Liebert PEX+ Chilled Water Series Technical Manual

Liebert.
PEX+ Chilled Water Series Air Conditioner

Technical Manual
Version V1.0
Revision date 2013-10-25
BOM
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright © 2013 by Emerson Network Power Co., Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Post code: 518057
Homepage: www.emersonnetworkpower.com.cn
Customer service hotline: 4008876510
E-mail: service@emersonnetwork.com.cn
Contents
Chapter 1 Preface ............................................................................................................................................................... 1

1.1 Special Requirement Of Data Center Environment............................................................................................... 1
1.2 Liebert.PEX+ Professional Air Conditioner Used In Data Center .......................................................................... 1
Chapter 2 Product Introduction ........................................................................................................................................... 3
2.1 model description .................................................................................................................................................. 3
2.2 Appearance .......................................................................................................................................................... 3
2.3 Features ................................................................................................................................................................ 4
2.4 Main Components ................................................................................................................................................. 4
2.4.1 Cooling system .......................................................................................................................................... 4
2.4.2 Controlling System .................................................................................................................................... 7
2.5 Optional Compoents ............................................................................................................................................. 7
Chapter 3 Technical Data.................................................................................................................................................... 9
3.1 Technical Data Of The Unit ................................................................................................................................... 9
3.1.1 Technical Data Of Upflow Unit................................................................................................................... 9
3.1.2 Technical Data Of Downflow Unit ............................................................................................................ 11
3.2 Operating Environment Parameters.................................................................................................................... 13
Chapter 4 Dimensions ....................................................................................................................................................... 14
4.1 Mechanical Parametre ........................................................................................................................................ 14
4.1.1 Mechanical dimensions ........................................................................................................................... 14
4.1.2 Base pallet cut-out location dimensions .................................................................................................. 15
4.1.3 Cut-out location dimensions of top cover for air discharge ...................................................................... 16
4.1.4 Knock-out dimensions of side panels ...................................................................................................... 16
4.2 Plenum Dimensions ............................................................................................................................................ 17
4.3 maintenance space ............................................................................................................................................. 18
Chapter 5 Instruction Of Application .................................................................................................................................. 19
5.1 Water system ...................................................................................................................................................... 19
5.1.1 System Arrangement ............................................................................................................................... 19
5.1.2 General principles .................................................................................................................................... 19
5.1.3 Pipe Layout.............................................................................................................................................. 19
5.1.4 Piping....................................................................................................................................................... 20
5.2 Duct System........................................................................................................................................................ 21
5.2.1 General Principle ..................................................................................................................................... 21
5.2.2 Pipe Layout.............................................................................................................................................. 21
5.3 Controller ............................................................................................................................................................ 21
5.3.1 Electrical Installation ................................................................................................................................ 21
5.3.2 Multi-Units And Teamwork Modes ........................................................................................................... 21
5.3.3 Teamwork mode ...................................................................................................................................... 22
5.3.4 Comparision ............................................................................................................................................ 23
5.3.5 Operation Example .................................................................................................................................. 23
5.4 Application FAQ .................................................................................................................................................. 24
5.5 Compliant Standards .......................................................................................................................................... 24
Chapter 1 Preface 1
Chapter 1 Preface
Liebert.PEX+ chilled water series precision air conditioner (“Chilled water AC” for short hereafter) is professional
equipment and is applicable to the site that is not accessible by common public.
The Liebert.PEX+ chilled water series is a medium-large size precision environmental control system, which is
developed based on the Global R&D Platform of Emerson Network Power Co., Ltd (“Emerson” for short hereafter). It is
specially designed to meet the special requirement of data center environment. It has a wide range of cooling capacity
from 30kW to 210kW which is available for big, middle and small data centers.
This chapter mainly introduces the special requirement of data center environment and the features and advantages
of the Liebert.PEX+.
1.1 Special Requirement Of Data Center Environment

Precision environment control is critical to computer operation, so the computer has strict requirements on the data
center environment. These requirements cannot be satisfied by common civil air conditioner that is designed for
comfortableness, and comprises the following 4 aspects:
1. Temperature control
The operation of computers and exchanges generates a large amount of heat, whose density is 6 ~ 10 times larger
than that in common offices. In order to optimize the computer equipment performance, the optimum temperature of
～
data center is 22 25°C.So the air conditioner must have sufficient cooling capacity and quick regulating and
controlling ability to prevent sharp change of the temperature. Such requirements are beyond the ability of common
civil air conditioner.
2. Humidity control
Too high or too low humidity will damage the computers in data center. Too high humidity will condense the moisture in
the computers to short or damage the computer hardware. When the humidity is too low, the static accumulated in the
data center will make the computer unable to work or even crash. The common civil air conditioner cannot control the
humidity within the required range.
3. Air flow / cleanness control
The computers and exchanges generate a large amount of sensible heat during operating. To dissipate the heat, the
air conditioner should provide sufficient cooling cycle airflow and long blowing distance.
4. Operation all year round
The common civil air conditioner (cooling operation) is always used in summer, for 8h ~ 10h each day. But the data
center air conditioner is required to work all the time throughout the year, and even in the winter when the outdoor
temperature is as low as -35°C.
1.2 Liebert.PEX+ Professional Air Conditioner Used In Data Center

The precise temperature & humidity control and reliability design can fully meet the special environment of data center.
The comparisons between the Chilled water AC and common civil air conditioner are listed in Table 1-1.
1. Precise temperature & humidity control
The temperature and humidity of the Chilled water AC can set to ±1°C and ±1%RH respectively. The Emerson
Micro-processing controller uses advanced fuzzy control and PID regulation technologies. The intelligent
micro-processing control technology can monitor the temperature change of data center and take actions prior to the
change, instead of passively responding to the current environment change.
2. Security and reliability
The data center air conditioner runs 24h a day due to the special requirement of the computer, so the reliability is
especially important. The advanced micro-processing system of the Chilled water AC can control the system
automatically and minimize the faults. The perfect automatic alarm and diagnosis functions can protect the unit from
malfunctions, and locate the faults quickly, prolonging the system life span.
3. High performance
Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

2 Chapter 2 Product Introduction
The Liebert.PEX chilled water series air conditioner adopts electric water flow regulating valve to precisely adjust the
chilled water flow according to the cooling demand, rendering high reliability. High efficient EC fan is used, featuring
energy saving, space saving, low noise and elaborate structure design. For downflow unit, the solution of air supply by
putting fan unit under floor is designed, which can significantly improve the efficiency of air supply. The efficient finned
tube evaporator and the unique V shape layout effectively increase the heat exchange efficiency. Special branch
design and verification have been conducted for each model to ensure the even distribution of chilled water in each
loop and make full use of the heat exchanger. The precise system matching design can maximize the performance of
the entire system.
Table 1-1 Comparisons between the Chilled water AC and common civil air conditioner
Key designed Common civil air conditioner Chilled water AC
Precision Generally ± 3°C ± 1°C, ± 1%RH
Humidity control Generally no humidity control Humidity and dehumidity control
Monitoring None Local and remote monitoring
Operation all year No refrigeration required in winter Refrigerating operation all year
Air filtering No standard requirement Compliant with ASHRAE 52-76
Commissioning in factory Simple commissioning Strict commissioning
Simple temperature control, non Intelligent micro processor automatic
Control design
intelligent control
Liebert.PEX+ Series Air Conditioner Technical Manual

Chapter 2 Product Introduction 3
Chapter 2 Product Introduction
This chapter introduces the appearance, model description, features, standard and optional components of the Chilled
water AC.
2.1 model description

The model description of the Chilled water AC is shown in table 2-1.
Table 2-1 Model description
2.2 Appearance
The unit of the Chilled water AC is shown in Figure 2-1 with P3180UC series unit as an example.

Figure 2-1 Chilled Water AC appearance
2.3 Features
1. Type diversification
The Chilled water AC is classified into upflow type and downflow type by the airflow mode. The diversified modes can
adjust to different installation modes and using environments.
2. Precision control
The Liebert.PEX chilled water series air conditioner can have precise temperature and humidity control. Temperature
can be configured at ±1 ºC, and humidity can be configured at ±1%RH.
The Liebert.PEX chilled water series air conditioner adopts unique V shape finned tube heat exchanger, precisely
designed flow path and more rationalized internal layout to realize smooth and even internal air flow and more rational
chilled water distribution, thus greatly improving the heat exchange efficiency of the heat exchanger and realizing high
efficiency of the air conditioner.
3. Convenience and durability
Durable components, compact structure and low profile design; unique frame is not only stable and firm but can also
dismantled easily for transportation in extreme conditions; contributing to good insulation performance; the structure
components of one bay, two bay and three bay with high generality can greatly reduce the specifications of some
consumable components (such as Filter).
4. High efficient EC fan
High efficient EC fan is used, featuring energy saving, space saving, low noise and elaborate structure design. For
downflow unit, the solution of air supply by putting fan unit under floor is designed, which can significantly improve the
efficiency of air supply.
5. Infrared humidification
The Chilled water AC adopts an advanced infrared humidification technology to effectively reduce the dependence on
water quality. The humidity control will be more precise and quicker.
6. Multiple protections
Perfect automatic alarm and diagnosis functions provide all-around protections for the air conditioner unit, effectively
prevent faults, locate the faults more quickly and ultimately prolong the life span of the system.
7. Easy maintenance
The unit adopts front door access design. The maintenance of all the components can be performed through front
access, thus saving the operating space.
2.4 Main Components
2.4.1 Cooling system

The Chilled water AC chilled water series air conditioner is composed of heat exchanger, fan, infrared humidifier,
electric heater, water flow regulator, safety control, filter and water leakage detection system.

Heat exchanger
Finned-tube heat exchanger with high heat emission efficiency is adopted. The fins are hydrophilic fins with windows
and high heat exchange efficiency. The model-specific distributions can ensure the even flow path of chilled water in
each loop and greatly improve the efficiency of the heat exchanger.
Fan
High efficient and high reliable EC fan is used as shown in Figure 2-2, featuring big airflow, long airflow distance, easy
disassembly and convenient maintenance. The overheat protecting device can protect the motor effectively. The
advanced airflow loss protection can sense reduce of airflow that results from abnormal operation of the belt or motor
and stop the refrigeration, heating or humidifying, and generate the alarm signal in the meantime.
Figure 2-2 EC fan
Infrared humidifier
The infrared humidifier (as shown in Figure 2-3) is controlled by a microprocessor. It features simple structure and
easy for disassembly, cleaning and maintenance. The quartz light, hanged over the moistening water pan of stainless
steel, generates the infrared ray and far infrared ray. In 5 ~ 6 seconds, these rays make the water molecule absorb the
radiation to cast off the strain of water and evaporate in the state of purity. The application of infrared humidifier
reduces the dependence on water quality. The function of automatic swashing makes the water pan cleaner.
Figure 2-3 Infrared humidifier
PTC heater
The aluminum sheet mechanical gripper thermistor PTC heater is used, as shown in Figure 2-4. It features fast
temperature rising speed, automatic regulation of air temperature and power consumption, safety and reliability. The
heat quantity not only keeps the dry bulb temperature, but also compensates the temperature drop caused by
dehumidifying. The lower surface temperature of heater element can prevent the air from forming ionization and
prolong its using life.

Figure 2-4 PTC heater
Water flow regulating valve

The water flow regulating valve
lve (as shown in Figure 2-5)) can adjust the chilled water flow according to the cooling
requirement to control the water flow passing the heat exchanger and allow the unit to operate stably within the
temperature and humidity control range. Users can select 2-way
2 or 3-way
way water flow regulating valve according to
different applications.
Figure 2-5 Water flow regulating valve
Safety controlling device

The electric heater is equipped with automatic and manual reset temperature controller which can promptly disconnect
and protect the heater when the temperature of the heater is too high. The infrared humidifier is equipped with dry
burning prevention temperature controller and
and safe switch that can resume automatically as well as high water level
alarm switch. When there is dry burning and the temperature is too high, the humidifier can be automatically
disconnected for protection purpose.
Filter
The unit uses standard filter, which is easy to be replaced. The filtration efficiency level G4 (EN 799) and the average
filtration efficiency of up to 90% (ASHRAE52.1-1992)
(ASHRAE52.1 1992) ensures the cleanness of data center.
Water leak detecting system
The advanced water leak detecting system can supply
su the alarm information to air conditioner unit or a stand-alone
monitoring system.
Liebert.PEX Chilled Water Series Air Conditioner

Liebert.PEX+ Technical Manual
2.4.2 Controlling System

The micro-processing controller of the Chilled water AC is designed for the special requirement of data center. It
features good stability, high controlling precision and intelligence.
The front door of the indoor unit provides the operating panel. The simple operating interface makes the operators
observe easily and deal with problems in time. This controlling system also supports the multi-units and teamwork
mode, and realizes extension capacity intelligently. The micro-processing controller panel is shown in Figure 2-6.
Figure 2-6 Micro-processing controller panel
LCD screen
The micro-processing controller of the Chilled water AC adopts 240 × 128 dot matrix, blue backlight LCD screen to
display the present temperature, humidity, temperature and humidity setting values, unit output percentage graph (fan,
compressor, refrigeration, heating, dehumidification, and humidification) and alarm information. You can browse or set
all setting values, event records, graph data, sensor data and alarm setting through the main menus on the screen.
The backlight of LCD screen is designed for saving energy. If there is not key operation over some time (the factory
default is 5 minutes, configured by the menu), the backlight will be off. Once any key is pressed, the backlight is on.
Micro-processing controller
The advanced micro-processing controller enables the Chilled water AC to control the temperature and humidity of the
machine room accurately. Its features are as follows:
Easy operation interface, multiple password protection to prevent unlawful operation.
The controller has the restoration of a power-down and high, low voltage protection functions.
Getting the operating time of important components through menu operation.
Malfunction diagnosis system of expert class can automatically display the present malfunction information to
make the maintenance easy.
It can store 200 historical records.
RS485 interface. Adopting the Modbus communication protocol .
The micro-processing controller can monitor and configure the following parameters:
Temperature setting value: the range is 18°C ~ 32°C.
Humidity setting value: the range is 20%RH ~ 80%RH.
Humidity control mode: two control modes contain absolute and Relative.
Air supply temperature limit setting value: the range is 8°C ~ 30°C.
AlarmSignal
The microprocessor is capable of generating audible and visual alarms. The standard signals contain: High
temperature alarm, low temperature alarm, high humidity alarm, low humidity alarm, high pressure alarm, low pressure
alarm, high air discharge temperature and low air discharge temperature, coil frost, Filter blockage alarm, no air flow
alarm and some self-defined alarms.
2.5 Optional Compoents

Two-stage electric heater
The model of the two-stage electric heater contains: 2.0 kW × 3, 3.0 kW × 3, and 4.0 kW × 3. The two-stage heater can
be selected according to using environment and the selected Chilled water AC model. The electric heater can be
divided into two levels by controlling of the controller. The heater starts up hierarchically by the condition of the data
center. It cannot only keep the room temperature but also greatly reduce the energy consumption.

Upflow plenum
The plenum of the same size with the unit can be selected for upflow system. All plenums have grilles to make the air
flow even. You also can regulate the grills manually for different air direction. See Table 4-4 Plenum Dimensions for
plenum dimensions.
Analog water leakage alarm
The area mode or dot mode leak detector can supply units or a stand-alone monitoring system with analog alarm
signal to trigger the alarm of air conditioner unit and cut the humidify system. The zoster leakage alarm can accurately
show the location of water leakage.
Smoke and fire detectors
The smoke detector can trigger the alarm system at once and turn off the unit when smoke is detected. The fire
detector can monitor the field return air temperature. Once it detects high temperature, it will cut off the air conditioner
unit at once. Both detectors are indispensable to some key data centers.
High efficient Filter
The Filter with high efficiency is applicable to the environment requiring the higher air cleanliness.
Electrode humidifier
The electrode humidifier uses electrodes to boil the water in humidifier tank to produce steam to achieve the
humidifying purpose.
Three-way MBV
Three-way MBV can better regulate water flow system, to adapt to more environmental requirements
Fan pressure sensor
Sensor signal can be fed to the controller, more precisely control the fan speed, so as to achieve the constant air
pressure.
Dual power source auto-changeover switch
Double power source auto-changeover switch provides two power switching mode, you can run based on the actual
demand for automatic power switching
Dual power source manua-changeover switch
Dual power source manua-changeover switch provides two power switching mode, you can run based on the actual
needs of manual power switch

Chapter 3 Technical Data 9
Chapter 3 Technical Data
This chapter expounds the technical data of air cooled unit, and the environment parameters of the libert.PEX+ units.
3.1 Technical Data Of The Unit
3.1.1 Technical Data Of Upflow Unit

The technical data of the upflow unit is shown in Table 3-1 ,Table 3-2
Table 3-1Technical data of the upflow unit P1030~P2110
Technical data Model P1030U P1040U P1050U P1060U P2070U P2080U P2090U P2100U P2110U
The unit’s cooling capacity test: the inlet temperature of chilled water is 7 ºC, and the outlet temperature is 12 ºC.
Cooling
Cooling capacity
and Sensible
24℃ dB capacity
30.4 40.6 51.2 60.6 71.8 80.8 92.7 100.5 112.5
50%RH sensible
cooling capacity
cooling 27.0 34.4 41.4 48.1 61.0 70.1 75.2 83.2 89.7
(kW)
capacity
Cooling
Cooling capacity 27.6 36 47.6 56.3 63.8 72.5 85.1 94.3 103.2
and Sensible ℃
24 dB
capacity
sensible
cooling capacity 45%RH
cooling 27.6 34.6 43.0 49.9 63.8 72.5 77.6 87 92.6
(kW)
capacity
Standard blast volume (m3/h) 9200 9600 10200 11200 17000 20400 18600 21300 21300
Fan number 1 1 1 1 2 2 2 2 2
Fan
Static pressure outside the fan 50 50 50 50 50 50 50 50 50
(Pa)
Fan power (outside of unit 1.4 1.59 1.91 2.14 2.81 4.33 3.59 5 4.35
:50Pa)(kW)
heat exchanger Front face area (m2) 1.48 1.48 1.48 1.48 2.63 2.63 2.63 2.63 2.96
coil 2 Head-on wind speed (m/s) 1.73 1.8 1.81 2.1 1.79 2.15 1.96 2.25 2
Electric heater power (KW) 6 6 6 6 9 9 9 9 9
Humidification amount (kg/h) 4.5 4.5 4.5 4.5 10 10 10 10 10
Infrared
humidifier Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless
Humidifier water pan
steel steel steel steel steel steel steel steel steel
Size (mm) 950×425×46 950×425×46 950×425×46 950×425×46 850×425×46 850×425×46 850×425×46 850×425×46 950×425×46
Filter
Qty. 4 4 4 4 8 8 8 8 8
Interface Chilled water in and out pipes 32 32 32 42 42 42 54 54 54
dimensions (mm)
Infrared humidifier pipe (mm) 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35
(outer diameter) Condensation water drainage 19 19 19 19 19 19 19 19 19
pipe Inlet
water 1.45 1.93 2.44 2.89 3.42 3.85 4.42 4.79 5.36
24 ºC dB
flow (l/s)
50%RH
Pressure
drop 52 57.2 92.5 68.9 61.5 77 72.1 84 94.1
Chilled water
(KPa)
supply
Inlet
requirement
water 1.31 1.72 2.27 2.68 3.04 3.46 4.05 4.49 4.91
℃
24 dB flow (l/s)
45%RH Pressure
drop 43.1 45.5 80.6 60 48.9 62.5 61.6 74.6 80.4
(KPa)
Net Weight (kg) 280 305 330 335 590 590 600 600 310
Electric parameters FLA5（A） 13.5 13.5 13.5 13.5 22.6 22.6 22.6 22.6 22.6
main MCB（A）
(complete system)
100 100 100 100 100 100 100 100 100
Note:
1. the standard model is EC fan optional.
2. V shape copper pipe finned tube.
3. the standard model is PTC heating.
4. Based on ASHRAE52.1-1992, manual weight record method, the average filtering efficiency is above 90%; filter efficiency grade G4 (EN779).
5. The standard model is two-way valve, with three-way valve optional. Compression strength of the valve is 4000kPa.
6. Full load currentThe largest full-load current value is not the sum of the rated full load current of all components, but the sum of the largest rated full load current of the
relevant operational components under the maximum power load operation.
7.For net capacities, deduct fan input power. For net capacities, deduct fan input power. Refer to the Liebert PEX +Chilled Water Rating Program for specific input conditions,
air flow, and configuration.

10 Chapter 3 Technical Data
Table 3-2Technical data of the upflow unit P2120~P3200
Technical data Model P2120U P2130U P2140U P3150U P3160U P3170U P3180U P3190U P3200U
Cooling
Cooling capacity 120.5 131 138 149.2 161.7 172.1 180.4 189.1 207
and Sensible 24 ℃ dB capacity
cooling capacity
50%RH sensible
(kW) cooling 100.1 104.9 108.4 123.2 132.1 137.9 146 154.6 162.6
capacity
Cooling
Cooling capacity 112.3 120.9 126.5 138.9 150.4 157.9 167.7 177 189.8
capacity
24℃dB
and Sensible
cooling capacity
45%RH sensible
(kW) cooling 104.3 108.5 111.5 128.3 137.4 142.3 151.7 161.3 167.3
capacity
Fan number 2 2 2 3 3 3 3 3 3
Fan
Static pressure outside the fan 50 50 50 50 50 50 50 50 50
(Pa)
Fan power (outside of unit 5.2 5.28 5.34 7.18 6.97 7.08 7.26 7.88 8.01
:50Pa)(kW)
coil 2 Head-on wind speed (m/s) 2.43 2.33 2.31 2.21 2.07 2.06 2.22 2.39 2.31
Humidification amount (kg/h) 10 10 10 10 10 10 10 10 10
Infrared
Size (mm) 950×425×46 950×425×46 950×425×46 850×425×46 850×425×46 950×425×46 950×425×46 950×425×46 950×425×46
Filter
Qty. 8 8 8 12 12 12 12 12 12
Chilled water in and out pipes 54 54 54 66.8 66.8 66.8 66.8 66.8 66.8
Interface
(mm)
Infrared humidifier pipe (mm) 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35
dimensions
(outer diameter) Condensation water drainage 19 19 19 19 19 19 19 19 19
pipe
Inlet
5.74 6.24 6.57 7.11 7.7 8.2 8.59 9.01 9.86
24 ºC dB water
50%RH Pressure
drop 107.4 93.8 103.6 80.3 84.5 95 103.9 113.5 99.6
Chilled water (KPa)
supply Inlet
requirement water 5.35 5.76 6.03 6.62 7.47 7.52 7.99 8.43 9.04
24℃dB
flow (l/s)
45%RH
Pressure
drop 94.3 80.6 88 70.4 74 81.1 90.7 100.5 84.6
(KPa)
Net Weight (kg) 660 710 760 860 875 890 890 895 970
Electric parameters FLA （A）
5
22.3 22.3 22.3 31.5 31.5 31.5 31.1 31.1 31.1
(complete system) main MCB（A） 100 100 100 100 100 100 100 100 100
Note:
6. Full load currentThe largest full-load current value is not the sum of the rated full load current of all components, but the sum of the largest rated full load current of the
relevant operational components under the maximum power load operation.
7.For net capacities, deduct fan input power. For net capacities, deduct fan input power. Refer to the Liebert PEX +Chilled Water Rating Program for specific input conditions,
air flow, and configuration.

3.1.2 Technical Data Of Downflow Unit

The technical data of the downflow is listed in Table 3-3, Table 3-4.
Table 3-3 Technical data of the downflow unit P1030~P2110
Model P1030D P1040D P1050D P1060D P2070D P2080D P2090D P2100D P2110D
Technical data
Cooling capacity Cooling capacity 30.4 40.6 51.2 60.6 71.8 80.7 92.7 100.5 112.5
24 ºC dB
and Sensible
50%RH sensible cooling
cooling capacity 29.2 34.4 41.4 48.1 61 72.5 75.2 83.2 89.7
(kW) capacity
Cooling capacity
and Sensible ℃
24 dB
Cooling capacity 27.6 36.0 47.6 56.3 63.8 72.5 85.1 94.3 103.2
cooling capacity 45%RH sensible cooling
27.6 36.0 43.0 49.9 63.8 69.0 77.6 87.0 92.6
(kW) capacity
Fan number 1 1 1 1 2 2 2 2 2
Fan
Static pressure outside the fan (Pa) 20 20 20 20 20 20 20 20 20
Fan power (outside of unit

1.23 1.41 1.7 1.87 2.3 3.64 2.98 4.22 3.7
:20Pa)(kW)
coil 2
Head-on wind speed (m/s) 1.73 1.8 1.81 2.1 1.79 2.15 1.96 2.25 2
Humidification amount (kg/h) 4.5 4.5 4.5 4.5 10 10 10 10 10

Infrared
Size (mm) 950×425×46 950×425×46 950×425×46 950×425×46 850×425×46 850×425×46 850×425×46 850×425×46 950×425×46
Filter
Qty. 4 4 4 4 8 8 8 8 8
Chilled water in and out pipes (mm) 32 32 32 42 42 42 54 54 54
Interface
dimensions Infrared humidifier pipe (mm) 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35
(outer diameter)
Condensation water drainage pipe 19 19 19 19 19 19 19 19 19
24 ºC dB Inlet water flow (l/s) 1.45 1.93 2.44 2.89 3.42 3.85 4.42 4.79 5.36
50%RH
Chilled water Pressure drop (KPa) 52 57.2 92.5 68.9 61.5 77 72.1 84 94.1
supply
℃
requirement Inlet water flow (l/s) 1.31 1.72 2.27 2.68 3.04 3.46 4.05 4.49 4.91
24 dB
45%RH
Pressure drop (KPa) 43.1 45.5 80.6 60 48.9 62.5 61.6 74.6 80.4
Net Weight (kg) 280 305 330 335 590 590 600 600 310
Electric parameters FLA5（A） 13.5 13.5 13.5 13.4 22.6 22.6 22.6 22.6 22.6
(complete system)
main MCB（A） 100 100 100 100 100 100 100 100 100
Note:
6. Full load currentThe largest full-load current value is not the sum of the rated full load current of all components, but the sum of the largest rated full load current of the relevant
operational components under the maximum power load operation.
7.For net capacities, deduct fan input power. For net capacities, deduct fan input power. Refer to the Liebert PEX +Chilled Water Rating Program for specific input conditions, air
flow, and configuration.

12 Chapter 3 Technical Data
Table 3-4 Technical data of the downflow unit P2120~P3200
Model P2120D P2130D P2140D P3150D P3160D P3170D P3180D P3190D P3200D
Technical data
Cooling capacity Cooling capacity 120.5 131 141.9 149.2 161.7 172.1 180.4 189.1 211.8
24 ºC dB
and Sensible
50%RH
cooling capacity sensible cooling
(kW) 100.1 104.9 112 123.2 132.1 137 146 154.6 167.1
capacity
Cooling capacity 112.3 120.9 130.1 138.9 150.4 157.9 167.7 177 194.2
Cooling capacity
and Sensible ℃
24 dB
cooling capacity 45%RH sensible cooling
104.3 108.5 115.3 128.3 137.4 142.3 151.7 161.3 172
(kW) capacity
Fan number 2 2 2 3 3 3 3 3 3
Fan
Static pressure outside the fan (Pa) 20 20 20 20 20 20 20 20 20
Fan power (outside of unit

4.8 4.49 4.86 5.93 5.81 5.92 5.76 6.94 7.07
:20Pa)(kW)
coil 2 Head-on wind speed (m/s) 2.43 2.33 2.31 2.21 2.07 2.06 2.22 2.39 2.31
Humidification amount (kg/h) 10 10 10 10 10 10 10 10 10

Infrared
Size (mm) 950×425×46 950×425×46 950×425×46 850×425×46 850×425×46 950×425×46 950×425×46 950×425×46 950×425×46
Filter
Qty. 8 8 8 12 12 12 12 12 12
Chilled water in and out pipes (mm) 54 54 54 66.8 66.8 66.8 66.8 66.8 66.8
Interface
dimensions Infrared humidifier pipe (mm) 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35
(outer diameter)
Condensation water drainage pipe 19 19 19 19 19 19 19 19 19
Inlet water flow (l/s) 5.74 6.24 6.76 7.11 7.7 8.2 8.59 9.01 10.09
24 ºC dB
50%RH
Pressure drop (KPa) 107.4 93.8 109.3 80.3 84.5 95 103.9 113.5 103.9
Chilled water
supply
requirement Inlet water flow (l/s) 5.35 5.76 62 6.62 7.17 7.52 7.99 8.43 9.25
℃
24 dB
45%RH
Pressure drop (KPa) 94.3 80.6 92.9 70.4 74 81.1 90.7 100.5 88.3
Net Weight (kg) 660 710 760 860 875 890 890 895 970
Electric parameters
FLA
5
（A） 22.3 22.3 22.3 31.5 31.5 31.5 31.1 31.1 31.1
（）
(complete system)
main MCB A 100 100 100 100 100 100 100 100 100
Note:
6. Full load currentThe largest full-load current value is not the sum of the rated full load current of all components, but the sum of the largest rated full load current of the relevant
operational components under the maximum power load operation.
7.For net capacities, deduct fan input power. For net capacities, deduct fan input power. Refer to the Liebert PEX +Chilled Water Rating Program for specific input conditions, air
flow, and configuration.
Note
The residual pressure out of units of upflow unit is 50pa,downflow unit is 20pa.
Please consult Emerson Network Power Co., Ltd, if the data, which you need, is not included in preceding tables.

3.2 Operating Environment Parameters

The operation environment parameters of Chilled water AC are shown in Table 3-5. .
Table 3-5 Operating environment parameter
Item Parameters
Indoor: 18 ºC~40 ºC
Ambient temperature
Chilled water inlet: min.5 ºC , Chilled water pressure: max.16bar
Altitude <1000m.
Operation voltage range 380V (-10% ~ +15%), 3N~ 50Hz
Note
When the unit is used in the following condition, please contact Emerson:
If the unit voltage exceeds the operating voltage range.
Derating for altitude above 1000m.
Other applications outside of applicable scopes.

14 Chapter 4 Dimensions
Chapter 4 Dimensions
This chapter introduces the mechanical dimensions, the mounting base dimensions of indoor units and the dimensions
of plenums.
4.1 Mechanical Parametre
4.1.1 Mechanical dimensions

The dimensions and weight of the unit are shown in figure 4-1, figure 4-2 and table 4-1.
D
D W W
D W
H H H
Figure 4-1 Mechanical dimensions of the units of upflow unit (unit: mm)
W D
D W D
W
H
H
H
Mechanical dimensions of the units of downflow unit (unit: mm)
Figure 4-2 Mechanical dimensions of the units of downflow unit (unit: mm)

Chapter 4 Dimensions 15
Table 4-1 Mechanical parameters of the units
Model Dimensions (W × D × H) (mm) Net weight (kg)

P1030 930×995×1975 280
P1040 930×995×1975 305
P1050 930×995×1975 330
P1060 930×995×1975 355
P2070 1680×995×1970 590
P2080 1680×995×1970 590
P2090 1680×995×1970 600
P2100 1680×995×1970 600
P2110 1830×995×1970 610
P2120 1830×995×1970 660
P2130 1830×995×1970 710
P2140 1830×995×1970 760
P3150 2505×995×1970 860
P3160 2730×995×1970 875
P3170 2730×995×1970 890
P3180 2730×995×1970 890
P3190 2730×995×1970 895
P3200 2730×995×1970 970
4.1.2 Base pallet cut-out location dimensions

The cut-out location dimensions of the unit bases are shown in Figure 4-3 and table 4-2.. The side panels have been
removed in the drawing.
H
D
CO B
E
CI
F
P
1330mm/2230mm unit cut-out location

P: Power cable entry D: Water drain hole
H: Water inlet for humidifier CI/CO: chilled water inlet / outlet pipe holes
Figure 4-3 Cut-out location dimensions of at the base of P1030-P3100unit (unit: mm)

Table 4-2 Dimensions of air outlet on base palletr of upflow unit (unit:mm)
Model A B C E F D H CI CO
P1030～P1060 850 900 930 206 273 35 35 110 110
P2070～P2100 1600 900 1680 206 273 35 35 110 110
P2110～P2140 1750 900 1830 206 273 35 35 110 110
P3150 2425 900 2505 206 273 35 35 110 110
P3160 ～P3200 2650 900 2730 206 273 35 35 110 110
4.1.3 Cut-out location dimensions of top cover for air discharge

The cut-out location dimensions of top cover for air discharge are shown in Figure 4-4 and table 4-3.
Figure 4-4 Cut-out location dimensions of top cover of upflow unit for air discharge (unit: mm)
Table 4-3 Cut-out location dimensions of top cover of upflow unit for air discharge (unit: mm)
Model A B C
P1030～P1060 850 850 930
P2070～P2100 1600 850 1680
P2110～P2140 1750 850 1830
P3150 2425 850 2505
P3160 ～P3200 2650 850 2730
4.1.4 Knock-out dimensions of side panels

The knock-out dimensions of side panels of the unit are shown in Figure 4-5.
upflow unit knock-out

Chapter 4 Dimensions 17
Downflow unit knock-out

Figure 4-5 Knock-out dimensions of side panels (unit: mm)·
Note
The equipment has knock-outs, be sure to mount sleeve to the cable holes to avoid cutting the cables.
4.2 Plenum Dimensions

For upflow system, the plenums with grilles can be selected by requirements. The outline is shown in Figure6 ～Figure
8, and the detailed dimensions are listed in Table 4-4.
A B
Figure 4-6 Plenum dimensions of P1030 and P1060 upflow unit
A B
Figure 4-7 Plenum dimensions of P2070~P2140 upflow unit

A
B
～
Figure 4-8 Plenum dimensions of P3150 P3200 upflow unit
Table 4-4 Plenum dimension (unit:mm ）

Model A B C
P1040 to P1060 995 930 400(600, optional)
P2070 to P2100 995 1680 400(600, optional)
P2110 to P2140 995 1830 400(600, optional)
P3150 995 2505 400(600, optional)
P3160to P3200 995 2730 400(600, optional)
Note
If the height of the plenum selected exceeds 600mm, consult Emerson for non-standard production.
4.3 maintenance space

Be sure to reserve maintenance space when installing the equipment. Leave a maintenance space of 850mm in front
of the air conditioner unit normally, and the minimal maintenance space is not less than 600mm.The requirement for
maintenance space is given in Figure 4-9.
Figure 4-9 Maintenance space of unit

Chapter 5 Instruction Of Application 19
Chapter 5 Instruction Of Application
This chapter describes the piping for refrigerant tubing system of water system and wind system and the connection of
controller.
5.1 Water system
5.1.1 System Arrangement

The general layout of the chilled water air conditioner is shown in Figure 5-1.
Figure 5-1 General layout diagram
5.1.2 General principles

Water pressure should be able to overcome the water pressure drop caused by all the components of water system.
Considering the possibility that water pressure drop would increase due to incrustant and impurities resulting from
long-time running of the system, when choosing the head components (e.g. pump), we should consider making
redundancy. The following principles can be referred to when connecting the pipe:
Chilled water in pipes should be equipped with the water filter (1mm mesh) and several isolating valves. One of the
isolating valves can be balance valve. And it is suggested to install pressure gauge for the in and out pipes, so as to
adjust the flow rate through the actual pressure drop.
5.1.3 Pipe Layout

Piping can be arranged by referring to Figure 5-2. The AC unit has reserved space for pipes at the bottom and on the
side, which can be selected according to the construction layout for installation.

20 Chapter 5 Instruction Of Application
隔离阀* 压力表*
Isolating valve * Pressure gauge *
活动地板
Raised floor
冷冻水进水口
Chilled water inlet
冷冻水出水口
Chilled water outlet
过滤网*
filter * 地板下的隔热层地板Floor
Heart insulation layer under the floor
Figure 5-2 Pipe connection diagram
Note
Thers components are not provided by Emerson Network Power Co., Ltd, but they are recommended to be used for the
normal operation of the system and maintenance.
5.1.4 Piping
1. The Chilled water AC in and out pipes adopt soldering method, as shown in Figure 5-3. Table 5-1 shows the
connecting dimensions of chilled water supply and return pipes of various units.
出水管
进水管
downflow units upflow units

Figure 5-3 Welding figure of chilled water supply and return pipes

Table 5-1 OD of chilled water in and out pipes

Model OD of chilled water in and out pipes (mm)
P1030~P1050 32
P1060~P2080 42
P2090~P2140 54
P3150~P3200 66.8
5.2 Duct System
5.2.1 General Principle

The unit of the Chilled water AC is classified into upflow and downflow as shown in Figure 5-4 by the airflow mode. For
the connection of the upflow system, the duct or plenum can be used. It should be considered synthetically for duct
connection. Please refer to the following principles for installing ducts.
1. The ratio between long side and short side of the rectangular duct shall not exceed 4:1.
2. The arc or slash rectangular bend can be adopted for the elbow bend of the rectangular duct. The flow deflector is
required, if the side length is equal to or longer than 500mm.
3. The reinforcing measurement is required, if the side length of the rectangular duct is equal to or longer than 630 mm,
the side length of heat insulating duct is equal to or longer than 800mm and the length of duct is longer than 1200 mm.
4. The exterior of duct and its accessories should be smooth. Their arcs should be even, and the gap of joints should
be sealed. The joints and the regulating device of duct and its accessories cannot be fitted on the wall or in the ceiling.
5. The sealed test of duct must be in accordance with the norms of air leak check with lighting.
Air inlet
Air outlet
Air outlet
Air inlet
Figure 5-4 Discharge models
5.2.2 Pipe Layout

When several air conditioner units are connected with the same plenum chamber, try to reduce or even avoid the
interference of outlet airflow between air conditioner units. Pay special attention to it when connecting the pipes.
5.3 Controller
5.3.1 Electrical Installation

Please refer to User Manuals.
5.3.2 Multi-Units And Teamwork Modes

The teamwork mode can be realized for the air conditioner units through network connection and networking
configurations.
Networking
The control boards can be networked via CAN, and the control board and large graphic display can be connected via
directly connected network cable. Up to 32 units and up to 32 large graphic displays can be connected together by
using the Global Bus Protocol, as shown in Figure 5-5.

Figure 5-5 Networking of multiple units with multiple displays
Teamwork parameters
After connecting the hardware, networking can be realized after corresponding parameters are set through the display
board.
TEAMWORK: Available modes are single mode, teamwork mode 1, teamwork mode 2, and teamwork mode 3.
#UNIT: The unit number in teamwork mode
#STANDBY: The number of standby units in teamwork mode
CASCADE: Whether the cascade mode is enabled
ROT BY: The number of rotation units
DO ROT: Perform one rotation manually
ROTATION: The time for realizing one automatic rotation
ROT TIME: The rotation time
Note
Control board address shall be set via DIP switch and the address of display board shall be set via menus.
The address must be allocated starting from 0, and #0 unit is the master unit.
The IP address of all units in the same network cannot be same.
5.3.3 Teamwork mode

Following teamwork modes are available for the units in one group in one network.
Single mode
All units are working independently; no parameters are shared; and standby unit and rotation unit cannot be
configured, and cascading function is disabled. The unit calculates the request according to its measured temperature
and humidity and runs solely. So the fighting operation (cooling / heating, humidifying / dehumidifying) may happen.
Teamwork mode 0
Some parameters are shared (temperature and humidity setting value and precision, dead band). If setting in any of
the units, all other units will follow with the same settings. The master unit does not send request command to slave
units. This mode is used in the occasions with an even heat load distribution and may cause fighting operation.
Standby and rotation are enabled in teamwork mode 0, but cascade is not supported.
Teamwork mode 1
the units, all other units will follow with the same settings. The master unit will send request command to slave units.
This mode is used in the occasions with an uneven heat load distribution
Standby, rotation and cascade are enabled in teamwork mode 1.

Teamwork mode 2
units. This mode is used in the occasions with an uneven heat load distribution and will not cause fighting operation.
Standby is enabled in teamwork mode 2, but rotation and cascade are not supported.
Teamwork mode 3
units. This mode is used in the occasions with a severe uneven heat load distribution and will not cause fighting
operation. Standby and cascade are enabled in teamwork mode 3, but rotation is not supported.
Note
Prior to entering standby mode, units will operate the fan only for a time of 3 minutes to cool down the electric heater and
remove steam out of the unit.
1) Typical standby (reserved) function

This function can be performed in all teamwork modes.
One or more units can be defined to be standby and the normal status of standby-units is standby off (fan off).
The standby function can be rotated daily (setting the time), weekly (setting the day of the week and time) or monthly
(setting the first weekday of the month and time).
2) Standby & cascade
Cascade is possible in teamwork mode 1 only.
In normal condition, the standby units will start in case of switching (rotation switching and alarm switching). If standby
units are cascaded, they will also start in order to “help” the regular units, if the temperature or humidity runs out of
range, before a high or low temperature / humidity occurs.
5.3.4 Comparision
The comparison between the teamwork modes is listed in Table 5-2. The rotation and cascade function is based on
the standby function. No standby, no rotation or cascade.
Table 5-2 Comparison between teamwork modes
Sharing Fighting Operating

Mode Standby Rotation Cascade Request Application
parameter operation mode
Determined
Calculated by
mode 0 × √ √ × √ by individual Balanced load
individual unit
unit
Determined Distributed by
mode 1 √ √ √ √ × Balanced load
by the master the lead unit
Determined Calculated by Unbalanced
mode 2 √ √ √ × ×
by the master individual unit load
Determined Distributed by Unbalanced
mode 3 √ √ × √ ×
by the master the lead unit load
5.3.5 Operation Example

#UNIT: 10
TEAMWORK: teamwork mode 0
#STANDBY: 3

ROTATION: every Wednesday
ROT TIME: 10:00
ROT BY: 2
See Figure 5-6 for details.
第一周三前
NO.1 Before 10:00 on Wednessday
10:00 1 2 3 4 5 6 7 8 9 10
第一周三
NO.2 After 10:00 on 10:00 后
Wednessday 1 2 3 4 5 6 7 8 9 10
第二周三后
NO.3 After 10:00 on Wednessday
10:00 1 2 3 4 5 6 7 8 9 10
第三周三
NO.4 After 10:00 on 10:00 后
Wednessday 1 2 3 4 5 6 7 8 9 10
第四周三
NO.1 After 10:00 on 10:00 后
Wednessday 1 2 3 4 5 6 7 8 9 10
第五周三
NO.1 After 10:00 on 10:00 后
Wednessday 1 2 3 4 5 6 7 8 9 10
备用机型
Backup unit
运行机型
Running unit
Figure 5-6 Rotation
5.4 Application FAQ

Q1: How do we recommend when to use teamwork – if customers just try it and see what happens?
A1: The rule is simple:
Multi-zones inside one room: teamwork mode 0.
Balanced load (small groups of units inside the same environment: teamwork 1.
Unbalanced load (not all units will have the same load in large equipment rooms): teamwork 2/3.
Q2: Which control mode do we recommend to set the temperature and humidity in teamwork mode?
A2: You had better to select proportional band.
Q3: Will all units in same group select the same teamwork mode?
A3: Yes. All units in same group must select the same teamwork mode.
Q4: May the standby units in teamwork mode 1 turn on if an operating unit is in "alarm" condition and has been shut
down?
A4: Yes. As soon as an operating unit does not operate (because of an alarm or switched off), the standby unit will
start immediately in order to keep the number of operating units.
Q5: Do all of the networked units have the same proportional band, dead band and set point?
A5: In teamwork modes 1, 2 and 3, these parameters are the same. Changing one of these three parameters will be
automatically taken over from all connected units.
Q6: How do the cascade units participate in system calculating in teamwork mode 1?
A6: The master averages from the temperature and humidity of operating units and comprises them with the set points
to calculate the request. Then the calculated request is multiplied by the usable unit number in system to get the
total request. The request is allocated to the operating units firstly. If there are remaining, it is the standby units’
turn.
5.5 Compliant Standards

1. IEC61000-4 Electromagnetic compatibility (EMC) Part 4: Testing and measurement techniques.

2. IEC61000-3-2-2000 Electromagnetic compatibility (EMC) - Part 3-2: Limits - Limits for harmonic current emissions
(equipment input current <= 16 A per phase).
3. IEC61000-3-4-1998 Electromagnetic compatibility (EMC)-Part 3-4: Limits-Limitation of emission of harmonic
currents in low-voltage power supply systems for equipment with rated current greater than 16A.

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Liebert.

PEX+ Chilled Water Series Air Conditioner

Copyright © 2013 by Emerson Network Power Co., Ltd.

Emerson Network Power Co., Ltd.

Chapter 1 Preface ............................................................................................................................................................... 1

1.1 Special Requirement Of Data Center Environment

1.2 Liebert.PEX+ Professional Air Conditioner Used In Data Center

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

Liebert.PEX+ Series Air Conditioner Technical Manual

Chapter 2 Product Introduction

2.1 model description

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

Figure 2-1 Chilled Water AC appearance

2.4 Main Components

2.4.1 Cooling system

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

Figure 2-2 EC fan

Figure 2-3 Infrared humidifier

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

Figure 2-4 PTC heater

Water flow regulating valve

Figure 2-5 Water flow regulating valve

Safety controlling device

Liebert.PEX Chilled Water Series Air Conditioner

2.4.2 Controlling System

Figure 2-6 Micro-processing controller panel

2.5 Optional Compoents

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

Chapter 3 Technical Data

3.1 Technical Data Of The Unit

3.1.1 Technical Data Of Upflow Unit

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

Table 3-2Technical data of the upflow unit P2120~P3200

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

3.1.2 Technical Data Of Downflow Unit

Fan power (outside of unit

Humidification amount (kg/h) 4.5 4.5 4.5 4.5 10 10 10 10 10

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

Table 3-4 Technical data of the downflow unit P2120~P3200

Fan power (outside of unit

Electric heater power (KW) 9 9 9 12 12 12 12 12 12

Humidification amount (kg/h) 10 10 10 10 10 10 10 10 10

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

3.2 Operating Environment Parameters

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

4.1 Mechanical Parametre

4.1.1 Mechanical dimensions

Mechanical dimensions of the units of downflow unit (unit: mm)

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

Table 4-1 Mechanical parameters of the units

Model Dimensions (W × D × H) (mm) Net weight (kg)

4.1.2 Base pallet cut-out location dimensions

1330mm/2230mm unit cut-out location

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual

4.1.3 Cut-out location dimensions of top cover for air discharge

4.1.4 Knock-out dimensions of side panels

upflow unit knock-out

Liebert.PEX+ Chilled Water Series Air Conditioner Technical Manual