Professional Documents
Culture Documents
Yardmaster
Yardmaster
MANUAL
YARDMASTER
HR45-25, HR45-31, HR45-40LS,
HR45-40S, HR45-36L, HR45H
(A227)
CUSTOMER EDITION
SECTIONS
1 FRAME
2 L/LS FRAME
5 DEMARAIS CABIN
6 DENIZET CABIN
7 ENGINE(S)
8 ELECTRICAL SYSTEM
9 TRANSMISSION
10 DRIVE AXLE
11 STEERING SYSTEM
12 BRAKE SYSTEM
13 HYDRAULIC SYSTEM
14 BOOM
15 L/LS BOOM
16 WINCH
19 STABILIZER
This Parts Manual is divided into 22 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE A227
05/2003 WORLD WIDE
21 OPTIONS
22 NUMERICAL INDEX
This Parts Manual is divided into 22 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE A227
05/2003 WORLD WIDE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCELERATOR CONTROL VALVE
FIXED CABIN
HR45-25, HR45-31, HR45-40S................................................................................................................... 7-18
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 7-19
ACCUMULATOR
HR45-25, HR45-31, HR45-40S .................................................................................................................... 12-12
HR45-36L, HR45-40LS................................................................................................................................. 12-14
AIR CONDITIONER
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-16
AIR CONDITIONING
SINGLE FIXED AND MOVING CAB
D/B 09/2001⇒............................................................................................................................................. 3-14
AIR FILTER........................................................................................................................................................... 7-2
ALARM ASSEMBLY ........................................................................................................................................... 8-21
AMPLIFIER
SLIDING CAB ................................................................................................................................................. 4-28
ANTI ROCKING CONTROL VALVE
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-30
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-40
ANTI TIPPING SWITCH..................................................................................................................................... 11-4
B
BASE ELECTRO VALVE .................................................................................................................................. 13-49
BATTERY............................................................................................................................................................ 8-19
BOOM
5H 8 FT. 6 IN. JIB SECTION P1-P2
HR45-36L, HR45-40LS ............................................................................................................................... 15-6
8 FT. 6 IN. JIB SECTION P1-P2-P3
HR45-25, HR45-31, HR45-40S................................................................................................................... 14-6
9 FT. 6 IN. JIB SECTION P1-P2-P3................................................................................................................ 14-4
BOOM CIRCUIT
H45-36L, HR45-40LS ................................................................................................................................... 13-18
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-16
BOOM EXTEND AND RETRACT VALVE......................................................................................................... 13-64
BOOM HEAD
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................... 15-8
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 14-8
BOOM HOIST VALVE
SHEET 1 OF 2 .............................................................................................................................................. 13-60
SHEET 2 OF 2 .............................................................................................................................................. 13-62
BOOM PIVOT BEARING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................... 15-9
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 14-9
BRAKE
S/N A227J-1547⇒ ........................................................................................................................................ 18-18
BRAKE CIRCUIT
©2003 HYSTER COMPANY See Service Manual i
for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003
DESCRIPTION PAGE
B (continued)
C
CAB CONNECTING CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-22
CAB DOOR
LEFT HAND ...................................................................................................................................................... 1-8
RIGHT HAND.................................................................................................................................................. 1-10
SLIDING GLASS
LEFT HAND .................................................................................................................................................. 5-8
RIGHT HAND ................................................................................................................................................ 5-6
CAB RAILS
SLIDING CAB ................................................................................................................................................... 4-2
HR45-36L, HR45-40LS ................................................................................................................................. 2-6
CAB SUPPORT.................................................................................................................................................. 6-12
DEMARAIS CABIN ........................................................................................................................................... 5-5
FIXED ............................................................................................................................................................... 3-2
CABIN GLASS...................................................................................................................................................... 3-6
WIDE CAB ...................................................................................................................................................... 5-11
CABIN GLASS AND WIPERS
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-14
CABLE AND DECALS
HR45H .......................................................................................................................................................... 16-20
CABLE GUIDE
HR45H ............................................................................................................................................................ 16-8
CABLE SUPPORT
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-10
BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-11
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-10
CABLE WINDER ................................................................................................................................................ 20-3
CHARGE PUMP AND REGULATOR ................................................................................................................. 9-20
CHARGE PUMP FLANGE
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 9-27
CHASSIS BOX
LEFT HAND
HR45-25, HR45-31, HR45-40S..................................................................................................................... 1-4
HR45-36L, HR45-40LS ................................................................................................................................. 2-4
CLUTCH
DESCRIPTION PAGE
C (continued)
FORWARD...................................................................................................................................................... 9-10
FOURTH SPEED............................................................................................................................................ 9-18
LOW SPEED................................................................................................................................................... 9-16
REVERSE AND 2ND SHAFT ......................................................................................................................... 9-14
THIRD SPEED................................................................................................................................................ 9-12
COLD CLIMATE KIT......................................................................................................................................... 21-36
, 5-27 3-10
CONSOLE ..................................................................................................................................................................
CONTROL BOX................................................................................................................................................ 18-47
CONTROL BOX MOUNTING ........................................................................................................................... 18-48
CONTROL CIRCUIT
HR45H ............................................................................................................................................................ 16-2
CONTROL SWITCH
HR45H .......................................................................................................................................................... 16-21
CONTROL SWITCHES ...................................................................................................................................... 8-24
CONTROL VALVE ASSEMBLY ........................................................................................................................ 13-58
HR45H .......................................................................................................................................................... 16-18
CONTROL VALVE ATTACHING PARTS
H45-36L, H45-40LS ...................................................................................................................................... 13-40
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-38
CONTROL VALVE RELIEF SECTION ............................................................................................................. 13-68
CONTROLLER
APC 100.......................................................................................................................................................... 8-18
CONVERTOR HOUSING ASSEMBLY ................................................................................................................. 9-2
COOLING CIRCUIT DRIVE AXLE
H45-36L, HR45-40LS ................................................................................................................................... 10-20
HR45-25, HR45-31, HR45-40S .................................................................................................................... 10-18
COUNTERWEIGHT ............................................................................................................................................. 1-3
CYLINDER POWER PILE SLOPE ................................................................................................................... 18-62
D
DAMPENING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-20
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-24
DAMPING CYLINDER
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-21
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-25
DERRICKING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-18
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-22
DERRICKING CYLINDER
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-22
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-26
DERRICKING CYLINDER CONNECTIONS
H45-36L, HR45-40LS ................................................................................................................................... 15-16
DIFFERENTIAL AND PARK BRAKE
DESCRIPTION PAGE
D (continued)
E
ELECTRIC CONTROL VALVE
ELECTRONIC INCHING................................................................................................................................. 9-22
ELECTRICAL
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-28
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-39
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-28
ELECTRICAL SYSTEM
POWER PILE SLOPE................................................................................................................................... 17-28
WITHOUT POWER PILE SLOPE................................................................................................................. 17-26
END BEAMS .................................................................................................................................................... 18-30
ENGINE COMPONENTS ..................................................................................................................................... 7-8
ENGINE CONNECTIONS .................................................................................................................................... 7-7
ENGINE COOLING SYSTEM ............................................................................................................................ 7-12
DESCRIPTION PAGE
E (continued)
F
FAN MOTOR ...................................................................................................................................................... 7-16
FILTER BRAKE RETURN ................................................................................................................................ 12-21
FILTER PUMP CIRCUIT
HR45-36L, HR45-40LS................................................................................................................................... 9-28
FILTER TRANSMISSION OIL
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 9-26
FIREWALL PLATE...................................................................................................................................................... , 5-26 3-22
FITTINGS
BOOM AND ATTACHMENT
B665 ............................................................................................................................................................ 17-9
FLANGE
INTERMEDIATE
S/N A227J-1547⇒ .................................................................................................................................... 18-16
FLANGE COUPLING
S/N A227J-1547⇒ ........................................................................................................................................ 18-24
FLOOR PLATES AND COVERS .......................................................................................................................... 5-2
FIXED ............................................................................................................................................................... 3-4
SLIDING CAB
WIDE
S/N A227J--1514⇒.................................................................................................................................... 6-6
WIDE FIXED CAB
S/N A227J-1514⇒ ........................................................................................................................................ 6-2
FRAME
HR45-25, HR45-31, HR45-40S ........................................................................................................................ 1-2
HR45-36L, HR45-40LS..................................................................................................................................... 2-2
FUEL HEATER
S/N A227J-1547⇒ ........................................................................................................................................ 21-38
FUSE BOX.......................................................................................................................................................... 7-10
FUSE PLATE ...................................................................................................................................................... 8-22
G
GEAR HOUSING
S/N A227J-1547⇒ ........................................................................................................................................ 18-14
GEAR SHAFT HOUSING
S/N A227J-1547⇒ ........................................................................................................................................ 18-22
GENERAL RETURN CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-23
SLIDING CAB ................................................................................................................................................. 4-14
HR45-36L, HR45-40LS ............................................................................................................................. 13-24
DESCRIPTION PAGE
H
HOOD
HR45-25, HR45-31, HR45-40S ........................................................................................................................ 1-6
HYDRAULIC CIRCUIT
CEC ................................................................................................................................................................ 20-2
MAIN ............................................................................................................................................................. 18-50
ROTATOR...................................................................................................................................................... 18-52
SIDE-SHIFT .................................................................................................................................................. 18-58
TWISTLOCKS............................................................................................................................................... 18-56
HYDRAULIC CIRCUIT STABILIZER
HR45-40LS ................................................................................................................................................... 19-10
HR45-40S ..................................................................................................................................................... 19-11
HYDRAULIC CONTROL CIRCUIT
HR45-40LS ..................................................................................................................................................... 19-2
HR45-40S ....................................................................................................................................................... 19-4
HYDRAULIC CONTROL VALVE
HYDRAULIC INCHING ................................................................................................................................... 9-24
HYDRAULIC COOLING SYSTEM
BRAKE OIL ................................................................................................................................................... 13-53
HYDRAULIC OIL .......................................................................................................................................... 13-52
SHEET 1 OF 2
⇒S/N A227-1511 ........................................................................................................................................ 13-4
SHEET 2 OF 2
S/N A227-1512⇒ ........................................................................................................................................ 13-6
HYDRAULIC FILTER ........................................................................................................................................ 13-56
HYDRAULIC LIFTING JACK ............................................................................................................................ 21-34
HYDRAULIC MOTOR SUPPORT
HR45-36L, HR45-40LS................................................................................................................................... 2-12
HYDRAULIC PENDULAR CYLINDER
WITH POWER PILE SLOPE ........................................................................................................................ 17-39
HYDRAULIC RADIATOR .................................................................................................................................... 13-8
HYDRAULIC STOP KIT
B665
OPTIONAL .................................................................................................................................................. 17-4
HYDRAULIC SUPPLY CIRCUIT
HR45-40LS ................................................................................................................................................... 19-12
HR45-40S ..................................................................................................................................................... 19-13
HYDRAULIC SYSTEM
PILE SLOPE ................................................................................................................................................. 18-57
TELESCOPING ............................................................................................................................................ 18-54
WITH POWER PILE SLOPE ........................................................................................................................ 17-32
WITHOUT POWER PILE SLOPE................................................................................................................. 17-30
HYDRAULIC TUBING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................... 15-4
BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-36
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-32
HYDRAULIC TUBING TELESCOPING
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-16
DESCRIPTION PAGE
H (continued)
HYDRAULIC VALVE
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-32
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-42
I
INSTRUMENT PANEL........................................................................................................................................ 8-14
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-24
J
JUNCTION BLOCK
BOOM AND ATTACHMENT.......................................................................................................................... 13-48
JOYSTICK..................................................................................................................................................... 13-46
L
LABELS .............................................................................................................................................................. 1-14
LEAK OIL CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-26
HR45-36L, HR45-40LS................................................................................................................................. 13-28
SLIDING CAB ................................................................................................................................................. 4-16
LIGHTS
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-35
HR45-25, HR45-31, HR45-40S ............................................................................................................................ , 14-448-10
HR45-36L, HR45-40LS................................................................................................................................... 8-12
LIMIT SWITCH
27 DEGREES
HR45-31, HR45-40S ................................................................................................................................... 1-16
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 1-12
HR45-36L, HR45-40LS................................................................................................................................... 2-14
SLIDING CAB ................................................................................................................................................. 4-26
LIMIT SWITCH MOUNTING
HR45-40LS ................................................................................................................................................... 19-14
HR45-40S ..................................................................................................................................................... 19-16
LOAD SENSING CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-32
HR45-36L, HR45-40LS................................................................................................................................. 13-33
SLIDING CAB ................................................................................................................................................. 4-20
LOAD SENSING SWITCH ............................................................................................................................... 13-45
LOWER LIMIT SWITCH
HR45H .......................................................................................................................................................... 16-16
M
MAIN PUMP ..................................................................................................................................................... 13-71
MAIN PUMP ATTACHING PARTS .................................................................................................................... 13-42
MAIN PUMP CIRCUIT........................................................................................................................................ 13-9
MAIN PUMP CONTROL VALVE....................................................................................................................... 13-70
MAIN VALVE
DESCRIPTION PAGE
M (continued)
O
OIL COOLER SOLENOID VALVE .................................................................................................................... 13-54
OIL RETURN MANIFOLD ................................................................................................................................ 13-14
P
PARK BRAKE
⇒S/N A227J-1526 .......................................................................................................................................... 12-8
S/N A227J-1527⇒ ........................................................................................................................................ 12-10
PARK BRAKE CIRCUIT
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................. 12-22
OPTION....................................................................................................................................................... 4-11
PARK BRAKE CONTROL VALVE
HR45-36L, HR45-40LS................................................................................................................................. 12-20
SLIDING CAB ................................................................................................................................................. 4-34
PARK BRAKE SOLENOID VALVE ........................................................................................................................... , 12-174-30
PEDAL ARRANGEMENT ................................................................................................................................... 3-16
FIXED CAB
HR45-25, HR45-31, HR45-40S................................................................................................................... 5-22
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 5-24
WIDE
S/N A227J-1514⇒................................................................................................................................... 6-22
WIDE FIXED CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-20
PILOT CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-21
HR45-36L, HR45-40LS................................................................................................................................. 13-22
SLIDING CAB ................................................................................................................................................. 4-18
PILOT LINES
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................. 13-34
PRESSURE SWITCH
H45-36L, HR45-40LS ................................................................................................................................... 13-20
PULLEY BLOCK
HR45H ............................................................................................................................................................ 16-6
PUMP DRIVE AND SHAFT.................................................................................................................................. 9-6
PUMP DRIVE SHAFT ...................................................................................................................................... 13-44
R
RADIATOR
S/N A227J-1501⇔S/N A227J-1511 ............................................................................................................... 7-14
S/N A227J-1512⇒ .......................................................................................................................................... 7-15
REDUCER
S/N A227J-1547⇒ ..............................................................................................................................................
, 18-26
18-20
DESCRIPTION PAGE
R (continued)
RELAY
IC 5 ................................................................................................................................................................. 8-26
RELAY AND PRINTED CIRCUIT
IC 4, IC 2......................................................................................................................................................... 8-27
RESERVOIRS ............................................................................................................................................................, 5-30 3-24
ROOF COWLING ............................................................................................................................................... 8-16
ROTATION VALVE ASSEMBLY
DUAL SPEED ............................................................................................................................................... 17-14
ROTATOR ASSEMBLY
⇒S/N A227J-1546 .......................................................................................................................................... 18-4
S/N A227J-1547⇒ .......................................................................................................................................... 18-6
WITH POWER PILE SLOPE ........................................................................................................................ 17-20
WITHOUT POWER PILE SLOPE................................................................................................................. 17-18
ROTATOR BRAKE RELEASE VALVE .............................................................................................................. 18-61
ROTATOR FRAME.............................................................................................................................................. 18-3
ROTATOR MOTOR AND TRANSMISSION ASSEMBLY
B665.............................................................................................................................................................. 17-10
ROTATOR MOTOR TRANSMISSION
⇒S/N A227J-1546 .......................................................................................................................................... 18-8
S/N A227J-1547⇒ ........................................................................................................................................ 18-12
ROTATOR VALVE ............................................................................................................................................. 18-60
ROTATOR VALVE ASSEMBLY
WITH POWER PILE SLOPE ........................................................................................................................ 17-40
S
, 6-13 3-18
SEAT...........................................................................................................................................................................
DEMARAIS CABIN ......................................................................................................................................... 5-10
SERVICE BRAKE
OIL COOLED BRAKE
⇒S/N A227J-1526 ...................................................................................................................................... 12-4
S/N A227J-1527⇒ ...................................................................................................................................... 12-6
SERVICE BRAKE CONTROL VALVE
HR45-36L, HR45-40LS................................................................................................................................. 12-19
SLIDING CAB ................................................................................................................................................. 4-32
SIDE-SHIFT CABLE SUPPORT
⇒S/N A227J-1546 ........................................................................................................................................ 18-41
S/N A227J-1547⇒ ........................................................................................................................................ 18-42
SIDE-SHIFT CYLINDER ........................................................................................................................................ , 18-59 17-12
SIDE-SHIFT CYLINDER VALVE ...................................................................................................................... 18-68
SLIDING BLOCKS
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
⇒S/N A227J-1546................................................................................................................................. 15-24
S/N A227J-1547⇒................................................................................................................................. 15-26
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1546 .................................................................................................................................... 14-28
S/N A227J-1547⇒ .................................................................................................................................... 14-30
SLIDING CAB CIRCUIT
HR45-36L, HR45-40LS................................................................................................................................. 13-36
DESCRIPTION PAGE
S (continued)
DESCRIPTION PAGE
S (continued)
T
TELESCOPING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
⇒S/N A227J-1546................................................................................................................................. 15-11
S/N A227J-1547⇒................................................................................................................................. 15-12
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1546................................................................................................................................. 14-12
S/N A227J-1547⇒................................................................................................................................. 14-13
TELESCOPING CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-30
HR45-36L, HR45-40LS................................................................................................................................. 13-31
THROTTLE CONTROL VALVES ........................................................................................................................ 7-17
TOOL KIT ......................................................................................................................................................... 21-40
TORQUE CONVERTOR AND DRIVE PLATE ...................................................................................................... 9-8
TRANSMISSION CASE AND REAR COVER ...................................................................................................... 9-4
TRANSMISSION TELESCOPING MOTOR ..................................................................................................... 18-32
TUBING TELESCOPIC CYLINDER
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-14
BOOM 8 FT. 6 IN.
HR45-24, HR45-31, HR45-40S
DESCRIPTION PAGE
T (continued)
V
VENTILATION
SINGLE FIXED AND MOVING CAB
⇒D/B 09/2001............................................................................................................................................. 3-12
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 5-20
WIDE FIXED CAB
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1512................................................................................................................................... 5-16
S/N A227J-1513⇒................................................................................................................................... 5-18
W
WEAR PADS
B665................................................................................................................................................................ 17-6
⇒S/N A227J-1546 ........................................................................................................................................ 18-34
S/N A227J-1547⇒ ........................................................................................................................................ 18-36
WINCH
HR45H .......................................................................................................................................................... 16-12
WINCH ATTACHING PARTS
HR45H
⇒S/N A227J-1546 ...................................................................................................................................... 16-9
S/N A227J-1547⇒ .................................................................................................................................... 16-10
WINCH CIRCUIT
HR45H ............................................................................................................................................................ 16-4
WINCH REDUCTION GEAR
HR45H .......................................................................................................................................................... 16-14
WINDSHIELD WIPERS........................................................................................................................................ 3-8
FIXED CAB
HR45-25, HR45-31, HR45-40S................................................................................................................... 5-12
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 5-14
WIRE HARNESS
CAB
HR45-25, HR45-31, HR45-40S..................................................................................................................... 8-4
ENGINE ............................................................................................................................................................ 8-6
MAIN ............................................................................................................................................................. 18-44
MAIN FRAME
HR45-25, HR45-31, HR45-40S..................................................................................................................... 8-2
DESCRIPTION PAGE
W (continued)
Listed below are abbreviations used in parts manuals to denote the following expressions:
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index on Page 22-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.
1 FRAME
1 FRAME
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 1
FRAME
DESCRIPTION PAGE
CAB DOOR
LEFT HAND ...................................................................................................................................................... 1-8
RIGHT HAND.................................................................................................................................................. 1-10
CHASSIS BOX
LEFT HAND
HR45-25, HR45-31, HR45-40S..................................................................................................................... 1-4
COUNTERWEIGHT ............................................................................................................................................. 1-3
FRAME
HR45-25, HR45-31, HR45-40S ........................................................................................................................ 1-2
HOOD
HR45-25, HR45-31, HR45-40S ........................................................................................................................ 1-6
LABELS .............................................................................................................................................................. 1-14
LIMIT SWITCH
27 DEGREES
HR45-31, HR45-40S ................................................................................................................................... 1-16
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 1-12
CHASSIS BOX
LEFT HAND
HR45-25, HR45-31, HR45-40S
1-7
UNIT CODE A227
WORLD WIDE 05/2003
CAB DOOR
LEFT HAND
CAB DOOR
RIGHT HAND
1-13
UNIT CODE A227
WORLD WIDE 05/2003
LABELS
FOOTNOTES:
a See Your Local Hyster Dealer
FOOTNOTES:
a Not Illustrated
2 L/LS FRAME
2 L/LS FRAME
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 2
L/LS FRAME
DESCRIPTION PAGE
CAB RAILS
SLIDING CAB
HR45-36L, HR45-40LS ................................................................................................................................. 2-6
CHASSIS BOX
LEFT HAND
HR45-36L, HR45-40LS ................................................................................................................................. 2-4
FRAME
HR45-36L, HR45-40LS..................................................................................................................................... 2-2
HYDRAULIC MOTOR SUPPORT
HR45-36L, HR45-40LS................................................................................................................................... 2-12
LIMIT SWITCH
HR45-36L, HR45-40LS................................................................................................................................... 2-14
SLIDING FRAME
HR45-36L, HR45-40LS................................................................................................................................... 2-10
SUPPORT SLIDING FRAME
HR45-36L, HR45-40LS..................................................................................................................................... 2-8
2-3
UNIT CODE A227
WORLD WIDE 05/2003
CHASSIS BOX
LEFT HAND
HR45-36L, HR45-40LS
2-7
UNIT CODE A227
WORLD WIDE 05/2003
SLIDING FRAME
HR45-36L, HR45-40LS
LIMIT SWITCH
HR45-36L, HR45-40LS
2-16
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 3
SINGLE FIXED CABIN
DESCRIPTION PAGE
AIR CONDITIONING
SINGLE FIXED AND MOVING CAB
D/B 09/2001⇒............................................................................................................................................. 3-14
CAB SUPPORT
FIXED ............................................................................................................................................................... 3-2
CABIN GLASS...................................................................................................................................................... 3-6
CONSOLE .......................................................................................................................................................... 3-10
FIREWALL PLATE.............................................................................................................................................. 3-22
FLOOR PLATES AND COVERS
FIXED ............................................................................................................................................................... 3-4
PEDAL ARRANGEMENT ................................................................................................................................... 3-16
RESERVOIRS .................................................................................................................................................... 3-24
SEAT................................................................................................................................................................... 3-18
STORAGE COVERS
D/B 09/2001⇒ ................................................................................................................................................ 3-20
⇒D/B 09/2001 ................................................................................................................................................ 3-19
VENTILATION
SINGLE FIXED AND MOVING CAB
⇒D/B 09/2001............................................................................................................................................. 3-12
WINDSHIELD WIPERS........................................................................................................................................ 3-8
3-3
UNIT CODE A227
WORLD WIDE 05/2003
CABIN GLASS
WINDSHIELD WIPERS
1 1469096 Bracket......................................................................................................................... 1
2 1469098 Reservoir ..................................................................................................................... 1
3 1469082 Seal ............................................................................................................................. 1
4 1469038 Button .......................................................................................................................... 1
5 1469100 Cover ........................................................................................................................... 1
6 1479670 Guide ........................................................................................................................... 4
7 1479671 Support ........................................................................................................................ 1
8 1469101 Blade ........................................................................................................................... 2
9 1469102 Arm .............................................................................................................................. 1
10 1479672 Support ........................................................................................................................ 1
11 1469103 Motor ........................................................................................................................... 1
12 1469019 Seal ............................................................................................................................. 1
13 1469020 Cover ........................................................................................................................... 1
14 1479673 Bracket......................................................................................................................... 2
15 1502351 Motor ........................................................................................................................... 1
16 1469104 Guide ........................................................................................................................... 1
17 1469105 Pipe ............................................................................................................................. 1
18 1497245 Arm .............................................................................................................................. 1
19 1476404 Blade ........................................................................................................................... 1
20 1479675 Arm .............................................................................................................................. 1
21 1469028 Bolt .............................................................................................................................. 2
22 1468159 Washer ........................................................................................................................ 4
23 1468374 Light ............................................................................................................................. 1
24 1469030 Nut ............................................................................................................................... 4
25 1469027 Bolt .............................................................................................................................. 2
26 1468921 Nut ............................................................................................................................... 2
27 1469005 Washer ........................................................................................................................ 1
28 1468888 Bolt .............................................................................................................................. 3
29 1468907 Washer ........................................................................................................................ 3
30 1479676 Cap .............................................................................................................................. 4
31 1469028 Bolt .............................................................................................................................. 4
32 1479702 Extension..................................................................................................................... 2
33 1472389 Bolt .............................................................................................................................. 8
34 1469074 Washer ........................................................................................................................ 8
35 1479703 Washer ........................................................................................................................ 8
36 136681 Capscrew..................................................................................................................... 4
37 1479704 Cap .............................................................................................................................. 6
38 1476406 Sensor Assembly......................................................................................................... 2
CONSOLE
VENTILATION
SINGLE FIXED AND MOVING CAB
(⇒D/B 09/2001)
AIR CONDITIONING
SINGLE FIXED AND MOVING CAB
(D/B 09/2001⇒)
PEDAL ARRANGEMENT
STORAGE COVERS
(D/B 09/2001⇒)
1 1469211 Bushing........................................................................................................................ 5
2 1469212 Seal ............................................................................................................................. 4
3 1469213 Plate (HR45-25, HR45-31, HR45-40S) ....................................................................... 1
3 1476603 Plate (HR45-36L, HR45-40LS) .................................................................................... 1
4 1469214 Fitting ........................................................................................................................... 7
5 1476491 Fitting (HR45-25, HR45-31, HR45-40S) ...................................................................... 2
5 1476604 Fitting (HR45-36L, HR45-40LS) .................................................................................. 3
6 292501 Capscrew..................................................................................................................... 6
7 1468159 Washer ........................................................................................................................ 6
8 1469218 Washer ........................................................................................................................ 6
9 1469219 Alarm Assembly........................................................................................................... 1
10 1469220 Alarm ....................................................................................................................... 1
11 1469140 Link.......................................................................................................................... 1
12 1468366 Pin ........................................................................................................................... 1
13 1469223 Diode ....................................................................................................................... 2
3-23
UNIT CODE A227
WORLD WIDE 05/2003
RESERVOIRS
RESERVOIRS
FOOTNOTES:
a Not Illustrated
SECTION 4
SINGLE SLIDING CABIN
DESCRIPTION PAGE
AMPLIFIER
SLIDING CAB ................................................................................................................................................. 4-28
BRAKE CONTROL CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-12
CAB CONNECTING CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-22
CAB RAILS
SLIDING CAB ................................................................................................................................................... 4-2
GENERAL RETURN CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-14
LEAK OIL CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-16
LIMIT SWITCH
SLIDING CAB ................................................................................................................................................. 4-26
LOAD SENSING CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-20
PARK BRAKE CIRCUIT
SLIDING CAB
OPTION....................................................................................................................................................... 4-11
PARK BRAKE CONTROL VALVE
SLIDING CAB ................................................................................................................................................. 4-34
PARK BRAKE SOLENOID VALVE ..................................................................................................................... 4-30
PILOT CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-18
SERVICE BRAKE CONTROL VALVE
SLIDING CAB ................................................................................................................................................. 4-32
SLIDING FRAME.................................................................................................................................................. 4-4
SOLENOID VALVE
SLIDING CAB ................................................................................................................................................. 4-29
STEERING CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-24
SUPPORT SLIDING FRAME ............................................................................................................................... 4-6
SUPPORT SLIDING MOTOR............................................................................................................................... 4-8
WIRE HARNESS
SLIDING CAB ................................................................................................................................................. 4-10
4-3
UNIT CODE A227
WORLD WIDE 05/2003
SLIDING FRAME
PILOT CIRCUIT
SLIDING CAB
STEERING CIRCUIT
SLIDING CAB
LIMIT SWITCH
SLIDING CAB
16 1469141 Fitting....................................................................................................................... 1
17 1469200 Fitting....................................................................................................................... 1
18 1470448 Switch...................................................................................................................... 2
19 1469147 Fitting....................................................................................................................... 1
5 DEMARAIS CABIN
5 DEMARAIS CABIN
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 5
DEMARAIS CABIN
DESCRIPTION PAGE
CAB DOOR
SLIDING GLASS
LEFT HAND .................................................................................................................................................. 5-8
RIGHT HAND ................................................................................................................................................ 5-6
CAB SUPPORT
DEMARAIS CABIN ........................................................................................................................................... 5-5
CABIN GLASS
WIDE CAB ...................................................................................................................................................... 5-11
CONSOLE .......................................................................................................................................................... 5-27
FIREWALL PLATE.............................................................................................................................................. 5-26
FLOOR PLATES AND COVERS .......................................................................................................................... 5-2
PEDAL ARRANGEMENT
FIXED CAB
HR45-25, HR45-31, HR45-40S................................................................................................................... 5-22
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 5-24
RESERVOIRS .................................................................................................................................................... 5-30
SEAT
DEMARAIS CABIN ......................................................................................................................................... 5-10
STORAGE COVERS ............................................................................................................................................ 5-4
VENTILATION
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 5-20
WIDE FIXED CAB
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1512................................................................................................................................... 5-16
S/N A227J-1513⇒................................................................................................................................... 5-18
WINDSHIELD WIPERS
FIXED CAB
HR45-25, HR45-31, HR45-40S................................................................................................................... 5-12
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 5-14
CAB DOOR
SLIDING GLASS
RIGHT HAND
CAB DOOR
SLIDING GLASS
LEFT HAND
WINDSHIELD WIPERS
FIXED CAB
HR45-25, HR45-31, HR45-40S
1 1469096 Bracket......................................................................................................................... 1
2 1469098 Reservoir ..................................................................................................................... 1
3 1469082 Seal ............................................................................................................................. 1
4 1469038 Button .......................................................................................................................... 1
5 1469100 Cover ........................................................................................................................... 1
6 1479670 Guide ........................................................................................................................... 1
7 1479671 Support ........................................................................................................................ 1
8 1469101 Blade ........................................................................................................................... 2
9 1469102 Arm .............................................................................................................................. 1
10 1479672 Support ........................................................................................................................ 1
11 1469103 Motor ........................................................................................................................... 1
12 1469019 Seal ............................................................................................................................. 1
13 1469020 Cover ........................................................................................................................... 1
14 1479673 Bracket......................................................................................................................... 2
15 1502351 Motor ........................................................................................................................... 1
16 1469104 Guide ........................................................................................................................... 2
17 1469105 Pipe ............................................................................................................................. 1
18 1476403 Arm .............................................................................................................................. 1
19 1476404 Blade ........................................................................................................................... 1
20 1479675 Arm .............................................................................................................................. 1
21 1479670 Guide ........................................................................................................................... 5
22 1468159 Washer ........................................................................................................................ 4
23 1468374 Light ............................................................................................................................. 1
24 1469030 Nut ............................................................................................................................... 4
25 1469027 Bolt .............................................................................................................................. 2
26 1468921 Nut ............................................................................................................................... 2
27 1469005 Washer ........................................................................................................................ 1
28 1468888 Bolt .............................................................................................................................. 3
29 1468907 Washer ........................................................................................................................ 3
30 1479676 Cap .............................................................................................................................. 4
31 1469028 Bolt .............................................................................................................................. 4
32 1479702 Extension..................................................................................................................... 2
33 1472389 Bolt .............................................................................................................................. 8
34 1469074 Washer ........................................................................................................................ 8
35 1479703 Washer ........................................................................................................................ 8
36 136681 Capscrew..................................................................................................................... 4
37 1479704 Cap .............................................................................................................................. 6
38 1476406 Sensor Assembly......................................................................................................... 2
WINDSHIELD WIPERS
SLIDING CAB
HR45-36L, HR45-40LS
1 1469096 Bracket......................................................................................................................... 1
2 1469098 Reservoir ..................................................................................................................... 1
3 1469082 Seal ............................................................................................................................. 1
4 1469038 Button .......................................................................................................................... 1
5 1469100 Cover ........................................................................................................................... 1
6 1479670 Guide ........................................................................................................................... 1
7 1479671 Support ........................................................................................................................ 1
8 1469101 Blade ........................................................................................................................... 2
9 1469102 Arm .............................................................................................................................. 1
10 1479672 Support ........................................................................................................................ 1
11 1469103 Motor ........................................................................................................................... 1
12 1469019 Seal ............................................................................................................................. 1
13 1469020 Cover ........................................................................................................................... 1
14 1479673 Bracket......................................................................................................................... 2
15 1502351 Motor ........................................................................................................................... 1
16 1469104 Guide ........................................................................................................................... 2
17 1469105 Pipe ............................................................................................................................. 1
18 1476403 Arm .............................................................................................................................. 1
19 1476404 Blade ........................................................................................................................... 1
20 1479675 Arm .............................................................................................................................. 1
21 1468159 Washer ........................................................................................................................ 4
22 1468374 Light ............................................................................................................................. 1
23 1469030 Nut ............................................................................................................................... 4
24 1469027 Bolt .............................................................................................................................. 2
25 1468921 Nut ............................................................................................................................... 2
26 1469005 Washer ........................................................................................................................ 1
27 1468888 Bolt .............................................................................................................................. 3
28 1468907 Washer ........................................................................................................................ 3
29 1479676 Cap .............................................................................................................................. 4
30 1469028 Bolt .............................................................................................................................. 4
31 1479702 Extension..................................................................................................................... 1
32 1472389 Bolt .............................................................................................................................. 8
33 1469074 Washer ........................................................................................................................ 8
34 1479703 Washer ........................................................................................................................ 8
35 136681 Capscrew..................................................................................................................... 4
36 1479704 Cap .............................................................................................................................. 6
VENTILATION
WIDE FIXED CAB
HR45-25, HR45-31, HR45-40S
(⇒S/N A227J-1512)
VENTILATION
WIDE FIXED CAB
HR45-25, HR45-31, HR45-40S
(S/N A227J-1513⇒)
VENTILATION
SLIDING CAB
HR45-36L, HR45-40LS
PEDAL ARRANGEMENT
FIXED CAB
HR45-25, HR45-31, HR45-40S
PEDAL ARRANGEMENT
SLIDING CAB
HR45-36L, HR45-40LS
1 1469211 Bushing........................................................................................................................ 5
2 1469212 Seal ............................................................................................................................. 4
3 1469213 Plate (Fixed Cab)......................................................................................................... 1
3 1476603 Plate (Sliding Cab)....................................................................................................... 1
4 1469214 Fitting ........................................................................................................................... 7
5 1476491 Fitting (Fixed Cab) ....................................................................................................... 2
5 1476604 Fitting (Sliding Cab) ..................................................................................................... 3
6 292501 Capscrew..................................................................................................................... 6
7 1468159 Washer ........................................................................................................................ 6
8 292501 Capscrew..................................................................................................................... 6
9 1469219 Alarm Assembly........................................................................................................... 1
10 1469220 Alarm ....................................................................................................................... 1
11 1469140 Link.......................................................................................................................... 1
12 1468366 Pin ........................................................................................................................... 1
13 1469223 Diode ....................................................................................................................... 2
CONSOLE
5-29
UNIT CODE A227
WORLD WIDE 05/2003
RESERVOIRS
RESERVOIRS
FOOTNOTES:
a HR45-36L, HR45-40LS
b Not Illustrated
6 DENIZET CABIN
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 6
DENIZET CABIN
DESCRIPTION PAGE
AIR CONDITIONER
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-16
CAB SUPPORT.................................................................................................................................................. 6-12
CABIN GLASS AND WIPERS
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-14
DOORS AND STORAGE COVERS
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-10
ELECTRICAL
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-28
FLOOR PLATES AND COVERS
SLIDING CAB
WIDE
S/N A227J--1514⇒.................................................................................................................................... 6-6
WIDE FIXED CAB
S/N A227J-1514⇒ ........................................................................................................................................ 6-2
INSTRUMENT PANEL
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-24
PEDAL ARRANGEMENT
SLIDING CAB
WIDE
S/N A227J-1514⇒................................................................................................................................... 6-22
WIDE FIXED CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-20
SEAT................................................................................................................................................................... 6-13
FOOTNOTES:
a ⇒ D/B 09/2002
b D/B 09/2002 ⇒
6-5
UNIT CODE A227
WORLD WIDE 05/2003
6-9
UNIT CODE A227
WORLD WIDE 05/2003
AIR CONDITIONER
WIDE CAB
(S/N A227J-1514⇒)
KEY:
A: Air Conditioner L/LS
B: Air Conditioner R/RS
QTY
ITEM PART NO. DESCRIPTION A B
AIR CONDITIONER
WIDE CAB
(S/N A227J-1514⇒)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N A227J-1546
b S/N A227J-1547 ⇒
6-19
UNIT CODE A227
WORLD WIDE 05/2003
PEDAL ARRANGEMENT
WIDE FIXED CAB
(S/N A227J-1514⇒)
PEDAL ARRANGEMENT
SLIDING CAB
WIDE
(S/N A227J-1514⇒)
INSTRUMENT PANEL
WIDE CAB
(S/N A227J-1514⇒)
INSTRUMENT PANEL
WIDE CAB
(S/N A227J-1514⇒)
6-27
UNIT CODE A227
WORLD WIDE 05/2003
ELECTRICAL
WIDE CAB
(S/N A227J-1514⇒)
6-30
UNIT CODE A227
05/2003 WORLD WIDE
7 ENGINE(S)
7 ENGINE(S)
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 7
ENGINE(S)
DESCRIPTION PAGE
1 1469804 Filter............................................................................................................................. 1
2 1469805 Clamp .......................................................................................................................... 2
3 1469806 Cover ........................................................................................................................... 1
4 1469807 Indicator ....................................................................................................................... 1
5 1469808 Element (Primary)........................................................................................................ 1
6 1469809 Element (Secondary)................................................................................................... 1
7 1468371 Support ........................................................................................................................ 4
8 1468893 Nut ............................................................................................................................... 4
9 1469812 Clamp .......................................................................................................................... 5
10 1469813 Fitting ........................................................................................................................... 1
11 1469814 Fitting ........................................................................................................................... 1
12 1469815 Pipe ............................................................................................................................. 1
13 1469816 Collar ........................................................................................................................... 1
14 1469817 Fitting ........................................................................................................................... 1
15 1469818 Clamp .......................................................................................................................... 1
16 1469819 Plate ............................................................................................................................ 1
17 1469820 Bolt .............................................................................................................................. 1
18 1468114 Washer ........................................................................................................................ 1
19 1469265 Bolt .............................................................................................................................. 1
20 1468223 Nut ............................................................................................................................... 1
ENGINE MOUNTING
1 1469035 Transmission................................................................................................................ 1
2 b 1469217 Engine ......................................................................................................................... 1
2 c 1528009 Engine ......................................................................................................................... 1
3 1469144 Seal ............................................................................................................................. 1
4 1469146 Sensor ......................................................................................................................... 1
5 1469210 Fitting........................................................................................................................... 1
6 1468247 Fitting........................................................................................................................... 1
7 1469304 Fitting........................................................................................................................... 1
8 1469305 Fitting........................................................................................................................... 1
9 1469320 Valve ............................................................................................................................ 2
10 1469325 O-Ring ......................................................................................................................... 1
11 1469326 Fitting........................................................................................................................... 1
12 1469328 Fitting........................................................................................................................... 1
13 1469329 Switch .......................................................................................................................... 1
14 1469330 Seal ............................................................................................................................. 1
15 1469333 Sensor ......................................................................................................................... 1
16 1469335 Support ........................................................................................................................ 1
17 1469336 Support ........................................................................................................................ 1
18 1469337 Support ........................................................................................................................ 1
19 1469667 Mount........................................................................................................................... 6
20 1469004 Bolt .............................................................................................................................. 6
21 1469669 Nut ............................................................................................................................... 18
22 a 1468284 Bolt .............................................................................................................................. 8
23 a 1469671 Nut ............................................................................................................................... 8
24 1469672 Bolt .............................................................................................................................. 4
25 1469673 Seal ............................................................................................................................. 1
26 1468950 Bolt .............................................................................................................................. 2
27 1468213 Washer ........................................................................................................................ 6
28 1468949 Nut ............................................................................................................................... 2
29 1468965 Bolt .............................................................................................................................. 6
30 1468949 Nut ............................................................................................................................... 6
31 1468213 Washer ........................................................................................................................ 12
32 1469680 Fitting........................................................................................................................... 4
33 1469681 Fitting........................................................................................................................... 1
34 1469682 Fitting........................................................................................................................... 1
35 1469135 Seal ............................................................................................................................. 1
36 1469684 Tube ............................................................................................................................. 1
37 1469685 Fitting........................................................................................................................... 1
38 1469686 Plug ............................................................................................................................. 1
39 1469687 Flange.......................................................................................................................... 1
40 1469688 Fitting........................................................................................................................... 1
41 1469689 Bolt .............................................................................................................................. 8
42 1469690 Bolt .............................................................................................................................. 12
43 1469149 Washer ........................................................................................................................ 12
44 1469692 Bolt .............................................................................................................................. 12
45 1469693 Bolt .............................................................................................................................. 4
ENGINE MOUNTING
FOOTNOTES:
a Not Illustrated
b ⇒ S/N A227J-1526
c S/N A227J-1527 ⇒
ENGINE COMPONENTS
1 1469709 Filter............................................................................................................................. 1
2 1469710 Starter.......................................................................................................................... 1
3 1469711 Pump ........................................................................................................................... 1
4 1469712 Dipstick ........................................................................................................................ 1
5 1469713 Tube ............................................................................................................................. 1
6 1469714 Hose ............................................................................................................................ 1
7 1469715 Injector ......................................................................................................................... 6
8 1469716 Alternator ..................................................................................................................... 1
9 1469717 Pulley ........................................................................................................................... 1
10 1469718 Hose ............................................................................................................................ 1
11 1469719 Plug ............................................................................................................................. 2
12 1469720 Compressor ................................................................................................................. 1
13 1469721 Cooler .......................................................................................................................... 1
14 1469722 Pump ........................................................................................................................... 1
15 1469723 Seal Kit ........................................................................................................................ 1
16 1476559 Filter............................................................................................................................. 1
17 1469725 Plug ............................................................................................................................. 1
18 1469726 Seal ............................................................................................................................. 1
19 1469727 Filter............................................................................................................................. 1
20 1469728 Support ........................................................................................................................ 1
21 1469729 Housing ....................................................................................................................... 1
22 1469730 Seal ............................................................................................................................. 1
23 1469731 Valve ............................................................................................................................ 1
24 a 1469732 Thermostat .................................................................................................................. 1
25 1469733 Support ........................................................................................................................ 1
26 1469734 Gasket ......................................................................................................................... 1
27 1469735 Gasket ......................................................................................................................... 1
28 a 1469736 Flywheel ...................................................................................................................... 1
29 a 1469737 Pump ........................................................................................................................... 1
30 a 1469738 Bearing ........................................................................................................................ 6
31 a 1469739 Thermostat .................................................................................................................. 1
32 a 1469740 Switch .......................................................................................................................... 1
33 1476547 Cover ........................................................................................................................... 1
FOOTNOTES:
a Not Illustrated
1 1469132 Fitting........................................................................................................................... 3
2 1469196 Housing ....................................................................................................................... 1
3 287816 Capscrew..................................................................................................................... 3
4 1468159 Washer ........................................................................................................................ 3
5 1469197 Bracket......................................................................................................................... 1
6 1468371 Support ........................................................................................................................ 4
7 1468907 Washer ........................................................................................................................ 4
8 1472990 Hose ............................................................................................................................ 1
9 1469195 Hose ............................................................................................................................ 1
10 1470458 Hose ............................................................................................................................ 1
7-20
UNIT CODE A227
05/2003 WORLD WIDE
8 ELECTRICAL SYSTEM
8 ELECTRICAL SYSTEM
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 8
ELECTRICAL SYSTEM
DESCRIPTION PAGE
8-5
UNIT CODE A227
WORLD WIDE 05/2003
WIRE HARNESS
ENGINE
WIRE HARNESS
TRANSMISSION
LIGHTS
HR45-25, HR45-31, HR45-40S
LIGHTS
HR45-36L, HR45-40LS
INSTRUMENT PANEL
ROOF COWLING
KEY:
A: HR45-25, HR45-31, HR45-40S
B: HR45-36L, HR45-40LS
QTY
ITEM PART NO. DESCRIPTION A B
BATTERY
19 b 1492665 Bracket......................................................................................................................... 1
20 b 1492666 Strip ............................................................................................................................. 1
FOOTNOTES:
a ⇒ S/N A227J-1512
b S/N A227J-1513 ⇒
8-23
UNIT CODE A227
WORLD WIDE 05/2003
CONTROL SWITCHES
FOOTNOTES:
a Not Illustrated
8-28
UNIT CODE A227
05/2003 WORLD WIDE
9 TR ANSMISSION
9 TRANSMISSION
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 9
TRANSMISSION
DESCRIPTION PAGE
1 16374 Capscrew..................................................................................................................... 6
2 15155 Lockwasher.................................................................................................................. 6
3 1389118 Clip .............................................................................................................................. 2
4 1389119 Tube (Fourth Speed).................................................................................................... 1
5 1314145 O-Ring ......................................................................................................................... 3
6 1389121 Tube (Third Speed) ...................................................................................................... 1
7 1389123 Tube (Forward Pressure) ............................................................................................. 1
8 1389124 Tube (Valve Oil Supply) ............................................................................................... 1
9 1389125 Plug ............................................................................................................................. 2
10 15860 O-Ring ......................................................................................................................... 5
11 330504 Sleeve.......................................................................................................................... 2
12 330632 Valve Seat.................................................................................................................... 1
13 1389126 Retainer ....................................................................................................................... 1
14 330634 Plunger ........................................................................................................................ 1
15 382322 Retaining Ring ............................................................................................................. 1
16 382323 Stop ............................................................................................................................. 1
17 1389127 Retainer ....................................................................................................................... 1
18 1389128 Sleeve.......................................................................................................................... 1
19 330520 Retainer ....................................................................................................................... 3
20 330519 Sleeve.......................................................................................................................... 1
21 330513 Gasket ......................................................................................................................... 1
22 1384793 Cap .............................................................................................................................. 1
23 330511 Plug ............................................................................................................................. 1
24 1389129 Plug ............................................................................................................................. 1
25 1314149 O-Ring ......................................................................................................................... 1
26 1389130 Bushing........................................................................................................................ 1
26 1389131 Shim ............................................................................................................................ 4
27 330527 Breather ....................................................................................................................... 1
28 15316 Fitting........................................................................................................................... 1
29 15370 Fitting........................................................................................................................... 1
30 15157 Lockwasher.................................................................................................................. 23
31 1384794 Screw........................................................................................................................... 23
32 1476572 Screw........................................................................................................................... 9
33 1391114 Housing ....................................................................................................................... 1
34 14595 Fitting........................................................................................................................... 1
35 1391115 Sleeve.......................................................................................................................... 1
36 330520 Retainer ....................................................................................................................... 2
37 16484 O-Ring ......................................................................................................................... 2
FOOTNOTES:
a Not Illustrated
1 16085 Capscrew..................................................................................................................... 7
2 15158 Lockwasher.................................................................................................................. 7
3 1389150 Sleeve.......................................................................................................................... 1
4 1389151 Tube ............................................................................................................................. 1
5 1389152 Piston Ring .................................................................................................................. 1
6 1389153 Snap Ring.................................................................................................................... 1
7 1389154 Washer ........................................................................................................................ 1
8 1389155 Bearing (Front)............................................................................................................. 1
8 1389156 Bearing (Rear) ............................................................................................................. 1
9 1456013 Seal ............................................................................................................................. 1
10 1389169 Gear (Auxiliary)............................................................................................................ 2
11 330532 Oil Seal ........................................................................................................................ 1
12 1389158 Seal Ring ..................................................................................................................... 1
13 1389159 Baffle ........................................................................................................................... 1
14 1389160 Retainer ....................................................................................................................... 1
15 1390046 Shaft ............................................................................................................................ 1
16 1389164 Screw........................................................................................................................... 6
17 15158 Lockwasher.................................................................................................................. 6
18 1389165 Snap Ring.................................................................................................................... 3
19 1311661 Bearing ........................................................................................................................ 3
20 1389166 Support ........................................................................................................................ 3
21 1389167 Gear (Pump) ................................................................................................................ 3
22 1389168 Gear (Impeller) ............................................................................................................ 1
23 330534 Snap Ring.................................................................................................................... 1
CLUTCH
FORWARD
FOOTNOTES:
a Not Illustrated
CLUTCH
THIRD SPEED
CLUTCH
REVERSE AND 2ND SHAFT
CLUTCH
LOW SPEED
CLUTCH
FOURTH SPEED
1 1469221 Filter............................................................................................................................. 1
2 1469222 Sensor ......................................................................................................................... 1
3 1469227 O-Ring ......................................................................................................................... 2
4 1469240 Hose ............................................................................................................................ 1
5 1469251 Hose ............................................................................................................................ 1
6 1469254 Bolt .............................................................................................................................. 8
7 1469258 Element ....................................................................................................................... 2
1 1469221 Filter............................................................................................................................. 1
2 1469222 Sensor ......................................................................................................................... 1
3 1469227 O-Ring ......................................................................................................................... 2
4 1469240 Hose ............................................................................................................................ 1
5 1469251 Hose ............................................................................................................................ 1
6 1476544 Bolt .............................................................................................................................. 8
7 1469258 Element ....................................................................................................................... 2
8 1476545 Support ........................................................................................................................ 1
9 1476546 Bolt .............................................................................................................................. 4
10 1468373 Washer ........................................................................................................................ 4
11 136985 Capscrew..................................................................................................................... 2
12 1468893 Nut ............................................................................................................................... 2
10 DRIVE AXLE
10 DRIVE AXLE
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 10
DRIVE AXLE
DESCRIPTION PAGE
1 1328667 Carrier.......................................................................................................................... 1
2 132450 Capscrew ................................................................................................................ 4
3 132451 Washer .................................................................................................................... 4
4 15316 Fitting........................................................................................................................... 1
5 130850 Shim (0,076 mm) ......................................................................................................... AR
5 130851 Shim (0,127 mm) ......................................................................................................... AR
5 130852 Shim (0,254 mm) ......................................................................................................... AR
6 132462 Bearing Cup................................................................................................................. 1
7 30109 Bearing Cup................................................................................................................. 1
8 .. . . . Park Brake Assembly (☞ Figure 12-5) ...................................................................... 1
9 1355346 Cotter Pin..................................................................................................................... 4
10 132463 Adjusting Ring (LH) ..................................................................................................... 1
11 132464 Adjusting Ring ............................................................................................................. 1
12 280582 Screw........................................................................................................................... 1
13 132476 Nut ............................................................................................................................... 1
14 221435 Capscrew..................................................................................................................... 4
15 272252 Washer ........................................................................................................................ 4
16 132465 Lock ............................................................................................................................. 2
17 1470319 Ball............................................................................................................................... 2
18 79481 Bearing Cone............................................................................................................... 1
19 79482 Bearing Cone............................................................................................................... 1
20 130849 Cage ............................................................................................................................ 1
21 79483 Bearing Cup ............................................................................................................ 2
22 1470308 Washer ........................................................................................................................ 1
23 1308985 Case ............................................................................................................................ 1
24 329420 Capscrew (Short) .................................................................................................... 4
25 329421 Capscrew (Long) ..................................................................................................... 8
26 125428 Washer .................................................................................................................... 4
27 230408 Bearing Cone............................................................................................................... 1
28 132461 Bearing Cone............................................................................................................... 1
29 1380750 Differential Kit .............................................................................................................. 1
30 141501 Pinion ...................................................................................................................... 4
31 1303550 Washer .................................................................................................................... 4
32 1308989 Side Gear ................................................................................................................ 2
33 1309868 Washer .................................................................................................................... 2
34 1328669 Spider ...................................................................................................................... 1
35 286132 Capscrew..................................................................................................................... 16
36 358099 Nut ............................................................................................................................... 16
37 125428 Washer ........................................................................................................................ 16
38 1470321 Gear Assembly ............................................................................................................ 1
39 163873 Bearing .................................................................................................................... 1
40 163874 Lockring................................................................................................................... 1
41 241664 Nut........................................................................................................................... 1
42 1470320 Case ............................................................................................................................ 1
43 1355347 Flange.......................................................................................................................... 1
44 176134 Gasket ......................................................................................................................... 1
45 1332807 Adapter ........................................................................................................................ 1
46 1337633 Oil Seal ........................................................................................................................ 1
47 125428 Washer ........................................................................................................................ 8
48 1312084 Capscrew..................................................................................................................... 8
49 1332803 Rotor (Brake) ............................................................................................................... 1
50 1355345 Capscrew..................................................................................................................... 8
51 221354 Nut ............................................................................................................................... 8
51 88587 Washer ........................................................................................................................ 8
52 1470318 Spacer Kit .................................................................................................................... 1
53 1332801 Pin ............................................................................................................................... 2
54 1332805 O-Ring ......................................................................................................................... 4
55 268980 Washer ........................................................................................................................ 4
56 a 1332798 Washer ........................................................................................................................ 1
FOOTNOTES:
a Not Illustrated
10-5
UNIT CODE A227
WORLD WIDE 05/2003
1 1483784 Differential.................................................................................................................... 1
2 1483787 Screw ...................................................................................................................... 4
3 132451 Washer .................................................................................................................... 4
4 15316 Fitting........................................................................................................................... 1
5 1499056 Shim Kit ....................................................................................................................... AR
6 1483801 Bearing Cup................................................................................................................. 1
7 1483791 Bearing Cup................................................................................................................. 1
8 .. . . . Park Brake Assembly................................................................................................... 1
9 1355346 Cotter Pin..................................................................................................................... 4
10 1483802 Ring (LH) ..................................................................................................................... 1
11 1483790 Ring ............................................................................................................................. 1
12 280582 Screw........................................................................................................................... 1
13 132476 Nut ............................................................................................................................... 1
14 1483786 Pin ............................................................................................................................... 4
15 272252 Washer ........................................................................................................................ 4
16 132465 Lock ............................................................................................................................. 2
17 1470319 Ball............................................................................................................................... 2
18 1499055 Bearing Cone............................................................................................................... 1
19 79482 Bearing Cone............................................................................................................... 1
20 1483744 Cage Assembly............................................................................................................ 1
21 1499048 Bearing Cup................................................................................................................. 1
22 1470308 Washer ........................................................................................................................ 1
23 1483799 Case ............................................................................................................................ 1
24 329420 Capscrew (Short) .................................................................................................... 4
25 1499066 Capscrew (Long) ..................................................................................................... 8
26 86007 Washer .................................................................................................................... 4
27 1483792 Bearing Cone............................................................................................................... 1
28 1483800 Bearing Cone............................................................................................................... 1
29 1483797 Gear............................................................................................................................. 4
30 1303550 Washer ........................................................................................................................ 4
31 1483796 Gear............................................................................................................................. 2
32 1309868 Washer ........................................................................................................................ 2
33 1328669 Spider .......................................................................................................................... 1
34 1374555 Capscrew..................................................................................................................... 16
35 1374550 Nut ............................................................................................................................... 16
36 86007 Washer ........................................................................................................................ 16
37 1499070 Gear and Pinion........................................................................................................... 1
38 1483783 Roller Bearing ......................................................................................................... 1
39 163874 Lockring................................................................................................................... 1
40 1483741 Nut........................................................................................................................... 1
41 1470320 Case ............................................................................................................................ 1
42 1473722 Flange.......................................................................................................................... 1
43 176134 Gasket ......................................................................................................................... 1
44 1473611 Adapter ........................................................................................................................ 1
45 1314255 Oil Seal ........................................................................................................................ 1
46 296442 Washer ........................................................................................................................ 8
47 293654 Capscrew..................................................................................................................... 8
48 1473719 Disc Brake (Brake)....................................................................................................... 1
49 1508585 Capscrew..................................................................................................................... 8
50 221354 Nut ............................................................................................................................... 8
51 88587 Washer ........................................................................................................................ 8
FOOTNOTES:
a Not Illustrated
10-9
UNIT CODE A227
WORLD WIDE 05/2003
FOOTNOTES:
a S/N A227J-1514 ⇒
10-17
UNIT CODE A227
WORLD WIDE 05/2003
KEY:
A: HR45-25
B: HR45-31, HR45-40S
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a S/N A227J--1501⇔S/N A227J--1511
b S/N A227J--1501⇔S/N A227J--1549
c S/N A227J--1512⇔S/N A227J--1547
10-22
UNIT CODE A227
05/2003 WORLD WIDE
11 STEERING SYSTEM
11 STEERING SYSTEM
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 11
STEERING SYSTEM
DESCRIPTION PAGE
STEERING COLUMN
FOOTNOTES:
a HR45-36L, HR45-40LS
11-5
UNIT CODE A227
WORLD WIDE 05/2003
STEER AXLE
HR45-25
STEER AXLE
HR45-31, H45-36L, HR45-40LS, HR45-40S
11-14
UNIT CODE A227
05/2003 WORLD WIDE
12 BRAKE SYST EM
12 BRAKE SYSTEM
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 12
BRAKE SYSTEM
DESCRIPTION PAGE
ACCUMULATOR
HR45-25, HR45-31, HR45-40S .................................................................................................................... 12-12
HR45-36L, HR45-40LS................................................................................................................................. 12-14
BRAKE CIRCUIT
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 12-2
HR45-36L, HR45-40LS................................................................................................................................... 12-3
BRAKE CONTROL CIRCUIT
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................. 12-24
BRAKE OIL RESERVOIR................................................................................................................................. 12-16
FILTER BRAKE RETURN ................................................................................................................................ 12-21
PARK BRAKE
⇒S/N A227J-1526 .......................................................................................................................................... 12-8
S/N A227J-1527⇒ ........................................................................................................................................ 12-10
PARK BRAKE CIRCUIT
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................. 12-22
PARK BRAKE CONTROL VALVE
HR45-36L, HR45-40LS................................................................................................................................. 12-20
PARK BRAKE SOLENOID VALVE ................................................................................................................... 12-17
SERVICE BRAKE
OIL COOLED BRAKE
⇒S/N A227J-1526 ...................................................................................................................................... 12-4
S/N A227J-1527⇒ ...................................................................................................................................... 12-6
SERVICE BRAKE CONTROL VALVE
HR45-36L, HR45-40LS................................................................................................................................. 12-19
SERVICE BRAKE
OIL COOLED BRAKE
(⇒S/N A227J-1526)
SERVICE BRAKE
OIL COOLED BRAKE
(S/N A227J-1527⇒)
PARK BRAKE
(⇒S/N A227J-1526)
PARK BRAKE
(S/N A227J-1527⇒)
1 1470586 Accumulator................................................................................................................. 1
2 1468359 Collar ........................................................................................................................... 2
3 1469265 Bolt .............................................................................................................................. 4
4 1468345 Washer ........................................................................................................................ 4
5 1468223 Nut ............................................................................................................................... 4
6 1470592 Fitting ........................................................................................................................... 1
7 1470594 Washer (Copper) ......................................................................................................... 1
12-13
UNIT CODE A227
WORLD WIDE 05/2003
ACCUMULATOR
HR45-36L, HR45-40LS
1 a 1473017 Accumulator................................................................................................................. 2
1 b 1528257 Accumulator................................................................................................................. 2
2 1477318 Fitting........................................................................................................................... 2
3 1470888 Fitting........................................................................................................................... 2
4 1470860 Fitting........................................................................................................................... 2
5 1468359 Collar ........................................................................................................................... 4
6 1469265 Bolt .............................................................................................................................. 8
7 1468345 Washer ........................................................................................................................ 8
8 1468115 Nut ............................................................................................................................... 8
FOOTNOTES:
a ⇒ S/N A227J-1512
b S/N A227J-1513 ⇒
1 1469199 Support.................................................................................................................... 1
2 1496706 Valve........................................................................................................................ 1
3 1470443 Block........................................................................................................................ 1
4 1469139 Bolt .......................................................................................................................... 4
5 1470628 Plug ......................................................................................................................... 4
6 1468264 Fitting....................................................................................................................... 2
7 1468265 Fitting....................................................................................................................... 2
8 1469198 Plug ......................................................................................................................... 2
9 1469133 Seal Kit .................................................................................................................... 1
10 1469201 Coil .......................................................................................................................... 1
11 136681 Capscrew ................................................................................................................ 4
12 1468114 Washer .................................................................................................................... 4
13 1468351 Plug ......................................................................................................................... 1
14 1470444 Fitting....................................................................................................................... 1
15 1468135 Fitting....................................................................................................................... 1
16 1469141 Fitting....................................................................................................................... 1
17 1469200 Fitting....................................................................................................................... 1
18 1470448 Switch...................................................................................................................... 2
19 1469147 Fitting....................................................................................................................... 1
1 1470455 Filter............................................................................................................................. 1
2 1468371 Support ........................................................................................................................ 4
3 1468373 Washer ........................................................................................................................ 4
4 1469149 Washer ........................................................................................................................ 4
5 1502348 Indicator ....................................................................................................................... 1
6 1470457 Filter Cartridge............................................................................................................. 1
7 1470459 Fitting........................................................................................................................... 2
8 1470465 Fitting........................................................................................................................... 2
9 1469848 Plug ............................................................................................................................. 2
12-23
UNIT CODE A227
WORLD WIDE 05/2003
12-26
UNIT CODE A227
05/2003 WORLD WIDE
13 HYDRAULIC SYSTEM
13 HYDRAULIC SYSTEM
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 13
HYDRAULIC SYSTEM
DESCRIPTION PAGE
SECTION 13
HYDRAULIC SYSTEM (Continued)
DESCRIPTION PAGE
13-3
UNIT CODE A227
WORLD WIDE 05/2003
1 1468337 Fitting........................................................................................................................... 1
2 1470797 Support ........................................................................................................................ 1
3 1470802 Support ........................................................................................................................ 3
4 1468893 Nut ............................................................................................................................... 7
5 1470804 Fitting........................................................................................................................... 2
6 1470803 Fitting........................................................................................................................... 2
7 1470073 Hose ............................................................................................................................ 1
8 1482435 Fitting........................................................................................................................... 2
9 1469678 Fitting........................................................................................................................... 1
10 1470814 Switch .......................................................................................................................... 2
11 1468080 Fitting........................................................................................................................... 3
12 1475001 Hose ............................................................................................................................ 1
13 1482438 Hose ............................................................................................................................ 3
14 1469200 Fitting........................................................................................................................... 1
15 1470819 Hose ............................................................................................................................ 1
16 1470820 Hose ............................................................................................................................ 1
17 1470821 Bolt .............................................................................................................................. 1
18 1482440 Hose ............................................................................................................................ 1
19 1468638 Fitting........................................................................................................................... 1
20 1470823 Hose ............................................................................................................................ 1
21 1470824 Hose ............................................................................................................................ 1
22 1468135 Fitting........................................................................................................................... 1
23 1482441 Valve ............................................................................................................................ 1
24 1482443 Hose ............................................................................................................................ 2
25 1469845 Fitting........................................................................................................................... 1
26 1482444 Valve ............................................................................................................................ 1
27 1468338 Fitting........................................................................................................................... 2
28 1468095 Fitting........................................................................................................................... 2
STEERING CIRCUIT
HR45-25, HR45-31, HR45-40S
FOOTNOTES:
a S/N A227J-1527 ⇒
STEERING CIRCUIT
H45-36L, HR45-40LS
13-15
UNIT CODE A227
WORLD WIDE 05/2003
BOOM CIRCUIT
HR45-25, HR45-31, HR45-40S
BOOM CIRCUIT
H45-36L, HR45-40LS
13-27
UNIT CODE A227
WORLD WIDE 05/2003
PILOT LINES
SLIDING CAB
HR45-36L, HR45-40LS
1 1468244 Bracket......................................................................................................................... 1
2 1468243 Plug ............................................................................................................................. 1
3 1468245 Bolt .............................................................................................................................. 4
4 1468258 O-Ring ......................................................................................................................... 2
5 1468259 Bolt .............................................................................................................................. 8
6 1470524 Fitting........................................................................................................................... 3
7 1470562 Block ............................................................................................................................ 1
8 1470525 Fitting........................................................................................................................... 1
9 1470526 Switch .......................................................................................................................... 2
10 1468246 O-Ring ......................................................................................................................... 4
11 1470528 Flange.......................................................................................................................... 1
12 1470529 Valve ............................................................................................................................ 1
13 1468203 Bolt .............................................................................................................................. 8
14 1470531 Fitting........................................................................................................................... 1
15 1470532 Fitting........................................................................................................................... 1
16 1470533 Block ............................................................................................................................ 1
17 1470534 Bolt .............................................................................................................................. 4
18 1469198 Plug ............................................................................................................................. 1
19 1469147 Fitting........................................................................................................................... 9
20 1469132 Fitting........................................................................................................................... 8
21 1470538 Fitting........................................................................................................................... 2
22 1470539 Seal ............................................................................................................................. 2
23 1470540 Fitting........................................................................................................................... 2
24 1468080 Fitting........................................................................................................................... 3
25 1469144 Seal ............................................................................................................................. 2
26 1469791 Fitting........................................................................................................................... 1
27 1470544 Fitting........................................................................................................................... 1
28 1470676 Flange.......................................................................................................................... 1
29 1470546 Flange.......................................................................................................................... 1
30 1470547 Fitting........................................................................................................................... 1
31 1470548 Seal ............................................................................................................................. 1
32 1469787 Fitting........................................................................................................................... 1
33 1470550 Block ............................................................................................................................ 1
34 1470551 Fitting........................................................................................................................... 2
35 1469786 Fitting........................................................................................................................... 1
36 1468265 Fitting........................................................................................................................... 4
37 1470554 Fitting........................................................................................................................... 1
38 1470555 Fitting........................................................................................................................... 1
39 1470556 Fitting........................................................................................................................... 1
40 1469678 Fitting........................................................................................................................... 1
41 1470558 Bolt .............................................................................................................................. 3
42 1470358 Washer ........................................................................................................................ 3
43 1469857 Washer ........................................................................................................................ 3
44 1470561 Seal ............................................................................................................................. 1
1 1470563 Flange.......................................................................................................................... 1
2 1470564 Washer ........................................................................................................................ 1
3 1470358 Washer ........................................................................................................................ 1
4 1470356 Bolt .............................................................................................................................. 1
5 1470567 Flange.......................................................................................................................... 2
6 1470568 Seal ............................................................................................................................. 1
7 1470569 Bolt .............................................................................................................................. 4
8 1470570 Tube ............................................................................................................................. 1
9 1470140 Fitting........................................................................................................................... 1
10 1470572 Fitting........................................................................................................................... 1
11 1469678 Fitting........................................................................................................................... 1
12 1470574 Fitting........................................................................................................................... 4
13 1470575 Fitting........................................................................................................................... 4
14 1470576 Tube ............................................................................................................................. 2
15 1470508 Fitting........................................................................................................................... 1
16 1470578 Fitting........................................................................................................................... 2
17 1468247 Fitting........................................................................................................................... 1
18 1470531 Fitting........................................................................................................................... 1
19 1470581 Tube ............................................................................................................................. 1
20 1470582 Screw........................................................................................................................... 6
21 1468635 Washer ........................................................................................................................ 6
22 1468174 Nut ............................................................................................................................... 6
23 1470550 Block ............................................................................................................................ 1
24 1468265 Fitting........................................................................................................................... 2
25 1469147 Fitting........................................................................................................................... 2
26 1470551 Fitting........................................................................................................................... 1
27 1470081 Fitting........................................................................................................................... 1
28 1470590 Fitting........................................................................................................................... 1
29 1469786 Fitting........................................................................................................................... 1
30 1470561 Seal ............................................................................................................................. 1
31 1470593 Hose ............................................................................................................................ 1
32 1469816 Collar ........................................................................................................................... 4
33 .. . . . Pump (☞ Figure 13-43) ............................................................................................. 1
JUNCTION BLOCK
JOYSTICK
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
19 1468135 Fitting........................................................................................................................... 1
20 1469839 Valve ............................................................................................................................ 1
1 1470455 Filter............................................................................................................................. 1
2 1468371 Support ........................................................................................................................ 4
3 1468373 Washer ........................................................................................................................ 4
4 1469149 Washer ........................................................................................................................ 4
5 1502348 Indicator ....................................................................................................................... 1
6 1470457 Filter Cartridge............................................................................................................. 1
7 1470459 Fitting ........................................................................................................................... 2
8 1470466 Fitting ........................................................................................................................... 2
13-57
UNIT CODE A227
WORLD WIDE 05/2003
13-63
UNIT CODE A227
WORLD WIDE 05/2003
SPREADER VALVE
NOTE:
Any Parts Not Indexed are Not Serviced Separately.
NOTE:
Any Parts Not Indexed are Not Serviced Separately.
13-72
UNIT CODE A227
05/2003 WORLD WIDE
14 BOOM
14 BOOM
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 14
BOOM
DESCRIPTION PAGE
SECTION 14
BOOM (Continued)
DESCRIPTION PAGE
14-3
UNIT CODE A227
WORLD WIDE 05/2003
BOOM
9 FT. 6 IN. JIB SECTION P1-P2-P3
KEY:
A: HR45-25, HR45-31
B: HR45-40S
QTY
ITEM PART NO. DESCRIPTION A B
BOOM
8 FT. 6 IN. JIB SECTION P1-P2-P3
HR45-25, HR45-31, HR45-40S
1 1468164 Bracket......................................................................................................................... 1
2 1468165 Pin ............................................................................................................................... 1
3 1475703 Plate ............................................................................................................................ 2
4 1472104 Bolt .............................................................................................................................. 8
5 1468910 Washer ........................................................................................................................ 8
6 1472031 Fitting ........................................................................................................................... 2
7 1468170 Pin ............................................................................................................................... 2
8 1468171 Spring Pin .................................................................................................................... 2
9 1468172 Bolt .............................................................................................................................. 4
10 1468173 Pin ............................................................................................................................... 4
11 1468174 Nut ............................................................................................................................... 4
12 1468175 Cover ........................................................................................................................... 2
13 1468176 Spacer ......................................................................................................................... 4
14 1475704 Washer ........................................................................................................................ 2
15 1475705 Bolt .............................................................................................................................. 2
TELESCOPING
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S
(S/N A227J-1547⇒)
14-15
UNIT CODE A227
WORLD WIDE 05/2003
DERRICKING
HR45-25, HR45-31, HR45-40S
14-27
UNIT CODE A227
WORLD WIDE 05/2003
SLIDING BLOCKS
HR45-25, HR45-31, HR45-40S
(⇒S/N A227J-1546)
SLIDING BLOCKS
HR45-25, HR45-31, HR45-40S
(S/N A227J-1547⇒)
HYDRAULIC TUBING
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S
1 1468092 Fitting........................................................................................................................... 1
2 1468093 Fitting........................................................................................................................... 1
3 1468094 Fitting........................................................................................................................... 1
4 1468095 Fitting........................................................................................................................... 1
5 1468080 Fitting........................................................................................................................... 1
6 1468097 Fitting........................................................................................................................... 1
7 1468098 Fitting........................................................................................................................... 1
8 1468099 Hose ............................................................................................................................ 1
9 1468100 Hose ............................................................................................................................ 1
10 1468101 Hose ............................................................................................................................ 2
11 1468102 Hose ............................................................................................................................ 1
12 1468103 Fitting........................................................................................................................... 1
13 1468104 Fitting........................................................................................................................... 1
14 1468105 Fitting........................................................................................................................... 1
15 1468106 Bracket......................................................................................................................... 8
16 1468107 Bolt .............................................................................................................................. 4
17 1468108 Nut ............................................................................................................................... 6
18 1468109 Bracket......................................................................................................................... 4
19 1468110 Plate ............................................................................................................................ 2
20 1468111 Bracket......................................................................................................................... 6
21 1391035 Screw........................................................................................................................... 2
22 1468113 Bolt .............................................................................................................................. 3
23 a 1468114 Washer ........................................................................................................................ 1
24 1468115 Nut ............................................................................................................................... 2
25 1468116 Tube ............................................................................................................................. 1
26 1468117 Tube ............................................................................................................................. 1
27 1468118 Tube ............................................................................................................................. 1
28 1468119 Tube ............................................................................................................................. 1
29 1468120 Tube ............................................................................................................................. 1
30 1468121 Tube ............................................................................................................................. 1
31 1468122 Tube ............................................................................................................................. 1
32 1468123 Tube ............................................................................................................................. 1
33 1468124 Fitting........................................................................................................................... 3
34 1468125 Fitting........................................................................................................................... 3
35 1468126 Fitting........................................................................................................................... 3
36 1468127 Fitting........................................................................................................................... 3
37 1468128 Hose ............................................................................................................................ 1
38 1468129 Fitting........................................................................................................................... 1
39 1468130 Bolt .............................................................................................................................. 2
40 1468131 Tube ............................................................................................................................. 1
41 1468132 Fitting........................................................................................................................... 1
42 1468133 Fitting........................................................................................................................... 1
43 1468134 Fitting........................................................................................................................... 1
44 1468135 Fitting........................................................................................................................... 2
45 1468136 Fitting........................................................................................................................... 1
46 1468137 Bracket......................................................................................................................... 2
47 1468138 Bolt .............................................................................................................................. 2
48 1468139 Fitting........................................................................................................................... 1
49 .. . . . Sensor (☞ Figure 17-5) ............................................................................................. 1
50 .. . . . Plug (☞ Figure 17-5) ................................................................................................. 1
HYDRAULIC TUBING
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S
FOOTNOTES:
a Not Illustrated
14-35
UNIT CODE A227
WORLD WIDE 05/2003
HYDRAULIC TUBING
BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S
1 1468092 Fitting........................................................................................................................... 1
2 1468094 Fitting........................................................................................................................... 1
3 1468080 Fitting........................................................................................................................... 1
4 1468097 Fitting........................................................................................................................... 1
5 1468594 Hose ............................................................................................................................ 1
6 1468628 Hose ............................................................................................................................ 1
7 1468629 Hose ............................................................................................................................ 1
8 1468101 Hose ............................................................................................................................ 2
9 1468102 Hose ............................................................................................................................ 1
10 1468103 Fitting........................................................................................................................... 1
11 1468104 Fitting........................................................................................................................... 1
12 1468105 Fitting........................................................................................................................... 1
13 1468106 Bracket......................................................................................................................... 8
14 1468107 Bolt .............................................................................................................................. 4
15 1468108 Nut ............................................................................................................................... 6
16 1468109 Bracket......................................................................................................................... 4
17 1468110 Plate ............................................................................................................................ 2
18 1468111 Bracket......................................................................................................................... 6
19 1391035 Screw........................................................................................................................... 2
20 1468113 Bolt .............................................................................................................................. 3
21 1468114 Washer ........................................................................................................................ 1
22 1468115 Nut ............................................................................................................................... 2
23 1468600 Tube ............................................................................................................................. 1
24 1468117 Tube ............................................................................................................................. 1
25 1468632 Tube ............................................................................................................................. 1
26 1468633 Tube ............................................................................................................................. 1
27 1468120 Tube ............................................................................................................................. 1
28 1468121 Tube ............................................................................................................................. 1
29 1468634 Tube ............................................................................................................................. 1
30 1468123 Tube ............................................................................................................................. 1
31 1468124 Fitting........................................................................................................................... 3
32 1468125 Fitting........................................................................................................................... 3
33 1468126 Fitting........................................................................................................................... 3
34 1468127 Fitting........................................................................................................................... 3
35 1468628 Hose ............................................................................................................................ 1
36 1468129 Fitting........................................................................................................................... 1
37 1468130 Bolt .............................................................................................................................. 2
38 1468131 Tube ............................................................................................................................. 1
39 1468132 Fitting........................................................................................................................... 2
40 1468133 Fitting........................................................................................................................... 2
41 1468134 Fitting........................................................................................................................... 1
42 1468135 Fitting........................................................................................................................... 2
43 1468136 Fitting........................................................................................................................... 1
44 1468137 Bracket......................................................................................................................... 2
45 1468138 Bolt .............................................................................................................................. 2
46 .. . . . Sensor (☞ Figure 17-5) ............................................................................................. 1
47 .. . . . Plug (☞ Figure 17-5) ................................................................................................. 1
48 .. . . . Fitting (☞ Figure 17-5) ............................................................................................... 2
49 .. . . . Plug (☞ Figure 17-5) ................................................................................................. 2
50 .. . . . Fitting (☞ Figure 17-5) ............................................................................................... 1
HYDRAULIC TUBING
BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S
15 L/LS BOOM
15 L/LS BOOM
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 15
L/LS BOOM
DESCRIPTION PAGE
SECTION 15
L/LS BOOM (Continued)
DESCRIPTION PAGE
15-3
UNIT CODE A227
WORLD WIDE 05/2003
HYDRAULIC TUBING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
BOOM
5H 8 FT. 6 IN. JIB SECTION P1-P2
HR45-36L, HR45-40LS
1 1468164 Bracket......................................................................................................................... 1
2 1468165 Pin ............................................................................................................................... 1
3 1475703 Plate ............................................................................................................................ 2
4 1472104 Bolt .............................................................................................................................. 8
5 1468910 Washer ........................................................................................................................ 8
6 1472031 Fitting ........................................................................................................................... 2
7 1468170 Pin ............................................................................................................................... 2
8 1468171 Spring Pin .................................................................................................................... 2
9 1468172 Bolt .............................................................................................................................. 4
10 1468173 Pin ............................................................................................................................... 4
11 1468174 Nut ............................................................................................................................... 4
12 1468175 Cover ........................................................................................................................... 2
13 1468176 Spacer ......................................................................................................................... 4
14 1475704 Washer ........................................................................................................................ 2
15 1475705 Bolt .............................................................................................................................. 2
FOOTNOTES:
a ⇒ S/N A227-1546
b S/N A227J-1547 ⇒
TELESCOPING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
(S/N A227J-1547⇒)
15-15
UNIT CODE A227
WORLD WIDE 05/2003
DERRICKING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
15-23
UNIT CODE A227
WORLD WIDE 05/2003
SLIDING BLOCKS
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
(⇒S/N A227J-1546)
SLIDING BLOCKS
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
(S/N A227J-1547⇒)
ELECTRICAL
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
HYDRAULIC VALVE
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
15-36
UNIT CODE A227
05/2003 WORLD WIDE
16 WINCH
16 WINCH
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 16
WINCH
DESCRIPTION PAGE
CONTROL CIRCUIT
HR45H
WINCH CIRCUIT
HR45H
PULLEY BLOCK
HR45H
1 1471096 Support.................................................................................................................... 1
2 1471097 Pulley Assembly ...................................................................................................... 7
3 1471098 Pin ........................................................................................................................... 1
4 1471099 Washer .................................................................................................................... 4
5 136985 Capscrew ................................................................................................................ 8
6 1468373 Washer .................................................................................................................... 8
7 1471102 Spacer ..................................................................................................................... 4
8 1471103 Washer .................................................................................................................... 4
9 1471104 Pin ........................................................................................................................... 1
10 1471105 Washer .................................................................................................................... 2
11 1471106 Spacer ..................................................................................................................... 2
12 1471107 Spacer ..................................................................................................................... 2
13 1471108 Spacer ..................................................................................................................... 1
14 1471109 Pin ........................................................................................................................... 2
15 1471110 Pin ........................................................................................................................... 2
16 1471111 Guide....................................................................................................................... 1
17 1470635 Cotter Pin ................................................................................................................ 9
18 1471113 Switch...................................................................................................................... 1
19 1471114 Counterweight ......................................................................................................... 1
20 1471115 Pulley....................................................................................................................... 1
21 1471893 Bearing .................................................................................................................... 2
22 1471117 Ring ......................................................................................................................... 1
WINCH
HR45H
FOOTNOTES:
a ⇒ S/N A227J-1546
b S/N A227J-1547 ⇒
1 1469199 Support.................................................................................................................... 3
2 1496706 Valve........................................................................................................................ 3
3 1469201 Coil .......................................................................................................................... 3
4 1469133 Seal Kit .................................................................................................................... 3
5 1469139 Bolt .......................................................................................................................... 12
6 1469141 Fitting....................................................................................................................... 5
7 1469198 Plug ......................................................................................................................... 5
8 1468135 Fitting....................................................................................................................... 2
9 1468078 Fitting....................................................................................................................... 1
10 1469200 Fitting....................................................................................................................... 2
11 1468264 Fitting....................................................................................................................... 2
12 1468265 Fitting....................................................................................................................... 2
13 1469147 Fitting....................................................................................................................... 2
14 1468080 Fitting....................................................................................................................... 1
15 1468126 Fitting....................................................................................................................... 1
16 1470628 Plug ......................................................................................................................... 12
16-22
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 17
CONTAINER HANDLER B665
DESCRIPTION PAGE
BUMPERS
B665................................................................................................................................................................ 17-8
ELECTRICAL SYSTEM
POWER PILE SLOPE................................................................................................................................... 17-28
WITHOUT POWER PILE SLOPE................................................................................................................. 17-26
EXTENSION CYLINDER ASSEMBLY.............................................................................................................. 17-22
FITTINGS
BOOM AND ATTACHMENT
B665 ............................................................................................................................................................ 17-9
HYDRAULIC PENDULAR CYLINDER
WITH POWER PILE SLOPE ........................................................................................................................ 17-39
HYDRAULIC STOP KIT
B665
OPTIONAL .................................................................................................................................................. 17-4
HYDRAULIC SYSTEM
WITH POWER PILE SLOPE ........................................................................................................................ 17-32
WITHOUT POWER PILE SLOPE................................................................................................................. 17-30
MAIN VALVE
SPREADER TYPE........................................................................................................................................ 17-16
MAINFRAME
B665................................................................................................................................................................ 17-2
ROTATION VALVE ASSEMBLY
DUAL SPEED ............................................................................................................................................... 17-14
ROTATOR ASSEMBLY
WITH POWER PILE SLOPE ........................................................................................................................ 17-20
WITHOUT POWER PILE SLOPE................................................................................................................. 17-18
ROTATOR MOTOR AND TRANSMISSION ASSEMBLY
B665.............................................................................................................................................................. 17-10
ROTATOR VALVE ASSEMBLY
WITH POWER PILE SLOPE ........................................................................................................................ 17-40
SIDE-SHIFT CYLINDER .................................................................................................................................. 17-12
TWIST LOCK ARRANGEMENT....................................................................................................................... 17-34
TWIST LOCK ASSEMBLY................................................................................................................................ 17-36
TWIST LOCK CYLINDER ................................................................................................................................ 17-38
WEAR PADS
B665................................................................................................................................................................ 17-6
MAINFRAME
B665
FOOTNOTES:
a With Power Pole Slope
b Without Power Pole Slope
WEAR PADS
B665
1 1468134 Fitting........................................................................................................................... 1
2 1468135 Fitting........................................................................................................................... 2
3 1468136 Fitting........................................................................................................................... 1
4 1468140 Sensor ......................................................................................................................... 1
5 1468142 Fitting........................................................................................................................... 2
6 1468174 Nut ............................................................................................................................... 1
7 1468141 Plug ............................................................................................................................. 1
8 1472014 Plug ............................................................................................................................. 1
9 1468143 Plug ............................................................................................................................. 1
10 1468145 Plug ............................................................................................................................. 1
SIDE-SHIFT CYLINDER
FOOTNOTES:
a With Power Pole Slope
b Without Power Pole Slope
MAIN VALVE
SPREADER TYPE
ROTATOR ASSEMBLY
WITHOUT POWER PILE SLOPE
ROTATOR ASSEMBLY
WITH POWER PILE SLOPE
42 6996122 Screw........................................................................................................................... 8
43 6996302 Screw........................................................................................................................... 4
FOOTNOTES:
a Included in Part Number 6990043
b Not Illustrated
17-25
UNIT CODE A227
WORLD WIDE 05/2003
ELECTRICAL SYSTEM
WITHOUT POWER PILE SLOPE
ELECTRICAL SYSTEM
POWER PILE SLOPE
HYDRAULIC SYSTEM
WITHOUT POWER PILE SLOPE
HYDRAULIC SYSTEM
WITH POWER PILE SLOPE
FOOTNOTES:
a Used on Indicator Assembly
6999005 Twist Lock Kit (Includes Items 1, 10, 14-24, 26-27) ..................................................... 1
6999004 Twist Lock Kit (Includes Items 10, 14-15, 21, 26-27) ................................................... 1
6999003 Sleeve Kit (Includes Items 19-20) ................................................................................ 1
SECTION 18
CONTAINER HANDLER A672
DESCRIPTION PAGE
BRAKE
S/N A227J-1547⇒ ........................................................................................................................................ 18-18
CONTROL BOX................................................................................................................................................ 18-47
CONTROL BOX MOUNTING ........................................................................................................................... 18-48
CYLINDER POWER PILE SLOPE ................................................................................................................... 18-62
DIRECTIONAL VALVE
WITHOUT POWER PILE SLOPE................................................................................................................. 18-66
END BEAMS .................................................................................................................................................... 18-30
EXTENSION CABLE SUPPORT...................................................................................................................... 18-40
FLANGE
INTERMEDIATE
S/N A227J-1547⇒ .................................................................................................................................... 18-16
FLANGE COUPLING
S/N A227J-1547⇒ ........................................................................................................................................ 18-24
GEAR HOUSING
S/N A227J-1547⇒ ........................................................................................................................................ 18-14
GEAR SHAFT HOUSING
S/N A227J-1547⇒ ........................................................................................................................................ 18-22
HYDRAULIC CIRCUIT
MAIN ............................................................................................................................................................. 18-50
ROTATOR...................................................................................................................................................... 18-52
SIDE-SHIFT .................................................................................................................................................. 18-58
TWISTLOCKS............................................................................................................................................... 18-56
HYDRAULIC SYSTEM
PILE SLOPE ................................................................................................................................................. 18-57
TELESCOPING ............................................................................................................................................ 18-54
REDUCER
S/N A227J-1547⇒ .............................................................................................................................................. , 18-26
18-20
ROTATOR ASSEMBLY
⇒S/N A227J-1546 .......................................................................................................................................... 18-4
S/N A227J-1547⇒ .......................................................................................................................................... 18-6
ROTATOR BRAKE RELEASE VALVE .............................................................................................................. 18-61
ROTATOR FRAME.............................................................................................................................................. 18-3
ROTATOR MOTOR TRANSMISSION
⇒S/N A227J-1546 .......................................................................................................................................... 18-8
S/N A227J-1547⇒ ........................................................................................................................................ 18-12
ROTATOR VALVE ............................................................................................................................................. 18-60
SIDE-SHIFT CABLE SUPPORT
⇒S/N A227J-1546 ........................................................................................................................................ 18-41
S/N A227J-1547⇒ ........................................................................................................................................ 18-42
SIDE-SHIFT CYLINDER .................................................................................................................................. 18-59
SIDE-SHIFT CYLINDER VALVE ...................................................................................................................... 18-68
SPREADER CONTROL VALVE ....................................................................................................................... 18-64
SPREADER FRAME
WITH POWER PILE SLOPE ........................................................................................................................ 18-28
WITHOUT POWER PILE SLOPE................................................................................................................. 18-29
SPREADER LIGHTS........................................................................................................................................ 18-46
TRANSMISSION TELESCOPING MOTOR ..................................................................................................... 18-32
TWIST LOCK ASSEMBLY................................................................................................................................ 18-38
WEAR PADS
SECTION 18
CONTAINER HANDLER A672 (Continued)
DESCRIPTION PAGE
1 1475023 Gear............................................................................................................................. 1
2 1476778 Fitting........................................................................................................................... 4
3 1468175 Cover ........................................................................................................................... 4
4 1475026 Screw........................................................................................................................... 28
5 1475027 Bolt .............................................................................................................................. 4
6 1475026 Screw........................................................................................................................... 36
7 1475029 Frame .......................................................................................................................... 1
8 .. . . . Rotator Assembly (☞ Figure 18-2) ............................................................................ 2
ROTATOR ASSEMBLY
(⇒S/N A227J-1546)
ROTATOR ASSEMBLY
(S/N A227J-1547⇒)
1475193 Transmission................................................................................................................ 1
1 a 1476964 Pinion ...................................................................................................................... 1
1 b 1523910 Pinion ...................................................................................................................... 1
2 1477003 Seal ......................................................................................................................... 2
3 1476965 Bushing ................................................................................................................... 1
4 1476966 Bearing .................................................................................................................... 1
5 1476967 Housing ................................................................................................................... 1
6 1476968 Bearing .................................................................................................................... 1
7 1476969 Spacer ..................................................................................................................... 1
8 1476970 Nut........................................................................................................................... 1
9 1476971 Reducer Assembly .................................................................................................. 1
10 1476972 Gear .................................................................................................................... 1
11 1476973 Gear .................................................................................................................... 1
12 1476974 O-Ring................................................................................................................. 2
13 1476975 Pinion .................................................................................................................. 1
14 1476976 Cover ....................................................................................................................... 1
15 1476977 Bolt .......................................................................................................................... 24
16 1476978 Bolt .......................................................................................................................... 4
17 1476979 Gear ........................................................................................................................ 1
18 1476980 Gear ........................................................................................................................ 1
19 a 1476981 O-Ring ..................................................................................................................... 2
19 b 1476981 O-Ring ..................................................................................................................... 3
20 1476982 Pinion ...................................................................................................................... 1
21 1476983 Ring ......................................................................................................................... 1
22 1476984 Spacer ..................................................................................................................... 1
23 1476985 Housing ................................................................................................................... 1
24 1476978 Bolt .......................................................................................................................... 4
25 1476955 O-Ring ..................................................................................................................... 2
26 1476988 Disc ......................................................................................................................... 6
27 1476989 Disc ......................................................................................................................... 7
28 1476990 Spacer ..................................................................................................................... 1
29 1476991 Pinion ...................................................................................................................... 1
30 1476992 Stop ......................................................................................................................... 1
31 a 1476981 O-Ring ..................................................................................................................... 1
31 b 1471117 Ring ......................................................................................................................... 1
32 1476994 Bracket .................................................................................................................... 1
33 1476995 Breather................................................................................................................... 1
34 1469785 Bolt .......................................................................................................................... 6
35 1476996 Pinion ...................................................................................................................... 1
36 1476997 Spring ...................................................................................................................... 8
37 a 1476998 Seal ......................................................................................................................... 1
37 b 1477040 O-Ring ..................................................................................................................... 1
38 1476999 Ring ......................................................................................................................... 1
39 1477000 Shaft ........................................................................................................................ 1
40 a 1477001 Plug ......................................................................................................................... 1
40 b 1531586 Plug ......................................................................................................................... 1
FOOTNOTES:
a S/N A227J-1501⇔S/N A227J-1546
b S/N A227J-1547 ⇒
18-11
UNIT CODE A227
WORLD WIDE 05/2003
1523840 Transmission................................................................................................................ 1
1 1524063 Disc (Brake)............................................................................................................. 5
2 1524064 Spring ...................................................................................................................... 8
3 1524065 Hydraulic Motor ....................................................................................................... 1
4 1524066 Seal ......................................................................................................................... 3
5 1524067 Seal ......................................................................................................................... 2
6 1524068 Seal ......................................................................................................................... 1
7 1524069 Seal ......................................................................................................................... 2
8 1524070 Seal ......................................................................................................................... 1
9 1524071 Seal ......................................................................................................................... 1
10 1524072 Seal ......................................................................................................................... 1
11 1524073 Seal ......................................................................................................................... 1
12 1524074 Seal ......................................................................................................................... 1
13 1524075 O-Ring ..................................................................................................................... 1
14 1524076 O-Ring ..................................................................................................................... 1
15 1524077 O-Ring ..................................................................................................................... 1
16 1476981 O-Ring ..................................................................................................................... 1
17 1524078 O-Ring ..................................................................................................................... 2
18 1524079 O-Ring ..................................................................................................................... 1
19 1476993 Bearing .................................................................................................................... 1
20 1476986 Bearing .................................................................................................................... 1
GEAR HOUSING
(S/N A227J-1547⇒)
FLANGE
INTERMEDIATE
(S/N A227J-1547⇒)
BRAKE
(S/N A227J-1547⇒)
REDUCER
(S/N A227J-1547⇒)
FLANGE COUPLING
(S/N A227J-1547⇒)
1524085 Flange.......................................................................................................................... 1
1 1524094 Bearing .................................................................................................................... 1
2 1523837 O-Ring ..................................................................................................................... 1
3 1524095 Seal ......................................................................................................................... 1
4 1524096 O-Ring ..................................................................................................................... 1
REDUCER
(S/N A227J-1547⇒)
END BEAMS
WEAR PADS
(⇒S/N A227J-1546)
WEAR PADS
(S/N A227J-1547⇒)
FOOTNOTES:
a ⇒ S/N A227J-1546
b S/N A227J-1547 ⇒
1475190 Box............................................................................................................................... 1
1 1476942 Box .......................................................................................................................... 1
2 1476943 Plate ........................................................................................................................ 1
3 1469321 Circuit Board............................................................................................................ 2
4 1476944 Circuit Board............................................................................................................ 1
5 1476945 Circuit Board............................................................................................................ 1
6 1469312 Support.................................................................................................................... 32
7 1476946 Bolt .......................................................................................................................... 4
8 1472365 Washer .................................................................................................................... 4
9 1472551 Clamp ...................................................................................................................... 2
10 1472329 Bolt .......................................................................................................................... 2
11 1476947 Nut........................................................................................................................... 2
12 1469318 Card......................................................................................................................... 3
13 1469314 Card......................................................................................................................... 1
14 1469313 Plate ........................................................................................................................ 4
15 1469315 Relay ....................................................................................................................... 2
16 1469316 Relay ....................................................................................................................... 6
17 a 1476948 Box .......................................................................................................................... 1
FOOTNOTES:
a S/N A227J-1501⇔S/N A227J-1546
FOOTNOTES:
a With Power Pile Slope
18-49
UNIT CODE A227
WORLD WIDE 05/2003
HYDRAULIC CIRCUIT
MAIN
1 1474995 Bracket......................................................................................................................... 1
2 1470592 Fitting........................................................................................................................... 1
3 1468078 Fitting........................................................................................................................... 2
4 1470885 Fitting........................................................................................................................... 1
5 1468140 Sensor ......................................................................................................................... 1
6 1468142 Fitting........................................................................................................................... 2
7 1472014 Plug ............................................................................................................................. 1
8 1468260 Bracket......................................................................................................................... 1
9 1468130 Bolt .............................................................................................................................. 4
10 1468265 Fitting........................................................................................................................... 4
11 1470824 Hose ............................................................................................................................ 1
12 1474998 Hose ............................................................................................................................ 1
13 1472957 Hose ............................................................................................................................ 1
14 1475003 Hose ............................................................................................................................ 1
15 1468174 Nut ............................................................................................................................... 1
16 1468145 Plug ............................................................................................................................. 1
17 1468143 Plug ............................................................................................................................. 1
18 1468141 Plug ............................................................................................................................. 1
HYDRAULIC CIRCUIT
ROTATOR
FOOTNOTES:
a Not Illustrated
HYDRAULIC SYSTEM
TELESCOPING
1 1470431 Fitting........................................................................................................................... 3
2 1476767 Fitting........................................................................................................................... 2
3 1476769 Hose ............................................................................................................................ 4
4 1476771 Fitting........................................................................................................................... 7
5 1476773 Hose ............................................................................................................................ 2
6 1472669 Hose ............................................................................................................................ 2
7 1476774 Hose ............................................................................................................................ 1
8 1472941 Hose ............................................................................................................................ 1
9 1476775 Nut ............................................................................................................................... 3
10 1476776 Plug ............................................................................................................................. 3
1 1475016 Hose.................................................................................................................... 2
FOOTNOTES:
a Not Illustrated
DIRECTIONAL VALVE
WITHOUT POWER PILE SLOPE
19 STABILIZER
19 STABILIZER
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 19
STABILIZER
DESCRIPTION PAGE
1 1473126 Fitting........................................................................................................................... 4
2 1469841 Fitting........................................................................................................................... 4
3 1469678 Fitting........................................................................................................................... 5
4 1477404 Pipe ............................................................................................................................. 4
5 1477405 Fitting........................................................................................................................... 1
6 1472012 Flange.......................................................................................................................... 8
7 1468067 Bolt .............................................................................................................................. 8
8 1468108 Nut ............................................................................................................................... 8
1 1470596 Fitting........................................................................................................................... 1
2 1477391 Valve ............................................................................................................................ 1
3 1469837 Fitting........................................................................................................................... 2
4 1469200 Fitting........................................................................................................................... 1
5 1468152 Collar ........................................................................................................................... 10
6 1468265 Fitting........................................................................................................................... 2
7 1477218 Hose ............................................................................................................................ 1
SECTION 20
LOAD MOMENT LIMITER
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
20-6
UNIT CODE A227
05/2003 WORLD WIDE
21 OPTIONS
21 OPTIONS
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 21
OPTIONS
DESCRIPTION PAGE
SECTION 21
OPTIONS (Continued)
DESCRIPTION PAGE
HR45-36L, HR45-40LS
S/N A227J-1538⇒................................................................................................................................. 21-26
18 X 33 MICHELIN
HR45-36L, HR45-40LS
⇒S/N A227J-1537................................................................................................................................. 21-24
S/N A227J-1538⇒................................................................................................................................. 21-25
21 X 25 BRIDGESTONE
⇒S/N A227J-1537 .................................................................................................................................... 21-16
S/N A227J-1538⇒ .................................................................................................................................... 21-17
21 X 25 GOOD YEAR
⇒S/N A227J-1537 .................................................................................................................................... 21-14
S/N A227J-1538⇒ .................................................................................................................................... 21-15
TOOL KIT ......................................................................................................................................................... 21-40
9 1470330 Socket.......................................................................................................................... 2
10 1470331 Valve ............................................................................................................................ 2
11 1470332 Socket.......................................................................................................................... 2
12 1470333 Valve ............................................................................................................................ 2
21-31
UNIT CODE A227
WORLD WIDE 05/2003
SOUND REDUCTION
1 1471033 Panel............................................................................................................................ 1
2 1471037 Panel............................................................................................................................ 1
3 1471040 Panel............................................................................................................................ 1
4 1471041 Panel............................................................................................................................ 3
5 1471042 Panel............................................................................................................................ 1
6 1471043 Panel............................................................................................................................ 1
7 1471044 Panel............................................................................................................................ 1
8 1471045 Plate ............................................................................................................................ 3
9 1471046 Plate ............................................................................................................................ 1
10 1471047 Rail .............................................................................................................................. 2
11 1471048 Rail .............................................................................................................................. 2
12 1471049 Guide ........................................................................................................................... AR
13 1471050 Rail .............................................................................................................................. 1
14 1471051 Rail .............................................................................................................................. 1
15 136681 Capscrew..................................................................................................................... 31
16 1469692 Bolt .............................................................................................................................. 2
17 1468223 Nut ............................................................................................................................... 2
18 1471055 Support ........................................................................................................................ 4
19 1471056 Pin ............................................................................................................................... 10
20 1471057 Bolt .............................................................................................................................. 4
21 136985 Capscrew..................................................................................................................... 3
22 1468893 Nut ............................................................................................................................... 2
23 1471060 Deflector ...................................................................................................................... 1
24 1468373 Washer ........................................................................................................................ 1
25 1469149 Washer ........................................................................................................................ 3
26 1471052 Washer ........................................................................................................................ 4
27 1471053 Plate ............................................................................................................................ 1
28 1468345 Washer ........................................................................................................................ 31
29 1471054 Panel............................................................................................................................ 1
30 1471058 Panel............................................................................................................................ 1
31 1471059 Panel............................................................................................................................ 1
32 1471061 Plate ............................................................................................................................ 1
33 1471062 Plate ............................................................................................................................ 1
34 1468115 Nut ............................................................................................................................... 31
21-37
UNIT CODE A227
WORLD WIDE 05/2003
FUEL HEATER
(S/N A227J-1547⇒)
TOOL KIT
21-42
UNIT CODE A227
05/2003 WORLD WIDE
22 NUMERICAL INDEX
UNIT CODE A227
05/2003 WORLD WIDE
SECTION 22
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
14385 9-5 12 30109 10-3 7 5-25 23 208646 10-11 3
14591 9-21 7 35504 9-5 11 5-31 4 10-13 3
14594 9-5 19 79481 10-3 18 7-11 6 208810 10-11 28
14595 9-3 34 79482 10-3 19 7-13 6 208816 10-13 18
15155 9-3 2 10-7 19 11-3 24 214195 10-13 2
15156 9-5 8 79483 10-3 21 12-17 11 221354 10-4 51
9-21 14 79976 9-17 23 12-20 10 10-7 50
9-21 17 86007 10-7 26 13-11 32 221435 10-3 14
9-23 38 10-7 36 13-48 18 221710 9-5 5
15157 9-3 30 10-11 8 13-50 22 9-17 26
9-5 17 10-13 8 14-41 22 221717 10-11 26
9-9 16 88587 10-4 51 14-43 2 10-13 26
15158 9-7 2 10-7 51 15-31 22 222440 9-5 29
9-7 17 114826 10-11 9 15-34 2 230408 10-3 27
9-21 36 10-13 9 18-31 13 233693 9-23 9
15159 9-13 14 125428 10-3 26 18-35 13 9-23 16
9-19 35 10-3 37 18-37 13 9-25 15
15224 12-9 14 10-3 47 18-46 5 235691 9-23 10
12-11 14 130625 9-5 34 18-60 11 9-25 4
15226 2-9 3 9-21 35 18-61 7 9-25 9
2-11 8 130849 10-3 20 18-65 21 241664 10-3 41
4-7 8 130850 10-3 5 21-33 15 268980 10-4 55
15316 9-3 28 130851 10-3 5 136985 2-5 31 10-8 56
10-3 4 130852 10-3 5 3-26 69 272252 10-3 15
10-7 4 132450 10-3 2 5-32 68 10-7 15
10-11 6 132451 10-3 3 5-32 74 273969 10-11 14
10-11 29 10-7 3 7-11 11 10-13 14
10-13 6 10-11 35 8-11 3 280582 10-3 12
10-13 29 10-13 41 8-13 3 10-7 12
12-5 7 12-5 3 8-19 16 286132 10-3 35
12-7 7 12-7 3 9-28 11 287816 3-17 34
15370 9-3 29 132461 10-3 28 16-7 5 5-23 34
15483 12-5 18 132462 10-3 6 16-12 14 7-10 9
12-7 18 132463 10-3 10 18-33 1 7-11 19
15860 9-3 10 132464 10-3 11 21-33 21 7-18 8
9-23 49 132465 10-3 16 140597 9-5 37 7-19 3
15894 9-13 17 10-7 16 141501 10-3 30 292501 1-12 4
16085 9-7 1 132476 10-3 13 154781 10-11 2 1-16 7
16374 9-3 1 10-7 13 10-13 3 2-9 27
16484 9-3 37 132860 17-3 13 159708 9-23 50 2-13 23
9-23 11 136681 1-5 4 163873 10-3 39 2-13 24
9-25 5 2-5 4 163874 10-3 40 2-14 3
9-25 10 2-6 15 10-7 39 3-22 6
16485 9-23 8 2-9 16 167194 10-11 40 4-5 3
9-23 17 3-9 36 167201 10-11 18 4-9 24
9-25 14 3-25 4 176134 10-3 44 4-26 3
16656 9-23 36 4-2 14 10-7 43 5-26 6
16830 9-21 38 4-5 16 177051 9-19 42 5-26 8
18545 9-21 16 4-30 11 177948 9-5 24 5-31 6
18557 9-9 17 4-34 10 9-17 25 8-9 9
18588 9-21 37 5-13 36 200469 10-11 24 8-15 17
18597 9-5 7 5-15 35 10-13 24 8-15 19
©2003 HYSTER COMPANY See Service Manual 22-1
for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
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