Vacuum Heat Treat Brochure 2015 - Tapifunded - Reduced

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Discussion of vacuum heat treatment furnace

operations

Printed with funding support from:

Technology Application and

VACUUM
Promotion Institute (TAPI)
DOST Compound, Gen. Santos Avenue
Bicutan, Taguig City
Tel.: (632) 837-6188 • Fax: (632) 838-1127

HEAT TREATMENT
website: http://www.tapi.dost.gov.ph
Charging of D2 Tool Steels in the VHT Furnace for
hardening heat treatment. Disclaimer:
All information in this brochure/flyer or

FACILITY
leaflet/tarpaulin do not necessarily
reflect the position or policy of the
intitute.

for more information, please write, fax, call, or email:

DEPARTMENT OF SCIENCE AND TECHNOLOGY


METALS INDUSTRY RESEARCH AND DEVELOPMENT CENTER

MIRDC Compound, Gen. Santos Avenue, Bicutan, Taguig City, 1631 Metro Manila
P.O. Box 2449 Makati, 1229 Metro Manila, Philippines
Hardness testing on heat treated samples to confirm Telephone Nos.: (632) 837-0431 to 38 (connecting all departments)
change in physical property. Fax Nos.: (632) 837-0613 and 837-0479
Website: http://www.mirdc.dost.gov.ph DEPARTMENT OF SCIENCE AND TECHNOLOGY
E-mail: mirdc@mirdc.dost.gov.ph METALS INDUSTRY RESEARCH AND DEVELOPMENT CENTER
P2015.04
TECHNICAL SPECIFICATIONS AND ADVANTAGES OF VACUUM SYSTEMS
OPERATING PARAMETERS IN HEAT TREATMENT OF METALS

Furnace Type C Vacuum acts as “protective atmosphere”


Batch type horizontal internally heated, preventing contamination of metal surfaces.
horizontal loading and unloading
C Heat treated metals are free from surface
Loading Capacity oxidation and decarburization, with bright,
200kg/ batch (including the weight of metallic and shiny surface.
charging tray and jig)
Soaking zone size C Clean, dry parts after hardening.
600mm (L) x 400mm (W) x 400mm C Homogeneous quenching using inert gas.
O
Highest temperature 1300 C
VACUUM HEAT TREATMENT O
Working temperature 550 C ~ 1250 C
O
C Reduced distortion.
Cooling water
-controlled heating and cooling of metals to alter Pressure: 0.1~0.2 MPaG
O O
characteristics of their microstructures in order to Temperature: 15 C - 30 C
achieve desired changes in the physical and Compressed air
mechanical properties, performed in a space Pressure: 0.5~0.6MPaG
relatively devoid of matter. Nitrogen Gas Requirements
Protective Gas
Metals are heat treated for one of the following Pressure: 0.2MPaG
general reasons: softening, hardening and material Purity: 99.999%
modification. The vacuum heat treatment furnace Flowrate: 0.6~3Nm3/hr
(VHTF1) at Surface Engineering Building of MIRDC is Cooling Gas
utilized for direct hardening and softening (e.g., Pressure: 0.2MPaG
tempering), with softening using conventional heat
Purity: 99.999%
treatment furnace as
Flowrate: 4Nm3/hr
alternative.
Electrical Capacity and Load
AC 440V three phase 60Hz
135kVa total load
Accepted materials for heat treatment
Tool Steels,
High Alloy Steels

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