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Prelim, Plant & Machineries (New Amended) 06.01.23a
Prelim, Plant & Machineries (New Amended) 06.01.23a
1.0 INTRODUCTION
Before venturing into the different types of earthwork modeling calculations, it’s beneficial to
obtain a firm understanding of the terminology used in earthwork excavation.
a) Earthwork
Used primarily in engineering projects where the result is created via the “moving
and/or processing of massive quantities of soil or unformed rock. Earthwork is done
to
reconfigure the topography of a site to achieve the design levels. Earthwork involves
cutting and filling to achieve the required topography.”
b) Cutting
Acquiring desired topography via exporting earth material from the work site.
c) Filling
Acquiring desired topography via importing earth material into the work site. Based
on the last earthwork project we are required to calculate the cost of the earthwork
process and proposed solution in reducing the cost of the initial earthwork project.
We need to estimate the cost and find the value of engineering for this project and
order to reduce the amount of cost.
We calculate the cost for each of the process separately. Site clearance is a process where we
clear the area from tree sand clear all irrespective of girth, undergrowth creepers, bushes and
any other obstruction including grubbing up root sand stump. Finally, the cut and fill process
are conducted where the soil is excavated at desired proposed level and fill where area is
filled with soil at desired proposed level.
2.0 PRELIMINARIES
Preliminaries in construction is cost and item for work that are necessary to complete the
project, but it is not part of the finished work. It allows contractor to assess costs which,
whilst they do not form a part of any of the packages of works required by the contract, are
required by the method and circumstances of the works.
Preliminaries are directly related to the operation and administration of the construction site
can include any expected costs incurred before and throughout the project related to running
and managing the construction site.
Prelims cover materials, labor, equipment, and services. They can be paid as one-time-only
costs or ongoing costs that will last the length of the project. Everything is included in the
prelims, from ensuring that the work site has an electricity supply to getting the right council
permits to providing the site has security.
Each construction job will have its own quirky and unique requirements, so it’s impossible to
develop a ‘one size fits all’ template. However, some generalizations can be made when
working out what are preliminaries in construction projects.
Plant can be defined as equipment that are used to perform an industrial activity while in
construction industry it refers to heavy equipment and machinery used in construction
activities.
Description :
An excavator is a heavy construction machine used for digging and moving large
objects. Excavators are used for heavy-duty jobs like trenching, demolition, mining,
and land clearing. They have longer armed and can dig deeper than a backhoe.
Excavators also provide more digging functionality because they can turn on their cab
a full 360 degrees.
Excavators are known for their efficiency, and they can handle large amounts of
material in a short amount of time. They also have high-powered hydraulic systems
that allow them to work quickly and efficiently, reducing the amount of time and
labor required for a project.
Specification :
Operating Weight 44,190 kg
Fuel Capacity 651.1L
Width 3.2 m3
Average speed 0.02517 hour
Justification :
We choose this machine because it has already stated in CIDB Malaysia Machineries
Rate and Hire Purchase Price(APPENDICES(a), thus it is much easier to obtain the
rental price.
It is also a hydraulic excavator which is very efficient to use at hill area rather than
wheeled excavator.
The machine has bigger capacity that result in higher daily output. Thus, it can reduce
the consumption of fuel and reducing the cost.
b) Bulldozer ( KOMATSUD375A-5 )
Description :
Bulldozer, powerful machine for pushing earth or rocks, used in road building,
farming, construction, and wrecking; it consists of a heavy, broad steel blade or plate
mounted on the front of a tractor.
One of the biggest advantages of using a bulldozer on a construction site is its speed
and efficiency. With its powerful engine and large blade, a bulldozer can move
massive amounts of earth and debris in a short amount of time. This saves
construction companies time and money, as well as reduces the amount of labor
required for a project.
Specification :
Operating Weight 69,560 kg
Fuel Capacity 1,050L
Width 4,695 mm
Average speed 2.4 – 3.2 km/hour
Justification :
We choose this machine because it has already stated in CIDB Malaysia Machineries
Rate and Hire Purchase Price(APPENDICES(a), thus it is much easier to obtain the
rental price.
The machine has bigger capacity that result in higher daily output. Thus, it can
reduce the consumption of fuel and reducing the cost.
Description :
A dump truck is a truck with an open container at the back that can be raised at an
angle so that its load falls out. It is also known as a dumping truck, dump trailer,
dumper trailer, dump lorry, or dumper lorry.
Dump trucks are used to transport materials such as dirt, gravel, demolition waste,
and coal for construction. They are the safest way to quickly transport loose materials
from a construction site, especially in the early phases of a project.
Specification :
Operating 45,000 kg
Fuel Capacity 400L
Capacity 5.8 x 3.0 x1.6 = 27.84 m3
Justification :
We choose this machine because it has already stated in CIDB Malaysia Machineries
Rate and Hire Purchase Price (APPENDICES(a),thus it is much easier to obtain the
rental price.
The machine has bigger capacity that result in higher daily output. Thus, it can reduce
the consumption of fuel and reducing the cost.
Description :
A roller compactor is a type of engineering vehicle used to compact materials like
soil, gravel, concrete, and asphalt. They are also known as road rollers or rollers.
Specification :
Operating Weight 10,840 kg
Fuel Capacity 200L
Drum Width 2.134m
Average speed 10km/hour
Justification :
We had decided to buy this machine because it has effective capacity that can be used
in any project in the future including the current project.
Detail and specification stated below is based on 1 unit of each machinery. All activity
planned to use different number of the machinery based on the type of activity or quantity of
the activity. The summary of the machinery for every activity are as follows :
3 nos of Excavator
Clear the site of all trees (irrespective of girth)
undergrowth creeper, lallang, shrubs, bushes, 5 nos of Dump Truck
rubbish, debris and any other obstruction 848,423.45 m² to clear from site
including grubbing up roots and stumps and cart
away from site to Contractor's own dump. 8 Person/ Workers/ Hour
3 nos of Excavator
Excavate top soil average 150mm deep, load and 4 nos of Dump Truck
transport to temporary filling area.
127,263.518 m³ to excavate
7 Person/Workers/Hour
3 nos of Excavator
Excavation of earth materials to make up levels 4 nos of Dump Truck
to the final requisite formation level as shown
on the Engineer's drawings . 127,263.518 m³ to excavate
7 Person/Workers/Hour
2 nos of Excavator
Fill and spread selected excavated materials to
make up levels to the final requisite formation 4 nos of Dump Truck
level as shown on the Engineer's drawings in 2 nos of Bulldozer
layers and graded each layer compacted.
2 nos of Compactor
2,820,370.40 m³ to fill & spread
10 Person/Workers/Hour
1 no of Excavator
Imported earth from contractor's own source
within 10km from site including unloading in 1 no of Dump Truck
filling arears. 1 no of Bulldozer
1 no of Compactor
9.04 m³ to be imported
4 Person/Workers/Hour
‘Taking Off’ in a project context typically refers to the process of estimating or quantifying
materials and resources needed for a project. It involves reviewing plans, specifications, and
other project details to create a comprehensive list of items for cost estimation. This process
helps in understanding the scope and requirement, facilitating accurate project budgeting and
planning.
To perform a ‘taking off’ for a construction or project estimate, follow these general steps :
Accuracy and attention to detail are crucial in this process. It’s also beneficial to seek input
from experts or use specialized estimating software to enhance precision.
5.0 BUILT UP RATE
A built-up rate is a comprehensive unit rate that includes various components such as
materials, labor, overheads, and profit. It is commonly used in construction and project
management for estimating the cost of a task or unit of work. This rate is built up by
combining different cost elements to provide a more inclusive and simplified pricing
structure. The formula for a built-up rate is the total cost divided by quantity or unit of
measurement.
i. Understand Project Scope : Review project plans, specifications, and any relevant
documentation to understand the scope of work.
ii. Identify Components : Break down the project into various components such as
materials, labor, overhead costs, and profit.
iii. Quantify Quantity : Measure and quantify the amounts of materials and resources
needed for each component based on project specifications.
iv. Determine Unit Cost : Assign unit costs to each component. This can be based on
market rates, historical data, supplier quotes, or your organization’s cost data.
v. Calculate Total Cost : Multiply the quantities by their respective unit costs to get the
total cost for each component.
vi. Include Overhead : Add overhead costs, which may include indirect cost such as
supervision, equipment, insurance, etc.
vii. Incorporate Profit Margin : Apply a profit margin to the total cost to cover the
desired level of profitability.
viii. Summation : Sum up all the costs, including overheads and profit, for all
components.
ix. Define Unit of Measurement : Determine the appropriate unit of measurement for
built-up rate (e.g., per square meter, per cubic yard, etc.)
x. Calculate Built-Up Rate : Divide the total cost by the quantity or unit of
measurement to obtain the built-up rate.
It's important to note that build-up rates may vary depending on project-specific factors, such
as project location, complexity, scale, and market conditions. Therefore, it is crucial to update
and validate build-up rates regularly to ensure accuracy and reflect current market conditions.
A Bill of Quantities (BQ) is a detailed document in construction projects that listed and
describes the quantities and costs of materials, labor, and services required for the completion
of a project. It serves as a basis for tendering and contract administration. Each item in the
BQ typically includes a description, unit of measurement, quantity , and rate or price. It helps
to ensure transparency and accuracy in cost estimation throughout the project’s lifecycle.
PRELIMINARIES
TO COLLECTION RM 2,806,221.00
BILL 1 : EARTHWORKS
AMOUNT
BIL DESCRIPTION UNIT QTY RATE
(RM)
Notes :
1.The amount of excavation is given as a
provisional quantity. The actual amount
shall be measured by Surveyor and paid by
Contractor. The amount measured shall be
final
1 Site Clearance
Clear the site of all trees (irrespective of m2 848,423.45 79.68 67,602,380.50
girth) undergrowth creepers, lallang,
shrubs, bushes, rubbish, debris and any
1.1
other obstruction including grubbing up
roots and stumps and cart away from site
to contractor's own dump. (m2)
2 Stripping Topsoil
Strip top soil using machineries and to be m2 127,263.52 1.23 156,915.92
2.2 transport and disposed to designated area
(depth not exceeding 150mm thk.)
3.2 Construct the work lifting, transporting & m3 2,820,370.40 32.43 91,464,612.07
compacting the soil based on the formation
level (volume to fill)
3.2 Filling with approved imported earth to m3 9.04 71.45 645.91
form level as directed by the S.O.
To Collection 183,933,638.2
RM
3
Value Engineering is not just cost reduction, but the product or project delivers the
best possible value to customers or stakeholders. It emphasizes achieving optimal
value by maximizing benefits while minimizing costs. VE involves scrutinizing each
project element, such as materials, designs, and processes, to ensure project are
optimized.
i. Function analysis
Identifying and comprehending the primary functions of each element in
the construction project. This involves understanding the purpose each
component serves.
ii. Cost Analysis
Evaluating the costs associated with each function or component, aiming
to reduce costs without compromising quality or functionality.
iii. Alternative Solutions
Generating and exploring various alternative solutions or approaches to
achieve the same function or goal more efficiently or cost-effectively.
In this project for value engineering we are focusing on volume of cut and fill. By
value engineering we can minimize the cost.
Result : Import material amounted to 1 million m³, which is excessively high and
would escalate costs. Therefore, we initiated value engineering to reduce costs.
7.3 Calculation of cut and fill ( After VE) : Revise the platform level design
= - 9.04 m³
Result : Import material amounted to 9.04 m³ after VE. As a result, need to purchase
additional soil for filling purposed is minimized, leading to reduction in cost
associated with soil procurement.
8.0 PROJECT SCHEDULING
In this guide, we will explore the concept of scheduling in project management, its
importance, and how it is done. We will also look into the different scheduling
techniques, tools, and best practices that project managers can leverage to keep their
projects on track and deliver successful outcomes.
The most common form of project schedule is a Gantt chart. If we create a detailed
project schedule with milestones as a Gantt Chart, make sure it can be summarized up
to that level for a simpler view that can be easily shared with team or stakeholders.
This gives the ability to present the same schedule in different formats depending on
the level of detail required and the target audience.
Apart from using a Gantt chart, there are several other project management
scheduling techniques that your team can choose from, depending on your project
needs. Two other popular project management scheduling techniques include the
critical path method (CPM) and the program evaluation and review technique
(PERT).
Project schedules are created and tracked with project scheduling software which has
key features to monitor the progress of the tasks, resources, and cost in real-time. For
this project, we are using Microsoft Project software to create our project schedule.
The task list is prepared based on the items in the Bill of Quantities. The details in the
Task Table are shown in (Table 7 -1 Task Table). In this table, we listed the Task
Name, Task Duration, Predecessors (dependencies) and the Resources.
Fill imported
material (9.04)
The Bill of Quantities serves as a detailed document, breaking down the project into
individual items with corresponding quantities and costs. It enhances transparency,
aids in tendering, and forms the basis for effective cost management throughout the
project lifecycle.