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PARTS

MANUAL
YARDMASTER
HR45-25, HR45-31, HR45-40LS,
HR45-40S, HR45-36L, HR45H
(A227)

CUSTOMER EDITION

1470226 ©2003 Hyster Company


05/2003
UNIT CODE A227
05/2003 WORLD WIDE

SECTIONS

1 FRAME

2 L/LS FRAME

3 SINGLE FIXED CABIN

4 SINGLE SLIDING CABIN

5 DEMARAIS CABIN

6 DENIZET CABIN

7 ENGINE(S)

8 ELECTRICAL SYSTEM

9 TRANSMISSION

10 DRIVE AXLE

11 STEERING SYSTEM

12 BRAKE SYSTEM

13 HYDRAULIC SYSTEM

14 BOOM

15 L/LS BOOM

16 WINCH

17 CONTAINER HANDLER B665

18 CONTAINER HANDLER A672

19 STABILIZER
This Parts Manual is divided into 22 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE A227
05/2003 WORLD WIDE

20 LOAD MOMENT LIMITER

21 OPTIONS

22 NUMERICAL INDEX

This Parts Manual is divided into 22 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE A227
05/2003 WORLD WIDE

TABLE OF CONTENTS

DESCRIPTION PAGE

A
ACCELERATOR CONTROL VALVE
FIXED CABIN
HR45-25, HR45-31, HR45-40S................................................................................................................... 7-18
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 7-19
ACCUMULATOR
HR45-25, HR45-31, HR45-40S .................................................................................................................... 12-12
HR45-36L, HR45-40LS................................................................................................................................. 12-14
AIR CONDITIONER
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-16
AIR CONDITIONING
SINGLE FIXED AND MOVING CAB
D/B 09/2001⇒............................................................................................................................................. 3-14
AIR FILTER........................................................................................................................................................... 7-2
ALARM ASSEMBLY ........................................................................................................................................... 8-21
AMPLIFIER
SLIDING CAB ................................................................................................................................................. 4-28
ANTI ROCKING CONTROL VALVE
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-30
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-40
ANTI TIPPING SWITCH..................................................................................................................................... 11-4

B
BASE ELECTRO VALVE .................................................................................................................................. 13-49
BATTERY............................................................................................................................................................ 8-19
BOOM
5H 8 FT. 6 IN. JIB SECTION P1-P2
HR45-36L, HR45-40LS ............................................................................................................................... 15-6
8 FT. 6 IN. JIB SECTION P1-P2-P3
HR45-25, HR45-31, HR45-40S................................................................................................................... 14-6
9 FT. 6 IN. JIB SECTION P1-P2-P3................................................................................................................ 14-4
BOOM CIRCUIT
H45-36L, HR45-40LS ................................................................................................................................... 13-18
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-16
BOOM EXTEND AND RETRACT VALVE......................................................................................................... 13-64
BOOM HEAD
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................... 15-8
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 14-8
BOOM HOIST VALVE
SHEET 1 OF 2 .............................................................................................................................................. 13-60
SHEET 2 OF 2 .............................................................................................................................................. 13-62
BOOM PIVOT BEARING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................... 15-9
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 14-9
BRAKE
S/N A227J-1547⇒ ........................................................................................................................................ 18-18
BRAKE CIRCUIT
©2003 HYSTER COMPANY See Service Manual i
for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

B (continued)

HR45-25, HR45-31, HR45-40S ...................................................................................................................... 12-2


HR45-36L, HR45-40LS................................................................................................................................... 12-3
BRAKE CONTROL CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-12
HR45-36L, HR45-40LS ............................................................................................................................. 12-24
BRAKE OIL RESERVOIR................................................................................................................................. 12-16
BUMPERS
B665................................................................................................................................................................ 17-8

C
CAB CONNECTING CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-22
CAB DOOR
LEFT HAND ...................................................................................................................................................... 1-8
RIGHT HAND.................................................................................................................................................. 1-10
SLIDING GLASS
LEFT HAND .................................................................................................................................................. 5-8
RIGHT HAND ................................................................................................................................................ 5-6
CAB RAILS
SLIDING CAB ................................................................................................................................................... 4-2
HR45-36L, HR45-40LS ................................................................................................................................. 2-6
CAB SUPPORT.................................................................................................................................................. 6-12
DEMARAIS CABIN ........................................................................................................................................... 5-5
FIXED ............................................................................................................................................................... 3-2
CABIN GLASS...................................................................................................................................................... 3-6
WIDE CAB ...................................................................................................................................................... 5-11
CABIN GLASS AND WIPERS
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-14
CABLE AND DECALS
HR45H .......................................................................................................................................................... 16-20
CABLE GUIDE
HR45H ............................................................................................................................................................ 16-8
CABLE SUPPORT
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-10
BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-11
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-10
CABLE WINDER ................................................................................................................................................ 20-3
CHARGE PUMP AND REGULATOR ................................................................................................................. 9-20
CHARGE PUMP FLANGE
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 9-27
CHASSIS BOX
LEFT HAND
HR45-25, HR45-31, HR45-40S..................................................................................................................... 1-4
HR45-36L, HR45-40LS ................................................................................................................................. 2-4
CLUTCH

ii See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

C (continued)

FORWARD...................................................................................................................................................... 9-10
FOURTH SPEED............................................................................................................................................ 9-18
LOW SPEED................................................................................................................................................... 9-16
REVERSE AND 2ND SHAFT ......................................................................................................................... 9-14
THIRD SPEED................................................................................................................................................ 9-12
COLD CLIMATE KIT......................................................................................................................................... 21-36
, 5-27 3-10
CONSOLE ..................................................................................................................................................................
CONTROL BOX................................................................................................................................................ 18-47
CONTROL BOX MOUNTING ........................................................................................................................... 18-48
CONTROL CIRCUIT
HR45H ............................................................................................................................................................ 16-2
CONTROL SWITCH
HR45H .......................................................................................................................................................... 16-21
CONTROL SWITCHES ...................................................................................................................................... 8-24
CONTROL VALVE ASSEMBLY ........................................................................................................................ 13-58
HR45H .......................................................................................................................................................... 16-18
CONTROL VALVE ATTACHING PARTS
H45-36L, H45-40LS ...................................................................................................................................... 13-40
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-38
CONTROL VALVE RELIEF SECTION ............................................................................................................. 13-68
CONTROLLER
APC 100.......................................................................................................................................................... 8-18
CONVERTOR HOUSING ASSEMBLY ................................................................................................................. 9-2
COOLING CIRCUIT DRIVE AXLE
H45-36L, HR45-40LS ................................................................................................................................... 10-20
HR45-25, HR45-31, HR45-40S .................................................................................................................... 10-18
COUNTERWEIGHT ............................................................................................................................................. 1-3
CYLINDER POWER PILE SLOPE ................................................................................................................... 18-62

D
DAMPENING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-20
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-24
DAMPING CYLINDER
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-21
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-25
DERRICKING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-18
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-22
DERRICKING CYLINDER
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-22
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-26
DERRICKING CYLINDER CONNECTIONS
H45-36L, HR45-40LS ................................................................................................................................... 15-16
DIFFERENTIAL AND PARK BRAKE

©2003 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

D (continued)

S/N A227J-1501⇔S/N A227J-1516 ............................................................................................................... 10-2


S/N A227J-1517⇒ .......................................................................................................................................... 10-6
DIRECTIONAL VALVE
WITHOUT POWER PILE SLOPE................................................................................................................. 18-66
DISPLAY AND PRINTER ................................................................................................................................... 20-4
DOORS AND STORAGE COVERS
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-10
DRIVE AXLE AND END DRIVE
S/N A227J-1501⇔S/N A227J-1516 ............................................................................................................. 10-10
S/N A227J-1517⇒ ........................................................................................................................................ 10-12
DRIVE AXLE CONNECTIONS ........................................................................................................................ 10-14
DRIVE AXLE U-JOINT .................................................................................................................................... 10-15
H45-36L, HR45-40LS ................................................................................................................................... 10-16
DRIVE TIRE AND WHEEL
18 X 25 BRIDESTONE
HR45-36L, HR45-40LS ............................................................................................................................. 21-13
18 X 25 GOODYEAR
HR45-25, HR45-31, HR45-40S................................................................................................................... 21-5
18 X 25 MICHELIN
HR45-25, HR45-31, HR45-40S................................................................................................................... 21-7
18 X 25 PLAIN
HR45-25, HR45-31, HR45-40S................................................................................................................. 21-11
18 X 33 BRIDESTONE
HR45-36L, HR45-40LS ............................................................................................................................... 21-6
18 X 33 GOODYEAR
HR45-36L, HR45-40LS
S/N A227J-1538⇒................................................................................................................................... 21-9
18 X 33 MICHELIN
HR45-36L, HR45-40LS ............................................................................................................................... 21-8
21 X 25 BRIDESTONE ................................................................................................................................... 21-4
21 X 25 GOOD YEAR..................................................................................................................................... 21-3

E
ELECTRIC CONTROL VALVE
ELECTRONIC INCHING................................................................................................................................. 9-22
ELECTRICAL
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-28
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-39
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-28
ELECTRICAL SYSTEM
POWER PILE SLOPE................................................................................................................................... 17-28
WITHOUT POWER PILE SLOPE................................................................................................................. 17-26
END BEAMS .................................................................................................................................................... 18-30
ENGINE COMPONENTS ..................................................................................................................................... 7-8
ENGINE CONNECTIONS .................................................................................................................................... 7-7
ENGINE COOLING SYSTEM ............................................................................................................................ 7-12

iv See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

E (continued)

ENGINE MOUNTING ........................................................................................................................................... 7-4


EXHAUST............................................................................................................................................................. 7-3
EXTENSION CABLE SUPPORT...................................................................................................................... 18-40
EXTENSION CYLINDER ASSEMBLY.............................................................................................................. 17-22

F
FAN MOTOR ...................................................................................................................................................... 7-16
FILTER BRAKE RETURN ................................................................................................................................ 12-21
FILTER PUMP CIRCUIT
HR45-36L, HR45-40LS................................................................................................................................... 9-28
FILTER TRANSMISSION OIL
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 9-26
FIREWALL PLATE...................................................................................................................................................... , 5-26 3-22
FITTINGS
BOOM AND ATTACHMENT
B665 ............................................................................................................................................................ 17-9
FLANGE
INTERMEDIATE
S/N A227J-1547⇒ .................................................................................................................................... 18-16
FLANGE COUPLING
S/N A227J-1547⇒ ........................................................................................................................................ 18-24
FLOOR PLATES AND COVERS .......................................................................................................................... 5-2
FIXED ............................................................................................................................................................... 3-4
SLIDING CAB
WIDE
S/N A227J--1514⇒.................................................................................................................................... 6-6
WIDE FIXED CAB
S/N A227J-1514⇒ ........................................................................................................................................ 6-2
FRAME
HR45-25, HR45-31, HR45-40S ........................................................................................................................ 1-2
HR45-36L, HR45-40LS..................................................................................................................................... 2-2
FUEL HEATER
S/N A227J-1547⇒ ........................................................................................................................................ 21-38
FUSE BOX.......................................................................................................................................................... 7-10
FUSE PLATE ...................................................................................................................................................... 8-22

G
GEAR HOUSING
S/N A227J-1547⇒ ........................................................................................................................................ 18-14
GEAR SHAFT HOUSING
S/N A227J-1547⇒ ........................................................................................................................................ 18-22
GENERAL RETURN CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-23
SLIDING CAB ................................................................................................................................................. 4-14
HR45-36L, HR45-40LS ............................................................................................................................. 13-24

©2003 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

H
HOOD
HR45-25, HR45-31, HR45-40S ........................................................................................................................ 1-6
HYDRAULIC CIRCUIT
CEC ................................................................................................................................................................ 20-2
MAIN ............................................................................................................................................................. 18-50
ROTATOR...................................................................................................................................................... 18-52
SIDE-SHIFT .................................................................................................................................................. 18-58
TWISTLOCKS............................................................................................................................................... 18-56
HYDRAULIC CIRCUIT STABILIZER
HR45-40LS ................................................................................................................................................... 19-10
HR45-40S ..................................................................................................................................................... 19-11
HYDRAULIC CONTROL CIRCUIT
HR45-40LS ..................................................................................................................................................... 19-2
HR45-40S ....................................................................................................................................................... 19-4
HYDRAULIC CONTROL VALVE
HYDRAULIC INCHING ................................................................................................................................... 9-24
HYDRAULIC COOLING SYSTEM
BRAKE OIL ................................................................................................................................................... 13-53
HYDRAULIC OIL .......................................................................................................................................... 13-52
SHEET 1 OF 2
⇒S/N A227-1511 ........................................................................................................................................ 13-4
SHEET 2 OF 2
S/N A227-1512⇒ ........................................................................................................................................ 13-6
HYDRAULIC FILTER ........................................................................................................................................ 13-56
HYDRAULIC LIFTING JACK ............................................................................................................................ 21-34
HYDRAULIC MOTOR SUPPORT
HR45-36L, HR45-40LS................................................................................................................................... 2-12
HYDRAULIC PENDULAR CYLINDER
WITH POWER PILE SLOPE ........................................................................................................................ 17-39
HYDRAULIC RADIATOR .................................................................................................................................... 13-8
HYDRAULIC STOP KIT
B665
OPTIONAL .................................................................................................................................................. 17-4
HYDRAULIC SUPPLY CIRCUIT
HR45-40LS ................................................................................................................................................... 19-12
HR45-40S ..................................................................................................................................................... 19-13
HYDRAULIC SYSTEM
PILE SLOPE ................................................................................................................................................. 18-57
TELESCOPING ............................................................................................................................................ 18-54
WITH POWER PILE SLOPE ........................................................................................................................ 17-32
WITHOUT POWER PILE SLOPE................................................................................................................. 17-30
HYDRAULIC TUBING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................... 15-4
BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-36
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-32
HYDRAULIC TUBING TELESCOPING
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-16

vi See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

H (continued)

HYDRAULIC VALVE
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-32
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-42

I
INSTRUMENT PANEL........................................................................................................................................ 8-14
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-24

J
JUNCTION BLOCK
BOOM AND ATTACHMENT.......................................................................................................................... 13-48
JOYSTICK..................................................................................................................................................... 13-46

L
LABELS .............................................................................................................................................................. 1-14
LEAK OIL CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-26
HR45-36L, HR45-40LS................................................................................................................................. 13-28
SLIDING CAB ................................................................................................................................................. 4-16
LIGHTS
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-35
HR45-25, HR45-31, HR45-40S ............................................................................................................................ , 14-448-10
HR45-36L, HR45-40LS................................................................................................................................... 8-12
LIMIT SWITCH
27 DEGREES
HR45-31, HR45-40S ................................................................................................................................... 1-16
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 1-12
HR45-36L, HR45-40LS................................................................................................................................... 2-14
SLIDING CAB ................................................................................................................................................. 4-26
LIMIT SWITCH MOUNTING
HR45-40LS ................................................................................................................................................... 19-14
HR45-40S ..................................................................................................................................................... 19-16
LOAD SENSING CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-32
HR45-36L, HR45-40LS................................................................................................................................. 13-33
SLIDING CAB ................................................................................................................................................. 4-20
LOAD SENSING SWITCH ............................................................................................................................... 13-45
LOWER LIMIT SWITCH
HR45H .......................................................................................................................................................... 16-16

M
MAIN PUMP ..................................................................................................................................................... 13-71
MAIN PUMP ATTACHING PARTS .................................................................................................................... 13-42
MAIN PUMP CIRCUIT........................................................................................................................................ 13-9
MAIN PUMP CONTROL VALVE....................................................................................................................... 13-70
MAIN VALVE

©2003 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

M (continued)

SPREADER TYPE........................................................................................................................................ 17-16


MAINFRAME
B665................................................................................................................................................................ 17-2

O
OIL COOLER SOLENOID VALVE .................................................................................................................... 13-54
OIL RETURN MANIFOLD ................................................................................................................................ 13-14

P
PARK BRAKE
⇒S/N A227J-1526 .......................................................................................................................................... 12-8
S/N A227J-1527⇒ ........................................................................................................................................ 12-10
PARK BRAKE CIRCUIT
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................. 12-22
OPTION....................................................................................................................................................... 4-11
PARK BRAKE CONTROL VALVE
HR45-36L, HR45-40LS................................................................................................................................. 12-20
SLIDING CAB ................................................................................................................................................. 4-34
PARK BRAKE SOLENOID VALVE ........................................................................................................................... , 12-174-30
PEDAL ARRANGEMENT ................................................................................................................................... 3-16
FIXED CAB
HR45-25, HR45-31, HR45-40S................................................................................................................... 5-22
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 5-24
WIDE
S/N A227J-1514⇒................................................................................................................................... 6-22
WIDE FIXED CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-20
PILOT CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-21
HR45-36L, HR45-40LS................................................................................................................................. 13-22
SLIDING CAB ................................................................................................................................................. 4-18
PILOT LINES
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................. 13-34
PRESSURE SWITCH
H45-36L, HR45-40LS ................................................................................................................................... 13-20
PULLEY BLOCK
HR45H ............................................................................................................................................................ 16-6
PUMP DRIVE AND SHAFT.................................................................................................................................. 9-6
PUMP DRIVE SHAFT ...................................................................................................................................... 13-44

R
RADIATOR
S/N A227J-1501⇔S/N A227J-1511 ............................................................................................................... 7-14
S/N A227J-1512⇒ .......................................................................................................................................... 7-15
REDUCER
S/N A227J-1547⇒ ..............................................................................................................................................
, 18-26
18-20

viii See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

R (continued)

RELAY
IC 5 ................................................................................................................................................................. 8-26
RELAY AND PRINTED CIRCUIT
IC 4, IC 2......................................................................................................................................................... 8-27
RESERVOIRS ............................................................................................................................................................, 5-30 3-24
ROOF COWLING ............................................................................................................................................... 8-16
ROTATION VALVE ASSEMBLY
DUAL SPEED ............................................................................................................................................... 17-14
ROTATOR ASSEMBLY
⇒S/N A227J-1546 .......................................................................................................................................... 18-4
S/N A227J-1547⇒ .......................................................................................................................................... 18-6
WITH POWER PILE SLOPE ........................................................................................................................ 17-20
WITHOUT POWER PILE SLOPE................................................................................................................. 17-18
ROTATOR BRAKE RELEASE VALVE .............................................................................................................. 18-61
ROTATOR FRAME.............................................................................................................................................. 18-3
ROTATOR MOTOR AND TRANSMISSION ASSEMBLY
B665.............................................................................................................................................................. 17-10
ROTATOR MOTOR TRANSMISSION
⇒S/N A227J-1546 .......................................................................................................................................... 18-8
S/N A227J-1547⇒ ........................................................................................................................................ 18-12
ROTATOR VALVE ............................................................................................................................................. 18-60
ROTATOR VALVE ASSEMBLY
WITH POWER PILE SLOPE ........................................................................................................................ 17-40

S
, 6-13 3-18
SEAT...........................................................................................................................................................................
DEMARAIS CABIN ......................................................................................................................................... 5-10
SERVICE BRAKE
OIL COOLED BRAKE
⇒S/N A227J-1526 ...................................................................................................................................... 12-4
S/N A227J-1527⇒ ...................................................................................................................................... 12-6
SERVICE BRAKE CONTROL VALVE
HR45-36L, HR45-40LS................................................................................................................................. 12-19
SLIDING CAB ................................................................................................................................................. 4-32
SIDE-SHIFT CABLE SUPPORT
⇒S/N A227J-1546 ........................................................................................................................................ 18-41
S/N A227J-1547⇒ ........................................................................................................................................ 18-42
SIDE-SHIFT CYLINDER ........................................................................................................................................ , 18-59 17-12
SIDE-SHIFT CYLINDER VALVE ...................................................................................................................... 18-68
SLIDING BLOCKS
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
⇒S/N A227J-1546................................................................................................................................. 15-24
S/N A227J-1547⇒................................................................................................................................. 15-26
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1546 .................................................................................................................................... 14-28
S/N A227J-1547⇒ .................................................................................................................................... 14-30
SLIDING CAB CIRCUIT
HR45-36L, HR45-40LS................................................................................................................................. 13-36

©2003 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

S (continued)

SLIDING FRAME.................................................................................................................................................. 4-4


HR45-36L, HR45-40LS................................................................................................................................... 2-10
SOLENOID VALVE
SLIDING CAB .......................................................................................................................................................
, 13-514-29
SOLENOID VALVE BANK
HR45-40LS ..................................................................................................................................................... 19-6
HR45-40S ....................................................................................................................................................... 19-8
SOLENOID VALVE GROUP
HR45H .......................................................................................................................................................... 16-17
SOUND REDUCTION ...................................................................................................................................... 21-32
SPEED CONTROL............................................................................................................................................. 7-11
SPREADER CONTROL VALVE ....................................................................................................................... 18-64
SPREADER FRAME
WITH POWER PILE SLOPE ........................................................................................................................ 18-28
WITHOUT POWER PILE SLOPE................................................................................................................. 18-29
SPREADER LIGHTS........................................................................................................................................ 18-46
SPREADER VALVE.......................................................................................................................................... 13-66
STABILIZER CYLINDER .................................................................................................................................. 19-18
STABILIZER MOUNTING................................................................................................................................. 19-17
STEER AXLE
HR45-25........................................................................................................................................................ 11-10
HR45-31, H45-36L, HR45-40LS, HR45-40S ................................................................................................ 11-12
STEER AXLE ASSEMBLY
HR45-25.......................................................................................................................................................... 11-6
HR45-31, HR45-36L, HR45-40LS, HR45-40S................................................................................................ 11-8
STEER TIRE AND WHEEL
18 X 25 BRIDESTONE
HR45-25, HR45-31, HR45-40S
S/N A227J-1538⇒................................................................................................................................. 21-30
18 X 25 BRIDGESTONE
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1537................................................................................................................................. 21-29
18 X 25 GOOD YEAR
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1537................................................................................................................................. 21-18
S/N A227J-1538⇒................................................................................................................................. 21-19
18 X 25 LISSE
S/N A227J-1538⇒ .................................................................................................................................... 21-28
18 X 25 MICHELIN
HR45-24, HR45-31, HR45-40S
S/N A227J-1538⇒................................................................................................................................. 21-23
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1537................................................................................................................................. 21-22
18 X 25 PLAIN
HR45-25, HR45-31, HR45-40S................................................................................................................. 21-27
18 X 33 BRIDESTONE
HR45-36L, HR45-40LS
S/N A227J-1538⇒................................................................................................................................. 21-21
18 X 33 BRIDGESTONE
HR45-36L, HR45-40LS
x See Service Manual ©2003 HYSTER COMPANY
for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

S (continued)

⇒S/N A227J-1537................................................................................................................................. 21-20


18 X 33 GOODYEAR
HR45-36L, HR45-40LS
S/N A227J-1538⇒................................................................................................................................. 21-26
18 X 33 MICHELIN
HR45-36L, HR45-40LS
⇒S/N A227J-1537................................................................................................................................. 21-24
S/N A227J-1538⇒................................................................................................................................. 21-25
21 X 25 BRIDGESTONE
⇒S/N A227J-1537 .................................................................................................................................... 21-16
S/N A227J-1538⇒ .................................................................................................................................... 21-17
21 X 25 GOOD YEAR
⇒S/N A227J-1537 .................................................................................................................................... 21-14
S/N A227J-1538⇒ .................................................................................................................................... 21-15
STEERING CIRCUIT
H45-36L, HR45-40LS ................................................................................................................................... 13-12
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-10
SLIDING CAB ................................................................................................................................................. 4-24
STEERING COLUMN......................................................................................................................................... 11-2
STORAGE COVERS ............................................................................................................................................ 5-4
D/B 09/2001⇒ ................................................................................................................................................ 3-20
⇒D/B 09/2001 ................................................................................................................................................ 3-19
SUPPORT SLIDING FRAME ............................................................................................................................... 4-6
HR45-36L, HR45-40LS..................................................................................................................................... 2-8
SUPPORT SLIDING MOTOR............................................................................................................................... 4-8

T
TELESCOPING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
⇒S/N A227J-1546................................................................................................................................. 15-11
S/N A227J-1547⇒................................................................................................................................. 15-12
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1546................................................................................................................................. 14-12
S/N A227J-1547⇒................................................................................................................................. 14-13
TELESCOPING CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-30
HR45-36L, HR45-40LS................................................................................................................................. 13-31
THROTTLE CONTROL VALVES ........................................................................................................................ 7-17
TOOL KIT ......................................................................................................................................................... 21-40
TORQUE CONVERTOR AND DRIVE PLATE ...................................................................................................... 9-8
TRANSMISSION CASE AND REAR COVER ...................................................................................................... 9-4
TRANSMISSION TELESCOPING MOTOR ..................................................................................................... 18-32
TUBING TELESCOPIC CYLINDER
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-14
BOOM 8 FT. 6 IN.
HR45-24, HR45-31, HR45-40S

©2003 HYSTER COMPANY See Service Manual xi


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

T (continued)

S/N A227J-1547⇒................................................................................................................................. 14-19


HR45-25, HR45-31, HR45-40S................................................................................................................. 14-21
⇒S/N A227J-1546................................................................................................................................. 14-18
TWIST LOCK ARRANGEMENT....................................................................................................................... 17-34
, 18-38
TWIST LOCK ASSEMBLY...................................................................................................................................... 17-36
TWIST LOCK CYLINDER ................................................................................................................................ 17-38
TWIST LOCK INDICATOR LIGHTS
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-34
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-43

V
VENTILATION
SINGLE FIXED AND MOVING CAB
⇒D/B 09/2001............................................................................................................................................. 3-12
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 5-20
WIDE FIXED CAB
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1512................................................................................................................................... 5-16
S/N A227J-1513⇒................................................................................................................................... 5-18

W
WEAR PADS
B665................................................................................................................................................................ 17-6
⇒S/N A227J-1546 ........................................................................................................................................ 18-34
S/N A227J-1547⇒ ........................................................................................................................................ 18-36
WINCH
HR45H .......................................................................................................................................................... 16-12
WINCH ATTACHING PARTS
HR45H
⇒S/N A227J-1546 ...................................................................................................................................... 16-9
S/N A227J-1547⇒ .................................................................................................................................... 16-10
WINCH CIRCUIT
HR45H ............................................................................................................................................................ 16-4
WINCH REDUCTION GEAR
HR45H .......................................................................................................................................................... 16-14
WINDSHIELD WIPERS........................................................................................................................................ 3-8
FIXED CAB
HR45-25, HR45-31, HR45-40S................................................................................................................... 5-12
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 5-14
WIRE HARNESS
CAB
HR45-25, HR45-31, HR45-40S..................................................................................................................... 8-4
ENGINE ............................................................................................................................................................ 8-6
MAIN ............................................................................................................................................................. 18-44
MAIN FRAME
HR45-25, HR45-31, HR45-40S..................................................................................................................... 8-2

xii See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

W (continued)

HR45-36L, HR45-40LS ................................................................................................................................. 8-3


SENSORS .................................................................................................................................................... 18-45
SLIDING CAB ................................................................................................................................................. 4-10
TRANSMISSION............................................................................................................................................... 8-8

©2003 HYSTER COMPANY See Service Manual xiii


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPROM Electrically Programmable Read Only
Memory V Volts

xiv See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

©2003 HYSTER COMPANY See Service Manual xv


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.

3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index on Page 22-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

xvi See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2003 HYSTER COMPANY See Service Manual xvii


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1470228

Service Manual (Complete) .................................................................................................. 1470227

Parts Manual .......................................................................................................................... 1470226

xviii See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

1 FRAME

1 FRAME
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 1
FRAME

DESCRIPTION PAGE

CAB DOOR
LEFT HAND ...................................................................................................................................................... 1-8
RIGHT HAND.................................................................................................................................................. 1-10
CHASSIS BOX
LEFT HAND
HR45-25, HR45-31, HR45-40S..................................................................................................................... 1-4
COUNTERWEIGHT ............................................................................................................................................. 1-3
FRAME
HR45-25, HR45-31, HR45-40S ........................................................................................................................ 1-2
HOOD
HR45-25, HR45-31, HR45-40S ........................................................................................................................ 1-6
LABELS .............................................................................................................................................................. 1-14
LIMIT SWITCH
27 DEGREES
HR45-31, HR45-40S ................................................................................................................................... 1-16
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 1-12

©2003 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FRAME (Figure 1-1)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468878 Frame .......................................................................................................................... 1


1 1488109 Frame (RS) .................................................................................................................. 1

1-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

COUNTERWEIGHT (Figure 1-2)

ITEM PART NO. DESCRIPTION QTY


1 1468953 Counterweight (HR45-25)............................................................................................ 1
1 1471912 Counterweight (HR45-31, HR45-36L, HR45-40LS)..................................................... 1
2 1471913 Counterweight (HR45-40S) ......................................................................................... 1
3 1468954 Counterweight (HR45H) .............................................................................................. 1
4 1468955 Bolt .............................................................................................................................. 4
5 1468956 Nut ............................................................................................................................... 4
6 1468957 Nut ............................................................................................................................... 4
7 1468958 Washer ........................................................................................................................ 4
8 1468959 Capscrew..................................................................................................................... 4
9 1468960 Washer ........................................................................................................................ 4

©2003 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CHASSIS BOX (Figure 1-3)


LEFT HAND
HR45-25, HR45-31, HR45-40S

1-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CHASSIS BOX
LEFT HAND
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468879 Housing ....................................................................................................................... 1


2 1468880 Grill .............................................................................................................................. 1
3 1468345 Washer ........................................................................................................................ 14
4 136681 Capscrew..................................................................................................................... 14
5 1468114 Washer ........................................................................................................................ 14
6 1468884 Grill .............................................................................................................................. 1
7 1488545 Washer ........................................................................................................................ 10
8 1468886 Bolt .............................................................................................................................. 20
9 1468887 Step ............................................................................................................................. 2
10 1468888 Bolt .............................................................................................................................. 9
11 1475742 Step ............................................................................................................................. 1
12 1527450 Rail .............................................................................................................................. 1
13 1468893 Nut ............................................................................................................................... 18
14 1468894 Screw........................................................................................................................... 18
15 1468895 Mirror ........................................................................................................................... 1
16 1468896 Bracket......................................................................................................................... 1
17 1468897 Screw........................................................................................................................... 2
18 1468898 Plate ............................................................................................................................ 1
19 1468899 Screw........................................................................................................................... 4
20 1468900 Catch ........................................................................................................................... 4
21 1468901 Fitting........................................................................................................................... 4
22 1468902 Grill .............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 1-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HOOD (Figure 1-4)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1488548 Cover ........................................................................................................................... 1


2 1468934 Catch ........................................................................................................................... 3
3 1480298 Cover ........................................................................................................................... 1
4 1468224 Bolt .............................................................................................................................. 6
5 1468223 Nut ............................................................................................................................... 6
6 1488549 Plate ............................................................................................................................ 1
7 1488550 Bolt .............................................................................................................................. 4
8 1468115 Nut ............................................................................................................................... 4

1-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

1-7
UNIT CODE A227
WORLD WIDE 05/2003

CAB DOOR (Figure 1-5)


LEFT HAND

1-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CAB DOOR
LEFT HAND

ITEM PART NO. DESCRIPTION QTY

1475949 Door Assembly (LH) .................................................................................................... 1


1 1469058 Fitting....................................................................................................................... 2
2 1469059 Washer .................................................................................................................... 2
3 1469060 Hinge (LH) ............................................................................................................... 2
4 1469061 Cylinder ................................................................................................................... 1
5 1469062 Handle ..................................................................................................................... 1
6 1475946 Glass (LH) ............................................................................................................... 1
7 1475947 Frame ...................................................................................................................... 1
8 1469065 Lock......................................................................................................................... 1
9 1469066 Catch ....................................................................................................................... 1
10 1469067 Strap........................................................................................................................ 1
11 1469068 Pin ........................................................................................................................... 1
12 1469069 Ring ......................................................................................................................... 4
13 1469070 Seal ......................................................................................................................... 1
14 1469071 Link.......................................................................................................................... 2
15 1475948 Glass ....................................................................................................................... 1
16 1469073 Bolt .......................................................................................................................... 4
17 1469074 Washer .................................................................................................................... 4
18 1469075 Bolt .......................................................................................................................... 2
19 1469076 Bolt .......................................................................................................................... 2
20 1469077 Bolt .......................................................................................................................... 1
21 1469078 Washer .................................................................................................................... 1
22 1469079 Washer .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CAB DOOR (Figure 1-6)


RIGHT HAND

1-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CAB DOOR
RIGHT HAND

ITEM PART NO. DESCRIPTION QTY

1477173 Door Assembly (RH).................................................................................................... 1


1 1469058 Fitting....................................................................................................................... 2
2 1469059 Washer .................................................................................................................... 2
3 1469084 Hinge ....................................................................................................................... 2
4 1469061 Cylinder ................................................................................................................... 1
5 1469062 Handle ..................................................................................................................... 1
6 1476395 Glass (RH)............................................................................................................... 1
7 1476396 Frame ...................................................................................................................... 1
8 1476398 Lock......................................................................................................................... 1
9 1469066 Catch ....................................................................................................................... 1
10 1469067 Strap........................................................................................................................ 1
11 1469068 Pin ........................................................................................................................... 1
12 1469069 Ring ......................................................................................................................... 4
13 1469070 Seal ......................................................................................................................... 1
14 1469071 Link.......................................................................................................................... 2
15 1476400 Glass ....................................................................................................................... 1
16 1469073 Bolt .......................................................................................................................... 4
17 1469074 Washer .................................................................................................................... 4
18 1469075 Bolt .......................................................................................................................... 2
19 1469076 Bolt .......................................................................................................................... 2
20 1469077 Bolt .......................................................................................................................... 1
21 1469079 Washer .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LIMIT SWITCH (Figure 1-7)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1480287 Cam ............................................................................................................................. 1


2 1471897 Bolt .............................................................................................................................. 1
3 1470942 Nut ............................................................................................................................... 1
4 292501 Capscrew..................................................................................................................... 2
5 1468159 Washer ........................................................................................................................ 2
6 1468262 Nut ............................................................................................................................... 2
6 1470943 Switch .......................................................................................................................... 1
7 1470601 Gland ........................................................................................................................... 1

1-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

1-13
UNIT CODE A227
WORLD WIDE 05/2003

LABELS (Figure 1-8)

1-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

LABELS

ITEM PART NO. DESCRIPTION QTY

1 1507007 Label (HR40-25) .......................................................................................................... 2


2 1507008 Label (HR45-31) .......................................................................................................... 2
3 1507009 Label (HR45-40S)........................................................................................................ 2
4 1507010 Label (HR45-36L) ........................................................................................................ 2
5 1507011 Label (HR45-40LS)...................................................................................................... 2
6 1507012 Label (Yardmaster) ...................................................................................................... 3
7 1507013 Label (Hyster) (Black) .................................................................................................. 2
8 1507039 Label (Hyster) (Black) .................................................................................................. 1
9 1507014 Label (Hyster) (Black) .................................................................................................. 1
10 1507015 Label (Hyster) (White) ................................................................................................. 3
11 1507017 Label (25KM/U) ........................................................................................................... 1
12 1507018 Label (Tire Pressure) ................................................................................................... 4
13 a .. . . . Label (Capacity Chart)................................................................................................. 1
14 1507023 Label (Tire Pressure) ................................................................................................... 2
15 1507024 Label (Rotation/Extension) .......................................................................................... 1
16 1507025 Label (Twistlock On) .................................................................................................... 1
17 1507026 Label (Check Rotator Bolts)......................................................................................... 1
18 1507027 Label (Check Security) ................................................................................................ 1
19 1507028 Label (Wheel Nut Torque)............................................................................................ 1
20 1491187 Safety Tread................................................................................................................. 5
21 1507030 Label (Accumulator)..................................................................................................... 1
22 1507031 Label (Radiator Cap) ................................................................................................... 1
23 1507033 Label (Lifting Point) ...................................................................................................... 1
24 1507034 Label (Spreader Lift Point)........................................................................................... 1
25 1507035 Label (Warning) ........................................................................................................... 1
26 1507037 Label (Boom Lift Point) ................................................................................................ 1

FOOTNOTES:
a See Your Local Hyster Dealer

©2003 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LIMIT SWITCH (Figure 1-9)


27 DEGREES
HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1480287 Cam ............................................................................................................................. 1


2 1470946 Plate ............................................................................................................................ 1
3 1471897 Bolt .............................................................................................................................. 2
4 1469857 Washer ........................................................................................................................ 5
5 1470942 Nut ............................................................................................................................... 2
6 1470943 Switch .......................................................................................................................... 1
7 292501 Capscrew..................................................................................................................... 2
8 1468159 Washer ........................................................................................................................ 2
9 1468262 Nut ............................................................................................................................... 2
10 1470601 Gland ........................................................................................................................... 1
11 a 1470947 Switch .......................................................................................................................... 1
12 a 1480290 Switch .......................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

1-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

2 L/LS FRAME

2 L/LS FRAME
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 2
L/LS FRAME

DESCRIPTION PAGE

CAB RAILS
SLIDING CAB
HR45-36L, HR45-40LS ................................................................................................................................. 2-6
CHASSIS BOX
LEFT HAND
HR45-36L, HR45-40LS ................................................................................................................................. 2-4
FRAME
HR45-36L, HR45-40LS..................................................................................................................................... 2-2
HYDRAULIC MOTOR SUPPORT
HR45-36L, HR45-40LS................................................................................................................................... 2-12
LIMIT SWITCH
HR45-36L, HR45-40LS................................................................................................................................... 2-14
SLIDING FRAME
HR45-36L, HR45-40LS................................................................................................................................... 2-10
SUPPORT SLIDING FRAME
HR45-36L, HR45-40LS..................................................................................................................................... 2-8

©2003 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FRAME (Figure 2-1)


HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1475739 Frame .......................................................................................................................... 1

2-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

2-3
UNIT CODE A227
WORLD WIDE 05/2003

CHASSIS BOX (Figure 2-2)


LEFT HAND
HR45-36L, HR45-40LS

2-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CHASSIS BOX
LEFT HAND
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1468879 Housing ....................................................................................................................... 1


2 1468880 Grill .............................................................................................................................. 1
3 1468345 Washer ........................................................................................................................ 14
4 136681 Capscrew..................................................................................................................... 14
5 1468114 Washer ........................................................................................................................ 14
6 1468884 Grill .............................................................................................................................. 1
7 1488545 Washer ........................................................................................................................ 10
8 1468886 Bolt .............................................................................................................................. 20
9 1468887 Step ............................................................................................................................. 2
10 1468888 Bolt .............................................................................................................................. 9
11 1468224 Bolt .............................................................................................................................. 4
12 1468223 Nut ............................................................................................................................... 4
13 1475741 Frame .......................................................................................................................... 1
14 1475742 Step ............................................................................................................................. 1
15 1527450 Rail .............................................................................................................................. 1
16 1468893 Nut ............................................................................................................................... 8
17 1475743 Ramp ........................................................................................................................... 1
18 1468894 Screw........................................................................................................................... 9
19 1475744 Platform ....................................................................................................................... 1
20 1468895 Mirror ........................................................................................................................... 1
21 1468896 Bracket......................................................................................................................... 1
22 1468897 Screw........................................................................................................................... 2
23 1468898 Plate ............................................................................................................................ 1
24 1468899 Screw........................................................................................................................... 8
25 1468900 Catch ........................................................................................................................... 4
26 1468901 Fitting........................................................................................................................... 4
27 1468902 Grill .............................................................................................................................. 1
28 1470558 Bolt .............................................................................................................................. 6
29 1469857 Washer ........................................................................................................................ 6
30 1470942 Nut ............................................................................................................................... 6
31 136985 Capscrew..................................................................................................................... 4
32 1472097 Bolt .............................................................................................................................. 1
33 1468893 Nut ............................................................................................................................... 5
34 1475747 Step ............................................................................................................................. 1
35 1468907 Washer ........................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CAB RAILS (Figure 2-3)


SLIDING CAB
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1475754 Rail .............................................................................................................................. 1


2 1475755 Rail .............................................................................................................................. 1
3 1468941 Nut ............................................................................................................................... 20
4 1470953 Stop ............................................................................................................................. 2
5 1470954 Bolt .............................................................................................................................. 4
6 1470955 Nut ............................................................................................................................... 4
7 1475756 Spacer ......................................................................................................................... 25
8 1470957 Plate ............................................................................................................................ 1
9 1470958 Plate ............................................................................................................................ 1
10 1470959 Plate ............................................................................................................................ 1
11 1470960 Plate ............................................................................................................................ 1
12 1470961 Plate ............................................................................................................................ 1
13 1475757 Plate ............................................................................................................................ 1
14 1470962 Cover ........................................................................................................................... 1
15 136681 Capscrew..................................................................................................................... 4
16 1468223 Nut ............................................................................................................................... 4

2-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

2-7
UNIT CODE A227
WORLD WIDE 05/2003

SUPPORT SLIDING FRAME (Figure 2-4)


HR45-36L, HR45-40LS

2-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SUPPORT SLIDING FRAME


HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1475771 Frame .......................................................................................................................... 1


2 1475772 Bar ............................................................................................................................... 2
3 15226 Cotter Pin..................................................................................................................... 2
4 1468951 Washer ........................................................................................................................ 2
5 1470963 Chain ........................................................................................................................... 1
6 1468371 Support ........................................................................................................................ 8
7 1469149 Washer ........................................................................................................................ 8
8 1468893 Nut ............................................................................................................................... 8
9 1468262 Nut ............................................................................................................................... 2
10 1470965 Pin ............................................................................................................................... 8
11 1470966 Bearing ........................................................................................................................ 8
12 1470967 Washer ........................................................................................................................ 8
13 1470968 Nut ............................................................................................................................... 8
14 1470969 Shock Absorber ........................................................................................................... 2
15 1468223 Nut ............................................................................................................................... 2
16 136681 Capscrew..................................................................................................................... 4
17 1468114 Washer ........................................................................................................................ 4
18 1470973 Bolt .............................................................................................................................. 4
19 1468941 Nut ............................................................................................................................... 4
20 1470975 Support ........................................................................................................................ 1
21 1470940 Bolt .............................................................................................................................. 2
22 1469857 Washer ........................................................................................................................ 2
23 1468174 Nut ............................................................................................................................... 4
24 1470979 Pin ............................................................................................................................... 1
25 1470635 Cotter Pin..................................................................................................................... 1
26 1470943 Switch .......................................................................................................................... 1
27 292501 Capscrew..................................................................................................................... 2
28 .. . . . Valve Assembly (☞ Figure 4-16) ............................................................................... 1
29 .. . . . Motor (☞ Figure 2-6) ................................................................................................. 1
30 1527474 Chain Kit (Not Illustrated)............................................................................................. 2

©2003 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SLIDING FRAME (Figure 2-5)


HR45-36L, HR45-40LS

2-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SLIDING FRAME
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470970 Support ........................................................................................................................ 1


2 1470971 Support ........................................................................................................................ 4
3 1476369 Pin ............................................................................................................................... 2
4 1468114 Washer ........................................................................................................................ 2
5 1476370 Screw........................................................................................................................... 2
6 1470972 Pin ............................................................................................................................... 2
7 1468951 Washer ........................................................................................................................ 4
8 15226 Cotter Pin..................................................................................................................... 4
9 1470976 Chain ........................................................................................................................... 1
10 1470977 Link .............................................................................................................................. 2
11 1470978 Tensioner ..................................................................................................................... 2
12 1470980 Nut ............................................................................................................................... 4
13 1470558 Bolt .............................................................................................................................. 4
14 1470358 Washer ........................................................................................................................ 4
15 1469857 Washer ........................................................................................................................ 4
16 1470985 Bolt .............................................................................................................................. 4
17 1468943 Washer ........................................................................................................................ 4
18 1468939 Isolator ......................................................................................................................... 4
19 1468941 Nut ............................................................................................................................... 4
20 1468952 Washer ........................................................................................................................ 2
21 1476371 Spacer ......................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC MOTOR SUPPORT (Figure 2-6)


HR45-36L, HR45-40LS

2-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC MOTOR SUPPORT


HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1475875 Support ........................................................................................................................ 1


2 1470991 Motor ........................................................................................................................... 1
2 1475036 Seal Kit .................................................................................................................... 1
3 1470888 Fitting........................................................................................................................... 2
4 1470558 Bolt .............................................................................................................................. 2
5 1470358 Washer ........................................................................................................................ 2
6 1470995 Spacer ......................................................................................................................... 1
7 1470996 Pinion........................................................................................................................... 1
8 1470997 Spacer ......................................................................................................................... 1
9 1469265 Bolt .............................................................................................................................. 1
10 1468114 Washer ........................................................................................................................ 1
11 1471000 Bearing ........................................................................................................................ 1
12 1471001 Bearing ........................................................................................................................ 1
13 1471002 Ring ............................................................................................................................. 1
14 293647 Capscrew..................................................................................................................... 3
15 1468174 Nut ............................................................................................................................... 3
16 1471005 Bearing ........................................................................................................................ 4
17 1471006 Washer ........................................................................................................................ 2
18 1471007 Spacer ......................................................................................................................... 4
19 1471008 Pinion........................................................................................................................... 2
20 1471009 Pin ............................................................................................................................... 2
21 1468941 Nut ............................................................................................................................... 2
22 1471011 Plate ............................................................................................................................ 2
23 292501 Capscrew..................................................................................................................... 4
24 292501 Capscrew..................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LIMIT SWITCH (Figure 2-7)


HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470940 Bolt .............................................................................................................................. 1


2 1470942 Nut ............................................................................................................................... 1
3 292501 Capscrew..................................................................................................................... 2
4 1468159 Washer ........................................................................................................................ 2
5 1468262 Nut ............................................................................................................................... 2
6 1470943 Switch .......................................................................................................................... 1
7 1468371 Support ........................................................................................................................ 3
8 1469149 Washer ........................................................................................................................ 1
9 1468373 Washer ........................................................................................................................ 2
10 1475737 Support ........................................................................................................................ 1
11 1468893 Nut ............................................................................................................................... 1
12 1470944 Cam ............................................................................................................................. 1
13 1470945 Spacer ......................................................................................................................... 2
14 1470946 Plate ............................................................................................................................ 1

2-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

LIMIT SWITCH
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

15 1470947 Switch .......................................................................................................................... 2


16 1470949 Support ........................................................................................................................ 1
17 1470601 Gland ........................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 2-15


for service procedures.
NOTES

2-16
UNIT CODE A227
05/2003 WORLD WIDE

3 SINGLE FIXED CABIN

3 SINGLE FIXED CABIN


UNIT CODE A227
05/2003 WORLD WIDE

SECTION 3
SINGLE FIXED CABIN

DESCRIPTION PAGE

AIR CONDITIONING
SINGLE FIXED AND MOVING CAB
D/B 09/2001⇒............................................................................................................................................. 3-14
CAB SUPPORT
FIXED ............................................................................................................................................................... 3-2
CABIN GLASS...................................................................................................................................................... 3-6
CONSOLE .......................................................................................................................................................... 3-10
FIREWALL PLATE.............................................................................................................................................. 3-22
FLOOR PLATES AND COVERS
FIXED ............................................................................................................................................................... 3-4
PEDAL ARRANGEMENT ................................................................................................................................... 3-16
RESERVOIRS .................................................................................................................................................... 3-24
SEAT................................................................................................................................................................... 3-18
STORAGE COVERS
D/B 09/2001⇒ ................................................................................................................................................ 3-20
⇒D/B 09/2001 ................................................................................................................................................ 3-19
VENTILATION
SINGLE FIXED AND MOVING CAB
⇒D/B 09/2001............................................................................................................................................. 3-12
WINDSHIELD WIPERS........................................................................................................................................ 3-8

©2003 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CAB SUPPORT (Figure 3-1)


FIXED

ITEM PART NO. DESCRIPTION QTY

1 1468938 Support ........................................................................................................................ 1


2 1468939 Isolator ......................................................................................................................... 4
3 1468940 Bolt .............................................................................................................................. 3
4 1468941 Nut ............................................................................................................................... 4
5 1468942 Bolt .............................................................................................................................. 1
6 1468943 Washer ........................................................................................................................ 4
7 1468944 Strip ............................................................................................................................. 1
8 1468945 Washer ........................................................................................................................ 2
9 1468946 Bolt .............................................................................................................................. 1
10 1468947 Nut ............................................................................................................................... 1
11 1468948 Washer ........................................................................................................................ 2
12 1468949 Nut ............................................................................................................................... 4
13 1468950 Bolt .............................................................................................................................. 4
14 1468951 Washer ........................................................................................................................ 4
15 1468952 Washer ........................................................................................................................ 2

3-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

3-3
UNIT CODE A227
WORLD WIDE 05/2003

FLOOR PLATES AND COVERS (Figure 3-2)


FIXED

3-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

FLOOR PLATES AND COVERS


FIXED

ITEM PART NO. DESCRIPTION QTY

1 1469007 Cover ....................................................................................................................... 1


2 1479618 Cover ....................................................................................................................... 1
3 1479619 Cover ....................................................................................................................... 1
4 1469010 Cover ....................................................................................................................... 2
5 1469011 Cover ....................................................................................................................... 2
6 1479620 Cover ....................................................................................................................... 1
7 1479621 Cover ....................................................................................................................... 1
8 1469014 Protector.................................................................................................................. 2
9 1479622 Floormat .................................................................................................................. 1
10 1479623 Cover (LH Front)...................................................................................................... 1
11 1479625 Cover (Center Front) ............................................................................................... 1
12 1479626 Cover (RH Front) ..................................................................................................... 1
13 1469019 Seal ......................................................................................................................... 1
14 1469020 Cover ....................................................................................................................... 1
15 1479627 Floorplate ................................................................................................................ 1
16 1469022 Panel ....................................................................................................................... 1
17 1469023 Plate ........................................................................................................................ 1
18 1469024 Horn ........................................................................................................................ 1
19 1469025 Guard ...................................................................................................................... 1
20 1469026 Guard ...................................................................................................................... 1
21 1469027 Bolt .......................................................................................................................... 4
22 1469028 Bolt .......................................................................................................................... 4
23 1468159 Washer .................................................................................................................... 4
24 1469030 Nut........................................................................................................................... 4
25 1468224 Bolt .......................................................................................................................... 4
26 1468222 Bolt .......................................................................................................................... 2
27 1468223 Nut........................................................................................................................... 2
28 1479629 Guide....................................................................................................................... 8
29 1479630 Plate ........................................................................................................................ 1
30 1473132 Bolt .......................................................................................................................... 5
31 1469078 Washer .................................................................................................................... 5

©2003 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CABIN GLASS (Figure 3-3)

3-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CABIN GLASS

ITEM PART NO. DESCRIPTION QTY

1 1479660 Windshield ................................................................................................................... 1


2 1479664 Glass (RH) ................................................................................................................... 1
3 1479665 Glass (Top) (Top) ......................................................................................................... 1
4 1479667 Glass (Rear) (Rear) ..................................................................................................... 1
5 1479668 Glass (LH) ................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WINDSHIELD WIPERS (Figure 3-4)

3-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WINDSHIELD WIPERS

ITEM PART NO. DESCRIPTION QTY

1 1469096 Bracket......................................................................................................................... 1
2 1469098 Reservoir ..................................................................................................................... 1
3 1469082 Seal ............................................................................................................................. 1
4 1469038 Button .......................................................................................................................... 1
5 1469100 Cover ........................................................................................................................... 1
6 1479670 Guide ........................................................................................................................... 4
7 1479671 Support ........................................................................................................................ 1
8 1469101 Blade ........................................................................................................................... 2
9 1469102 Arm .............................................................................................................................. 1
10 1479672 Support ........................................................................................................................ 1
11 1469103 Motor ........................................................................................................................... 1
12 1469019 Seal ............................................................................................................................. 1
13 1469020 Cover ........................................................................................................................... 1
14 1479673 Bracket......................................................................................................................... 2
15 1502351 Motor ........................................................................................................................... 1
16 1469104 Guide ........................................................................................................................... 1
17 1469105 Pipe ............................................................................................................................. 1
18 1497245 Arm .............................................................................................................................. 1
19 1476404 Blade ........................................................................................................................... 1
20 1479675 Arm .............................................................................................................................. 1
21 1469028 Bolt .............................................................................................................................. 2
22 1468159 Washer ........................................................................................................................ 4
23 1468374 Light ............................................................................................................................. 1
24 1469030 Nut ............................................................................................................................... 4
25 1469027 Bolt .............................................................................................................................. 2
26 1468921 Nut ............................................................................................................................... 2
27 1469005 Washer ........................................................................................................................ 1
28 1468888 Bolt .............................................................................................................................. 3
29 1468907 Washer ........................................................................................................................ 3
30 1479676 Cap .............................................................................................................................. 4
31 1469028 Bolt .............................................................................................................................. 4
32 1479702 Extension..................................................................................................................... 2
33 1472389 Bolt .............................................................................................................................. 8
34 1469074 Washer ........................................................................................................................ 8
35 1479703 Washer ........................................................................................................................ 8
36 136681 Capscrew..................................................................................................................... 4
37 1479704 Cap .............................................................................................................................. 6
38 1476406 Sensor Assembly......................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CONSOLE (Figure 3-5)

ITEM PART NO. DESCRIPTION QTY

1 1468971 Instrument Panel.......................................................................................................... 1


2 1468972 Armrest ........................................................................................................................ 1
3 1468973 Nut ............................................................................................................................... 2
4 1468974 Screw........................................................................................................................... 2
5 1468975 Chain ........................................................................................................................... 1
6 1468976 Bushing........................................................................................................................ 2
7 1468977 Support ........................................................................................................................ 1
8 1468978 Cylinder ....................................................................................................................... 1
9 1468979 Handle ......................................................................................................................... 1
10 1468996 Pin ............................................................................................................................... 1
11 1468997 Spring .......................................................................................................................... 1
12 1468998 Bracket......................................................................................................................... 1
13 1468999 Support ........................................................................................................................ 1
14 1469000 Bolt .............................................................................................................................. 4
15 1468159 Washer ........................................................................................................................ 4
16 1469002 Washer ........................................................................................................................ 2
17 1469003 Nut ............................................................................................................................... 2
18 1469004 Bolt .............................................................................................................................. 1
19 1469005 Washer ........................................................................................................................ 1
20 1468223 Nut ............................................................................................................................... 1

3-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CONSOLE

ITEM PART NO. DESCRIPTION QTY

21 1471915 Label ............................................................................................................................ 1


22 1471916 Label ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

VENTILATION (Figure 3-6)


SINGLE FIXED AND MOVING CAB
(⇒D/B 09/2001)

3-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

VENTILATION
SINGLE FIXED AND MOVING CAB
(⇒D/B 09/2001)

ITEM PART NO. DESCRIPTION QTY

1 1476517 Support ........................................................................................................................ 1


2 1469038 Button .......................................................................................................................... 2
3 1469033 Seal ............................................................................................................................. 1
4 1469029 Box............................................................................................................................... 1
5 1469031 Clamp .......................................................................................................................... 2
6 1476518 Cover ........................................................................................................................... 1
7 1476519 Housing ....................................................................................................................... 1
8 1476520 Support ........................................................................................................................ 1
9 1469083 Valve ............................................................................................................................ 1
10 1475261 Clamp .......................................................................................................................... 2
11 1482814 Hose (Fixed) ................................................................................................................ 2
11 1476635 Hose (Moving) ............................................................................................................. 2
12 1469662 Vent.............................................................................................................................. 2
13 1469001 Hose ............................................................................................................................ 1
14 1469089 Clamp .......................................................................................................................... 4
15 1469082 Seal ............................................................................................................................. 1
16 1476522 Hose (Fixed) ................................................................................................................ 1
16 1476636 Hose (Moving) ............................................................................................................. 1
17 1476523 Hose (Fixed) ................................................................................................................ 1
17 1476637 Hose (Moving) ............................................................................................................. 1
18 1476524 Pressure valve ............................................................................................................. 1
19 1476525 Thermostat .................................................................................................................. 2
20 1472356 Vent.............................................................................................................................. 1
21 1469116 Dryer............................................................................................................................ 1
22 1469097 Hose ............................................................................................................................ 1
23 1476526 Hose (Fixed) ................................................................................................................ 1
23 1476638 Hose (Moving) ............................................................................................................. 1
24 1476527 V-Belt ........................................................................................................................... 1
25 1476528 Compressor ................................................................................................................. 1
26 1469034 Heater Assembly ......................................................................................................... 1
27 1469110 Condenser ................................................................................................................... 1
28 1476529 Fan............................................................................................................................... 1
29 1476530 Flap.............................................................................................................................. 1
30 1476531 Blade ........................................................................................................................... 1
31 1476532 Seal ............................................................................................................................. 4
32 1476533 Seal ............................................................................................................................. 2
33 1476534 Seal ............................................................................................................................. 2
34 1469053 Switch .......................................................................................................................... 1
35 1482832 Support (Fixed) (Not Illustrated) .................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

AIR CONDITIONING (Figure 3-7)


SINGLE FIXED AND MOVING CAB
(D/B 09/2001⇒)

3-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

AIR CONDITIONING
SINGLE FIXED AND MOVING CAB
(D/B 09/2001⇒)

ITEM PART NO. DESCRIPTION QTY

1 1476517 Support ........................................................................................................................ 1


2 1469038 Button .......................................................................................................................... 2
3 1482812 Bracket......................................................................................................................... 2
4 1469113 Vent.............................................................................................................................. 2
5 1482817 Hose ............................................................................................................................ 1
6 1482944 Hose (HR45-25, HR45-31, HR45-40S) ....................................................................... 1
6 1482814 Hose (HR45-36L, HR45-40LS).................................................................................... 1
7 1469031 Clamp .......................................................................................................................... 2
8 1482815 Hose ............................................................................................................................ 1
9 1482816 Compressor ................................................................................................................. 1
10 1476520 Support ........................................................................................................................ 1
11 1469083 Valve ............................................................................................................................ 1
12 1476635 Hose (HR45-25, HR45-31, HR45-40S) ....................................................................... 1
12 1482814 Hose (HR45-36L, HR45-40LS).................................................................................... 1
13 1469089 Clamp .......................................................................................................................... 2
14 1475261 Clamp .......................................................................................................................... 2
15 1482818 Hose ............................................................................................................................ 1
16 1482819 Vent.............................................................................................................................. 2
17 1482820 Cover ........................................................................................................................... 1
18 1469082 Seal ............................................................................................................................. 1
19 1482945 Hose ............................................................................................................................ 1
20 1482822 Hose ............................................................................................................................ 1
21 1482823 Hose ............................................................................................................................ 1
22 1482824 Duct ............................................................................................................................. 1
23 1482825 V-Belt ........................................................................................................................... 1
24 1482826 Air Conditioner ............................................................................................................. 1
25 1482827 Condenser ................................................................................................................... 1
25 1499022 Fan Motor ................................................................................................................ 1
26 1482828 Valve ............................................................................................................................ 1
27 1482829 Valve ............................................................................................................................ 1
28 1482830 Vent.............................................................................................................................. 1
29 1482831 Thermostat .................................................................................................................. 1
30 1476535 Switch .......................................................................................................................... 1
31 1476532 Seal ............................................................................................................................. 4
32 1476533 Seal ............................................................................................................................. 2
33 1476534 Seal ............................................................................................................................. 2
34 1482946 Fitting........................................................................................................................... 1
35 1482947 Valve ............................................................................................................................ 1
36 1482832 Support ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 3-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PEDAL ARRANGEMENT (Figure 3-8)

3-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PEDAL ARRANGEMENT

ITEM PART NO. DESCRIPTION QTY

1 1469117 Support ........................................................................................................................ 1


2 1469118 Switch .......................................................................................................................... 1
3 1469119 Gland ........................................................................................................................... 1
4 1469120 Pad .............................................................................................................................. 3
5 1469121 Pedal............................................................................................................................ 2
6 1469122 Spring .......................................................................................................................... 3
7 1469123 Shaft ............................................................................................................................ 1
8 1469124 Yoke ............................................................................................................................. 1
9 1469125 Stop ............................................................................................................................. 3
10 1469126 Pin ............................................................................................................................... 6
11 1469127 Pedal............................................................................................................................ 1
12 1469128 Shaft ............................................................................................................................ 1
13 1469129 Sensor ......................................................................................................................... 1
14 1469086 Pin ............................................................................................................................... 4
15 1469131 Bushing........................................................................................................................ 8
16 1469132 Fitting........................................................................................................................... 1
17 1468265 Fitting........................................................................................................................... 1
18 1469134 Fitting........................................................................................................................... 1
19 1469135 Seal ............................................................................................................................. 5
20 1469136 Bracket (Single Cab Fixed) .......................................................................................... 1
20 1476409 Bracket (Single Cab Sliding) ........................................................................................ 1
20 1476413 Bracket (Wide Cab Fixed)............................................................................................ 1
21 1469137 Housing (Fixed Cab).................................................................................................... 1
21 1476410 Block (Single Cab Sliding) ........................................................................................... 1
22 1469138 Fitting........................................................................................................................... 4
23 1468366 Pin ............................................................................................................................... 2
24 1469140 Link .............................................................................................................................. 2
25 1476792 Frame .......................................................................................................................... 1
26 1469142 Hose ............................................................................................................................ 2
27 1469143 Hose ............................................................................................................................ 2
28 1468224 Bolt .............................................................................................................................. 4
29 1469145 Bolt .............................................................................................................................. 2
30 1468921 Nut ............................................................................................................................... 2
31 1468223 Nut ............................................................................................................................... 3
32 1468371 Support ........................................................................................................................ 4
33 1469149 Washer ........................................................................................................................ 4
34 287816 Capscrew..................................................................................................................... 3
35 1469191 Washer ........................................................................................................................ 3
36 1469192 Seal Kit ........................................................................................................................ 1
37 1469193 Pressure Switch........................................................................................................... 1
38 1469194 Pressure Switch........................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SEAT (Figure 3-9)

ITEM PART NO. DESCRIPTION QTY

1 1469112 Seat ............................................................................................................................. 1


2 1468977 Support ........................................................................................................................ 1
3 1469114 Rail .............................................................................................................................. 1
4 1469115 Bolt .............................................................................................................................. 12
5 1469074 Washer ........................................................................................................................ 12
6 1521147 Seat Belt Kit (Not Illustrated) ....................................................................................... 1

3-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STORAGE COVERS (Figure 3-10)


(⇒D/B 09/2001)

ITEM PART NO. DESCRIPTION QTY

1 1469036 Cover ........................................................................................................................... 1


2 1469037 Cover ........................................................................................................................... 1
3 1469038 Button .......................................................................................................................... 2
4 1469039 Panel............................................................................................................................ 1
5 1469040 Panel............................................................................................................................ 1
6 1469041 Cover ........................................................................................................................... 1
7 1469042 Cover ........................................................................................................................... 1
8 1469043 Bolt .............................................................................................................................. 4

©2003 HYSTER COMPANY See Service Manual 3-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STORAGE COVERS (Figure 3-11)


(D/B 09/2001⇒)

3-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STORAGE COVERS
(D/B 09/2001⇒)

ITEM PART NO. DESCRIPTION QTY

1 1469036 Cover ........................................................................................................................... 1


2 1479631 Cover ........................................................................................................................... 1
3 1469038 Button .......................................................................................................................... 2
4 1479634 Cover ........................................................................................................................... 1
5 1479635 Cover ........................................................................................................................... 1
6 1469041 Cover ........................................................................................................................... 1
7 1479636 Cover ........................................................................................................................... 1
8 1469043 Bolt .............................................................................................................................. 4
9 1479637 Spacer ......................................................................................................................... 2
10 1479638 Grill .............................................................................................................................. 1
11 1475943 Seal ............................................................................................................................. 2
12 1479639 Box............................................................................................................................... 1
13 1469242 Bolt .............................................................................................................................. 3
14 1479640 Insert............................................................................................................................ 3
15 1479641 Seal ............................................................................................................................. 1
16 1479642 Rivet............................................................................................................................. 4

©2003 HYSTER COMPANY See Service Manual 3-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FIREWALL PLATE (Figure 3-12)

ITEM PART NO. DESCRIPTION QTY

1 1469211 Bushing........................................................................................................................ 5
2 1469212 Seal ............................................................................................................................. 4
3 1469213 Plate (HR45-25, HR45-31, HR45-40S) ....................................................................... 1
3 1476603 Plate (HR45-36L, HR45-40LS) .................................................................................... 1
4 1469214 Fitting ........................................................................................................................... 7
5 1476491 Fitting (HR45-25, HR45-31, HR45-40S) ...................................................................... 2
5 1476604 Fitting (HR45-36L, HR45-40LS) .................................................................................. 3
6 292501 Capscrew..................................................................................................................... 6
7 1468159 Washer ........................................................................................................................ 6
8 1469218 Washer ........................................................................................................................ 6
9 1469219 Alarm Assembly........................................................................................................... 1
10 1469220 Alarm ....................................................................................................................... 1
11 1469140 Link.......................................................................................................................... 1
12 1468366 Pin ........................................................................................................................... 1
13 1469223 Diode ....................................................................................................................... 2

3-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

3-23
UNIT CODE A227
WORLD WIDE 05/2003

RESERVOIRS (Figure 3-13)

3-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

RESERVOIRS

ITEM PART NO. DESCRIPTION QTY

1 1470600 Reservoir ..................................................................................................................... 1


2 1470603 Gauge.......................................................................................................................... 1
3 a 1468345 Washer ........................................................................................................................ 14
4 a 136681 Capscrew..................................................................................................................... 14
5 a 1468114 Washer ........................................................................................................................ 14
6 1469218 Washer ........................................................................................................................ 6
7 1488545 Washer ........................................................................................................................ 20
8 1468886 Bolt .............................................................................................................................. 20
9 a 1468887 Step ............................................................................................................................. 2
10 1470623 Bolt .............................................................................................................................. 4
11 1469330 Seal ............................................................................................................................. 4
12 1468223 Nut ............................................................................................................................... 8
13 1470626 Plate ............................................................................................................................ 1
14 1468262 Nut ............................................................................................................................... 4
15 1468892 Rail (HR45-25, HR45-31, HR45-40S) ......................................................................... 1
15 1527450 Rail (HR45-36L, HR45-40LS) ...................................................................................... 1
16 1468893 Nut ............................................................................................................................... 9
17 1468371 Support ........................................................................................................................ 5
18 1468894 Screw........................................................................................................................... 6
19 1469149 Washer ........................................................................................................................ 2
20 1468373 Washer ........................................................................................................................ 2
21 1468895 Mirror ........................................................................................................................... 1
22 1468896 Bracket......................................................................................................................... 1
23 1470638 Bolt .............................................................................................................................. 3
24 a 1468897 Screw........................................................................................................................... 2
25 1468898 Plate ............................................................................................................................ 1
26 1468899 Screw........................................................................................................................... 8
27 1470649 Catch ........................................................................................................................... 4
28 1470614 Switch .......................................................................................................................... 1
29 1470615 Gauge.......................................................................................................................... 1
30 1470616 Seal ............................................................................................................................. 1
31 1470618 Cover ........................................................................................................................... 1
32 1462159 Ring ............................................................................................................................. 3
33 1469334 Bolt .............................................................................................................................. 1
34 1470621 Fuel Cap ...................................................................................................................... 1
35 1470624 Seal ............................................................................................................................. 1
36 1470625 Seal ............................................................................................................................. 3
37 1470627 Plug ............................................................................................................................. 3
38 1470556 Fitting........................................................................................................................... 1
39 1469198 Plug ............................................................................................................................. 2
40 1470452 Fitting........................................................................................................................... 2
41 1470633 Rod .............................................................................................................................. 1
42 1470634 Washer ........................................................................................................................ 1
43 1470635 Cotter Pin..................................................................................................................... 1
44 1470636 Hose ............................................................................................................................ 1
45 1470637 Pin ............................................................................................................................... 1
46 1469191 Washer ........................................................................................................................ 3
47 1469683 Cotter Pin..................................................................................................................... 2
48 1469812 Clamp .......................................................................................................................... 2
49 1470647 Chain ........................................................................................................................... 1
50 1470650 Plate ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 3-25


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

RESERVOIRS

ITEM PART NO. DESCRIPTION QTY

51 1470651 Seal ............................................................................................................................. 1


52 1469265 Bolt .............................................................................................................................. 20
53 1469004 Bolt .............................................................................................................................. 2
54 1470656 Washer ........................................................................................................................ 22
55 1470657 Breather ....................................................................................................................... 1
56 1470619 Bolt .............................................................................................................................. 4
57 1470620 Seal ............................................................................................................................. 3
58 1469215 Fitting ........................................................................................................................... 1
59 1470630 Tube ............................................................................................................................. 1
60 1470632 Screen ......................................................................................................................... 1
61 1470644 Seal ............................................................................................................................. 1
62 1470646 Manifold ....................................................................................................................... 1
63 1470617 Fitting ........................................................................................................................... 1
64 1470655 Cover ........................................................................................................................... 1
65 1468973 Nut ............................................................................................................................... 8
66 1475742 Step ............................................................................................................................. 1
67 1475743 Ramp (HR45-36L, HR45-40LS) .................................................................................. 1
68 1472097 Bolt (HR45-36L, HR45-40LS) ...................................................................................... 1
69 136985 Capscrew (HR45-36L, HR45-40LS) ............................................................................ 6
70 1477270 Box (RH) (HR45-36L, HR45-40LS) ............................................................................. 1
71 1470558 Bolt (HR45-36L, HR45-40LS) ...................................................................................... 6
72 1469857 Washer (HR45-36L, HR45-40LS)................................................................................ 6
73 1470942 Nut (HR45-36L, HR45-40LS) ...................................................................................... 6
74 1475744 Platform (HR45-36L, HR45-40LS)............................................................................... 1
75 1477273 Step (HR45-36L, HR45-40LS)..................................................................................... 1
76 1468907 Washer (HR45-36L, HR45-40LS)................................................................................ 2

FOOTNOTES:
a Not Illustrated

3-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

4 SINGLE SLIDING CABIN

4 SINGLE SLIDING CABIN


UNIT CODE A227
05/2003 WORLD WIDE

SECTION 4
SINGLE SLIDING CABIN

DESCRIPTION PAGE

AMPLIFIER
SLIDING CAB ................................................................................................................................................. 4-28
BRAKE CONTROL CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-12
CAB CONNECTING CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-22
CAB RAILS
SLIDING CAB ................................................................................................................................................... 4-2
GENERAL RETURN CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-14
LEAK OIL CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-16
LIMIT SWITCH
SLIDING CAB ................................................................................................................................................. 4-26
LOAD SENSING CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-20
PARK BRAKE CIRCUIT
SLIDING CAB
OPTION....................................................................................................................................................... 4-11
PARK BRAKE CONTROL VALVE
SLIDING CAB ................................................................................................................................................. 4-34
PARK BRAKE SOLENOID VALVE ..................................................................................................................... 4-30
PILOT CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-18
SERVICE BRAKE CONTROL VALVE
SLIDING CAB ................................................................................................................................................. 4-32
SLIDING FRAME.................................................................................................................................................. 4-4
SOLENOID VALVE
SLIDING CAB ................................................................................................................................................. 4-29
STEERING CIRCUIT
SLIDING CAB ................................................................................................................................................. 4-24
SUPPORT SLIDING FRAME ............................................................................................................................... 4-6
SUPPORT SLIDING MOTOR............................................................................................................................... 4-8
WIRE HARNESS
SLIDING CAB ................................................................................................................................................. 4-10

©2003 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CAB RAILS (Figure 4-1)


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1470950 Rail (RH) ...................................................................................................................... 1


2 1470951 Rail (LH) ...................................................................................................................... 1
3 1468941 Nut ............................................................................................................................... 20
4 1470953 Stop ............................................................................................................................. 2
5 1470954 Bolt .............................................................................................................................. 4
6 1470955 Nut ............................................................................................................................... 4
7 1470956 Spacer ......................................................................................................................... 20
8 1470957 Plate ............................................................................................................................ 1
9 1470958 Plate ............................................................................................................................ 1
10 1470959 Plate ............................................................................................................................ 1
11 1470960 Plate ............................................................................................................................ 1
12 1470961 Plate ............................................................................................................................ 1
13 1470962 Cover ........................................................................................................................... 1
14 136681 Capscrew..................................................................................................................... 4
15 1468223 Nut ............................................................................................................................... 4

4-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

4-3
UNIT CODE A227
WORLD WIDE 05/2003

SLIDING FRAME (Figure 4-2)

4-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SLIDING FRAME

ITEM PART NO. DESCRIPTION QTY

1 1470952 Frame .......................................................................................................................... 1


2 1470943 Switch .......................................................................................................................... 1
3 292501 Capscrew..................................................................................................................... 2
4 1468114 Washer ........................................................................................................................ 2
5 1470963 Chain ........................................................................................................................... 1
6 1468371 Support ........................................................................................................................ 8
7 1469149 Washer ........................................................................................................................ 8
8 1468893 Nut ............................................................................................................................... 8
9 1470635 Cotter Pin..................................................................................................................... 1
10 1470965 Pin ............................................................................................................................... 8
11 1470966 Bearing ........................................................................................................................ 8
12 1470967 Washer ........................................................................................................................ 8
13 1470968 Nut ............................................................................................................................... 8
14 1470969 Shock Absorber ........................................................................................................... 2
15 1468223 Nut ............................................................................................................................... 2
16 136681 Capscrew..................................................................................................................... 4
17 .. . . . Motor (☞ Figure 4-4) ................................................................................................. 1
18 1470973 Bolt .............................................................................................................................. 4
19 1468941 Nut ............................................................................................................................... 4
20 1470975 Support ........................................................................................................................ 1
21 1470940 Bolt .............................................................................................................................. 2
22 1469857 Washer ........................................................................................................................ 2
23 1468174 Nut ............................................................................................................................... 4
24 1470979 Pin ............................................................................................................................... 1
25 .. . . . Valve Assembly (☞ Figure 4-16) ............................................................................... 1
26 1470964 Shock Absorber ........................................................................................................... 1
27 1527474 Chain Kit ...................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SUPPORT SLIDING FRAME (Figure 4-3)

4-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SUPPORT SLIDING FRAME

ITEM PART NO. DESCRIPTION QTY

1 1470970 Support ........................................................................................................................ 1


2 1470971 Support ........................................................................................................................ 1
3 1468939 Isolator ......................................................................................................................... 8
4 1468941 Nut ............................................................................................................................... 8
5 1468952 Washer ........................................................................................................................ 4
6 1470972 Pin ............................................................................................................................... 2
7 1468951 Washer ........................................................................................................................ 4
8 15226 Cotter Pin..................................................................................................................... 4
9 1470964 Shock Absorber ........................................................................................................... 1
10 1470976 Chain ........................................................................................................................... 1
11 1470977 Link .............................................................................................................................. 2
12 1470978 Tensioner ..................................................................................................................... 2
13 1470980 Nut ............................................................................................................................... 4
14 1470558 Bolt .............................................................................................................................. 4
15 1470358 Washer ........................................................................................................................ 4
16 1469857 Washer ........................................................................................................................ 4
17 1470985 Bolt .............................................................................................................................. 4
18 1468943 Washer ........................................................................................................................ 4

©2003 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SUPPORT SLIDING MOTOR (Figure 4-4)

4-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SUPPORT SLIDING MOTOR

ITEM PART NO. DESCRIPTION QTY

1 1470990 Support ........................................................................................................................ 1


2 1470991 Motor ........................................................................................................................... 1
2 1475036 Seal Kit .................................................................................................................... 1
3 1470888 Fitting........................................................................................................................... 2
4 1470558 Bolt .............................................................................................................................. 2
5 1470358 Washer ........................................................................................................................ 2
6 1470995 Spacer ......................................................................................................................... 1
7 1470996 Pinion........................................................................................................................... 1
8 1470997 Spacer ......................................................................................................................... 1
9 1469265 Bolt .............................................................................................................................. 1
10 1468114 Washer ........................................................................................................................ 1
11 1471000 Bearing ........................................................................................................................ 1
12 1471001 Bearing ........................................................................................................................ 1
13 1471002 Ring ............................................................................................................................. 1
14 293647 Capscrew..................................................................................................................... 3
15 1468174 Nut ............................................................................................................................... 3
16 1471005 Bearing ........................................................................................................................ 4
17 1471006 Washer ........................................................................................................................ 2
18 1471007 Spacer ......................................................................................................................... 4
19 1471008 Pinion........................................................................................................................... 2
20 1471009 Pin ............................................................................................................................... 2
21 1468941 Nut ............................................................................................................................... 2
22 1471011 Plate ............................................................................................................................ 2
23 1469218 Washer ........................................................................................................................ 4
24 292501 Capscrew..................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WIRE HARNESS (Figure 4-5)


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1468877 Wire Harness............................................................................................................... 1


2 1470934 Wire Harness............................................................................................................... 3
3 1470935 Cable ........................................................................................................................... 1
4 1470936 Box............................................................................................................................... 1
5 1470939 Connector .................................................................................................................... 1

4-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PARK BRAKE CIRCUIT (Figure 4-6)


SLIDING CAB
OPTION

ITEM PART NO. DESCRIPTION QTY

1 1470438 Hose ............................................................................................................................ 2


2 1470999 Valve ............................................................................................................................ 1
3 .. . . . Solenoid (☞ Figure 4-17) ........................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BRAKE CONTROL CIRCUIT (Figure 4-7)


SLIDING CAB

4-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BRAKE CONTROL CIRCUIT


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1470497 Hose ............................................................................................................................ 2


2 1470860 Fitting........................................................................................................................... 1
3 1468092 Fitting........................................................................................................................... 1
4 1470862 Hose ............................................................................................................................ 2
5 1470863 Hose ............................................................................................................................ 1
6 1470864 Hose ............................................................................................................................ 1
7 1470081 Fitting........................................................................................................................... 1
8 1470590 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

GENERAL RETURN CIRCUIT (Figure 4-8)


SLIDING CAB

4-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

GENERAL RETURN CIRCUIT


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1470462 Hose ............................................................................................................................ 1


2 1470463 Hose ............................................................................................................................ 1
3 1470467 Hose ............................................................................................................................ 1
4 1470887 Hose ............................................................................................................................ 1
5 1470891 Hose ............................................................................................................................ 1
6 1468106 Bracket......................................................................................................................... 2
7 1470894 Hose ............................................................................................................................ 1
8 1470464 Hose ............................................................................................................................ 1
9 1470937 Tube ............................................................................................................................. 1
10 1470938 Bolt .............................................................................................................................. 8
11 1468947 Nut ............................................................................................................................... 8
12 1468643 O-Ring ......................................................................................................................... 4
13 1470941 Fitting........................................................................................................................... 1
14 1468638 Fitting........................................................................................................................... 1
15 1468108 Nut ............................................................................................................................... 4
16 1468139 Fitting........................................................................................................................... 1
17 1468124 Fitting........................................................................................................................... 1
18 1468203 Bolt .............................................................................................................................. 8
19 1468107 Bolt .............................................................................................................................. 4
20 .. . . . Oil Reservoir (☞ Figure 13-7) .................................................................................... 1
21 .. . . . Filter (☞ Figure 12-13) ............................................................................................... 1
22 .. . . . Control Valve Assembly (☞ Figure 13-36) ................................................................. 1
23 .. . . . Control Block (☞ Figure 13-28) ................................................................................. 1
24 .. . . . Amplifier (☞ Figure 4-15) ........................................................................................... 1
25 .. . . . Relief Valve (☞ Figure 4-18) ...................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LEAK OIL CIRCUIT (Figure 4-9)


SLIDING CAB

4-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

LEAK OIL CIRCUIT


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1470818 Hose ............................................................................................................................ 1


2 1469143 Hose ............................................................................................................................ 1
3 1470471 Hose ............................................................................................................................ 1
4 1470476 Hose ............................................................................................................................ 1
5 1470473 Hose ............................................................................................................................ 1
6 1470458 Hose ............................................................................................................................ 1
7 1470475 Hose ............................................................................................................................ 2
8 1470498 Fitting........................................................................................................................... 1
9 1470617 Fitting........................................................................................................................... 1
10 1468126 Fitting........................................................................................................................... 1
11 1469147 Fitting........................................................................................................................... 1
12 1470865 Fitting........................................................................................................................... 1
13 .. . . . Electro Valve (☞ Figure 13-30) .................................................................................. 1
14 .. . . . Relief Valve (☞ Figure 4-18) ...................................................................................... 1
15 .. . . . Relief Valve (☞ Figure 4-19) ...................................................................................... 1
16 .. . . . Oil Reservoir (☞ Figure 3-13) .................................................................................... 1
17 .. . . . Control Valve Bank (☞ Figure 13-36) ........................................................................ 1
18 .. . . . Pump (☞ Figure 13-32) ............................................................................................. 1
19 .. . . . Control Block (☞ Figure 13-29) ................................................................................. 1
20 .. . . . Park Brake Valve (☞ Figure 4-17) ............................................................................. 1

©2003 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PILOT CIRCUIT (Figure 4-10)


SLIDING CAB

4-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PILOT CIRCUIT
SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1470866 Hose ............................................................................................................................ 6


2 1470870 Hose ............................................................................................................................ 2
3 1470877 Hose ............................................................................................................................ 1
4 1470872 Hose ............................................................................................................................ 2
5 1470819 Hose ............................................................................................................................ 1
6 1468092 Fitting........................................................................................................................... 1
7 1469214 Fitting........................................................................................................................... 6
8 1468385 Fitting........................................................................................................................... 1
9 1470538 Fitting........................................................................................................................... 1
10 .. . . . Control Valve Assembly (☞ Figure 13-36) ................................................................. 1
11 .. . . . Control Block (☞ Figure 13-28) ................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LOAD SENSING CIRCUIT (Figure 4-11)


SLIDING CAB

4-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

LOAD SENSING CIRCUIT


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1470509 Hose ............................................................................................................................ 1


2 1470510 Tube ............................................................................................................................. 1
3 1469821 Hose ............................................................................................................................ 2
4 1468344 Bolt .............................................................................................................................. 1
5 1468114 Washer ........................................................................................................................ 1
6 1470061 Tube ............................................................................................................................. 1
7 1470515 Fitting........................................................................................................................... 1
8 1469000 Bolt .............................................................................................................................. 4
9 1470517 Clamp .......................................................................................................................... 2
10 1468108 Nut ............................................................................................................................... 4
11 .. . . . Pressure Switch (☞ Figure 13-27) ............................................................................. 1
12 .. . . . Control Valve Assembly (☞ Figure 13-36) ................................................................. 1
13 .. . . . Amplifier (☞ Figure 4-15) ........................................................................................... 1
14 .. . . . Pump (☞ Figure 13-32) ............................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CAB CONNECTING CIRCUIT (Figure 4-12)


SLIDING CAB

4-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CAB CONNECTING CIRCUIT


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1470873 Hose ............................................................................................................................ 1


2 1470819 Hose ............................................................................................................................ 1
3 1470870 Hose ............................................................................................................................ 1
4 1470876 Hose ............................................................................................................................ 1
5 1470877 Hose ............................................................................................................................ 2
6 1470874 Hose ............................................................................................................................ 4
7 1470458 Hose ............................................................................................................................ 1
8 1470875 Hose ............................................................................................................................ 1
9 1470880 Hose ............................................................................................................................ 1
10 1470881 Hose ............................................................................................................................ 1
11 1470877 Hose ............................................................................................................................ 1
12 1470865 Fitting........................................................................................................................... 1
13 1468097 Fitting........................................................................................................................... 1
14 1470885 Fitting........................................................................................................................... 4
15 1470886 Bolt .............................................................................................................................. 2
16 1468262 Nut ............................................................................................................................... 2
17 1470888 Fitting........................................................................................................................... 4
18 1470889 Regulator ..................................................................................................................... 1
19 1468078 Fitting........................................................................................................................... 4
20 1468135 Fitting........................................................................................................................... 2
21 1469839 Valve ............................................................................................................................ 1
22 1468080 Fitting........................................................................................................................... 1
23 1468092 Fitting........................................................................................................................... 3
24 1469214 Fitting........................................................................................................................... 1
25 1477225 Valve ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEERING CIRCUIT (Figure 4-13)


SLIDING CAB

4-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEERING CIRCUIT
SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1470882 Hose ............................................................................................................................ 2


2 1470883 Hose ............................................................................................................................ 2
3 1470884 Hose ............................................................................................................................ 2
4 1468132 Fitting........................................................................................................................... 4
5 1468092 Fitting........................................................................................................................... 2
6 1469839 Valve ............................................................................................................................ 1
7 1468135 Fitting........................................................................................................................... 1
8 1468078 Fitting........................................................................................................................... 1
9 1470894 Hose ............................................................................................................................ 1
10 1470995 Spacer ......................................................................................................................... 1
11 1470820 Hose ............................................................................................................................ 2
12 1470461 Hose ............................................................................................................................ 1
13 1469838 Hose ............................................................................................................................ 2
14 1470892 Tube ............................................................................................................................. 1
15 1470893 Tube ............................................................................................................................. 1
16 1469849 Tube ............................................................................................................................. 1
17 1469850 Fitting........................................................................................................................... 1
18 1470059 Fitting........................................................................................................................... 1
19 1470060 Hose ............................................................................................................................ 1
20 1470890 Tube ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LIMIT SWITCH (Figure 4-14)


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1470940 Bolt .............................................................................................................................. 2


2 1470942 Nut ............................................................................................................................... 2
3 292501 Capscrew..................................................................................................................... 2
4 1468159 Washer ........................................................................................................................ 4
5 1468262 Nut ............................................................................................................................... 4
6 1470943 Switch .......................................................................................................................... 2
7 1468371 Support ........................................................................................................................ 1
8 1469149 Washer ........................................................................................................................ 1
9 1468893 Nut ............................................................................................................................... 1
10 1470944 Cam ............................................................................................................................. 1
11 1470945 Spacer ......................................................................................................................... 2
12 1470946 Plate ............................................................................................................................ 1
13 1470947 Switch .......................................................................................................................... 1
14 1470948 Switch .......................................................................................................................... 1

4-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

LIMIT SWITCH
SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

15 1470949 Support ........................................................................................................................ 1


16 1470601 Gland ........................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 4-27


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

AMPLIFIER (Figure 4-15)


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1470982 Valve ............................................................................................................................ 1


2 1468079 Plug ............................................................................................................................. 1
3 1470090 Fitting ........................................................................................................................... 3
4 1469837 Fitting ........................................................................................................................... 1
5 1468385 Fitting ........................................................................................................................... 1
6 1468078 Fitting ........................................................................................................................... 4
7 1470983 Fitting ........................................................................................................................... 4
8 1470091 Fitting ........................................................................................................................... 1
9 1468095 Fitting ........................................................................................................................... 2
10 1470984 Fitting ........................................................................................................................... 1
11 1470860 Fitting ........................................................................................................................... 2
12 1470986 Fitting ........................................................................................................................... 2
13 1470987 Support ........................................................................................................................ 1
14 1470988 Bolt .............................................................................................................................. 7
15 1468893 Nut ............................................................................................................................... 4
16 1468373 Washer ........................................................................................................................ 3
17 1469149 Washer ........................................................................................................................ 3

4-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SOLENOID VALVE (Figure 4-16)


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1470992 Valve ............................................................................................................................ 1


2 1470994 Seal Kit ........................................................................................................................ 1
3 1470998 Relief Valve.................................................................................................................. 1
4 1469199 Support ........................................................................................................................ 1
5 1470888 Fitting........................................................................................................................... 2
6 1470885 Fitting........................................................................................................................... 2
7 1469198 Plug ............................................................................................................................. 2
8 1470665 Bolt .............................................................................................................................. 4
9 1470628 Plug ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PARK BRAKE SOLENOID VALVE (Figure 4-17)

ITEM PART NO. DESCRIPTION QTY

1471225 Valve ............................................................................................................................ 1


1 1469199 Support.................................................................................................................... 1
2 1469130 Solenoid Valve......................................................................................................... 1
3 1470443 Block........................................................................................................................ 1
4 1469139 Bolt .......................................................................................................................... 4
5 1470628 Plug ......................................................................................................................... 4
6 1468264 Fitting....................................................................................................................... 2
7 1468265 Fitting....................................................................................................................... 2
8 1469198 Plug ......................................................................................................................... 2
9 1469133 Seal Kit .................................................................................................................... 1
10 1469201 Coil .......................................................................................................................... 1
11 136681 Capscrew ................................................................................................................ 4
12 1468114 Washer .................................................................................................................... 4
13 1468351 Plug ......................................................................................................................... 1
14 1470444 Fitting....................................................................................................................... 1
15 1469135 Seal ......................................................................................................................... 1

4-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PARK BRAKE SOLENOID VALVE

ITEM PART NO. DESCRIPTION QTY

16 1469141 Fitting....................................................................................................................... 1
17 1469200 Fitting....................................................................................................................... 1
18 1470448 Switch...................................................................................................................... 2
19 1469147 Fitting....................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-31


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SERVICE BRAKE CONTROL VALVE (Figure 4-18)


SLIDING CAB

4-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SERVICE BRAKE CONTROL VALVE


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1470999 Valve ............................................................................................................................ 1


2 1471003 Seal Kit ........................................................................................................................ 1
3 1470452 Fitting........................................................................................................................... 2
4 1471004 Valve ............................................................................................................................ 1
5 1471010 Fitting........................................................................................................................... 1
6 1469326 Fitting........................................................................................................................... 1
7 1469135 Seal ............................................................................................................................. 1
8 1469194 Pressure Switch........................................................................................................... 1
9 1468097 Fitting........................................................................................................................... 1
10 1470986 Fitting........................................................................................................................... 1
11 1468247 Fitting........................................................................................................................... 1
12 1470450 Fitting........................................................................................................................... 1
13 1471012 Fitting........................................................................................................................... 1
14 1470885 Fitting........................................................................................................................... 2
15 1468113 Bolt .............................................................................................................................. 2
16 1468262 Nut ............................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 4-33


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PARK BRAKE CONTROL VALVE (Figure 4-19)


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1471013 Valve ............................................................................................................................ 1


2 1471032 Fitting ........................................................................................................................... 3
3 1468097 Fitting ........................................................................................................................... 1
4 1471034 Fitting ........................................................................................................................... 1
5 1471035 Fitting ........................................................................................................................... 1
6 1471036 Fitting ........................................................................................................................... 1
7 1469193 Pressure Switch........................................................................................................... 1
8 1471038 Seal ............................................................................................................................. 1
9 1471039 Washer ........................................................................................................................ 1
10 136681 Capscrew..................................................................................................................... 2

4-34 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

5 DEMARAIS CABIN

5 DEMARAIS CABIN
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 5
DEMARAIS CABIN

DESCRIPTION PAGE

CAB DOOR
SLIDING GLASS
LEFT HAND .................................................................................................................................................. 5-8
RIGHT HAND ................................................................................................................................................ 5-6
CAB SUPPORT
DEMARAIS CABIN ........................................................................................................................................... 5-5
CABIN GLASS
WIDE CAB ...................................................................................................................................................... 5-11
CONSOLE .......................................................................................................................................................... 5-27
FIREWALL PLATE.............................................................................................................................................. 5-26
FLOOR PLATES AND COVERS .......................................................................................................................... 5-2
PEDAL ARRANGEMENT
FIXED CAB
HR45-25, HR45-31, HR45-40S................................................................................................................... 5-22
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 5-24
RESERVOIRS .................................................................................................................................................... 5-30
SEAT
DEMARAIS CABIN ......................................................................................................................................... 5-10
STORAGE COVERS ............................................................................................................................................ 5-4
VENTILATION
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 5-20
WIDE FIXED CAB
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1512................................................................................................................................... 5-16
S/N A227J-1513⇒................................................................................................................................... 5-18
WINDSHIELD WIPERS
FIXED CAB
HR45-25, HR45-31, HR45-40S................................................................................................................... 5-12
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 5-14

©2003 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FLOOR PLATES AND COVERS (Figure 5-1)

5-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

FLOOR PLATES AND COVERS

ITEM PART NO. DESCRIPTION QTY

1477172 Cabin (Fixed) ............................................................................................................... 1


1483173 Cabin (Sliding) ............................................................................................................. 1
1 1469007 Cover ....................................................................................................................... 1
2 1479618 Cover ....................................................................................................................... 1
3 1479619 Cover ....................................................................................................................... 1
4 1469010 Cover ....................................................................................................................... 2
5 1469011 Cover ....................................................................................................................... 2
6 1479620 Cover ....................................................................................................................... 1
7 1479621 Cover ....................................................................................................................... 1
8 1469014 Protector.................................................................................................................. 2
9 1479622 Floormat .................................................................................................................. 2
10 1479623 Cover (LH Front)...................................................................................................... 1
11 1479625 Cover (Center Front) ............................................................................................... 1
12 1479626 Cover (RH Front) ..................................................................................................... 1
13 1469019 Seal ......................................................................................................................... 2
14 1469020 Cover ....................................................................................................................... 1
15 1479627 Floorplate ................................................................................................................ 1
16 1469022 Panel ....................................................................................................................... 1
17 1469023 Plate ........................................................................................................................ 1
18 1469024 Horn ........................................................................................................................ 1
19 1469025 Guard ...................................................................................................................... 1
20 1469026 Guard ...................................................................................................................... 1
21 1469027 Bolt .......................................................................................................................... 4
22 1469028 Bolt .......................................................................................................................... 4
23 1468159 Washer .................................................................................................................... 4
24 1469030 Nut........................................................................................................................... 4
25 1468224 Bolt .......................................................................................................................... 12
26 1468222 Bolt .......................................................................................................................... 2
27 1468223 Nut........................................................................................................................... 2
28 1479629 Guide....................................................................................................................... 1
29 1479630 Plate ........................................................................................................................ 1
30 1473132 Bolt .......................................................................................................................... 5
31 1469078 Washer .................................................................................................................... 5

©2003 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STORAGE COVERS (Figure 5-2)

ITEM PART NO. DESCRIPTION QTY

1 1469036 Cover ........................................................................................................................... 1


2 1479631 Cover ........................................................................................................................... 1
3 1469038 Button .......................................................................................................................... 2
4 1479634 Cover ........................................................................................................................... 1
5 1479635 Cover ........................................................................................................................... 1
6 1469041 Cover ........................................................................................................................... 1
7 1479636 Cover ........................................................................................................................... 1
8 1469043 Bolt .............................................................................................................................. 4
9 1479637 Spacer ......................................................................................................................... 2
10 1479638 Grill .............................................................................................................................. 1
11 1475943 Seal ............................................................................................................................. 2
12 1479639 Box............................................................................................................................... 1
13 1469242 Bolt .............................................................................................................................. 3
14 1479640 Insert............................................................................................................................ 3
15 1479641 Seal ............................................................................................................................. 1
16 1479642 Rivet............................................................................................................................. 4

5-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CAB SUPPORT (Figure 5-3)


DEMARAIS CABIN

ITEM PART NO. DESCRIPTION QTY

1 1468938 Support ........................................................................................................................ 1


2 1468939 Isolator ......................................................................................................................... 4
3 1468940 Bolt .............................................................................................................................. 3
4 1468941 Nut ............................................................................................................................... 4
5 1468942 Bolt .............................................................................................................................. 1
6 1468943 Washer ........................................................................................................................ 4
7 1468944 Strip ............................................................................................................................. 1
8 1468945 Washer ........................................................................................................................ 2
9 1468946 Bolt .............................................................................................................................. 1
10 1468947 Nut ............................................................................................................................... 1
11 1468948 Washer ........................................................................................................................ 2
12 1468949 Nut ............................................................................................................................... 4
13 1468950 Bolt .............................................................................................................................. 4
14 1468951 Washer ........................................................................................................................ 4
15 1468952 Washer ........................................................................................................................ 4

©2003 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CAB DOOR (Figure 5-4)


SLIDING GLASS
RIGHT HAND

5-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CAB DOOR
SLIDING GLASS
RIGHT HAND

ITEM PART NO. DESCRIPTION QTY

1477173 Door Assembly (RH).................................................................................................... 1


1 1469058 Fitting....................................................................................................................... 2
2 1469059 Washer .................................................................................................................... 2
3 1469084 Hinge ....................................................................................................................... 2
4 1469061 Cylinder ................................................................................................................... 1
5 1469062 Handle ..................................................................................................................... 1
6 1476395 Glass (RH) (RH) ...................................................................................................... 1
7 1476396 Frame (RH).............................................................................................................. 1
8 1476398 Lock......................................................................................................................... 1
9 1469066 Catch ....................................................................................................................... 1
10 1469067 Strap........................................................................................................................ 1
11 1469068 Pin ........................................................................................................................... 1
12 1469069 Ring ......................................................................................................................... 4
13 1469070 Seal ......................................................................................................................... 1
14 1469071 Link.......................................................................................................................... 2
15 1476400 Glass ....................................................................................................................... 1
16 1469073 Bolt .......................................................................................................................... 4
17 1469074 Washer .................................................................................................................... 4
18 1469075 Bolt .......................................................................................................................... 2
19 1469076 Bolt .......................................................................................................................... 2
20 1469077 Bolt .......................................................................................................................... 1
21 1469079 Washer .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CAB DOOR (Figure 5-5)


SLIDING GLASS
LEFT HAND

5-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CAB DOOR
SLIDING GLASS
LEFT HAND

ITEM PART NO. DESCRIPTION QTY

1475949 Door Assembly (LH) .................................................................................................... 1


1 1469058 Fitting....................................................................................................................... 2
2 1469059 Washer .................................................................................................................... 2
3 1469060 Hinge (LH) ............................................................................................................... 2
4 1469061 Cylinder ................................................................................................................... 1
5 1469062 Handle ..................................................................................................................... 1
6 1475946 Glass (LH) (LH) ....................................................................................................... 1
7 1475947 Frame (LH) .............................................................................................................. 1
8 1469065 Lock......................................................................................................................... 1
9 1469066 Catch ....................................................................................................................... 1
10 1469067 Strap........................................................................................................................ 1
11 1469068 Pin ........................................................................................................................... 1
12 1469069 Ring ......................................................................................................................... 4
13 1469070 Seal ......................................................................................................................... 1
14 1469071 Link.......................................................................................................................... 2
15 1475948 Glass ....................................................................................................................... 1
16 1469073 Bolt .......................................................................................................................... 4
17 1469074 Washer .................................................................................................................... 4
18 1469075 Bolt .......................................................................................................................... 2
19 1469076 Bolt .......................................................................................................................... 2
20 1469077 Bolt .......................................................................................................................... 1
21 1469078 Washer .................................................................................................................... 1
22 1469079 Washer .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SEAT (Figure 5-6)


DEMARAIS CABIN

ITEM PART NO. DESCRIPTION QTY

1 1469112 Seat ............................................................................................................................. 1


2 1468977 Support ........................................................................................................................ 1
3 1469114 Rail .............................................................................................................................. 1
4 1469115 Bolt .............................................................................................................................. 12
5 1469074 Washer ........................................................................................................................ 12

5-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CABIN GLASS (Figure 5-7)


WIDE CAB

ITEM PART NO. DESCRIPTION QTY

1 1479660 Windshield ................................................................................................................... 1


2 1479664 Glass (RH) ................................................................................................................... 1
3 1479665 Glass (Top) .................................................................................................................. 1
4 1479667 Glass (Rear) ................................................................................................................ 1
5 1479668 Glass (LH) ................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WINDSHIELD WIPERS (Figure 5-8)


FIXED CAB
HR45-25, HR45-31, HR45-40S

5-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WINDSHIELD WIPERS
FIXED CAB
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1469096 Bracket......................................................................................................................... 1
2 1469098 Reservoir ..................................................................................................................... 1
3 1469082 Seal ............................................................................................................................. 1
4 1469038 Button .......................................................................................................................... 1
5 1469100 Cover ........................................................................................................................... 1
6 1479670 Guide ........................................................................................................................... 1
7 1479671 Support ........................................................................................................................ 1
8 1469101 Blade ........................................................................................................................... 2
9 1469102 Arm .............................................................................................................................. 1
10 1479672 Support ........................................................................................................................ 1
11 1469103 Motor ........................................................................................................................... 1
12 1469019 Seal ............................................................................................................................. 1
13 1469020 Cover ........................................................................................................................... 1
14 1479673 Bracket......................................................................................................................... 2
15 1502351 Motor ........................................................................................................................... 1
16 1469104 Guide ........................................................................................................................... 2
17 1469105 Pipe ............................................................................................................................. 1
18 1476403 Arm .............................................................................................................................. 1
19 1476404 Blade ........................................................................................................................... 1
20 1479675 Arm .............................................................................................................................. 1
21 1479670 Guide ........................................................................................................................... 5
22 1468159 Washer ........................................................................................................................ 4
23 1468374 Light ............................................................................................................................. 1
24 1469030 Nut ............................................................................................................................... 4
25 1469027 Bolt .............................................................................................................................. 2
26 1468921 Nut ............................................................................................................................... 2
27 1469005 Washer ........................................................................................................................ 1
28 1468888 Bolt .............................................................................................................................. 3
29 1468907 Washer ........................................................................................................................ 3
30 1479676 Cap .............................................................................................................................. 4
31 1469028 Bolt .............................................................................................................................. 4
32 1479702 Extension..................................................................................................................... 2
33 1472389 Bolt .............................................................................................................................. 8
34 1469074 Washer ........................................................................................................................ 8
35 1479703 Washer ........................................................................................................................ 8
36 136681 Capscrew..................................................................................................................... 4
37 1479704 Cap .............................................................................................................................. 6
38 1476406 Sensor Assembly......................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WINDSHIELD WIPERS (Figure 5-9)


SLIDING CAB
HR45-36L, HR45-40LS

5-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WINDSHIELD WIPERS
SLIDING CAB
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1469096 Bracket......................................................................................................................... 1
2 1469098 Reservoir ..................................................................................................................... 1
3 1469082 Seal ............................................................................................................................. 1
4 1469038 Button .......................................................................................................................... 1
5 1469100 Cover ........................................................................................................................... 1
6 1479670 Guide ........................................................................................................................... 1
7 1479671 Support ........................................................................................................................ 1
8 1469101 Blade ........................................................................................................................... 2
9 1469102 Arm .............................................................................................................................. 1
10 1479672 Support ........................................................................................................................ 1
11 1469103 Motor ........................................................................................................................... 1
12 1469019 Seal ............................................................................................................................. 1
13 1469020 Cover ........................................................................................................................... 1
14 1479673 Bracket......................................................................................................................... 2
15 1502351 Motor ........................................................................................................................... 1
16 1469104 Guide ........................................................................................................................... 2
17 1469105 Pipe ............................................................................................................................. 1
18 1476403 Arm .............................................................................................................................. 1
19 1476404 Blade ........................................................................................................................... 1
20 1479675 Arm .............................................................................................................................. 1
21 1468159 Washer ........................................................................................................................ 4
22 1468374 Light ............................................................................................................................. 1
23 1469030 Nut ............................................................................................................................... 4
24 1469027 Bolt .............................................................................................................................. 2
25 1468921 Nut ............................................................................................................................... 2
26 1469005 Washer ........................................................................................................................ 1
27 1468888 Bolt .............................................................................................................................. 3
28 1468907 Washer ........................................................................................................................ 3
29 1479676 Cap .............................................................................................................................. 4
30 1469028 Bolt .............................................................................................................................. 4
31 1479702 Extension..................................................................................................................... 1
32 1472389 Bolt .............................................................................................................................. 8
33 1469074 Washer ........................................................................................................................ 8
34 1479703 Washer ........................................................................................................................ 8
35 136681 Capscrew..................................................................................................................... 4
36 1479704 Cap .............................................................................................................................. 6

©2003 HYSTER COMPANY See Service Manual 5-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

VENTILATION (Figure 5-10)


WIDE FIXED CAB
HR45-25, HR45-31, HR45-40S
(⇒S/N A227J-1512)

5-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

VENTILATION
WIDE FIXED CAB
HR45-25, HR45-31, HR45-40S
(⇒S/N A227J-1512)

ITEM PART NO. DESCRIPTION QTY

1 1476517 Support ........................................................................................................................ 1


2 1469038 Button .......................................................................................................................... 2
3 1469033 Seal ............................................................................................................................. 1
4 1469029 Box............................................................................................................................... 1
5 1469031 Clamp .......................................................................................................................... 2
6 1476518 Cover ........................................................................................................................... 1
7 1476519 Housing ....................................................................................................................... 1
8 1476250 Support ........................................................................................................................ 1
9 1469083 Valve ............................................................................................................................ 1
10 1475261 Clamp .......................................................................................................................... 4
11 1482814 Hose ............................................................................................................................ 1
12 1469662 Vent.............................................................................................................................. 1
13 1469001 Hose ............................................................................................................................ 1
14 1476527 V-Belt ........................................................................................................................... 1
15 1469089 Clamp .......................................................................................................................... 1
16 1469082 Seal ............................................................................................................................. 4
17 1476522 Hose ............................................................................................................................ 1
18 1476523 Hose ............................................................................................................................ 1
19 1476524 Pressure valve ............................................................................................................. 1
20 1476525 Thermostat .................................................................................................................. 1
21 1472356 Vent.............................................................................................................................. 1
22 1469116 Dryer............................................................................................................................ 1
23 1469097 Hose ............................................................................................................................ 1
24 1476526 Hose ............................................................................................................................ 1
25 1476528 Compressor ................................................................................................................. 1
26 1469034 Heater Assembly ......................................................................................................... 1
27 1469110 Condenser ................................................................................................................... 1
28 1476529 Fan............................................................................................................................... 1
29 1476530 Flap.............................................................................................................................. 1
30 1476531 Blade ........................................................................................................................... 1
31 1476532 Seal ............................................................................................................................. 4
32 1476533 Seal ............................................................................................................................. 2
33 1476534 Seal ............................................................................................................................. 2
34 1469053 Switch .......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

VENTILATION (Figure 5-11)


WIDE FIXED CAB
HR45-25, HR45-31, HR45-40S
(S/N A227J-1513⇒)

5-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

VENTILATION
WIDE FIXED CAB
HR45-25, HR45-31, HR45-40S
(S/N A227J-1513⇒)

ITEM PART NO. DESCRIPTION QTY

1 1476517 Support ........................................................................................................................ 1


2 1469038 Button .......................................................................................................................... 2
3 1482812 Bracket......................................................................................................................... 2
4 1469113 Vent.............................................................................................................................. 2
5 1482813 Hose ............................................................................................................................ 1
6 1482814 Hose ............................................................................................................................ 2
7 1469031 Clamp .......................................................................................................................... 2
8 1482815 Hose ............................................................................................................................ 1
9 1482816 Compressor ................................................................................................................. 1
10 1476520 Support ........................................................................................................................ 1
11 1469083 Valve ............................................................................................................................ 1
12 1469089 Clamp .......................................................................................................................... 2
13 1475261 Clamp .......................................................................................................................... 2
14 1482818 Hose ............................................................................................................................ 1
15 1482819 Vent.............................................................................................................................. 2
16 1482820 Cover ........................................................................................................................... 1
17 1469082 Seal ............................................................................................................................. 1
18 1482821 Hose ............................................................................................................................ 1
19 1482822 Hose ............................................................................................................................ 1
20 1482823 Hose ............................................................................................................................ 1
21 1482824 Duct ............................................................................................................................. 1
22 1482825 V-Belt ........................................................................................................................... 1
23 1482826 Air Conditioner ............................................................................................................. 1
23 1520502 Resistor ................................................................................................................... 1
24 1482827 Condenser ................................................................................................................... 1
24 1499022 Fan Motor ................................................................................................................ 1
25 1482828 Valve ............................................................................................................................ 1
26 1482829 Valve ............................................................................................................................ 1
27 1482830 Vent.............................................................................................................................. 1
28 1482831 Thermostat .................................................................................................................. 4
29 1469053 Switch .......................................................................................................................... 2
30 1476532 Seal ............................................................................................................................. 2
31 1476533 Seal ............................................................................................................................. 2
32 1476534 Seal ............................................................................................................................. 1
33 1482832 Support ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

VENTILATION (Figure 5-12)


SLIDING CAB
HR45-36L, HR45-40LS

5-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

VENTILATION
SLIDING CAB
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1476517 Support ........................................................................................................................ 1


2 1469038 Button .......................................................................................................................... 2
3 1482812 Bracket......................................................................................................................... 2
4 1469113 Vent.............................................................................................................................. 2
5 1482817 Hose ............................................................................................................................ 1
6 1482944 Hose ............................................................................................................................ 1
7 1469031 Clamp .......................................................................................................................... 2
8 1482815 Hose ............................................................................................................................ 1
9 1482816 Compressor ................................................................................................................. 1
10 1476520 Support ........................................................................................................................ 1
11 1469083 Valve ............................................................................................................................ 1
12 1476635 Hose ............................................................................................................................ 1
13 1469089 Clamp .......................................................................................................................... 2
14 1475261 Clamp .......................................................................................................................... 2
15 1482818 Hose ............................................................................................................................ 1
16 1482819 Vent.............................................................................................................................. 2
17 1482820 Cover ........................................................................................................................... 1
18 1469082 Seal ............................................................................................................................. 1
19 1482945 Hose ............................................................................................................................ 1
20 1482822 Hose ............................................................................................................................ 1
21 1482823 Hose ............................................................................................................................ 1
22 1482824 Duct ............................................................................................................................. 1
23 1482825 V-Belt ........................................................................................................................... 1
24 1482826 Air Conditioner ............................................................................................................. 1
24 1520502 Resistor ................................................................................................................... 1
25 1482827 Condenser ................................................................................................................... 1
25 1499022 Fan Motor ................................................................................................................ 1
26 1482828 Valve ............................................................................................................................ 1
27 1482829 Valve ............................................................................................................................ 1
28 1482830 Vent.............................................................................................................................. 1
29 1482831 Thermostat .................................................................................................................. 1
30 1469053 Switch .......................................................................................................................... 1
31 1476532 Seal ............................................................................................................................. 4
32 1476533 Seal ............................................................................................................................. 2
33 1476534 Seal ............................................................................................................................. 2
34 1482946 Fitting........................................................................................................................... 1
35 1482947 Valve ............................................................................................................................ 1
36 1482832 Support ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PEDAL ARRANGEMENT (Figure 5-13)


FIXED CAB
HR45-25, HR45-31, HR45-40S

5-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PEDAL ARRANGEMENT
FIXED CAB
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1469117 Support ........................................................................................................................ 1


2 1469118 Switch .......................................................................................................................... 1
3 1469119 Gland ........................................................................................................................... 1
4 1469120 Pad .............................................................................................................................. 3
5 1469121 Pedal............................................................................................................................ 2
6 1469122 Spring .......................................................................................................................... 3
7 1469123 Shaft ............................................................................................................................ 1
8 1469124 Yoke ............................................................................................................................. 1
9 1469125 Stop ............................................................................................................................. 3
10 1469126 Pin ............................................................................................................................... 6
11 1469127 Pedal............................................................................................................................ 1
12 1469128 Shaft ............................................................................................................................ 1
13 1469129 Sensor ......................................................................................................................... 1
14 1469086 Pin ............................................................................................................................... 4
15 1469131 Bushing........................................................................................................................ 8
16 1469132 Fitting........................................................................................................................... 1
17 1468265 Fitting........................................................................................................................... 1
18 1469134 Fitting........................................................................................................................... 1
19 1469135 Seal ............................................................................................................................. 5
20 1476413 Bracket......................................................................................................................... 1
21 1469137 Housing ....................................................................................................................... 1
22 1469192 Seal Kit ........................................................................................................................ 1
23 1469138 Fitting........................................................................................................................... 4
24 1469140 Link .............................................................................................................................. 2
25 1468366 Pin ............................................................................................................................... 2
26 1469142 Hose ............................................................................................................................ 2
27 1469143 Hose ............................................................................................................................ 2
28 1468224 Bolt .............................................................................................................................. 4
29 1469145 Bolt .............................................................................................................................. 2
30 1468921 Nut ............................................................................................................................... 2
31 1468223 Nut ............................................................................................................................... 3
32 1468371 Support ........................................................................................................................ 4
33 1469149 Washer ........................................................................................................................ 4
34 287816 Capscrew..................................................................................................................... 3
35 1469191 Washer ........................................................................................................................ 3
36 1469193 Pressure Switch........................................................................................................... 1
37 1469194 Pressure Switch........................................................................................................... 1
38 1476892 Seal ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PEDAL ARRANGEMENT (Figure 5-14)


SLIDING CAB
HR45-36L, HR45-40LS

5-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PEDAL ARRANGEMENT
SLIDING CAB
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1469117 Support ........................................................................................................................ 1


2 1469118 Switch .......................................................................................................................... 1
3 1469119 Gland ........................................................................................................................... 1
4 1469120 Pad .............................................................................................................................. 3
5 1469121 Pedal............................................................................................................................ 2
6 1469122 Spring .......................................................................................................................... 3
7 1469123 Shaft ............................................................................................................................ 1
8 1469124 Yoke ............................................................................................................................. 1
9 1469125 Stop ............................................................................................................................. 3
10 1469126 Pin ............................................................................................................................... 6
11 1469127 Pedal............................................................................................................................ 1
12 1469128 Shaft ............................................................................................................................ 1
13 1469129 Sensor ......................................................................................................................... 1
14 1469086 Pin ............................................................................................................................... 4
15 1469131 Bushing........................................................................................................................ 8
16 1468224 Bolt .............................................................................................................................. 4
17 1469145 Bolt .............................................................................................................................. 2
18 1468921 Nut ............................................................................................................................... 2
19 1468223 Nut ............................................................................................................................... 3
20 1468371 Support ........................................................................................................................ 4
21 1469149 Washer ........................................................................................................................ 4
22 1479706 Support ........................................................................................................................ 1
23 136681 Capscrew..................................................................................................................... 2
24 1479703 Washer ........................................................................................................................ 2
25 1476410 Block ............................................................................................................................ 1
26 1479707 Hose ............................................................................................................................ 3
27 1471032 Fitting........................................................................................................................... 3
28 1470865 Fitting........................................................................................................................... 1
29 1469200 Fitting........................................................................................................................... 1
30 1470458 Hose ............................................................................................................................ 1
31 1468097 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-25


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FIREWALL PLATE (Figure 5-15)

ITEM PART NO. DESCRIPTION QTY

1 1469211 Bushing........................................................................................................................ 5
2 1469212 Seal ............................................................................................................................. 4
3 1469213 Plate (Fixed Cab)......................................................................................................... 1
3 1476603 Plate (Sliding Cab)....................................................................................................... 1
4 1469214 Fitting ........................................................................................................................... 7
5 1476491 Fitting (Fixed Cab) ....................................................................................................... 2
5 1476604 Fitting (Sliding Cab) ..................................................................................................... 3
6 292501 Capscrew..................................................................................................................... 6
7 1468159 Washer ........................................................................................................................ 6
8 292501 Capscrew..................................................................................................................... 6
9 1469219 Alarm Assembly........................................................................................................... 1
10 1469220 Alarm ....................................................................................................................... 1
11 1469140 Link.......................................................................................................................... 1
12 1468366 Pin ........................................................................................................................... 1
13 1469223 Diode ....................................................................................................................... 2

5-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CONSOLE (Figure 5-16)

ITEM PART NO. DESCRIPTION QTY

1 1468971 Instrument Panel.......................................................................................................... 1


2 1468972 Armrest ........................................................................................................................ 1
3 1468973 Nut ............................................................................................................................... 2
4 1468974 Screw........................................................................................................................... 2
5 1468975 Chain ........................................................................................................................... 1
6 1468976 Bushing........................................................................................................................ 2
7 1468977 Support ........................................................................................................................ 1
8 1468978 Cylinder ....................................................................................................................... 1
9 1468979 Handle ......................................................................................................................... 1
10 1468996 Pin ............................................................................................................................... 1
11 1468997 Spring .......................................................................................................................... 1
12 1468998 Bracket......................................................................................................................... 1
13 1468999 Support ........................................................................................................................ 1
14 1469000 Bolt .............................................................................................................................. 4
15 1468159 Washer ........................................................................................................................ 4
16 1469002 Washer ........................................................................................................................ 2
17 1469003 Nut ............................................................................................................................... 2
18 1469004 Bolt .............................................................................................................................. 1
19 1469005 Washer ........................................................................................................................ 1
20 1468223 Nut ............................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-27


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CONSOLE

ITEM PART NO. DESCRIPTION QTY

21 1471915 Label ............................................................................................................................ 1


22 1471916 Label ............................................................................................................................ 1

5-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

5-29
UNIT CODE A227
WORLD WIDE 05/2003

RESERVOIRS (Figure 5-17)

5-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

RESERVOIRS

ITEM PART NO. DESCRIPTION QTY

1 1470600 Reservoir ..................................................................................................................... 1


2 1470603 Gauge.......................................................................................................................... 1
3 b 1468345 Washer ........................................................................................................................ 14
4 b 136681 Capscrew..................................................................................................................... 14
5 b 1468114 Washer ........................................................................................................................ 14
6 292501 Capscrew..................................................................................................................... 6
7 a 1468885 Washer ........................................................................................................................ 20
7 1488545 Washer ........................................................................................................................ 20
8 1468886 Bolt .............................................................................................................................. 20
9 b 1468887 Step ............................................................................................................................. 2
10 1470623 Bolt .............................................................................................................................. 4
11 1469330 Seal ............................................................................................................................. 4
12 1468223 Nut ............................................................................................................................... 8
13 1470626 Plate ............................................................................................................................ 1
14 1468262 Nut ............................................................................................................................... 4
15 1468892 Rail .............................................................................................................................. 1
16 1468893 Nut ............................................................................................................................... 9
17 1468371 Support ........................................................................................................................ 5
18 1468894 Screw........................................................................................................................... 6
19 1469149 Washer ........................................................................................................................ 2
20 1468373 Washer ........................................................................................................................ 2
21 1468895 Mirror ........................................................................................................................... 1
22 1468896 Bracket......................................................................................................................... 1
23 1470638 Bolt .............................................................................................................................. 3
24 b 1468897 Screw........................................................................................................................... 2
25 1468898 Plate ............................................................................................................................ 1
26 1468899 Screw........................................................................................................................... 8
27 1470649 Catch ........................................................................................................................... 4
28 1470614 Switch .......................................................................................................................... 1
29 1470615 Gauge.......................................................................................................................... 1
30 1470616 Seal ............................................................................................................................. 1
31 1470618 Cover ........................................................................................................................... 1
32 1468159 Washer ........................................................................................................................ 3
33 1469334 Bolt .............................................................................................................................. 1
34 1470621 Fuel Cap ...................................................................................................................... 1
35 1470624 Seal ............................................................................................................................. 1
36 1470625 Seal ............................................................................................................................. 3
37 1470627 Plug ............................................................................................................................. 3
38 1470556 Fitting........................................................................................................................... 1
39 1469198 Plug ............................................................................................................................. 2
40 1470452 Fitting........................................................................................................................... 2
41 1470633 Rod .............................................................................................................................. 1
42 1470634 Washer ........................................................................................................................ 1
43 1470635 Cotter Pin..................................................................................................................... 1
44 1470636 Hose ............................................................................................................................ 1
45 1470637 Pin ............................................................................................................................... 1
46 1469191 Washer ........................................................................................................................ 3
47 1469683 Cotter Pin..................................................................................................................... 2
48 1469812 Clamp .......................................................................................................................... 2
49 1470647 Chain ........................................................................................................................... 1
50 1470650 Plate ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 5-31


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

RESERVOIRS

ITEM PART NO. DESCRIPTION QTY

51 1470651 Seal ............................................................................................................................. 1


52 1469265 Bolt .............................................................................................................................. 20
53 1469004 Bolt .............................................................................................................................. 2
54 1470656 Washer ........................................................................................................................ 22
55 1470657 Breather ....................................................................................................................... 1
56 1470619 Bolt .............................................................................................................................. 4
57 1470620 Seal ............................................................................................................................. 3
58 1469215 Fitting ........................................................................................................................... 1
59 1470630 Tube ............................................................................................................................. 1
60 1470632 Screen ......................................................................................................................... 1
61 1470644 Seal ............................................................................................................................. 1
62 1470646 Manifold ....................................................................................................................... 1
63 1470617 Fitting ........................................................................................................................... 1
64 1470655 Cover ........................................................................................................................... 1
65 1468973 Nut ............................................................................................................................... 8
66 1475742 Step ............................................................................................................................. 1
67 a 1472097 Bolt .............................................................................................................................. 1
68 a 136985 Capscrew..................................................................................................................... 6
69 a 1477270 Box (RH) ...................................................................................................................... 1
70 a 1470558 Bolt .............................................................................................................................. 6
71 a 1469857 Washer ........................................................................................................................ 6
72 a 1470942 Nut ............................................................................................................................... 6
73 a 1475744 Platform ....................................................................................................................... 1
74 a 136985 Capscrew..................................................................................................................... 4
75 ab 1468893 Nut ............................................................................................................................... 5
76 a 1477273 Step ............................................................................................................................. 1
77 a 1468907 Washer ........................................................................................................................ 2
78 a 1475743 Ramp ........................................................................................................................... 1

FOOTNOTES:
a HR45-36L, HR45-40LS
b Not Illustrated

5-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

6 DEN IZET CABIN

6 DENIZET CABIN
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 6
DENIZET CABIN

DESCRIPTION PAGE

AIR CONDITIONER
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-16
CAB SUPPORT.................................................................................................................................................. 6-12
CABIN GLASS AND WIPERS
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-14
DOORS AND STORAGE COVERS
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-10
ELECTRICAL
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-28
FLOOR PLATES AND COVERS
SLIDING CAB
WIDE
S/N A227J--1514⇒.................................................................................................................................... 6-6
WIDE FIXED CAB
S/N A227J-1514⇒ ........................................................................................................................................ 6-2
INSTRUMENT PANEL
WIDE CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-24
PEDAL ARRANGEMENT
SLIDING CAB
WIDE
S/N A227J-1514⇒................................................................................................................................... 6-22
WIDE FIXED CAB
S/N A227J-1514⇒ ...................................................................................................................................... 6-20
SEAT................................................................................................................................................................... 6-13

©2003 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FLOOR PLATES AND COVERS (Figure 6-1)


WIDE FIXED CAB
(S/N A227J-1514⇒)

6-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

FLOOR PLATES AND COVERS


WIDE FIXED CAB
(S/N A227J-1514⇒)

ITEM PART NO. DESCRIPTION QTY

1 b 1527453 Steer Control Unit.................................................................................................... 1


1 a 1488090 Steer Control Unit ........................................................................................................ 1
2 1470366 Valve ............................................................................................................................ 1
3 1469841 Fitting........................................................................................................................... 1
4 1488091 Bracket......................................................................................................................... 1
5 1469829 Fitting........................................................................................................................... 3
6 1488092 Housing ....................................................................................................................... 1
7 1488093 Indicator ....................................................................................................................... 1
8 1488094 Protector ...................................................................................................................... 1
9 1488095 Steer Column............................................................................................................... 1
10 1488096 Transmission Control Unit............................................................................................ 1
11 1468374 Light ............................................................................................................................. 2
12 1488107 Bracket......................................................................................................................... 1
13 1488108 Isolator ......................................................................................................................... 1
14 1488111 Cover ........................................................................................................................... 1
15 1488112 Light ............................................................................................................................. 1
16 1488113 Speaker ....................................................................................................................... 2
17 1488115 Light ............................................................................................................................. 1
18 1469837 Fitting........................................................................................................................... 1
19 1488116 Seal ............................................................................................................................. 1
20 1470379 O-Ring ......................................................................................................................... 1
21 1488159 Support ........................................................................................................................ 1
22 1469050 Switch .......................................................................................................................... 1
23 1469051 Switch .......................................................................................................................... 3
24 1488158 Adhesive ...................................................................................................................... 1
25 1469052 Switch .......................................................................................................................... 1
26 1488117 Switch .......................................................................................................................... 1
27 1488154 Plate ............................................................................................................................ 1
28 1488155 Tube ............................................................................................................................. 4
29 1488156 Wire Harness............................................................................................................... 1
30 1488157 Plate ............................................................................................................................ 1
31 1469056 Switch .......................................................................................................................... 1
32 1488151 Adhesive ...................................................................................................................... 1
33 1469048 Socket.......................................................................................................................... 3
34 1488121 Socket.......................................................................................................................... 3
35 1488149 Isolator ......................................................................................................................... 1
36 1488123 Horn............................................................................................................................. 1
37 1488124 Isolator ......................................................................................................................... 1
38 1488125 Isolator ......................................................................................................................... 1
39 1488126 Isolator ......................................................................................................................... 1
40 1488127 Cover ........................................................................................................................... 10
41 1488128 Isolator ......................................................................................................................... 1
42 1488129 Isolator ......................................................................................................................... 1
43 1488130 Isolator ......................................................................................................................... 1
44 1488131 Plate ............................................................................................................................ 1
45 1488132 Plate ............................................................................................................................ 1
46 1488133 Plate ............................................................................................................................ 1
47 1488134 Floormat ...................................................................................................................... 1
48 1488135 Protector ...................................................................................................................... 1
49 1488137 Floormat ...................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FLOOR PLATES AND COVERS


WIDE FIXED CAB
(S/N A227J-1514⇒)

ITEM PART NO. DESCRIPTION QTY

50 1488138 Protector (LH) .............................................................................................................. 1


51 1488139 Connector .................................................................................................................... 1
52 1488143 Nozzle.......................................................................................................................... 1
53 1488144 Housing ....................................................................................................................... 1
54 1488145 Housing ....................................................................................................................... 1
55 1488146 Antenne ....................................................................................................................... 1

FOOTNOTES:
a ⇒ D/B 09/2002
b D/B 09/2002 ⇒

6-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-5
UNIT CODE A227
WORLD WIDE 05/2003

FLOOR PLATES AND COVERS (Figure 6-2)


SLIDING CAB
WIDE
(S/N A227J--1514⇒)

6-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

FLOOR PLATES AND COVERS


SLIDING CAB
WIDE
(S/N A227J--1514⇒)

ITEM PART NO. DESCRIPTION QTY

1 1470369 Steering Control Unit ............................................................................................... 1


2 1468103 Fitting....................................................................................................................... 2
3 1527727 Fitting....................................................................................................................... 2
4 1470367 Bracket .................................................................................................................... 1
5 1470439 Fitting....................................................................................................................... 4
6 1488092 Housing ................................................................................................................... 1
7 1488093 Indicator................................................................................................................... 1
8 1488094 Protector.................................................................................................................. 1
9 1488095 Steer Column .......................................................................................................... 1
10 1470377 Transmission Control Unit ....................................................................................... 1
11 1468374 Light......................................................................................................................... 2
12 1527728 Bracket .................................................................................................................... 1
13 1488108 Isolator..................................................................................................................... 1
14 1488111 Cover ....................................................................................................................... 1
15 1488112 Light......................................................................................................................... 1
16 1488113 Speaker ....................................................................................................................... 2
17 1488115 Light......................................................................................................................... 1
18 1470382 Fitting....................................................................................................................... 1
19 1488116 Seal ......................................................................................................................... 1
20 1470538 Fitting....................................................................................................................... 1
21 1527729 Support.................................................................................................................... 1
22 1469050 Switch...................................................................................................................... 1
23 1469051 Switch...................................................................................................................... 3
24 1488158 Adhesive.................................................................................................................. 1
25 1469052 Switch...................................................................................................................... 1
26 1488117 Switch...................................................................................................................... 1
27 1488154 Plate ........................................................................................................................ 1
28 1488155 Tube......................................................................................................................... 4
29 1488156 Wire Harness .......................................................................................................... 1
30 1488157 Plate ........................................................................................................................ 1
31 1469056 Switch...................................................................................................................... 1
32 1488151 Adhesive.................................................................................................................. 1
33 1469048 Socket ..................................................................................................................... 3
34 1469049 Socket ..................................................................................................................... 3
35 1488149 Isolator..................................................................................................................... 1
36 1488123 Horn ........................................................................................................................ 1
37 1488124 Isolator..................................................................................................................... 1
38 1488125 Isolator..................................................................................................................... 1
39 1488126 Isolator..................................................................................................................... 1
40 1488127 Cover ....................................................................................................................... 10
41 1488128 Isolator..................................................................................................................... 1
42 1488129 Isolator..................................................................................................................... 1
43 1488130 Isolator..................................................................................................................... 1
44 1488131 Plate ........................................................................................................................ 1
45 1488132 Plate ........................................................................................................................ 1
46 1488133 Plate ........................................................................................................................ 1
47 1488134 Floormat .................................................................................................................. 1
48 1488135 Protector.................................................................................................................. 1
49 1488137 Floormat .................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FLOOR PLATES AND COVERS


SLIDING CAB
WIDE
(S/N A227J--1514⇒)

ITEM PART NO. DESCRIPTION QTY

50 1488138 Protector (LH) .............................................................................................................. 1


51 1488139 Connector .................................................................................................................... 1
52 1488143 Nozzle.......................................................................................................................... 1
53 1488144 Housing ....................................................................................................................... 1
54 1488145 Housing ....................................................................................................................... 1
55 1488146 Antenne ....................................................................................................................... 1
56 1468385 Fitting ........................................................................................................................... 1
57 1476406 Sensor Assembly......................................................................................................... 2

6-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-9
UNIT CODE A227
WORLD WIDE 05/2003

DOORS AND STORAGE COVERS (Figure 6-3)


WIDE CAB
(S/N A227J-1514⇒)

6-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DOORS AND STORAGE COVERS


WIDE CAB
(S/N A227J-1514⇒)

ITEM PART NO. DESCRIPTION QTY

1527456 Cabin Door (LH) .......................................................................................................... 1


1527455 Cabin Door (RH) .......................................................................................................... 1
1 1469061 Cylinder ................................................................................................................... 2
2 1488160 Protector.................................................................................................................. 2
3 1488161 Catch ....................................................................................................................... 2
4 1476398 Lock......................................................................................................................... 1
5 1469062 Handle ..................................................................................................................... 2
6 1469070 Seal ......................................................................................................................... 9
7 1469069 Ring ......................................................................................................................... 8
8 1488163 Pin ........................................................................................................................... 4
9 1527730 Strap........................................................................................................................ 2
10 1488164 Pin ........................................................................................................................... 4
11 1488165 Hinge (RH) .............................................................................................................. 2
12 1488166 Ring ......................................................................................................................... 8
13 1488167 Window (RH) ........................................................................................................... 1
14 1476395 Glass (RH)............................................................................................................... 1
15 1488168 Frame (RH).............................................................................................................. 1
16 1488169 Information Case ..................................................................................................... 1
17 1488170 Spring ...................................................................................................................... 1
18 1488172 Bracket .................................................................................................................... 1
19 1488173 Hinge ....................................................................................................................... 3
20 1488174 Cover ....................................................................................................................... 1
21 1488176 Door......................................................................................................................... 1
22 1488178 Cover ....................................................................................................................... 1
23 1488179 Cover ....................................................................................................................... 1
24 1488180 Cover ....................................................................................................................... 1
25 1488181 Door......................................................................................................................... 1
26 1488182 Screw ...................................................................................................................... 3
27 1488183 Controller................................................................................................................. 1
28 1469058 Fitting....................................................................................................................... 4
29 1488184 Washer .................................................................................................................... 4
30 1469071 Link.......................................................................................................................... 4
31 1469065 Lock......................................................................................................................... 1
32 1469060 Hinge (LH) ............................................................................................................... 2
33 1488185 Widow (LH).............................................................................................................. 1
34 1475946 Glass (LH) ............................................................................................................... 1
35 1488187 Frame (LH) .............................................................................................................. 1
36 1527457 Catch ....................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CAB SUPPORT (Figure 6-4)

ITEM PART NO. DESCRIPTION QTY

1 1468938 Support ........................................................................................................................ 1


2 1468939 Isolator ......................................................................................................................... 4
3 1468940 Bolt .............................................................................................................................. 3
4 1468941 Nut ............................................................................................................................... 4
5 1468942 Bolt .............................................................................................................................. 1
6 1468943 Washer ........................................................................................................................ 4
7 1468944 Strip ............................................................................................................................. 1
8 1468945 Washer ........................................................................................................................ 2
9 1468946 Bolt .............................................................................................................................. 1
10 1468947 Nut ............................................................................................................................... 1
11 1468948 Washer ........................................................................................................................ 2
12 1468949 Nut ............................................................................................................................... 4
13 1468950 Bolt .............................................................................................................................. 4
14 1468951 Washer ........................................................................................................................ 4
15 1468952 Washer ........................................................................................................................ 4

6-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SEAT (Figure 6-5)

ITEM PART NO. DESCRIPTION QTY

1 1469112 Seat ............................................................................................................................. 1


2 1468977 Support ........................................................................................................................ 1
3 1469114 Rail .............................................................................................................................. 1
4 1469115 Bolt .............................................................................................................................. 12
5 1469074 Washer ........................................................................................................................ 12

©2003 HYSTER COMPANY See Service Manual 6-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CABIN GLASS AND WIPERS (Figure 6-6)


WIDE CAB
(S/N A227J-1514⇒)

6-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CABIN GLASS AND WIPERS


WIDE CAB
(S/N A227J-1514⇒)

ITEM PART NO. DESCRIPTION QTY

1 1488324 Blade ........................................................................................................................... 2


2 1488325 Motor ........................................................................................................................... 1
3 .. . . . Connector .................................................................................................................... 1
4 1488326 Glass ........................................................................................................................... 1
5 1488327 Windshield ................................................................................................................... 1
6 1479664 Glass (RH) ................................................................................................................... 1
7 1488328 Window ........................................................................................................................ 1
8 1479668 Glass (LH) ................................................................................................................... 1
9 1488329 Motor ........................................................................................................................... 1
10 1488330 Arm .............................................................................................................................. 1
11 1488331 Blade ........................................................................................................................... 1
12 1488332 Arm .............................................................................................................................. 1
13 1488333 Blade ........................................................................................................................... 1
14 1488334 Arm .............................................................................................................................. 1
15 1488335 Relay............................................................................................................................ 1
16 1488336 Relay............................................................................................................................ 1
17 1488337 Wire Harness............................................................................................................... 1
18 1488338 Motor ........................................................................................................................... 1
19 1488339 Holder .......................................................................................................................... 1
20 1488340 Element ....................................................................................................................... 1
21 1488341 Reservoir ..................................................................................................................... 1
22 1488342 Shock Absorber ........................................................................................................... 4
23 1488343 Window Kit................................................................................................................... 4
24 1488344 Window Kit................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 6-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

AIR CONDITIONER (Figure 6-7)


WIDE CAB
(S/N A227J-1514⇒)

6-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

AIR CONDITIONER
WIDE CAB
(S/N A227J-1514⇒)

KEY:
A: Air Conditioner L/LS
B: Air Conditioner R/RS

QTY
ITEM PART NO. DESCRIPTION A B

1 1488021 V-Belt ................................................................................................................... 1 1


2 1488022 Compressor ......................................................................................................... 1 1
3 1488023 Tensioner ............................................................................................................. 1 1
4 1488024 Bracket................................................................................................................. 1 1
5 1488025 Support ................................................................................................................ 1 1
6 a 1488026 Pipe ..................................................................................................................... .. 1
6 b 1527724 Tube ..................................................................................................................... 1 ..
7 a 1488027 Pipe ..................................................................................................................... .. 1
7 b 1527725 Tube ..................................................................................................................... 1 ..
8 a 1488028 Pipe ..................................................................................................................... .. 1
8 b 1527726 Tube ..................................................................................................................... 1 ..
9 1488029 Thermostat .......................................................................................................... 1 1
10 1488030 Valve .................................................................................................................... 1 1
11 1488031 Housing ............................................................................................................... 1 1
12 1488032 Housing ............................................................................................................... 1 1
13 1488033 Cooler .................................................................................................................. 1 1
14 1488034 Radiator ............................................................................................................... 1 1
15 1488035 Fan....................................................................................................................... 1 1
16 1488036 Seal ..................................................................................................................... 1 1
17 1488037 Housing ............................................................................................................... 1 1
18 1488038 Detector ............................................................................................................... 1 1
19 1488039 Bracket................................................................................................................. 1 1
20 1488040 Grill (Round) ........................................................................................................ 3 3
21 1488041 Grill (Rectangular) ............................................................................................... 1 1
22 1488042 Condenser Assembly........................................................................................... 1 1
23 1488043 Grill ...................................................................................................................... 1 1
24 1488044 Seal ..................................................................................................................... 1 1
25 1488045 Tube ..................................................................................................................... 1 1
26 1488046 Tube ..................................................................................................................... 1 1
27 1488047 Reservoir ............................................................................................................. 1 1
28 1488048 Valve .................................................................................................................... 1 1
29 1488049 Valve .................................................................................................................... 1 1
30 1488050 Grommet.............................................................................................................. 1 1
31 1488051 Plug ..................................................................................................................... 1 1
32 1488052 Lock ..................................................................................................................... 4 4
33 1488053 Motor ................................................................................................................... 2 2
34 1488054 Grill ...................................................................................................................... 1 1
35 1488056 Valve .................................................................................................................... 1 1
36 1488057 Bracket................................................................................................................. 1 1
37 1488058 Air Conditioner ..................................................................................................... 1 1

©2003 HYSTER COMPANY See Service Manual 6-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

AIR CONDITIONER
WIDE CAB
(S/N A227J-1514⇒)

QTY
ITEM PART NO. DESCRIPTION A B

38 1488060 Condenser ........................................................................................................... 1 1


39 1488061 Hose .................................................................................................................... 1 1

FOOTNOTES:
a ⇒ S/N A227J-1546
b S/N A227J-1547 ⇒

6-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-19
UNIT CODE A227
WORLD WIDE 05/2003

PEDAL ARRANGEMENT (Figure 6-8)


WIDE FIXED CAB
(S/N A227J-1514⇒)

6-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PEDAL ARRANGEMENT
WIDE FIXED CAB
(S/N A227J-1514⇒)

ITEM PART NO. DESCRIPTION QTY

1 1488345 Support ........................................................................................................................ 1


2 1469118 Switch .......................................................................................................................... 1
3 1469192 Seal Kit ........................................................................................................................ 1
4 1469120 Pad .............................................................................................................................. 3
5 1488346 Pedal............................................................................................................................ 1
6 1469122 Spring .......................................................................................................................... 3
7 1469123 Shaft ............................................................................................................................ 1
8 1488347 Yoke ............................................................................................................................. 1
9 1469125 Stop ............................................................................................................................. 3
10 1469126 Pin ............................................................................................................................... 6
11 1469127 Pedal............................................................................................................................ 1
12 1469128 Shaft ............................................................................................................................ 1
13 1469129 Sensor ......................................................................................................................... 1
14 1469086 Pin ............................................................................................................................... 4
15 1469131 Bushing........................................................................................................................ 8
16 1469132 Fitting........................................................................................................................... 1
17 1468265 Fitting........................................................................................................................... 1
18 1469134 Fitting........................................................................................................................... 1
19 1488348 Seal ............................................................................................................................. 5
20 1488349 Support ........................................................................................................................ 1
21 1469137 Housing ....................................................................................................................... 1
22 1468223 Nut ............................................................................................................................... 3
23 1469138 Fitting........................................................................................................................... 4
24 1469193 Pressure Switch........................................................................................................... 1
25 1469194 Pressure Switch........................................................................................................... 1
26 1469142 Hose ............................................................................................................................ 2
27 1469143 Hose ............................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 6-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PEDAL ARRANGEMENT (Figure 6-9)


SLIDING CAB
WIDE
(S/N A227J-1514⇒)

6-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PEDAL ARRANGEMENT
SLIDING CAB
WIDE
(S/N A227J-1514⇒)

ITEM PART NO. DESCRIPTION QTY

1 1488345 Support ........................................................................................................................ 1


2 1469118 Switch .......................................................................................................................... 1
3 1469120 Pad .............................................................................................................................. 3
4 1488346 Pedal............................................................................................................................ 1
5 1469122 Spring .......................................................................................................................... 3
6 1469123 Shaft ............................................................................................................................ 1
7 1488347 Yoke ............................................................................................................................. 1
8 1469125 Stop ............................................................................................................................. 3
9 1469126 Pin ............................................................................................................................... 6
10 1469127 Pedal............................................................................................................................ 1
11 1469128 Shaft ............................................................................................................................ 1
12 1469129 Sensor ......................................................................................................................... 1
13 1469086 Pin ............................................................................................................................... 4
14 1469131 Bushing........................................................................................................................ 8
15 1468371 Support ........................................................................................................................ 1
16 1476410 Block ............................................................................................................................ 1
17 1479707 Hose ............................................................................................................................ 3
18 1471032 Fitting........................................................................................................................... 1
19 1470865 Fitting........................................................................................................................... 1
20 1469200 Fitting........................................................................................................................... 1
21 1470458 Hose ............................................................................................................................ 1
22 1468097 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 6-23


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

INSTRUMENT PANEL (Figure 6-10)


WIDE CAB
(S/N A227J-1514⇒)

6-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

INSTRUMENT PANEL
WIDE CAB
(S/N A227J-1514⇒)

ITEM PART NO. DESCRIPTION QTY

1 1488353 Instrument Panel.......................................................................................................... 1


2 1488354 Radio ........................................................................................................................... 1
3 1488355 Support ........................................................................................................................ 1
4 1488356 Support ........................................................................................................................ 1
5 1527497 Seal ............................................................................................................................. 1
6 1527498 Sleeve.......................................................................................................................... 1
7 1488358 Wire Harness............................................................................................................... 1
8 1527499 Support ........................................................................................................................ 1
9 1468906 Warning Light............................................................................................................... 1
9 1542521 Bulb ............................................................................................................................. 8
10 1468889 Warning Light............................................................................................................... 1
10 1542521 Bulb ............................................................................................................................. 10
11 1468890 Warning Light............................................................................................................... 1
11 1542521 Bulb ............................................................................................................................. 8
12 1468967 Switch Cover (Blank) ................................................................................................... 1
12 1542521 Bulb ............................................................................................................................. 8
13 1468917 Oil Pressure Gauge ..................................................................................................... 1
13 1542521 Bulb ............................................................................................................................. 2
14 1468922 Voltmeter Gauge.......................................................................................................... 1
14 1542521 Bulb ............................................................................................................................. 2
15 1468923 Gauge Cluster ............................................................................................................. 1
15 1542521 Bulb ............................................................................................................................. 2
16 1526102 Meter Unit .................................................................................................................... 1
16 1526103 Connector .................................................................................................................... 1
16 1526104 Pin ............................................................................................................................... 10
17 1488361 Bracket......................................................................................................................... 1
18 1468972 Armrest ........................................................................................................................ 1
19 1488362 Lever ............................................................................................................................ 1
20 1488363 Box............................................................................................................................... 1
21 1488364 Chain ........................................................................................................................... 1
22 1488365 Frame .......................................................................................................................... 1
23 1488366 Bearing ........................................................................................................................ 2
24 1468978 Cylinder ....................................................................................................................... 1
25 1488367 Hook ............................................................................................................................ 1
26 1468997 Spring .......................................................................................................................... 1
27 1468996 Pin ............................................................................................................................... 1
28 1488368 Lever ............................................................................................................................ 1
29 1488369 Support ........................................................................................................................ 1
30 1469263 Ignition Switch ............................................................................................................. 1
31 1488371 Switch .......................................................................................................................... 1
32 1469018 Cover ........................................................................................................................... 1
33 1469048 Socket.......................................................................................................................... 8
34 1469049 Socket.......................................................................................................................... 8
35 1469259 Switch .......................................................................................................................... 1
36 1488373 Cover ........................................................................................................................... 1
37 1527500 Button .......................................................................................................................... 1
37 1496898 Switch (with Support)................................................................................................... 1
37 1496899 Knob ............................................................................................................................ 1
38 1469261 Switch .......................................................................................................................... 1
39 1469264 Switch .......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 6-25


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

INSTRUMENT PANEL
WIDE CAB
(S/N A227J-1514⇒)

ITEM PART NO. DESCRIPTION QTY

40 1469256 Switch .......................................................................................................................... 1


41 1469257 Switch .......................................................................................................................... 1
42 1469262 Switch .......................................................................................................................... 1
43 1488374 Joystick ........................................................................................................................ 1
44 1488375 Connector .................................................................................................................... 6
45 1488376 Hose ............................................................................................................................ 6
46 1488377 Support ........................................................................................................................ 1
47 1488378 Support ........................................................................................................................ 1
48 1488379 Support ........................................................................................................................ 1
49 1488380 Wire Harness............................................................................................................... 1
50 1488381 Support ........................................................................................................................ 1
51 1469315 Relay............................................................................................................................ 4
52 1527501 Stop ............................................................................................................................. 1
53 1469272 Switch .......................................................................................................................... 1

6-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-27
UNIT CODE A227
WORLD WIDE 05/2003

ELECTRICAL (Figure 6-11)


WIDE CAB
(S/N A227J-1514⇒)

6-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ELECTRICAL
WIDE CAB
(S/N A227J-1514⇒)

ITEM PART NO. DESCRIPTION QTY

1 1469239 Circuit Breaker (20 Amp) ............................................................................................. 6


2 1469237 Circuit Breaker (10 Amp) ............................................................................................. 4
3 1469238 Circuit Breaker (15 Amp) ............................................................................................. 4
4 1469236 Circuit Breaker (5 Amp) ............................................................................................... 2
5 1469235 Circuit Breaker (35 Amp) ............................................................................................. 1
6 1469104 Guide ........................................................................................................................... 1
7 1472507 Relay............................................................................................................................ 1
8 1469246 Bolt .............................................................................................................................. 6
9 1469244 Spacer ......................................................................................................................... 6
10 1469243 Spacer ......................................................................................................................... 6
11 1469245 Housing ....................................................................................................................... 4
12 1469233 Card ............................................................................................................................. 1
13 1469232 Support ........................................................................................................................ 1
14 1488384 Circuit Board ................................................................................................................ 1
15 1469212 Seal ............................................................................................................................. 1
16 1488385 Plate ............................................................................................................................ 4
17 1488386 Grommet...................................................................................................................... 1
18 1469219 Alarm Assembly........................................................................................................... 1
19 1469214 Fitting........................................................................................................................... 8
20 1476491 Fitting........................................................................................................................... 2
21 1469315 Relay............................................................................................................................ 20
22 1469316 Relay............................................................................................................................ 4
23 1469314 Card ............................................................................................................................. 3
24 1469318 Card ............................................................................................................................. 2
25 1469313 Plate ............................................................................................................................ 5
26 1469234 Plate ............................................................................................................................ 1
27 1488387 Rivet............................................................................................................................. 28

©2003 HYSTER COMPANY See Service Manual 6-29


for service procedures.
NOTES

6-30
UNIT CODE A227
05/2003 WORLD WIDE

7 ENGINE(S)

7 ENGINE(S)
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 7
ENGINE(S)

DESCRIPTION PAGE

ACCELERATOR CONTROL VALVE


FIXED CABIN
HR45-25, HR45-31, HR45-40S................................................................................................................... 7-18
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................... 7-19
AIR FILTER........................................................................................................................................................... 7-2
ENGINE COMPONENTS ..................................................................................................................................... 7-8
ENGINE CONNECTIONS .................................................................................................................................... 7-7
ENGINE COOLING SYSTEM ............................................................................................................................ 7-12
ENGINE MOUNTING ........................................................................................................................................... 7-4
EXHAUST............................................................................................................................................................. 7-3
FAN MOTOR ...................................................................................................................................................... 7-16
FUSE BOX.......................................................................................................................................................... 7-10
RADIATOR
S/N A227J-1501⇔S/N A227J-1511 ............................................................................................................... 7-14
S/N A227J-1512⇒ .......................................................................................................................................... 7-15
SPEED CONTROL............................................................................................................................................. 7-11
THROTTLE CONTROL VALVES ........................................................................................................................ 7-17

©2003 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

AIR FILTER (Figure 7-1)

ITEM PART NO. DESCRIPTION QTY

1 1469804 Filter............................................................................................................................. 1
2 1469805 Clamp .......................................................................................................................... 2
3 1469806 Cover ........................................................................................................................... 1
4 1469807 Indicator ....................................................................................................................... 1
5 1469808 Element (Primary)........................................................................................................ 1
6 1469809 Element (Secondary)................................................................................................... 1
7 1468371 Support ........................................................................................................................ 4
8 1468893 Nut ............................................................................................................................... 4
9 1469812 Clamp .......................................................................................................................... 5
10 1469813 Fitting ........................................................................................................................... 1
11 1469814 Fitting ........................................................................................................................... 1
12 1469815 Pipe ............................................................................................................................. 1
13 1469816 Collar ........................................................................................................................... 1
14 1469817 Fitting ........................................................................................................................... 1
15 1469818 Clamp .......................................................................................................................... 1
16 1469819 Plate ............................................................................................................................ 1
17 1469820 Bolt .............................................................................................................................. 1
18 1468114 Washer ........................................................................................................................ 1
19 1469265 Bolt .............................................................................................................................. 1
20 1468223 Nut ............................................................................................................................... 1

7-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

EXHAUST (Figure 7-2)

ITEM PART NO. DESCRIPTION QTY

1 1469795 Clamp .......................................................................................................................... 5


2 1487139 Pipe ............................................................................................................................. 1
3 1469797 Clamp .......................................................................................................................... 3
4 1469798 Silencer........................................................................................................................ 1
5 1469799 Fitting........................................................................................................................... 1
6 1469800 Pipe ............................................................................................................................. 1
7 1468893 Nut ............................................................................................................................... 3
8 1469802 Bracket......................................................................................................................... 2
9 1469803 Isolator ......................................................................................................................... 2
10 1476561 Pipe ............................................................................................................................. 1
11 1472584 Fitting........................................................................................................................... 1
12 1487140 Pipe ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ENGINE MOUNTING (Figure 7-3)

7-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ENGINE MOUNTING

ITEM PART NO. DESCRIPTION QTY

1 1469035 Transmission................................................................................................................ 1
2 b 1469217 Engine ......................................................................................................................... 1
2 c 1528009 Engine ......................................................................................................................... 1
3 1469144 Seal ............................................................................................................................. 1
4 1469146 Sensor ......................................................................................................................... 1
5 1469210 Fitting........................................................................................................................... 1
6 1468247 Fitting........................................................................................................................... 1
7 1469304 Fitting........................................................................................................................... 1
8 1469305 Fitting........................................................................................................................... 1
9 1469320 Valve ............................................................................................................................ 2
10 1469325 O-Ring ......................................................................................................................... 1
11 1469326 Fitting........................................................................................................................... 1
12 1469328 Fitting........................................................................................................................... 1
13 1469329 Switch .......................................................................................................................... 1
14 1469330 Seal ............................................................................................................................. 1
15 1469333 Sensor ......................................................................................................................... 1
16 1469335 Support ........................................................................................................................ 1
17 1469336 Support ........................................................................................................................ 1
18 1469337 Support ........................................................................................................................ 1
19 1469667 Mount........................................................................................................................... 6
20 1469004 Bolt .............................................................................................................................. 6
21 1469669 Nut ............................................................................................................................... 18
22 a 1468284 Bolt .............................................................................................................................. 8
23 a 1469671 Nut ............................................................................................................................... 8
24 1469672 Bolt .............................................................................................................................. 4
25 1469673 Seal ............................................................................................................................. 1
26 1468950 Bolt .............................................................................................................................. 2
27 1468213 Washer ........................................................................................................................ 6
28 1468949 Nut ............................................................................................................................... 2
29 1468965 Bolt .............................................................................................................................. 6
30 1468949 Nut ............................................................................................................................... 6
31 1468213 Washer ........................................................................................................................ 12
32 1469680 Fitting........................................................................................................................... 4
33 1469681 Fitting........................................................................................................................... 1
34 1469682 Fitting........................................................................................................................... 1
35 1469135 Seal ............................................................................................................................. 1
36 1469684 Tube ............................................................................................................................. 1
37 1469685 Fitting........................................................................................................................... 1
38 1469686 Plug ............................................................................................................................. 1
39 1469687 Flange.......................................................................................................................... 1
40 1469688 Fitting........................................................................................................................... 1
41 1469689 Bolt .............................................................................................................................. 8
42 1469690 Bolt .............................................................................................................................. 12
43 1469149 Washer ........................................................................................................................ 12
44 1469692 Bolt .............................................................................................................................. 12
45 1469693 Bolt .............................................................................................................................. 4

©2003 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ENGINE MOUNTING

ITEM PART NO. DESCRIPTION QTY

46 1469694 Tube ............................................................................................................................. 1


47 1469695 Seal Kit ........................................................................................................................ 1

FOOTNOTES:
a Not Illustrated
b ⇒ S/N A227J-1526
c S/N A227J-1527 ⇒

7-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ENGINE CONNECTIONS (Figure 7-4)

ITEM PART NO. DESCRIPTION QTY

1 1469696 Sensor ......................................................................................................................... 1


2 1469697 Fitting........................................................................................................................... 1
3 1469144 Seal ............................................................................................................................. 1
4 1469699 Fitting........................................................................................................................... 1
5 1469700 Sensor ......................................................................................................................... 1
6 1469701 Switch .......................................................................................................................... 1
7 1469702 Fitting........................................................................................................................... 1
8 1469703 Fitting........................................................................................................................... 1
9 1469704 Fitting........................................................................................................................... 1
10 1469705 Fitting........................................................................................................................... 1
11 1469706 Fitting........................................................................................................................... 1
12 1469707 Tube ............................................................................................................................. 1
13 1469708 Clamp .......................................................................................................................... 1
14 1471509 Hose ............................................................................................................................ 1
15 1471510 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ENGINE COMPONENTS (Figure 7-5)

7-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ENGINE COMPONENTS

ITEM PART NO. DESCRIPTION QTY

1 1469709 Filter............................................................................................................................. 1
2 1469710 Starter.......................................................................................................................... 1
3 1469711 Pump ........................................................................................................................... 1
4 1469712 Dipstick ........................................................................................................................ 1
5 1469713 Tube ............................................................................................................................. 1
6 1469714 Hose ............................................................................................................................ 1
7 1469715 Injector ......................................................................................................................... 6
8 1469716 Alternator ..................................................................................................................... 1
9 1469717 Pulley ........................................................................................................................... 1
10 1469718 Hose ............................................................................................................................ 1
11 1469719 Plug ............................................................................................................................. 2
12 1469720 Compressor ................................................................................................................. 1
13 1469721 Cooler .......................................................................................................................... 1
14 1469722 Pump ........................................................................................................................... 1
15 1469723 Seal Kit ........................................................................................................................ 1
16 1476559 Filter............................................................................................................................. 1
17 1469725 Plug ............................................................................................................................. 1
18 1469726 Seal ............................................................................................................................. 1
19 1469727 Filter............................................................................................................................. 1
20 1469728 Support ........................................................................................................................ 1
21 1469729 Housing ....................................................................................................................... 1
22 1469730 Seal ............................................................................................................................. 1
23 1469731 Valve ............................................................................................................................ 1
24 a 1469732 Thermostat .................................................................................................................. 1
25 1469733 Support ........................................................................................................................ 1
26 1469734 Gasket ......................................................................................................................... 1
27 1469735 Gasket ......................................................................................................................... 1
28 a 1469736 Flywheel ...................................................................................................................... 1
29 a 1469737 Pump ........................................................................................................................... 1
30 a 1469738 Bearing ........................................................................................................................ 6
31 a 1469739 Thermostat .................................................................................................................. 1
32 a 1469740 Switch .......................................................................................................................... 1
33 1476547 Cover ........................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FUSE BOX (Figure 7-6)

ITEM PART NO. DESCRIPTION QTY

1500964 Fuse Box Assembly ..................................................................................................... 1


1 1500506 Fuse Box ................................................................................................................. 1
2 1500507 Block........................................................................................................................ 2
3 1488262 Power cable ............................................................................................................. 2
4 1500508 Nut........................................................................................................................... 4
5 1500509 Guide....................................................................................................................... 4
6 1500510 Wire Harness .......................................................................................................... 1
7 1500511 Support.................................................................................................................... 1
8 1500512 Fuse ........................................................................................................................ 1
9 287816 Capscrew ................................................................................................................ 2
10 1500513 Support.................................................................................................................... 2
11 1500514 Fuse ........................................................................................................................ 1
12 1500515 Bolt .......................................................................................................................... 4
13 1472368 Nut........................................................................................................................... 4
14 1500516 Fuse ........................................................................................................................ 1

7-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SPEED CONTROL (Figure 7-7)

ITEM PART NO. DESCRIPTION QTY

1 1469668 Cylinder ....................................................................................................................... 2


2 1469200 Fitting........................................................................................................................... 2
3 1468265 Fitting........................................................................................................................... 2
4 1469675 Support ........................................................................................................................ 1
5 1469676 Link .............................................................................................................................. 1
6 136681 Capscrew..................................................................................................................... 2
7 1469669 Nut ............................................................................................................................... 2
8 1469679 Pin ............................................................................................................................... 3
9 1469683 Cotter Pin..................................................................................................................... 3
10 1469691 Hose ............................................................................................................................ 1
11 136985 Capscrew..................................................................................................................... 2
12 1468373 Washer ........................................................................................................................ 2
13 1469149 Washer ........................................................................................................................ 2
14 1469788 Lever ............................................................................................................................ 2
15 1468345 Washer ........................................................................................................................ 5
16 1469790 Hose ............................................................................................................................ 1
17 1469265 Bolt .............................................................................................................................. 1
18 1468223 Nut ............................................................................................................................... 1
19 287816 Capscrew..................................................................................................................... 1
20 1469794 Nut ............................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ENGINE COOLING SYSTEM (Figure 7-8)

7-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ENGINE COOLING SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 1470662 Manifold ....................................................................................................................... 1


2 1470663 Hose ............................................................................................................................ 1
3 1470668 Clamp .......................................................................................................................... 2
4 1470670 Clamp .......................................................................................................................... 6
5 1470674 Clamp .......................................................................................................................... 3
6 136681 Capscrew..................................................................................................................... 2
7 1468223 Nut ............................................................................................................................... 2
8 1470372 Clamp .......................................................................................................................... 2
9 1470373 Hose ............................................................................................................................ 1
10 1470374 Sleeve.......................................................................................................................... 1
11 1470375 Clamp .......................................................................................................................... 3
12 1470376 Cooler .......................................................................................................................... 1
13 1470389 Manifold ....................................................................................................................... 2
14 1470434 Seal ............................................................................................................................. 4
15 1469785 Bolt .............................................................................................................................. 2
16 1469704 Fitting........................................................................................................................... 1
17 1470675 Plug ............................................................................................................................. 1
18 1470364 Bolt .............................................................................................................................. 3
19 1470358 Washer ........................................................................................................................ 3
20 1469857 Washer ........................................................................................................................ 3
21 1470441 Hose ............................................................................................................................ 3
22 1470750 Hose ............................................................................................................................ 1
23 1470752 Hose ............................................................................................................................ 1
24 1470752 Hose ............................................................................................................................ 1
25 1470750 Hose ............................................................................................................................ 1
26 1470663 Hose ............................................................................................................................ 1
27 1470754 Hose ............................................................................................................................ 2
28 1468643 O-Ring ......................................................................................................................... 2
29 1477304 Screw........................................................................................................................... 8
30 1472632 Clamp .......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

RADIATOR (Figure 7-9)


(S/N A227J-1501⇔S/N A227J-1511)

ITEM PART NO. DESCRIPTION QTY

1 1470795 Cooler .......................................................................................................................... 1


2 1469803 Isolator ......................................................................................................................... 3
3 1468893 Nut ............................................................................................................................... 6
4 1470798 Seal ............................................................................................................................. 4
5 1470799 Radiator ....................................................................................................................... 1
6 1470800 Support ........................................................................................................................ 1
7 1470801 Fan............................................................................................................................... 1
8 1468265 Fitting ........................................................................................................................... 1
9 1469853 Flange.......................................................................................................................... 2
10 1468078 Fitting ........................................................................................................................... 2
11 1470449 Valve ............................................................................................................................ 1
12 1477272 Fitting ........................................................................................................................... 1
13 1470453 Fitting ........................................................................................................................... 1
14 1470450 Fitting ........................................................................................................................... 1
15 1468080 Fitting ........................................................................................................................... 1
16 1468097 Fitting ........................................................................................................................... 1
17 1470544 Fitting ........................................................................................................................... 1
18 1470986 Fitting ........................................................................................................................... 1
19 1468247 Fitting ........................................................................................................................... 1
20 1471035 Fitting ........................................................................................................................... 1
21 1475014 Hose ............................................................................................................................ 1
22 .. . . . Fan Motor (☞ Figure 7-11) ........................................................................................ 1

7-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

RADIATOR (Figure 7-10)


(S/N A227J-1512⇒)

ITEM PART NO. DESCRIPTION QTY

1 1470795 Cooler .......................................................................................................................... 1


2 1469803 Isolator ......................................................................................................................... 3
3 1468893 Nut ............................................................................................................................... 6
4 1470798 Seal ............................................................................................................................. 4
5 1495608 Radiator ....................................................................................................................... 1
6 1470800 Support ........................................................................................................................ 1
7 1470801 Fan............................................................................................................................... 1
8 .. . . . Fan Motor (☞ Figure 7-11) ........................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FAN MOTOR (Figure 7-11)

ITEM PART NO. DESCRIPTION QTY

1470811 Motor ........................................................................................................................... 1


1 1470812 Seal Kit .................................................................................................................... 1
2 1470813 Seal Kit .................................................................................................................... 1
3 1470815 Seal Kit .................................................................................................................... 1

7-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

THROTTLE CONTROL VALVES (Figure 7-12)

ITEM PART NO. DESCRIPTION QTY

1 1496706 Valve ............................................................................................................................ 2


2 1469133 Seal Kit ........................................................................................................................ 2
3 1469139 Bolt .............................................................................................................................. 8
4 1469141 Fitting........................................................................................................................... 2
5 1468351 Plug ............................................................................................................................. 2
6 1468265 Fitting........................................................................................................................... 4
7 1469147 Fitting........................................................................................................................... 1
8 1469148 Hose ............................................................................................................................ 1
9 1469195 Hose ............................................................................................................................ 1
10 1469198 Plug ............................................................................................................................. 4
11 1469199 Support ........................................................................................................................ 2
12 1469200 Fitting........................................................................................................................... 1
13 1469201 Coil .............................................................................................................................. 2
14 1469204 Bolt .............................................................................................................................. 4
15 1468921 Nut ............................................................................................................................... 4
16 1468264 Fitting........................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 7-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ACCELERATOR CONTROL VALVE (Figure 7-13)


FIXED CABIN
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1469132 Fitting ........................................................................................................................... 3


2 1469196 Housing ....................................................................................................................... 1
3 1469197 Bracket......................................................................................................................... 1
4 1469195 Hose ............................................................................................................................ 2
5 1469147 Fitting ........................................................................................................................... 1
6 1470819 Hose ............................................................................................................................ 1
7 1471979 Hose ............................................................................................................................ 1
8 287816 Capscrew..................................................................................................................... 3
9 1468159 Washer ........................................................................................................................ 3
10 1468371 Support ........................................................................................................................ 4
11 1468907 Washer ........................................................................................................................ 4

7-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ACCELERATOR CONTROL VALVE (Figure 7-14)


SLIDING CAB
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1469132 Fitting........................................................................................................................... 3
2 1469196 Housing ....................................................................................................................... 1
3 287816 Capscrew..................................................................................................................... 3
4 1468159 Washer ........................................................................................................................ 3
5 1469197 Bracket......................................................................................................................... 1
6 1468371 Support ........................................................................................................................ 4
7 1468907 Washer ........................................................................................................................ 4
8 1472990 Hose ............................................................................................................................ 1
9 1469195 Hose ............................................................................................................................ 1
10 1470458 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 7-19


for service procedures.
NOTES

7-20
UNIT CODE A227
05/2003 WORLD WIDE

8 ELECTRICAL SYSTEM

8 ELECTRICAL SYSTEM
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 8
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALARM ASSEMBLY ........................................................................................................................................... 8-21


BATTERY............................................................................................................................................................ 8-19
CONTROL SWITCHES ...................................................................................................................................... 8-24
CONTROLLER
APC 100.......................................................................................................................................................... 8-18
FUSE PLATE ...................................................................................................................................................... 8-22
INSTRUMENT PANEL........................................................................................................................................ 8-14
LIGHTS
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 8-10
HR45-36L, HR45-40LS................................................................................................................................... 8-12
RELAY
IC 5 ................................................................................................................................................................. 8-26
RELAY AND PRINTED CIRCUIT
IC 4, IC 2......................................................................................................................................................... 8-27
ROOF COWLING ............................................................................................................................................... 8-16
WIRE HARNESS
CAB
HR45-25, HR45-31, HR45-40S..................................................................................................................... 8-4
ENGINE ............................................................................................................................................................ 8-6
MAIN FRAME
HR45-25, HR45-31, HR45-40S..................................................................................................................... 8-2
HR45-36L, HR45-40LS ................................................................................................................................. 8-3
TRANSMISSION............................................................................................................................................... 8-8

©2003 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WIRE HARNESS (Figure 8-1)


MAIN FRAME
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468877 Wire Harness............................................................................................................... 1

8-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WIRE HARNESS (Figure 8-2)


MAIN FRAME
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1468877 Wire Harness............................................................................................................... 1


2 1470934 Wire Harness............................................................................................................... 3
3 1470935 Cable ........................................................................................................................... 1
4 1470936 Box............................................................................................................................... 1
5 1469129 Sensor ......................................................................................................................... 1
6 1470939 Connector .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WIRE HARNESS (Figure 8-3)


CAB
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1468881 Wire Harness............................................................................................................... 1

8-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

8-5
UNIT CODE A227
WORLD WIDE 05/2003

WIRE HARNESS (Figure 8-4)


ENGINE

8-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WIRE HARNESS
ENGINE

ITEM PART NO. DESCRIPTION QTY

1 1469265 Bolt .............................................................................................................................. 1


2 1469266 Clamp .......................................................................................................................... 1
3 1469303 Bracket......................................................................................................................... 1
4 1468223 Nut ............................................................................................................................... 1
5 1469002 Washer ........................................................................................................................ 1
6 1469319 Washer ........................................................................................................................ 1
7 1468974 Screw........................................................................................................................... 1
8 1469323 Wire Harness............................................................................................................... 1
9 1469324 Clamp .......................................................................................................................... 3
10 1468371 Support ........................................................................................................................ 2
11 1468373 Washer ........................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WIRE HARNESS (Figure 8-5)


TRANSMISSION

8-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WIRE HARNESS
TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1 1469327 Wire Harness............................................................................................................... 1


2 1469265 Bolt .............................................................................................................................. 1
3 1468223 Nut ............................................................................................................................... 1
4 1468150 Collar ........................................................................................................................... 15
5 1469331 Bracket......................................................................................................................... 1
6 1469332 Bracket......................................................................................................................... 1
7 1468108 Nut ............................................................................................................................... 2
8 1469334 Bolt .............................................................................................................................. 2
9 292501 Capscrew..................................................................................................................... 2
10 1468159 Washer ........................................................................................................................ 2
11 1469324 Clamp .......................................................................................................................... 1
12 1469338 Sender ......................................................................................................................... 1
13 1475358 Sensor ......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 8-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LIGHTS (Figure 8-6)


HR45-25, HR45-31, HR45-40S

8-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

LIGHTS
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468903 Fender ......................................................................................................................... 1


2 1468904 Fender ......................................................................................................................... 1
3 136985 Capscrew..................................................................................................................... 14
4 1468893 Nut ............................................................................................................................... 14
5 1468907 Washer ........................................................................................................................ 14
6 1468908 Cowl............................................................................................................................. 1
7 1468909 Screw........................................................................................................................... 5
8 1468910 Washer ........................................................................................................................ 5
9 1468911 Light ............................................................................................................................. 2
10 1468912 Light ............................................................................................................................. 2
11 1468913 Lamp............................................................................................................................ 2
12 1468914 Connector .................................................................................................................... 2
13 1468915 Turn Signal................................................................................................................... 2
14 1468916 Lamp............................................................................................................................ 2
15 1468262 Nut ............................................................................................................................... 6
16 1468918 Light (LH) ..................................................................................................................... 1
17 1468919 Light (RH) .................................................................................................................... 1
18 1468920 Bolt .............................................................................................................................. 8
19 1468921 Nut ............................................................................................................................... 10
20 1468916 Lamp............................................................................................................................ 4
21 1468362 Lamp............................................................................................................................ 2
22 1468924 Light ............................................................................................................................. 2
23 1468925 Lamp............................................................................................................................ 2
24 1468926 Bolt .............................................................................................................................. 6
25 1468374 Light ............................................................................................................................. 2
26 1468375 Bulb ............................................................................................................................. 2
27 1468929 Horn............................................................................................................................. 1
28 1468930 Plate ............................................................................................................................ 1
29 1468931 Isolator ......................................................................................................................... 2
30 1468932 Light ............................................................................................................................. 2
31 1472159 Support ........................................................................................................................ 2
32 1472166 Support ........................................................................................................................ 2
33 1472167 Mirror ........................................................................................................................... 2
34 1472203 Bolt .............................................................................................................................. 8
35 1469191 Washer ........................................................................................................................ 8
36 1472204 Nut ............................................................................................................................... 8
37 1472165 Bolt .............................................................................................................................. 8
38 1468907 Washer ........................................................................................................................ 8
39 1470955 Nut ............................................................................................................................... 8
40 1488162 Grill (Upper) ................................................................................................................. 1
41 1468901 Fitting........................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LIGHTS (Figure 8-7)


HR45-36L, HR45-40LS

8-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

LIGHTS
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1468903 Fender ......................................................................................................................... 1


2 1468904 Fender ......................................................................................................................... 1
3 136985 Capscrew..................................................................................................................... 14
4 1468893 Nut ............................................................................................................................... 14
5 1468907 Washer ........................................................................................................................ 14
6 1475879 Cowl............................................................................................................................. 1
7 1475031 Bolt .............................................................................................................................. 7
8 1468952 Washer ........................................................................................................................ 7
9 1475880 Light ............................................................................................................................. 1
10 1468912 Light ............................................................................................................................. 2
11 1468913 Lamp............................................................................................................................ 2
12 1468914 Connector .................................................................................................................... 2
13 1468915 Turn Signal................................................................................................................... 2
14 1468916 Lamp............................................................................................................................ 2
15 1468262 Nut ............................................................................................................................... 6
16 1468918 Light (LH) ..................................................................................................................... 1
17 1468919 Light (RH) .................................................................................................................... 1
18 1468920 Bolt .............................................................................................................................. 8
19 1468921 Nut ............................................................................................................................... 10
20 1468916 Lamp............................................................................................................................ 4
21 1468362 Lamp............................................................................................................................ 2
22 1468924 Light ............................................................................................................................. 2
23 1468925 Lamp............................................................................................................................ 2
24 1468926 Bolt .............................................................................................................................. 6
25 1468374 Light ............................................................................................................................. 2
26 1468375 Bulb ............................................................................................................................. 2
27 1468929 Horn............................................................................................................................. 1
28 1468930 Plate ............................................................................................................................ 1
29 1468931 Isolator ......................................................................................................................... 2
30 1475882 Light ............................................................................................................................. 1
31 1472159 Support ........................................................................................................................ 2
32 1472166 Support ........................................................................................................................ 2
33 1472167 Mirror ........................................................................................................................... 2
34 1472203 Bolt .............................................................................................................................. 8
35 1469191 Washer ........................................................................................................................ 8
36 1472204 Nut ............................................................................................................................... 8
37 1472165 Bolt .............................................................................................................................. 8
38 1468907 Washer ........................................................................................................................ 8
39 1470955 Nut ............................................................................................................................... 8
40 1471112 Washer ........................................................................................................................ 7
41 1471101 Nut ............................................................................................................................... 7
42 1488162 Grill (Upper) ................................................................................................................. 1
43 1468901 Fitting........................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 8-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

INSTRUMENT PANEL (Figure 8-8)

8-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

INSTRUMENT PANEL

ITEM PART NO. DESCRIPTION QTY

1 1468882 Instrument Panel.......................................................................................................... 1


2 1468883 Warning Light............................................................................................................... 1
2 1519160 Bulb ......................................................................................................................... 2
3 1468889 Warning Light............................................................................................................... 1
4 1468890 Warning Light............................................................................................................... 1
5 1468906 Warning Light............................................................................................................... 1
6 1468917 Oil Pressure Gauge ..................................................................................................... 1
7 1468922 Voltmeter Gauge.......................................................................................................... 1
8 1468923 Gauge Cluster ............................................................................................................. 1
9 1468927 Hourmeter.................................................................................................................... 1
10 1468928 Cover (RH)................................................................................................................... 1
11 1468936 Cover (LH) ................................................................................................................... 1
12 1475940 Plate (RH) .................................................................................................................... 1
13 1471420 Plate (LH) .................................................................................................................... 1
14 1468967 Switch Cover (Blank) ................................................................................................... 1
14 1542521 Bulb ......................................................................................................................... 38
15 1468937 Bolt .............................................................................................................................. 4
16 1468966 Nut ............................................................................................................................... 4
17 292501 Capscrew..................................................................................................................... 4
18 1468159 Washer ........................................................................................................................ 4
19 292501 Capscrew..................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 8-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ROOF COWLING (Figure 8-9)

8-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ROOF COWLING

ITEM PART NO. DESCRIPTION QTY

1 1479644 Dome Light .................................................................................................................. 2


2 1469045 Lamp............................................................................................................................ 4
3 1468916 Lamp............................................................................................................................ 2
4 1469046 Roof (Single Cab) ........................................................................................................ 1
4 1479645 Roof (Wide Cab) .......................................................................................................... 1
5 1475943 Seal ............................................................................................................................. 1
6 1469047 Wire Harness............................................................................................................... 1
7 1469048 Socket.......................................................................................................................... 4
8 1469049 Socket.......................................................................................................................... 4
9 1469050 Switch (Side Light)....................................................................................................... 1
10 1469051 Switch .......................................................................................................................... 3
11 1469052 Switch (Strobe) ............................................................................................................ 1
12 1469054 Cover ........................................................................................................................... 2
13 1469056 Switch .......................................................................................................................... 2
14 1469027 Bolt .............................................................................................................................. 3
15 1479629 Guide ........................................................................................................................... 1
16 1469055 Switch (Single Cab) ..................................................................................................... 1
17 1469053 Switch (Wide Cab) ....................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 8-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CONTROLLER (Figure 8-10)


APC 100

KEY:
A: HR45-25, HR45-31, HR45-40S
B: HR45-36L, HR45-40LS

QTY
ITEM PART NO. DESCRIPTION A B

1 1476484 Controller ............................................................................................................. 1 ..


1 1488350 Controller ............................................................................................................. .. 1
2 1488351 EPROM................................................................................................................ 1 ..
2 1488352 EPROM................................................................................................................ .. 1
3 1469202 Wire Harness....................................................................................................... 1 1
4 1469205 Wire Harness .................................................................................................. 1 1
5 1469206 Wire Harness .................................................................................................. 2 2
6 1469207 Sensor ............................................................................................................. 2 2
7 1469208 Fuse..................................................................................................................... 1 1
8 1469209 Fuse..................................................................................................................... 1 1
9 1469027 Bolt ...................................................................................................................... 4 4

8-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BATTERY (Figure 8-11)

ITEM PART NO. DESCRIPTION QTY

1 1469824 Battery ......................................................................................................................... 2


1 1492663 Battery ......................................................................................................................... 2
2 1469825 Strip ............................................................................................................................. 2
3 1469826 Bracket......................................................................................................................... 2
4 1469827 Link .............................................................................................................................. 2
5 1468223 Nut ............................................................................................................................... 10
6 1468345 Washer ........................................................................................................................ 3
7 1469830 Cable ........................................................................................................................... 1
8 1469831 Cable ........................................................................................................................... 1
9 1469832 Cable ........................................................................................................................... 1
10 1469833 Acid.............................................................................................................................. 6
11 1469834 Relay............................................................................................................................ 1
12 1469835 Isolator ......................................................................................................................... 4
13 1469836 Relay............................................................................................................................ 1
14 1468921 Nut ............................................................................................................................... 4
15 1468931 Isolator ......................................................................................................................... 2
16 a 136985 Capscrew..................................................................................................................... 1
16 b 1468920 Bolt .............................................................................................................................. 2
17 a 1469840 Washer ........................................................................................................................ 1
18 a 1468893 Nut ............................................................................................................................... 1
18 b 1492664 Nut ............................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 8-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BATTERY

ITEM PART NO. DESCRIPTION QTY

19 b 1492665 Bracket......................................................................................................................... 1
20 b 1492666 Strip ............................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N A227J-1512
b S/N A227J-1513 ⇒

8-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ALARM ASSEMBLY (Figure 8-12)

ITEM PART NO. DESCRIPTION QTY

1 1469225 Alarm Assembly........................................................................................................... 1


2 1469226 Alarm ....................................................................................................................... 2
3 1469207 Sensor ..................................................................................................................... 1
4 1469228 Connector................................................................................................................ 2
5 1469229 Clip .......................................................................................................................... 4
6 1469230 Terminal................................................................................................................... 4
7 1476485 Wire Harness .......................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 8-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FUSE PLATE (Figure 8-13)

ITEM PART NO. DESCRIPTION QTY

1 1469231 Plate ............................................................................................................................ 1


2 1469233 Card ............................................................................................................................. 1
3 1469232 Support ........................................................................................................................ 1
4 1469234 Plate ............................................................................................................................ 1
5 1469235 Circuit Breaker (35 Amp) ............................................................................................. 1
6 1469236 Circuit Breaker (5 Amp) ............................................................................................... 2
7 1469237 Circuit Breaker (10 Amp) ............................................................................................. 4
8 1469238 Circuit Breaker (15 Amp) ............................................................................................. 4
9 1469239 Circuit Breaker (20 Amp) ............................................................................................. 6
10 1469104 Guide ........................................................................................................................... 1
11 1469241 Washer ........................................................................................................................ 6
12 1469242 Bolt .............................................................................................................................. 6
13 1469243 Spacer ......................................................................................................................... 6
14 1469244 Spacer ......................................................................................................................... 6
15 1469245 Housing ....................................................................................................................... 4
16 1469246 Bolt .............................................................................................................................. 4
17 1469247 Washer ........................................................................................................................ 4
18 1469248 Bolt .............................................................................................................................. 5
19 1469249 Washer ........................................................................................................................ 5

8-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

8-23
UNIT CODE A227
WORLD WIDE 05/2003

CONTROL SWITCHES (Figure 8-14)

8-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CONTROL SWITCHES

ITEM PART NO. DESCRIPTION QTY

1 1469306 Handle Assembly......................................................................................................... 1


2 1468265 Fitting........................................................................................................................... 6
3 1469252 Plate ............................................................................................................................ 1
4 1469253 Hose ............................................................................................................................ 6
5 1468971 Instrument Panel.......................................................................................................... 1
6 1469309 Seal Kit ........................................................................................................................ 1
7 1469256 Switch .......................................................................................................................... 1
8 1469257 Switch .......................................................................................................................... 1
9 1469054 Cover ........................................................................................................................... 5
10 1469259 Switch .......................................................................................................................... 1
11 1487218 Disconnect Switch ....................................................................................................... 1
12 1469261 Switch .......................................................................................................................... 1
13 1469262 Switch .......................................................................................................................... 1
14 1469263 Ignition Switch ............................................................................................................. 1
15 1469264 Switch .......................................................................................................................... 1
16 1469048 Socket.......................................................................................................................... 4
17 1469049 Socket.......................................................................................................................... 4
18 1469267 Button .......................................................................................................................... 3
19 1469268 Switch .......................................................................................................................... 4
20 1469269 Button .......................................................................................................................... 1
21 1469272 Switch (Cab Sliding) .................................................................................................... 1
22 1469273 Switch (Optional) ......................................................................................................... 1
23 a 1469274 Bolt .............................................................................................................................. 4
24 a 1468262 Nut ............................................................................................................................... 4
25 1468937 Bolt .............................................................................................................................. 9
26 1468966 Nut ............................................................................................................................... 9
27 1469250 Handle Assembly......................................................................................................... 1
28 1469307 Bellows ........................................................................................................................ 1
29 1469308 U-Joint ......................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 8-25


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

RELAY (Figure 8-15)


IC 5

ITEM PART NO. DESCRIPTION QTY

1 1469312 Support ........................................................................................................................ 20


2 1469313 Plate ............................................................................................................................ 3
3 1469314 Card ............................................................................................................................. 3
4 1469315 Relay (24/50 Amp)....................................................................................................... 15

8-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

RELAY AND PRINTED CIRCUIT (Figure 8-16)


IC 4, IC 2

ITEM PART NO. DESCRIPTION QTY

1480679 Circuit Board ................................................................................................................ 1


1 1476507 Support.................................................................................................................... 1
2 1469315 Relay ....................................................................................................................... 4
3 1476508 Socket ..................................................................................................................... 4
4 1469312 Support ........................................................................................................................ 8
5 1469321 Circuit Board ................................................................................................................ 1
6 1469316 Relay............................................................................................................................ 4
7 1469318 Card ............................................................................................................................. 2
8 1469313 Plate ............................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 8-27


for service procedures.
NOTES

8-28
UNIT CODE A227
05/2003 WORLD WIDE

9 TR ANSMISSION

9 TRANSMISSION
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 9
TRANSMISSION

DESCRIPTION PAGE

CHARGE PUMP AND REGULATOR ................................................................................................................. 9-20


CHARGE PUMP FLANGE
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 9-27
CLUTCH
FORWARD...................................................................................................................................................... 9-10
FOURTH SPEED............................................................................................................................................ 9-18
LOW SPEED................................................................................................................................................... 9-16
REVERSE AND 2ND SHAFT ......................................................................................................................... 9-14
THIRD SPEED................................................................................................................................................ 9-12
CONVERTOR HOUSING ASSEMBLY ................................................................................................................. 9-2
ELECTRIC CONTROL VALVE
ELECTRONIC INCHING................................................................................................................................. 9-22
FILTER PUMP CIRCUIT
HR45-36L, HR45-40LS................................................................................................................................... 9-28
FILTER TRANSMISSION OIL
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 9-26
HYDRAULIC CONTROL VALVE
HYDRAULIC INCHING ................................................................................................................................... 9-24
PUMP DRIVE AND SHAFT.................................................................................................................................. 9-6
TORQUE CONVERTOR AND DRIVE PLATE ...................................................................................................... 9-8
TRANSMISSION CASE AND REAR COVER ...................................................................................................... 9-4

©2003 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CONVERTOR HOUSING ASSEMBLY (Figure 9-1)

9-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CONVERTOR HOUSING ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 16374 Capscrew..................................................................................................................... 6
2 15155 Lockwasher.................................................................................................................. 6
3 1389118 Clip .............................................................................................................................. 2
4 1389119 Tube (Fourth Speed).................................................................................................... 1
5 1314145 O-Ring ......................................................................................................................... 3
6 1389121 Tube (Third Speed) ...................................................................................................... 1
7 1389123 Tube (Forward Pressure) ............................................................................................. 1
8 1389124 Tube (Valve Oil Supply) ............................................................................................... 1
9 1389125 Plug ............................................................................................................................. 2
10 15860 O-Ring ......................................................................................................................... 5
11 330504 Sleeve.......................................................................................................................... 2
12 330632 Valve Seat.................................................................................................................... 1
13 1389126 Retainer ....................................................................................................................... 1
14 330634 Plunger ........................................................................................................................ 1
15 382322 Retaining Ring ............................................................................................................. 1
16 382323 Stop ............................................................................................................................. 1
17 1389127 Retainer ....................................................................................................................... 1
18 1389128 Sleeve.......................................................................................................................... 1
19 330520 Retainer ....................................................................................................................... 3
20 330519 Sleeve.......................................................................................................................... 1
21 330513 Gasket ......................................................................................................................... 1
22 1384793 Cap .............................................................................................................................. 1
23 330511 Plug ............................................................................................................................. 1
24 1389129 Plug ............................................................................................................................. 1
25 1314149 O-Ring ......................................................................................................................... 1
26 1389130 Bushing........................................................................................................................ 1
26 1389131 Shim ............................................................................................................................ 4
27 330527 Breather ....................................................................................................................... 1
28 15316 Fitting........................................................................................................................... 1
29 15370 Fitting........................................................................................................................... 1
30 15157 Lockwasher.................................................................................................................. 23
31 1384794 Screw........................................................................................................................... 23
32 1476572 Screw........................................................................................................................... 9
33 1391114 Housing ....................................................................................................................... 1
34 14595 Fitting........................................................................................................................... 1
35 1391115 Sleeve.......................................................................................................................... 1
36 330520 Retainer ....................................................................................................................... 2
37 16484 O-Ring ......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TRANSMISSION CASE AND REAR COVER (Figure 9-2)

9-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TRANSMISSION CASE AND REAR COVER

ITEM PART NO. DESCRIPTION QTY

1 1391117 Case Assembly............................................................................................................ 1


2 1389135 Tube (Third Speed).................................................................................................. 1
3 330504 Sleeve...................................................................................................................... 1
4 1389136 Tube (First Speed)................................................................................................... 1
5 221710 Nut ............................................................................................................................... 4
6 1389139 Stud ............................................................................................................................. 4
7 18597 Capscrew..................................................................................................................... 2
8 15156 Lockwasher.................................................................................................................. 2
9 330555 Screw........................................................................................................................... 3
10 1389142 Baffle ........................................................................................................................... 1
11 35504 Fitting........................................................................................................................... 1
12 14385 Fitting........................................................................................................................... 2
13 1389144 Plug ............................................................................................................................. 1
14 1389129 Plug ............................................................................................................................. 1
15 1314149 O-Ring ......................................................................................................................... 1
16 1389130 Bushing........................................................................................................................ 1
16 1389131 Shim ............................................................................................................................ 1
17 15157 Lockwasher.................................................................................................................. 24
18 a 1470084 Tube ............................................................................................................................. 1
19 14594 Plug ............................................................................................................................. 3
20 330502 Pin ............................................................................................................................... 1
21 1390039 Tube (Suction) ............................................................................................................. 1
22 1390040 Gasket ......................................................................................................................... 1
23 1391118 Cover (Rear) ................................................................................................................ 1
24 177948 Lockwasher.................................................................................................................. 28
25 1384794 Screw........................................................................................................................... 3
26 1390042 Screw........................................................................................................................... 5
27 1390043 Screw........................................................................................................................... 16
28 1390044 Screw........................................................................................................................... 1
29 222440 Fitting........................................................................................................................... 1
30 1390055 O-Ring ......................................................................................................................... 4
31 1390045 Sleeve (Lockup Piston Ring)........................................................................................ 2
32 1389303 O-Ring ......................................................................................................................... 2
33 330504 Sleeve.......................................................................................................................... 3
34 130625 O-Ring ......................................................................................................................... 6
35 1390038 Gasket ......................................................................................................................... 1
36 330502 Pin ............................................................................................................................... 2
37 140597 O-Ring ......................................................................................................................... 1
38 a 1470117 Plug ............................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PUMP DRIVE AND SHAFT (Figure 9-3)

9-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PUMP DRIVE AND SHAFT

ITEM PART NO. DESCRIPTION QTY

1 16085 Capscrew..................................................................................................................... 7
2 15158 Lockwasher.................................................................................................................. 7
3 1389150 Sleeve.......................................................................................................................... 1
4 1389151 Tube ............................................................................................................................. 1
5 1389152 Piston Ring .................................................................................................................. 1
6 1389153 Snap Ring.................................................................................................................... 1
7 1389154 Washer ........................................................................................................................ 1
8 1389155 Bearing (Front)............................................................................................................. 1
8 1389156 Bearing (Rear) ............................................................................................................. 1
9 1456013 Seal ............................................................................................................................. 1
10 1389169 Gear (Auxiliary)............................................................................................................ 2
11 330532 Oil Seal ........................................................................................................................ 1
12 1389158 Seal Ring ..................................................................................................................... 1
13 1389159 Baffle ........................................................................................................................... 1
14 1389160 Retainer ....................................................................................................................... 1
15 1390046 Shaft ............................................................................................................................ 1
16 1389164 Screw........................................................................................................................... 6
17 15158 Lockwasher.................................................................................................................. 6
18 1389165 Snap Ring.................................................................................................................... 3
19 1311661 Bearing ........................................................................................................................ 3
20 1389166 Support ........................................................................................................................ 3
21 1389167 Gear (Pump) ................................................................................................................ 3
22 1389168 Gear (Impeller) ............................................................................................................ 1
23 330534 Snap Ring.................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TORQUE CONVERTOR AND DRIVE PLATE (Figure 9-4)

9-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TORQUE CONVERTOR AND DRIVE PLATE

ITEM PART NO. DESCRIPTION QTY

1 1389186 Hub (Turbine) ............................................................................................................... 1


2 1389187 Snap Ring.................................................................................................................... 1
3 1389153 Snap Ring.................................................................................................................... 1
4 1384795 Reaction Member ........................................................................................................ 1
5 1389188 Spacer ......................................................................................................................... 1
6 1389189 Snap Ring.................................................................................................................... 1
7 1389190 Bearing (Impeller) ........................................................................................................ 1
8 1389191 Hub (Impeller) .............................................................................................................. 1
9 1389192 O-Ring ......................................................................................................................... 1
10 1389193 Impeller ........................................................................................................................ 1
11 1389194 Ring ............................................................................................................................. 1
12 1389195 Screw........................................................................................................................... 8
13 1389196 Turbine ......................................................................................................................... 1
14 1389197 O-Ring ......................................................................................................................... 1
15 1492667 Cover (Impeller) ........................................................................................................... 1
16 15157 Lockwasher.................................................................................................................. 24
17 18557 Capscrew..................................................................................................................... 24
18 1389200 Bearing ........................................................................................................................ 1
19 1389201 O-Ring ......................................................................................................................... 1
20 1389154 Washer ........................................................................................................................ 1
21 1389153 Snap Ring.................................................................................................................... 1
22 304527 Snap Ring.................................................................................................................... 1
23 1389202 Hub .............................................................................................................................. 1
24 1389203 Screw........................................................................................................................... 10
25 1389204 Screw........................................................................................................................... 5
26 1389206 Drive Plate ................................................................................................................... 1
27 1389207 Ring ............................................................................................................................. 1
28 1389208 Screw........................................................................................................................... 14

©2003 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CLUTCH (Figure 9-5)


FORWARD

9-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CLUTCH
FORWARD

ITEM PART NO. DESCRIPTION QTY

1 1389171 Ring ............................................................................................................................. 2


2 304527 Snap Ring.................................................................................................................... 2
3 1389223 Bearing (Front)............................................................................................................. 1
4 382261 Bearing ........................................................................................................................ 1
5 382262 Snap Ring.................................................................................................................... 2
6 1389173 Bearing (Drive) ............................................................................................................ 1
7 330574 Ring ............................................................................................................................. 1
8 382269 Snap Ring.................................................................................................................... 1
9 382268 Retainer ....................................................................................................................... 1
10 1351992 Spring .......................................................................................................................... 1
11 1389174 Snap Ring.................................................................................................................... 1
12 1389175 Plate ............................................................................................................................ 1
13 1389176 Disc (Outer) ................................................................................................................. 11
14 1389177 Disc (Inner) .................................................................................................................. 12
15 1389178 Piston........................................................................................................................... 1
16 1389179 Seal (Outer) ................................................................................................................. 1
17 330623 Seal Ring ..................................................................................................................... 1
18 a 1389180 Spring .......................................................................................................................... 1
19 a 1315604 Ball............................................................................................................................... 1
20 330597 Bearing (Forward Shaft) .............................................................................................. 1
21 1391121 Retaining Ring ............................................................................................................. 1
22 1391122 Snap Ring.................................................................................................................... 1
23 1391625 Gear and Shaft Assembly............................................................................................ 1
24 1370048 Gear............................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CLUTCH (Figure 9-6)


THIRD SPEED

9-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CLUTCH
THIRD SPEED

ITEM PART NO. DESCRIPTION QTY

1 330617 Retaining Ring ............................................................................................................. 1


2 382266 End Plate ..................................................................................................................... 1
3 1339374 Clutch Disc (Outer Drive)............................................................................................. 12
4 382263 Disc (Inner Drive)......................................................................................................... 12
5 1389210 Piston........................................................................................................................... 1
6 1479838 Seal Ring ..................................................................................................................... 1
7 330623 Seal Ring ..................................................................................................................... 1
8 330597 Bearing ........................................................................................................................ 1
9 1389182 Washer ........................................................................................................................ 1
10 1391122 Snap Ring.................................................................................................................... 1
11 1389212 Stud ............................................................................................................................. 4
12 1314145 O-Ring ......................................................................................................................... 1
13 1389125 Plug ............................................................................................................................. 1
14 15159 Lockwasher.................................................................................................................. 4
15 1389215 Nut ............................................................................................................................... 4
16 1391124 Cap .............................................................................................................................. 1
17 15894 O-Ring ......................................................................................................................... 1
18 1450659 Ring Seal ..................................................................................................................... 1
19 330577 Retainer ....................................................................................................................... 1
20 330579 Retainer ....................................................................................................................... 1
21 330579 Retainer ....................................................................................................................... 1
22 348486 Retaining Ring ............................................................................................................. 1
23 330589 Retaining Ring ............................................................................................................. 2
24 330574 Ring ............................................................................................................................. 1
25 1389219 Bearing (Third Gear).................................................................................................... 1
26 330612 Retaining Ring ............................................................................................................. 1
27 1389220 Bearing (Third Gear).................................................................................................... 1
28 330589 Retaining Ring ............................................................................................................. 1
29 1391626 Gear (Third Speed)...................................................................................................... 1
30 1391627 Gear and Shaft ............................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CLUTCH (Figure 9-7)


REVERSE AND 2ND SHAFT

9-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CLUTCH
REVERSE AND 2ND SHAFT

ITEM PART NO. DESCRIPTION QTY

1 1389171 Ring ............................................................................................................................. 3


2 304527 Snap Ring.................................................................................................................... 2
3 330586 Ring ............................................................................................................................. 1
4 1389223 Bearing (Front)............................................................................................................. 1
5 382261 Bearing ........................................................................................................................ 1
6 382262 Snap Ring.................................................................................................................... 2
7 1389173 Bearing ........................................................................................................................ 1
8 330574 Ring ............................................................................................................................. 2
9 382269 Snap Ring.................................................................................................................... 2
10 382268 Retainer ....................................................................................................................... 1
11 1351992 Spring .......................................................................................................................... 1
12 1389174 Snap Ring.................................................................................................................... 1
13 1389224 Backing Plate............................................................................................................... 1
14 1389176 Disc (Outer) ................................................................................................................. 17
15 1389177 Disc.............................................................................................................................. 18
16 1389227 Piston........................................................................................................................... 1
17 1389228 Seal (Outer) ................................................................................................................. 1
18 330623 Seal Ring ..................................................................................................................... 2
19 1389179 Seal ............................................................................................................................. 1
20 1389178 Piston........................................................................................................................... 1
21 1389175 Plate ............................................................................................................................ 1
22 1389174 Snap Ring.................................................................................................................... 1
23 1389180 Spring .......................................................................................................................... 1
24 1315604 Ball............................................................................................................................... 1
25 330577 Retainer ....................................................................................................................... 1
26 1391126 Spring .......................................................................................................................... 1
27 330579 Retainer ....................................................................................................................... 1
28 1389230 Snap Ring.................................................................................................................... 1
29 1389231 Retaining Ring ............................................................................................................. 1
30 1389232 Ring (Second Clutch) .................................................................................................. 1
31 1391129 Hub (Second Clutch) ................................................................................................... 1
32 1390051 Gear and Shaft Assembly............................................................................................ 1
33 1390048 Gear............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 9-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CLUTCH (Figure 9-8)


LOW SPEED

9-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CLUTCH
LOW SPEED

ITEM PART NO. DESCRIPTION QTY

1 1389234 Bearing (First Clutch)................................................................................................... 1


2 1389235 Ring ............................................................................................................................. 1
3 1389236 Spacer ......................................................................................................................... 1
4 1392494 Bearing Cup (Front) ..................................................................................................... 1
5 330623 Seal Ring ..................................................................................................................... 1
6 1389228 Seal (Piston) ................................................................................................................ 1
7 1389239 Piston........................................................................................................................... 1
8 1389177 Disc.............................................................................................................................. 9
9 1389176 Disc.............................................................................................................................. 9
10 1389224 Backing Plate............................................................................................................... 1
11 1389174 Snap Ring.................................................................................................................... 1
12 1391127 Washer ........................................................................................................................ 1
13 1389217 Retainer ....................................................................................................................... 1
14 1391126 Spring .......................................................................................................................... 1
15 348486 Retaining Ring ............................................................................................................. 1
16 1391133 Spacer ......................................................................................................................... 1
17 1389219 Bearing ........................................................................................................................ 1
18 330612 Retaining Ring ............................................................................................................. 1
19 1389220 Bearing ........................................................................................................................ 1
20 1391134 Washer ........................................................................................................................ 1
21 1389245 Bearing (Rear) ............................................................................................................. 1
22 1389246 Stud ............................................................................................................................. 4
23 79976 O-Ring ......................................................................................................................... 1
24 1389247 Shim (0,101 mm) ......................................................................................................... AR
24 1389248 Shim (0,178 mm) ......................................................................................................... AR
24 1389249 Shim (0,254 mm) ......................................................................................................... AR
24 1389250 Shim (0,508 mm) ......................................................................................................... AR
25 177948 Lockwasher.................................................................................................................. 4
26 221710 Nut ............................................................................................................................... 4
27 1389125 Plug ............................................................................................................................. 2
28 1389253 Cap (Rear) ................................................................................................................... 1
29 1389171 Ring ............................................................................................................................. 1
30 1391629 Gear (First Speed) ....................................................................................................... 1
31 1391630 Shaft Assembly............................................................................................................ 1
32 1391631 Gear (Third Speed, Driven) (Third Speed) .................................................................. 1

©2003 HYSTER COMPANY See Service Manual 9-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CLUTCH (Figure 9-9)


FOURTH SPEED

9-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CLUTCH
FOURTH SPEED

ITEM PART NO. DESCRIPTION QTY

1 1389171 Ring ............................................................................................................................. 2


2 1391136 Snap Ring.................................................................................................................... 1
3 1391137 Bearing (Front)............................................................................................................. 1
4 1311719 Snap Ring.................................................................................................................... 1
5 330623 Seal Ring ..................................................................................................................... 1
6 1389228 Seal ............................................................................................................................. 1
7 1389210 Piston........................................................................................................................... 1
8 1389177 Disc.............................................................................................................................. 6
9 1389176 Disc.............................................................................................................................. 6
10 1389224 Backing Plate............................................................................................................... 1
11 1389174 Snap Ring.................................................................................................................... 1
12 330577 Retainer ....................................................................................................................... 1
13 1391126 Spring .......................................................................................................................... 1
14 330579 Retainer ....................................................................................................................... 1
15 382269 Snap Ring.................................................................................................................... 1
16 1389260 Retaining Ring ............................................................................................................. 1
17 330574 Ring ............................................................................................................................. 1
18 1391632 Hub .............................................................................................................................. 1
19 1391138 Shaft (Fourth Speed) ................................................................................................... 1
20 1470417 Bearing ........................................................................................................................ 1
21 1389264 Retainer ....................................................................................................................... 1
22 1391140 Ring ............................................................................................................................. 2
23 1389266 Spacer ......................................................................................................................... 1
24 1389267 Spacer ......................................................................................................................... 1
25 330588 Bearing ........................................................................................................................ 1
26 1391141 Shaft ............................................................................................................................ 1
27 1391142 Bearing ........................................................................................................................ 1
28 1391143 O-Ring ......................................................................................................................... 1
29 1391144 Cap .............................................................................................................................. 1
30 1314149 O-Ring ......................................................................................................................... 1
31 1389129 Plug ............................................................................................................................. 1
32 1389273 Spacer ......................................................................................................................... 1
33 1389274 Seal ............................................................................................................................. 1
34 1389215 Nut ............................................................................................................................... 4
35 15159 Lockwasher.................................................................................................................. 4
36 1389277 Stud ............................................................................................................................. 4
37 1389278 Gear............................................................................................................................. 1
38 1384797 Flange.......................................................................................................................... 1
39 1384799 O-Ring ......................................................................................................................... 1
40 1384798 Washer ........................................................................................................................ 1
41 385456 Nut ............................................................................................................................... 1
42 177051 Capscrew..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CHARGE PUMP AND REGULATOR (Figure 9-10)

9-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CHARGE PUMP AND REGULATOR

ITEM PART NO. DESCRIPTION QTY

1389280 Charge Pump .............................................................................................................. 1


1 1389281 Regulator Valve Assembly....................................................................................... 1
2 1389282 Snap Ring ........................................................................................................... 1
3 1389283 Cup ..................................................................................................................... 1
4 1389284 Spring (Outer) ..................................................................................................... 1
5 1389285 Spring (Inner) ...................................................................................................... 1
6 1389286 Spool................................................................................................................... 1
7 14591 Fitting .................................................................................................................. 2
8 1391636 Piston (Safety)..................................................................................................... 1
9 1389289 Spring (Safety) .................................................................................................... 1
10 1389290 Retainer .............................................................................................................. 1
11 1389291 Snap Ring ........................................................................................................... 1
12 330642 Oil Seal ............................................................................................................... 1
13 1389293 Gasket ..................................................................................................................... 1
14 15156 Lockwasher ............................................................................................................. 4
15 1389294 Screw ...................................................................................................................... 2
16 18545 Capscrew ................................................................................................................ 2
17 15156 Lockwasher ............................................................................................................. 2
18 1389296 Charge Pump .............................................................................................................. 1
19 1389297 Bearing .................................................................................................................... 2
20 1389298 Shaft ........................................................................................................................ 1
21 382300 Bearing .................................................................................................................... 2
22 330646 Washer .................................................................................................................... 2
23 330647 Seal ......................................................................................................................... 2
24 1389302 Shaft ........................................................................................................................ 1
25 1389305 Piston ...................................................................................................................... 1
26 1389303 O-Ring ......................................................................................................................... 1
27 1390052 Fitting........................................................................................................................... 1
28 1389306 Coupling ...................................................................................................................... 1
29 1389307 Retainer ....................................................................................................................... 1
30 1389308 Gasket ......................................................................................................................... 1
31 1389309 Sleeve.......................................................................................................................... 1
32 1389310 Plate ............................................................................................................................ 1
33 1389311 O-Ring ......................................................................................................................... 1
34 1389270 O-Ring ......................................................................................................................... 1
35 130625 O-Ring ......................................................................................................................... 1
36 15158 Lockwasher.................................................................................................................. 6
37 18588 Capscrew..................................................................................................................... 2
38 16830 Capscrew..................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 9-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ELECTRIC CONTROL VALVE (Figure 9-11)


ELECTRONIC INCHING

9-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ELECTRIC CONTROL VALVE


ELECTRONIC INCHING

ITEM PART NO. DESCRIPTION QTY

1 1389315 Control Valve ............................................................................................................... 1


2 1389316 Plug ......................................................................................................................... 10
3 1389317 Spool (Accumulator)................................................................................................ 1
4 1389318 Spring (Inner) .......................................................................................................... 1
5 1389319 Spring (Outer) ......................................................................................................... 1
6 1389320 Spring (Outer) ......................................................................................................... 1
7 1389321 Pin ........................................................................................................................... 2
8 16485 O-Ring ..................................................................................................................... 1
9 233693 Fitting....................................................................................................................... 1
10 235691 Fitting....................................................................................................................... 1
11 16484 O-Ring ..................................................................................................................... 1
12 1389323 O-Ring ..................................................................................................................... 1
13 1389324 Valve Stop ............................................................................................................... 1
14 1389323 O-Ring ..................................................................................................................... 2
15 1389979 Valve Stop ............................................................................................................... 1
16 233693 Fitting....................................................................................................................... 1
17 16485 O-Ring ..................................................................................................................... 1
18 1389321 Pin ........................................................................................................................... 1
19 1389320 Spring (Outer) ......................................................................................................... 1
20 1389319 Spring (Outer) ......................................................................................................... 1
21 1389318 Spring (Inner) .......................................................................................................... 1
22 1389317 Spool (Accumulator)................................................................................................ 1
23 1389980 Pin ........................................................................................................................... 2
24 1389981 Plug ......................................................................................................................... 1
25 1389982 Spool ....................................................................................................................... 2
26 1389322 Pin....................................................................................................................... 1
27 1315604 Ball ...................................................................................................................... 2
28 1342504 Solenoid Valve ............................................................................................................. 5
29 1342505 Coil .......................................................................................................................... 5
30 382629 O-Ring ..................................................................................................................... 5
31 382628 O-Ring ..................................................................................................................... 5
32 382627 O-Ring ..................................................................................................................... 5
33 1384796 Gasket ......................................................................................................................... 1
34 1389983 Gasket ......................................................................................................................... 2
35 1390053 Plug ............................................................................................................................. 1
36 16656 Screw........................................................................................................................... 4
37 1389985 Receptacle................................................................................................................... 1
38 15156 Lockwasher.................................................................................................................. 14
39 1389294 Screw........................................................................................................................... 2
40 1389986 Stud ............................................................................................................................. 3
41 1389987 Cover ........................................................................................................................... 1
42 1389988 Washer ........................................................................................................................ 3
43 1389989 Nut ............................................................................................................................... 3
44 1389990 Seal ............................................................................................................................. 1
45 1389991 Screw........................................................................................................................... 4
46 1389992 Screw........................................................................................................................... 2
47 1389993 Screw........................................................................................................................... 5
48 1389125 Plug ............................................................................................................................. 8
49 15860 O-Ring ......................................................................................................................... 8
50 159708 Screw........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 9-23


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC CONTROL VALVE (Figure 9-12)


HYDRAULIC INCHING

9-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC CONTROL VALVE


HYDRAULIC INCHING

ITEM PART NO. DESCRIPTION QTY

1 1390054 Control Valve ............................................................................................................... 1


2 382308 Spring ...................................................................................................................... 3
3 1390003 Spool ....................................................................................................................... 1
4 235691 Fitting....................................................................................................................... 3
5 16484 O-Ring ..................................................................................................................... 3
6 1390004 Spool ....................................................................................................................... 2
7 384349 Spool ....................................................................................................................... 2
8 1326290 Spring ...................................................................................................................... 1
9 235691 Fitting........................................................................................................................... 1
10 16484 O-Ring ......................................................................................................................... 1
11 1470131 Spring .......................................................................................................................... 1
12 330666 Plug ............................................................................................................................. 1
13 384348 Spool ........................................................................................................................... 1
14 16485 O-Ring ......................................................................................................................... 1
15 233693 Fitting........................................................................................................................... 1
16 1391634 Gasket ......................................................................................................................... 1
17 1315573 Stop ............................................................................................................................. 1
18 1390007 Screw........................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 9-25


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FILTER TRANSMISSION OIL (Figure 9-13)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1469221 Filter............................................................................................................................. 1
2 1469222 Sensor ......................................................................................................................... 1
3 1469227 O-Ring ......................................................................................................................... 2
4 1469240 Hose ............................................................................................................................ 1
5 1469251 Hose ............................................................................................................................ 1
6 1469254 Bolt .............................................................................................................................. 8
7 1469258 Element ....................................................................................................................... 2

9-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CHARGE PUMP FLANGE (Figure 9-14)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY


1 1470303 Gasket ......................................................................................................................... 1
2 1470304 Bracket......................................................................................................................... 1
3 1470305 Washer ........................................................................................................................ 4
4 1470306 Bolt .............................................................................................................................. 4

©2003 HYSTER COMPANY See Service Manual 9-27


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FILTER PUMP CIRCUIT (Figure 9-15)


HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1469221 Filter............................................................................................................................. 1
2 1469222 Sensor ......................................................................................................................... 1
3 1469227 O-Ring ......................................................................................................................... 2
4 1469240 Hose ............................................................................................................................ 1
5 1469251 Hose ............................................................................................................................ 1
6 1476544 Bolt .............................................................................................................................. 8
7 1469258 Element ....................................................................................................................... 2
8 1476545 Support ........................................................................................................................ 1
9 1476546 Bolt .............................................................................................................................. 4
10 1468373 Washer ........................................................................................................................ 4
11 136985 Capscrew..................................................................................................................... 2
12 1468893 Nut ............................................................................................................................... 2

9-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

10 DRIVE AXLE

10 DRIVE AXLE
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 10
DRIVE AXLE

DESCRIPTION PAGE

COOLING CIRCUIT DRIVE AXLE


H45-36L, HR45-40LS ................................................................................................................................... 10-20
HR45-25, HR45-31, HR45-40S .................................................................................................................... 10-18
DIFFERENTIAL AND PARK BRAKE
S/N A227J-1501⇔S/N A227J-1516 ............................................................................................................... 10-2
S/N A227J-1517⇒ .......................................................................................................................................... 10-6
DRIVE AXLE AND END DRIVE
S/N A227J-1501⇔S/N A227J-1516 ............................................................................................................. 10-10
S/N A227J-1517⇒ ........................................................................................................................................ 10-12
DRIVE AXLE CONNECTIONS ........................................................................................................................ 10-14
DRIVE AXLE U-JOINT .................................................................................................................................... 10-15
H45-36L, HR45-40LS ................................................................................................................................... 10-16

©2003 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DIFFERENTIAL AND PARK BRAKE (Figure 10-1)


(S/N A227J-1501⇔S/N A227J-1516)

10-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DIFFERENTIAL AND PARK BRAKE


(S/N A227J-1501⇔S/N A227J-1516)

ITEM PART NO. DESCRIPTION QTY

1 1328667 Carrier.......................................................................................................................... 1
2 132450 Capscrew ................................................................................................................ 4
3 132451 Washer .................................................................................................................... 4
4 15316 Fitting........................................................................................................................... 1
5 130850 Shim (0,076 mm) ......................................................................................................... AR
5 130851 Shim (0,127 mm) ......................................................................................................... AR
5 130852 Shim (0,254 mm) ......................................................................................................... AR
6 132462 Bearing Cup................................................................................................................. 1
7 30109 Bearing Cup................................................................................................................. 1
8 .. . . . Park Brake Assembly (☞ Figure 12-5) ...................................................................... 1
9 1355346 Cotter Pin..................................................................................................................... 4
10 132463 Adjusting Ring (LH) ..................................................................................................... 1
11 132464 Adjusting Ring ............................................................................................................. 1
12 280582 Screw........................................................................................................................... 1
13 132476 Nut ............................................................................................................................... 1
14 221435 Capscrew..................................................................................................................... 4
15 272252 Washer ........................................................................................................................ 4
16 132465 Lock ............................................................................................................................. 2
17 1470319 Ball............................................................................................................................... 2
18 79481 Bearing Cone............................................................................................................... 1
19 79482 Bearing Cone............................................................................................................... 1
20 130849 Cage ............................................................................................................................ 1
21 79483 Bearing Cup ............................................................................................................ 2
22 1470308 Washer ........................................................................................................................ 1
23 1308985 Case ............................................................................................................................ 1
24 329420 Capscrew (Short) .................................................................................................... 4
25 329421 Capscrew (Long) ..................................................................................................... 8
26 125428 Washer .................................................................................................................... 4
27 230408 Bearing Cone............................................................................................................... 1
28 132461 Bearing Cone............................................................................................................... 1
29 1380750 Differential Kit .............................................................................................................. 1
30 141501 Pinion ...................................................................................................................... 4
31 1303550 Washer .................................................................................................................... 4
32 1308989 Side Gear ................................................................................................................ 2
33 1309868 Washer .................................................................................................................... 2
34 1328669 Spider ...................................................................................................................... 1
35 286132 Capscrew..................................................................................................................... 16
36 358099 Nut ............................................................................................................................... 16
37 125428 Washer ........................................................................................................................ 16
38 1470321 Gear Assembly ............................................................................................................ 1
39 163873 Bearing .................................................................................................................... 1
40 163874 Lockring................................................................................................................... 1
41 241664 Nut........................................................................................................................... 1
42 1470320 Case ............................................................................................................................ 1
43 1355347 Flange.......................................................................................................................... 1
44 176134 Gasket ......................................................................................................................... 1
45 1332807 Adapter ........................................................................................................................ 1
46 1337633 Oil Seal ........................................................................................................................ 1
47 125428 Washer ........................................................................................................................ 8
48 1312084 Capscrew..................................................................................................................... 8
49 1332803 Rotor (Brake) ............................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DIFFERENTIAL AND PARK BRAKE


(S/N A227J-1501⇔S/N A227J-1516)

ITEM PART NO. DESCRIPTION QTY

50 1355345 Capscrew..................................................................................................................... 8
51 221354 Nut ............................................................................................................................... 8
51 88587 Washer ........................................................................................................................ 8
52 1470318 Spacer Kit .................................................................................................................... 1
53 1332801 Pin ............................................................................................................................... 2
54 1332805 O-Ring ......................................................................................................................... 4
55 268980 Washer ........................................................................................................................ 4
56 a 1332798 Washer ........................................................................................................................ 1

1355343 Hardware Kit (Includes Items 35-37) ........................................................................... 1

FOOTNOTES:
a Not Illustrated

10-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

10-5
UNIT CODE A227
WORLD WIDE 05/2003

DIFFERENTIAL AND PARK BRAKE (Figure 10-2)


(S/N A227J-1517⇒)

10-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DIFFERENTIAL AND PARK BRAKE


(S/N A227J-1517⇒)

ITEM PART NO. DESCRIPTION QTY

1 1483784 Differential.................................................................................................................... 1
2 1483787 Screw ...................................................................................................................... 4
3 132451 Washer .................................................................................................................... 4
4 15316 Fitting........................................................................................................................... 1
5 1499056 Shim Kit ....................................................................................................................... AR
6 1483801 Bearing Cup................................................................................................................. 1
7 1483791 Bearing Cup................................................................................................................. 1
8 .. . . . Park Brake Assembly................................................................................................... 1
9 1355346 Cotter Pin..................................................................................................................... 4
10 1483802 Ring (LH) ..................................................................................................................... 1
11 1483790 Ring ............................................................................................................................. 1
12 280582 Screw........................................................................................................................... 1
13 132476 Nut ............................................................................................................................... 1
14 1483786 Pin ............................................................................................................................... 4
15 272252 Washer ........................................................................................................................ 4
16 132465 Lock ............................................................................................................................. 2
17 1470319 Ball............................................................................................................................... 2
18 1499055 Bearing Cone............................................................................................................... 1
19 79482 Bearing Cone............................................................................................................... 1
20 1483744 Cage Assembly............................................................................................................ 1
21 1499048 Bearing Cup................................................................................................................. 1
22 1470308 Washer ........................................................................................................................ 1
23 1483799 Case ............................................................................................................................ 1
24 329420 Capscrew (Short) .................................................................................................... 4
25 1499066 Capscrew (Long) ..................................................................................................... 8
26 86007 Washer .................................................................................................................... 4
27 1483792 Bearing Cone............................................................................................................... 1
28 1483800 Bearing Cone............................................................................................................... 1
29 1483797 Gear............................................................................................................................. 4
30 1303550 Washer ........................................................................................................................ 4
31 1483796 Gear............................................................................................................................. 2
32 1309868 Washer ........................................................................................................................ 2
33 1328669 Spider .......................................................................................................................... 1
34 1374555 Capscrew..................................................................................................................... 16
35 1374550 Nut ............................................................................................................................... 16
36 86007 Washer ........................................................................................................................ 16
37 1499070 Gear and Pinion........................................................................................................... 1
38 1483783 Roller Bearing ......................................................................................................... 1
39 163874 Lockring................................................................................................................... 1
40 1483741 Nut........................................................................................................................... 1
41 1470320 Case ............................................................................................................................ 1
42 1473722 Flange.......................................................................................................................... 1
43 176134 Gasket ......................................................................................................................... 1
44 1473611 Adapter ........................................................................................................................ 1
45 1314255 Oil Seal ........................................................................................................................ 1
46 296442 Washer ........................................................................................................................ 8
47 293654 Capscrew..................................................................................................................... 8
48 1473719 Disc Brake (Brake)....................................................................................................... 1
49 1508585 Capscrew..................................................................................................................... 8
50 221354 Nut ............................................................................................................................... 8
51 88587 Washer ........................................................................................................................ 8

©2003 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DIFFERENTIAL AND PARK BRAKE


(S/N A227J-1517⇒)

ITEM PART NO. DESCRIPTION QTY

52 1499049 Spacer Kit .................................................................................................................... 1


53 1499050 Bearing Cup................................................................................................................. 1
54 1332801 Pin ............................................................................................................................... 2
55 1332805 O-Ring ......................................................................................................................... 4
56 268980 Washer ........................................................................................................................ 4
57 a 1332798 Washer ........................................................................................................................ 1

1499069 Hardware Kit (Includes Item 35) .................................................................................. 1


1499068 Washer Set (Includes Item 32) .................................................................................... 1

FOOTNOTES:
a Not Illustrated

10-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

10-9
UNIT CODE A227
WORLD WIDE 05/2003

DRIVE AXLE AND END DRIVE (Figure 10-3)


(S/N A227J-1501⇔S/N A227J-1516)

10-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DRIVE AXLE AND END DRIVE


(S/N A227J-1501⇔S/N A227J-1516)

ITEM PART NO. DESCRIPTION QTY

1470139 Drive Axle .................................................................................................................... 1


1 1391783 Housing ................................................................................................................... 1
2 154781 Stud (Short) ........................................................................................................ 10
3 208646 Stud (Medium) .................................................................................................... 2
4 1314257 Stud (Long) ......................................................................................................... 2
5 321293 Plug..................................................................................................................... 1
6 15316 Fitting .................................................................................................................. 1
7 358099 Nut........................................................................................................................... 14
8 86007 Washer .................................................................................................................... 14
9 114826 Breather................................................................................................................... 1
10 1384447 Cover (Spider) ......................................................................................................... 1
11 1303551 Button.................................................................................................................. 1
12 1384857 Spindle .................................................................................................................... 2
13 1384449 Spider ...................................................................................................................... 1
14 273969 Button.................................................................................................................. 3
15 1309108 Shaft (Drive) ............................................................................................................ 3
16 1309852 Washer .................................................................................................................... 3
17 1309112 Gear (Drive)............................................................................................................. 3
18 167201 Washer .................................................................................................................... 3
19 1308999 Hub.......................................................................................................................... 1
20 1308998 Bearing Cup (Outer)............................................................................................ 2
21 1308996 Hub.......................................................................................................................... 1
22 .. . . . Sleeve ................................................................................................................. 1
23 1347906 Washer .................................................................................................................... 2
24 200469 Pin ........................................................................................................................... 2
25 1384850 Seal (Inner).............................................................................................................. 2
26 221717 Nut........................................................................................................................... 14
27 1483803 Seal ......................................................................................................................... 2
28 208810 Bearing Cone (Outer) .............................................................................................. 2
29 15316 Fitting....................................................................................................................... 1
30 1309853 Capscrew ................................................................................................................ 4
31 1384852 Capscrew ................................................................................................................ 12
32 1351960 Capscrew ................................................................................................................ 12
33 1309854 Stud ......................................................................................................................... 14
34 1384853 Screw ...................................................................................................................... 18
35 132451 Washer .................................................................................................................... 14
36 1384854 Driver....................................................................................................................... 2
37 1308995 Gear ........................................................................................................................ 1
38 1346636 Washer .................................................................................................................... 12
39 1352498 Lock......................................................................................................................... 2
40 167194 Nut........................................................................................................................... 1
41 1312090 Washer .................................................................................................................... 14
42 321293 Plug ......................................................................................................................... 1
43 1324799 Clamp ...................................................................................................................... 14
44 1384855 Axle Shaft (RH) ....................................................................................................... 1
44 1384856 Axle Shaft (LH) ........................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DRIVE AXLE AND END DRIVE (Figure 10-4)


(S/N A227J-1517⇒)

10-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DRIVE AXLE AND END DRIVE


(S/N A227J-1517⇒)

ITEM PART NO. DESCRIPTION QTY

1527995 Drive Axle .................................................................................................................... 1


1 1499047 Housing ................................................................................................................... 1
2 214195 Bolt (Short).......................................................................................................... 2
3 154781 Stud (Medium) .................................................................................................... 6
3 208646 Stud (Medium) .................................................................................................... 2
4 1473776 Stud (Long) ......................................................................................................... 4
5 321293 Plug..................................................................................................................... 1
6 15316 Fitting .................................................................................................................. 1
7 358099 Nut........................................................................................................................... 14
8 86007 Washer .................................................................................................................... 14
9 114826 Breather................................................................................................................... 1
10 1473766 Cover (Spider) ......................................................................................................... 1
11 1303551 Button.................................................................................................................. 2
12 1508599 Spindle .................................................................................................................... 1
13 1508586 Spider ...................................................................................................................... 1
14 273969 Button.................................................................................................................. 3
15 1473765 Shaft (Drive) ............................................................................................................ 3
16 1309852 Washer .................................................................................................................... 3
17 1473764 Gear (Drive)............................................................................................................. 3
18 208816 Washer .................................................................................................................... 3
19 1508594 Hub.......................................................................................................................... 1
20 1508593 Bearing Cup (Outer)............................................................................................ 2
21 1508591 Hub.......................................................................................................................... 1
22 .. . . . Sleeve ................................................................................................................. 1
23 1508587 Washer .................................................................................................................... 1
24 200469 Pin ........................................................................................................................... 1
25 1508597 Seal (Inner).............................................................................................................. 1
26 221717 Nut........................................................................................................................... 14
27 1508598 Seal ......................................................................................................................... 1
28 1508592 Bearing Cone (Outer) .............................................................................................. 2
29 15316 Fitting....................................................................................................................... 1
30 1309853 Capscrew ................................................................................................................ 4
31 1384852 Capscrew ................................................................................................................ 12
32 1351960 Capscrew ................................................................................................................ 12
33 1309854 Stud ......................................................................................................................... 14
34 1384853 Screw ...................................................................................................................... 18
35 1312090 Washer .................................................................................................................... 14
36 1384854 Driver....................................................................................................................... 1
37 1508589 Gear ........................................................................................................................ 1
38 1346636 Washer .................................................................................................................... 12
39 1508590 Lock Ring ................................................................................................................ 2
40 1508588 Nut........................................................................................................................... 1
41 132451 Washer .................................................................................................................... 14
42 321293 Plug ......................................................................................................................... 1
43 1324799 Clamp ...................................................................................................................... 14
44 1508600 Axle Shaft (RH) ....................................................................................................... 1
44 1508601 Axle Shaft (LH) ........................................................................................................ 1
45 1473759 Gear ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DRIVE AXLE CONNECTIONS (Figure 10-5)

ITEM PART NO. DESCRIPTION QTY

1 1470074 Fitting ........................................................................................................................... 2


2 1470140 Fitting ........................................................................................................................... 4
3 1470081 Fitting ........................................................................................................................... 2
4 1468265 Fitting ........................................................................................................................... 1
5 1470087 Fitting ........................................................................................................................... 1
6 1470093 Bolt .............................................................................................................................. 8
7 1470111 Nut ............................................................................................................................... 8

10-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DRIVE AXLE U-JOINT (Figure 10-6)

ITEM PART NO. DESCRIPTION QTY

1 1470350 U-Joint ......................................................................................................................... 1


2 1470351 Bolt .............................................................................................................................. 12
3 1470352 Nut ............................................................................................................................... 12
4 a 1509091 Bolt .............................................................................................................................. 12

FOOTNOTES:
a S/N A227J-1514 ⇒

©2003 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DRIVE AXLE U-JOINT (Figure 10-7)


H45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1477137 U-Joint ......................................................................................................................... 1


2 1470351 Bolt .............................................................................................................................. 12
3 1470352 Nut ............................................................................................................................... 12
4 1477138 Plug ............................................................................................................................. 2
5 1509091 Bolt .............................................................................................................................. 12

10-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

10-17
UNIT CODE A227
WORLD WIDE 05/2003

COOLING CIRCUIT DRIVE AXLE (Figure 10-8)


HR45-25, HR45-31, HR45-40S

10-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

COOLING CIRCUIT DRIVE AXLE


HR45-25, HR45-31, HR45-40S

KEY:
A: HR45-25
B: HR45-31, HR45-40S

QTY
ITEM PART NO. DESCRIPTION A B

1 1470067 Hose .................................................................................................................... 2 2


2 1471970 Hose .................................................................................................................... 2 2
3 1480481 Hose .................................................................................................................... 1 1
4 b 1482325 Hose .................................................................................................................... .. 1
4 a 1470822 Hose .................................................................................................................... 1 ..
5 1470068 Fitting................................................................................................................... 2 2
6 1469682 Fitting................................................................................................................... 1 1
7 1468093 Fitting................................................................................................................... 1 1
8 1468638 Fitting................................................................................................................... 1 1
9 1469674 Fitting................................................................................................................... 1 1
10 a 1468132 Fitting................................................................................................................... 1 ..
10 c 1468094 Fitting................................................................................................................... 1 ..
11 b 1468133 Fitting................................................................................................................... .. 1
12 .. . . . Oil Tank (☞ Figure 12-9) .................................................................................... 1 1
13 .. . . . Filter (☞ Figure 13-35) ....................................................................................... 1 1

FOOTNOTES:
a S/N A227J--1501⇔S/N A227J--1511
b S/N A227J--1501⇔S/N A227J--1549
c S/N A227J--1512⇔S/N A227J--1547

©2003 HYSTER COMPANY See Service Manual 10-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

COOLING CIRCUIT DRIVE AXLE (Figure 10-9)


H45-36L, HR45-40LS

10-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

COOLING CIRCUIT DRIVE AXLE


H45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470067 Hose ............................................................................................................................ 2


2 1471970 Hose ............................................................................................................................ 2
3 1482325 Hose ............................................................................................................................ 1
4 1477052 Hose ............................................................................................................................ 1
5 1470068 Fitting........................................................................................................................... 2
6 1469682 Fitting........................................................................................................................... 1
7 1468093 Fitting........................................................................................................................... 1
8 1468638 Fitting........................................................................................................................... 1
9 1469674 Fitting........................................................................................................................... 1
10 1468094 Fitting........................................................................................................................... 1
11 1468133 Fitting........................................................................................................................... 1
12 .. . . . Oil Tank (☞ Figure 12-9) ............................................................................................ 1
13 .. . . . Filter (☞ Figure 13-35) ............................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 10-21


for service procedures.
NOTES

10-22
UNIT CODE A227
05/2003 WORLD WIDE

11 STEERING SYSTEM

11 STEERING SYSTEM
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 11
STEERING SYSTEM

DESCRIPTION PAGE

ANTI TIPPING SWITCH..................................................................................................................................... 11-4


STEER AXLE
HR45-25........................................................................................................................................................ 11-10
HR45-31, H45-36L, HR45-40LS, HR45-40S ................................................................................................ 11-12
STEER AXLE ASSEMBLY
HR45-25.......................................................................................................................................................... 11-6
HR45-31, HR45-36L, HR45-40LS, HR45-40S................................................................................................ 11-8
STEERING COLUMN......................................................................................................................................... 11-2

©2003 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEERING COLUMN (Figure 11-1)

11-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY

1 1470338 Knob ............................................................................................................................ 1


2 1470346 Adhesive ...................................................................................................................... 1
3 1470347 Steer Column............................................................................................................... 1
4 1470348 Bellows .................................................................................................................... 1
5 1470349 Steer Wheel ................................................................................................................. 1
6 1470355 Link .............................................................................................................................. 1
7 1469242 Bolt .............................................................................................................................. 4
8 1470362 Support ........................................................................................................................ 1
9 1470357 Cover ........................................................................................................................... 1
10 1468937 Bolt .............................................................................................................................. 2
11 1477170 Support (Wide Cab)..................................................................................................... 1
12 1470377 Transmission Control Unit............................................................................................ 1
13 1470378 Pin ............................................................................................................................... 9
14 1469207 Sensor ......................................................................................................................... 1
15 1470363 Bracket......................................................................................................................... 1
15 1477171 Collar (Wide Cab) ........................................................................................................ 1
16 1470365 Bolt .............................................................................................................................. 2
17 1468373 Washer ........................................................................................................................ 8
18 1479704 Cap (Wide Cab) ........................................................................................................... 2
19 1470366 Valve ............................................................................................................................ 1
20 1469829 Fitting........................................................................................................................... 3
21 1470379 O-Ring ......................................................................................................................... 1
22 1469841 Fitting........................................................................................................................... 1
23 1470367 Bracket......................................................................................................................... 1
24 136681 Capscrew..................................................................................................................... 2
25 a 1469074 Washer ........................................................................................................................ 6
25 1469005 Washer ........................................................................................................................ 6
26 1468114 Washer ........................................................................................................................ 6
26 a 1479703 Washer ........................................................................................................................ 6
27 1470369 Steering Control Unit (Cab Sliding) ............................................................................. 1
27 1477147 Hand Pump (Wide Cab Fixed)..................................................................................... 1
27 1470368 Hand Pump (Single Cab Fixed) ................................................................................... 1
28 1469265 Bolt .............................................................................................................................. 4
29 1469837 Fitting........................................................................................................................... 1
30 1470370 Seal ............................................................................................................................. 1
31 1470371 Cover ........................................................................................................................... 1
32 1469027 Bolt .............................................................................................................................. 4
33 a 1468103 Fitting........................................................................................................................... 2
34 a 1470440 Tube ............................................................................................................................. 2
35 a 1470439 Fitting........................................................................................................................... 4
36 a 1470382 Fitting........................................................................................................................... 1
37 a 1470538 Fitting........................................................................................................................... 1
38 a 1468385 Fitting........................................................................................................................... 1

FOOTNOTES:
a HR45-36L, HR45-40LS

©2003 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ANTI TIPPING SWITCH (Figure 11-2)

ITEM PART NO. DESCRIPTION QTY

1 1471888 Support ........................................................................................................................ 1


2 1471890 Link .............................................................................................................................. 1
3 1471891 Bushing........................................................................................................................ 1
4 1471892 Bolt .............................................................................................................................. 1
5 1468921 Nut ............................................................................................................................... 1
6 1471894 Fork.............................................................................................................................. 1
7 1468371 Support ........................................................................................................................ 1
8 1468373 Washer ........................................................................................................................ 1
9 1471897 Bolt .............................................................................................................................. 2
10 1468174 Nut ............................................................................................................................... 2
11 1471899 Pin ............................................................................................................................... 1
12 1471900 Cotter Pin..................................................................................................................... 1
13 1471901 Spring .......................................................................................................................... 1
14 1471902 Switch .......................................................................................................................... 1
15 1471199 Bolt .............................................................................................................................. 2
16 1471904 Cover ........................................................................................................................... 1
17 1471905 Bolt .............................................................................................................................. 2
18 1468114 Washer ........................................................................................................................ 2
19 1469149 Washer ........................................................................................................................ 1
20 1471908 Seal ............................................................................................................................. 1
21 1471909 Wire ............................................................................................................................. 1

11-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

11-5
UNIT CODE A227
WORLD WIDE 05/2003

STEER AXLE ASSEMBLY (Figure 11-3)


HR45-25

11-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEER AXLE ASSEMBLY


HR45-25

ITEM PART NO. DESCRIPTION QTY

1 1469677 Steer Cylinder .............................................................................................................. 1


2 1470063 Seal Kit ........................................................................................................................ 1
3 1470064 Connecting Rod ........................................................................................................... 1
4 1470065 Pin ............................................................................................................................... 2
5 1470066 Bolt .............................................................................................................................. 2
6 1470069 Nut ............................................................................................................................... 2
7 1470070 Link .............................................................................................................................. 2
8 1470071 Ring ............................................................................................................................. 4
9 1468169 Fitting........................................................................................................................... 2
10 1468175 Cover ........................................................................................................................... 10
11 1502349 Bushing........................................................................................................................ 2
12 1470078 Ring ............................................................................................................................. 2
13 1470079 Bolt .............................................................................................................................. 4
14 1470080 Pin ............................................................................................................................... 2
15 1468885 Washer ........................................................................................................................ 4
16 1470082 Bushing........................................................................................................................ 3
17 1468636 Bolt .............................................................................................................................. 4
18 1469857 Washer ........................................................................................................................ 4
19 1470085 Plate ............................................................................................................................ 2
20 1470086 Pin ............................................................................................................................... 1
21 1468169 Fitting........................................................................................................................... 2
22 1470088 Pin ............................................................................................................................... 1
23 1470089 Washer Kit ................................................................................................................... 1
24 1470090 Fitting........................................................................................................................... 2
25 1470091 Fitting........................................................................................................................... 2
26 1470092 Bolt .............................................................................................................................. 8
27 1468218 Washer ........................................................................................................................ 8
28 1470094 Fitting........................................................................................................................... 8
29 1470095 Pin ............................................................................................................................... 1
30 .. . . . Axle (☞ Figure 11-5) .................................................................................................. 1
31 1502801 Clamp .......................................................................................................................... 2
32 1502802 Boot ............................................................................................................................. 2
33 1469816 Collar ........................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 11-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEER AXLE ASSEMBLY (Figure 11-4)


HR45-31, HR45-36L, HR45-40LS, HR45-40S

11-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEER AXLE ASSEMBLY


HR45-31, HR45-36L, HR45-40LS, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1477036 Steer Cylinder .............................................................................................................. 1


2 1477041 Seal Kit ........................................................................................................................ 1
3 1477043 Connecting Rod ........................................................................................................... 2
4 1470065 Pin ............................................................................................................................... 4
5 1470066 Bolt .............................................................................................................................. 2
6 1470069 Nut ............................................................................................................................... 2
7 1470070 Link .............................................................................................................................. 4
8 1470071 Ring ............................................................................................................................. 8
9 1468169 Fitting........................................................................................................................... 2
10 1468175 Cover ........................................................................................................................... 10
11 1470079 Bolt .............................................................................................................................. 4
12 1470082 Bushing........................................................................................................................ 3
13 1468636 Bolt .............................................................................................................................. 4
14 1469857 Washer ........................................................................................................................ 4
16 1470086 Pin ............................................................................................................................... 1
17 1468169 Fitting........................................................................................................................... 2
18 1470088 Pin ............................................................................................................................... 1
19 1470089 Washer Kit ................................................................................................................... 1
20 1470090 Fitting........................................................................................................................... 2
21 1470091 Fitting........................................................................................................................... 2
22 1470092 Bolt .............................................................................................................................. 8
23 1468218 Washer ........................................................................................................................ 8
24 1477044 Steer Axle .................................................................................................................... 8
25 1470095 Pin ............................................................................................................................... 1
26 1477045 Clamp .......................................................................................................................... 2
27 1477046 Bellows ........................................................................................................................ 2
28 1469812 Clamp .......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 11-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEER AXLE (Figure 11-5)


HR45-25

11-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEER AXLE
HR45-25

ITEM PART NO. DESCRIPTION QTY

1 1470112 Body (Steer Axle) ........................................................................................................ 1


2 1470113 Spindle......................................................................................................................... 2
3 1470114 Bushing........................................................................................................................ 4
4 1470115 Plug ............................................................................................................................. 4
5 1470116 Fitting........................................................................................................................... 4
6 1469004 Bolt .............................................................................................................................. 16
7 1470118 Ring ............................................................................................................................. 16
8 1470119 Protector ...................................................................................................................... 1
9 1470120 Seal ............................................................................................................................. 4
10 1470121 Washer ........................................................................................................................ 4
11 1470122 Pin ............................................................................................................................... 8
12 1470123 Pin ............................................................................................................................... 2
13 1470124 Bolt .............................................................................................................................. 2
14 1470125 Washer ........................................................................................................................ 2
15 1470126 Bushing........................................................................................................................ 2
16 1470127 Bearing ........................................................................................................................ 2
17 1470128 Bearing ........................................................................................................................ 2
18 1470129 Hub .............................................................................................................................. 2
19 1470130 Bolt .............................................................................................................................. 12
20 1468373 Washer ........................................................................................................................ 12
21 1470132 Cover ........................................................................................................................... 2
22 1470133 Nut ............................................................................................................................... 2
23 1470134 Washer ........................................................................................................................ 2
24 1470135 Washer ........................................................................................................................ 2
25 1470136 Pin ............................................................................................................................... 8
26 1470137 Bolt .............................................................................................................................. 8
27 1470138 Washer ........................................................................................................................ 8

©2003 HYSTER COMPANY See Service Manual 11-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEER AXLE (Figure 11-6)


HR45-31, H45-36L, HR45-40LS, HR45-40S

11-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEER AXLE
HR45-31, H45-36L, HR45-40LS, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1477047 Steer Axle Assembly.................................................................................................... 1


2 1470112 Body (Steer Axle) ........................................................................................................ 1
3 1470113 Spindle......................................................................................................................... 2
4 1477028 Bushing........................................................................................................................ 4
5 1470115 Plug ............................................................................................................................. 4
6 1470116 Fitting........................................................................................................................... 4
7 1469004 Bolt .............................................................................................................................. 16
8 1470118 Ring ............................................................................................................................. 16
9 1470119 Protector ...................................................................................................................... 4
10 1470120 Seal ............................................................................................................................. 4
11 1470121 Washer ........................................................................................................................ 4
12 1470122 Pin ............................................................................................................................... 8
13 1470123 Pin ............................................................................................................................... 2
14 1470124 Bolt .............................................................................................................................. 2
16 1470126 Bushing........................................................................................................................ 2
17 1470127 Bearing ........................................................................................................................ 2
18 1470128 Bearing ........................................................................................................................ 2
19 1470129 Hub .............................................................................................................................. 2
20 1470130 Bolt .............................................................................................................................. 12
21 1468373 Washer ........................................................................................................................ 12
22 1470132 Cover ........................................................................................................................... 2
23 1470133 Nut ............................................................................................................................... 2
24 1470134 Washer ........................................................................................................................ 2
25 1470135 Washer ........................................................................................................................ 2
26 1470136 Pin ............................................................................................................................... 8
27 1470137 Bolt .............................................................................................................................. 8
28 1470138 Washer ........................................................................................................................ 8

©2003 HYSTER COMPANY See Service Manual 11-13


for service procedures.
NOTES

11-14
UNIT CODE A227
05/2003 WORLD WIDE

12 BRAKE SYST EM

12 BRAKE SYSTEM
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 12
BRAKE SYSTEM

DESCRIPTION PAGE

ACCUMULATOR
HR45-25, HR45-31, HR45-40S .................................................................................................................... 12-12
HR45-36L, HR45-40LS................................................................................................................................. 12-14
BRAKE CIRCUIT
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 12-2
HR45-36L, HR45-40LS................................................................................................................................... 12-3
BRAKE CONTROL CIRCUIT
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................. 12-24
BRAKE OIL RESERVOIR................................................................................................................................. 12-16
FILTER BRAKE RETURN ................................................................................................................................ 12-21
PARK BRAKE
⇒S/N A227J-1526 .......................................................................................................................................... 12-8
S/N A227J-1527⇒ ........................................................................................................................................ 12-10
PARK BRAKE CIRCUIT
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................. 12-22
PARK BRAKE CONTROL VALVE
HR45-36L, HR45-40LS................................................................................................................................. 12-20
PARK BRAKE SOLENOID VALVE ................................................................................................................... 12-17
SERVICE BRAKE
OIL COOLED BRAKE
⇒S/N A227J-1526 ...................................................................................................................................... 12-4
S/N A227J-1527⇒ ...................................................................................................................................... 12-6
SERVICE BRAKE CONTROL VALVE
HR45-36L, HR45-40LS................................................................................................................................. 12-19

©2003 HYSTER COMPANY See Service Manual 12-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BRAKE CIRCUIT (Figure 12-1)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1470497 Hose ............................................................................................................................ 2


2 1470499 Fitting ........................................................................................................................... 1
3 1470498 Fitting ........................................................................................................................... 2
4 1470072 Fitting ........................................................................................................................... 1
5 1470501 Tube ............................................................................................................................. 1
6 1470502 Fitting ........................................................................................................................... 2
7 1470503 Tube ............................................................................................................................. 1
8 1469143 Hose ............................................................................................................................ 2
9 1482453 Hose ............................................................................................................................ 1
10 1470590 Fitting ........................................................................................................................... 2
11 1472918 Clamp .......................................................................................................................... 4
12 1468130 Bolt .............................................................................................................................. 4
13 1468108 Nut ............................................................................................................................... 4
14 1468150 Collar ........................................................................................................................... 15
15 1470586 Accumulator................................................................................................................. 1
16 1470592 Fitting ........................................................................................................................... 1
17 1468359 Collar ........................................................................................................................... 2

12-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BRAKE CIRCUIT (Figure 12-2)


HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470497 Hose ............................................................................................................................ 2


2 1470860 Fitting........................................................................................................................... 1
3 1468092 Fitting........................................................................................................................... 1
4 1470866 Hose ............................................................................................................................ 2
5 1470864 Hose ............................................................................................................................ 1
6 1470863 Hose ............................................................................................................................ 1
7 1475014 Hose ............................................................................................................................ 1
8 1470081 Fitting........................................................................................................................... 1
9 1470590 Fitting........................................................................................................................... 1
10 .. . . . Control Valve (☞ Figure 12-12) ................................................................................. 1
11 .. . . . Accumulator (☞ Figure 12-8) ..................................................................................... 1
12 .. . . . Pump Brake Cooling (☞ Figure 13-32) ...................................................................... 1
13 .. . . . Control Valve (☞ Figure 12-11) ................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SERVICE BRAKE (Figure 12-3)


OIL COOLED BRAKE
(⇒S/N A227J-1526)

12-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SERVICE BRAKE
OIL COOLED BRAKE
(⇒S/N A227J-1526)

ITEM PART NO. DESCRIPTION QTY

1 1384859 Plug ............................................................................................................................. 1


1 1382902 O-Ring ..................................................................................................................... 1
2 1384860 Capscrew..................................................................................................................... 16
3 132451 Washer ........................................................................................................................ 16
4 1384861 Bleeder Screw ............................................................................................................. 1
5 1384862 Plug ............................................................................................................................. 2
5 1384863 O-Ring ..................................................................................................................... 1
6 1384865 Plug ............................................................................................................................. 1
6 1384863 O-Ring ..................................................................................................................... 1
7 15316 Fitting........................................................................................................................... 1
8 1384864 Plug ............................................................................................................................. 2
9 1384867 Fitting........................................................................................................................... 1
9 1382902 O-Ring ..................................................................................................................... 1
10 1384868 Cover (LH) ................................................................................................................... 1
10 1384869 Cover (RH)................................................................................................................... 1
11 1384870 Seal ............................................................................................................................. 2
12 1384871 Seal ............................................................................................................................. 1
13 1384872 Piston........................................................................................................................... 1
14 1384873 Disc.............................................................................................................................. 11
15 1384874 Disc Assembly ............................................................................................................. 10
16 1384882 Spacer ......................................................................................................................... 1
17 1384883 Housing ....................................................................................................................... 1
18 15483 Fitting........................................................................................................................... 3
19 1382902 O-Ring ......................................................................................................................... 1
20 .. . . . Plug ............................................................................................................................. 4
20 1384878 Rod.......................................................................................................................... 1
20 1384881 Pin ........................................................................................................................... 1
21 1384879 Guide....................................................................................................................... 1
22 1384880 Spring ...................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 12-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SERVICE BRAKE (Figure 12-4)


OIL COOLED BRAKE
(S/N A227J-1527⇒)

12-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SERVICE BRAKE
OIL COOLED BRAKE
(S/N A227J-1527⇒)

ITEM PART NO. DESCRIPTION QTY

1 1384859 Plug ............................................................................................................................. 1


1 1382902 O-Ring ..................................................................................................................... 1
2 1384860 Capscrew..................................................................................................................... 16
3 132451 Washer ........................................................................................................................ 16
4 1384861 Bleeder Screw ............................................................................................................. 1
5 1384862 Plug ............................................................................................................................. 2
5 1384863 O-Ring ..................................................................................................................... 1
6 1384865 Plug ............................................................................................................................. 1
6 1384863 O-Ring ..................................................................................................................... 1
7 15316 Fitting........................................................................................................................... 1
8 1384864 Plug ............................................................................................................................. 2
9 1384867 Fitting........................................................................................................................... 1
9 1382902 O-Ring ..................................................................................................................... 1
10 1384868 Cover (LH) ................................................................................................................... 1
10 1384869 Cover (RH)................................................................................................................... 1
11 1384870 Seal ............................................................................................................................. 2
12 1384871 Seal ............................................................................................................................. 1
13 1384872 Piston........................................................................................................................... 1
14 1384873 Disc.............................................................................................................................. 11
15 1384874 Disc Assembly ............................................................................................................. 10
16 1384882 Spacer ......................................................................................................................... 1
17 1384883 Housing ....................................................................................................................... 1
18 15483 Fitting........................................................................................................................... 3
19 1382902 O-Ring ......................................................................................................................... 1
20 .. . . . Plug ............................................................................................................................. 4
20 1508614 Rod.......................................................................................................................... 1
20 1384881 Pin ........................................................................................................................... 1
21 1384879 Guide....................................................................................................................... 1
22 1384880 Spring ...................................................................................................................... 1
23 1508612 Seal ............................................................................................................................. 1
24 1508604 Bolt .............................................................................................................................. 2
25 1508605 Washer ........................................................................................................................ 2
26 1508606 Support ........................................................................................................................ 1
27 1508608 Plug ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PARK BRAKE (Figure 12-5)


(⇒S/N A227J-1526)

12-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PARK BRAKE
(⇒S/N A227J-1526)

ITEM PART NO. DESCRIPTION QTY

1 1379755 Housing ....................................................................................................................... 1


2 1339119 Back-Up Ring............................................................................................................... 1
3 1339118 O-Ring ......................................................................................................................... 1
4 918925 Snap Ring.................................................................................................................... 2
5 1379749 Piston........................................................................................................................... 1
6 1343148 Stud ............................................................................................................................. 1
7 1339116 O-Ring ......................................................................................................................... 1
8 1339115 Back-Up Ring............................................................................................................... 1
9 1339113 Washer ........................................................................................................................ 2
10 1339114 Spring .......................................................................................................................... 8
11 1343149 Cap .............................................................................................................................. 1
12 1312090 Washer ........................................................................................................................ 1
13 1343145 Nut ............................................................................................................................... 1
14 15224 Cotter Pin..................................................................................................................... 1
15 1339121 Brake Lining Assembly ................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 12-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PARK BRAKE (Figure 12-6)


(S/N A227J-1527⇒)

12-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PARK BRAKE
(S/N A227J-1527⇒)

ITEM PART NO. DESCRIPTION QTY

1 1508616 Housing ....................................................................................................................... 1


2 1339119 Back-Up Ring............................................................................................................... 1
3 1339118 O-Ring ......................................................................................................................... 1
4 918925 Snap Ring.................................................................................................................... 2
5 1508617 Piston........................................................................................................................... 1
6 1508618 Stud ............................................................................................................................. 1
7 1339116 O-Ring ......................................................................................................................... 1
8 1339115 Back-Up Ring............................................................................................................... 1
9 1339113 Washer ........................................................................................................................ 2
10 1339114 Spring .......................................................................................................................... 8
11 1508620 Cap .............................................................................................................................. 1
12 1312090 Washer ........................................................................................................................ 1
13 1343145 Nut ............................................................................................................................... 1
14 15224 Cotter Pin..................................................................................................................... 1
15 1339121 Brake Lining Assembly ................................................................................................ 1
16 1508623 Plug ............................................................................................................................. 1
17 1508624 Plug ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 12-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ACCUMULATOR (Figure 12-7)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1470586 Accumulator................................................................................................................. 1
2 1468359 Collar ........................................................................................................................... 2
3 1469265 Bolt .............................................................................................................................. 4
4 1468345 Washer ........................................................................................................................ 4
5 1468223 Nut ............................................................................................................................... 4
6 1470592 Fitting ........................................................................................................................... 1
7 1470594 Washer (Copper) ......................................................................................................... 1

12-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

12-13
UNIT CODE A227
WORLD WIDE 05/2003

ACCUMULATOR (Figure 12-8)


HR45-36L, HR45-40LS

12-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ACCUMULATOR
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 a 1473017 Accumulator................................................................................................................. 2
1 b 1528257 Accumulator................................................................................................................. 2
2 1477318 Fitting........................................................................................................................... 2
3 1470888 Fitting........................................................................................................................... 2
4 1470860 Fitting........................................................................................................................... 2
5 1468359 Collar ........................................................................................................................... 4
6 1469265 Bolt .............................................................................................................................. 8
7 1468345 Washer ........................................................................................................................ 8
8 1468115 Nut ............................................................................................................................... 8

FOOTNOTES:
a ⇒ S/N A227J-1512
b S/N A227J-1513 ⇒

©2003 HYSTER COMPANY See Service Manual 12-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BRAKE OIL RESERVOIR (Figure 12-9)

ITEM PART NO. DESCRIPTION QTY

1 1470629 Oil Reservoir ................................................................................................................ 1


2 1470652 Indicator ....................................................................................................................... 1
3 1470658 Plug ............................................................................................................................. 1
4 1470660 Seal ............................................................................................................................. 1
5 1470661 Screen ......................................................................................................................... 1
6 1468338 Fitting ........................................................................................................................... 1
7 1468265 Fitting ........................................................................................................................... 1
8 1470664 Clamp .......................................................................................................................... 4
9 1470667 Hose ............................................................................................................................ 1
10 1468371 Support ........................................................................................................................ 4
11 1468893 Nut ............................................................................................................................... 4

12-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PARK BRAKE SOLENOID VALVE (Figure 12-10)

ITEM PART NO. DESCRIPTION QTY

1 1469199 Support.................................................................................................................... 1
2 1496706 Valve........................................................................................................................ 1
3 1470443 Block........................................................................................................................ 1
4 1469139 Bolt .......................................................................................................................... 4
5 1470628 Plug ......................................................................................................................... 4
6 1468264 Fitting....................................................................................................................... 2
7 1468265 Fitting....................................................................................................................... 2
8 1469198 Plug ......................................................................................................................... 2
9 1469133 Seal Kit .................................................................................................................... 1
10 1469201 Coil .......................................................................................................................... 1
11 136681 Capscrew ................................................................................................................ 4
12 1468114 Washer .................................................................................................................... 4
13 1468351 Plug ......................................................................................................................... 1
14 1470444 Fitting....................................................................................................................... 1
15 1468135 Fitting....................................................................................................................... 1
16 1469141 Fitting....................................................................................................................... 1
17 1469200 Fitting....................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 12-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PARK BRAKE SOLENOID VALVE

ITEM PART NO. DESCRIPTION QTY

18 1470448 Switch...................................................................................................................... 2
19 1469147 Fitting....................................................................................................................... 1

12-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SERVICE BRAKE CONTROL VALVE (Figure 12-11)


HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470999 Valve ............................................................................................................................ 1


2 1471003 Seal Kit ........................................................................................................................ 1
3 1470452 Fitting........................................................................................................................... 2
4 1471004 Valve ............................................................................................................................ 1
5 1471010 Fitting........................................................................................................................... 1
6 1469326 Fitting........................................................................................................................... 1
7 1469135 Seal ............................................................................................................................. 1
8 1469194 Pressure Switch........................................................................................................... 1
9 1468097 Fitting........................................................................................................................... 1
10 1470986 Fitting........................................................................................................................... 1
11 1468247 Fitting........................................................................................................................... 1
12 1470450 Fitting........................................................................................................................... 1
13 1471012 Fitting........................................................................................................................... 1
14 1470885 Fitting........................................................................................................................... 2
15 1468113 Bolt .............................................................................................................................. 2
16 1468262 Nut ............................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 12-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PARK BRAKE CONTROL VALVE (Figure 12-12)


HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1471013 Valve ............................................................................................................................ 1


2 1471032 Fitting ........................................................................................................................... 3
3 1468097 Fitting ........................................................................................................................... 1
4 1471034 Fitting ........................................................................................................................... 1
5 1471035 Fitting ........................................................................................................................... 1
6 1471036 Fitting ........................................................................................................................... 1
7 1469193 Pressure Switch........................................................................................................... 1
8 1471038 Seal ............................................................................................................................. 1
9 1471039 Washer ........................................................................................................................ 1
10 136681 Capscrew..................................................................................................................... 2

12-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

FILTER BRAKE RETURN (Figure 12-13)

ITEM PART NO. DESCRIPTION QTY

1 1470455 Filter............................................................................................................................. 1
2 1468371 Support ........................................................................................................................ 4
3 1468373 Washer ........................................................................................................................ 4
4 1469149 Washer ........................................................................................................................ 4
5 1502348 Indicator ....................................................................................................................... 1
6 1470457 Filter Cartridge............................................................................................................. 1
7 1470459 Fitting........................................................................................................................... 2
8 1470465 Fitting........................................................................................................................... 2
9 1469848 Plug ............................................................................................................................. 2

©2003 HYSTER COMPANY See Service Manual 12-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PARK BRAKE CIRCUIT (Figure 12-14)


SLIDING CAB
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470438 Hose ............................................................................................................................ 2


2 1470999 Valve ............................................................................................................................ 1
3 .. . . . Park Brake Solenoid (☞ Figure 12-10) ...................................................................... 1

12-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

12-23
UNIT CODE A227
WORLD WIDE 05/2003

BRAKE CONTROL CIRCUIT (Figure 12-15)


SLIDING CAB
HR45-36L, HR45-40LS

12-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BRAKE CONTROL CIRCUIT


SLIDING CAB
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470497 Hose ............................................................................................................................ 2


2 1470860 Fitting........................................................................................................................... 1
3 1468092 Fitting........................................................................................................................... 1
4 1470862 Hose ............................................................................................................................ 2
5 1470863 Hose ............................................................................................................................ 1
6 1470864 Hose ............................................................................................................................ 1
7 1470081 Fitting........................................................................................................................... 1
8 1470590 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 12-25


for service procedures.
NOTES

12-26
UNIT CODE A227
05/2003 WORLD WIDE

13 HYDRAULIC SYSTEM

13 HYDRAULIC SYSTEM
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 13
HYDRAULIC SYSTEM

DESCRIPTION PAGE

BASE ELECTRO VALVE .................................................................................................................................. 13-49


BOOM CIRCUIT
H45-36L, HR45-40LS ................................................................................................................................... 13-18
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-16
BOOM EXTEND AND RETRACT VALVE......................................................................................................... 13-64
BOOM HOIST VALVE
SHEET 1 OF 2 .............................................................................................................................................. 13-60
SHEET 2 OF 2 .............................................................................................................................................. 13-62
CONTROL VALVE ASSEMBLY ........................................................................................................................ 13-58
CONTROL VALVE ATTACHING PARTS
H45-36L, H45-40LS ...................................................................................................................................... 13-40
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-38
CONTROL VALVE RELIEF SECTION ............................................................................................................. 13-68
GENERAL RETURN CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-23
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................. 13-24
HYDRAULIC COOLING SYSTEM
BRAKE OIL ................................................................................................................................................... 13-53
HYDRAULIC OIL .......................................................................................................................................... 13-52
SHEET 1 OF 2
⇒S/N A227-1511 ........................................................................................................................................ 13-4
SHEET 2 OF 2
S/N A227-1512⇒ ........................................................................................................................................ 13-6
HYDRAULIC FILTER ........................................................................................................................................ 13-56
HYDRAULIC RADIATOR .................................................................................................................................... 13-8
JUNCTION BLOCK
BOOM AND ATTACHMENT.......................................................................................................................... 13-48
JOYSTICK..................................................................................................................................................... 13-46
LEAK OIL CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-26
HR45-36L, HR45-40LS................................................................................................................................. 13-28
LOAD SENSING CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-32
HR45-36L, HR45-40LS................................................................................................................................. 13-33
LOAD SENSING SWITCH ............................................................................................................................... 13-45
MAIN PUMP ..................................................................................................................................................... 13-71
MAIN PUMP ATTACHING PARTS .................................................................................................................... 13-42
MAIN PUMP CIRCUIT........................................................................................................................................ 13-9
MAIN PUMP CONTROL VALVE....................................................................................................................... 13-70
OIL COOLER SOLENOID VALVE .................................................................................................................... 13-54
OIL RETURN MANIFOLD ................................................................................................................................ 13-14
PILOT CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-21
HR45-36L, HR45-40LS................................................................................................................................. 13-22
PILOT LINES
SLIDING CAB
HR45-36L, HR45-40LS ............................................................................................................................. 13-34
PRESSURE SWITCH
H45-36L, HR45-40LS ................................................................................................................................... 13-20

©2003 HYSTER COMPANY See Service Manual 13-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SECTION 13
HYDRAULIC SYSTEM (Continued)

DESCRIPTION PAGE

PUMP DRIVE SHAFT ...................................................................................................................................... 13-44


SLIDING CAB CIRCUIT
HR45-36L, HR45-40LS................................................................................................................................. 13-36
SOLENOID VALVE
SLIDING CAB ............................................................................................................................................... 13-51
SPREADER VALVE.......................................................................................................................................... 13-66
STEERING CIRCUIT
H45-36L, HR45-40LS ................................................................................................................................... 13-12
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-10
TELESCOPING CIRCUIT
HR45-25, HR45-31, HR45-40S .................................................................................................................... 13-30
HR45-36L, HR45-40LS................................................................................................................................. 13-31

13-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

13-3
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC COOLING SYSTEM (Figure 13-1)


SHEET 1 OF 2
(⇒S/N A227-1511)

13-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC COOLING SYSTEM


SHEET 1 OF 2
(⇒S/N A227-1511)

ITEM PART NO. DESCRIPTION QTY

1 1470824 Hose ............................................................................................................................ 1


2 1470797 Support ........................................................................................................................ 1
3 1470802 Support ........................................................................................................................ 3
4 1468893 Nut ............................................................................................................................... 7
5 1470804 Fitting........................................................................................................................... 2
6 1470803 Fitting........................................................................................................................... 2
7 1470073 Hose ............................................................................................................................ 2
8 1468078 Fitting........................................................................................................................... 3
9 1469787 Fitting........................................................................................................................... 2
10 1470814 Switch .......................................................................................................................... 2
11 1468080 Fitting........................................................................................................................... 3
12 1470816 Hose ............................................................................................................................ 1
13 1470817 Hose ............................................................................................................................ 3
14 1469200 Fitting........................................................................................................................... 1
15 1470819 Hose ............................................................................................................................ 1
16 1470820 Hose ............................................................................................................................ 1
17 1470821 Bolt .............................................................................................................................. 1
18 1470822 Hose ............................................................................................................................ 1
19 1468638 Fitting........................................................................................................................... 1
20 1470823 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 13-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC COOLING SYSTEM (Figure 13-2)


SHEET 2 OF 2
(S/N A227-1512⇒)

13-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC COOLING SYSTEM


SHEET 2 OF 2
(S/N A227-1512⇒)

ITEM PART NO. DESCRIPTION QTY

1 1468337 Fitting........................................................................................................................... 1
2 1470797 Support ........................................................................................................................ 1
3 1470802 Support ........................................................................................................................ 3
4 1468893 Nut ............................................................................................................................... 7
5 1470804 Fitting........................................................................................................................... 2
6 1470803 Fitting........................................................................................................................... 2
7 1470073 Hose ............................................................................................................................ 1
8 1482435 Fitting........................................................................................................................... 2
9 1469678 Fitting........................................................................................................................... 1
10 1470814 Switch .......................................................................................................................... 2
11 1468080 Fitting........................................................................................................................... 3
12 1475001 Hose ............................................................................................................................ 1
13 1482438 Hose ............................................................................................................................ 3
14 1469200 Fitting........................................................................................................................... 1
15 1470819 Hose ............................................................................................................................ 1
16 1470820 Hose ............................................................................................................................ 1
17 1470821 Bolt .............................................................................................................................. 1
18 1482440 Hose ............................................................................................................................ 1
19 1468638 Fitting........................................................................................................................... 1
20 1470823 Hose ............................................................................................................................ 1
21 1470824 Hose ............................................................................................................................ 1
22 1468135 Fitting........................................................................................................................... 1
23 1482441 Valve ............................................................................................................................ 1
24 1482443 Hose ............................................................................................................................ 2
25 1469845 Fitting........................................................................................................................... 1
26 1482444 Valve ............................................................................................................................ 1
27 1468338 Fitting........................................................................................................................... 2
28 1468095 Fitting........................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 13-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC RADIATOR (Figure 13-3)

ITEM PART NO. DESCRIPTION QTY

1470796 Cooler .......................................................................................................................... 1


1 1477306 Motor ....................................................................................................................... 1
2 1477307 Radiator................................................................................................................... 1
3 1477308 Fan Blade ................................................................................................................ 1
4 1477309 Hub.......................................................................................................................... 1
5 1477310 Shroud..................................................................................................................... 1
6 1477311 Grill .......................................................................................................................... 1
7 1477312 Bearing .................................................................................................................... 1

13-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

MAIN PUMP CIRCUIT (Figure 13-4)

ITEM PART NO. DESCRIPTION QTY

1 1470380 Hose ............................................................................................................................ 2


2 1470381 Bolt .............................................................................................................................. 16
3 1468246 O-Ring ......................................................................................................................... 6
4 1470383 Bolt .............................................................................................................................. 8
5 1470384 Tube ............................................................................................................................. 1
6 1470385 Tube ............................................................................................................................. 1
7 1470386 Nut ............................................................................................................................... 8
8 1470387 Bolt .............................................................................................................................. 4
9 1470388 Flange.......................................................................................................................... 4
10 1468108 Nut ............................................................................................................................... 4
10 1477189 Support ........................................................................................................................ 4

©2003 HYSTER COMPANY See Service Manual 13-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEERING CIRCUIT (Figure 13-5)


HR45-25, HR45-31, HR45-40S

13-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEERING CIRCUIT
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1469801 Hose ............................................................................................................................ 1


2 1469810 Hose ............................................................................................................................ 3
3 1469811 Hose ............................................................................................................................ 1
4 1469837 Fitting........................................................................................................................... 2
5 1469829 Fitting........................................................................................................................... 8
6 1469841 Fitting........................................................................................................................... 2
7 1469828 Tube ............................................................................................................................. 1
8 1469839 Valve ............................................................................................................................ 1
9 1469789 Tube ............................................................................................................................. 1
10 1469792 Tube ............................................................................................................................. 1
11 1470058 Tube ............................................................................................................................. 1
12 1470062 Support ........................................................................................................................ 1
13 1468067 Bolt .............................................................................................................................. 6
14 1468283 Bracket......................................................................................................................... 6
15 1468108 Nut ............................................................................................................................... 6
16 1469850 Fitting........................................................................................................................... 4
17 1469838 Hose ............................................................................................................................ 2
18 1470060 Hose ............................................................................................................................ 1
19 1470059 Fitting........................................................................................................................... 1
20 1469849 Tube ............................................................................................................................. 1
21 1469845 Fitting........................................................................................................................... 2
22 1469847 Plug ............................................................................................................................. 1
23 1468133 Fitting........................................................................................................................... 2
24 1469674 Fitting........................................................................................................................... 1
25 1469678 Fitting........................................................................................................................... 1
26 1470379 O-Ring ......................................................................................................................... 2
27 a 1527997 Valve ............................................................................................................................ 1
28 a 1527998 Support ........................................................................................................................ 1
29 a 1471198 Fitting........................................................................................................................... 2
30 a 1470430 Fitting........................................................................................................................... 2
31 a 1468351 Plug ............................................................................................................................. 2
32 a 136681 Capscrew..................................................................................................................... 4
33 a 1468345 Washer ........................................................................................................................ 4
34 a 1468114 Washer ........................................................................................................................ 4
35 a 1527999 Hose ............................................................................................................................ 2
36 a 1528000 Fitting........................................................................................................................... 2
37 a 1528001 Fitting........................................................................................................................... 2

FOOTNOTES:
a S/N A227J-1527 ⇒

©2003 HYSTER COMPANY See Service Manual 13-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEERING CIRCUIT (Figure 13-6)


H45-36L, HR45-40LS

13-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEERING CIRCUIT
H45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470882 Hose ............................................................................................................................ 2


2 1470883 Hose ............................................................................................................................ 2
3 1470884 Hose ............................................................................................................................ 2
4 1468132 Fitting........................................................................................................................... 4
5 1468092 Fitting........................................................................................................................... 2
6 1469839 Valve ............................................................................................................................ 1
7 1468135 Fitting........................................................................................................................... 1
8 1468078 Fitting........................................................................................................................... 1
9 1470894 Hose ............................................................................................................................ 1
10 1470995 Spacer ......................................................................................................................... 1
11 1470820 Hose ............................................................................................................................ 3
12 1470461 Hose ............................................................................................................................ 1
13 1469838 Hose ............................................................................................................................ 2
14 1470892 Tube ............................................................................................................................. 1
15 1470893 Tube ............................................................................................................................. 1
16 1469849 Tube ............................................................................................................................. 1
17 1469850 Fitting........................................................................................................................... 1
18 1470059 Fitting........................................................................................................................... 1
19 1470060 Hose ............................................................................................................................ 1
20 1470890 Tube ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 13-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

OIL RETURN MANIFOLD (Figure 13-7)

ITEM PART NO. DESCRIPTION QTY

1 1470597 Manifold ....................................................................................................................... 1


2 1468167 Bolt .............................................................................................................................. 4
3 1470599 Nut ............................................................................................................................... 4
4 1470568 Seal ............................................................................................................................. 1
5 1468077 Fitting ........................................................................................................................... 1
6 1470613 Fitting ........................................................................................................................... 1
7 1469146 Sensor ......................................................................................................................... 1
8 1470379 O-Ring ......................................................................................................................... 1
9 1469144 Seal ............................................................................................................................. 1
10 1468078 Fitting ........................................................................................................................... 1
11 1468338 Fitting ........................................................................................................................... 1
12 1470617 Fitting ........................................................................................................................... 1
13 1470556 Fitting ........................................................................................................................... 1

13-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

13-15
UNIT CODE A227
WORLD WIDE 05/2003

BOOM CIRCUIT (Figure 13-8)


HR45-25, HR45-31, HR45-40S

13-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BOOM CIRCUIT
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1470422 Tube ............................................................................................................................. 1


2 1470423 Tube ............................................................................................................................. 1
3 1470424 Tube ............................................................................................................................. 1
4 1470425 Tube ............................................................................................................................. 2
5 1470426 Tube ............................................................................................................................. 2
6 1470427 Tube ............................................................................................................................. 1
7 1470428 Tube ............................................................................................................................. 1
8 1470429 Block ............................................................................................................................ 2
9 1470430 Fitting........................................................................................................................... 2
10 1470431 Fitting........................................................................................................................... 1
11 1470432 Block ............................................................................................................................ 1
12 1470433 Bolt .............................................................................................................................. 8
13 1470381 Bolt .............................................................................................................................. 24
14 1470435 Hose ............................................................................................................................ 1
15 1470436 Hose ............................................................................................................................ 2
16 1470437 Hose ............................................................................................................................ 2
17 1470438 Hose ............................................................................................................................ 2
18 1468246 O-Ring ......................................................................................................................... 16
19 1470386 Nut ............................................................................................................................... 40
20 1470383 Bolt .............................................................................................................................. 24
21 1470442 Hose ............................................................................................................................ 4
22 1468259 Bolt .............................................................................................................................. 8
23 1468258 O-Ring ......................................................................................................................... 10
24 1470445 Hose ............................................................................................................................ 4
25 1470446 Bolt .............................................................................................................................. 24
26 1470447 Nut ............................................................................................................................... 24
27 1468260 Bracket......................................................................................................................... 8
28 1468067 Bolt .............................................................................................................................. 8
29 1470388 Flange.......................................................................................................................... 14
30 1470387 Bolt .............................................................................................................................. 14
31 1468108 Nut ............................................................................................................................... 22
32 1470453 Fitting........................................................................................................................... 24
33 1470676 Flange.......................................................................................................................... 24
34 .. . . . Valve (☞ Figure 14-13) .............................................................................................. 2
35 .. . . . Control Valve Assembly (☞ Figure 13-36) ................................................................. 1

©2003 HYSTER COMPANY See Service Manual 13-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BOOM CIRCUIT (Figure 13-9)


H45-36L, HR45-40LS

13-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BOOM CIRCUIT
H45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470422 Tube ............................................................................................................................. 1


2 1470423 Tube ............................................................................................................................. 1
3 1470424 Tube ............................................................................................................................. 1
4 1477192 Pipe ............................................................................................................................. 1
5 1477193 Pipe ............................................................................................................................. 1
6 1477194 Pipe ............................................................................................................................. 1
7 1470442 Hose ............................................................................................................................ 3
8 1468246 O-Ring ......................................................................................................................... 12
9 1470381 Bolt .............................................................................................................................. 24
10 1470383 Bolt .............................................................................................................................. 24
11 1470386 Nut ............................................................................................................................... 24
12 1470387 Bolt .............................................................................................................................. 22
13 1470388 Flange.......................................................................................................................... 22
14 1468108 Nut ............................................................................................................................... 24
15 1477196 Support ........................................................................................................................ 1
16 1477197 Block ............................................................................................................................ 1
17 1470452 Fitting........................................................................................................................... 1
18 1468350 Plug ............................................................................................................................. 1
19 1469198 Plug ............................................................................................................................. 1
20 1468078 Fitting........................................................................................................................... 1
21 1468247 Fitting........................................................................................................................... 1
22 1468371 Support ........................................................................................................................ 4
23 1468373 Washer ........................................................................................................................ 4

©2003 HYSTER COMPANY See Service Manual 13-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PRESSURE SWITCH (Figure 13-10)


H45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1472910 Sensor ..................................................................................................................... 1


2 1472911 Sensor ..................................................................................................................... 1
3 1468926 Bolt .......................................................................................................................... 2
4 1468262 Nut........................................................................................................................... 2
5 1472912 Fitting....................................................................................................................... 1
6 1470532 Fitting....................................................................................................................... 1
7 1470531 Fitting....................................................................................................................... 1
8 1471201 Fitting....................................................................................................................... 3
9 1477213 Hose ........................................................................................................................ 2

13-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PILOT CIRCUIT (Figure 13-11)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1469691 Hose ............................................................................................................................ 1


2 1468654 Hose ............................................................................................................................ 1
3 1469790 Hose ............................................................................................................................ 3
4 1470458 Hose ............................................................................................................................ 3
5 1470438 Hose ............................................................................................................................ 2
6 1470460 Hose ............................................................................................................................ 4
7 1470461 Hose ............................................................................................................................ 1
8 .. . . . Valve Block (☞ Figure 13-29) .................................................................................... 1
9 .. . . . Control Valve Assembly (☞ Figure 13-36) ................................................................. 1

©2003 HYSTER COMPANY See Service Manual 13-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PILOT CIRCUIT (Figure 13-12)


HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470882 Hose ............................................................................................................................ 1


2 1475266 Hose ............................................................................................................................ 2
3 1469790 Hose ............................................................................................................................ 3
4 1469691 Hose ............................................................................................................................ 1
5 1477218 Hose ............................................................................................................................ 1
6 1470458 Hose ............................................................................................................................ 1
7 1475015 Hose ............................................................................................................................ 1
8 1475012 Fitting ........................................................................................................................... 1
9 1470860 Fitting ........................................................................................................................... 1
10 1477221 Plate ............................................................................................................................ 1
11 1466971 Screw........................................................................................................................... 1
12 1468114 Washer ........................................................................................................................ 1
13 1468115 Nut ............................................................................................................................... 1
14 1469200 Fitting ........................................................................................................................... 1
15 .. . . . Supply Block Boom and Spreader (☞ Figure 13-29) ................................................. 1
16 .. . . . Control Valve (☞ Figure 13-36) ................................................................................. 1

13-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

GENERAL RETURN CIRCUIT (Figure 13-13)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1470462 Hose ............................................................................................................................ 1


2 1468203 Bolt .............................................................................................................................. 8
3 1468643 O-Ring ......................................................................................................................... 4
4 1470582 Screw........................................................................................................................... 1
5 1468947 Nut ............................................................................................................................... 8
6 1470464 Hose ............................................................................................................................ 2
7 1469822 Hose ............................................................................................................................ 1
8 1470463 Hose ............................................................................................................................ 1
9 1470467 Hose ............................................................................................................................ 1
10 1470437 Hose ............................................................................................................................ 2
11 1469143 Hose ............................................................................................................................ 1
12 1468638 Fitting........................................................................................................................... 1
13 1468095 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-23


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

GENERAL RETURN CIRCUIT (Figure 13-14)


SLIDING CAB
HR45-36L, HR45-40LS

13-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

GENERAL RETURN CIRCUIT


SLIDING CAB
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470462 Hose ............................................................................................................................ 1


2 1470463 Hose ............................................................................................................................ 1
3 1470467 Hose ............................................................................................................................ 1
4 1470887 Hose ............................................................................................................................ 1
5 1470891 Hose ............................................................................................................................ 1
6 1477219 Hose ............................................................................................................................ 1
7 1470894 Hose ............................................................................................................................ 1
8 1470464 Hose ............................................................................................................................ 1
9 1470937 Tube ............................................................................................................................. 1
10 1470938 Bolt .............................................................................................................................. 8
11 1468947 Nut ............................................................................................................................... 8
12 1468643 O-Ring ......................................................................................................................... 4
13 1470941 Fitting........................................................................................................................... 1
14 1468638 Fitting........................................................................................................................... 1
15 1468080 Fitting........................................................................................................................... 1
16 1468139 Fitting........................................................................................................................... 1
17 1468124 Fitting........................................................................................................................... 1
18 1468203 Bolt .............................................................................................................................. 8
19 1468107 Bolt .............................................................................................................................. 4
20 1468106 Bracket......................................................................................................................... 2
21 1468108 Nut ............................................................................................................................... 4
22 .. . . . Oil Reservoir (☞ Figure 13-10) .................................................................................. 1
22 .. . . . Control Valve Assembly (☞ Figure 13-36) ................................................................. 1
23 .. . . . Filter (☞ Figure 12-13) ............................................................................................... 1
25 .. . . . Control Block (☞ Figure 13-28) ................................................................................. 1
26 .. . . . Amplifier....................................................................................................................... 1
27 .. . . . Relief Valve (☞ Figure 4-18) ...................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-25


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LEAK OIL CIRCUIT (Figure 13-15)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1469143 Hose ............................................................................................................................ 1


2 1470471 Hose ............................................................................................................................ 1
3 1470458 Hose ............................................................................................................................ 1
4 1470473 Hose ............................................................................................................................ 1
5 1495148 Hose ............................................................................................................................ 2
6 1470475 Hose ............................................................................................................................ 1
7 1470476 Hose ............................................................................................................................ 1
8 1471979 Hose ............................................................................................................................ 1
9 .. . . . Pump (☞ Figure 13-32) ............................................................................................. 1
10 .. . . . Control Block (☞ Figure 13-28) ................................................................................. 1
11 .. . . . Control Valve Assembly (☞ Figure 13-36) ................................................................. 1
12 .. . . . Solenoid Valve (☞ Figure 7-12) ................................................................................. 1

13-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

13-27
UNIT CODE A227
WORLD WIDE 05/2003

LEAK OIL CIRCUIT (Figure 13-16)


HR45-36L, HR45-40LS

13-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

LEAK OIL CIRCUIT


HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470438 Hose ............................................................................................................................ 1


2 1469143 Hose ............................................................................................................................ 1
3 1470471 Hose ............................................................................................................................ 1
4 1470476 Hose ............................................................................................................................ 1
5 1470473 Hose ............................................................................................................................ 1
6 1470458 Hose ............................................................................................................................ 1
7 1470475 Hose ............................................................................................................................ 2
8 1470498 Fitting........................................................................................................................... 1
9 1470617 Fitting........................................................................................................................... 1
10 1468126 Fitting........................................................................................................................... 1
11 1469147 Fitting........................................................................................................................... 1
12 1470865 Fitting........................................................................................................................... 1
13 .. . . . Electro Valve (☞ Figure 13-30) .................................................................................. 1
14 .. . . . Relief Valve (☞ Figure 4-18) ...................................................................................... 1
15 .. . . . Relief Valve (☞ Figure 12-12) .................................................................................... 1
16 .. . . . Oil Reservoir (☞ Figure 5-17) .................................................................................... 1
17 .. . . . Control Valve Bank (☞ Figure 13-36) ........................................................................ 1
18 .. . . . Pump (☞ Figure 13-32) ............................................................................................. 1
19 .. . . . Control Block (☞ Figure 13-29) ................................................................................. 1
20 .. . . . Park Brake Valve (☞ Figure 4-17) ............................................................................. 1

©2003 HYSTER COMPANY See Service Manual 13-29


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TELESCOPING CIRCUIT (Figure 13-17)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468246 O-Ring ......................................................................................................................... 7


2 1470381 Bolt .............................................................................................................................. 12
3 1468653 Bolt .............................................................................................................................. 4
4 1468643 O-Ring ......................................................................................................................... 1
5 1470482 Tube ............................................................................................................................. 1
6 1470483 Tube ............................................................................................................................. 1
7 1470484 Hose ............................................................................................................................ 2
8 1470485 Tube ............................................................................................................................. 2
9 1470383 Bolt .............................................................................................................................. 16
10 1470386 Nut ............................................................................................................................... 16
11 1468107 Bolt .............................................................................................................................. 12
12 1470388 Flange.......................................................................................................................... 6
13 1468108 Nut ............................................................................................................................... 12
14 1470491 Fitting ........................................................................................................................... 1
15 1470492 Nozzle.......................................................................................................................... 1
16 1470458 Hose ............................................................................................................................ 1
17 1470494 Fitting ........................................................................................................................... 1
18 1468080 Fitting ........................................................................................................................... 1
19 1468654 Hose ............................................................................................................................ 1

13-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TELESCOPING CIRCUIT (Figure 13-18)


HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1477220 Hose ............................................................................................................................ 2


2 1468245 Bolt .............................................................................................................................. 8
3 1468246 O-Ring ......................................................................................................................... 2
4 1469790 Hose ............................................................................................................................ 1
5 1477224 Hose ............................................................................................................................ 1
6 1468127 Fitting........................................................................................................................... 1
7 1470820 Hose ............................................................................................................................ 1
8 1468126 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-31


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LOAD SENSING CIRCUIT (Figure 13-19)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1469837 Fitting ........................................................................................................................... 1


2 1470508 Fitting ........................................................................................................................... 1
3 1470509 Hose ............................................................................................................................ 1
4 1470510 Tube ............................................................................................................................. 1
5 1469821 Hose ............................................................................................................................ 2
6 1468344 Bolt .............................................................................................................................. 1
7 1468114 Washer ........................................................................................................................ 1
8 1470061 Tube ............................................................................................................................. 1
9 1470515 Fitting ........................................................................................................................... 1
10 1469000 Bolt .............................................................................................................................. 4
11 1470517 Clamp .......................................................................................................................... 2
12 1468108 Nut ............................................................................................................................... 4
13 .. . . . Pressure Switch (☞ Figure 13-27) ............................................................................. 1
14 .. . . . Pump (☞ Figure 13-32) ............................................................................................. 1

13-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

LOAD SENSING CIRCUIT (Figure 13-20)


HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470509 Hose ............................................................................................................................ 1


2 1470510 Tube ............................................................................................................................. 1
3 1469821 Hose ............................................................................................................................ 2
4 1468344 Bolt .............................................................................................................................. 1
5 1468114 Washer ........................................................................................................................ 1
6 1470061 Tube ............................................................................................................................. 1
7 1470515 Fitting........................................................................................................................... 1
8 1469000 Bolt .............................................................................................................................. 4
9 1470517 Clamp .......................................................................................................................... 2
10 1468108 Nut ............................................................................................................................... 4
11 .. . . . Pressure Switch (☞ Figure 13-27) ............................................................................. 1
12 .. . . . Pump (☞ Figure 13-32) ............................................................................................. 1
13 .. . . . Control Valve (☞ Figure 13-36) ................................................................................. 1
14 .. . . . Amplifier....................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-33


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PILOT LINES (Figure 13-21)


SLIDING CAB
HR45-36L, HR45-40LS

13-34 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PILOT LINES
SLIDING CAB
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470866 Hose ............................................................................................................................ 6


2 1470870 Hose ............................................................................................................................ 2
3 1470877 Hose ............................................................................................................................ 1
4 1470872 Hose ............................................................................................................................ 2
5 1470819 Hose ............................................................................................................................ 1
6 1468092 Fitting........................................................................................................................... 1
7 1469214 Fitting........................................................................................................................... 6
8 1468385 Fitting........................................................................................................................... 1
9 1470538 Fitting........................................................................................................................... 1
10 1470550 Block ............................................................................................................................ 1
11 .. . . . Control Valve Assembly (☞ Figure 13-36) ................................................................. 1
12 .. . . . Control Block (☞ Figure 13-28) ................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 13-35


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SLIDING CAB CIRCUIT (Figure 13-22)


HR45-36L, HR45-40LS

13-36 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SLIDING CAB CIRCUIT


HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1470873 Hose ............................................................................................................................ 1


2 1470819 Hose ............................................................................................................................ 1
3 1470870 Hose ............................................................................................................................ 1
4 1470876 Hose ............................................................................................................................ 1
5 1470877 Hose ............................................................................................................................ 2
6 1470874 Hose ............................................................................................................................ 4
7 1470458 Hose ............................................................................................................................ 1
8 1470875 Hose ............................................................................................................................ 1
9 1470880 Hose ............................................................................................................................ 1
10 1470881 Hose ............................................................................................................................ 1
11 1470877 Hose ............................................................................................................................ 1
12 1470865 Fitting........................................................................................................................... 1
13 1468097 Fitting........................................................................................................................... 1
14 1470885 Fitting........................................................................................................................... 4
15 1470886 Bolt .............................................................................................................................. 2
16 1468262 Nut ............................................................................................................................... 2
17 1470888 Fitting........................................................................................................................... 4
18 1470889 Regulator ..................................................................................................................... 1
19 1468098 Fitting........................................................................................................................... 4
20 1468135 Fitting........................................................................................................................... 2
21 1469839 Valve ............................................................................................................................ 1
22 1468080 Fitting........................................................................................................................... 1
23 1468092 Fitting........................................................................................................................... 3
24 1469214 Fitting........................................................................................................................... 1
25 1477225 Valve ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 13-37


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CONTROL VALVE ATTACHING PARTS (Figure 13-23)


HR45-25, HR45-31, HR45-40S

13-38 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CONTROL VALVE ATTACHING PARTS


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468244 Bracket......................................................................................................................... 1
2 1468243 Plug ............................................................................................................................. 1
3 1468245 Bolt .............................................................................................................................. 4
4 1468258 O-Ring ......................................................................................................................... 2
5 1468259 Bolt .............................................................................................................................. 8
6 1470524 Fitting........................................................................................................................... 3
7 1470562 Block ............................................................................................................................ 1
8 1470525 Fitting........................................................................................................................... 1
9 1470526 Switch .......................................................................................................................... 2
10 1468246 O-Ring ......................................................................................................................... 4
11 1470528 Flange.......................................................................................................................... 1
12 1470529 Valve ............................................................................................................................ 1
13 1468203 Bolt .............................................................................................................................. 8
14 1470531 Fitting........................................................................................................................... 1
15 1470532 Fitting........................................................................................................................... 1
16 1470533 Block ............................................................................................................................ 1
17 1470534 Bolt .............................................................................................................................. 4
18 1469198 Plug ............................................................................................................................. 1
19 1469147 Fitting........................................................................................................................... 9
20 1469132 Fitting........................................................................................................................... 8
21 1470538 Fitting........................................................................................................................... 2
22 1470539 Seal ............................................................................................................................. 2
23 1470540 Fitting........................................................................................................................... 2
24 1468080 Fitting........................................................................................................................... 3
25 1469144 Seal ............................................................................................................................. 2
26 1469791 Fitting........................................................................................................................... 1
27 1470544 Fitting........................................................................................................................... 1
28 1470676 Flange.......................................................................................................................... 1
29 1470546 Flange.......................................................................................................................... 1
30 1470547 Fitting........................................................................................................................... 1
31 1470548 Seal ............................................................................................................................. 1
32 1469787 Fitting........................................................................................................................... 1
33 1470550 Block ............................................................................................................................ 1
34 1470551 Fitting........................................................................................................................... 2
35 1469786 Fitting........................................................................................................................... 1
36 1468265 Fitting........................................................................................................................... 4
37 1470554 Fitting........................................................................................................................... 1
38 1470555 Fitting........................................................................................................................... 1
39 1470556 Fitting........................................................................................................................... 1
40 1469678 Fitting........................................................................................................................... 1
41 1470558 Bolt .............................................................................................................................. 3
42 1470358 Washer ........................................................................................................................ 3
43 1469857 Washer ........................................................................................................................ 3
44 1470561 Seal ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 13-39


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CONTROL VALVE ATTACHING PARTS (Figure 13-24)


H45-36L, H45-40LS

13-40 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CONTROL VALVE ATTACHING PARTS


H45-36L, H45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1468243 Plug ............................................................................................................................. 1


2 1468244 Bracket......................................................................................................................... 1
3 1468245 Bolt .............................................................................................................................. 4
4 1468259 Bolt .............................................................................................................................. 8
5 1470524 Fitting........................................................................................................................... 4
6 1470526 Switch .......................................................................................................................... 2
7 1468246 O-Ring ......................................................................................................................... 4
8 1468258 O-Ring ......................................................................................................................... 2
9 1470528 Flange.......................................................................................................................... 1
10 1470529 Valve ............................................................................................................................ 1
11 1468203 Bolt .............................................................................................................................. 8
12 1470531 Fitting........................................................................................................................... 1
13 1470532 Fitting........................................................................................................................... 1
14 1470533 Block ............................................................................................................................ 1
15 1470534 Bolt .............................................................................................................................. 4
16 1469198 Plug ............................................................................................................................. 1
17 1469147 Fitting........................................................................................................................... 5
18 1469132 Fitting........................................................................................................................... 6
19 1470538 Fitting........................................................................................................................... 1
20 1470540 Fitting........................................................................................................................... 2
21 1468080 Fitting........................................................................................................................... 2
22 1470539 Seal ............................................................................................................................. 2
23 1469791 Fitting........................................................................................................................... 1
24 1470544 Fitting........................................................................................................................... 1
25 1470676 Flange.......................................................................................................................... 2
26 1477227 Plug ............................................................................................................................. 2
27 1470450 Fitting........................................................................................................................... 2
28 1470550 Block ............................................................................................................................ 1
29 1468265 Fitting........................................................................................................................... 4
30 1469786 Fitting........................................................................................................................... 1
31 1469144 Seal ............................................................................................................................. 2
32 1471198 Fitting........................................................................................................................... 1
33 1471203 Fitting........................................................................................................................... 1
34 1470444 Fitting........................................................................................................................... 1
35 1470508 Fitting........................................................................................................................... 1
36 1471201 Fitting........................................................................................................................... 1
37 1471034 Fitting........................................................................................................................... 1
38 1468097 Fitting........................................................................................................................... 2
39 1470986 Fitting........................................................................................................................... 1
40 1470865 Fitting........................................................................................................................... 2
41 1468135 Fitting........................................................................................................................... 1
42 1469787 Fitting........................................................................................................................... 1
43 1470547 Fitting........................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 13-41


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

MAIN PUMP ATTACHING PARTS (Figure 13-25)

13-42 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

MAIN PUMP ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1470563 Flange.......................................................................................................................... 1
2 1470564 Washer ........................................................................................................................ 1
3 1470358 Washer ........................................................................................................................ 1
4 1470356 Bolt .............................................................................................................................. 1
5 1470567 Flange.......................................................................................................................... 2
6 1470568 Seal ............................................................................................................................. 1
7 1470569 Bolt .............................................................................................................................. 4
8 1470570 Tube ............................................................................................................................. 1
9 1470140 Fitting........................................................................................................................... 1
10 1470572 Fitting........................................................................................................................... 1
11 1469678 Fitting........................................................................................................................... 1
12 1470574 Fitting........................................................................................................................... 4
13 1470575 Fitting........................................................................................................................... 4
14 1470576 Tube ............................................................................................................................. 2
15 1470508 Fitting........................................................................................................................... 1
16 1470578 Fitting........................................................................................................................... 2
17 1468247 Fitting........................................................................................................................... 1
18 1470531 Fitting........................................................................................................................... 1
19 1470581 Tube ............................................................................................................................. 1
20 1470582 Screw........................................................................................................................... 6
21 1468635 Washer ........................................................................................................................ 6
22 1468174 Nut ............................................................................................................................... 6
23 1470550 Block ............................................................................................................................ 1
24 1468265 Fitting........................................................................................................................... 2
25 1469147 Fitting........................................................................................................................... 2
26 1470551 Fitting........................................................................................................................... 1
27 1470081 Fitting........................................................................................................................... 1
28 1470590 Fitting........................................................................................................................... 1
29 1469786 Fitting........................................................................................................................... 1
30 1470561 Seal ............................................................................................................................. 1
31 1470593 Hose ............................................................................................................................ 1
32 1469816 Collar ........................................................................................................................... 4
33 .. . . . Pump (☞ Figure 13-43) ............................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 13-43


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PUMP DRIVE SHAFT (Figure 13-26)

ITEM PART NO. DESCRIPTION QTY

1 1470353 U-Joint ......................................................................................................................... 1


2 293647 Capscrew..................................................................................................................... 16
3 1468174 Nut ............................................................................................................................... 16
4 1470356 Bolt .............................................................................................................................. 4
5 1469857 Washer ........................................................................................................................ 4
6 1470358 Washer ........................................................................................................................ 4
7 1470359 Cover ........................................................................................................................... 4

13-44 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

LOAD SENSING SWITCH (Figure 13-27)

ITEM PART NO. DESCRIPTION QTY

1 1470595 Switch .......................................................................................................................... 2


2 1470596 Fitting........................................................................................................................... 2
3 1470531 Fitting........................................................................................................................... 1
4 1470598 Block ............................................................................................................................ 1
5 1469837 Fitting........................................................................................................................... 2
6 1468247 Fitting........................................................................................................................... 1
7 1470601 Gland ........................................................................................................................... 2
8 1470602 Fitting........................................................................................................................... 2
9 1470508 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-45


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

JUNCTION BLOCK (Figure 13-28)


JOYSTICK

13-46 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

JUNCTION BLOCK
JOYSTICK

ITEM PART NO. DESCRIPTION QTY

1 1470604 Block ............................................................................................................................ 1


2 1470605 Nozzle.......................................................................................................................... 1
3 1470606 Nozzle.......................................................................................................................... 3
4 1470607 Cartridge...................................................................................................................... 3
5 1470608 Cartridge...................................................................................................................... 1
6 1470609 Seal Kit ........................................................................................................................ 2
7 1470610 Cartridge...................................................................................................................... 2
8 1468348 Seal Kit ........................................................................................................................ 3
9 1470612 Bolt .............................................................................................................................. 4
10 1469141 Fitting........................................................................................................................... 1
11 1470551 Fitting........................................................................................................................... 1
12 1468126 Fitting........................................................................................................................... 1
13 1469141 Fitting........................................................................................................................... 2
14 1468265 Fitting........................................................................................................................... 1
15 1469200 Fitting........................................................................................................................... 1
16 1470538 Fitting........................................................................................................................... 1
17 1468247 Fitting........................................................................................................................... 1
18 1468351 Plug ............................................................................................................................. 3
19 a 1470622 Bolt .............................................................................................................................. 2
20 1496706 Valve ............................................................................................................................ 3
21 1469133 Seal Kit ........................................................................................................................ 3
22 1469201 Coil .............................................................................................................................. 3
23 1469139 Bolt .............................................................................................................................. 12
24 1470561 Seal ............................................................................................................................. 2
25 1470628 Plug ............................................................................................................................. 12
26 1468905 Bolt .............................................................................................................................. 2
27 1468373 Washer ........................................................................................................................ 2

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 13-47


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

JUNCTION BLOCK (Figure 13-29)


BOOM AND ATTACHMENT

ITEM PART NO. DESCRIPTION QTY

1 1470631 Block ............................................................................................................................ 1


2 1468265 Fitting ........................................................................................................................... 1
3 1468350 Plug ............................................................................................................................. 9
4 1496706 Valve ............................................................................................................................ 3
5 1469133 Seal Kit ........................................................................................................................ 3
6 1469201 Coil .............................................................................................................................. 3
7 1469139 Bolt .............................................................................................................................. 16
8 1470628 Plug ............................................................................................................................. 12
9 1470639 Fitting ........................................................................................................................... 1
10 1470640 Fitting ........................................................................................................................... 1
11 1470641 Fitting ........................................................................................................................... 2
12 1470642 Fitting ........................................................................................................................... 2
13 1470643 Valve ............................................................................................................................ 2
14 1469141 Fitting ........................................................................................................................... 2
15 1470645 Fitting ........................................................................................................................... 2
16 1470561 Seal ............................................................................................................................. 1
17 a 1470648 Plate ............................................................................................................................ 1
18 136681 Capscrew..................................................................................................................... 2
19 1468114 Washer ........................................................................................................................ 2
20 1468345 Washer ........................................................................................................................ 2

FOOTNOTES:
a Not Illustrated

13-48 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BASE ELECTRO VALVE (Figure 13-30)

ITEM PART NO. DESCRIPTION QTY

1 1469199 Support ........................................................................................................................ 1


2 1470653 Valve ............................................................................................................................ 1
3 1470654 Valve ............................................................................................................................ 2
4 1469198 Plug ............................................................................................................................. 1
5 1468135 Fitting........................................................................................................................... 2
6 1469839 Valve ............................................................................................................................ 1
7 1468078 Fitting........................................................................................................................... 3
8 1470659 Valve ............................................................................................................................ 1
9 1469141 Fitting........................................................................................................................... 1
10 1470555 Fitting........................................................................................................................... 2
11 1468264 Fitting........................................................................................................................... 2
12 1468247 Fitting........................................................................................................................... 1
13 1468265 Fitting........................................................................................................................... 1
14 1470665 Bolt .............................................................................................................................. 4
15 1470666 Fitting........................................................................................................................... 1
16 1470628 Plug ............................................................................................................................. 4

©2003 HYSTER COMPANY See Service Manual 13-49


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BASE ELECTRO VALVE

ITEM PART NO. DESCRIPTION QTY

17 1469133 Seal Kit ........................................................................................................................ 1


18 1469201 Coil .............................................................................................................................. 2
19 1470671 Seal Kit ........................................................................................................................ 1
20 1470672 Seal Kit ........................................................................................................................ 1
21 1470673 Spring .......................................................................................................................... 1
22 136681 Capscrew..................................................................................................................... 4
23 1468114 Washer ........................................................................................................................ 4

13-50 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SOLENOID VALVE (Figure 13-31)


SLIDING CAB

ITEM PART NO. DESCRIPTION QTY

1 1470992 Valve ............................................................................................................................ 1


2 1470994 Seal Kit ........................................................................................................................ 1
3 1470998 Relief Valve.................................................................................................................. 1
4 1469199 Support ........................................................................................................................ 1
5 1470888 Fitting........................................................................................................................... 2
6 1470885 Fitting........................................................................................................................... 2
7 1469198 Plug ............................................................................................................................. 2
8 1470665 Bolt .............................................................................................................................. 4
9 1470628 Plug ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 13-51


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC COOLING SYSTEM (Figure 13-32)


HYDRAULIC OIL

ITEM PART NO. DESCRIPTION QTY

1 1476563 Pump ........................................................................................................................... 1


2 1469843 Tube ............................................................................................................................. 1
3 1469844 Tube ............................................................................................................................. 1
4 1469115 Bolt .............................................................................................................................. 4
5 1469846 Bolt .............................................................................................................................. 4
6 1468338 Fitting ........................................................................................................................... 1
7 1468078 Fitting ........................................................................................................................... 1
8 1468248 Seal ............................................................................................................................. 1
9 1469325 O-Ring ......................................................................................................................... 1
10 1476564 Seal ............................................................................................................................. 1
11 1469852 Flange.......................................................................................................................... 1
12 1469853 Flange.......................................................................................................................... 1
13 1469854 Hose ............................................................................................................................ 1
14 1469855 Clamp .......................................................................................................................... 4
15 1469856 Bolt .............................................................................................................................. 2
16 1469857 Washer ........................................................................................................................ 2
17 1488636 Seal Kit ........................................................................................................................ 1
18 1488639 Seal Kit ........................................................................................................................ 1
19 1488642 Seal Kit ........................................................................................................................ 1
20 1488648 Seal Kit ........................................................................................................................ 1

13-52 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC COOLING SYSTEM (Figure 13-33)


BRAKE OIL

ITEM PART NO. DESCRIPTION QTY

1 1476566 Pump ........................................................................................................................... 1


2 1469793 Tube ............................................................................................................................. 1
3 1469670 O-Ring ......................................................................................................................... 3
4 1469853 Flange.......................................................................................................................... 2
5 1469000 Bolt .............................................................................................................................. 8
6 1468078 Fitting........................................................................................................................... 1
7 1469785 Bolt .............................................................................................................................. 2
8 1469786 Fitting........................................................................................................................... 1
9 1469787 Fitting........................................................................................................................... 1
10 1468080 Fitting........................................................................................................................... 1
11 1469791 Fitting........................................................................................................................... 1
12 1469200 Fitting........................................................................................................................... 1
13 1476567 Clamp .......................................................................................................................... 4
14 1488649 Seal Kit ........................................................................................................................ 1
15 1488639 Seal Kit ........................................................................................................................ 1
16 1488650 Seal Kit ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 13-53


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

OIL COOLER SOLENOID VALVE (Figure 13-34)

ITEM PART NO. DESCRIPTION QTY

1 1469199 Support ........................................................................................................................ 1


2 1469139 Bolt .............................................................................................................................. 4
3 1468078 Fitting ........................................................................................................................... 5
4 1470666 Fitting ........................................................................................................................... 1
5 1470561 Seal ............................................................................................................................. 1
6 1470449 Valve ............................................................................................................................ 1
7 1470450 Fitting ........................................................................................................................... 1
8 1470451 Hose ............................................................................................................................ 2
9 1468080 Fitting ........................................................................................................................... 2
10 1470452 Fitting ........................................................................................................................... 2
11 1468351 Plug ............................................................................................................................. 1
12 1469787 Fitting ........................................................................................................................... 2
13 1470628 Plug ............................................................................................................................. 4
14 1469201 Coil .............................................................................................................................. 1
15 1469133 Seal Kit ........................................................................................................................ 1
16 1496706 Valve ............................................................................................................................ 1
17 1469265 Bolt .............................................................................................................................. 2
18 1468114 Washer ........................................................................................................................ 2
13-54 See Service Manual ©2003 HYSTER COMPANY
for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

OIL COOLER SOLENOID VALVE

ITEM PART NO. DESCRIPTION QTY

19 1468135 Fitting........................................................................................................................... 1
20 1469839 Valve ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 13-55


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC FILTER (Figure 13-35)

ITEM PART NO. DESCRIPTION QTY

1 1470455 Filter............................................................................................................................. 1
2 1468371 Support ........................................................................................................................ 4
3 1468373 Washer ........................................................................................................................ 4
4 1469149 Washer ........................................................................................................................ 4
5 1502348 Indicator ....................................................................................................................... 1
6 1470457 Filter Cartridge............................................................................................................. 1
7 1470459 Fitting ........................................................................................................................... 2
8 1470466 Fitting ........................................................................................................................... 2

13-56 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

13-57
UNIT CODE A227
WORLD WIDE 05/2003

CONTROL VALVE ASSEMBLY (Figure 13-36)

13-58 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CONTROL VALVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1470584 Valve ............................................................................................................................ 1


1 1470585 Plate ........................................................................................................................ 1
2 1470523 Spring ...................................................................................................................... 1
3 1470495 Seal Kit .................................................................................................................... 1
4 1470542 Damper.................................................................................................................... 1
5 .. . . . Boom Hoist Valve (☞ Figure 13-37) ...................................................................... 1
6 .. . . . Boom Hoist Valve (☞ Figure 13-38) ...................................................................... 1
7 .. . . . Spreader Valve (☞ Figure 13-40) .......................................................................... 1
8 .. . . . Control Relief Valve (☞ Figure 13-41) ................................................................... 1
9 .. . . . Telescoping Valve (☞ Figure 13-39) ...................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-59


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BOOM HOIST VALVE (Figure 13-37)


SHEET 1 OF 2

13-60 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BOOM HOIST VALVE


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1487914 Valve ............................................................................................................................ 1


1 1470470 Damper.................................................................................................................... 1
2 1470472 Damper.................................................................................................................... 1
3 1470477 Spring ...................................................................................................................... 1
4 1470478 Plug ......................................................................................................................... 1
5 1470479 Ball .......................................................................................................................... 1
6 1470480 Cover ....................................................................................................................... 1
7 1470481 Cover ....................................................................................................................... 1
8 1470486 Guide....................................................................................................................... 2
9 1470487 Spring ...................................................................................................................... 1
10 1470488 Nut........................................................................................................................... 1
11 1470489 Bolt .......................................................................................................................... 1
12 1470490 Seal Kit .................................................................................................................... 1
13 1470493 Spring ...................................................................................................................... 1
14 1470495 Seal Kit .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-61


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BOOM HOIST VALVE (Figure 13-38)


SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1487915 Valve ............................................................................................................................ 1


1 1470500 Damper.................................................................................................................... 1
2 1470477 Spring ...................................................................................................................... 1
3 1470478 Plug ......................................................................................................................... 1
4 1470507 Seat ......................................................................................................................... 1
5 1470479 Ball .......................................................................................................................... 2
6 1470480 Cover ....................................................................................................................... 1
7 1470481 Cover ....................................................................................................................... 1
8 1470486 Guide....................................................................................................................... 2
9 1470516 Spring ...................................................................................................................... 1
10 1470488 Nut........................................................................................................................... 1
11 1470489 Bolt .......................................................................................................................... 1
12 1470490 Seal Kit .................................................................................................................... 1

13-62 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

13-63
UNIT CODE A227
WORLD WIDE 05/2003

BOOM EXTEND AND RETRACT VALVE (Figure 13-39)

13-64 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BOOM EXTEND AND RETRACT VALVE

ITEM PART NO. DESCRIPTION QTY

1487916 Valve ............................................................................................................................ 1


1 1470506 Damper.................................................................................................................... 1
2 1470472 Damper.................................................................................................................... 1
3 1470511 Spring ...................................................................................................................... 1
4 1470507 Seat ......................................................................................................................... 1
5 1470479 Ball .......................................................................................................................... 2
6 1470480 Cover ....................................................................................................................... 1
7 1470481 Cover ....................................................................................................................... 1
8 1470486 Guide....................................................................................................................... 2
9 1470487 Spring ...................................................................................................................... 1
10 1470488 Nut........................................................................................................................... 1
11 1470489 Bolt .......................................................................................................................... 1
12 1470490 Seal Kit .................................................................................................................... 1
13 1470493 Spring ...................................................................................................................... 1
14 1470495 Seal Kit .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-65


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SPREADER VALVE (Figure 13-40)

13-66 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SPREADER VALVE

ITEM PART NO. DESCRIPTION QTY

1487917 Valve ............................................................................................................................ 1


1 1470480 Cover ....................................................................................................................... 1
2 1470481 Cover ....................................................................................................................... 1
3 1470513 Spring ...................................................................................................................... 1
4 1470479 Ball .......................................................................................................................... 2
5 1470507 Seat ......................................................................................................................... 1
6 1470518 Spring ...................................................................................................................... 1
7 1470519 Bolt .......................................................................................................................... 2
8 1470486 Guide....................................................................................................................... 2
9 1470521 Damper.................................................................................................................... 2
10 1470487 Spring ...................................................................................................................... 1
11 1470489 Bolt .......................................................................................................................... 1
12 1470488 Nut........................................................................................................................... 1
13 1470522 Seal Kit .................................................................................................................... 1
14 1470523 Spring ...................................................................................................................... 1
15 1470495 Seal Kit .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-67


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CONTROL VALVE RELIEF SECTION (Figure 13-41)

13-68 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CONTROL VALVE RELIEF SECTION

ITEM PART NO. DESCRIPTION QTY

1 1470527 Valve ............................................................................................................................ 1


2 1470530 Valve........................................................................................................................ 1
3 1470535 Valve........................................................................................................................ 1
4 1470493 Spring ...................................................................................................................... 1
5 1470536 Plug ......................................................................................................................... 2
6 1470537 Plug ......................................................................................................................... 4
7 1470541 Plug ......................................................................................................................... 2
8 1470542 Damper.................................................................................................................... 1
9 1470507 Seat ......................................................................................................................... 1
10 1470479 Ball .......................................................................................................................... 1
11 1470543 Nozzle ..................................................................................................................... 1
12 1470545 Seal Kit .................................................................................................................... 1
13 1470549 Spring ...................................................................................................................... 1
14 1470552 Seal Kit .................................................................................................................... 1
15 1470523 Spring ...................................................................................................................... 1
16 1470495 Seal Kit .................................................................................................................... 1
17 1470553 Spring ...................................................................................................................... 1
18 1470523 Spring ...................................................................................................................... 1
19 1470557 Seal Kit .................................................................................................................... 1

1470545 Seal Kit (Includes Items 5-7) ....................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 13-69


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

MAIN PUMP CONTROL VALVE (Figure 13-42)

ITEM PART NO. DESCRIPTION QTY

1470577 Valve ............................................................................................................................ 1


1 1470573 Seal Kit .................................................................................................................... 1
2 1470579 Spring ...................................................................................................................... 2
3 1470580 Seal ......................................................................................................................... 4

NOTE:
Any Parts Not Indexed are Not Serviced Separately.

13-70 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

MAIN PUMP (Figure 13-43)

ITEM PART NO. DESCRIPTION QTY

1470571 Pump ........................................................................................................................... 1


1470573 Seal Kit .................................................................................................................... 1
1 1523534 Shaft ........................................................................................................................ 1
2 1470559 Ring ............................................................................................................................. 1
3 1470560 Seal ............................................................................................................................. 1
4 1470565 Bearing ........................................................................................................................ 1
5 1470566 Bearing ........................................................................................................................ 1

NOTE:
Any Parts Not Indexed are Not Serviced Separately.

©2003 HYSTER COMPANY See Service Manual 13-71


for service procedures.
NOTES

13-72
UNIT CODE A227
05/2003 WORLD WIDE

14 BOOM

14 BOOM
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 14
BOOM

DESCRIPTION PAGE

ANTI ROCKING CONTROL VALVE


HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-40
BOOM
8 FT. 6 IN. JIB SECTION P1-P2-P3
HR45-25, HR45-31, HR45-40S................................................................................................................... 14-6
9 FT. 6 IN. JIB SECTION P1-P2-P3................................................................................................................ 14-4
BOOM HEAD
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 14-8
BOOM PIVOT BEARING
HR45-25, HR45-31, HR45-40S ...................................................................................................................... 14-9
CABLE SUPPORT
BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-11
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-10
DAMPENING
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-24
DAMPING CYLINDER
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-25
DERRICKING
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-22
DERRICKING CYLINDER
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-26
ELECTRICAL
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-39
HYDRAULIC TUBING
BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-36
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-32
HYDRAULIC TUBING TELESCOPING
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S................................................................................................................. 14-16
HYDRAULIC VALVE
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-42
LIGHTS
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-44
SLIDING BLOCKS
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1546 .................................................................................................................................... 14-28
S/N A227J-1547⇒ .................................................................................................................................... 14-30
TELESCOPING
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1546................................................................................................................................. 14-12
S/N A227J-1547⇒................................................................................................................................. 14-13
TUBING TELESCOPIC CYLINDER
BOOM 8 FT. 6 IN.
HR45-24, HR45-31, HR45-40S
S/N A227J-1547⇒................................................................................................................................. 14-19

©2003 HYSTER COMPANY See Service Manual 14-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SECTION 14
BOOM (Continued)

DESCRIPTION PAGE

HR45-25, HR45-31, HR45-40S................................................................................................................. 14-21


⇒S/N A227J-1546................................................................................................................................. 14-18
TWIST LOCK INDICATOR LIGHTS
HR45-25, HR45-31, HR45-40S .................................................................................................................... 14-43

14-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

14-3
UNIT CODE A227
WORLD WIDE 05/2003

BOOM (Figure 14-1)


9 FT. 6 IN. JIB SECTION P1-P2-P3

14-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BOOM
9 FT. 6 IN. JIB SECTION P1-P2-P3

KEY:
A: HR45-25, HR45-31
B: HR45-40S

QTY
ITEM PART NO. DESCRIPTION A B

1 1468161 Boom ................................................................................................................... 1 ..


1 1488543 Boom ................................................................................................................... .. 1
2 1468162 Inner Boom .......................................................................................................... 1 ..
2 1488544 Inner Boom .......................................................................................................... .. 1
3 1468163 Bushing................................................................................................................ 2 2

©2003 HYSTER COMPANY See Service Manual 14-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BOOM (Figure 14-2)


8 FT. 6 IN. JIB SECTION P1-P2-P3
HR45-25, HR45-31, HR45-40S

14-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BOOM
8 FT. 6 IN. JIB SECTION P1-P2-P3
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468657 Boom ........................................................................................................................... 1


2 1468658 Inner Boom .................................................................................................................. 1
3 1468163 Bushing........................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 14-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BOOM HEAD (Figure 14-3)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468164 Bracket......................................................................................................................... 1
2 1468165 Pin ............................................................................................................................... 1
3 1475703 Plate ............................................................................................................................ 2
4 1472104 Bolt .............................................................................................................................. 8
5 1468910 Washer ........................................................................................................................ 8
6 1472031 Fitting ........................................................................................................................... 2
7 1468170 Pin ............................................................................................................................... 2
8 1468171 Spring Pin .................................................................................................................... 2
9 1468172 Bolt .............................................................................................................................. 4
10 1468173 Pin ............................................................................................................................... 4
11 1468174 Nut ............................................................................................................................... 4
12 1468175 Cover ........................................................................................................................... 2
13 1468176 Spacer ......................................................................................................................... 4
14 1475704 Washer ........................................................................................................................ 2
15 1475705 Bolt .............................................................................................................................. 2

14-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BOOM PIVOT BEARING (Figure 14-4)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468201 Bearing ........................................................................................................................ 2


2 1468202 Washer ........................................................................................................................ 2
3 1468203 Bolt .............................................................................................................................. 40
4 1468204 Plug ............................................................................................................................. 2
5 1468205 Spacer ......................................................................................................................... 2
6 1468206 Spacer ......................................................................................................................... 2
7 1468207 Seal ............................................................................................................................. 1
8 1487912 Bracket (LH)................................................................................................................. 1
9 1487913 Bracket (RH) ................................................................................................................ 1
10 1468169 Fitting........................................................................................................................... 4
11 1468211 Shim Kit ....................................................................................................................... 4
12 1468212 Bolt .............................................................................................................................. 12
13 1468213 Washer ........................................................................................................................ 12
14 1468214 Plate ............................................................................................................................ 4
15 1468215 Pin ............................................................................................................................... 4
16 1468175 Cover ........................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 14-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CABLE SUPPORT (Figure 14-5)


BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468217 Support ........................................................................................................................ 1


2 1468218 Washer ........................................................................................................................ 4
3 1468219 Bolt .............................................................................................................................. 4
4 1468220 Chain ........................................................................................................................... 1
5 1468221 Washer ........................................................................................................................ 4
6 1468222 Bolt .............................................................................................................................. 8
7 1468223 Nut ............................................................................................................................... 16
8 1468224 Bolt .............................................................................................................................. 8
9 1475710 Support ........................................................................................................................ 1

14-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CABLE SUPPORT (Figure 14-6)


BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468217 Support ........................................................................................................................ 1


2 1468218 Washer ........................................................................................................................ 4
3 1468219 Bolt .............................................................................................................................. 4
4 1468630 Chain ........................................................................................................................... 1
5 1468221 Washer ........................................................................................................................ 4
6 1468631 Guide ........................................................................................................................... 1
7 1468222 Bolt .............................................................................................................................. 8
8 1468223 Nut ............................................................................................................................... 8
9 1468224 Bolt .............................................................................................................................. 4
10 1468223 Nut ............................................................................................................................... 4
11 1468635 Washer ........................................................................................................................ 20
12 1468636 Bolt .............................................................................................................................. 20
13 1475710 Support ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 14-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TELESCOPING (Figure 14-7)


BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S
(⇒S/N A227J-1546)

ITEM PART NO. DESCRIPTION QTY

1 1468226 Cylinder (Montan) ........................................................................................................ 1


1 1488383 Cylinder (Burmar) ........................................................................................................ 1
2 1480313 Seal Kit ........................................................................................................................ 1
3 1468228 Key............................................................................................................................... 2
4 1468229 Bolt .............................................................................................................................. 8
5 1468230 Bolt .............................................................................................................................. 6
6 1468218 Washer ........................................................................................................................ 6
7 1468232 Guide ........................................................................................................................... 1
8 1468233 Bolt .............................................................................................................................. 4
9 1468234 Shim ............................................................................................................................ 2
10 1468235 Shim ............................................................................................................................ 2
11 1468236 Bracket......................................................................................................................... 2
12 1468213 Washer ........................................................................................................................ 10
13 1468238 Screw........................................................................................................................... 6

14-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TELESCOPING (Figure 14-8)


BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S
(S/N A227J-1547⇒)

©2003 HYSTER COMPANY See Service Manual 14-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TELESCOPING
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1 1527865 Cylinder ....................................................................................................................... 1


2 1527875 Seal Kit ........................................................................................................................ 1
3 1527866 Key............................................................................................................................... 2
4 1468229 Bolt .............................................................................................................................. 8
5 1468230 Bolt .............................................................................................................................. 6
6 1468218 Washer ........................................................................................................................ 6
7 1468232 Guide ........................................................................................................................... 1
8 1468233 Bolt .............................................................................................................................. 4
9 1468234 Shim ............................................................................................................................ 2
10 1515924 Shim ............................................................................................................................ 2
11 1468236 Bracket......................................................................................................................... 2
12 1468213 Washer ........................................................................................................................ 10
13 1468238 Screw........................................................................................................................... 6
14 1516043 Shim ............................................................................................................................ 4
15 1515925 Protector ...................................................................................................................... 1
16 292548 Capscrew..................................................................................................................... 4

14-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

14-15
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC TUBING TELESCOPING (Figure 14-9)


BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S

14-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC TUBING TELESCOPING


BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1470483 Tube ............................................................................................................................. 1


2 1470497 Hose ............................................................................................................................ 1
3 1468246 O-Ring ......................................................................................................................... 2
4 1470938 Bolt .............................................................................................................................. 4
5 1468643 O-Ring ......................................................................................................................... 1
6 1478653 EPROM........................................................................................................................ 4
7 1470383 Bolt .............................................................................................................................. 8
8 1470386 Nut ............................................................................................................................... 8
9 1468265 Fitting........................................................................................................................... 2
10 1469141 Fitting........................................................................................................................... 3
11 1470562 Block ............................................................................................................................ 1
12 1479727 Fitting........................................................................................................................... 1
13 1468080 Fitting........................................................................................................................... 1
14 1469200 Fitting........................................................................................................................... 1
15 1472908 Fitting........................................................................................................................... 1
16 1471076 Hose ............................................................................................................................ 1
17 1472432 Hose ............................................................................................................................ 1
18 1470872 Hose ............................................................................................................................ 1
19 1470561 Seal ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 14-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TUBING TELESCOPIC CYLINDER (Figure 14-10)


BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S
(⇒S/N A227J-1546)

ITEM PART NO. DESCRIPTION QTY

1 1468641 Cylinder ....................................................................................................................... 1


1 1475713 Cylinder (Optional)....................................................................................................... 1
2 1468644 Seal Kit ........................................................................................................................ 1
2 1475714 Seal Kit (Optional) ....................................................................................................... 1
3 1468213 Washer ........................................................................................................................ 8
4 1468646 Guide ........................................................................................................................... 1
5 1468219 Bolt .............................................................................................................................. 6
6 1468218 Washer ........................................................................................................................ 6
7 1468647 Bolt .............................................................................................................................. 2
8 1468235 Shim ............................................................................................................................ 2
9 1468234 Shim ............................................................................................................................ 2
10 1468648 Washer ........................................................................................................................ 2
11 1468660 Pin ............................................................................................................................... 1
12 1468236 Bracket......................................................................................................................... 2
13 1468238 Screw........................................................................................................................... 6
14 1468228 Key............................................................................................................................... 2
15 1468229 Bolt .............................................................................................................................. 8

14-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TUBING TELESCOPIC CYLINDER (Figure 14-11)


BOOM 8 FT. 6 IN.
HR45-24, HR45-31, HR45-40S
(S/N A227J-1547⇒)

©2003 HYSTER COMPANY See Service Manual 14-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TUBING TELESCOPIC CYLINDER


BOOM 8 FT. 6 IN.
HR45-24, HR45-31, HR45-40S
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1 1475712 Cylinder ....................................................................................................................... 1


1 1475713 Cylinder (Optional)....................................................................................................... 1
2 1468644 Seal Kit ........................................................................................................................ 1
2 1475714 Seal Kit (Optional) ....................................................................................................... 1
3 1468213 Washer ........................................................................................................................ 8
4 1468646 Guide ........................................................................................................................... 1
5 1468219 Bolt .............................................................................................................................. 6
6 1468218 Washer ........................................................................................................................ 6
7 1468647 Bolt .............................................................................................................................. 2
8 1468235 Shim ............................................................................................................................ 2
9 1468234 Shim ............................................................................................................................ 2
10 1468648 Washer ........................................................................................................................ 2
11 1468660 Pin ............................................................................................................................... 1
12 1468236 Bracket......................................................................................................................... 2
13 1468238 Screw........................................................................................................................... 6
14 1527866 Key............................................................................................................................... 2
15 1468229 Bolt .............................................................................................................................. 8
16 1516043 Shim ............................................................................................................................ 4
17 1515925 Protector ...................................................................................................................... 1
18 292548 Capscrew..................................................................................................................... 4

14-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TUBING TELESCOPIC CYLINDER (Figure 14-12)


BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468640 Valve ............................................................................................................................ 1


2 1468241 Seal Kit ........................................................................................................................ 1
3 1468642 Bolt .............................................................................................................................. 4
4 1468643 O-Ring ......................................................................................................................... 3
5 1468258 O-Ring ......................................................................................................................... 2
6 1468645 Tube ............................................................................................................................. 1
7 1468259 Bolt .............................................................................................................................. 8
8 1468265 Fitting........................................................................................................................... 1
9 1468264 Fitting........................................................................................................................... 1
10 1468649 Bracket......................................................................................................................... 1
11 1468650 Plug ............................................................................................................................. 1
12 1468651 Bracket......................................................................................................................... 1
13 1468652 Plug ............................................................................................................................. 1
14 1468653 Bolt .............................................................................................................................. 12
15 1468654 Hose ............................................................................................................................ 1
16 1468655 Tube ............................................................................................................................. 1
17 1468656 Tube ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 14-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DERRICKING (Figure 14-13)


HR45-25, HR45-31, HR45-40S

14-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DERRICKING
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

.. . . . Cylinder (☞ Figure 14-16) ......................................................................................... 1


1 1468240 Valve ............................................................................................................................ 1
2 1468241 Seal Kit ........................................................................................................................ 1
3 1468242 Bolt .............................................................................................................................. 4
4 1468243 Plug ............................................................................................................................. 1
5 1468244 Bracket......................................................................................................................... 2
6 1468245 Bolt .............................................................................................................................. 4
7 1468246 O-Ring ......................................................................................................................... 1
8 1468247 Fitting........................................................................................................................... 1
9 1468248 Seal ............................................................................................................................. 1
10 1468249 Bracket......................................................................................................................... 1
11 1468250 Bolt .............................................................................................................................. 4
12 1468251 O-Ring ......................................................................................................................... 2
13 1468078 Fitting........................................................................................................................... 1
14 1468253 O-Ring ......................................................................................................................... 1
15 1468254 Plug ............................................................................................................................. 1
16 1468255 Bracket......................................................................................................................... 2
17 1468256 Bolt .............................................................................................................................. 4
18 1479745 Tube ............................................................................................................................. 2
19 1468258 O-Ring ......................................................................................................................... 1
20 1468259 Bolt .............................................................................................................................. 4
21 1468260 Bracket......................................................................................................................... 4
22 1468107 Bolt .............................................................................................................................. 4
23 1468262 Nut ............................................................................................................................... 4
24 1468263 Clamp .......................................................................................................................... 2
25 1468264 Fitting........................................................................................................................... 1
26 1468265 Fitting........................................................................................................................... 1
27 1468266 Pin ............................................................................................................................... 4
28 1468214 Plate ............................................................................................................................ 4
29 1468212 Bolt .............................................................................................................................. 4
30 1468269 Washer ........................................................................................................................ 4
31 1468270 Bolt .............................................................................................................................. 8
32 1468271 Washer ........................................................................................................................ 8
33 1468272 Spacer ......................................................................................................................... 8

©2003 HYSTER COMPANY See Service Manual 14-23


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DAMPENING (Figure 14-14)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Cylinder (☞ Figure 14-15) ......................................................................................... 2


2 1468170 Pin ............................................................................................................................... 2
3 1468171 Spring Pin .................................................................................................................... 2
4 1468276 Fitting ........................................................................................................................... 1
5 1468176 Spacer ......................................................................................................................... 4
6 1468278 Hose ............................................................................................................................ 4
7 1468076 Fitting ........................................................................................................................... 4
8 1468081 Fitting ........................................................................................................................... 5
9 1468281 Fitting ........................................................................................................................... 1
10 1468282 Tube ............................................................................................................................. 1
11 1468283 Bracket......................................................................................................................... 2
12 1468067 Bolt .............................................................................................................................. 2
13 1468285 Nut ............................................................................................................................... 2
14 1468175 Cover ........................................................................................................................... 4

14-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DAMPING CYLINDER (Figure 14-15)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468273 Cylinder ....................................................................................................................... 1


2 1468378 Seal Kit .................................................................................................................... 1
3 1468379 Joint......................................................................................................................... 2
4 1468169 Fitting....................................................................................................................... 2
5 1468380 Rod End .................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 14-25


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DERRICKING CYLINDER (Figure 14-16)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1468239 Cylinder (Bumar) ......................................................................................................... 1


1488186 Cylinder (Montan) ........................................................................................................ 1
1 1468381 Seal Kit .................................................................................................................... 1
2 1468382 Bearing .................................................................................................................... 2
3 1468383 Lockring................................................................................................................... 4
4 1468384 Bushing ................................................................................................................... 2

14-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

14-27
UNIT CODE A227
WORLD WIDE 05/2003

SLIDING BLOCKS (Figure 14-17)


HR45-25, HR45-31, HR45-40S
(⇒S/N A227J-1546)

14-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SLIDING BLOCKS
HR45-25, HR45-31, HR45-40S
(⇒S/N A227J-1546)

ITEM PART NO. DESCRIPTION QTY

1 1468210 Retainer ....................................................................................................................... 4


2 1468216 Shim ............................................................................................................................ 12
3 292548 Capscrew..................................................................................................................... 8
4 1468231 Stop ............................................................................................................................. 1
5 1468237 Bolt .............................................................................................................................. 19
6 1468168 Washer ........................................................................................................................ 25
7 292545 Capscrew..................................................................................................................... 8
8 1468267 Stop ............................................................................................................................. 2
9 1488542 Bolt .............................................................................................................................. 8
10 1468218 Washer ........................................................................................................................ 24
11 1468274 Nut ............................................................................................................................... 24
12 1468275 Stop ............................................................................................................................. 2
13 1468277 Bolt .............................................................................................................................. 6
14 1468279 Support ........................................................................................................................ 6
15 1468280 Retainer ....................................................................................................................... 6
16 1468284 Bolt .............................................................................................................................. 36
17 1468286 Shim ............................................................................................................................ 6
18 1468292 Shim ............................................................................................................................ 6
19 1468293 Shim ............................................................................................................................ 6
20 1468294 Shim ............................................................................................................................ 6
21 1488540 Stop ............................................................................................................................. 2
22 1475719 Retainer ....................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 14-29


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SLIDING BLOCKS (Figure 14-18)


HR45-25, HR45-31, HR45-40S
(S/N A227J-1547⇒)

14-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SLIDING BLOCKS
HR45-25, HR45-31, HR45-40S
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1 1468210 Retainer ....................................................................................................................... 4


2 1468216 Shim ............................................................................................................................ 12
3 292548 Capscrew..................................................................................................................... 8
4 1527911 Stop ............................................................................................................................. 1
5 1468237 Bolt .............................................................................................................................. 19
6 1468168 Washer ........................................................................................................................ 24
7 1488542 Bolt .............................................................................................................................. 8
8 1468218 Washer ........................................................................................................................ 24
9 1468274 Nut ............................................................................................................................... 24
10 1527912 Stop ............................................................................................................................. 2
11 1527870 Support ........................................................................................................................ 6
12 1468280 Retainer ....................................................................................................................... 6
13 1468284 Bolt .............................................................................................................................. 36
14 1468259 Bolt .............................................................................................................................. 6
15 1468292 Shim ............................................................................................................................ 6
16 1527871 Stop ............................................................................................................................. 1
17 1470116 Fitting........................................................................................................................... 10
18 1468175 Cover ........................................................................................................................... 10

©2003 HYSTER COMPANY See Service Manual 14-31


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC TUBING (Figure 14-19)


BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S

14-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC TUBING
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468092 Fitting........................................................................................................................... 1
2 1468093 Fitting........................................................................................................................... 1
3 1468094 Fitting........................................................................................................................... 1
4 1468095 Fitting........................................................................................................................... 1
5 1468080 Fitting........................................................................................................................... 1
6 1468097 Fitting........................................................................................................................... 1
7 1468098 Fitting........................................................................................................................... 1
8 1468099 Hose ............................................................................................................................ 1
9 1468100 Hose ............................................................................................................................ 1
10 1468101 Hose ............................................................................................................................ 2
11 1468102 Hose ............................................................................................................................ 1
12 1468103 Fitting........................................................................................................................... 1
13 1468104 Fitting........................................................................................................................... 1
14 1468105 Fitting........................................................................................................................... 1
15 1468106 Bracket......................................................................................................................... 8
16 1468107 Bolt .............................................................................................................................. 4
17 1468108 Nut ............................................................................................................................... 6
18 1468109 Bracket......................................................................................................................... 4
19 1468110 Plate ............................................................................................................................ 2
20 1468111 Bracket......................................................................................................................... 6
21 1391035 Screw........................................................................................................................... 2
22 1468113 Bolt .............................................................................................................................. 3
23 a 1468114 Washer ........................................................................................................................ 1
24 1468115 Nut ............................................................................................................................... 2
25 1468116 Tube ............................................................................................................................. 1
26 1468117 Tube ............................................................................................................................. 1
27 1468118 Tube ............................................................................................................................. 1
28 1468119 Tube ............................................................................................................................. 1
29 1468120 Tube ............................................................................................................................. 1
30 1468121 Tube ............................................................................................................................. 1
31 1468122 Tube ............................................................................................................................. 1
32 1468123 Tube ............................................................................................................................. 1
33 1468124 Fitting........................................................................................................................... 3
34 1468125 Fitting........................................................................................................................... 3
35 1468126 Fitting........................................................................................................................... 3
36 1468127 Fitting........................................................................................................................... 3
37 1468128 Hose ............................................................................................................................ 1
38 1468129 Fitting........................................................................................................................... 1
39 1468130 Bolt .............................................................................................................................. 2
40 1468131 Tube ............................................................................................................................. 1
41 1468132 Fitting........................................................................................................................... 1
42 1468133 Fitting........................................................................................................................... 1
43 1468134 Fitting........................................................................................................................... 1
44 1468135 Fitting........................................................................................................................... 2
45 1468136 Fitting........................................................................................................................... 1
46 1468137 Bracket......................................................................................................................... 2
47 1468138 Bolt .............................................................................................................................. 2
48 1468139 Fitting........................................................................................................................... 1
49 .. . . . Sensor (☞ Figure 17-5) ............................................................................................. 1
50 .. . . . Plug (☞ Figure 17-5) ................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 14-33


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC TUBING
BOOM 9 FT. 6 IN.
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

51 .. . . . Fitting (☞ Figure 17-5) ............................................................................................... 2


52 .. . . . Plug (☞ Figure 17-5) ................................................................................................. 2
53 .. . . . Fitting (☞ Figure 17-5) ............................................................................................... 1
54 .. . . . Plug (☞ Figure 17-5) ................................................................................................. 1
55 1468146 Tube ............................................................................................................................. 1
56 1468147 Tube ............................................................................................................................. 1
57 1468148 Tube ............................................................................................................................. 1
58 1468149 Fitting ........................................................................................................................... 1
59 1468106 Bracket......................................................................................................................... 6

FOOTNOTES:
a Not Illustrated

14-34 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

14-35
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC TUBING (Figure 14-20)


BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S

14-36 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC TUBING
BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468092 Fitting........................................................................................................................... 1
2 1468094 Fitting........................................................................................................................... 1
3 1468080 Fitting........................................................................................................................... 1
4 1468097 Fitting........................................................................................................................... 1
5 1468594 Hose ............................................................................................................................ 1
6 1468628 Hose ............................................................................................................................ 1
7 1468629 Hose ............................................................................................................................ 1
8 1468101 Hose ............................................................................................................................ 2
9 1468102 Hose ............................................................................................................................ 1
10 1468103 Fitting........................................................................................................................... 1
11 1468104 Fitting........................................................................................................................... 1
12 1468105 Fitting........................................................................................................................... 1
13 1468106 Bracket......................................................................................................................... 8
14 1468107 Bolt .............................................................................................................................. 4
15 1468108 Nut ............................................................................................................................... 6
16 1468109 Bracket......................................................................................................................... 4
17 1468110 Plate ............................................................................................................................ 2
18 1468111 Bracket......................................................................................................................... 6
19 1391035 Screw........................................................................................................................... 2
20 1468113 Bolt .............................................................................................................................. 3
21 1468114 Washer ........................................................................................................................ 1
22 1468115 Nut ............................................................................................................................... 2
23 1468600 Tube ............................................................................................................................. 1
24 1468117 Tube ............................................................................................................................. 1
25 1468632 Tube ............................................................................................................................. 1
26 1468633 Tube ............................................................................................................................. 1
27 1468120 Tube ............................................................................................................................. 1
28 1468121 Tube ............................................................................................................................. 1
29 1468634 Tube ............................................................................................................................. 1
30 1468123 Tube ............................................................................................................................. 1
31 1468124 Fitting........................................................................................................................... 3
32 1468125 Fitting........................................................................................................................... 3
33 1468126 Fitting........................................................................................................................... 3
34 1468127 Fitting........................................................................................................................... 3
35 1468628 Hose ............................................................................................................................ 1
36 1468129 Fitting........................................................................................................................... 1
37 1468130 Bolt .............................................................................................................................. 2
38 1468131 Tube ............................................................................................................................. 1
39 1468132 Fitting........................................................................................................................... 2
40 1468133 Fitting........................................................................................................................... 2
41 1468134 Fitting........................................................................................................................... 1
42 1468135 Fitting........................................................................................................................... 2
43 1468136 Fitting........................................................................................................................... 1
44 1468137 Bracket......................................................................................................................... 2
45 1468138 Bolt .............................................................................................................................. 2
46 .. . . . Sensor (☞ Figure 17-5) ............................................................................................. 1
47 .. . . . Plug (☞ Figure 17-5) ................................................................................................. 1
48 .. . . . Fitting (☞ Figure 17-5) ............................................................................................... 2
49 .. . . . Plug (☞ Figure 17-5) ................................................................................................. 2
50 .. . . . Fitting (☞ Figure 17-5) ............................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 14-37


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC TUBING
BOOM 8 FT. 6 IN.
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

51 .. . . . Plug (☞ Figure 17-5) ................................................................................................. 1


52 1468146 Tube ............................................................................................................................. 1
53 1468147 Tube ............................................................................................................................. 1
54 1468148 Tube ............................................................................................................................. 1
55 1468149 Fitting ........................................................................................................................... 1
56 1468637 Fitting ........................................................................................................................... 1
57 1468638 Fitting ........................................................................................................................... 1
58 1468639 Hose ............................................................................................................................ 1
59 1468106 Bracket......................................................................................................................... 4

14-38 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ELECTRICAL (Figure 14-21)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468096 Cable (9 ft. 6 in.).......................................................................................................... 3


1 1487553 Wire Harness (8 ft. 6 in.) ............................................................................................. 3
2 1468150 Collar ........................................................................................................................... 40
3 1468152 Collar ........................................................................................................................... 20
4 1468153 Support ........................................................................................................................ 1
5 1468154 Support ........................................................................................................................ 1
6 1468155 Support ........................................................................................................................ 1
7 1468156 Cover ........................................................................................................................... 1
8 1468157 Cover ........................................................................................................................... 3
9 1468158 Seal ............................................................................................................................. 1
10 1468159 Washer ........................................................................................................................ 14
11 1468160 Screw........................................................................................................................... 14

©2003 HYSTER COMPANY See Service Manual 14-39


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ANTI ROCKING CONTROL VALVE (Figure 14-22)


HR45-25, HR45-31, HR45-40S

14-40 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ANTI ROCKING CONTROL VALVE


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1471406 Shock Absorber ........................................................................................................... 1


1 1468252 Housing ................................................................................................................... 1
2 1468268 Reducer................................................................................................................... 1
3 1468329 Valve........................................................................................................................ 1
4 1468330 Valve........................................................................................................................ 1
5 1468331 Valve........................................................................................................................ 2
6 1468332 Valve........................................................................................................................ 4
7 1468333 Valve........................................................................................................................ 1
8 1468334 Accumulator ............................................................................................................ 1
9 1468335 Nozzle ..................................................................................................................... 1
10 1468336 Nozzle ..................................................................................................................... 1
11 1468076 Fitting....................................................................................................................... 2
12 1468078 Fitting....................................................................................................................... 2
13 1468385 Fitting....................................................................................................................... 1
14 1468337 Fitting....................................................................................................................... 1
15 1470983 Fitting....................................................................................................................... 1
16 1468339 Valve........................................................................................................................ 1
17 1468340 Valve........................................................................................................................ 1
18 1468341 Bolt .......................................................................................................................... 4
19 1468342 Bolt .......................................................................................................................... 4
20 1468343 Bolt .......................................................................................................................... 4
21 1468115 Nut........................................................................................................................... 2
22 136681 Capscrew ................................................................................................................ 2
23 1468345 Washer .................................................................................................................... 1
24 1468359 Collar ....................................................................................................................... 1
25 1468346 Seal Kit .................................................................................................................... 1
26 1468347 Coil .......................................................................................................................... 3
27 1468348 Seal Kit .................................................................................................................... 2
28 1468349 Plug ......................................................................................................................... 5
29 1468350 Plug ......................................................................................................................... 3
30 1468351 Plug ......................................................................................................................... 5
31 1468352 Seal Kit .................................................................................................................... 1
32 1468353 Seal Kit .................................................................................................................... 1
33 1468354 Seal Kit .................................................................................................................... 1
34 1468355 Seal Kit .................................................................................................................... 1
35 1468356 Seal Kit .................................................................................................................... 1
36 1468357 Lever........................................................................................................................ 1
37 1468358 Lever........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 14-41


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC VALVE (Figure 14-23)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468064 Body ........................................................................................................................ 1


2 1468065 Bolt .......................................................................................................................... 2
3 1468066 Valve........................................................................................................................ 1
4 1468067 Bolt .......................................................................................................................... 4
5 1468068 Hose ........................................................................................................................ 1
6 1468069 Hose ........................................................................................................................ 1
7 1468076 Fitting....................................................................................................................... 2
8 1468077 Fitting....................................................................................................................... 1
9 1468078 Fitting....................................................................................................................... 1
10 1468079 Plug ......................................................................................................................... 1
11 1468080 Fitting....................................................................................................................... 1
12 1468081 Fitting....................................................................................................................... 1
13 1468082 Seal Kit .................................................................................................................... 1
14 1468083 Solenoid .................................................................................................................. 1
15 1468150 Collar ....................................................................................................................... 10

14-42 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TWIST LOCK INDICATOR LIGHTS (Figure 14-24)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468360 Light Assembly ............................................................................................................ 2


2 136681 Capscrew..................................................................................................................... 8
3 1468223 Nut ............................................................................................................................... 8
4 1469045 Lamp............................................................................................................................ 6
5 1468363 Support ........................................................................................................................ 2
6 1468364 Connector .................................................................................................................... 4
7 1468365 Socket.......................................................................................................................... 1
8 1468366 Pin ............................................................................................................................... 14
9 1468367 Lens ............................................................................................................................. 2
10 1468368 Lens ............................................................................................................................. 2
11 1475724 Lens ............................................................................................................................. 2
12 1468370 Wire Harness............................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 14-43


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LIGHTS (Figure 14-25)


HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1468371 Support ........................................................................................................................ 8


2 1468372 Support ........................................................................................................................ 2
3 1468373 Washer ........................................................................................................................ 8
4 1468374 Light ............................................................................................................................. 4
5 1391035 Screw........................................................................................................................... 8
6 1468375 Bulb ............................................................................................................................. 4
7 1468223 Nut ............................................................................................................................... 8
8 1468152 Collar ........................................................................................................................... 15
9 1468377 Wire Harness............................................................................................................... 1
10 .. . . . Bulb ............................................................................................................................. 2

14-44 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

15 L/LS BOOM

15 L/LS BOOM
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 15
L/LS BOOM

DESCRIPTION PAGE

ANTI ROCKING CONTROL VALVE


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-30
BOOM
5H 8 FT. 6 IN. JIB SECTION P1-P2
HR45-36L, HR45-40LS ............................................................................................................................... 15-6
BOOM HEAD
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................... 15-8
BOOM PIVOT BEARING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................... 15-9
CABLE SUPPORT
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-10
DAMPENING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-20
DAMPING CYLINDER
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-21
DERRICKING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-18
DERRICKING CYLINDER
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-22
DERRICKING CYLINDER CONNECTIONS
H45-36L, HR45-40LS ................................................................................................................................... 15-16
ELECTRICAL
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-28
HYDRAULIC TUBING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................... 15-4
HYDRAULIC VALVE
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-32
LIGHTS
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-35
SLIDING BLOCKS
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
⇒S/N A227J-1546................................................................................................................................. 15-24
S/N A227J-1547⇒................................................................................................................................. 15-26
TELESCOPING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
⇒S/N A227J-1546................................................................................................................................. 15-11

©2003 HYSTER COMPANY See Service Manual 15-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SECTION 15
L/LS BOOM (Continued)

DESCRIPTION PAGE

S/N A227J-1547⇒................................................................................................................................. 15-12


TUBING TELESCOPIC CYLINDER
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-14
TWIST LOCK INDICATOR LIGHTS
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS ............................................................................................................................. 15-34

15-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

15-3
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC TUBING (Figure 15-1)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

15-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC TUBING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1475463 Pipe ............................................................................................................................. 1


2 1475466 Pipe ............................................................................................................................. 1
3 1475471 Pipe ............................................................................................................................. 1
4 1475473 Pipe ............................................................................................................................. 1
5 1475474 Pipe ............................................................................................................................. 1
6 1475475 Pipe ............................................................................................................................. 1
7 1475476 Pipe ............................................................................................................................. 1
8 1475478 Pipe ............................................................................................................................. 1
9 1468126 Fitting........................................................................................................................... 2
10 1468103 Fitting........................................................................................................................... 2
11 1468080 Fitting........................................................................................................................... 1
12 1468132 Fitting........................................................................................................................... 2
13 1475479 Fitting........................................................................................................................... 2
14 1468097 Fitting........................................................................................................................... 1
15 1468105 Fitting........................................................................................................................... 2
16 1468092 Fitting........................................................................................................................... 1
17 1468134 Fitting........................................................................................................................... 2
18 1468125 Fitting........................................................................................................................... 1
19 1468104 Fitting........................................................................................................................... 1
20 1468133 Fitting........................................................................................................................... 2
21 1469845 Fitting........................................................................................................................... 1
22 1468094 Fitting........................................................................................................................... 1
23 1468136 Fitting........................................................................................................................... 1
24 1475480 Support ........................................................................................................................ 8
25 1468256 Bolt .............................................................................................................................. 16
26 1468143 Plug ............................................................................................................................. 1
27 1472014 Plug ............................................................................................................................. 1
28 1475482 Plug ............................................................................................................................. 2
29 1468130 Bolt .............................................................................................................................. 4
30 1471975 Flange.......................................................................................................................... 4
31 1471090 Nut ............................................................................................................................... 6
32 1468138 Bolt .............................................................................................................................. 2
33 1468137 Bracket......................................................................................................................... 2
34 1468594 Hose ............................................................................................................................ 1
35 1468628 Hose ............................................................................................................................ 1
36 1468629 Hose ............................................................................................................................ 1
37 1468102 Hose ............................................................................................................................ 1
38 1468101 Hose ............................................................................................................................ 2
39 1468127 Fitting........................................................................................................................... 1
40 1468111 Bracket......................................................................................................................... 8
41 1468110 Plate ............................................................................................................................ 2
42 1475484 Screw........................................................................................................................... 2
43 1468109 Bracket......................................................................................................................... 4
44 1475485 Plate ............................................................................................................................ 2
45 1391035 Screw........................................................................................................................... 2
46 .. . . . Control Valve (Anti-Rocking) (☞ Figure 15-17) .......................................................... 1

©2003 HYSTER COMPANY See Service Manual 15-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BOOM (Figure 15-2)


5H 8 FT. 6 IN. JIB SECTION P1-P2
HR45-36L, HR45-40LS

15-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BOOM
5H 8 FT. 6 IN. JIB SECTION P1-P2
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1475700 Boom ........................................................................................................................... 1


2 1475701 Boom (Inner)................................................................................................................ 1
3 1468163 Bushing........................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 15-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BOOM HEAD (Figure 15-3)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1468164 Bracket......................................................................................................................... 1
2 1468165 Pin ............................................................................................................................... 1
3 1475703 Plate ............................................................................................................................ 2
4 1472104 Bolt .............................................................................................................................. 8
5 1468910 Washer ........................................................................................................................ 8
6 1472031 Fitting ........................................................................................................................... 2
7 1468170 Pin ............................................................................................................................... 2
8 1468171 Spring Pin .................................................................................................................... 2
9 1468172 Bolt .............................................................................................................................. 4
10 1468173 Pin ............................................................................................................................... 4
11 1468174 Nut ............................................................................................................................... 4
12 1468175 Cover ........................................................................................................................... 2
13 1468176 Spacer ......................................................................................................................... 4
14 1475704 Washer ........................................................................................................................ 2
15 1475705 Bolt .............................................................................................................................. 2

15-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BOOM PIVOT BEARING (Figure 15-4)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1468201 Bearing ........................................................................................................................ 2


2 1468202 Washer ........................................................................................................................ 2
3 1468203 Bolt .............................................................................................................................. 40
4 1468204 Plug ............................................................................................................................. 2
5 1468205 Spacer ......................................................................................................................... 2
6 1468206 Spacer ......................................................................................................................... 2
7 1468207 Seal ............................................................................................................................. 1
8 1475707 Bearing ........................................................................................................................ 1
9 1475708 Bearing ........................................................................................................................ 1
10 1468169 Fitting........................................................................................................................... 4
11 1468211 Shim Kit ....................................................................................................................... 4
12 1468212 Bolt .............................................................................................................................. 12
13 1468213 Washer ........................................................................................................................ 12
14 1468214 Plate ............................................................................................................................ 4
15 1468215 Pin ............................................................................................................................... 4
16 1468175 Cover ........................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 15-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CABLE SUPPORT (Figure 15-5)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1468217 Support ........................................................................................................................ 1


2 1468218 Washer ........................................................................................................................ 4
3 1468219 Bolt .............................................................................................................................. 4
4 1468630 Chain ........................................................................................................................... 1
5 1468221 Washer ........................................................................................................................ 4
6 a 1468631 Guide ........................................................................................................................... 1
7 1468222 Bolt .............................................................................................................................. 8
8 1468223 Nut ............................................................................................................................... 8
9 1468224 Bolt .............................................................................................................................. 4
10 1468635 Washer ........................................................................................................................ 20
11 a 1468636 Bolt .............................................................................................................................. 20
12 a 1475710 Support ........................................................................................................................ 1
13 b 1516548 Repair Kit ..................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A227-1546
b S/N A227J-1547 ⇒

15-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TELESCOPING (Figure 15-6)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
(⇒S/N A227J-1546)

ITEM PART NO. DESCRIPTION QTY

1 1475712 Cylinder ....................................................................................................................... 1


2 1468644 Seal Kit ........................................................................................................................ 1
3 1468213 Washer ........................................................................................................................ 8
4 1468646 Guide ........................................................................................................................... 1
5 1468219 Bolt .............................................................................................................................. 6
6 1468218 Washer ........................................................................................................................ 6
7 1468647 Bolt .............................................................................................................................. 2
8 1468235 Shim ............................................................................................................................ 2
9 1468234 Shim ............................................................................................................................ 2
10 1468648 Washer ........................................................................................................................ 2
11 1468660 Pin ............................................................................................................................... 1
12 1468236 Bracket......................................................................................................................... 2
13 1468238 Screw........................................................................................................................... 6
14 1468228 Key............................................................................................................................... 2
15 1468229 Bolt .............................................................................................................................. 8
16 1475713 Cylinder ....................................................................................................................... 1
17 1475714 Seal Kit ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 15-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TELESCOPING (Figure 15-7)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
(S/N A227J-1547⇒)

15-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TELESCOPING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1 1475712 Cylinder ....................................................................................................................... 1


2 1468644 Seal Kit ........................................................................................................................ 1
3 1468213 Washer ........................................................................................................................ 8
4 1468646 Guide ........................................................................................................................... 1
5 1468219 Bolt .............................................................................................................................. 6
6 1468218 Washer ........................................................................................................................ 6
7 1468647 Bolt .............................................................................................................................. 2
8 1515924 Shim ............................................................................................................................ 2
9 1468234 Shim ............................................................................................................................ 2
10 1468648 Washer ........................................................................................................................ 2
11 1468660 Pin ............................................................................................................................... 1
12 1468236 Bracket......................................................................................................................... 2
13 1468238 Screw........................................................................................................................... 6
14 1527866 Key............................................................................................................................... 2
15 1468229 Bolt .............................................................................................................................. 8
16 1475713 Cylinder ....................................................................................................................... 1
17 1475714 Seal Kit ........................................................................................................................ 1
18 1516043 Shim ............................................................................................................................ 4
19 1515925 Protector ...................................................................................................................... 1
20 292548 Capscrew..................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 15-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TUBING TELESCOPIC CYLINDER (Figure 15-8)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1468640 Valve ............................................................................................................................ 1


2 1468241 Seal Kit ........................................................................................................................ 1
3 1468642 Bolt .............................................................................................................................. 4
4 1468643 O-Ring ......................................................................................................................... 3
5 1468258 O-Ring ......................................................................................................................... 2
6 1475464 Tube ............................................................................................................................. 1
7 1468259 Bolt .............................................................................................................................. 8
8 1468265 Fitting ........................................................................................................................... 1
9 1468264 Fitting ........................................................................................................................... 1
10 1468649 Bracket......................................................................................................................... 1
11 1468650 Plug ............................................................................................................................. 1
12 1468651 Bracket......................................................................................................................... 1
13 1468652 Plug ............................................................................................................................. 1
14 1468653 Bolt .............................................................................................................................. 12
15 1475465 Tube ............................................................................................................................. 1
16 1468639 Hose ............................................................................................................................ 1
17 1468637 Fitting ........................................................................................................................... 1
18 1468638 Fitting ........................................................................................................................... 1
19 1468149 Fitting ........................................................................................................................... 1
20 1475467 Tube ............................................................................................................................. 1

15-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

15-15
UNIT CODE A227
WORLD WIDE 05/2003

DERRICKING CYLINDER CONNECTIONS (Figure 15-9)


H45-36L, HR45-40LS

15-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DERRICKING CYLINDER CONNECTIONS


H45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1477201 Hose ............................................................................................................................ 2


2 1468246 O-Ring ......................................................................................................................... 10
3 1470445 Hose ............................................................................................................................ 2
4 1472988 Hose ............................................................................................................................ 2
5 1477202 Fitting........................................................................................................................... 2
6 1477203 Plug ............................................................................................................................. 2
7 1477204 Screw........................................................................................................................... 8
8 1470383 Bolt .............................................................................................................................. 16
9 1470386 Nut ............................................................................................................................... 16
10 1471984 Hose ............................................................................................................................ 2
11 1468258 O-Ring ......................................................................................................................... 8
12 1471989 Bolt .............................................................................................................................. 24
13 1470447 Nut ............................................................................................................................... 2
14 1471985 Hose ............................................................................................................................ 2
15 1468259 Bolt .............................................................................................................................. 8
16 1468126 Fitting........................................................................................................................... 2
17 1477205 Hose ............................................................................................................................ 2
18 1477206 Pipe ............................................................................................................................. 1
19 1477207 Pipe ............................................................................................................................. 1
20 1477208 Pipe ............................................................................................................................. 1
21 1471975 Flange.......................................................................................................................... 12
22 1468130 Bolt .............................................................................................................................. 12
23 1468260 Bracket......................................................................................................................... 12
24 1468107 Bolt .............................................................................................................................. 12
25 1470388 Flange.......................................................................................................................... 12
26 1470387 Bolt .............................................................................................................................. 12
27 1471090 Nut ............................................................................................................................... 36
28 1470062 Support ........................................................................................................................ 2
29 1477209 Pipe ............................................................................................................................. 1
30 1477210 Pipe ............................................................................................................................. 1
31 1477211 Pipe ............................................................................................................................. 1
32 1477212 Screw........................................................................................................................... 8

©2003 HYSTER COMPANY See Service Manual 15-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DERRICKING (Figure 15-10)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

15-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DERRICKING
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

.. . . . Cylinder (☞ Figure 15-13) ......................................................................................... 1


1 1468240 Valve ............................................................................................................................ 1
2 1468241 Seal Kit ........................................................................................................................ 1
3 1468242 Bolt .............................................................................................................................. 4
4 1468243 Plug ............................................................................................................................. 1
5 1468244 Bracket......................................................................................................................... 2
6 1468245 Bolt .............................................................................................................................. 4
7 1468246 O-Ring ......................................................................................................................... 1
8 1468247 Fitting........................................................................................................................... 1
9 1468248 Seal ............................................................................................................................. 1
10 1468249 Bracket......................................................................................................................... 1
11 1468250 Bolt .............................................................................................................................. 4
12 1468251 O-Ring ......................................................................................................................... 2
13 1468078 Fitting........................................................................................................................... 1
14 1468253 O-Ring ......................................................................................................................... 1
15 1468254 Plug ............................................................................................................................. 1
16 1468255 Bracket......................................................................................................................... 2
17 1468256 Bolt .............................................................................................................................. 4
18 1468257 Tube ............................................................................................................................. 2
19 1468258 O-Ring ......................................................................................................................... 1
20 1468259 Bolt .............................................................................................................................. 4
21 1468260 Bracket......................................................................................................................... 4
22 1468107 Bolt .............................................................................................................................. 4
23 1468262 Nut ............................................................................................................................... 4
24 1468263 Clamp .......................................................................................................................... 2
25 1470888 Fitting........................................................................................................................... 1
26 1471035 Fitting........................................................................................................................... 1
27 1468266 Pin ............................................................................................................................... 4
28 1468214 Plate ............................................................................................................................ 4
29 1468212 Bolt .............................................................................................................................. 4
30 1468213 Washer ........................................................................................................................ 4
31 1468270 Bolt .............................................................................................................................. 8
32 1472562 Washer ........................................................................................................................ 8
33 1468272 Spacer ......................................................................................................................... 8

©2003 HYSTER COMPANY See Service Manual 15-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DAMPENING (Figure 15-11)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1468273 Cylinder ....................................................................................................................... 2


2 1468170 Pin ............................................................................................................................... 2
3 1468171 Spring Pin .................................................................................................................... 2
4 1468276 Fitting ........................................................................................................................... 1
5 1468176 Spacer ......................................................................................................................... 4
6 1468278 Hose ............................................................................................................................ 4
7 1468076 Fitting ........................................................................................................................... 4
8 1468081 Fitting ........................................................................................................................... 5
9 1468281 Fitting ........................................................................................................................... 1
10 1468282 Tube ............................................................................................................................. 1
11 1468283 Bracket......................................................................................................................... 2
12 1468067 Bolt .............................................................................................................................. 2
13 1468285 Nut ............................................................................................................................... 2
14 1468175 Cover ........................................................................................................................... 4

15-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DAMPING CYLINDER (Figure 15-12)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1468273 Cylinder ....................................................................................................................... 1


1 1488186 Cylinder (Montan) ........................................................................................................ 1
2 1468378 Seal Kit .................................................................................................................... 1
3 1468379 Joint......................................................................................................................... 2
4 1468169 Fitting....................................................................................................................... 2
5 1468380 Rod End .................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 15-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DERRICKING CYLINDER (Figure 15-13)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1468239 Cylinder (Bumar) ......................................................................................................... 1


1 1468381 Seal Kit ........................................................................................................................ 1
2 1468382 Bearing ........................................................................................................................ 2
3 1468383 Lockring ....................................................................................................................... 4
4 1468384 Bushing........................................................................................................................ 2

15-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

15-23
UNIT CODE A227
WORLD WIDE 05/2003

SLIDING BLOCKS (Figure 15-14)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
(⇒S/N A227J-1546)

15-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SLIDING BLOCKS
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
(⇒S/N A227J-1546)

ITEM PART NO. DESCRIPTION QTY

1 1468210 Retainer ....................................................................................................................... 4


2 1475719 Retainer ....................................................................................................................... 2
3 1468274 Nut ............................................................................................................................... 16
4 1468216 Shim ............................................................................................................................ 6
5 292548 Capscrew..................................................................................................................... 8
6 1468218 Washer ........................................................................................................................ 16
7 292545 Capscrew..................................................................................................................... 8
8 1468231 Stop ............................................................................................................................. 1
9 1468267 Stop ............................................................................................................................. 2
10 1468237 Bolt .............................................................................................................................. 25
11 1468168 Washer ........................................................................................................................ 99
12 292560 Capscrew..................................................................................................................... 8
13 1468279 Support ........................................................................................................................ 6
14 1468294 Shim ............................................................................................................................ 6
15 1468293 Shim ............................................................................................................................ 6
16 1468292 Shim ............................................................................................................................ 6
17 1468286 Shim ............................................................................................................................ 6
18 1468280 Retainer ....................................................................................................................... 6
19 1468284 Bolt .............................................................................................................................. 36

©2003 HYSTER COMPANY See Service Manual 15-25


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SLIDING BLOCKS (Figure 15-15)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
(S/N A227J-1547⇒)

15-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SLIDING BLOCKS
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1 1468210 Retainer ....................................................................................................................... 4


2 1527868 Shoe and Lining........................................................................................................... 2
3 1468274 Nut ............................................................................................................................... 16
4 1468216 Shim ............................................................................................................................ 6
5 292548 Capscrew..................................................................................................................... 8
6 1468218 Washer ........................................................................................................................ 16
7 1488542 Bolt .............................................................................................................................. 4
8 1527869 Stop ............................................................................................................................. 2
9 1468237 Bolt .............................................................................................................................. 25
10 1468168 Washer ........................................................................................................................ 99
11 1527870 Support ........................................................................................................................ 6
12 292545 Capscrew..................................................................................................................... 6
13 1527871 Stop ............................................................................................................................. 1
14 1468292 Shim ............................................................................................................................ 6
15 1468280 Retainer ....................................................................................................................... 6
16 1468259 Bolt .............................................................................................................................. 8
17 1468284 Bolt .............................................................................................................................. 36
18 1470116 Fitting........................................................................................................................... 10
19 1468175 Cover ........................................................................................................................... 10

©2003 HYSTER COMPANY See Service Manual 15-27


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ELECTRICAL (Figure 15-16)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

15-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ELECTRICAL
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1475481 Cable ........................................................................................................................... 3


2 1468150 Collar ........................................................................................................................... 40
3 1468152 Collar ........................................................................................................................... 20
4 1475483 Cable ........................................................................................................................... 1
5 1468154 Support ........................................................................................................................ 1
6 1468155 Support ........................................................................................................................ 1
7 1468156 Cover ........................................................................................................................... 1
8 1468157 Cover ........................................................................................................................... 3
9 1468158 Seal ............................................................................................................................. 2
10 1468286 Shim ............................................................................................................................ 12
11 1472024 Bolt .............................................................................................................................. 12

©2003 HYSTER COMPANY See Service Manual 15-29


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ANTI ROCKING CONTROL VALVE (Figure 15-17)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

15-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ANTI ROCKING CONTROL VALVE


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1471406 Shock Absorber ........................................................................................................... 1


1 1468252 Housing ................................................................................................................... 1
2 1468268 Reducer................................................................................................................... 1
3 1468329 Valve........................................................................................................................ 1
4 1468330 Valve........................................................................................................................ 1
5 1468331 Valve........................................................................................................................ 2
6 1468332 Valve........................................................................................................................ 4
7 1468333 Valve........................................................................................................................ 1
8 1468334 Accumulator ............................................................................................................ 1
9 1468335 Nozzle ..................................................................................................................... 1
10 1468336 Nozzle ..................................................................................................................... 1
11 1468076 Fitting....................................................................................................................... 2
12 1468078 Fitting....................................................................................................................... 2
13 1468385 Fitting....................................................................................................................... 1
14 1468337 Fitting....................................................................................................................... 1
15 1470983 Fitting....................................................................................................................... 1
16 1468339 Valve........................................................................................................................ 1
17 1468340 Valve........................................................................................................................ 1
18 1468341 Bolt .......................................................................................................................... 4
19 1468342 Bolt .......................................................................................................................... 4
20 1468343 Bolt .......................................................................................................................... 4
21 1468115 Nut........................................................................................................................... 2
22 136681 Capscrew ................................................................................................................ 2
23 1468114 Washer .................................................................................................................... 2
24 1468345 Washer .................................................................................................................... 1
25 1468346 Seal Kit .................................................................................................................... 1
26 1468347 Coil .......................................................................................................................... 3
27 1468348 Seal Kit .................................................................................................................... 2
28 1468349 Plug ......................................................................................................................... 5
29 1468350 Plug ......................................................................................................................... 3
30 1468351 Plug ......................................................................................................................... 5
31 1468352 Seal Kit .................................................................................................................... 1
32 1468353 Seal Kit .................................................................................................................... 1
33 1468354 Seal Kit .................................................................................................................... 1
34 1468355 Seal Kit .................................................................................................................... 1
35 1468356 Seal Kit .................................................................................................................... 1
36 1468357 Lever........................................................................................................................ 1
37 1468358 Lever........................................................................................................................ 1
38 1468359 Collar ....................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 15-31


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC VALVE (Figure 15-18)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

15-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC VALVE
5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1468064 Body ........................................................................................................................ 1


2 1468065 Bolt .......................................................................................................................... 2
3 1468066 Valve........................................................................................................................ 1
4 1468067 Bolt .......................................................................................................................... 4
5 1468068 Hose ........................................................................................................................ 1
6 1468069 Hose ........................................................................................................................ 1
7 1468076 Fitting....................................................................................................................... 2
8 1468077 Fitting....................................................................................................................... 1
9 1468078 Fitting....................................................................................................................... 1
10 1468079 Plug ......................................................................................................................... 1
11 1468080 Fitting....................................................................................................................... 1
12 1468081 Fitting....................................................................................................................... 1
13 1468082 Seal Kit .................................................................................................................... 1
14 1468083 Solenoid .................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 15-33


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TWIST LOCK INDICATOR LIGHTS (Figure 15-19)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1468360 Light Assembly ............................................................................................................ 2


2 136681 Capscrew..................................................................................................................... 8
3 1468223 Nut ............................................................................................................................... 8
4 1469045 Lamp............................................................................................................................ 6
5 1468363 Support ........................................................................................................................ 2
6 1468364 Connector .................................................................................................................... 4
7 1468365 Socket.......................................................................................................................... 1
8 1468366 Pin ............................................................................................................................... 14
9 1468367 Lens ............................................................................................................................. 2
10 1475724 Lens ............................................................................................................................. 2
11 1468368 Lens ............................................................................................................................. 2
12 1468370 Wire Harness............................................................................................................... 1

15-34 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

LIGHTS (Figure 15-20)


5H 8 FT. 6 IN.
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1468371 Support ........................................................................................................................ 8


2 1468372 Support ........................................................................................................................ 2
3 1468373 Washer ........................................................................................................................ 8
4 1468374 Light ............................................................................................................................. 4
5 1391035 Screw........................................................................................................................... 16
6 1468223 Nut ............................................................................................................................... 16
7 1475728 Wire Harness............................................................................................................... 1
8 1468152 Collar ........................................................................................................................... 15
9 1475729 Connector .................................................................................................................... 4
10 1475730 Clip .............................................................................................................................. 4
11 1468375 Bulb ............................................................................................................................. 4

©2003 HYSTER COMPANY See Service Manual 15-35


for service procedures.
NOTES

15-36
UNIT CODE A227
05/2003 WORLD WIDE

16 WINCH

16 WINCH
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 16
WINCH

DESCRIPTION PAGE

CABLE AND DECALS


HR45H .......................................................................................................................................................... 16-20
CABLE GUIDE
HR45H ............................................................................................................................................................ 16-8
CONTROL CIRCUIT
HR45H ............................................................................................................................................................ 16-2
CONTROL SWITCH
HR45H .......................................................................................................................................................... 16-21
CONTROL VALVE ASSEMBLY
HR45H .......................................................................................................................................................... 16-18
LOWER LIMIT SWITCH
HR45H .......................................................................................................................................................... 16-16
PULLEY BLOCK
HR45H ............................................................................................................................................................ 16-6
SOLENOID VALVE GROUP
HR45H .......................................................................................................................................................... 16-17
WINCH
HR45H .......................................................................................................................................................... 16-12
WINCH ATTACHING PARTS
HR45H
⇒S/N A227J-1546 ...................................................................................................................................... 16-9
S/N A227J-1547⇒ .................................................................................................................................... 16-10
WINCH CIRCUIT
HR45H ............................................................................................................................................................ 16-4
WINCH REDUCTION GEAR
HR45H .......................................................................................................................................................... 16-14

©2003 HYSTER COMPANY See Service Manual 16-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CONTROL CIRCUIT (Figure 16-1)


HR45H

16-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CONTROL CIRCUIT
HR45H

ITEM PART NO. DESCRIPTION QTY

1 1471076 Hose ............................................................................................................................ 3


2 1469148 Hose ............................................................................................................................ 1
3 1469790 Hose ............................................................................................................................ 3
4 1471081 Fitting........................................................................................................................... 2
5 1471082 Hose ............................................................................................................................ 3
6 1471083 Hose ............................................................................................................................ 3

©2003 HYSTER COMPANY See Service Manual 16-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WINCH CIRCUIT (Figure 16-2)


HR45H

16-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WINCH CIRCUIT
HR45H

ITEM PART NO. DESCRIPTION QTY

1 1470380 Hose ............................................................................................................................ 2


2 1468246 O-Ring ......................................................................................................................... 8
3 1470381 Bolt .............................................................................................................................. 16
4 1470484 Hose ............................................................................................................................ 2
5 1470467 Hose ............................................................................................................................ 1
6 1471077 Tube ............................................................................................................................. 2
7 1471079 Tube ............................................................................................................................. 1
8 1471088 Tube ............................................................................................................................. 1
9 1470383 Bolt .............................................................................................................................. 16
10 1470386 Nut ............................................................................................................................... 16
11 1468637 Fitting........................................................................................................................... 1
12 1471089 Fitting........................................................................................................................... 1
13 1468150 Collar ........................................................................................................................... 12
14 1470388 Flange.......................................................................................................................... 6
15 1470387 Bolt .............................................................................................................................. 12
16 1471090 Nut ............................................................................................................................... 4
17 1470062 Support ........................................................................................................................ 2
18 1468262 Nut ............................................................................................................................... 4
19 1471091 Bolt .............................................................................................................................. 1
20 1471092 Plate ............................................................................................................................ 1
21 1471093 Flange.......................................................................................................................... 1
22 1471094 Plate ............................................................................................................................ 1
23 1468130 Bolt .............................................................................................................................. 1
24 1468283 Bracket......................................................................................................................... 2
25 1468278 Hose ............................................................................................................................ 1
26 1468081 Fitting........................................................................................................................... 1
27 1470824 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 16-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

PULLEY BLOCK (Figure 16-3)


HR45H

16-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

PULLEY BLOCK
HR45H

ITEM PART NO. DESCRIPTION QTY

1 1471096 Support.................................................................................................................... 1
2 1471097 Pulley Assembly ...................................................................................................... 7
3 1471098 Pin ........................................................................................................................... 1
4 1471099 Washer .................................................................................................................... 4
5 136985 Capscrew ................................................................................................................ 8
6 1468373 Washer .................................................................................................................... 8
7 1471102 Spacer ..................................................................................................................... 4
8 1471103 Washer .................................................................................................................... 4
9 1471104 Pin ........................................................................................................................... 1
10 1471105 Washer .................................................................................................................... 2
11 1471106 Spacer ..................................................................................................................... 2
12 1471107 Spacer ..................................................................................................................... 2
13 1471108 Spacer ..................................................................................................................... 1
14 1471109 Pin ........................................................................................................................... 2
15 1471110 Pin ........................................................................................................................... 2
16 1471111 Guide....................................................................................................................... 1
17 1470635 Cotter Pin ................................................................................................................ 9
18 1471113 Switch...................................................................................................................... 1
19 1471114 Counterweight ......................................................................................................... 1
20 1471115 Pulley....................................................................................................................... 1
21 1471893 Bearing .................................................................................................................... 2
22 1471117 Ring ......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 16-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CABLE GUIDE (Figure 16-4)


HR45H

ITEM PART NO. DESCRIPTION QTY

1 1471100 Guide ........................................................................................................................... 1


2 1471101 Nut ............................................................................................................................... 4
3 1471112 Washer ........................................................................................................................ 4
4 292545 Capscrew..................................................................................................................... 4
5 1471116 Pin ............................................................................................................................... 4
6 1471118 Pin ............................................................................................................................... 8
7 1471097 Pulley Assembly .......................................................................................................... 1
8 1471120 Pin ............................................................................................................................... 4
9 1471121 Washer ........................................................................................................................ 2
10 1470558 Bolt .............................................................................................................................. 4
11 1470358 Washer ........................................................................................................................ 4
12 1471103 Washer ........................................................................................................................ 1
13 1471105 Washer ........................................................................................................................ 1
14 1471126 Guide ........................................................................................................................... 1
15 1471127 Bolt .............................................................................................................................. 2
16 1468174 Nut ............................................................................................................................... 1
17 .. . . . Winch (☞ Figure 16-7) ............................................................................................... 1

16-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WINCH ATTACHING PARTS (Figure 16-5)


HR45H
(⇒S/N A227J-1546)

ITEM PART NO. DESCRIPTION QTY

1477459 Winch Assembly .......................................................................................................... 1


1 1471119 Valve........................................................................................................................ 1
2 1469821 Hose ........................................................................................................................ 1
3 1469837 Fitting....................................................................................................................... 2
4 1471122 Fitting....................................................................................................................... 1
5 1469330 Seal ......................................................................................................................... 1
6 1470452 Fitting....................................................................................................................... 1
7 1471123 Valve........................................................................................................................ 1
8 1470508 Fitting....................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 16-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WINCH ATTACHING PARTS (Figure 16-6)


HR45H
(S/N A227J-1547⇒)

16-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WINCH ATTACHING PARTS


HR45H
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1528159 Winch Assembly .......................................................................................................... 1


1 1528171 Speed Limiter .......................................................................................................... 1
2 1469821 Hose ........................................................................................................................ 1
3 1469837 Fitting....................................................................................................................... 2
4 1471122 Fitting....................................................................................................................... 1
5 1469330 Seal ......................................................................................................................... 1
6 1528172 Bolt .......................................................................................................................... 6
7 1470508 Fitting....................................................................................................................... 1
8 1470452 Fitting....................................................................................................................... 1
9 1468246 O-Ring ..................................................................................................................... 2
10 1528174 Fitting....................................................................................................................... 1
11 1528165 Block........................................................................................................................ 1
12 1528167 Hose ........................................................................................................................ 4
13 1528175 Cable ....................................................................................................................... 1
14 1471146 Bolt .......................................................................................................................... 6
15 1471145 Grip ......................................................................................................................... 3
16 1468174 Nut........................................................................................................................... 6

©2003 HYSTER COMPANY See Service Manual 16-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WINCH (Figure 16-7)


HR45H

ITEM PART NO. DESCRIPTION QTY

a 1471124 Winch Assembly .......................................................................................................... 1


b 1528160 Winch Assembly .......................................................................................................... 1
1 1471125 Drum ....................................................................................................................... 1
2 1471128 Chassis.................................................................................................................... 1
3 1471129 Trunnion................................................................................................................... 1
4 a 1471130 Motor ....................................................................................................................... 1
4 b 1528176 Motor ....................................................................................................................... 1
5 1471131 Reducer (☞ Figure 16-8) ....................................................................................... 1
6 1471132 Bearing .................................................................................................................... 1
7 a 1471133 Ring ......................................................................................................................... 1
7 b 1528177 Ring ......................................................................................................................... 1
8 1471134 Bolt .......................................................................................................................... 12
9 1471135 Bolt .......................................................................................................................... 12
10 1468168 Washer .................................................................................................................... 12
11 1470356 Bolt .......................................................................................................................... 10
12 1470358 Washer .................................................................................................................... 10
13 1471139 Ring ......................................................................................................................... 2
14 136985 Capscrew ................................................................................................................ 8
15 1469149 Washer .................................................................................................................... 8
16 1471142 Seal Kit .................................................................................................................... 1
17 1471143 Shaft ........................................................................................................................ 1
18 1471144 Ring ......................................................................................................................... 1
19 a 1471145 Grip ......................................................................................................................... 3
19 b 1528178 Cable Clamp............................................................................................................ 3
20 1471146 Bolt .......................................................................................................................... 6
21 1468174 Nut........................................................................................................................... 6
22 b 1528179 Bolt .......................................................................................................................... 6
16-12 See Service Manual ©2003 HYSTER COMPANY
for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WINCH
HR45H

ITEM PART NO. DESCRIPTION QTY

23 b 1528180 Bolt .......................................................................................................................... 4


24 b 1470968 Nut........................................................................................................................... 10

FOOTNOTES:
a ⇒ S/N A227J-1546
b S/N A227J-1547 ⇒

©2003 HYSTER COMPANY See Service Manual 16-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WINCH REDUCTION GEAR (Figure 16-8)


HR45H

16-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WINCH REDUCTION GEAR


HR45H

ITEM PART NO. DESCRIPTION QTY

1471131 Reducer ....................................................................................................................... 1


1 1471136 Bolt .......................................................................................................................... 10
2 1469135 Seal ......................................................................................................................... 6
3 1471137 Plug ......................................................................................................................... 6
4 1471138 Fitting....................................................................................................................... 1
5 1332805 O-Ring ..................................................................................................................... 1
6 1471141 Disc ......................................................................................................................... 1
7 1471147 Gear ........................................................................................................................ 1
8 1471148 Gear ........................................................................................................................ 1
9 1471149 Housing ................................................................................................................... 1
10 1471150 Nut........................................................................................................................... 1
11 1471151 Bearing .................................................................................................................... 2
12 1471152 Spacer ..................................................................................................................... 1
13 1471153 Spacer ..................................................................................................................... 1
14 1471154 Spacer ..................................................................................................................... 1
15 1471155 Spacer ..................................................................................................................... 1
16 1471156 Seal ......................................................................................................................... 1
17 1471157 Snap Ring................................................................................................................ 4
18 1471158 Gear ........................................................................................................................ 4
19 1471159 Hub.......................................................................................................................... 1
20 1390949 Retaining Ring......................................................................................................... 1
21 1471151 Bearing .................................................................................................................... 2
22 1471162 Plug ......................................................................................................................... 1
23 1471163 Flange ..................................................................................................................... 1
24 1471164 Spacer ..................................................................................................................... 1
25 1471165 Disc ......................................................................................................................... 7
26 1471161 Disc ......................................................................................................................... 8
27 1471167 Shaft ........................................................................................................................ 1
28 1471168 Bearing .................................................................................................................... 2
29 1471169 Bearing .................................................................................................................... 1
30 1471170 Coupling .................................................................................................................. 1
31 1471171 Ring ......................................................................................................................... 1
32 1471172 Seal ......................................................................................................................... 1
33 1471173 Spacer ..................................................................................................................... 1
34 1471174 Ring ......................................................................................................................... 1
35 1471175 Seal ......................................................................................................................... 1
36 1471176 Seal ......................................................................................................................... 1
37 1471177 Ring ......................................................................................................................... 1
38 1471178 Piston ...................................................................................................................... 1
39 1471179 Spring ...................................................................................................................... 20
40 1471180 Plate ........................................................................................................................ 1
41 1471181 Ring ......................................................................................................................... 1
42 1471182 O-Ring ..................................................................................................................... 1
43 1471183 Ring ......................................................................................................................... 1
44 1471184 Seal ......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 16-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LOWER LIMIT SWITCH (Figure 16-9)


HR45H

ITEM PART NO. DESCRIPTION QTY

1477503 Switch .......................................................................................................................... 1


1 1471185 Roller ....................................................................................................................... 1
2 1471186 Support.................................................................................................................... 1
3 1471187 Lever........................................................................................................................ 1
4 1471188 Spring ...................................................................................................................... 1
5 1471189 Bushing ................................................................................................................... 4
6 1471190 Actuator ................................................................................................................... 1
7 1471191 Body.................................................................................................................... 1
8 1471192 Ring ......................................................................................................................... 1
9 1470601 Gland....................................................................................................................... 1
10 1470602 Fitting....................................................................................................................... 1
11 1471195 Washer .................................................................................................................... 2
12 1471196 Bolt .......................................................................................................................... 1
13 1471197 Pin ........................................................................................................................... 1
14 292501 Capscrew ................................................................................................................ 1
15 1471199 Bolt .......................................................................................................................... 1
16 1468223 Nut........................................................................................................................... 3
17 1468256 Bolt .......................................................................................................................... 1

16-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SOLENOID VALVE GROUP (Figure 16-10)


HR45H

ITEM PART NO. DESCRIPTION QTY

1 1469199 Support.................................................................................................................... 3
2 1496706 Valve........................................................................................................................ 3
3 1469201 Coil .......................................................................................................................... 3
4 1469133 Seal Kit .................................................................................................................... 3
5 1469139 Bolt .......................................................................................................................... 12
6 1469141 Fitting....................................................................................................................... 5
7 1469198 Plug ......................................................................................................................... 5
8 1468135 Fitting....................................................................................................................... 2
9 1468078 Fitting....................................................................................................................... 1
10 1469200 Fitting....................................................................................................................... 2
11 1468264 Fitting....................................................................................................................... 2
12 1468265 Fitting....................................................................................................................... 2
13 1469147 Fitting....................................................................................................................... 2
14 1468080 Fitting....................................................................................................................... 1
15 1468126 Fitting....................................................................................................................... 1
16 1470628 Plug ......................................................................................................................... 12

©2003 HYSTER COMPANY See Service Manual 16-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CONTROL VALVE ASSEMBLY (Figure 16-11)


HR45H

16-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CONTROL VALVE ASSEMBLY


HR45H

ITEM PART NO. DESCRIPTION QTY

1 1468244 Bracket .................................................................................................................... 1


2 1468243 Plug ......................................................................................................................... 1
3 1468245 Bolt .......................................................................................................................... 4
4 1468258 O-Ring ..................................................................................................................... 2
5 1468259 Bolt .......................................................................................................................... 8
6 1470524 Fitting....................................................................................................................... 3
7 1470526 Switch...................................................................................................................... 2
8 1468246 O-Ring ..................................................................................................................... 4
9 1470528 Flange ..................................................................................................................... 1
10 1470529 Valve........................................................................................................................ 1
11 1468203 Bolt .......................................................................................................................... 8
12 1470531 Fitting....................................................................................................................... 1
13 1470532 Fitting....................................................................................................................... 1
14 1470533 Block........................................................................................................................ 1
15 1470534 Bolt .......................................................................................................................... 4
16 1469198 Plug ......................................................................................................................... 1
17 1469147 Fitting....................................................................................................................... 8
18 1469132 Fitting....................................................................................................................... 9
19 1470538 Fitting....................................................................................................................... 2
20 1470539 Seal ......................................................................................................................... 2
21 1470540 Fitting....................................................................................................................... 2
22 1468080 Fitting....................................................................................................................... 3
23 1469144 Seal ......................................................................................................................... 2
24 1469791 Fitting....................................................................................................................... 1
25 1470544 Fitting....................................................................................................................... 1
26 1471194 Plug ......................................................................................................................... 1
27 1470546 Flange ..................................................................................................................... 1
28 1470547 Fitting....................................................................................................................... 1
29 1470548 Seal ......................................................................................................................... 1
30 1469787 Fitting....................................................................................................................... 1
31 1470550 Block........................................................................................................................ 1
32 1471198 Fitting....................................................................................................................... 1
33 1469786 Fitting....................................................................................................................... 1
34 1468265 Fitting....................................................................................................................... 4
35 1470444 Fitting....................................................................................................................... 1
36 1470555 Fitting....................................................................................................................... 1
37 1470556 Fitting....................................................................................................................... 1
38 1469678 Fitting....................................................................................................................... 1
39 1470558 Bolt .......................................................................................................................... 3
40 1470358 Washer .................................................................................................................... 3
41 1469857 Washer .................................................................................................................... 3
42 1470561 Seal ......................................................................................................................... 1
43 1470562 Block........................................................................................................................ 1
44 1470508 Fitting....................................................................................................................... 1
45 1468651 Bracket .................................................................................................................... 2
46 1471200 Valve........................................................................................................................ 1
47 1471201 Fitting....................................................................................................................... 1
48 1471203 Fitting....................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 16-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CABLE AND DECALS (Figure 16-12)


HR45H

ITEM PART NO. DESCRIPTION QTY

1 1471204 Block ............................................................................................................................ 1


2 1471205 Anchor Box .................................................................................................................. 1
3 1471208 Grip.............................................................................................................................. 1
4 1471209 Label ............................................................................................................................ 1
5 1471210 Label ............................................................................................................................ 1
6 1471211 Label ............................................................................................................................ 1
7 1471212 Label ............................................................................................................................ 1
8 1471213 Label ............................................................................................................................ 1
9 1471214 Label ............................................................................................................................ 1
10 1471215 Indicator ....................................................................................................................... 1
11 1468897 Screw........................................................................................................................... 2
12 1468115 Nut ............................................................................................................................... 2
13 1468345 Washer ........................................................................................................................ 2
14 1471216 Cable ........................................................................................................................... 1
15 1471145 Grip.............................................................................................................................. 1
16 1471217 Nut ............................................................................................................................... 1

16-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CONTROL SWITCH (Figure 16-13)


HR45H

ITEM PART NO. DESCRIPTION QTY

1 1471218 Label ............................................................................................................................ 1


2 1471222 Button .......................................................................................................................... 1
3 1471223 Button .......................................................................................................................... 1
4 1468268 Reducer ....................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 16-21


for service procedures.
NOTES

16-22
UNIT CODE A227
05/2003 WORLD WIDE

17 CONTAINER HANDLER B665

17 CONTAINER HANDLER B665


UNIT CODE A227
05/2003 WORLD WIDE

SECTION 17
CONTAINER HANDLER B665

DESCRIPTION PAGE

BUMPERS
B665................................................................................................................................................................ 17-8
ELECTRICAL SYSTEM
POWER PILE SLOPE................................................................................................................................... 17-28
WITHOUT POWER PILE SLOPE................................................................................................................. 17-26
EXTENSION CYLINDER ASSEMBLY.............................................................................................................. 17-22
FITTINGS
BOOM AND ATTACHMENT
B665 ............................................................................................................................................................ 17-9
HYDRAULIC PENDULAR CYLINDER
WITH POWER PILE SLOPE ........................................................................................................................ 17-39
HYDRAULIC STOP KIT
B665
OPTIONAL .................................................................................................................................................. 17-4
HYDRAULIC SYSTEM
WITH POWER PILE SLOPE ........................................................................................................................ 17-32
WITHOUT POWER PILE SLOPE................................................................................................................. 17-30
MAIN VALVE
SPREADER TYPE........................................................................................................................................ 17-16
MAINFRAME
B665................................................................................................................................................................ 17-2
ROTATION VALVE ASSEMBLY
DUAL SPEED ............................................................................................................................................... 17-14
ROTATOR ASSEMBLY
WITH POWER PILE SLOPE ........................................................................................................................ 17-20
WITHOUT POWER PILE SLOPE................................................................................................................. 17-18
ROTATOR MOTOR AND TRANSMISSION ASSEMBLY
B665.............................................................................................................................................................. 17-10
ROTATOR VALVE ASSEMBLY
WITH POWER PILE SLOPE ........................................................................................................................ 17-40
SIDE-SHIFT CYLINDER .................................................................................................................................. 17-12
TWIST LOCK ARRANGEMENT....................................................................................................................... 17-34
TWIST LOCK ASSEMBLY................................................................................................................................ 17-36
TWIST LOCK CYLINDER ................................................................................................................................ 17-38
WEAR PADS
B665................................................................................................................................................................ 17-6

©2003 HYSTER COMPANY See Service Manual 17-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

MAINFRAME (Figure 17-1)


B665

17-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

MAINFRAME
B665

ITEM PART NO. DESCRIPTION QTY

1 1461284 Bumper Assembly........................................................................................................ 2


1 6996247 Bolt .............................................................................................................................. 2
2 6990052 Strip ............................................................................................................................. 4
3 6990051 Cover ........................................................................................................................... 4
4 6996295 Bolt .............................................................................................................................. 12
4 6996296 Lockwasher.................................................................................................................. 12
5 .. . . . Twist Lock Arrangement (☞ Figure 17-17) ................................................................ 2
6 .. . . . Twist Lock Assembly (☞ Figure 17-18) ...................................................................... 2
7 .. . . . Wear Pads (☞ Figure 17-3) ....................................................................................... 2
8 1332281 Pin ............................................................................................................................... 4
8 302402 Nut ............................................................................................................................... 12
8 6990056 Bracket......................................................................................................................... 2
8 6996099 Washer ........................................................................................................................ 4
8 6996100 Cotter Pin..................................................................................................................... 4
8 6996101 Bolt .............................................................................................................................. 12
8 6996102 Washer ........................................................................................................................ 12
9 .. . . . Extension Cylinder (☞ Figure 17-12) ......................................................................... 2
10 1332284 Pin ............................................................................................................................... 4
10 1332285 Spacer ......................................................................................................................... 4
10 302408 Nut ............................................................................................................................... 4
11 b .. . . . Side-Shift Cylinder ....................................................................................................... 2
11 a .. . . . Side-Shift Cylinder (☞ Figure 17-7) ........................................................................... 2
12 .. . . . Rotator Assembly (☞ Figure 17-10, ☞ Figure 17-11) ............................................... 1
13 132860 Capscrew..................................................................................................................... 2
13 6990166 Bracket......................................................................................................................... 1
13 6996025 Lockwasher.................................................................................................................. 2
13 6996301 Nut ............................................................................................................................... 2
13 6996394 Bolt .............................................................................................................................. 2
13 6996403 Bolt .............................................................................................................................. 1
13 6996404 Clamp .......................................................................................................................... 1
13 6996405 Clamp .......................................................................................................................... 1

FOOTNOTES:
a With Power Pole Slope
b Without Power Pole Slope

©2003 HYSTER COMPANY See Service Manual 17-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC STOP KIT (Figure 17-2)


B665
OPTIONAL

17-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC STOP KIT


B665
OPTIONAL

ITEM PART NO. DESCRIPTION QTY

1460731 Stop Kit ........................................................................................................................ 1


1 6996045 Fitting....................................................................................................................... 4
2 6996114 Hose ........................................................................................................................ 2
3 6996113 Bolt .......................................................................................................................... 4
4 6996096 Solenoid Valve......................................................................................................... 1
5 6996116 Cable ....................................................................................................................... 2
6 6996111 O-Ring ..................................................................................................................... 2
7 6990060 Check Valve............................................................................................................. 1
8 6990033 Stop Assembly ........................................................................................................ 1
9 6996025 Lockwasher ............................................................................................................. 4
9 6996112 Capscrew ................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 17-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WEAR PADS (Figure 17-3)


B665

17-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WEAR PADS
B665

ITEM PART NO. DESCRIPTION QTY

1 1332310 Wear Pad ..................................................................................................................... 20


2 6996028 Roll Pin ........................................................................................................................ 24
3 6990045 Bracket......................................................................................................................... 12
4 6996069 Washer ........................................................................................................................ 48
5 6996014 Bolt .............................................................................................................................. 48
6 6990046 Pad (Nylon).................................................................................................................. 4
7 6990047 Plate ............................................................................................................................ 4
8 6990048 Bracket......................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 17-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BUMPERS (Figure 17-4)


B665

ITEM PART NO. DESCRIPTION QTY

1461284 Bumper Assembly........................................................................................................ 1


1 6996196 Bolt .............................................................................................................................. 2
2 296426 Washer ........................................................................................................................ 4
3 302404 Locknut ........................................................................................................................ 2
4 6990182 Bumper ........................................................................................................................ 2
5 6996206 Washer ........................................................................................................................ 8
6 6996234 Bolt .............................................................................................................................. 4
7 6996191 Nut ............................................................................................................................... 4

17-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

FITTINGS (Figure 17-5)


BOOM AND ATTACHMENT
B665

ITEM PART NO. DESCRIPTION QTY

1 1468134 Fitting........................................................................................................................... 1
2 1468135 Fitting........................................................................................................................... 2
3 1468136 Fitting........................................................................................................................... 1
4 1468140 Sensor ......................................................................................................................... 1
5 1468142 Fitting........................................................................................................................... 2
6 1468174 Nut ............................................................................................................................... 1
7 1468141 Plug ............................................................................................................................. 1
8 1472014 Plug ............................................................................................................................. 1
9 1468143 Plug ............................................................................................................................. 1
10 1468145 Plug ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 17-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ROTATOR MOTOR AND TRANSMISSION ASSEMBLY (Figure 17-6)


B665

17-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ROTATOR MOTOR AND TRANSMISSION ASSEMBLY


B665

ITEM PART NO. DESCRIPTION QTY

1 6996252 Hydraulic Motor............................................................................................................ 1


2 6996287 Bolt .............................................................................................................................. 2
3 6996288 Key............................................................................................................................... 1
4 .. . . . Rotator Valve (☞ Figure 17-8, ☞ Figure 17-21) ........................................................ 1
5 293650 Capscrew..................................................................................................................... 12
6 6996291 Transmission................................................................................................................ 2
7 6996290 Breather (Gearbox) ................................................................................................. 1
8 6996289 Breather (Brake) ...................................................................................................... 1
9 6996292 Pinion ...................................................................................................................... 1
10 6990277 Washer .................................................................................................................... 1
11 6990278 Plate ........................................................................................................................ 1
12 6996294 Bolt .......................................................................................................................... 3

©2003 HYSTER COMPANY See Service Manual 17-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SIDE-SHIFT CYLINDER (Figure 17-7)

17-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

b 6990228 Side-Shift Cylinder ....................................................................................................... 1


a 6990275 Side-Shift Cylinder ....................................................................................................... 1
1 1332284 Pin ........................................................................................................................... 1
2 1332285 Spacer ..................................................................................................................... 1
3 6996205 Screw ...................................................................................................................... 2
4 6996285 Valve (Pressure) ...................................................................................................... 1
5 6990270 Body ........................................................................................................................ 1
6 1332277 Fitting....................................................................................................................... 4
7 1332283 Fitting....................................................................................................................... 2
8 6990301 Pin ........................................................................................................................... 1
9 1329441 Snap Ring................................................................................................................ 1
10 1329442 Bushing ................................................................................................................... 1
11 302408 Nut........................................................................................................................... 1
12 320181 Washer .................................................................................................................... 1
13 1329443 Fitting....................................................................................................................... 4
14 302100 Screw ...................................................................................................................... 1
15 1329448 Nut........................................................................................................................... 1
16 1329447 Piston ...................................................................................................................... 1
17 6999016 Seal Kit .................................................................................................................... 1
18 a 6990231 Piston Rod............................................................................................................... 1
18 b 6990302 Piston Rod............................................................................................................... 1
19 6990229 Shell ........................................................................................................................ 1
20 6990230 Gland....................................................................................................................... 1
21 6990273 Nut........................................................................................................................... 1
22 6990274 Rod End .................................................................................................................. 2
23 6996286 Valve........................................................................................................................ 1

FOOTNOTES:
a With Power Pole Slope
b Without Power Pole Slope

©2003 HYSTER COMPANY See Service Manual 17-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ROTATION VALVE ASSEMBLY (Figure 17-8)


DUAL SPEED

17-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ROTATION VALVE ASSEMBLY


DUAL SPEED

ITEM PART NO. DESCRIPTION QTY

6990300 Valve ............................................................................................................................ 1


1 6996122 Screw ...................................................................................................................... 4
2 6996041 Valve (24 Volt) ......................................................................................................... 1
3 6996032 Relief Valve ............................................................................................................. 3
3 6999023 Seal Kit................................................................................................................ 1
4 6996248 Flow Regulator ........................................................................................................ 2
5 6996249 Solenoid .................................................................................................................. 2
6 6996250 Cartridge (Directional Valve) ................................................................................... 2
7 6996251 Fitting....................................................................................................................... 3
8 6990276 Manifold................................................................................................................... 1
9 6996047 Fitting....................................................................................................................... 2
10 6996205 Screw ...................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 17-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

MAIN VALVE (Figure 17-9)


SPREADER TYPE

17-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

MAIN VALVE
SPREADER TYPE

ITEM PART NO. DESCRIPTION QTY

6990238 Valve Assembly ........................................................................................................... 1


1 6990245 Manifold................................................................................................................... 1
2 6996047 Fitting....................................................................................................................... 8
3 6996258 Fitting....................................................................................................................... 2
4 6996257 Valve........................................................................................................................ 1
5 6996259 Valve........................................................................................................................ 1
6 6996260 Solenoid .................................................................................................................. 1
7 6996127 Gauge...................................................................................................................... 1
8 6996274 Valve........................................................................................................................ 1
8 6996427 Solenoid .............................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 17-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ROTATOR ASSEMBLY (Figure 17-10)


WITHOUT POWER PILE SLOPE

17-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ROTATOR ASSEMBLY
WITHOUT POWER PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

1 6990281 Plate ............................................................................................................................ 2


2 6996014 Bolt .............................................................................................................................. 8
3 6990282 Rotator (Top)................................................................................................................ 1
4 .. . . . Transmission (Rotator) (☞ Figure 17-6) ..................................................................... 2
5 6996297 Ring ............................................................................................................................. 1
6 6996307 Bolt .............................................................................................................................. 2
7 6990286 Clamp .......................................................................................................................... 1
8 6996308 Bolt .............................................................................................................................. 60
9 6996191 Nut ............................................................................................................................... 120
10 6996309 Bolt .............................................................................................................................. 60
11 6990287 Carriage....................................................................................................................... 1
12 1329442 Bushing........................................................................................................................ 2
13 6990288 Pad (Nylon).................................................................................................................. 8
14 6990289 Plate ............................................................................................................................ 8
15 302454 Pin ............................................................................................................................... 16
16 6996014 Bolt .............................................................................................................................. 24
17 6996310 Bolt .............................................................................................................................. 24
17 6996311 Nut ............................................................................................................................... 24
18 6990290 Housing ....................................................................................................................... 4
19 6990199 Key............................................................................................................................... 4
20 6996021 Screw........................................................................................................................... 12
21 .. . . . Box (Indicator Light) (☞ Figure 17-13) ....................................................................... 1
22 6993303 Switch...................................................................................................................... 4
22 6996304 Arm.......................................................................................................................... 4
22 6996305 Bolt .......................................................................................................................... 16
22 6996306 Gland....................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 17-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ROTATOR ASSEMBLY (Figure 17-11)


WITH POWER PILE SLOPE

17-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ROTATOR ASSEMBLY
WITH POWER PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Transmission (Rotator) (☞ Figure 17-6) ..................................................................... 2


2 6990281 Plate ............................................................................................................................ 2
3 6996014 Bolt .............................................................................................................................. 8
4 6990282 Rotator (Top)................................................................................................................ 1
5 6996297 Ring (Slewing) ............................................................................................................. 1
6 .. . . . Hydraulic Cylinder Assembly (☞ Figure 17-20) ......................................................... 2
7 6990283 Beam ........................................................................................................................... 2
8 6990284 Carriage....................................................................................................................... 1
9 6996298 Bolt .............................................................................................................................. 60
10 6996299 Washer ........................................................................................................................ 120
11 6996191 Nut ............................................................................................................................... 120
12 6996300 Bolt .............................................................................................................................. 60
13 1332284 Pin ............................................................................................................................... 8
14 1332285 Spacer ......................................................................................................................... 8
15 320181 Washer ........................................................................................................................ 8
16 302408 Nut ............................................................................................................................... 8
17 6990288 Pad .............................................................................................................................. 8
18 6990295 Plate ............................................................................................................................ 4
19 6996014 Bolt .............................................................................................................................. 12
20 6996028 Roll Pin ........................................................................................................................ 8
21 1329442 Bushing........................................................................................................................ 2
22 6990312 Pads............................................................................................................................. 8
22 6996422 Screw (Brass) .............................................................................................................. 16
23 6990313 Pin ............................................................................................................................... 2
23 6990314 Spacer ......................................................................................................................... 2
23 6996423 Bushing........................................................................................................................ 2
23 6996424 Bushing........................................................................................................................ 2
24 302402 Nut ............................................................................................................................... 2
24 6996425 Bolt .............................................................................................................................. 2

©2003 HYSTER COMPANY See Service Manual 17-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

EXTENSION CYLINDER ASSEMBLY (Figure 17-12)

17-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

EXTENSION CYLINDER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 6990043 Extension Cylinder Assembly ...................................................................................... 2


1 356035 Bearing .................................................................................................................... 2
2 1332342 Snap Ring................................................................................................................ 2
3 1332340 Rod (Piston) ............................................................................................................ 1
4 1329440 Seal Kit .................................................................................................................... 1
5 1332349 Washer .................................................................................................................... 1
6 1332343 Ring ......................................................................................................................... 1
7 6996029 Screw ...................................................................................................................... 4
8 b 1332329 Guide (Ring) ............................................................................................................ 1
9 b 1346132 Bushing ................................................................................................................... 1
10 1332348 Gland....................................................................................................................... 1
11 1332347 Spacer ..................................................................................................................... 1
12 6996030 O-Ring ..................................................................................................................... 2
13 1332346 Piston ...................................................................................................................... 1
14 1332344 Nut........................................................................................................................... 1
15 302100 Screw ...................................................................................................................... 1
16 6996031 Bolt .............................................................................................................................. 4
17 6990022 Support ........................................................................................................................ 1
18 1332333 Pad (Nylon).................................................................................................................. 2
19 1332332 Screw........................................................................................................................... 4
20 302402 Nut ............................................................................................................................... 4
21 6996047 Fitting........................................................................................................................... 3
22 6996033 Hose ............................................................................................................................ 1
23 6996034 Hose ............................................................................................................................ 2
24 6996035 Screw........................................................................................................................... 8
25 6990018 Bracket......................................................................................................................... 2
26 6996036 Bolt .............................................................................................................................. 4
27 302400 Locknut ........................................................................................................................ 4
28 6996037 Chain ........................................................................................................................... 1
29 a 6990019 Shell............................................................................................................................. 1
30 6990020 Bracket......................................................................................................................... 1
31 6996038 Plate (Top) ................................................................................................................... 14
31 6996039 Clamp .......................................................................................................................... 28
32 6996131 Fitting........................................................................................................................... 1
33 6996040 Plug ............................................................................................................................. 2
34 6996043 Valve (Electro) ............................................................................................................. 2
34 6996293 Solenoid .................................................................................................................. 2
34 6996468 Nut........................................................................................................................... 2
35 6996045 Fitting........................................................................................................................... 2
36 1377889 Clamp .......................................................................................................................... 1
36 6996046 Screw........................................................................................................................... 2
37 6996047 Fitting........................................................................................................................... 2
38 6996048 Cable ........................................................................................................................... 1
39 6996049 Box (Interface) ............................................................................................................. 1
40 6990021 Cover ........................................................................................................................... 1
41 6996032 Relief Valve.................................................................................................................. 1
41 6999023 Seal Kit .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 17-23


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

EXTENSION CYLINDER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

42 6996122 Screw........................................................................................................................... 8
43 6996302 Screw........................................................................................................................... 4

FOOTNOTES:
a Included in Part Number 6990043
b Not Illustrated

17-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

17-25
UNIT CODE A227
WORLD WIDE 05/2003

ELECTRICAL SYSTEM (Figure 17-13)


WITHOUT POWER PILE SLOPE

17-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ELECTRICAL SYSTEM
WITHOUT POWER PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

1 6990061 Electrical Box ............................................................................................................... 1


2 6996108 Cable ........................................................................................................................... 1
3 6996078 Work Light.................................................................................................................... 2
4 6996071 Cable (Electric) ............................................................................................................ 2
5 6996110 Cable ........................................................................................................................... 8
6 6996049 Box (Interface) ............................................................................................................. 5
7 6996073 Cable ........................................................................................................................... 2
8 6996048 Cable ........................................................................................................................... 2
9 6996116 Cable ........................................................................................................................... 8
10 6996075 Cable ........................................................................................................................... 1
11 6996109 Cable ........................................................................................................................... 1
12 6996076 Cable ........................................................................................................................... 1
13 6996117 Cable ........................................................................................................................... 3
14 6996073 Cable ........................................................................................................................... 1
15 6990223 Cable ........................................................................................................................... 1
16 6990224 Cable ........................................................................................................................... 1
17 6990225 Cable ........................................................................................................................... 1
18 6990062 Bracket......................................................................................................................... 1
19 6990063 Circuit Board ................................................................................................................ 1
20 6990067 Circuit Board ................................................................................................................ 1
21 6990049 Light Assembly ............................................................................................................ 1
21 6996064 Indicator Light (Yellow) ............................................................................................ 2
22 6996065 Indicator Light (Green) ............................................................................................ 1
23 6996066 Indicator Light (Red)................................................................................................ 1
24 6996068 Bulb (24 Volt) ........................................................................................................... 4
25 6996067 Plug ......................................................................................................................... 1
26 6990044 Lamp Housing ......................................................................................................... 1
27 6996132 Plug ............................................................................................................................. 3
28 6996133 Plug ............................................................................................................................. 5
29 6996134 Gland (Cable) .............................................................................................................. 5
30 6990310 Box............................................................................................................................... 1
31 6990311 Circuit Board ................................................................................................................ 1
32 6996081 Relay............................................................................................................................ 4
33 6996072 Cable ........................................................................................................................... 1
34 6996084 Box (Interface) ............................................................................................................. 1
35 6996117 Cable ........................................................................................................................... 4
36 6996414 Cable ........................................................................................................................... 4
37 6996314 Connector .................................................................................................................... 2
38 6996304 Arm .............................................................................................................................. 4
38 6996305 Bolt .......................................................................................................................... 16
38 6996306 Gland....................................................................................................................... 4
39 6996303 Switch .......................................................................................................................... 4
40 6996315 Connector .................................................................................................................... 1
41 6996316 Connector .................................................................................................................... 1
42 6996134 Gland (Cable) .............................................................................................................. 4
43 6996070 Cable ........................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 17-27


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ELECTRICAL SYSTEM (Figure 17-14)


POWER PILE SLOPE

17-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ELECTRICAL SYSTEM
POWER PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

1 6990061 Electrical Box ............................................................................................................... 1


2 6996108 Cable ........................................................................................................................... 1
3 6996078 Work Light.................................................................................................................... 2
4 6990304 Cable ........................................................................................................................... 2
5 6996110 Cable ........................................................................................................................... 8
6 6996049 Box (Interface) ............................................................................................................. 6
7 6996073 Cable ........................................................................................................................... 2
8 6996048 Cable ........................................................................................................................... 2
9 6996116 Cable ........................................................................................................................... 8
10 6996075 Cable ........................................................................................................................... 1
11 6996109 Cable ........................................................................................................................... 1
12 6996076 Cable ........................................................................................................................... 1
13 6996117 Cable ........................................................................................................................... 3
14 6996073 Cable ........................................................................................................................... 1
15 6990223 Cable ........................................................................................................................... 1
16 6990224 Cable ........................................................................................................................... 1
17 6990225 Cable ........................................................................................................................... 1
18 6990062 Bracket......................................................................................................................... 1
19 6990063 Circuit Board ................................................................................................................ 1
20 6990067 Circuit Board ................................................................................................................ 1
21 6990049 Light Assembly ............................................................................................................ 1
21 6996064 Indicator Light (Yellow) ............................................................................................ 2
22 6996065 Indicator Light (Green) ............................................................................................ 1
23 6996066 Indicator Light (Red)................................................................................................ 1
24 6996068 Bulb (24 Volt) ........................................................................................................... 4
25 6996067 Plug ......................................................................................................................... 1
26 6990044 Lamp Housing ......................................................................................................... 1
27 6996132 Plug ............................................................................................................................. 3
28 6996133 Plug ............................................................................................................................. 5
29 6996134 Gland (Cable) .............................................................................................................. 5
30 6990310 Box............................................................................................................................... 1
31 6990311 Circuit Board ................................................................................................................ 1
32 6996081 Relay............................................................................................................................ 4
33 6996072 Cable ........................................................................................................................... 1
34 6996084 Box (Interface) ............................................................................................................. 1
35 6996117 Cable ........................................................................................................................... 4
36 6996414 Cable ........................................................................................................................... 4
37 6996314 Connector .................................................................................................................... 2
38 6996304 Arm .............................................................................................................................. 4
38 6996305 Bolt .......................................................................................................................... 16
38 6996306 Gland....................................................................................................................... 4
39 6996303 Switch .......................................................................................................................... 4
40 6996315 Connector .................................................................................................................... 1
41 6996316 Connector .................................................................................................................... 1
42 6996134 Gland (Cable) .............................................................................................................. 4
43 6996070 Cable ........................................................................................................................... 2
44 6996071 Cable (Electric) ............................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 17-29


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC SYSTEM (Figure 17-15)


WITHOUT POWER PILE SLOPE

17-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC SYSTEM
WITHOUT POWER PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

1 6996144 Hose ............................................................................................................................ 2


2 .. . . . Extension Cylinder (☞ Figure 17-12) ......................................................................... 2
3 6996143 Hose ............................................................................................................................ 4
4 6996141 Hose ............................................................................................................................ 2
5 6996142 Hose ............................................................................................................................ 2
6 6996342 Hose ............................................................................................................................ 1
7 6996343 Hose ............................................................................................................................ 1
8 6996344 Hose ............................................................................................................................ 1
9 .. . . . Main Valve Assembly (☞ Figure 17-10) ..................................................................... 1
10 6996345 Hose ............................................................................................................................ 2
11 6996346 Hose ............................................................................................................................ 1
12 6996347 Hose ............................................................................................................................ 1
13 6996348 Hose ............................................................................................................................ 1
14 6996349 Hose ............................................................................................................................ 1
15 6996350 Hose ............................................................................................................................ 1
16 6996351 Hose ............................................................................................................................ 1
17 6996352 Hose ............................................................................................................................ 1
18 6996137 Hose ............................................................................................................................ 1
19 6996353 Hose ............................................................................................................................ 1
20 6996354 Hose ............................................................................................................................ 1
21 6996355 Hose ............................................................................................................................ 1
22 .. . . . Side-Shift Cylinder (☞ Figure 17-7) ........................................................................... 2
23 6996406 Hose ............................................................................................................................ 2
24 6996356 Hose ............................................................................................................................ 2
25 6990270 Body ............................................................................................................................ 2
26 .. . . . Valve Assembly (Rotation) (☞ Figure 17-8) ............................................................... 1
27 .. . . . Transmission (Rotator) (☞ Figure 17-6) ..................................................................... 2
28 6996357 Hose ............................................................................................................................ 1
29 6996358 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 17-31


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC SYSTEM (Figure 17-16)


WITH POWER PILE SLOPE

17-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC SYSTEM
WITH POWER PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

1 6996144 Hose ............................................................................................................................ 2


2 .. . . . Extension Cylinder Assembly (☞ Figure 17-12) ........................................................ 2
3 6996143 Hose ............................................................................................................................ 4
4 6996141 Hose ............................................................................................................................ 2
5 6996142 Hose ............................................................................................................................ 2
6 6996342 Hose ............................................................................................................................ 1
7 6996343 Hose ............................................................................................................................ 1
8 .. . . . Pendular Cylinder Assembly (☞ Figure 17-20) .......................................................... 4
9 .. . . . Main Valve Assembly (☞ Figure 17-9) ....................................................................... 1
10 6996345 Hose ............................................................................................................................ 2
11 6996346 Hose ............................................................................................................................ 1
12 6996347 Hose ............................................................................................................................ 1
13 6996351 Hose ............................................................................................................................ 1
14 6996352 Hose ............................................................................................................................ 1
15 6996137 Hose ............................................................................................................................ 1
16 6996353 Hose ............................................................................................................................ 1
17 .. . . . Side-Shift Cylinder (☞ Figure 17-7) ........................................................................... 2
18 6996406 Hose ............................................................................................................................ 2
19 6996358 Hose ............................................................................................................................ 1
20 6996356 Hose ............................................................................................................................ 2
21 6996397 Hose ............................................................................................................................ 1
22 6996396 Hose ............................................................................................................................ 1
23 6996395 Hose ............................................................................................................................ 2
24 6996387 Hose ............................................................................................................................ 2
25 6996399 Hose ............................................................................................................................ 2
26 6996400 Hose ............................................................................................................................ 2
27 .. . . . Valve Assembly (Rotator) (☞ Figure 17-21) .............................................................. 1
28 .. . . . Transmission (Rotator) (☞ Figure 17-6) ..................................................................... 2
29 .. . . . Valve (Rotation) (☞ Figure 17-8) ............................................................................... 1
30 6996350 Hose ............................................................................................................................ 1
31 6996344 Hose ............................................................................................................................ 1
32 6996348 Hose ............................................................................................................................ 1
33 6996349 Hose ............................................................................................................................ 1
34 6996354 Hose ............................................................................................................................ 1
35 6996398 Hose ............................................................................................................................ 1
36 6996357 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 17-33


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TWIST LOCK ARRANGEMENT (Figure 17-17)

17-34 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TWIST LOCK ARRANGEMENT

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Twist-Lock Cylinder (☞ Figure 17-19) ........................................................................ 2


2 6990002 Adjuster ....................................................................................................................... 4
3 6996001 Lockwasher.................................................................................................................. 4
4 292658 Nut ............................................................................................................................... 4
5 6996014 Bolt .............................................................................................................................. 8
6 6996003 Lockwasher.................................................................................................................. 8
7 1464457 Bracket......................................................................................................................... 2
8 6996004 Bolt .............................................................................................................................. 4
9 6996005 Bolt .............................................................................................................................. 4
10 6996006 Washer ........................................................................................................................ 12
11 6996007 Nut ............................................................................................................................... 8
12 .. . . . Twist-Lock Assembly (☞ Figure 17-18) ..................................................................... 4
13 a 6996004 Bolt .............................................................................................................................. 2
14 a 6996007 Nut ............................................................................................................................... 2
15 a 6996008 Snap Ring.................................................................................................................... 2
16 a 6996009 Bearing ........................................................................................................................ 4
17 a 6990003 Housing ....................................................................................................................... 2
18 a 6990004 Indicator ....................................................................................................................... 2
19 a 6996006 Washer ........................................................................................................................ 4
19 a 6996011 Bolt .............................................................................................................................. 4
20 a 6990005 Shaft ............................................................................................................................ 2
21 302400 Locknut ........................................................................................................................ 4
22 6996006 Washer ........................................................................................................................ 4
23 6996082 Sensor ......................................................................................................................... 4
24 6996006 Washer ........................................................................................................................ 4
24 6996013 Bolt .............................................................................................................................. 4

FOOTNOTES:
a Used on Indicator Assembly

©2003 HYSTER COMPANY See Service Manual 17-35


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TWIST LOCK ASSEMBLY (Figure 17-18)

17-36 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TWIST LOCK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 6990007 Pin ............................................................................................................................... 4


2 6990008 Housing ....................................................................................................................... 2
3 6996028 Roll Pin ........................................................................................................................ 8
4 6990294 Rod .............................................................................................................................. 4
5 6996082 Sensor ......................................................................................................................... 4
6 6990293 Bracket......................................................................................................................... 4
7 6990291 Bracket......................................................................................................................... 4
8 6996027 Spring .......................................................................................................................... 4
9 6990011 Pin ............................................................................................................................... 4
10 6990012 Crank (RH)................................................................................................................... 4
11 6996015 Ball Joint ...................................................................................................................... 4
12 6996016 O-Ring ......................................................................................................................... 8
13 6996018 Washer ........................................................................................................................ 8
14 6996028 Roll Pin ........................................................................................................................ 4
15 6990013 Collet ........................................................................................................................... 4
16 6999001 Bearing (Upper) ........................................................................................................... 4
17 6999002 Bearing (Lower) ........................................................................................................... 4
18 6996017 Spring .......................................................................................................................... 16
19 6996019 Bushing........................................................................................................................ 4
20 6990014 Sleeve.......................................................................................................................... 4
21 6990015 Twistlock ...................................................................................................................... 4
22 6996020 Pin ............................................................................................................................... 4
23 6996021 Screw........................................................................................................................... 4
24 6996022 Lockwasher.................................................................................................................. 4
25 6990016 Tie Rod ........................................................................................................................ 2
26 6996022 Lockwasher.................................................................................................................. 16
26 6996023 Bolt .............................................................................................................................. 16
27 6990017 Key............................................................................................................................... 4
28 6996317 Bolt .............................................................................................................................. 8
29 6996186 Bolt .............................................................................................................................. 4
30 6996296 Lockwasher.................................................................................................................. 4
31 6996007 Nut ............................................................................................................................... 4
32 6996319 Spring .......................................................................................................................... 4
33 6990292 Sleeve.......................................................................................................................... 4
34 6996026 Screw........................................................................................................................... 8
35 6996318 Screw........................................................................................................................... 8
36 6996419 Bracket......................................................................................................................... 4
37 6996420 Washer ........................................................................................................................ 4
38 6996421 Bolt .............................................................................................................................. 4

6999005 Twist Lock Kit (Includes Items 1, 10, 14-24, 26-27) ..................................................... 1
6999004 Twist Lock Kit (Includes Items 10, 14-15, 21, 26-27) ................................................... 1
6999003 Sleeve Kit (Includes Items 19-20) ................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 17-37


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TWIST LOCK CYLINDER (Figure 17-19)

ITEM PART NO. DESCRIPTION QTY

6990001 Cylinder ....................................................................................................................... 1


1 6990023 Rod (Piston) ............................................................................................................ 1
2 6996050 Screw ...................................................................................................................... 8
2 6996051 Washer .................................................................................................................... 8
3 6996052 Wiper Ring............................................................................................................... 2
4 6990024 Washer .................................................................................................................... 2
5 6996053 Back-Up Ring .......................................................................................................... 2
6 6990025 Plate ........................................................................................................................ 1
7 6996054 O-Ring ..................................................................................................................... 2
8 6990026 Shell ........................................................................................................................ 1
9 1329469 O-Ring ..................................................................................................................... 1
10 6996055 Seal ......................................................................................................................... 1
11 6990027 Piston ...................................................................................................................... 1
12 6996056 Screw ...................................................................................................................... 4
13 6990028 Plate ........................................................................................................................ 1

6999006 Seal Kit (Includes Items 3, 5, 7, 9-10) ......................................................................... 1

17-38 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC PENDULAR CYLINDER (Figure 17-20)


WITH POWER PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

6990232 Cylinder ....................................................................................................................... 1


1 1329448 Nut........................................................................................................................... 1
2 302100 Screw ...................................................................................................................... 1
3 1329441 Snap Ring................................................................................................................ 2
4 1329442 Bushing ................................................................................................................... 2
5 6990233 Piston Rod............................................................................................................... 1
6 6990065 Gland....................................................................................................................... 1
7 6990066 Piston ...................................................................................................................... 1
8 6990269 Shell ........................................................................................................................ 1
9 1329443 Fitting....................................................................................................................... 4
10 6999009 Seal Kit .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 17-39


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ROTATOR VALVE ASSEMBLY (Figure 17-21)


WITH POWER PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

6990227 Valve Assembly ........................................................................................................... 1


1 6996271 Valve........................................................................................................................ 1
2 6996192 Screw ...................................................................................................................... 1
3 6996047 Fitting....................................................................................................................... 8
4 6996272 Fitting....................................................................................................................... 2
5 6990264 Manifold................................................................................................................... 1
6 6996131 Fitting....................................................................................................................... 2
7 6996273 Fitting....................................................................................................................... 2

17-40 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

18 CONTAINER HANDLER A672

18 CONTAINER HANDLER A672


UNIT CODE A227
05/2003 WORLD WIDE

SECTION 18
CONTAINER HANDLER A672

DESCRIPTION PAGE

BRAKE
S/N A227J-1547⇒ ........................................................................................................................................ 18-18
CONTROL BOX................................................................................................................................................ 18-47
CONTROL BOX MOUNTING ........................................................................................................................... 18-48
CYLINDER POWER PILE SLOPE ................................................................................................................... 18-62
DIRECTIONAL VALVE
WITHOUT POWER PILE SLOPE................................................................................................................. 18-66
END BEAMS .................................................................................................................................................... 18-30
EXTENSION CABLE SUPPORT...................................................................................................................... 18-40
FLANGE
INTERMEDIATE
S/N A227J-1547⇒ .................................................................................................................................... 18-16
FLANGE COUPLING
S/N A227J-1547⇒ ........................................................................................................................................ 18-24
GEAR HOUSING
S/N A227J-1547⇒ ........................................................................................................................................ 18-14
GEAR SHAFT HOUSING
S/N A227J-1547⇒ ........................................................................................................................................ 18-22
HYDRAULIC CIRCUIT
MAIN ............................................................................................................................................................. 18-50
ROTATOR...................................................................................................................................................... 18-52
SIDE-SHIFT .................................................................................................................................................. 18-58
TWISTLOCKS............................................................................................................................................... 18-56
HYDRAULIC SYSTEM
PILE SLOPE ................................................................................................................................................. 18-57
TELESCOPING ............................................................................................................................................ 18-54
REDUCER
S/N A227J-1547⇒ .............................................................................................................................................. , 18-26
18-20
ROTATOR ASSEMBLY
⇒S/N A227J-1546 .......................................................................................................................................... 18-4
S/N A227J-1547⇒ .......................................................................................................................................... 18-6
ROTATOR BRAKE RELEASE VALVE .............................................................................................................. 18-61
ROTATOR FRAME.............................................................................................................................................. 18-3
ROTATOR MOTOR TRANSMISSION
⇒S/N A227J-1546 .......................................................................................................................................... 18-8
S/N A227J-1547⇒ ........................................................................................................................................ 18-12
ROTATOR VALVE ............................................................................................................................................. 18-60
SIDE-SHIFT CABLE SUPPORT
⇒S/N A227J-1546 ........................................................................................................................................ 18-41
S/N A227J-1547⇒ ........................................................................................................................................ 18-42
SIDE-SHIFT CYLINDER .................................................................................................................................. 18-59
SIDE-SHIFT CYLINDER VALVE ...................................................................................................................... 18-68
SPREADER CONTROL VALVE ....................................................................................................................... 18-64
SPREADER FRAME
WITH POWER PILE SLOPE ........................................................................................................................ 18-28
WITHOUT POWER PILE SLOPE................................................................................................................. 18-29
SPREADER LIGHTS........................................................................................................................................ 18-46
TRANSMISSION TELESCOPING MOTOR ..................................................................................................... 18-32
TWIST LOCK ASSEMBLY................................................................................................................................ 18-38
WEAR PADS

©2003 HYSTER COMPANY See Service Manual 18-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SECTION 18
CONTAINER HANDLER A672 (Continued)

DESCRIPTION PAGE

⇒S/N A227J-1546 ........................................................................................................................................ 18-34


S/N A227J-1547⇒ ........................................................................................................................................ 18-36
WIRE HARNESS
MAIN ............................................................................................................................................................. 18-44
SENSORS .................................................................................................................................................... 18-45

18-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ROTATOR FRAME (Figure 18-1)

ITEM PART NO. DESCRIPTION QTY

1 1475023 Gear............................................................................................................................. 1
2 1476778 Fitting........................................................................................................................... 4
3 1468175 Cover ........................................................................................................................... 4
4 1475026 Screw........................................................................................................................... 28
5 1475027 Bolt .............................................................................................................................. 4
6 1475026 Screw........................................................................................................................... 36
7 1475029 Frame .......................................................................................................................... 1
8 .. . . . Rotator Assembly (☞ Figure 18-2) ............................................................................ 2

©2003 HYSTER COMPANY See Service Manual 18-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ROTATOR ASSEMBLY (Figure 18-2)


(⇒S/N A227J-1546)

18-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ROTATOR ASSEMBLY
(⇒S/N A227J-1546)

ITEM PART NO. DESCRIPTION QTY

1 1475030 Rotator ......................................................................................................................... 1


2 1472726 Bolt .............................................................................................................................. 10
3 1472233 Washer ........................................................................................................................ 10
4 1475033 Ring ............................................................................................................................. 1
5 1468078 Fitting........................................................................................................................... 2
6 1471034 Fitting........................................................................................................................... 1
7 1469144 Seal ............................................................................................................................. 1
8 1475035 Plug ............................................................................................................................. 1
9 1470991 Motor ........................................................................................................................... 1
10 1475036 Seal Kit ........................................................................................................................ 1
11 1475037 Plate ............................................................................................................................ 2
12 1472083 Bolt .............................................................................................................................. 2
13 1468218 Washer ........................................................................................................................ 2
14 .. . . . Transmission (☞ Figure 18-4) .................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 18-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ROTATOR ASSEMBLY (Figure 18-3)


(S/N A227J-1547⇒)

18-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ROTATOR ASSEMBLY
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1523828 Rotator Assembly ........................................................................................................ 1


1 1523840 Transmission (☞ Figure 18-5) ............................................................................... 1
2 1523829 Speed Reducer (Gear Housing) (☞ Figure 18-6) .................................................. 1
3 1523830 Flange (Intermediate) (☞ Figure 18-7) .................................................................. 1
4 1523831 Brake (☞ Figure 18-8) ........................................................................................... 1
5 1523833 Hydraulic Motor ....................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 18-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ROTATOR MOTOR TRANSMISSION (Figure 18-4)


(⇒S/N A227J-1546)

18-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ROTATOR MOTOR TRANSMISSION


(⇒S/N A227J-1546)

ITEM PART NO. DESCRIPTION QTY

1475193 Transmission................................................................................................................ 1
1 a 1476964 Pinion ...................................................................................................................... 1
1 b 1523910 Pinion ...................................................................................................................... 1
2 1477003 Seal ......................................................................................................................... 2
3 1476965 Bushing ................................................................................................................... 1
4 1476966 Bearing .................................................................................................................... 1
5 1476967 Housing ................................................................................................................... 1
6 1476968 Bearing .................................................................................................................... 1
7 1476969 Spacer ..................................................................................................................... 1
8 1476970 Nut........................................................................................................................... 1
9 1476971 Reducer Assembly .................................................................................................. 1
10 1476972 Gear .................................................................................................................... 1
11 1476973 Gear .................................................................................................................... 1
12 1476974 O-Ring................................................................................................................. 2
13 1476975 Pinion .................................................................................................................. 1
14 1476976 Cover ....................................................................................................................... 1
15 1476977 Bolt .......................................................................................................................... 24
16 1476978 Bolt .......................................................................................................................... 4
17 1476979 Gear ........................................................................................................................ 1
18 1476980 Gear ........................................................................................................................ 1
19 a 1476981 O-Ring ..................................................................................................................... 2
19 b 1476981 O-Ring ..................................................................................................................... 3
20 1476982 Pinion ...................................................................................................................... 1
21 1476983 Ring ......................................................................................................................... 1
22 1476984 Spacer ..................................................................................................................... 1
23 1476985 Housing ................................................................................................................... 1
24 1476978 Bolt .......................................................................................................................... 4
25 1476955 O-Ring ..................................................................................................................... 2
26 1476988 Disc ......................................................................................................................... 6
27 1476989 Disc ......................................................................................................................... 7
28 1476990 Spacer ..................................................................................................................... 1
29 1476991 Pinion ...................................................................................................................... 1
30 1476992 Stop ......................................................................................................................... 1
31 a 1476981 O-Ring ..................................................................................................................... 1
31 b 1471117 Ring ......................................................................................................................... 1
32 1476994 Bracket .................................................................................................................... 1
33 1476995 Breather................................................................................................................... 1
34 1469785 Bolt .......................................................................................................................... 6
35 1476996 Pinion ...................................................................................................................... 1
36 1476997 Spring ...................................................................................................................... 8
37 a 1476998 Seal ......................................................................................................................... 1
37 b 1477040 O-Ring ..................................................................................................................... 1
38 1476999 Ring ......................................................................................................................... 1
39 1477000 Shaft ........................................................................................................................ 1
40 a 1477001 Plug ......................................................................................................................... 1
40 b 1531586 Plug ......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 18-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ROTATOR MOTOR TRANSMISSION


(⇒S/N A227J-1546)

ITEM PART NO. DESCRIPTION QTY

41 a 1469135 Seal ......................................................................................................................... 2


41 b 1528263 Seal ......................................................................................................................... 2

FOOTNOTES:
a S/N A227J-1501⇔S/N A227J-1546
b S/N A227J-1547 ⇒

18-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

18-11
UNIT CODE A227
WORLD WIDE 05/2003

ROTATOR MOTOR TRANSMISSION (Figure 18-5)


(S/N A227J-1547⇒)

18-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ROTATOR MOTOR TRANSMISSION


(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1523840 Transmission................................................................................................................ 1
1 1524063 Disc (Brake)............................................................................................................. 5
2 1524064 Spring ...................................................................................................................... 8
3 1524065 Hydraulic Motor ....................................................................................................... 1
4 1524066 Seal ......................................................................................................................... 3
5 1524067 Seal ......................................................................................................................... 2
6 1524068 Seal ......................................................................................................................... 1
7 1524069 Seal ......................................................................................................................... 2
8 1524070 Seal ......................................................................................................................... 1
9 1524071 Seal ......................................................................................................................... 1
10 1524072 Seal ......................................................................................................................... 1
11 1524073 Seal ......................................................................................................................... 1
12 1524074 Seal ......................................................................................................................... 1
13 1524075 O-Ring ..................................................................................................................... 1
14 1524076 O-Ring ..................................................................................................................... 1
15 1524077 O-Ring ..................................................................................................................... 1
16 1476981 O-Ring ..................................................................................................................... 1
17 1524078 O-Ring ..................................................................................................................... 2
18 1524079 O-Ring ..................................................................................................................... 1
19 1476993 Bearing .................................................................................................................... 1
20 1476986 Bearing .................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 18-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

GEAR HOUSING (Figure 18-6)


(S/N A227J-1547⇒)

18-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

GEAR HOUSING
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1523829 Speed Reducer (Gear Housing) .................................................................................. 1


1 1523834 Seal ......................................................................................................................... 1
2 1523835 Bearing .................................................................................................................... 1
3 1523836 O-Ring ..................................................................................................................... 1
4 1476986 Bearing .................................................................................................................... 1
5 1476986 Bearing .................................................................................................................... 1
6 1523838 Seal ......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 18-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FLANGE (Figure 18-7)


INTERMEDIATE
(S/N A227J-1547⇒)

18-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

FLANGE
INTERMEDIATE
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1523830 Flange (Intermediate) .................................................................................................. 1


1 1523839 O-Ring ..................................................................................................................... 1
2 1523837 O-Ring ..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 18-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

BRAKE (Figure 18-8)


(S/N A227J-1547⇒)

18-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

BRAKE
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1523831 Brake ........................................................................................................................... 1


1 1523841 Seal ......................................................................................................................... 1
2 1523842 O-Ring ..................................................................................................................... 1
3 1523843 O-Ring ..................................................................................................................... 2
4 1523844 Seal ......................................................................................................................... 1
5 1523845 O-Ring ..................................................................................................................... 2
6 1523846 Bearing .................................................................................................................... 1
7 1523839 O-Ring ..................................................................................................................... 1
8 1523847 Washer .................................................................................................................... 2
9 1523848 Seal ......................................................................................................................... 1
10 1523849 Seal ......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 18-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

REDUCER (Figure 18-9)


(S/N A227J-1547⇒)

18-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

REDUCER
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1524082 Reducer (Telescoping Transmission)........................................................................... 1


1 1524083 Gear (Housing) (☞ Figure 18-10) .......................................................................... 1
2 1524085 Flange (Coupling) (☞ Figure 18-11) ...................................................................... 1
3 1524087 Hydraulic Motor ....................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 18-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

GEAR SHAFT HOUSING (Figure 18-10)


(S/N A227J-1547⇒)

18-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

GEAR SHAFT HOUSING


(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1524083 Gear (Housing) ............................................................................................................ 1


1 1524090 Frame ...................................................................................................................... 1
2 1524091 O-Ring ..................................................................................................................... 1
3 1524092 Bearing .................................................................................................................... 1
4 1524093 O-Ring ..................................................................................................................... 1
5 1523837 O-Ring ..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 18-23


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

FLANGE COUPLING (Figure 18-11)


(S/N A227J-1547⇒)

18-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

FLANGE COUPLING
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1524085 Flange.......................................................................................................................... 1
1 1524094 Bearing .................................................................................................................... 1
2 1523837 O-Ring ..................................................................................................................... 1
3 1524095 Seal ......................................................................................................................... 1
4 1524096 O-Ring ..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 18-25


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

REDUCER (Figure 18-12)


(S/N A227J-1547⇒)

18-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

REDUCER
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1524101 Reducer (Telescoping Transmission)........................................................................... 1


1 1524102 Seal ............................................................................................................................. 3
2 1472218 Handle ......................................................................................................................... 1
3 1524068 Seal ............................................................................................................................. 1
4 1524069 Seal ............................................................................................................................. 1
5 1524070 Seal ............................................................................................................................. 1
6 1524103 Seal ............................................................................................................................. 1
7 1524072 Seal ............................................................................................................................. 1
8 1524076 O-Ring ......................................................................................................................... 1
9 1524078 O-Ring ......................................................................................................................... 1
10 1524079 O-Ring ......................................................................................................................... 2
11 1524104 Bearing ........................................................................................................................ 1
12 1476993 Bearing ........................................................................................................................ 2
13 1524105 Hydraulic Motor............................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 18-27


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SPREADER FRAME (Figure 18-13)


WITH POWER PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

1 1476779 Frame (Articulating) ..................................................................................................... 1


2 1476792 Frame (Support) .......................................................................................................... 1
3 1476793 Bolt .............................................................................................................................. 4
4 1468165 Pin ............................................................................................................................... 1
5 1475703 Plate ............................................................................................................................ 2
6 1468168 Washer ........................................................................................................................ 4
7 1472031 Fitting ........................................................................................................................... 2
8 1468175 Cover ........................................................................................................................... 2
9 1475706 Bolt .............................................................................................................................. 2
10 1475704 Washer ........................................................................................................................ 6
11 1476797 Bolt .............................................................................................................................. 4
12 1475040 Bushing........................................................................................................................ 4
13 1468383 Lockring ....................................................................................................................... 8
14 1475041 Bearing ........................................................................................................................ 4
15 1475042 Washer ........................................................................................................................ 4
16 1468128 Hose ............................................................................................................................ 16
17 1468219 Bolt .............................................................................................................................. 16
18 1476798 Plate ............................................................................................................................ 4
19 1475046 Bolt .............................................................................................................................. 16
20 1475045 Nut ............................................................................................................................... 16
21 1468163 Bushing........................................................................................................................ 2

18-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SPREADER FRAME (Figure 18-14)


WITHOUT POWER PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

1 1506979 Frame .......................................................................................................................... 1


2 1475040 Bushing........................................................................................................................ 4
3 1468383 Lockring ....................................................................................................................... 8
4 1475041 Bearing ........................................................................................................................ 4
5 1475042 Washer ........................................................................................................................ 4
6 1468218 Washer ........................................................................................................................ 8
7 1468219 Bolt .............................................................................................................................. 16
8 1506987 Wear Pad (Set) ............................................................................................................ 4
9 1506988 Wear Pad ..................................................................................................................... 4
10 1475045 Nut ............................................................................................................................... 16
11 1471112 Washer ........................................................................................................................ 16
12 1475046 Bolt .............................................................................................................................. 16

©2003 HYSTER COMPANY See Service Manual 18-29


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

END BEAMS (Figure 18-15)

18-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

END BEAMS

ITEM PART NO. DESCRIPTION QTY

1 1474997 Chain ........................................................................................................................... 1


2 1474999 Anchor ......................................................................................................................... 2
3 1470599 Nut ............................................................................................................................... 3
4 1475002 Bracket......................................................................................................................... 1
5 292543 Capscrew..................................................................................................................... 3
6 1468941 Nut ............................................................................................................................... 3
7 1475008 Washer ........................................................................................................................ 5
8 1472445 Nut ............................................................................................................................... 3
9 1472033 Roller ........................................................................................................................... 1
10 1472034 Bushing........................................................................................................................ 2
11 1472037 Pin ............................................................................................................................... 1
12 1472036 Pad .............................................................................................................................. 1
13 136681 Capscrew..................................................................................................................... 2
14 1468114 Washer ........................................................................................................................ 2
15 1472035 Washer ........................................................................................................................ 4
16 1475063 Motor ........................................................................................................................... 1
17 1475036 Seal Kit ........................................................................................................................ 1
18 1468253 O-Ring ......................................................................................................................... 2
19 1475028 Pinion........................................................................................................................... 1
20 1475034 Screw........................................................................................................................... 9
21 1468635 Washer ........................................................................................................................ 9
22 1468078 Fitting........................................................................................................................... 2
23 1475050 Motor ........................................................................................................................... 1
24 1475051 Chain ........................................................................................................................... 1
25 1475052 Anchor ......................................................................................................................... 2
26 1475053 Stud ............................................................................................................................. 2
27 1475054 Nut ............................................................................................................................... 5
28 1475055 Plate ............................................................................................................................ 1
29 1475056 Washer ........................................................................................................................ 14
30 1472057 Nut ............................................................................................................................... 4
31 1475058 Frame .......................................................................................................................... 1
32 1475059 Frame .......................................................................................................................... 1
33 1475060 Frame .......................................................................................................................... 1
34 1475061 Bumper (LH) ................................................................................................................ 1
35 1475062 Bumper (RH) ............................................................................................................... 1
36 1468284 Bolt .............................................................................................................................. 6
37 1469671 Nut ............................................................................................................................... 6
38 1476794 Pin ............................................................................................................................... 2
39 1476795 Lock ............................................................................................................................. 2
40 .. . . . Transmission (☞ Figure 18-16) .................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 18-31


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TRANSMISSION TELESCOPING MOTOR (Figure 18-16)

18-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TRANSMISSION TELESCOPING MOTOR

ITEM PART NO. DESCRIPTION QTY

1475050 Motor ........................................................................................................................... 1


1 136985 Capscrew ................................................................................................................ 1
2 1476987 O-Ring ..................................................................................................................... 1
3 1476993 Bearing .................................................................................................................... 1
4 1477002 Shaft ........................................................................................................................ 1
5 1476965 Bushing ................................................................................................................... 1
6 1477024 Cover ....................................................................................................................... 1
7 1477027 Ring ......................................................................................................................... 1
8 1476974 O-Ring ..................................................................................................................... 2
9 1477029 Gear ........................................................................................................................ 1
10 1477032 Pinion ...................................................................................................................... 1
11 1477033 Gear ........................................................................................................................ 1
12 1477034 Cover ....................................................................................................................... 1
13 1470446 Bolt .......................................................................................................................... 8
14 1476981 O-Ring ..................................................................................................................... 1
15 1470078 Ring ......................................................................................................................... 1
16 1477035 Ring ......................................................................................................................... 2
17 1477037 Bearing .................................................................................................................... 1
18 1477038 Spacer ..................................................................................................................... 1
19 1477039 O-Ring ..................................................................................................................... 1
20 1477040 O-Ring ..................................................................................................................... 1
21 .. . . . Housing ................................................................................................................... 1
22 .. . . . Key .......................................................................................................................... 1
23 .. . . . Pinion ...................................................................................................................... 1
24 1477042 Seal Kit ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 18-33


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WEAR PADS (Figure 18-17)


(⇒S/N A227J-1546)

18-34 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WEAR PADS
(⇒S/N A227J-1546)

ITEM PART NO. DESCRIPTION QTY

1 1475057 Stop ............................................................................................................................. 2


2 1475064 Bolt .............................................................................................................................. 8
3 1472576 Nut ............................................................................................................................... 8
4 1472030 Pad .............................................................................................................................. 16
5 1475009 Bumper ........................................................................................................................ 2
6 1475068 Housing ....................................................................................................................... 4
7 1475069 Shim ............................................................................................................................ 8
8 1475070 Plate ............................................................................................................................ 12
9 1472029 Bolt .............................................................................................................................. 40
10 1468219 Bolt .............................................................................................................................. 24
11 1472032 Nut ............................................................................................................................... 64
12 1475065 Plate ............................................................................................................................ 4
13 136681 Capscrew..................................................................................................................... 4
14 1475071 Housing ....................................................................................................................... 4
15 1468261 Bolt .............................................................................................................................. 8
16 1470973 Bolt .............................................................................................................................. 16
17 1475072 Stop ............................................................................................................................. 2
18 1468218 Washer ........................................................................................................................ 96
19 1475031 Bolt .............................................................................................................................. 14
20 1472233 Washer ........................................................................................................................ 8

©2003 HYSTER COMPANY See Service Manual 18-35


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WEAR PADS (Figure 18-18)


(S/N A227J-1547⇒)

18-36 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WEAR PADS
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1 1527778 Stop ............................................................................................................................. 2


2 1475064 Bolt .............................................................................................................................. 8
3 1472576 Nut ............................................................................................................................... 8
4 1472030 Pad .............................................................................................................................. 16
5 1475009 Bumper ........................................................................................................................ 2
6 1475068 Housing ....................................................................................................................... 4
7 1475069 Shim ............................................................................................................................ 8
8 1475070 Plate ............................................................................................................................ 12
9 1472029 Bolt .............................................................................................................................. 8
10 1468219 Bolt .............................................................................................................................. 24
11 1472032 Nut ............................................................................................................................... 64
12 1475065 Plate ............................................................................................................................ 4
13 136681 Capscrew..................................................................................................................... 4
14 1472031 Fitting........................................................................................................................... 12
15 1475071 Housing ....................................................................................................................... 4
16 292545 Capscrew..................................................................................................................... 16
17 1470973 Bolt .............................................................................................................................. 16
18 1468175 Cover ........................................................................................................................... 12
19 1475072 Stop ............................................................................................................................. 2
20 1468218 Washer ........................................................................................................................ 96
21 1475031 Bolt .............................................................................................................................. 8
22 1472233 Washer ........................................................................................................................ 8

©2003 HYSTER COMPANY See Service Manual 18-37


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TWIST LOCK ASSEMBLY (Figure 18-19)

18-38 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TWIST LOCK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 1475092 Pin ............................................................................................................................... 4


2 1475093 Guide ........................................................................................................................... 4
3 1475094 Plate ............................................................................................................................ 4
4 1475095 Lever ............................................................................................................................ 4
5 1475097 Gasket ......................................................................................................................... 4
6 1475098 Pin ............................................................................................................................... 4
7 1475099 Spring .......................................................................................................................... 4
8 1475100 Cam ............................................................................................................................. 4
9 1475101 Bolt .............................................................................................................................. 4
10 1469671 Nut ............................................................................................................................... 4
11 1475102 Nut ............................................................................................................................... 4
12 1475104 Bolt .............................................................................................................................. 16
13 1470343 Washer ........................................................................................................................ 16
14 1468949 Nut ............................................................................................................................... 2
15 1468169 Fitting........................................................................................................................... 8
16 1468175 Cover ........................................................................................................................... 8
17 1475106 Pin ............................................................................................................................... 4
18 1475108 Bar ............................................................................................................................... 2
19 1475110 Plate ............................................................................................................................ 2
20 1475111 Rod End....................................................................................................................... 8
21 1475112 Rod .............................................................................................................................. 8
22 1475113 Guide ........................................................................................................................... 8
23 1475114 Pin ............................................................................................................................... 4
24 1475115 Spacer ......................................................................................................................... 8
25 1475116 Pin ............................................................................................................................... 2
26 292501 Capscrew..................................................................................................................... 4
27 1468262 Nut ............................................................................................................................... 4
28 1468910 Washer ........................................................................................................................ 8
29 1469086 Pin ............................................................................................................................... 16
30 1475118 Pin ............................................................................................................................... 4
31 292501 Capscrew..................................................................................................................... 2
32 1475120 Pin ............................................................................................................................... 2
33 1469086 Pin ............................................................................................................................... 4
34 1476878 Cylinder ....................................................................................................................... 2
35 1476880 Seal Kit ........................................................................................................................ 2
36 1475123 Nut ............................................................................................................................... 8
37 292501 Capscrew..................................................................................................................... 8
38 1475124 Support ........................................................................................................................ 4
39 1472445 Nut ............................................................................................................................... 8

©2003 HYSTER COMPANY See Service Manual 18-39


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

EXTENSION CABLE SUPPORT (Figure 18-20)

ITEM PART NO. DESCRIPTION QTY

1 a 1476796 Chain ........................................................................................................................... 1


1 b 1506989 Chain ........................................................................................................................... 1
2 1475079 Support ........................................................................................................................ 1
3 1475080 Guide ........................................................................................................................... 2
4 1468893 Nut ............................................................................................................................... 4
5 1468224 Bolt .............................................................................................................................. 4
6 1468223 Nut ............................................................................................................................... 8
7 1475081 Plate ............................................................................................................................ 1
8 1470447 Nut ............................................................................................................................... 4
9 1468222 Bolt .............................................................................................................................. 4
10 1469005 Washer ........................................................................................................................ 4

FOOTNOTES:
a ⇒ S/N A227J-1546
b S/N A227J-1547 ⇒

18-40 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SIDE-SHIFT CABLE SUPPORT (Figure 18-21)


(⇒S/N A227J-1546)

ITEM PART NO. DESCRIPTION QTY

1 1475082 Chain ........................................................................................................................... 1


2 1468219 Bolt .............................................................................................................................. 4
3 1468218 Washer ........................................................................................................................ 4
4 1468224 Bolt .............................................................................................................................. 4
5 1468223 Nut ............................................................................................................................... 8
6 1468894 Screw........................................................................................................................... 4
7 1470955 Nut ............................................................................................................................... 4
8 1468221 Washer ........................................................................................................................ 4
9 1468224 Bolt .............................................................................................................................. 4
10 1469149 Washer ........................................................................................................................ 4
11 1475083 Support ........................................................................................................................ 1
12 1475084 Support ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 18-41


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SIDE-SHIFT CABLE SUPPORT (Figure 18-22)


(S/N A227J-1547⇒)

18-42 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SIDE-SHIFT CABLE SUPPORT


(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1 1475082 Chain ........................................................................................................................... 1


2 1468219 Bolt .............................................................................................................................. 4
3 1468218 Washer ........................................................................................................................ 4
4 1468138 Bolt .............................................................................................................................. 4
5 1472204 Nut ............................................................................................................................... 8
6 1468130 Bolt .............................................................................................................................. 4
7 1469191 Washer ........................................................................................................................ 4
8 1468221 Washer ........................................................................................................................ 4
9 1468159 Washer ........................................................................................................................ 4
10 1475083 Support ........................................................................................................................ 1
1516550 Repair Kit..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 18-43


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

WIRE HARNESS (Figure 18-23)


MAIN

ITEM PART NO. DESCRIPTION QTY

1 1475022 Wire Harness............................................................................................................... 1

18-44 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

WIRE HARNESS (Figure 18-24)


SENSORS

ITEM PART NO. DESCRIPTION QTY

1 1475018 Cable ........................................................................................................................... 2


2 1475019 Cable ........................................................................................................................... 1
3 1469129 Sensor ......................................................................................................................... 9
4 1475020 Wire Harness............................................................................................................... 1
5 1475021 Wire Harness............................................................................................................... 1
6 1468260 Bracket......................................................................................................................... 2
7 1468130 Bolt .............................................................................................................................. 1
8 1468285 Nut ............................................................................................................................... 2
9 1475022 Wire Harness............................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 18-45


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SPREADER LIGHTS (Figure 18-25)

ITEM PART NO. DESCRIPTION QTY

1 1468374 Light ............................................................................................................................. 2


2 1468375 Bulb ......................................................................................................................... 2
3 1469004 Bolt .............................................................................................................................. 1
4 1468115 Nut ............................................................................................................................... 2
5 136681 Capscrew..................................................................................................................... 1
6 1468114 Washer ........................................................................................................................ 2

18-46 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CONTROL BOX (Figure 18-26)

ITEM PART NO. DESCRIPTION QTY

1475190 Box............................................................................................................................... 1
1 1476942 Box .......................................................................................................................... 1
2 1476943 Plate ........................................................................................................................ 1
3 1469321 Circuit Board............................................................................................................ 2
4 1476944 Circuit Board............................................................................................................ 1
5 1476945 Circuit Board............................................................................................................ 1
6 1469312 Support.................................................................................................................... 32
7 1476946 Bolt .......................................................................................................................... 4
8 1472365 Washer .................................................................................................................... 4
9 1472551 Clamp ...................................................................................................................... 2
10 1472329 Bolt .......................................................................................................................... 2
11 1476947 Nut........................................................................................................................... 2
12 1469318 Card......................................................................................................................... 3
13 1469314 Card......................................................................................................................... 1
14 1469313 Plate ........................................................................................................................ 4
15 1469315 Relay ....................................................................................................................... 2
16 1469316 Relay ....................................................................................................................... 6
17 a 1476948 Box .......................................................................................................................... 1

FOOTNOTES:
a S/N A227J-1501⇔S/N A227J-1546

©2003 HYSTER COMPANY See Service Manual 18-47


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CONTROL BOX MOUNTING (Figure 18-27)

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Control Box (☞ Figure 18-26) .................................................................................... 1


2 1472203 Bolt .............................................................................................................................. 4
3 1468159 Washer ........................................................................................................................ 4
4 1469846 Bolt .............................................................................................................................. 8
5 1475123 Nut ............................................................................................................................... 16
6 1476949 Support ........................................................................................................................ 2
6 a 1506993 Support ........................................................................................................................ 2
7 1469000 Bolt .............................................................................................................................. 4
8 1476950 Block ............................................................................................................................ 8
9 1476951 Spacer ......................................................................................................................... 4

FOOTNOTES:
a With Power Pile Slope

18-48 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

18-49
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC CIRCUIT (Figure 18-28)


MAIN

18-50 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC CIRCUIT
MAIN

ITEM PART NO. DESCRIPTION QTY

1 1474995 Bracket......................................................................................................................... 1
2 1470592 Fitting........................................................................................................................... 1
3 1468078 Fitting........................................................................................................................... 2
4 1470885 Fitting........................................................................................................................... 1
5 1468140 Sensor ......................................................................................................................... 1
6 1468142 Fitting........................................................................................................................... 2
7 1472014 Plug ............................................................................................................................. 1
8 1468260 Bracket......................................................................................................................... 1
9 1468130 Bolt .............................................................................................................................. 4
10 1468265 Fitting........................................................................................................................... 4
11 1470824 Hose ............................................................................................................................ 1
12 1474998 Hose ............................................................................................................................ 1
13 1472957 Hose ............................................................................................................................ 1
14 1475003 Hose ............................................................................................................................ 1
15 1468174 Nut ............................................................................................................................... 1
16 1468145 Plug ............................................................................................................................. 1
17 1468143 Plug ............................................................................................................................. 1
18 1468141 Plug ............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 18-51


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC CIRCUIT (Figure 18-29)


ROTATOR

18-52 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC CIRCUIT
ROTATOR

ITEM PART NO. DESCRIPTION QTY

1 1470476 Hose ............................................................................................................................ 5


2 1470544 Fitting........................................................................................................................... 1
3 1469787 Fitting........................................................................................................................... 2
4 1468080 Fitting........................................................................................................................... 3
5 1468132 Fitting........................................................................................................................... 3
6 1475001 Hose ............................................................................................................................ 3
7 1472940 Hose ............................................................................................................................ 1
8 1470072 Fitting........................................................................................................................... 1
9 1470617 Fitting........................................................................................................................... 1
10 1470473 Hose ............................................................................................................................ 1
11 1475003 Hose ............................................................................................................................ 1
12 1475005 Hose ............................................................................................................................ 2
13 1470075 Fitting........................................................................................................................... 1
14 1475006 Tube ............................................................................................................................. 1
15 1475007 Fitting........................................................................................................................... 1
16 1472562 Washer ........................................................................................................................ 2
17 1468213 Washer ........................................................................................................................ 2
18 a 1473026 Seal ............................................................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 18-53


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC SYSTEM (Figure 18-30)


TELESCOPING

18-54 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC SYSTEM
TELESCOPING

ITEM PART NO. DESCRIPTION QTY

1 1475130 Valve ............................................................................................................................ 1


2 1469199 Support ........................................................................................................................ 1
3 1469139 Bolt .............................................................................................................................. 4
4 1476765 Valve ............................................................................................................................ 2
5 1469129 Sensor ......................................................................................................................... 1
6 1476766 Hose ............................................................................................................................ 2
7 1470822 Hose ............................................................................................................................ 2
8 1469787 Fitting........................................................................................................................... 2
9 1470666 Fitting........................................................................................................................... 2
10 1468076 Fitting........................................................................................................................... 6
11 1468135 Fitting........................................................................................................................... 2
12 1468080 Fitting........................................................................................................................... 2
13 1472937 Hose ............................................................................................................................ 2
14 1476770 Bolt .............................................................................................................................. 2
15 1469201 Coil .............................................................................................................................. 1
16 1469133 Seal Kit ........................................................................................................................ 1
17 1476772 Plug ............................................................................................................................. 4

©2003 HYSTER COMPANY See Service Manual 18-55


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC CIRCUIT (Figure 18-31)


TWISTLOCKS

ITEM PART NO. DESCRIPTION QTY

1 1475010 Block ............................................................................................................................ 1


2 1468219 Bolt .............................................................................................................................. 1
3 1471112 Washer ........................................................................................................................ 1
4 1468385 Fitting ........................................................................................................................... 8
5 1470885 Fitting ........................................................................................................................... 2
6 1475011 Hose ............................................................................................................................ 2
7 1470870 Hose ............................................................................................................................ 2
8 1475012 Fitting ........................................................................................................................... 4
9 1475013 Hose ............................................................................................................................ 2
10 1475014 Hose ............................................................................................................................ 2
11 1475015 Hose ............................................................................................................................ 2
12 1471035 Fitting ........................................................................................................................... 4

18-56 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC SYSTEM (Figure 18-32)


PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

1 1470431 Fitting........................................................................................................................... 3
2 1476767 Fitting........................................................................................................................... 2
3 1476769 Hose ............................................................................................................................ 4
4 1476771 Fitting........................................................................................................................... 7
5 1476773 Hose ............................................................................................................................ 2
6 1472669 Hose ............................................................................................................................ 2
7 1476774 Hose ............................................................................................................................ 1
8 1472941 Hose ............................................................................................................................ 1
9 1476775 Nut ............................................................................................................................... 3
10 1476776 Plug ............................................................................................................................. 3

©2003 HYSTER COMPANY See Service Manual 18-57


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC CIRCUIT (Figure 18-33)


SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

1 1475016 Hose.................................................................................................................... 2

18-58 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SIDE-SHIFT CYLINDER (Figure 18-34)

ITEM PART NO. DESCRIPTION QTY

1 1475085 Side-Shift Cylinder ....................................................................................................... 1


2 1475090 Seal Kit ........................................................................................................................ 1
3 1475086 Pin ............................................................................................................................... 1
4 1500214 Capscrew..................................................................................................................... 2
5 1468342 Bolt .............................................................................................................................. 4
6 1468351 Plug ............................................................................................................................. 1
7 1470666 Fitting........................................................................................................................... 2
8 1475088 Pin ............................................................................................................................... 3
9 1468169 Fitting........................................................................................................................... 2
10 1475089 Joint ............................................................................................................................. 2
11 1475091 Pin ............................................................................................................................... 1
12 1476884 Plug ............................................................................................................................. 2
13 .. . . . Side-Shift Valve (☞ Figure 18-40) ............................................................................. 2

©2003 HYSTER COMPANY See Service Manual 18-59


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

ROTATOR VALVE (Figure 18-35)

ITEM PART NO. DESCRIPTION QTY

1 1475117 Valve ............................................................................................................................ 1


2 1475119 Valve ............................................................................................................................ 1
3 1470665 Bolt .............................................................................................................................. 4
4 1468078 Fitting ........................................................................................................................... 1
5 1470444 Fitting ........................................................................................................................... 2
6 1469198 Plug ............................................................................................................................. 2
7 1469786 Fitting ........................................................................................................................... 1
8 1469199 Support ........................................................................................................................ 1
9 1470628 Plug ............................................................................................................................. 4
10 1468114 Washer ........................................................................................................................ 2
11 136681 Capscrew..................................................................................................................... 4
12 1469133 Seal Kit ........................................................................................................................ 1
13 1469201 Coil .............................................................................................................................. 2
14 1470671 Seal Kit ........................................................................................................................ 1
15 1470672 Seal Kit ........................................................................................................................ 1

18-60 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

ROTATOR BRAKE RELEASE VALVE (Figure 18-36)

ITEM PART NO. DESCRIPTION QTY

1 1469130 Solenoid Valve ............................................................................................................. 1


2 1469139 Bolt .............................................................................................................................. 4
3 1470444 Fitting........................................................................................................................... 1
4 1468078 Fitting........................................................................................................................... 1
5 1469198 Plug ............................................................................................................................. 2
6 1469199 Support ........................................................................................................................ 1
7 136681 Capscrew..................................................................................................................... 4
8 1470628 Plug ............................................................................................................................. 1
9 1468351 Plug ............................................................................................................................. 1
10 1469201 Coil .............................................................................................................................. 2
11 1468114 Washer ........................................................................................................................ 4
12 1469133 Seal Kit ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 18-61


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

CYLINDER POWER PILE SLOPE (Figure 18-37)

18-62 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CYLINDER POWER PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

1 1476872 Cylinder ....................................................................................................................... 4


2 1476873 Seal Kit ........................................................................................................................ 4
3 1476874 Pin ............................................................................................................................... 8
4 1476875 Plate ............................................................................................................................ 8
5 1471127 Bolt .............................................................................................................................. 24
6 1468635 Washer ........................................................................................................................ 24
7 1476876 Fitting........................................................................................................................... 3
8 1476877 Fitting........................................................................................................................... 5

©2003 HYSTER COMPANY See Service Manual 18-63


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SPREADER CONTROL VALVE (Figure 18-38)

18-64 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SPREADER CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

1 1476883 Block ............................................................................................................................ 1


2 1470654 Valve ............................................................................................................................ 2
3 1475117 Valve ............................................................................................................................ 2
4 1476885 Valve ............................................................................................................................ 2
5 1470653 Valve ............................................................................................................................ 1
6 1470665 Bolt .............................................................................................................................. 12
7 1469198 Plug ............................................................................................................................. 1
8 1468078 Fitting........................................................................................................................... 1
9 1470444 Fitting........................................................................................................................... 4
10 1470885 Fitting........................................................................................................................... 2
11 a 1470561 Seal ............................................................................................................................. 4
12 1469786 Fitting........................................................................................................................... 1
13 1476886 Fitting........................................................................................................................... 3
14 1476887 Fitting........................................................................................................................... 1
15 1470640 Fitting........................................................................................................................... 1
16 1476888 Fitting........................................................................................................................... 1
17 1468247 Fitting........................................................................................................................... 1
18 1468253 O-Ring ......................................................................................................................... 1
19 1476889 Valve ............................................................................................................................ 1
20 1470672 Seal Kit ........................................................................................................................ 1
21 136681 Capscrew..................................................................................................................... 2
22 1476890 Fitting........................................................................................................................... 2
23 1476891 Fitting........................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 18-65


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DIRECTIONAL VALVE (Figure 18-39)


WITHOUT POWER PILE SLOPE

18-66 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DIRECTIONAL VALVE
WITHOUT POWER PILE SLOPE

ITEM PART NO. DESCRIPTION QTY

1 1470654 Valve ............................................................................................................................ 2


2 1506990 Socket.......................................................................................................................... 1
3 1475117 Valve ............................................................................................................................ 1
4 1476885 Valve ............................................................................................................................ 2
5 1470653 Valve ............................................................................................................................ 1
6 1470665 Bolt .............................................................................................................................. 12
7 1469198 Plug ............................................................................................................................. 1
8 1468078 Fitting........................................................................................................................... 1
9 1470666 Fitting........................................................................................................................... 4
10 1470885 Fitting........................................................................................................................... 1
11 1470561 Seal ............................................................................................................................. 4
12 1469786 Fitting........................................................................................................................... 1
13 1476886 Fitting........................................................................................................................... 3
14 1476887 Fitting........................................................................................................................... 1
15 1470640 Fitting........................................................................................................................... 1
16 1476888 Fitting........................................................................................................................... 1
17 1468247 Fitting........................................................................................................................... 1
18 1468253 O-Ring ......................................................................................................................... 1
19 1469133 Seal Kit ........................................................................................................................ 6
20 1470671 Seal Kit ........................................................................................................................ 3
21 1470672 Seal Kit ........................................................................................................................ 3
22 1469004 Bolt .............................................................................................................................. 2
23 1469201 Coil .............................................................................................................................. 6
24 1470673 Spring .......................................................................................................................... 2
25 1506992 Spring .......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 18-67


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SIDE-SHIFT CYLINDER VALVE (Figure 18-40)

ITEM PART NO. DESCRIPTION QTY

1 1476959 Valve ............................................................................................................................ 1


2 1476960 Seal Kit ........................................................................................................................ 1

18-68 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

19 STABILIZER

19 STABILIZER
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 19
STABILIZER

DESCRIPTION PAGE

HYDRAULIC CIRCUIT STABILIZER


HR45-40LS ................................................................................................................................................... 19-10
HR45-40S ..................................................................................................................................................... 19-11
HYDRAULIC CONTROL CIRCUIT
HR45-40LS ..................................................................................................................................................... 19-2
HR45-40S ....................................................................................................................................................... 19-4
HYDRAULIC SUPPLY CIRCUIT
HR45-40LS ................................................................................................................................................... 19-12
HR45-40S ..................................................................................................................................................... 19-13
LIMIT SWITCH MOUNTING
HR45-40LS ................................................................................................................................................... 19-14
HR45-40S ..................................................................................................................................................... 19-16
SOLENOID VALVE BANK
HR45-40LS ..................................................................................................................................................... 19-6
HR45-40S ....................................................................................................................................................... 19-8
STABILIZER CYLINDER .................................................................................................................................. 19-18
STABILIZER MOUNTING................................................................................................................................. 19-17

©2003 HYSTER COMPANY See Service Manual 19-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC CONTROL CIRCUIT (Figure 19-1)


HR45-40LS

19-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC CONTROL CIRCUIT


HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1477347 Hose ............................................................................................................................ 1


2 1468076 Fitting........................................................................................................................... 1
3 1477348 Hose ............................................................................................................................ 1
4 1477349 Valve ............................................................................................................................ 1
5 1468223 Nut ............................................................................................................................... 4
6 1477350 Hose ............................................................................................................................ 1
7 1468102 Hose ............................................................................................................................ 1
8 1469822 Hose ............................................................................................................................ 3
9 1468637 Fitting........................................................................................................................... 1
10 1468133 Fitting........................................................................................................................... 2
11 1472568 Clamp .......................................................................................................................... 15
12 1477351 Regulator ..................................................................................................................... 1
13 1470541 Plug ............................................................................................................................. 1
14 1470450 Fitting........................................................................................................................... 2
15 1472961 Fitting........................................................................................................................... 1
16 1469845 Fitting........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 19-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC CONTROL CIRCUIT (Figure 19-2)


HR45-40S

19-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC CONTROL CIRCUIT


HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1477349 Valve ............................................................................................................................ 1


2 1468223 Nut ............................................................................................................................... 4
3 1469845 Fitting........................................................................................................................... 1
4 1477516 Fitting........................................................................................................................... 1
5 1469147 Fitting........................................................................................................................... 1
6 1475265 Hose ............................................................................................................................ 2
7 1477525 Hose ............................................................................................................................ 1
8 1477526 Hose ............................................................................................................................ 1
9 1477527 Hose ............................................................................................................................ 1
10 1471997 Hose ............................................................................................................................ 1
11 1469195 Hose ............................................................................................................................ 1
12 1477218 Hose ............................................................................................................................ 1
13 1472961 Fitting........................................................................................................................... 2
14 1477528 Valve ............................................................................................................................ 1
15 1473011 Fitting........................................................................................................................... 2
16 1468638 Fitting........................................................................................................................... 1
17 1470572 Fitting........................................................................................................................... 1
18 1470382 Fitting........................................................................................................................... 3
19 1477529 Valve ............................................................................................................................ 1
20 1475258 Fitting........................................................................................................................... 1
21 1470556 Fitting........................................................................................................................... 2
22 1469678 Fitting........................................................................................................................... 2
23 1472971 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 19-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SOLENOID VALVE BANK (Figure 19-3)


HR45-40LS

19-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SOLENOID VALVE BANK


HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1477383 Valve ............................................................................................................................ 1


2 1477384 Reducer ....................................................................................................................... 1
3 1477385 Socket.......................................................................................................................... 1
4 1468341 Bolt .............................................................................................................................. 4
5 1477386 Screw........................................................................................................................... 4
6 1477387 Screw........................................................................................................................... 2
7 1468350 Plug ............................................................................................................................. 1
8 1468247 Fitting........................................................................................................................... 1
9 1468076 Fitting........................................................................................................................... 2
10 1470983 Fitting........................................................................................................................... 1
11 1468095 Fitting........................................................................................................................... 2
12 1470984 Fitting........................................................................................................................... 1
13 1477388 Fitting........................................................................................................................... 1
14 1472907 Fitting........................................................................................................................... 2
15 1470556 Fitting........................................................................................................................... 2
16 1469845 Fitting........................................................................................................................... 3
17 1477389 Valve ............................................................................................................................ 1
18 1468337 Fitting........................................................................................................................... 1
19 1473126 Fitting........................................................................................................................... 1
20 1469841 Fitting........................................................................................................................... 1
21 1468136 Fitting........................................................................................................................... 1
22 1472962 Valve ............................................................................................................................ 1
23 1477390 Contact ........................................................................................................................ 1
24 1477391 Valve ............................................................................................................................ 1
25 1469837 Fitting........................................................................................................................... 1
26 1472985 Fitting........................................................................................................................... 3
27 1469147 Fitting........................................................................................................................... 1
28 1477392 Hose ............................................................................................................................ 1
29 1475117 Valve ............................................................................................................................ 1
30 1469139 Bolt .............................................................................................................................. 4
31 1470628 Plug ............................................................................................................................. 4

©2003 HYSTER COMPANY See Service Manual 19-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SOLENOID VALVE BANK (Figure 19-4)


HR45-40S

19-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SOLENOID VALVE BANK


HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1477383 Valve ............................................................................................................................ 1


2 1477384 Reducer ....................................................................................................................... 1
3 1477385 Socket.......................................................................................................................... 1
4 1468341 Bolt .............................................................................................................................. 4
5 1477386 Screw........................................................................................................................... 4
6 1477387 Screw........................................................................................................................... 2
7 1468350 Plug ............................................................................................................................. 1
8 1468247 Fitting........................................................................................................................... 1
9 1468076 Fitting........................................................................................................................... 1
10 1470983 Fitting........................................................................................................................... 1
11 1477388 Fitting........................................................................................................................... 1
12 1472907 Fitting........................................................................................................................... 3
13 1470556 Fitting........................................................................................................................... 2
14 1469845 Fitting........................................................................................................................... 3
15 1468136 Fitting........................................................................................................................... 1
16 1472962 Valve ............................................................................................................................ 1
17 1478604 Fitting........................................................................................................................... 1
18 1477390 Contact ........................................................................................................................ 1
19 1477391 Valve ............................................................................................................................ 1
20 1472985 Fitting........................................................................................................................... 3
21 1469147 Fitting........................................................................................................................... 1
22 1477392 Hose ............................................................................................................................ 1
23 1469139 Bolt .............................................................................................................................. 4
24 1470628 Plug ............................................................................................................................. 4
25 1468081 Fitting........................................................................................................................... 1
26 1469678 Fitting........................................................................................................................... 2
27 1469200 Fitting........................................................................................................................... 2
28 1470672 Seal Kit ........................................................................................................................ 1
29 1483707 Fitting........................................................................................................................... 1
30 1475117 Valve ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 19-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC CIRCUIT STABILIZER (Figure 19-5)


HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1473126 Fitting ........................................................................................................................... 4


2 1469841 Fitting ........................................................................................................................... 4
3 1469678 Fitting ........................................................................................................................... 4
4 1477404 Pipe ............................................................................................................................. 4
5 1477405 Fitting ........................................................................................................................... 2
6 1472017 Flange.......................................................................................................................... 8
7 1468067 Bolt .............................................................................................................................. 8
8 1468108 Nut ............................................................................................................................... 8
9 1477406 Screw........................................................................................................................... 4

19-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC CIRCUIT STABILIZER (Figure 19-6)


HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1473126 Fitting........................................................................................................................... 4
2 1469841 Fitting........................................................................................................................... 4
3 1469678 Fitting........................................................................................................................... 5
4 1477404 Pipe ............................................................................................................................. 4
5 1477405 Fitting........................................................................................................................... 1
6 1472012 Flange.......................................................................................................................... 8
7 1468067 Bolt .............................................................................................................................. 8
8 1468108 Nut ............................................................................................................................... 8

©2003 HYSTER COMPANY See Service Manual 19-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC SUPPLY CIRCUIT (Figure 19-7)


HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1477391 Valve ............................................................................................................................ 1


2 1469837 Fitting ........................................................................................................................... 2
3 1477408 Hose ............................................................................................................................ 1
4 1470596 Fitting ........................................................................................................................... 1
5 1468152 Collar ........................................................................................................................... 10

19-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC SUPPLY CIRCUIT (Figure 19-8)


HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1470596 Fitting........................................................................................................................... 1
2 1477391 Valve ............................................................................................................................ 1
3 1469837 Fitting........................................................................................................................... 2
4 1469200 Fitting........................................................................................................................... 1
5 1468152 Collar ........................................................................................................................... 10
6 1468265 Fitting........................................................................................................................... 2
7 1477218 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 19-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LIMIT SWITCH MOUNTING (Figure 19-9)


HR45-40LS

19-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

LIMIT SWITCH MOUNTING


HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1 1477407 Switch .......................................................................................................................... 1


2 292501 Capscrew..................................................................................................................... 2
3 1468159 Washer ........................................................................................................................ 2
4 1468262 Nut ............................................................................................................................... 2
5 1469129 Sensor ......................................................................................................................... 2
6 1477409 Horn............................................................................................................................. 1
7 1469273 Switch .......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 19-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

LIMIT SWITCH MOUNTING (Figure 19-10)


HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1470944 Cam ............................................................................................................................. 1


2 1470356 Bolt .............................................................................................................................. 1
3 1470942 Nut ............................................................................................................................... 1
4 292501 Capscrew..................................................................................................................... 2
5 1468159 Washer ........................................................................................................................ 2
6 1468262 Nut ............................................................................................................................... 2
7 1470601 Gland ........................................................................................................................... 1
8 1470943 Switch .......................................................................................................................... 1

19-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STABILIZER MOUNTING (Figure 19-11)

ITEM PART NO. DESCRIPTION QTY

1 1477410 Beam ........................................................................................................................... 1


2 1477411 Shim ............................................................................................................................ 2
3 1477412 Screw........................................................................................................................... 18
4 1468169 Fitting........................................................................................................................... 2
5 1468175 Cover ........................................................................................................................... 2
6 1477413 Bushing........................................................................................................................ 2
7 1468245 Bolt .............................................................................................................................. 24
8 1477414 Bolt .............................................................................................................................. 12
9 1477415 Spacer ......................................................................................................................... 24
10 1477416 Pad .............................................................................................................................. 1
11 1477417 Pad .............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 19-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STABILIZER CYLINDER (Figure 19-12)

ITEM PART NO. DESCRIPTION QTY

1 1477418 Cylinder ....................................................................................................................... 1


2 1477419 Seal Kit ........................................................................................................................ 1
3 1477420 Valve ............................................................................................................................ 1
4 1477421 Valve ............................................................................................................................ 1

19-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

20 LOAD MOMENT LIMITER

20 LOAD MOMENT LIMITER


UNIT CODE A227
05/2003 WORLD WIDE

SECTION 20
LOAD MOMENT LIMITER

DESCRIPTION PAGE

CABLE WINDER ................................................................................................................................................ 20-3


DISPLAY AND PRINTER ................................................................................................................................... 20-4
HYDRAULIC CIRCUIT
CEC ................................................................................................................................................................ 20-2

©2003 HYSTER COMPANY See Service Manual 20-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC CIRCUIT (Figure 20-1)


CEC

ITEM PART NO. DESCRIPTION QTY

1 1478607 Connector .................................................................................................................... 1


2 1468258 O-Ring ......................................................................................................................... 2
3 1470596 Fitting ........................................................................................................................... 2
4 1470575 Fitting ........................................................................................................................... 2
5 1478608 Fitting ........................................................................................................................... 2
6 1478609 Screw........................................................................................................................... 4
7 1477213 Hose ............................................................................................................................ 2
8 1468247 Fitting ........................................................................................................................... 2
9 1470598 Block ............................................................................................................................ 1
10 1470508 Fitting ........................................................................................................................... 1
11 1478610 Seal ............................................................................................................................. 2
12 1478611 Sensor ......................................................................................................................... 2
13 1478612 Connector .................................................................................................................... 2

20-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

CABLE WINDER (Figure 20-2)

ITEM PART NO. DESCRIPTION QTY

1 1478617 Cable Winder ............................................................................................................... 1


2 1478618 Sensor ......................................................................................................................... 1
3 1478619 Support ........................................................................................................................ 2
4 1478620 Plate ............................................................................................................................ 2
5 1468371 Support ........................................................................................................................ 4
6 1468893 Nut ............................................................................................................................... 4
7 a 1470575 Fitting........................................................................................................................... 2
8 a 1478608 Fitting........................................................................................................................... 2
9 1478621 Screw........................................................................................................................... 4
10 1478622 Screw........................................................................................................................... 4
11 1472204 Nut ............................................................................................................................... 4
12 1478623 Spacer ......................................................................................................................... 4
13 1478624 Spacer ......................................................................................................................... 4

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 20-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DISPLAY AND PRINTER (Figure 20-3)

20-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DISPLAY AND PRINTER

ITEM PART NO. DESCRIPTION QTY

1478642 Support ........................................................................................................................ 1


1 1478637 Indicator................................................................................................................... 1
2 1478638 Light......................................................................................................................... 1
3 1478639 EPROM ................................................................................................................... 1
4 1478640 Card......................................................................................................................... 1
5 1478641 Plate ........................................................................................................................ 1
6 1478643 Box .......................................................................................................................... 1
7 1478644 Plate ........................................................................................................................ 1
8 1478645 Card......................................................................................................................... 1
9 1478646 Plate ........................................................................................................................ 1
10 1478647 Horn ........................................................................................................................ 1
11 1478648 Label........................................................................................................................ 1
12 1478649 Fuse ........................................................................................................................ 6
13 1478650 EPROM (27C256) ................................................................................................... 1
14 1478651 EPROM (27C512) ................................................................................................... 1
15 1478652 EPROM (27C1001) ................................................................................................. 1
16 1478653 EPROM (X28C256)................................................................................................. 1
17 1469104 Guide....................................................................................................................... 1
18 1478654 Button ...................................................................................................................... 1
19 1478655 Terminal................................................................................................................... 1
20 1478656 Printer...................................................................................................................... 1
21 1478657 Support.................................................................................................................... 1
22 292501 Capscrew ................................................................................................................ 8
23 1468263 Clamp ...................................................................................................................... 8

©2003 HYSTER COMPANY See Service Manual 20-5


for service procedures.
NOTES

20-6
UNIT CODE A227
05/2003 WORLD WIDE

21 OPTIONS

21 OPTIONS
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 21
OPTIONS

DESCRIPTION PAGE

COLD CLIMATE KIT......................................................................................................................................... 21-36


DRIVE TIRE AND WHEEL
18 X 25 BRIDESTONE
HR45-36L, HR45-40LS ............................................................................................................................. 21-13
18 X 25 GOODYEAR
HR45-25, HR45-31, HR45-40S................................................................................................................... 21-5
18 X 25 MICHELIN
HR45-25, HR45-31, HR45-40S................................................................................................................... 21-7
18 X 25 PLAIN
HR45-25, HR45-31, HR45-40S................................................................................................................. 21-11
18 X 33 BRIDESTONE
HR45-36L, HR45-40LS ............................................................................................................................... 21-6
18 X 33 GOODYEAR
HR45-36L, HR45-40LS
S/N A227J-1538⇒................................................................................................................................... 21-9
18 X 33 MICHELIN
HR45-36L, HR45-40LS ............................................................................................................................... 21-8
21 X 25 BRIDESTONE ................................................................................................................................... 21-4
21 X 25 GOOD YEAR..................................................................................................................................... 21-3
FUEL HEATER
S/N A227J-1547⇒ ........................................................................................................................................ 21-38
HYDRAULIC LIFTING JACK ............................................................................................................................ 21-34
SOUND REDUCTION ...................................................................................................................................... 21-32
STEER TIRE AND WHEEL
18 X 25 BRIDESTONE
HR45-25, HR45-31, HR45-40S
S/N A227J-1538⇒................................................................................................................................. 21-30
18 X 25 BRIDGESTONE
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1537................................................................................................................................. 21-29
18 X 25 GOOD YEAR
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1537................................................................................................................................. 21-18
S/N A227J-1538⇒................................................................................................................................. 21-19
18 X 25 LISSE
S/N A227J-1538⇒ .................................................................................................................................... 21-28
18 X 25 MICHELIN
HR45-24, HR45-31, HR45-40S
S/N A227J-1538⇒................................................................................................................................. 21-23
HR45-25, HR45-31, HR45-40S
⇒S/N A227J-1537................................................................................................................................. 21-22
18 X 25 PLAIN
HR45-25, HR45-31, HR45-40S................................................................................................................. 21-27
18 X 33 BRIDESTONE
HR45-36L, HR45-40LS
S/N A227J-1538⇒................................................................................................................................. 21-21
18 X 33 BRIDGESTONE
HR45-36L, HR45-40LS
⇒S/N A227J-1537................................................................................................................................. 21-20
18 X 33 GOODYEAR

©2003 HYSTER COMPANY See Service Manual 21-1


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

SECTION 21
OPTIONS (Continued)

DESCRIPTION PAGE

HR45-36L, HR45-40LS
S/N A227J-1538⇒................................................................................................................................. 21-26
18 X 33 MICHELIN
HR45-36L, HR45-40LS
⇒S/N A227J-1537................................................................................................................................. 21-24
S/N A227J-1538⇒................................................................................................................................. 21-25
21 X 25 BRIDGESTONE
⇒S/N A227J-1537 .................................................................................................................................... 21-16
S/N A227J-1538⇒ .................................................................................................................................... 21-17
21 X 25 GOOD YEAR
⇒S/N A227J-1537 .................................................................................................................................... 21-14
S/N A227J-1538⇒ .................................................................................................................................... 21-15
TOOL KIT ......................................................................................................................................................... 21-40

21-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DRIVE TIRE AND WHEEL (Figure 21-1)


21 X 25 GOOD YEAR

ITEM PART NO. DESCRIPTION QTY

1480566 Wheel and Tire (21 x 25) ............................................................................................. 1


1 1480642 Wheel (Inner)........................................................................................................... 2
2 1480643 Wheel (Outer).......................................................................................................... 2
3 1480644 Rim .......................................................................................................................... 4
4 1480645 Tire .......................................................................................................................... 4
5 1470330 Socket ..................................................................................................................... 2
6 1470331 Valve........................................................................................................................ 2
7 1470332 Socket ..................................................................................................................... 2
8 1470333 Valve........................................................................................................................ 2
9 1470334 Extension................................................................................................................. 2
10 1470335 Extension................................................................................................................. 2
11 1480646 Wedge ..................................................................................................................... 2
12 1480647 Spacer ..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 21-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DRIVE TIRE AND WHEEL (Figure 21-2)


21 X 25 BRIDESTONE

ITEM PART NO. DESCRIPTION QTY

1480567 Wheel and Tire (21 x 25) ............................................................................................. 1


1 1480648 Wheel (Inner)........................................................................................................... 2
2 1480649 Wheel (Outer).......................................................................................................... 2
3 1480644 Rim .......................................................................................................................... 4
4 1480650 Tire .......................................................................................................................... 4
5 1470330 Socket ..................................................................................................................... 2
6 1470331 Valve........................................................................................................................ 2
7 1470332 Socket ..................................................................................................................... 2
8 1470333 Valve........................................................................................................................ 2
9 1470334 Extension................................................................................................................. 2
10 1470335 Extension................................................................................................................. 2
11 1480646 Wedge ..................................................................................................................... 2
12 1480647 Spacer ..................................................................................................................... 2

21-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DRIVE TIRE AND WHEEL (Figure 21-3)


18 X 25 GOODYEAR
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1471726 Wheel and Tire (18 x 25) ............................................................................................. 1


1 1470326 Wheel (Inner)........................................................................................................... 2
2 1470327 Wheel (Outer).......................................................................................................... 2
3 1470328 Rim .......................................................................................................................... 4
4 1470329 Tire .......................................................................................................................... 4
5 1470330 Socket ..................................................................................................................... 2
6 1470331 Valve........................................................................................................................ 2
7 1470332 Socket ..................................................................................................................... 2
8 1470333 Valve........................................................................................................................ 2
9 1470334 Extension................................................................................................................. 2
10 1480641 Extension................................................................................................................. 2
11 1470336 Wedge ..................................................................................................................... 2
12 1470337 Spacer ..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 21-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DRIVE TIRE AND WHEEL (Figure 21-4)


18 X 33 BRIDESTONE
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1480575 Wheel and Tire (18 x 33) ............................................................................................. 1


1 1480652 Wheel (Inner)........................................................................................................... 2
2 1480655 Wheel (Outer).......................................................................................................... 2
3 1480653 Rim .......................................................................................................................... 4
4 1480654 Tire .......................................................................................................................... 4
5 1470330 Socket ..................................................................................................................... 2
6 1470331 Valve........................................................................................................................ 2
7 1470332 Socket ..................................................................................................................... 2
8 1470333 Valve........................................................................................................................ 2
9 1470334 Extension................................................................................................................. 2
10 1480641 Extension................................................................................................................. 2
11 1480656 Wedge ..................................................................................................................... 2
12 1470337 Spacer ..................................................................................................................... 2

21-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DRIVE TIRE AND WHEEL (Figure 21-5)


18 X 25 MICHELIN
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1480580 Wheel and Tire ............................................................................................................ 1


1 1480657 Wheel (Inner)........................................................................................................... 2
2 1480658 Wheel (Outer).......................................................................................................... 2
3 1470328 Rim .......................................................................................................................... 4
4 1480659 Tire .......................................................................................................................... 4
5 1470330 Socket ..................................................................................................................... 2
6 1470331 Valve........................................................................................................................ 2
7 1470332 Socket ..................................................................................................................... 2
8 1470333 Valve........................................................................................................................ 2
9 1470334 Extension................................................................................................................. 2
10 1480641 Extension................................................................................................................. 2
11 1470336 Wedge ..................................................................................................................... 2
12 1470337 Spacer ..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 21-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DRIVE TIRE AND WHEEL (Figure 21-6)


18 X 33 MICHELIN
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1480594 Wheel and Tire (18 x 33) ............................................................................................. 1


1 1480675 Wheel (Inner) (Inner) ............................................................................................... 2
2 1480677 Wheel (Outer) (Outer) ............................................................................................. 2
3 1480653 Rim .......................................................................................................................... 4
4 1480678 Tire (X2M Stabil X) .................................................................................................. 4
5 1470330 Socket ..................................................................................................................... 2
6 1470331 Valve........................................................................................................................ 2
7 1470332 Socket ..................................................................................................................... 2
8 1470333 Valve........................................................................................................................ 2
9 1470334 Extension................................................................................................................. 2
10 1480641 Extension................................................................................................................. 2
11 1480656 Wedge ..................................................................................................................... 2
12 1470337 Spacer ..................................................................................................................... 2

21-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DRIVE TIRE AND WHEEL (Figure 21-7)


18 X 33 GOODYEAR
HR45-36L, HR45-40LS
(S/N A227J-1538⇒)

©2003 HYSTER COMPANY See Service Manual 21-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DRIVE TIRE AND WHEEL


18 X 33 GOODYEAR
HR45-36L, HR45-40LS
(S/N A227J-1538⇒)

ITEM PART NO. DESCRIPTION QTY

1528212 Wheel and Tire ............................................................................................................ 1


1 1528225 Wheel ...................................................................................................................... 2
2 1528226 Wheel ...................................................................................................................... 2
3 1480653 Rim .......................................................................................................................... 4
4 1528227 Tire .......................................................................................................................... 4
5 1470334 Extension................................................................................................................. 2
6 1480641 Extension................................................................................................................. 2
7 1497313 Ring ......................................................................................................................... 2
8 1470337 Spacer ..................................................................................................................... 2
9 1470330 Socket ..................................................................................................................... 2
10 1470331 Valve........................................................................................................................ 2
11 1470332 Socket ..................................................................................................................... 2
12 1470333 Valve........................................................................................................................ 2

21-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DRIVE TIRE AND WHEEL (Figure 21-8)


18 X 25 PLAIN
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1480660 Wheel (Inner) (18 x 25 Plain)....................................................................................... 2


1 1480662 Wheel (Inner) (18 x 25 4S) .......................................................................................... 2
1 1480664 Wheel (18 x 25 5S) ...................................................................................................... 2
2 1480661 Wheel (Outer) (18 x 25 Plain) ...................................................................................... 2
2 1480663 Wheel (Outer) (18 x 25 4S) ......................................................................................... 2
2 1480665 Wheel (Outer) (18 x 25 5S) ......................................................................................... 2
3 1470328 Rim .............................................................................................................................. 4
4 1480666 Tire (Dunlop RMS 40PR TL) ....................................................................................... 4
4 1480667 Tire (Goodyear EV-4S Plain) ....................................................................................... 4
4 1480668 Tire (Goodyear EV-5S Plain) ....................................................................................... 4
5 1470334 Extension..................................................................................................................... 2
6 1470335 Extension..................................................................................................................... 2
7 1470336 Wedge ......................................................................................................................... 2
8 1470337 Spacer ......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 21-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

DRIVE TIRE AND WHEEL


18 X 25 PLAIN
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

9 1470330 Socket.......................................................................................................................... 2
10 1470331 Valve ............................................................................................................................ 2
11 1470332 Socket.......................................................................................................................... 2
12 1470333 Valve ............................................................................................................................ 2

21-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

DRIVE TIRE AND WHEEL (Figure 21-9)


18 X 25 BRIDESTONE
HR45-36L, HR45-40LS

ITEM PART NO. DESCRIPTION QTY

1480591 Wheel and Tire (18 x 25) ............................................................................................. 1


1 1480671 Wheel (Inner)........................................................................................................... 2
2 1480672 Wheel (Outer).......................................................................................................... 2
3 1470328 Rim .......................................................................................................................... 4
4 1480673 Tire .......................................................................................................................... 4
5 1470330 Socket ..................................................................................................................... 2
6 1470331 Valve........................................................................................................................ 2
7 1470332 Socket ..................................................................................................................... 2
8 1470333 Valve........................................................................................................................ 2
9 1470334 Extension................................................................................................................. 2
10 1480641 Extension................................................................................................................. 2
11 1470336 Wedge ..................................................................................................................... 2
12 1470337 Spacer ..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 21-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEER TIRE AND WHEEL (Figure 21-10)


21 X 25 GOOD YEAR
(⇒S/N A227J-1537)

ITEM PART NO. DESCRIPTION QTY

1480568 Wheel and Tire ............................................................................................................ 1


1 1480642 Wheel (21 x 25) ....................................................................................................... 2
2 1470339 Bracket .................................................................................................................... 2
3 1470340 Nut........................................................................................................................... 23
4 1480651 Stud ......................................................................................................................... 23
5 1470343 Washer .................................................................................................................... 23
6 1470335 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1480644 Rim .......................................................................................................................... 2
10 1480645 Tire .......................................................................................................................... 2

21-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEER TIRE AND WHEEL (Figure 21-11)


21 X 25 GOOD YEAR
(S/N A227J-1538⇒)

ITEM PART NO. DESCRIPTION QTY

1528203 Wheel and Tire ............................................................................................................ 1


1 1480642 Wheel (21 x 25) ....................................................................................................... 2
2 1528217 Bracket .................................................................................................................... 2
3 1528218 Nut........................................................................................................................... 23
4 1528219 Stud ......................................................................................................................... 23
5 1468213 Washer .................................................................................................................... 23
6 1470335 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1480644 Rim .......................................................................................................................... 2
10 1480645 Tire .......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 21-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEER TIRE AND WHEEL (Figure 21-12)


21 X 25 BRIDGESTONE
(⇒S/N A227J-1537)

ITEM PART NO. DESCRIPTION QTY

1480569 Wheel and Tire ............................................................................................................ 1


1 1480648 Wheel (21 x 25) ....................................................................................................... 2
2 1470339 Bracket .................................................................................................................... 2
3 1470340 Nut........................................................................................................................... 23
4 1480651 Stud ......................................................................................................................... 23
5 1470343 Washer .................................................................................................................... 23
6 1470344 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1480644 Rim .......................................................................................................................... 2
10 1480650 Tire .......................................................................................................................... 2

21-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEER TIRE AND WHEEL (Figure 21-13)


21 X 25 BRIDGESTONE
(S/N A227J-1538⇒)

ITEM PART NO. DESCRIPTION QTY

1528205 Wheel and Tire ............................................................................................................ 1


1 1480648 Wheel (21 x 25) ....................................................................................................... 2
2 1528217 Bracket .................................................................................................................... 2
3 1528218 Nut........................................................................................................................... 23
4 1528219 Stud ......................................................................................................................... 23
5 1468213 Washer .................................................................................................................... 23
6 1470344 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1480644 Rim .......................................................................................................................... 2
10 1480650 Tire .......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 21-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEER TIRE AND WHEEL (Figure 21-14)


18 X 25 GOOD YEAR
HR45-25, HR45-31, HR45-40S
(⇒S/N A227J-1537)

ITEM PART NO. DESCRIPTION QTY

1471727 Wheel and Tire ............................................................................................................ 1


1 1470326 Wheel (18 x 25) ....................................................................................................... 2
2 1470339 Bracket .................................................................................................................... 2
3 1470340 Nut........................................................................................................................... 23
4 1470341 Stud ......................................................................................................................... 23
5 1470343 Washer .................................................................................................................... 23
6 1470344 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1470328 Rim .......................................................................................................................... 2
10 1470329 Tire .......................................................................................................................... 2

21-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEER TIRE AND WHEEL (Figure 21-15)


18 X 25 GOOD YEAR
HR45-25, HR45-31, HR45-40S
(S/N A227J-1538⇒)

ITEM PART NO. DESCRIPTION QTY

1480660 Wheel (Inner) ............................................................................................................... 2


1528206 Wheel and Tire ............................................................................................................ 1
1 1470326 Wheel (18 x 25) ....................................................................................................... 2
2 1528217 Bracket .................................................................................................................... 2
3 1528218 Nut........................................................................................................................... 23
4 1528219 Stud ......................................................................................................................... 23
5 1468213 Washer .................................................................................................................... 23
6 1470344 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1470328 Rim .......................................................................................................................... 2
10 1470329 Tire .......................................................................................................................... 2
11 1480666 Tire .......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 21-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEER TIRE AND WHEEL (Figure 21-16)


18 X 33 BRIDGESTONE
HR45-36L, HR45-40LS
(⇒S/N A227J-1537)

ITEM PART NO. DESCRIPTION QTY

1480570 Wheel and Tire ............................................................................................................ 1


1 1480652 Wheel (18 x 33) ....................................................................................................... 2
2 1470339 Bracket .................................................................................................................... 2
3 1470340 Nut........................................................................................................................... 23
4 1470341 Stud ......................................................................................................................... 23
5 1470343 Washer .................................................................................................................... 23
6 1470344 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1480653 Rim .......................................................................................................................... 2
10 1480654 Tire .......................................................................................................................... 2

21-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEER TIRE AND WHEEL (Figure 21-17)


18 X 33 BRIDESTONE
HR45-36L, HR45-40LS
(S/N A227J-1538⇒)

ITEM PART NO. DESCRIPTION QTY

1528207 Wheel and Tire ............................................................................................................ 1


1 1480652 Wheel (18 x 33) ....................................................................................................... 2
2 1528223 Bracket .................................................................................................................... 2
3 1528218 Nut........................................................................................................................... 23
4 1528219 Stud ......................................................................................................................... 23
5 1468213 Washer .................................................................................................................... 23
6 1470344 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1480653 Rim .......................................................................................................................... 2
10 1480654 Tire .......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 21-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEER TIRE AND WHEEL (Figure 21-18)


18 X 25 MICHELIN
HR45-25, HR45-31, HR45-40S
(⇒S/N A227J-1537)

ITEM PART NO. DESCRIPTION QTY

1480586 Wheel and Tire ............................................................................................................ 1


1 1480657 Wheel (Inner) (18 x 25) ........................................................................................... 2
2 1470339 Bracket .................................................................................................................... 2
3 1470340 Nut........................................................................................................................... 23
4 1470341 Stud ......................................................................................................................... 23
5 1470343 Washer .................................................................................................................... 23
6 1470344 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1470328 Rim .......................................................................................................................... 2
10 1480659 Tire .......................................................................................................................... 2

21-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEER TIRE AND WHEEL (Figure 21-19)


18 X 25 MICHELIN
HR45-24, HR45-31, HR45-40S
(S/N A227J-1538⇒)

ITEM PART NO. DESCRIPTION QTY

1528208 Wheel and Tire ............................................................................................................ 1


1 1480657 Wheel (Inner) (18 x 25) ........................................................................................... 2
2 1528217 Bracket .................................................................................................................... 2
3 1528218 Nut........................................................................................................................... 23
4 1528219 Stud ......................................................................................................................... 23
5 1468213 Washer .................................................................................................................... 23
6 1470344 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1470328 Rim .......................................................................................................................... 2
10 1480659 Tire .......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 21-23


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEER TIRE AND WHEEL (Figure 21-20)


18 X 33 MICHELIN
HR45-36L, HR45-40LS
(⇒S/N A227J-1537)

ITEM PART NO. DESCRIPTION QTY

1480596 Wheel and Tire ............................................................................................................ 1


1 1480675 Wheel (Inner) (18 x 33) ........................................................................................... 2
2 1470339 Bracket .................................................................................................................... 2
3 1470340 Nut........................................................................................................................... 23
4 1470341 Stud ......................................................................................................................... 23
5 1470343 Washer .................................................................................................................... 23
6 1470344 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1480653 Rim .......................................................................................................................... 2
10 1480678 Tire .......................................................................................................................... 2

21-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEER TIRE AND WHEEL (Figure 21-21)


18 X 33 MICHELIN
HR45-36L, HR45-40LS
(S/N A227J-1538⇒)

ITEM PART NO. DESCRIPTION QTY

1528211 Wheel and Tire ............................................................................................................ 1


1 1480675 Wheel (Inner) (18 x 33) ........................................................................................... 2
2 1528223 Bracket .................................................................................................................... 2
3 1528218 Nut........................................................................................................................... 23
4 1528219 Stud ......................................................................................................................... 23
5 1468213 Washer .................................................................................................................... 23
6 1470344 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1480653 Rim .......................................................................................................................... 2
10 1480678 Tire .......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 21-25


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEER TIRE AND WHEEL (Figure 21-22)


18 X 33 GOODYEAR
HR45-36L, HR45-40LS
(S/N A227J-1538⇒)

ITEM PART NO. DESCRIPTION QTY

1528213 Wheel and Tire ............................................................................................................ 1


1 1528225 Wheel ...................................................................................................................... 2
2 1528223 Bracket .................................................................................................................... 2
3 1528218 Nut........................................................................................................................... 23
4 1528219 Stud ......................................................................................................................... 23
5 1468213 Washer .................................................................................................................... 23
6 1470344 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1480653 Rim .......................................................................................................................... 2
10 1528227 Tire .......................................................................................................................... 2

21-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEER TIRE AND WHEEL (Figure 21-23)


18 X 25 PLAIN
HR45-25, HR45-31, HR45-40S

ITEM PART NO. DESCRIPTION QTY

1 1480664 Wheel (18 x 25 RMS 40PR) ........................................................................................ 2


1 1480669 Wheel (EV-4S Plain) .................................................................................................... 2
1 1480670 Wheel (EV-5S Plain) .................................................................................................... 2
2 1470339 Bracket......................................................................................................................... 2
3 1470340 Nut ............................................................................................................................... 23
4 1470341 Stud ............................................................................................................................. 23
5 1470343 Washer ........................................................................................................................ 23
6 1470344 Extension..................................................................................................................... 2
7 1470330 Socket.......................................................................................................................... 2
8 1470331 Valve ............................................................................................................................ 2
9 1470328 Rim .............................................................................................................................. 2
10 1480666 Tire (RMS 40PR TL) .................................................................................................... 2
10 1480667 Tire (EV-4S Plain) ........................................................................................................ 2
10 1480668 Tire (EV-5S Plain) ........................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 21-27


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEER TIRE AND WHEEL (Figure 21-24)


18 X 25 LISSE
(S/N A227J-1538⇒)

ITEM PART NO. DESCRIPTION QTY

1528209 Wheel and Tire ............................................................................................................ 1


1 1480670 Wheel ...................................................................................................................... 2
1 1480669 Wheel ...................................................................................................................... 2
1 1480664 Wheel ...................................................................................................................... 2
1 1497310 Wheel ...................................................................................................................... 2
1 1528217 Bracket .................................................................................................................... 2
2 1528218 Nut........................................................................................................................... 23
3 1528219 Stud ......................................................................................................................... 23
4 1468213 Washer .................................................................................................................... 23
5 1470344 Extension................................................................................................................. 2
6 1470330 Socket ..................................................................................................................... 2
7 1470331 Valve........................................................................................................................ 2
8 1470328 Rim .......................................................................................................................... 2
9 1480666 Tire .......................................................................................................................... 2
10 1480667 Tire .......................................................................................................................... 2
10 1480668 Tire .......................................................................................................................... 2
10 1497312 Tire .......................................................................................................................... 4

21-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

STEER TIRE AND WHEEL (Figure 21-25)


18 X 25 BRIDGESTONE
HR45-25, HR45-31, HR45-40S
(⇒S/N A227J-1537)

ITEM PART NO. DESCRIPTION QTY

1480592 Wheel and Tire ............................................................................................................ 2


1 1480671 Wheel ...................................................................................................................... 2
2 1470339 Bracket .................................................................................................................... 2
3 1470340 Nut........................................................................................................................... 23
4 1470341 Stud ......................................................................................................................... 23
5 1470343 Washer .................................................................................................................... 23
6 1470344 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1470328 Rim .......................................................................................................................... 2
10 1480673 Tire .......................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 21-29


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

STEER TIRE AND WHEEL (Figure 21-26)


18 X 25 BRIDESTONE
HR45-25, HR45-31, HR45-40S
(S/N A227J-1538⇒)

ITEM PART NO. DESCRIPTION QTY

1528210 Wheel and Tire ............................................................................................................ 2


1 1480671 Wheel ...................................................................................................................... 2
2 1528217 Bracket .................................................................................................................... 2
3 1528218 Nut........................................................................................................................... 23
4 1528219 Stud ......................................................................................................................... 23
5 1468213 Washer .................................................................................................................... 23
6 1470344 Extension................................................................................................................. 2
7 1470330 Socket ..................................................................................................................... 2
8 1470331 Valve........................................................................................................................ 2
9 1470328 Rim .......................................................................................................................... 2
10 1480673 Tire .......................................................................................................................... 2

21-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

21-31
UNIT CODE A227
WORLD WIDE 05/2003

SOUND REDUCTION (Figure 21-27)

21-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

SOUND REDUCTION

ITEM PART NO. DESCRIPTION QTY

1 1471033 Panel............................................................................................................................ 1
2 1471037 Panel............................................................................................................................ 1
3 1471040 Panel............................................................................................................................ 1
4 1471041 Panel............................................................................................................................ 3
5 1471042 Panel............................................................................................................................ 1
6 1471043 Panel............................................................................................................................ 1
7 1471044 Panel............................................................................................................................ 1
8 1471045 Plate ............................................................................................................................ 3
9 1471046 Plate ............................................................................................................................ 1
10 1471047 Rail .............................................................................................................................. 2
11 1471048 Rail .............................................................................................................................. 2
12 1471049 Guide ........................................................................................................................... AR
13 1471050 Rail .............................................................................................................................. 1
14 1471051 Rail .............................................................................................................................. 1
15 136681 Capscrew..................................................................................................................... 31
16 1469692 Bolt .............................................................................................................................. 2
17 1468223 Nut ............................................................................................................................... 2
18 1471055 Support ........................................................................................................................ 4
19 1471056 Pin ............................................................................................................................... 10
20 1471057 Bolt .............................................................................................................................. 4
21 136985 Capscrew..................................................................................................................... 3
22 1468893 Nut ............................................................................................................................... 2
23 1471060 Deflector ...................................................................................................................... 1
24 1468373 Washer ........................................................................................................................ 1
25 1469149 Washer ........................................................................................................................ 3
26 1471052 Washer ........................................................................................................................ 4
27 1471053 Plate ............................................................................................................................ 1
28 1468345 Washer ........................................................................................................................ 31
29 1471054 Panel............................................................................................................................ 1
30 1471058 Panel............................................................................................................................ 1
31 1471059 Panel............................................................................................................................ 1
32 1471061 Plate ............................................................................................................................ 1
33 1471062 Plate ............................................................................................................................ 1
34 1468115 Nut ............................................................................................................................... 31

©2003 HYSTER COMPANY See Service Manual 21-33


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

HYDRAULIC LIFTING JACK (Figure 21-28)

21-34 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

HYDRAULIC LIFTING JACK

ITEM PART NO. DESCRIPTION QTY

1 1471063 Lifting Jack................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 21-35


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

COLD CLIMATE KIT (Figure 21-29)

ITEM PART NO. DESCRIPTION QTY

1471064 Cold Climate Kit ........................................................................................................... 1


1 1471065 Wire Harness .......................................................................................................... 1
2 1471066 Heater Element (Water) .......................................................................................... 1
3 1471067 Heater Element (Oil)................................................................................................ 1
4 1471068 Heater Element (Engine)......................................................................................... 1
5 1470670 Clamp ...................................................................................................................... 2

21-36 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

21-37
UNIT CODE A227
WORLD WIDE 05/2003

FUEL HEATER (Figure 21-30)


(S/N A227J-1547⇒)

21-38 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

FUEL HEATER
(S/N A227J-1547⇒)

ITEM PART NO. DESCRIPTION QTY

1532342 Fuel Heater .................................................................................................................. 1


1 1532343 Heater Control ......................................................................................................... 1
1 1532346 Heater Element ................................................................................................... 1
2 1470540 Fitting....................................................................................................................... 1
3 1469144 Seal ......................................................................................................................... 2
4 1472972 Fitting....................................................................................................................... 1
5 1471203 Fitting....................................................................................................................... 1
6 1470444 Fitting....................................................................................................................... 1
7 1532344 Fitting....................................................................................................................... 2
8 1535345 Hose ........................................................................................................................ 2
9 1472237 Bolt .......................................................................................................................... 2
10 1470942 Nut........................................................................................................................... 2
11 1471509 Hose ........................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 21-39


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

TOOL KIT (Figure 21-31)

21-40 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

TOOL KIT

ITEM PART NO. DESCRIPTION QTY

1 1471072 Tool Kit ......................................................................................................................... 1


2 .. . . . Hammer................................................................................................................... 1
3 .. . . . Pump ....................................................................................................................... 1
4 .. . . . Grease..................................................................................................................... 1
5 .. . . . Clamp ...................................................................................................................... 50
6 .. . . . Square..................................................................................................................... 1
7 .. . . . Handle ..................................................................................................................... 1
8 .. . . . Screw Driver ............................................................................................................ 1
9 .. . . . Channel Lock Pliers ................................................................................................ 1
10 .. . . . Pressure Test Connector......................................................................................... 1
11 .. . . . Allen Wrench Set..................................................................................................... 1
12 .. . . . Wrench Set.............................................................................................................. 1
13 .. . . . Wrench .................................................................................................................... 1
14 .. . . . Socket ..................................................................................................................... 1
15 .. . . . Socket ..................................................................................................................... 1
16 .. . . . Needle Nose Pliers.................................................................................................. 1
17 .. . . . Screw Driver (Philips) .............................................................................................. 1
18 .. . . . Locking Wrench....................................................................................................... 1
19 .. . . . Opened and Boxed End Wrench............................................................................. 1
20 .. . . . Extension................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 21-41


for service procedures.
NOTES

21-42
UNIT CODE A227
05/2003 WORLD WIDE

22 NUMERICAL INDEX
UNIT CODE A227
05/2003 WORLD WIDE

SECTION 22
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
14385 9-5 12 30109 10-3 7 5-25 23 208646 10-11 3
14591 9-21 7 35504 9-5 11 5-31 4 10-13 3
14594 9-5 19 79481 10-3 18 7-11 6 208810 10-11 28
14595 9-3 34 79482 10-3 19 7-13 6 208816 10-13 18
15155 9-3 2 10-7 19 11-3 24 214195 10-13 2
15156 9-5 8 79483 10-3 21 12-17 11 221354 10-4 51
9-21 14 79976 9-17 23 12-20 10 10-7 50
9-21 17 86007 10-7 26 13-11 32 221435 10-3 14
9-23 38 10-7 36 13-48 18 221710 9-5 5
15157 9-3 30 10-11 8 13-50 22 9-17 26
9-5 17 10-13 8 14-41 22 221717 10-11 26
9-9 16 88587 10-4 51 14-43 2 10-13 26
15158 9-7 2 10-7 51 15-31 22 222440 9-5 29
9-7 17 114826 10-11 9 15-34 2 230408 10-3 27
9-21 36 10-13 9 18-31 13 233693 9-23 9
15159 9-13 14 125428 10-3 26 18-35 13 9-23 16
9-19 35 10-3 37 18-37 13 9-25 15
15224 12-9 14 10-3 47 18-46 5 235691 9-23 10
12-11 14 130625 9-5 34 18-60 11 9-25 4
15226 2-9 3 9-21 35 18-61 7 9-25 9
2-11 8 130849 10-3 20 18-65 21 241664 10-3 41
4-7 8 130850 10-3 5 21-33 15 268980 10-4 55
15316 9-3 28 130851 10-3 5 136985 2-5 31 10-8 56
10-3 4 130852 10-3 5 3-26 69 272252 10-3 15
10-7 4 132450 10-3 2 5-32 68 10-7 15
10-11 6 132451 10-3 3 5-32 74 273969 10-11 14
10-11 29 10-7 3 7-11 11 10-13 14
10-13 6 10-11 35 8-11 3 280582 10-3 12
10-13 29 10-13 41 8-13 3 10-7 12
12-5 7 12-5 3 8-19 16 286132 10-3 35
12-7 7 12-7 3 9-28 11 287816 3-17 34
15370 9-3 29 132461 10-3 28 16-7 5 5-23 34
15483 12-5 18 132462 10-3 6 16-12 14 7-10 9
12-7 18 132463 10-3 10 18-33 1 7-11 19
15860 9-3 10 132464 10-3 11 21-33 21 7-18 8
9-23 49 132465 10-3 16 140597 9-5 37 7-19 3
15894 9-13 17 10-7 16 141501 10-3 30 292501 1-12 4
16085 9-7 1 132476 10-3 13 154781 10-11 2 1-16 7
16374 9-3 1 10-7 13 10-13 3 2-9 27
16484 9-3 37 132860 17-3 13 159708 9-23 50 2-13 23
9-23 11 136681 1-5 4 163873 10-3 39 2-13 24
9-25 5 2-5 4 163874 10-3 40 2-14 3
9-25 10 2-6 15 10-7 39 3-22 6
16485 9-23 8 2-9 16 167194 10-11 40 4-5 3
9-23 17 3-9 36 167201 10-11 18 4-9 24
9-25 14 3-25 4 176134 10-3 44 4-26 3
16656 9-23 36 4-2 14 10-7 43 5-26 6
16830 9-21 38 4-5 16 177051 9-19 42 5-26 8
18545 9-21 16 4-30 11 177948 9-5 24 5-31 6
18557 9-9 17 4-34 10 9-17 25 8-9 9
18588 9-21 37 5-13 36 200469 10-11 24 8-15 17
18597 9-5 7 5-15 35 10-13 24 8-15 19
©2003 HYSTER COMPANY See Service Manual 22-1
for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

16-16 14 10-7 24 10-13 7 9-13 12


18-39 26 329421 10-3 25 382261 9-11 4 1314149 9-3 25
18-39 31 330502 9-5 20 9-15 5 9-5 15
18-39 37 9-5 36 382262 9-11 5 9-19 30
19-15 2 330504 9-3 11 9-15 6 1314255 10-7 45
19-16 4 9-5 3 382263 9-13 4 1314257 10-11 4
20-5 22 9-5 33 382266 9-13 2 1315573 9-25 17
292543 18-31 5 330511 9-3 23 382268 9-11 9 1315604 9-11 19
292545 14-29 7 330513 9-3 21 9-15 10 9-15 24
15-25 7 330519 9-3 20 382269 9-11 8 9-23 27
15-27 12 330520 9-3 19 9-15 9 1324799 10-11 43
16-8 4 9-3 36 9-19 15 10-13 43
18-37 16 330527 9-3 27 382300 9-21 21 1326290 9-25 8
292548 14-14 16 330532 9-7 11 382308 9-25 2 1328667 10-3 1
14-20 18 330534 9-7 23 382322 9-3 15 1328669 10-3 34
14-29 3 330555 9-5 9 382323 9-3 16 10-7 33
14-31 3 330574 9-11 7 382627 9-23 32 1329440 17-23 4
15-13 20 9-13 24 382628 9-23 31 1329441 17-13 9
15-25 5 9-15 8 382629 9-23 30 17-39 3
15-27 5 9-19 17 384348 9-25 13 1329442 17-13 10
292560 15-25 12 330577 9-13 19 384349 9-25 7 17-19 12
292658 17-35 4 9-15 25 385456 9-19 41 17-21 21
293647 2-13 14 9-19 12 918925 12-9 4 17-39 4
4-9 14 330579 9-13 20 12-11 4 1329443 17-13 13
13-44 2 9-13 21 1303550 10-3 31 17-39 9
293650 17-11 5 9-15 27 10-7 30 1329447 17-13 16
293654 10-7 47 9-19 14 1303551 10-11 11 1329448 17-13 15
296426 17-8 2 330586 9-15 3 10-13 11 17-39 1
296442 10-7 46 330588 9-19 25 1308985 10-3 23 1329469 17-38 9
302100 17-13 14 330589 9-13 23 1308989 10-3 32 1332277 17-13 6
17-23 15 9-13 28 1308995 10-11 37 1332281 17-3 8
17-39 2 330597 9-11 20 1308996 10-11 21 1332283 17-13 7
302400 17-23 27 9-13 8 1308998 10-11 20 1332284 17-3 10
17-35 21 330612 9-13 26 1308999 10-11 19 17-13 1
302402 17-3 8 9-17 18 1309108 10-11 15 17-21 13
17-21 24 330617 9-13 1 1309112 10-11 17 1332285 17-3 10
17-23 20 330623 9-11 17 1309852 10-11 16 17-13 2
302404 17-8 3 9-13 7 10-13 16 17-21 14
302408 17-3 10 9-15 18 1309853 10-11 30 1332310 17-7 1
17-13 11 9-17 5 10-13 30 1332329 17-23 8
17-21 16 9-19 5 1309854 10-11 33 1332332 17-23 19
302454 17-19 15 330632 9-3 12 10-13 33 1332333 17-23 18
304527 9-9 22 330634 9-3 14 1309868 10-3 33 1332340 17-23 3
9-11 2 330642 9-21 12 10-7 32 1332342 17-23 2
9-15 2 330646 9-21 22 1311661 9-7 19 1332343 17-23 6
320181 17-13 12 330647 9-21 23 1311719 9-19 4 1332344 17-23 14
17-21 15 330666 9-25 12 1312084 10-3 48 1332346 17-23 13
321293 10-11 5 348486 9-13 22 1312090 10-11 41 1332347 17-23 11
10-11 42 9-17 15 10-13 35 1332348 17-23 10
10-13 5 356035 17-23 1 12-9 12 1332349 17-23 5
10-13 42 358099 10-3 36 12-11 12 1332798 10-4 56
329420 10-3 24 10-11 7 1314145 9-3 5 10-8 57

22-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1332801 10-4 53 12-5 19 1384873 12-5 14 1389164 9-7 16


10-8 54 12-7 1 12-7 14 1389165 9-7 18
1332803 10-3 49 12-7 9 1384874 12-5 15 1389166 9-7 20
1332805 10-4 54 12-7 19 12-7 15 1389167 9-7 21
10-8 55 1384447 10-11 10 1384878 12-5 20 1389168 9-7 22
16-15 5 1384449 10-11 13 1384879 12-5 21 1389169 9-7 10
1332807 10-3 45 1384793 9-3 22 12-7 21 1389171 9-11 1
1337633 10-3 46 1384794 9-3 31 1384880 12-5 22 9-15 1
1339113 12-9 9 9-5 25 12-7 22 9-17 29
12-11 9 1384795 9-9 4 1384881 12-5 20 9-19 1
1339114 12-9 10 1384796 9-23 33 12-7 20 1389173 9-11 6
12-11 10 1384797 9-19 38 1384882 12-5 16 9-15 7
1339115 12-9 8 1384798 9-19 40 12-7 16 1389174 9-11 11
12-11 8 1384799 9-19 39 1384883 12-5 17 9-15 12
1339116 12-9 7 1384850 10-11 25 12-7 17 9-15 22
12-11 7 1384852 10-11 31 1389118 9-3 3 9-17 11
1339118 12-9 3 10-13 31 1389119 9-3 4 9-19 11
12-11 3 1384853 10-11 34 1389121 9-3 6 1389175 9-11 12
1339119 12-9 2 10-13 34 1389123 9-3 7 9-15 21
12-11 2 1384854 10-11 36 1389124 9-3 8 1389176 9-11 13
1339121 12-9 15 10-13 36 1389125 9-3 9 9-15 14
12-11 15 1384855 10-11 44 9-13 13 9-17 9
1339374 9-13 3 1384856 10-11 44 9-17 27 9-19 9
1342504 9-23 28 1384857 10-11 12 9-23 48 1389177 9-11 14
1342505 9-23 29 1384859 12-5 1 1389126 9-3 13 9-15 15
1343145 12-9 13 12-7 1 1389127 9-3 17 9-17 8
12-11 13 1384860 12-5 2 1389128 9-3 18 9-19 8
1343148 12-9 6 12-7 2 1389129 9-3 24 1389178 9-11 15
1343149 12-9 11 1384861 12-5 4 9-5 14 9-15 20
1346132 17-23 9 12-7 4 9-19 31 1389179 9-11 16
1346636 10-11 38 1384862 12-5 5 1389130 9-3 26 9-15 19
10-13 38 12-7 5 9-5 16 1389180 9-11 18
1347906 10-11 23 1384863 12-5 5 1389131 9-3 26 9-15 23
1351960 10-11 32 12-5 6 9-5 16 1389182 9-13 9
10-13 32 12-7 5 1389135 9-5 2 1389186 9-9 1
1351992 9-11 10 12-7 6 1389136 9-5 4 1389187 9-9 2
9-15 11 1384864 12-5 8 1389139 9-5 6 1389188 9-9 5
1352498 10-11 39 12-7 8 1389142 9-5 10 1389189 9-9 6
1355343 10-4 57 1384865 12-5 6 1389144 9-5 13 1389190 9-9 7
1355345 10-3 50 12-7 6 1389150 9-7 3 1389191 9-9 8
1355346 10-3 9 1384867 12-5 9 1389151 9-7 4 1389192 9-9 9
10-7 9 12-7 9 1389152 9-7 5 1389193 9-9 10
1355347 10-3 43 1384868 12-5 10 1389153 9-7 6 1389194 9-9 11
1370048 9-11 24 12-7 10 9-9 3 1389195 9-9 12
1374550 10-7 35 1384869 12-5 10 9-9 21 1389196 9-9 13
1374555 10-7 34 12-7 10 1389154 9-7 7 1389197 9-9 14
1377889 17-23 36 1384870 12-5 11 9-9 20 1389200 9-9 18
1379749 12-9 5 12-7 11 1389155 9-7 8 1389201 9-9 19
1379755 12-9 1 1384871 12-5 12 1389156 9-7 8 1389202 9-9 23
1380750 10-3 29 12-7 12 1389158 9-7 12 1389203 9-9 24
1382902 12-5 1 1384872 12-5 13 1389159 9-7 13 1389204 9-9 25
12-5 9 12-7 13 1389160 9-7 14 1389206 9-9 26

©2003 HYSTER COMPANY See Service Manual 22-3


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1389207 9-9 27 1389290 9-21 10 1390039 9-5 21 1392494 9-17 4


1389208 9-9 28 1389291 9-21 11 1390040 9-5 22 1450659 9-13 18
1389210 9-13 5 1389293 9-21 13 1390042 9-5 26 1456013 9-7 9
9-19 7 1389294 9-21 15 1390043 9-5 27 1460731 17-5
1389212 9-13 11 9-23 39 1390044 9-5 28 1461284 17-3 1
1389215 9-13 15 1389296 9-21 18 1390045 9-5 31 17-8
9-19 34 1389297 9-21 19 1390046 9-7 15 1462159 3-25 32
1389217 9-17 13 1389298 9-21 20 1390048 9-15 33 1464457 17-35 7
1389219 9-13 25 1389302 9-21 24 1390051 9-15 32 1466971 13-22 11
9-17 17 1389303 9-5 32 1390052 9-21 27 1468064 14-42 1
1389220 9-13 27 9-21 26 1390053 9-23 35 15-33 1
9-17 19 1389305 9-21 25 1390054 9-25 1 1468065 14-42 2
1389223 9-11 3 1389306 9-21 28 1390055 9-5 30 15-33 2
9-15 4 1389307 9-21 29 1390949 16-15 20 1468066 14-42 3
1389224 9-15 13 1389308 9-21 30 1391035 14-33 21 15-33 3
9-17 10 1389309 9-21 31 14-37 19 1468067 13-11 13
9-19 10 1389310 9-21 32 14-44 5 13-17 28
1389227 9-15 16 1389311 9-21 33 15-5 45 14-24 12
1389228 9-15 17 1389315 9-23 1 15-35 5 14-42 4
9-17 6 1389316 9-23 2 1391114 9-3 33 15-20 12
9-19 6 1389317 9-23 3 1391115 9-3 35 15-33 4
1389230 9-15 28 9-23 22 1391117 9-5 1 19-10 7
1389231 9-15 29 1389318 9-23 4 1391118 9-5 23 19-11 7
1389232 9-15 30 9-23 21 1391121 9-11 21 1468068 14-42 5
1389234 9-17 1 1389319 9-23 5 1391122 9-11 22 15-33 5
1389235 9-17 2 9-23 20 9-13 10 1468069 14-42 6
1389236 9-17 3 1389320 9-23 6 1391124 9-13 16 15-33 6
1389239 9-17 7 9-23 19 1391126 9-15 26 1468076 14-24 7
1389245 9-17 21 1389321 9-23 7 9-17 14 14-41 11
1389246 9-17 22 9-23 18 9-19 13 14-42 7
1389247 9-17 24 1389322 9-23 26 1391127 9-17 12 15-20 7
1389248 9-17 24 1389323 9-23 12 1391129 9-15 31 15-31 11
1389249 9-17 24 9-23 14 1391133 9-17 16 15-33 7
1389250 9-17 24 1389324 9-23 13 1391134 9-17 20 18-55 10
1389253 9-17 28 1389979 9-23 15 1391136 9-19 2 19-3 2
1389260 9-19 16 1389980 9-23 23 1391137 9-19 3 19-7 9
1389264 9-19 21 1389981 9-23 24 1391138 9-19 19 19-9 9
1389266 9-19 23 1389982 9-23 25 1391140 9-19 22 1468077 13-14 5
1389267 9-19 24 1389983 9-23 34 1391141 9-19 26 14-42 8
1389270 9-21 34 1389985 9-23 37 1391142 9-19 27 15-33 8
1389273 9-19 32 1389986 9-23 40 1391143 9-19 28 1468078 4-23 19
1389274 9-19 33 1389987 9-23 41 1391144 9-19 29 4-25 8
1389277 9-19 36 1389988 9-23 42 1391625 9-11 23 4-28 6
1389278 9-19 37 1389989 9-23 43 1391626 9-13 29 7-14 10
1389280 9-21 1389990 9-23 44 1391627 9-13 30 13-5 8
1389281 9-21 1 1389991 9-23 45 1391629 9-17 30 13-13 8
1389282 9-21 2 1389992 9-23 46 1391630 9-17 31 13-14 10
1389283 9-21 3 1389993 9-23 47 1391631 9-17 32 13-19 20
1389284 9-21 4 1390003 9-25 3 1391632 9-19 18 13-49 7
1389285 9-21 5 1390004 9-25 6 1391634 9-25 16 13-52 7
1389286 9-21 6 1390007 9-25 18 1391636 9-21 8 13-53 6
1389289 9-21 9 1390038 9-5 35 1391783 10-11 1 13-54 3

22-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

14-23 13 12-3 3 14-37 11 2-13 10


14-41 12 12-25 3 15-5 19 3-25 5
14-42 9 13-13 5 1468105 14-33 14 4-5 4
15-19 13 13-35 6 14-37 12 4-9 10
15-31 12 13-37 23 15-5 15 4-21 5
15-33 9 14-33 1 1468106 4-15 6 4-30 12
16-17 9 14-37 1 13-25 20 5-31 5
18-5 5 15-5 16 14-33 15 7-2 18
18-31 22 1468093 10-19 7 14-34 59 11-3 26
18-51 3 10-21 7 14-37 13 11-4 18
18-60 4 14-33 2 14-38 59 12-17 12
18-61 4 1468094 10-19 10 1468107 4-15 19 13-11 34
18-65 8 10-21 10 13-25 19 13-22 12
18-67 8 14-33 3 13-30 11 13-32 7
1468079 4-28 2 14-37 2 14-23 22 13-33 5
14-42 10 15-5 22 14-33 16 13-48 19
15-33 10 1468095 4-28 9 14-37 14 13-50 23
1468080 4-23 22 13-7 28 15-17 24 13-54 18
7-14 15 13-23 13 15-19 22 14-33 23
13-5 11 14-33 4 1468108 4-15 15 14-37 21
13-7 11 19-7 11 4-21 10 15-31 23
13-25 15 1468096 14-39 1 8-9 7 18-31 14
13-30 18 1468097 4-23 13 12-2 13 18-46 6
13-37 22 4-33 9 13-9 10 18-60 10
13-39 24 4-34 3 13-11 15 18-61 11
13-41 21 5-25 31 13-17 31 1468115 1-6 8
13-53 10 6-23 22 13-19 14 12-15 8
13-54 9 7-14 16 13-25 21 13-22 13
14-17 13 12-19 9 13-30 13 14-33 24
14-33 5 12-20 3 13-32 12 14-37 22
14-37 3 13-37 13 13-33 10 14-41 21
14-42 11 13-41 38 14-33 17 15-31 21
15-5 11 14-33 6 14-37 15 16-20 12
15-33 11 14-37 4 19-10 8 18-46 4
16-17 14 15-5 14 19-11 8 21-33 34
16-19 22 1468098 13-37 19 1468109 14-33 18 1468116 14-33 25
18-53 4 14-33 7 14-37 16 1468117 14-33 26
18-55 12 1468099 14-33 8 15-5 43 14-37 24
1468081 14-24 8 1468100 14-33 9 1468110 14-33 19 1468118 14-33 27
14-42 12 1468101 14-33 10 14-37 17 1468119 14-33 28
15-20 8 14-37 8 15-5 41 1468120 14-33 29
15-33 12 15-5 38 1468111 14-33 20 14-37 27
16-5 26 1468102 14-33 11 14-37 18 1468121 14-33 30
19-9 25 14-37 9 15-5 40 14-37 28
1468082 14-42 13 15-5 37 1468113 4-33 15 1468122 14-33 31
15-33 13 19-3 7 12-19 15 1468123 14-33 32
1468083 14-42 14 1468103 6-7 2 14-33 22 14-37 30
15-33 14 11-3 33 14-37 20 1468124 4-15 17
1468092 4-13 3 14-33 12 1468114 1-5 5 13-25 17
4-19 6 14-37 10 2-5 5 14-33 33
4-23 23 15-5 10 2-9 17 14-37 31
4-25 5 1468104 14-33 13 2-11 4 1468125 14-33 34

©2003 HYSTER COMPANY See Service Manual 22-5


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

14-37 32 13-13 7 1468152 14-39 3 1468167 13-14 2


15-5 18 13-37 20 14-44 8 1468168 14-29 6
1468126 4-17 10 13-41 41 15-29 3 14-31 6
13-29 10 13-49 5 15-35 8 15-25 11
13-31 8 13-54 19 19-12 5 15-27 10
13-47 12 14-33 44 19-13 5 16-12 10
14-33 35 14-37 42 1468153 14-39 4 18-28 6
14-37 33 16-17 8 1468154 14-39 5 1468169 11-7 9
15-5 9 17-9 2 15-29 5 11-7 21
15-17 16 18-55 11 1468155 14-39 6 11-9 9
16-17 15 1468136 14-33 45 15-29 6 11-9 17
1468127 13-31 6 14-37 43 1468156 14-39 7 14-9 10
14-33 36 15-5 23 15-29 7 14-25 4
14-37 34 17-9 3 1468157 14-39 8 15-9 10
15-5 39 19-7 21 15-29 8 15-21 4
1468128 14-33 37 19-9 15 1468158 14-39 9 18-39 15
18-28 16 1468137 14-33 46 15-29 9 18-59 9
1468129 14-33 38 14-37 44 1468159 1-12 5 19-17 4
14-37 36 15-5 33 1-16 8 1468170 14-8 7
1468130 12-2 12 1468138 14-33 47 2-14 4 14-24 2
14-33 39 14-37 45 3-5 23 15-8 7
14-37 37 15-5 32 3-9 22 15-20 2
15-5 29 18-43 4 3-10 15 1468171 14-8 8
15-17 22 1468139 4-15 16 3-22 7 14-24 3
16-5 23 13-25 16 4-26 4 15-8 8
18-43 6 14-33 48 5-3 23 15-20 3
18-45 7 1468140 17-9 4 5-13 22 1468172 14-8 9
18-51 9 18-51 5 5-15 21 15-8 9
1468131 14-33 40 1468141 17-9 7 5-26 7 1468173 14-8 10
14-37 38 18-51 18 5-27 15 15-8 10
1468132 4-25 4 1468142 17-9 5 5-31 32 1468174 2-9 23
10-19 10 18-51 6 7-18 9 2-13 15
13-13 4 1468143 15-5 26 7-19 4 4-5 23
14-33 41 17-9 9 8-9 10 4-9 15
14-37 39 18-51 17 8-15 18 11-4 10
15-5 12 1468145 17-9 10 14-39 10 13-43 22
18-53 5 18-51 16 18-43 9 13-44 3
1468133 10-19 11 1468146 14-34 55 18-48 3 14-8 11
10-21 11 14-38 52 19-15 3 15-8 11
13-11 23 1468147 14-34 56 19-16 5 16-8 16
14-33 42 14-38 53 1468160 14-39 11 16-11 16
14-37 40 1468148 14-34 57 1468161 14-5 1 16-12 21
15-5 20 14-38 54 1468162 14-5 2 17-9 6
19-3 10 1468149 14-34 58 1468163 14-5 3 18-51 15
1468134 14-33 43 14-38 55 14-7 3 1468175 11-7 10
14-37 41 15-14 19 15-7 3 11-9 10
15-5 17 1468150 8-9 4 18-28 21 14-8 12
17-9 1 12-2 14 1468164 14-8 1 14-9 16
1468135 4-23 20 14-39 2 15-8 1 14-24 14
4-25 7 14-42 15 1468165 14-8 2 14-31 18
12-17 15 15-29 2 15-8 2 15-8 12
13-7 22 16-5 13 18-28 4 15-9 16

22-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

15-20 14 18-53 17 18-29 7 19-3 5


15-27 19 21-15 5 18-35 10 19-5 2
18-3 3 21-17 5 18-37 10 21-33 17
18-28 8 21-19 5 18-41 2 1468224 1-6 4
18-37 18 21-21 5 18-43 2 2-5 11
18-39 16 21-23 5 18-56 2 3-5 25
19-17 5 21-25 5 1468220 14-10 4 3-17 28
1468176 14-8 13 21-26 5 1468221 14-10 5 5-3 25
14-24 5 21-28 4 14-11 5 5-23 28
15-8 13 21-30 5 15-10 5 5-25 16
15-20 5 1468214 14-9 14 18-41 8 14-10 8
1468201 14-9 1 14-23 28 18-43 8 14-11 9
15-9 1 15-9 14 1468222 3-5 26 15-10 9
1468202 14-9 2 15-19 28 5-3 26 18-40 5
15-9 2 1468215 14-9 15 14-10 6 18-41 4
1468203 4-15 18 15-9 15 14-11 7 18-41 9
13-23 2 1468216 14-29 2 15-10 7 1468226 14-12 1
13-25 18 14-31 2 18-40 9 1468228 14-12 3
13-39 13 15-25 4 1468223 1-6 5 14-18 14
13-41 11 15-27 4 2-5 12 15-11 14
14-9 3 1468217 14-10 1 2-6 16 1468229 14-12 4
15-9 3 14-11 1 2-9 15 14-14 4
16-19 11 15-10 1 3-5 27 14-18 15
1468204 14-9 4 1468218 11-7 27 3-10 20 14-20 15
15-9 4 11-9 23 3-17 31 15-11 15
1468205 14-9 5 14-10 2 3-25 12 15-13 15
15-9 5 14-11 2 4-2 15 1468230 14-12 5
1468206 14-9 6 14-12 6 4-5 15 14-14 5
15-9 6 14-14 6 5-3 27 1468231 14-29 4
1468207 14-9 7 14-18 6 5-23 31 15-25 8
15-9 7 14-20 6 5-25 19 1468232 14-12 7
1468210 14-29 1 14-29 10 5-27 20 14-14 7
14-31 1 14-31 8 5-31 12 1468233 14-12 8
15-25 1 15-10 2 6-21 22 14-14 8
15-27 1 15-11 6 7-2 20 1468234 14-12 9
1468211 14-9 11 15-13 6 7-11 18 14-14 9
15-9 11 15-25 6 7-13 7 14-18 9
1468212 14-9 12 15-27 6 8-7 4 14-20 9
14-23 29 18-5 13 8-9 3 15-11 9
15-9 12 18-29 6 8-19 5 15-13 9
15-19 29 18-35 18 12-12 5 1468235 14-12 10
1468213 7-5 27 18-37 20 14-10 7 14-18 8
7-5 31 18-41 3 14-11 8 14-20 8
14-9 13 18-43 3 14-11 10 15-11 8
14-12 12 1468219 14-10 3 14-43 3 1468236 14-12 11
14-14 12 14-11 3 14-44 7 14-14 11
14-18 3 14-18 5 15-10 8 14-18 12
14-20 3 14-20 5 15-34 3 14-20 12
15-9 13 15-10 3 15-35 6 15-11 12
15-11 3 15-11 5 16-16 16 15-13 12
15-13 3 15-13 5 18-40 6 1468237 14-29 5
15-19 30 18-28 17 18-41 5 14-31 5

©2003 HYSTER COMPANY See Service Manual 22-7


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

15-25 10 12-19 11 14-23 20 7-17 6


15-27 9 13-19 21 14-31 14 8-25 2
1468238 14-12 13 13-43 17 15-14 7 10-14 4
14-14 13 13-45 6 15-17 15 12-16 7
14-18 13 13-47 17 15-19 20 12-17 7
14-20 13 13-49 12 15-27 16 13-39 36
15-11 13 14-23 8 16-19 5 13-41 29
15-13 13 15-19 8 1468260 13-17 27 13-43 24
1468239 14-26 18-65 17 14-23 21 13-47 14
15-22 18-67 17 15-17 23 13-48 2
1468240 14-23 1 19-7 8 15-19 21 13-49 13
15-19 1 19-9 8 18-45 6 14-17 9
1468241 14-21 2 20-2 8 18-51 8 14-21 8
14-23 2 1468248 13-52 8 1468261 18-35 15 14-23 26
15-14 2 14-23 9 1468262 1-12 6 15-14 8
15-19 2 15-19 9 1-16 9 16-17 12
1468242 14-23 3 1468249 14-23 10 2-9 9 16-19 34
15-19 3 15-19 10 2-14 5 18-51 10
1468243 13-39 2 1468250 14-23 11 3-25 14 19-13 6
13-41 1 15-19 11 4-23 16 1468266 14-23 27
14-23 4 1468251 14-23 12 4-26 5 15-19 27
15-19 4 15-19 12 4-33 16 1468267 14-29 8
16-19 2 1468252 14-41 1 5-31 14 15-25 9
1468244 13-39 1 15-31 1 8-11 15 1468268 14-41 2
13-41 2 1468253 14-23 14 8-13 15 15-31 2
14-23 5 15-19 14 8-25 24 16-21 4
15-19 5 18-31 18 12-19 16 1468269 14-23 30
16-19 1 18-65 18 13-20 4 1468270 14-23 31
1468245 13-31 2 18-67 18 13-37 16 15-19 31
13-39 3 1468254 14-23 15 14-23 23 1468271 14-23 32
13-41 3 15-19 15 15-19 23 1468272 14-23 33
14-23 6 1468255 14-23 16 16-5 18 15-19 33
15-19 6 15-19 16 18-39 27 1468273 14-25 1
16-19 3 1468256 14-23 17 19-15 4 15-20 1
19-17 7 15-5 25 19-16 6 15-21 1
1468246 13-9 3 15-19 17 1468263 14-23 24 1468274 14-29 11
13-17 18 16-16 17 15-19 24 14-31 9
13-19 8 1468257 15-19 18 20-5 23 15-25 3
13-30 1 1468258 13-17 23 1468264 4-30 6 15-27 3
13-31 3 13-39 4 7-17 16 1468275 14-29 12
13-39 10 13-41 8 12-17 6 1468276 14-24 4
13-41 7 14-21 5 13-49 11 15-20 4
14-17 3 14-23 19 14-21 9 1468277 14-29 13
14-23 7 15-14 5 14-23 25 1468278 14-24 6
15-17 2 15-17 11 15-14 9 15-20 6
15-19 7 15-19 19 16-17 11 16-5 25
16-5 2 16-19 4 1468265 3-17 17 1468279 14-29 14
16-11 9 20-2 2 4-30 7 15-25 13
16-19 8 1468259 13-17 22 5-23 17 1468280 14-29 15
1468247 4-33 11 13-39 5 6-21 17 14-31 12
7-5 6 13-41 4 7-11 3 15-25 18
7-14 19 14-21 7 7-14 8 15-27 15

22-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1468281 14-24 9 1468339 14-41 16 15-31 30 5-31 17


15-20 9 15-31 16 18-59 6 6-23 15
1468282 14-24 10 1468340 14-41 17 18-61 9 7-2 7
15-20 10 15-31 17 1468352 14-41 31 7-18 10
1468283 13-11 14 1468341 14-41 18 15-31 31 7-19 6
14-24 11 15-31 18 1468353 14-41 32 8-7 10
15-20 11 19-7 4 15-31 32 11-4 7
16-5 24 19-9 4 1468354 14-41 33 12-16 10
1468284 7-5 22 1468342 14-41 19 15-31 33 12-21 2
14-29 16 15-31 19 1468355 14-41 34 13-19 22
14-31 13 18-59 5 15-31 34 13-56 2
15-25 19 1468343 14-41 20 1468356 14-41 35 14-44 1
15-27 17 15-31 20 15-31 35 15-35 1
18-31 36 1468344 4-21 4 1468357 14-41 36 20-3 5
1468285 14-24 13 13-32 6 15-31 36 1468372 14-44 2
15-20 13 13-33 4 1468358 14-41 37 15-35 2
18-45 8 1468345 1-5 3 15-31 37 1468373 2-14 9
1468286 14-29 17 2-5 3 1468359 12-2 17 3-25 20
15-25 17 3-25 3 12-12 2 4-28 16
15-29 10 5-31 3 12-15 5 5-31 20
1468292 14-29 18 7-11 15 14-41 24 7-11 12
14-31 15 8-19 6 15-31 38 8-7 11
15-25 16 12-12 4 1468360 14-43 1 9-28 10
15-27 14 12-15 7 15-34 1 11-3 17
1468293 14-29 19 13-11 33 1468362 8-11 21 11-4 8
15-25 15 13-48 20 8-13 21 11-11 20
1468294 14-29 20 14-41 23 1468363 14-43 5 11-13 21
15-25 14 15-31 24 15-34 5 12-21 3
1468329 14-41 3 16-20 13 1468364 14-43 6 13-19 23
15-31 3 21-33 28 15-34 6 13-47 27
1468330 14-41 4 1468346 14-41 25 1468365 14-43 7 13-56 3
15-31 4 15-31 25 15-34 7 14-44 3
1468331 14-41 5 1468347 14-41 26 1468366 3-17 23 15-35 3
15-31 5 15-31 26 3-22 12 16-7 6
1468332 14-41 6 1468348 13-47 8 5-23 25 21-33 24
15-31 6 14-41 27 5-26 12 1468374 3-9 23
1468333 14-41 7 15-31 27 14-43 8 5-13 23
15-31 7 1468349 14-41 28 15-34 8 5-15 22
1468334 14-41 8 15-31 28 1468367 14-43 9 6-3 11
15-31 8 1468350 13-19 18 15-34 9 6-7 11
1468335 14-41 9 13-48 3 1468368 14-43 10 8-11 25
15-31 9 14-41 29 15-34 11 8-13 25
1468336 14-41 10 15-31 29 1468370 14-43 12 14-44 4
15-31 10 19-7 7 15-34 12 15-35 4
1468337 13-7 1 19-9 7 1468371 2-9 6 18-46 1
14-41 14 1468351 4-30 13 2-14 7 1468375 8-11 26
15-31 14 7-17 5 3-17 32 8-13 26
19-7 18 12-17 13 3-25 17 14-44 6
1468338 12-16 6 13-11 31 4-5 6 15-35 11
13-7 27 13-47 18 4-26 7 18-46 2
13-14 11 13-54 11 5-23 32 1468377 14-44 9
13-52 6 14-41 30 5-25 20 1468378 14-25 2

©2003 HYSTER COMPANY See Service Manual 22-9


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

15-21 2 10-19 8 15-14 14 4-5 8


1468379 14-25 3 10-21 8 1468654 13-21 2 4-26 9
15-21 3 13-5 19 13-30 19 4-28 15
1468380 14-25 5 13-7 19 14-21 15 5-31 16
15-21 5 13-23 12 1468655 14-21 16 5-32 75
1468381 14-26 1 13-25 14 1468656 14-21 17 7-2 8
15-22 1 14-38 57 1468657 14-7 1 7-3 7
1468382 14-26 2 15-14 18 1468658 14-7 2 7-14 3
15-22 2 19-5 16 1468660 14-18 11 7-15 3
1468383 14-26 3 1468639 14-38 58 14-20 11 8-11 4
15-22 3 15-14 16 15-11 11 8-13 4
18-28 13 1468640 14-21 1 15-13 11 8-19 18
18-29 3 15-14 1 1468877 4-10 1 9-28 12
1468384 14-26 4 1468641 14-18 1 8-2 1 12-16 11
15-22 4 1468642 14-21 3 8-3 1 13-5 4
1468385 4-19 8 15-14 3 1468878 1-2 1 13-7 4
4-28 5 1468643 4-15 12 1468879 1-5 1 18-40 4
6-8 56 7-13 28 2-5 1 20-3 6
11-3 38 13-23 3 1468880 1-5 2 21-33 22
13-35 8 13-25 12 2-5 2 1468894 1-5 14
14-41 13 13-30 4 1468881 8-4 2-5 18
15-31 13 14-17 5 1468882 8-15 1 3-25 18
18-56 4 14-21 4 1468883 8-15 2 5-31 18
1468594 14-37 5 15-14 4 1468884 1-5 6 18-41 6
15-5 34 1468644 14-18 2 2-5 6 1468895 1-5 15
1468600 14-37 23 14-20 2 1468885 5-31 7 2-5 20
1468628 14-37 6 15-11 2 11-7 15 3-25 21
14-37 35 15-13 2 1468886 1-5 8 5-31 21
15-5 35 1468645 14-21 6 2-5 8 1468896 1-5 16
1468629 14-37 7 1468646 14-18 4 3-25 8 2-5 21
15-5 36 14-20 4 5-31 8 3-25 22
1468630 14-11 4 15-11 4 1468887 1-5 9 5-31 22
15-10 4 15-13 4 2-5 9 1468897 1-5 17
1468631 14-11 6 1468647 14-18 7 3-25 9 2-5 22
15-10 6 14-20 7 5-31 9 3-25 24
1468632 14-37 25 15-11 7 1468888 1-5 10 5-31 24
1468633 14-37 26 15-13 7 2-5 10 16-20 11
1468634 14-37 29 1468648 14-18 10 3-9 28 1468898 1-5 18
1468635 13-43 21 14-20 10 5-13 28 2-5 23
14-11 11 15-11 10 5-15 27 3-25 25
15-10 10 15-13 10 1468889 6-25 10 5-31 25
18-31 21 1468649 14-21 10 8-15 3 1468899 1-5 19
18-63 6 15-14 10 1468890 6-25 11 2-5 24
1468636 11-7 17 1468650 14-21 11 8-15 4 3-25 26
11-9 13 15-14 11 1468892 3-25 15 5-31 26
14-11 12 1468651 14-21 12 5-31 15 1468900 1-5 20
15-10 11 15-14 12 1468893 1-5 13 2-5 25
1468637 14-38 56 16-19 45 2-5 16 1468901 1-5 21
15-14 17 1468652 14-21 13 2-5 33 2-5 26
16-5 11 15-14 13 2-9 8 8-11 41
19-3 9 1468653 13-30 3 2-14 11 8-13 43
1468638 4-15 14 14-21 14 3-25 16 1468902 1-5 22

22-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2-5 27 5-15 25 4-7 4 8-13 8


1468903 8-11 1 5-23 30 4-9 21 1468953 1-3 1
8-13 1 5-25 18 5-5 4 1468954 1-3 3
1468904 8-11 2 7-17 15 6-12 4 1468955 1-3 4
8-13 2 8-11 19 18-31 6 1468956 1-3 5
1468905 13-47 26 8-13 19 1468942 3-2 5 1468957 1-3 6
1468906 6-25 9 8-19 14 5-5 5 1468958 1-3 7
8-15 5 11-4 5 6-12 5 1468959 1-3 8
1468907 2-5 35 1468922 6-25 14 1468943 2-11 17 1468960 1-3 9
3-9 29 8-15 7 3-2 6 1468965 7-5 29
3-26 76 1468923 6-25 15 4-7 18 1468966 8-15 16
5-13 29 8-15 8 5-5 6 8-25 26
5-15 28 1468924 8-11 22 6-12 6 1468967 6-25 12
5-32 77 8-13 22 1468944 3-2 7 8-15 14
7-18 11 1468925 8-11 23 5-5 7 1468971 3-10 1
7-19 7 8-13 23 6-12 7 5-27 1
8-11 5 1468926 8-11 24 1468945 3-2 8 8-25 5
8-11 38 8-13 24 5-5 8 1468972 3-10 2
8-13 5 13-20 3 6-12 8 5-27 2
8-13 38 1468927 8-15 9 1468946 3-2 9 6-25 18
1468908 8-11 6 1468928 8-15 10 5-5 9 1468973 3-10 3
1468909 8-11 7 1468929 8-11 27 6-12 9 3-26 65
1468910 8-11 8 8-13 27 1468947 3-2 10 5-27 3
14-8 5 1468930 8-11 28 4-15 11 5-32 65
15-8 5 8-13 28 5-5 10 1468974 3-10 4
18-39 28 1468931 8-11 29 6-12 10 5-27 4
1468911 8-11 9 8-13 29 13-23 5 8-7 7
1468912 8-11 10 8-19 15 13-25 11 1468975 3-10 5
8-13 10 1468932 8-11 30 1468948 3-2 11 5-27 5
1468913 8-11 11 1468934 1-6 2 5-5 11 1468976 3-10 6
8-13 11 1468936 8-15 11 6-12 11 5-27 6
1468914 8-11 12 1468937 8-15 15 1468949 3-2 12 1468977 3-10 7
8-13 12 8-25 25 5-5 12 3-18 2
1468915 8-11 13 11-3 10 6-12 12 5-10 2
8-13 13 1468938 3-2 1 7-5 28 5-27 7
1468916 8-11 14 5-5 1 7-5 30 6-13 2
8-11 20 6-12 1 18-39 14 1468978 3-10 8
8-13 14 1468939 2-11 18 1468950 3-2 13 5-27 8
8-13 20 3-2 2 5-5 13 6-25 24
8-17 3 4-7 3 6-12 13 1468979 3-10 9
1468917 6-25 13 5-5 2 7-5 26 5-27 9
8-15 6 6-12 2 1468951 2-9 4 1468996 3-10 10
1468918 8-11 16 1468940 3-2 3 2-11 7 5-27 10
8-13 16 5-5 3 3-2 14 6-25 27
1468919 8-11 17 6-12 3 4-7 7 1468997 3-10 11
8-13 17 1468941 2-6 3 5-5 14 5-27 11
1468920 8-11 18 2-9 19 6-12 14 6-25 26
8-13 18 2-11 19 1468952 2-11 20 1468998 3-10 12
8-19 16 2-13 21 3-2 15 5-27 12
1468921 3-9 26 3-2 4 4-7 5 1468999 3-10 13
3-17 30 4-2 3 5-5 15 5-27 13
5-13 26 4-5 19 6-12 15 1469000 3-10 14

©2003 HYSTER COMPANY See Service Manual 22-11


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-21 8 1469024 3-5 18 1469039 3-19 4 1469060 1-9 3


5-27 14 5-3 18 1469040 3-19 5 5-9 3
13-32 10 1469025 3-5 19 1469041 3-19 6 6-11 32
13-33 8 5-3 19 3-21 6 1469061 1-9 4
13-53 5 1469026 3-5 20 5-4 6 1-11 4
18-48 7 5-3 20 1469042 3-19 7 5-7 4
1469001 3-13 13 1469027 3-5 21 1469043 3-19 8 5-9 4
5-17 13 3-9 25 3-21 8 6-11 1
1469002 3-10 16 5-3 21 5-4 8 1469062 1-9 5
5-27 16 5-13 25 1469045 8-17 2 1-11 5
8-7 5 5-15 24 14-43 4 5-7 5
1469003 3-10 17 8-17 14 15-34 4 5-9 5
5-27 17 8-18 9 1469046 8-17 4 6-11 5
1469004 3-10 18 11-3 32 1469047 8-17 6 1469065 1-9 8
3-26 53 1469028 3-5 22 1469048 6-3 33 5-9 8
5-27 18 3-9 21 6-7 33 6-11 31
5-32 53 3-9 31 6-25 33 1469066 1-9 9
7-5 20 5-3 22 8-17 7 1-11 9
11-11 6 5-13 31 8-25 16 5-7 9
11-13 7 5-15 30 1469049 6-7 34 5-9 9
18-46 3 1469029 3-13 4 6-25 34 1469067 1-9 10
18-67 22 5-17 4 8-17 8 1-11 10
1469005 3-9 27 1469030 3-5 24 8-25 17 5-7 10
3-10 19 3-9 24 1469050 6-3 22 5-9 10
5-13 27 5-3 24 6-7 22 1469068 1-9 11
5-15 26 5-13 24 8-17 9 1-11 11
5-27 19 5-15 23 1469051 6-3 23 5-7 11
11-3 25 1469031 3-13 5 6-7 23 5-9 11
18-40 10 3-15 7 8-17 10 1469069 1-9 12
1469007 3-5 1 5-17 5 1469052 6-3 25 1-11 12
5-3 1 5-19 7 6-7 25 5-7 12
1469010 3-5 4 5-21 7 8-17 11 5-9 12
5-3 4 1469033 3-13 3 1469053 3-13 34 6-11 7
1469011 3-5 5 5-17 3 5-17 34 1469070 1-9 13
5-3 5 1469034 3-13 26 5-19 29 1-11 13
1469014 3-5 8 5-17 26 5-21 30 5-7 13
5-3 8 1469035 7-5 1 8-17 17 5-9 13
1469018 6-25 32 1469036 3-19 1 1469054 8-17 12 6-11 6
1469019 3-5 13 3-21 1 8-25 9 1469071 1-9 14
3-9 12 5-4 1 1469055 8-17 16 1-11 14
5-3 13 1469037 3-19 2 1469056 6-3 31 5-7 14
5-13 12 1469038 3-9 4 6-7 31 5-9 14
5-15 12 3-13 2 8-17 13 6-11 30
1469020 3-5 14 3-15 2 1469058 1-9 1 1469073 1-9 16
3-9 13 3-19 3 1-11 1 1-11 16
5-3 14 3-21 3 5-7 1 5-7 16
5-13 13 5-4 3 5-9 1 5-9 16
5-15 13 5-13 4 6-11 28 1469074 1-9 17
1469022 3-5 16 5-15 4 1469059 1-9 2 1-11 17
5-3 16 5-17 2 1-11 2 3-9 34
1469023 3-5 17 5-19 2 5-7 2 3-18 5
5-3 17 5-21 2 5-9 2 5-7 17

22-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

5-9 17 5-21 13 5-25 2 8-3 5


5-10 5 1469096 3-9 1 6-21 2 18-45 3
5-13 34 5-13 1 6-23 2 18-55 5
5-15 33 5-15 1 1469119 3-17 3 19-15 5
6-13 5 1469097 3-13 22 5-23 3 1469130 4-30 2
11-3 25 5-17 23 5-25 3 18-61 1
1469075 1-9 18 1469098 3-9 2 1469120 3-17 4 1469131 3-17 15
1-11 18 5-13 2 5-23 4 5-23 15
5-7 18 5-15 2 5-25 4 5-25 15
5-9 18 1469100 3-9 5 6-21 4 6-21 15
1469076 1-9 19 5-13 5 6-23 3 6-23 14
1-11 19 5-15 5 1469121 3-17 5 1469132 3-17 16
5-7 19 1469101 3-9 8 5-23 5 5-23 16
5-9 19 5-13 8 5-25 5 6-21 16
1469077 1-9 20 5-15 8 1469122 3-17 6 7-18 1
1-11 20 1469102 3-9 9 5-23 6 7-19 1
5-7 20 5-13 9 5-25 6 13-39 20
5-9 20 5-15 9 6-21 6 13-41 18
1469078 1-9 21 1469103 3-9 11 6-23 5 16-19 18
3-5 31 5-13 11 1469123 3-17 7 1469133 4-30 9
5-3 31 5-15 11 5-23 7 7-17 2
5-9 21 1469104 3-9 16 5-25 7 12-17 9
1469079 1-9 22 5-13 16 6-21 7 13-47 21
1-11 21 5-15 16 6-23 6 13-48 5
5-7 21 6-29 6 1469124 3-17 8 13-49 17
5-9 22 8-22 10 5-23 8 13-54 15
1469082 3-9 3 20-5 17 5-25 8 16-17 4
3-13 15 1469105 3-9 17 1469125 3-17 9 18-55 16
3-15 18 5-13 17 5-23 9 18-60 12
5-13 3 5-15 17 5-25 9 18-61 12
5-15 3 1469110 3-13 27 6-21 9 18-67 19
5-17 16 5-17 27 6-23 8 1469134 3-17 18
5-19 17 1469112 3-18 1 1469126 3-17 10 5-23 18
5-21 18 5-10 1 5-23 10 6-21 18
1469083 3-13 9 6-13 1 5-25 10 1469135 3-17 19
3-15 11 1469113 3-15 4 6-21 10 4-30 15
5-17 9 5-19 4 6-23 9 4-33 7
5-19 11 5-21 4 1469127 3-17 11 5-23 19
5-21 11 1469114 3-18 3 5-23 11 7-5 35
1469084 1-11 3 5-10 3 5-25 11 12-19 7
5-7 3 6-13 3 6-21 11 16-15 2
1469086 3-17 14 1469115 3-18 4 6-23 10 18-9 41
5-23 14 5-10 4 1469128 3-17 12 1469136 3-17 20
5-25 14 6-13 4 5-23 12 1469137 3-17 21
6-21 14 13-52 4 5-25 12 5-23 21
6-23 13 1469116 3-13 21 6-21 12 6-21 21
18-39 29 5-17 22 6-23 11 1469138 3-17 22
18-39 33 1469117 3-17 1 1469129 3-17 13 5-23 23
1469089 3-13 14 5-23 1 5-23 13 6-21 23
3-15 13 5-25 1 5-25 13 1469139 4-30 4
5-17 15 1469118 3-17 2 6-21 13 7-17 3
5-19 12 5-23 2 6-23 12 12-17 4

©2003 HYSTER COMPANY See Service Manual 22-13


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

13-47 23 13-41 17 7-19 2 13-54 14


13-48 7 13-43 25 1469197 7-18 3 16-17 3
13-54 2 16-17 13 7-19 5 18-55 15
16-17 5 16-19 17 1469198 3-25 39 18-60 13
18-55 3 19-5 5 4-29 7 18-61 10
18-61 2 19-7 27 4-30 8 18-67 23
19-7 30 19-9 21 5-31 39 1469202 8-18 3
19-9 23 1469148 7-17 8 7-17 10 1469204 7-17 14
1469140 3-17 24 16-3 2 12-17 8 1469205 8-18 4
3-22 11 1469149 2-9 7 13-19 19 1469206 8-18 5
5-23 24 2-14 8 13-39 18 1469207 8-18 6
5-26 11 3-17 33 13-41 16 8-21 3
1469141 4-30 16 3-25 19 13-49 4 11-3 14
7-17 4 4-5 7 13-51 7 1469208 8-18 7
12-17 16 4-26 8 16-17 7 1469209 8-18 8
13-47 10 4-28 17 16-19 16 1469210 7-5 5
13-47 13 5-23 33 18-60 6 1469211 3-22 1
13-48 14 5-25 21 18-61 5 5-26 1
13-49 9 5-31 19 18-65 7 1469212 3-22 2
14-17 10 7-5 43 18-67 7 5-26 2
16-17 6 7-11 13 1469199 4-29 4 6-29 15
1469142 3-17 26 11-4 19 4-30 1 1469213 3-22 3
5-23 26 12-21 4 7-17 11 5-26 3
6-21 26 13-56 4 12-17 1 1469214 3-22 4
1469143 3-17 27 16-12 15 13-49 1 4-19 7
4-17 2 18-41 10 13-51 4 4-23 24
5-23 27 21-33 25 13-54 1 5-26 4
6-21 27 1469191 3-17 35 16-17 1 6-29 19
12-2 8 3-25 46 18-55 2 13-35 7
13-23 11 5-23 35 18-60 8 13-37 24
13-26 1 5-31 46 18-61 6 1469215 3-26 58
13-29 2 8-11 35 1469200 4-31 17 5-32 58
1469144 7-5 3 8-13 35 5-25 29 1469217 7-5 2
7-7 3 18-43 7 6-23 20 1469218 3-22 8
13-14 9 1469192 3-17 36 7-11 2 3-25 6
13-39 25 5-23 22 7-17 12 4-9 23
13-41 31 6-21 3 12-17 17 1469219 3-22 9
16-19 23 1469193 3-17 37 13-5 14 5-26 9
18-5 7 4-34 7 13-7 14 6-29 18
21-39 3 5-23 36 13-22 14 1469220 3-22 10
1469145 3-17 29 6-21 24 13-47 15 5-26 10
5-23 29 12-20 7 13-53 12 1469221 9-26 1
5-25 17 1469194 3-17 38 14-17 14 9-28 1
1469146 7-5 4 4-33 8 16-17 10 1469222 9-26 2
13-14 7 5-23 37 19-9 27 9-28 2
1469147 4-17 11 6-21 25 19-13 4 1469223 3-22 13
4-31 19 12-19 8 1469201 4-30 10 5-26 13
7-17 7 1469195 7-17 9 7-17 13 1469225 8-21 1
7-18 5 7-18 4 12-17 10 1469226 8-21 2
12-18 19 7-19 9 13-47 22 1469227 9-26 3
13-29 11 19-5 11 13-48 6 9-28 3
13-39 19 1469196 7-18 2 13-50 18 1469228 8-21 4

22-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1469229 8-21 5 8-25 12 18-47 16 1469678 13-7 9


1469230 8-21 6 1469262 6-26 42 1469318 6-29 24 13-11 25
1469231 8-22 1 8-25 13 8-27 7 13-39 40
1469232 6-29 13 1469263 6-25 30 18-47 12 13-43 11
8-22 3 8-25 14 1469319 8-7 6 16-19 38
1469233 6-29 12 1469264 6-25 39 1469320 7-5 9 19-5 22
8-22 2 8-25 15 1469321 8-27 5 19-9 26
1469234 6-29 26 1469265 2-13 9 18-47 3 19-10 3
8-22 4 3-26 52 1469323 8-7 8 19-11 3
1469235 6-29 5 4-9 9 1469324 8-7 9 1469679 7-11 8
8-22 5 5-32 52 8-9 11 1469680 7-5 32
1469236 6-29 4 7-2 19 1469325 7-5 10 1469681 7-5 33
8-22 6 7-11 17 13-52 9 1469682 7-5 34
1469237 6-29 2 8-7 1 1469326 4-33 6 10-19 6
8-22 7 8-9 2 7-5 11 10-21 6
1469238 6-29 3 11-3 28 12-19 6 1469683 3-25 47
8-22 8 12-12 3 1469327 8-9 1 5-31 47
1469239 6-29 1 12-15 6 1469328 7-5 12 7-11 9
8-22 9 13-54 17 1469329 7-5 13 1469684 7-5 36
1469240 9-26 4 1469266 8-7 2 1469330 3-25 11 1469685 7-5 37
9-28 4 1469267 8-25 18 5-31 11 1469686 7-5 38
1469241 8-22 11 1469268 8-25 19 7-5 14 1469687 7-5 39
1469242 3-21 13 1469269 8-25 20 16-9 5 1469688 7-5 40
5-4 13 1469272 6-26 53 16-11 5 1469689 7-5 41
8-22 12 8-25 21 1469331 8-9 5 1469690 7-5 42
11-3 7 1469273 8-25 22 1469332 8-9 6 1469691 7-11 10
1469243 6-29 10 19-15 7 1469333 7-5 15 13-21 1
8-22 13 1469274 8-25 23 1469334 3-25 33 13-22 4
1469244 6-29 9 1469303 8-7 3 5-31 33 1469692 7-5 44
8-22 14 1469304 7-5 7 8-9 8 21-33 16
1469245 6-29 11 1469305 7-5 8 1469335 7-5 16 1469693 7-5 45
8-22 15 1469306 8-25 1 1469336 7-5 17 1469694 7-5 46
1469246 6-29 8 1469307 8-25 28 1469337 7-5 18 1469695 7-6 47
8-22 16 1469308 8-25 29 1469338 8-9 12 1469696 7-7 1
1469247 8-22 17 1469309 8-25 6 1469662 3-13 12 1469697 7-7 2
1469248 8-22 18 1469312 8-26 1 5-17 12 1469699 7-7 4
1469249 8-22 19 8-27 4 1469667 7-5 19 1469700 7-7 5
1469250 8-25 27 18-47 6 1469668 7-11 1 1469701 7-7 6
1469251 9-26 5 1469313 6-29 25 1469669 7-5 21 1469702 7-7 7
9-28 5 8-26 2 7-11 7 1469703 7-7 8
1469252 8-25 3 8-27 8 1469670 13-53 3 1469704 7-7 9
1469253 8-25 4 18-47 14 1469671 7-5 23 7-13 16
1469254 9-26 6 1469314 6-29 23 18-31 37 1469705 7-7 10
1469256 6-25 40 8-26 3 18-39 10 1469706 7-7 11
8-25 7 18-47 13 1469672 7-5 24 1469707 7-7 12
1469257 6-26 41 1469315 6-26 51 1469673 7-5 25 1469708 7-7 13
8-25 8 6-29 21 1469674 10-19 9 1469709 7-9 1
1469258 9-26 7 8-26 4 10-21 9 1469710 7-9 2
9-28 7 8-27 2 13-11 24 1469711 7-9 3
1469259 6-25 35 18-47 15 1469675 7-11 4 1469712 7-9 4
8-25 10 1469316 6-29 22 1469676 7-11 5 1469713 7-9 5
1469261 6-25 38 8-27 6 1469677 11-7 1 1469714 7-9 6

©2003 HYSTER COMPANY See Service Manual 22-15


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1469715 7-9 7 13-41 23 13-11 5 1469850 4-25 17


1469716 7-9 8 13-53 11 1469830 8-19 7 13-11 16
1469717 7-9 9 16-19 24 1469831 8-19 8 13-13 17
1469718 7-9 10 1469792 13-11 10 1469832 8-19 9 1469852 13-52 11
1469719 7-9 11 1469793 13-53 2 1469833 8-19 10 1469853 7-14 9
1469720 7-9 12 1469794 7-11 20 1469834 8-19 11 13-52 12
1469721 7-9 13 1469795 7-3 1 1469835 8-19 12 13-53 4
1469722 7-9 14 1469797 7-3 3 1469836 8-19 13 1469854 13-52 13
1469723 7-9 15 1469798 7-3 4 1469837 4-28 4 1469855 13-52 14
1469725 7-9 17 1469799 7-3 5 6-3 18 1469856 13-52 15
1469726 7-9 18 1469800 7-3 6 11-3 29 1469857 1-16 4
1469727 7-9 19 1469801 13-11 1 13-11 4 2-5 29
1469728 7-9 20 1469802 7-3 8 13-32 1 2-9 22
1469729 7-9 21 1469803 7-3 9 13-45 5 2-11 15
1469730 7-9 22 7-14 2 16-9 3 3-26 72
1469731 7-9 23 7-15 2 16-11 3 4-5 22
1469732 7-9 24 1469804 7-2 1 19-7 25 4-7 16
1469733 7-9 25 1469805 7-2 2 19-12 2 5-32 71
1469734 7-9 26 1469806 7-2 3 19-13 3 7-13 20
1469735 7-9 27 1469807 7-2 4 1469838 4-25 13 11-7 18
1469736 7-9 28 1469808 7-2 5 13-11 17 11-9 14
1469737 7-9 29 1469809 7-2 6 13-13 13 13-39 43
1469738 7-9 30 1469810 13-11 2 1469839 4-23 21 13-44 5
1469739 7-9 31 1469811 13-11 3 4-25 6 13-52 16
1469740 7-9 32 1469812 3-25 48 13-11 8 16-19 41
1469785 7-13 15 5-31 48 13-13 6 1470058 13-11 11
13-53 7 7-2 9 13-37 21 1470059 4-25 18
18-9 34 11-9 28 13-49 6 13-11 19
1469786 13-39 35 1469813 7-2 10 13-55 20 13-13 18
13-41 30 1469814 7-2 11 1469840 8-19 17 1470060 4-25 19
13-43 29 1469815 7-2 12 1469841 6-3 3 13-11 18
13-53 8 1469816 7-2 13 11-3 22 13-13 19
16-19 33 11-7 33 13-11 6 1470061 4-21 6
18-60 7 13-43 32 19-7 20 13-32 8
18-65 12 1469817 7-2 14 19-10 2 13-33 6
18-67 12 1469818 7-2 15 19-11 2 1470062 13-11 12
1469787 13-5 9 1469819 7-2 16 1469843 13-52 2 15-17 28
13-39 32 1469820 7-2 17 1469844 13-52 3 16-5 17
13-41 42 1469821 4-21 3 1469845 13-7 25 1470063 11-7 2
13-53 9 13-32 5 13-11 21 1470064 11-7 3
13-54 12 13-33 3 15-5 21 1470065 11-7 4
16-19 30 16-9 2 19-3 16 11-9 4
18-53 3 16-11 2 19-5 3 1470066 11-7 5
18-55 8 1469822 13-23 7 19-7 16 11-9 5
1469788 7-11 14 19-3 8 19-9 14 1470067 10-19 1
1469789 13-11 9 1469824 8-19 1 1469846 13-52 5 10-21 1
1469790 7-11 16 1469825 8-19 2 18-48 4 1470068 10-19 5
13-21 3 1469826 8-19 3 1469847 13-11 22 10-21 5
13-22 3 1469827 8-19 4 1469848 12-21 9 1470069 11-7 6
13-31 4 1469828 13-11 7 1469849 4-25 16 11-9 6
16-3 3 1469829 6-3 5 13-11 20 1470070 11-7 7
1469791 13-39 26 11-3 20 13-13 16 11-9 7

22-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1470071 11-7 8 15-27 18 1470319 10-3 17 21-5 6


11-9 8 1470117 9-5 38 10-7 17 21-6 6
1470072 12-2 4 1470118 11-11 7 1470320 10-3 42 21-7 6
18-53 8 11-13 8 10-7 41 21-8 6
1470073 13-5 7 1470119 11-11 8 1470321 10-3 38 21-10 10
13-7 7 11-13 9 1470326 21-5 1 21-12 10
1470074 10-14 1 1470120 11-11 9 21-18 1 21-13 6
1470075 18-53 13 11-13 10 21-19 1 21-14 8
1470078 11-7 12 1470121 11-11 10 1470327 21-5 2 21-15 8
18-33 15 11-13 11 1470328 21-5 3 21-16 8
1470079 11-7 13 1470122 11-11 11 21-7 3 21-17 8
11-9 11 11-13 12 21-11 3 21-18 8
1470080 11-7 14 1470123 11-11 12 21-13 3 21-19 8
1470081 4-13 7 11-13 13 21-18 9 21-20 8
10-14 3 1470124 11-11 13 21-19 9 21-21 8
12-3 8 11-13 14 21-22 9 21-22 8
12-25 7 1470125 11-11 14 21-23 9 21-23 8
13-43 27 1470126 11-11 15 21-27 9 21-24 8
1470082 11-7 16 11-13 16 21-28 8 21-25 8
11-9 12 1470127 11-11 16 21-29 9 21-26 8
1470084 9-5 18 11-13 17 21-30 9 21-27 8
1470085 11-7 19 1470128 11-11 17 1470329 21-5 4 21-28 7
1470086 11-7 20 11-13 18 21-18 10 21-29 8
11-9 16 1470129 11-11 18 21-19 10 21-30 8
1470087 10-14 5 11-13 19 1470330 21-3 5 1470332 21-3 7
1470088 11-7 22 1470130 11-11 19 21-4 5 21-4 7
11-9 18 11-13 20 21-5 5 21-5 7
1470089 11-7 23 1470131 9-25 11 21-6 5 21-6 7
11-9 19 1470132 11-11 21 21-7 5 21-7 7
1470090 4-28 3 11-13 22 21-8 5 21-8 7
11-7 24 1470133 11-11 22 21-10 9 21-10 11
11-9 20 11-13 23 21-11 9 21-12 11
1470091 4-28 8 1470134 11-11 23 21-13 5 21-13 7
11-7 25 11-13 24 21-14 7 1470333 21-3 8
11-9 21 1470135 11-11 24 21-15 7 21-4 8
1470092 11-7 26 11-13 25 21-16 7 21-5 8
11-9 22 1470136 11-11 25 21-17 7 21-6 8
1470093 10-14 6 11-13 26 21-18 7 21-7 8
1470094 11-7 28 1470137 11-11 26 21-19 7 21-8 8
1470095 11-7 29 11-13 27 21-20 7 21-10 12
11-9 25 1470138 11-11 27 21-21 7 21-12 12
1470111 10-14 7 11-13 28 21-22 7 21-13 8
1470112 11-11 1 1470139 10-11 21-23 7 1470334 21-3 9
11-13 2 1470140 10-14 2 21-24 7 21-4 9
1470113 11-11 2 13-43 9 21-25 7 21-5 9
11-13 3 1470303 9-27 1 21-26 7 21-6 9
1470114 11-11 3 1470304 9-27 2 21-27 7 21-7 9
1470115 11-11 4 1470305 9-27 3 21-28 6 21-8 9
11-13 5 1470306 9-27 4 21-29 7 21-10 5
1470116 11-11 5 1470308 10-3 22 21-30 7 21-11 5
11-13 6 10-7 22 1470331 21-3 6 21-13 9
14-31 17 1470318 10-4 52 21-4 6 1470335 21-3 10

©2003 HYSTER COMPANY See Service Manual 22-17


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

21-4 10 21-21 6 1470373 7-13 9 1470423 13-17 2


21-11 6 21-22 6 1470374 7-13 10 13-19 2
21-14 6 21-23 6 1470375 7-13 11 1470424 13-17 3
21-15 6 21-24 6 1470376 7-13 12 13-19 3
1470336 21-5 11 21-25 6 1470377 6-7 10 1470425 13-17 4
21-7 11 21-26 6 11-3 12 1470426 13-17 5
21-11 7 21-27 6 1470378 11-3 13 1470427 13-17 6
21-13 11 21-28 5 1470379 6-3 20 1470428 13-17 7
1470337 21-5 12 21-29 6 11-3 21 1470429 13-17 8
21-6 12 21-30 6 13-11 26 1470430 13-11 30
21-7 12 1470346 11-3 2 13-14 8 13-17 9
21-8 12 1470347 11-3 3 1470380 13-9 1 1470431 13-17 10
21-10 8 1470348 11-3 4 16-5 1 18-57 1
21-11 8 1470349 11-3 5 1470381 13-9 2 1470432 13-17 11
21-13 12 1470350 10-15 1 13-17 13 1470433 13-17 12
1470338 11-3 1 1470351 10-15 2 13-19 9 1470434 7-13 14
1470339 21-14 2 10-16 2 13-30 2 1470435 13-17 14
21-16 2 1470352 10-15 3 16-5 3 1470436 13-17 15
21-18 2 10-16 3 1470382 6-7 18 1470437 13-17 16
21-20 2 1470353 13-44 1 11-3 36 13-23 10
21-22 2 1470355 11-3 6 19-5 18 1470438 4-11 1
21-24 2 1470356 13-43 4 1470383 13-9 4 12-22 1
21-27 2 13-44 4 13-17 20 13-17 17
21-29 2 16-12 11 13-19 10 13-21 5
1470340 21-14 3 19-16 2 13-30 9 13-29 1
21-16 3 1470357 11-3 9 14-17 7 1470439 6-7 5
21-18 3 1470358 2-11 14 15-17 8 11-3 35
21-20 3 2-13 5 16-5 9 1470440 11-3 34
21-22 3 4-7 15 1470384 13-9 5 1470441 7-13 21
21-24 3 4-9 5 1470385 13-9 6 1470442 13-17 21
21-27 3 7-13 19 1470386 13-9 7 13-19 7
21-29 3 13-39 42 13-17 19 1470443 4-30 3
1470341 21-18 4 13-43 3 13-19 11 12-17 3
21-20 4 13-44 6 13-30 10 1470444 4-30 14
21-22 4 16-8 11 14-17 8 12-17 14
21-24 4 16-12 12 15-17 9 13-41 34
21-27 4 16-19 40 16-5 10 16-19 35
21-29 4 1470359 13-44 7 1470387 13-9 8 18-60 5
1470343 18-39 13 1470362 11-3 8 13-17 30 18-61 3
21-14 5 1470363 11-3 15 13-19 12 18-65 9
21-16 5 1470364 7-13 18 15-17 26 21-39 6
21-18 5 1470365 11-3 16 16-5 15 1470445 13-17 24
21-20 5 1470366 6-3 2 1470388 13-9 9 15-17 3
21-22 5 11-3 19 13-17 29 1470446 13-17 25
21-24 5 1470367 6-7 4 13-19 13 18-33 13
21-27 5 11-3 23 13-30 12 1470447 13-17 26
21-29 5 1470368 11-3 27 15-17 25 15-17 13
1470344 21-16 6 1470369 6-7 1 16-5 14 18-40 8
21-17 6 11-3 27 1470389 7-13 13 1470448 4-31 18
21-18 6 1470370 11-3 30 1470417 9-19 20 12-17 18
21-19 6 1470371 11-3 31 1470422 13-17 1 1470449 7-14 11
21-20 6 1470372 7-13 8 13-19 1 13-54 6

22-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1470450 4-33 12 16-5 5 1470489 13-61 11 1470515 4-21 7


7-14 14 1470470 13-61 1 13-62 11 13-32 9
12-19 12 1470471 4-17 3 13-65 11 13-33 7
13-41 27 13-26 2 13-67 11 1470516 13-62 9
13-54 7 13-29 3 1470490 13-61 12 1470517 4-21 9
19-3 14 1470472 13-61 2 13-62 12 13-32 11
1470451 13-54 8 13-65 2 13-65 12 13-33 9
1470452 3-25 40 1470473 4-17 5 1470491 13-30 14 1470518 13-67 6
4-33 3 13-26 4 1470492 13-30 15 1470519 13-67 7
5-31 40 13-29 5 1470493 13-61 13 1470521 13-67 9
12-19 3 18-53 10 13-65 13 1470522 13-67 13
13-19 17 1470475 4-17 7 13-69 4 1470523 13-59 2
13-54 10 13-26 6 1470494 13-30 17 13-67 14
16-9 6 13-29 7 1470495 13-59 3 13-69 15
16-11 8 1470476 4-17 4 13-61 14 13-69 18
1470453 7-14 13 13-26 7 13-65 14 1470524 13-39 6
13-17 32 13-29 4 13-67 15 13-41 5
1470455 12-21 1 18-53 1 13-69 16 16-19 6
13-56 1 1470477 13-61 3 1470497 4-13 1 1470525 13-39 8
1470457 12-21 6 13-62 2 12-2 1 1470526 13-39 9
13-56 6 1470478 13-61 4 12-3 1 13-41 6
1470458 4-17 6 13-62 3 12-25 1 16-19 7
4-23 7 1470479 13-61 5 14-17 2 1470527 13-69 1
5-25 30 13-62 5 1470498 4-17 8 1470528 13-39 11
6-23 21 13-65 5 12-2 3 13-41 9
7-19 10 13-67 4 13-29 8 16-19 9
13-21 4 13-69 10 1470499 12-2 2 1470529 13-39 12
13-22 6 1470480 13-61 6 1470500 13-62 1 13-41 10
13-26 3 13-62 6 1470501 12-2 5 16-19 10
13-29 6 13-65 6 1470502 12-2 6 1470530 13-69 2
13-30 16 13-67 1 1470503 12-2 7 1470531 13-20 7
13-37 7 1470481 13-61 7 1470506 13-65 1 13-39 14
1470459 12-21 7 13-62 7 1470507 13-62 4 13-41 12
13-56 7 13-65 7 13-65 4 13-43 18
1470460 13-21 6 13-67 2 13-67 5 13-45 3
1470461 4-25 12 1470482 13-30 5 13-69 9 16-19 12
13-13 12 1470483 13-30 6 1470508 13-32 2 1470532 13-20 6
13-21 7 14-17 1 13-41 35 13-39 15
1470462 4-15 1 1470484 13-30 7 13-43 15 13-41 13
13-23 1 16-5 4 13-45 9 16-19 13
13-25 1 1470485 13-30 8 16-9 8 1470533 13-39 16
1470463 4-15 2 1470486 13-61 8 16-11 7 13-41 14
13-23 8 13-62 8 16-19 44 16-19 14
13-25 2 13-65 8 20-2 10 1470534 13-39 17
1470464 4-15 8 13-67 8 1470509 4-21 1 13-41 15
13-23 6 1470487 13-61 9 13-32 3 16-19 15
13-25 8 13-65 9 13-33 1 1470535 13-69 3
1470465 12-21 8 13-67 10 1470510 4-21 2 1470536 13-69 5
1470466 13-56 8 1470488 13-61 10 13-32 4 1470537 13-69 6
1470467 4-15 3 13-62 10 13-33 2 1470538 4-19 9
13-23 9 13-65 10 1470511 13-65 3 6-7 20
13-25 3 13-67 12 1470513 13-67 3 11-3 37

©2003 HYSTER COMPANY See Service Manual 22-19


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

13-35 9 19-7 15 13-43 20 5-31 30


13-39 21 19-9 13 1470584 13-59 1470617 3-26 63
13-41 19 1470557 13-69 19 1470585 13-59 1 4-17 9
13-47 16 1470558 2-5 28 1470586 12-2 15 5-32 63
16-19 19 2-11 13 12-12 1 13-14 12
1470539 13-39 22 2-13 4 1470590 4-13 8 13-29 9
13-41 22 3-26 71 12-2 10 18-53 9
16-19 20 4-7 14 12-3 9 1470618 3-25 31
1470540 13-39 23 4-9 4 12-25 8 5-31 31
13-41 20 5-32 70 13-43 28 1470619 3-26 56
16-19 21 13-39 41 1470592 12-2 16 5-32 56
21-39 2 16-8 10 12-12 6 1470620 3-26 57
1470541 13-69 7 16-19 39 18-51 2 5-32 57
19-3 13 1470559 13-71 2 1470593 13-43 31 1470621 3-25 34
1470542 13-59 4 1470560 13-71 3 1470594 12-12 7 5-31 34
13-69 8 1470561 13-39 44 1470595 13-45 1 1470622 13-47 19
1470543 13-69 11 13-43 30 1470596 13-45 2 1470623 3-25 10
1470544 7-14 17 13-47 24 19-12 4 5-31 10
13-39 27 13-48 16 19-13 1 1470624 3-25 35
13-41 24 13-54 5 20-2 3 5-31 35
16-19 25 14-17 19 1470597 13-14 1 1470625 3-25 36
18-53 2 16-19 42 1470598 13-45 4 5-31 36
1470545 13-69 12 18-65 11 20-2 9 1470626 3-25 13
13-69 20 18-67 11 1470599 13-14 3 5-31 13
1470546 13-39 29 1470562 13-39 7 18-31 3 1470627 3-25 37
16-19 27 14-17 11 1470600 3-25 1 5-31 37
1470547 13-39 30 16-19 43 5-31 1 1470628 4-29 9
13-41 43 1470563 13-43 1 1470601 1-12 7 4-30 5
16-19 28 1470564 13-43 2 1-16 10 12-17 5
1470548 13-39 31 1470565 13-71 4 2-15 17 13-47 25
16-19 29 1470566 13-71 5 4-27 16 13-48 8
1470549 13-69 13 1470567 13-43 5 13-45 7 13-49 16
1470550 13-35 10 1470568 13-14 4 16-16 9 13-51 9
13-39 33 13-43 6 19-16 7 13-54 13
13-41 28 1470569 13-43 7 1470602 13-45 8 16-17 16
13-43 23 1470570 13-43 8 16-16 10 18-60 9
16-19 31 1470571 13-71 1470603 3-25 2 18-61 8
1470551 13-39 34 1470572 13-43 10 5-31 2 19-7 31
13-43 26 19-5 17 1470604 13-47 1 19-9 24
13-47 11 1470573 13-70 1 1470605 13-47 2 1470629 12-16 1
1470552 13-69 14 13-71 1470606 13-47 3 1470630 3-26 59
1470553 13-69 17 1470574 13-43 12 1470607 13-47 4 5-32 59
1470554 13-39 37 1470575 13-43 13 1470608 13-47 5 1470631 13-48 1
1470555 13-39 38 20-2 4 1470609 13-47 6 1470632 3-26 60
13-49 10 20-3 7 1470610 13-47 7 5-32 60
16-19 36 1470576 13-43 14 1470612 13-47 9 1470633 3-25 41
1470556 3-25 38 1470577 13-70 1470613 13-14 6 5-31 41
5-31 38 1470578 13-43 16 1470614 3-25 28 1470634 3-25 42
13-14 13 1470579 13-70 2 5-31 28 5-31 42
13-39 39 1470580 13-70 3 1470615 3-25 29 1470635 2-9 25
16-19 37 1470581 13-43 19 5-31 29 3-25 43
19-5 21 1470582 13-23 4 1470616 3-25 30 4-5 9

22-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

5-31 43 13-51 8 1470812 7-16 1 1470866 4-19 1


16-7 17 18-60 3 1470813 7-16 2 12-3 4
1470636 3-25 44 18-65 6 1470814 13-5 10 13-35 1
5-31 44 18-67 6 13-7 10 1470870 4-19 2
1470637 3-25 45 1470666 13-49 15 1470815 7-16 3 4-23 3
5-31 45 13-54 4 1470816 13-5 12 13-35 2
1470638 3-25 23 18-55 9 1470817 13-5 13 13-37 3
5-31 23 18-59 7 1470818 4-17 1 18-56 7
1470639 13-48 9 18-67 9 1470819 4-19 5 1470872 4-19 4
1470640 13-48 10 1470667 12-16 9 4-23 2 13-35 4
18-65 15 1470668 7-13 3 7-18 6 14-17 18
18-67 15 1470670 7-13 4 13-5 15 1470873 4-23 1
1470641 13-48 11 21-36 5 13-7 15 13-37 1
1470642 13-48 12 1470671 13-50 19 13-35 5 1470874 4-23 6
1470643 13-48 13 18-60 14 13-37 2 13-37 6
1470644 3-26 61 18-67 20 1470820 4-25 11 1470875 4-23 8
5-32 61 1470672 13-50 20 13-5 16 13-37 8
1470645 13-48 15 18-60 15 13-7 16 1470876 4-23 4
1470646 3-26 62 18-65 20 13-13 11 13-37 4
5-32 62 18-67 21 13-31 7 1470877 4-19 3
1470647 3-25 49 19-9 28 1470821 13-5 17 4-23 5
5-31 49 1470673 13-50 21 13-7 17 4-23 11
1470648 13-48 17 18-67 24 1470822 10-19 4 13-35 3
1470649 3-25 27 1470674 7-13 5 13-5 18 13-37 5
5-31 27 1470675 7-13 17 18-55 7 13-37 11
1470650 3-25 50 1470676 13-17 33 1470823 13-5 20 1470880 4-23 9
5-31 50 13-39 28 13-7 20 13-37 9
1470651 3-25 51 13-41 25 1470824 13-5 1 1470881 4-23 10
5-31 51 1470750 7-13 22 13-7 21 13-37 10
1470652 12-16 2 7-13 25 16-5 27 1470882 4-25 1
1470653 13-49 2 1470752 7-13 23 18-51 11 13-13 1
18-65 5 7-13 24 1470860 4-13 2 13-22 1
18-67 5 1470754 7-13 27 4-28 11 1470883 4-25 2
1470654 13-49 3 1470795 7-14 1 12-3 2 13-13 2
18-65 2 7-15 1 12-15 4 1470884 4-25 3
18-67 1 1470796 13-8 12-25 2 13-13 3
1470655 3-26 64 1470797 13-5 2 13-22 9 1470885 4-23 14
5-32 64 13-7 2 1470862 4-13 4 4-29 6
1470656 3-26 54 1470798 7-14 4 12-25 4 4-33 14
5-32 54 7-15 4 1470863 4-13 5 12-19 14
1470657 3-26 55 1470799 7-14 5 12-3 6 13-37 14
5-32 55 1470800 7-14 6 12-25 5 13-51 6
1470658 12-16 3 7-15 6 1470864 4-13 6 18-51 4
1470659 13-49 8 1470801 7-14 7 12-3 5 18-56 5
1470660 12-16 4 7-15 7 12-25 6 18-65 10
1470661 12-16 5 1470802 13-5 3 1470865 4-17 12 18-67 10
1470662 7-13 1 13-7 3 4-23 12 1470886 4-23 15
1470663 7-13 2 1470803 13-5 6 5-25 28 13-37 15
7-13 26 13-7 6 6-23 19 1470887 4-15 4
1470664 12-16 8 1470804 13-5 5 13-29 12 13-25 4
1470665 4-29 8 13-7 5 13-37 12 1470888 2-13 3
13-49 14 1470811 7-16 13-41 40 4-9 3

©2003 HYSTER COMPANY See Service Manual 22-21


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-23 17 4-5 2 1470968 2-9 13 1470995 2-13 6


4-29 5 4-26 6 4-5 13 4-9 6
12-15 3 19-16 8 16-13 24 4-25 10
13-37 17 1470944 2-14 12 1470969 2-9 14 13-13 10
13-51 5 4-26 10 4-5 14 1470996 2-13 7
15-19 25 19-16 1 1470970 2-11 1 4-9 7
1470889 4-23 18 1470945 2-14 13 4-7 1 1470997 2-13 8
13-37 18 4-26 11 1470971 2-11 2 4-9 8
1470890 4-25 20 1470946 1-16 2 4-7 2 1470998 4-29 3
13-13 20 2-14 14 1470972 2-11 6 13-51 3
1470891 4-15 5 4-26 12 4-7 6 1470999 4-11 2
13-25 5 1470947 1-16 11 1470973 2-9 18 4-33 1
1470892 4-25 14 2-14 15 4-5 18 12-19 1
13-13 14 4-26 13 18-35 16 12-22 2
1470893 4-25 15 1470948 4-26 14 18-37 17 1471000 2-13 11
13-13 15 1470949 2-15 16 1470975 2-9 20 4-9 11
1470894 4-15 7 4-26 15 4-5 20 1471001 2-13 12
4-25 9 1470950 4-2 1 1470976 2-11 9 4-9 12
13-13 9 1470951 4-2 2 4-7 10 1471002 2-13 13
13-25 7 1470952 4-5 1 1470977 2-11 10 4-9 13
1470934 4-10 2 1470953 2-6 4 4-7 11 1471003 4-33 2
8-3 2 4-2 4 1470978 2-11 11 12-19 2
1470935 4-10 3 1470954 2-6 5 4-7 12 1471004 4-33 4
8-3 3 4-2 5 1470979 2-9 24 12-19 4
1470936 4-10 4 1470955 2-6 6 4-5 24 1471005 2-13 16
8-3 4 4-2 6 1470980 2-11 12 4-9 16
1470937 4-15 9 8-11 39 4-7 13 1471006 2-13 17
13-25 9 8-13 39 1470982 4-28 1 4-9 17
1470938 4-15 10 18-41 7 1470983 4-28 7 1471007 2-13 18
13-25 10 1470956 4-2 7 14-41 15 4-9 18
14-17 4 1470957 2-6 8 15-31 15 1471008 2-13 19
1470939 4-10 5 4-2 8 19-7 10 4-9 19
8-3 6 1470958 2-6 9 19-9 10 1471009 2-13 20
1470940 2-9 21 4-2 9 1470984 4-28 10 4-9 20
2-14 1 1470959 2-6 10 19-7 12 1471010 4-33 5
4-5 21 4-2 10 1470985 2-11 16 12-19 5
4-26 1 1470960 2-6 11 4-7 17 1471011 2-13 22
1470941 4-15 13 4-2 11 1470986 4-28 12 4-9 22
13-25 13 1470961 2-6 12 4-33 10 1471012 4-33 13
1470942 1-12 3 4-2 12 7-14 18 12-19 13
1-16 5 1470962 2-6 14 12-19 10 1471013 4-34 1
2-5 30 4-2 13 13-41 39 12-20 1
2-14 2 1470963 2-9 5 1470987 4-28 13 1471032 4-34 2
3-26 73 4-5 5 1470988 4-28 14 5-25 27
4-26 2 1470964 4-5 26 1470990 4-9 1 6-23 18
5-32 72 4-7 9 1470991 2-13 2 12-20 2
19-16 3 1470965 2-9 10 4-9 2 1471033 21-33 1
21-39 10 4-5 10 18-5 9 1471034 4-34 4
1470943 1-12 6 1470966 2-9 11 1470992 4-29 1 12-20 4
1-16 6 4-5 11 13-51 1 13-41 37
2-9 26 1470967 2-9 12 1470994 4-29 2 18-5 6
2-14 6 4-5 12 13-51 2 1471035 4-34 5

22-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

7-14 20 16-5 16 1471132 16-12 6 1471183 16-15 43


12-20 5 1471091 16-5 19 1471133 16-12 7 1471184 16-15 44
15-19 26 1471092 16-5 20 1471134 16-12 8 1471185 16-16 1
18-56 12 1471093 16-5 21 1471135 16-12 9 1471186 16-16 2
1471036 4-34 6 1471094 16-5 22 1471136 16-15 1 1471187 16-16 3
12-20 6 1471096 16-7 1 1471137 16-15 3 1471188 16-16 4
1471037 21-33 2 1471097 16-7 2 1471138 16-15 4 1471189 16-16 5
1471038 4-34 8 16-8 7 1471139 16-12 13 1471190 16-16 6
12-20 8 1471098 16-7 3 1471141 16-15 6 1471191 16-16 7
1471039 4-34 9 1471099 16-7 4 1471142 16-12 16 1471192 16-16 8
12-20 9 1471100 16-8 1 1471143 16-12 17 1471194 16-19 26
1471040 21-33 3 1471101 8-13 41 1471144 16-12 18 1471195 16-16 11
1471041 21-33 4 16-8 2 1471145 16-11 15 1471196 16-16 12
1471042 21-33 5 1471102 16-7 7 16-12 19 1471197 16-16 13
1471043 21-33 6 1471103 16-7 8 16-20 15 1471198 13-11 29
1471044 21-33 7 16-8 12 1471146 16-11 14 13-41 32
1471045 21-33 8 1471104 16-7 9 16-12 20 16-19 32
1471046 21-33 9 1471105 16-7 10 1471147 16-15 7 1471199 11-4 15
1471047 21-33 10 16-8 13 1471148 16-15 8 16-16 15
1471048 21-33 11 1471106 16-7 11 1471149 16-15 9 1471200 16-19 46
1471049 21-33 12 1471107 16-7 12 1471150 16-15 10 1471201 13-20 8
1471050 21-33 13 1471108 16-7 13 1471151 16-15 11 13-41 36
1471051 21-33 14 1471109 16-7 14 16-15 21 16-19 47
1471052 21-33 26 1471110 16-7 15 1471152 16-15 12 1471203 13-41 33
1471053 21-33 27 1471111 16-7 16 1471153 16-15 13 16-19 48
1471054 21-33 29 1471112 8-13 40 1471154 16-15 14 21-39 5
1471055 21-33 18 16-8 3 1471155 16-15 15 1471204 16-20 1
1471056 21-33 19 18-29 11 1471156 16-15 16 1471205 16-20 2
1471057 21-33 20 18-56 3 1471157 16-15 17 1471208 16-20 3
1471058 21-33 30 1471113 16-7 18 1471158 16-15 18 1471209 16-20 4
1471059 21-33 31 1471114 16-7 19 1471159 16-15 19 1471210 16-20 5
1471060 21-33 23 1471115 16-7 20 1471161 16-15 26 1471211 16-20 6
1471061 21-33 32 1471116 16-8 5 1471162 16-15 22 1471212 16-20 7
1471062 21-33 33 1471117 16-7 22 1471163 16-15 23 1471213 16-20 8
1471063 21-35 1 18-9 31 1471164 16-15 24 1471214 16-20 9
1471064 21-36 1471118 16-8 6 1471165 16-15 25 1471215 16-20 10
1471065 21-36 1 1471119 16-9 1 1471167 16-15 27 1471216 16-20 14
1471066 21-36 2 1471120 16-8 8 1471168 16-15 28 1471217 16-20 16
1471067 21-36 3 1471121 16-8 9 1471169 16-15 29 1471218 16-21 1
1471068 21-36 4 1471122 16-9 4 1471170 16-15 30 1471222 16-21 2
1471072 21-41 1 16-11 4 1471171 16-15 31 1471223 16-21 3
1471076 14-17 16 1471123 16-9 7 1471172 16-15 32 1471225 4-30
16-3 1 1471124 16-12 1471173 16-15 33 1471406 14-41
1471077 16-5 6 1471125 16-12 1 1471174 16-15 34 15-31
1471079 16-5 7 1471126 16-8 14 1471175 16-15 35 1471420 8-15 13
1471081 16-3 4 1471127 16-8 15 1471176 16-15 36 1471509 7-7 14
1471082 16-3 5 18-63 5 1471177 16-15 37 21-39 11
1471083 16-3 6 1471128 16-12 2 1471178 16-15 38 1471510 7-7 15
1471088 16-5 8 1471129 16-12 3 1471179 16-15 39 1471726 21-5
1471089 16-5 12 1471130 16-12 4 1471180 16-15 40 1471727 21-18
1471090 15-5 31 1471131 16-12 5 1471181 16-15 41 1471888 11-4 1
15-17 27 16-15 1471182 16-15 42 1471890 11-4 2

©2003 HYSTER COMPANY See Service Manual 22-23


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1471891 11-4 3 1472057 18-31 30 1472910 13-20 1 18-56 8


1471892 11-4 4 1472083 18-5 12 1472911 13-20 2 1475013 18-56 9
1471893 16-7 21 1472097 2-5 32 1472912 13-20 5 1475014 7-14 21
1471894 11-4 6 3-26 68 1472918 12-2 11 12-3 7
1471897 1-12 2 5-32 67 1472937 18-55 13 18-56 10
1-16 3 1472104 14-8 4 1472940 18-53 7 1475015 13-22 7
11-4 9 15-8 4 1472941 18-57 8 18-56 11
1471899 11-4 11 1472159 8-11 31 1472957 18-51 13 1475016 18-58 1
1471900 11-4 12 8-13 31 1472961 19-3 15 1475018 18-45 1
1471901 11-4 13 1472165 8-11 37 19-5 13 1475019 18-45 2
1471902 11-4 14 8-13 37 1472962 19-7 22 1475020 18-45 4
1471904 11-4 16 1472166 8-11 32 19-9 16 1475021 18-45 5
1471905 11-4 17 8-13 32 1472971 19-5 23 1475022 18-44 1
1471908 11-4 20 1472167 8-11 33 1472972 21-39 4 18-45 9
1471909 11-4 21 8-13 33 1472985 19-7 26 1475023 18-3 1
1471912 1-3 1 1472203 8-11 34 19-9 20 1475026 18-3 4
1471913 1-3 2 8-13 34 1472988 15-17 4 18-3 6
1471915 3-10 21 18-48 2 1472990 7-19 8 1475027 18-3 5
5-27 21 1472204 8-11 36 1473011 19-5 15 1475028 18-31 19
1471916 3-11 22 8-13 36 1473017 12-15 1 1475029 18-3 7
5-28 22 18-43 5 1473026 18-53 18 1475030 18-5 1
1471970 10-19 2 20-3 11 1473126 19-7 19 1475031 8-13 7
10-21 2 1472218 18-27 2 19-10 1 18-35 19
1471975 15-5 30 1472233 18-5 3 19-11 1 18-37 21
15-17 21 18-35 20 1473132 3-5 30 1475033 18-5 4
1471979 7-18 7 18-37 22 5-3 30 1475034 18-31 20
13-26 8 1472237 21-39 9 1473611 10-7 44 1475035 18-5 8
1471984 15-17 10 1472329 18-47 10 1473719 10-7 48 1475036 2-13 2
1471985 15-17 14 1472356 3-13 20 1473722 10-7 42 4-9 2
1471989 15-17 12 5-17 21 1473759 10-13 45 18-5 10
1471997 19-5 10 1472365 18-47 8 1473764 10-13 17 18-31 17
1472012 19-11 6 1472368 7-10 13 1473765 10-13 15 1475037 18-5 11
1472014 15-5 27 1472389 3-9 33 1473766 10-13 10 1475040 18-28 12
17-9 8 5-13 33 1473776 10-13 4 18-29 2
18-51 7 5-15 32 1474995 18-51 1 1475041 18-28 14
1472017 19-10 6 1472432 14-17 17 1474997 18-31 1 18-29 4
1472024 15-29 11 1472445 18-31 8 1474998 18-51 12 1475042 18-28 15
1472029 18-35 9 18-39 39 1474999 18-31 2 18-29 5
18-37 9 1472507 6-29 7 1475001 13-7 12 1475045 18-28 20
1472030 18-35 4 1472551 18-47 9 18-53 6 18-29 10
18-37 4 1472562 15-19 32 1475002 18-31 4 1475046 18-28 19
1472031 14-8 6 18-53 16 1475003 18-51 14 18-29 12
15-8 6 1472568 19-3 11 18-53 11 1475050 18-31 23
18-28 7 1472576 18-35 3 1475005 18-53 12 18-33
18-37 14 18-37 3 1475006 18-53 14 1475051 18-31 24
1472032 18-35 11 1472584 7-3 11 1475007 18-53 15 1475052 18-31 25
18-37 11 1472632 7-13 30 1475008 18-31 7 1475053 18-31 26
1472033 18-31 9 1472669 18-57 6 1475009 18-35 5 1475054 18-31 27
1472034 18-31 10 1472726 18-5 2 18-37 5 1475055 18-31 28
1472035 18-31 15 1472907 19-7 14 1475010 18-56 1 1475056 18-31 29
1472036 18-31 12 19-9 12 1475011 18-56 6 1475057 18-35 1
1472037 18-31 11 1472908 14-17 15 1475012 13-22 8 1475058 18-31 31

22-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1475059 18-31 32 1475116 18-39 25 1475706 18-28 9 1475946 1-9 6


1475060 18-31 33 1475117 18-60 1 1475707 15-9 8 5-9 6
1475061 18-31 34 18-65 3 1475708 15-9 9 6-11 34
1475062 18-31 35 18-67 3 1475710 14-10 9 1475947 1-9 7
1475063 18-31 16 19-7 29 14-11 13 5-9 7
1475064 18-35 2 19-9 30 15-10 12 1475948 1-9 15
18-37 2 1475118 18-39 30 1475712 14-20 1 5-9 15
1475065 18-35 12 1475119 18-60 2 15-11 1 1475949 1-9
18-37 12 1475120 18-39 32 15-13 1 5-9
1475068 18-35 6 1475123 18-39 36 1475713 14-18 1 1476250 5-17 8
18-37 6 18-48 5 14-20 1 1476369 2-11 3
1475069 18-35 7 1475124 18-39 38 15-11 16 1476370 2-11 5
18-37 7 1475130 18-55 1 15-13 16 1476371 2-11 21
1475070 18-35 8 1475190 18-47 1475714 14-18 2 1476395 1-11 6
18-37 8 1475193 18-9 14-20 2 5-7 6
1475071 18-35 14 1475258 19-5 20 15-11 17 6-11 14
18-37 15 1475261 3-13 10 15-13 17 1476396 1-11 7
1475072 18-35 17 3-15 14 1475719 14-29 22 5-7 7
18-37 19 5-17 10 15-25 2 1476398 1-11 8
1475079 18-40 2 5-19 13 1475724 14-43 11 5-7 8
1475080 18-40 3 5-21 14 15-34 10 6-11 4
1475081 18-40 7 1475265 19-5 6 1475728 15-35 7 1476400 1-11 15
1475082 18-41 1 1475266 13-22 2 1475729 15-35 9 5-7 15
18-43 1 1475358 8-9 13 1475730 15-35 10 1476403 5-13 18
1475083 18-41 11 1475463 15-5 1 1475737 2-14 10 5-15 18
18-43 10 1475464 15-14 6 1475739 2-2 1 1476404 3-9 19
1475084 18-41 12 1475465 15-14 15 1475741 2-5 13 5-13 19
1475085 18-59 1 1475466 15-5 2 1475742 1-5 11 5-15 19
1475086 18-59 3 1475467 15-14 20 2-5 14 1476406 3-9 38
1475088 18-59 8 1475471 15-5 3 3-26 66 5-13 38
1475089 18-59 10 1475473 15-5 4 5-32 66 6-8 57
1475090 18-59 2 1475474 15-5 5 1475743 2-5 17 1476409 3-17 20
1475091 18-59 11 1475475 15-5 6 3-26 67 1476410 3-17 21
1475092 18-39 1 1475476 15-5 7 5-32 78 5-25 25
1475093 18-39 2 1475478 15-5 8 1475744 2-5 19 6-23 16
1475094 18-39 3 1475479 15-5 13 3-26 74 1476413 3-17 20
1475095 18-39 4 1475480 15-5 24 5-32 73 5-23 20
1475097 18-39 5 1475481 15-29 1 1475747 2-5 34 1476484 8-18 1
1475098 18-39 6 1475482 15-5 28 1475754 2-6 1 1476485 8-21 7
1475099 18-39 7 1475483 15-29 4 1475755 2-6 2 1476491 3-22 5
1475100 18-39 8 1475484 15-5 42 1475756 2-6 7 5-26 5
1475101 18-39 9 1475485 15-5 44 1475757 2-6 13 6-29 20
1475102 18-39 11 1475700 15-7 1 1475771 2-9 1 1476507 8-27 1
1475104 18-39 12 1475701 15-7 2 1475772 2-9 2 1476508 8-27 3
1475106 18-39 17 1475703 14-8 3 1475875 2-13 1 1476517 3-13 1
1475108 18-39 18 15-8 3 1475879 8-13 6 3-15 1
1475110 18-39 19 18-28 5 1475880 8-13 9 5-17 1
1475111 18-39 20 1475704 14-8 14 1475882 8-13 30 5-19 1
1475112 18-39 21 15-8 14 1475940 8-15 12 5-21 1
1475113 18-39 22 18-28 10 1475943 3-21 11 1476518 3-13 6
1475114 18-39 23 1475705 14-8 15 5-4 11 5-17 6
1475115 18-39 24 15-8 15 8-17 5 1476519 3-13 7

©2003 HYSTER COMPANY See Service Manual 22-25


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

5-17 7 1476603 3-22 3 1476892 5-23 38 1476993 18-13 19


1476520 3-13 8 5-26 3 1476942 18-47 1 18-27 12
3-15 10 1476604 3-22 5 1476943 18-47 2 18-33 3
5-19 10 5-26 5 1476944 18-47 4 1476994 18-9 32
5-21 10 1476635 3-13 11 1476945 18-47 5 1476995 18-9 33
1476522 3-13 16 3-15 12 1476946 18-47 7 1476996 18-9 35
5-17 17 5-21 12 1476947 18-47 11 1476997 18-9 36
1476523 3-13 17 1476636 3-13 16 1476948 18-47 17 1476998 18-9 37
5-17 18 1476637 3-13 17 1476949 18-48 6 1476999 18-9 38
1476524 3-13 18 1476638 3-13 23 1476950 18-48 8 1477000 18-9 39
5-17 19 1476765 18-55 4 1476951 18-48 9 1477001 18-9 40
1476525 3-13 19 1476766 18-55 6 1476955 18-9 25 1477002 18-33 4
5-17 20 1476767 18-57 2 1476959 18-68 1 1477003 18-9 2
1476526 3-13 23 1476769 18-57 3 1476960 18-68 2 1477024 18-33 6
5-17 24 1476770 18-55 14 1476964 18-9 1 1477027 18-33 7
1476527 3-13 24 1476771 18-57 4 1476965 18-9 3 1477028 11-13 4
5-17 14 1476772 18-55 17 18-33 5 1477029 18-33 9
1476528 3-13 25 1476773 18-57 5 1476966 18-9 4 1477032 18-33 10
5-17 25 1476774 18-57 7 1476967 18-9 5 1477033 18-33 11
1476529 3-13 28 1476775 18-57 9 1476968 18-9 6 1477034 18-33 12
5-17 28 1476776 18-57 10 1476969 18-9 7 1477035 18-33 16
1476530 3-13 29 1476778 18-3 2 1476970 18-9 8 1477036 11-9 1
5-17 29 1476779 18-28 1 1476971 18-9 9 1477037 18-33 17
1476531 3-13 30 1476792 3-17 25 1476972 18-9 10 1477038 18-33 18
5-17 30 18-28 2 1476973 18-9 11 1477039 18-33 19
1476532 3-13 31 1476793 18-28 3 1476974 18-9 12 1477040 18-9 37
3-15 31 1476794 18-31 38 18-33 8 18-33 20
5-17 31 1476795 18-31 39 1476975 18-9 13 1477041 11-9 2
5-19 30 1476796 18-40 1 1476976 18-9 14 1477042 18-33 24
5-21 31 1476797 18-28 11 1476977 18-9 15 1477043 11-9 3
1476533 3-13 32 1476798 18-28 18 1476978 18-9 16 1477044 11-9 24
3-15 32 1476872 18-63 1 18-9 24 1477045 11-9 26
5-17 32 1476873 18-63 2 1476979 18-9 17 1477046 11-9 27
5-19 31 1476874 18-63 3 1476980 18-9 18 1477047 11-13 1
5-21 32 1476875 18-63 4 1476981 18-9 19 1477052 10-21 4
1476534 3-13 33 1476876 18-63 7 18-9 19 1477137 10-16 1
3-15 33 1476877 18-63 8 18-9 31 1477138 10-16 4
5-17 33 1476878 18-39 34 18-13 16 1477147 11-3 27
5-19 32 1476880 18-39 35 18-33 14 1477170 11-3 11
5-21 33 1476883 18-65 1 1476982 18-9 20 1477171 11-3 15
1476535 3-15 30 1476884 18-59 12 1476983 18-9 21 1477172 5-3
1476544 9-28 6 1476885 18-65 4 1476984 18-9 22 1477173 1-11
1476545 9-28 8 18-67 4 1476985 18-9 23 5-7
1476546 9-28 9 1476886 18-65 13 1476986 18-13 20 1477189 13-9 10
1476547 7-9 33 18-67 13 18-15 4 1477192 13-19 4
1476559 7-9 16 1476887 18-65 14 18-15 5 1477193 13-19 5
1476561 7-3 10 18-67 14 1476987 18-33 2 1477194 13-19 6
1476563 13-52 1 1476888 18-65 16 1476988 18-9 26 1477196 13-19 15
1476564 13-52 10 18-67 16 1476989 18-9 27 1477197 13-19 16
1476566 13-53 1 1476889 18-65 19 1476990 18-9 28 1477201 15-17 1
1476567 13-53 13 1476890 18-65 22 1476991 18-9 29 1477202 15-17 5
1476572 9-3 32 1476891 18-65 23 1476992 18-9 30 1477203 15-17 6

22-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1477204 15-17 7 19-9 11 1478623 20-3 12 5-4 5


1477205 15-17 17 1477389 19-7 17 1478624 20-3 13 1479636 3-21 7
1477206 15-17 18 1477390 19-7 23 1478637 20-5 1 5-4 7
1477207 15-17 19 19-9 18 1478638 20-5 2 1479637 3-21 9
1477208 15-17 20 1477391 19-7 24 1478639 20-5 3 5-4 9
1477209 15-17 29 19-9 19 1478640 20-5 4 1479638 3-21 10
1477210 15-17 30 19-12 1 1478641 20-5 5 5-4 10
1477211 15-17 31 19-13 2 1478642 20-5 1479639 3-21 12
1477212 15-17 32 1477392 19-7 28 1478643 20-5 6 5-4 12
1477213 13-20 9 19-9 22 1478644 20-5 7 1479640 3-21 14
20-2 7 1477404 19-10 4 1478645 20-5 8 5-4 14
1477218 13-22 5 19-11 4 1478646 20-5 9 1479641 3-21 15
19-5 12 1477405 19-10 5 1478647 20-5 10 5-4 15
19-13 7 19-11 5 1478648 20-5 11 1479642 3-21 16
1477219 13-25 6 1477406 19-10 9 1478649 20-5 12 5-4 16
1477220 13-31 1 1477407 19-15 1 1478650 20-5 13 1479644 8-17 1
1477221 13-22 10 1477408 19-12 3 1478651 20-5 14 1479645 8-17 4
1477224 13-31 5 1477409 19-15 6 1478652 20-5 15 1479660 3-7 1
1477225 4-23 25 1477410 19-17 1 1478653 14-17 6 5-11 1
13-37 25 1477411 19-17 2 20-5 16 1479664 3-7 2
1477227 13-41 26 1477412 19-17 3 1478654 20-5 18 5-11 2
1477270 3-26 70 1477413 19-17 6 1478655 20-5 19 6-15 6
5-32 69 1477414 19-17 8 1478656 20-5 20 1479665 3-7 3
1477272 7-14 12 1477415 19-17 9 1478657 20-5 21 5-11 3
1477273 3-26 75 1477416 19-17 10 1479618 3-5 2 1479667 3-7 4
5-32 76 1477417 19-17 11 5-3 2 5-11 4
1477304 7-13 29 1477418 19-18 1 1479619 3-5 3 1479668 3-7 5
1477306 13-8 1 1477419 19-18 2 5-3 3 5-11 5
1477307 13-8 2 1477420 19-18 3 1479620 3-5 6 6-15 8
1477308 13-8 3 1477421 19-18 4 5-3 6 1479670 3-9 6
1477309 13-8 4 1477459 16-9 1479621 3-5 7 5-13 6
1477310 13-8 5 1477503 16-16 5-3 7 5-13 21
1477311 13-8 6 1477516 19-5 4 1479622 3-5 9 5-15 6
1477312 13-8 7 1477525 19-5 7 5-3 9 1479671 3-9 7
1477318 12-15 2 1477526 19-5 8 1479623 3-5 10 5-13 7
1477347 19-3 1 1477527 19-5 9 5-3 10 5-15 7
1477348 19-3 3 1477528 19-5 14 1479625 3-5 11 1479672 3-9 10
1477349 19-3 4 1477529 19-5 19 5-3 11 5-13 10
19-5 1 1478604 19-9 17 1479626 3-5 12 5-15 10
1477350 19-3 6 1478607 20-2 1 5-3 12 1479673 3-9 14
1477351 19-3 12 1478608 20-2 5 1479627 3-5 15 5-13 14
1477383 19-7 1 20-3 8 5-3 15 5-15 14
19-9 1 1478609 20-2 6 1479629 3-5 28 1479675 3-9 20
1477384 19-7 2 1478610 20-2 11 5-3 28 5-13 20
19-9 2 1478611 20-2 12 8-17 15 5-15 20
1477385 19-7 3 1478612 20-2 13 1479630 3-5 29 1479676 3-9 30
19-9 3 1478617 20-3 1 5-3 29 5-13 30
1477386 19-7 5 1478618 20-3 2 1479631 3-21 2 5-15 29
19-9 5 1478619 20-3 3 5-4 2 1479702 3-9 32
1477387 19-7 6 1478620 20-3 4 1479634 3-21 4 5-13 32
19-9 6 1478621 20-3 9 5-4 4 5-15 31
1477388 19-7 13 1478622 20-3 10 1479635 3-21 5 1479703 3-9 35

©2003 HYSTER COMPANY See Service Manual 22-27


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

5-13 35 21-4 11 1480668 21-11 4 5-19 15


5-15 34 1480647 21-3 12 21-27 10 5-21 16
5-25 24 21-4 12 21-28 10 1482820 3-15 17
11-3 26 1480648 21-4 1 1480669 21-27 1 5-19 16
1479704 3-9 37 21-16 1 21-28 1 5-21 17
5-13 37 21-17 1 1480670 21-27 1 1482821 5-19 18
5-15 36 1480649 21-4 2 21-28 1 1482822 3-15 20
11-3 18 1480650 21-4 4 1480671 21-13 1 5-19 19
1479706 5-25 22 21-16 10 21-29 1 5-21 20
1479707 5-25 26 21-17 10 21-30 1 1482823 3-15 21
6-23 17 1480651 21-14 4 1480672 21-13 2 5-19 20
1479727 14-17 12 21-16 4 1480673 21-13 4 5-21 21
1479745 14-23 18 1480652 21-6 1 21-29 10 1482824 3-15 22
1479838 9-13 6 21-20 1 21-30 10 5-19 21
1480287 1-12 1 21-21 1 1480675 21-8 1 5-21 22
1-16 1 1480653 21-6 3 21-24 1 1482825 3-15 23
1480290 1-16 12 21-8 3 21-25 1 5-19 22
1480298 1-6 3 21-10 3 1480677 21-8 2 5-21 23
1480313 14-12 2 21-20 9 1480678 21-8 4 1482826 3-15 24
1480481 10-19 3 21-21 9 21-24 10 5-19 23
1480566 21-3 21-24 9 21-25 10 5-21 24
1480567 21-4 21-25 9 1480679 8-27 1482827 3-15 25
1480568 21-14 21-26 9 1482325 10-19 4 5-19 24
1480569 21-16 1480654 21-6 4 10-21 3 5-21 25
1480570 21-20 21-20 10 1482435 13-7 8 1482828 3-15 26
1480575 21-6 21-21 10 1482438 13-7 13 5-19 25
1480580 21-7 1480655 21-6 2 1482440 13-7 18 5-21 26
1480586 21-22 1480656 21-6 11 1482441 13-7 23 1482829 3-15 27
1480591 21-13 21-8 11 1482443 13-7 24 5-19 26
1480592 21-29 1480657 21-7 1 1482444 13-7 26 5-21 27
1480594 21-8 21-22 1 1482453 12-2 9 1482830 3-15 28
1480596 21-24 21-23 1 1482812 3-15 3 5-19 27
1480641 21-5 10 1480658 21-7 2 5-19 3 5-21 28
21-6 10 1480659 21-7 4 5-21 3 1482831 3-15 29
21-7 10 21-22 10 1482813 5-19 5 5-19 28
21-8 10 21-23 10 1482814 3-13 11 5-21 29
21-10 6 1480660 21-11 1 3-15 6 1482832 3-13 35
21-13 10 21-19 3-15 12 3-15 36
1480642 21-3 1 1480661 21-11 2 5-17 11 5-19 33
21-14 1 1480662 21-11 1 5-19 6 5-21 36
21-15 1 1480663 21-11 2 1482815 3-15 8 1482944 3-15 6
1480643 21-3 2 1480664 21-11 1 5-19 8 5-21 6
1480644 21-3 3 21-27 1 5-21 8 1482945 3-15 19
21-4 3 21-28 1 1482816 3-15 9 5-21 19
21-14 9 1480665 21-11 2 5-19 9 1482946 3-15 34
21-15 9 1480666 21-11 4 5-21 9 5-21 34
21-16 9 21-19 11 1482817 3-15 5 1482947 3-15 35
21-17 9 21-27 10 5-21 5 5-21 35
1480645 21-3 4 21-28 9 1482818 3-15 15 1483173 5-3
21-14 10 1480667 21-11 4 5-19 14 1483707 19-9 29
21-15 10 21-27 10 5-21 15 1483741 10-7 40
1480646 21-3 11 21-28 10 1482819 3-15 16 1483744 10-7 20

22-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1483783 10-7 38 1488049 6-17 29 6-7 42 1488169 6-11 16


1483784 10-7 1 1488050 6-17 30 1488130 6-3 43 1488170 6-11 17
1483786 10-7 14 1488051 6-17 31 6-7 43 1488172 6-11 18
1483787 10-7 2 1488052 6-17 32 1488131 6-3 44 1488173 6-11 19
1483790 10-7 11 1488053 6-17 33 6-7 44 1488174 6-11 20
1483791 10-7 7 1488054 6-17 34 1488132 6-3 45 1488176 6-11 21
1483792 10-7 27 1488056 6-17 35 6-7 45 1488178 6-11 22
1483796 10-7 31 1488057 6-17 36 1488133 6-3 46 1488179 6-11 23
1483797 10-7 29 1488058 6-17 37 6-7 46 1488180 6-11 24
1483799 10-7 23 1488060 6-17 38 1488134 6-3 47 1488181 6-11 25
1483800 10-7 28 1488061 6-18 39 6-7 47 1488182 6-11 26
1483801 10-7 6 1488090 6-3 1 1488135 6-3 48 1488183 6-11 27
1483802 10-7 10 1488091 6-3 4 6-7 48 1488184 6-11 29
1483803 10-11 27 1488092 6-3 6 1488137 6-3 49 1488185 6-11 33
1487139 7-3 2 6-7 6 6-7 49 1488186 14-26
1487140 7-3 12 1488093 6-3 7 1488138 6-3 50 15-21 1
1487218 8-25 11 6-7 7 6-7 50 1488187 6-11 35
1487553 14-39 1 1488094 6-3 8 1488139 6-4 51 1488262 7-10 3
1487912 14-9 8 6-7 8 6-8 51 1488324 6-15 1
1487913 14-9 9 1488095 6-3 9 1488143 6-4 52 1488325 6-15 2
1487914 13-61 6-7 9 6-8 52 1488326 6-15 4
1487915 13-62 1488096 6-3 10 1488144 6-4 53 1488327 6-15 5
1487916 13-65 1488107 6-3 12 6-8 53 1488328 6-15 7
1487917 13-67 1488108 6-3 13 1488145 6-4 54 1488329 6-15 9
1488021 6-17 1 6-7 13 6-8 54 1488330 6-15 10
1488022 6-17 2 1488109 1-2 1 1488146 6-4 55 1488331 6-15 11
1488023 6-17 3 1488111 6-3 14 6-8 55 1488332 6-15 12
1488024 6-17 4 6-7 14 1488149 6-3 35 1488333 6-15 13
1488025 6-17 5 1488112 6-3 15 6-7 35 1488334 6-15 14
1488026 6-17 6 6-7 15 1488151 6-3 32 1488335 6-15 15
1488027 6-17 7 1488113 6-3 16 6-7 32 1488336 6-15 16
1488028 6-17 8 6-7 16 1488154 6-3 27 1488337 6-15 17
1488029 6-17 9 1488115 6-3 17 6-7 27 1488338 6-15 18
1488030 6-17 10 6-7 17 1488155 6-3 28 1488339 6-15 19
1488031 6-17 11 1488116 6-3 19 6-7 28 1488340 6-15 20
1488032 6-17 12 6-7 19 1488156 6-3 29 1488341 6-15 21
1488033 6-17 13 1488117 6-3 26 6-7 29 1488342 6-15 22
1488034 6-17 14 6-7 26 1488157 6-3 30 1488343 6-15 23
1488035 6-17 15 1488121 6-3 34 6-7 30 1488344 6-15 24
1488036 6-17 16 1488123 6-3 36 1488158 6-3 24 1488345 6-21 1
1488037 6-17 17 6-7 36 6-7 24 6-23 1
1488038 6-17 18 1488124 6-3 37 1488159 6-3 21 1488346 6-21 5
1488039 6-17 19 6-7 37 1488160 6-11 2 6-23 4
1488040 6-17 20 1488125 6-3 38 1488161 6-11 3 1488347 6-21 8
1488041 6-17 21 6-7 38 1488162 8-11 40 6-23 7
1488042 6-17 22 1488126 6-3 39 8-13 42 1488348 6-21 19
1488043 6-17 23 6-7 39 1488163 6-11 8 1488349 6-21 20
1488044 6-17 24 1488127 6-3 40 1488164 6-11 10 1488350 8-18 1
1488045 6-17 25 6-7 40 1488165 6-11 11 1488351 8-18 2
1488046 6-17 26 1488128 6-3 41 1488166 6-11 12 1488352 8-18 2
1488047 6-17 27 6-7 41 1488167 6-11 13 1488353 6-25 1
1488048 6-17 28 1488129 6-3 42 1488168 6-11 15 1488354 6-25 2

©2003 HYSTER COMPANY See Service Manual 22-29


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1488355 6-25 3 1492667 9-9 15 1506989 18-40 1 1508620 12-11 11


1488356 6-25 4 1495148 13-26 5 1506990 18-67 2 1508623 12-11 16
1488358 6-25 7 1495608 7-15 5 1506992 18-67 25 1508624 12-11 17
1488361 6-25 17 1496706 7-17 1 1506993 18-48 6 1509091 10-15 4
1488362 6-25 19 12-17 2 1507007 1-15 1 10-16 5
1488363 6-25 20 13-47 20 1507008 1-15 2 1515924 14-14 10
1488364 6-25 21 13-48 4 1507009 1-15 3 15-13 8
1488365 6-25 22 13-54 16 1507010 1-15 4 1515925 14-14 15
1488366 6-25 23 16-17 2 1507011 1-15 5 14-20 17
1488367 6-25 25 1496898 6-25 37 1507012 1-15 6 15-13 19
1488368 6-25 28 1496899 6-25 37 1507013 1-15 7 1516043 14-14 14
1488369 6-25 29 1497245 3-9 18 1507014 1-15 9 14-20 16
1488371 6-25 31 1497310 21-28 1 1507015 1-15 10 15-13 18
1488373 6-25 36 1497312 21-28 10 1507017 1-15 11 1516548 15-10 13
1488374 6-26 43 1497313 21-10 7 1507018 1-15 12 1516550 18-43 11
1488375 6-26 44 1499022 3-15 25 1507023 1-15 14 1519160 8-15 2
1488376 6-26 45 5-19 24 1507024 1-15 15 1520502 5-19 23
1488377 6-26 46 5-21 25 1507025 1-15 16 5-21 24
1488378 6-26 47 1499047 10-13 1 1507026 1-15 17 1521147 3-18 6
1488379 6-26 48 1499048 10-7 21 1507027 1-15 18 1523534 13-71 1
1488380 6-26 49 1499049 10-7 52 1507028 1-15 19 1523828 18-7
1488381 6-26 50 1499050 10-8 53 1507030 1-15 21 1523829 18-7 2
1488383 14-12 1 1499055 10-7 18 1507031 1-15 22 18-15
1488384 6-29 14 1499056 10-7 5 1507033 1-15 23 1523830 18-7 3
1488385 6-29 16 1499066 10-7 25 1507034 1-15 24 18-17
1488386 6-29 17 1499068 10-8 59 1507035 1-15 25 1523831 18-7 4
1488387 6-29 27 1499069 10-8 58 1507037 1-15 26 18-19
1488540 14-29 21 1499070 10-7 37 1507039 1-15 8 1523833 18-7 5
1488542 14-29 9 1500214 18-59 4 1508585 10-7 49 1523834 18-15 1
14-31 7 1500506 7-10 1 1508586 10-13 13 1523835 18-15 2
15-27 7 1500507 7-10 2 1508587 10-13 23 1523836 18-15 3
1488543 14-5 1 1500508 7-10 4 1508588 10-13 40 1523837 18-17 2
1488544 14-5 2 1500509 7-10 5 1508589 10-13 37 18-23 5
1488545 1-5 7 1500510 7-10 6 1508590 10-13 39 18-25 2
2-5 7 1500511 7-10 7 1508591 10-13 21 1523838 18-15 6
3-25 7 1500512 7-10 8 1508592 10-13 28 1523839 18-17 1
5-31 7 1500513 7-10 10 1508593 10-13 20 18-19 7
1488548 1-6 1 1500514 7-10 11 1508594 10-13 19 1523840 18-7 1
1488549 1-6 6 1500515 7-10 12 1508597 10-13 25 18-13
1488550 1-6 7 1500516 7-10 14 1508598 10-13 27 1523841 18-19 1
1488636 13-52 17 1500964 7-10 1508599 10-13 12 1523842 18-19 2
1488639 13-52 18 1502348 12-21 5 1508600 10-13 44 1523843 18-19 3
13-53 15 13-56 5 1508601 10-13 44 1523844 18-19 4
1488642 13-52 19 1502349 11-7 11 1508604 12-7 24 1523845 18-19 5
1488648 13-52 20 1502351 3-9 15 1508605 12-7 25 1523846 18-19 6
1488649 13-53 14 5-13 15 1508606 12-7 26 1523847 18-19 8
1488650 13-53 16 5-15 15 1508608 12-7 27 1523848 18-19 9
1491187 1-15 20 1502801 11-7 31 1508612 12-7 23 1523849 18-19 10
1492663 8-19 1 1502802 11-7 32 1508614 12-7 20 1523910 18-9 1
1492664 8-19 18 1506979 18-29 1 1508616 12-11 1 1524063 18-13 1
1492665 8-19 19 1506987 18-29 8 1508617 12-11 5 1524064 18-13 2
1492666 8-20 20 1506988 18-29 9 1508618 12-11 6 1524065 18-13 3

22-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1524066 18-13 4 1527498 6-25 6 1528211 21-25 6990002 17-35 2


1524067 18-13 5 1527499 6-25 8 1528212 21-10 6990003 17-35 17
1524068 18-13 6 1527500 6-25 37 1528213 21-26 6990004 17-35 18
18-27 3 1527501 6-26 52 1528217 21-15 2 6990005 17-35 20
1524069 18-13 7 1527724 6-17 6 21-17 2 6990007 17-37 1
18-27 4 1527725 6-17 7 21-19 2 6990008 17-37 2
1524070 18-13 8 1527726 6-17 8 21-23 2 6990011 17-37 9
18-27 5 1527727 6-7 3 21-28 1 6990012 17-37 10
1524071 18-13 9 1527728 6-7 12 21-30 2 6990013 17-37 15
1524072 18-13 10 1527729 6-7 21 1528218 21-15 3 6990014 17-37 20
18-27 7 1527730 6-11 9 21-17 3 6990015 17-37 21
1524073 18-13 11 1527778 18-37 1 21-19 3 6990016 17-37 25
1524074 18-13 12 1527865 14-14 1 21-21 3 6990017 17-37 27
1524075 18-13 13 1527866 14-14 3 21-23 3 6990018 17-23 25
1524076 18-13 14 14-20 14 21-25 3 6990019 17-23 29
18-27 8 15-13 14 21-26 3 6990020 17-23 30
1524077 18-13 15 1527868 15-27 2 21-28 2 6990021 17-23 40
1524078 18-13 17 1527869 15-27 8 21-30 3 6990022 17-23 17
18-27 9 1527870 14-31 11 1528219 21-15 4 6990023 17-38 1
1524079 18-13 18 15-27 11 21-17 4 6990024 17-38 4
18-27 10 1527871 14-31 16 21-19 4 6990025 17-38 6
1524082 18-21 15-27 13 21-21 4 6990026 17-38 8
1524083 18-21 1 1527875 14-14 2 21-23 4 6990027 17-38 11
18-23 1527911 14-31 4 21-25 4 6990028 17-38 13
1524085 18-21 2 1527912 14-31 10 21-26 4 6990033 17-5 8
18-25 1527995 10-13 21-28 3 6990043 17-23 1
1524087 18-21 3 1527997 13-11 27 21-30 4 6990044 17-27 26
1524090 18-23 1 1527998 13-11 28 1528223 21-21 2 17-29 26
1524091 18-23 2 1527999 13-11 35 21-25 2 6990045 17-7 3
1524092 18-23 3 1528000 13-11 36 21-26 2 6990046 17-7 6
1524093 18-23 4 1528001 13-11 37 1528225 21-10 1 6990047 17-7 7
1524094 18-25 1 1528009 7-5 2 21-26 1 6990048 17-7 8
1524095 18-25 3 1528159 16-11 1528226 21-10 2 6990049 17-27 21
1524096 18-25 4 1528160 16-12 1528227 21-10 4 17-29 21
1524101 18-27 1528165 16-11 11 21-26 10 6990051 17-3 3
1524102 18-27 1 1528167 16-11 12 1528257 12-15 1 6990052 17-3 2
1524103 18-27 6 1528171 16-11 1 1528263 18-10 41 6990056 17-3 8
1524104 18-27 11 1528172 16-11 6 1531586 18-9 40 6990060 17-5 7
1524105 18-27 13 1528174 16-11 10 1532342 21-39 6990061 17-27 1
1526102 6-25 16 1528175 16-11 13 1532343 21-39 1 17-29 1
1526103 6-25 16 1528176 16-12 4 1532344 21-39 7 6990062 17-27 18
1526104 6-25 16 1528177 16-12 7 1532346 21-39 1 17-29 18
1527450 1-5 12 1528178 16-12 19 1535345 21-39 8 6990063 17-27 19
2-5 15 1528179 16-12 22 1542521 6-25 9 17-29 19
3-25 15 1528180 16-12 23 6-25 10 6990065 17-39 6
1527453 6-3 1 1528203 21-15 6-25 11 6990066 17-39 7
1527455 6-11 1528205 21-17 6-25 12 6990067 17-27 20
1527456 6-11 1528206 21-19 6-25 13 17-29 20
1527457 6-11 36 1528207 21-21 6-25 14 6990166 17-3 13
1527474 2-9 30 1528208 21-23 6-25 15 6990182 17-8 4
4-5 27 1528209 21-28 8-15 14 6990199 17-19 19
1527497 6-25 5 1528210 21-30 6990001 17-38 6990223 17-27 15

©2003 HYSTER COMPANY See Service Manual 22-31


for service procedures.
UNIT CODE A227
WORLD WIDE 05/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

17-29 15 6993303 17-19 22 6996038 17-23 31 17-29 3


6990224 17-27 16 6996001 17-35 3 6996039 17-23 31 6996081 17-27 32
17-29 16 6996003 17-35 6 6996040 17-23 33 17-29 32
6990225 17-27 17 6996004 17-35 8 6996041 17-15 2 6996082 17-35 23
17-29 17 17-35 13 6996043 17-23 34 17-37 5
6990227 17-40 6996005 17-35 9 6996045 17-5 1 6996084 17-27 34
6990228 17-13 6996006 17-35 10 17-23 35 17-29 34
6990229 17-13 19 17-35 19 6996046 17-23 36 6996096 17-5 4
6990230 17-13 20 17-35 22 6996047 17-15 9 6996099 17-3 8
6990231 17-13 18 17-35 24 17-17 2 6996100 17-3 8
6990232 17-39 6996007 17-35 11 17-23 21 6996101 17-3 8
6990233 17-39 5 17-35 14 17-23 37 6996102 17-3 8
6990238 17-17 17-37 31 17-40 3 6996108 17-27 2
6990245 17-17 1 6996008 17-35 15 6996048 17-23 38 17-29 2
6990264 17-40 5 6996009 17-35 16 17-27 8 6996109 17-27 11
6990269 17-39 8 6996011 17-35 19 17-29 8 17-29 11
6990270 17-13 5 6996013 17-35 24 6996049 17-23 39 6996110 17-27 5
17-31 25 6996014 17-7 5 17-27 6 17-29 5
6990273 17-13 21 17-19 2 17-29 6 6996111 17-5 6
6990274 17-13 22 17-19 16 6996050 17-38 2 6996112 17-5 9
6990275 17-13 17-21 3 6996051 17-38 2 6996113 17-5 3
6990276 17-15 8 17-21 19 6996052 17-38 3 6996114 17-5 2
6990277 17-11 10 17-35 5 6996053 17-38 5 6996116 17-5 5
6990278 17-11 11 6996015 17-37 11 6996054 17-38 7 17-27 9
6990281 17-19 1 6996016 17-37 12 6996055 17-38 10 17-29 9
17-21 2 6996017 17-37 18 6996056 17-38 12 6996117 17-27 13
6990282 17-19 3 6996018 17-37 13 6996064 17-27 21 17-27 35
17-21 4 6996019 17-37 19 17-29 21 17-29 13
6990283 17-21 7 6996020 17-37 22 6996065 17-27 22 17-29 35
6990284 17-21 8 6996021 17-19 20 17-29 22 6996122 17-15 1
6990286 17-19 7 17-37 23 6996066 17-27 23 17-23 42
6990287 17-19 11 6996022 17-37 24 17-29 23 6996127 17-17 7
6990288 17-19 13 17-37 26 6996067 17-27 25 6996131 17-23 32
17-21 17 6996023 17-37 26 17-29 25 17-40 6
6990289 17-19 14 6996025 17-3 13 6996068 17-27 24 6996132 17-27 27
6990290 17-19 18 17-5 9 17-29 24 17-29 27
6990291 17-37 7 6996026 17-37 34 6996069 17-7 4 6996133 17-27 28
6990292 17-37 33 6996027 17-37 8 6996070 17-27 43 17-29 28
6990293 17-37 6 6996028 17-7 2 17-29 43 6996134 17-27 29
6990294 17-37 4 17-21 20 6996071 17-27 4 17-27 42
6990295 17-21 18 17-37 3 17-29 44 17-29 29
6990300 17-15 17-37 14 6996072 17-27 33 17-29 42
6990301 17-13 8 6996029 17-23 7 17-29 33 6996137 17-31 18
6990302 17-13 18 6996030 17-23 12 6996073 17-27 7 17-33 15
6990304 17-29 4 6996031 17-23 16 17-27 14 6996141 17-31 4
6990310 17-27 30 6996032 17-15 3 17-29 7 17-33 4
17-29 30 17-23 41 17-29 14 6996142 17-31 5
6990311 17-27 31 6996033 17-23 22 6996075 17-27 10 17-33 5
17-29 31 6996034 17-23 23 17-29 10 6996143 17-31 3
6990312 17-21 22 6996035 17-23 24 6996076 17-27 12 17-33 3
6990313 17-21 23 6996036 17-23 26 17-29 12 6996144 17-31 1
6990314 17-21 23 6996037 17-23 28 6996078 17-27 3 17-33 1

22-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE A227
05/2003 WORLD WIDE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

6996186 17-37 29 6996295 17-3 4 6996319 17-37 32 6996387 17-33 24


6996191 17-8 7 6996296 17-3 4 6996342 17-31 6 6996394 17-3 13
17-19 9 17-37 30 17-33 6 6996395 17-33 23
17-21 11 6996297 17-19 5 6996343 17-31 7 6996396 17-33 22
6996192 17-40 2 17-21 5 17-33 7 6996397 17-33 21
6996196 17-8 1 6996298 17-21 9 6996344 17-31 8 6996398 17-33 35
6996205 17-13 3 6996299 17-21 10 17-33 31 6996399 17-33 25
17-15 10 6996300 17-21 12 6996345 17-31 10 6996400 17-33 26
6996206 17-8 5 6996301 17-3 13 17-33 10 6996403 17-3 13
6996234 17-8 6 6996302 17-24 43 6996346 17-31 11 6996404 17-3 13
6996247 17-3 1 6996303 17-27 39 17-33 11 6996405 17-3 13
6996248 17-15 4 17-29 39 6996347 17-31 12 6996406 17-31 23
6996249 17-15 5 6996304 17-19 22 17-33 12 17-33 18
6996250 17-15 6 17-27 38 6996348 17-31 13 6996414 17-27 36
6996251 17-15 7 17-29 38 17-33 32 17-29 36
6996252 17-11 1 6996305 17-19 22 6996349 17-31 14 6996419 17-37 36
6996257 17-17 4 17-27 38 17-33 33 6996420 17-37 37
6996258 17-17 3 17-29 38 6996350 17-31 15 6996421 17-37 38
6996259 17-17 5 6996306 17-19 22 17-33 30 6996422 17-21 22
6996260 17-17 6 17-27 38 6996351 17-31 16 6996423 17-21 23
6996271 17-40 1 17-29 38 17-33 13 6996424 17-21 23
6996272 17-40 4 6996307 17-19 6 6996352 17-31 17 6996425 17-21 24
6996273 17-40 7 6996308 17-19 8 17-33 14 6996427 17-17 8
6996274 17-17 8 6996309 17-19 10 6996353 17-31 19 6996468 17-23 34
6996285 17-13 4 6996310 17-19 17 17-33 16 6999001 17-37 16
6996286 17-13 23 6996311 17-19 17 6996354 17-31 20 6999002 17-37 17
6996287 17-11 2 6996314 17-27 37 17-33 34 6999003 17-37 41
6996288 17-11 3 17-29 37 6996355 17-31 21 6999004 17-37 40
6996289 17-11 8 6996315 17-27 40 6996356 17-31 24 6999005 17-37 39
6996290 17-11 7 17-29 40 17-33 20 6999006 17-38 14
6996291 17-11 6 6996316 17-27 41 6996357 17-31 28 6999009 17-39 10
6996292 17-11 9 17-29 41 17-33 36 6999016 17-13 17
6996293 17-23 34 6996317 17-37 28 6996358 17-31 29 6999023 17-15 3
6996294 17-11 12 6996318 17-37 35 17-33 19 17-23 41

©2003 HYSTER COMPANY See Service Manual 22-33


for service procedures.
NOTES

22-34

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