed completely

to one side?
– locking device on lifting hook closed?
– correct lifting angle?
– handrail post secured with bolt?
– loose items removed?
49
B5 Moving
B5.1 Preparations Table1
Determination of the carriage Finishing Formwork Platform Carriage Total weight of

retraction and estimation of the platform height length B retraction formwork
platform weight distance (approx.)
4.80 m 60 cm 2120 kg ± 200 kg

Table 1
3.00 m 7.20 m 60 cm 3180 kg ± 320 kg
The retraction distances are reference
values. They have been so designed 9.60 m 60 cm 4020 kg ± 420 kg
that the platform inclines approx. 1.5° 3.80 m 60 cm 2200 kg ± 220 kg
Available
to 2.0° to the wall which makes 4.00 m 5.70 m 55 cm 2880 kg ± 300 kg
mounting easier.
7.60 m 60 cm 3940 kg ± 400 kg
3.20 m 50 cm 2220 kg ± 200 kg
The ideal retraction distance is 5.40 m 4.80 m 45 cm 2900 kg ± 320 kg
determined during the first moving 6.40 m 50 cm 3920 kg ± 420 kg
procedure. 4.80 m 70 cm 1700 kg ± 200 kg
3.00 m 7.20 m 70 cm 2520 kg ± 300 kg
Note the length of the retraction 9.60 m 70 cm 3180 kg ± 420 kg
Not available
distance and mark on the decking. 3.80 m 70 cm 1740 kg ± 200 kg

4.00 m 5.70 m 65 cm 2320 kg ± 320 kg
7.60 m 65 cm 3140 kg ± 420 kg
3.20 m 55 cm 1780 kg ± 200 kg
5.40 m 4.80 m 50 cm 2400 kg ± 300 kg
6.40 m 50 cm 3200 kg ± 420 kg
B5.2 Moving Process
Not for transporting people! B

Do not transport loose parts or
any other loads!
Attachment points for rope and fall

arrest equipment: crane eye 1.4 on
handrail post.
Fig. B5-2a
Any open edges created during the 1.4

climbing procedure are to be made
safe.
1.4 1.4

movements. 1.4
Fig.B5-2a
50
B5 Moving
B5.2 Moving Process
1. Crane lifts the climbing unit out

of the scaffold mounting ring 5.6a.
2. Crane lifts the climbing unit up to
the next scaffold mounting ring 5.6b.
3. Bring platform into position.
4. Lower climbing unit on to scaffold
mounting ring 5.6b evenly and
horizontally till the lower point of
pressure 1.7 rests against the wall. 5.6b
Lifting gear remains tensioned.
Fig. B5-2b-2d
Are the brackets positioned on both 1.7

scaffold mounting rings 5.6? Fig.B5-3
Trouble-shooting
– if the climbing unit misses the scaffold
mounting rings 5.6 5.6a
or the brackets 1.1 jam, lift up plat-
form and lower again.
– if the bracket spacing does not
match that of the scaffold mounting
rings, check the distance of the leading
anchor to the formwork
– if the mounting procedure is not
possible, the bracket spacing must
be corrected through re-assembly of
the platform.
Fig.B5-2b Fig.B5-2c Fig.B5-2d
B5.3 Securing of the units

1
If it is not possible to insert the 1.5
securing bolts, repeat the
mounting procedure!
2
1. Access platform. 1.1 5.6
2. Lift securing bolts 1.5 1 and
3
pivot under the scaffold mounting
ring 5.6. 2
5.6
3. Secure with cotter pin. 3
Fig. B5-4
Use recess in decking.
4. Remove crane hook. Fig.B5-4
Fig.B5-3
5. Close concreting platform decking.
51
C1 Planning and Work
Preparation for the Platforms
Static system and load combinations
600
The enclosed charts are for detailed
determination of the bearing forces with
a view to the load combinations according
to DIN 4420. For all load combinations
hS/2
(A – working and B – storm) the safe
transfer of the bearing forces into the
hG
building structure has to be checked.
hS
width of influence b
application height hG
formwork height hS
formwork weight max. 60 kg/m2
wind flow pressure q
aerodynamic wind factor cw = 1.3
450
Load combination A – working Z0
– wind load according to DIN 4421,
load factor ψ = 1,0
v = 72 km/h, q = 0.25 kN/m2
– formwork retracted (75 cm) Q0
1.80
– working on all platforms permitted

– material storage on working platform
permitted DU
hS
Load combinations B – storm

– wind load according to DIN 1055,
load factor ψ = 0.9
– hG ≤ 20 m: ZZ
v = 129 km/h, q = 0.8 kN/m2
– 20 m < hG ≤ 100 m:
v = 151 km/h, q = 1.1 kN/m2
– hG > 100 m:
v = 164 km/h, q = 1.3 kN/m2
– formwork in concreting position
– working not permitted Wind from front Wind from back
– material can be left on working platform
Load assumptions
Dead Perm. Live load for load combination [kg/m2]:

load live load working storm
[kg/m2] [kg/m2] A B1 B2 B3
Concreting platform 30 150 75 - - -
Intermediate platform * 30 150 - - - -
Working wall side 300 300 - - -

50
platform
railing side 200 200 133 133 -
Finishing platform 50 75 37.5 - - -
Wind direction from front from front from back from back
*if required
52
Design tables and charts

Bearing forces for the permissible width of influence (perm. b)
Application height
combination
hG ≤ 20 m 20 m < hG ≤ 100 m hG >100 m

hs 3.00 m 4.00 m 5.40 m 3.00 m 4.00 m 5.40 m 3.00 m 4.00 m 5.40 m
Load
perm.b 4.80 m 3.90 m 3.16 m 4.28 m 3.40 m 2.68 m 3.95 m 3.12 m 2.50 m
Qo 48.8 kN 44.2 kN 39.3 kN 44.0 kN 39.1 kN 34.0 kN 40.9 kN 36.3 kN 32.1 kN
A Zo 39.1 kN 38.4 kN 38.6 kN 35.1 kN 33.8 kN 33.1 kN 32.6 kN 31.2 kN 31.1 kN
Du 34.1 kN 33.1 kN 32.8 kN 30.7 kN 29.2 kN 28.2 kN 28.5 kN 27.0 kN 26.5 kN

B1 Zo 46.9 kN 51.1 kN 58.3 kN 52.2 kN 56.8 kN 64.4 kN 54.6 kN 59.7 kN 69.4 kN
Du 32.6 kN 35.8 kN 41.8 kN 34.7 kN 38.5 kN 45.2 kN 35.5 kN 39.8 kN 48.2 kN

B2 Zo* -14.3 kN -18.6 kN -22.4 kN -20.7 kN -24.3 kN -27.3 kN -23.9 kN -27.2 kN -30.7 kN
Zz 0.0 kN 6.3 kN 14.3 kN 4.9 kN 11.4 kN 19.5 kN 7.6 kN 14.0 kN 22.9 kN

B3 Zo* -20.3 kN -22.3 kN -24.6 kN -26.1 kN -27.5 kN -29.2 kN -28.9 kN -30.1 kN -32.4 kN
Zz 9.4 kN 13.3 kN 19.7 kN 13.4 kN 17.5 kN 24.1 kN 15.4 kN 19.6 kN 27.1 kN
* if Zo < 0 then a compressive force affects the anchorage.

Intermediate values can be interpolated straight proportional, maximum values are bold.
Formulas to calculate values for actual width of influence (act.b)
Qo(act.b) = act.b · (Q (perm.b) - 4.6 kN) + 4.6 kN Zo(act.b) = act.b · (Z (perm.b) - 2.7 kN) + 2.7 kN
o o
perm.b perm.b
DU(act.b) = act.b · (D (perm.b) - 2.7 kN) + 2.7 kN ZZ(act.b) = act.b · Z (perm.b)

U Z
perm.b perm.b
width of influence CB 240

formwork height hs [m]
5.40
5.00
hG ≤ 20 m
4.50
hG > 100 m 20 m < hG ≤ 100 m

4.00
3.50
width of influence
3.00
perm. b [m]
2.00 2.50 3.00 3.50 4.00 4.50 5.00
53
Charts for the anchor forces Q0 and Z0 Legend: ZO tension force on wall scaffold hinge
QO shear force on wall scaffold hinge
(A) at LK A - working (Wind from front)
(B1) at LK B1 - storm (Wind from front)
(B2) at LK B2 - storm (Wind from back)
Bearing forces CB 240 for hG ≤ 20 m ZO (B2) <0 (compression force)
5.40
450
5.00
QO
QO (B1) ZO
4.50
QO (B2)
QO (A)
4.00
ZO (B1)
3.50
ZO (A)
bearing forces
3.00
at perm. b [kN]
20 30 40 50 60 70
Bearing forces CB 240 for 20 m < hG ≤ 100 m

5.40
5.00
QO (B2)
4.50
QO (B1)
4.00
ZO (A)
QO (A) ZO (B1)
3.50
bearing forces
3.00
at perm. b [kN]
20 30 40 50 60 70
Bearing forces CB 240 for hG > 100 m

5.40
5.00
QO (A)
4.50
QO (B2)
ZO (B1)
4.00
QO (B1) ZO (A)
3.50
bearing forces
3.00
at perm. b [kN]
20 30 40 50 60 70
54
C1.3 Anchoring
By the contractor or the responsible

design engineer, the following are
to be verified:
Construction joint
– the safe transfer of the bearing
force into the concrete for all load
combinations.
a = 450 mm
– the safe transfer of all reaction
forces into the building structure. h
– the required concrete strength,

before the platforms can be moved.
Vk Qo
– verification and planning of possible Zo
additional reinforcement.
ZA
Analysis
VT
– the bearing force of the maximum
shear force Qo is diverted via the
pressure on the periphery of the
climbing cone`s cup VT through the
bedding on the cone Vk and into the Fig.C1-1
concrete.
– the maximum tensile force Zo is

diverted via the pressure on the
threaded anchor plate ZA Shear
stress develops along the designated
punching taper.
Fig. C1-1
Additional information for the

end-user about the load-bearing
capacity of the anchoring is available
on request.
55
C1.4 Platform decking
– the construction of the platform

decking has to be carried out
professionally and according to valid
safety regulations
– all materials used must be of sufficient

good quality, see Table 6.
– tripping hazards, unnecessary box

outs and openings in the decking are
to be avoided or covered.
– the distance between the decking

and the structure is a max. 50 mm.
– gaps inbetween the planking are

max. 20 mm.
– the spacing between adjoining

platforms is a max. 20 mm.
Larger gaps are to be covered with
non-movable suitable materials.
Alternatively, safety nets 8.4 with
a max. mesh size of 20 mm are to
be used.
– any openings in the decking, which

are required for normal working
procedures, must be covered with
non-movable suitable materials.
– safe working conditions for ties are

provided by intermediate platforms.
Fig. C1-2
Minimum dimensions of planking:

see Table 2. 8.4
Permissible span of girders:

see Table 3.
Fig.C1-2
mm
. 50
max
56
C1.4 Minimum dimensions

of planking
Table 2
Thickness Min. Width Span
35 mm 240 mm
40 mm 200 mm
Working platform approx. 1.00 m
45 mm 200 mm
50 mm 200 mm
Finishing platform 30 mm 200 mm approx. 0.90 m
Concreting GB 80 30 mm 200 mm max. 1.25 m
platform TRG 80 35 mm 200 mm max. 1.35 m
57
C1.4 Permissible girder spans
Table 3
Static system:
Girder max. cantilever max. span
Longitudinal girder type d ≤ c/2 c
GT 24 2.06 m 4.12 m
d c d
KH 8/16* 1.44 m 2.88 m

Bracket
Bracket
2 x GT 24 2.40 m 7.20 m
2 x KH 8/16* or 2.40 m 5.03 m

KH 16/16*
130 240 740 130
Working platform
510
Fig. C1-3a
600
2326
d c d
Platform length L
Fig.C1-3a
200 200
100 180
Finishing platform
Fig. C1-3b
1170
d c d
Platform length L
Fig.C1-3b
58
C1.5 Handrails and Guardrails
d
Handrails and Guardrails must
conform to relevant safety
standards.
b
≤ 47
On all platform levels, edges are to
≥ 1.0 m
be protected with guardrails.
b
In order to maintain permissible
≥ 10 ≤ 47
spans and cantilevers, additional
handrail posts are to be mounted,
see Table 4.
It is recommended to secure high

working areas with safety nets or
closed protection walls to prevent any
tools or materials falling to the ground. Fig.C1-4
Fig. C1-4
Permissible spans of handrail

boards
Table 4
Dimensions of Case 1: Case 2:

handrail boards 2 handrail posts 3 or more
Projecting Length handrail posts
b
C A1 C A2 A2
d
d/b Net* perm. A1 perm. C perm. A2

without ≤ 3.07 m 0.76 m ≤ 3.56 m
40/120
with ≤ 2.21 m 0.85 m ≤ 2.21 m
without ≤ 2.16 m 0.65 m ≤ 2.66 m
30/150
with ≤ 1.81 m 0.69 m ≤ 1.81 m
59
C1.6 Individual components

and weights without decking
Working platform and finishing

platform
Table 5
Item no. Description Quantity Weight Total Weight
Brackets with bracing and carriage
051000 Climbing Bracket CB 240 2 pcs. 109.0 kg 218.0 kg
051020 Carriage CB 240 2 pcs. 33.9 kg 67.8 kg
051040 Rack CB 240 2 pcs. 9.0 kg 17.9 kg
026418 Scaffold Tube Steel 3 pcs. 21.6 kg 64.8 kg
017010 Swivel Coupling DK 48/48, galv. 2 pcs. 1.4 kg 2.8 kg
Total 371.3 kg
Strongback 270 with accessories

VARIO TRIO
for formwork heights 2.40 m - 3.60 m
051060 Strongback 270 2 pcs. 75.9 kg 151.8 kg 151.8 kg
051030 Height Adjusting Unit 4 pcs. 5.0 kg 20.1 kg
051080 Strongback Connector-2, galv. 4 pcs. 2.1 kg 8.6 kg
051090 Adapter TRIO/CB 4 pcs. 13.4 kg 53.6 kg
051110 Adjustable Brace CB 164-224 2 pcs. 25.2 kg 50.4 kg 50.4 kg
Total 230.8 kg 255.8 kg
Strongback 270 with accessories

VARIO TRIO
for formwork heights 2.40 m - 3.60 m
051150 Strongback 380 2 pcs. 104.0 kg 208.0 kg 208.0 kg
051030 Height Adjusting Unit 4 pcs. 5.0 kg 20.1 kg
051080 Strongback Connector-2, galv. 6 pcs. 2.1 kg 12.8 kg
051090 Adapter TRIO/CB 6 pcs. 13.4 kg 80.4 kg
051110 Adjustable Brace CB 164-224 2 pcs. 25.2 kg 50.4 kg 50.4 kg
Total 291.3 kg 338.8 kg
Finishing platform (without extension)

for concreting heights 1.50 m - 3.60 m
051200 Platform Post 225 2 pcs. 44.2 kg 88.4 kg
051230 Finishing Platform Beam CB 2 pcs. 17.1 kg 34.2 kg
051190 Handrail Post 200 2 pcs. 17.6 kg 35.2 kg
Total 195.8 kg
Finishing platform (with extension)

for concreting heights 3.30 m - 5.40 m
051200 Platform Post 225 2 pcs. 44.2 kg 88.4 kg
051050 Post Extension 180 for CB 2 pcs. 26.1 kg 52.2 kg
051230 Finishing Platform Beam CB 2 pcs. 17.1 kg 34.2 kg
Total 279.0 kg
60
C1.6 Individual components and

weights without decking
Working platform and finishing

platform
Table 6
Item no. Description Quantity Weight Total

Weight
Incl. decking girders double-GT 24 and guardrails
(suitable for decking spans up to c = 7.20 m)
075xxx Lattice Girder GT 24 10 pcs. 5.9 kg 59.0 kg
3
070713 Planking 40 mm with Ü-markings 0.142 m 600.0 kg 85.2 kg
3
070713 Handrail Boards 40x120 with Ü-markings 0.019 m 600.0 kg 11.5 kg
3
070713 Toe Board 40x120 with Ü-markings 0.010 m 600.0 kg 5.8 kg
Total per meter of platform 161.5 kg
Incl. decking girders KH 16/16 and guardrails

070711 Timber 16/16 0.128 m3 600.0 kg 76.8 kg
070713 Planking 40 mm with Ü-markings 0.142 m3 600.0 kg 85.2 kg
3
3
Incl. decking girder GT 24 and guardrails

075xxx Lattice Girder GT 24 5 pcs. 5.9 kg 29.5 kg
3
3
070713 Toe Board 40x120 with Ü-markings 0.010 m3 600.0 kg 5.8 kg
Incl. decking girders KH 8/16 and guardrails

070711 Timber 8/16 0.064 m3 600.0 kg 38.4 kg
3
3
3
61
C1.7 Connecting VARIO formwork
Mounting the leading anchor

During formwork planning, attention
must be paid that there is sufficient 5.9
spacing between bracket axes and the
> 3 cm
GT 24 formwork girder opposite.
Otherwise, mounting the leading
anchor 5 with the anchor positioning
stud M24 5.9 is not possible. 5
Fig. C1-5 Fig.C1-5
Height Adjusting Units
Depending upon weight of the form-

work, the number of height adjusting 4
units 4.3 is determined for each 10.4 4.4
strongback.
Fig. C1-6
4.3
Perm. V1 = 12.8 kN Fig.C1-6
Fix all walers 10.4 in the area of V1

the strongback 4 with strongback
connectors 4.4.
Strongback 270 4.1

The top height adjusting unit is only
mountable with standard waler
spacings of 1.78 m or
2.07 m. Fig. C1-7a
Strongback 380 4.2 4.3

The top height adjusting units are
only mountable on walers in standard
spacings from 1.78 m to 3.26 m
4.4
3.256 m
from the lowest-positioned waler. 4.3

Fig. C1-7b 4.3
4.1
1.776 m
2.072 m
1.776 m
4.2
4.3 4.3
Fig.C1-7a Fig.C1-7b
62
C1.7 Connecting VARIO formwork
Adjustable Brace 164-224
According to the formwork waler

spacing, fix the adjustable brace 3.2 3.2
with bolts ø 25 x 180 3.2 in the
3.1
1.48 m
bottom hole (Fig. C1-8a) or in the top 3.1
1.18 m
hole (Fig. C1-8b) of the strongback.
Fig.C1-8a Fig.C1-8b
10
Anchoring
74
Depending on the height of the
girder 13.1, place the formwork 10
46
higher or lower.
5
Fig. C1-9a + 9b
45
24
The edge distance of the

anchoring 5 remains unchanged.
5 13.1 Fig.C1-9a
10
74
54
5
45
16
5 13.1 Fig.C1-9b
63
C1.8 Connecting TRIO Formwork

and Strongbacks 4
with Adapter TRIO/CB 4.5 Case 2:
Connection to vertical strut
Height of girder: 240 mm
Case 1: With a plywood projecting end of 50 mm
Connection to horizontal strut and an adjusting length of approx. 50 mm,
Height of girder: 240 mm the anchoring dimensions must be increased
to 500 mm.
4 4
4.5 4.5
405
300
343
150
50
50
450
500
240
240
Fig.C1-10a Fig.C1-10b
Case 3: Case 4:
Connection to horizontal strut Connection to vertical strut
Height of girder: 160 mm Height of girder: 160 mm
4 4
4.5
4.5
485
300
373
150
50
50
450
450
160
160
Fig.C1-10c Fig.C1-10d
Plan view of C1-10a + 10c Plan view of C1-10b + 10d

Connection to horizontal strut Connection to vertical strut
4.5 4.5 4.5 4.5
4 4 4 4
1250 2500 2375 3625
Bracket axes Bracket axes Bracket axes Bracket axes
63 63 63 63
64 Fig.C1-11a Fig.C1-11b
C1.8 Connecting TRIO Formwork The illustrations show 24 cm high

and Strongbacks girders.
with Adapter TRIO/CB for panel For 16 cm girder heights,
extensions see Case 3 + 4, Fig. C1.10c + 10d
When using the large-sized

TR 270 x 240 elements vertically,
the adapter TRIO/CB is to be bolted
to the horizontal struts.
Fig. C1-12a - 12c
120
90
60
30 270
120
90
120
60
30
3.30 m
3.30 m
2.10 m
270
2.10 m
2.10 m
270 270
40.5
40.5
40.5
45
45
45
Fig.C1-12a Fig.C1-12b Fig.C1-12c
When using the large-sized

TR 270 x 240 elements horizontally,
the adapter TRIO/CB is to be bolted 120
to the vertical struts. 90
Fig. C1-13a - 13c
60 240
30
120
90
60 120
30
3.226 m
2.931 m
2.025 m
2.025 m
2.025 m
240 240 240

34.3
34.3
34.3
50
50
50
Fig.C1-13a Fig.C1-13b Fig.C1-13c

65
L
C1.9 Mounting of Compression
Timber
In order to prevent the strongbacks 4 ≤ 45°

being pulled out of line during the
lifting process clamp a suitable
piece of timber 4.10 between the
top ends of the strongbacks, see C1.9,
Table7.
Fig. B2-4
For size of the compression timber,

see Table 7.
4.10
4 4
Fig.C1-14
Table 7
Dimensions of Permissible strongback spacing L
the Compression Lifting gear angle Lifting gear angle
timber* b/d α ≤ 30° α = 45°
100/100 mm 4.30 m 3.80 m
120/120 mm 5.20 m 5.20 m
140/140 mm 6.00 m 6.00 m

* Minimum requirements: coniferous wood sorting class S 10
according to DIN 4074 or appropriate quality.
The timber ends 4.10 are adapted to Plan view

the U120 profile of the strongback 4 1x45°
using a chamfer and notch. For fixing 4.11 4 4.10
with wood screws 8 x 160 and
washers 4.11, use the drilled holes
in the strongback web.
100
Fig.C1-15
50
Fig.C1-15
66
C2 Accessories
C2.1 Ladder Access
Parts List: Table 8

Concreting height in m 1.50 m 2.00 m 3.30 m 3.80 m
to 3.00 m to 3.60 m to 4.90 m to 5.40 m
Working platform – finishing platform spacing 3.65 m 4.15 m 5.45 m 5.95 m
Item No. Description Weight Parts List

051430 Sliding Hatch Cover 38.8 kg 1 1 1 1
051420 Ladder 220/6 13.6 kg 1 1 1 1
051410 Ladder 180/6, galv. 13.1 kg 1 1 2 2
051450 Ladder Safety Cage 150, galv. 25.2 kg 1 1 1 2
104132 Ladder Safety Cage 75, galv. 15.5 kg – – 1 –
051460 Ladder Base, galv. 2.4 kg 1 1 1 1
103718 Ladder Hook, galv. 0.7 kg 2 - 2 -
070711 Timber 10/10, L = 60 cm 3.6 kg 1* - ** 1* - **
Total weight 98.0 kg 93.1 kg 126.6 kg 131.4 kg
* The ladders are attached to the top end of the sliding hatch cover.
The bottom ladder is attached using the ladder hook, and with the
ladder base on timber at the lower end.
** Screw ladder base tightly on decking of the finishing platform.
C2.2 Wind Bracing

Individual components and weights per platform
Permissible tension force per wind bracing
Parts List: Table 9

Item No. Description Quantity Weight Total
Weight
Wind Bracing with Tension Belt
perm. tension force Zz = 25 kN
051250 Tension Belt L = 5,70 m, 25 kN 2 pcs. 2.8 kg 5.6 kg
051260 Belt Connector CB 2 pcs. 3.3 kg 6.6 kg
051270 Belt Connector Wall 2 pcs. 1.6 kg 3.2 kg
026430 Hex. Bolt ISO 4014 M24 x 70-10.9 2 pcs. 0.3 kg 0.7 kg
Total 16.1 kg
Wind Bracing with DW 15 Tie Rod

perm. tension force Zz = 35 kN
030030 Tie Rod DW 15 Special Length* 10 m 1.4 kg 14.4 kg
030050 Tie Rod Cutting Costs 2 pcs.
107007 Tension Anchor Connector CB 2 pcs. 3.4 kg 6.7 kg
107008 Tension Anchor Connector Wall 2 pcs. 3.9 kg 7.8 kg
026430 Hex. Bolt ISO 4014 M24 x 70-10.9 2 pcs. 0.3 kg 0.7 kg
Total 29.6 kg
Spacing of anchor H in cm
* L = (H - 16.4)2 + 233.62 - 51
Length of tie rod L in cm
67
C2 Accessories
C2.3 End handrail posts and

guardrails
Table 10
Item No. Description Quantity Weight Total

Weight
End Handrail Frame – Working Platform
051610 End Handrail Post CB 2 pcs. 7.0 kg 13.9 kg

3
070713 Handrail Boards 40x120x2285 mm 0.0329 m 600.0 kg 19.7 kg
051640 Hex. Bolt DIN 571 6x80, galv. 10 pcs. 0.0 kg 0.1 kg
710240 F.H. Bolt DIN 603 M 8x100 MU, galv. 6 pcs. 0.1 kg 0.3 kg
Total per Handrail Frame 34.1 kg
End Handrail Frame – Finishing Platform

070713 Handrail Boards 40x120x1130 mm 0.0163 m3 600.0 kg 9.8 kg
Total per Handrail Frame 24.1 kg
Additional End Handrail Posts

Total per End Handrail Post 11.3 kg
68
C3 Construction
Site Data
C3.1 Form for calculating

platform weights
Table 11
Platform description ................................

Height of building hG = ................................ m Formwork height hs = ................................ m
Available platform width B = ................................. m Formwork area As = B x hs = ................................ m2
Component Source Design Individual Weight Factor Total Weight
Bracket with accessories Table 5 – – – kg
Strongback with
accessories Table 5 – – kg
Detaching
finishing platform Table 5 – – kg
Working platform &

Table 6 kg/m B= kg
finishing platform
Ladder access Table 8 – – kg
Wind security Table 9 – – kg
Working platform & Quantity=

End handrail frame Table10 finishing platform kg kg

End handrail post Table10 finishing platform kg kg
Sub-total without formwork and concreting platform kg
VARIO 55 kg/m2
Formwork TRIO 50 kg/m2 kg/m2 As kg
Concreting & GB 80 37 kg/m

intermediate platforms TRG 80 38 kg/m kg/m B= kg
Total weight of the moving unit kg
If the crane capacity is insufficient to lift the total weight of the moving unit, then the formwork
is to be moved separately.
Marking:
We recommend to fix a platform description on each platform with the following data:
– construction company – dimensions

– construction site, possibly construction phase – platform weight without formwork
– name of person responsible for planning – platform weight with formwork
– description according to the planning – maximum planned formwork height
– sketches showing places of use on building – permissible live loads
69
C3 Construction
Site Data
C3.1 Example
Table 12
Platform description IIIa

................................
Height of building hG 60
= ................................ m Formwork height 5.00
hs = ................................ m
Available platform width B 4.80
= ................................. m 24.00
Formwork area As = B x hs = ................................ m2
Component Source Design Individual Weight Factor Total Weight
Bracket with accessories Table 5 – – – 371.3 kg
Strongback with
accessories Table 5 Strongback 380 – – 338.8 kg
Detaching
finishing platform Table 5 With extension – – 279.0 kg
Working platform & Table 6 GT 24 girder 132.0 kg/m B= 4.80 633.6 kg

finishing platform
Ladder access Table 8 Distance 5.95 m – – 131.4 kg
Wind security Table 9 Tension belt – – 16.1 kg

End handrail frame Table10 finishing platform 34.1+24.1 kg 1 58.2 kg

End handrail post Table10 finishing platform 11.3 kg 4 45.2 kg
Sub-total without formwork and concreting platform 1874 kg
VARIO 55 kg/m2
Formwork TRIO 50 kg/m2 VARIO 55 kg/m2 As=24.0 1320 kg
Concreting & GB 80 37 kg/m

intermediate platforms TRG 80 38 kg/m GB 80 37 kg/m B=4.80 355 kg
Total weight of the moving unit 3549 kg
If the crane capacity is insufficient to lift the total weight of the moving unit = 3549 kg,
then the formwork is to be moved separately. The maximum lift to be lifted is then 1874 kg.
70
C3 Construction
Site Data
C3.2 Drawings At least, the following points

should be featured in the
For the assembly team and the utilisation drawings:
construction site suitable and easily
readable drawings have to be provided, – position of the climbing anchor in the
sufficient in number and size. plan view and sectional view
The drawings must be created – which scaffolding platform is used
professionally and clearly in the on which part of the building
language of the country where the – associated formwork and finishing
construction site is located. platform
– installation of wind bracing
At least, the following points – distance of finishing platform to the
should be featured in the working platform
platform assembly drawings: – formwork and strongback connection
points
– bracket spacing and bracing – timber brace position between the
– dimensions of the working and strongbacks
finishing platforms – reference values for retraction
– dimensions, arrangement and number process during moving
of concreting and intermediate (see Table 1)
platforms – possible special measures in case of
– erection of girders and guardrails irregular concreting heights
– layout of end handrail posts – details of modifications
– layout of lateral guardrails – material requirements (parts list)
– position of access ladders
– material requirements (parts list) We recommend including a plan view
and sectional view of the scaffold as
We recommend including a plan well as an overview plan for positioning
view and a top view of the platform. purposes.
71
C4 Special Cases
C4.1 Round buildings

β β
Uniformly-positioned brackets
Depending on bracket spacing c,
R
brackets can be positioned parallel α < 10°
to each other as of a certain radius
of the building.
Advantages:
The carriage can be used for moving
forward and retracting the formwork.
The maximum twist in the scaffold
mounting ring is 5°.
The pressure point of the bracket is
wedged to compensate for the angle.
Fig. C4-1
Requirements for the radius of the

building: available R ≥ 5.72 x act. c
d c d
System statics are proved with
the applications diagram according Fig.C4-1
to the type test. c available bracket spacing = anchor spacing
d middle girder cantilever
Radially-positioned brackets α = 2 x angle of torsion β
R radius of the building
Disadvantages:
The carriage cannot be used for
moving forward and retracting the
formwork.
Wedges for compensating the angle

have to be fitted between the girder
α > 10°
R
and mounting plate.
Wedge Wedge
If the arc rise s of the building edge
s
is too big, the innermost girder must

be additionally moved outwards by
means of packing in order to provide
sufficient space between the girder
and building.
Fig. C4-2
The same applies to the finishing

platforms.
Special measures have to be under-

taken if scaffold tube units are installed. Fig.C4-2
c
Static proof is to be carried out
separately. s arc rise of the building´s curvature
c anchor spacing
72
C4 Special Cases
C4.2 Corner Platforms
Corner platforms are to be erected

in such a way that free access is
possible around the corners of the
building when the formwork has either
been moved forward or retracted.
Procedure:
An additional cantilever on both
outside girders. Distribution plank
The planking is cantilevered inwards

and fixed along the 45° edge on the
distribution plank. Openings on the
platform ends are to be secured
with guardrails.
Fig. C4-3
The concreting and intermediate 10.7

platforms are to be secured
accordingly. e.g. with end handrail
frame 55 10.7.
In the verification process, with the

help of the application diagrams, the Cantilever Bracket spacing
girder cantilever is to be taken into
consideration. Fig.C4-3
73
C4 Special Cases
C4.3 Working and protective

200 kg/m2 200 kg/m2
access scaffold
Working scaffold according to

DIN 4420
Approx. Approx. Approx. Approx.
1.0 m 1.0 m 1.0 m 1.0 m
Other loads require separate static

calculations!
With a load which corresponds to

DIN 4420 and Scaffold Group 3
(200 kg/m2), the brackets and plat-
forms can be assembled without 75 kg/m2
any additional proof, see C1.4.
Fig.C4-4
max.900 Fig.C4-4
Protective access scaffold according b1

to DIN 4420
Openings on the edges are to be

secured at the scaffold ends with
guardrails.
h
For decking consisting of planks, the

permissible falling height h is
dependent on the dimensions of the
planks which have been used.
Table 13.
For the bracket spacing and girders,
C1.4 applies.
Fig. C4-5
National safety regulations have

to be considered in all cases.
Fig.C4-5
Table 13
Minimum size of planking and free width
depending on the falling height
Falling height h ≤ 1.50 m ≤ 2.00 m ≤ 2.50 m ≤ 3.00 m
Required thickness according to BGR 169

Width of plank
with a maximum span of 1.00 m
≥ 200 mm ≥ 40 mm ≥ 45 mm ≥ 45 mm ≥ 50 mm
≥ 240 mm ≥ 40 mm ≥ 40 mm ≥ 40 mm ≥ 45 mm
≥ 280 mm ≥ 35 mm ≥ 35 mm ≥ 40 mm ≥ 40 mm
Free width b1 ≥ 0.90 m ≥ 1.30 m
74
D1 Care and
cleaning
What should be done Why?
Care tips
1. Spray new formwork all over with release Provides fundamental protection against adhesion
agent, e.g. PERI Clean before use. and corrosion – before first soiling cover completely
with release agent.
2. Spray formwork with PERI Clean each time, Helps to remove concrete and eases cleaning. Use
after striking, then clean. of force and scraping is unnecessary. Formliner /
paint stay intact.
3. For long storage periods, e.g. bad weather, The frame is thus protected against corrosion &
store formwork after cleaning and spraying. Formlining against weathering.
4. Spray moving parts regularly with release Removes rust, prevents corrosion and maintains
agent and/or grease as required. ease of movement of parts.
5. Transport elements with suitable and secure transport Prevents damage by incorrect transport.
equipment and lifting gear.
6. Dismantle platforms, form storage units, Small parts are not lost, assembly groups remain
and combine into transportation units. together.
7. Place pieces of timber between the elements. Securing parts will be protected; dents, shifting of
Secure transportation units e.g. steel bands elements or falling on top of each other is avoided.
8. Ensure proper storage of elements and accessories. Prevents damage to the element frames and
accessories.
9. Do not throw or drop accessories. The parts remain functional.
10.Do not use unnecessary force during assembly The parts remain functional.
or dismantling.
11.Store all parts in bundles. Use closed containers. Parts can be found and used faster. Damageable and
smaller components as well as tools are protected.
12.Avoid direct contact with the ground water. Components are protected from dirt, dampness and
Storage in an inclined position if possible. corrosion . Storage bundles supported on timber
pieces.
Tips for cleaning
During cleaning, store the element securely!

It is not permitted to clean elements that are
hanging from a crane! Remove excess concrete!
1. Spray the reverse side of the formwork with Concrete not yet hardened and can be easily removed,
water immediately after concreting. thus reducing the cleaning effort.
2. After striking, spray the formwork all over Mixes and removes concrete residue, makes later
with PERI Clean. mechanical cleaning easier.
3. Before mechanical cleaning, remove nails, Prevents unnecessary enlargement of nail holes and
batons, etc from the formlining. damage to formlining. Also prevents damage to
cleaning tools.
4. Use a suitable tool, e.g. scraper, to clean
element mechanically.
5. Brush elements after mechanical cleaning. Remove The formlining surface is clean for the next use.
dust and concrete residue.
6. If necessary, spray elements again after shuttering.

75
CB Climbing Scaffold and Accessories
Weight kg Item no.
Climbing Bracket CB 240 112,00 051000

Complete with:
50
Captive Locking Pin, 30 2381
50
Screw-on Coupler 48mm (2x),
Handrail Post with Hex. Bolt
ISO 4014 M16x80-8.8, galv., ø9
440
and Hex. Nut ISO 7042 M16-8, galv. (1x)
1100
ø 50
36
75 1030 1030
440
ø 17
80 20
350
ø 26
165
150
400
3212
ø 17
1800
00
10
ø 17
280
80
160 80 80
80
448
5°
80
5°
Accessories:
Cotter Pin 4/1 0,030 018060
Carriage CB 240 34,10 051020

Complete with:
Captive Gear Locking Wedge 1175 250
60
for locking in any position. 25 160 900
ø 26 ø 26 SW 19
45
360 (VT 16K)
80
440 (GT 24)
625
Centre-line of bracket
140
1030 98
180
Accessories:
Ratchet Lever SW 19 1,76 027180
Ratchet Lever SW 19 1,76 027180

For moving the Carriage CB 240.
76
Weight kg Item no.
Rack CB 240 8,97 051040

Complete with: ø 16x65/86
Pin ø 16x65/86 and FS 4/1
Cotter Pin 4/1 (1x).
64
2240
430 900
35
30
10
Lifting Eye CB 240, galv. 0,93 051010
ø 20
Complete with:
Pin ø 16x65/86 and Cotter Pin 4/1 (1x).
140
93
62
Load-bearing point FS 4/1 ø 16x65/86
Permiss. Load: 700kg
Climbing Bracket CB 160 79,50 051100

Complete with:
Captive Locking Pin, 50
1672
Screw-on Coupler 48mm (2x),
Handrail Post with Hex. Bolt
ISO 4014 M16x80-8.8, galv.,
80 50
705 (1025)
440
ø9
1490
80
30 15 985
x
440
140 450 150
140 170
ø 21 ø 21
50
630
2815 (3135)
60 250
50
Detail x
1620
ø 17
1100
ø 21 M16x80
1800
1870
40 50 50
ø 26
30
70 200
80
ø 17 80
100 90
Adjusting Unit CB 160 12,90 051130 230

Complete with: 120
Hex. Bolt ISO 4014 M20x150-8.8, galv., 50 80
and Hex. Nut ISO 7042 M20-8, galv. (2x).
SW 19
35
ø 26
237
M20x150
150
52
200 83
Centre-line 260
of bracket
77
Weight kg Item no.
Platform Connection CB 160 4,58 051120

For easy connection of platform surface 20
on to CB 160 Climbing Bracket.
Complete with: 50
70
Hex. Bolt ISO 4014 M20x130-8.8, galv., ø9
with Spring Washer DIN 128 A20 FST, galv.,
55
110
235
M20x130
90
40
20
45 50 35
Centre-line
130 of bracket 90
Load-bearing point
Permiss. Load: 500kg
Strongback 270 CB 76,00 051060 U 120

For formwork heights up to 3,60m.
ø 25
Strongback 380 CB 104,00 051150

For formwork heights from 3,60 to 5,40m.
Complete with:
Pin ø 25x180 and Cotter Pin 4/1 (1x).
196
27 x 60 = 1620
86 U 120
ø 25
8x60=480
56
3800
240
ø 26 ø 26
30 30
1430
1430
2730
587
1510
7 x 60 = 420
7 x 60 = 420
800
195
195
240
240
45
ø 25x180 ø 25x180
Permiss. Load: 1900kg FS 4/1 FS 4/1
Adjustable Brace CB 164-224 25,00 051110

For exact adjustment of inclination.
Complete with:
Pin ø 25x180 and
Cotter Pin 4/1 (2x).
1580
ø 25x180 60
ø 89
FS 4/1
ø 50
min. 1640 - max. 2240
78
Weight kg Item no.
Height Adjusting Unit CB 5,55 051030

For easy height adjustment of
VARIO wall formwork panels.
Complete with: TR 30x6 65
Pin ø 25x180 and Cotter Pin 4/1 (1x). ø 25x180
FS 4/1
Adjustment range
Strongback
100
182
190
240
82
30 68
65
60
SW 19
Requires 19mm spanner.
Adapter TRIO/CB 13,50 051090

For the connection of TRIO Panels
on to the CB Strongbacks.
Horizontal or vertical use is possible.
With built-in height adjustment.
Complete with:
Pin ø 25x180 and Cotter Pin 4/1 (1x).
415
345
SW 19
75
ø 25x180
Adjustment range
FS 4/1
Strongback
400
100
75
62,5
42
82
180
Axis Strongback
Connection to Connection to
horizontal strut vertical strut
100
100
360 360
Strongback Connector-2, galv. 2,14 051080

For the connection of Steel Walers
SRZ U100 up to U140 on to
Strongback CB 270 and 380.
120
35
76
max. 172
16
170
79
Weight kg Item no.
Handrail Connector CB 0,90 051160

Enables handrails to be formed
by means of scaffold tube ø 48mm.
103
60
Accessories: 60 ø 48
F.H. Bolt DIN 603
41
M8x70 MU, galv. 0,038 024140
Tension anchor connector CB 3,41 107007

Used when statically required
to resist wind load.
Complete with:
hex. bolt ISO 4014-M16x100-8.8, galv.
and hex. nut ISO 7042 M 16-8, galv.
30 400
64
Accessories:
tie rod DW 15 special length 1,44/m 030030
wall tension connector 3,88 107008
Wall tension connector 3,88 107008

45
180
57
Complete with::
100
Bolts 16-42, galv. and
57
cotter pin 4/1, galv.
Accessories:
Hex. Bolt ISO 4014 M24x70-10,9 0,33 026430
Tension Belt L = 5,70m, 25kN 2,79 051250

Permissible Tension Force = 25kN
app. 1000
min. 1600 - max. 5700
Accessories:
Belt Connector (1x) 3,29 051260
Belt Connector Wall (1x) 1,62 051270
Belt Connector 3,29 051260

For connecting Tension Belt L = 5,70m, 25kN 400
to the Brackets CB 240 or CB 160. 340

59
25
ø 20 M16x100
Belt Connector Wall 1,62 051270

For connecting Tension Belt L = 5,70m, 25kN
0
12
to the following anchor. ø 50

80
ø 25
Accessories: 12
100
Hex. Bolt ISO 4014 M24x70-10,9 0,33 026430
80
Weight kg Item no.
Platform Post 225 44,40 051200

For pour heights up to 3,60m.
M16x130
30
In combination with Post Extension 180 for
pour heights from 3,60m up to 5,40m
Complete with:
200
Hex. Bolt ISO 4014 M16x130-8.8, galv.,
500
800
200
60
U 80
2510
1000
1750
ø 22
ø 17
200
30
86
Post Extension 180 for CB 26,40 051050

For pour heights from 3,60 up to 5,40m. 80 80
Complete with: M16x130
20

200
500
995
200
1800
2040
1195
80
200
ø 17
20
81
Weight kg Item no.
Platform Cantilever Beam CB 17,00 051230 232 965

For Finishing Platforms. 80 50
M16x130 M16x130
30
Complete with:
30
ø7
200
270
200
25 150
30 100
30
80
30 80
ø 17
80
16 965
1230
86
Handrail Post 200 17,40 051190 M16x130
30
Basic extension for Handrail Post 190
and 370.
Complete with:
Hex. Bolt M ISO 4014 M16x130-8.8, galv.,
1125
156
500
2225
440
280
ø 17
80
200
440
80
500
ø 17
385
200
60
30
25 140
Handrail Post 190 19,00 051210

For pour heights up to 3,60m.
A B C
Handrail Post 370 34,60 051220
Handrail Post 190 2155 1 x 500 = 500 1895
For pour heights from 3,60 up to 5,40m.
Complete with: Handrail Post 370 3955 5 x 500 = 2500 3695
M16x130 U 80
200
ø9
B
80
A
440
C
80
440
ø 17
80
330
200
30
25
82
Weight kg Item no.
End Handrail Post CB 11,10 051630

To be screwed to the outer main
50
beam for supporting the handrail,
to limit the handrail span.
440
ø9
8
1270
440
8
ø7
30 60 120
230
190
110 80 80 80
30 50
Accessories: 280
Lag Screw 6x80 DIN 571, galv. (6x) 0,014 051640
Side Handrail Post 6,95 051610

To be screwed to the
end of the main beam
50
for supporting end handrails.
440
6
ø9
1270
440
340
80 80 80 80
ø7 40
190
30 60
Accessories: 80
Lag Screw 6x80 DIN 571, galv. (5x) 0,014 051640 50 100
Handrail Holder 9,79 035700

190
For easy and quick clamping to the
platform for supporting handrails. 30 65
Adjustable from 20 up to 420mm.
120
460
995
min. 20
max. 420
70
35
185
83
Weight kg Item no.
Ladder 220/6, galv. 12,80 051420

Complete with: 25 400
Hex. Bolt ISO 4017 M12x40-8.8, galv. ø 13

30
390
965
298
25
9°
2085
3 x 298 = 894
1095
220 153
20 130
M12x40
18 407 40
Ladder 180/6, galv. 13,10 051410 50

25 400
Complete with:
Hex. Bolt ISO 4017 M12x40-8.8, galv.
130 20
95
ø 13
80
80
5 x 298 = 1490
1810
1960
25
220 155
20 130
M12x40
20 405 40
Ladder Safety Cage 75, galv. 15,50 104132

Ladder Safety Cage 150, galv. 25,20 051450
Complete with:
Hex. Bolt ISO 4017 M12x25-8.8, galv. (4x),
Clamping plate (4x)
50
25 325 355
450
710
1500 (750)
50 79
294
M12x25
84
Weight kg Item no.
Ladder Hook, galv. 0,68 103718

Only for the lower ladder (2x) SW 19
Complete with:
Hex. Bolt ISO 4017 M12x25-8.8, galv. and
Hex. Nut ISO 7042 M12-8, galv. (2x).
320
120
Ladder Base 30 adjustable, galv. 5,10 109105

For horizontal restraint of ladders on
443 95 ø 13
platform decking.
20
170
130
20
525
0 – 320
423 30
Sliding Hatch Cover 38,90 051430

Complete with: M12x25
Hex. Bolt ISO 4017 M12x25-8.8, galv. (4x)
53
ø9
830
730
50
550 60 40
1140
84
Anchoring CB ! Important Safety Note: Only
anchor the scaffold with components
Weight kg Item no. specified by PERI for the purpose!
Screw-On Cone M24/DW20, galv. 1,03 030960

For anchoring climbing scaffold.
Permissible load: see product information. 25 60 65 SW 36
DW 20
M 24
ø 49
ø28
150 70,4
Accessories:
Threaded Anchor Plate DW20 0,70 030860

65 6
Permissible load see product information.
DW 20
ø 100
ø 32
KK Concrete Cone M24-67/52 scr. 0,26 031658
For closing anchor points constructed with
M24/DW20 screw-on cones.
ø 36,2
ø 67,4
In packs of 50
23,5
52
Accessories:
5kg Pack of Sealing Compound 6,13 031554
Climbing Cone-2 M24/DW15, galv. 1,03 031220

For anchoring climbing scaffold.
Permissible load: see product information.
25 100 SW 36
ø4
DW 15
M 24
ø 49
ø28
50
Accessories: 125 70,4
Tie Rod DW15 Special Length or 1,44/m 030030
Tie Rod B15 Special Length 1,55/m 030740
Cutting Cost Tie Rod DW15/B15 030050

60 6
Permissible load see product information.
DW 15
ø 27
ø 80
KK Concrete Cone M24-67/52 0,27 031652

For closing anchor points constructed with
M24/DW15 climbing cones 2.
ø 40,3
ø 67,4
In packs of 50
23,5
52
Accessories:
5kg Pack of Sealing Compound 6,13 031554
86
! Important Safety Note: Only
anchor the scaffold with components
Weight kg Item no. specified by PERI for the purpose!
Scaffold Mounting Ring 15, galv. 0,73 029470

For mounting Climbing Brackets 72,5
CB 240 and CB 160.
ø 24,5
ø 58
ø 73
ø 50
Accessories: 65
Hex. Bolt ISO 4014 M24x120-10.9 0,54 029560
Anchor Positioning Stud M24, galv. 0,22 026420

For connecting the Bolt Anchor Sleeve M24
or Screw On Cone or Climbing
Cone-2 to the plywood formface,
when it cannot be drilled.
M24
ø 60
2,8
40 ø 4,8
Accessories:
Nail 3,0x80 (4x) 0,05 710312
14mm Allen Key, long 0,45 027212
Advancing Bolt M24, galv. 0,30 029270

For connecting the Bolt Anchor Sleeve M24
SW 19
M 24
ø 34
or Screw On Cone M24/DW20 or Climbing
Cone-2 M24/DW15 to the plywood formface,
when it can be drilled. 20 53
70
100
19mm across flats.
Anchor Positioning Plate 15, galv. 0,20 029280 60

When using Advancing Bolt, galv. 45
ø7
65
80
ø 25
Accessories:
Coach Screw 6x20 DIN 571, galv. (4x) 0,005 029440
6
Hex. Bolt ISO 4014 M24x120-10.9 0,54 029560

Hex. Bolt ISO 4014 M24x 70-10.9 0,33 026430 SW 36
High strength bolt (black) for scaffold
anchoring.
M 24
120/70
36mm across flats.
Allen Key 14mm, long 0,45 027212

For unscrewing M24, M30 and M36
anchor positioning studs.
90° Socket spanner SW 36 2,50 031480

For tightening and loosening scaffold
M24/DW15 climbing cones or M24/DW20
screw-on cones.
Length approx. 500mm
87
Erection Accessories
Weight kg Item no.
Screw-On Coupling AK, galv. 0,85 017040

With welded Pin M20x32.
Width across flats 30mm and 19mm.
Swivel Coupling DK 48/48mm, galv. 1,22 017010
Width across flats 19mm.
Scaffold Tube Steel 48,3x3,2 L = 1,0m 3,55 026411

L = 2,0m 7,10 026412
L = 3,0m 10,65 026413
L = 4,0m 14,20 026414
L = 5,0m 17,75 026419
L = 6,0m 21,60 026418
Special Length 3,55/m 026415
Cutting Costs for Scaffold Tubes 026417
Coach Screw DIN 571, galv.

M6x20 0,005 029440

M6x80 0,014 051640
M8x160 0,052 024520
F.H. Bolt DIN 603 MU, galv.

Including nut.
M6x100 0,030 024280

M6x180 0,06 051650
M8x100 0,05 710240
M8x125 0,06 024360
TSS-Torx, galv.
For Torx-Bits TX 30. Self-tapping.
6x40 0,005 024540 40

ø 4,3
6x80 0,010 024690

ø 12
ø6
80 (40)
Torx 30
88
Power Tools, Tools
Weight kg Item no.
Universal Power Screwdriver SCU 7-9

with adjustable coupler 1,60 072210
Clockwise and anti-clockwise rotation
Voltage: 230V
Power output: 400W
max. tightening torque: 28Nm
Accessories:
Bit holder for SCU 7-9 0,40 072220
Magnet holder for SCU 7-9 0,43 072230
Depth control stop for SCU 7-9 0,11 072240
Torx blade TX 30 0,005 072140
Power-Screwdriver DSSE 642 2,70 024920

Two-speed power screwdriver
with reverse action.
Voltage: 230V
Power: 600W
Rev. per min.: 0-600 bzw. 0-1800/min
Version with 110 voltage upon request.
Accessories:
Bit Holder for Screwdriver 0,40 072090
Magnetic Holder 0,025 072120
Depth Chuck for Screwdriver 0,11 072110
Bit Point TX 30 0,005 072140
Bit Point TX 30 0,005 072140

Bit for TSS-Torx Screw.
Electric Power Wrench M14, ASB 636 2,86 072150

Electric Power-Wrench
with reverse action.
Voltage: 230V
Power: 230W
Socket 1/2”
Version with 110 voltage upon request.
Accessories:
Extension 1/2” L = 250mm 0,34 072160
Socket SW 13-1/2” L = 80mm 0,10 072170
Ratchet Wrench 1/2” 0,56 072180

Length approx. 270mm
Extension 1/2" L = 250mm 0,34 072160
Socket SW 13-1/2" L = 80mm 0,10 072170
89
PERI International 42
19
20
22 32
34
18
38
11
52
6
21
01 PERI GmbH 1
5
Rudolf-Diesel-Strasse
89264 Weissenhorn 17 46
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D e 08/2007 3ma Art. Nr.: 791778 © Copyright by PERI GmbH
PERI GmbH
Formwork Scaffolding
Engineering
P.O.Box 1264
89259 Weissenhorn
Germany
Telefon +49 (0)73 09.9 50- 0
Telefax +49 (0)73 09.9 51- 0
info @ peri.de
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CB 240

Assembly Instructions for Standard Application

Overview 1-2 Part C Planning and Work Preparation

Important Hints Visual Check Site Tips

Climbing scaffold CB 240 Climbing scaffold CB 240

Illustration features: Illustration features:

1 Working platform with 6 Wind bracing with 10 VARIO or TRIO formwork

*Formwork height = concreting height + formwork projection (max. 5.40 m)

Anchoring to the building structure 5.2 5.1 5.6 5.7

These Assembly Instructions contain These Assembly Instructions,

All information with regard to allowable Further applicable

Only original PERI spare parts and

These Assembly Instructions are

Safety Warnings: General Safety Information:

9. Only strip the components when 20. No site personnel, construction

10.Carry out stripping or moving with

11.Do not endanger the stability of the

The area-related live loads conform

Working position Concreting position

Concreting platform Concreting platform

Working platform Working platform

Finishing platform Finishing platform

Preparation 8 Attach climbing platforms,

18 Attach finishing platform, Standard Cycle 27 Pour wall section.

A1.2 Resources Fig.A1-2

Support Wall side Handrail side

Gauge for bracket spacing C

- 1 plank 40 x 120 mm 0.4

2 stop bars 1.0 m

Length: maximum platform width +

A2.1 Positioning of the brackets

The bracket axis forms a right-angle

3. Fix locating blocks 0.1

7. Fix two scaffold tubes 11.1 to screw

The scaffold tubes should extend a

The brackets are aligned.

A2.2 Girder assembly

– in the event that no girder is pre-

Pre-drill girders when using round

Use round head bolts for longer

Timbers must be fixed accordingly.

A2.2 Girder assembly

These drawings conform to

Single girder position

– plywood or 3-ply board 13.2

Double girder position

– plywood or 3-ply board 13.2

A2.3 Carriage assembly

3. Secure with wedge 2.2.

4. Remove lower-positioned bolts 2.4

2.3, 2.4 2.4

A2.3 Carriage assembly

6. Position carriage 2.1 on the

7. Push roller 2.3 on bolt 2.4.

8. Insert and secure second bolt on the 2.3

9. Assemble carriage on second

Check the position of the rollers!

10.Remove wedge from carriage.

A2.4 Guardrail post assembly

1. Loosen bolt 1.6, SW 24, and take out

3. Assemble second guardrail post in the

Depending on the height of the girder,

240 mm = top drill hole a a