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HANDBOOK
MACRO TO NANO
Edited by D.M. Rowe, Ph.D., D.Sc.
A CRC title, part of the Taylor & Francis imprint, a member of the
Taylor & Francis Group, the academic division of T&F Informa plc.
Published in 2006 by
CRC Press
Taylor & Francis Group
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TK2950.T535 2005
621.31'243--dc22 2005048533
Thermoelectrics is defined as the science and technology associated with thermoelectric generation and
refrigeration. Ten years ago volume 1 of the CRC Handbook of Thermoelectrics was published. Its
publication brought together the many strands of activities in this scientific field under a unifying cover.
An historical backdrop to thermoelectrics was given in its introductory chapter to which interested
readers are referred.
During the intervening years since its publication, activity in thermoelectrics has increased
substantially. This is primarily due to three major factors: increasing awareness of the deleterious effect
of global warming on the planet’s environment, a renewed requirement for long-life electrical power
sources, including nuclear fueled, and the increasing miniaturization of electronic circuits and sensors.
Thermoelectrics is able to make a contribution to meeting the requirements of all three activities.
Substantial progress has been made in employing thermoelectrics as an environmentally friendly
method of recovering industrial and automobile waste heat, the development of high-performance
functionally graded and segmented thermoelements for power source applications, and in the fabrication
of reliable thin-film generating, cooling, and sensing devices. In addition, the advent of nanotechnology
has had a dramatic effect on thermoelectric material development and has resulted in the syntheses
of nanostructured materials whose thermoelectric properties surpass the best performance of
conventional materials.
This second volume of the Handbook complements volume one. It provides an update of recent
developments and serves both as an authoritative reference text on thermoelectrics for the professional
scientist and engineer, and as a source of general information on thermoelectrics for the well-informed
layman. It comprises 59 chapters, written by 99 internationally acknowledged experts in their field.
The majority of chapters are review type and arranged in five sections I through V, entitled General
Principles and Theoretical Considerations; Material Preparation and Measurements; Thermoelectric
Materials; Thermoelements, Modules, and Devices; and Thermoelectric Systems and Applications. The
theme of this Handbook’s title, macro to nano, is reflected in the order of chapters within each section,
with the subject contents progressing from the large (macro) to micro and nano scale. Two appendices, I,
History of the International Thermoelectric Society and II, Manufacturers and Suppliers of
Thermoelectric Modules, complete the Handbook.
As in the first volume, I have taken the role of an acquisitions editor, rather than a copyeditor and
although I have rephrased on occasion in order to clarify the meaning, every attempt has been made to
preserve the international flavor of the Handbook. I am indebted to my colleagues in the thermoelectric
community who have again unselfishly contributed to this Handbook and to Pat Hyatt, who has assisted
me in responding to the immense volume of e-mail correspondence during the past 18 months and for
retyping many of the chapters. Finally, I thank my wife Barbara for her patience and understanding
during the many hours I spent in collating material and editing this Handbook.
D.M. Rowe
v
© 2006 by Taylor & Francis Group, LLC
Contributors
4 Minority Carriers and Thermoelectric Effects in Bipolar Devices Kevin Pipe .............. 4-1
4.1 Introduction ................................................................................................................................ 4-1
4.2 Conventional Thermoelectric Cooler ....................................................................................... 4-2
4.3 Bipolar Peltier Coefficient .......................................................................................................... 4-2
xi
© 2006 by Taylor & Francis Group, LLC
xii Contents
5 Effects of Charge Carriers’ Interactions on Seebeck Coefficients David Emin ............. 5-1
5.1 Introduction ................................................................................................................................ 5-1
5.2 The Seebeck Coefficient ............................................................................................................. 5-2
5.3 Noninteracting Charge Carriers ................................................................................................ 5-2
5.4 Electron –Electron Interactions ................................................................................................. 5-2
5.5 Electron –Phonon Interactions .................................................................................................. 5-3
5.6 Magnetic Interactions ................................................................................................................ 5-6
5.7 Summary ..................................................................................................................................... 5-6
9 Thermoelectric Power Generation: Efficiency and Compatibility G. Jeffrey Snyder ..... 9-1
9.1 Introduction ................................................................................................................................ 9-1
9.2 Reduced Variables ....................................................................................................................... 9-4
9.3 Generator Efficiency and Performance ..................................................................................... 9-8
9.4 Computation of Generator Performance ............................................................................... 9-12
9.5 Thermoelectric Compatibility ................................................................................................. 9-17
9.6 Design Optimization ................................................................................................................ 9-21
10 A New Upper Limit to the Thermoelectric Figure-of-Merit H.J. Goldsmid ................ 10-1
10.1 Introduction .............................................................................................................................. 10-1
10.2 New Materials ........................................................................................................................... 10-2
19 Solid-State Synthesis of Thermoelectric Materials B.A. Cook and J.L. Harringa ............ 19-1
19.1 Introduction .............................................................................................................................. 19-1
19.2 Background ............................................................................................................................... 19-2
19.3 Equipment ................................................................................................................................. 19-5
19.4 Materials .................................................................................................................................... 19-6
19.5 Summary ................................................................................................................................. 19-14
28 Bi – Sb Alloys: Thermopower in Magnetic Field V.M. Grabov and O.N. Uryupin .......... 28-1
28.1 Introduction .............................................................................................................................. 28-1
28.2 Magneto-Thermoelectric Power in Undoped Bismuth – Antimony Crystals ..................... 28-3
28.3 Magneto-Thermoelectric Power in Bismuth – Antimony Crystals
Doped with Donor and Acceptor Impurities ........................................................................ 28-9
28.4 Conclusion .............................................................................................................................. 28-18
31 Thermoelectrics of Transition Metal Silicides M.I. Fedorov and V. K. Zaitsev ................ 31-1
31.1 Introduction .............................................................................................................................. 31-1
31.2 Chromium Disilicide ............................................................................................................... 31-1
31.3 Higher Manganese Silicide ...................................................................................................... 31-3
31.4 Iron Disilicide ......................................................................................................................... 31-10
31.5 Ruthenium Sesquisilicide ....................................................................................................... 31-11
31.6 Cobalt Monosilicide ............................................................................................................... 31-12
31.7 Conclusion .............................................................................................................................. 31-14
44.4 Design and Properties of Thermoelements with a Passive Leg ............................................ 44-4
44.5 Conclusion ................................................................................................................................ 44-7
48 Nanoscale Thermoelectrics Joachim Nurnus, Harald Böttner, and Armin Lambrecht .......... 48-1
48.1 Introduction .............................................................................................................................. 48-1
48.2 Approaches for Nanoscaled Materials and Devices .............................................................. 48-2
48.3 IV– VI- and V–VI-Based Epitaxial Nanostructures .............................................................. 48-4
48.4 Conclusions ............................................................................................................................. 48-17
52 A Thermoelectric Application to Vehicles Kakuei Matsubara and Mitsuru Matsuura ..... 52-1
52.1 Introduction .............................................................................................................................. 52-1
52.2 General Concept of Thermoelectric Generators for Vehicles ............................................... 52-2
52.3 Review of the Exhaust Gas Thermoelectric Generators for Vehicles ................................... 52-3
52.4 Issues to Be Solved from Technological Viewpoints ............................................................. 52-8
52.5 Conclusion .............................................................................................................................. 52-10
1.1 Introduction
This chapter serves as an introduction to thermoelectrics and is intended to provide a readily
comprehensive overview of the range of activities associated with this area of scientific endeavor. The
technology revolves around modern-day thermocouples and their application in power generation
and refrigeration. Specific references are not cited as all topics in this chapter are covered in detail
within the Handbook sections. Suggested texts and review articles for further reading are listed in the
bibliography.
Conventional metallic thermocouples as shown in Figure 1.1(a) are made from metal or metal alloys.
They generate small voltages, typically tens of microvolts per degree temperature difference by the
Seebeck effect, when its junction is located in a hot or cold environment compared to the ambient, and
generate small amounts of electrical power when connected to a resistive load. They are used extensively
in the measurement of temperature or as sensors to operate control systems such as those in domestic air
conditioning equipment, refrigerators and central heating units. The thermocouple also operates in
another way when a voltage source is connected across the open ends so that an electric current is driven
through the couple. It acts as a heat pump and effectively cools the junction by the Peltier effect.
However, probably less familiar to the layman is the use of thermocouples made from modern
semiconductors whose material properties and geometry have been tailored specifically to meet the
intended application requirements and possess Seebeck coefficients of hundreds of microvolts per degree.
In bulk devices for generation or cooling applications, the thermocouples have a typical geometry as
shown in Figure 1.1(b) and consist of two ingot-shaped pellets (thermoelements) of semiconducting
material having dimensions of the order of millimeters connected at one end with an electrically
conducting metal strap. In sensors applications increasing use is made of thin film structures as
1-1
FIGURE 1.1 (a) Conventional metal metal/alloy thermocouple; (b) bulk semiconductor thermocouple; (c)
miniature thin film thermocouples.
shown in Figure 1.1(c). Here, the thermocouples, micrometers wide, are laid down by a variety of
techniques onto a supporting electrically insulating thin film substrate.
A B
b b
C D
daab b 2 bb
aab ¼ pab =T and ¼ a
dT T
These relationships can be derived using irreversible thermodynamics. Their validity has been
demonstrated for many thermoelectric materials and it is assumed that they hold for all materials used in
thermoelectric applications.
EY . dT
lNl ¼
BZ dx
1 . dT
lPl ¼
IX BZ dy
TH I TC
n-type
HEAT input
p-type
Electrical
power
output
The Seebeck effect (Thermoelectric generation)
TC I TH
n-type
+
HEAT absorbed HEAT rejected
p-type
Electrical
power
input
The Peltier effect (Thermoelectric cooling)
I2R
f¼
1 2
aab ITH ¼ l0 ðTH 2 TC Þ 2 I R
2
where l0 is the thermal conductance of a and b in parallel and R is the series resistance of a and b. In
thermoelectric materials s; l0 ; and a change with temperature, and in both, generation and
refrigeration should be taken into account. However, the simple expression obtained for the
efficiency can still be employed with an acceptable degree of accuracy if approximate averages of
values are adopted for these parameters over the temperature range of interest. Appropriate allowances
can also be made for contact resistance.
Efficiency is clearly a function of the ratio of the load resistance to the sum of the generator arm
resistances, and at maximum power output it can be shown that
TH 2 TC
fp ¼ 1
3TH TC 4
þ þ
2 2 Zc
while the maximum efficiency
fmax ¼ hc g
where
TH 2 TC
hc ¼
TH
qffiffiffiffiffiffiffiffiffiffi
1 þ Zc T 2 1
g ¼ qffiffiffiffiffiffiffiffiffiffi
T
1 þ Zc T þ C
TH
and
TH þ TC
T¼
2
and
a2ab
Zc ðthe figure-of -merit of the coupleÞ ¼
Rl0
The maximum efficiency is thus the product of the Carnot efficiency, which is clearly less than
unity, and g, which embodies the parameters of the materials.
If the geometries of a and b are matched to minimize heat absorption, then
a2ab
Zc ¼ " 1 1
#2
la 2 l 2
þ b
sa sb
In practice, the two arms of the junction have similar material constants, in which case the concept of a
figure-of-merit for a material is employed and given by
a2 s
Z¼
l
where a2 s is referred to as the electrical power factor.
The above relationships have been derived assuming that the thermoelectric parameters which occur
in the figure-of-merit are independent to temperature. Although generally this is not the case, assuming
an average value provides results which are within 10% of the true value.
The conversion efficiency as a function of operating temperature difference and for a range of values of
the material’s figure-of-merit is displayed in Figure 1.4. Evidently an increase in temperature difference
provides a corresponding increase in available heat for conversion as dictated by the Carnot efficiency, so
large temperature differences are desirable. As a ballpark figure a thermocouple fabricated from
Conversion efficiency %
40 4
3
30 2
20 1
10
0
300 450 600 750 900 1050 1200 1350 1500 Temperature (K)
0 33% 50% 60% 66% 71% 75% 77% 80% Carnot efficiency
FIGURE 1.4 Generating efficiency as a function of temperature and thermocouple material figure-of-merit.
thermoelement materials with an average figure-of-merit of 3 £ 1023/K would have an efficiency of 20%
when operated over a temperature difference of 500 K.
P ¼ aab DTI þ I 2 R
where the potential difference applied to the thermocouple is used in part to overcome the
electrical resistance of the thermoelements and to balance the Seebeck voltage which results from the
temperature difference between the junctions.
The energy efficiency of a refrigerator is measured by its coefficient of performance, COP, defined as
1
heat absorbed aab ITC 2 I 2 R 2 KDT
COP ¼ ¼ 2
electrical power input aab IDT þ I 2 R
K is the thermal conductance of the thermoelements in parallel, and R is the electrical resistance of
the thermoelements in series. Evidently the coefficient of performance for a given temperature difference
is dependent on the current I.
The current I 0 for maximum cooling power is given by
ðaab ÞTC
I0 ¼
R
with the corresponding COP
1 2
ZTC 2 DT
f ¼ 2
0
ZTH TC
2.0
1.5
1.25
4×
0.5
3 × 10 −30
2 × 10 −3 k −1
10 − 3
2=
10
−3
0
0 20 40 60 80 100
∆T °C
FIGURE 1.5 Theoretical coefficient of performance of a thermoelectric module plotted against temperature
difference for different Z values, mean temperature.
Evidently the figure-of-merit Z determines both the maximum temperature difference that can be
achieved and also the maximum coefficient of performance. The dependence of fmax with Z value
for different temperature differences is shown in Figure 1.5 and the dependence of the maximum
temperature difference with Z in Figure 1.6.
100
80
Max DT=75°C
60
∆Tmax
40
20
Best available Z value
0
0 1 2 3 4 5
Z (10−3 K−1)
FIGURE 1.6 Theoretical maximum temperature difference of a thermoelectric module plotted against Z at a
hot-side temperature of 298 K (258C).
Electrical
a power factor s s
a Electrical
Seebeck a s2 conductivity
coefficient
In carrier concentration(n)
1 × 1019 cm−3
l Electronic thermal
Thermal le conductivity
conductivity
Loffice thermal
lL conductivity
In carrier concentration(n)
Insulators Semiconductors Metals
FIGURE 1.7 Schematic dependence of electrical conductivity, Seebeck coefficient, power factor, and thermal
conductivity on concentration of free carriers.
4.0
Sb-BiTe-Se
Bi2Te3-75Sb2Te3
(p-TYPE)
Z (K−1 × 103 ) 3.0
Bi2Te3-25Bi2Se3
2.0 (n-TYPE)
4N-PbTe
3N-PbTe ZT = 1
1.0
SiGe (n-TYPE)
SiGe (p-TYPE)
0
0 200 400 600 800
Temperature (°C)
applications over this temperature regime. The intermediate temperature range up to around 850 K is
the regime of materials based on lead telluride while thermoelements employed at the highest
temperatures are fabricated from silicon germanium alloys and operate up to 1300 K.
Although the abovementioned materials still remain the cornerstone for commercial applications in
thermoelectric generation and refrigeration, significant advances have been made in synthesizing new
materials and fabricating material structures with improved thermoelectric performance. Efforts have
focused on improving the figure-of-merit by reducing the lattice thermal conductivity. Two research
avenues are currently being pursued. One is a search for so-called ‘phonon glass-electronic crystals’ in
which it is proposed that crystal structures containing weakly bound atoms or molecules that “rattle”
within an atomic cage should conduct heat like a glass, but conduct electricity like a crystal. Candidate
materials receiving considerable attention are the filled skutterudites and the clathrates.
During the past decade material scientists have been optimistic in their belief that low-dimensional
structures such as quantum wells (materials which are so thin as to be essentially of two dimensions (2D),
quantum wires (extremely small cross-section and considered to be of one dimension (1D), and referred
to as nanowires) quantum dots which are quantum confined in all directions and superlattices (a
multiple-layered structure of quantum wells) will provide a route for achieving significantly improved
thermoelectric figures-of-merit. The expectation is that the reduced dimensions of these structures will
result in an increase in phonon interface scattering and a consequent reduction in lattice thermal
conductivity.
Although low-dimensional structures would find immediate application in microelectronics, at
present the technology is expensive and applying it to bulk devices problematic. In some respects
nanowires appear a more attractive proposition for thermoelectric applications than quantum well
superlattices because the geometry of the current flow is more favorable and the fabrication process more
compatible with integrated technology than MBE.
Attempts are also being made to improve the competitiveness of thermoelectric material in directions
other than the figure-of-merit. Efforts have focused for example on increasing the electrical power factor,
decreasing cost, and developing environmentally friendly materials. As examples, when the fuel cost is
low or essentially free, as in waste heat recovery, then the cost per watt is mainly determined by the power
per unit area and the operating period. The rare-earth compounds YbAl3, although possessing a relatively
low figure-of-merit, has a power factor almost three times that of bismuth telluride while MgSn has
almost the same performance but costs less than a quarter of the price.
700°C 700°C
p-type n-type
Ce filled CoSb3
skutterudite
400°C
p-type Zn4Sb3
150°C 250°C
p-type Bi0.25Sb0.75Te3 n-type Bi2Te2.7Se0.3
Room Room
temperature COLD-SIDE temperature
LOAD
1.6.1 Modules
The voltage output from semiconductor thermocouples remains relatively low, hundreds of microvolts
per degree, and in practice a large number of thermocouples are connected electrically in series and
thermally in parallel by sandwiching them between two high thermal conductivity but low electrical
conductivity ceramic plates to form a module (Figure 1.10). The module is the building-block of a
thermoelectric conversion system and its general construction is very similar for both generator and
refrigerating applications. Ideally the geometry of the thermoelements should be wire-like (long and
thin) for generation and squat (short and fat) for refrigeration.
A cutaway of a typical refrigerating (Peltier) module is shown in Figure 1.11.
Sizes can vary from 1.5 mm2 for a single thermocouple module to more than 50 mm2 for a multi-
element module. The maximum temperature difference hat can be achieved with single-stage module is
given by 12 ZT 2 : However it is possible to increase this temperature difference by operating the coolers in
cascade with the modules arranged in pick-a-back with the first stage of the cascade serving as a low-
temperature heat-sink for the second stage and so on. A selection of modules including a two- and five-
stage one are shown in Figure 1.12. The pyramidal appearance reflects the requirement that the cooling
capacity of the higher-temperature stages should be greater than those which operate at lower
temperatures. Also shown in Figure 1.13 is the cold-side temperature as a function of number of stages.
A practical limiting factor to the number of stages is the interstage thermal resistance although six-stage
thermoelectric coolers are commercially available.
Until relatively recently commercially available thermoelectric modules were designed for operation in
the refrigerating (Peltier) mode and it is only in the last 5 to 10 years or so that thermoelectric power
generating modules have become commercially available with their thermoelement geometry and
material composition tailored for this application. Previously, thermoelectric generating modules were
an integral component of a custom-built thermoelectric generating system designed for a specific
application and they could not be obtained separately. A typical example is the multicouple shown in
Figure 1.14 which was developed specifically for application on U.S. space missions. It consists of 40
thermoelectric elements, with silicon germanium gallium phosphide forming the n-leg and fine grained
silicon germanium the p-leg. The extremely advanced level of material technology achieved in
thermoelectrics enables this device to operate unattended for decades at temperatures around 1300 K.
The worldwide concern about the harmful effect of global warming and the recognition that
thermoelectric technology offers an environmentally friendly method of converting waste heat into
electrical power has resulted in the commercial availability of modules designed for generation.
10
Vacuum 0.13 Pa
9
Dry nitrogen
8 Hot-side temperature = 300 K
7
Number of Stages
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Symbol Quantity
PG pyrolytic graphite