HCPRROI007E.

PDF

COST ANALYSIS REPORT

INDUSTRY: WOOD PLANT
EQUIPMENT: SIEMPELKAMP 4300t, 2 cylinder press for decorative
plastic laminating of chipboards
FLUID: Water emulsion (5,5% oil)
SYSTEM PRESSURE: 200 bar
TEMPERATURE: 40°C max
SEAL: CHESTERTON 10K, 95A/75D; 1050×1100×35, #65951
SERVICE LIFE: 1600 cycles or ONE YEAR and it is still in service

PREVIOUS SEAL: Leather-rubber kind of seal

PREVIOUS LIFE: 400 cycles or 3 months average
PROBLEM: Extrusion, poor memory
 HCPRROI007E.PDF

PREVIOUS METHOD OF SEALING

SEAL COST: $350×2seals×4changes………………………………………………$2,800
OIL LOSS: 200l/change; 500$/drum
$500×4changes…………………………………………………………………$2,000
ENERGY LOSS: 12t of steam or 500kg havey oil, 0,17$/kg
$0,17×500$×4changes………………………………………………………$340
LABOR: 2 men, 6 hours
2×6h×15$/h×4 changes……………………………………………………$720
$5,860

NEW METHOD OF SEALING

SEAL COST: $1339×2 seals…………………………………………………………………$2,676
OIL LOSS: $500………………………………………………………………………………………………$500
ENERGY LOSS: 12t of steam or 500kg havey oil, 0,17$/kg
$0,17×500$…………………………………………………………………………………$85
LABOR: 2×6h×15$/h………………………………………………………………………………$180
$3,441

SAVINGS U$ 12.095,00
NOTE: Lost of production, downtime and pollution costs were not included
into the report.