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DOWLING HADGRAFT CAREW McCARTHY HARGREAVES BAILLIE
ENGINEERING
AN
N AUSTRALASIAN
N GUIDE THIRD EDITION
CONTENTS
v i C O NT E NTS
Systems thinking 72 Part 2 Engineering in society 113
Spotlight: Weather models 74
The system boundary 75
3. Sustainable engineering 115
C O NT E NTS v i i
Community communication and Spotlight: Reporting a leaky pipe 190
consultation 153 Ethical theories 191
Multi-criteria decision analysis (MCDA) 155 Morals and ethics 192
Spotlight: Multi-criteria evaluation: recreation and Spotlight: James Hardie and asbestos-related
tourism in Victoria 155 disease 195
Engagement techniques 157 Common ethical dilemmas in
Economically sustainable engineering 158 engineering 197
Costing 158 Micro ethics 198
Economic theories 159 Spotlight: Citicorp structural failure
Least cost planning 160 averted 201
Spotlight: Least cost planning in the ‘sunburnt Balancing conflicting interests 202
country’ 160 Spotlight: Whistleblower slams Japan nuclear
Summary 163 regulation 204
Key terms 164 Macro ethics 205
Exercises 164 Spotlight: Free prior and informed consent 206
Project activity 166 Culture and corruption 207
International business etiquette 208
4 P
rofessional responsibility and
Corruption and bribery 208
ethics 171
Spotlight: Monsanto penalised for bribery 210
Learning objectives 171 Summary 211
Introduction 172 Key terms 213
Professional responsibility: standards and Exercises 213
professional liability 174 Project activity 214
Spotlight: Shared paths and the role of
engineers 177 Part 3 Professional skills 219
Work Health and Safety (WHS) and
personal liability 179 5. Self-management 221
v i i i C O NT E NTS
Spotlight: 1. A mechanical engineering Working in groups 284
graduate’s perspective 234 Spotlight: Engineering design is a team
Spotlight: 2. A structural engineering sport 285
graduate’s perspective 236 Establishing a group or team 287
Sources of inspiration 238 The fundamentals of an effective
Spotlight: Telecommunications towers 239 group 289
Spotlight: Putting passion into practice 241 The life cycle of a team 294
Developing your skills 243 Spotlight: Tips for student teams 295
Developing an inquiring mind 243
Improving performance 297
Spotlight: Hydrographic surveys 245
Spotlight: Creating high-performance project
Self-management skills 247
teams 297
Developing goals and strategies 248
Leadership 299
Being responsible 248
The benefits of working with others 301
Being professional 249
Meetings 301
Managing your time effectively 249
The purpose 302
Life-long learning 251
The style 302
Spotlight: A 3D printed car 251
Knowledge frameworks 254
The timing 305
The program framework 255
The length of the meeting 305
Managing your learning 260
The participants 305
Spotlight: The law of the pendulum 261 The procedures 305
Spotlight: Promoting a culture of life-long learning Your contribution 306
among engineering staff 266 Organising a meeting 306
Reviewing your performance 269 The role of technology in meetings 309
Spotlight: A reflection: working on large projects in Spotlight: Moving the earth via video 310
isolated areas 270 Negotiation 311
Levels of reflection 272 The preparation process 312
Kolb’s Learning Cycle 273 Approaches to negotiation 313
Summary 274 Outcomes of the negotiation process 315
Key terms 276 Spotlight: Negotiating tight spaces 316
Exercises 276 Dispute resolution 318
Project activity 277 Conflict resolution 318
Summary 319
6. Collaborating with others 281 Key terms 320
Learning objectives 281 Exercises 320
Introduction 282 Project activity 321
C O NT E NTS i x
Part 4 Communication 325 Summary 374
Key terms 375
7. Understanding communication 327 Exercises 375
Learning objectives 327 Project activity 376
Introduction 328
What is communication? 330 8. Communication skills 379
x C O NT E NTS
Summary 424 Recording data about information
Key terms 425 sources 462
Exercises 425 Evaluating information and information
sources 463
Part 5 Applying the engineering Evaluating information sources 463
method 429 Evaluating information 464
9. Understanding the problem 431 Spotlight: Death by lack of design — the Hyatt
Regency Skywalk disaster 465
Learning objectives 431
Refining information needs 469
Introduction 432
Managing and using information 469
Data, information and knowledge 434
Integrating information 469
Data 434
Spotlight: Road design specifications — a
Spotlight: GPS accuracy — can we rely on it? 436
summary approach 470
Information 438
Publishing information 471
Knowledge 438
A literature review 472
Differentiating between data, information
An information management system 472
and knowledge 439
Spotlight: 3D buildings in a 3D world 473
Identifying information needs 442
Citing and referencing 476
Investigative questioning 442
Listing and citing print references 477
Spotlight: Flood protection for a mine tailings
Listing and citing online references 478
slurry system 443
Further information about referencing
Categories of information 444 styles 479
Organising information needs 445 Summary 479
Locating and retrieving information 448
Key terms 481
Typical sources of engineering Exercises 481
information 448 Project activity 481
Documents 449
Colleagues 451 10. Engineering design 485
Stakeholders 452 Learning objectives 485
Spotlight: Green light for better operating Introduction 486
theatres 452 Design = problem solving 487
Geographic information systems 454 Key ideas in the design process 488
Library search tools 456 Systems thinking 492
Internet search tools 456 Stakeholders 494
Developing a search strategy 457 Spotlight: Interface’s carpet design
Spotlight: Surf, dive ‘n’ scan? 461 makeover 496
C O NT E NTS x i
Socio–ecological thinking 498 Mathematical modelling in design 556
Whole system design goals 500 Power output 557
Spotlight: Living Building Challenge 502 Maximising energy production 559
Whole system design elements 503 Safety 562
Spotlight: Formula E — High performance Checking 562
electric cars 513 Hierarchy of models 563
Generating alternative solutions 514 Spotlight: Software checking 563
Five Ws and an H 515 Summary 564
Research 515 Key terms 565
Spotlight: Rethinking timber: a story of Exercises 565
long life 516 Project activity 566
Brainstorming 517
Lateral thinking, parallel thinking 12. Engineering decision making 569
x i i C O NT E NTS
‘Pen and paper’ decision support tools 588 A case study: designing and constructing a
Spotlight: Designing a natural air conditioning ‘green-star’ building 615
system 589 Using a tool to plan the project
Computer-based DSS 589 stages 617
Networked DSS relying on communications Planning the stages of the green-star
technology 592 building project 621
Spotlight: SMART decisions for bridge Human resources 630
maintenance 595 Financial resources 630
Intelligent DSS (IDSS) 597 Spotlight: High speed rail for Australia 631
GIS-based DSS (SDSS) 598 Creating a risk-management plan 632
Spotlight: Flood emergency DSS for the Gold Dependency risks 632
Coast 599 Design risks 633
Summary 601 Construction risks and safety 634
Key terms 602 Internal project risks 637
Exercises 602
Long-term risks for the green-star
Project activity 602
building 638
Spotlight: Piano stairs 638
13. Managing engineering projects 605 Developing a knowledge
Learning objectives 605 management plan 639
Introduction 606 Document storage, archiving and data
Understanding project management 607 mining 639
Key factors in project management 608 Sharing knowledge 640
A historical perspective of project Communities of practice 640
management 609 Student knowledge management 642
Spotlight: Egyptian pyramids 609 Quality management and its relationship
Knowledge Engineering for Geospatial to project management 642
Systems (KEGS) 611 Key quality management principles 643
Critical path method (CPM) and Engineering quality management 644
program evaluation and review technique Quality plans and engineering 646
(PERT) 611 Quality and the engineering student 647
Spotlight: Desalination 612 Quality and student team projects 647
The Project Management Body of Summary 648
Knowledge (PMBOK) and beyond 613 Key terms 649
Planning the stages of an Exercises 649
engineering project 614 Project activity 651
C O NT E NTS x i i i
14. Communicating information 653 Risk management documents 686
Learning objectives 653 Technical presentations 688
Introduction 654 Spotlight: Did poor presentation contribute to the
Two communication contexts 655 Columbia Space Shuttle disaster? 689
The business context 656 Spotlight: Slide rules 692
The discipline context 656 Visual communication 694
Planning a communication 657 Drawings, plans and sketches 694
x i v C O NT E NTS
Engineering and globalisation 731 An engineering career 745
Employment in Australia 732 Work to rule — or be inspired to work
Globalisation 733 towards a fulfilling career 746
Spotlight: Nike, globalisation and corporate Management approaches 746
citizenship 734 Different types of engineering
Development and post development 735 organisations 747
Spotlight: On mining, poverty and Spotlight: Making dreams a reality 748
development 736 Efficiency and respect in the workplace 749
Futuristic engineering: emerging Continuing professional development
fields 737 (CPD) 750
Industrial biotechnology 738 Career planning 751
Materials science 738 Summary 752
Spotlight: Building the Impossible 739 Key terms 753
Phytomining 740 Exercises 753
Biomimicry 740 Project activity 755
Spotlight: Sharks in the air 741
Animatronics 742 Glossary 757
Spotlight: Weta Workshop and Weta Index 764
Digital 743
C O NT E NTS x v
A BOUT THE AUTHORS
DAV I D D O W L I N G
DipLSurv, ARMIT, BAppSci, MSurvMap, FIEAust
Honorary Professor of Engineering Education
Faculty of Engineering and Surveying, University of Southern Queensland
x v i ABOUT TH E A U TH O R S
ROGER H A DGR A F T
BE(Hons), MEngSc, DipCompSc, PhD
Deputy Dean, Learning and Teaching, CQUniversity
A B O UT TH E A U TH O R S x v i i
ANNA CAREW
BSc(Hons), PhD
Senior Lecturer, University of Tasmania
Australian Maritime College
I n 1996, Anna Carew was a water microbiologist and began working with engin-
eers to research novel microbial indicators of water and wastewater quality. Having
realised engineering was such a powerful and fascinating field, she moved into indus-
trial training at a private consultancy, and, between 1998 and 2000, worked alongside
engineers as a research consultant in sustainable water and waste management with the
Institute for Sustainable Futures. A passion to effect change led Anna to undertake her
PhD at the University of Sydney investigating the teaching and learning of sustaina-
bility in engineering.
Since then, Anna has enthusiastically researched and supported the teaching and
learning of undergraduate engineering. Her engineering education work has included
mapping the teaching and assessment of graduate attributes in engineering, supporting
engineering curriculum review and renewal, documenting engineering academics’ and
students’ conceptions of sustainability, and researching why some students struggle to
learn first-year mechanics. In 2011, Anna was awarded an Australian Learning and
Teaching Council (ALTC) Citation for her outstanding and sustained contribution
to graduate attribute teaching and learning. Anna has supported major curriculum
renewal and reaccreditation at four Australian engineering faculties, and attracted
World Bank funding to assist engineering academics in Chile to modernise curriculum
(2007–08). She was the recipient of several grants from the ALTC, including leading
a major multi-institutional, cross-disciplinary project on the teaching and assessment
of meta-attributes in engineering (2006–08). In 2010, Anna joined the Tasmanian
Institute for Agriculture at the University of Tasmania to refocus on technical research;
she now spends her time investigating the marvellous fusion of microbiology, chemistry
and bioprocess engineering that is pinot noir wine-making.
x v i i i ABOUT TH E A U TH O R S
TIM MCC A RTH Y
BE, MSc, PhD, MIEI
Professor of Structural Engineering, University of Wollongong
P rofessor Tim McCarthy joined the School of Civil Mining and Environmental
Engineering in December 2004 after nearly 20 years as Lecturer and Senior
Lecturer at the University of Manchester Institute of Science and Technology. Tim’s
specialisations include sustainable buildings, engineering education research, integrated
design systems and steel structure design, and he has supervised and co-supervised
52 PhDs, MPhil and MSc theses. In 2010 he received an Australian Learning and
Teaching Citation for Outstanding Contribution to Student Learning for leadership in
curriculum and space design that fosters collaborative learning. Tim is also the author
of best-selling textbook AutoCAD Express. In 2013 he led the UOW construction team
to victory in the Solar Decathlon China defeating 20 teams from around the world.
D O U G H A R G R E AV E S
PhD, MSc, BEng
A B O UT TH E A U TH O R S x i x
C A ROLINE BA ILLIE
BSc(Hons), MHEduc, PhD
Chair in Engineering Education; Director of Faculty Academy for the Scholarship of
Education, University Western Australia
x x ABOUT TH E A U TH O R S
PR EFACE
T
he 1996 Review of Engineering Education1 in Australia found that ‘engineering
education must become more outward looking, more attuned to the real con
cerns of the communities. Courses should promote environmental, economic and
global awareness, problem-solving ability, engagement with information technology, self-
directed learning and lifelong learning, communication, management and teamwork skills,
but on a sound base of mathematics and engineering technology.’ The report contained a
series of recommendations that changed the way engineering was taught and learned
over the following decade.
One of the key changes was the adoption by Engineers Australia of an outcomes-
focused accreditation system for undergraduate degrees, based on a set of graduate
attributes that Engineers Australia defined through industry consultation. Over the last
decade, engineering schools have adapted their curriculum to ensure that engineering
students have opportunities to acquire these graduate attributes, in addition to those
defined by their own university. Many of the graduate attributes are introduced in
first-year subjects and students then practise and enhance those skills in subjects and
projects in the later years of their programs.
The consultations undertaken for the Engineers for the Future project2 found
that industry supports this explicit focus on graduate attributes. It also reported on
engineering-specific graduate outcomes and attributes. They formed the view from
their consultations that ‘engineers do their work by having knowledge and skills in varying
combinations of the following thematic areas: the engineering life-cycle of concept, design,
implementation, operation, maintenance and retirement (with increasing emphasis on
uncertainty and risk assessment as well as systems thinking, and integrating ideas and tech
nologies); managing complex engineering projects; mathematical modelling; and scientific
knowledge of established and emerging areas.’2
This book is designed to provide first-year engineering students with a solid
grounding in many of these engineering and generic graduate attributes, as well as
many of the tools and techniques that facilitate the application of those skills in real
engineering work and study. The book may be used as the text for one course, or as a
resource for two or more courses.
Numerous historic and contemporary Australian, New Zealand and international
examples are used to illustrate the principles that are discussed in the text, and to high-
light many of the important innovations that have built the reputation of Australian
and New Zealand engineers. The examples are drawn from a range of current engin
eering disciplines, from emerging disciplines, and from a range of organisations and
projects, large and small. These examples will enable students to explore engineering
and how it is practised in Australasia, as well as the approaches used by Australasian
engineers, who have a reputation for being flexible and adaptive.1 The Australasian
focus and context of the text will also assist students to formulate their future career
preferences.
The chapters are arranged in six sections to facilitate student learning. The first sec-
tion provides an introduction to engineering and the engineering method. This is fol-
lowed by a section on engineering in society, which includes sustainable engineering,
P R E FACE x x i
professional responsibility and ethics. This is followed by two sections that provide
students with the opportunity to acquire some of the key skills they will need to be
successful in their first year at university, such as self-management, teamwork and com-
munication. The fifth section provides an overview of each of the steps engineers use
when they apply the engineering method: information and research skills, design, evalu
ating solutions, reviewing project outcomes, communication outcomes, and managing
engineering projects. The final chapter provides information about the engineering pro-
fession, as well as existing and emerging specialisations — information that will help
students to refine their career choices.
The authors wish to thank the engineering academics who provided feedback on
the first and second editions of this text. Their comments helped to shape the content
and the structure of the third edition, as well as the focus and content of individual
chapters.
The support for the first two editions of this book, as well as what it is achieving for
undergraduate engineering education in Australia and New Zealand, means a lot to us.
In many ways, this book and its accompanying extensive resource package should be
seen as a resource generated for all engineering schools in Australia and New Zealand.
The authors would therefore welcome constructive feedback from academic staff and
students so that future editions of the book continue to meet the needs of first-year
engineering students. This includes information about innovative engineering projects
that may be suitable for inclusion in future editions of the book.
Many people have contributed information that was incorporated directly into
the body of the text, or in one of the many practical engineering ‘Spotlight’ features.
The authors acknowledge the important contribution of the following people to the
development of this text: Armando Apan, Mahfuz Aziz, Ken Bracher, Yvonne Bowles,
Lyn Brodie, Gunilla Burrowes, Peter Butcher, Ross Butler, Ian Cameron, Tristram
Carfrae, Sandra Cochrane, Susan Conrad, Michael Dermansky, Cheryl Desha, Shey
Dimon, Kristian Downing, Peter Fagan, Tim Gale, Peter Gibbings, Nicole Hahn,
Charlie Hargroves, Kate Hartley, Andrew Hoey, Prue Howard, Dan James, Kristy
Jay-Baker, Tom Joyce, Brett Kensett-Smith, Peter Knights, Ilsa Kuiper, Nelson Lam,
Julia Lamborn, Michelle Lauder, Ron Litjens, Darren Lomman, Nicole Lubach, David
McAloney, Sean McCluskey, Sally Male, Julie Mills, Steve Mogridge, Traci Nathans-
Kelly, Christine Grohowski Nicometo, Sharon Nightingale, Timothy Pfeiffer, Matthew
Preston, Carl Reidsema, Philip Rubie, David Russell, John Russell, Graham Scott,
Warren Sharpe, Lori Sowa, Geoff Spinks, Clive Stack, Peter Stasinopoulos, Alistair
Taylor and Helen Williams.
We would also like to thank the team at John Wiley & Sons for their assistance in
the development of this textbook and its associated resources:
■■ Terry Burkitt (Publishing Manager)
■■ Kylie Challenor (Managing Content Editor)
■■ Beth Klan (Project Editor)
■■ Jess Ni Chuinn (Content Editor)
x x i i PREFACE
■■ Tara Seeto (Senior Publishing Assistant)
■■ Delia Sala (Graphic Designer)
■■ Jess Carr and Renee Bryon (Copyright and Image Researchers)
■■ Tony Dwyer (Production Controller)
■■ Rebecca Cam (Digital Content Editor).
We would also like to acknowledge the members of our families who have lived the
highs and lows of this project with us, some for the third time. We know the many
sacrifices you made to help us meet the tight deadlines that accompany a project of this
nature.
1
hanging the Culture: Engineering Education into the Future, Report Summary, Institution of Engineers,
C
Australia, 1996, p. 4.
2 Engineers for the Future: addressing the supply and quality of Australian engineering graduates for the
21st century, Australian Council of Engineering Deans, 2008, p. 61. This project was funded by the
Australian Learning and Teaching Council.
P R E FAC E x x i i i
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