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2019-08-18

My Company Design Calculations


Revision : 02/16/10
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

2 02/16/10
1 06/11/09
Rev. Date Description Aut. Chk. App. QA
Job Tag : Example Description :
Job Name : Drawing No :
Vessel Tag : T201
Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 1 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 02/16/10
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Table of Contents
Update this field to get the table of contents.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 2 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

List of Materials.
Shell

Shells / heads : SA516GR65


Standard Flanges : SA105
Flange : SA105
Studbolts : SA193GRB7

Nozzles

Nozzle Necks : SA106GRB, SA516GR65


Reinforcing pads : SA516GR65
Nozzle flange : SA105

Ancillary equipment

Insulation supports : SA36

Support

Saddles, brackets, legs or skirt : SA516GR65


Anchor bolts : SA193GRB7

SA105 ASME II (Forging, Carbon Steel, 2016)


K03504 P-No. : 1 Group No. : 2 Vacuum curve: CS-2 Specific gravity: 7.85
Poisson Factor: 0.3
Modulus of Elasticity (ASME II part D table TM)
°C -200 -125 -75 25 100 150 200 250 300 350 400 450 500 550 600
MPa103 214 210 207 200 196 193 190 187 183 177 170 160 149 135 121
Thermal expansion coefficients (ASME II part D table TE)
°C 20 50 75 100 125 150 175 200 225 250 275 300 325 350 400
mm/mm/°C
11.5 11.8 11.9 12.1 12.3 12.4 12.6 12.7 12.9 13 13.2 13.3 13.4 13.6 13.8
10-6
°C 425 450 475 500 550 575 600 625 675 700 725 750 775 800 825
mm/mm/°C
14 14.1 14.2 14.4 14.6 14.7 14.8 14.9 15.1 15.1 15.2 15.3 15.3 15.4 15.5
10-6
Strength
°C -30 375 400 425 450 475 500 525
MPa 483 483 476 446 411 372 332 296
Yield strength 0.2%
°C -30 40 65 100 125 150 175 200 225 250 275 300 325 350 375
MPa 248 248 233 227 223 219 216 213 209 204 199 194 188 183 177
°C 400 425 450 475 500 525
MPa 171 166 162 158 154 150
Stress limit (Div.1)
°C -30 200 250 300 325 350 375 400 425 450 475 500 525 550
MPa 138 138 136 129 125 122 117 101 83.9 67 51.1 33.6 21.3 12.9

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My Company Design Calculations
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SA516GR65 ASME II (Plate, Carbon Steel, 2016)


K02403 P-No. : 1 Group No. : 1 Vacuum curve: CS-2 Specific gravity: 7.85
Poisson Factor: 0.3
Chemical comp. (%)
C Mn
0.3 1
Modulus of Elasticity (ASME II part D table TM)
°C -200 -125 -75 25 100 150 200 250 300 350 400 450 500 550
MPa103 216 212 209 202 198 195 192 189 185 179 171 162 151 137
Thermal expansion coefficients (ASME II part D table TE)
°C 20 50 75 100 125 150 175 200 225 250 275 300 325 350 400
mm/mm/°C
11.5 11.8 11.9 12.1 12.3 12.4 12.6 12.7 12.9 13 13.2 13.3 13.4 13.6 13.8
10-6
°C 425 450 475 500 550 575 600 625 675 700 725 750 775 800 825
mm/mm/°C
14 14.1 14.2 14.4 14.6 14.7 14.8 14.9 15.1 15.1 15.2 15.3 15.3 15.4 15.5
10-6
Strength
°C -30 375 400 425 450 475 500 525
MPa 448 448 442 414 381 345 308 274
Yield strength 0.2%
°C -30 40 65 100 125 150 175 200 225 250 275 300 325 350 375
MPa 241 241 227 220 217 214 210 207 203 198 194 188 183 177 172
°C 400 425 450 475 500 525
MPa 167 162 158 154 150 146
Stress limit (Div.1)
°C -30 250 300 325 350 375 400 425 450 475 500 525 550
MPa 128 128 125 122 118 114 95 79.6 63.2 45.3 31.7 21.9 12.7

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SA193GRB7 ASME II (Bolting, Carbon Steel, 2016)


G41400 Group No. : 0 Specific gravity: 7.85 Poisson Factor: 0.3

Chemical comp. (%)


Cr
1
Modulus of Elasticity (ASME II part D table TM)
°C -200 -125 -75 25 100 150 200 250 300 350 400 450 500 550 600
MPa103 218 213 210 204 200 197 193 190 186 183 179 174 169 164 157
°C 650 700
MPa103 150 142
Thermal expansion coefficients (ASME II part D table TE)
°F 70 100 150 200 250 300 350 400 450 500 550 600 650 700 750
in/in/°F10-6 6.4 6.5 6.6 6.7 6.8 6.9 7 7.1 7.2 7.3 7.3 7.4 7.5 7.6 7.7
°F 800 850 900 950 1,000 1,050 1,100 1,150 1,200 1,250 1,300
in/in/°F10-6 7.8 7.9 7.9 8 8.1 8.1 8.2 8.3 8.3 8.4 8.4
Strength Limits apply to diameter (mm).
>0 °C -30 325 350 375 400 425 450 475 500 525
≤64 MPa 862 862 852 819 787 750 709 666 618 567
>64 °C -30 300 325 350 375 400 425 450 475 500 525
≤100 MPa 793 793 792 785 754 723 690 652 612 569 522
>100 °C -30 325 350 375 400 425 450 475 500 525
≤175 MPa 689 689 685 655 629 600 567 532 495 454
Yield strength 0.2% Limits apply to diameter (mm).
>0 °C -30 40 65 100 125 150 175 200 225 250 275 300 325 350 375
≤64 MPa 724 724 698 671 658 648 640 632 623 614 605 595 583 568 553
>0 °C 400 425 450 475 500 525
≤64 MPa 534 511 485 452 416 374
>64 °C -30 40 65 100 125 150 175 200 225 250 275 300 325 350 375
≤100 MPa 655 655 631 606 595 586 579 572 564 556 547 538 527 514 501
>64 °C 400 425 450 475 500 525
≤100 MPa 483 463 439 409 376 339
>100 °C -30 40 65 100 125 150 175 200 225 250 275 300 325 350 375
≤175 MPa 517 517 498 479 470 463 457 451 445 438 432 425 416 406 395
>100 °C 400 425 450 475 500 525
≤175 MPa 381 365 346 323 297 268
Stress limit (Div.1) Limits apply to diameter (mm).
>0 °C -30 40 65 100 125 150 175 200 225 250 275 300 325 350 375
≤64 MPa 172 172 172 172 172 172 172 172 172 172 172 172 172 172 172
>0 °C 400 425 450 475 500 525 550
≤64 MPa 162 146 118 92.7 68.8 43.6 18.9
>64 °C -30 40 65 100 125 150 175 200 225 250 275 300 325 350 375
≤100 MPa 159 159 159 159 159 159 159 159 159 159 159 159 159 159 158
>64 °C 400 425 450 475 500 525 550
≤100 MPa 153 139 117 93 68.6 43.7 18.9
>100 °C -30 40 65 100 125 150 175 200 225 250 275 300 325 350 375
≤175 MPa 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130
>100 °C 400 425 450 475 500 525 550
≤175 MPa 130 125 115 93.7 68.4 43.8 18.9

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SA106GRB ASME II (Seamless pipe, Carbon Steel, 2016)


K03006 P-No. : 1 Group No. : 1 Vacuum curve: CS-2 Specific gravity: 7.85
Poisson Factor: 0.3
Chemical comp. (%)
C Mn
0.3 1.06
Modulus of Elasticity (ASME II part D table TM)
°C -200 -125 -75 25 100 150 200 250 300 350 400 450 500 550 600
MPa103 214 210 207 200 196 193 190 187 183 177 170 160 149 135 121
Thermal expansion coefficients (ASME II part D table TE)
°F 70 100 150 200 250 300 350 400 450 500 550 600 650 700 750
in/in/°F10-6 6.4 6.5 6.6 6.7 6.8 6.9 7 7.1 7.2 7.3 7.3 7.4 7.5 7.6 7.7
°F 800 850 900 950 1,000 1,050 1,100 1,150 1,200 1,250 1,300
in/in/°F10-6 7.8 7.9 7.9 8 8.1 8.1 8.2 8.3 8.3 8.4 8.4
Strength
°C -30 375 400 425 450 475 500 525
MPa 414 414 408 382 352 319 285 253
Yield strength 0.2%
°C -30 40 65 100 125 150 175 200 225 250 275 300 325 350 375
MPa 241 241 227 220 217 214 210 207 203 198 194 188 183 177 172
°C 400 425 450 475 500 525
MPa 167 162 158 154 150 146
Stress limit (Div.1)
°C -30 325 350 375 400 425 450 475 500 525 550
MPa 118 118 117 105 88.9 75.3 62.7 45.5 31.6 21.9 12.7
SA516GR60 ASME II (Plate, Carbon Steel, 2016)
K02100 P-No. : 1 Group No. : 1 Vacuum curve: CS-2 Specific gravity: 7.85
Poisson Factor: 0.3
Chemical comp. (%)
C Mn
0.3 1
Modulus of Elasticity (f : ASME II part D table TM)
°C -200 -125 -75 25 100 150 200 250 300 350 400 450 500 550
MPa103 216 212 209 202 198 195 192 189 185 179 171 162 151 137
Thermal expansion coefficients (ef : ASME II part D table TE)
°C 20 50 75 100 125 150 175 200 225 250 275 300 325 350 400
mm/mm/°C
11.5 11.8 11.9 12.1 12.3 12.4 12.6 12.7 12.9 13 13.2 13.3 13.4 13.6 13.8
10-6
°C 425 450 475 500 550 575 600 625 675 700 725 750 775 800 825
mm/mm/°C
14 14.1 14.2 14.4 14.6 14.7 14.8 14.9 15.1 15.1 15.2 15.3 15.3 15.4 15.5
10-6
Strength
°C -30 375 400 425 450 475 500 525
MPa 414 414 408 382 352 319 285 253
Yield strength 0.2%
°C -30 40 65 100 125 150 175 200 225 250 275 300 325 350 375
MPa 221 221 208 201 198 195 192 189 185 182 177 172 167 162 157
°C 400 425 450 475 500 525
MPa 153 149 144 140 137 133
Stress limit (Div.1)
°C -30 250 300 325 350 375 400 425 450 475 500 525 550
MPa 118 118 115 112 108 104 88.9 75.3 62.7 45.5 31.6 21.9 12.7

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My Company Design Calculations
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My Address Example Column ASME Wind Earthquake.emvd
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Codes, Guidelines and Standards Implemented.


Pressure vessel design code:
ASME VIII DIV.1 2015
Earthquake design code:
UNIFORM BUILDING CODE 1997
Wind design code:
ASCE/SEI 7-05
Local load design method:
WRC 107 (2002-10)
Anchor design method:
Thompson
Standard of flange ratings:
ASME B16.5-2013
Standard for pipes:
ASME B36.10M-2015/B36.19M-2015
Material standard(s) and update(s):
ASME II 2016 SA105 Forging
ASME II 2016 SA516GR65 Plate
ASME II 2016 SA193GRB7 Bolting
ASME II 2016 SA106GRB Seamless pipe
ASME II 2016 SA516GR60 Plate
Units:
U.S. Customary
g = 32.17405 ft/s2
1 in = 25.4 mm
1 psi = 0.006894 MPa
1 lb = 0.453592 kg
1 lbf = 4.448222 N
°C = 5/9 × ( °F - 32 )

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Design Conditions.
Compartment 1 / /
Internal pressure : 159.5 psi / /
Required MAWP : / /
Design Temperature : 370 °F / /
Height of liquid : 0 in / /
Operating fluid spec. gravity : 1 / /
Corrosion : 0.1181 in / /
External pressure : -14.98 psi / /
External temperature : 104 °F / /
Test Pressure : / /
Test fluid spec. gravity : 1 / /
Insulation Thickness : 3.149606 in / /
Weight/density of insulation : 8.19367 lb/ft3 / /
Radiography : Spot / /
Weld Type : Type 1 / /

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 8 prodia2 V40.04.00.008 Bentley Systems, Inc.
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Allowable stresses and safety factors


ASME II part D
S Allowable tensile stress.
Sa allowable tensile stress under normal conditions.
ST Minimum value of tensile strength.
SY 0.2 Minimum value of yield strength 0.2 %.
SY 1.0 Minimum value of yield strength 1 %.
SRavg Average stress to cause rupture in 100,000 hours at design temperature.
Above room temperature, the value used is the lower of the room and at temperature values.

Compartment 1 Allowable tensile stress S


Exceptional and test
Materials Normal Conditions Creep
conditions
Carbon steel MIN ( SY 0.2 / 1.5 ; ST / 3.5 ) 0.9 × SY 0.2 SRavg / 1.5
Austenitic stainless
MIN ( SY 1.0 / 1.5 ; ST / 3.5 ) 0.9 × SY 1.0 SRavg / 1.5
steel
Excluding Copper ? 0.9 × SY 0.2 SRavg / 1.5
bolting
Aluminium ? 0.9 × SY 0.2 SRavg / 1.5
Nickel ? 0.9 × SY 0.2 SRavg / 1.5
Titanium ? 0.9 × SY 0.2 SRavg / 1.5
Carbon steel MIN ( SY 0.2 / 4 ; ST / 5 ) SY 0.2 / 2 SRavg / 1.5
Bolting Austenitic stainless
MIN ( SY 1.0 / 4 ; ST / 5 ) ST / 3 SRavg / 1.5
steel
Cast materials 0.8  S
Welded pipe 0.85  S

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Design Case Definition (Accessories).

Internal lining
Fireproofing

Scaffolding

Helicoidal
Insulation

Liquid on
Platforms

Ladders

Packing
Piping

Trays

Trays

plate
Design case

Weight /
Lifted
Load / / / /
Weight X X X X X X X /
Operating
Load X X X X X / / / /
Weight X X X X /
Test
Load X X X / / / /
Weight : X = weight of component taken into account in the defined load case.
Load : X = wind load of component taken into account in the defined load case.

Platforms taken into account :


wind Load : solid wall with a height of 1m and width L (input value)
if angle < 120° (100° for AD S3): projected area = (1.00 x L) m²
if angle >= 120° (100° for AD S3): projected area = 2 x (1.00 x L) m²
Head platform: projected area = ((2 x 1,00 x L) + vessel diameter) m² (applied load on last section)
weight taken into account: platform area p input weight, a weight for civil works gussets is added which corresponds to
platform gussets.
Ladders taken into account :
wind Load : solid wall with input width, length of 8m applied every 8 m from base plan.
weight taken into account: total length x input weight
Fire proofing taken into account :
Outside thickness 3.937008 in,
inside thickness /
wind Load : loaded area = (2 x outside thickness section x height)
weight taken into account: on outside of skirt = 32.77058 lb/ft2, on inside of skirt = 32.77058 lb/ft2.
Insulation taken into account :
Volume weight and thickness per compartment (NB: a different thickness value can be set for every nozzle and
associated piping).
Insulation support taken into account :
Insulation support is accounted for at a weight of 2.42 kg/m every 2.85 m.
Helicoidal plates taken into account :
Three helicoidal plates at 120° on the upper half of the vessel, with a pitch of five times the insulated diameter, a width of
0.1 times the insulated diameter and a thickness equal to that of the last shell.
Internal lining taken into account :
Stay Plate Thk. :/, Specific gravity : /
The deflection due to wind load with checking of head deflection should not exceed a maximum value of h/200 ,h/240 or
input value.
Seismic Design :
The accessories taken into account for seismic design in operation are the same as those taken into account for wind
design in operation.
The accessories taken into account for seismic design at shut down are the same as those taken into account for wind
design at shut down.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 10 prodia2 V40.04.00.008 Bentley Systems, Inc.
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My Company Design Calculations
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Hydrostatic Test Pressure


ASME VIII DIV.1 2015 UG-99 (b) : Pt = 1.3 MAWP ( Sa / S )min
MAWP = maximum allowable pressure
P = Design Pressure
Sa = allowable stress at room temperature, normal operating conditions
S = allowable stress under normal operating conditions

P Sa S t c Pt
For each component
(psi) (psi) (psi) (in) (in) (psi)
Welding Neck Flange 20,015 20,015 / 209.289
159.5
Flange (01) 30.1 Bolting / / /
Shell (02) 31.05 159.5 18,565 18,565 0.197 0.138 209.289
Cone (03) 30.23 159.5 18,565 18,565 0.472 0.138 209.289
Shell (04) 31.06 159.5 18,565 18,565 0.472 0.138 209.289
Shell (07) 31.07 159.5 18,565 18,565 0.551 0.138 209.289
Cone (08) 30.26 159.5 18,565 18,565 0.551 0.138 209.289
Shell (09) 31.08 159.5 18,565 18,565 0.472 0.138 209.289
Body Flange Flange 20,015 20,015 1.969 209.289
159.5
(10) 30.05 Bolting / / /
Body Flange Flange 20,015 20,015 2.362 209.289
159.5
(12) 30.06 Bolting / / /
Shell (13) 61.05 159.5 18,565 18,565 0.433 0.138 209.289
Shell (14) 61.05 159.5 18,565 18,565 0.394 0.138 209.289
Body Flange Flange 20,015 20,015 1.811 209.289
159.5
(15) 30.07 Bolting / / /
Body Flange Flange 20,015 20,015 2.362 209.289
159.5
(17) 30.08 Bolting / / /
Shell (18) 31.09 159.5 18,565 18,565 0.315 0.138 209.289
Cone (19) 30.31 159.5 18,565 18,565 0.433 0.138 209.289
Shell (20) 31.10 159.5 18,565 18,565 0.354 0.138 209.289
Elliptical Head (21) 30.19 159.5 18,565 18,565 0.354 0.138 209.289
Neck 17,114 17,114 0.3 0.118 209.289
Nozzle Pad / / / /
159.5
L1 Flange 20,015 20,015 1 209.289
Bolting / / /
Neck 17,114 17,114 0.432 0.118 209.289
Nozzle Pad / / / /
159.5
A2 Flange 20,015 20,015 1.06 209.289
Bolting / / /
Neck 17,114 17,114 0.432 0.118 209.289
Nozzle Pad / / / /
159.5
A3 Flange 20,015 20,015 1.06 209.289
Bolting / / /
Neck 17,114 17,114 0.438 0.118 209.289
Nozzle Pad / / / /
159.5
A5 Flange 20,015 20,015 1 209.289
Bolting / / /
Neck 17,114 17,114 0.594 0.118 209.289
Nozzle Pad 18,565 18,565 0.354 209.289
159.5
B2 Flange 20,015 20,015 1.25 209.289
Bolting / / /
Neck 17,114 17,114 0.594 0.118 209.289
Nozzle Pad / / / /
159.5
N1 Flange 20,015 20,015 1.25 209.289
Bolting / / /
Neck 17,114 17,114 0.594 0.118 209.289
Nozzle Pad / / / /
159.5
N2 Flange 20,015 20,015 1.25 209.289
Bolting / / /
Neck 18,565 18,565 0.276 0.138 209.289
Nozzle Pad / / / /
159.5
M1 Flange 20,015 20,015 1.75 209.289
Bolting / / /
Neck 18,565 18,565 0.276 0.138 209.289
Nozzle Pad 18,565 18,565 0.472 209.289
159.5
M2 Flange 20,015 20,015 1.75 209.289
Bolting / / /

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P Sa S t c Pt
For each component
(psi) (psi) (psi) (in) (in) (psi)
Neck 17,114 17,114 0.344 0.118 209.289
Nozzle Pad / / / /
159.5
P1 Flange 20,015 20,015 0.94 209.289
Bolting / / /
Neck 17,114 17,114 0.344 0.118 209.289
Nozzle Pad / / / /
159.5
P2 Flange 20,015 20,015 0.94 209.289
Bolting / / /
Neck 17,114 17,114 0.432 0.118 209.289
Nozzle Pad / / / /
159.5
B3 Flange 20,015 20,015 1.06 209.289
Bolting / / /

Compartment 1 / /
MAWP 160.992 psi / /
Test Pressure at the Top : 209.289 psi / /

For vertical vessels with a test in horizontal position : Pt’ = Pt + Pt


Pt = additional hydrostatic pressure corresponding to the height of the vertical compartment.

Compartment 1 / /
Design Pressure P : 159.542 psi / /
Test Pressure at the Top : 209.289 psi / /
Hydrostatic pressure Pt : 20.642 psi / /
Pt’ : 229.931 psi / /

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Hydrostatic Pressure

Test
Operating
Horizontal Vertical
Type of
components hydrostatic Hydrostatic Specific hydrostatic Hydrostatic hydrostatic Hydrostatic
Specific liquid level liquid level liquid level
height pressure Gravity height pressure height pressure
Gravity
(in) (in) (psi) (in) (in) (psi) (in) (in) (psi)
Shell(s)
01 30.1 1 0.000 0.000 0.000 1 3.937 22.638 0.818 0.000 571.358 0.000
02 31.05 1 0.000 0.000 0.000 1 3.937 22.638 0.818 9.843 571.358 0.000
03 30.23 1 0.000 0.000 0.000 1 0.000 0.000 1.422 27.559 561.516 0.000
04 31.06 1 0.000 0.000 0.000 1 37.402 39.370 1.422 11.811 533.957 0.000
05 30.71 / / / / / / / / / / /
06 30.72 / / / / / / / / / / /
07 31.07 1 0.000 0.000 0.000 1 37.402 39.370 1.422 78.740 522.146 0.000
08 30.26 1 0.000 0.000 0.000 1 0.000 0.000 1.422 10.236 443.406 0.000
09 31.08 1 0.000 0.000 0.000 1 27.559 34.449 1.245 55.118 433.169 0.000
10 30.05 1 0.000 0.000 0.000 1 27.559 34.449 1.245 0.000 378.051 0.000
11 space / / / / / / / / / / /
12 30.06 1 0.000 0.000 0.000 1 27.559 34.449 1.245 0.000 377.854 0.000
13 61.05 1 0.000 0.000 0.000 1 27.559 34.449 1.245 198.110 377.854 0.000
14 61.05 1 0.000 0.000 0.000 1 27.559 34.449 1.245 65.472 179.744 0.000
15 30.07 1 0.000 0.000 0.000 1 27.559 34.449 1.245 0.000 114.272 0.000
16 space / / / / / / / / / / /
17 30.08 1 0.000 0.000 0.000 1 27.559 34.449 1.245 0.000 114.075 0.000
18 31.09 1 0.000 0.000 0.000 1 27.559 34.449 1.245 15.551 114.075 0.000
19 30.31 1 0.000 0.000 0.000 1 0.000 0.000 1.493 9.843 98.524 0.000
20 31.10 1 0.000 0.000 0.000 1 41.339 41.339 1.493 78.740 88.681 0.000
21 30.19 1 0.000 0.000 0.000 1 41.339 41.339 1.493 9.941 9.941 0.000
Opening(s)
1 L1 1 / 0.000 0.000 1 / 34.449 1.245 / 409.941 0.000
2 A2 1 / 0.000 0.000 1 / 34.449 1.245 / 394.193 0.000
3 A3 1 / 0.000 0.000 1 / 34.449 1.245 / 309.547 0.000
4 A5 1 / 0.000 0.000 1 / 41.339 1.493 / 1.098 0.000
5 B2 1 / 0.000 0.000 1 / 41.339 1.493 / 31.004 0.000
6 N1 1 / 0.000 0.000 1 / 39.370 1.422 / 509.154 0.000
7 N2 1 / 0.000 0.000 1 / 34.449 1.245 / 347.539 0.000
8 M1 1 / 0.000 0.000 1 / 39.370 1.422 / 487.894 0.000
9 M2 1 / 0.000 0.000 1 / 41.339 1.493 / 28.051 0.000
10 P1 1 / 0.000 0.000 1 / 41.339 1.493 / 1.868 0.000
11 P2 1 / 0.000 0.000 1 / 41.339 1.493 / 1.868 0.000
12 B3 1 / 0.000 0.000 1 / 34.449 1.245 / 141.831 0.000

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Element(s) of geometry under internal pressure


Conical shell (30.23) under internal pressure.
ASME VIII DIV.1 2015
t = minimum required thickness tn = nominal thickness E = Weld joint efficiency
P = internal pressure S = Allowable stress T = Temperature
D = inside diameter at large end Ca = corrosion + tolerance  = circular stress = max(C , K )
Pa = Max. allowable pressure = min(PaC
 = Half apex angle Tol% = tolerance for pipes
,PaK )
rL = Knuckle radius at large end rs= Flare radius at small end Ph = Hydrostatic pressure
t = max(tC , tK ) tmin = t+Ca+Tol% shall be  tn ta = (tnTol%)-Ca shall be  t
[UG-32(h)+ App. 1-4(e)]
tC = PDi/[2cos(SE-0.6P)] C = P(Di+1.2tacos)/(2Etacos) PaC = 2SEtacos/(Di+1.2tacos)
tK = PLM/(2SE-0.2P) K = P (LM+0.2ta)/(2Eta) PaK = 2SEta/(LM+0.2ta)
Di = (D+2Ca)-2 (rL+Ca) (1-cos) L = Di /(2cos) M = Table 1-4.2

SA516GR65 Plate Schedule : / NPS : /


tn = 0.4724 in D = 37.402 in Tol% = / PWHT : No Radiography : Spot
rL = 3.543 in Figure UG-36: rL ≥ max ( 0.12(RL+tn);3tn ) = 2.301 in RL = 18.701 in
 = 32.49 ° Cor. = 0.1181 in Tol. = 0.0197 in UG-16(b) = 0.0591 in
tC (in) tK (in) C (psi) K (psi) PaC (psi) PaK (psi) Di (in) L (in) M
Operation N 0.3580 0.2864 12,256.3 8,254.1 241.7 358.8 36.5249 21.6512 1.36
Horizontal test X 0.3261 0.2649 17,773.1 11,969.4 409.5 608.1 36.5249 21.6512 1.36
P (psi) Ph (psi) T (°F) S (psi) E ta (in)  (psi) Pa (psi) t (in) tmin (in)
12,256.
Operation N 159.5 0 370 18,565 0.85 0.3346 3 241.7 0.2202 0.3580
Horizontal test X 231.4 1.4 68 31,459 0.85 0.3346 17,773. 409.5 0.1883 0.3261
1
MAWP ( 370 °F, Corroded) = 241.7 psi MAWP ( 68 °F, new) = 327.7 psi

Table UG-79-1 : Extreme fiber elongation ratio = 75 tn / Rf ( 1 - Rf / Ro ) = 56.25 % ( Rf = 0.63 in ; Ro = +∞ )

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Conical shell (30.26) under internal pressure.


ASME VIII DIV.1 2015
t = minimum required thickness tn = nominal thickness E = Weld joint efficiency
P = internal pressure S = Allowable stress T = Temperature
D = inside diameter at large end Ca = corrosion + tolerance  = circular stress = max(C , K )
Pa = Max. allowable pressure = min(PaC
 = Half apex angle Tol% = tolerance for pipes
,PaK )
rL = Knuckle radius at large end rs= Flare radius at small end Ph = Hydrostatic pressure
t = max(tC , tK ) tmin = t+Ca+Tol% shall be  tn ta = (tnTol%)-Ca shall be  t
[UG-32(h)+ App. 1-4(e)]
tC = PDi/[2cos(SE-0.6P)] C = P(Di+1.2tacos)/(2Etacos) PaC = 2SEtacos/(Di+1.2tacos)
tK = PLM/(2SE-0.2P) K = P (LM+0.2ta)/(2Eta) PaK = 2SEta/(LM+0.2ta)
Di = (D+2Ca)-2 (rL+Ca) (1-cos) L = Di /(2cos) M = Table 1-4.2

SA516GR65 Plate Schedule : / NPS : /


tn = 0.5512 in D = 37.402 in Tol% = / PWHT : No Radiography : Spot
rL = 3.543 in Figure UG-36: rL ≥ max ( 0.12(RL+tn);3tn ) = 2.31 in RL = 18.701 in
 = 30.25 ° Cor. = 0.1181 in Tol. = 0.0197 in UG-16(b) = 0.0591 in
tC (in) tK (in) C (psi) K (psi) PaC (psi) PaK (psi) Di (in) L (in) M
Operation N 0.3537 0.2829 9,751.2 6,526.6 303.7 453.8 36.6745 21.2283 1.35
Horizontal test X 0.3224 0.2619 14,140.4 9,464.3 514.7 769 36.6745 21.2283 1.35
P (psi) Ph (psi) T (°F) S (psi) E ta (in)  (psi) Pa (psi) t (in) tmin (in)
9,751.2
Operation N 159.5 0 212 18,565 0.85 0.4134 303.7 0.2159 0.3537
14,140.
Horizontal test X 231.4 1.4 68 31,459 0.85 0.4134 514.7 0.1846 0.3224
4
MAWP ( 212 °F, Corroded) = 303.7 psi MAWP ( 68 °F, new) = 391.4 psi

Table UG-79-1 : Extreme fiber elongation ratio = 75 tn / Rf ( 1 - Rf / Ro ) = 14.58 % ( Rf = 2.835 in ; Ro = +∞ )

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Conical shell (30.31) under internal pressure.


ASME VIII DIV.1 2015
t = minimum required thickness tn = nominal thickness E = Weld joint efficiency
P = internal pressure S = Allowable stress T = Temperature
D = inside diameter at large end Ca = corrosion + tolerance  = circular stress = max(C , K )
Pa = Max. allowable pressure = min(PaC
 = Half apex angle Tol% = tolerance for pipes
,PaK )
rL = Knuckle radius at large end rs= Flare radius at small end Ph = Hydrostatic pressure
t = max(tC , tK ) tmin = t+Ca+Tol% shall be  tn ta = (tnTol%)-Ca shall be  t
[UG-32(h)+ App. 1-4(e)]
tC = PDi/[2cos(SE-0.6P)] C = P(Di+1.2tacos)/(2Etacos) PaC = 2SEtacos/(Di+1.2tacos)
tK = PLM/(2SE-0.2P) K = P (LM+0.2ta)/(2Eta) PaK = 2SEta/(LM+0.2ta)
Di = (D+2Ca)-2 (rL+Ca) (1-cos) L = Di /(2cos) M = Table 1-4.2

SA516GR65 Plate Schedule : / NPS : /


tn = 0.4331 in D = 41.339 in Tol% = / PWHT : No Radiography : Spot
rL = 3.346 in Figure UG-36: rL ≥ max ( 0.12(RL+tn);3tn ) = 2.532 in RL = 20.669 in
 = 42.44 ° Cor. = 0.1181 in Tol. = 0.0197 in UG-16(b) = 0.0591 in
tC (in) tK (in) C (psi) K (psi) PaC (psi) PaK (psi) Di (in) L (in) M
Operation N 0.4120 0.3350 17,249 12,403.1 171.7 238.8 39.7881 26.9582 1.45
Horizontal test X 0.3723 0.3066 25,020.6 17,991.5 291 404.7 39.7881 26.9582 1.45
P (psi) Ph (psi) T (°F) S (psi) E ta (in)  (psi) Pa (psi) t (in) tmin (in)
17,249
Operation N 159.5 0 212 18,565 0.85 0.2953 171.7 0.2742 0.4120
25,020.
Horizontal test X 231.4 1.5 68 31,459 0.85 0.2953 291 0.2345 0.3723
6
MAWP ( 212 °F, Corroded) = 171.7 psi MAWP ( 68 °F, new) = 240.8 psi

Table UG-79-1 : Extreme fiber elongation ratio = 75 tn / Rf ( 1 - Rf / Ro ) = 13.64 % ( Rf = 2.382 in ; Ro = +∞ )

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Elliptical Head (30.19) under internal pressure.


ASME VIII DIV.1 2015
tn = nominal thickness E = Weld joint efficiency
So= Allowable stress T = Temperature
t Sy = Yield Strength ET = modulus of elasticity
t = minimum required thickness Sa = allowable stress at room temperature
P = internal pressure ST = tensile strength at room temperature
h D = inside diameter of straight flange  = circular stress
R = inside radius of straight flange Pa = Max. allowable pressure
R L = Inside radius Table UG-37 Ph = Hydrostatic pressure
D r = Inside radius Table 1-4.4 Ca = corrosion + tolerance
Lsf
Lsf = Straight flange = 1.9685 in Tol% = tolerance for pipes
tmin = (t+Ca)/Tol% shall be  tn ts = (tnTol%)-Ca shall be  t
SA516GR65 Plate Schedule : / NPS : /
tn = 0.3543 in ST = 64,977 psi Tol% = / PWHT : No Radiography : Spot
Seamless D/2h = 2 Cor. = 0.1181 in Tol. = 0.0197 in UG-16(b) = 0.0591 in
P (psi) Ph (psi) T (°F) So (psi) Sy (psi) ET (psi) Sa (psi)
Operation N 159.5 0 212 18,565 31,908 28,717,470 18,565
Horizontal test X 231.4 1.5 68 31,459 34,954 29,348,380 31,459
r (in) L (in) Do (in) D (in) R (in) Ro (in) h (in)
Operation N 7.1654 37.3425 42.0472 41.6142 20.8071 21.0236 10.4724
Horizontal test X 7.1654 37.3425 42.0472 41.6142 20.8071 21.0236 10.4724
Appendix 1-4 (c)
K = 1/6 [2+(D/2h)2] t = PDK/(2SE-0.2P)  = P [DK+ 0.2 ts] / (2E ts) Pa = 2S E ts / [DK+ 0.2 ts]
t = PDoK/[2SE+2P(K-0.1)]  = P [DoK 2ts(K-0.1)] / (2E ts) Pa = 2S E ts / [DoK 2ts(K-0.1)]
S (psi) E K ts (in)  (psi) Pa (psi) t (in) tmin (in)
Operation N 18,565 1 1 0.2165 15,346.4 193 0.1790 0.3168
Horizontal test X 31,459 1 1 0.2165 22,260.9 327 0.1532 0.2910
Appendix 1-4 (f) If 0.0005  ts/L < 0.002
r/D  0.08 : C1 = 9.31r/D0.086 r/D  0.08 : C2 = 1.25 < : c = a/[cos(-)]
r/D > 0.08 : C1 = 0.692r/D+0.605 r/D > 0.08 : C2 = 1.462.6r/D  : c = a
a = 0.5D-r b = Lr Se = C1ET(ts/r) Re = c+r  = arc cos(a/b), rad  = (Lts)0.5/r
Sets S yts Pe/Py  1.0 : Pck = 0.6Pe Pck
1.0 < Pe/Py  8.29 : Pck = 0.408Py +0.192Pe shall be  P
C2 Re 0.5Re r   1
Pe =
C2 Re 0.5Re r   1 Pe/Py > 8.29 : Pck = 2.0Py
Py =
1 .5
ts/L C1 C2 a (in) b (in) c (in) Re (in)
Operation N 0.0058 / / / / / /
Horizontal test X 0.0058 / / / / / /
Se (psi)  (rad)  (rad) Pe (psi) Py (psi) Pck (psi) Pck /1.5 (psi)
Operation N / / / / / / /
Horizontal test X / / / / / / /
Straight flange
 PR SE  0.6 P     
 P R  0.6t s Ets 
   SEts R  0.6t s  
UG-27 (c) t  min 
PR 2SE  0.4 P 
   min 
  
P R  0.4t s 2 Ets 



Pa  max 
2SEts R  0.4t s 

Appendix 1-1 (a)(1) t = PRo/(SE+0.4P)  = (PRo / ts  0.4P) / E Pa = S E ts / (Ro 0.4 ts)


S (psi) E ts (in)  (psi) Pa (psi) t (in) tmin (in)
Operation N 18,565 1 0.2165 15,426.2 192 0.1797 0.3175
Horizontal test X 31,459 1 0.2165 22,376.6 325.4 0.1537 0.2915
MAWP (212 °F, Corroded) = 192 psi MAWP (68 °F, new) = 297.4 psi

Table UG-79-1 : Extreme fiber elongation ratio = 75 tn / Rf ( 1 - Rf / Ro ) = 3.69 % ( Rf = 7.205 in ; Ro = +∞ )

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Cylindrical shell under internal pressure.


ASME VIII DIV.1 2015
t = minimum required thickness tn = nominal thickness E = Weld joint efficiency
P = internal pressure S = Allowable stress T = Temperature
R = Internal Radius Ca = corrosion + tolerance  = circular stress
Ro = outside radius Tol% = tolerance for pipes Pa = maximum allowable pressure
tn,min = (t+Ca)/Tol% shall be  tn tu = (tnTol%)-Ca shall be  t Ph = Hydrostatic pressure

 PR  Ca  SE  0.6 P        


 P R  Ca   0.6t u Etu  SEtu R  Ca   0.6t u  
UG-27 (c) t  min 
PR  Ca  2SE  0.4 P 
   min 
   
P R  Ca   0.4t u 2 Etu

Pa  max 
2SEtu R  Ca   0.4t u 

Appendix 1-1 t  PRo SE  0.4P 


  P Ro  0.4t u  Etu  Pa  SEtu Ro  0.4t u 
(a)(1)

Shell (02) : 31.05 (Barrel)


SA516GR65 Plate Schedule : / NPS : /
tn = 0.1969 in R = 1.969 in Tol% = / PWHT : No Radiography : Spot
Ro = 2.165 in Cor. = 0.1181 in Tol. = 0.0197 in UG-16(b) = 0.0591 in
P (psi) Ph (psi) T (°F) S (psi) E tu (in)  (psi) Pa (psi) t (in) tn,min (in)
Operation N 159.5 0 370 18,565 0.85 0.0591 6,807.1 435.1 0.0214 0.1592
Horizontal test X 230.7 0.8 68 31,459 0.85 0.0591 9,845.3 737.3 0.0183 0.1561
MAWP (370 °F, Corroded) = 435.1 psi MAWP (68 °F, new) = 1,334.8 psi

Table UG-79-1 : Extreme fiber elongation ratio = 50 tn / Rf ( 1 - Rf / Ro ) = 4.76 % ( Rf = 2.067 in ; Ro = +∞ )

Shell (04) : 31.06 (Barrel)


SA516GR65 Plate Schedule : / NPS : /
tn = 0.4724 in R = 18.701 in Tol% = / PWHT : No Radiography : Spot
Ro = 19.173 in Cor. = 0.1181 in Tol. = 0.0197 in UG-16(b) = 0.0591 in
P (psi) Ph (psi) T (°F) S (psi) E tu (in) (psi) Pa (psi) t (in) tn,min (in)
10,678.
Operation N 159.5 0 370 18,565 0.85 0.3346 8 277.4 0.1916 0.3294
Horizontal test X 231.4 1.4 68 31,459 0.85 0.3346 15,485. 470 0.1638 0.3016
5
MAWP (370 °F, Corroded) = 277.4 psi MAWP (68 °F, new) = 376.2 psi

Table UG-79-1 : Extreme fiber elongation ratio = 50 tn / Rf ( 1 - Rf / Ro ) = 1.25 % ( Rf = 18.937 in ; Ro = +∞ )

Shell (07) : 31.07 (Barrel)


SA516GR65 Plate Schedule : / NPS : /
tn = 0.5512 in R = 18.701 in Tol% = / PWHT : No Radiography : Spot
Ro = 19.252 in Cor. = 0.1181 in Tol. = 0.0197 in UG-16(b) = 0.0591 in
P (psi) Ph (psi) T (°F) S (psi) E tu (in)  (psi) Pa (psi) t (in) tn,min (in)
Operation N 159.5 0 212 18,565 0.85 0.4134 8,666.2 341.8 0.1916 0.3294
Horizontal test X 231.4 1.4 68 31,459 0.85 0.4134 12,567 579.1 0.1638 0.3016
MAWP (212 °F, Corroded) = 341.8 psi MAWP (68 °F, new) = 440.5 psi

Table UG-79-1 : Extreme fiber elongation ratio = 50 tn / Rf ( 1 - Rf / Ro ) = 1.45 % ( Rf = 18.976 in ; Ro = +∞ )

Shell (09) : 31.08 (Barrel)


SA516GR65 Plate Schedule : / NPS : /
tn = 0.4724 in R = 13.780 in Tol% = / PWHT : No Radiography : Spot
Ro = 14.252 in Cor. = 0.1181 in Tol. = 0.0197 in UG-16(b) = 0.0591 in
P (psi) Ph (psi) T (°F) S (psi) E tu (in)  (psi) Pa (psi) t (in) tn,min (in)
Operation N 159.5 0 212 18,565 0.85 0.3346 7,918.6 374 0.1416 0.2794
Horizontal test X 231.2 1.2 68 31,459 0.85 0.3346 11,474 633.8 0.1209 0.2587
MAWP (212 °F, Corroded) = 374 psi MAWP (68 °F, new) = 507.8 psi

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Table UG-79-1 : Extreme fiber elongation ratio = 50 tn / Rf ( 1 - Rf / Ro ) = 1.69 % ( Rf = 14.016 in ; Ro = +∞ )

Shell (13) : 61.05 (Barrel)


SA516GR65 Plate Schedule : / NPS : /
tn = 0.4331 in R = 13.780 in Tol% = / PWHT : No Radiography : Spot
Ro = 14.213 in Cor. = 0.1181 in Tol. = 0.0197 in UG-16(b) = 0.0591 in
P (psi) Ph (psi) T (°F) S (psi) E tu (in)  (psi) Pa (psi) t (in) tn,min (in)
8,959.4
Operation N 159.5 0 212 18,565 0.85 0.2953 330.6 0.1416 0.2794
12,982.
Horizontal test X 231.2 1.2 68 31,459 0.85 0.2953 560.2 0.1209 0.2587
1
MAWP (212 °F, Corroded) = 330.6 psi MAWP (68 °F, new) = 464.4 psi

Table UG-79-1 : Extreme fiber elongation ratio = 50 tn / Rf ( 1 - Rf / Ro ) = 1.55 % ( Rf = 13.996 in ; Ro = +∞ )

Shell (14) : 61.05 (Barrel)


SA516GR65 Plate Schedule : / NPS : /
tn = 0.3937 in R = 13.780 in Tol% = / PWHT : No Radiography : Spot
Ro = 14.173 in Cor. = 0.1181 in Tol. = 0.0197 in UG-16(b) = 0.0591 in
P (psi) Ph (psi) T (°F) S (psi) E tu (in)  (psi) Pa (psi) t (in) tn,min (in)
10,320.
Operation N 159.5 0 212 18,565 0.85 0.2559 4 287 0.1416 0.2794
Horizontal test X 231.2 1.2 68 31,459 0.85 0.2559 14,954. 486.3 0.1209 0.2587
2
MAWP (212 °F, Corroded) = 287 psi MAWP (68 °F, new) = 420.9 psi

Table UG-79-1 : Extreme fiber elongation ratio = 50 tn / Rf ( 1 - Rf / Ro ) = 1.41 % ( Rf = 13.976 in ; Ro = +∞ )

Shell (18) : 31.09 (Barrel)


SA516GR65 Plate Schedule : / NPS : /
tn = 0.3150 in R = 13.780 in Tol% = / PWHT : No Radiography : Spot
Ro = 14.094 in Cor. = 0.1181 in Tol. = 0.0197 in UG-16(b) = 0.0591 in
P (psi) Ph (psi) T (°F) S (psi) E tu (in)  (psi) Pa (psi) t (in) tn,min (in)
14,857.
Operation N 159.5 0 212 18,565 0.85 0.1772 199.4 0.1416 0.2794
2
Horizontal test X 231.2 1.2 68 31,459 0.85 0.1772 337.8 0.1209 0.2587
21,528
MAWP (212 °F, Corroded) = 199.4 psi MAWP (68 °F, new) = 333.4 psi

Table UG-79-1 : Extreme fiber elongation ratio = 50 tn / Rf ( 1 - Rf / Ro ) = 1.13 % ( Rf = 13.937 in ; Ro = +∞ )

Shell (20) : 31.10 (Barrel)


SA516GR65 Plate Schedule : / NPS : /
tn = 0.3543 in R = 20.669 in Tol% = / PWHT : No Radiography : Spot
Ro = 21.024 in Cor. = 0.1181 in Tol. = 0.0197 in UG-16(b) = 0.0591 in
P (psi) Ph (psi) T (°F) S (psi) E tu (in)  (psi) Pa (psi) t (in) tn,min (in)
18,148.
Operation N 159.5 0 212 18,565 0.85 0.2165 5 163.2 0.2116 0.3494
Horizontal test X 231.4 1.5 68 31,459 0.85 0.2165 26,325. 276.6 0.1810 0.3188
5
MAWP (212 °F, Corroded) = 163.2 psi MAWP (68 °F, new) = 252.8 psi

Table UG-79-1 : Extreme fiber elongation ratio = 50 tn / Rf ( 1 - Rf / Ro ) = 0.85 % ( Rf = 20.846 in ; Ro = +∞ )

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Element(s) of geometry under external pressure


External Pressure – Shell (Section No. 1) (in operation)
ASME VIII DIV.1 2015

Ends of section :
Bottom : Flange (element No. 1) Support line level : 0.0000 in
top : Cone-to-cylinder junction without stiffening ring Support line level : 9.9995 in

Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(in) (in) (psi) (°F)
28,993,040.
002 31.05 Barrel 3.937 0.1969 CS-2 104 °F
0

002 31.05 Barrel


External Pressure : P = 14.982 psi Design Temperature : 104 °F
Allowable stress : S = 18,564.8 psi modulus of elasticity : E = 28,993,040 psi
Unsupported shell length : 9.999 in Pipe, tolerance on the new thickness : c1 = /
Diameter of section : Do = 4.331 in Vacuum curve : CS-2
Checked thickness : t = 0.0591 in

UG-28 (c) Cylindrical shell with straight circular section


L = 9.999 in L/Do = 2.309 Do/t = 73.333
4 B
Do/t4 : A (Subpart 3 Section II Part D Fig.G) = 0.000884 Do/t10 : Pa = 3 D t
o

 1.1  
 2.167    2S  1  
Do/t<4 : A = min  0.10, =/ Do/t<10 : Pa= min   0.0833 B ;  1   
Do / t 2   D t  
 
 o
D t    o 
D t o  

B (Subpart 3 Section II Part D or AE/2) = 11,806.78 psi
Pa = 214.669 psi ≥ P Minimum required thickness = 0.02 in

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External Pressure – Conical shell (Section No. 2) (in operation)

Ends of section :
Bottom : Cone-to-cylinder junction without stiffening ring Support line level : 9.9995 in
top : Cone-to-cylinder junction without stiffening ring Support line level : 36.3250 in

Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(in) (in) (psi) (°F)
28,993,040.
003 30.23 Cone 0.000 0.4724 CS-2 104 °F
0

ASME VIII DIV.1 2015


External Pressure : P = 15 psi Design Temperature : 104 °F
Allowable stress : S = 18,564.8 psi modulus of elasticity : E = 28,993,040 psi
Unsupported shell length : 25.19 in half opening angle of conical shell :  = 32.49 °
Checked thickness : t = 0.3346 in Vacuum curve : CS-2
Section diameter at large end : DL = 37.089 in Element diameter at small end : Ds = 4.454 in

UG-33(f) Conical shell with straight circular section


L = 26.326 in Fig. UG-33.1 Le = 15.826 in Le /DL = 0.427 te = t cos() = 0.282 in DL /te = 131.398
4 B
DL/te10 : A (Subpart 3 Section II Part D Fig.G) = 0.002203 DL /te  10 : Pa =
3 DL te
 1.1  
 2.167    2S  1  
DL/te<10 : A = min  0.10, =/ DL /te < 10 : Pa = MIN  0.0833 B ;  1   
Do / t 2    
 
 L e
D t    DL te  DL te  

B (Subpart 3 Section II Part D or AE/2) = 15,181.24 psi Pa = 154.049 psi ≥ P

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External Pressure – Large cylinder-to-cone junction (Section No. 2) (in operation)

ASME VIII DIV. 2015 APPENDIX 1-8


Junction with knuckle, without stiffener
Internal corroded radius of knuckle : rt = 3.681 in Angle :  = 32.49 °
Shell adjacent to the junction, element No. : 4 Calculation length of cylinder section : LL= 92.642 in
Cone adjacent to junction, element number : 3 Calculation length of cone section : L= 26.326 in
External Pressure : P = 14.982 psi
Cylindrical shell
Material : SA516GR65 Temperature : 104 °F
Nominal stress : Ss = 18,564.8 psi modulus of elasticity : Es = 28,993 ksi
Vacuum curve : CS-2 Longitudinal Weld Joint Efficiency : E1 = 0.85
Thickness as new : tsn = 0.472 in Corrosion : 0.118 in
Checked thickness : ts = 0.335 in Tolerance : 0.02 in
External Diameter : DL = 38.346 in Outside radius : RL = 19.173 in
Conical shell
Material : SA516GR65 Temperature : 104 °F
Nominal stress : Sc = 18,564.8 psi modulus of elasticity : Ec = 28,993 ksi
Vacuum curve : CS-2
Thickness as new : tcn = 0.472 in Corrosion : 0.118 in
Checked thickness : tc = 0.335 in Tolerance : 0.02 in
Stiffener
Type and dimensions : / Material : /
Nominal stress : Sr = / Temperature : /
Vacuum curve : / modulus of elasticity : Er = /
Cross-sectional area : As = / Diameter of shell at centroid elevation : De = /

Junction inertia check


 RL tan  LL R 2  Rs2
M=   L = 50.124 in f1 = 0 lbf/in FL = PM  f1 tan  = 750.975 lbf/in
2 2 3RL tan 
LLts Lctc 3 FL DL
Lc = L2  RL  Rs2 = 31.342 in ATL =   As = 20.745 in2 B=
4 ATL
= 1,041.1 psi
2 2
A (Subpart 3 Section II Part D FIG.G) = 0.000072 ADL2 ATL ADL2 ATL
Is= =/ Is= = 0.2 in4
14 10.9
1.1 DLt s UG-33(f): calculation is performed by assuming the knuckle is not present.
ls Lengths ls = 0.55 DLt s = 1.97 in lc = ls cos = 2.336 in
y Cross Sections (with centroid coordinates)
XG (in) YG (in) Area (in2) Inertia (in4)
x lc Cylindrical shell -0.9851 -0.1673 0.659 0.01
Conical shell 1.0750 -0.8209 0.782 0.11
DL Combined section 0.1324 -0.5218 1.441 0.27

I ' = 0.27 in4 ≥ Is '

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External Pressure – Small cylinder-to-cone junction (Section No. 2) (in operation)

ASME VIII DIV. 2015 APPENDIX 1-8


Junction with knuckle, without stiffener
Internal corroded radius of knuckle : rt = 0.394 in Angle :  = 32.49 °
Shell adjacent to the junction, element No. : 2 Calculation length of cylinder section : Ls= 9.999 in
Cone adjacent to junction, element number : 3 Calculation length of cone section : L= 26.326 in
External Pressure : P = 14.982 psi
Cylindrical shell
Material : SA516GR65 Temperature : 104 °F
Nominal stress : Ss = 18,564.8 psi modulus of elasticity : Es = 28,993,040 psi
Vacuum curve : CS-2 Longitudinal Weld Joint Efficiency : E1 = 1
Thickness as new : tsn = 0.197 in Corrosion : 0.118 in
Checked thickness : ts = 0.059 in Tolerance : 0.02 in
External Diameter : Ds = 4.331 in Outside radius : Rs = 2.165 in
Conical shell
Material : SA516GR65 Temperature : 104 °F
Nominal stress : Sc = 18,564.8 psi modulus of elasticity : Ec = 28,993,040 psi
Vacuum curve : CS-2
Thickness as new : tcn = 0.472 in Corrosion : 0.118 in
Checked thickness : tc = 0.335 in Tolerance : 0.02 in
Stiffener
Type and dimensions : / Material : /
Nominal stress : Sr = / Temperature : /
Vacuum curve : / modulus of elasticity : Er = /
Cross-sectional area : As = / Diameter of shell at centroid elevation : De = /

Junction inertia check


Rs tan  Ls R 2  Rs2
N=   L = 49.553 in f2 = 0 lbf/in Fs = PN  f 2 tan  = 742.429 lbf/in
2 2 6 Rs tan 
Lsts Lctc 3 Fs Ds
Lc = L2  RL  Rs2 = 31.342 in ATs =   As = 5.539 in2 B=
4 ATs
= 435.32 psi
2 2
A (Subpart 3 Section II Part D FIG.G) = 0.00003 ADs2 ATs ADs2 ATs
Is= =/ Is= = 0 in4
14 10.9
1.1 Dsts UG-33(f): calculation is performed by assuming the knuckle is not present.
Lengths ls = 0.55 Dsts = 0.278 in lc = ls cos = 0.33 in
Cross Sections (with centroid coordinates)
y XG (in) YG (in) Area (in2) Inertia (in4)
x Cylindrical shell -0.1391 -0.0295 0.016 0.00
lc
Conical shell 0.2290 -0.0526 0.110 0.00
ls
Ds Combined section 0.1813 -0.0496 0.127 0.00

I ' = 0 in4 ≥ Is '

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External Pressure – Shell (Section No. 3) (in operation)


ASME VIII DIV.1 2015

Ends of section :
Bottom : Cone-to-cylinder junction without stiffening ring Support line level : 36.3250 in
top : Cone-to-cylinder junction without stiffening ring Support line level : 128.9673 in

Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(in) (in) (psi) (°F)
28,993,040.
004 31.06 Barrel 37.402 0.4724 0 CS-2 104 °F
007 31.07 Barrel 37.402 0.5512 28,993,040. CS-2 104 °F
0

004 31.06 Barrel


External Pressure : P = 14.982 psi Design Temperature : 104 °F
Allowable stress : S = 18,564.8 psi modulus of elasticity : E = 28,993,040 psi
Unsupported shell length : 92.642 in Pipe, tolerance on the new thickness : c1 = /
Diameter of section : Do = 38.346 in Vacuum curve : CS-2
Checked thickness : t = 0.3346 in

UG-28 (c) Cylindrical shell with straight circular section


L = 92.642 in L/Do = 2.416 Do/t = 114.588
4 B
Do/t4 : A (Subpart 3 Section II Part D Fig.G) = 0.000427 Do/t10 : Pa = 3 D t
o

 1.1  
 2.167    2S  1  
Do/t<4 : A = min  0.10, =/ Do/t<10 : Pa= min   0.0833 B ;  1   
Do / t 2    
 
 Do t  
  Do t  Do t  

B (Subpart 3 Section II Part D or AE/2) = 6,309.535 psi
Pa = 73.417 psi ≥ P Minimum required thickness = 0.177 in

007 31.07 Barrel


External Pressure : P = 14.982 psi Design Temperature : 104 °F
Allowable stress : S = 18,564.8 psi modulus of elasticity : E = 28,993,040 psi
Unsupported shell length : 92.642 in Pipe, tolerance on the new thickness : c1 = /
Diameter of section : Do = 38.504 in Vacuum curve : CS-2
Checked thickness : t = 0.4134 in

UG-28 (c) Cylindrical shell with straight circular section


L = 92.642 in L/Do = 2.406 Do/t = 93.143
4 B
Do/t4 : A (Subpart 3 Section II Part D Fig.G) = 0.000584 Do/t10 : Pa = 3 D t
o

 1.1  
 2.167    2S  1  
Do/t<4 : A = min  0.10, =/ Do/t<10 : Pa= min   0.0833 B ;  1   
Do / t 2    
  o

D t    o 
D t Do t 
 
B (Subpart 3 Section II Part D or AE/2) = 8,493.054 psi
Pa = 121.577 psi ≥ P Minimum required thickness = 0.178 in

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External Pressure – Conical shell (Section No. 4) (in operation)

Ends of section :
Bottom : Cone-to-cylinder junction without stiffening ring Support line level : 128.9673 in
top : Cone-to-cylinder junction without stiffening ring Support line level : 137.4673 in

Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(in) (in) (psi) (°F)
28,993,040.
008 30.26 Cone 0.000 0.5512 CS-2 104 °F
0

ASME VIII DIV.1 2015


External Pressure : P = 15 psi Design Temperature : 104 °F
Allowable stress : S = 18,564.8 psi modulus of elasticity : E = 28,993,040 psi
Unsupported shell length : 6.884 in half opening angle of conical shell :  = 30.25 °
Checked thickness : t = 0.4134 in Vacuum curve : CS-2
Section diameter at large end : DL = 37.389 in Element diameter at small end : Ds = 29.201 in

UG-33(f) Conical shell with straight circular section


L = 8.5 in Fig. UG-33.1 Le = 8.97 in Le /DL = 0.24 te = t cos() = 0.357 in DL /te = 104.705
4 B
DL/te10 : A (Subpart 3 Section II Part D Fig.G) = 0.005975 DL /te  10 : Pa =
3 DL te
 1.1  
 2.167    2S  1  
DL/te<10 : A = min  0.10, =/ DL /te < 10 : Pa = MIN  0.0833 B ;  1   
Do / t 2    
 
 L e
D t    DL te  DL te  

B (Subpart 3 Section II Part D or AE/2) = 17,228.26 psi Pa = 219.389 psi ≥ P

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External Pressure – Large cylinder-to-cone junction (Section No. 4) (in operation)

ASME VIII DIV. 2015 APPENDIX 1-8


Junction with knuckle, without stiffener
Internal corroded radius of knuckle : rt = 3.681 in Angle :  = 30.25 °
Shell adjacent to the junction, element No. : 7 Calculation length of cylinder section : LL= 92.642 in
Cone adjacent to junction, element number : 8 Calculation length of cone section : L= 8.5 in
External Pressure : P = 14.982 psi
Cylindrical shell
Material : SA516GR65 Temperature : 104 °F
Nominal stress : Ss = 18,564.8 psi modulus of elasticity : Es = 28,993 ksi
Vacuum curve : CS-2 Longitudinal Weld Joint Efficiency : E1 = 0.85
Thickness as new : tsn = 0.551 in Corrosion : 0.118 in
Checked thickness : ts = 0.413 in Tolerance : 0.02 in
External Diameter : DL = 38.504 in Outside radius : RL = 19.252 in
Conical shell
Material : SA516GR65 Temperature : 104 °F
Nominal stress : Sc = 18,564.8 psi modulus of elasticity : Ec = 28,993 ksi
Vacuum curve : CS-2
Thickness as new : tcn = 0.551 in Corrosion : 0.118 in
Checked thickness : tc = 0.413 in Tolerance : 0.02 in
Stiffener
Type and dimensions : / Material : /
Nominal stress : Sr = / Temperature : /
Vacuum curve : / modulus of elasticity : Er = /
Cross-sectional area : As = / Diameter of shell at centroid elevation : De = /

Junction inertia check


 RL tan  LL R 2  Rs2
M=   L = 45.68 in f1 = 769.267 lbf/in FL = PM  f1 tan  = 1,133.067 lbf/in
2 2 3RL tan 
LLts Lctc 3 FL DL
Lc = L2  RL  Rs2 = 9.862 in ATL =   As = 21.187 in2 B=
4 ATL
= 1,544.39 psi
2 2
A (Subpart 3 Section II Part D FIG.G) = 0.000107 ADL2 ATL ADL2 ATL
Is= =/ Is= = 0.31 in4
14 10.9
1.1 DLt s UG-33(f): calculation is performed by assuming the knuckle is not present.
ls Lengths ls = 0.55 DLt s = 2.194 in lc = ls cos = 2.54 in
y Cross Sections (with centroid coordinates)
XG (in) YG (in) Area (in2) Inertia (in4)
x lc Cylindrical shell -1.0971 -0.2067 0.907 0.01
Conical shell 1.2013 -0.8747 1.050 0.15
DL Combined section 0.1360 -0.5651 1.957 0.38

I ' = 0.38 in4 ≥ Is '

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External Pressure – Small cylinder-to-cone junction (Section No. 4) (in operation)

ASME VIII DIV. 2015 APPENDIX 1-8


Junction with knuckle, without stiffener
Internal corroded radius of knuckle : rt = 2.559 in Angle :  = 30.25 °
Shell adjacent to the junction, element No. : 9 Calculation length of cylinder section : Ls= 55.84 in
Cone adjacent to junction, element number : 8 Calculation length of cone section : L= 8.5 in
External Pressure : P = 14.982 psi
Cylindrical shell
Material : SA516GR65 Temperature : 104 °F
Nominal stress : Ss = 18,564.8 psi modulus of elasticity : Es = 28,993,040 psi
Vacuum curve : CS-2 Longitudinal Weld Joint Efficiency : E1 = 1
Thickness as new : tsn = 0.472 in Corrosion : 0.118 in
Checked thickness : ts = 0.335 in Tolerance : 0.02 in
External Diameter : Ds = 28.504 in Outside radius : Rs = 14.252 in
Conical shell
Material : SA516GR65 Temperature : 104 °F
Nominal stress : Sc = 18,564.8 psi modulus of elasticity : Ec = 28,993,040 psi
Vacuum curve : CS-2
Thickness as new : tcn = 0.551 in Corrosion : 0.118 in
Checked thickness : tc = 0.413 in Tolerance : 0.02 in
Stiffener
Type and dimensions : / Material : /
Nominal stress : Sr = / Temperature : /
Vacuum curve : / modulus of elasticity : Er = /
Cross-sectional area : As = / Diameter of shell at centroid elevation : De = /

Junction inertia check


Rs tan  Ls R 2  Rs2
N=   L = 35.435 in f2 = 1,300.966 lbf/in Fs = PN  f 2 tan  = 1,289.687 lbf/in
2 2 6 Rs tan 
Lsts Lctc 3 Fs Ds
Lc = L2  RL  Rs2 = 9.862 in ATs =   As = 11.382 in2 B=
4 ATs
= 2,422.41 psi
2 2
A (Subpart 3 Section II Part D FIG.G) = 0.000167 ADs2 ATs ADs2 ATs
Is= =/ Is= = 0.14 in4
14 10.9
1.1 Dsts UG-33(f): calculation is performed by assuming the knuckle is not present.
Lengths ls = 0.55 Dsts = 1.699 in lc = ls cos = 1.966 in
Cross Sections (with centroid coordinates)
y XG (in) YG (in) Area (in2) Inertia (in4)
x Cylindrical shell -0.8493 -0.1673 0.568 0.01
lc
Conical shell 0.9535 0.3168 0.813 0.08
ls
Ds Combined section 0.2116 0.1176 1.381 0.16

I ' = 0.16 in4 ≥ Is '

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External Pressure – Shell (Section No. 5) (in operation)


ASME VIII DIV.1 2015

Ends of section :
Bottom : Cone-to-cylinder junction without stiffening ring Support line level : 137.4673 in
top : Flange (element No. 10) Support line level : 193.3071 in

Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(in) (in) (psi) (°F)
28,993,040.
009 31.08 Barrel 27.559 0.4724 CS-2 104 °F
0

009 31.08 Barrel


External Pressure : P = 14.982 psi Design Temperature : 104 °F
Allowable stress : S = 18,564.8 psi modulus of elasticity : E = 28,993,040 psi
Unsupported shell length : 55.84 in Pipe, tolerance on the new thickness : c1 = /
Diameter of section : Do = 28.504 in Vacuum curve : CS-2
Checked thickness : t = 0.3346 in

UG-28 (c) Cylindrical shell with straight circular section


L = 55.84 in L/Do = 1.959 Do/t = 85.176
4 B
Do/t4 : A (Subpart 3 Section II Part D Fig.G) = 0.000833 Do/t10 : Pa = 3 D t
o

 1.1  
 2.167    2S  1  
Do/t<4 : A = min  0.10, =/ Do/t<10 : Pa= min   0.0833 B ;  1   
Do / t 2    
  

D o t    Do t  Do t  

B (Subpart 3 Section II Part D or AE/2) = 11,581.47 psi
Pa = 181.294 psi ≥ P Minimum required thickness = 0.121 in

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External Pressure – Shell (Section No. 6) (in operation)


ASME VIII DIV.1 2015

Ends of section :
Bottom : Flange (element No. 12) Support line level : 193.5039 in
top : Flange (element No. 15) Support line level : 457.0866 in

Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(in) (in) (psi) (°F)
28,993,040.
013 61.05 Barrel 27.559 0.4331 0 CS-2 104 °F
014 61.05 Barrel 27.559 0.3937 28,993,040. CS-2 104 °F
0

013 61.05 Barrel


External Pressure : P = 14.982 psi Design Temperature : 104 °F
Allowable stress : S = 18,564.8 psi modulus of elasticity : E = 28,993,040 psi
Unsupported shell length : 263.583 in Pipe, tolerance on the new thickness : c1 = /
Diameter of section : Do = 28.425 in Vacuum curve : CS-2
Checked thickness : t = 0.2953 in

UG-28 (c) Cylindrical shell with straight circular section


L = 263.583 in L/Do = 9.273 Do/t = 96.267
4 B
Do/t4 : A (Subpart 3 Section II Part D Fig.G) = 0.000136 Do/t10 : Pa = 3 D t
o

 1.1  
 2.167    2S  1  
Do/t<4 : A = min  0.10, =/ Do/t<10 : Pa= min   0.0833 B ;  1   
Do / t 2    
 
 Do t  
  Do t  Do t  

B (Subpart 3 Section II Part D or AE/2) = 1,970.728 psi
Pa = 27.295 psi ≥ P Minimum required thickness = 0.236 in

014 61.05 Barrel


External Pressure : P = 14.982 psi Design Temperature : 104 °F
Allowable stress : S = 18,564.8 psi modulus of elasticity : E = 28,993,040 psi
Unsupported shell length : 263.583 in Pipe, tolerance on the new thickness : c1 = /
Diameter of section : Do = 28.346 in Vacuum curve : CS-2
Checked thickness : t = 0.2559 in

UG-28 (c) Cylindrical shell with straight circular section


L = 263.583 in L/Do = 9.299 Do/t = 110.769
4 B
Do/t4 : A (Subpart 3 Section II Part D Fig.G) = 0.000108 Do/t10 : Pa = 3 D t
o

 1.1  
 2.167    2S  1  
Do/t<4 : A = min  0.10, =/ Do/t<10 : Pa= min   0.0833 B ;  1   
Do / t 2    
  o

D t    o 
D t Do t 
 
B (Subpart 3 Section II Part D or AE/2) = 1,562.169 psi
Pa = 18.804 psi ≥ P Minimum required thickness = 0.235 in

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External Pressure – Shell (Section No. 7) (in operation)


ASME VIII DIV.1 2015

Ends of section :
Bottom : Flange (element No. 17) Support line level : 457.2835 in
top : Cone-to-cylinder junction without stiffening ring Support line level : 473.6719 in

Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(in) (in) (psi) (°F)
28,993,040.
018 31.09 Barrel 27.559 0.3150 CS-2 104 °F
0

018 31.09 Barrel


External Pressure : P = 14.982 psi Design Temperature : 104 °F
Allowable stress : S = 18,564.8 psi modulus of elasticity : E = 28,993,040 psi
Unsupported shell length : 16.388 in Pipe, tolerance on the new thickness : c1 = /
Diameter of section : Do = 28.189 in Vacuum curve : CS-2
Checked thickness : t = 0.1772 in

UG-28 (c) Cylindrical shell with straight circular section


L = 16.388 in L/Do = 0.581 Do/t = 159.111
4 B
Do/t4 : A (Subpart 3 Section II Part D Fig.G) = 0.001223 Do/t10 : Pa = 3 D t
o

 1.1  
 2.167    2S  1  
Do/t<4 : A = min  0.10, =/ Do/t<10 : Pa= min   0.0833 B ;  1   
Do / t 2    
  

D o t    Do t  Do t  

B (Subpart 3 Section II Part D or AE/2) = 13,117.2 psi
Pa = 109.921 psi ≥ P Minimum required thickness = 0.072 in

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External Pressure – Conical shell (Section No. 8) (in operation)

Ends of section :
Bottom : Cone-to-cylinder junction without stiffening ring Support line level : 473.6719 in
top : Cone-to-cylinder junction without stiffening ring Support line level : 481.3625 in

Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(in) (in) (psi) (°F)
28,993,040.
019 30.31 Cone 0.000 0.4331 CS-2 104 °F
0

ASME VIII DIV.1 2015


External Pressure : P = 15 psi Design Temperature : 104 °F
Allowable stress : S = 18,564.8 psi modulus of elasticity : E = 28,993,040 psi
Unsupported shell length : 5.831 in half opening angle of conical shell :  = 42.44 °
Checked thickness : t = 0.2953 in Vacuum curve : CS-2
Section diameter at large end : DL = 40.066 in Element diameter at small end : Ds = 29.324 in

UG-33(f) Conical shell with straight circular section


L = 7.691 in Fig. UG-33.1 Le = 8.341 in Le /DL = 0.208 te = t cos() = 0.218 in DL /te = 183.874
4 B
DL/te10 : A (Subpart 3 Section II Part D Fig.G) = 0.003142 DL /te  10 : Pa =
3 DL te
 1.1  
 2.167    2S  1  
DL/te<10 : A = min  0.10, =/ DL /te < 10 : Pa = MIN  0.0833 B ;  1   
Do / t 2    
 
 L e
D t    DL te  DL te  

B (Subpart 3 Section II Part D or AE/2) = 16,359.51 psi Pa = 118.628 psi ≥ P

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External Pressure – Large cylinder-to-cone junction (Section No. 8) (in operation)

ASME VIII DIV. 2015 APPENDIX 1-8


Junction with knuckle, without stiffener
Internal corroded radius of knuckle : rt = 3.484 in Angle :  = 42.44 °
Shell adjacent to the junction, element No. : 20 Calculation length of cylinder section : LL= 83.5 in
Cone adjacent to junction, element number : 19 Calculation length of cone section : L= 7.691 in
External Pressure : P = 14.982 psi
Cylindrical shell
Material : SA516GR65 Temperature : 104 °F
Nominal stress : Ss = 18,564.8 psi modulus of elasticity : Es = 28,993 ksi
Vacuum curve : CS-2 Longitudinal Weld Joint Efficiency : E1 = 0.85
Thickness as new : tsn = 0.354 in Corrosion : 0.118 in
Checked thickness : ts = 0.217 in Tolerance : 0.02 in
External Diameter : DL = 42.047 in Outside radius : RL = 21.024 in
Conical shell
Material : SA516GR65 Temperature : 104 °F
Nominal stress : Sc = 18,564.8 psi modulus of elasticity : Ec = 28,993 ksi
Vacuum curve : CS-2
Thickness as new : tcn = 0.433 in Corrosion : 0.118 in
Checked thickness : tc = 0.295 in Tolerance : 0.02 in
Stiffener
Type and dimensions : / Material : /
Nominal stress : Sr = / Temperature : /
Vacuum curve : / modulus of elasticity : Er = /
Cross-sectional area : As = / Diameter of shell at centroid elevation : De = /

Junction inertia check


 RL tan  LL R 2  Rs2
M=   L = 36.356 in f1 = 121.54 lbf/in FL = PM  f1 tan  = 655.846 lbf/in
2 2 3RL tan 
LLts Lctc 3 FL DL
Lc = L2  RL  Rs2 = 10.352 in ATL =   As = 10.569 in2 B=
4 ATL
= 1,956.96 psi
2 2
A (Subpart 3 Section II Part D FIG.G) = 0.000135 ADL2 ATL ADL2 ATL
Is= =/ Is= = 0.23 in4
14 10.9
1.1 DLt s UG-33(f): calculation is performed by assuming the knuckle is not present.
ls Lengths ls = 0.55 DLt s = 1.66 in lc = ls cos = 2.249 in
y Cross Sections (with centroid coordinates)
XG (in) YG (in) Area (in2) Inertia (in4)
x lc Cylindrical shell -0.8298 -0.1083 0.359 0.00
Conical shell 0.9294 -0.9451 0.664 0.13
DL Combined section 0.3117 -0.6513 1.023 0.29

I ' = 0.29 in4 ≥ Is '

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External Pressure – Small cylinder-to-cone junction (Section No. 8) (in operation)

ASME VIII DIV. 2015 APPENDIX 1-8


Junction with knuckle, without stiffener
Internal corroded radius of knuckle : rt = 2.165 in Angle :  = 42.44 °
Shell adjacent to the junction, element No. : 18 Calculation length of cylinder section : Ls= 16.388 in
Cone adjacent to junction, element number : 19 Calculation length of cone section : L= 7.691 in
External Pressure : P = 14.982 psi
Cylindrical shell
Material : SA516GR65 Temperature : 104 °F
Nominal stress : Ss = 18,564.8 psi modulus of elasticity : Es = 28,993,040 psi
Vacuum curve : CS-2 Longitudinal Weld Joint Efficiency : E1 = 1
Thickness as new : tsn = 0.315 in Corrosion : 0.118 in
Checked thickness : ts = 0.177 in Tolerance : 0.02 in
External Diameter : Ds = 28.189 in Outside radius : Rs = 14.094 in
Conical shell
Material : SA516GR65 Temperature : 104 °F
Nominal stress : Sc = 18,564.8 psi modulus of elasticity : Ec = 28,993,040 psi
Vacuum curve : CS-2
Thickness as new : tcn = 0.433 in Corrosion : 0.118 in
Checked thickness : tc = 0.295 in Tolerance : 0.02 in
Stiffener
Type and dimensions : / Material : /
Nominal stress : Sr = / Temperature : /
Vacuum curve : / modulus of elasticity : Er = /
Cross-sectional area : As = / Diameter of shell at centroid elevation : De = /

Junction inertia check


Rs tan  Ls R 2  Rs2
N=   L = 17.785 in f2 = 220.205 lbf/in Fs = PN  f 2 tan  = 467.837 lbf/in
2 2 6 Rs tan 
Lsts Lctc 3 Fs Ds
Lc = L2  RL  Rs2 = 10.352 in ATs =   As = 2.98 in2 B=
4 ATs
= 3,319.05 psi
2 2
A (Subpart 3 Section II Part D FIG.G) = 0.000234 ADs2 ATs ADs2 ATs
Is= =/ Is= = 0.05 in4
14 10.9
1.1 Dsts UG-33(f): calculation is performed by assuming the knuckle is not present.
Lengths ls = 0.55 Dsts = 1.229 in lc = ls cos = 1.666 in
Cross Sections (with centroid coordinates)
y XG (in) YG (in) Area (in2) Inertia (in4)
x Cylindrical shell -0.6146 -0.0886 0.218 0.00
lc
Conical shell 0.7142 0.4530 0.492 0.05
ls
Ds Combined section 0.3064 0.2868 0.710 0.10

I ' = 0.1 in4 ≥ Is '

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External Pressure – Shell (Section No. 9) (in operation)


ASME VIII DIV.1 2015

Ends of section :
Bottom : Cone-to-cylinder junction without stiffening ring Support line level : 481.3625 in
top : Head (component No. 21) Support line level : 564.8622 in

Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(in) (in) (psi) (°F)
28,993,040.
020 31.10 Barrel 41.339 0.3543 0 CS-2 104 °F
021 30.19 Head (Straight flange) 41.339 0.3543 28,993,040. CS-2 104 °F
0

020 31.10 Barrel


External Pressure : P = 14.982 psi Design Temperature : 104 °F
Allowable stress : S = 18,564.8 psi modulus of elasticity : E = 28,993,040 psi
Unsupported shell length : 83.5 in Pipe, tolerance on the new thickness : c1 = /
Diameter of section : Do = 42.047 in Vacuum curve : CS-2
Checked thickness : t = 0.2165 in

UG-28 (c) Cylindrical shell with straight circular section


L = 83.5 in L/Do = 1.986 Do/t = 194.182
4 B
Do/t4 : A (Subpart 3 Section II Part D Fig.G) = 0.000239 Do/t10 : Pa = 3 D t
o

 1.1  
 2.167    2S  1  
Do/t<4 : A = min  0.10, =/ Do/t<10 : Pa= min   0.0833 B ;  1   
Do / t 2    
 
 Do t  
  Do t  Do t  

B (Subpart 3 Section II Part D or AE/2) = 3,507.204 psi
Pa = 24.082 psi ≥ P Minimum required thickness = 0.179 in

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External Pressure – Elliptical Head (Section No. 10) (in operation)

Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(in) (in) (psi) (°F)
28,993,040.
021 30.19 Head 41.339 0.3543 CS-2 104 °F
0

ASME VIII DIV.1 2015 UG-33


External Pressure : P = 15 psi modulus of elasticity : E = 28,993,040 psi
Material : SA516GR65 Corrosion : 0.118 in
Vacuum curve : CS-2 Tolerance : 0.02 in
Thickness as new : tn = 0.354 in External Diameter : Do = 42.047 in
Checked thickness : t = 0.217 in outside radius : Ro = /
outside height : ho = 10.689 in Axis ratio : Do/(2ho) = 2

(d) Elliptical heads


Ko (Table UG-33.1) = 0.885 Equivalent outside radius Ro = Ko.Do = 37.215 in
(a)(1)(a) : E = 1  Pa(a) = 1.67 P = 115.569 psi
0.125 B
UG-28 (d) : A = = 0.000727 Pa(d) = = 61.967 psi
Ro t Ro t
B (Subpart 3 Section II Part D or 0.0625E/(Ro/t)) =
10,650.11 psi (a)(1)(b) Pa = MIN (Pa(a) , Pa(d)) = 61.967 psi ≥ P

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External Pressure - Summary (in operation)

Section No. 001 Component(s) Diameter (in) Thickness (in)


Length : 9.999 in
2 [01] 3.937 0.1969
ok (1)
Section No. 002 Component(s) Diameter (in) Thickness (in)
Length : 26.326 in
3 [02] 0 0.4724
ok (1)
Section No. 003 Component(s) Diameter (in) Thickness (in)
Length : 92.642 in 4 [01] 37.402 0.4724
ok (1) 7 [01] 37.402 0.5512
Section No. 004 Component(s) Diameter (in) Thickness (in)
Length : 8.5 in
8 [02] 0 0.5512
ok (1)
Section No. 005 Component(s) Diameter (in) Thickness (in)
Length : 55.84 in
9 [01] 27.559 0.4724
ok (1)
Section No. 006 Component(s) Diameter (in) Thickness (in)
Length : 263.583 in 13 [01] 27.559 0.4331
ok (1) 14 [01] 27.559 0.3937
Section No. 007 Component(s) Diameter (in) Thickness (in)
Length : 16.388 in
18 [01] 27.559 0.315
ok (1)
Section No. 008 Component(s) Diameter (in) Thickness (in)
Length : 7.691 in
19 [02] 0 0.4331
ok (1)
Section No. 009 Component(s) Diameter (in) Thickness (in)
Length : 83.5 in 20 [01] 41.339 0.3543
ok (1) 21 [05] 41.339 0.3543
Section No. 010 Component(s) Diameter (in) Thickness (in)
Length : 0 in
21 [05] 41.339 0.3543
ok (1)
(1) : # = unchecked element (revise design)
0 = unchecked element, without external pressure (P=0)
ok = checked element

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Body flange(s) and cover(s)


Summary of External Loads on Flanges
Operating
Tag Design case F (lbf) M (lbf∙in)
Operation (Normal Wind) (0.6D) (Corroded inertias)
30.05 (Corroded Weight) -12,587 lbf 501,547 lbf∙in
30.06 Operation (Normal Wind) (0.6D) (Corroded inertias) -12,587 lbf 498,468 lbf∙in
30.07 (Corroded Weight) -12,668 lbf 48,182 lbf∙in
30.08 Operation (Seismic) (Corroded inertias) (New Weight) -12,668 lbf 47,231 lbf∙in
Operation (Seismic) (Corroded inertias) (New Weight)
Test
Tag Design case F (lbf) M (lbf∙in)
30.05 / 0 lbf 0 lbf∙in
30.06 / 0 lbf 0 lbf∙in
30.07 / 0 lbf 0 lbf∙in
30.08 / 0 lbf 0 lbf∙in

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Flange 30.05 in operation.


ASME VIII DIV.1 2015
t Design Pressure P = 159.5 psi Corrosion : 0.1181 in
W Design Temperature : 212 °F Tolerance : 0.063 in
h Material Flange Bolts
A C
SA105 SA193GRB7
HG HT g1
HD g0 Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 1.969 in
Inside diameter of flange : Bf = 27.559 in

D
Calculated as integral type
G B
Raised face (male) height = 0.315 in
Bolts nb = 24 db =  0.787 in Ab = 8.38 in2
Gasket N = 0.3937 in tN = 0.0787 in y = 10,008 psi m=3 b = 0.197 in b0 = 0.197 in
Hub dimensions (uncorroded) : length = 1.378 in ; thickness at the end = 0.472 in ; thickness at back of tray connection flange =
0.709 in
Corroded dimensions B = 27.795 in t = 1.906 in (1) g0 = 0.3543 in g1 = 0.5906 in
D = 27.795 in A = 33.386 in C = 31.496 in G = 29.882 in h = 1.378 in
(1) : Flange face over thickness and tolerance taken into account.

External Force & Moment FA=-12,587 lbf ; ME=501,546.5 lbf∙in ==> P=P+4FA/G2+16|ME|/G3=237 psi

Gasket and bolt calculation :


BSmin = 2.087 in BS = 3.14 C / nb = 4.123 in
BSmax = 2 db + 6 t / (m + 0.5) = 4.841 in C0 = max [1, (BS / (2∙db+t) )0.5] = 1.09
H = 0.785 G2 P = 166,437 lbf Hp = 2 P b ×3.14 G m = 26,314 lbf Sb = 24.95 ksi
Wm1 = H + Hp = 192,751 lbf Wm1x = max(Wm1) = 192,751 lbf Wm1x/Ab = 23.01 ksi ≤ Sb
Am = max (Wm2/Sa, Wm1/Sb) = 7.727 in2 Amx = max (Am) = 7.774 in2
Wm2 = 3.14 b G y = 184,937 lbf W = Sa (Ab + Amx) / 2 = 0.2015×106 lbf Sa = 24.95 ksi
W/Ab = 24.05 ksi ≤ Sa Load to apply on bolting : W/nb = 8,394 lbf
Loads, lever arms and moments
HD = 0.785 B2 P = 144,005 lbf hD = (R + 0.5 g1) = 1.555 in MD=HD.hD= 223,944.1 lbf∙in
HG = Wm1x - H = 26,314 lbf hG = (C - G) / 2 = 0.807 in MG=HG.hG= 21,237.82 lbf∙in
HT = H - HD = 22,433 lbf hT = (R + g1 + hG ) / 2 = 1.329 in MT=HT.hT= 29,807.16 lbf∙in
MO = (MD+MG+MT)C0 = 299,297.9 lbf∙in MA = W∙hG∙C0 = 176,967.9 lbf∙in R = ( C - B ) / 2 - g1

Stress Factors
h0 = (B g0)0.5 = 3.138 in K = A/B = 1.201 g1/g0 = 1.667 h/h0 = 0.439
F = 0.849 T = 1.839 U = 11.753 V = 0.292
Y = 10.696 Z = 5.518 f=1 B1 = B
e = F/h0 = 0.2706 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 1.261

Stresses : ( in operation : M=MO ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 24.48 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (82%)
SR =(1.33 t e + 1) M/ L t2 B = 3.96 ksi ≤ Sf = 20.02 ksi (20%)
ST = ((Y M)/(t2 B)) - Z SR = 9.84 ksi ≤ Sf = 20.02 ksi (49%)
SHR = (SH + SR)/2 = 14.22 ksi ≤ Sf = 20.02 ksi (71%)
SHT = (SH + ST)/2 = 17.16 ksi ≤ Sf = 20.02 ksi (86%)

Stresses : ( seating : M=MA ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 14.48 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (48%)
SR =(1.33 t e + 1) M/ L t2 B = 2.34 ksi ≤ Sf = 20.02 ksi (12%)
ST = ((Y M)/(t2 B)) - Z SR = 5.82 ksi ≤ Sf = 20.02 ksi (29%)
SHR = (SH + SR)/2 = 8.41 ksi ≤ Sf = 20.02 ksi (42%)
SHT = (SH + ST)/2 = 10.15 ksi ≤ Sf = 20.02 ksi (51%)

Flange Rigidity (Moments without correction for bolt spacing) Rigidity Factor : KI = 0.3
JO = (52,14 |MO| V)/(L EO g02 h0 KI) = 0.989 shall be  1,0 with : EO = 28,427 ksi
JA = (52,14 |MA| V)/(L EA g02 h0 KI) = 0.572 shall be  1,0 with : EA = 29,058 ksi

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Flange 30.06 in operation.


ASME VIII DIV.1 2015
t Design Pressure P = 159.5 psi Corrosion : 0.1181 in
W Design Temperature : 212 °F Tolerance : 0.063 in
h Material Flange Bolts
A C
SA105 SA193GRB7
HG HT g1
HD g0 Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 2.362 in
Inside diameter of flange : Bf = 27.559 in

D
Calculated as integral type
G B
Raised face (female) height: 0.197 in
Bolts nb = 24 db =  0.787 in Ab = 8.38 in2
Gasket N = 0.3937 in tN = 0.0787 in y = 10,008 psi m=3 b = 0.197 in b0 = 0.197 in
Hub dimensions (uncorroded) : length = 1.378 in ; thickness at the end = 0.433 in ; thickness at back of tray connection flange =
0.669 in
Corroded dimensions B = 27.795 in t = 2.102 in (1) g0 = 0.315 in g1 = 0.5512 in
D = 27.795 in A = 33.386 in C = 31.496 in G = 29.882 in h = 1.378 in
(1) : Flange face over thickness and tolerance taken into account.

External Force & Moment FA=-12,587 lbf ; ME=498,468.1 lbf∙in ==> P=P+4FA/G2+16|ME|/G3=237 psi

Gasket and bolt calculation :


BSmin = 2.087 in BS = 3.14 C / nb = 4.123 in
BSmax = 2 db + 6 t / (m + 0.5) = 5.179 in C0 = max [1, (BS / (2∙db+t) )0.5] = 1.06
H = 0.785 G2 P = 166,025 lbf Hp = 2 P b ×3.14 G m = 26,249 lbf Sb = 24.95 ksi
Wm1 = H + Hp = 192,274 lbf Wm1x = max(Wm1) = 192,751 lbf Wm1x/Ab = 23.01 ksi ≤ Sb
Am = max (Wm2/Sa, Wm1/Sb) = 7.707 in2 Amx = max (Am) = 7.774 in2
Wm2 = 3.14 b G y = 184,937 lbf W = Sa (Ab + Amx) / 2 = 0.2015×106 lbf Sa = 24.95 ksi
W/Ab = 24.05 ksi ≤ Sa Load to apply on bolting : W/nb = 8,394 lbf
Loads, lever arms and moments
HD = 0.785 B2 P = 143,648 lbf hD = (R + 0.5 g1) = 1.575 in MD=HD.hD= 226,217.4 lbf∙in
HG = Wm1x - H = 26,726 lbf hG = (C - G) / 2 = 0.807 in MG=HG.hG= 21,570.39 lbf∙in
HT = H - HD = 22,377 lbf hT = (R + g1 + hG ) / 2 = 1.329 in MT=HT.hT= 29,733.37 lbf∙in
MO = (MD+MG+MT)C0 = 293,857.7 lbf∙in MA = W∙hG∙C0 = 172,165.9 lbf∙in R = ( C - B ) / 2 - g1

Stress Factors
h0 = (B g0)0.5 = 2.959 in K = A/B = 1.201 g1/g0 = 1.75 h/h0 = 0.466
F = 0.841 T = 1.839 U = 11.753 V = 0.271
Y = 10.696 Z = 5.518 f = 1.012 B1 = B
e = F/h0 = 0.2842 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 1.598

Stresses : ( in operation : M=MO ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 22.04 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (73%)
SR =(1.33 t e + 1) M/ L t2 B = 2.69 ksi ≤ Sf = 20.02 ksi (13%)
ST = ((Y M)/(t2 B)) - Z SR = 10.76 ksi ≤ Sf = 20.02 ksi (54%)
SHR = (SH + SR)/2 = 12.37 ksi ≤ Sf = 20.02 ksi (62%)
SHT = (SH + ST)/2 = 16.4 ksi ≤ Sf = 20.02 ksi (82%)

Stresses : ( seating : M=MA ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 12.92 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (43%)
SR =(1.33 t e + 1) M/ L t2 B = 1.57 ksi ≤ Sf = 20.02 ksi (8%)
ST = ((Y M)/(t2 B)) - Z SR = 6.3 ksi ≤ Sf = 20.02 ksi (31%)
SHR = (SH + SR)/2 = 7.24 ksi ≤ Sf = 20.02 ksi (36%)
SHT = (SH + ST)/2 = 9.61 ksi ≤ Sf = 20.02 ksi (48%)

Flange Rigidity (Moments without correction for bolt spacing) Rigidity Factor : KI = 0.3
JO = (52,14 |MO| V)/(L EO g02 h0 KI) = 0.979 shall be  1,0 with : EO = 28,427 ksi
JA = (52,14 |MA| V)/(L EA g02 h0 KI) = 0.561 shall be  1,0 with : EA = 29,058 ksi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 39 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Flange 30.05 in test.


ASME VIII DIV.1 2015
t Design Pressure P = 231.2 psi Corrosion : 0.1181 in
W Design Temperature : 68 °F Tolerance : 0.063 in
h Material Flange Bolts
A C
SA105 SA193GRB7
HG HT g1
HD g0 Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 1.969 in
Inside diameter of flange : Bf = 27.559 in

D
Calculated as integral type
G B
Raised face (male) height = 0.315 in
Bolts nb = 24 db =  0.787 in Ab = 8.38 in2
Gasket N = 0.3937 in tN = 0.0787 in y = 10,008 psi m=3 b = 0.197 in b0 = 0.197 in
Hub dimensions (uncorroded) : length = 1.378 in ; thickness at the end = 0.472 in ; thickness at back of tray connection flange =
0.709 in
Corroded dimensions B = 27.795 in t = 1.906 in (1) g0 = 0.3543 in g1 = 0.5906 in
D = 27.795 in A = 33.386 in C = 31.496 in G = 29.882 in h = 1.378 in
(1) : Flange face over thickness and tolerance taken into account.

Gasket and bolt calculation :


BSmin = 2.087 in BS = 3.14 C / nb = 4.123 in
BSmax = 2 db + 6 t / (m + 0.5) = 4.841 in C0 = max [1, (BS / (2∙db+t) )0.5] = 1.09
H = 0.785 G2 P = 162,124 lbf Hp = 2 P b ×3.14 G m = 25,632 lbf Sb = 52.5 ksi
Wm1 = H + Hp = 187,757 lbf Wm1x = max(Wm1) = 187,757 lbf Wm1x/Ab = 22.41 ksi ≤ Sb
Am = max (Wm2/Sa, Wm1/Sb) = 7.413 in2 Amx = max (Am) = 7.774 in2

Loads, lever arms and moments


HD = 0.785 B2 P = 140,273 lbf hD = (R + 0.5 g1) = 1.555 in MD=HD.hD= 218,141 lbf∙in
HG = Wm1x - H = 25,632 lbf hG = (C - G) / 2 = 0.807 in MG=HG.hG= 20,687.48 lbf∙in
HT = H - HD = 21,851 lbf hT = (R + g1 + hG ) / 2 = 1.329 in MT=HT.hT= 29,034.76 lbf∙in
MO = (MD+MG+MT)C0 = 291,542.1 lbf∙in R = ( C - B ) / 2 - g1

Stress Factors
h0 = (B g0)0.5 = 3.138 in K = A/B = 1.201 g1/g0 = 1.667 h/h0 = 0.439
F = 0.849 T = 1.839 U = 11.753 V = 0.292
Y = 10.696 Z = 5.518 f=1 B1 = B
e = F/h0 = 0.2706 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 1.261

Stresses : ( in test : M=MO ; Sf = 32.37 ksi ;Sn = 31.46 ksi)


SH = (f M)/(L g12 B1) = 23.85 ksi ≤ min (1.5 Sf , 2.5 Sn) = 48.56 ksi (49%)
SR =(1.33 t e + 1) M/ L t2 B = 3.86 ksi ≤ Sf = 32.37 ksi (12%)
ST = ((Y M)/(t2 B)) - Z SR = 9.59 ksi ≤ Sf = 32.37 ksi (30%)
SHR = (SH + SR)/2 = 13.86 ksi ≤ Sf = 32.37 ksi (43%)
SHT = (SH + ST)/2 = 16.72 ksi ≤ Sf = 32.37 ksi (52%)

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 40 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Flange 30.06 in test.


ASME VIII DIV.1 2015
t Design Pressure P = 231.2 psi Corrosion : 0.1181 in
W Design Temperature : 68 °F Tolerance : 0.063 in
h Material Flange Bolts
A C
SA105 SA193GRB7
HG HT g1
HD g0 Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 2.362 in
Inside diameter of flange : Bf = 27.559 in

D
Calculated as integral type
G B
Raised face (female) height: 0.197 in
Bolts nb = 24 db =  0.787 in Ab = 8.38 in2
Gasket N = 0.3937 in tN = 0.0787 in y = 10,008 psi m=3 b = 0.197 in b0 = 0.197 in
Hub dimensions (uncorroded) : length = 1.378 in ; thickness at the end = 0.433 in ; thickness at back of tray connection flange =
0.669 in
Corroded dimensions B = 27.795 in t = 2.102 in (1) g0 = 0.315 in g1 = 0.5512 in
D = 27.795 in A = 33.386 in C = 31.496 in G = 29.882 in h = 1.378 in
(1) : Flange face over thickness and tolerance taken into account.

Gasket and bolt calculation :


BSmin = 2.087 in BS = 3.14 C / nb = 4.123 in
BSmax = 2 db + 6 t / (m + 0.5) = 5.179 in C0 = max [1, (BS / (2∙db+t) )0.5] = 1.06
H = 0.785 G2 P = 162,124 lbf Hp = 2 P b ×3.14 G m = 25,632 lbf Sb = 52.5 ksi
Wm1 = H + Hp = 187,757 lbf Wm1x = max(Wm1) = 187,757 lbf Wm1x/Ab = 22.41 ksi ≤ Sb
Am = max (Wm2/Sa, Wm1/Sb) = 7.413 in2 Amx = max (Am) = 7.774 in2

Loads, lever arms and moments


HD = 0.785 B2 P = 140,273 lbf hD = (R + 0.5 g1) = 1.575 in MD=HD.hD= 220,902.2 lbf∙in
HG = Wm1x - H = 25,632 lbf hG = (C - G) / 2 = 0.807 in MG=HG.hG= 20,687.48 lbf∙in
HT = H - HD = 21,851 lbf hT = (R + g1 + hG ) / 2 = 1.329 in MT=HT.hT= 29,034.76 lbf∙in
MO = (MD+MG+MT)C0 = 286,555 lbf∙in R = ( C - B ) / 2 - g1

Stress Factors
h0 = (B g0)0.5 = 2.959 in K = A/B = 1.201 g1/g0 = 1.75 h/h0 = 0.466
F = 0.841 T = 1.839 U = 11.753 V = 0.271
Y = 10.696 Z = 5.518 f = 1.012 B1 = B
e = F/h0 = 0.2842 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 1.598

Stresses : ( in test : M=MO ; Sf = 32.37 ksi ;Sn = 31.46 ksi)


SH = (f M)/(L g12 B1) = 21.5 ksi ≤ min (1.5 Sf , 2.5 Sn) = 48.56 ksi (44%)
SR =(1.33 t e + 1) M/ L t2 B = 2.62 ksi ≤ Sf = 32.37 ksi (8%)
ST = ((Y M)/(t2 B)) - Z SR = 10.49 ksi ≤ Sf = 32.37 ksi (32%)
SHR = (SH + SR)/2 = 12.06 ksi ≤ Sf = 32.37 ksi (37%)
SHT = (SH + ST)/2 = 15.99 ksi ≤ Sf = 32.37 ksi (49%)

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 41 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Flange 30.05 in operation (MAWP).


ASME VIII DIV.1 2015
t Design Pressure P = 161 psi Corrosion : 0.1181 in
W Design Temperature : 212 °F Tolerance : 0.063 in
h Material Flange Bolts
A C
SA105 SA193GRB7
HG HT g1
HD g0 Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 1.969 in
Inside diameter of flange : Bf = 27.559 in

D
Calculated as integral type
G B
Raised face (male) height = 0.315 in
Bolts nb = 24 db =  0.787 in Ab = 8.38 in2
Gasket N = 0.3937 in tN = 0.0787 in y = 10,008 psi m=3 b = 0.197 in b0 = 0.197 in
Hub dimensions (uncorroded) : length = 1.378 in ; thickness at the end = 0.472 in ; thickness at back of tray connection flange =
0.709 in
Corroded dimensions B = 27.795 in t = 1.906 in (1) g0 = 0.3543 in g1 = 0.5906 in
D = 27.795 in A = 33.386 in C = 31.496 in G = 29.882 in h = 1.378 in
(1) : Flange face over thickness and tolerance taken into account.

External Force & Moment FA=-12,587 lbf ; ME=501,546.5 lbf∙in ==> P=P+4FA/G2+16|ME|/G3=239 psi

Gasket and bolt calculation :


BSmin = 2.087 in BS = 3.14 C / nb = 4.123 in
BSmax = 2 db + 6 t / (m + 0.5) = 4.841 in C0 = max [1, (BS / (2∙db+t) )0.5] = 1.09
H = 0.785 G2 P = 167,454 lbf Hp = 2 P b ×3.14 G m = 26,475 lbf Sb = 24.95 ksi
Wm1 = H + Hp = 193,929 lbf Wm1x = max(Wm1) = 193,929 lbf Wm1x/Ab = 23.15 ksi ≤ Sb
Am = max (Wm2/Sa, Wm1/Sb) = 7.774 in2 Amx = max (Am) = 7.774 in2
Wm2 = 3.14 b G y = 184,937 lbf W = Sa (Ab + Amx) / 2 = 0.2015×106 lbf Sa = 24.95 ksi
W/Ab = 24.05 ksi ≤ Sa Load to apply on bolting : W/nb = 8,394 lbf
Loads, lever arms and moments
HD = 0.785 B2 P = 144,885 lbf hD = (R + 0.5 g1) = 1.555 in MD=HD.hD= 225,312.8 lbf∙in
HG = Wm1x - H = 26,475 lbf hG = (C - G) / 2 = 0.807 in MG=HG.hG= 21,367.63 lbf∙in
HT = H - HD = 22,570 lbf hT = (R + g1 + hG ) / 2 = 1.329 in MT=HT.hT= 29,989.31 lbf∙in
MO = (MD+MG+MT)C0 = 301,127.1 lbf∙in MA = W∙hG∙C0 = 176,967.9 lbf∙in R = ( C - B ) / 2 - g1

Stress Factors
h0 = (B g0)0.5 = 3.138 in K = A/B = 1.201 g1/g0 = 1.667 h/h0 = 0.439
F = 0.849 T = 1.839 U = 11.753 V = 0.292
Y = 10.696 Z = 5.518 f=1 B1 = B
e = F/h0 = 0.2706 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 1.261

Stresses : ( in operation (MAWP) : M=MO ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 24.63 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (82%)
SR =(1.33 t e + 1) M/ L t2 B = 3.99 ksi ≤ Sf = 20.02 ksi (20%)
ST = ((Y M)/(t2 B)) - Z SR = 9.9 ksi ≤ Sf = 20.02 ksi (49%)
SHR = (SH + SR)/2 = 14.31 ksi ≤ Sf = 20.02 ksi (72%)
SHT = (SH + ST)/2 = 17.27 ksi ≤ Sf = 20.02 ksi (86%)

Stresses : ( seating : M=MA ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 14.48 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (48%)
SR =(1.33 t e + 1) M/ L t2 B = 2.34 ksi ≤ Sf = 20.02 ksi (12%)
ST = ((Y M)/(t2 B)) - Z SR = 5.82 ksi ≤ Sf = 20.02 ksi (29%)
SHR = (SH + SR)/2 = 8.41 ksi ≤ Sf = 20.02 ksi (42%)
SHT = (SH + ST)/2 = 10.15 ksi ≤ Sf = 20.02 ksi (51%)

Flange Rigidity (Moments without correction for bolt spacing) Rigidity Factor : KI = 0.3
JO = (52,14 |MO| V)/(L EO g02 h0 KI) = 0.995 shall be  1,0 with : EO = 28,427 ksi
JA = (52,14 |MA| V)/(L EA g02 h0 KI) = 0.572 shall be  1,0 with : EA = 29,058 ksi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 42 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Flange 30.06 in operation (MAWP).


ASME VIII DIV.1 2015
t Design Pressure P = 161 psi Corrosion : 0.1181 in
W Design Temperature : 212 °F Tolerance : 0.063 in
h Material Flange Bolts
A C
SA105 SA193GRB7
HG HT g1
HD g0 Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 2.362 in
Inside diameter of flange : Bf = 27.559 in

D
Calculated as integral type
G B
Raised face (female) height: 0.197 in
Bolts nb = 24 db =  0.787 in Ab = 8.38 in2
Gasket N = 0.3937 in tN = 0.0787 in y = 10,008 psi m=3 b = 0.197 in b0 = 0.197 in
Hub dimensions (uncorroded) : length = 1.378 in ; thickness at the end = 0.433 in ; thickness at back of tray connection flange =
0.669 in
Corroded dimensions B = 27.795 in t = 2.102 in (1) g0 = 0.315 in g1 = 0.5512 in
D = 27.795 in A = 33.386 in C = 31.496 in G = 29.882 in h = 1.378 in
(1) : Flange face over thickness and tolerance taken into account.

External Force & Moment FA=-12,587 lbf ; ME=498,468.1 lbf∙in ==> P=P+4FA/G2+16|ME|/G3=238 psi

Gasket and bolt calculation :


BSmin = 2.087 in BS = 3.14 C / nb = 4.123 in
BSmax = 2 db + 6 t / (m + 0.5) = 5.179 in C0 = max [1, (BS / (2∙db+t) )0.5] = 1.06
H = 0.785 G2 P = 167,042 lbf Hp = 2 P b ×3.14 G m = 26,410 lbf Sb = 24.95 ksi
Wm1 = H + Hp = 193,452 lbf Wm1x = max(Wm1) = 193,929 lbf Wm1x/Ab = 23.15 ksi ≤ Sb
Am = max (Wm2/Sa, Wm1/Sb) = 7.755 in2 Amx = max (Am) = 7.774 in2
Wm2 = 3.14 b G y = 184,937 lbf W = Sa (Ab + Amx) / 2 = 0.2015×106 lbf Sa = 24.95 ksi
W/Ab = 24.05 ksi ≤ Sa Load to apply on bolting : W/nb = 8,394 lbf
Loads, lever arms and moments
HD = 0.785 B2 P = 144,528 lbf hD = (R + 0.5 g1) = 1.575 in MD=HD.hD= 227,603.3 lbf∙in
HG = Wm1x - H = 26,887 lbf hG = (C - G) / 2 = 0.807 in MG=HG.hG= 21,700.21 lbf∙in
HT = H - HD = 22,514 lbf hT = (R + g1 + hG ) / 2 = 1.329 in MT=HT.hT= 29,915.51 lbf∙in
MO = (MD+MG+MT)C0 = 295,655.5 lbf∙in MA = W∙hG∙C0 = 172,165.9 lbf∙in R = ( C - B ) / 2 - g1

Stress Factors
h0 = (B g0)0.5 = 2.959 in K = A/B = 1.201 g1/g0 = 1.75 h/h0 = 0.466
F = 0.841 T = 1.839 U = 11.753 V = 0.271
Y = 10.696 Z = 5.518 f = 1.012 B1 = B
e = F/h0 = 0.2842 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 1.598

Stresses : ( in operation (MAWP) : M=MO ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 22.18 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (74%)
SR =(1.33 t e + 1) M/ L t2 B = 2.7 ksi ≤ Sf = 20.02 ksi (14%)
ST = ((Y M)/(t2 B)) - Z SR = 10.82 ksi ≤ Sf = 20.02 ksi (54%)
SHR = (SH + SR)/2 = 12.44 ksi ≤ Sf = 20.02 ksi (62%)
SHT = (SH + ST)/2 = 16.5 ksi ≤ Sf = 20.02 ksi (82%)

Stresses : ( seating : M=MA ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 12.92 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (43%)
SR =(1.33 t e + 1) M/ L t2 B = 1.57 ksi ≤ Sf = 20.02 ksi (8%)
ST = ((Y M)/(t2 B)) - Z SR = 6.3 ksi ≤ Sf = 20.02 ksi (31%)
SHR = (SH + SR)/2 = 7.24 ksi ≤ Sf = 20.02 ksi (36%)
SHT = (SH + ST)/2 = 9.61 ksi ≤ Sf = 20.02 ksi (48%)

Flange Rigidity (Moments without correction for bolt spacing) Rigidity Factor : KI = 0.3
JO = (52,14 |MO| V)/(L EO g02 h0 KI) = 0.985 shall be  1,0 with : EO = 28,427 ksi
JA = (52,14 |MA| V)/(L EA g02 h0 KI) = 0.561 shall be  1,0 with : EA = 29,058 ksi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 43 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Flange 30.07 in operation.


ASME VIII DIV.1 2015
t Design Pressure P = 159.5 psi Corrosion : 0.1181 in
W Design Temperature : 212 °F Tolerance : 0.063 in
h Material Flange Bolts
A C
SA105 SA193GRB7
HG HT g1
HD g0 Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 1.811 in
Inside diameter of flange : Bf = 27.559 in

D
Calculated as integral type
G B
Raised face (male) height = 0.315 in
Bolts nb = 24 db =  0.787 in Ab = 8.38 in2
Gasket N = 0.3937 in tN = 0.0787 in y = 10,008 psi m=3 b = 0.197 in b0 = 0.197 in
Hub dimensions (uncorroded) : length = 1.378 in ; thickness at the end = 0.394 in ; thickness at back of tray connection flange =
0.591 in
Corroded dimensions B = 27.795 in t = 1.748 in (1) g0 = 0.2756 in g1 = 0.4724 in
D = 27.795 in A = 33.15 in C = 31.26 in G = 29.646 in h = 1.378 in
(1) : Flange face over thickness and tolerance taken into account.

Gasket and bolt calculation :


BSmin = 2.087 in BS = 3.14 C / nb = 4.092 in
BSmax = 2 db + 6 t / (m + 0.5) = 4.571 in C0 = max [1, (BS / (2∙db+t) )0.5] = 1.11
H = 0.785 G2 P = 110,125 lbf Hp = 2 P b ×3.14 G m = 17,550 lbf Sb = 24.95 ksi
Wm1 = H + Hp = 127,675 lbf Wm1x = max(Wm1) = 127,675 lbf Wm1x/Ab = 15.24 ksi ≤ Sb
Am = max (Wm2/Sa, Wm1/Sb) = 7.355 in2 Amx = max (Am) = 7.355 in2
Wm2 = 3.14 b G y = 183,475 lbf W = Sa (Ab + Amx) / 2 = 0.1962×106 lbf Sa = 24.95 ksi
W/Ab = 23.42 ksi ≤ Sa Load to apply on bolting : W/nb = 8,176 lbf
Loads, lever arms and moments
HD = 0.785 B2 P = 96,807 lbf hD = (R + 0.5 g1) = 1.496 in MD=HD.hD= 144,829 lbf∙in
HG = Wm1x - H = 17,550 lbf hG = (C - G) / 2 = 0.807 in MG=HG.hG= 14,164.21 lbf∙in
HT = H - HD = 13,318 lbf hT = (R + g1 + hG ) / 2 = 1.27 in MT=HT.hT= 16,910.07 lbf∙in
MO = (MD+MG+MT)C0 = 195,201.1 lbf∙in MA = W∙hG∙C0 = 175,750.9 lbf∙in R = ( C - B ) / 2 - g1

Stress Factors
h0 = (B g0)0.5 = 2.768 in K = A/B = 1.193 g1/g0 = 1.714 h/h0 = 0.498
F = 0.837 T = 1.842 U = 12.216 V = 0.268
Y = 11.116 Z = 5.735 f=1 B1 = B
e = F/h0 = 0.3022 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 1.387

Stresses : ( in operation : M=MO ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 22.68 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (76%)
SR =(1.33 t e + 1) M/ L t2 B = 2.82 ksi ≤ Sf = 20.02 ksi (14%)
ST = ((Y M)/(t2 B)) - Z SR = 9.37 ksi ≤ Sf = 20.02 ksi (47%)
SHR = (SH + SR)/2 = 12.75 ksi ≤ Sf = 20.02 ksi (64%)
SHT = (SH + ST)/2 = 16.03 ksi ≤ Sf = 20.02 ksi (80%)

Stresses : ( seating : M=MA ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 20.42 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (68%)
SR =(1.33 t e + 1) M/ L t2 B = 2.54 ksi ≤ Sf = 20.02 ksi (13%)
ST = ((Y M)/(t2 B)) - Z SR = 8.44 ksi ≤ Sf = 20.02 ksi (42%)
SHR = (SH + SR)/2 = 11.48 ksi ≤ Sf = 20.02 ksi (57%)
SHT = (SH + ST)/2 = 14.43 ksi ≤ Sf = 20.02 ksi (72%)

Flange Rigidity (Moments without correction for bolt spacing) Rigidity Factor : KI = 0.3
JO = (52,14 |MO| V)/(L EO g02 h0 KI) = 0.988 shall be  1,0 with : EO = 28,427 ksi
JA = (52,14 |MA| V)/(L EA g02 h0 KI) = 0.871 shall be  1,0 with : EA = 29,058 ksi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 44 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Flange 30.08 in operation.


ASME VIII DIV.1 2015
t Design Pressure P = 159.5 psi Corrosion : 0.1181 in
W Design Temperature : 212 °F Tolerance : 0.063 in
h Material Flange Bolts
A C
SA105 SA193GRB7
HG HT g1
HD g0 Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 2.362 in
Inside diameter of flange : Bf = 27.559 in

D
Calculated as integral type
G B
Raised face (female) height: 0.197 in
Bolts nb = 24 db =  0.787 in Ab = 8.38 in2
Gasket N = 0.3937 in tN = 0.0787 in y = 10,008 psi m=3 b = 0.197 in b0 = 0.197 in
Hub dimensions (uncorroded) : length = 1.378 in ; thickness at the end = 0.315 in ; thickness at back of tray connection flange =
0.472 in
Corroded dimensions B = 27.795 in t = 2.102 in (1) g0 = 0.1969 in g1 = 0.3543 in
D = 27.795 in A = 33.15 in C = 31.26 in G = 29.646 in h = 1.378 in
(1) : Flange face over thickness and tolerance taken into account.

Gasket and bolt calculation :


BSmin = 2.087 in BS = 3.14 C / nb = 4.092 in
BSmax = 2 db + 6 t / (m + 0.5) = 5.179 in C0 = max [1, (BS / (2∙db+t) )0.5] = 1.05
H = 0.785 G2 P = 110,125 lbf Hp = 2 P b ×3.14 G m = 17,550 lbf Sb = 24.95 ksi
Wm1 = H + Hp = 127,675 lbf Wm1x = max(Wm1) = 127,675 lbf Wm1x/Ab = 15.24 ksi ≤ Sb
Am = max (Wm2/Sa, Wm1/Sb) = 7.355 in2 Amx = max (Am) = 7.355 in2
Wm2 = 3.14 b G y = 183,475 lbf W = Sa (Ab + Amx) / 2 = 0.1962×106 lbf Sa = 24.95 ksi
W/Ab = 23.42 ksi ≤ Sa Load to apply on bolting : W/nb = 8,176 lbf
Loads, lever arms and moments
HD = 0.785 B2 P = 96,807 lbf hD = (R + 0.5 g1) = 1.555 in MD=HD.hD= 150,545.9 lbf∙in
HG = Wm1x - H = 17,550 lbf hG = (C - G) / 2 = 0.807 in MG=HG.hG= 14,164.21 lbf∙in
HT = H - HD = 13,318 lbf hT = (R + g1 + hG ) / 2 = 1.27 in MT=HT.hT= 16,910.07 lbf∙in
MO = (MD+MG+MT)C0 = 191,588.8 lbf∙in MA = W∙hG∙C0 = 167,068.8 lbf∙in R = ( C - B ) / 2 - g1

Stress Factors
h0 = (B g0)0.5 = 2.339 in K = A/B = 1.193 g1/g0 = 1.8 h/h0 = 0.589
F = 0.816 T = 1.842 U = 12.216 V = 0.233
Y = 11.116 Z = 5.735 f=1 B1 = B
e = F/h0 = 0.3487 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 2.898

Stresses : ( in operation : M=MO ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 18.94 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (63%)
SR =(1.33 t e + 1) M/ L t2 B = 1.06 ksi ≤ Sf = 20.02 ksi (5%)
ST = ((Y M)/(t2 B)) - Z SR = 11.24 ksi ≤ Sf = 20.02 ksi (56%)
SHR = (SH + SR)/2 = 10 ksi ≤ Sf = 20.02 ksi (50%)
SHT = (SH + ST)/2 = 15.09 ksi ≤ Sf = 20.02 ksi (75%)

Stresses : ( seating : M=MA ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 16.52 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (55%)
SR =(1.33 t e + 1) M/ L t2 B = 0.93 ksi ≤ Sf = 20.02 ksi (5%)
ST = ((Y M)/(t2 B)) - Z SR = 9.8 ksi ≤ Sf = 20.02 ksi (49%)
SHR = (SH + SR)/2 = 8.72 ksi ≤ Sf = 20.02 ksi (44%)
SHT = (SH + ST)/2 = 13.16 ksi ≤ Sf = 20.02 ksi (66%)

Flange Rigidity (Moments without correction for bolt spacing) Rigidity Factor : KI = 0.3
JO = (52,14 |MO| V)/(L EO g02 h0 KI) = 0.986 shall be  1,0 with : EO = 28,427 ksi
JA = (52,14 |MA| V)/(L EA g02 h0 KI) = 0.841 shall be  1,0 with : EA = 29,058 ksi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 45 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Flange 30.07 in test.


ASME VIII DIV.1 2015
t Design Pressure P = 231.2 psi Corrosion : 0.1181 in
W Design Temperature : 68 °F Tolerance : 0.063 in
h Material Flange Bolts
A C
SA105 SA193GRB7
HG HT g1
HD g0 Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 1.811 in
Inside diameter of flange : Bf = 27.559 in

D
Calculated as integral type
G B
Raised face (male) height = 0.315 in
Bolts nb = 24 db =  0.787 in Ab = 8.38 in2
Gasket N = 0.3937 in tN = 0.0787 in y = 10,008 psi m=3 b = 0.197 in b0 = 0.197 in
Hub dimensions (uncorroded) : length = 1.378 in ; thickness at the end = 0.394 in ; thickness at back of tray connection flange =
0.591 in
Corroded dimensions B = 27.795 in t = 1.748 in (1) g0 = 0.2756 in g1 = 0.4724 in
D = 27.795 in A = 33.15 in C = 31.26 in G = 29.646 in h = 1.378 in
(1) : Flange face over thickness and tolerance taken into account.

Gasket and bolt calculation :


BSmin = 2.087 in BS = 3.14 C / nb = 4.092 in
BSmax = 2 db + 6 t / (m + 0.5) = 4.571 in C0 = max [1, (BS / (2∙db+t) )0.5] = 1.11
H = 0.785 G2 P = 159,571 lbf Hp = 2 P b ×3.14 G m = 25,430 lbf Sb = 52.5 ksi
Wm1 = H + Hp = 185,001 lbf Wm1x = max(Wm1) = 185,001 lbf Wm1x/Ab = 22.08 ksi ≤ Sb
Am = max (Wm2/Sa, Wm1/Sb) = 7.355 in2 Amx = max (Am) = 7.355 in2

Loads, lever arms and moments


HD = 0.785 B2 P = 140,273 lbf hD = (R + 0.5 g1) = 1.496 in MD=HD.hD= 209,857.1 lbf∙in
HG = Wm1x - H = 25,430 lbf hG = (C - G) / 2 = 0.807 in MG=HG.hG= 20,523.94 lbf∙in
HT = H - HD = 19,298 lbf hT = (R + g1 + hG ) / 2 = 1.27 in MT=HT.hT= 24,502.69 lbf∙in
MO = (MD+MG+MT)C0 = 282,846.3 lbf∙in R = ( C - B ) / 2 - g1

Stress Factors
h0 = (B g0)0.5 = 2.768 in K = A/B = 1.193 g1/g0 = 1.714 h/h0 = 0.498
F = 0.837 T = 1.842 U = 12.216 V = 0.268
Y = 11.116 Z = 5.735 f=1 B1 = B
e = F/h0 = 0.3022 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 1.387

Stresses : ( in test : M=MO ; Sf = 32.37 ksi ;Sn = 31.46 ksi)


SH = (f M)/(L g12 B1) = 32.86 ksi ≤ min (1.5 Sf , 2.5 Sn) = 48.56 ksi (68%)
SR =(1.33 t e + 1) M/ L t2 B = 4.09 ksi ≤ Sf = 32.37 ksi (13%)
ST = ((Y M)/(t2 B)) - Z SR = 13.58 ksi ≤ Sf = 32.37 ksi (42%)
SHR = (SH + SR)/2 = 18.48 ksi ≤ Sf = 32.37 ksi (57%)
SHT = (SH + ST)/2 = 23.22 ksi ≤ Sf = 32.37 ksi (72%)

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 46 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Flange 30.08 in test.


ASME VIII DIV.1 2015
t Design Pressure P = 231.2 psi Corrosion : 0.1181 in
W Design Temperature : 68 °F Tolerance : 0.063 in
h Material Flange Bolts
A C
SA105 SA193GRB7
HG HT g1
HD g0 Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 2.362 in
Inside diameter of flange : Bf = 27.559 in

D
Calculated as integral type
G B
Raised face (female) height: 0.197 in
Bolts nb = 24 db =  0.787 in Ab = 8.38 in2
Gasket N = 0.3937 in tN = 0.0787 in y = 10,008 psi m=3 b = 0.197 in b0 = 0.197 in
Hub dimensions (uncorroded) : length = 1.378 in ; thickness at the end = 0.315 in ; thickness at back of tray connection flange =
0.472 in
Corroded dimensions B = 27.795 in t = 2.102 in (1) g0 = 0.1969 in g1 = 0.3543 in
D = 27.795 in A = 33.15 in C = 31.26 in G = 29.646 in h = 1.378 in
(1) : Flange face over thickness and tolerance taken into account.

Gasket and bolt calculation :


BSmin = 2.087 in BS = 3.14 C / nb = 4.092 in
BSmax = 2 db + 6 t / (m + 0.5) = 5.179 in C0 = max [1, (BS / (2∙db+t) )0.5] = 1.05
H = 0.785 G2 P = 159,571 lbf Hp = 2 P b ×3.14 G m = 25,430 lbf Sb = 52.5 ksi
Wm1 = H + Hp = 185,001 lbf Wm1x = max(Wm1) = 185,001 lbf Wm1x/Ab = 22.08 ksi ≤ Sb
Am = max (Wm2/Sa, Wm1/Sb) = 7.355 in2 Amx = max (Am) = 7.355 in2

Loads, lever arms and moments


HD = 0.785 B2 P = 140,273 lbf hD = (R + 0.5 g1) = 1.555 in MD=HD.hD= 218,141 lbf∙in
HG = Wm1x - H = 25,430 lbf hG = (C - G) / 2 = 0.807 in MG=HG.hG= 20,523.94 lbf∙in
HT = H - HD = 19,298 lbf hT = (R + g1 + hG ) / 2 = 1.27 in MT=HT.hT= 24,502.69 lbf∙in
MO = (MD+MG+MT)C0 = 277,612.2 lbf∙in R = ( C - B ) / 2 - g1

Stress Factors
h0 = (B g0)0.5 = 2.339 in K = A/B = 1.193 g1/g0 = 1.8 h/h0 = 0.589
F = 0.816 T = 1.842 U = 12.216 V = 0.233
Y = 11.116 Z = 5.735 f=1 B1 = B
e = F/h0 = 0.3487 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 2.898

Stresses : ( in test : M=MO ; Sf = 32.37 ksi ;Sn = 31.46 ksi)


SH = (f M)/(L g12 B1) = 27.45 ksi ≤ min (1.5 Sf , 2.5 Sn) = 48.56 ksi (57%)
SR =(1.33 t e + 1) M/ L t2 B = 1.54 ksi ≤ Sf = 32.37 ksi (5%)
ST = ((Y M)/(t2 B)) - Z SR = 16.29 ksi ≤ Sf = 32.37 ksi (50%)
SHR = (SH + SR)/2 = 14.49 ksi ≤ Sf = 32.37 ksi (45%)
SHT = (SH + ST)/2 = 21.87 ksi ≤ Sf = 32.37 ksi (68%)

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 47 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Flange 30.07 in operation (MAWP).


ASME VIII DIV.1 2015
t Design Pressure P = 161 psi Corrosion : 0.1181 in
W Design Temperature : 212 °F Tolerance : 0.063 in
h Material Flange Bolts
A C
SA105 SA193GRB7
HG HT g1
HD g0 Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 1.811 in
Inside diameter of flange : Bf = 27.559 in

D
Calculated as integral type
G B
Raised face (male) height = 0.315 in
Bolts nb = 24 db =  0.787 in Ab = 8.38 in2
Gasket N = 0.3937 in tN = 0.0787 in y = 10,008 psi m=3 b = 0.197 in b0 = 0.197 in
Hub dimensions (uncorroded) : length = 1.378 in ; thickness at the end = 0.394 in ; thickness at back of tray connection flange =
0.591 in
Corroded dimensions B = 27.795 in t = 1.748 in (1) g0 = 0.2756 in g1 = 0.4724 in
D = 27.795 in A = 33.15 in C = 31.26 in G = 29.646 in h = 1.378 in
(1) : Flange face over thickness and tolerance taken into account.

Gasket and bolt calculation :


BSmin = 2.087 in BS = 3.14 C / nb = 4.092 in
BSmax = 2 db + 6 t / (m + 0.5) = 4.571 in C0 = max [1, (BS / (2∙db+t) )0.5] = 1.11
H = 0.785 G2 P = 111,126 lbf Hp = 2 P b ×3.14 G m = 17,709 lbf Sb = 24.95 ksi
Wm1 = H + Hp = 128,836 lbf Wm1x = max(Wm1) = 128,836 lbf Wm1x/Ab = 15.38 ksi ≤ Sb
Am = max (Wm2/Sa, Wm1/Sb) = 7.355 in2 Amx = max (Am) = 7.355 in2
Wm2 = 3.14 b G y = 183,475 lbf W = Sa (Ab + Amx) / 2 = 0.1962×106 lbf Sa = 24.95 ksi
W/Ab = 23.42 ksi ≤ Sa Load to apply on bolting : W/nb = 8,176 lbf
Loads, lever arms and moments
HD = 0.785 B2 P = 97,687 lbf hD = (R + 0.5 g1) = 1.496 in MD=HD.hD= 146,145.6 lbf∙in
HG = Wm1x - H = 17,709 lbf hG = (C - G) / 2 = 0.807 in MG=HG.hG= 14,292.98 lbf∙in
HT = H - HD = 13,439 lbf hT = (R + g1 + hG ) / 2 = 1.27 in MT=HT.hT= 17,063.8 lbf∙in
MO = (MD+MG+MT)C0 = 196,975.6 lbf∙in MA = W∙hG∙C0 = 175,750.9 lbf∙in R = ( C - B ) / 2 - g1

Stress Factors
h0 = (B g0)0.5 = 2.768 in K = A/B = 1.193 g1/g0 = 1.714 h/h0 = 0.498
F = 0.837 T = 1.842 U = 12.216 V = 0.268
Y = 11.116 Z = 5.735 f=1 B1 = B
e = F/h0 = 0.3022 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 1.387

Stresses : ( in operation (MAWP) : M=MO ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 22.89 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (76%)
SR =(1.33 t e + 1) M/ L t2 B = 2.85 ksi ≤ Sf = 20.02 ksi (14%)
ST = ((Y M)/(t2 B)) - Z SR = 9.46 ksi ≤ Sf = 20.02 ksi (47%)
SHR = (SH + SR)/2 = 12.87 ksi ≤ Sf = 20.02 ksi (64%)
SHT = (SH + ST)/2 = 16.17 ksi ≤ Sf = 20.02 ksi (81%)

Stresses : ( seating : M=MA ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 20.42 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (68%)
SR =(1.33 t e + 1) M/ L t2 B = 2.54 ksi ≤ Sf = 20.02 ksi (13%)
ST = ((Y M)/(t2 B)) - Z SR = 8.44 ksi ≤ Sf = 20.02 ksi (42%)
SHR = (SH + SR)/2 = 11.48 ksi ≤ Sf = 20.02 ksi (57%)
SHT = (SH + ST)/2 = 14.43 ksi ≤ Sf = 20.02 ksi (72%)

Flange Rigidity (Moments without correction for bolt spacing) Rigidity Factor : KI = 0.3
JO = (52,14 |MO| V)/(L EO g02 h0 KI) = 0.997 shall be  1,0 with : EO = 28,427 ksi
JA = (52,14 |MA| V)/(L EA g02 h0 KI) = 0.871 shall be  1,0 with : EA = 29,058 ksi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 48 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Flange 30.08 in operation (MAWP).


ASME VIII DIV.1 2015
t Design Pressure P = 161 psi Corrosion : 0.1181 in
W Design Temperature : 212 °F Tolerance : 0.063 in
h Material Flange Bolts
A C
SA105 SA193GRB7
HG HT g1
HD g0 Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 2.362 in
Inside diameter of flange : Bf = 27.559 in

D
Calculated as integral type
G B
Raised face (female) height: 0.197 in
Bolts nb = 24 db =  0.787 in Ab = 8.38 in2
Gasket N = 0.3937 in tN = 0.0787 in y = 10,008 psi m=3 b = 0.197 in b0 = 0.197 in
Hub dimensions (uncorroded) : length = 1.378 in ; thickness at the end = 0.315 in ; thickness at back of tray connection flange =
0.472 in
Corroded dimensions B = 27.795 in t = 2.102 in (1) g0 = 0.1969 in g1 = 0.3543 in
D = 27.795 in A = 33.15 in C = 31.26 in G = 29.646 in h = 1.378 in
(1) : Flange face over thickness and tolerance taken into account.

Gasket and bolt calculation :


BSmin = 2.087 in BS = 3.14 C / nb = 4.092 in
BSmax = 2 db + 6 t / (m + 0.5) = 5.179 in C0 = max [1, (BS / (2∙db+t) )0.5] = 1.05
H = 0.785 G2 P = 111,126 lbf Hp = 2 P b ×3.14 G m = 17,709 lbf Sb = 24.95 ksi
Wm1 = H + Hp = 128,836 lbf Wm1x = max(Wm1) = 128,836 lbf Wm1x/Ab = 15.38 ksi ≤ Sb
Am = max (Wm2/Sa, Wm1/Sb) = 7.355 in2 Amx = max (Am) = 7.355 in2
Wm2 = 3.14 b G y = 183,475 lbf W = Sa (Ab + Amx) / 2 = 0.1962×106 lbf Sa = 24.95 ksi
W/Ab = 23.42 ksi ≤ Sa Load to apply on bolting : W/nb = 8,176 lbf
Loads, lever arms and moments
HD = 0.785 B2 P = 97,687 lbf hD = (R + 0.5 g1) = 1.555 in MD=HD.hD= 151,914.5 lbf∙in
HG = Wm1x - H = 17,709 lbf hG = (C - G) / 2 = 0.807 in MG=HG.hG= 14,292.98 lbf∙in
HT = H - HD = 13,439 lbf hT = (R + g1 + hG ) / 2 = 1.27 in MT=HT.hT= 17,063.8 lbf∙in
MO = (MD+MG+MT)C0 = 193,330.5 lbf∙in MA = W∙hG∙C0 = 167,068.8 lbf∙in R = ( C - B ) / 2 - g1

Stress Factors
h0 = (B g0)0.5 = 2.339 in K = A/B = 1.193 g1/g0 = 1.8 h/h0 = 0.589
F = 0.816 T = 1.842 U = 12.216 V = 0.233
Y = 11.116 Z = 5.735 f=1 B1 = B
e = F/h0 = 0.3487 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 2.898

Stresses : ( in operation (MAWP) : M=MO ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 19.11 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (64%)
SR =(1.33 t e + 1) M/ L t2 B = 1.07 ksi ≤ Sf = 20.02 ksi (5%)
ST = ((Y M)/(t2 B)) - Z SR = 11.34 ksi ≤ Sf = 20.02 ksi (57%)
SHR = (SH + SR)/2 = 10.09 ksi ≤ Sf = 20.02 ksi (50%)
SHT = (SH + ST)/2 = 15.23 ksi ≤ Sf = 20.02 ksi (76%)

Stresses : ( seating : M=MA ; Sf = 20.02 ksi ;Sn = 18.56 ksi)


SH = (f M)/(L g12 B1) = 16.52 ksi ≤ min (1.5 Sf , 2.5 Sn) = 30.02 ksi (55%)
SR =(1.33 t e + 1) M/ L t2 B = 0.93 ksi ≤ Sf = 20.02 ksi (5%)
ST = ((Y M)/(t2 B)) - Z SR = 9.8 ksi ≤ Sf = 20.02 ksi (49%)
SHR = (SH + SR)/2 = 8.72 ksi ≤ Sf = 20.02 ksi (44%)
SHT = (SH + ST)/2 = 13.16 ksi ≤ Sf = 20.02 ksi (66%)

Flange Rigidity (Moments without correction for bolt spacing) Rigidity Factor : KI = 0.3
JO = (52,14 |MO| V)/(L EO g02 h0 KI) = 0.995 shall be  1,0 with : EO = 28,427 ksi
JA = (52,14 |MA| V)/(L EA g02 h0 KI) = 0.841 shall be  1,0 with : EA = 29,058 ksi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 49 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Vessel under combination loading - Definitions


Nomenclature used in the following forms.
Stresses and Distortions – (a) [(b)] (c)
Load combinations : (d)
(a) = load case (e.g. Operation (extreme wind) ).
(b) = pressure case: [Int.P.] = internal, [Test P.] = test, [Ext.P.] = external, [P = 0] = no pressure.
(c) = compartment: index 1,2 or 3.
(d) = only in the wind and earthquake design cases ( D = dead load, W = wind Load, E = seismic load, Eh /Ev = effect of
horizontal/vertical load seismic forces, "+" means "be combined with" ).
Summary of stresses and strains by geometrical component
Max. Max.
Component Mmax Fmax eqmax z Stab. t tmin
deflection rotation
(e) (1) (1)
(1) (1) (1) (1) (1) (3) (4)
(f) / (g) (2) % (2) %
(e) = type of component.
(f) = Component sequence number.
(g) = Tag.
(1) = Maximum values: see below for details of the calculation of these values
(2) = Stress / Acceptance criteria
(3) = thickness (corroded or non-corroded, based on the design case under consideration).
(4) = minimum required thickness obtained by iteration under design case conditions.
Stress calculation (For each geometrical component)
Component
Di Pmax z+ z0+ eq+ ST
Elevation M F P M F P  Stability
Elt / Elc / Ec
cos() Pa z z0 eq SC
(e) (9) (14) (20) (22) (25) (27)
(f) / (g) (8) (11) (12) (13) (16) (17) (18) (19) (24)
(10) (15) (21) (23) (26) (28)
(5)/(6)/(7)
(5) = weld joint factor applied to longitudinal tensile stress (if required by design code, otherwise equal to 1).
(6) = weld joint factor applied to longitudinal compressive stress (if required by design code, otherwise equal to 1).
(7) = weld joint factor applied to circumferential stress (if required by design code, otherwise equal to 1).
(8) = Location of the calculation point
(9) = inside diameter (corroded or uncorroded, based on the design case under consideration).
(10) = cosine of the half apex angle for a conical section.
(11) = bending moment at the base of the section.
(12) = axial load.
(13) = pressure (external with a negative sign).
(14) = maximum allowable pressure obtained by iteration under design case conditions.
(15) = allowable external pressure.
(16) = stress due to bending moment : M = 32M.Do / [ (Do4  Di4) cos()] ; Do= Outside diameter.
(17) = stress due to axial force (ex: weight) : F = 4F / [ (Do2  Di2) cos()] ; Do= Outside diameter.
(18) = longitudinal stress due to pressure : P =P Di2 / [ (Do2  Di2) cos()] ; Do= Outside diameter.
(19) = circumferential stress due to pressure, positive if tensile :  = P Di / [ 2t cos()]
(20) (21) = meridional stress (longitudinal in a cylindrical shell), positive if tensile : z = P  F ± M
(22) (23) = meridional stress (longitudinal in a cylindrical shell), positive if tensile, without including the stress resulting from external
pressure in the stability criterion check when the section is subject to simultaneous longitudinal compression and external
pressure : z0 = F ± M
(24) = See acceptance criteria
(25) (26) = general primary membrane stress intensity simplified (without an applied torque) determined directly from the stress
component as follow : eq = max [ (  / Ec  z / Elt ) ; (  / Ec + 0.5|P| / Ec ) ; ( z / Elt+ 0.5|P| / Ec) ].
(27) = allowable tensile stress.
Non-Pressure components: test and exceptional allowable stress at temperature or in accordance with “normal condition”
option.
Pressure components: allowable stress, multiplied by a coefficient if required (ASME UG23 or PD 5500 A.3.6B or in
accordance with wind or earthquake code)
(28) = allowable compressive stress : ASME VIII div. 1 § UG 23.
stress acceptance criteria under internal pressure (P ≥ 0) :
eq ≤ ST |z| ≤ ST× Elt z < 0  |z| ≤ SC× Elc
stress acceptance criteria under external pressure (P < 0) :
eq ≤ ST |z| ≤ ST× Elt σz < 0  |σz| ≤ SC×Elc
Limits for compressive stresses are also included to guard against buckling.
Application of DIN 18800 may restrict the value of allowable compressive stresses.
The calculation of membrane stress intensity is based on the maximum shear stress criterion (Guest-Tresca).

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Lifted
Wind Loads - ASCE/SEI 7-05 – Lifted

Height : h = 49.25 ft Exposure = B Construction category = 1


z : height above ground = location + anchor base level (11.811 in)
Damping factor :  = 0.01 B = L : Diameter of section
Terrain Exposure Constants (Table 6-2)
=7  = 0.333333 c = 0.3 zg = 1,200 ft zmin = 30 ft
 = 0.25 b = 0.45 l = 320 ft z = max(0.6h , zmin) (h  zmin  z = zmin) = 30 ft

qz : Velocity (dynamic) pressure evaluated at each level, qz = 0.00256 Kz Kzt Kd V 2I


Kz : Velocity pressure exposure coefficient (Table 6-3) Kd : Wind directionality factor (Table 6-4), Kd = 0.95
 
15ft  z  z g  2.01 z z g
Kz  

2


 z  15ft  2.0115 z g
 
2 I : Structural Factor (Table 6-1), I = 0.77

Kzt : Topographical Factor (Eq. 6-3)


Kzt = (1+K1 K2 K3)2 = 1 (K1 = 0 ; K2 = 0 ; K3 = 0)
V : Basic speed, V = 88.96 mph
q0 : basic dynamic pressure, q0 = 0.00256 V 2 = 20.26 lbf/ft2

Gust effect factor (§ 6.5.8)


Rigid Structures (Frequency n1  1Hz) (§ 6.5.8.1)
 1  1.7 g Q I z Q   1
G  0.925  (Eq. 6-4) (gQ = 3.4 ; gv = 3.4) Q (Eq. 6-6)
 1  1.7 g I   B  h
0.63
 
1  0.63 
v z

 L 
  
 z 
I z = c(33/ z )1/6 (Eq. 6-5) Lz = l ( z / 33)  (Eq. 6.7)
Flexible Structures (Frequency n1 < 1Hz) (§ 6.5.8.2)
 1  1.7 I g 2 Q 2  g 2 R 2  g R  2 ln3600n1  
0.577
G  0.925  (Eq. 6-8) (g = 3.4 ; g = 3.4) (Eq. 6-9)
2 ln3600n1 
z Q R

1  1.7 g v I z  Q v

 
7.47 N1 nL
Rn Rh RB 0.53  0.47 RL  (Eq. 6-10)
1 Rn  N1  1 z (Eq. 6-12)
R 1  10.3N1 53
(Eq. 6-11)
 Vz

1  e2  (Eq. 6-13a)

  0 : R 
1 1
 Rl  Rh    4.6n1h Vz Vz  b ( z /33)  V (88/60) (Eq. 6-14)
 2 2
Rl  RB    4.6n1 B Vz V = 88.96 mph
  0 : R  1 (Eq. 6-13b)
Rl  RL    15.4n1 L Vz

Wind load at each level : F = qz G Cf Af (Eq. 6-28)


Vessel shape factor : Cf = 0.8 (may be increased to take into account helicoidal plates max(Cf , 0.75))
qz : Velocity (dynamic) pressure evaluated at each level G : Gust effect factor
Af : effective frontal area = diameter x section height
Wind load at each level :
cv = F may be increased to take into account piping, wind in test conditions and scaffoldings.
Additional wind load by level :
cva =  Cf,a qz G Af,a (Cf,a and Af,a : shape factor and effective area of supplementary elements)
Shape factors : Ladder = 0.8 , Platform = 0.8 , Piping = 0.8 , Scaffolding = 1.2
Total wind load by level : cvt = cv + cva
First combination: paragraph 2.4.1 : Load combination 5 (D + W) :
Definition of Brackets : D (Vertical Load)
Horizontal load : W = cvt
Second combination: paragraph 2.4.1 : Load combination 4 (0.6 D + W) :
Definition of Brackets : 0.6 D (Vertical Load)
Horizontal load : W = cvt

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Allowable stresses and safety factors – Lifted


ASME II part D
S Allowable tensile stress.
Sa allowable tensile stress under normal conditions.
ST Minimum value of tensile strength.
SY 0.2 Minimum value of yield strength 0.2 %.
SY 1.0 Minimum value of yield strength 1 %.
SRavg Average stress to cause rupture in 100,000 hours at design temperature.
Above room temperature, the value used is the lower of the room and at temperature values.

Compartment 1 Allowable tensile stress S


Exceptional and test
Materials Normal Conditions Creep
conditions
Carbon steel MIN ( SY 0.2 / 1.5 ; ST / 3.5 ) 0.9 × SY 0.2 SRavg / 1.5
Austenitic stainless
MIN ( SY 1.0 / 1.5 ; ST / 3.5 ) 0.9 × SY 1.0 SRavg / 1.5
steel
Excluding Copper ? 0.9 × SY 0.2 SRavg / 1.5
bolting
Aluminium ? 0.9 × SY 0.2 SRavg / 1.5
Nickel ? 0.9 × SY 0.2 SRavg / 1.5
Titanium ? 0.9 × SY 0.2 SRavg / 1.5
Carbon steel MIN ( SY 0.2 / 4 ; ST / 5 ) SY 0.2 / 2 SRavg / 1.5
Bolting Austenitic stainless
MIN ( SY 1.0 / 4 ; ST / 5 ) ST / 3 SRavg / 1.5
steel
Cast materials 0.8  S
Welded pipe 0.85  S

Pressure / Temperature – Lifted

Liquid liquid level hydrostatic height Hydrostatic pressure Pressure Temperature


Type of
components Specific (psi) (°F)
Gravity
(in) (in) (psi)

02 31.05 / / / / 0.000 68
03 30.23 / / / / 0.000 68
04 31.06 / / / / 0.000 68
05 30.71 / / / / / 68
06 30.72 / / / / / 68
07 31.07 / / / / 0.000 68
08 30.26 / / / / 0.000 68
09 31.08 / / / / 0.000 68
13 61.05 / / / / 0.000 68
14 61.05 / / / / 0.000 68
18 31.09 / / / / 0.000 68
19 30.31 / / / / 0.000 68
20 31.10 / / / / 0.000 68
21 30.19 / / / / 0.000 68

Compartment 1 Compartment 2 Compartment 3


Design Pressure 0 psi 0 psi 0 psi
Design Temperature 70 °F 70 °F 70 °F

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Operating
Wind Loads - ASCE/SEI 7-05 – Operating

Height : h = 49.25 ft Exposure = B Construction category = 1


z : height above ground = location + anchor base level (11.811 in)
Damping factor :  = 0.01 B = L : Diameter of section
Terrain Exposure Constants (Table 6-2)
=7  = 0.333333 c = 0.3 zg = 1,200 ft zmin = 30 ft
 = 0.25 b = 0.45 l = 320 ft z = max(0.6h , zmin) (h  zmin  z = zmin) = 30 ft

qz : Velocity (dynamic) pressure evaluated at each level, qz = 0.00256 Kz Kzt Kd V 2I


Kz : Velocity pressure exposure coefficient (Table 6-3) Kd : Wind directionality factor (Table 6-4), Kd = 0.95
 
15ft  z  z g  2.01 z z g
Kz  

2


 z  15ft  2.0115 z g
 
2 I : Structural Factor (Table 6-1), I = 0.77

Kzt : Topographical Factor (Eq. 6-3)


Kzt = (1+K1 K2 K3)2 = 1 (K1 = 0 ; K2 = 0 ; K3 = 0)
V : Basic speed, V = 88.96 mph
q0 : basic dynamic pressure, q0 = 0.00256 V 2 = 20.26 lbf/ft2

Gust effect factor (§ 6.5.8)


Rigid Structures (Frequency n1  1Hz) (§ 6.5.8.1)
 1  1.7 g Q I z Q   1
G  0.925  (Eq. 6-4) (gQ = 3.4 ; gv = 3.4) Q (Eq. 6-6)
 1  1.7 g I   B  h
0.63
 
1  0.63 
v z

 L 
  
 z 
I z = c(33/ z )1/6 (Eq. 6-5) Lz = l ( z / 33)  (Eq. 6.7)
Flexible Structures (Frequency n1 < 1Hz) (§ 6.5.8.2)
 1  1.7 I g 2 Q 2  g 2 R 2  g R  2 ln3600n1  
0.577
G  0.925  (Eq. 6-8) (g = 3.4 ; g = 3.4) (Eq. 6-9)
2 ln3600n1 
z Q R

1  1.7 g v I z  Q v

 
7.47 N1 nL
Rn Rh RB 0.53  0.47 RL  (Eq. 6-10)
1 Rn  N1  1 z (Eq. 6-12)
R 1  10.3N1 53
(Eq. 6-11)
 Vz

1  e2  (Eq. 6-13a)

  0 : R 
1 1
 Rl  Rh    4.6n1h Vz Vz  b ( z /33)  V (88/60) (Eq. 6-14)
 2 2
Rl  RB    4.6n1 B Vz V = 88.96 mph
  0 : R  1 (Eq. 6-13b)
Rl  RL    15.4n1 L Vz

Wind load at each level : F = qz G Cf Af (Eq. 6-28)


Vessel shape factor : Cf = 0.8 (may be increased to take into account helicoidal plates max(Cf , 0.75))
qz : Velocity (dynamic) pressure evaluated at each level G : Gust effect factor
Af : effective frontal area = diameter x section height
Wind load at each level :
cv = F may be increased to take into account piping, wind in test conditions and scaffoldings.
Additional wind load by level :
cva =  Cf,a qz G Af,a (Cf,a and Af,a : shape factor and effective area of supplementary elements)
Shape factors : Ladder = 0.8 , Platform = 0.8 , Piping = 0.8 , Scaffolding = 1.2
Total wind load by level : cvt = cv + cva
First combination: paragraph 2.4.1 : Load combination 5 (D + W) :
Definition of Brackets : D (Vertical Load)
Horizontal load : W = cvt
Second combination: paragraph 2.4.1 : Load combination 4 (0.6 D + W) :
Definition of Brackets : 0.6 D (Vertical Load)
Horizontal load : W = cvt

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Earthquake – UBC 1997 – Operating

Seismic Zone : 1
Soil Profile Type : SA
Category : 2
Importance Factor (Table 16-K) : I = 1.25
Structural Factor (Table 16-P) : R = 2.2
Average acceleration coefficient : Ca = 0.06
Average acceleration coefficient : Cv = 0.06
Near-source factor : Na = 1
Near-source factor : Nv = 1
Seismic Factor (table 16-I) : Z = 75×10-3

for T < 0.06 s : formula ( 34-1 ) V = 0.7 Ca I W


Else :
formula ( 30-5 ) Vmax = 2.5 Ca I W / R
formula ( 34-2 ) Vmin = 0.56 Ca I W
formula ( 34-3 ) for Seismic Zone 4 Vmin = 1.6 Z Nv I W / R
formula ( 30-4 ) V = Cv I W / R T avec Vmin ≤V ≤Vmax

W : Total weight hi : Level of a section


wi : Weight of a section i : Horizontal displacement of the section

Period
2   wi i2  / g  fi i 
n n

 i 1   i 1 
Load on each section V  Ft  w i h i
i1 wi hi
fi = n
:
Total force at the top Ft = 0.07 T V (Ft max = 0.25 V ; Si T ≤ 0.7, Ft = 0 )

Load combinations (Section 1612.3.2) D + E/1.4

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Allowable stresses and safety factors – Operating


ASME II part D
S Allowable tensile stress.
Sa allowable tensile stress under normal conditions.
ST Minimum value of tensile strength.
SY 0.2 Minimum value of yield strength 0.2 %.
SY 1.0 Minimum value of yield strength 1 %.
SRavg Average stress to cause rupture in 100,000 hours at design temperature.
Above room temperature, the value used is the lower of the room and at temperature values.

Compartment 1 Allowable tensile stress S


Exceptional and test
Materials Normal Conditions Creep
conditions
Carbon steel MIN ( SY 0.2 / 1.5 ; ST / 3.5 ) 0.9 × SY 0.2 SRavg / 1.5
Austenitic stainless
MIN ( SY 1.0 / 1.5 ; ST / 3.5 ) 0.9 × SY 1.0 SRavg / 1.5
steel
Excluding Copper ? 0.9 × SY 0.2 SRavg / 1.5
bolting
Aluminium ? 0.9 × SY 0.2 SRavg / 1.5
Nickel ? 0.9 × SY 0.2 SRavg / 1.5
Titanium ? 0.9 × SY 0.2 SRavg / 1.5
Carbon steel MIN ( SY 0.2 / 4 ; ST / 5 ) SY 0.2 / 2 SRavg / 1.5
Bolting Austenitic stainless
MIN ( SY 1.0 / 4 ; ST / 5 ) ST / 3 SRavg / 1.5
steel
Cast materials 0.8  S
Welded pipe 0.85  S

Pressure / Temperature – Operating

Liquid liquid level hydrostatic height Hydrostatic pressure Pressure Temperature


Type of
components Specific (psi) (°F)
Gravity
(in) (in) (psi)

02 31.05 1 0.000 0.000 0.000 159.542 370


03 30.23 1 0.000 0.000 0.000 159.542 370
04 31.06 1 0.000 0.000 0.000 159.542 370
05 30.71 / / / / / 212
06 30.72 / / / / / 212
07 31.07 1 0.000 0.000 0.000 159.542 212
08 30.26 1 0.000 0.000 0.000 159.542 212
09 31.08 1 0.000 0.000 0.000 159.542 212
13 61.05 1 0.000 0.000 0.000 159.542 212
14 61.05 1 0.000 0.000 0.000 159.542 212
18 31.09 1 0.000 0.000 0.000 159.542 212
19 30.31 1 0.000 0.000 0.000 159.542 212
20 31.10 1 0.000 0.000 0.000 159.542 212
21 30.19 1 0.000 0.000 0.000 159.542 212

Compartment 1 Compartment 2 Compartment 3


Design Pressure 159.5 psi 0 psi 0 psi
Design Temperature 370 °F 32 °F 32 °F

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Test
Wind Loads - ASCE/SEI 7-05 – Test

Height : h = 49.25 ft Exposure = B Construction category = 1


z : height above ground = location + anchor base level (11.811 in)
Damping factor :  = 0.01 B = L : Diameter of section
Terrain Exposure Constants (Table 6-2)
=7  = 0.333333 c = 0.3 zg = 1,200 ft zmin = 30 ft
 = 0.25 b = 0.45 l = 320 ft z = max(0.6h , zmin) (h  zmin  z = zmin) = 30 ft

qz : Velocity (dynamic) pressure evaluated at each level, qz = 0.00256 Kz Kzt Kd V 2I


Kz : Velocity pressure exposure coefficient (Table 6-3) Kd : Wind directionality factor (Table 6-4), Kd = 0.95
 
15ft  z  z g  2.01 z z g
Kz  

2


 z  15ft  2.0115 z g
 
2 I : Structural Factor (Table 6-1), I = 0.77

Kzt : Topographical Factor (Eq. 6-3)


Kzt = (1+K1 K2 K3)2 = 1 (K1 = 0 ; K2 = 0 ; K3 = 0)
V : Basic speed, V = 88.96 mph
q0 : basic dynamic pressure, q0 = 0.00256 V 2 = 20.26 lbf/ft2

Gust effect factor (§ 6.5.8)


Rigid Structures (Frequency n1  1Hz) (§ 6.5.8.1)
 1  1.7 g Q I z Q   1
G  0.925  (Eq. 6-4) (gQ = 3.4 ; gv = 3.4) Q (Eq. 6-6)
 1  1.7 g I   B  h
0.63
 
1  0.63 
v z

 L 
  
 z 
I z = c(33/ z )1/6 (Eq. 6-5) Lz = l ( z / 33)  (Eq. 6.7)
Flexible Structures (Frequency n1 < 1Hz) (§ 6.5.8.2)
 1  1.7 I g 2 Q 2  g 2 R 2  g R  2 ln3600n1  
0.577
G  0.925  (Eq. 6-8) (g = 3.4 ; g = 3.4) (Eq. 6-9)
2 ln3600n1 
z Q R

1  1.7 g v I z  Q v

 
7.47 N1 nL
Rn Rh RB 0.53  0.47 RL  (Eq. 6-10)
1 Rn  N1  1 z (Eq. 6-12)
R 1  10.3N1 53
(Eq. 6-11)
 Vz

1  e2  (Eq. 6-13a)

  0 : R 
1 1
 Rl  Rh    4.6n1h Vz Vz  b ( z /33)  V (88/60) (Eq. 6-14)
 2 2
Rl  RB    4.6n1 B Vz V = 88.96 mph
  0 : R  1 (Eq. 6-13b)
Rl  RL    15.4n1 L Vz

Wind load at each level : F = qz G Cf Af (Eq. 6-28)


Vessel shape factor : Cf = 0.8 (may be increased to take into account helicoidal plates max(Cf , 0.75))
qz : Velocity (dynamic) pressure evaluated at each level G : Gust effect factor
Af : effective frontal area = diameter x section height
Wind load at each level :
cv = F may be increased to take into account piping, wind in test conditions and scaffoldings.
Additional wind load by level :
cva =  Cf,a qz G Af,a (Cf,a and Af,a : shape factor and effective area of supplementary elements)
Shape factors : Ladder = 0.8 , Platform = 0.8 , Piping = 0.8 , Scaffolding = 1.2
Total wind load by level : cvt = cv + cva
First combination: paragraph 2.4.1 : Load combination 5 (D + W) :
Definition of Brackets : D (Vertical Load)
Horizontal load : W = cvt
Second combination: paragraph 2.4.1 : Load combination 4 (0.6 D + W) :
Definition of Brackets : 0.6 D (Vertical Load)
Horizontal load : W = cvt

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 56 prodia2 V40.04.00.008 Bentley Systems, Inc.
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My City T201 (2019-08-18)

Allowable stresses and safety factors – Test


ASME II part D
S Allowable tensile stress.
Sa allowable tensile stress under normal conditions.
ST Minimum value of tensile strength.
SY 0.2 Minimum value of yield strength 0.2 %.
SY 1.0 Minimum value of yield strength 1 %.
SRavg Average stress to cause rupture in 100,000 hours at design temperature.
Above room temperature, the value used is the lower of the room and at temperature values.

Compartment 1 Allowable tensile stress S


Exceptional and test
Materials Normal Conditions Creep
conditions
Carbon steel MIN ( SY 0.2 / 1.5 ; ST / 3.5 ) 0.9 × SY 0.2 SRavg / 1.5
Austenitic stainless
MIN ( SY 1.0 / 1.5 ; ST / 3.5 ) 0.9 × SY 1.0 SRavg / 1.5
steel
Excluding Copper ? 0.9 × SY 0.2 SRavg / 1.5
bolting
Aluminium ? 0.9 × SY 0.2 SRavg / 1.5
Nickel ? 0.9 × SY 0.2 SRavg / 1.5
Titanium ? 0.9 × SY 0.2 SRavg / 1.5
Carbon steel MIN ( SY 0.2 / 4 ; ST / 5 ) SY 0.2 / 2 SRavg / 1.5
Bolting Austenitic stainless
MIN ( SY 1.0 / 4 ; ST / 5 ) ST / 3 SRavg / 1.5
steel
Cast materials 0.8  S
Welded pipe 0.85  S

Pressure / Temperature – Test

Compartment 1 Compartment 2 Compartment 3


Design Pressure 0 psi 0 psi 0 psi
Design Temperature 70 °F 70 °F 70 °F

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Vessel under combination loading - Design case


Operation (Normal Wind) (Corroded inertias) (Corroded Weight)
Weight and projected areas
Projected Projected
Weight Weight
Load area Load area
(lbf) (lbf)
(ft2) (ft2)
Shell components 6,281.3 141.8 Fireproofing 2,528.8 4.3
Insulation 920.2 22.5 Insulation support 84.5 /
Anchor 682 / Nozzle 1,860.6 /
Piping 3,733 71.2 Insulation (Piping) 961.1 /
Tray 964.8 / Liquid on Trays 625.7 /
Platform 12,470.3 88.3 Ladder 1,323.7 40.9
Structural Clips 71.7 / Piping Clips 136.7 /

Summary
Total weight : 32,644.4 lbf Total loaded area : 368.9 ft2

Period and Center of Gravity


Mode 1 2 3 4 5 Center of Gravity
Period 0.759627 99.11099×10-3 36.37848×10-3 17.81951×10-3 11.36817×10-3 329.738 in

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Stresses and Distortions - Operation (Normal Wind) (Corroded inertias) (Corroded Weight) [Int.P.] 1
Load combinations : D + W
Supports [Int.P.] 1
Spring Rate Reactions Displacement
Location
No. Rotation deflection Vertical Horizontal Moment deflection Rotation
(in)
(lbf∙in/rad) (lbf/in) (lbf) (lbf) (lbf∙in) (in) (rad)
1 0 3.848×1011 / 32,644 2,684 1,026,101 0 0

Graphs of bending moments, stresses and deflections [Int.P.] 1


Bending moments Stresses |σeq,max| Deflections

200 in 200 in 200 in


1,000,000 lbf∙in

10,000 psi

1 in

Maximum stress (|óeq,max|) : Maximum deflection : 0.70327 in


Maximum moment : 1,026,100 lbf∙in
18,129.71 psi Allowable deflection : 2.46227 in

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Summary of stresses and strains by geometrical component [Int.P.] 1


Max. Max.
Mmax Fmax eqmax z t tmin
Component deflection rotation
(lbf∙in) (lbf)
Stab.
(in) (in)
(psi) (psi)
(in) (rad)
Skirt 5,209.18 3,713.90
5 / 30.71 0.0058 0.000212 1,026,101 32,644 7 2 / 0.236 0.1
(18.14%) (12.93%)
Skirt 5,795.79 4,132.66
6 / 30.72 0.0109 0.000312 863,104 29,287 3 4 / 0.236 0.1
(20.18%) (14.39%)
Shell 8,647.41
4,810.36
7 / 31.07 0.0456 0.000548 809,260 27,998 8 / 0.413 0.194
(30.48%)
(46.58%)
Cone 9,557.95
5,159.67
8 / 30.26 0.0514 0.000582 634,196 22,086 9 / 0.413 0.214
(32.7%)
(51.48%)
Shell 8,300.93 5,493.90
9 / 31.08 0.0938 0.000943 609,618 21,960 2 5 / 0.335 0.149
(44.71%) (34.82%)
Shell 8,940.58 5,663.92
13 / 61.05 0.3797 0.001792 498,468 20,978 1 1 / 0.295 0.143
(48.16%) (35.89%)
Shell 10,301.6 4,629.90
14 / 61.05 0.5016 0.001908 151,525 14,293 1 7 / 0.256 0.143
(55.49%) (29.34%)
Shell 6,121.02
14,838.4
18 / 31.09 0.5314 0.001929 70,681 12,105 9 / 0.177 0.142
(79.93%)
(38.79%)
Cone 16,954.0 6,847.35
19 / 30.31 0.5505 0.001937 49,250 11,446 4 4 / 0.295 0.27
(91.32%) (43.39%)
Shell 18,129.7 7,594.52
20 / 31.10 0.7033 0.001942 36,021 11,332 1 9 / 0.217 0.211
(97.66%) (48.13%)

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Stresses and Distortions - Operation (Normal Wind) (Corroded inertias) (Corroded Weight) [Ext.P.] 1
Load combinations : D + W
Supports [Ext.P.] 1
Spring Rate Reactions Displacement
Location
No. Rotation deflection Vertical Horizontal Moment deflection Rotation
(in)
(lbf∙in/rad) (lbf/in) (lbf) (lbf) (lbf∙in) (in) (rad)
1 0 3.848×1011 / 32,644 2,684 1,026,101 0 0

Graphs of bending moments, stresses and deflections [Ext.P.] 1


Bending moments Stresses |σeq,max| Deflections

200 in 200 in 200 in


1,000,000 lbf∙in

2,000 psi

1 in

Maximum stress (|óeq,max|) : Maximum deflection : 0.70327 in


Maximum moment : 1,026,100 lbf∙in
5,795.793 psi Allowable deflection : 2.46227 in

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Summary of stresses and strains by geometrical component [Ext.P.] 1


Max. Max.
Mmax Fmax eqmax z t tmin
Component deflection rotation
(lbf∙in) (lbf)
Stab.
(in) (in)
(psi) (psi)
(in) (rad)
Skirt 5,209.18 3,713.90
5 / 30.71 0.0058 0.000212 1,026,101 32,644 7 2 / 0.236 0.1
(16.56%) (11.81%)
Skirt 5,795.79 4,132.66
6 / 30.72 0.0109 0.000312 863,104 29,287 3 4 / 0.236 0.1
(18.42%) (13.14%)
Shell 3,097.12 2,640.04
7 / 31.07 0.0456 0.000548 809,260 27,998 5 8 0.268 0.413 0.209
(16.68%) (16.73%)
Cone 3,490.58
4,097.76
8 / 30.26 0.0514 0.000582 634,196 22,086 8 0.231 0.413 0.129
(22.07%)
(22.12%)
Shell 4,704.95
4,006.7
9 / 31.08 0.0938 0.000943 609,618 21,960 1 0.311 0.335 0.163
(25.39%)
(25.34%)
Shell 4,576.90 3,897.86
13 / 61.05 0.3797 0.001792 498,468 20,978 6 1 0.774 0.295 0.264
(24.65%) (24.7%)
Shell 2,344.90 2,000.65
14 / 61.05 0.5016 0.001908 151,525 14,293 4 9 0.901 0.256 0.245
(12.63%) (12.68%)
Shell 2,358.98 2,012.62
18 / 31.09 0.5314 0.001929 70,681 12,105 4 8 0.238 0.177 0.082
(12.71%) (12.75%)
Cone 1,616.13 1,381.20
19 / 30.31 0.5505 0.001937 49,250 11,446 2 3 0.183 0.295 0.1
(8.71%) (8.75%)
Shell 1,684.91 1,236.01
20 / 31.10 0.7033 0.001942 36,021 11,332 9 3 0.661 0.217 0.183
(9.08%) (7.83%)

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Vessel under combination loading - Summary

Period Critical speed Center of Gravity Max. deflection


(s) (mph) (in) (in)
Lifting (Normal Wind) (New 0.3419 23.42 288.058 0.1492
Inertias) (New Weight)
Operation (Normal Wind) 0.7596 12.9 329.738 0.70327
(Corroded inertias) (Corroded
Weight)
Operation (Normal Wind) 0.7799 12.56 329.732 0.70327
(Corroded inertias) (New
Weight)
Operation (Normal Wind) 0.7596 12.9 329.738 0.70327
(0.6D) (Corroded inertias)
(Corroded Weight)
Operation (Normal Wind) 0.7799 12.56 329.732 0.70327
(0.6D) (Corroded inertias)
(New Weight)
Operation (Seismic) (Corroded 0.7596 0 329.738 0.36947
inertias) (Corroded Weight)
Operation (Seismic) (Corroded 0.7799 0 329.732 0.38018
inertias) (New Weight)
(+) with seismic load downside
(-) with seismic load downside

Governing case (stresses and distortions) Element No. Type Diameter Thickness
Operation (Normal Wind) (Corroded inertias) 13 VI 28.4252 in 0.43307 in
(Corroded Weight)

No calculation of perpendicular wind action is planned, as it corresponds to Karman vortex action.

At least one critical speed is less than 55.92341 mph


Effects due to Karman vortex may be induced. Further verification necessary
Appropriate solution required, for example, helicoidal plates or similar

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Maximum Allowable Working Pressure


Maximum Allowable Pressure(Geometry).
Max. allowable pressure Max. All. Ext. Pressure Hydrostatic pressure
Type / Mark Diameter Thickness
Operating Test Operating Test Operating Test
(in) (in) (psi) (psi) (psi) (psi) (psi) (psi)
01[13] 30.1 207.1 435.1 / / 0.0 0.0 /
02[01] 31.05 3.937 0.197 435.1 737.3 214.7 / 0.0 21.5 /
03[02] 30.23 0.000 0.472 241.7 409.5 154.0 / 0.0 22.1 /
04[01] 31.06 37.402 0.472 277.4 470.0 73.4 / 0.0 22.1 /
07[01] 31.07 37.402 0.551 341.8 579.1 73.4 / 0.0 22.1 /
08[02] 30.26 0.000 0.551 303.7 514.7 219.4 / 0.0 22.1 /
09[01] 31.08 27.559 0.472 374.0 633.8 181.3 / 0.0 21.9 /
10[18] 30.05 162.2 447.6 / / 0.0 0.0 /
12[18] 30.06 165.0 467.9 / / 0.0 0.0 /
13[01] 61.05 27.559 0.433 330.6 560.2 18.8 / 0.0 21.9 /
14[01] 61.05 27.559 0.394 287.0 486.3 18.8 / 0.0 21.9 /
15[18] 30.07 161.4 322.3 / / 0.0 0.0 /
17[18] 30.08 161.8 342.2 / / 0.0 0.0 /
18[01] 31.09 27.559 0.315 199.4 337.8 109.9 / 0.0 21.9 /
19[02] 30.31 0.000 0.433 171.7 291.0 118.6 / 0.0 22.1 /
20[01] 31.10 41.339 0.354 163.2 276.6 24.1 / 0.0 22.1 /
21[05] 30.19 41.339 0.354 192.0 325.4 24.1 / 0.0 22.1 /

Maximum Allowable Pressure (Nozzles).


Neck Flange Hydrostatic pressure
Tag Operating Test Operating Test Operating Test
(psi) (psi) (psi) (psi) (psi) (psi)
L1 1,460.3 2,684.2 256.7 435.1 0.0 21.9 /
A2 1,386.0 2,547.7 256.7 435.1 0.0 21.9 /
A3 1,386.0 2,547.7 256.7 435.1 0.0 21.9 /
A5 2,116.5 3,890.5 256.7 435.1 0.0 22.1 /
B2 1,318.5 2,423.6 256.7 435.1 0.0 22.1 /
N1 1,318.5 2,423.6 256.7 435.1 0.0 22.1 /
N2 1,318.5 2,423.6 256.7 435.1 0.0 21.9 /
M1 218.6 370.5 256.7 435.1 0.0 22.1 /
M2 218.6 370.5 256.7 435.1 0.0 22.1 /
P1 2,810.1 5,165.4 675.9 1,116.8 0.0 22.1 /
P2 2,810.1 5,165.4 675.9 1,116.8 0.0 22.1 /
B3 1,386.0 2,547.7 256.7 435.1 0.0 21.9 /

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Maximum Allowable Working Pressure (Maximum pressure to overload stresses)


Operating Vertical test
Type / Mark Hydrostatic Extreme Hydrostatic
normal wind Earthquake 1st comp. 2nd comp.. 3rd comp.
pressure Wind pressure

(psi) (psi) (psi (psi) (psi) (psi) (psi) (psi)


05[22] 30.71 0.0 / / / 0.0 / / /
06[22] 30.72 0.0 / / / 0.0 / / /
07[01] 31.07 0.0 342.5 / 529.8 0.0 / / /
08[02] 30.26 0.0 309.9 / 479.4 0.0 / / /
09[01] 31.08 0.0 374.9 / 580.0 0.0 / / /
13[01] 61.05 0.0 331.3 / 512.5 0.0 / / /
14[01] 61.05 0.0 287.5 / 444.7 0.0 / / /
18[01] 31.09 0.0 199.6 / 308.8 0.0 / / /
19[02] 30.31 0.0 174.7 / 270.2 0.0 / / /
20[01] 31.10 0.0 163.4 / 252.7 0.0 / / /

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Maximum Allowable Working Pressure (Maximum vacuum pressure to overload stresses)


Operating Vertical test
Type / Mark Hydrostatic Extreme Hydrostatic
normal wind Earthquake 1st comp. 2nd comp.. 3rd comp.
pressure Wind pressure

(psi) (psi) (psi (psi) (psi) (psi) (psi) (psi)


05[22] 30.71 / / / / / / / /
06[22] 30.72 / / / / / / / /
07[01] 31.07 / 103.6 / 110.1 / / / /
08[02] 30.26 / 183.1 / 196.1 / / / /
09[01] 31.08 / 139.2 / 154.7 / / / /
13[01] 61.05 / 21.0 / 23.2 / / / /
14[01] 61.05 / 16.8 / 17.3 / / / /
18[01] 31.09 / 98.5 / 100.2 / / / /
19[02] 30.31 / 111.8 / 112.4 / / / /
20[01] 31.10 / 23.1 / 23.2 / / / /

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Maximum Allowable Pressure (compartment).

maximum pressure Max. External Pressure


Compartment
Operating Test (shell)
Compartment 1 161.0 psi (370 °F) 253.8 psi 16.0 psi (104 °F)
/ / / /
/ / / /
Without any additional pressure due to hydrostatic height.

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Isolated Opening(s)
Figures for all configurations, from FIG. UG-37.1 And FIG UG-40.
Shell (  = 0 ) or Cone (  > 0 ) : in longitudinal plane.
Nozzle with or without pad, set-in or set-on Self-reinforcing nozzle, set-in or set-on

tn tx
trn tn
L<2.5tx
L2.5tx
< 90°

Projection

Projection
te=0
>90° 
30°
L2 te
 

height
Self
tn

L1 h tx
tp

d d
te

R t R t
tr

Cylindrical or conical shell: circumferential plane


Head: in the plane that contains the axis of the nozzle and the longitudinal axis of the vessel.
Nozzle with or without pad, set-in or set-on Self-reinforcing nozzle, set-in or set-on

tn tx
trn tn
L<2.5tx
Projection

Projection
L2.5tx
t < 90° te=0

L2  t
>90° 30°
tr te 
height
tn Self

R R h
h te
L1
tp tx
d d
 a  a

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Opening L1 [ in operation Int.P. ] Temperature indicator


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 9) Set In
Pressure : P = 160.99 psi Temperature : 212 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 28.504 in Thickness as new : 0.472 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 3.5 in Thickness as new : 0.3 in NPS 3"
External Projection : 11.811 in Internal Projection : 0 in Schedule: XS
Inclination : 30 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 2.75 in NPS 3"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.1969 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0164 in Ron = 1.75 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.135 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.259 in ; tb3 = Table UG-45+Can= 0.307 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2591 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 60 °  = 120 ° =/ =/
 = deflection angle / normal line 30 °
d = diameter of the opening 3.621 in
Rn = radius of the finished opening 1.811 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.1819 in 0.1819 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening L1 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1213 in [ UG-27(c) ] t = 0.3346 in E=1
trn = P Ron / (SnE+0.4P) = 0.0164 in Ron = 1.75 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 60 °  = 120 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 3.621 in 3.621 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.455 in 0.455 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.443 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 60 °  = 120 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 1.811 in 1.811 in
L2 = min [ UG-40(c) , height available ] 0.455 in 0.455 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 60 °  = 120 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.383 0.383
A2 = L2 (tn-trn) fr2 0.069 0.069
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.018 0.018
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.47 ≥A/2 0.47 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
0.94 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening L1 [ in operation Int.P. ]
tn = 0.182 Fig. UW-16.1(d) full penetration weld
leg41 tc,outward Minimum throat required actual
min[¼ in.(6 mm);0.7tmin]= 0.1273 in
tc,outward 0.7leg41 = 0.1378 in
tmin = min[ ¾ in.(19 mm) ; t , tn]
min[¼ in.(6 mm);0.7tmin]= /
t = 0.335 tc,inward tc,inward 0.7leg43  Can = /
tmin = min[ ¾ in.(19 mm) ; t , tn]
leg43
Weld sizes are adequate
Weld loads check UG-41(b).
No verification is required for this type of nozzle, in accordance with UW-15(b).

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Opening L1 [ in test Int.P. ] Temperature indicator


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 9) Set In
Pressure : P = 231.18 psi Temperature : 68 °F
Shell Material :SA516GR65 Allowable stress : Sv = 31,458.7 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 31,458.7 psi
Ext. Diameter : Do = 28.504 in Thickness as new : 0.472 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 31,458.7 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 3.5 in Thickness as new : 0.3 in NPS 3"
External Projection : 11.811 in Internal Projection : 0 in Schedule: XS
Inclination : 30 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 2.75 in NPS 3"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.1969 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0128 in Ron = 1.75 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.131 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.241 in ; tb3 = Table UG-45+Can= 0.307 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2405 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 60 °  = 120 ° =/ =/
 = deflection angle / normal line 30 °
d = diameter of the opening 3.621 in
Rn = radius of the finished opening 1.811 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.1819 in 0.1819 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening L1 [ in test Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1027 in [ UG-27(c) ] t = 0.3346 in E=1
trn = P Ron / (SnE+0.4P) = 0.0128 in Ron = 1.75 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 60 °  = 120 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 3.621 in 3.621 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.455 in 0.455 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.372 in2

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 71 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 60 °  = 120 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 1.811 in 1.811 in
L2 = min [ UG-40(c) , height available ] 0.455 in 0.455 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 60 °  = 120 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.42 0.42
A2 = L2 (tn-trn) fr2 0.077 0.077
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.019 0.019
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.516 ≥A/2 0.516 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
1.032 ≥A
The opening is adequately reinforced per UG-37.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 72 prodia2 V40.04.00.008 Bentley Systems, Inc.
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Opening L1 [ in operation Ext.P. ] Temperature indicator


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 9) Set In
Pressure : P = 14.98 psi Temperature : 104 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 28.504 in Thickness as new : 0.472 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 3.5 in Thickness as new : 0.3 in NPS 3"
External Projection : 11.811 in Internal Projection : 0 in Schedule: XS
Inclination : 30 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 2.75 in NPS 3"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.1969 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck UG-28
trn = 0.0197 in
The nozzle neck thickness is adequate per UG-28.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.138 in ; tb2 = max[tUG-27 , UG-16(b)]+Cav= 0.197 in ; tb3 = Table UG-45+Can= 0.307 in
tUG-45 = max [ta , min [tb3 , tb2 ] ] = 0.1969 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 60 °  = 120 ° =/ =/
 = deflection angle / normal line 30 °
d = diameter of the opening 3.621 in
Rn = radius of the finished opening 1.811 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.1819 in 0.1819 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening L1 [ in operation Ext.P. ]
Required thicknesses UG-37(a)
tr = 0.1213 in [ UG-37(d)(1) ] t = 0.3346 in
trn = 0.0197 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 60 °  = 120 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 3.621 in 3.621 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.455 in 0.455 in
Area required UG-37 (d) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 1/2 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 0.222 in2

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 73 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 60 °  = 120 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 1.811 in 1.811 in
L2 = min [ UG-40(c) , height available ] 0.455 in 0.455 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 60 °  = 120 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.383 0.383
A2 = L2 (tn-trn) fr2 0.068 0.068
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.018 0.018
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.469 ≥A/2 0.469 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
0.937 ≥A
The opening is adequately reinforced per UG-37.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 74 prodia2 V40.04.00.008 Bentley Systems, Inc.
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Opening A2 [ in operation Int.P. ] Reflux inlet


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 9) Set In
Pressure : P = 160.99 psi Temperature : 212 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 28.504 in Thickness as new : 0.472 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 6.626 in Thickness as new : 0.432 in NPS 6"
External Projection : 7.992 in Internal Projection : 0 in Schedule: XS
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 3.5 in NPS 6"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.315 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.031 in Ron = 3.313 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.149 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.259 in ; tb3 = Table UG-45+Can= 0.363 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2591 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 5.998 in
Rn = radius of the finished opening 2.999 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.3139 in 0.3139 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening A2 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1213 in [ UG-27(c) ] t = 0.3346 in E=1
trn = P Ron / (SnE+0.4P) = 0.031 in Ron = 3.313 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 5.998 in 5.998 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.785 in 0.785 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.734 in2

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 75 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 2.999 in 2.999 in
L2 = min [ UG-40(c) , height available ] 0.785 in 0.785 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.635 0.635
A2 = L2 (tn-trn) fr2 0.205 0.205
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.046 0.046
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.885 ≥A/2 0.885 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
1.77 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening A2 [ in operation Int.P. ]
tn = 0.314 Fig. UW-16.1(d) full penetration weld
leg41 tc,outward Minimum throat required actual
min[¼ in.(6 mm);0.7tmin]= 0.2197 in
tc,outward 0.7leg41 = 0.2205 in
tmin = min[ ¾ in.(19 mm) ; t , tn]
min[¼ in.(6 mm);0.7tmin]= /
t = 0.335 tc,inward tc,inward 0.7leg43  Can = /
tmin = min[ ¾ in.(19 mm) ; t , tn]
leg43
Weld sizes are adequate
Weld loads check UG-41(b).
No verification is required for this type of nozzle, in accordance with UW-15(b).

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 76 prodia2 V40.04.00.008 Bentley Systems, Inc.
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Opening A2 [ in test Int.P. ] Reflux inlet


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 9) Set In
Pressure : P = 231.18 psi Temperature : 68 °F
Shell Material :SA516GR65 Allowable stress : Sv = 31,458.7 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 31,458.7 psi
Ext. Diameter : Do = 28.504 in Thickness as new : 0.472 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 31,458.7 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 6.626 in Thickness as new : 0.432 in NPS 6"
External Projection : 7.992 in Internal Projection : 0 in Schedule: XS
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 3.5 in NPS 6"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.315 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0243 in Ron = 3.313 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.142 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.241 in ; tb3 = Table UG-45+Can= 0.363 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2405 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 5.998 in
Rn = radius of the finished opening 2.999 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.3139 in 0.3139 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening A2 [ in test Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1027 in [ UG-27(c) ] t = 0.3346 in E=1
trn = P Ron / (SnE+0.4P) = 0.0243 in Ron = 3.313 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 5.998 in 5.998 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.785 in 0.785 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.616 in2

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 77 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
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Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 2.999 in 2.999 in
L2 = min [ UG-40(c) , height available ] 0.785 in 0.785 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.696 0.696
A2 = L2 (tn-trn) fr2 0.227 0.227
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.05 0.05
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.972 ≥A/2 0.972 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
1.945 ≥A
The opening is adequately reinforced per UG-37.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 78 prodia2 V40.04.00.008 Bentley Systems, Inc.
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Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Opening A2 [ in operation Ext.P. ] Reflux inlet


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 9) Set In
Pressure : P = 14.98 psi Temperature : 104 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 28.504 in Thickness as new : 0.472 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 6.626 in Thickness as new : 0.432 in NPS 6"
External Projection : 7.992 in Internal Projection : 0 in Schedule: XS
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 3.5 in NPS 6"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.315 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck UG-28
trn = 0.0236 in
The nozzle neck thickness is adequate per UG-28.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.142 in ; tb2 = max[tUG-27 , UG-16(b)]+Cav= 0.197 in ; tb3 = Table UG-45+Can= 0.363 in
tUG-45 = max [ta , min [tb3 , tb2 ] ] = 0.1969 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 5.998 in
Rn = radius of the finished opening 2.999 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.3139 in 0.3139 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening A2 [ in operation Ext.P. ]
Required thicknesses UG-37(a)
tr = 0.1213 in [ UG-37(d)(1) ] t = 0.3346 in
trn = 0.0236 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 5.998 in 5.998 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.785 in 0.785 in
Area required UG-37 (d) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 1/2 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 0.367 in2

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 79 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
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Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 2.999 in 2.999 in
L2 = min [ UG-40(c) , height available ] 0.785 in 0.785 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.635 0.635
A2 = L2 (tn-trn) fr2 0.21 0.21
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.046 0.046
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.89 ≥A/2 0.89 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
1.781 ≥A
The opening is adequately reinforced per UG-37.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 80 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
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Local loads on cylindrical shell A2 (Reflux inlet), Loaded Area (Sustained)


WRC Bulletin 107 Design pressure code : ASME VIII DIV.1 2015

Design Pressure 161 psi


+ Existing circular stress /
Existing longitudinal stress /
+ Allowable Stress f = 18,565 psi
Tensile Strength @Temp. Su = 64,977 psi
+
Yield Strength 31,908 psi
modulus of elasticity 28,717,470 psi
Du Weld joint efficiency 1
Membrane stress factor 1.5
Au DL Design stress factor 3
Bu Shell dimensions
Outside radius R = 14.252 in
Thickness Ts = 0.472 in
BL
Corrosion allowance c = 0.137795 in
AL Reinforcing pad dimensions

Cu
CL

Data Loaded Area


Fillet radius 0.532 in
outside radius ro=3.313 in

Geometric parameters
mean radius Rm = (R + Tr) - [(Tr + Ts -c)/2] =14.08465 in
Total thickness T = Tr + Ts - c = 0.334645 in
Rm / T = 42.088
0.875 ro / Rm = 0.2058
Stress concentration factors
membrane Kn = 1.39
bending Kb = 1.146

Applied loads
Radial Load P = 899.2357 lbf Bending moment Mc = 1,770.149 lbf∙in
Shear Load Vc = 269.7707 lbf Bending moment ML = 132.7612 lbf∙in
Shear Load VL = 404.656 lbf Torsional moment Mt = 168.1642 lbf∙in

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Stresses Shell
Points
(psi) Au AL Bu BL Cu CL Du DL
Longitudinal stresses
(1) Kn (Nx / P / Rm) . P/ (RmT) 974 974 974 974 1,516 1,516 1,516 1,516
(2) Kn (Nx / Mc / Rm2 ) . Mc / (Rm2  T) 0 0 0 0 -622 -622 622 622
(3) Kn (Nx / ML / Rm2 ) . ML / (Rm2  T) -24 -24 24 24 0 0 0 0
(4) = (1) + (2) + (3) 951 951 998 998 894 894 2,138 2,138
(5) Pressure 3,429 3,429 3,429 3,429 3,429 3,429 3,429 3,429
(6) x,m = (4) + (5) 4,380 4,380 4,427 4,427 4,323 4,323 5,567 5,567
(7) Kb (Mx / P) . 6 P/ T2 3,486 -3,486 3,486 -3,486 1,769 -1,769 1,769 -1,769
(8) Kb (Mx / Mc / Rm ) . 6 Mc / (Rm  T2) 0 0 0 0 -1,344 1,344 1,344 -1,344
(9) Kb (Mx / ML / Rm ) . 6 ML / (Rm  T2) -99 99 99 -99 0 0 0 0
(10) = (7) + (8) + (9) 3,388 -3,388 3,585 -3,585 425 -425 3,113 -3,113
Circumferential stresses
(11) Kn (N / P / Rm) . P/ Rm / T 1,516 1,516 1,516 1,516 974 974 974 974
(12) Kn (N / Mc / Rm2 ) . Mc / (Rm2  0 0 0 0 -310 -310 310 310
(13) Kn (N / ML / Rm2 ) . ML / (Rm2  -57 -57 57 57 0 0 0 0
(14) = (11) + (12) + (13) 1,459 1,459 1,573 1,573 664 664 1,284 1,284
(15) Pressure 6,858 6,858 6,858 6,858 6,858 6,858 6,858 6,858
(16) ,m = (14) + (15) 8,317 8,317 8,431 8,431 7,523 7,523 8,143 8,143
(17) Kb (M / P) . 6 P/ T2 1,803 -1,803 1,803 -1,803 3,500 -3,500 3,500 -3,500
(18) Kb (M / Mc / Rm ) . 6 Mc / (Rm  0 0 0 0 -2,787 2,787 2,787 -2,787
(19) Kb (M / ML / Rm ) . 6 ML / (Rm  -67 67 67 -67 0 0 0 0
(20) = (17) + (18) + (19) 1,736 -1,736 1,869 -1,869 713 -713 6,286 -6,286
Shear stresses
Circular Rectangular
(21) Vc /  ro T Vc / 4 c1 T -77 -77 77 77 0 0 0 0
(22) VL /  ro T VL / 4 c2 T 0 0 0 0 116 116 -116 -116
(23) Mt / 2  ro2 T 7 7 7 7 7 7 7 7
x = (4) + (5) + (10) 7,768 992 8,012 842 4,749 3,898 8,680 2,454
 = (14) + (15) + (20) 10,053 6,581 10,301 6,562 8,236 6,810 14,429 1,856
 = (21) + (22) + (23) -70 -70 85 85 123 123 -109 -109


(24) 0.5     x  (    x ) 2  4 2  10,056 6,582 10,304 6,563 8,240 6,815 14,431 2,474

(25) 0.5    x  (    x ) 2  4  2
7,766 991 8,009 841 4,744 3,893 8,678 1,837

(26) = (24) – (25) = (    x ) 2  4 2 2,290 5,591 2,295 5,723 3,496 2,922 5,753 637


(27) 0.5  φ,m   x,m  ( φ,m   x,m ) 2  4 2  8,319 8,319 8,433 8,433 7,527 7,527 8,147 8,147

(28) 0.5 φ,m   x,m  ( φ,m   x,m ) 2  4 2  4,379 4,379 4,425 4,425 4,319 4,319 5,562 5,562

(29) = (27) – (28) = ( φ,m   x,m ) 2  4 2 3,940 3,940 4,008 4,008 3,209 3,209 2,585 2,585

actual Allowable
min{(3 f) , Su} =
Total stress Max [ |(24)| , |(25)| , |(26)| ] = 14,431 psi
55,694 psi
Membrane Stress Max [ |(27)| , |(28)| , |(29)| ] = 8,433 psi (1.5 f) = 27,847 psi

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 = 0.206 Read values Values used


Fig. 3C (γ = 50) 4.1458 (Pts A,B) Nx/(P/Rm) = 0
Fig. 3C (γ = 15) 2.0615 (Pts A,B) Nx/(P/Rm) = 3.6746
Fig. 4C (γ = 50) 6.6101 (Pts C,D) Nx/(P/Rm) = 0
Fig. 4C (γ = 35) 4.9183 (Pts C,D) Nx/(P/Rm) = 5.7177
Fig. 4C (γ = 50) 6.6101 (Pts A,B) NΦ/(P/Rm) = 0
Fig. 4C (γ = 35) 4.9183 (Pts A,B) NΦ/(P/Rm) = 5.7177
Fig. 3C (γ = 50) 4.1458 (Pts C,D) NΦ/(P/Rm) = 0
Fig. 3C (γ = 15) 2.0615 (Pts C,D) NΦ/(P/Rm) = 3.6746
Fig. 2C-1 (γ = 50) 0.0285 (Pts A,B) MΦ/P = 0
Fig. 2C-1 (γ = 35) 0.0364 (Pts A,B) MΦ/P = 0.0327
Fig. 1C (γ = 50) 0.0595 (Pts C,D) MΦ/P = 0
Fig. 1C (γ = 35) 0.0669 (Pts C,D) MΦ/P = 0.0634
Fig. 1C-1 (γ = 50) 0.0579 (Pts A,B) Mx/P = 0
Fig. 1C-1 (γ = 35) 0.0678 (Pts A,B) Mx/P = 0.0632
Fig. 2C (γ = 50) 0.0273 (Pts C,D) Mx/P = 0
Fig. 2C (γ = 35) 0.0363 (Pts C,D) Mx/P = 0.032
Fig. 3A (γ = 50) 1.9891 NΦ/(Mc/Rm2 β) = 0
Fig. 3A (γ = 35) 1.4814 NΦ/(Mc/Rm2 β) = 1.7213
Fig. 4A (γ = 50) 4.2514 Nx/(Mc/Rm2 β) = 0
Fig. 4A (γ = 35) 2.7385 Nx/(Mc/Rm2 β) = 3.4534
Fig. 1A (γ = 50) 0.0694 MΦ/(Mc/Rm β) = 0
Fig. 1A (γ = 15) 0.0914 MΦ/(Mc/Rm β) = 0.0743
Fig. 2A (γ = 50) 0.0331 Mx/(Mc/Rm β) = 0
Fig. 2A (γ = 35) 0.0383 Mx/(Mc/Rm β) = 0.0358
Fig. 3B (γ = 50) 4.8758 NΦ/(ML/Rm2 β) = 0
Fig. 3B (γ = 35) 3.6427 NΦ/(ML/Rm2 β) = 4.2254
Fig. 4B (γ = 50) 2.05 Nx/(ML/Rm2 β) = 0
Fig. 4B (γ = 35) 1.4642 Nx/(ML/Rm2 β) = 1.741
Fig. 1B (γ = 50) 0.0201 MΦ/(ML/Rm β) = 0
Fig. 1B (γ = 35) 0.0269 MΦ/(ML/Rm β) = 0.0237
Fig. 2B (γ = 50) 0.0288 Mx/(ML/Rm β) = 0
Fig. 2B (γ = 35) 0.0407 Mx/(ML/Rm β) = 0.0351
Italic values are extrapolated from the WRC 107 curves

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 83 prodia2 V40.04.00.008 Bentley Systems, Inc.
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Opening A3 [ in operation Int.P. ] Outlet


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 13) Set In
Pressure : P = 160.99 psi Temperature : 212 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 28.425 in Thickness as new : 0.433 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 6.626 in Thickness as new : 0.432 in NPS 6"
External Projection : 7.874 in Internal Projection : 25.591 in Schedule: XS
Inclination : -5 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 3.5 in NPS 6"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.315 in outer reinforcement : leg42= / Inside : leg43= 0.4724 in
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.031 in Ron = 3.313 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.149 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.259 in ; tb3 = Table UG-45+Can= 0.363 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2591 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 95 °  = 85 ° =/ =/
 = deflection angle / normal line -5 °
d = diameter of the opening 6.021 in
Rn = radius of the finished opening 3.011 in
ti = thickness of internal projection 0.1958 in
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.3139 in 0.3139 in
h = height of internal projection 25.61 in 25.61 in
Reinforcement checking UG-37 opening A3 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1213 in [ UG-27(c) ] t = 0.2953 in E=1
trn = P Ron / (SnE+0.4P) = 0.031 in Ron = 3.313 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 95 °  = 85 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 6.021 in 6.021 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.738 in 0.738 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.736 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 95 °  = 85 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 3.011 in 3.011 in
L2 = min [ UG-40(c) , height available ] 0.738 in 0.738 in
L3 = min [ h , 2.5t , 2.5ti ] = 0.489 in 0.489 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 95 °  = 85 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.519 0.519
A2 = L2 (tn-trn) fr2 0.192 0.192
A3 = L3 ti fr2 0.088 0.088
A41 = leg412 /2 fr2 0.046 0.046
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0.043 0.043
A5 = L5 te fr4 0 0
0.889 ≥A/2 0.889 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
1.778 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening A3 [ in operation Int.P. ]
tn = 0.314 Fig. UW-16.1(d) full penetration weld
leg41 tc,outward Minimum throat required actual
min[¼ in.(6 mm);0.7tmin]= 0.2067 in
tc,outward 0.7leg41 = 0.2205 in
tmin = min[ ¾ in.(19 mm) ; t , tn]
min[¼ in.(6 mm);0.7tmin]= 0.2067 in 0.7leg43  Can =
t = 0.295 tc,inward tc,inward
tmin = min[ ¾ in.(19 mm) ; t , tn] 0.2126 in
leg43
Weld sizes are adequate
Weld loads check UG-41(b).
No verification is required for this type of nozzle, in accordance with UW-15(b).

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Opening A3 [ in test Int.P. ] Outlet


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 13) Set In
Pressure : P = 231.18 psi Temperature : 68 °F
Shell Material :SA516GR65 Allowable stress : Sv = 31,458.7 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 31,458.7 psi
Ext. Diameter : Do = 28.425 in Thickness as new : 0.433 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 31,458.7 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 6.626 in Thickness as new : 0.432 in NPS 6"
External Projection : 7.874 in Internal Projection : 25.591 in Schedule: XS
Inclination : -5 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 3.5 in NPS 6"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.315 in outer reinforcement : leg42= / Inside : leg43= 0.4724 in
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0243 in Ron = 3.313 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.142 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.241 in ; tb3 = Table UG-45+Can= 0.363 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2405 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 95 °  = 85 ° =/ =/
 = deflection angle / normal line -5 °
d = diameter of the opening 6.021 in
Rn = radius of the finished opening 3.011 in
ti = thickness of internal projection 0.1958 in
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.3139 in 0.3139 in
h = height of internal projection 25.61 in 25.61 in
Reinforcement checking UG-37 opening A3 [ in test Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1027 in [ UG-27(c) ] t = 0.2953 in E=1
trn = P Ron / (SnE+0.4P) = 0.0243 in Ron = 3.313 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 95 °  = 85 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 6.021 in 6.021 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.738 in 0.738 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.619 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 95 °  = 85 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 3.011 in 3.011 in
L2 = min [ UG-40(c) , height available ] 0.738 in 0.738 in
L3 = min [ h , 2.5t , 2.5ti ] = 0.489 in 0.489 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 95 °  = 85 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.58 0.58
A2 = L2 (tn-trn) fr2 0.214 0.214
A3 = L3 ti fr2 0.096 0.096
A41 = leg412 /2 fr2 0.05 0.05
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0.047 0.047
A5 = L5 te fr4 0 0
0.986 ≥A/2 0.986 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
1.971 ≥A
The opening is adequately reinforced per UG-37.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 87 prodia2 V40.04.00.008 Bentley Systems, Inc.
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Opening A3 [ in operation Ext.P. ] Outlet


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 13) Set In
Pressure : P = 14.98 psi Temperature : 104 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 28.425 in Thickness as new : 0.433 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 6.626 in Thickness as new : 0.432 in NPS 6"
External Projection : 7.874 in Internal Projection : 25.591 in Schedule: XS
Inclination : -5 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 3.5 in NPS 6"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.315 in outer reinforcement : leg42= / Inside : leg43= 0.4724 in
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck UG-28
trn = 0.0236 in
The nozzle neck thickness is adequate per UG-28.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.142 in ; tb2 = max[tUG-27 , UG-16(b)]+Cav= 0.197 in ; tb3 = Table UG-45+Can= 0.363 in
tUG-45 = max [ta , min [tb3 , tb2 ] ] = 0.1969 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 95 °  = 85 ° =/ =/
 = deflection angle / normal line -5 °
d = diameter of the opening 6.021 in
Rn = radius of the finished opening 3.011 in
ti = thickness of internal projection 0.1958 in
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.3139 in 0.3139 in
h = height of internal projection 25.61 in 25.61 in
Reinforcement checking UG-37 opening A3 [ in operation Ext.P. ]
Required thicknesses UG-37(a)
tr = 0.2358 in [ UG-37(d)(1) ] t = 0.2953 in
trn = 0.0236 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 95 °  = 85 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 6.021 in 6.021 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.738 in 0.738 in
Area required UG-37 (d) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 1/2 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 0.716 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 95 °  = 85 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 3.011 in 3.011 in
L2 = min [ UG-40(c) , height available ] 0.738 in 0.738 in
L3 = min [ h , 2.5t , 2.5ti ] = 0.489 in 0.489 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 95 °  = 85 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.178 0.178
A2 = L2 (tn-trn) fr2 0.198 0.198
A3 = L3 ti fr2 0.088 0.088
A41 = leg412 /2 fr2 0.046 0.046
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0.043 0.043
A5 = L5 te fr4 0 0
0.552 ≥A/2 0.552 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
1.104 ≥A
The opening is adequately reinforced per UG-37.

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Local loads on cylindrical shell A3 (Outlet), Loaded Area (Sustained)


WRC Bulletin 107 Design pressure code : ASME VIII DIV.1 2015

Design Pressure 161 psi


+ Existing circular stress /
Existing longitudinal stress /
+ Allowable Stress f = 18,565 psi
Tensile Strength @Temp. Su = 64,977 psi
+
Yield Strength 31,908 psi
modulus of elasticity 28,717,470 psi
Du Weld joint efficiency 1
Membrane stress factor 1.5
Au DL Design stress factor 3
Bu Shell dimensions
Outside radius R = 14.213 in
Thickness Ts = 0.433 in
BL
Corrosion allowance c = 0.137795 in
AL Reinforcing pad dimensions

Cu
CL

Data Loaded Area


Fillet radius 0.532 in
outside radius ro=3.326 in

Geometric parameters
mean radius Rm = (R + Tr) - [(Tr + Ts -c)/2] =14.06496 in
Total thickness T = Tr + Ts - c = 0.295275 in
Rm / T = 47.633
0.875 ro / Rm = 0.2069
Stress concentration factors
membrane Kn = 1.368
bending Kb = 1.137

Applied loads
Radial Load P = 786.8312 lbf Bending moment Mc = 0 lbf∙in
Shear Load Vc = 0 lbf Bending moment ML = 3,540.298 lbf∙in
Shear Load VL = 0 lbf Torsional moment Mt = 0 lbf∙in

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Stresses Shell
Points
(psi) Au AL Bu BL Cu CL Du DL
Longitudinal stresses
(1) Kn (Nx / P / Rm) . P/ (RmT) 1,031 1,031 1,031 1,031 1,640 1,640 1,640 1,640
(2) Kn (Nx / Mc / Rm2 ) . Mc / (Rm2  T) 0 0 0 0 0 0 0 0
(3) Kn (Nx / ML / Rm2 ) . ML / (Rm2  T) -785 -785 785 785 0 0 0 0
(4) = (1) + (2) + (3) 246 246 1,816 1,816 1,640 1,640 1,640 1,640
(5) Pressure 3,880 3,880 3,880 3,880 3,880 3,880 3,880 3,880
(6) x,m = (4) + (5) 4,126 4,126 5,696 5,696 5,520 5,520 5,520 5,520
(7) Kb (Mx / P) . 6 P/ T2 3,641 -3,641 3,641 -3,641 1,750 -1,750 1,750 -1,750
(8) Kb (Mx / Mc / Rm ) . 6 Mc / (Rm  T2) 0 0 0 0 0 0 0 0
(9) Kb (Mx / ML / Rm ) . 6 ML / (Rm  T2) -2,903 2,903 2,903 -2,903 0 0 0 0
(10) = (7) + (8) + (9) 738 -738 6,544 -6,544 1,750 -1,750 1,750 -1,750
Circumferential stresses
(11) Kn (N / P / Rm) . P/ Rm / T 1,640 1,640 1,640 1,640 1,031 1,031 1,031 1,031
(12) Kn (N / Mc / Rm2 ) . Mc / (Rm2  0 0 0 0 0 0 0 0
(13) Kn (N / ML / Rm2 ) . ML / (Rm2  -1,868 -1,868 1,868 1,868 0 0 0 0
(14) = (11) + (12) + (13) -228 -228 3,508 3,508 1,031 1,031 1,031 1,031
(15) Pressure 7,760 7,760 7,760 7,760 7,760 7,760 7,760 7,760
(16) ,m = (14) + (15) 7,532 7,532 11,268 11,268 8,791 8,791 8,791 8,791
(17) Kb (M / P) . 6 P/ T2 1,815 -1,815 1,815 -1,815 3,717 -3,717 3,717 -3,717
(18) Kb (M / Mc / Rm ) . 6 Mc / (Rm  0 0 0 0 0 0 0 0
(19) Kb (M / ML / Rm ) . 6 ML / (Rm  -2,000 2,000 2,000 -2,000 0 0 0 0
(20) = (17) + (18) + (19) -185 185 3,815 -3,815 3,717 -3,717 3,717 -3,717
Shear stresses
Circular Rectangular
(21) Vc /  ro T Vc / 4 c1 T 0 0 0 0 0 0 0 0
(22) VL /  ro T VL / 4 c2 T 0 0 0 0 0 0 0 0
(23) Mt / 2  ro2 T 0 0 0 0 0 0 0 0
x = (4) + (5) + (10) 4,864 3,389 12,240 -848 7,270 3,770 7,270 3,770
 = (14) + (15) + (20) 7,347 7,717 15,083 7,453 12,508 5,074 12,508 5,074
 = (21) + (22) + (23) 0 0 0 0 0 0 0 0


(24) 0.5     x  (    x ) 2  4 2  7,347 7,717 15,083 7,453 12,508 5,074 12,508 5,074

(25) 0.5    x  (    x ) 2  4  2
4,864 3,389 12,240 -848 7,270 3,770 7,270 3,770

(26) = (24) – (25) = (    x ) 2  4 2 2,483 4,328 2,843 8,301 5,238 1,304 5,238 1,304


(27) 0.5  φ,m   x,m  ( φ,m   x,m ) 2  4 2  7,532 7,532 11,268 11,268 8,791 8,791 8,791 8,791

(28) 0.5 φ,m   x,m  ( φ,m   x,m ) 2  4 2  4,126 4,126 5,696 5,696 5,520 5,520 5,520 5,520

(29) = (27) – (28) = ( φ,m   x,m ) 2  4 2 3,406 3,406 5,572 5,572 3,271 3,271 3,271 3,271

actual Allowable
min{(3 f) , Su} =
Total stress Max [ |(24)| , |(25)| , |(26)| ] = 15,083 psi
55,694 psi
Membrane Stress Max [ |(27)| , |(28)| , |(29)| ] = 11,268 psi (1.5 f) = 27,847 psi

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 = 0.207 Read values Values used


Fig. 3C (γ = 50) 4.1178 (Pts A,B) Nx/(P/Rm) = 0
Fig. 3C (γ = 15) 2.0544 (Pts A,B) Nx/(P/Rm) = 3.9783
Fig. 4C (γ = 50) 6.5937 (Pts C,D) Nx/(P/Rm) = 0
Fig. 4C (γ = 35) 4.9071 (Pts C,D) Nx/(P/Rm) = 6.3276
Fig. 4C (γ = 50) 6.5937 (Pts A,B) NΦ/(P/Rm) = 0
Fig. 4C (γ = 35) 4.9071 (Pts A,B) NΦ/(P/Rm) = 6.3276
Fig. 3C (γ = 50) 4.1178 (Pts C,D) NΦ/(P/Rm) = 0
Fig. 3C (γ = 15) 2.0544 (Pts C,D) NΦ/(P/Rm) = 3.9783
Fig. 2C-1 (γ = 50) 0.0282 (Pts A,B) MΦ/P = 0
Fig. 2C-1 (γ = 35) 0.0361 (Pts A,B) MΦ/P = 0.0295
Fig. 1C (γ = 50) 0.0592 (Pts C,D) MΦ/P = 0
Fig. 1C (γ = 35) 0.0665 (Pts C,D) MΦ/P = 0.0604
Fig. 1C-1 (γ = 50) 0.0576 (Pts A,B) Mx/P = 0
Fig. 1C-1 (γ = 35) 0.0674 (Pts A,B) Mx/P = 0.0591
Fig. 2C (γ = 50) 0.027 (Pts C,D) Mx/P = 0
Fig. 2C (γ = 35) 0.036 (Pts C,D) Mx/P = 0.0284
Fig. 3B (γ = 50) 4.8532 NΦ/(ML/Rm2 β) = 0
Fig. 3B (γ = 35) 3.6323 NΦ/(ML/Rm2 β) = 4.6606
Fig. 4B (γ = 50) 2.05 Nx/(ML/Rm2 β) = 0
Fig. 4B (γ = 35) 1.4662 Nx/(ML/Rm2 β) = 1.9579
Fig. 1B (γ = 50) 0.0199 MΦ/(ML/Rm β) = 0
Fig. 1B (γ = 35) 0.0267 MΦ/(ML/Rm β) = 0.021
Fig. 2B (γ = 50) 0.0286 Mx/(ML/Rm β) = 0
Fig. 2B (γ = 35) 0.0404 Mx/(ML/Rm β) = 0.0305
0
0
0
0
0
0
0
0
Italic values are extrapolated from the WRC 107 curves

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Opening A5 [ in operation Int.P. ] Gas nozzle


ASME VIII DIV.1 2015
Nozzle without pad on Elliptical Head (No. 21) Set In
Pressure : P = 160.99 psi Temperature : 212 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 4.5 in Thickness as new : 0.438 in NPS 4"
External Projection : 8.48 in Internal Projection : 23.622 in Schedule: 120
Inclination : 0 ° Eccentricity : 11.811 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 3 in NPS 4"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.2362 in outer reinforcement : leg42= / Inside : leg43= 0.3937 in
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0211 in Ron = 2.25 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.139 in ; tb1 = max[tUG-32 , UG-16(b)]+Cav= 0.318 in ; tb3 = Table UG-45+Can= 0.325 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.3184 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 71.67 °  = 108.33 ° =/ =/
 = deflection angle / normal line 18.33 °
d = diameter of the opening 4.067 in
Rn = radius of the finished opening 2.034 in
ti = thickness of internal projection 0.2018 in
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.3199 in 0.3199 in
h = height of internal projection 23.642 in 23.642 in
Reinforcement checking UG-37 opening A5 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1621 in [ UG-37(a)(c) + UG-27(d) ] t = 0.2165 in K1 (Table UG-37) = 0.9 E=1
trn = P Ron / (SnE+0.4P) = 0.0211 in Ron = 2.25 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 71.67 °  = 108.33 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 4.067 in 4.067 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.668 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 71.67 °  = 108.33 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 2.033 in 2.033 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0.504 in 0.504 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 71.67 °  = 108.33 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.109 0.109
A2 = L2 (tn-trn) fr2 0.149 0.149
A3 = L3 ti fr2 0.094 0.094
A41 = leg412 /2 fr2 0.026 0.026
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0.024 0.024
A5 = L5 te fr4 0 0
0.402 ≥A/2 0.402 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
0.803 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening A5 [ in operation Int.P. ]
tn = 0.32 Fig. UW-16.1(d) full penetration weld
leg41 tc,outward Minimum throat required actual
min[¼ in.(6 mm);0.7tmin]= 0.1516 in
tc,outward 0.7leg41 = 0.1654 in
tmin = min[ ¾ in.(19 mm) ; t , tn]
min[¼ in.(6 mm);0.7tmin]= 0.1516 in 0.7leg43  Can =
t = 0.217 tc,inward tc,inward
tmin = min[ ¾ in.(19 mm) ; t , tn] 0.1575 in
leg43
Weld sizes are adequate
Weld loads check UG-41(b).
No verification is required for this type of nozzle, in accordance with UW-15(b).

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Opening A5 [ in test Int.P. ] Gas nozzle


ASME VIII DIV.1 2015
Nozzle without pad on Elliptical Head (No. 21) Set In
Pressure : P = 231.42 psi Temperature : 68 °F
Shell Material :SA516GR65 Allowable stress : Sv = 31,458.7 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 31,458.7 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 31,458.7 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 4.5 in Thickness as new : 0.438 in NPS 4"
External Projection : 8.48 in Internal Projection : 23.622 in Schedule: 120
Inclination : 0 ° Eccentricity : 11.811 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 3 in NPS 4"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.2362 in outer reinforcement : leg42= / Inside : leg43= 0.3937 in
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0165 in Ron = 2.25 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.135 in ; tb1 = max[tUG-32 , UG-16(b)]+Cav= 0.291 in ; tb3 = Table UG-45+Can= 0.325 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.291 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 71.67 °  = 108.33 ° =/ =/
 = deflection angle / normal line 18.33 °
d = diameter of the opening 4.067 in
Rn = radius of the finished opening 2.034 in
ti = thickness of internal projection 0.2018 in
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.3199 in 0.3199 in
h = height of internal projection 23.642 in 23.642 in
Reinforcement checking UG-37 opening A5 [ in test Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1375 in [ UG-37(a)(c) + UG-27(d) ] t = 0.2165 in K1 (Table UG-37) = 0.9 E=1
trn = P Ron / (SnE+0.4P) = 0.0165 in Ron = 2.25 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 71.67 °  = 108.33 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 4.067 in 4.067 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.559 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 71.67 °  = 108.33 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 2.033 in 2.033 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0.504 in 0.504 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 71.67 °  = 108.33 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.161 0.161
A2 = L2 (tn-trn) fr2 0.164 0.164
A3 = L3 ti fr2 0.102 0.102
A41 = leg412 /2 fr2 0.028 0.028
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0.026 0.026
A5 = L5 te fr4 0 0
0.48 ≥A/2 0.48 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
0.961 ≥A
The opening is adequately reinforced per UG-37.

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Opening A5 [ in operation Ext.P. ] Gas nozzle


ASME VIII DIV.1 2015
Nozzle without pad on Elliptical Head (No. 21) Set In
Pressure : P = 14.98 psi Temperature : 104 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 4.5 in Thickness as new : 0.438 in NPS 4"
External Projection : 8.48 in Internal Projection : 23.622 in Schedule: 120
Inclination : 0 ° Eccentricity : 11.811 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 3 in NPS 4"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.2362 in outer reinforcement : leg42= / Inside : leg43= 0.3937 in
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck UG-28
trn = 0.0197 in
The nozzle neck thickness is adequate per UG-28.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.138 in ; tb2 = max[tUG-32 , UG-16(b)]+Cav= 0.197 in ; tb3 = Table UG-45+Can= 0.325 in
tUG-45 = max [ta , min [tb3 , tb2 ] ] = 0.1969 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 71.67 °  = 108.33 ° =/ =/
 = deflection angle / normal line 18.33 °
d = diameter of the opening 4.067 in
Rn = radius of the finished opening 2.034 in
ti = thickness of internal projection 0.2018 in
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.3199 in 0.3199 in
h = height of internal projection 23.642 in 23.642 in
Reinforcement checking UG-37 opening A5 [ in operation Ext.P. ]
Required thicknesses UG-37(a)
tr = 0.1067 in [ UG-37(d)(1) ] t = 0.2165 in
trn = 0.0197 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 71.67 °  = 108.33 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 4.067 in 4.067 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (d) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 1/2 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 0.22 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 71.67 °  = 108.33 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 2.033 in 2.033 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0.504 in 0.504 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 71.67 °  = 108.33 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.22 0.22
A2 = L2 (tn-trn) fr2 0.15 0.15
A3 = L3 ti fr2 0.094 0.094
A41 = leg412 /2 fr2 0.026 0.026
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0.024 0.024
A5 = L5 te fr4 0 0
0.513 ≥A/2 0.513 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
1.027 ≥A
The opening is adequately reinforced per UG-37.

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Local loads on spherical shell A5 (Gas nozzle), Nozzle (Sustained)

WRC Bulletin 107 Design pressure code : ASME VIII DIV.1 2015

+ Design Pressure 161 psi


Existing circular stress /
Existing longitudinal stress /
+ 1 Allowable Stress f = 18,565 psi
+ Tensile Strength @Temp. Su = 64,977 psi
2 Yield Strength 31,908 psi
2 modulus of elasticity 28,717,470 psi
Du Weld joint efficiency 1
1 Membrane stress factor 1.5
Au DL
Design stress factor 3
Bu Shell dimensions
Outside radius R = 37.559 in
BL
Thickness Ts = 0.354 in
Corrosion allowance c = 0.137795 in
Reinforcing pad dimensions
AL

Cu
CL
Data Nozzle
Fillet radius 0.399 in
Outside radius ro = 2.37 in
Thickness (t) 0.265 in
Geometric parameters
mean radius Rm = (R + Tr) - [(Tr + Ts -c)/2] = 37.45079 in
Total thickness T = Tr + Ts - c = 0.216535 in
U = ro Rm T = 0.832
 = rm / t = 8.44
 = T / t = 0.817
Stress concentration factors
membrane Kn = 1.364
bending Kb = 1.136

Maximum load values :


Case with no moment : P = 4,610.1 lbf
Case with no radial load : M1 = 7,091.76 lbf∙in ; M2 = 7,091.76 lbf∙in

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Opening B2 [ in operation Int.P. ] Shell inlet


ASME VIII DIV.1 2015
Nozzle with pad (0.3543×5.118) on Shell (No. 20) Set In
Pressure : P = 160.99 psi Temperature : 212 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 10.748 in Thickness as new : 0.594 in NPS 10"
External Projection : 10.276 in Internal Projection : 0 in Schedule: 80
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 4 in NPS 10"
Pad Material : SA516GR65 Allowable stress : Sp = 18,564.8 psi
Height : 0.3543 in Pad : 5.118 in Ext. Diameter : Dop = 20.984 in
Weld Outside : leg41= 0.3543 in outer reinforcement : leg42= 0.1575 in Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0504 in Ron = 5.374 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.168 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.319 in ; tb3 = Table UG-45+Can= 0.437 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.3192 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 9.796 in
Rn = radius of the finished opening 4.898 in
ti = thickness of internal projection /
tp = Reinforcing ring width 5.118 in
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : sketch (b-1) sketch (b-1)
te = thickness or height of the reinforcement 0.3543 in 0.3543 in
tn = Nozzle thickness 0.4759 in 0.4759 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening B2 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1814 in [ UG-27(c) ] t = 0.2165 in E=1
trn = P Ron / (SnE+0.4P) = 0.0504 in Ron = 5.374 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 9.796 in 9.796 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 1.79 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 4.898 in 4.898 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 4.422 in 4.422 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.171 0.171
A2 = L2 (tn-trn) fr2 0.212 0.212
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0.045 0.045
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 1.567 1.567
1.995 ≥A/2 1.995 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
3.99 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening B2 [ in operation Int.P. ]
tn = 0.476 Fig. UW-16.1 (d)+(a-1) full penetration weld
leg41 Minimum throat required actual
tc,inner
leg42 min[¼ in.(6 mm);0.7tmin]= 0.2362 in
tc,inner 0.7leg41 = 0.248 in
tc,outer tmin = min[ ¾ in.(19 mm) ; te , tn]
te = 0.354
0.5  tmin = 0.1083 in
tc,outer 0.7leg42 = 0.1102 in
tmin = min[ ¾ in.(19 mm) ; te , t]
min[¼ in. (6 mm);0.7tmin]= /
t = 0.217 t c
tc 0.7leg43  Can = /
leg43 tmin = min[ ¾ in.(19 mm) ; t , tn]
Weld sizes are adequate

Weld loads check UG-41(b). opening B2 [ in operation Int.P. ]


FIG. UG-41.1 (a) Allowable Loads UW-15(c) + UG-41(a) + UG-45(c) + L-7
full penetration weld Outer fillet weld in shear :
sw,outer = /4  Dop  leg42  0.49  min( Sp , Sv ) = 23,610 lbf
2
Inner fillet weld in shear :
sw,inner = /4  Don  leg41  0.49  min( Sp , Sn ) = 25,083 lbf
1 3 Groove weld in shear :
1 sc = /4  Don  leg43  0.49  min( Sn , Sv ) = 0 lbf
Lower groove weld in tension :
sg,lower = /4  Don  t  0.74  min( Sn , Sv ) = 23,150 lbf
Upper groove weld in tension :
sg,upper = /4  Don  te  0.74  min( Sn , Sp ) = 37,881 lbf
3
2 Nozzle wall in shear :
sn = /4  (Don  tn)  tn  0.70  Sn = 45,996 lbf
Longitudinal plane :  = 0° Circumferential plane :  = 180°
Loads to be carried by welds Fig. UG-41.1(a)  = 90 °  = 90 ° = =
Total : W = [ A/2  A1 + tn fr1 ( E1 t  F tr )] Sv 13,732 lbf 13,732 lbf
Path 1-1 : W1-1 = (A2+A5+A41+A42) Sv 33,867 lbf 33,867 lbf
Path 2-2 : W2-2 = (A2 +A3 +A41 +A43 +tn t fr1) Sv 6,541 lbf 6,541 lbf
Path 3-3 : W3-3 = (A2+A3+A5+A41+A42+A43+tn t fr1) Sv 35,631 lbf 35,631 lbf
Longitudinal plane :  = 0° Circumferential plane :  = 180°
Check weld strength paths  = 90 °  = 90 ° = =
Path 1-1 : min(W;W1-1)  sw,outer + s n Yes Yes
Path 2-2 : min(W;W2-2)  sw,inner+sg,upper+sg,lower+sc Yes Yes
Path 3-3 : min( W , W3-3 )  sw,outer+sg,lower+sc Yes Yes
Strength of welded joints is adequate

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Opening B2 [ in test Int.P. ] Shell inlet


ASME VIII DIV.1 2015
Nozzle with pad (0.3543×5.118) on Shell (No. 20) Set In
Pressure : P = 231.42 psi Temperature : 68 °F
Shell Material :SA516GR65 Allowable stress : Sv = 31,458.7 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 31,458.7 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 31,458.7 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 10.748 in Thickness as new : 0.594 in NPS 10"
External Projection : 10.276 in Internal Projection : 0 in Schedule: 80
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 4 in NPS 10"
Pad Material : SA516GR65 Allowable stress : Sp = 31,458.7 psi
Height : 0.3543 in Pad : 5.118 in Ext. Diameter : Dop = 20.984 in
Weld Outside : leg41= 0.3543 in outer reinforcement : leg42= 0.1575 in Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0394 in Ron = 5.374 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.158 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.292 in ; tb3 = Table UG-45+Can= 0.437 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2915 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 9.796 in
Rn = radius of the finished opening 4.898 in
ti = thickness of internal projection /
tp = Reinforcing ring width 5.118 in
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : sketch (b-1) sketch (b-1)
te = thickness or height of the reinforcement 0.3543 in 0.3543 in
tn = Nozzle thickness 0.4759 in 0.4759 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening B2 [ in test Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1537 in [ UG-27(c) ] t = 0.2165 in E=1
trn = P Ron / (SnE+0.4P) = 0.0394 in Ron = 5.374 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 9.796 in 9.796 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 1.506 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 4.898 in 4.898 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 4.422 in 4.422 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.308 0.308
A2 = L2 (tn-trn) fr2 0.236 0.236
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0.049 0.049
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 1.567 1.567
2.16 ≥A/2 2.16 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
4.319 ≥A
The opening is adequately reinforced per UG-37.

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Opening B2 [ in operation Ext.P. ] Shell inlet


ASME VIII DIV.1 2015
Nozzle with pad (0.3543×5.118) on Shell (No. 20) Set In
Pressure : P = 14.98 psi Temperature : 104 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 10.748 in Thickness as new : 0.594 in NPS 10"
External Projection : 10.276 in Internal Projection : 0 in Schedule: 80
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 4 in NPS 10"
Pad Material : SA516GR65 Allowable stress : Sp = 18,564.8 psi
Height : 0.3543 in Pad : 5.118 in Ext. Diameter : Dop = 20.984 in
Weld Outside : leg41= 0.3543 in outer reinforcement : leg42= 0.1575 in Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck UG-28
trn = 0.0354 in
The nozzle neck thickness is adequate per UG-28.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.154 in ; tb2 = max[tUG-27 , UG-16(b)]+Cav= 0.197 in ; tb3 = Table UG-45+Can= 0.437 in
tUG-45 = max [ta , min [tb3 , tb2 ] ] = 0.1969 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 9.796 in
Rn = radius of the finished opening 4.898 in
ti = thickness of internal projection /
tp = Reinforcing ring width 5.118 in
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : sketch (b-1) sketch (b-1)
te = thickness or height of the reinforcement 0.3543 in 0.3543 in
tn = Nozzle thickness 0.4759 in 0.4759 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening B2 [ in operation Ext.P. ]
Required thicknesses UG-37(a)
tr = 0.1795 in [ UG-37(d)(1) ] t = 0.2165 in
trn = 0.0354 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 9.796 in 9.796 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (d) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 1/2 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 0.886 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 4.898 in 4.898 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 4.422 in 4.422 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.18 0.18
A2 = L2 (tn-trn) fr2 0.22 0.22
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0.045 0.045
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 1.567 1.567
2.012 ≥A/2 2.012 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
4.023 ≥A
The opening is adequately reinforced per UG-37.

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Local nozzle loads on cylindrical shell B2 (Shell inlet) (Sustained)

WRC Bulletin 297 supplement to WRC Bulletin Design pressure code : ASME VIII DIV.1 2015
107
Design Pressure 161 psi
Existing circular stress /
Existing longitudinal stress /
P+ Vc + Allowable Stress f = 18,565 psi
Tensile Strength @Temp. Su = 64,977 psi
VL +
Yield Strength 31,908 psi
90° modulus of elasticity 28,717,470 psi
180° 0° Weld joint efficiency 1
Membrane stress factor 1.5
90°(o) Design stress factor 3
270° Shell dimensions
90°(i)
outside radius R = 21.024 in
Thickness Ts = 0.354 in
Corrosion allowance c = 0.137795 in
180°(o) 0°(o) Reinforcing pad dimensions
Thickness (Tr) 0.354 in
180°(i) 0°(i)
270°(o) Nozzle dimensions
270°(i)
Fillet radius 0.266 in
Outside radius ro = 5.374 in
Corroded thickness t = 0.402 in
Geometric parameters
Nozzle external diameter d = 2 ro = 10.74803 in
Nozzle internal diameter di = d – 2 t = 9.944752 in
Shell mean radius Rm = (R + Tr) - [(Tr + Ts -c)/2] = 21.09252 in
Shell total thickness T = Tr + Ts - c = 0.570866 in
 = (ro/Rm) 2Rm /T = 2.19
d / t = 26.76
T / t = 1.421

Maximum load values :


Case with no moment : P = 24,074.3 lbf
Case with no radial load : ML = 248,165.6 lbf∙in ; Mc = 125,329.1 lbf∙in

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Local loads on cylindrical shell B2 (Shell inlet), At the edge of reinforcing pad (Sustained)
WRC Bulletin 107 Design pressure code : ASME VIII DIV.1 2015

Design Pressure 161 psi


+ Existing circular stress /
Existing longitudinal stress /
+ Allowable Stress f = 18,565 psi
Tensile Strength @Temp. Su = 64,977 psi
+
Yield Strength 31,908 psi
modulus of elasticity 28,717,470 psi
Du Weld joint efficiency 1
Membrane stress factor 1.5
Au DL Design stress factor 3
Bu Shell dimensions
Outside radius R = 21.024 in
Thickness Ts = 0.354 in
BL
Corrosion allowance c = 0.137795 in
AL Reinforcing pad dimensions

Cu Radius 10.492 in
CL

Data Loaded Area


Fillet radius 0.266 in
outside radius ro=10.492 in

Geometric parameters
mean radius Rm = R - [(Ts -c)/2] =20.91535 in
Total thickness T = Ts - c = 0.216535 in
Rm / T = 96.591
0.875 ro / Rm = 0.4389
Stress concentration factors
membrane Kn = 1.458
bending Kb = 1.208

Maximum load values :


Case with no moment : P = 7,706.1 lbf
Case with no radial load : ML = 131,365.3 lbf∙in ; Mc = 42,075.72 lbf∙in

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 107 prodia2 V40.04.00.008 Bentley Systems, Inc.
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Opening N1 [ in operation Int.P. ] Handhole


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 7) Set In
Pressure : P = 160.99 psi Temperature : 212 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 38.504 in Thickness as new : 0.551 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 10.748 in Thickness as new : 0.594 in NPS 10"
External Projection : 10.276 in Internal Projection : 0 in Schedule: 80
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 4 in NPS 10"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.3543 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0504 in Ron = 5.374 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.168 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0 in ; tb3 = Table UG-45+Can= 0 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.1685 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 9.796 in
Rn = radius of the finished opening 4.898 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.4759 in 0.4759 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening N1 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1642 in [ UG-27(c) ] t = 0.4134 in E=1
trn = P Ron / (SnE+0.4P) = 0.0504 in Ron = 5.374 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 9.796 in 9.796 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 1.033 in 1.033 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 1.621 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 4.898 in 4.898 in
L2 = min [ UG-40(c) , height available ] 1.033 in 1.033 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 1.211 1.211
A2 = L2 (tn-trn) fr2 0.405 0.405
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.058 0.058
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
1.674 ≥A/2 1.674 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
3.349 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening N1 [ in operation Int.P. ]
tn = 0.476 Fig. UW-16.1(d) full penetration weld
leg41 tc,outward Minimum throat required actual
min[¼ in.(6 mm);0.7tmin]= 0.2362 in
tc,outward 0.7leg41 = 0.248 in
tmin = min[ ¾ in.(19 mm) ; t , tn]
min[¼ in.(6 mm);0.7tmin]= /
t = 0.413 tc,inward tc,inward 0.7leg43  Can = /
tmin = min[ ¾ in.(19 mm) ; t , tn]
leg43
Weld sizes are adequate
Weld loads check UG-41(b).
No verification is required for this type of nozzle, in accordance with UW-15(b).

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Opening N1 [ in test Int.P. ] Handhole


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 7) Set In
Pressure : P = 231.35 psi Temperature : 68 °F
Shell Material :SA516GR65 Allowable stress : Sv = 31,458.7 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 31,458.7 psi
Ext. Diameter : Do = 38.504 in Thickness as new : 0.551 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 31,458.7 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 10.748 in Thickness as new : 0.594 in NPS 10"
External Projection : 10.276 in Internal Projection : 0 in Schedule: 80
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 4 in NPS 10"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.3543 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0394 in Ron = 5.374 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.158 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0 in ; tb3 = Table UG-45+Can= 0 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.1575 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 9.796 in
Rn = radius of the finished opening 4.898 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.4759 in 0.4759 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening N1 [ in test Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1392 in [ UG-27(c) ] t = 0.4134 in E=1
trn = P Ron / (SnE+0.4P) = 0.0394 in Ron = 5.374 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 9.796 in 9.796 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 1.033 in 1.033 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 1.363 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 4.898 in 4.898 in
L2 = min [ UG-40(c) , height available ] 1.033 in 1.033 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 1.343 1.343
A2 = L2 (tn-trn) fr2 0.451 0.451
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.063 0.063
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
1.857 ≥A/2 1.857 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
3.714 ≥A
The opening is adequately reinforced per UG-37.

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Opening N1 [ in operation Ext.P. ] Handhole


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 7) Set In
Pressure : P = 14.98 psi Temperature : 104 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 38.504 in Thickness as new : 0.551 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 10.748 in Thickness as new : 0.594 in NPS 10"
External Projection : 10.276 in Internal Projection : 0 in Schedule: 80
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 4 in NPS 10"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.3543 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck UG-28
trn = 0.0354 in
The nozzle neck thickness is adequate per UG-28.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.154 in ; tb2 = max[tUG-27 , UG-16(b)]+Cav= 0 in ; tb3 = Table UG-45+Can= 0 in
tUG-45 = max [ta , min [tb3 , tb2 ] ] = 0.1535 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 9.796 in
Rn = radius of the finished opening 4.898 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.4759 in 0.4759 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening N1 [ in operation Ext.P. ]
Required thicknesses UG-37(a)
tr = 0.178 in [ UG-37(d)(1) ] t = 0.4134 in
trn = 0.0354 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 9.796 in 9.796 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 1.033 in 1.033 in
Area required UG-37 (d) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 1/2 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 0.878 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 4.898 in 4.898 in
L2 = min [ UG-40(c) , height available ] 1.033 in 1.033 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 1.144 1.144
A2 = L2 (tn-trn) fr2 0.42 0.42
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.058 0.058
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
1.622 ≥A/2 1.622 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
3.244 ≥A
The opening is adequately reinforced per UG-37.

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Opening N2 [ in operation Int.P. ] Handhole


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 13) Set In
Pressure : P = 160.99 psi Temperature : 212 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 28.425 in Thickness as new : 0.433 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 10.748 in Thickness as new : 0.594 in NPS 10"
External Projection : 10.394 in Internal Projection : 0 in Schedule: 80
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 4 in NPS 10"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.315 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0504 in Ron = 5.374 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.168 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0 in ; tb3 = Table UG-45+Can= 0 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.1685 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 9.796 in
Rn = radius of the finished opening 4.898 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.4759 in 0.4759 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening N2 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1213 in [ UG-27(c) ] t = 0.2953 in E=1
trn = P Ron / (SnE+0.4P) = 0.0504 in Ron = 5.374 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 9.796 in 9.796 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.738 in 0.738 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 1.198 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 4.898 in 4.898 in
L2 = min [ UG-40(c) , height available ] 0.738 in 0.738 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.846 0.846
A2 = L2 (tn-trn) fr2 0.29 0.29
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.046 0.046
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
1.181 ≥A/2 1.181 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
2.362 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening N2 [ in operation Int.P. ]
tn = 0.476 Fig. UW-16.1(d) full penetration weld
leg41 tc,outward Minimum throat required actual
min[¼ in.(6 mm);0.7tmin]= 0.2067 in
tc,outward 0.7leg41 = 0.2205 in
tmin = min[ ¾ in.(19 mm) ; t , tn]
min[¼ in.(6 mm);0.7tmin]= /
t = 0.295 tc,inward tc,inward 0.7leg43  Can = /
tmin = min[ ¾ in.(19 mm) ; t , tn]
leg43
Weld sizes are adequate
Weld loads check UG-41(b).
No verification is required for this type of nozzle, in accordance with UW-15(b).

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Opening N2 [ in test Int.P. ] Handhole


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 13) Set In
Pressure : P = 231.18 psi Temperature : 68 °F
Shell Material :SA516GR65 Allowable stress : Sv = 31,458.7 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 31,458.7 psi
Ext. Diameter : Do = 28.425 in Thickness as new : 0.433 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 31,458.7 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 10.748 in Thickness as new : 0.594 in NPS 10"
External Projection : 10.394 in Internal Projection : 0 in Schedule: 80
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 4 in NPS 10"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.315 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0394 in Ron = 5.374 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.157 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0 in ; tb3 = Table UG-45+Can= 0 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.1575 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 9.796 in
Rn = radius of the finished opening 4.898 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.4759 in 0.4759 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening N2 [ in test Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1027 in [ UG-27(c) ] t = 0.2953 in E=1
trn = P Ron / (SnE+0.4P) = 0.0394 in Ron = 5.374 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 9.796 in 9.796 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.738 in 0.738 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 1.006 in2

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 116 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 4.898 in 4.898 in
L2 = min [ UG-40(c) , height available ] 0.738 in 0.738 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.943 0.943
A2 = L2 (tn-trn) fr2 0.322 0.322
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.05 0.05
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
1.315 ≥A/2 1.315 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
2.63 ≥A
The opening is adequately reinforced per UG-37.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 117 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Opening N2 [ in operation Ext.P. ] Handhole


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 13) Set In
Pressure : P = 14.98 psi Temperature : 104 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 28.425 in Thickness as new : 0.433 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 10.748 in Thickness as new : 0.594 in NPS 10"
External Projection : 10.394 in Internal Projection : 0 in Schedule: 80
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 4 in NPS 10"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.315 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck UG-28
trn = 0.0354 in
The nozzle neck thickness is adequate per UG-28.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.154 in ; tb2 = max[tUG-27 , UG-16(b)]+Cav= 0 in ; tb3 = Table UG-45+Can= 0 in
tUG-45 = max [ta , min [tb3 , tb2 ] ] = 0.1535 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 9.796 in
Rn = radius of the finished opening 4.898 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.4759 in 0.4759 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening N2 [ in operation Ext.P. ]
Required thicknesses UG-37(a)
tr = 0.2358 in [ UG-37(d)(1) ] t = 0.2953 in
trn = 0.0354 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 9.796 in 9.796 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.738 in 0.738 in
Area required UG-37 (d) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 1/2 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 1.164 in2

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 118 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 4.898 in 4.898 in
L2 = min [ UG-40(c) , height available ] 0.738 in 0.738 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.289 0.289
A2 = L2 (tn-trn) fr2 0.3 0.3
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.046 0.046
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.634 ≥A/2 0.634 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
1.269 ≥A
The opening is adequately reinforced per UG-37.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 119 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Opening M1 [ in operation Int.P. ] Manhole


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 7) Set In
Pressure : P = 160.99 psi Temperature : 212 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 38.504 in Thickness as new : 0.551 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA516GR65 Allowable stress : Sn = 18,564.8 psi
Weld joint efficiency : 0.85 Corrosion + tolerance : Can = 0.138 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 20 in Thickness as new : 0.276 in NPS 20"
External Projection : 11.811 in Internal Projection : 0 in Schedule:
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 5.68 in NPS 20"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.1575 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.1016 in Ron = 10 in E = 0.85
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.239 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0 in ; tb3 = Table UG-45+Can= 0 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2394 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 19.724 in
Rn = radius of the finished opening 9.862 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.1378 in 0.1378 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening M1 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1642 in [ UG-27(c) ] t = 0.4134 in E=1
trn = P Ron / (SnE+0.4P) = 0.0864 in Ron = 10 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 19.724 in 19.724 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.344 in 0.344 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 3.239 in2
Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 9.862 in 9.862 in
L2 = min [ UG-40(c) , height available ] 0.344 in 0.344 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 120 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Longitudinal plane :  = 0° Circumferential plane :  = 90°


Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 2.457 2.457
A2 = L2 (tn-trn) fr2 0.018 0.018
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.012 0.012
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
2.487 ≥A/2 2.487 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
4.975 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening M1 [ in operation Int.P. ]
tn = 0.138 Fig. UW-16.1(d) full penetration weld
leg41 tc,outward Minimum throat required actual
min[¼ in.(6 mm);0.7tmin]= 0.0965 in
tc,outward 0.7leg41 = 0.1102 in
tmin = min[ ¾ in.(19 mm) ; t , tn]
min[¼ in.(6 mm);0.7tmin]= /
t = 0.413 tc,inward tc,inward 0.7leg43  Can = /
tmin = min[ ¾ in.(19 mm) ; t , tn]
leg43
Weld sizes are adequate
Weld loads check UG-41(b).
No verification is required for this type of nozzle, in accordance with UW-15(b).
Reinforcement checking UG-37 + 1-7 opening M1 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1642 in [ UG-27(c) ] t = 0.4134 in E=1
trn = P Ron / (SnE+0.4P) = 0.0864 in Ron = 10 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 + 1-7 (a) :  = 90 °  = 90 ° =/ =/
UG-40 (b) + 1-7 (a) : max [3/4d , Rn+tn+t ] = 14.793 in 14.793 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.344 in 0.344 in
Area required UG-37 (c) + 1-7 (a) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 2/3 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 2.159 in2
Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 4.931 in 4.931 in
L2 = min [ UG-40(c) , height available ] 0.344 in 0.344 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 1.229 1.229
A2 = L2 (tn-trn) fr2 0.018 0.018
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.012 0.012
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
1.259 ≥A/2 1.259 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
2.518 ≥A
The opening is adequately reinforced per 1-7 (a).

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 121 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Opening M1 [ in test Int.P. ] Manhole


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 7) Set In
Pressure : P = 231.35 psi Temperature : 68 °F
Shell Material :SA516GR65 Allowable stress : Sv = 31,458.7 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 31,458.7 psi
Ext. Diameter : Do = 38.504 in Thickness as new : 0.551 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA516GR65 Allowable stress : Sn = 31,458.7 psi
Weld joint efficiency : 0.85 Corrosion + tolerance : Can = 0.138 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 20 in Thickness as new : 0.276 in NPS 20"
External Projection : 11.811 in Internal Projection : 0 in Schedule:
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 5.68 in NPS 20"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.1575 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0862 in Ron = 10 in E = 0.85
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.224 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0 in ; tb3 = Table UG-45+Can= 0 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.224 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 19.724 in
Rn = radius of the finished opening 9.862 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.1378 in 0.1378 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening M1 [ in test Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1392 in [ UG-27(c) ] t = 0.4134 in E=1
trn = P Ron / (SnE+0.4P) = 0.0733 in Ron = 10 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 19.724 in 19.724 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.344 in 0.344 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 2.745 in2
Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 9.862 in 9.862 in
L2 = min [ UG-40(c) , height available ] 0.344 in 0.344 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 122 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Longitudinal plane :  = 0° Circumferential plane :  = 90°


Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 2.705 2.705
A2 = L2 (tn-trn) fr2 0.022 0.022
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.012 0.012
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
2.739 ≥A/2 2.739 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
5.478 ≥A
The opening is adequately reinforced per UG-37.
Reinforcement checking UG-37 + 1-7 opening M1 [ in test Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1392 in [ UG-27(c) ] t = 0.4134 in E=1
trn = P Ron / (SnE+0.4P) = 0.0733 in Ron = 10 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 + 1-7 (a) :  = 90 °  = 90 ° =/ =/
UG-40 (b) + 1-7 (a) : max [3/4d , Rn+tn+t ] = 14.793 in 14.793 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.344 in 0.344 in
Area required UG-37 (c) + 1-7 (a) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 2/3 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 1.83 in2
Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 4.931 in 4.931 in
L2 = min [ UG-40(c) , height available ] 0.344 in 0.344 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 1.352 1.352
A2 = L2 (tn-trn) fr2 0.022 0.022
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.012 0.012
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
1.387 ≥A/2 1.387 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
2.774 ≥A
The opening is adequately reinforced per 1-7 (a).

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 123 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Opening M1 [ in operation Ext.P. ] Manhole


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 7) Set In
Pressure : P = 14.98 psi Temperature : 104 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 38.504 in Thickness as new : 0.551 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA516GR65 Allowable stress : Sn = 18,564.8 psi
Weld joint efficiency : 0.85 Corrosion + tolerance : Can = 0.138 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 20 in Thickness as new : 0.276 in NPS 20"
External Projection : 11.811 in Internal Projection : 0 in Schedule:
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 5.68 in NPS 20"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.1575 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck UG-28
trn = 0.0551 in
The nozzle neck thickness is adequate per UG-28.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.193 in ; tb2 = max[tUG-27 , UG-16(b)]+Cav= 0 in ; tb3 = Table UG-45+Can= 0 in
tUG-45 = max [ta , min [tb3 , tb2 ] ] = 0.1929 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 19.724 in
Rn = radius of the finished opening 9.862 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.1378 in 0.1378 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening M1 [ in operation Ext.P. ]
Required thicknesses UG-37(a)
tr = 0.178 in [ UG-37(d)(1) ] t = 0.4134 in
trn = 0.0551 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 19.724 in 19.724 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.344 in 0.344 in
Area required UG-37 (d) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 1/2 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 1.755 in2
Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 9.862 in 9.862 in
L2 = min [ UG-40(c) , height available ] 0.344 in 0.344 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 124 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Longitudinal plane :  = 0° Circumferential plane :  = 90°


Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 2.322 2.322
A2 = L2 (tn-trn) fr2 0.028 0.028
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.012 0.012
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
2.363 ≥A/2 2.363 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
4.726 ≥A
The opening is adequately reinforced per UG-37.
Reinforcement checking UG-37 + 1-7 opening M1 [ in operation Ext.P. ]
Required thicknesses UG-37(a)
tr = 0.178 in [ UG-37(d)(1) ] t = 0.4134 in
trn = 0.0551 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 + 1-7 (a) :  = 90 °  = 90 ° =/ =/
UG-40 (b) + 1-7 (a) : max [3/4d , Rn+tn+t ] = 14.793 in 14.793 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.344 in 0.344 in
Area required UG-37 (d) + 1-7 (a) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 1/2 [ 2/3 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] ] 1.17 in2
Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 4.931 in 4.931 in
L2 = min [ UG-40(c) , height available ] 0.344 in 0.344 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 1.161 1.161
A2 = L2 (tn-trn) fr2 0.028 0.028
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.012 0.012
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
1.202 ≥A/2 1.202 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
2.404 ≥A
The opening is adequately reinforced per 1-7 (a).

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 125 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Opening M2 [ in operation Int.P. ] Manhole


ASME VIII DIV.1 2015
Nozzle with pad (0.4724×3.937) on Shell (No. 20) Set In
Pressure : P = 160.99 psi Temperature : 212 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA516GR65 Allowable stress : Sn = 18,564.8 psi
Weld joint efficiency : 0.85 Corrosion + tolerance : Can = 0.138 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 20 in Thickness as new : 0.276 in NPS 20"
External Projection : 11.811 in Internal Projection : 0 in Schedule:
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 5.68 in NPS 20"
Pad Material : SA516GR65 Allowable stress : Sp = 18,564.8 psi
Height : 0.4724 in Pad : 3.937 in Ext. Diameter : Dop = 27.874 in
Weld Outside : leg41= 0.1575 in outer reinforcement : leg42= 0.1575 in Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.1016 in Ron = 10 in E = 0.85
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.239 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0 in ; tb3 = Table UG-45+Can= 0 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2394 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 19.724 in
Rn = radius of the finished opening 9.862 in
ti = thickness of internal projection /
tp = Reinforcing ring width 3.937 in
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : sketch (b-1) sketch (b-1)
te = thickness or height of the reinforcement 0.4724 in 0.4724 in
tn = Nozzle thickness 0.1378 in 0.1378 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening M2 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1814 in [ UG-27(c) ] t = 0.2165 in E=1
trn = P Ron / (SnE+0.4P) = 0.0864 in Ron = 10 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 19.724 in 19.724 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 3.578 in2
Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 8.248 in 9.862 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 3.937 in 3.937 in

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 126 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Longitudinal plane :  = 0° Circumferential plane :  = 90°


Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.29 0.347
A2 = L2 (tn-trn) fr2 0.028 0.028
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0.008 0.008
A42 = leg422 /2 fr4 0.012 0.012
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 1.86 1.86
2.199 ≥A/2 2.255 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
4.454 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening M2 [ in operation Int.P. ]
tn = 0.138 Fig. UW-16.1 (d)+(a-1) full penetration weld
leg41 Minimum throat required actual
tc,inner
leg42 min[¼ in.(6 mm);0.7tmin]= 0.0965 in
tc,inner 0.7leg41 = 0.1102 in
tc,outer tmin = min[ ¾ in.(19 mm) ; te , tn]
te = 0.472
0.5  tmin = 0.1083 in
tc,outer 0.7leg42 = 0.1102 in
tmin = min[ ¾ in.(19 mm) ; te , t]
min[¼ in. (6 mm);0.7tmin]= /
t = 0.217 tc
tc 0.7leg43  Can = /
leg43 tmin = min[ ¾ in.(19 mm) ; t , tn]
Weld sizes are adequate

Weld loads check UG-41(b). opening M2 [ in operation Int.P. ]


FIG. UG-41.1 (a) Allowable Loads UW-15(c) + UG-41(a) + UG-45(c) + L-7
full penetration weld Outer fillet weld in shear :
sw,outer = /4  Dop  leg42  0.49  min( Sp , Sv ) = 31,362 lbf
2
Inner fillet weld in shear :
sw,inner = /4  Don  leg41  0.49  min( Sp , Sn ) = 22,503 lbf
1 3 Groove weld in shear :
1 sc = /4  Don  leg43  0.49  min( Sn , Sv ) = 0 lbf
Lower groove weld in tension :
sg,lower = /4  Don  t  0.74  min( Sn , Sv ) = 46,727 lbf
Upper groove weld in tension :
sg,upper = /4  Don  te  0.74  min( Sn , Sp ) = 101,951 lbf
3
2 Nozzle wall in shear :
sn = /4  (Don  tn)  tn  0.70  Sn = 27,934 lbf
Longitudinal plane :  = 0° Circumferential plane :  = 180°
Loads to be carried by welds Fig. UG-41.1(a)  = 90 °  = 90 ° = =
Total : W = [ A/2  A1 + tn fr1 ( E1 t  F tr )] Sv 27,916 lbf 26,862 lbf
Path 1-1 : W1-1 = (A2+A5+A41+A42) Sv 35,435 lbf 35,435 lbf
Path 2-2 : W2-2 = (A2 +A3 +A41 +A43 +tn t fr1) Sv 1,228 lbf 1,228 lbf
Path 3-3 : W3-3 = (A2+A3+A5+A41+A42+A43+tn t fr1) Sv 35,988 lbf 35,988 lbf
Longitudinal plane :  = 0° Circumferential plane :  = 180°
Check weld strength paths  = 90 °  = 90 ° = =
Path 1-1 : min(W;W1-1)  sw,outer + s n Yes Yes
Path 2-2 : min(W;W2-2)  sw,inner+sg,upper+sg,lower+sc Yes Yes
Path 3-3 : min( W , W3-3 )  sw,outer+sg,lower+sc Yes Yes
Strength of welded joints is adequate

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 127 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Opening M2 [ in test Int.P. ] Manhole


ASME VIII DIV.1 2015
Nozzle with pad (0.4724×3.937) on Shell (No. 20) Set In
Pressure : P = 231.42 psi Temperature : 68 °F
Shell Material :SA516GR65 Allowable stress : Sv = 31,458.7 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 31,458.7 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA516GR65 Allowable stress : Sn = 31,458.7 psi
Weld joint efficiency : 0.85 Corrosion + tolerance : Can = 0.138 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 20 in Thickness as new : 0.276 in NPS 20"
External Projection : 11.811 in Internal Projection : 0 in Schedule:
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 5.68 in NPS 20"
Pad Material : SA516GR65 Allowable stress : Sp = 31,458.7 psi
Height : 0.4724 in Pad : 3.937 in Ext. Diameter : Dop = 27.874 in
Weld Outside : leg41= 0.1575 in outer reinforcement : leg42= 0.1575 in Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0862 in Ron = 10 in E = 0.85
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.224 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0 in ; tb3 = Table UG-45+Can= 0 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.224 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 19.724 in
Rn = radius of the finished opening 9.862 in
ti = thickness of internal projection /
tp = Reinforcing ring width 3.937 in
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : sketch (b-1) sketch (b-1)
te = thickness or height of the reinforcement 0.4724 in 0.4724 in
tn = Nozzle thickness 0.1378 in 0.1378 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening M2 [ in test Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1537 in [ UG-27(c) ] t = 0.2165 in E=1
trn = P Ron / (SnE+0.4P) = 0.0733 in Ron = 10 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 19.724 in 19.724 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 3.033 in2
Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 8.248 in 9.862 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 3.937 in 3.937 in

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 128 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Longitudinal plane :  = 0° Circumferential plane :  = 90°


Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.518 0.619
A2 = L2 (tn-trn) fr2 0.035 0.035
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0.008 0.008
A42 = leg422 /2 fr4 0.012 0.012
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 1.86 1.86
2.434 ≥A/2 2.535 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
4.969 ≥A
The opening is adequately reinforced per UG-37.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 129 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Opening M2 [ in operation Ext.P. ] Manhole


ASME VIII DIV.1 2015
Nozzle with pad (0.4724×3.937) on Shell (No. 20) Set In
Pressure : P = 14.98 psi Temperature : 104 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA516GR65 Allowable stress : Sn = 18,564.8 psi
Weld joint efficiency : 0.85 Corrosion + tolerance : Can = 0.138 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 20 in Thickness as new : 0.276 in NPS 20"
External Projection : 11.811 in Internal Projection : 0 in Schedule:
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 5.68 in NPS 20"
Pad Material : SA516GR65 Allowable stress : Sp = 18,564.8 psi
Height : 0.4724 in Pad : 3.937 in Ext. Diameter : Dop = 27.874 in
Weld Outside : leg41= 0.1575 in outer reinforcement : leg42= 0.1575 in Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck UG-28
trn = 0.0551 in
The nozzle neck thickness is adequate per UG-28.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.193 in ; tb2 = max[tUG-27 , UG-16(b)]+Cav= 0 in ; tb3 = Table UG-45+Can= 0 in
tUG-45 = max [ta , min [tb3 , tb2 ] ] = 0.1929 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 19.724 in
Rn = radius of the finished opening 9.862 in
ti = thickness of internal projection /
tp = Reinforcing ring width 3.937 in
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : sketch (b-1) sketch (b-1)
te = thickness or height of the reinforcement 0.4724 in 0.4724 in
tn = Nozzle thickness 0.1378 in 0.1378 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening M2 [ in operation Ext.P. ]
Required thicknesses UG-37(a)
tr = 0.1795 in [ UG-37(d)(1) ] t = 0.2165 in
trn = 0.0551 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 19.724 in 19.724 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (d) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 1/2 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 1.771 in2
Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 8.248 in 9.862 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 3.937 in 3.937 in

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 130 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Longitudinal plane :  = 0° Circumferential plane :  = 90°


Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.305 0.365
A2 = L2 (tn-trn) fr2 0.045 0.045
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0.008 0.008
A42 = leg422 /2 fr4 0.012 0.012
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 1.86 1.86
2.231 ≥A/2 2.291 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
4.521 ≥A
The opening is adequately reinforced per UG-37.

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Opening P1 [ in operation Int.P. ] Pressure indicator


ASME VIII DIV.1 2015
Nozzle without pad on Elliptical Head (No. 21) Set In
Pressure : P = 160.99 psi Temperature : 212 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 2.374 in Thickness as new : 0.344 in NPS 2"
External Projection : 7.855 in Internal Projection : 0 in Schedule: 160
Inclination : 30 ° Eccentricity : 13.78 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 300 Height : 2.75 in NPS 2"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.2362 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0111 in Ron = 1.187 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.129 in ; tb1 = max[tUG-32 , UG-16(b)]+Cav= 0.318 in ; tb3 = Table UG-45+Can= 0.253 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2531 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 81.52 °  = 98.48 ° =/ =/
 = deflection angle / normal line 8.48 °
d = diameter of the opening 1.943 in
Rn = radius of the finished opening 0.972 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.2259 in 0.2259 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening P1 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1621 in [ UG-37(a)(c) + UG-27(d) ] t = 0.2165 in K1 (Table UG-37) = 0.9 E=1
trn = P Ron / (SnE+0.4P) = 0.0111 in Ron = 1.187 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 81.52 °  = 98.48 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 1.943 in 1.943 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.321 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 81.52 °  = 98.48 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 0.972 in 0.972 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 81.52 °  = 98.48 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.052 0.052
A2 = L2 (tn-trn) fr2 0.107 0.107
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.026 0.026
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.185 0.185
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
small opening UG-36(c)(3)
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening P1 [ in operation Int.P. ]
tn = 0.226 Fig. UW-16.1(d) full penetration weld
leg41 tc,outward Minimum throat required actual
min[¼ in.(6 mm);0.7tmin]= 0.1516 in
tc,outward 0.7leg41 = 0.1654 in
tmin = min[ ¾ in.(19 mm) ; t , tn]
min[¼ in.(6 mm);0.7tmin]= /
t = 0.217 tc,inward tc,inward 0.7leg43  Can = /
tmin = min[ ¾ in.(19 mm) ; t , tn]
leg43
Weld sizes are adequate
Weld loads check UG-41(b).
No verification is required for this type of nozzle, in accordance with UW-15(b).

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Opening P1 [ in test Int.P. ] Pressure indicator


ASME VIII DIV.1 2015
Nozzle without pad on Elliptical Head (No. 21) Set In
Pressure : P = 231.42 psi Temperature : 68 °F
Shell Material :SA516GR65 Allowable stress : Sv = 31,458.7 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 31,458.7 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 31,458.7 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 2.374 in Thickness as new : 0.344 in NPS 2"
External Projection : 7.855 in Internal Projection : 0 in Schedule: 160
Inclination : 30 ° Eccentricity : 13.78 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 300 Height : 2.75 in NPS 2"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.2362 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0087 in Ron = 1.187 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.127 in ; tb1 = max[tUG-32 , UG-16(b)]+Cav= 0.291 in ; tb3 = Table UG-45+Can= 0.253 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2531 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 81.52 °  = 98.48 ° =/ =/
 = deflection angle / normal line 8.48 °
d = diameter of the opening 1.943 in
Rn = radius of the finished opening 0.972 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.2259 in 0.2259 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening P1 [ in test Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1375 in [ UG-37(a)(c) + UG-27(d) ] t = 0.2165 in K1 (Table UG-37) = 0.9 E=1
trn = P Ron / (SnE+0.4P) = 0.0087 in Ron = 1.187 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 81.52 °  = 98.48 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 1.943 in 1.943 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.267 in2

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 134 prodia2 V40.04.00.008 Bentley Systems, Inc.
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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 81.52 °  = 98.48 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 0.972 in 0.972 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 81.52 °  = 98.48 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.077 0.077
A2 = L2 (tn-trn) fr2 0.118 0.118
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.028 0.028
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.222 0.222
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
small opening UG-36(c)(3)
The opening is adequately reinforced per UG-37.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 135 prodia2 V40.04.00.008 Bentley Systems, Inc.
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Opening P1 [ in operation Ext.P. ] Pressure indicator


ASME VIII DIV.1 2015
Nozzle without pad on Elliptical Head (No. 21) Set In
Pressure : P = 14.98 psi Temperature : 104 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 2.374 in Thickness as new : 0.344 in NPS 2"
External Projection : 7.855 in Internal Projection : 0 in Schedule: 160
Inclination : 30 ° Eccentricity : 13.78 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 300 Height : 2.75 in NPS 2"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.2362 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck UG-28
trn = 0.0157 in
The nozzle neck thickness is adequate per UG-28.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.134 in ; tb2 = max[tUG-32 , UG-16(b)]+Cav= 0.197 in ; tb3 = Table UG-45+Can= 0.253 in
tUG-45 = max [ta , min [tb3 , tb2 ] ] = 0.1969 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 81.52 °  = 98.48 ° =/ =/
 = deflection angle / normal line 8.48 °
d = diameter of the opening 1.943 in
Rn = radius of the finished opening 0.972 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.2259 in 0.2259 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening P1 [ in operation Ext.P. ]
Required thicknesses UG-37(a)
tr = 0.1067 in [ UG-37(d)(1) ] t = 0.2165 in
trn = 0.0157 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 81.52 °  = 98.48 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 1.943 in 1.943 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (d) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 1/2 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 0.106 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 81.52 °  = 98.48 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 0.972 in 0.972 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 81.52 °  = 98.48 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.105 0.105
A2 = L2 (tn-trn) fr2 0.105 0.105
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.026 0.026
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.235 0.235
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
small opening UG-36(c)(3)
The opening is adequately reinforced per UG-37.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 137 prodia2 V40.04.00.008 Bentley Systems, Inc.
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Opening P2 [ in operation Int.P. ] Pressure safety valve


ASME VIII DIV.1 2015
Nozzle without pad on Elliptical Head (No. 21) Set In
Pressure : P = 160.99 psi Temperature : 212 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 2.374 in Thickness as new : 0.344 in NPS 2"
External Projection : 9.25 in Internal Projection : 0 in Schedule: 160
Inclination : 0 ° Eccentricity : 13.78 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 300 Height : 2.75 in NPS 2"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.2362 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0111 in Ron = 1.187 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.129 in ; tb1 = max[tUG-32 , UG-16(b)]+Cav= 0.318 in ; tb3 = Table UG-45+Can= 0.253 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2531 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 68.48 °  = 111.52 ° =/ =/
 = deflection angle / normal line 21.52 °
d = diameter of the opening 2.066 in
Rn = radius of the finished opening 1.033 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.2259 in 0.2259 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening P2 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1621 in [ UG-37(a)(c) + UG-27(d) ] t = 0.2165 in K1 (Table UG-37) = 0.9 E=1
trn = P Ron / (SnE+0.4P) = 0.0111 in Ron = 1.187 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 68.48 °  = 111.52 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 2.066 in 2.066 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.341 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 68.48 °  = 111.52 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 1.033 in 1.033 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 68.48 °  = 111.52 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.055 0.055
A2 = L2 (tn-trn) fr2 0.107 0.107
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.026 0.026
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.188 0.188
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
small opening UG-36(c)(3)
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening P2 [ in operation Int.P. ]
tn = 0.226 Fig. UW-16.1(d) full penetration weld
leg41 tc,outward Minimum throat required actual
min[¼ in.(6 mm);0.7tmin]= 0.1516 in
tc,outward 0.7leg41 = 0.1654 in
tmin = min[ ¾ in.(19 mm) ; t , tn]
min[¼ in.(6 mm);0.7tmin]= /
t = 0.217 tc,inward tc,inward 0.7leg43  Can = /
tmin = min[ ¾ in.(19 mm) ; t , tn]
leg43
Weld sizes are adequate
Weld loads check UG-41(b).
No verification is required for this type of nozzle, in accordance with UW-15(b).

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Opening P2 [ in test Int.P. ] Pressure safety valve


ASME VIII DIV.1 2015
Nozzle without pad on Elliptical Head (No. 21) Set In
Pressure : P = 231.42 psi Temperature : 68 °F
Shell Material :SA516GR65 Allowable stress : Sv = 31,458.7 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 31,458.7 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 31,458.7 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 2.374 in Thickness as new : 0.344 in NPS 2"
External Projection : 9.25 in Internal Projection : 0 in Schedule: 160
Inclination : 0 ° Eccentricity : 13.78 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 300 Height : 2.75 in NPS 2"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.2362 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0087 in Ron = 1.187 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.127 in ; tb1 = max[tUG-32 , UG-16(b)]+Cav= 0.291 in ; tb3 = Table UG-45+Can= 0.253 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2531 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 68.48 °  = 111.52 ° =/ =/
 = deflection angle / normal line 21.52 °
d = diameter of the opening 2.066 in
Rn = radius of the finished opening 1.033 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.2259 in 0.2259 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening P2 [ in test Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1375 in [ UG-37(a)(c) + UG-27(d) ] t = 0.2165 in K1 (Table UG-37) = 0.9 E=1
trn = P Ron / (SnE+0.4P) = 0.0087 in Ron = 1.187 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 68.48 °  = 111.52 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 2.066 in 2.066 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.284 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 68.48 °  = 111.52 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 1.033 in 1.033 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 68.48 °  = 111.52 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.082 0.082
A2 = L2 (tn-trn) fr2 0.118 0.118
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.028 0.028
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.227 0.227
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
small opening UG-36(c)(3)
The opening is adequately reinforced per UG-37.

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Opening P2 [ in operation Ext.P. ] Pressure safety valve


ASME VIII DIV.1 2015
Nozzle without pad on Elliptical Head (No. 21) Set In
Pressure : P = 14.98 psi Temperature : 104 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 42.047 in Thickness as new : 0.354 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 2.374 in Thickness as new : 0.344 in NPS 2"
External Projection : 9.25 in Internal Projection : 0 in Schedule: 160
Inclination : 0 ° Eccentricity : 13.78 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 300 Height : 2.75 in NPS 2"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.2362 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck UG-28
trn = 0.0157 in
The nozzle neck thickness is adequate per UG-28.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.134 in ; tb2 = max[tUG-32 , UG-16(b)]+Cav= 0.197 in ; tb3 = Table UG-45+Can= 0.253 in
tUG-45 = max [ta , min [tb3 , tb2 ] ] = 0.1969 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 68.48 °  = 111.52 ° =/ =/
 = deflection angle / normal line 21.52 °
d = diameter of the opening 2.066 in
Rn = radius of the finished opening 1.033 in
ti = thickness of internal projection /
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.2259 in 0.2259 in
h = height of internal projection 0 in 0 in
Reinforcement checking UG-37 opening P2 [ in operation Ext.P. ]
Required thicknesses UG-37(a)
tr = 0.1067 in [ UG-37(d)(1) ] t = 0.2165 in
trn = 0.0157 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 68.48 °  = 111.52 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 2.066 in 2.066 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.541 in 0.541 in
Area required UG-37 (d) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 1/2 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 0.112 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 68.48 °  = 111.52 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 1.033 in 1.033 in
L2 = min [ UG-40(c) , height available ] 0.541 in 0.541 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 68.48 °  = 111.52 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.111 0.111
A2 = L2 (tn-trn) fr2 0.105 0.105
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.026 0.026
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.242 0.242
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
small opening UG-36(c)(3)
The opening is adequately reinforced per UG-37.

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Opening B3 [ in operation Int.P. ] Steam nozzle


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 14) Set In
Pressure : P = 160.99 psi Temperature : 212 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 28.346 in Thickness as new : 0.394 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 6.626 in Thickness as new : 0.432 in NPS 6"
External Projection : 7.874 in Internal Projection : 25.591 in Schedule: XS
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 3.5 in NPS 6"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.2756 in outer reinforcement : leg42= / Inside : leg43= 0.4331 in
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.031 in Ron = 3.313 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.149 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.259 in ; tb3 = Table UG-45+Can= 0.363 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2591 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 5.998 in
Rn = radius of the finished opening 2.999 in
ti = thickness of internal projection 0.1958 in
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.3139 in 0.3139 in
h = height of internal projection 25.61 in 25.61 in
Reinforcement checking UG-37 opening B3 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1213 in [ UG-27(c) ] t = 0.2559 in E=1
trn = P Ron / (SnE+0.4P) = 0.031 in Ron = 3.313 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 5.998 in 5.998 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.64 in 0.64 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.734 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 2.999 in 2.999 in
L2 = min [ UG-40(c) , height available ] 0.64 in 0.64 in
L3 = min [ h , 2.5t , 2.5ti ] = 0.489 in 0.489 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.4 0.4
A2 = L2 (tn-trn) fr2 0.167 0.167
A3 = L3 ti fr2 0.088 0.088
A41 = leg412 /2 fr2 0.035 0.035
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0.033 0.033
A5 = L5 te fr4 0 0
0.723 ≥A/2 0.723 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
1.446 ≥A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening B3 [ in operation Int.P. ]
tn = 0.314 Fig. UW-16.1(d) full penetration weld
leg41 tc,outward Minimum throat required actual
min[¼ in.(6 mm);0.7tmin]= 0.1791 in
tc,outward 0.7leg41 = 0.1929 in
tmin = min[ ¾ in.(19 mm) ; t , tn]
min[¼ in.(6 mm);0.7tmin]= 0.1791 in 0.7leg43  Can =
t = 0.256 tc,inward tc,inward
tmin = min[ ¾ in.(19 mm) ; t , tn] 0.185 in
leg43
Weld sizes are adequate
Weld loads check UG-41(b).
No verification is required for this type of nozzle, in accordance with UW-15(b).

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Opening B3 [ in test Int.P. ] Steam nozzle


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 14) Set In
Pressure : P = 231.18 psi Temperature : 68 °F
Shell Material :SA516GR65 Allowable stress : Sv = 31,458.7 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 31,458.7 psi
Ext. Diameter : Do = 28.346 in Thickness as new : 0.394 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 31,458.7 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 6.626 in Thickness as new : 0.432 in NPS 6"
External Projection : 7.874 in Internal Projection : 25.591 in Schedule: XS
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 3.5 in NPS 6"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.2756 in outer reinforcement : leg42= / Inside : leg43= 0.4331 in
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (SnE+0.4P) = 0.0243 in Ron = 3.313 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.142 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.241 in ; tb3 = Table UG-45+Can= 0.363 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.2405 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 5.998 in
Rn = radius of the finished opening 2.999 in
ti = thickness of internal projection 0.1958 in
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.3139 in 0.3139 in
h = height of internal projection 25.61 in 25.61 in
Reinforcement checking UG-37 opening B3 [ in test Int.P. ]
Required thicknesses UG-37(a)
tr = 0.1027 in [ UG-27(c) ] t = 0.2559 in E=1
trn = P Ron / (SnE+0.4P) = 0.0243 in Ron = 3.313 in E=1
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 5.998 in 5.998 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.64 in 0.64 in
Area required UG-37 (c) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos(β) tr F (1-fr1) 0.616 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 2.999 in 2.999 in
L2 = min [ UG-40(c) , height available ] 0.64 in 0.64 in
L3 = min [ h , 2.5t , 2.5ti ] = 0.489 in 0.489 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.459 0.459
A2 = L2 (tn-trn) fr2 0.185 0.185
A3 = L3 ti fr2 0.096 0.096
A41 = leg412 /2 fr2 0.038 0.038
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0.035 0.035
A5 = L5 te fr4 0 0
0.814 ≥A/2 0.814 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
1.628 ≥A
The opening is adequately reinforced per UG-37.

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Opening B3 [ in operation Ext.P. ] Steam nozzle


ASME VIII DIV.1 2015
Nozzle without pad on Shell (No. 14) Set In
Pressure : P = 14.98 psi Temperature : 104 °F
Shell Material :SA516GR65 Allowable stress : Sv = 18,564.8 psi
Joint efficiency : 0.85 E1 = 1 Corrosion + tolerance : Cav = 0.138 in Allowable stress : S = 18,564.8 psi
Ext. Diameter : Do = 28.346 in Thickness as new : 0.394 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA106GRB Allowable stress : Sn = 17,114.5 psi
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion + tolerance : Can = 0.118 in
(12.5%)
Ext. Diameter : Don = 6.626 in Thickness as new : 0.432 in NPS 6"
External Projection : 7.874 in Internal Projection : 25.591 in Schedule: XS
Inclination : 0 ° Eccentricity : 0 in
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 3.5 in NPS 6"
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.2756 in outer reinforcement : leg42= / Inside : leg43= 0.4331 in
fr1 =min(1,Sn/Sv) = 0.922 fr2 = min(1,Sn/Sv) = 0.922 fr3 = min(1,min(Sn, Sp)/Sv) = 0.922 fr4 = min(1,Sp/Sv)
=1
Required thickness of the nozzle neck UG-28
trn = 0.0236 in
The nozzle neck thickness is adequate per UG-28.
Required thickness of the nozzle neck UG-45
ta = trn+Can= 0.142 in ; tb2 = max[tUG-27 , UG-16(b)]+Cav= 0.197 in ; tb3 = Table UG-45+Can= 0.363 in
tUG-45 = max [ta , min [tb3 , tb2 ] ] = 0.1969 in
The nozzle neck thickness is adequate per UG-45.
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane :  = 0° Circumferential plane :  = 90°
angle of each side / wall of the vessel :  = 90 °  = 90 ° =/ =/
 = deflection angle / normal line 0°
d = diameter of the opening 5.998 in
Rn = radius of the finished opening 2.999 in
ti = thickness of internal projection 0.1958 in
tp = Reinforcing ring width /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = Nozzle thickness 0.3139 in 0.3139 in
h = height of internal projection 25.61 in 25.61 in
Reinforcement checking UG-37 opening B3 [ in operation Ext.P. ]
Required thicknesses UG-37(a)
tr = 0.2354 in [ UG-37(d)(1) ] t = 0.2559 in
trn = 0.0236 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Limits of reinforcement UG-40 :  = 90 °  = 90 ° =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 5.998 in 5.998 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.64 in 0.64 in
Area required UG-37 (d) : Longitudinal plane :  = 0° Circumferential plane :  = 90°
F = Correction factor FIG.UG-37 1
A = 1/2 [ d tr F + 2 tn/cos(β) tr F (1-fr1) ] 0.712 in2

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Lengths and heights of calculation of the Longitudinal plane :  = 0° Circumferential plane :  = 90°
areas :  = 90 °  = 90 ° =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 2.999 in 2.999 in
L2 = min [ UG-40(c) , height available ] 0.64 in 0.64 in
L3 = min [ h , 2.5t , 2.5ti ] = 0.489 in 0.489 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Longitudinal plane :  = 0° Circumferential plane :  = 90°
Area available (in2) :  = 90 °  = 90 ° =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.061 0.061
A2 = L2 (tn-trn) fr2 0.171 0.171
A3 = L3 ti fr2 0.088 0.088
A41 = leg412 /2 fr2 0.035 0.035
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0.033 0.033
A5 = L5 te fr4 0 0
0.388 ≥A/2 0.388 ≥A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
0.776 ≥A
The opening is adequately reinforced per UG-37.

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Local nozzle loads on cylindrical shell B3 (Steam nozzle) (Sustained)

WRC Bulletin 297 supplement to WRC Bulletin Design pressure code : ASME VIII DIV.1 2015
107
Design Pressure 161 psi
Existing circular stress /
Existing longitudinal stress /
P+ Vc + Allowable Stress f = 18,565 psi
Tensile Strength @Temp. Su = 64,977 psi
VL +
Yield Strength 31,908 psi
90° modulus of elasticity 28,717,470 psi
180° 0° Weld joint efficiency 1
Membrane stress factor 1.5
90°(o) Design stress factor 3
270° Shell dimensions
90°(i)
outside radius R = 14.173 in
Thickness Ts = 0.394 in
Corrosion allowance c = 0.137795 in
180°(o) 0°(o) Reinforcing pad dimensions

180°(i) 0°(i)
270°(o) Nozzle dimensions
270°(i)
Fillet radius 0.466 in
Outside radius ro = 3.313 in
Corroded thickness t = 0.26 in
Geometric parameters
Nozzle external diameter d = 2 ro = 6.625985 in
Nozzle internal diameter di = d – 2 t = 6.106205 in
Shell mean radius Rm = (R + Tr) - [(Tr + Ts -c)/2] = 14.04528 in
Shell total thickness T = Tr + Ts - c = 0.255905 in
 = (ro/Rm) 2Rm /T = 2.471
d / t = 25.495
T / t = 0.985

Maximum load values :


Case with no moment : P = 4,217.6 lbf
Case with no radial load : ML = 30,412.12 lbf∙in ; Mc = 13,314.88 lbf∙in

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 150 prodia2 V40.04.00.008 Bentley Systems, Inc.
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Anchoring
Design method : Thompson
a Selected Standard : APVessel
P Poisson’s ratio () : 0.3
lw ej Steel/concrete modulus of elasticity ratio (n) : 15
l' t5 Bolts
tw Designation : M33
Quantity : N = 8 Diameter 1.299 in
Corrosion (on radius) : 0 in
t6 Area (Ab) : 1 in2
h Total Area : As = N Ab 8.03 in2
½ dim. across flat (e) : 0.984 in
d = 59.055 in a = 4.125 in
t4 Washer
b lb l tw = 0.472 in lw = 3.937 in
d Drilling Diameter : 1.457 in
lx
Top plate
l’ = 6.881 in t5 = 0.787 in
A=/
b’ Drilling Diameter : 2.362 in
b b Base Plate
l = 6.299 in t4 = 0.787 in
lb = 8.465 in lx = 2.756 in
Drilling Diameter : 2.362 in
Gussets
h = 7.283 in t6 = 0.472 in
b = 3.937 in b’ = 18.309 in
ej = 0.236 in Number of ribs between two bolts = 2

t1 compression

Tensile t2
M

Ft  Fc
W
neutral
fs axis

nfc
d-kd kd
Ft
kd
l1
l2
jd

zd
Fc
Sketch of stresses on anchor bolts Plan view of loading on bolting steel and bearing plate
Lifting (Normal Wind) (New Inertias) (New Weight)
Base Moment : M = 311,303 lbf∙in Allowable bolting stress : f = 24,656 psi
Total Vertical Load : W = 11,655.9 lbf Allowable plate stress : fb = 31,459 psi
Horizontal Load : T = 985.5 lbf Allowable geometry stress : fj = 31,459 psi
Modulus of elasticity of plates : E = 29,348,380 psi Allowable concrete compression stress : 1,305 psi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 151 prodia2 V40.04.00.008 Bentley Systems, Inc.
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My Company Design Calculations
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Anchor Bolt, Bearing Plate Width and Concrete stress Design


k  1 1  f s n f cb   0.505 Neutral Axis Location : k d = 29.823 in r=d/2
Half apex angle of compression concrete  = cos (1 – 2 k) = 90.57 °
-1

l1     cos 2   0.5     1.5 sin cos  /    cos   sin  r = 22.965 in
l2   cos   1.5 sin cos   0.5 / sin   cos   r = 23.417 in
2

Ct = 2 / 1  cos     cos   sin   = 1.9886 j = (l1 + l2) / d = 0.7854


Cc = 2sin    cos   / 1  cos   = 2.0114 z = l2 / d + 0.5 cos  = 0.3915
Steel bolt width : t1 = As 2 r  = 0.043 in Compressed concrete width: t2 = l +ej – t1
Overall tensile load: Ft = (M – W z d) / (j d) = 901.157 lbf Compressive load: Fc = Ft + W
Tensile stress : f s  Ft t1 r Ct   355 psi shall be  f
Concrete compressive stress : f cb  Fc t 2  nt1  r Cc   30 psi
Maximum concrete compressive stress : f c  f cb 2k d  2 l x  2k d  32 psi
Base plate thickness :
b = 3.937 in AMx = 0.1246 Mx1 = AMx fc b 2 = 62.5 lb∙in/in
l/b = 1.6 AMy = -0.1242 My1 = |AMy fc l2| = 159.4 lb∙in/in
b’ = ( d / N – b – 2 t6 ) / 1 = 18.309 in AMx = 9.222606×10-3 Mx2 = AMx fc b’ 2 = 100 lb∙in/in
l/b’ = 0.344 AMy = -0.420787 My2 = |AMy fc l2| = 540 lb∙in/in
t4 = 6M fb = 0.321 in M = max ( Mx1 , Mx2 , My1 , My2 )

Compression plate thickness :


Maximum bolt load : P = max( f , fs ) Ab = 14,550 lbf (with : f = 14,504 psi)
 = 6.881 in  = 3.937 in  / = 1.75 1= 0.087 2= 0.042 M = max [Mx , My ]
M Y  P 4 1  μ ln2   e  1   1  = 2,464.5 lb∙in/in   sinmin a l ' ,  2 = 1
M X  P 4π 1  μ ln2 λ ρ π e  μ  γ2  = 1,803.1 lb∙in/in t5min = 6 M f b = 0.686 in

Use compression ring as stiffener according to Roark’s formulas (7th Edition) :


Pa  Rm = 29.134 in
 F= = 8,239.6 lbf  = 0.39 rad
h N di = d-2a
F A F
F Rm  1 k  t 5 l 3
MA =   2  = 9,420 lbf∙in I= = 21 in4
B 2  sin    12
F Rm k 2 cos   I
MB =     = -14,454.6 lbf∙in I/v = = 6 in3
Rm 2   sin   l 2
k1 = 1+ = 1.009296 I 6 I
= = 5
F F k2 = 1 = 0.995351 l  t 5 Rm2 0.4l  t 5 Rm2
F Rm3  k1   sin cos   k 2 cos  k 22  5 di
Radial displacement: RB =     = 0.002 in shall be  = 0.025 in
EI  4 sin 2  2 sin 2  10000
Mmax = max ( MA , | MB | )  = Mmax / (I/v) = 2,327 psi shall be fb
Rib Thickness : t6 = 3/8 t5 = 0.295 in
shear
Bolts : If T > 1.2  W ==>  = T / As = 123 psi shall be  0.8 × f
Geometry :  j = T / ( Dmj ej) = 26 psi shall be  0.8  fj ( Dmj = 51.732 in )

Operation (Normal Wind) (Corroded inertias) (Corroded Weight)


Base Moment : M = 1,026,101 lbf∙in Allowable bolting stress : f = 14,504 psi
Total Vertical Load : W = 32,644.4 lbf Allowable plate stress : fb = 28,717 psi
Horizontal Load : T = 2,683.6 lbf Allowable geometry stress : fj = 28,717 psi
Modulus of elasticity of plates : E = 28,717,470 psi Allowable concrete compression stress : 1,305 psi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 152 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Anchor Bolt, Bearing Plate Width and Concrete stress Design


k  1 1  f s n f cb   0.41 Neutral Axis Location : k d = 24.212 in r=d/2
Half apex angle of compression concrete  = cos (1 – 2 k) = 79.63 °
-1

l1     cos 2   0.5     1.5 sin cos  /    cos   sin  r = 27.238 in
l2   cos   1.5 sin cos   0.5 / sin   cos   r = 19.095 in
2

Ct = 2 / 1  cos     cos   sin   = 2.2017 j = (l1 + l2) / d = 0.7846


Cc = 2sin    cos   / 1  cos   = 1.789 z = l2 / d + 0.5 cos  = 0.4133
Steel bolt width : t1 = As 2 r  = 0.043 in Compressed concrete width: t2 = l +ej – t1
Overall tensile load: Ft = (M – W z d) / (j d) = 4,947.913 lbf Compressive load: Fc = Ft + W
Tensile stress : f s  Ft t1 r Ct   1,759 psi shall be  f
Concrete compressive stress : f cb  Fc t 2  nt1  r Cc   100 psi
Maximum concrete compressive stress : f c  f cb 2k d  2 l x  2k d  111 psi
Base plate thickness :
b = 3.937 in AMx = 0.1246 Mx1 = AMx fc b 2 = 214.4 lb∙in/in
l/b = 1.6 AMy = -0.1242 My1 = |AMy fc l2| = 547 lb∙in/in
b’ = ( d / N – b – 2 t6 ) / 1 = 18.309 in AMx = 9.222606×10-3 Mx2 = AMx fc b’ 2 = 343.2 lb∙in/in
l/b’ = 0.344 AMy = -0.420787 My2 = |AMy fc l2| = 1,853.3 lb∙in/in
t4 = 6M fb = 0.622 in M = max ( Mx1 , Mx2 , My1 , My2 )

Compression plate thickness :


Maximum bolt load : P = max( f , fs ) Ab = 14,550 lbf (with : f = 14,504 psi)
 = 6.881 in  = 3.937 in  / = 1.75 1= 0.087 2= 0.042 M = max [Mx , My ]
M Y  P 4 1  μ ln2   e  1   1  = 2,464.5 lb∙in/in   sinmin a l ' ,  2 = 1
M X  P 4π 1  μ ln2 λ ρ π e  μ  γ2  = 1,803.1 lb∙in/in t5min = 6 M f b = 0.718 in

Use compression ring as stiffener according to Roark’s formulas (7th Edition) :


Pa  Rm = 29.134 in
 F= = 8,239.6 lbf  = 0.39 rad
h N di = d-2a
F A F
F Rm  1 k  t 5 l 3
MA =   2  = 9,420 lbf∙in I= = 21 in4
B 2  sin    12
F Rm k 2 cos   I
MB =     = -14,454.6 lbf∙in I/v = = 6 in3
Rm 2   sin   l 2
k1 = 1+ = 1.009296 I 6 I
= = 5
F F k2 = 1 = 0.995351 l  t 5 Rm2 0.4l  t 5 Rm2
F Rm3  k1   sin cos   k 2 cos  k 22  5 di
Radial displacement: RB =     = 0.002 in shall be  = 0.025 in
EI  4 sin 2  2 sin 2  10000
Mmax = max ( MA , | MB | )  = Mmax / (I/v) = 2,327 psi shall be fb
Rib Thickness : t6 = 3/8 t5 = 0.295 in
shear
Bolts : If T > 1.2  W ==>  = T / As = 334 psi shall be  0.8 × f
Geometry :  j = T / ( Dmj ej) = 70 psi shall be  0.8  fj ( Dmj = 51.732 in )

Operation (Normal Wind) (Corroded inertias) (New Weight)


Base Moment : M = 1,026,101 lbf∙in Allowable bolting stress : f = 14,504 psi
Total Vertical Load : W = 34,803 lbf Allowable plate stress : fb = 28,717 psi
Horizontal Load : T = 2,683.6 lbf Allowable geometry stress : fj = 28,717 psi
Modulus of elasticity of plates : E = 28,717,470 psi Allowable concrete compression stress : 1,305 psi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 153 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Anchor Bolt, Bearing Plate Width and Concrete stress Design


k  1 1  f s n f cb   0.443 Neutral Axis Location : k d = 26.161 in r=d/2
Half apex angle of compression concrete  = cos (1 – 2 k) = 83.45 °
-1

l1     cos 2   0.5     1.5 sin cos  /    cos   sin  r = 25.76 in
l2   cos   1.5 sin cos   0.5 / sin   cos   r = 20.602 in
2

Ct = 2 / 1  cos     cos   sin   = 2.1285 j = (l1 + l2) / d = 0.7851


Cc = 2sin    cos   / 1  cos   = 1.8678 z = l2 / d + 0.5 cos  = 0.4059
Steel bolt width : t1 = As 2 r  = 0.043 in Compressed concrete width: t2 = l +ej – t1
Overall tensile load: Ft = (M – W z d) / (j d) = 4,139.952 lbf Compressive load: Fc = Ft + W
Tensile stress : f s  Ft t1 r Ct   1,523 psi shall be  f
Concrete compressive stress : f cb  Fc t 2  nt1  r Cc   99 psi
Maximum concrete compressive stress : f c  f cb 2k d  2 l x  2k d  109 psi
Base plate thickness :
b = 3.937 in AMx = 0.1246 Mx1 = AMx fc b 2 = 211.1 lb∙in/in
l/b = 1.6 AMy = -0.1242 My1 = |AMy fc l2| = 538.6 lb∙in/in
b’ = ( d / N – b – 2 t6 ) / 1 = 18.309 in AMx = 9.222606×10-3 Mx2 = AMx fc b’ 2 = 337.9 lb∙in/in
l/b’ = 0.344 AMy = -0.420787 My2 = |AMy fc l2| = 1,824.9 lb∙in/in
t4 = 6M fb = 0.617 in M = max ( Mx1 , Mx2 , My1 , My2 )

Compression plate thickness :


Maximum bolt load : P = max( f , fs ) Ab = 14,550 lbf (with : f = 14,504 psi)
 = 6.881 in  = 3.937 in  / = 1.75 1= 0.087 2= 0.042 M = max [Mx , My ]
M Y  P 4 1  μ ln2   e  1   1  = 2,464.5 lb∙in/in   sinmin a l ' ,  2 = 1
M X  P 4π 1  μ ln2 λ ρ π e  μ  γ2  = 1,803.1 lb∙in/in t5min = 6 M f b = 0.718 in

Use compression ring as stiffener according to Roark’s formulas (7th Edition) :


Pa  Rm = 29.134 in
 F= = 8,239.6 lbf  = 0.39 rad
h N di = d-2a
F A F
F Rm  1 k  t 5 l 3
MA =   2  = 9,420 lbf∙in I= = 21 in4
B 2  sin    12
F Rm k 2 cos   I
MB =     = -14,454.6 lbf∙in I/v = = 6 in3
Rm 2   sin   l 2
k1 = 1+ = 1.009296 I 6 I
= = 5
F F k2 = 1 = 0.995351 l  t 5 Rm2 0.4l  t 5 Rm2
F Rm3  k1   sin cos   k 2 cos  k 22  5 di
Radial displacement: RB =     = 0.002 in shall be  = 0.025 in
EI  4 sin 2  2 sin 2  10000
Mmax = max ( MA , | MB | )  = Mmax / (I/v) = 2,327 psi shall be fb
Rib Thickness : t6 = 3/8 t5 = 0.295 in
shear
Bolts : If T > 1.2  W ==>  = T / As = 334 psi shall be  0.8 × f
Geometry :  j = T / ( Dmj ej) = 70 psi shall be  0.8  fj ( Dmj = 51.732 in )

Operation (Normal Wind) (0.6D) (Corroded inertias) (Corroded Weight)


Base Moment : M = 1,026,101 lbf∙in Allowable bolting stress : f = 14,504 psi
Total Vertical Load : W = 19,586.7 lbf Allowable plate stress : fb = 28,717 psi
Horizontal Load : T = 2,683.6 lbf Allowable geometry stress : fj = 28,717 psi
Modulus of elasticity of plates : E = 28,717,470 psi Allowable concrete compression stress : 1,305 psi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 154 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Anchor Bolt, Bearing Plate Width and Concrete stress Design


k  1 1  f s n f cb   0.261 Neutral Axis Location : k d = 15.413 in r=d/2
Half apex angle of compression concrete  = cos (1 – 2 k) = 61.45 °
-1

l1     cos 2   0.5     1.5 sin cos  /    cos   sin  r = 33.792 in
l2   cos   1.5 sin cos   0.5 / sin   cos   r = 12.228 in
2

Ct = 2 / 1  cos     cos   sin   = 2.527 j = (l1 + l2) / d = 0.7793


Cc = 2sin    cos   / 1  cos   = 1.4013 z = l2 / d + 0.5 cos  = 0.4461
Steel bolt width : t1 = As 2 r  = 0.043 in Compressed concrete width: t2 = l +ej – t1
Overall tensile load: Ft = (M – W z d) / (j d) = 11,085.51 lbf Compressive load: Fc = Ft + W
Tensile stress : f s  Ft t1 r Ct   3,435 psi shall be  f
Concrete compressive stress : f cb  Fc t 2  nt1  r Cc   104 psi
Maximum concrete compressive stress : f c  f cb 2k d  2 l x  2k d  122 psi
Base plate thickness :
b = 3.937 in AMx = 0.1246 Mx1 = AMx fc b 2 = 236.3 lb∙in/in
l/b = 1.6 AMy = -0.1242 My1 = |AMy fc l2| = 603.1 lb∙in/in
b’ = ( d / N – b – 2 t6 ) / 1 = 18.309 in AMx = 9.222606×10-3 Mx2 = AMx fc b’ 2 = 378.3 lb∙in/in
l/b’ = 0.344 AMy = -0.420787 My2 = |AMy fc l2| = 2,043.1 lb∙in/in
t4 = 6M fb = 0.653 in M = max ( Mx1 , Mx2 , My1 , My2 )

Compression plate thickness :


Maximum bolt load : P = max( f , fs ) Ab = 14,550 lbf (with : f = 14,504 psi)
 = 6.881 in  = 3.937 in  / = 1.75 1= 0.087 2= 0.042 M = max [Mx , My ]
M Y  P 4 1  μ ln2   e  1   1  = 2,464.5 lb∙in/in   sinmin a l ' ,  2 = 1
M X  P 4π 1  μ ln2 λ ρ π e  μ  γ2  = 1,803.1 lb∙in/in t5min = 6 M f b = 0.718 in

Use compression ring as stiffener according to Roark’s formulas (7th Edition) :


Pa  Rm = 29.134 in
 F= = 8,239.6 lbf  = 0.39 rad
h N di = d-2a
F A F
F Rm  1 k  t 5 l 3
MA =   2  = 9,420 lbf∙in I= = 21 in4
B 2  sin    12
F Rm k 2 cos   I
MB =     = -14,454.6 lbf∙in I/v = = 6 in3
Rm 2   sin   l 2
k1 = 1+ = 1.009296 I 6 I
= = 5
F F k2 = 1 = 0.995351 l  t 5 Rm2 0.4l  t 5 Rm2
F Rm3  k1   sin cos   k 2 cos  k 22  5 di
Radial displacement: RB =     = 0.002 in shall be  = 0.025 in
EI  4 sin 2  2 sin 2  10000
Mmax = max ( MA , | MB | )  = Mmax / (I/v) = 2,327 psi shall be fb
Rib Thickness : t6 = 3/8 t5 = 0.295 in
shear
Bolts : If T > 1.2  W ==>  = T / As = 334 psi shall be  0.8 × f
Geometry :  j = T / ( Dmj ej) = 70 psi shall be  0.8  fj ( Dmj = 51.732 in )

Operation (Normal Wind) (0.6D) (Corroded inertias) (New Weight)


Base Moment : M = 1,026,101 lbf∙in Allowable bolting stress : f = 14,504 psi
Total Vertical Load : W = 20,881.8 lbf Allowable plate stress : fb = 28,717 psi
Horizontal Load : T = 2,683.6 lbf Allowable geometry stress : fj = 28,717 psi
Modulus of elasticity of plates : E = 28,717,470 psi Allowable concrete compression stress : 1,305 psi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 155 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Anchor Bolt, Bearing Plate Width and Concrete stress Design


k  1 1  f s n f cb   0.273 Neutral Axis Location : k d = 16.122 in r=d/2
Half apex angle of compression concrete  = cos (1 – 2 k) = 63 °
-1

l1     cos 2   0.5     1.5 sin cos  /    cos   sin  r = 33.273 in
l2   cos   1.5 sin cos   0.5 / sin   cos   r = 12.784 in
2

Ct = 2 / 1  cos     cos   sin   = 2.5008 j = (l1 + l2) / d = 0.7799


Cc = 2sin    cos   / 1  cos   = 1.4352 z = l2 / d + 0.5 cos  = 0.4435
Steel bolt width : t1 = As 2 r  = 0.043 in Compressed concrete width: t2 = l +ej – t1
Overall tensile load: Ft = (M – W z d) / (j d) = 10,404.81 lbf Compressive load: Fc = Ft + W
Tensile stress : f s  Ft t1 r Ct   3,257 psi shall be  f
Concrete compressive stress : f cb  Fc t 2  nt1  r Cc   103 psi
Maximum concrete compressive stress : f c  f cb 2k d  2 l x  2k d  121 psi
Base plate thickness :
b = 3.937 in AMx = 0.1246 Mx1 = AMx fc b 2 = 233.8 lb∙in/in
l/b = 1.6 AMy = -0.1242 My1 = |AMy fc l2| = 596.6 lb∙in/in
b’ = ( d / N – b – 2 t6 ) / 1 = 18.309 in AMx = 9.222606×10-3 Mx2 = AMx fc b’ 2 = 374.3 lb∙in/in
l/b’ = 0.344 AMy = -0.420787 My2 = |AMy fc l2| = 2,021.3 lb∙in/in
t4 = 6M fb = 0.65 in M = max ( Mx1 , Mx2 , My1 , My2 )

Compression plate thickness :


Maximum bolt load : P = max( f , fs ) Ab = 14,550 lbf (with : f = 14,504 psi)
 = 6.881 in  = 3.937 in  / = 1.75 1= 0.087 2= 0.042 M = max [Mx , My ]
M Y  P 4 1  μ ln2   e  1   1  = 2,464.5 lb∙in/in   sinmin a l ' ,  2 = 1
M X  P 4π 1  μ ln2 λ ρ π e  μ  γ2  = 1,803.1 lb∙in/in t5min = 6 M f b = 0.718 in

Use compression ring as stiffener according to Roark’s formulas (7th Edition) :


Pa  Rm = 29.134 in
 F= = 8,239.6 lbf  = 0.39 rad
h N di = d-2a
F A F
F Rm  1 k  t 5 l 3
MA =   2  = 9,420 lbf∙in I= = 21 in4
B 2  sin    12
F Rm k 2 cos   I
MB =     = -14,454.6 lbf∙in I/v = = 6 in3
Rm 2   sin   l 2
k1 = 1+ = 1.009296 I 6 I
= = 5
F F k2 = 1 = 0.995351 l  t 5 Rm2 0.4l  t 5 Rm2
F Rm3  k1   sin cos   k 2 cos  k 22  5 di
Radial displacement: RB =     = 0.002 in shall be  = 0.025 in
EI  4 sin 2  2 sin 2  10000
Mmax = max ( MA , | MB | )  = Mmax / (I/v) = 2,327 psi shall be fb
Rib Thickness : t6 = 3/8 t5 = 0.295 in
shear
Bolts : If T > 1.2  W ==>  = T / As = 334 psi shall be  0.8 × f
Geometry :  j = T / ( Dmj ej) = 70 psi shall be  0.8  fj ( Dmj = 51.732 in )

Operation (Seismic) (Corroded inertias) (Corroded Weight)


Base Moment : M = 490,127 lbf∙in Allowable bolting stress : f = 21,756 psi
Total Vertical Load : W = 32,644.4 lbf Allowable plate stress : fb = 28,717 psi
Horizontal Load : T = 1,045.9 lbf Allowable geometry stress : fj = 28,717 psi
Modulus of elasticity of plates : E = 28,717,470 psi Allowable concrete compression stress : 1,305 psi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 156 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Anchor Bolt, Bearing Plate Width and Concrete stress Design


k  1 1  f s n f cb   0.949 Neutral Axis Location : k d = 56.043 in r=d/2
Half apex angle of compression concrete  = cos (1 – 2 k) = 153.89 °
-1

l1     cos 2   0.5     1.5 sin cos  /    cos   sin  r = 2.406 in
l2   cos   1.5 sin cos   0.5 / sin   cos   r = 42.465 in
2

Ct = 2 / 1  cos     cos   sin   = 0.6054 j = (l1 + l2) / d = 0.7598


Cc = 2sin    cos   / 1  cos   = 3.0053 z = l2 / d + 0.5 cos  = 0.2701
Steel bolt width : t1 = As 2 r  = 0.043 in Compressed concrete width: t2 = l +ej – t1
Overall tensile load: Ft = (M – W z d) / (j d) = -680.788 lbf Compressive load: Fc = Ft + W
Tensile stress : f s  Ft t1 r Ct   0 psi shall be  f
Concrete compressive stress : f cb  Fc t 2  nt1  r Cc   50 psi
Maximum concrete compressive stress : f c  f cb 2k d  2 l x  2k d  53 psi
Base plate thickness :
b = 3.937 in AMx = 0.1246 Mx1 = AMx fc b 2 = 102.2 lb∙in/in
l/b = 1.6 AMy = -0.1242 My1 = |AMy fc l2| = 260.8 lb∙in/in
b’ = ( d / N – b – 2 t6 ) / 1 = 18.309 in AMx = 9.222606×10-3 Mx2 = AMx fc b’ 2 = 163.6 lb∙in/in
l/b’ = 0.344 AMy = -0.420787 My2 = |AMy fc l2| = 883.6 lb∙in/in
t4 = 6M fb = 0.43 in M = max ( Mx1 , Mx2 , My1 , My2 )

Compression plate thickness :


Maximum bolt load : P = max( f , fs ) Ab = 14,550 lbf (with : f = 14,504 psi)
 = 6.881 in  = 3.937 in  / = 1.75 1= 0.087 2= 0.042 M = max [Mx , My ]
M Y  P 4 1  μ ln2   e  1   1  = 2,464.5 lb∙in/in   sinmin a l ' ,  2 = 1
M X  P 4π 1  μ ln2 λ ρ π e  μ  γ2  = 1,803.1 lb∙in/in t5min = 6 M f b = 0.718 in

Use compression ring as stiffener according to Roark’s formulas (7th Edition) :


Pa  Rm = 29.134 in
 F= = 8,239.6 lbf  = 0.39 rad
h N di = d-2a
F A F
F Rm  1 k  t 5 l 3
MA =   2  = 9,420 lbf∙in I= = 21 in4
B 2  sin    12
F Rm k 2 cos   I
MB =     = -14,454.6 lbf∙in I/v = = 6 in3
Rm 2   sin   l 2
k1 = 1+ = 1.009296 I 6 I
= = 5
F F k2 = 1 = 0.995351 l  t 5 Rm2 0.4l  t 5 Rm2
F Rm3  k1   sin cos   k 2 cos  k 22  5 di
Radial displacement: RB =     = 0.002 in shall be  = 0.025 in
EI  4 sin 2  2 sin 2  10000
Mmax = max ( MA , | MB | )  = Mmax / (I/v) = 2,327 psi shall be fb
Rib Thickness : t6 = 3/8 t5 = 0.295 in
shear
Bolts : If T > 1.2  W ==>  = T / As = 130 psi shall be  0.8 × f
Geometry :  j = T / ( Dmj ej) = 27 psi shall be  0.8  fj ( Dmj = 51.732 in )

Operation (Seismic) (Corroded inertias) (New Weight)


Base Moment : M = 506,277 lbf∙in Allowable bolting stress : f = 21,756 psi
Total Vertical Load : W = 34,803 lbf Allowable plate stress : fb = 28,717 psi
Horizontal Load : T = 1,085.8 lbf Allowable geometry stress : fj = 28,717 psi
Modulus of elasticity of plates : E = 28,717,470 psi Allowable concrete compression stress : 1,305 psi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 157 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Anchor Bolt, Bearing Plate Width and Concrete stress Design


k  1 1  f s n f cb   0.949 Neutral Axis Location : k d = 56.043 in r=d/2
Half apex angle of compression concrete  = cos (1 – 2 k) = 153.89 °
-1

l1     cos 2   0.5     1.5 sin cos  /    cos   sin  r = 2.406 in
l2   cos   1.5 sin cos   0.5 / sin   cos   r = 42.465 in
2

Ct = 2 / 1  cos     cos   sin   = 0.6054 j = (l1 + l2) / d = 0.7598


Cc = 2sin    cos   / 1  cos   = 3.0053 z = l2 / d + 0.5 cos  = 0.2701
Steel bolt width : t1 = As 2 r  = 0.043 in Compressed concrete width: t2 = l +ej – t1
Overall tensile load: Ft = (M – W z d) / (j d) = -1,088.144 lbf Compressive load: Fc = Ft + W
Tensile stress : f s  Ft t1 r Ct   0 psi shall be  f
Concrete compressive stress : f cb  Fc t 2  nt1  r Cc   53 psi
Maximum concrete compressive stress : f c  f cb 2k d  2 l x  2k d  56 psi
Base plate thickness :
b = 3.937 in AMx = 0.1246 Mx1 = AMx fc b 2 = 107.8 lb∙in/in
l/b = 1.6 AMy = -0.1242 My1 = |AMy fc l2| = 275.1 lb∙in/in
b’ = ( d / N – b – 2 t6 ) / 1 = 18.309 in AMx = 9.222606×10-3 Mx2 = AMx fc b’ 2 = 172.6 lb∙in/in
l/b’ = 0.344 AMy = -0.420787 My2 = |AMy fc l2| = 932 lb∙in/in
t4 = 6M fb = 0.441 in M = max ( Mx1 , Mx2 , My1 , My2 )

Compression plate thickness :


Maximum bolt load : P = max( f , fs ) Ab = 14,550 lbf (with : f = 14,504 psi)
 = 6.881 in  = 3.937 in  / = 1.75 1= 0.087 2= 0.042 M = max [Mx , My ]
M Y  P 4 1  μ ln2   e  1   1  = 2,464.5 lb∙in/in   sinmin a l ' ,  2 = 1
M X  P 4π 1  μ ln2 λ ρ π e  μ  γ2  = 1,803.1 lb∙in/in t5min = 6 M f b = 0.718 in

Use compression ring as stiffener according to Roark’s formulas (7th Edition) :


Pa  Rm = 29.134 in
 F= = 8,239.6 lbf  = 0.39 rad
h N di = d-2a
F A F
F Rm  1 k  t 5 l 3
MA =   2  = 9,420 lbf∙in I= = 21 in4
B 2  sin    12
F Rm k 2 cos   I
MB =     = -14,454.6 lbf∙in I/v = = 6 in3
Rm 2   sin   l 2
k1 = 1+ = 1.009296 I 6 I
= = 5
F F k2 = 1 = 0.995351 l  t 5 Rm2 0.4l  t 5 Rm2
F Rm3  k1   sin cos   k 2 cos  k 22  5 di
Radial displacement: RB =     = 0.002 in shall be  = 0.025 in
EI  4 sin 2  2 sin 2  10000
Mmax = max ( MA , | MB | )  = Mmax / (I/v) = 2,327 psi shall be fb
Rib Thickness : t6 = 3/8 t5 = 0.295 in
shear
Bolts : If T > 1.2  W ==>  = T / As = 135 psi shall be  0.8 × f
Geometry :  j = T / ( Dmj ej) = 28 psi shall be  0.8  fj ( Dmj = 51.732 in )

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 158 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Lifting accessories
Lifting a vertical vessel
Weight of vessel : WL = 11,643.75 lbf
Weight considered WLC = 1.5 WL = 17,465.63 lbf
= 135 °
P P
T P
P 

Lifting Trunnions
1 cos ( L1  L2 )  sinL4
Load applied to each trunnion P  WLC
n sin cos L1  sinL4
P Quantity : n = 2
L1 = 567.22 in L2 = 284.03 in L4 = 35.72 in
Radial Load FZ = P cos 
T Longitudinal load : FXY = P sin 
L2 Length of trunnions L = 5.906 in
 Bending moment MX = P cos  sin  L
WL
L1 Bending moment MY = P sin  sin  L
Allowable stress f = 31,458.7 psi
L4 Total allowable stress = 55,694.5 psi
Allowable membrane stress = 27,847.2 psi
Trunnion verification
P FZ FXY MX MY tot totW b
 b
(lbf) (lbf) (lbf) (lbf∙in) (lbf∙in) (psi) (psi) (psi)
0 6,166 -4,360 4,360 25,748.1 0 5,470.7 1,956.2 2,740.9 0.193
10 6,233.9 -4,408 4,408 25,636.3 4,520.4 5,530.9 1,977.7 2,771.1 0.195
20 6,304.6 -4,458 4,458 24,739.1 9,004.3 5,593.6 2,000.1 2,802.5 0.197
30 6,383 -4,513.4 4,513.4 23,083.2 13,327.1 5,663.2 2,025 2,837.4 0.2
40 6,476.4 -4,579.5 4,579.5 20,717.1 17,383.7 5,746.1 2,054.6 2,878.9 0.202
50 6,597.7 -4,665.3 4,665.3 17,709.5 21,105.3 5,853.7 2,093.1 2,932.9 0.206
60 6,774.2 -4,790.1 4,790.1 14,144 24,498.1 6,010.3 2,149.1 3,011.3 0.212
70 7,078.2 -5,005 5,005 10,109.2 27,774.8 6,280 2,245.6 3,146.5 0.221
80 7,793.5 -5,510.8 5,510.8 5,651.2 32,049.8 6,914.6 2,472.5 3,464.4 0.244
90 12,350.1 -8,732.8 8,732.8 0 51,571.8 10,957.4 3,918.1 5,489.9 0.386
Local stresses in the shell WRC B 107
Loaded Area Edge of compensation pad
 Total (psi) Membrane (psi) Total (psi) Membrane (psi)
0 9,648.3 1,099.9 38,603.7 9,548.5
10 9,667.6 1,195.1 38,673 9,585.4
20 9,516 1,280.5 38,042.5 9,488.9
30 9,202.9 1,355.4 36,748.7 9,268
40 8,744.2 1,420.2 34,853.9 8,936.9
50 8,164.4 1,478.1 32,452.3 9,071.9
60 8,880.9 1,536.4 29,688.3 9,797.2
70 9,676 1,614.3 27,678.7 10,608.3
80 10,921.2 1,780.3 31,015.9 11,930.8
(*) 90 17,449.2 (31.33%) 2,821.6 (10.13%) 49,437.5 (88.77%) 19,039.9 (68.37%)
(*) Most restrictive case, set out below.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 159 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Trunnion verification
EN 13445-3 16.5 - trunnion in cylindrical shell
W2 Allowable stress fb = 31,458.7 psi
eb FXY Yield Strength a = 34,954.1 psi
W1 Modulus of elasticity E = 29,348.4 ksi
FZ eb = 0.394 in
LW
e2 = 0.787 in
L
DT DT = 5.906 in
FZ lW
L = 5.906 in
MX
MY average diameter d = DT – eb = 5.512 in
LW = 9.843 in
ea lW = /
e2
Reduction Factor  = min [0.8 (1+1/a), 1] = 0.914
Analysis thickness a = 0.7 min (eb ; e2 ) = 0.276 in
Stresses in trunnion in accordance with EN 13445-3 16.5
FZ = -8,732.82 lbf FXY = 8,732.82 lbf MX = 0 lbf∙in MY = 51,572 lbf∙in
Fmax = debc,all = 119,548.4 lbf Mmax = d² ebc,all = 164,732 lbf∙in c,all = 17,536.1 psi
4 M X2  M Y2 max FZ ,0 M X2  M Y2 min FZ ;0
b=  shall be  fb b=  shall be  1.0
πd eb
2
πdeb M max Fmax
Tensile stress : b = 5,489.9 psi Stability : b = 0.386
Weld stress
A = (/4) [(D + a)² – D² ] ; D = DT ou LW Shear stress :  = FXY / A
Bending stress : f = v M  M 2
X
2
Y I Compressive stress : c = FZ / A

tot   f  C 
2
 1.8 2 
Area A Inertia I v f c  tot
Weld
(in2) (in4) (in) (psi) (psi) (psi) (psi)
tot = 10,957.4 ≤ ασe =
W1 2.62 11.95 2.953 13,338.4 -3,338.1 3,338.1
31,958 psi
totW = 3,918.1 ≤ ασe =
W2 4.32 53.8 4.921 4,849.2 -2,021.3 2,021.3
31,958 psi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 160 prodia2 V40.04.00.008 Bentley Systems, Inc.
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My Address Example Column ASME Wind Earthquake.emvd
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Local loads on cylindrical shell (1) (trunnion), Loaded Area (Lifting)


WRC Bulletin 107 Design pressure code : ASME VIII DIV.1 2015

Design Pressure /
+ Existing circular stress /
Existing longitudinal stress /
+ Allowable Stress f = 18,565 psi
Tensile Strength @Temp. Su = 64,977 psi
+
Yield Strength 34,954 psi
modulus of elasticity 29,348,380 psi
Du Weld joint efficiency 1
Membrane stress factor 1.5
Au DL Design stress factor 3
Bu Shell dimensions
Outside radius R = 21.024 in
Thickness Ts = 0.354 in
BL
Corrosion allowance c = 19.68503×10-3 in
AL Reinforcing pad dimensions
Thickness (Tr) 0.787 in
Cu
CL

Data Loaded Area


Fillet radius 0.466 in
outside radius ro=2.559 in

Geometric parameters
mean radius Rm = (R + Tr) - [(Tr + Ts -c)/2] =21.25 in
Total thickness T = Tr + Ts - c = 1.122047 in
Rm / T = 18.939
0.875 ro / Rm = 0.1054
Stress concentration factors
membrane Kn = 1
bending Kb = 1

Applied loads
Radial Load P = -8,732.819 lbf Bending moment Mc = -2.254274×10-3 lbf∙in
Shear Load Vc = -381.7236×10-6 lbf Bending moment ML = 51,571.77 lbf∙in
Shear Load VL = 8,732.819 lbf Torsional moment Mt = 0 lbf∙in

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Stresses Shell
Points
(psi) Au AL Bu BL Cu CL Du DL
Longitudinal stresses
(1) Kn (Nx / P / Rm) . P/ (RmT) -1,176 -1,176 -1,176 -1,176 -1,290 -1,290 -1,290 -1,290
(2) Kn (Nx / Mc / Rm2 ) . Mc / (Rm2  T) 0 0 0 0 0 0 0 0
(3) Kn (Nx / ML / Rm2 ) . ML / (Rm2  T) -411 -411 411 411 0 0 0 0
(4) = (1) + (2) + (3) -1,587 -1,587 -766 -766 -1,290 -1,290 -1,290 -1,290
(5) Pressure 0 0 0 0 0 0 0 0
(6) x,m = (4) + (5) -1,587 -1,587 -766 -766 -1,290 -1,290 -1,290 -1,290
(7) Kb (Mx / P) . 6 P/ T2 -6,406 6,406 -6,406 6,406 -4,872 4,872 -4,872 4,872
(8) Kb (Mx / Mc / Rm ) . 6 Mc / (Rm  T2) 0 0 0 0 0 0 0 0
(9) Kb (Mx / ML / Rm ) . 6 ML / (Rm  T2) -9,456 9,456 9,456 -9,456 0 0 0 0
(10) = (7) + (8) + (9) -15,862 15,862 3,050 -3,050 -4,872 4,872 -4,872 4,872
Circumferential stresses
(11) Kn (N / P / Rm) . P/ Rm / T -1,290 -1,290 -1,290 -1,290 -1,176 -1,176 -1,176 -1,176
(12) Kn (N / Mc / Rm2 ) . Mc / (Rm2  0 0 0 0 0 0 0 0
(13) Kn (N / ML / Rm2 ) . ML / (Rm2  -1,531 -1,531 1,531 1,531 0 0 0 0
(14) = (11) + (12) + (13) -2,822 -2,822 241 241 -1,176 -1,176 -1,176 -1,176
(15) Pressure 0 0 0 0 0 0 0 0
(16) ,m = (14) + (15) -2,822 -2,822 241 241 -1,176 -1,176 -1,176 -1,176
(17) Kb (M / P) . 6 P/ T2 -4,881 4,881 -4,881 4,881 -6,507 6,507 -6,507 6,507
(18) Kb (M / Mc / Rm ) . 6 Mc / (Rm  0 0 0 0 0 0 0 0
(19) Kb (M / ML / Rm ) . 6 ML / (Rm  -5,777 5,777 5,777 -5,777 0 0 0 0
(20) = (17) + (18) + (19) -10,657 10,657 896 -896 -6,507 6,507 -6,507 6,507
Shear stresses
Circular Rectangular
(21) Vc /  ro T Vc / 4 c1 T 0 0 0 0 0 0 0 0
(22) VL /  ro T VL / 4 c2 T 0 0 0 0 968 968 -968 -968
(23) Mt / 2  ro2 T 0 0 0 0 0 0 0 0
x = (4) + (5) + (10) -17,449 14,275 2,284 -3,815 -6,163 3,582 -6,163 3,582
 = (14) + (15) + (20) -13,479 7,836 1,138 -655 -7,683 5,330 -7,683 5,330
 = (21) + (22) + (23) 0 0 0 0 968 968 -968 -968


(24) 0.5     x  (    x ) 2  4 2  -13,479 14,275 2,284 -655 -5,692 5,760 -5,692 5,760

(25) 0.5    x  (    x ) 2  4  2
-17,449 7,836 1,138 -3,815 -8,154 3,152 -8,154 3,152

(26) = (24) – (25) = (    x ) 2  4 2 3,970 6,439 1,146 3,160 2,462 2,609 2,462 2,609


(27) 0.5  φ,m   x,m  ( φ,m   x,m ) 2  4 2  -1,587 -1,587 241 241 -264 -264 -264 -264

(28) 0.5 φ,m   x,m  ( φ,m   x,m ) 2  4 2  -2,822 -2,822 -766 -766 -2,203 -2,203 -2,203 -2,203

(29) = (27) – (28) = ( φ,m   x,m ) 2  4 2 1,235 1,235 1,007 1,007 1,940 1,940 1,940 1,940

actual Allowable
min{(3 f) , Su} =
Total stress Max [ |(24)| , |(25)| , |(26)| ] = 17,449 psi
55,694 psi
Membrane Stress Max [ |(27)| , |(28)| , |(29)| ] = 2,822 psi (1.5 f) = 27,847 psi

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 = 0.105 Read values Values used


Fig. 3C (γ = 50) 7.1806 (Pts A,B) Nx/(P/Rm) = 0
Fig. 3C (γ = 15) 2.7087 (Pts A,B) Nx/(P/Rm) = 3.2119
Fig. 4C (γ = 25) 4.5613 (Pts C,D) Nx/(P/Rm) = 0
Fig. 4C (γ = 15) 2.8481 (Pts C,D) Nx/(P/Rm) = 3.5228
Fig. 4C (γ = 25) 4.5613 (Pts A,B) NΦ/(P/Rm) = 0
Fig. 4C (γ = 15) 2.8481 (Pts A,B) NΦ/(P/Rm) = 3.5228
Fig. 3C (γ = 50) 7.1806 (Pts C,D) NΦ/(P/Rm) = 0
Fig. 3C (γ = 15) 2.7087 (Pts C,D) NΦ/(P/Rm) = 3.2119
Fig. 2C-1 (γ = 25) 0.1052 (Pts A,B) MΦ/P = 0
Fig. 2C-1 (γ = 15) 0.1251 (Pts A,B) MΦ/P = 0.1173
Fig. 1C (γ = 25) 0.1443 (Pts C,D) MΦ/P = 0
Fig. 1C (γ = 15) 0.1642 (Pts C,D) MΦ/P = 0.1563
Fig. 1C-1 (γ = 25) 0.1448 (Pts A,B) Mx/P = 0
Fig. 1C-1 (γ = 15) 0.1598 (Pts A,B) Mx/P = 0.1539
Fig. 2C (γ = 25) 0.1051 (Pts C,D) Mx/P = 0
Fig. 2C (γ = 15) 0.1248 (Pts C,D) Mx/P = 0.1171
Fig. 3A (γ = 25) 0.6604 NΦ/(Mc/Rm2 β) = 0
Fig. 3A (γ = 15) 0.3116 NΦ/(Mc/Rm2 β) = 0.449
Fig. 4A (γ = 25) 0.9081 Nx/(Mc/Rm2 β) = 0
Fig. 4A (γ = 15) 0.4323 Nx/(Mc/Rm2 β) = 0.6197
Fig. 1A (γ = 50) 0.0923 MΦ/(Mc/Rm β) = 0
Fig. 1A (γ = 15) 0.1034 MΦ/(Mc/Rm β) = 0.1021
Fig. 2A (γ = 25) 0.053 Mx/(Mc/Rm β) = 0
Fig. 2A (γ = 15) 0.0594 Mx/(Mc/Rm β) = 0.0569
Fig. 3B (γ = 25) 2.2588 NΦ/(ML/Rm2 β) = 0
Fig. 3B (γ = 15) 1.1477 NΦ/(ML/Rm2 β) = 1.5853
Fig. 4B (γ = 25) 0.6331 Nx/(ML/Rm2 β) = 0
Fig. 4B (γ = 15) 0.2899 Nx/(ML/Rm2 β) = 0.4251
Fig. 1B (γ = 25) 0.0488 MΦ/(ML/Rm β) = 0
Fig. 1B (γ = 15) 0.0551 MΦ/(ML/Rm β) = 0.0526
Fig. 2B (γ = 25) 0.0828 Mx/(ML/Rm β) = 0
Fig. 2B (γ = 15) 0.0883 Mx/(ML/Rm β) = 0.0861

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 163 prodia2 V40.04.00.008 Bentley Systems, Inc.
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My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Local loads on cylindrical shell (1) (trunnion), At the edge of reinforcing pad (Lifting)
WRC Bulletin 107 Design pressure code : ASME VIII DIV.1 2015

Design Pressure /
+ Existing circular stress /
Existing longitudinal stress /
+ Allowable Stress f = 18,565 psi
Tensile Strength @Temp. Su = 64,977 psi
+
Yield Strength 34,954 psi
modulus of elasticity 29,348,380 psi
Du Weld joint efficiency 1
Membrane stress factor 1.5
Au DL Design stress factor 3
Bu Shell dimensions
Outside radius R = 21.024 in
Thickness Ts = 0.354 in
BL
Corrosion allowance c = 19.68503×10-3 in
AL Reinforcing pad dimensions

Cu Radius 4.921 in
CL

Data Loaded Area


Fillet radius 0.466 in
outside radius ro=4.921 in

Geometric parameters
mean radius Rm = R - [(Ts -c)/2] =20.8563 in
Total thickness T = Ts - c = 0.334645 in
Rm / T = 62.324
0.875 ro / Rm = 0.2065
Stress concentration factors
membrane Kn = 1
bending Kb = 1

Applied loads
Radial Load P = -8,732.819 lbf Bending moment Mc = -2.254274×10-3 lbf∙in
Shear Load Vc = -381.7236×10-6 lbf Bending moment ML = 51,571.77 lbf∙in
Shear Load VL = 8,732.819 lbf Torsional moment Mt = 0 lbf∙in

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 164 prodia2 V40.04.00.008 Bentley Systems, Inc.
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My Address Example Column ASME Wind Earthquake.emvd
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Stresses Shell At the edge of reinforcing pad


Points
(psi) Au AL Bu BL Cu CL Du DL
Longitudinal stresses
(1) Kn (Nx / P / Rm) . P/ (RmT) -5,428 -5,428 -5,428 -5,428 -9,633 -9,633 -9,633 -9,633
(2) Kn (Nx / Mc / Rm2 ) . Mc / (Rm2  T) 0 0 0 0 0 0 0 0
(3) Kn (Nx / ML / Rm2 ) . ML / (Rm2  T) -4,278 -4,278 4,278 4,278 0 0 0 0
(4) = (1) + (2) + (3) -9,707 -9,707 -1,150 -1,150 -9,633 -9,633 -9,633 -9,633
(5) Pressure 0 0 0 0 0 0 0 0
(6) x,m = (4) + (5) -9,707 -9,707 -1,150 -1,150 -9,633 -9,633 -9,633 -9,633
(7) Kb (Mx / P) . 6 P/ T2 -24,337 24,337 -24,337 24,337 -10,979 10,979 -10,979 10,979
(8) Kb (Mx / Mc / Rm ) . 6 Mc / (Rm  T2) 0 0 0 0 0 0 0 0
(9) Kb (Mx / ML / Rm ) . 6 ML / (Rm  T2) -15,394 15,394 15,394 -15,394 0 0 0 0
(10) = (7) + (8) + (9) -39,731 39,731 -8,942 8,942 -10,979 10,979 -10,979 10,979
Circumferential stresses
(11) Kn (N / P / Rm) . P/ Rm / T -9,633 -9,633 -9,633 -9,633 -5,428 -5,428 -5,428 -5,428
(12) Kn (N / Mc / Rm2 ) . Mc / (Rm2  0 0 0 0 0 0 0 0
(13) Kn (N / ML / Rm2 ) . ML / (Rm2  -9,407 -9,407 9,407 9,407 0 0 0 0
(14) = (11) + (12) + (13) -19,040 -19,040 -226 -226 -5,428 -5,428 -5,428 -5,428
(15) Pressure 0 0 0 0 0 0 0 0
(16) ,m = (14) + (15) -19,040 -19,040 -226 -226 -5,428 -5,428 -5,428 -5,428
(17) Kb (M / P) . 6 P/ T2 -11,532 11,532 -11,532 11,532 -25,276 25,276 -25,276 25,276
(18) Kb (M / Mc / Rm ) . 6 Mc / (Rm  0 0 0 0 0 0 0 0
(19) Kb (M / ML / Rm ) . 6 ML / (Rm  -11,172 11,172 11,172 -11,172 0 0 0 0
(20) = (17) + (18) + (19) -22,704 22,704 -361 361 -25,276 25,276 -25,276 25,276
Shear stresses
Circular Rectangular
(21) Vc /  ro T Vc / 4 c1 T 0 0 0 0 0 0 0 0
(22) VL /  ro T VL / 4 c2 T 0 0 0 0 1,688 1,688 -1,688 -1,688
(23) Mt / 2  ro2 T 0 0 0 0 0 0 0 0
x = (4) + (5) + (10) -49,438 30,024 -10,092 7,792 -20,612 1,346 -20,612 1,346
 = (14) + (15) + (20) -41,744 3,664 -587 135 -30,704 19,848 -30,704 19,848
 = (21) + (22) + (23) 0 0 0 0 1,688 1,688 -1,688 -1,688


(24) 0.5     x  (    x ) 2  4 2  -41,744 30,024 -587 7,792 -20,337 20,000 -20,337 20,000

(25) 0.5    x  (    x ) 2  4  2
-49,438 3,664 -10,092 135 -30,979 1,193 -30,979 1,193

(26) = (24) – (25) = (    x ) 2  4 2 7,694 26,360 9,505 7,657 10,642 18,807 10,642 18,807


(27) 0.5  φ,m   x,m  ( φ,m   x,m ) 2  4 2  -9,707 -9,707 -226 -226 -4,835 -4,835 -4,835 -4,835

(28) 0.5 φ,m   x,m  ( φ,m   x,m ) 2  4 2  -19,040 -19,040 -1,150 -1,150 -10,227 -10,227 -10,227 -10,227

(29) = (27) – (28) = ( φ,m   x,m ) 2  4 2 9,333 9,333 924 924 5,392 5,392 5,392 5,392

actual Allowable
min{(3 f) , Su} =
Total stress Max [ |(24)| , |(25)| , |(26)| ] = 49,438 psi
55,694 psi
Membrane Stress Max [ |(27)| , |(28)| , |(29)| ] = 19,040 psi (1.5 f) = 27,847 psi

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 165 prodia2 V40.04.00.008 Bentley Systems, Inc.
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 = 0.206 Read values Values used


Fig. 3C (γ = 100) 4.979 (Pts A,B) Nx/(P/Rm) = 0
Fig. 3C (γ = 50) 4.1289 (Pts A,B) Nx/(P/Rm) = 4.3384
Fig. 4C (γ = 75) 8.8289 (Pts C,D) Nx/(P/Rm) = 0
Fig. 4C (γ = 50) 6.6002 (Pts C,D) Nx/(P/Rm) = 7.6988
Fig. 4C (γ = 75) 8.8289 (Pts A,B) NΦ/(P/Rm) = 0
Fig. 4C (γ = 50) 6.6002 (Pts A,B) NΦ/(P/Rm) = 7.6988
Fig. 3C (γ = 100) 4.979 (Pts C,D) NΦ/(P/Rm) = 0
Fig. 3C (γ = 50) 4.1289 (Pts C,D) NΦ/(P/Rm) = 4.3384
Fig. 2C-1 (γ = 75) 0.0209 (Pts A,B) MΦ/P = 0
Fig. 2C-1 (γ = 50) 0.0283 (Pts A,B) MΦ/P = 0.0246
Fig. 1C (γ = 75) 0.0486 (Pts C,D) MΦ/P = 0
Fig. 1C (γ = 50) 0.0593 (Pts C,D) MΦ/P = 0.054
Fig. 1C-1 (γ = 75) 0.0461 (Pts A,B) Mx/P = 0
Fig. 1C-1 (γ = 50) 0.0577 (Pts A,B) Mx/P = 0.052
Fig. 2C (γ = 75) 0.0197 (Pts C,D) Mx/P = 0
Fig. 2C (γ = 50) 0.0271 (Pts C,D) Mx/P = 0.0235
Fig. 3A (γ = 75) 2.6964 NΦ/(Mc/Rm2 β) = 0
Fig. 3A (γ = 50) 1.9873 NΦ/(Mc/Rm2 β) = 2.3368
Fig. 4A (γ = 75) 6.8428 Nx/(Mc/Rm2 β) = 0
Fig. 4A (γ = 50) 4.257 Nx/(Mc/Rm2 β) = 5.5316
Fig. 1A (γ = 100) 0.0576 MΦ/(Mc/Rm β) = 0
Fig. 1A (γ = 50) 0.0693 MΦ/(Mc/Rm β) = 0.0664
Fig. 2A (γ = 75) 0.0274 Mx/(Mc/Rm β) = 0
Fig. 2A (γ = 50) 0.033 Mx/(Mc/Rm β) = 0.0303
Fig. 3B (γ = 75) 6.1198 NΦ/(ML/Rm2 β) = 0
Fig. 3B (γ = 50) 4.8622 NΦ/(ML/Rm2 β) = 5.4821
Fig. 4B (γ = 75) 2.9493 Nx/(ML/Rm2 β) = 0
Fig. 4B (γ = 50) 2.05 Nx/(ML/Rm2 β) = 2.4933
Fig. 1B (γ = 75) 0.0147 MΦ/(ML/Rm β) = 0
Fig. 1B (γ = 50) 0.02 MΦ/(ML/Rm β) = 0.0174
Fig. 2B (γ = 75) 0.0191 Mx/(ML/Rm β) = 0
Fig. 2B (γ = 50) 0.0287 Mx/(ML/Rm β) = 0.024
Italic values are extrapolated from the WRC 107 curves

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 166 prodia2 V40.04.00.008 Bentley Systems, Inc.
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My Address Example Column ASME Wind Earthquake.emvd
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Tailing lug on anchor


Calculation according to Pressure Vessel Design Manual (3rd edition)
C1 Inertia of the assembly anchor - skirt : I0 = 68 in4
Radius of the neutral axis : RB = 27.597 in
A Distance neutral axis – edge : C1 = 4.924 in
B Distance neutral axis – edge : C2 = 3.541 in
 Modulus of elasticity (Skirt) E = 29,348 ksi
C  = 5.34 °
RB lr = (LG - tb) + 0.55(Dsktsk)0.5 = 8.432 in
LG = 7.283 in tb = 0.787 in
ln ln = N + 2lr = 17.864 in
lr N = 1 in
allowable compressive stress (Skirt) : Call = 12,825.6 psi
Diameter (Skirt) : Dsk = 52.443 in
Skirt thickness : tsk = 0.236 in

Anchor stress according to Pressure Vessel Design Manual (Dennis Moss, Fourth Edition)
Mb = KrTRB

Tt = KTT A = 10.375 in2

Tanc = |Mb| C1 / I0 + |Tt| / A shall be < 31,458.68 psi

Canc = – |Mb| C2 / I0 – |Tt| / A shall be < 31,458.68 psi

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Angle (°) Kr KT Mb (lbf∙in) Tt (lbf) T (psi) C (psi)


0 79.49999×10-3 -0.2387 19,188 -2,088 1,594.437 -1,203.196
5 58.69999×10-3 -0.2584 14,167 -2,260 1,246.526 -957.648
10 39.79999×10-3 -0.2736 9,606 -2,393 928.119 -732.253
15 22.9×10-3 -0.2845 5,527 -2,488 641.137 -528.44
20 4.3×10-3 -0.2908 1,038 -2,543 320.485 -299.324
25 -4.199999×10-3 -0.2926 -1,014 -2,559 320.25 -299.581
30 -14.49999×10-3 -0.29 -3,500 -2,536 498.565 -427.206
35 -22.5×10-3 -0.2831 -5,430 -2,476 632.947 -522.219
40 -28.4×10-3 -0.2721 -6,854 -2,380 727.071 -587.307
45 -32.09999×10-3 -0.2571 -7,747 -2,248 779.269 -621.296
50 -33.5×10-3 -0.2385 -8,085 -2,086 788.125 -623.263
55 -34×10-3 -0.2165 -8,206 -1,893 778.343 -611.02
60 -32.4×10-3 -0.1915 -7,820 -1,675 729.23 -569.78
65 -29.3×10-3 -0.1638 -7,072 -1,433 651.553 -507.36
70 -25×10-3 -0.1338 -6,034 -1,170 550.908 -427.876
75 -19.7×10-3 -0.102 -4,755 -892 431.22 -334.271
80 -13.6×10-3 -68.8×10-3 -3,282 -602 296.333 -229.403
85 -6.899999×10-3 -34.6×10-3 -1,665 -303 150.087 -116.131
90 0 0 0 0 0 0
95 6.899999×10-3 41.6×10-3 1,665 364 155.988 -122.031
100 13.5×10-3 68.8×10-3 3,258 602 294.58 -228.143
105 19.79999×10-3 0.102 4,779 892 432.973 -335.531
110 25×10-3 0.1338 6,034 1,170 550.908 -427.876
115 29.3×10-3 0.1638 7,072 1,433 651.553 -507.36
120 32.4×10-3 0.1915 7,820 1,675 729.23 -569.78
125 34×10-3 0.2165 8,206 1,893 778.343 -611.02
130 33.5×10-3 0.2385 8,085 2,086 788.125 -623.263
135 32.09999×10-3 0.2571 7,747 2,248 779.269 -621.296
140 28.4×10-3 0.2721 6,854 2,380 727.071 -587.307
145 22.5×10-3 0.2831 5,430 2,476 632.947 -522.219
150 14.49999×10-3 0.29 3,500 2,536 498.565 -427.206
155 4.199999×10-3 0.2926 1,014 2,559 320.25 -299.581
160 -8.299999×10-3 0.2908 -2,003 2,543 390.585 -349.738
165 -22.5×10-3 0.2845 -5,430 2,488 634.127 -523.399
170 -39.79999×10-3 0.2736 -9,606 2,393 928.119 -732.253
175 -58.69999×10-3 0.2584 -14,167 2,260 1,246.526 -957.648
180 -79.49999×10-3 0.2387 -19,188 2,088 1,594.437 -1,203.196
Check of Buckling Stresses (AISC)

22 E  KLs r 2 
Cc 
Fy 1   Fy
 2Cc2 
Fa 
5 3KLs r  KLs r 
3
I0  
r 3 8Cc 8Cc3
AS
Ls = 51.969 in K=1 E = 29,348,390 psi Fy = 32,053.34 psi
F1 = 0.5 T = 4,372.801 lbf As = 1.184 in2 I0 = 1.92 in4 r = 1.275 in
Cc = 134.44 Fa = 17,209.58 psi comp = F1 / As = 3,692.614 psi ≤ Fa

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1 cos L2
Load applied to each lug T  WLC
n cos L1  sinL4
P Quantity of lugs : n = 1
L1 = 567.22 in L2 = 284.03 in L4 = 35.72 in
WL = 17,466 lbf C = TL / ( ln tsk ) σC ≤ σCall
T
L2
 WL
L1

L4
Weld stress
 T(lbf) TL(lbf) C (psi)
tot (psi)
0 8,745.6 0 0 1,074.671
10 8,649.5 1,502 355.937 1,060.617
20 8,549.6 2,924.1 692.96 1,041.929
30 8,438.8 4,219.4 999.903 1,018.612
40 8,306.6 5,339.4 1,265.324 990.693
50 8,135 6,231.8 1,476.801 957.594
60 7,885.4 6,829 1,618.324 916.558
70 (*) 7,455.5 7,005.9 1,660.252 857.501
80 6,444 6,346.1 1,503.886 735.984
(*) Most restrictive case, set out below.
Tailing lugs verification
Load T = 8,745.6 lbf
L A’ T
Angle =0°
Allowable stress a = 31,458.7 psi
h W2 Yield Strength e = 34,954.1 psi
D  H Lug H = 5.709 in t = 0.591 in
Y t
b b = 1.87 in h = 1.87 in
0 W1 D = 1.969 in
X Hole Location d1 = 9.843 in
LA Bottom plate width LA = 6.299 in
d1 Upper Plate Width LA’ = 6.907 in
Analysis thickness a = 0.7 t = 0.413 in
Reduction Factor  = min [0.8 (1+1/a), 1] = 0.876
Shear stress Ssh = t min[b , h] = 1.1 in2 cis = 4/3 FC / Ssh = 10,558.7 psi ≤ a
Weld stresses
Weld W1 Weld W2
Area A1 = a min ( d1 , LA ) = 5 in2 A2 = a min ( d1 , LA’ ) = 6 in2
Inertia I1 = 17.22 in4 I2 = 22.7 in4
Location of the center of gravity x1 = 3.15 in x2 = 2.846 in
xW = ( Ai xi ) / ( Ai ) = 2.991 in
Equivalent section inertia : I = Ai xi² + Ii + xW Ai xi = 235.49 in4
Area of combined section : A = Ai = 11 in2
Bending Moment : MTL = TL (d1 – xW) = 0 lbf∙in Bending stress : flex = vmax MTL / I = 0 psi
Shear stress :  = TR / A = 801 psi vmax = 3.916 in
Total stress : tot   flex 2  1.8 2  1,074.7 psi ≤ ασe = 30,626.4 psi

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Stresses in the vessel during lifting


Bending Stresses Tensile / compressive stresses
Tcos Pcos
L4 L5
Psin
Psin

Tsin

Tsin

MT MP

Applied loads : WLC cos Applied loads : WLC sin


 = Vessel incline Weight of vessel : WL = 11,643.75 lbf
Weight considered : WLC = 1.5 WL = 17,465.63 lbf
MT = T sin  L4 MP = P sin  L5 L4 = 35.724 in L5 = 0 in
Tensile stress Compressive stress
Max.
Component maximum Allowable Location maximum Allowable Location deflecti
(°) (°)
(psi) (psi) (in) (psi) (psi) (in) on
(in)
5 [22] 30.71 1,386.6 31,458.7 55 30 1,600.7 13,753.7 55 40 -0.069
6 [22] 30.72 2,095.4 31,458.7 79 20 2,277.6 14,042.2 79 30 -0.099
7 [01] 31.07 1,363.4 31,458.7 157 10 1,424.4 16,595.8 157 20 -0.19
8 [02] 30.26 2,759 31,458.7 164 10 2,778.4 17,048.1 164 20 -0.197
9 [01] 31.08 3,364.2 31,458.7 223 10 3,389.1 16,866.1 223 10 -0.247
13 [01] 61.05 3,742.7 31,458.7 258 10 3,745.7 16,710.2 253 10 -0.27
14 [01] 61.05 3,045.1 31,458.7 421 10 2,980.2 16,540.6 421 0 -0.204
18 [01] 31.09 2,561 31,458.7 487 20 2,442.8 15,998.3 487 0 -0.126
19 [02] 30.31 1,655.4 31,458.7 502 10 1,629.7 16,581 502 0 -0.104
20 [01] 31.10 1,062.2 31,458.7 571 90 705.8 15,032.4 512 0 -0.089

Graph of bending moments and shear forces. (θ = 0°)

Bending
Vertical
moments Shear forces

200,000 lbf∙in 2,000 lbf

1 2 1 2

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Minimum Design Metal Temperature


ASME VIII DIV.1 2015
UCS-66
Curve Fig. UCS-66 ( A , B ,C , D ).
Er governing thickness UCS-66.
MDMTs (Fig. UCS-66 / Impact Test Temperature ) unadjusted MDMT
Ratio (Fig. UCS-66.1)
Re (Fig. UCS-66.1 / UCS-68(c)) temperature reduction
MDMTa adjusted MDMT

MDMT for each component.


Er MDMTs Re MDMTa
Material Curve Ratio
(in) (°F) (°F) (°F)
01 [13] 30.1 SA105 B 0.25 -20.2 / n/a 0.77 23.2 / 0 -43.4
02 [01] 31.05 SA516GR65 B 0.197 -20.2 / n/a 0.312 144 / 0 -157
03 [02] 30.23 SA516GR65 B 0.472 -10 / n/a 0.561 46.6 / 0 -54.4
04 [01] 31.06 SA516GR65 B 0.472 -10 / n/a 0.489 59.6 / 0 -54.4
07 [01] 31.07 SA516GR65 B 0.551 -1.8 / n/a 0.397 95.9 / 0 -54.4
08 [02] 30.26 SA516GR65 B 0.551 -1.8 / n/a 0.446 71.5 / 0 -54.4
09 [01] 31.08 SA516GR65 B 0.472 -10 / n/a 0.363 123.7 / 0 -54.4
10 [18] 30.05 SA105 B 0.472 -10 / n/a 0.983 1.7 / 0 -11.6
12 [18] 30.06 SA105 B 0.433 -13.4 / n/a 0.967 3.3 / 0 -16.8
13 [01] 61.05 SA516GR65 B 0.433 -13.4 / n/a 0.41 87.2 / 0 -54.4
14 [01] 61.05 SA516GR65 B 0.394 -17.9 / n/a 0.473 63.2 / 0 -54.4
15 [18] 30.07 SA105 B 0.394 -17.9 / n/a 0.988 1.2 / 0 -19.1
17 [18] 30.08 SA105 B 0.315 -20.2 / n/a 0.986 1.4 / 0 -21.6
18 [01] 31.09 SA516GR65 B 0.315 -20.2 / n/a 0.68 32.2 / 0 -52.4
19 [02] 30.31 SA516GR65 B 0.433 -13.4 / n/a 0.79 21.2 / 0 -34.6
20 [01] 31.10 SA516GR65 B 0.354 -20.2 / n/a 0.831 17 / 0 -37.2
21 [05] 30.19 SA516GR65 B 0.354 -20.2 / n/a 0.831 17 / 0 -37.2
Nozzle L1 SA106GRB B 0.263 -20.2 / n/a 0.11 144 / 0 -157
Nozzle A2 SA106GRB B 0.378 -19.7 / n/a 0.116 144 / 0 -157
Nozzle A3 SA106GRB B 0.378 -19.7 / n/a 0.116 144 / 0 -157
Nozzle A5 SA106GRB B 0.383 -19.1 / n/a 0.076 144 / 0 -157
Nozzle B2 SA106GRB B 0.52 -5.3 / n/a 0.122 144 / 0 -157
Nozzle N1 SA106GRB B 0.52 -5.3 / n/a 0.122 144 / 0 -157
Nozzle N2 SA106GRB B 0.52 -5.3 / n/a 0.122 144 / 0 -157
Nozzle M1 SA516GR65 B 0.276 -20.2 / n/a 0.626 37.7 / 0 -54.4
Nozzle M2 SA516GR65 B 0.276 -20.2 / n/a 0.626 37.7 / 0 -54.4
Nozzle P1 SA106GRB B 0.301 -20.2 / n/a 0.057 144 / 0 -157
Nozzle P2 SA106GRB B 0.301 -20.2 / n/a 0.057 144 / 0 -157
Nozzle B3 SA106GRB B 0.378 -19.7 / n/a 0.116 144 / 0 -157
Flange L1 SA105 B 0.263 -20.2 / n/a 0.621 38.2 / 0 -54.4
Flange A2 SA105 B 0.378 -19.7 / n/a 0.621 38.2 / 0 -54.4
Flange A3 SA105 B 0.378 -19.7 / n/a 0.621 38.2 / 0 -54.4
Flange A5 SA105 B 0.383 -19.1 / n/a 0.621 38.2 / 0 -54.4
Flange B2 SA105 B 0.52 -5.3 / n/a 0.621 38.2 / 0 -43.5
Flange N1 SA105 B 0.52 -5.3 / n/a 0.621 38.2 / 0 -43.5
Flange N2 SA105 B 0.52 -5.3 / n/a 0.621 38.2 / 0 -43.5
Flange M1 SA105 B 0.276 -20.2 / n/a 0.621 38.2 / 0 -54.4
Flange M2 SA105 B 0.276 -20.2 / n/a 0.621 38.2 / 0 -54.4
Flange P1 SA105 B 0.301 -20.2 / n/a 0.236 144 / 0 -157
Flange P2 SA105 B 0.301 -20.2 / n/a 0.236 144 / 0 -157
Flange B3 SA105 B 0.378 -19.7 / n/a 0.621 38.2 / 0 -54.4
Pad B2 SA516GR65 B 0.354 -20.2 / n/a 0.831 17 / 0 -37.2
Pad M2 SA516GR65 B 0.472 -10 / n/a 0.831 17 / 0 -27

MDMT for each assembly (joining base metal excluded).


Er MDMTs Re MDMTa
Material Curve Ratio
(in) (°F) (°F) (°F)
01 [13] 30.1
SA105 B 0.197 -20.2 / n/a 0.77 23.2 / 0 -43.4
02 [01] 31.05
03 [02] 30.23
SA516GR65 B 0.197 -20.2 / n/a 0.561 46.6 / 0 -54.4
02 [01] 31.05

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Er MDMTs Re MDMTa
Material Curve Ratio
(in) (°F) (°F) (°F)
03 [02] 30.23
SA516GR65 B 0.472 -10 / n/a 0.561 46.6 / 0 -54.4
04 [01] 31.06
07 [01] 31.07
SA516GR65 B 0.551 -1.8 / n/a 0.397 95.9 / 0 -54.4
08 [02] 30.26
07 [01] 31.07
SA516GR65 B 0.52 -5.3 / n/a 0.397 95.9 / 0 -54.4
Nozzle N1
07 [01] 31.07
SA516GR65 B 0.276 -20.2 / n/a 0.397 95.9 / 0 -54.4
Nozzle M1
08 [02] 30.26
SA516GR65 B 0.472 -10 / n/a 0.446 71.5 / 0 -54.4
09 [01] 31.08
09 [01] 31.08
SA516GR65 B 0.263 -20.2 / n/a 0.363 123.7 / 0 -54.4
Nozzle L1
09 [01] 31.08
SA516GR65 B 0.378 -19.7 / n/a 0.363 123.7 / 0 -54.4
Nozzle A2
10 [18] 30.05
SA105 B 0.472 -10 / n/a 0.983 1.7 / 0 -11.6
09 [01] 31.08
12 [18] 30.06
SA105 B 0.433 -13.4 / n/a 0.967 3.3 / 0 -16.8
13 [01] 61.05
13 [01] 61.05
SA516GR65 B 0.394 -17.9 / n/a 0.41 87.2 / 0 -54.4
14 [01] 61.05
13 [01] 61.05
SA516GR65 B 0.378 -19.7 / n/a 0.41 87.2 / 0 -54.4
Nozzle A3
13 [01] 61.05
SA516GR65 B 0.433 -13.4 / n/a 0.41 87.2 / 0 -54.4
Nozzle N2
14 [01] 61.05
SA516GR65 B 0.378 -19.7 / n/a 0.473 63.2 / 0 -54.4
Nozzle B3
15 [18] 30.07
SA105 B 0.394 -17.9 / n/a 0.988 1.2 / 0 -19.1
14 [01] 61.05
17 [18] 30.08
SA105 B 0.315 -20.2 / n/a 0.986 1.4 / 0 -21.6
18 [01] 31.09
19 [02] 30.31
SA516GR65 B 0.315 -20.2 / n/a 0.79 21.2 / 0 -41.4
18 [01] 31.09
20 [01] 31.10
SA516GR65 B 0.354 -20.2 / n/a 0.831 17 / 0 -37.2
19 [02] 30.31
20 [01] 31.10
SA516GR65 B 0.354 -20.2 / n/a 0.831 17 / 0 -37.2
21 [05] 30.19
20 [01] 31.10
SA516GR65 B 0.354 -20.2 / n/a 0.831 17 / 0 -37.2
Nozzle B2
20 [01] 31.10
SA516GR65 B 0.354 -20.2 / n/a 0.831 17 / 0 -37.2
Pad B2
20 [01] 31.10
SA516GR65 B 0.276 -20.2 / n/a 0.831 17 / 0 -37.2
Nozzle M2
20 [01] 31.10
SA516GR65 B 0.354 -20.2 / n/a 0.831 17 / 0 -37.2
Pad M2
21 [05] 30.19
SA516GR65 B 0.354 -20.2 / n/a 0.831 17 / 0 -37.2
Nozzle A5
21 [05] 30.19
SA516GR65 B 0.301 -20.2 / n/a 0.831 17 / 0 -37.2
Nozzle P1
21 [05] 30.19
SA516GR65 B 0.301 -20.2 / n/a 0.831 17 / 0 -37.2
Nozzle P2
Nozzle M1
SA516GR65 B 0.276 -20.2 / n/a 0.626 37.7 / 0 -54.4
Flange M1
Nozzle M2
SA516GR65 B 0.276 -20.2 / n/a 0.626 37.7 / 0 -54.4
Flange M2
Nozzle P1
SA106GRB B 0.301 -20.2 / n/a 0.057 144 / 0 -157
Flange P1
Nozzle P2
SA106GRB B 0.301 -20.2 / n/a 0.057 144 / 0 -157
Flange P2
Flange L1
SA105 B 0.263 -20.2 / n/a 0.621 38.2 / 0 -54.4
Nozzle L1
Flange A2
SA105 B 0.378 -19.7 / n/a 0.621 38.2 / 0 -54.4
Nozzle A2
Flange A3
SA105 B 0.378 -19.7 / n/a 0.621 38.2 / 0 -54.4
Nozzle A3
Flange A5
SA105 B 0.383 -19.1 / n/a 0.621 38.2 / 0 -54.4
Nozzle A5
Flange B2
SA105 B 0.52 -5.3 / n/a 0.621 38.2 / 0 -43.5
Nozzle B2
Flange N1
SA105 B 0.52 -5.3 / n/a 0.621 38.2 / 0 -43.5
Nozzle N1
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Er MDMTs Re MDMTa
Material Curve Ratio
(in) (°F) (°F) (°F)
Flange N2
SA105 B 0.52 -5.3 / n/a 0.621 38.2 / 0 -43.5
Nozzle N2
Flange B3
SA105 B 0.378 -19.7 / n/a 0.621 38.2 / 0 -54.4
Nozzle B3
Pad B2
SA516GR65 B 0.354 -20.2 / n/a 0.831 17 / 0 -37.2
Nozzle B2
Pad M2
SA516GR65 B 0.276 -20.2 / n/a 0.831 17 / 0 -37.2
Nozzle M2

Rated MDMT of the vessel -11.6 °F

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Circular stresses.
Type Diameter
Length Thickness Operating Horizontal test Vertical test
Tag Internal
(in) (in) (in) (psi) (psi) (psi)
01[13] 30.1
02[01] 31.05 3.937 7.033 0.1969 6,807.1 9,845.3 /
03[02] 30.23 0.000 27.559 0.4724 12,256.3 17,773.1 /
04[01] 31.06 37.402 11.811 0.4724 10,678.8 15,485.5 /
05[22] 30.71
06[22] 30.72
07[01] 31.07 37.402 78.740 0.5512 8,666.2 12,567.0 /
08[02] 30.26 0.000 10.236 0.5512 9,751.2 14,140.4 /
09[01] 31.08 27.559 51.772 0.4724 7,918.6 11,474.0 /
10[18] 30.05
11[24] space
12[18] 30.06
13[01] 61.05 27.559 194.370 0.4331 8,959.4 12,982.1 /
14[01] 61.05 27.559 62.283 0.3937 10,320.4 14,954.2 /
15[18] 30.07
16[24] space
17[18] 30.08
18[01] 31.09 27.559 11.811 0.3150 14,857.2 21,528.0 /
19[02] 30.31 0.000 9.843 0.4331 17,249.0 25,020.6 /
20[01] 31.10 41.339 76.772 0.3543 18,148.5 26,325.5 /
21[05] 30.19 41.339 12.657 0.3543 15,426.2 22,376.6 /

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Nozzle Flexibility.
The following flexibilities, computed per BS/PD 5500 Annex G, should be used in "beam-type" analysis of piping and
should be inserted at the surface of the branch/header or nozzle-vessel junction..

Nozzle Level of stiffening line (*) Axial Translational Rotation Rotation


Tag Location low top (longitudinal) (circular)
(in) (in) (in) (in/lbf) (rad/lbf∙ft) (rad/lbf∙ft)
A2 177.165 49.213 189.961 7.868×10-6 10.10069×10-6 11.64635×10-6
A3 261.811 197.244 453.898 21.088×10-6 30.75391×10-6 33.45239×10-6
A5 659.449 / / 1.121×10-6 3.588829×10-6 3.588829×10-6
B2 540.354 461.024 561.417 32.298×10-6 2.119858×10-6 3.086926×10-6
B3 429.528 197.244 453.898 20.409×10-6 27.33296×10-6 30.92391×10-6

(*) the stiffening line may be a tangent line (head or skirt or cone) , a stiffener, a flange or the nearest Tubesheet.

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Summary
[01] Shell
[02] Cone
[05] Elliptical Head
[13] Welding Neck Flange
[18] Body Flange
[22] Skirt
[24] Spacing

Summary of nozzles [ Location and Dimensions ].

Location Dimensions (in) Flange


Tag

Loc. Ori. Inc. Exc. Neck Reinforcement Projectio


NPS Rating Typ.
(in) (°) (°) (in) Diam. Thk. Sch. NPS Type (a) (b) n
L1 161.417 0.00 30.00 0.000 3.500 0.3000 XS 3 / / / 11.811 3 150 [13]
A2 177.165 270.00 0.00 0.000 6.626 0.4320 XS 6 / / / 7.992 6 150 [13]
A3 261.811 212.00 -5.00 0.000 6.626 0.4320 XS 6 / / / 7.874 6 150 [13]
A5 659.449 215.00 0.00 11.811 4.500 0.4380 120 4 / / / 8.480 4 150 [13]
B2 540.354 250.00 0.00 0.000 10.748 0.5940 80 10 Pad 0.3543 5.118 10.276 10 150 [13]
N1 62.205 45.00 0.00 0.000 10.748 0.5940 80 10 / / / 10.276 10 150 [13]
N2 223.819 315.00 0.00 0.000 10.748 0.5940 80 10 / / / 10.394 10 150 [13]
M1 83.465 130.00 0.00 0.000 20.000 0.2756 20 / / / 11.811 20 150 [13]
M2 543.307 105.00 0.00 0.000 20.000 0.2756 20 Pad 0.4724 3.937 11.811 20 150 [13]
P1 659.449 0.00 30.00 13.780 2.374 0.3440 160 2 / / / 7.855 2 300 [13]
P2 659.449 89.00 0.00 13.780 2.374 0.3440 160 2 / / / 9.250 2 300 [13]
B3 429.528 32.00 0.00 0.000 6.626 0.4320 XS 6 / / / 7.874 6 150 [13]
(a),(b) : Pad (ring) = thickness, Width ; Self Reinforcing = Height, over thickness ; Internal Plate = thickness, Height

NB : The external projection and the overthickness height of a self are measured along the axis of the nozzle.

Summary of nozzles [ Adjacent Openings, Goose and Material ].

Goose hydrostatic height Material


Set-in (+)
Set-on(-)
Operati
Tag

ng

Adjacent openings Radius Loc. Operating Test


Neck Pad Flange
(in) (in) (in) (in)
L1 (+) E None / / 0.000 34.449 SA106GRB / SA105
A2 (+) A None / / 0.000 34.449 SA106GRB / SA105
A3 (+) A None / / 0.000 34.449 SA106GRB / SA105
A5 (+) A None / / 0.000 41.339 SA106GRB / SA105
B2 (+) A None / / 0.000 41.339 SA106GRB SA516GR65 SA105
N1 (+) E None / / 0.000 39.370 SA106GRB / SA105
N2 (+) E None / / 0.000 34.449 SA106GRB / SA105
M1 (+) H None / / 0.000 39.370 SA516GR65 / SA105
M2 (+) H None / / 0.000 41.339 SA516GR65 SA516GR65 SA105
P1 (+) E None / / 0.000 41.339 SA106GRB / SA105
P2 (+) L None / / 0.000 41.339 SA106GRB / SA105
B3 (+) A None / / 0.000 34.449 SA106GRB / SA105
A = Process, H = manhole, E = With Blind Flange, L = Instrument, AP = Boot, XT = transition by head,
Nozzle Type
CA = Shell Inlet, CS = Shell Outlet, TA = Tubeside inlet, TS = Tubeside Outlet.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 176 prodia2 V40.04.00.008 Bentley Systems, Inc.
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Summary of nozzles [ Type, Weight and Local Loads ].

Loc. Operating Mass Piping Local Loads


Nozzle Thk. Longitudinal Circular
Longitudinal Circumferential Torsional
Tag

Shell + + Radial Load Bending Bending


Shear Load Shear Load moment
Flange Ext. Dia. Loads Moment Moment
No. (lb) (in) (lbf) (lbf) (lbf) (lbf∙in) (lbf∙in) (lbf∙in)
S 0 0 0 0 0 0
8.2 /
L1 09[01] E T 0 0 0 0 0 0
22.0 /
O 0 0 0 0 0 0
S 404.656 269.7707 899.2357 132.7612 1,770.149 168.1642
12.3 0.280
A2 09[01] A T 0 0 0 0 0 0
23.8 6.626
O 0 0 0 0 0 0
S 0 0 786.8312 3,540.298 0 0
72.9 0.562
A3 13[01] A T 0 0 0 0 0 0
23.8 6.626
O 0 0 0 0 0 0
S 0 0 0 0 0 0
46.8 0.188
A5 21[05] A T 0 0 0 0 0 0
15.4 4.500
O 0 0 0 0 0 0
S 0 0 0 0 0 0
63.1 0.165
B2 20[01] A T 0 0 0 0 0 0
52.9 10.748
O 0 0 0 0 0 0
S 0 0 0 0 0 0
38.7 /
N1 07[01] E T 0 0 0 0 0 0
123.5 /
O 0 0 0 0 0 0
S 0 0 0 0 0 0
39.5 /
N2 13[01] E T 0 0 0 0 0 0
123.5 /
O 0 0 0 0 0 0
S 0 0 0 0 0 0
39.1 /
M1 07[01] H T 0 0 0 0 0 0
474.0 /
O 0 0 0 0 0 0
S 0 0 0 0 0 0
77.2 /
M2 20[01] H T 0 0 0 0 0 0
474.0 /
O 0 0 0 0 0 0
S 0 0 0 0 0 0
3.4 /
P1 21[05] E T 0 0 0 0 0 0
16.5 /
O 0 0 0 0 0 0
S 0 0 0 0 0 0
4.3 /
P2 21[05] L T 0 0 0 0 0 0
8.8 /
O 0 0 0 0 0 0
S 0 0 0 0 0 0
72.8 0.562
B3 14[01] A T 0 0 0 0 0 0
23.8 6.626
O 0 0 0 0 0 0
Nozzle Type A = Process, H = manhole, E = With Blind Flange, L = Instrument, AP = Boot, XT = transition by head,
CA = Shell Inlet, CS = Shell Outlet, TA = Tubeside inlet, TS = Tubeside Outlet.
Flange Weight With blind flange if present.
Loads S = Sustained, T = Thermal, O = Occasional

Summary of Forged Items.


Flange dimensions
Cylindrical Hub Hub
External Internal Flange Nubbins Stub
Type Bolt Circle Hub length extension thickness thickness
Tag (2) Diameter Diameter thickness width Thickness
(1) length shellside flangeside
(in) (in) (in) (in) (in) (in) (in) (in) (in) (in)
30.05 C 1 33.386 27.559 31.496 1.9685 1.378 0 0.4724 0.7087 0 0
30.06 C 1 33.386 27.559 31.496 2.3622 1.378 0 0.4331 0.6693 0 0
30.07 C 1 33.15 27.559 31.26 1.811 1.378 0 0.3937 0.5906 0 0
30.08 C 1 33.15 27.559 31.26 2.3622 1.378 0 0.315 0.4724 0 0
(1) Flange Type : P = slip-on (loose), C = integral with hub, T = lap-type joint (loose),
R = slip-on (integral), G = Integral with hub, swing bolts, B = Integral with hub, swing bolts, U = Narrow face
loose Flange, with or without hub, swing bolts, V = Narrow face integral Flange without hub, swing bolts,
O = optional (corner joint), F = lap-joint on split ring, S = lap joint flange with removable segment(s) +
compression ring.
(2) Flange face: 0= flat face unconfined, 1= male-female semi-confined, 2= tongue and groove, 3= tongue and groove + nubbins.

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 177 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Bolting
Friction Friction Thread
Thread Bolt Load Bolt torque
no. Diameter coefficient coefficient pitch
Tag (3) Designation length [FBO nom / nB] [Mt,nom]
[nB] in nut in thread [ p t]
(in) (in) (lbf) (lbf∙in) [ n] [ t] (in)
30.05 / 30.06 4 24 M20 0.787 6.89 8,394 (4) 1,067.776 0.12 0.12 0.0984
30.07 / 30.08 4 24 M20 0.787 6.693 8,176 (4) 1,040.071 0.12 0.12 0.0984
(3) Bolt Type : 1,2,4,6: ISO (1 and 4: Pitch 3 mm for Ø > M24) (1 and 6: Tensile Stress Area; 2,4: Root Area)
3: UNC, Root Area
5: ISO, Reduced Area (DIN 2510)
d t = pitch diameter of the thread
(4) Bolt torque in accordance Mt,nom = kB  FBO nom / nB
d n = mean diameter in the nut (friction)
with EN 1591-1 Appendix D : kB = p t /(2) +  t  d t /(2cos) +  n  d n /2
 = half angle of thread
(5) Bolt torque in accordance with EN 13445-3 Appendix G.8.4 :
(6) Bolt torque in accordance with GOST R 52857.4 Appendix J :
Gaskets
Partition rib Ring (in)
Diameter Width Thickness
Tag width
(in) (in) (in) Outer Width Internal Width Thickness
(in)
30.05 / 30.06 30.276 0.3937 0.0787 -/- 0 0 0
30.07 / 30.08 30.039 0.3937 0.0787 -/- 0 0 0

Standard Flanges.
Max. allowable
Diameter Material Temperature Pressure
Type / Mark Norm Rating pressure
Nominal Group (°F) (psi)
(psi)
01[13 ASME B16.5 SA105 370 °F 159.5 207.1
30.1 NPS 3.5 150
] ASME B16.5 1.1 1 test 229.9 435.1
ASME B16.5 SA105 212 °F 159.5 256.7
[13] L1 NPS 3 150
ASME B16.5 1.1 1 test 231.2 435.1
ASME B16.5 SA105 212 °F 159.5 256.7
[13] A2 NPS 6 150
ASME B16.5 1.1 1 test 231.2 435.1
ASME B16.5 SA105 212 °F 159.5 256.7
[13] A3 NPS 6 150
ASME B16.5 1.1 1 test 231.2 435.1
ASME B16.5 SA105 212 °F 159.5 256.7
[13] A5 NPS 4 150
ASME B16.5 1.1 1 test 231.4 435.1
ASME B16.5 SA105 212 °F 159.5 256.7
[13] B2 NPS 10 150
ASME B16.5 1.1 1 test 231.4 435.1
ASME B16.5 SA105 212 °F 159.5 256.7
[13] N1 NPS 10 150
ASME B16.5 1.1 1 test 231.4 435.1
ASME B16.5 SA105 212 °F 159.5 256.7
[13] N2 NPS 10 150
ASME B16.5 1.1 1 test 231.2 435.1
ASME B16.5 SA105 212 °F 159.5 256.7
[13] M1 NPS 20 150
ASME B16.5 1.1 1 test 231.4 435.1
ASME B16.5 SA105 212 °F 159.5 256.7
[13] M2 NPS 20 150
ASME B16.5 1.1 1 test 231.4 435.1
ASME B16.5 SA105 212 °F 159.5 675.9
[13] P1 NPS 2 300
ASME B16.5 1.1 1 test 231.4 1,116.8
ASME B16.5 SA105 212 °F 159.5 675.9
[13] P2 NPS 2 300
ASME B16.5 1.1 1 test 231.4 1,116.8
ASME B16.5 SA105 212 °F 159.5 256.7
[13] B3 NPS 6 150
ASME B16.5 1.1 1 test 231.2 435.1

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 178 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Summary of Geometry.

Type Diameter Cumulative Specifi


Length Thickness Angle Mass Flanges
Tag Internal height c Material
ratings Gravity
(in) (in) (in) (in) (°) (lb)
01[13] 30.1 8.500 2.810 2.810 0.0000 0 13.7 150 7.85 SA105
02[01] 31.05 3.937 7.033 9.843 0.1969 0 5.1 7.85 SA516GR65
03[02] 30.23 0.000 27.559 37.402 0.4724 32.49 283.3 7.85 SA516GR65
04[01] 31.06 37.402 11.811 49.213 0.4724 0 188.3 7.85 SA516GR65
05[22] 30.71 40.925 59.055 49.213 0.2362 5.11 579.6 7.85 SA516GR65
06[22] 30.72 37.402 19.685 49.213 0.2362 5.11 163.9 7.85 SA516GR65
07[01] 31.07 37.402 78.740 127.953 0.5512 0 1,467.5 7.85 SA516GR65
08[02] 30.26 0.000 10.236 138.189 0.5512 30.25 184 7.85 SA516GR65
09[01] 31.08 27.559 51.772 189.961 0.4724 0 610.9 7.85 SA516GR65
10[18] 30.05 27.559 3.346 193.307 0.0000 0 194.1 7.85 SA105
11[24] space 0.197 193.504
12[18] 30.06 27.559 3.740 197.244 0.0000 0 204.4 7.85 SA105
13[01] 61.05 27.559 194.370 391.614 0.4331 0 2,099.3 7.85 SA516GR65
14[01] 61.05 27.559 62.283 453.898 0.3937 0 610.7 7.85 SA516GR65
15[18] 30.07 27.559 3.189 457.087 0.0000 0 171.2 7.85 SA105
16[24] space 0.197 457.283
17[18] 30.08 27.559 3.740 461.024 0.0000 0 190.9 7.85 SA105
18[01] 31.09 27.559 11.811 472.835 0.3150 0 92.4 7.85 SA516GR65
19[02] 30.31 0.000 9.843 482.677 0.4331 42.44 160.6 7.85 SA516GR65
20[01] 31.10 41.339 76.772 559.449 0.3543 0 1,010.5 7.85 SA516GR65
21[05] 30.19 41.339 12.657 559.449 0.3543 0 209.6 7.85 SA516GR65
Angle : half angle at apex for a concentric cone ; maximum angle between cone and cylinder for an eccentric cone.
Material: (N) = normalized
NB: Italic line indicates an element for which the calculation under pressure has not been done.

Summary of Weights, Capacities and Painting Areas.


Lifted Mass (lb)
Shells 6,085
Cones 628
Heads 210
Shell flanges 774
Skirts 743
Anchor boxes 682
Man holes 1,064
Nozzles 796
Support Ring 381
Insulation supports 86
Piping Clips 72
Structural Clips 137
Total mass 11,644 lb
N.B. : New weight

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 179 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Operating Mass (lb)


Shells 6,085
Cones 628
Heads 210
Shell flanges 774
Skirts 743
Anchor boxes 682
Fireproofing 2,529
Man holes 1,064
Nozzles 796
Piping 3,733
Support Ring 381
Trays 584
Liquid on trays 626
Insulation supports 86
Insulation (Vessel) 924
Insulation (Piping) 961
Piping Clips 72
Structural Clips 137
Ladders 1,324
Platforms 12,470
Total mass 34,795 lb
N.B. : New weight

Test Mass (lb)


Shells 6,085
Cones 628
Heads 210
Shell flanges 774
Skirts 743
Anchor boxes 682
Man holes 1,064
Nozzles 796
Piping 3,733
Support Ring 381
Trays 584
Insulation supports 86
Piping Clips 72
Structural Clips 137
Ladders 1,324
Platforms 12,470
Liquid (Compartment 1) 16,040
Total mass (Compartment 1) 45,795 lb
N.B. : New weight

Compartment 1 / /
Capacity (ft3) 256.9305 / /
Area (ft2) Vessel = 428.5 Support = 188.8

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 180 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
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My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Summary of Foundation Loads

Where the vessel has been calculated with actions due to wind and to earthquake, the vertical loads set out on
this page are those used for each calculation. Accessories (piping, platforms, insulation, trays, etc.) taken into
account are defined on the “Case definition (accessories)” page.

Vertical load Shear Load Moment


Design case
(lbf) (lbf) (lbf∙in)
Lifting (Normal Wind) (New Inertias) (New Weight) 11,656 986 311,303
Operation (Normal Wind) (Corroded inertias) 32,644 2,684 1,026,101
(Corroded Weight)
Operation (Normal Wind) (Corroded inertias) (New 34,803 2,684 1,026,101
Weight)
Operation (Normal Wind) (0.6D) (Corroded inertias) 19,587 2,684 1,026,101
(Corroded Weight)
Operation (Normal Wind) (0.6D) (Corroded inertias) 20,882 2,684 1,026,101
(New Weight)
Operation (Seismic) (Corroded inertias) (Corroded 32,644 1,046 490,127
Weight)
Operation (Seismic) (Corroded inertias) (New Weight) 34,803 1,086 506,277
(+) downside
(-) upside

Anchoring Definition
Bolt Circle Diameter = 59.055 in Top plate thickness = 0.787 in
Baseplate thickness = 0.787 in Gussets : Quantity = 16, thickness = 0.472 in
Base ring width = 8.465 in Baseplate / Skirt Extension = 6.299 in
Number of bolts = 8 Diameter of bolts = 1.299 in
Bolt spacing = 23.191 in Half apex angle = 5.11 °

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 181 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

List of customisable files.


C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\Material.emdm (Tue
Materials
Apr 06 14:45:26 2010 - 1.0)
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\dimsha.xlsx (Wed Jul
05 13:52:20 2017)
Shapes
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\dimsha.emsd (Wed Jul
05 13:52:20 2017)
Brackets /
Saddles /
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\dimanc.xlsx (Wed Jul
05 13:52:18 2017)
Anchoring
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\dimanc.emsd (Wed Jul
05 13:52:18 2017)
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\dimgus.xlsx (Wed Jul
05 13:52:18 2017)
Gussets
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\dimgus.emsd (Wed Jul
05 13:52:18 2017)
Legs /
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\dimpad.xlsx (Wed Jul
05 13:52:20 2017)
Reinforcing pads
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\dimpad.emsd (Wed Jul
05 13:52:20 2017)
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\dimpro.xlsx (Wed Jul
05 13:52:20 2017)
Projection of nozzles
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\dimpro.emsd (Wed Jul
05 13:52:20 2017)
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\dimpip.xlsx (Wed Jul
05 13:52:20 2017)
Tubes
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\dimpip.emsd (Wed Jul
05 13:52:20 2017)
Pipe fittings /
Trade thickness /
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\flangeAS.xlsx (Wed
Jul 05 13:52:20 2017)

C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\flangeAS.emsd (Wed


Jul 05 13:52:20 2017)
Flanges C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\StandardFlangeRefere
nceTable.xlsx (Wed Jul 05 13:52:18 2017)

C:\Users\Public\Documents\AutoPIPE
Vessel_40.04.00.008\Config\StandardFlangeReferenceTable.emsd (Wed Jul 05 13:52:16
2017)
Gaps for exchanger /

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 182 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
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Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\boltISO.xlsx (Wed Jul


05 13:52:18 2017)
Bolts
C:\Users\Public\Documents\AutoPIPE Vessel_40.04.00.008\Config\boltISO.emsd (Wed Jul
05 13:52:18 2017)

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 183 prodia2 V40.04.00.008 Bentley Systems, Inc.
2019-08-18
My Company Design Calculations
Revision : 2
My Address Example Column ASME Wind Earthquake.emvd
My City T201 (2019-08-18)

Summary of Errors and Warnings.


No. Explanation ( the number is used for technical support)
Error (s) :
/
Warning (s) :
233 CHECKING DATA : Maximum total deflection under wind action = H/240 , by default (Operating).
943 SKIRT STIFFENER : components are present inside the skirt, check that there is no risk of collision with the
stiffeners
Total: 0 error(s) and 2 warning(s).

Bentley AutoPIPE Vessel (Microprotol) procal V40.04.00.008 2017-07-05 184 prodia2 V40.04.00.008 Bentley Systems, Inc.

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